prostep

Transcription

prostep

Standards-based Integration and
Interoperability
Paul W. Downing
PROSTEP, Inc
[email protected]
Andreas Schreiber
PROSTEP, Inc
[email protected]
w w w. p r o s t e p . c o m
Tier 1’s and OEM’s Streamline Data Managements to Master the
Demands of Multiple PDM and CAD Systems
PROSTEP AG • Dolivostraße 11 • 64293 Darmstadt • www.prostep.com
© PROSTEP 2007
Company Information
Since it’s foundation in 1993,

PROSTEP has become a leading
provider of turn-key solutions for
engineering processes in the areas
of product data integration, data
migration and supply chain
communication for manufacturers
and suppliers. Interoperability
between PDM to (PDM, CAD, ERP,
CAE, Legacy) product structure
interchange and conversion.
11 Offices including
Detroit (Troy)
© PROSTEP 2007
PROSTEP OWNERS
LIMITED DISTRIBUTION – Page 2
ProSTEP iViP is a separate non profit organization
dedicated to the advancement of open standards in
various industries
Industry (Users)
Adam OPEL AG
em engineering methods AG
Actano GmbH
EADS Deutschland GmbH Military Aircraft
Adobe Systems GmbH
EDAG Engineering + Design AG
TAKATA-PETRI AG
Agile Software GmbH
Edscha AG
Tata Engineering & Locomotive Co. Ltd.
Airbus Deutschland GmbH
EPM Technology AS
TATA Consultancy Services Deutschland GmbH
Alias Systems
Eurostep Commercial
Theorem Solutions Ltd.
Altair Engineering GmbH
exentra GmbH
ThyssenKrupp Fahrzeugguss
Aucotec AG
exxcellent solutions GmbH
ThyssenKrupp Technologies AG
Audi AG
Faurecia Innenraumsysteme GmbH
Tower Automotive GmbH & Co. KG
Avanion GmbH
FE-Design GmbH
Toyota Motorsport GmbH
AVL-List GmbH
fischer automotive systems GmbH
TranscenData Europe Limited
Behr GmbH & Co.
Ford-Werke AG
TRW Automotive Safety Systems GmbH & Co. KG
Berliner Kreis e. V.
FhG IGD
TRW Fahrwerksysteme GmbH u. Co. KG
Bertrandt AG
FhG IAO
TRW Lucas Automotive GmbH
BMW AG
FhG IPK
TRW Automotive GmbH
Borg Warner Turbo Systems GmbH
FH Nordwestschweiz
TU Clausthal (IMW)
Nihon
Unisys,
Ltd.
KTH, Woxen Centre
-Institut für Kooperationsforschung und –entwicklung (ifk)
Brose Fahrzeugteile GmbH & Co. KG
TU Chemnitz (IWP)
Object
Management
Group,
Inc.
C. Rob. Hammerstein GmbH & Co. KG FHS St. Gallen, Institut für Mechatronik und IT KUKA Schweißanlagen GmbH
TU Darmstadt (DIK)
Partmaster
GmbH
Forschungszentrum Karlsruhe
KEIPER GmbH + Co. KG
Cadfem GmbH
TU Dresden (Inst. für Masch.-elemente/PDTec GmbH
Freudenberg Dichtungs- und
KET Karosserie Entwicklung Thurner
Campana & Schott Realisierungsm. GmbH
konstruktion)
Pierburg GmbH
Schwingungstechnik
KG
Kiekert
AG
cards Engineering GmbH & Co. KG
TU München (IWB)
Politechniki Wroclawskiej
FTE
Automotive
GmbH
Kisters
AG
CEFE, FH Augsburg
Unigraphics Solutions GmbH
Porsche Engineering Services GmbH
FUBA Automotive GmbH
KNORR-BREMSE GmbH
CENIT AG Systemhaus
Universidade Metodista de Piracicaba
Poznan University of Technology
Fujitsu
Siemens
Computers
GmbH
KUKA
Werkzeugbau
GmbH
CIM-TEAM Techn. Informatik GmbH
Universität Dortmund, APS
Proficiency Ltd.
GDX Automotive Rehburg
Küster Holding GmbH
Cimpa GmbH
Universität Duisburg-Essen
PROSTEP
AG
GETOQ
Consulting
GmbH
Larsen & Toubro Limited
CoCreate Software GmbH & Co. KG
Universität Karlsruhe - RPK
PROSTEP IMP
GETRAG Getriebe- und Zahnradfabrik
Leopold Kostal GmbH & Co. KG
COMSA Computer und Software GmbH
Universität Paderborn – Rechnerintegr. Produktion
PROSTEP
ITS
Goodyear Dunlop Tyres
Liebherr Logistk GmbH
CONTACT Software GmbH
Universität St. Gallen
PTC GmbH
Hella KG Hueck & Co.
Life Cycle Engineers GmbH
Conti TEMIC microelectronic GmbH
Unity AG
Robert Bosch GmbH
Hengst Filterwerke GmbH & Co. KG
Magna Steyr Fahrzeug AG & Co. KG
CONTINENTAL AG
University Ljubljana – Faculty of Mech. Engineering
Rücker AG
Hirschvogel
Umformtechnik
GmbH
Mahle
International
GmbH
Continental Teves AG & Co. oHG
Valmet Automotive Inc.
Ruhr-Uni Bochum, ITM
Huf Hülsbeck & Fürst GmbH & Co. KG
MAN AG
CSC PLOENZKE AG
Valtech GmbH
SAAB Automobile AB
IAV
GmbH
–
IG
Auto
&
Verkehr
MAN
B&W
Diesel
AG
DaimlerChrysler AG
Valeo Wischersysteme GmbH
Saint-Gobain Sekurit GmbH & Co. KG
IBM
Deutschland
GmbH
MAN
Nutzfahrzeuge
AG
Daimler Chrysler Research India PVt. Ltd.
VDA Verband der Automobilindustrie e. V.
SAP AG
ILC PROSTEP GmbH
MAN Turbomaschinen AG GHH Borsig
Dassault Systèmes
VDMA Verband deutscher Masch.- und Anlagenbau
Satyam Computer Services Ltd.
in-integrierte
informationssysteme
GmbH
Matrix
One
GmbH
Das virtuelle Fahrzeug, Graz
Visteon Deutschland GmbH
Scania AB
IPEQ GmbH
MDT Vision GmbH
DDG Dräxlmeier
Volkswagen AG
sd
&
m
AG
Inalfa Roof Systems
Meta Motoren-/Energie-Technik GmbH
DELPHI Deutschland GmbH
Volkswagen Bordnetze GmbH
Seeber
GmbH
INA Schaeffler KG
Mentor Graphics (Deutschland) GmbH
Delphi GmbH Mechatronic Systems
WABCO Fahrzeugbremsen
Siemens AG
ISE Innomotive Systems Europe GmbH
Microsoft Deutschland GmbH
Denso Automotive Deutschland GmbH
Webasto AG
Siemens Business Services
ISE-Industries GmbH Werk Duisburg
Montaplast GmbH
DPS Software GmbH
Wilhelm Karmann GmbH
SmartCable e. K.
ISE-Industries
GmbH
Werk
Witten
MSC
Software
GmbH
Dr. Ing. h.c. F. Porsche AG
Witzenmann GmbH
Softlab GmbH
J. Eberspächer GmbH & Co.
MSG Systems AG
E1-Solutions
xPLM Solution GmbH & Co. KG
Stellenbosch University
JAMA - Japan Automotive Manufacturer Assoc. MTU Aero Engines GmbH
ZF Friedrichshafen AG
SupplyOn AG
Japan Auto Parts Industries Association
MTU Friedrichshafen GmbH
ZGDV e. V.
John Deere Werke Mannheim
Mündener Gummiwerk GmbH S-Y Systems Technologies Europe GmbH
Zuken GmbH
T-Systems
International
GmbH
Johnson Controls GmbH
Nexolab GmbH
IT-Companies and
System Vendors
Universities, and
Associations
© PROSTEP • 2007
Open Standards protect investment
© PROSTEP 2007
FEA
Design
Design of
parts and
assemblies
ST
EP
Documentation
on
NC programming
Part lists,
Bill-of-Material
Production planning
Kinematics and
robotic simulation
Cy
cl
e
Tools and
development
of method plan
M
an
ag
em
en
tb
as
ed
Manufacturing
ife

Software and Services
that are built upon Open
Standards allow for
maximum flexibility by
providing the underlying
structure required for
enterprise availability
and scalability.
Vendor neutral policies
allow for “Best in
Class” selection of tools
without being locked
into a predetermined
integration path.
Pr
od
uc
tL

Quality control
Internal Systems must work together in
heterogeneous environments
ADM
Teamcenter
Capital
Harness
SIM Manager
VPM
TC Manuf.
mySAP
External partners require the use of
standards
BoM
C3P
TcAE
C3PNG
BoM
BoM
PDM
ISO
STEP AP214
PDM /
OMG PLM Services
CAD
CAD
IDEAS
CATIA V5
System 1
System 2
Product
structure
data BoM
Zenta
TI-Syncro
PDM
KVS
VPM ...
CATIA
Pro/E
UG
------- -
--------------
Administrative
BoMdata
DIALOG
PDM
CAD
CAD
Document data
System 3
System 4
Smaragd
VPM
EDS/BCS
CATIA
Enterprise Scalability requirements
Indicate using an integration platform
Typical custom developed
point-to-point connectors are
Unmanageable
A standards based integration
platform allows
Enterprise Scalability
n • (n-1) = 20
2 • n = 10
PDM
A
PDM
A
PDM
B
ERP
E
CAE
D
CAD
C
Exchange of information
without standard interface
© PROSTEP 2007
vs.
ERP
E
CAE
D
Standard
Interface
PDM
B
CAD
C
Exchange of information
with a standard interface
Integration Platform Basic Architecture
Project
Project specific
specific
process
process
BPEL
Standard
Standard
WebServices
WebServices
XML
WebServices
WebServices
Integration
Integration Engine
Engine
Native
Native API
API Calls
Calls
++ data
data mapping
mapping
J2EE
Connectivity
Connectivity
"Out
"Out of
of the
the Box"
Box"
PDM
PDM Connector
Connector Layer
Layer
existing
existing system
system
topography
topography
PDM
SDM
CAD Data Structure
Simulation Data Structure
ERP
Data Types to consider
Assembly_definition
- assembly_type : String[0..1]
Design_discipline_item_definition
(from Part_identification)
- id : String
+it em_inst ance
0..*
Item_instance
- id : String
+related 1
0..*
+Item_definition_instance_relationship
I tem_definition_instance_relationship
Assembly_c omponent_relationship
+placement
0..1
Transformation_select
(from Shape_definition_an...)
Next_higher_assem bly
ISO 10303, Application Protocols
Application
Protocol
201
202
203
204
205
207
208
209
210
212
213
214
215
216
217
218
220
221
222
223
224
225
226
227
231
232
Content
Explicit Draughting
Associative Draughting
Configuration Controlled 3D Designs of mechanical parts and assemblies
Mechnical Design using Boundry Representations
Mechnical Design using Surface Representations
Sheet Metal Die Planning and Design
Life Cycle Product Change Process
Composite & Metallic Analysis & Related Design
Elecetronic Assembly, Interconnect and Packaging Design
Electrotechnical Design and Installation
Numerical Control (NC) Process Plans for Machined Parts
Core Data for Automotive Mechanical Design Processes
Ship Arrangement
Ship Moulded Forms
Ship Piping
Ship Structures
PCA Process Planning
Functional Data and their Schematic Representation for Process Plant
Design to Manufacturing for Composite Structures
Exchange of Design and Manufacturing Product Information for Cast Parts
Mechanical Product Definition for Process Planning using Machining Features
Building Elements using Explicit Shape Representation
Ship Mechanical Systems
Plant Spatial Representation
Process Design and Process Soecification for Major Equipment
Technical Data Packaging Core Information and Exchange
AP 214: Core Data for Automotive
Mechanical Design Processes
Geometry
Geometry
Solids
Solidsdata
data
Surface
SurfaceData
Data
Wireframe
Wireframe
Measured
MeasuredData
Data
Analysis
Analysis
Simulation
Simulation
Specification
Specification/ /Configuration
Configuration
Product
Structure
Product StructureData
Data
Management
Data
Management Data
© PROSTEP 2007
Presentation
Presentation
Drawing
Drawing
Visualization
Visualization
Manufacturing
Manufacturing
NCNC-Data
Data
Process
ProcessPlans
Plans
Technology
TechnologyData
Data
Material
Data
Material Data
Form
FormFeatures
Features
Tolerance
ToleranceData
Data
Surface
Conditions
Surface Conditions
AP 212: Electrotechnical Design and
Installation
Electromechanical
Electromechanicalsystems
systems
Buildings
Buildings
Plants
Plants
Transportation
TransportationSystems
Systems
Equipment
EquipmentCoverage
Coverage
Buildings
Buildings
Power-transmission
Power-transmission
Power-distribution
Power-distribution
Power-generation
Power-generation
Electric-Machinery
Electric-Machinery
Electric
ElectricLight
Lightand
andHeat
Heat
Control
ControlSystems
Systems
Data
DataSupporting
Supporting
Terminals
Terminalsand
andInterfaces
Interfaces
Functional
Decomposition
Functional DecompositionofofProduct
Product
3D
3DCabling
Cablingand
andHarnesses
Harnesses
Cable
CableTracks
Tracksand
andMounting
MountingInstructions
Instructions
Electro-technical
Electro-technicalPlant
Plant
Plant,
e.g.,
Automobile
Plant, e.g., Automobile
Unit,
Unit,e.g.,
e.g.,Engine
EngineControl
ControlSystem
System
Sub-unit,
Sub-unit,e.e.,
e.e.,Ignition
IgnitionSystem
System
Electromechanical
ElectromechanicalEquipment
EquipmentininIndustry
Industry
© PROSTEP 2007
OMG PLM-Services 2.0 –
XML based STEP data and services
OEMs
IT-Vendors
Board
Supplier
Technical
Team
Other
Industrial sectors
Standardized data models with engineering scope
Predefined objects for metadata, structure, configuration, material …
WebServices for data access: Read, Write, Delete and Change operations
More than data mapping
True PDM integration also requires much more than mapping
meta data between PDM systems. It also requires a firm
understanding of underlying processes, and the ability to
map processes between systems taking into account
business requirements.
PDM Relationships
PDM
Integration
means
understanding
fully the
relationships
that exist in
product
structures of
both source
and target PDM
systems.
Standards Play an important role
Open Standards,
such as OMG PLM
Services provide
more functionality to
cover more
business use cases
than proprietary
interfaces provided
by some system
vendors.
Lessons Learned
Upfront Planning and Understanding

It is critical before the start of any project that all participants and
impacted communities have a baseline understanding of system
interfaces, business processes and other impacting factors.
Seek Active Stakeholder buy in and participation

Invite “Everyone” to the project kick off meeting, get all the issues
on the table. Let everyone have a chance to tell you why it won’t
work, and then work with them to gain understanding of their
unique concerns. Gain support and communicate frequently.
The purpose of testing is to FAIL

Embrace the failures in your early phase testing and learn from
them. Keep testing until you have resolved the majority of the
major issues. There will be issues some of them big and
unforeseen, but a united team will find a solution more quickly than
a divided team. Communicate success as well as failure…..
A few customer success stories………………..
Ford – Volvo / Landrover
- STEP and native Geometry
„Within its European platform strategy, Ford integrates PDM
and CAD data of its subsidiaries Volvo and Landrover with
those of Ford of Europe. Based on OpenPDM®, VPM structure
information as well as CATIA data are exported, converted and
adopted in the I-DEAS/TDM/ metaphase environment at Ford.
Due to this automated process, manual operations during the
integration of PDM worlds can be reduced dramatically."
W. Peters, Ford of Europe
PDM Data
Product
Structure
ENOVIA
VPM
CATIA
TDM
-- --- --
.exp
.exp
.exp
Central
Translation
Office
.mf1
CAD Checker
CAD Checker
Theorem
Theorem
Translator
Translator
Compress
Compress
Encryption
Encryption
Metaphase
IDEAS
.mf2
Integration Vision at Magna Steyr
SOA
architecture
www.magnasteyr.com
The vision – one “data exchange platform”
OEM 1
BoM
CAD
PROSTEP
OpenPDM
ERP
OEM 2
emServer
BoM
CAD
Virt. PT
ERP
OEM 3
IBM
Websphere
Process
Server
Requirement:
one mutual “Language”
Exchange platform acts as “Translator”
BoM
CAD
ERP
OEM 4
CAD
ERP
VPM
Lieferant
Lieferant
Supplier
PLM Road Map 2006
© PROSTEP 2007
DMU
BoM
Walter Winter
PLM-System
11
Backend Integration at BOSCH
Faurecia PDM-VPM Replication
and CDB–Matrix Migration
CIM DATABASE
eMatrix
© PROSTEP
2007
VPM München
VPM Hagenbach
Supplier collaboration at Siemens TS
based on STEP AP214 (PLM Services)
Data Exchange
Export
Import
Data Exchange
Supplier
Notification
Access via Browser
Source: Siemens Transportation Systems
© PROSTEP
2007
Siemens (UGS) Synergy
http://www.ugs.com/industries/automotive/synergy.shtml
Available Technolgy is being used
today. Are you ready ?
© PROSTEP 2007
Technology Partners
i n t e g r a t e t h e f u t u r e
PROSTEP INC
100 W. Big Beaver Rd
Suite 200
Troy, MI 48084
www.prostep.com
866-539-0514
[email protected]
© PROSTEP 2007

prostep

Transcription

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