Drainage and Sewage – Wastewater Treatment

Transcription

Pioneering for You
Catalogue Water Management 2014/2015
Drainage and Sewage –
Wastewater Treatment
Submersible mixers, axial pumps,recirculation pumps,
jet cleaners, grit collector pumps and accessories
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Contents
General notes and abbreviations
Wastewater treatment
8
12
Industrial process
Submersible mixer - directly driven
Submersible mixer with single-stage planetary gear
Submersible mixer with two-stage planetary gear
Solids diffuser
Ventilation systems
94
Industrial process
Submersible mixers for special and industrial applications
Dewatering
100
Dewatering
Recirculation pumps
Axial submersible pumps
Jet cleaner
Wastewater transport
178
Accessories
Submersible pumps with mechanical stirring apparatus
208
Consulting guide
Wilo water management catalogue – 50 Hz – Drainage and sewage – Wastewater treatment – edition 2014/2015 – Subject to change without prior notice
Accessories
Mechanical accessories
Electrical accessories
220
3
Drainage and sewage – Wastewater treatment
Contents
Submersible mixer - directly driven
Submersible mixer with single-stage planetary
gear
Submersible mixer with two-stage planetary
gear
Solids diffuser
Ventilation systems
4
Series overview
12
Wilo-EMU TR 14...28
15
Wilo-EMU TR 22
20
Wilo-EMU TR 36
24
Wilo-EMU TR 40
26
Installation example
28
Series overview
Wilo-EMU TR 50-2 with PUR propeller
13
32
Wilo-EMU TR 50-2 with steel propeller
36
Wilo-EMU TR 60-2 with PUR propeller
38
Wilo-EMU TR 60-2 with steel propeller
40
Wilo-EMU TR 75-2
42
Wilo-EMU TR 80-1
44
Wilo-EMU TR 90-2
46
Wilo-EMU TRE 90-2
48
Wilo-EMU TR 120-1
50
52
Series overview
13
Wilo-EMU TR 212
53
Wilo-EMU TR 216
58
Wilo-EMU TR 221
60
Wilo-EMU TRE 221
62
Wilo-EMU TR 226-3
64
Wilo-EMU TRE 226-3
66
Wilo-EMU TR 316
68
Wilo-EMU TR 321
70
Wilo-EMU TRE 321
72
Wilo-EMU TR 326-3
74
Wilo-EMU TRE 326-3
76
78
Series overview
14
Wilo-Sevio ACT SD101DF238A
80
Wilo-Sevio ACT SD101VF273A
84
Wilo-Sevio ACT SD101VT435A
86
Wilo-Sevio ACT SD101VT615A
88
Series overview
14
Wilo-Sevio AIR
90
Drainage and sewage – Wastewater treatment
Contents
Inudstrial process
Series overview
Wilo-Sevio DM 50-2
94
Waste water treatment
Submersible mixers for special and industrial
applications
95
Dewatering
Jet cleaner
100
Wilo-EMU RZP 20
102
Wilo-EMU RZP 25-2
108
Wilo-EMU RZP 40
122
Wilo-EMU RZP 50-3
128
Wilo-EMU RZP 60-3
138
Wilo-EMU RZP 80-2
144
152
Series overview
100
Wilo-EMU KPR 340
154
Wilo-EMU KPR 500
162
Wilo-EMU KPR 760
168
Series overview
Dewatering
Axial submersible pumps
Series overview
101
Wilo-EMU SR 100 D55
171
Wilo-EMU SR 100 D65
171
Wilo-EMU SR 100 D70
171
Waste water transport
Recirculation pumps
Series overview
178
Wilo-EMU FA 08.52WR
179
Wilo-EMU FA 08.73WR
184
Wilo-EMU FA 10.22WR
187
Wilo-EMU FA 10.43WR
193
Wilo-EMU FA 10.44WR
196
Wilo-EMU FA 10.53WR
202
Wilo-EMU FA 15.44WR
205
Auxiliary hoisting gear
208
Catch hook and catch device
211
Lowering device
212
Additional cable anchoring
213
Switchgear Wilo-Easy Control MS-L
214
Switchgear Wilo-Smart Control SC-L
215
Accessories
Submersible pumps with mechanical
stirring apparatus
Switchgear Wilo-DrainControl PL 1
217
Relay
218
Accessories
Accessories
5
Programme overview and fields of applications
Catalogue
Water Supply
Glanded in-line pumps
Glanded monobloc pumps
Glanded norm pumps
Water Supply / Heating, Air-conditioning, Cooling
Axially split case pumps
Condensate lifting units
High-pressure multistage centrifugal pumps
Pumps for fire extinguishing and sprinkler systems
Single-pump systems
Boosting
Multi-pump systems
Submersible pumps
Raw Water Intake
Polder pumps (Bottom intake pumps)
Vertical turbine pumps
Catalogue
Drainage and Sewage
Sewage lifting unit
Wastewater Collection and Transport
Pumps stations
Submersible sewage pumps with macerator
Solids separation systems (EMUport)
Submersible drainage pumps
Wastewater Transport and Dewatering
(Stock pumps)
Self-priming drainage pumps
Submersible sewage pumps
Wastewater Transport and Dewatering
(Order-specific production)
Submersible sewage pumps
Axial submersible pumps (pipe sump pumps)
Submersible mixer
Solids diffuser
Ventilation systems
Wastewater Treatment
Submersible mixers for special and industrial applications (MUD mixers)
Recirculation pumps
Axial submersible pumps (pipe sump pumps)
Jet cleaner
Three other catalogues are available for building services applications.
Key:
Fields of application:
• Applicable
- Not applicable
Local prescriptions and directives must be observed
Heating
Rainwater utilisation
Secondary hot water
Water distribution/boosting
Air-conditioning
Fire fighting1)
Cooling/Air-conditioning
Clean water treatment
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6
Programme overview and fields of applications
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Gehäuse
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Trockenläuferpumpen
Main field of application
Raw water intake
Wastewater collection and transport
Desalination
Professional irrigation/agriculture
Dewatering (incl. Flood Control)
Energy/Leisure/Service
Special applications
Industrial process
Mehrstufige HochdruckKreiselpumpen
Fields of application:
7
Abbreviation
Meaning
1~
1-phase current
3~
3-phase current
-A
Float switch attached
D
Direct activation
DI
Leakage detection
Di
Inside diameter
Di min.
Minimum inside diameter
DM
Three-phase motor, 3~
DN
Nominal diameter of the flange connection
EBM
Individual run signal
EM
Single-phase motor, 1~
ESM
Individual fault signal
GRD/GLRD
Mechanical seal
F
Thrust in newtons (N) (for submersible mixers)
H, Hmax
Delivery head
HA
Suction head; inlet floor to ground level
HB
Installation depth to inlet floor
HN
Site altitude above MSL (mean sea level)
HG
Groundwater level to MSL (mean sea level)
IA
Starting current
IN
Nominal current; current at P2
Inst.
Installation: H = horizontal, V = vertical
Abbreviation
Meaning
Number of poles of electric motors:
4-pole motor = approx. 1450 rpm at 50 Hz
Supply availability (L = stock article, C = available in
2 weeks, K = available in 4 weeks, A = available on
request)
8
P1
Power consumption
(power supplied from the network)
P1.1
Power consumption at the duty point
P2 (PN)
Nominal motor power
PN
Pressure class in bar
(e.g. PN10 = suitable up to 10 bar)
PTC
Positive temperature coefficient
(PTC thermistor sensor)
PT 100
Platinum temperature sensor with a resistance value
of 100 ũ at 0 °C
Q (=Ǵ)
Volume flow
-S
Float switch attached
SBM
Run signal or collective run signal
SSM
Fault signal or collective fault signal
WSK
Thermal winding contacts (in motor for monitoring
the winding temperature, full motor protection
through additional tripping unit)
Y/ŕ
Star-delta switching
;
Operating mode of double pumps:
Individual operation of the respective duty pump
<
Operating mode of double pumps:
Parallel operation of both pumps
Material
Meaning
AISI
1.0570
Steel S355J2G3
A106
1.4021
Chromium steel X20Cr13
420
1.4057
Chromium steel X17CrNi16-2
431
1.4112
Chromium steel X90CrMoV18
440B
1.4122
Chromium steel X39CrMo17-1
1.4301
Chromium-nickel steel X5CrNi18-10
304
1.4305
Chromium-nickel steel X8CrNiS18-9
303
1.4306
Chromium-nickel steel X2CrNi19-11
304L
1.4308
Chromium-nickel steel GX5CrNi19-10
304 CF8
1.4401
Chromium-nickel-molybdenum steel
X5CrNiMo17-12-2
316
1.4404
X2CrNiMo17-12-2
316L
1.4408
GX5CrNiMo19-11-2
316
1.4460
X3CrNiMoN 27-5-2
329
1.4462
X2CrNiMoN22-5-3
329
(2205)
1.4470
GX2CrNiMoN22-5-3
329
Material
Meaning
AISI
EN-GJS
Cast iron with spheroidal graphite, also
referred to as spheroidal cast iron. The
use of spheroidal cast iron in domestic
water systems is governed by the
Drinking Water Directive 98/83/EC and
applicable recognised technical rules
and standards!
G-Al Si12
Die-cast aluminium
GfK
Fibreglass plastic
GG
See EN-GJL
GGG
See EN-GJS
Inox
Stainless steel
ABS
Acrylic butadiene styrene
PA 30GF
See Composite
PE-HD
High-density polyethylene
PP-GF30
Polypropylene, reinforced with
30% fibreglass
PUR
Polyurethane
SiC
Silicon carbide
St
Steel
St.vz.
Galvanised steel
V2A
Material group, e.g. 1.4301, 1.4306
304
V4A
Material group, e.g. 1.4404, 1.4571
316
1.4517
with copper addition
GX2CrNiMoCuN25-6-3-3
1.4528
Blade steel X105CrCoMo182
440B+Co
1.4541
Chromium-nickel steel with titanium
addition X6CrNiTi18-10
321
1.4542
Chromium-nickel steel with copper
and niobium additions
X5CrNiCuNb16-4
630
1.4571
Chromium-nickel steel with titanium
addition X6CrNiMoTi17-12-2
316Ti
1.4581
with niobium addition
GX5CrNiMoNb19-11-2
316 /
316Nb
Abrasite
Chilled cast iron material for use in
strongly abrasive fluids
Al
Light metal material (aluminium)
Al-oxide
Aluminium oxide
C
Carbon
Ceram
Coating with very high adhesive
strength for long-lasting corrosion
protection
Composite
High-strength plastic material
Cr
Chromium
EN-GJL
Cast iron with lamellar graphite, also
referred to as grey cast iron. The use of
grey cast iron in domestic water systems is governed by the Drinking Water
Directive 98/83/EC and applicable recognised technical rules and standards!
EN-GJL 200
Grey cast iron GG20
Wilo – General Terms of Delivery and Service
EN-GJL 250
Grey cast iron GG25
EN-GJS-500-7
Spheroidal cast iron GGG50
The latest version of our General Terms of Delivery and Service can be
found on the Internet at
www.wilo.com
Wear and tear
Pumps or parts of pumps are subject to wear in accordance with the
current technical standards (DIN 31051/DIN-EN 13306). This wear
may vary depending on the operating parameters (temperature,
pressure, speed, water conditions) and the installation/usage situation and may result in the failure of the above products/components,
including their electrical/electronic circuits, at different times.
Wear or wearing parts are all components subject to rotary or dynamic stress, including electronic components to which voltage is applied, including in particular:
• Gaskets (including mechanical seals), seal rings.
• Stuffing boxes.
• Bearings and shafts.
• Impellers and pump components.
• Thrust rings and wear rings.
• Wear rings / wear plates.
• Macerators.
• Condensers.
• Relays/contactors/switches.
• Electronic circuits, semiconductor components etc.
Pumps and continuous-flow machines (such as submersible mixers
and recirculation pumps) and their coated components (cataphoretic,
2K or Ceram coating) are subject to constant wear due to the abrasive
content of the fluids. For this reason the coating of these units is also
counted as a wearing part!
We do not accept any liability for faults or defects arising from natural wear and tear.
9
General notes
Equipment/function
Wilo-EMU TR
14… – TR 28…
Wilo-EMU TR
22… – TR 40…
Wilo-EMU
TR 50-2… –
TR 120-1...
Wilo-EMU
TR 212… –
TR(E) 326…
Wilo-Sevio
MIX DM
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Design
Submersible
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Prechamber
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Gear chamber
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Sealing chamber
Directly driven
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Single-stage planetary gear
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Two-stage planetary gear
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Sealing for rotary shaft seal on motor side
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Sealing for mechanical seal on motor side
FC operation
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Sealing for mechanical seal on fluid side
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Sealing for rotary shaft seal on fluid side
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Lowering device for wet well installation
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Tripod for wet well installation
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Cast propeller
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PUR propeller
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Steel propeller
PUR/GRP propeller
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GRP propeller
–
Application
Wet well installation, ground installation
Wet well installation, wall-mounted installation
Materials
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Equipment/function
Motor leakage monitoring
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Sealing chamber monitoring
ǽ
ǽ
ǽ
ǽ
ǽ
Motor temperature monitoring, bimetal
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Motor temperature monitoring, PTC
ǽ
ǽ
ǽ
ǽ
–
Explosion protection
ǽ
ǽ
ǽ
ǽ
•
Propeller blades can be replaced individually
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•
(not TR 212)
–
• = available, - = not available; ǽ = optional
10
General notes
Equipment/function
Wilo-Sevio
ACT
Wilo-EMU RZP
20… – RZP 80-2…
Wilo-EMU KPR
Wilo-EMU SR
Wilo-EMU
FA...WR
•
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Vortex impeller
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Single-channel impeller
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Propeller impeller
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Prechamber
•
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Sealing chamber
•
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Leakage chamber
-
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Sealing for mechanical seal on motor side
–
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Sealing for rotary shaft seal on motor side
Sealing for mechanical seal on fluid side
•
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Single-phase AC motor
–
Three-phase motor
•
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•
Design
Submersible
Gear chamber
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Motor with oil cooling
-
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-
Dry motor with closed-circuit cooling
-
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Sheath current cooling
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Dry well installation, stationary
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Wet well installation, ground installation
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Wet well installation, wall-mounted installation
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Lowering device for wet well installation
•
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Wet well installation, portable
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Dry well installation, portable
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Direct activation
Star-delta activation
FC operation
Dry motor
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Application
Wet well installation, stationary
Equipment/function
Motor leakage monitoring
Sealing chamber monitoring
ǽ
ǽ
ǽ
ǽ
ǽ
Leakage chamber monitoring
-
-
-
•
Motor temperature monitoring, bimetal
•
•
ǽ
•
•
Motor temperature monitoring, PTC
ǽ
ǽ
ǽ
ǽ
ǽ
ǽ
ǽ
ǽ
ǽ
ǽ
Float switch
–
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–
ǽ
11
Series overview
Series
Wilo-EMU TR 14… – TR 28…
Product photo
Design
Application
12
Compact directly driven submersible mixer
• Swirling of deposits and solids in rain spillway basin and
• Swirling of deposits and solids in rain spillway basin and
pump sump
pump sump
• Destruction of floating sludge layers
• Other areas of application in agriculture and water supply
Max. thrust
330 N
1100 N
Max. circulation
power
0.15 m3
0.35 m3
Special features/product
advantages
• Extremely low power consumption:
• Low weight
• ATEX and FM versions
• Self-cleaning propeller with helix hub
• Easy-to-install propeller attachment
• Propeller in steel or PUR version
• Optional: Motor shaft made of 1.4462 material
• Propeller in cast iron, steel or PUR version
Further
information
Series information from page 15
Wilo online catalogue at www.wilo.com
Series overview
Wilo-EMU TR 50-2… – TR 120-1...
Wilo-EMU TR 212… – TR(E) 326…
Design
Slow-running submersible mixer reduced by two-stage
planetary gear
• Energetically optimized mixing and circulation of activated
Application
Utilisation in activated-sludge tank and sludge tanks for:
• Generation of flow
• Suspension of solids
• Homogenisation
• Prevention of floating sludge layers
• Other areas of application in industry, agriculture and water
supply
Max. thrust
6620 N
4340 N
Max. circulation
power
1.14 m3
4.25 m3
• Single-stage planetary gear for adapting the propeller
• 2-stage planetary gear for adjusting the propeller speed
• Self-cleaning propeller
• TRE units with IE3 motor
• Propeller blades can be individually replaced (not for
Series
Product photo
advantages
speed
• Propeller in steel, PUR or PUR/GRP version
• 1.4462 gear shaft
Further
information
sludges
• Generation of flow rates in circulation channels
• Further areas of application in industry
TR 212)
• Easy-to-install blades and hub
• Propeller in GfK version
• Gear shaft 1.4462
13
Series overview
Series
Wilo-Sevio ACT
Wilo-Sevio AIR
Design
Solids diffuser
Ventilation system with disc aerator
Application
Gentle mixing process of biomass particles in the pumped
fluid
For fine-bubble aeration of aqueous media such as water,
sewage or sludge, for the purpose of supplying oxygen and
intermixing.
Product photo
• Maximum energy efficiency with optimised mixing result
• IE3 motors available
• Optimised system performance through an increased penetration of biomass particles
• Gentle treatment of the biomass particles through the use
advantages
of a PUR propeller with special geometry
• Optional telescopic design for subsequent adaptation to
system parameters
• Low space requirements due to the compact design
• High operational reliability thanks to integrated non-return
valve
• High system efficiency thanks to increased aeration capacity by means of a full-surface and optimised slot geometry
• Diaphragm mount with integrated support function
• Cost-efficient control range from 1.0…8.0 Nm³/h
• For air temperatures up to 100 °C
• Robust construction through the use of glass fibre reinforced plastic
• Simple assembly without gluing and welding
• Simple diaphragm replacement even after long periods of
use
• Simple retrofitting to existing pipework
Further
information
14
Directly driven submersible mixers
Series description Wilo-EMU TR 14… – TR 28…
{
Design
Equipment/function
• Stationary installation on walls and floors
• Flexible installation through the use of lowering device or special pipe
attachment
Type key
e.g.:
Wilo-EMU TR 21.145-4/11 S10
TR
Submersible mixer
21
x 10 = nominal propeller diameter in mm
145
x 10 = propeller speed in rpm
4
Number of poles
11
x 10 = stator length in mm
S10
Propeller code for welded propellers (without = PUR
propeller)
Application
• Swirling of deposits and solids in rain spillway basin and pump sump
Special features/product advantages
• Extremely low power consumption:
• Low weight
• Optional: Motor shaft made of 1.4462 material
Technical data
• Mains connection: 3~400 V, 50 Hz
• Submerged operating mode: S1
• Protection class: IP 68
• Max. fluid temperature: 40 °C
• Mechanical shaft seal with SiC/SiC pairing
• Permanently lubricated roller bearings
• Max. immersion depth: 20 m
• Can be swivelled vertically and horizontally during installation with
lowering device
Materials
• Housing parts made of EN-GJL
• Propeller made of PUR or stainless steel
• Propeller hub made of stainless steel
• Screwed connections made of stainless steel
Description/design
Propeller
2-bladed propeller made of PUR or stainless steel. Nominal propeller
diameter from 140 mm to 280 mm. Entwining-free design made possible by backward-curved incoming flow edge and patented helix
hub. The propeller blades are permanently fixed, which guarantees
the best possible hydraulic efficiency.
Motor
Wilo T-series submersible motor with standard connection, enabling
simple and efficient adaptation of the motor power classes The motor heat is given off directly to the fluid via the housing. The winding
is equipped with a temperature monitor. Large-sized grooved ball
bearings ensure long service life of the motor bearings.
Sealing
Double shaft sealing with large-volume sealing chamber to collect
leakage from the mechanical seal; available with external sealing
chamber electrode upon request. On the motor and fluid side, a corrosion- and wear-resistant mechanical seal made of solid silicon carbide material is used. A seal bushing made of stainless steel ensures
long-term corrosion-protected fit of the mechanical seal.
Cable
The power cable is a type H07 cable for heavy mechanical loads. The
power cable enters the motor housing through a water pressuretight cable lead-in with strain relief and bend protection.
15
Options
Commissioning
• Special voltages
• Thermistor temperature sensor
• External sealing chamber monitoring
• Ceram C0 coating
• Ex-rated to ATEX or FM
Scope of delivery
• Submersible mixer with mounted propeller and cable
• Cable length per customer request
• Accessories per customer request
• Operating and maintenance manual
Configuration
A separate configuration must be carried out for each application to
ensure optimum generation of fluid current. Carefully follow the instructions for the supplied configuration when installing the units.
16
Immersed operating mode S1:
The unit can be used immersed in permanent operation
(max. 1000 h/year). Surfacing the propeller or motor is strictly prohibited. In the case of fluctuating fluid levels, the system should
switch off automatically if the degree of water submersion drops below the minimum level.
When installing the power cables, make sure that they are not drawn
into the propeller by the fluid current.
Accessories
• Lowering device
• Auxiliary hoisting gear
• Wall and floor fixation bracket
• Special fastening pieces for the use of an auxiliary hoisting gear for
multiple units
• Terminal stop
• Additional rope anchoring
• Fixation sets with anchor bolts
2
9
4
1
6
8
5
3
7
1 = motor; 2 = cable lead-in; 3 = motor bearing, 4 = sealing chamber; 5 = external electrode for monitoring the sealing chamber; 6 = mechanical seal on fluid side;
7 = mechanical seal on motor side; 8 = seal bushing, 9 = propeller
17
Dimensions, weights Wilo-EMU TR 14, TR 16, TR 21, TR 28
Dimension drawing
DN1
L
B
>D
C
~ØA
~ØA
max. F
E
+30°...-45°
H
Dimensions, weights
Wilo-EMU...
Dimensions
A
B
C
D
E
TR 14...-.../6
140
245
60
200
TR 16...-.../6
160
245
60
TR 21...-.../6
220
245
TR 21...-.../6 S..
210
245
TR 21...-.../11
220
TR 21...-.../11 S..
TR 28...-.../11
Connection
Weight of
unit
Max.
weight
*
F
H
L
DN1
m
495
520
415
475
Rp 1¼
20
32
200
495
520
415
475
Rp 1¼
20
32
60
200
480
530
415
475
Rp 1¼
20
32
60
200
480
530
415
475
Rp 1¼
22
35
300
60
200
480
530
470
530
Rp 1¼
26
37
210
300
60
200
480
530
470
530
Rp 1¼
28
40
280
300
60
300
515
603
505
565
Rp 1¼
27
37
mm
kg
* = maximum weight including accessories
18
Technical data, motor data Wilo-EMU TR 14, TR 16, TR 21, TR 28
Technical data
Power consumption
Propeller speed
Transmission ratio
Max. thrust
P1.1
n
kW
rpm
TR 14.145-4/6
0.3
1336
1.000
45
TR 16.145-4/6
0.3
1336
1.000
65
TR 21.145-4/6
0.3
1336
1.000
75
TR 21.145-4/6 S5
0.5
1336
1.000
95
TR 21.145-4/11
0.5
1392
1.000
80
TR 21.145-4/11 S10
0.9
1392
1.000
170
TR 21.145-4/11 S14
1.2
1392
1.000
240
TR 28.145-4/11
1.3
1392
1.000
330
F
Wilo-EMU...
N
Motor data
Nominal motor power
Power consumption
Nominal
current
P2
P1
IN
Starting current - direct
Starting current - stardelta
IA
kW
A
Nominal
speed
according to
n
FM
ATEX
rpm
T 12-4/6 (Ex)
0.5
0.7
1.42
6
2
1336
ǽ
ǽ
T 12-4/11 (Ex)
1.3
1.7
3.3
16
6
1392
ǽ
ǽ
The value P1.1 is equivalent to the electrical power consumption at the duty point. P1 refers to the max. electrical power consumption.
All of the data applies to 3~400 V, 50 Hz and a density of 1 kg/dm3.
Thrust and power measured according to ISO 21630; thrust and power values vary for mixers with Ceram propeller coatings.
19
{
Design
Materials
Type key
e.g.:
Wilo-EMU TR 36.95-6/8 S17
TR
Submersible mixer
36
95
6
Number of poles
8
S17
Propeller code for welded propellers (without = PUR
propeller)
Application
• Swirling of deposits and solids in rain spillway basin and pump sump
• Propeller in cast iron, steel or PUR version
Technical data
• Housing parts: EN-GJL-250
• Propeller: EN-GJL-250, PUR or stainless steel 1.4571
• Propeller hub: Stainless steel 1.4571
• Screwed connections: Stainless steel 1.4301 or 1.4571
• Seal bushing: Stainless steel 1.4571
Description/design
Propeller
2- or 3-blade propeller with a nominal propeller diameter from
220 mm to 400 mm. Entwining-free design made possible by backward-curved incoming flow edge and patented helix hub.
Motor
Wilo-submersible motor of the T-series with standard connection for
an easy and efficient adaptation of the motor output. The motor heat
is given off directly to the fluid via the housing. The winding is
equipped with a temperature monitor. Large-sized inclined and
grooved ball bearings ensure long service life of the motor bearings.
Sealing
leakage from the mechanical seal; available with external sealing
chamber electrode upon request. On the fluid side, a corrosion- and
wear-resistant mechanical seal made of solid silicon carbide material
is used; on the motor side, a rotary shaft seal is used. On TR 36 / TR 40
types, a seal bushing ensures long-term corrosion-protected fit of
the mechanical seal.
Cable
The power cable is a type NSSHÖU cable for heavy mechanical loads.
The power cable enters the motor housing through a water pressuretight cable lead-in with strain relief and bend protection. The individual wires as well as the cable sheath are additionally sealed to keep
out fluids.
Equipment/function
• Stationary installation on wall and floor
• Flexible installation via lowering device
• Can be swivelled horizontally when installed with a lowering device
20
Options
Commissioning
• External sealing chamber control
Operating mode S1 - permanent operation:
The submersible mixer must be immersed when operated. Surfacing
the propeller is strictly prohibited. In the case of fluctuating fluid levels, the system should switch off automatically if the degree of water
submersion drops below the minimum level. The power cables must
be installed in a way that these cannot be drawn into the propeller!
Scope of delivery
Accessories
• Lowering device
• Floor fixation bracket
multiple units
Configuration
• Terminal stop
2
8
1
4
7
5
6
3
1 = motor; 2 = cable lead-in; 3 = motor bearing, 4 = sealing chamber; 5 = mechanical seal on fluid side; 6 = rotary shaft seal on motor side;
7 = seal bushing, 8 = propeller
21
Dimensions, weights Wilo-EMU TR 22
Dimension drawing
320
~ Ø 220
> 900
60x60
> 420
33
L
>F
Dimensions, weights
Wilo-EMU...
Dimensions
F
Max. weight*
Weight of unit
L
m
mm
kg
TR 22...-.../8
755
605
70
100
TR 22...-.../12
790
640
78
105
22
Technical data, motor data Wilo-EMU TR 22
Technical data
Power consumption
Propeller speed
Transmission ratio
Max. thrust
P1.1
n
kW
rpm
TR 22.95-6/8
1.3
915
1.000
185
TR 22.145-4/8V
2.2
1400
1.000
310
TR 22.145-4/8
2.8
1410
1.000
350
TR 22.145-4/12
2.7
1405
1.000
350
F
Wilo-EMU...
N
Motor data
Nominal motor power
Power consumption
Nominal
current
P2
P1
IN
IA
kW
A
Nominal
speed
according to
n
FM
ATEX
rpm
T 17-4/8R (Ex)
3.5
4.5
7.9
37
13
1410
ǽ
ǽ
T 17-4/8V (Ex)
2.5
3.5
5.9
28
10
1400
ǽ
ǽ
T 17-4/12R (Ex)
4.5
5.8
9.4
47
16
1405
ǽ
ǽ
T 17-6/8R (Ex)
1.8
2.5
4.45
17
6
915
ǽ
ǽ
The value P1.1 corresponds to the electrical power consumption at the duty point. P1 refers to the max. electrical power consumption.
Thrust and power measured in accordance with ISO 21630; thrust and power values vary for mixers with Ceram propeller coatings.
23
Dimension drawing
B
~ØA
>D
C
E
>G
L
>F
Dimensions, weights
Wilo-EMU...
Dimensions
A
B
C
D
E
Weight of
unit
F
G
L
Max.
weight*
m
mm
kg
TR 36...-.../8
360
320
60
500
33
740
560
590
61
95
TR 36...-.../8 S...
250
320
60
500
33
755
450
605
65
95
TR 36...-.../12
360
350
60
500
33
775
560
625
69
100
TR 36...-.../16
360
370
80
500
53
835
560
685
80
115
TR 36...-.../16 S...
250
370
80
500
53
850
450
700
84
115
24
Technical data
Power consumption
Propeller speed
Transmission ratio
Max. thrust
P1.1
n
kW
rpm
TR 36.74-8/8
0.8
700
1.000
220
TR 36.74-8/8 S21
1.1
700
1.000
210
TR 36.95-6/8
1.4
915
1.000
380
TR 36.95-6/8 S17
1.6
915
1.000
320
TR 36.145-4/12
4.6
1405
1.000
820
TR 36.145-4/12 S12
3.3
1405
1.000
530
TR 36.145-4/12 S17
4.9
1405
1.000
700
TR 36.145-4/16
4.8
1400
1.000
830
TR 36.145-4/16 S17
5.1
1400
1.000
720
TR 36.145-4/16 S21
7.0
1400
1.000
830
F
Wilo-EMU...
N
Motor data
Nominal motor power
Power consumption
Nominal
current
P2
P1
IN
IA
kW
A
Nominal
speed
according to
n
FM
ATEX
rpm
T 17-4/12R (Ex)
4.5
5.8
9.4
47
16
1405
ǽ
ǽ
T 17-4/16R (Ex)
6.5
8.2
13.5
68
23
1400
ǽ
ǽ
T 17-6/8R (Ex)
1.8
2.5
4.45
17
6
915
ǽ
ǽ
T 17-8/8R (Ex)
1.1
1.7
3.2
14
5
700
ǽ
ǽ
25
Dimension drawing
B
~ Ø 400
> 700
80x80
L
> 600
TR 40...S..
45
TR 40...
>F
Dimensions, weights
Wilo-EMU...
Dimensions
Max. weight*
Weight of unit
B
F
L
m
TR 40...-.../16
355
865
715
84
120
TR 40...-.../16 S...
355
835
685
84
120
TR 40...-.../24
380
945
795
93
125
TR 40...-.../24 S...
380
915
765
93
125
mm
kg
26
Technical data
Power consumption
Propeller speed
Transmission ratio
Max. thrust
P1.1
n
kW
rpm
TR 40.74-8/16
2.3
710
1.000
620
TR 40.74-8/16 S7
2.3
710
1.000
505
TR 40.74-8/24
2.4
705
1.000
630
TR 40.74-8/24 S7
2.5
705
1.000
525
TR 40.74-8/24 S13
4.7
705
1.000
970
TR 40.95-6/24
5.2
927
1.000
1100
TR 40.95-6/24 S7
5.2
927
1.000
930
F
Wilo-EMU...
N
Motor data
Nominal motor power
Power consumption
Nominal
current
P2
P1
IN
IA
kW
A
Nominal
speed
according to
n
FM
ATEX
rpm
T 17-6/24R (Ex)
6.0
7.7
13.6
65
22
927
ǽ
ǽ
T 17-8/16R (Ex)
2.8
4.0
7.4
36
12
710
ǽ
ǽ
T 17-8/24R (Ex)
5.1
7.7
14.3
63
21
705
ǽ
ǽ
27
Wilo-EMU mixer TR 14 with pipe installation
m
in
60
0
> 200
max. 2800
.Ø
+30°
-45°
300
233
48
Rp 1¼
400
max. 460
+30°...-45°
415
28
Wilo-EMU mixer TR 21 with lowering device AVU50
1060
1000
max. 2000
min.750
360°
4
120
2
1
400
150 °
195
80
200
min.175
170
>155
3
>155 180
max. 6000
285
1
400
50x50x3
Ø15
220
3
89
180 >135
100
206 >155
206
250 x250
4
>155
>135
2
0°
max.3
Ø18
220
Ø15
Ø19
29
Wilo-EMU mixer TR 36 with lowering device AVU80
180
145
>155
>155
1
220
1000
ø 18
min.750
2
4
180
1
ø 19
80 x80x4
400
max. 2000
2
206
206 >155
>155
250x250
1060
360°
195
400
3
max.6000
120
200
E
170
>200
120
305
15
3
4
°
15
30
>155
180
100
19
60
133
0°
max.3
>155
220
120°
350
Wilo-EMU mixer TR 36 for ground installation
Ø13
70
145
135
155
235
Ø17
31
Submersible mixers with single-stage planetary gear
Series description Wilo-EMU TR 50-2… – TR 120-1...
Wilo-EMU TR 50-2… – TR 120-1...
{
Design
Technical data
Type key
e.g.:
Wilo-EMU TRE 90-2.20-4/12 x
TR
Submersible mixer
E
90
High-efficiency motor in accordance with IE3
(derived from IEC 60034-30)
2
Model
20
4
Number of poles
12
x
Propeller code for welded propellers, e.g. S20
(without = PUR propeller)
Application
Utilisation in activated-sludge tank and sludge tanks for:
• Generation of flow
• Suspension of solids
• Homogenisation
• Prevention of floating sludge layers
• Other areas of application in industry, agriculture and water supply
• Single-stage planetary gear for adapting the propeller speed
• Propeller in steel, PUR or PUR/GRP version
• 1.4462 gear shaft
• Single-stage planetary gear
Equipment/function
• Protection class IP X4D
• Can be swivelled horizontally when installed with a lowering device
• Can be freely placed in the basis when installing via a stand
Materials
• Propeller: PUR, stainless steel 1.4571 or PUR/GRP
• Gear shaft: Stainless steel 1.4462
Description/design
Propeller
2 or 3-blade propeller with a nominal propeller diameter of 500 mm
to 1200 mm. Entwining-free design made possible by backwardcurved incoming flow edge.
Motor
equipped with a temperature monitor. Large-sized inclined (not with
TR 80-1) and grooved ball bearings ensure long service life of the
motor bearings.
TRE units are equipped with the high-efficiency TE 20 motor which
meets the IE3 classification (derived from IEC 60034-30).
32
Series description Wilo-EMU TR 50-2… – TR 120-1...
Scope of delivery
Seal
Sealing is achieved through the use of a 3-chamber system (prechamber, gear chamber and sealing chamber). The large-volume prechamber and sealing chamber collect leakage from the mechanical
seal. If desired, the pre-chamber can be equipped with an external
sealing chamber electrode. The seal between the fluid chamber and
the pre-chamber, as well as between the gear chamber and sealing
chamber, is achieved by a corrosion-resistant and wear-resistant
mechanical seal made of solid silicon carbide material. The seal between the pre-chamber and gear chamber, as well as between the
sealing chamber and motor, is achieved by radial sealing rings. A seal
bushing ensures long-term corrosion-protected fit of the mechanical
seal.
Configuration
Commissioning
The unit can be used immersed in permanent operation. Surfacing
the propeller or motor is strictly prohibited. In the case of fluctuating
fluid levels, the system should switch off automatically if the degree
of water submersion drops below the minimum level.
Gear
Single-stage planetary gear with exchangeable transmissions. The
gear bearings are dimensioned so that the resulting mixing forces are
absorbed and are not transferred to the motor bearings.
Cable
The power cable enters the motor housing through a water pressuretight cable inlet with strain relief and anti-kink protection. The individual wires as well as the cable sheath are additionally sealed to keep
out fluids.
Accessories
• Lowering device
• Stand for free positioning of the units in the basin
Options
multiple units
• Terminal stop
5
4
2
1
9
6
7
8
10
3
1 = motor; 2 = cable lead-in; 3 = motor bearing, 4 = prechamber; 5 = sealing chamber; 6 = mechanical seal on fluid side; 7 = mechanical seal on motor side;
8 = seal bushing, 9 = propeller; 10 = single-stage planetary gear
33
Dimensions, weights Wilo-EMU TR 50-2 (PUR propeller)
Dimension drawing
> 900
L
B
65
> 700
~ Ø 500
100x100
>F
Dimensions, weights
Wilo-EMU...
Dimensions
Max. weight*
Weight of unit
B
F
L
m
TR 50-2...-.../8
445
1150
1000
102
140
TR 50-2...-.../12
480
1185
1035
110
145
TR 50-2...-.../16
490
1225
1075
121
160
TR 50-2...-.../22
525
1300
1150
129
170
mm
kg
34
Technical data, motor data Wilo-EMU TR 50-2 (PUR propeller)
Technical data
Power consumption
Propeller speed
Transmission ratio
Max. thrust
P1.1
n
kW
rpm
TR 50-2.25-6/8
1.0
250
3.880
350
TR 50-2.25-6/16
1.2
250
3.880
350
TR 50-2.28-6/8
1.4
288
3.364
440
TR 50-2.29-6/8
1.6
292
3.167
490
TR 50-2.30-4/8
1.6
299
4.900
500
TR 50-2.30-4/8V
1.6
298
4.900
500
TR 50-2.30-6/8
1.8
306
3.000
540
TR 50-2.31-4/8
1.7
312
4.714
520
TR 50-2.31-4/8V
1.7
312
4.714
520
TR 50-2.34-4/8
2.2
345
4.250
620
TR 50-2.34-4/8V
2.2
344
4.250
640
TR 50-2.37-4/8
2.6
372
3.880
720
TR 50-2.37-4/8V
2.8
371
3.880
750
TR 50-2.42-4/12
3.9
428
3.364
930
TR 50-2.43-4/16
3.9
434
3.364
1000
TR 50-2.45-4/12
4.5
452
3.167
1020
TR 50-2.46-4/16
4.5
458
3.167
1110
TR 50-2.47-4/12
5.2
473
3.000
1130
TR 50-2.48-4/16
5.2
479
3.000
1240
TR 50-2.52-2/22
6.6
528
5.590
1400
TR 50-2.55-2/22
7.5
552
5.330
1570
TR 50-2.59-2/22
9.2
598
4.900
1740
TR 50-2.61-2/22
10.1
619
4.714
1840
F
Wilo-EMU...
N
Motor data
Nominal motor power
Power consumption
Nominal
current
P2
P1
IN
IA
kW
A
Nominal
speed
according to
n
FM
ATEX
rpm
T 17-2/22R (Ex)
10.5
12.3
20.5
171
57
2914
ǽ
ǽ
T 17-4/8R (Ex)
3.5
4.5
7.9
37
13
1410
ǽ
ǽ
T 17-4/8V (Ex)
2.5
3.5
5.9
28
10
1400
ǽ
ǽ
T 17-4/12R (Ex)
4.5
5.8
9.4
47
16
1405
ǽ
ǽ
T 17-4/16R (Ex)
6.5
8.2
13.5
68
23
1400
ǽ
ǽ
T 17-6/8R (Ex)
1.8
2.5
4.45
17
6
915
ǽ
ǽ
T 17-6/16R (Ex)
3.7
5.2
9.1
39
13
931
ǽ
ǽ
35
Dimensions, weights Wilo-EMU TR 50-2 (steel propeller)
Dimension drawing
> 900
L
B
65
> 700
~ Ø 500
100x100
>F
Dimensions, weights
Wilo-EMU...
Dimensions
Max. weight*
Weight of unit
B
F
L
m
TR 50-2...-.../8 S
505
1135
985
110
150
TR 50-2...-.../12 S
510
1170
1020
118
155
TR 50-2...-.../16 S
520
1205
1055
129
170
TR 50-2...-.../24 S
555
1285
1135
138
180
mm
kg
36
Technical data, motor data Wilo-EMU TR 50-2 (steel propeller)
Technical data
Power consumption
Propeller speed
Transmission ratio
Max. thrust
P1.1
n
kW
rpm
TR 50-2.13-6/8 S
0.6
132
7.500
160
TR 50-2.16-6/8 S
0.8
165
6.200
250
TR 50-2.19-6/8 S
1.1
192
5.105
335
TR 50-2.22-6/8 S
1.5
229
4.250
450
TR 50-2.24-6/8 S
1.9
247
3.880
540
TR 50-2.25-4/8V S
2.0
251
5.875
530
TR 50-2.26-4/12 S
2.1
255
5.875
550
TR 50-2.28-4/8V S
3.2
296
4.900
790
TR 50-2.30-4/8 S
3.4
306
4.714
800
TR 50-2.31-4/12 S
3.4
309
4.714
830
TR 50-2.34-4/12 S
4.4
338
4.250
970
TR 50-2.34-4/16 S
4.5
344
4.250
1010
TR 50-2.37-4/16 S
5.6
373
3.880
1170
TR 50-2.37-4/24 S
6.2
379
3.880
1270
TR 50-2.40-4/16 S
7.0
399
3.600
1350
TR 50-2.40-4/24 S
7.4
406
3.600
1430
TR 50-2.43-4/24 S
8.9
433
3.364
1600
TR 50-2.45-4/24 S
10.6
453
3.167
1800
TR 50-2.47-4/24 S
11.9
475
3.000
1920
F
Wilo-EMU...
N
Motor data
Nominal motor power
Power consumption
Nominal
current
P2
P1
IN
IA
kW
A
Nominal
speed
according to
n
FM
ATEX
rpm
T 17-4/8R (Ex)
3.5
4.5
7.9
37
13
1410
ǽ
ǽ
T 17-4/8V (Ex)
2.5
3.5
5.9
28
10
1400
ǽ
ǽ
T 17-4/12R (Ex)
4.5
5.8
9.4
47
16
1405
ǽ
ǽ
T 17-4/16R (Ex)
6.5
8.2
13.5
68
23
1400
ǽ
ǽ
T 17-4/24R (Ex)
10.0
12.2
21
123
41
1417
ǽ
ǽ
T 17-6/8R (Ex)
1.8
2.5
4.45
17
6
915
ǽ
ǽ
37
Dimensions, weights Wilo-EMU TR 60-2 (PUR propeller)
Dimension drawing
> 800
65
~ Ø 600
100x100
> 900
L
B
>F
Dimensions, weights
Wilo-EMU...
Dimensions
Max. weight*
Weight of unit
B
F
L
m
TR 60-2...-.../8
445
1145
995
103
140
TR 60-2...-.../12
480
1180
1030
111
145
TR 60-2...-.../16
490
1220
1070
122
160
TR 60-2...-.../22
525
1300
1150
130
170
TR 60-2...-.../24
525
1300
1150
130
170
mm
kg
38
Technical data, motor data Wilo-EMU TR 60-2 (PUR propeller)
Technical data
Power consumption
Propeller speed
Transmission ratio
Max. thrust
P1.1
n
kW
rpm
TR 60-2.23-6/8
1.2
229
4.250
510
TR 60-2.25-6/8
1.4
250
3.880
580
TR 60-2.29-6/8
2.1
288
3.364
760
TR 60-2.30-4/8
2.3
297
4.900
840
TR 60-2.30-4/8V
2.2
297
4.900
820
TR 60-2.31-4/8V
2.4
308
4.714
880
TR 60-2.33-4/8
3.3
337
4.250
1070
TR 60-2.34-4/12
3.2
341
4.250
1060
TR 60-2.37-4/12
3.9
367
3.880
1220
TR 60-2.38-4/12
4.9
389
3.600
1430
TR 60-2.38-4/16
4.0
373
3.880
1300
TR 60-2.41-4/16
4.8
400
3.600
1450
TR 60-2.41-4/24
5.0
405
3.600
1450
TR 60-2.43-4/16
5.8
424
3.364
1670
TR 60-2.43-4/24
5.8
430
3.364
1610
TR 60-2.45-4/16
6.5
447
3.167
1760
TR 60-2.46-4/24
6.9
460
3.167
1830
TR 60-2.48-4/24
7.7
480
3.000
1950
TR 60-2.49-2/22
8.5
497
5.875
2150
TR 60-2.52-2/22
9.6
520
5.590
2280
TR 60-2.54-2/22
10.6
544
5.330
2370
F
Wilo-EMU...
N
Motor data
Nominal motor power
Power consumption
Nominal
current
P2
P1
IN
IA
kW
A
Nominal
speed
according to
n
FM
ATEX
rpm
T 17-2/22R (Ex)
10.5
12.3
20.5
171
57
2914
ǽ
ǽ
T 17-4/8R (Ex)
3.5
4.5
7.9
37
13
1410
ǽ
ǽ
T 17-4/8V (Ex)
2.5
3.5
5.9
28
10
1400
ǽ
ǽ
T 17-4/12R (Ex)
4.5
5.8
9.4
47
16
1405
ǽ
ǽ
T 17-4/16R (Ex)
6.5
8.2
13.5
68
23
1400
ǽ
ǽ
T 17-4/24R (Ex)
10.0
12.2
21
123
41
1417
ǽ
ǽ
T 17-6/8R (Ex)
1.8
2.5
4.45
17
6
915
ǽ
ǽ
39
Dimensions, weights Wilo-EMU TR 60-2 (steel propeller)
> 900
Dimension drawing
L
65
> 800
~ Ø 600
100x100
B
>F
Dimensions, weights
Wilo-EMU...
Dimensions
Max. weight*
Weight of unit
B
F
L
m
TR 60-2...-.../8 S
505
1155
1005
112
150
TR 60-2...-.../12 S
510
1190
1040
120
155
TR 60-2...-.../16 S
520
1230
1080
131
170
TR 60-2...-.../24 S
555
1310
1160
140
180
mm
kg
40
Technical data, motor data Wilo-EMU TR 60-2 (steel propeller)
Technical data
Power consumption
Propeller speed
Transmission ratio
Max. thrust
P1.1
n
kW
rpm
TR 60-2.19-6/8 S
2.2
195
4.714
650
TR 60-2.22-4/8V S
2.8
221
6.571
810
TR 60-2.23-4/8 S
3.4
234
6.200
920
TR 60-2.24-4/8 S
3.8
245
5.875
950
TR 60-2.24-4/12 S
3.7
245
5.875
980
TR 60-2.25-4/12 S
4.5
256
5.590
1140
TR 60-2.26-4/16 S
4.3
260
5.590
1070
TR 60-2.27-4/16 S
5.0
272
5.330
1220
TR 60-2.29-4/16 S
6.0
293
4.900
1340
TR 60-2.30-4/16 S
6.8
303
4.714
1460
TR 60-2.30-4/24 S
6.3
300
4.900
1370
TR 60-2.31-4/24 S
7.3
310
4.714
1500
TR 60-2.34-4/24 S
9.5
340
4.250
1860
F
Wilo-EMU...
N
Motor data
Nominal motor power
Power consumption
Nominal
current
P2
P1
IN
IA
kW
A
Nominal
speed
according to
n
FM
ATEX
rpm
T 17-4/8R (Ex)
3.5
4.5
7.9
37
13
1410
ǽ
ǽ
T 17-4/8V (Ex)
2.5
3.5
5.9
28
10
1400
ǽ
ǽ
T 17-4/12R (Ex)
4.5
5.8
9.4
47
16
1405
ǽ
ǽ
T 17-4/16R (Ex)
6.5
8.2
13.5
68
23
1400
ǽ
ǽ
T 17-4/24R (Ex)
10.0
12.2
21
123
41
1417
ǽ
ǽ
T 17-6/8R (Ex)
1.8
2.5
4.45
17
6
915
ǽ
ǽ
41
Dimensions, weights Wilo-EMU TR 75-2
Dimension drawing
> 1100
L
B
> 950
65
~Ø 750
~6
50
100x100
>F
Dimensions, weights
Wilo-EMU...
Dimensions
Max. weight*
Weight of unit
B
F
L
m
TR 75-2...-.../16
490
1295
1145
127
175
TR 75-2...-.../24
525
1375
1225
135
185
mm
kg
42
Technical data, motor data Wilo-EMU TR 75-2
Technical data
Power consumption
Propeller speed
Transmission ratio
Max. thrust
P1.1
n
kW
rpm
TR 75-2.15-6/16
3.0
156
6.200
1145
TR 75-2.16-6/16
3.5
163
5.875
1220
TR 75-2.17-6/16
3.8
170
5.590
1275
TR 75-2.18-6/16
4.3
176
5.330
1350
TR 75-2.19-4/16
5.1
193
7.500
1630
TR 75-2.19-4/24
5.3
197
7.500
1660
TR 75-2.19-6/24
5.4
194
4.900
1660
TR 75-2.20-6/24
6.0
201
4.714
1800
TR 75-2.21-4/16
7.2
217
6.571
1980
TR 75-2.21-4/24
7.5
219
6.571
2140
TR 75-2.23-4/24
8.6
233
6.200
2310
TR 75-2.24-4/24
9.9
244
5.875
2410
TR 75-2.25-4/24
10.8
254
5.590
2850
F
Wilo-EMU...
N
Motor data
Nominal motor power
Power consumption
Nominal
current
P2
P1
IN
IA
kW
A
Nominal
speed
according to
n
FM
ATEX
rpm
T 17-4/16R (Ex)
6.5
8.2
13.5
68
23
1400
ǽ
ǽ
T 17-4/24R (Ex)
10.0
12.2
21
123
41
1417
ǽ
ǽ
T 17-6/16R (Ex)
3.7
5.2
9.1
39
13
931
ǽ
ǽ
T 17-6/24R (Ex)
6.0
7.7
13.6
65
22
927
ǽ
ǽ
43
Dimension drawing
120x120
H
~ØA
~
> 1100
L
B
TR 80-1...S..
>G
55
TR 80-1...
>F
Dimensions, weights
Wilo-EMU...
Dimensions
A
B
F
G
Weight of
unit
H
L
Max.
weight*
m
mm
kg
TR 80-1...-.../22
740
595
1565
940
720
1415
284
300
TR 80-1...-.../22 S
785
595
1565
985
760
1415
316
336
TR 80-1...-.../27
740
675
1615
940
720
1465
298
320
TR 80-1...-.../30
740
675
1615
940
720
1465
303
325
TR 80-1...-.../30 S
785
675
1615
985
760
1465
321
345
44
Technical data
Power consumption
Propeller speed
Transmission ratio
Max. thrust
P1.1
n
kW
rpm
TR 80-1.20-4/22
6.9
204
7.000
1910
TR 80-1.21-4/22 S20
6.1
205
7.000
1670
TR 80-1.23-4/22 S20
9.0
239
6.000
2220
TR 80-1.23-4/27
10.5
239
6.000
2520
TR 80-1.23-4/30
10.8
240
6.000
2610
TR 80-1.24-4/22
10.4
238
6.000
2600
TR 80-1.24-4/30 S20
9.6
239
6.000
2350
TR 80-1.26-4/22
14.9
269
5.286
3320
TR 80-1.27-4/22 S20
12.4
267
5.286
2680
TR 80-1.27-4/27
15.1
272
5.286
3320
TR 80-1.27-4/30
15.1
274
5.286
3380
TR 80-1.27-4/30 S20
13.2
270
5.286
2870
TR 80-1.30-4/30
20.1
301
4.750
3940
TR 80-1.30-4/30 S20
16.9
301
4.750
3430
F
Wilo-EMU...
N
Motor data
Nominal motor power
Power consumption
Nominal
current
P2
P1
IN
IA
kW
A
Nominal
speed
according to
n
FM
ATEX
rpm
T 20-4/22R (Ex)
12.5
15.3
26
156
52
1430
ǽ
ǽ
T 20-4/27R (Ex)
16.0
18.9
32
192
64
1430
ǽ
ǽ
T 20-4/30R (Ex)
18.5
22.0
36.5
220
73
1435
ǽ
ǽ
45
Dimension drawing
> 800
L
B
65
> 575
~ Ø 900
100x100
>F
~ 375
Dimensions, weights
Wilo-EMU...
Dimensions
Max. weight*
Weight of unit
B
F
L
m
TR 90-2...-.../8
445
1225
1075
107
150
TR 90-2...-.../12
480
1260
1110
117
155
mm
kg
46
Technical data
Power consumption
Propeller speed
Transmission ratio
Max. thrust
P1.1
n
kW
rpm
TR 90-2.9-8/8
0.7
98
7.500
430
TR 90-2.11-8/8
1.1
116
6.200
570
TR 90-2.12-6/8
1.2
129
7.500
730
TR 90-2.12-8/8
1.3
126
5.590
690
TR 90-2.14-6/8
1.5
145
6.751
860
TR 90-2.15-6/8
1.7
153
6.200
960
TR 90-2.16-6/8
2.2
166
5.590
1100
TR 90-2.19-4/8
2.9
193
7.500
1390
TR 90-2.19-4/8V
3.0
192
7.500
1390
TR 90-2.21-4/8
3.9
215
6.571
1690
TR 90-2.21-4/12
3.7
219
6.571
1750
TR 90-2.23-4/12
4.2
230
6.200
1830
TR 90-2.24-4/12
4.7
241
5.875
1960
TR 90-2.25-4/12
5.2
251
5.590
2120
F
Wilo-EMU...
N
Motor data
Nominal motor power
Power consumption
Nominal
current
P2
P1
IN
IA
kW
A
Nominal
speed
according to
n
FM
ATEX
rpm
T 17-4/8R (Ex)
3.5
4.5
7.9
37
13
1410
ǽ
ǽ
T 17-4/8V (Ex)
2.5
3.5
5.9
28
10
1400
ǽ
ǽ
T 17-4/12R (Ex)
4.5
5.8
9.4
47
16
1405
ǽ
ǽ
T 17-6/8R (Ex)
1.8
2.5
4.45
17
6
915
ǽ
ǽ
T 17-8/8R (Ex)
1.1
1.7
3.2
14
5
700
ǽ
ǽ
47
Dimensions, weights Wilo-EMU TRE 90-2
> 1345
> 800
Dimension drawing
L
B
Ø900
70
> 575
~375
100x100
Dimensions, weights
Wilo-EMU...
Dimensions
B
Max. weight*
Weight of unit
L
m
mm
kg
TRE 90-2...-.../12
595
1195
129
146
TRE 90-2...-.../16
490
1155
113
130
TRE 90-2...-.../17
595
1195
137
154
48
Technical data, motor data Wilo-EMU TRE 90-2
Technical data
Power consumption
Propeller speed
Transmission ratio
Max. thrust
P1.1
n
kW
rpm
TRE 90-2.13-6/16
1.1
131
7.500
680
TRE 90-2.14-6/16
1.5
149
6.571
880
TRE 90-2.15-6/16
1.7
157
6.200
970
TRE 90-2.16-6/16
1.8
165
5.875
1020
TRE 90-2.17-6/16
2.0
173
5.590
1130
TRE 90-2.18-6/16
2.2
180
5.330
1190
TRE 90-2.19-6/16
2.6
188
5.105
1350
TRE 90-2.20-4/12
2.8
197
7.500
1500
TRE 90-2.22-4/17
3.8
224
6.571
1810
TRE 90-2.24-4/17
4.4
236
6.200
2000
F
Wilo-EMU...
N
Motor data
Nominal motor power
Power consumption
Nominal
current
P2
P1
IN
IA
kW
A
Nominal
speed
according to
n
FM
ATEX
rpm
TE 17-6/16R
2.1
2.6
4.7
39
–
941
-
-
TE 20-4/12R
3.0
3.5
6.3
49
–
1460
-
-
TE 20-4/17R
4.0
4.5
8.5
70
–
1471
-
-
49
> 1100
Dimension drawing
~ 270
880
> 470
55
~Ø 1200
B
120 x 120
>F
>200
L
Dimensions, weights
Wilo-EMU...
Dimensions
Max. weight*
Weight of unit
B
F
L
m
TR 120-1...-.../22
685
1565
1415
289
305
TR 120-1...-.../30
735
1615
1465
294
310
mm
kg
50
Technical data
Power consumption
Propeller speed
Transmission ratio
Max. thrust
P1.1
n
kW
rpm
TR 120-1.17-4/22
6.9
174
8.500
2990
TR 120-1.18-4/30
7.5
175
8.500
3200
TR 120-1.21-4/30
13.8
210
7.000
4720
TR 120-1.22-4/30
15.8
221
6.625
5280
TR 120-1.23-4/30
18.3
231
6.249
6180
TR 120-1.24-4/30
20.5
239
6.000
6620
F
Wilo-EMU...
N
Motor data
Nominal motor power
Power consumption
Nominal
current
P2
P1
IN
IA
kW
A
Nominal
speed
according to
n
FM
ATEX
rpm
T 20-4/22R (Ex)
12.5
15.3
26
156
52
1430
ǽ
ǽ
T 20-4/30R (Ex)
18.5
22.0
36.5
220
73
1435
ǽ
ǽ
51
Wilo-EMU mixer TR 75-2 with lowering device AVUSHH
2
400
1050
min. 850
630
360°
>155
100x100x4
1
180
220
>155
>155
2
220
220
50
32
>155
1
220
max. 2200
185
3
206 ²
250 ²
>155
Ø18
80
>155
3
180
220
Ø88.9
460
625
690
30
800
Ø20
52
340
660
860
4
4
400
Submersible mixers with two-stage planetary gear
Series description Wilo-EMU TR 212… – TR(E) 326…
Wilo-EMU TR 212… – TR(E) 326…
{
Design
Equipment/function
Slow-running submersible mixer reduced by two-stage planetary
gear
• Installation with stand allows free placement in basin
• Flexible installation
• Two-stage planetary gear with exchangeable second planetary stage
Type key
Materials
e.g.:
Wilo-EMU TRE 321.36-4/12
TR
Submersible mixer
E
3
High-efficiency motor in accordance with IE3
(derived from IEC 60034-30)
Number of blades
21
36
Propeller speed in rpm
Description/design
4
Number of poles
12
Propeller
2- or 3-bladed propeller with a nominal propeller diameter of
1200 mm to 2600 mm. Entwining-free design made possible by
backward-curved incoming flow edge.
• Propeller blades: GfK
• Propeller hub: EN-GJS-400
• Screwed connections: Stainless steel (1.4571)
• Seal bushing: Stainless steel (1.4571)
Application
• Energetically optimized mixing and circulation of activated sludges
• Generation of flow rates in circulation channels
• Further areas of application in industry
• 2-stage planetary gear for adjusting the propeller speed
• Propeller blades can be individually replaced (not for TR 212)
• Easy-to-install blades and hub
• Propeller in GfK version
• Gear shaft 1.4462
Technical data
• 2-stage planetary gear with an exchangeable 2nd planetary gear
Motor
equipped with a temperature monitor. Large-sized inclined and
grooved ball bearings ensure long service life of the motor bearings.
TRE units are equipped with the high-efficiency TE 20 motor which
meets the IE3 classification (derived from IEC 60034-30).
Sealing
Sealing is achieved through the use of a 3-chamber system (prechamber, gear chamber and sealing chamber). The large-volume prechamber and sealing chamber collect leakage from the mechanical
seal. If desired, the pre-chamber can be equipped with an external
sealing chamber electrode. The sealing between the fluid and the
pre-chamber, as well as between the gear and sealing chamber are
realized by a corrosion-resistant and wear-proof mechanical seal
made of solid silicon carbide material. The sealing between the prechamber and gear chamber as well as between the sealing chamber
and motor is realised by radial sealing rings. A seal bushing ensures
long-term corrosion-protected fit of the mechanical seal.
53
Gear
2-stage planetary gear with exchangeable transmissions. The gear
bearings are dimensioned so that the resulting mixing forces are absorbed and are not transferred to the motor bearings.
Configuration
Cable
The power cable enters the motor housing through a water pressuretight cable inlet with strain relief and bend protection. The individual
wires as well as the cable sheath are additionally sealed to keep out
fluids.
Commissioning
Options
• PTC thermistor sensor
• Ceram coating C0
Accessories
• Stand for free positioning of the units in the basin
Scope of delivery
multiple units
• Submersible mixer with mounted propeller hub and cable
• 2- or 3-bladed - delivered separately, installation is performed onsite
(TR 212 is delivered completely assembled)
54
6
9
2
5
4
10
1
7
8
3
3
1 = Motor; 2 = Cable inlet; 3 = Motor bearing, 4 = Pre-chamber; 5 = Sealing chamber; 6 = Mechanical shaft seal on the fluid side; 7 = Mechanical shaft seal on the
motor side; 8 = Seal bushing, 9 = Propeller blade; 10 = 2-stage planetary gear
55
Dimension drawing
>800
L
~ 27
>F
0
1200
70
> 470
785
650
100 x 100
Dimensions, weights
Wilo-EMU...
Dimensions
F
Max. weight*
Weight of unit
L
m
mm
kg
TR 212...-.../8V
1245
1095
104
133
TR 212...-.../15
1315
1165
122
151
56
Technical data
Power consumption
Propeller speed
Transmission ratio
Max. thrust
P1.1
n
kW
rpm
TR 212.62-4/8V
0.8
62
24.056
390
TR 212.67-4/8V
0.9
67
22.320
490
TR 212.71-4/8V
0.9
71
20.832
540
TR 212.80-4/8V
1.2
80
18.600
680
TR 212.86-2/15
1.7
86
34.658
790
TR 212.98-2/15
2.2
98
30.380
1070
TR 212.113-2/15
2.9
113
26.350
1415
TR 212.123-2/15
3.5
123
24.056
1720
TR 212.133-2/15
4.1
133
22.320
1955
TR 212.142-2/15
5.0
142
20.857
2245
TR 212.150-2/15
5.7
150
19.635
2445
TR 212.158-2/15
6.6
158
18.600
2815
F
Wilo-EMU...
N
Motor data
Nominal motor power
Power consumption
Nominal
current
P2
P1
IN
IA
kW
A
Nominal
speed
according to
n
FM
ATEX
rpm
T 17-2/15R (Ex)
6.8
7.9
12.8
77
26
2883
ǽ
ǽ
T 17-4/8V (Ex)
2.5
3.5
5.9
28
10
1400
ǽ
ǽ
57
L
>F
> 800
Dimension drawing
Ø 1600
70
> 610
410
780
665
100 x100
Dimensions, weights
Wilo-EMU...
Dimensions
F
Max. weight*
Weight of unit
L
m
mm
kg
TR 216...-.../8
1175
1025
166
195
TR 216...-.../12
1210
1060
176
200
58
Technical data
Power consumption
Propeller speed
Transmission ratio
Max. thrust
P1.1
n
kW
rpm
TR 216.32-6/8
0.6
32
30.380
470
TR 216.34-6/8
0.7
34
29.227
540
TR 216.37-6/8
0.8
37
26.350
600
TR 216.41-6/8
0.9
41
24.056
710
TR 216.44-6/8
1.1
44
22.320
860
TR 216.47-6/8
1.2
47
20.857
980
TR 216.51-4/8V
1.6
51
29.227
1150
TR 216.56-4/8V
2.1
56
26.350
1400
TR 216.61-4/8V
2.4
61
24.056
1660
TR 216.65-4/8
2.9
65
22.320
1900
TR 216.65-4/12
2.8
65
22.320
1890
TR 216.69-4/8
3.4
69
20.857
2140
TR 216.70-4/12
3.3
70
20.857
2110
TR 216.77-4/12
4.4
77
18.600
2600
F
Wilo-EMU...
N
Motor data
Nominal motor power
Power consumption
Nominal
current
P2
P1
IN
IA
kW
A
Nominal
speed
according to
n
FM
ATEX
rpm
T 17-4/8R (Ex)
3.5
4.5
7.9
37
13
1410
ǽ
ǽ
T 17-4/8V (Ex)
2.5
3.5
5.9
28
10
1400
ǽ
ǽ
T 17-4/12R (Ex)
4.5
5.8
9.4
47
16
1405
ǽ
ǽ
T 17-6/8R (Ex)
1.8
2.5
4.45
17
6
915
ǽ
ǽ
59
L
665
950
70
> 1150
Ø 2100
780
>F
>800
Dimension drawing
100x100
Dimensions, weights
Wilo-EMU...
Dimensions
F
Max. weight*
Weight of unit
L
m
mm
kg
TR 221...-.../8
1290
1140
178
200
TR 221...-.../12
1325
1175
188
205
60
Technical data
Power consumption
Propeller speed
Transmission ratio
Max. thrust
P1.1
n
kW
rpm
TR 221.21-6/8
0.6
21
40.735
450
TR 221.24-6/8
0.7
24
37.858
610
TR 221.25-8/8
0.7
25
29.227
670
TR 221.26-6/8
0.7
26
34.981
680
TR 221.27-6/8
0.8
27
32.104
750
TR 221.27-8/8
0.8
27
26.350
750
TR 221.30-8/8
1.0
30
24.056
870
TR 221.32-8/8
1.2
32
22.320
1000
TR 221.33-6/8
1.2
33
29.227
1120
TR 221.36-6/8
1.4
36
26.350
1360
TR 221.39-6/8
1.8
40
24.056
1630
TR 221.41-4/8V
2.2
42
34.658
1870
TR 221.45-4/8V
2.9
48
30.380
2300
TR 221.46-4/8
2.9
48
30.380
2280
TR 221.50-4/8
3.1
50
29.227
2340
TR 221.53-4/8
3.8
53
26.350
2760
TR 221.57-4/12
3.8
55
26.350
2900
TR 221.59-4/12
4.8
59
24.056
3400
F
Wilo-EMU...
N
Motor data
Nominal motor power
Power consumption
Nominal
current
P2
P1
IN
IA
kW
A
Nominal
speed
according to
n
FM
ATEX
rpm
T 17-4/8R (Ex)
3.5
4.5
7.9
37
13
1410
ǽ
ǽ
T 17-4/8V (Ex)
2.5
3.5
5.9
28
10
1400
ǽ
ǽ
T 17-4/12R (Ex)
4.5
5.8
9.4
47
16
1405
ǽ
ǽ
T 17-6/8R (Ex)
1.8
2.5
4.45
17
6
915
ǽ
ǽ
T 17-8/8R (Ex)
1.1
1.7
3.2
14
5
700
ǽ
ǽ
61
Dimensions, weights Wilo-EMU TRE 221
L
> 800
Dimension drawing
> 1330
B
50
~9
Ø 2100
70
> 1150
100x100
Dimensions, weights
Wilo-EMU...
Dimensions
B
Max. weight*
Weight of unit
L
m
mm
kg
TRE 221...-.../12
670
1180
194
211
TRE 221...-.../16
665
1140
195
212
TRE 221...-.../17
670
1180
200
217
62
Technical data, motor data Wilo-EMU TRE 221
Technical data
Power consumption
Propeller speed
Transmission ratio
Max. thrust
P1.1
n
kW
rpm
TRE 221.21-6/16
0.5
50
46.500
480
TRE 221.24-6/16
0.6
50
40.740
600
TRE 221.26-6/16
0.7
50
38.440
660
TRE 221.27-6/16
0.7
50
36.425
750
TRE 221.29-6/16
0.8
50
34.658
820
TRE 221.30-6/16
0.9
50
33.046
880
TRE 221.31-6/16
0.9
50
31.651
920
TRE 221.32-4/12
1.0
32
46.500
1000
TRE 221.32-6/16
1.0
50
30.380
1050
TRE 221.34-6/16
1.1
50
29.227
1100
TRE 221.37-4/12
1.3
37
40.740
1280
TRE 221.37-6/16
1.3
50
26.350
1330
TRE 221.39-4/12
1.5
39
38.440
1430
TRE 221.40-6/16
1.6
50
24.056
1600
TRE 221.41-4/12
1.7
41
36.425
1650
TRE 221.43-4/12
1.8
43
34.658
1700
TRE 221.45-4/12
2.0
45
33.046
1820
TRE 221.46-4/12
2.5
46
31.651
2350
TRE 221.49-4/12
2.8
49
46.500
2400
TRE 221.50-4/12
3.0
50
46.500
2500
TRE 221.56-4/17
3.7
56
26.350
3000
F
Wilo-EMU...
N
Motor data
Nominal motor power
Power consumption
Nominal
current
P2
P1
IN
IA
kW
A
Nominal
speed
according to
n
FM
ATEX
rpm
TE 17-6/16R
2.1
2.6
4.7
39
–
941
-
-
TE 20-4/12R
3.0
3.5
6.3
49
–
1460
-
-
TE 20-4/17R
4.0
4.5
8.5
70
–
1471
-
-
63
Dimension drawing
665
> 800
L
>F
Ø 2600
70
> 1115
780
915
100 x 100
Dimensions, weights
Wilo-EMU...
Dimensions
F
Max. weight*
Weight of unit
L
m
mm
kg
TR 226-3...-.../8
1245
1095
177
200
TR 226-3...-.../12
1280
1130
187
205
64
Technical data
Power consumption
Propeller speed
Transmission ratio
Max. thrust
P1.1
n
kW
rpm
TR 226-3.16-8/8
0.6
16
46.500
500
TR 226-3.20-8/8
0.7
20
36.425
770
TR 226-3.21-6/8
0.8
21
46.500
900
TR 226-3.24-6/8
0.9
24
40.740
1120
TR 226-3.27-6/8
1.2
27
36.425
1420
TR 226-3.29-6/8
1.4
29
33.046
1640
TR 226-3.32-6/8
1.7
32
30.380
1940
TR 226-3.33-6/8
1.8
33
29.227
2040
TR 226-3.36-6/8
2.3
36
26.350
2390
TR 226-3.38-4/8V
2.6
38
38.440
2670
TR 226-3.40-4/8V
3.0
40
36.425
2980
TR 226-3.42-4/8V
3.2
42
34.658
3140
TR 226-3.43-4/8
3.5
43
33.046
3400
TR 226-3.44-4/12
3.5
44
33.046
3340
TR 226-3.45-4/8
4.0
45
31.651
3690
TR 226-3.46-4/12
3.8
46
31.651
3550
TR 226-3.48-4/12
4.2
48
30.380
3800
F
Wilo-EMU...
N
Motor data
Nominal motor power
Power consumption
Nominal
current
P2
P1
IN
IA
kW
A
Nominal
speed
according to
n
FM
ATEX
rpm
T 17-4/8R (Ex)
3.5
4.5
7.9
37
13
1410
ǽ
ǽ
T 17-4/8V (Ex)
2.5
3.5
5.9
28
10
1400
ǽ
ǽ
T 17-4/12R (Ex)
4.5
5.8
9.4
47
16
1405
ǽ
ǽ
T 17-6/8R (Ex)
1.8
2.5
4.45
17
6
915
ǽ
ǽ
T 17-8/8R (Ex)
1.1
1.7
3.2
14
5
700
ǽ
ǽ
65
L
> 800
Dimension drawing
> 1360
B
5
ø 2600
70
> 1115
780
91
100 x 100
Dimensions, weights
Wilo-EMU...
Dimensions
B
Max. weight*
Weight of unit
L
m
mm
kg
TRE 226-3...-.../12
670
1210
199
216
TRE 226-3...-.../16
665
1170
183
200
TRE 226-3...-.../17
670
1210
205
222
66
Technical data
Power consumption
Propeller speed
Transmission ratio
Max. thrust
P1.1
n
kW
rpm
TRE 226-3.21-6/16
0.7
21
46.500
880
TRE 226-3.24-6/16
0.9
24
40.740
1150
TRE 226-3.26-6/16
0.9
26
38.440
1210
TRE 226-3.27-6/16
1.1
27
36.425
1380
TRE 226-3.28-6/16
1.2
28
34.658
1570
TRE 226-3.29-6/16
1.3
29
33.046
1660
TRE 226-3.31-6/16
1.4
31
31.651
1780
TRE 226-3.32-4/12
1.6
32
46.500
1930
TRE 226-3.32-6/16
1.5
32
30.380
1900
TRE 226-3.33-6/16
1.7
33
29.227
2100
TRE 226-3.36-4/12
2.2
36
40.740
2490
TRE 226-3.36-6/16
2.1
36
26.350
2470
TRE 226-3.39-4/12
2.4
39
38.440
2710
TRE 226-3.41-4/12
2.7
41
36.425
2910
TRE 226-3.43-4/12
3.1
43
34.658
3210
TRE 226-3.44-4/17
3.4
44
33.046
3520
TRE 226-3.47-4/17
3.8
47
31.651
3720
TRE 226-3.48-4/17
4.2
48
30.380
3990
F
Wilo-EMU...
N
Motor data
Nominal motor power
Power consumption
Nominal
current
P2
P1
IN
IA
kW
A
Nominal
speed
according to
n
FM
ATEX
rpm
TE 17-6/16R
2.1
2.6
4.7
39
–
941
-
-
TE 20-4/12R
3.0
3.5
6.3
49
–
1460
-
-
TE 20-4/17R
4.0
4.5
8.5
70
–
1471
-
-
67
> 800
Dimension drawing
>F
L
ø 1600
780
55
12
70
> 1455
665
100 x100
Dimensions, weights
Wilo-EMU...
Dimensions
F
Max. weight*
Weight of unit
L
m
mm
kg
TR 316...-.../8
1175
1025
181
205
TR 316...-.../12
1210
1060
191
210
68
Technical data
Power consumption
Propeller speed
Transmission ratio
Max. thrust
P1.1
n
kW
rpm
TR 316.43-6/8
1.3
43
22.320
1090
TR 316.46-6/8
1.6
46
20.857
1230
TR 316.48-4/8V
1.9
48
30.380
1320
TR 316.50-4/8V
2.0
50
29.227
1420
TR 316.55-4/8V
2.6
55
26.350
1740
TR 316.60-4/8V
3.2
60
24.056
2060
TR 316.61-4/12
3.4
61
24.056
2100
TR 316.64-4/8
3.8
64
22.320
2410
TR 316.65-4/12
3.7
65
22.320
2350
TR 316.68-4/12
4.4
68
20.857
2580
TR 316.72-4/12
5.2
72
19.635
3000
F
Wilo-EMU...
N
Motor data
Nominal motor power
Power consumption
Nominal
current
P2
P1
IN
IA
kW
A
Nominal
speed
according to
n
FM
ATEX
rpm
T 17-4/8R (Ex)
3.5
4.5
7.9
37
13
1410
ǽ
ǽ
T 17-4/8V (Ex)
2.5
3.5
5.9
28
10
1400
ǽ
ǽ
T 17-4/12R (Ex)
4.5
5.8
9.4
47
16
1405
ǽ
ǽ
T 17-6/8R (Ex)
1.8
2.5
4.45
17
6
915
ǽ
ǽ
69
>F
L
665
Ø 2100
> 2000
1800
70
> 800
Dimension drawing
100x100
Dimensions, weights
Wilo-EMU...
Dimensions
F
Max. weight*
Weight of unit
L
m
mm
kg
TR 321...-.../8
1265
1115
199
215
TR 321...-.../12
1300
1150
209
220
70
Technical data
Power consumption
Propeller speed
Transmission ratio
Max. thrust
P1.1
n
kW
rpm
TR 321.23-8/8
0.8
24
30.380
740
TR 321.25-8/8
0.8
25
29.227
800
TR 321.28-8/8
1.0
28
26.350
950
TR 321.31-8/8
1.4
32
22.320
1250
TR 321.33-6/8
1.4
33
29.227
1390
TR 321.35-6/8
1.8
35
26.350
1650
TR 321.36-4/8V
1.9
36
40.740
1650
TR 321.39-4/8V
2.4
40
36.425
2000
TR 321.41-4/8
2.7
42
34.658
2190
TR 321.45-4/8
3.0
44
33.046
2450
TR 321.49-4/12
3.8
49
29.227
2950
TR 321.52-4/12
4.9
54
26.350
3500
F
Wilo-EMU...
N
Motor data
Nominal motor power
Power consumption
Nominal
current
P2
P1
IN
IA
kW
A
Nominal
speed
according to
n
FM
ATEX
rpm
T 17-4/8R (Ex)
3.5
4.5
7.9
37
13
1410
ǽ
ǽ
T 17-4/8V (Ex)
2.5
3.5
5.9
28
10
1400
ǽ
ǽ
T 17-4/12R (Ex)
4.5
5.8
9.4
47
16
1405
ǽ
ǽ
T 17-6/8R (Ex)
1.8
2.5
4.45
17
6
915
ǽ
ǽ
T 17-8/8R (Ex)
1.1
1.7
3.2
14
5
700
ǽ
ǽ
71
Dimensions, weights Wilo-EMU TRE 321
L
> 1330
0
~180
> 800
Dimension drawing
B
70
> 2000
ø 2100
100x100
Dimensions, weights
Wilo-EMU...
Dimensions
B
Max. weight*
Weight of unit
L
m
mm
kg
TRE 321...-.../12
670
1180
215
232
TRE 321...-.../16
665
1140
216
233
TRE 321...-.../17
670
1180
233
240
72
Technical data, motor data Wilo-EMU TRE 321
Technical data
Power consumption
Propeller speed
Transmission ratio
Max. thrust
P1.1
n
kW
rpm
TRE 321.21-6/16
0.6
50
46.500
550
TRE 321.24-6/16
0.7
50
40.740
700
TRE 321.26-6/16
0.8
50
38.440
790
TRE 321.27-6/16
0.9
50
36.425
900
TRE 321.28-6/16
0.9
50
34.658
980
TRE 321.30-6/16
1.1
50
33.046
1150
TRE 321.31-6/16
1.1
50
31.651
1200
TRE 321.32-4/12
1.3
32
46.500
1280
TRE 321.33-6/16
1.2
50
30.380
1300
TRE 321.34-6/16
1.4
50
29.227
1400
TRE 321.36-4/12
1.8
36
40.740
1730
TRE 321.37-6/16
1.7
50
26.350
1600
TRE 321.38-4/12
2.0
38
38.440
1850
TRE 321.41-4/12
2.2
41
36.425
1970
TRE 321.43-4/12
2.6
43
34.658
2250
TRE 321.45-4/12
2.8
45
33.046
2350
TRE 321.46-4/12
3.2
46
31.651
2640
TRE 321.50-4/17
3.8
50
29.227
3120
F
Wilo-EMU...
N
Motor data
Nominal motor power
Power consumption
Nominal
current
P2
P1
IN
IA
kW
A
Nominal
speed
according to
n
FM
ATEX
rpm
TE 17-6/16R
2.1
2.6
4.7
39
–
941
-
-
TE 20-4/12R
3.0
3.5
6.3
49
–
1460
-
-
TE 20-4/17R
4.0
4.5
8.5
70
–
1471
-
-
73
Dimension drawing
665
> 800
L
>F
ø 2600
70
> 2285
780
2085
100 x 100
Dimensions, weights
Wilo-EMU...
Dimensions
F
Max. weight*
Weight of unit
L
m
mm
kg
TR 326-3...-.../8
1245
1095
202
215
TR 326-3...-.../12
1280
1130
207
220
74
Technical data
Power consumption
Propeller speed
Transmission ratio
Max. thrust
P1.1
n
kW
rpm
TR 326-3.21-6/8
0.9
21
46.500
1140
TR 326-3.24-6/8
1.1
24
40.740
1400
TR 326-3.27-6/8
1.4
27
36.425
1730
TR 326-3.28-6/8
1.6
28
34.658
1880
TR 326-3.29-6/8
1.9
29
33.046
2100
TR 326-3.30-6/8
2.0
30
31.651
2290
TR 326-3.31-6/8
2.2
31
30.380
2420
TR 326-3.36-4/8
3.1
36
40.740
3040
TR 326-3.37-4/8
3.4
37
38.440
3290
TR 326-3.39-4/8
3.9
39
36.425
3720
TR 326-3.41-4/8
4.4
41
34.658
4030
TR 326-3.43-4/12
4.7
43
33.046
4250
F
Wilo-EMU...
N
Motor data
Nominal motor power
Power consumption
Nominal
current
P2
P1
IN
IA
kW
A
Nominal
speed
according to
n
FM
ATEX
rpm
T 17-4/8R (Ex)
3.5
4.5
7.9
37
13
1410
ǽ
ǽ
T 17-4/12R (Ex)
4.5
5.8
9.4
47
16
1405
ǽ
ǽ
T 17-6/8R (Ex)
1.8
2.5
4.45
17
6
915
ǽ
ǽ
75
> 800
Dimension drawing
> 1365
L
B
> 2285
70
780
ø 2600
85
20
100 x 100
Dimensions, weights
Wilo-EMU...
Dimensions
B
Max. weight*
Weight of unit
L
m
mm
kg
TRE 326-3...-.../12
670
1215
210
226
TRE 326-3...-.../16
665
1170
194
210
TRE 326-3...-.../17
670
1215
216
232
76
Technical data
Power consumption
Propeller speed
Transmission ratio
Max. thrust
P1.1
n
kW
rpm
TRE 326-3.21-6/16
0.9
21
46.500
1200
TRE 326-3.24-6/16
1.1
24
40.740
1500
TRE 326-3.26-6/16
1.3
26
38.440
1670
TRE 326-3.27-6/16
1.4
27
36.425
1850
TRE 326-3.28-6/16
1.6
28
34.658
1990
TRE 326-3.29-6/16
1.8
29
33.046
2150
TRE 326-3.31-6/16
2.0
31
31.651
2320
TRE 326-3.32-4/12
2.1
32
46.500
2450
TRE 326-3.32-6/16
2.1
32
30.380
2450
TRE 326-3.33-6/16
2.3
33
29.227
2620
TRE 326-3.36-4/12
2.9
36
40.740
3200
TRE 326-3.38-4/12
3.4
38
38.440
3570
TRE 326-3.38-4/17
3.3
38
38.440
3550
TRE 326-3.40-4/17
3.8
40
36.425
3880
TRE 326-3.42-4/17
4.3
42
34.658
4310
F
Wilo-EMU...
N
Motor data
Nominal motor power
Power consumption
Nominal
current
P2
P1
IN
IA
kW
A
Nominal
speed
according to
n
FM
ATEX
rpm
TE 20-4/17R
4.0
4.5
8.5
70
–
1471
-
-
TE 20-4/12R
3.0
3.5
6.3
49
–
1460
-
-
TE 17-6/16R
2.1
2.6
4.7
39
–
941
-
-
77
Wilo-EMU Maxiprop mixer with lowering device AVMSH
360°
1100
370
100
630
max. 2200
>200
150
1
>135
2
180
>155
180
80
100 x100x4
>155
3
>135
1
2
>260
220
Ø15
220
220
550
Ø18
3
206x206
Ø19
100
4
900
Ø20
>155
230
250x250
>155
> 800
max. 6000
>155
Ø20
340
>155
423
4
78
340x340
1200
360°
Wilo-EMU Megaprop mixer with lowering device AVMS
1100
370
100
630
max. 2200
>200
1
1
>155
>155
2
180
220
100 x100x4
>260
220
Ø18
>155
> 800
2
>155 206 x206
Ø19
100
>155
3
Ø20
340
1420
635
900
Ø20
>155
230
3
250x250
max. 6000
550
340x340
1200
79
Solids diffuser
Series description Wilo-Sevio ACT
Wilo-Sevio ACT
{Z
Design
Equipment/function
Solids diffuser
The solids diffuser permanently sucks the biomass particles from the
surface of the basin and channels them back to the lower layers of
the fluid via the pipe. The angled outlet ensures the biomass particles
do not drift up or down in an undefined manner, but remain in the
fluid for a longer period, thereby supporting the biological process.
This circuit ensures the biomass particles are only at the surface of
the fluid for a limited time and that they remain active for the treatment process for a considerably longer period.
Type key
E.g.:
Wilo-Sevio ACT SD 101VT435A
ACT
Series for gentle entry of additives into the fluid
SD
Solids diffuser
101
Pipe diameter in cm
V
Version: V = vertical, D = diagonal
T
Pipe length: T = telescopic, F = fixed
435
max. pipe length incl. outlet elbow in cm
A
Material version (A = standard in GRP)
Description/design
Application
Gentle mixing process of biomass particles in the pumped fluid
• Maximum energy efficiency with optimised mixing result
• IE3 motors available
• Optimised system performance through an increased penetration of
biomass particles
• Gentle treatment of the biomass particles through the use of a PUR
propeller with special geometry
• Optional telescopic design for subsequent adaptation to system parameters
• Low space requirements due to the compact design
Technical data
• Volume flow rate: 3300…4000 m³/h
• Max. basin depth: 3...8 m
• Layer thickness of biomass particles: 1.6...5.5 m
• Percent by volume of biomass particles: 40…70 %
• Mains connection: 3~400 V, 50 Hz,
• Immersed operating mode: S1
80
Materials
• Pipe: GFK
• Propeller: PUR/PUR-HV
• Motor: EN-GJL-250
The solids diffuser consists of a pipe with angled outlet, a submersible motor and a propeller.
The pipe is used here for channelling and direct entry of particles into
the fluid. The angle of the outlet can be adjusted vertically and horizontally according to the relevant conditions.
The motor is secured centrally in the pipe. A dry motor with IE0 or IE3
classification (in accordance with IEC 60034-30) is used here. The
heat from the motor is transferred directly to the surrounding fluid
via the motor housing. The winding is equipped with a temperature
monitor. The power cable is a type NSSHÖU cable for heavy mechanical loads. The power supply cable enters the motor housing through
a water pressure-tight cable inlet with strain relief and anti-kink protection. The individual wires as well as the cable sheath are additionally sealed to keep out fluids.
The propeller is driven by the motor and features a specially optimised geometry for safe transport of the particles.
Options
• Winding monitoring with PTC sensors
• Ex-rated in accordance with ATEX and FM
Solids diffuser
Series description Wilo-Sevio ACT
Scope of delivery
• Solids diffuser
Configuration
In order to ensure optimum entry of the biomass particles, a separate
configuration must be introduced for each application. Install the
units precisely in accordance with the specifications of the supplied
configuration.
In the case of heavily fluctuating fluid levels we recommend using the
scum skimmer with telescopic pipe. By using this variant you can
adapt the scum skimmer to the altered operating conditions and ensure an optimum result.
Commissioning
The submersible motor must be surrounded by the fluid during operation. The motor must be prevented from emerging from the fluid. In
the case of fluctuating fluid levels, the system should switch off automatically if the degree of water submersion drops below the minimum level.
Accessories
• Lowering device
• 30° outlet angle
81
Solids diffuser
Dimensions Wilo-Sevio ACT SD101DF238A
2418
1731
2300
3000
300
200
Dimension drawing
°
3 0
2320
82
Solids diffuser
Technical data, motor data Wilo-Sevio ACT SD101DF238A
SD101DF238A
SD101DF238A
SD101DF238A
T 17-4/8R (Ex)
T 17-4/12R (Ex)
TE 20-4/12R
Motor data
Type of motor
3~400 V, 50 Hz
Nominal current IN / A
7.90
9.40
Starting current - direct IA / A
37
47
49
Starting current - star-delta IA / A
13
16
–
Mains connection
6.30
Nominal motor power P2 / kW
3.5
4.5
3
Power consumption P1 / kW
4.5
5.8
3.5
Nominal speed n / rpm
1410
1405
1460
Insulation class
F
F
F
Max. switching frequency 1/h
15
15
15
Hydraulics
Basin depth m
4m or 3m + inclined floor
Layer thickness of biomass carriers m
max. 1.6
max. 1.6
max. 1.6
Volume of biomass carriers %
max. 40-50
max. 40-50
max. 40-50
Max. volume flow Qmax / m3/h
3500
4000
3300
Flow rate in pipe v / m/s
1.2
1.4
1.15
Nominal propeller diameter mm
900
900
900
Max. immersion depth m
20
20
20
Fluid temperature T / °C
+3 ... +40
+3 ... +40
+3 ... +40
Weight of unit m / kg
223
227
246
Explosion protection according to ATEX
ǽ
ǽ
-
Explosion protection according to FM
ǽ
ǽ
-
Motor temperature monitoring
•
•
•
Equipment/function
Outlet angle 30°
469
00
Ø11
30°
686
Outlet angle 20°
20°
Description
0
10
Ø1
Art no.
6066263
for a horizontally and vertically freely adjustable outlet on the flow pipe. Outlet angle from GRP, including stainless steel strap
for fixing on the flow pipe of the Sevio ACT
SD101 series.
6066717
83
Solids diffuser
Dimensions Wilo-Sevio ACT SD101VF273A
2776
2300
1400
Dimension drawing
1925
84
Solids diffuser
Technical data, motor data Wilo-Sevio ACT SD101VF273A
SD101VF273A
SD101VF273A
SD101VF273A
T 17-4/8R (Ex)
T 17-4/12R (Ex)
TE 20-4/12R
Motor data
Type of motor
3~400 V, 50 Hz
7.90
9.40
37
47
49
13
16
–
Mains connection
6.30
3.5
4.5
3
4.5
5.8
3.5
1410
1405
1460
Insulation class
F
F
F
15
15
15
Basin depth m
4
4
4
max. 1.9
max. 1.9
max. 1.9
Hydraulics
max. 50
max. 50
max. 50
3500
4000
3300
1.2
1.4
1.15
900
900
900
20
20
20
+3 ... +40
+3 ... +40
+3 ... +40
215
219
238
ǽ
ǽ
-
ǽ
ǽ
-
•
•
•
Equipment/function
Outlet angle 30°
469
00
Ø11
30°
686
Outlet angle 20°
20°
Description
0
10
Ø1
Art no.
6066263
SD101 series.
6066717
85
Solids diffuser
Dimensions Wilo-Sevio ACT SD101VT435A
3700...4350
2325...2975
1150...1800
3300
4000
Dimension drawing
1925
86
Solids diffuser
Technical data, motor data Wilo-Sevio ACT SD101VT435A
SD101VT435A
SD101VT435A
SD101VT435A
T 17-4/8R (Ex)
T 17-4/12R (Ex)
TE 20-4/12R
Motor data
Type of motor
3~400 V, 50 Hz
7.90
9.40
37
47
49
13
16
–
Mains connection
6.30
3.5
4.5
3
4.5
5.8
3.5
1410
1405
1460
Insulation class
F
F
F
15
15
15
Basin depth m
5-6
5-6
5-6
max. 2.8-3.5
max. 2.8-3.5
max. 2.8-3.5
Hydraulics
max. 55-60
max. 55-60
max. 55-60
3500
4000
3300
1.2
1.4
1.15
900
900
900
20
20
20
+3 ... +40
+3 ... +40
+3 ... +40
316
320
339
ǽ
ǽ
-
ǽ
ǽ
-
•
•
•
Equipment/function
Outlet angle 30°
469
0
10
Ø1
8 x 50
80
for transporting the individual flow pipe on
telescopable ACT models. Material: Stainless steel
95
t = 10
90
Lifting davit
Art no.
6066263
SD101 series.
6066717
00
Ø11
30°
686
Outlet angle 20°
20°
Description
800
6068354
847
205
Suspension jig
for fixing the separate flow pipe on telescopable ACT models on the lowering de- 6068357
vice. Material: Stainless steel.
767
87
Solids diffuser
Dimensions Wilo-Sevio ACT SD101VT615A
4600... 6150
4300
3225...4775
5000
1150...2700
Dimension drawing
1925
88
Solids diffuser
Technical data, motor data Wilo-Sevio ACT SD101VT615A
SD101VT615A
SD101VT615A
SD101VT615A
T 17-4/8R (Ex)
T 17-4/12R (Ex)
TE 20-4/12R
Motor data
Type of motor
3~400 V, 50 Hz
7.90
9.40
37
47
49
13
16
–
Mains connection
6.30
3.5
4.5
3
4.5
5.8
3.5
1410
1405
1460
Insulation class
F
F
F
15
15
15
Basin depth m
Ü6
Ü6
Ü6
max. 3.7-5.3
max. 3.7-5.3
max. 3.7-5.3
Hydraulics
max. 60-70
max. 60-70
max. 60-70
3500
4000
3300
1.2
1.4
1.15
900
900
900
20
20
20
+3 ... +40
+3 ... +40
+3 ... +40
371
375
394
ǽ
ǽ
-
ǽ
ǽ
-
•
•
•
Equipment/function
Outlet angle 30°
469
0
10
Ø1
80
8 x 50
95
t = 10
90
Lifting davit
Art no.
6066263
SD101 series.
6066717
00
Ø11
30°
686
Outlet angle 20°
20°
Description
800
for transporting the individual flow pipe on
telescopable ACT models. Material: Stainless steel
6068354
1407
for fixing the separate flow pipe on telescopable ACT models on the lowering de- 6068356
vice. Material: Stainless steel.
767
205
Suspension jig
89
Ventilation systems
Series description Wilo-Sevio AIR
Wilo-Sevio AIR
{
Design
Loading range*
Ventilation system with disc aerator
Type key
e.g.:
Wilo-Sevio AIR D 237E-SP-30
AIR
Aerator series
D
Disc aerator
237
effective diaphragm diameter in mm
E
Diaphragm material (E = EPDM, S = silicone)
SP
including pipework and attachment kit:
SP = stainless steel pipework, PP = plastic pipework
Number of disc aerators per basin/system
30
• Air volume range: 1-8 Nm³/h
• Min. loading: 1.5 Nm³/h
• Standard loading: 4.0 Nm³/h
• Max. loading: 6.0 Nm³/h
• A loading of 7.5 Nm³/h is possible for short periods (max. 15 minutes)
*The values for loading apply under standard conditions: 0 °C and
1013 hPa.
Application
For fine-bubble aeration of aqueous media such as water, sewage or
sludge, for the purpose of supplying oxygen and intermixing.
• High operational reliability thanks to integrated non-return valve
• High system efficiency thanks to increased aeration capacity by
means of a full-surface and optimised slot geometry
• Diaphragm mount with integrated support function
• Cost-efficient control range from 1.0…8.0 Nm³/h
• For air temperatures up to 100 °C
• Robust construction through the use of glass fibre reinforced plastic
• Simple assembly without gluing and welding
• Simple diaphragm replacement even after long periods of use
• Simple retrofitting to existing pipework
Technical data
Disc aerator
• Outer diameter: 280 mm
• Diaphragm diameter: 237 mm
• Diaphragm surface area: 0.044 m²
• Oxygen utilisation: 6.5…8.5 %/m
• Size of the air bubbles: 1-3 mm
• Pressure loss: 22…43 mbar
• Connection size: 90 mm for plastic pipework, 88.9 mm for stainless
Materials
Disc aerator
• Screw ring: PP-30/GRP
• Separation ring: Polyacetal
• Diaphragm: EPDM or silicone
• Diaphragm mount: PP-30/GRP
• Non-return valve: EPDM
• Aerator housing and slide closure: PP-30/GRP
• O-ring: NBR
Pipework
• Air distributor with connecting flange for the inlet pipe: Plastic or
stainless steel
• Aerator pipe: Plastic or stainless steel
• Drainage connection: Plastic
• Base support: Plastic or stainless steel
• Pipe couplings: Plastic
Description/design
The aeration system is composed of one or more groups of aerator.
An aerator group forms the basic unit here and consists of several
components (see Fig. 1):
• Air distributor with connecting flange for the inlet pipe (downspout)
• Base support for air distributor
• Aerator pipe with pre-assembled disc aerators
• Disc aerator
• Base support for aerator pipe
• Drainage connection
• Pipe couplings for connecting the individual components
steel pipework
• Max. air temperature in the system/disc aerator: 100 °C
90
Ventilation systems
Base support
The base supports are used to attach the complete pipework to the
bottom of the basin. These also enable levelling of the aerator
groups. Two different base supports are available:
• a stainless steel support for attaching the air distributor
• a PVC support for attaching the aerator pipes and the drainage connection
Disc aerator
The supplied air is channelled into the fluid in the form of fine bubbles. The air is distributed over the entire diaphragm surface here and
discharged through the perforated diaphragm. The disc aerator consists of the following components (see Fig. 2):
• Screw ring: for attachment of the diaphragm to the diaphragm
mount.
• Separation ring: prevents the diaphragm from sticking to the screw
ring. This ensures simple replacement of the diaphragm even after
many years of operation.
• Diaphragm: with full-surface perforation for optimum aeration.
• Diaphragm mount: with support function for the diaphragm.
• Non-return valve: protects the aeration system from the penetration
of fluid in the event of a defective diaphragm.
• Aerator housing: with integrated anti-twist protection
• O-ring: for sealing the disc aerator on the aerator pipe
• Slide closure: for simple installation and dismantling of the disc aerator
Pipework
The pipework is supplied in prefabricated, easy to use components:
• Air distributor in diameters of 90 mm, 160 mm and 200 mm, manufactured from PVC with central or side flange connection DN 80 to
DN 200 for the inlet pipe. Larger diameters are available in stainless
steel with flange connections DN 125 to DN 350.
• PVC aerator pipes with 90 mm outer diameter or stainless steel aerator pipes with 88.9 mm outer diameter, with pre-assembled disc aerator
• Drainage connection as a terminal connection for all aerator pipes
with connection for the drainage line. This can be used to drain the
condensate which can form during ventilation.
• PVC pipe coupling with rubber seal as a plug connection for combining the individual components. The pipe couplings for attaching the
aerator pipes to the air distributor are also equipped with a stainless
steel taper lock ring.
Figure 1: Set-up of Wilo-Sevio AIR aeration system
1 Air distributor with connecting flange for the inlet pipe
2 Base support for air distributor
3 Inlet pipe (must be set up onsite)
4 Aerator pipe with pre-assembled disc aerators
5 Base support for aerator pipe
6 Disc aerator
7 Bottom of basin
8 Pipe coupling for connecting the individual components
9 Drainage connection
10 Drainage area (must be set up onsite)
10
3
2
4
1
8
5
6
7
9
91
Ventilation systems
Figure 2: Set-up of Wilo-Sevio AIR disc aerator
1
2
1 Screw ring
2 Separation ring
3 Diaphragm
4 Diaphragm mounts
5 Non-return valve
6 Aerator housing
7 O-ring
8 Slide closure
3
4
5
6
7
8
Commissioning
Configuration
The basin must be thoroughly cleaned and a clear water test performed prior to commissioning.
We recommend storage in a ventilated room with a temperature that
is maintained between 10 °C and 25 °C. The temperature must not
exceed +50 °C. New disc aerators may be stored for a maximum period of 3 months. If they are stored for longer than 3 months, there is a
risk of the diaphragm becoming porous and permeable.
Thorough cleaning
Numerous contaminants may accumulate in the basin during installation. These contaminants can adversely affect the aeration process or
damage the disc aerator. Therefore, clean the entire basin with clear
water and remove any contaminants. Coarse contaminants and debris are to be disposed of by hand. The water jet should not impact
directly against the diaphragm, as this can result in damage.
Clear water test
By conducting a clear water test it can be ensured that all of the components are tight and that the aerator groups are working properly.
This test must be performed with clear and clean water. Personnel
must drain the aerator groups in the basin during the test. A visual inspection from the corners or outside the basin is not permitted.
The fluid temperature must be between +5 °C and 30 °C. The manufacturer must be consulted if use in fluids with higher temperatures is
intended. In addition, the surrounding fluid must be free of any sharp
objects. It is recommended to clean the fluid beforehand with a filter.
The supplied air must be free of oil, dust and solvents. Dust filters
must comply with filter class EU4 according to DIN 24185 (degree of
separation >90 %). All filters and insulating materials used should not
consist of fibreglass, mineral fibres or other fibrous materials. Rotary
slide valves with graphite discs must be equipped with an air filter on
the pressure side. These materials can clog or damage the diaphragms.
Material to be provided by the customer:
• Inlet pipe for air supply
• Fan or compressor (also available on request)
• Drainage line with stop valve
92
Ventilation systems
Equipment/function
A fan or compressor pumps air into the air distributor via the inlet
pipe. The air distributor distributes the air evenly to the individual
aerator pipes and the disc aerators. The disc aerators distribute the air
over the entire diaphragm surface and channel it into the fluid in the
form of fine bubbles.
Options
The use of submersible mixers for flow generation in the treatment
basin ensures an increased exchange of materials, as the residence
time of the rising air bubbles and the shearing rate at the contact surfaces of the aeration elements are positively influenced. In addition,
the submersible mixer also prevents settlement of the activated
sludge/sewage mixture when aeration is switched off.
Therefore, we recommend a combination of the aeration system and
submersible mixers in order to achieve an optimum exchange of materials in the purification process and to reduce energy consumption
and operating costs as much as possible.
Accessories
• Special tool for simple installation/dismantling of the screw ring on
the disc aerator
Scope of delivery
• Air distributor with flange connection for the inlet pipe
• Aerator pipes with pre-assembled disc aerator
• Drainage connection
• Pipe couplings
• Base support
• Fixation material
• Drilling plan for the base supports
• Overview and layout of the individual components
• Special tool for simple installation/dismantling of the screw ring on
the disc aerator
• Rubber mallet
93
Industrial process
Series overview
Series
Wilo-Sevio MIX DM
Product photo
94
Design
Submersible mixer for MUD applications
Application
For pumping drilling mud in offshore and on-shore installations
Max. thrust
1010 N
Max. circulation
power
0.45 m3
advantages
• For fluid temperatures up to 90 °C
• Single-stage planetary gear for adaptation of the propeller speed
• Extremely wear-resistant stainless steel propeller
• Temperature and abrasion-resistant housing coating
• Special cable inlet and power supply cable for use in potentially explosive areas with fluid temperatures up to 90 °C
• Ex-rated as standard
Further
information
Industrial process
Series description Wilo-Sevio MIX DM
Wilo-Sevio MIX DM
Design
Industrial processes
Z
Equipment/function
Type key
e.g.:
Wilo-Sevio MIX DM 50-2.xx-4/24-Sxx-Ex-cc
MIX
Series for homogenisation and suspension
DM
50
2
Model
xx
4
Number of poles
24
Sxx
Ex
Steel propeller with blade angle, e.g. S20
(without = PUR propeller)
Ex-rated in accordance with ATEX
cc
max. fluid temperature
Application
For pumping drilling mud in offshore and on-shore installations
• For fluid temperatures up to 90 °C
• Single-stage planetary gear for adaptation of the propeller speed
• Extremely wear-resistant stainless steel propeller
• Special cable inlet and power supply cable for use in potentially explosive areas with fluid temperatures up to 90 °C
• Ex-rated as standard
• Extremely wear-resistant propeller
• Special cable inlet and power supply cable with protective sleeve
• ATEX approval
• 3-chamber sealing system
• Leakage detection of the pre-chamber with angular moisture probe
Materials
• Propeller: Stainless steel 1.4571
• Mechanical seal: SiC/SiC
• Rotary shaft seal: NBR
Description/design
Propeller
2-blade steel propeller with a nominal propeller diameter of 500 mm.
Entwining-free design made possible by backward-curved incoming
flow edge.
Motor and gear
Wilo T-series submersible motor with standard connection and single-stage planetary gear for simple and efficient adjustment of the
motor power and propeller speed. The motor heat is given off directly
to the fluid via the housing. The winding is equipped with a temperature monitor. Large-sized inclined and grooved ball bearings ensure
long service life of the motor bearings. The gear bearings are dimensioned so that the resulting mixing forces are absorbed and are not
transferred to the motor bearings.
Technical data
• Mains connection: 3~400 V, 50 Hz,
• Gear: Single-stage planetary gear
Sealing
Sealing is achieved through the use of a 3-chamber system: prechamber, gear chamber and sealing chamber.
• The large-volume pre-chamber absorbs any leakage occurring on the
fluid side and is sealed on the fluid side with a mechanical seal. A seal
bushing ensures long-term corrosion-protected fit of the mechanical
95
Industrial process
seal. The pre-chamber is equipped with an external angular moisture
probe as standard.
• The gear chamber contains the planetary gear and is sealed from the
pre-chamber with a rotary shaft seal and from the sealing chamber
with a mechanical seal.
• The sealing chamber absorbs any leakage occurring through the mechanical seal of the gear chamber and is sealed on the motor side
with a rotary shaft seal.
The pre-chamber and gear chamber are filled with a CLP gear oil,
while the sealing chamber is filled with a potentially biodegradable
white oil.
Cable
The power cable is a type TGSH-J cable, which is suitable for use in
potentially explosive areas with fluid temperatures up to max. 90°C.
The power cable enters the motor housing via a cable inlet that has
been specifically designed for this purpose, complete with strain relief and anti-kink protection. The cable is provided with a protective
sleeve for added abrasion protection. The individual wires and the cable sheath are sealed to prevent fluid from entering via a defective
cable.
Options
These submersible mixers are marketed as defined standard versions.
Any desired adjustments must therefore be agreed with the manufacturer.
Configuration
In order to ensure an optimum result for flow generation, a separate
configuration must be introduced for each application. Install the
units precisely in accordance with the specifications of the supplied
configuration.
To use the submersible mixers with a lowering device, the appropriate guide carriage must be ordered as an accessory. The carriage is
available for lowering devices with a 50, 80 or 100 mm guide pipe.
Commissioning
The submersible mixer must be immersed when operated. Surfacing
the propeller is strictly prohibited. In the case of fluctuating fluid levels, the system should switch off automatically if the degree of water
submersion drops below the minimum level. The power supply cable
and any electrode cables are to be installed in such a way that they
cannot be drawn into the propeller!
Accessories
• Guide carriage for use with lowering devices
• Lowering devices
• Terminal stop
Scope of delivery
• Submersible mixer with assembled propeller
• 10 m cable
96
Industrial process
9
4
5
2
1
6
8
10
7
3
1 = Motor; 2 = Cable inlet; 3 = Motor bearing; 4= Pre-chamber; 5 = Sealing chamber; 6 = Mechanical seal on the fluid side; 7 = Mechanical seal on the motor side;
8 = Seal bushing; 9 = Propeller; 10 = Single-stage planetary gear
97
Industrial process
Dimensions, weights Wilo-Sevio MIX DM
Dimension drawing
> 900
L
B
> 700
~ Ø 500
(100x100)
>F
Dimensions, weights
Wilo-Sevio MIX...
Dimensions
B
F
555
1285
L
m
mm
DM 50-2.34-4/24
Max. weight*
Weight of unit
kg
1135
138
180
98
Industrial process
Technical data, motor data Wilo-Sevio MIX DM
Technical data
Wilo-Sevio MIX...
DM 50-2.34-4/24
Power consumption
Propeller speed
P1.1
n
kW
rpm
4.5
345
Transmission ratio
Max. thrust
F
N
4.250
1010
Motor data
Power consumption
Nominal
current
P2
P1
IN
6.5
13.2
IA
kW
T 17-4/24R (Ex)
5.2
A
123
Nominal
speed
according to
n
FM
ATEX
-
•
rpm
–
1460
Nominal motor power
• = available, - = not available
99
Dewatering
Series overview
Series
Wilo-EMU RZP 20… – RZP 80-2…
Wilo-EMU KPR
H/m
H/m
Product photo
Wilo-EMU RZP...
3
2
Wilo-EMU KPR...
6
1
Duty chart
4
0,5
2
0,2
0,1
Design
0
50
100
200
500
1000
Q/l/s
0
500
1000
1500
2000
Q/l/s
Submersible mixers with flow housing, directly driven
(RZP 20, RZP 25-2…, RZP 40…) or with single-stage planetary Axial submersible pump with dry motor for use in pipe sumps
gear (RZP 50-3…, RZP 60-3…, RZP 80-2…)
• Pumping sewage via low delivery heads at high flow rates,
Qmax
• For pumping cooling water or rainwater
e.g. between balancing, nitrification and denitrification ba- • Pumping of purified sewage
• For irrigation and pumping sludge.
sins
• Pumping of industrial, raw, pure and cooling water, e.g. in
paint finishing systems or for secondary hot water treatment
• Creation of fluid current in water channels, e.g. amusement
parks
6800 m3/h
9500 m3/h
Hmax
7 m
8.4 m
advantages
• Vertical or in-line construction
• Self-cleaning propeller in part with helix hub
• Submersible
• Special materials and coatings against abrasion and corro-
Further
information
Application
100
sion
• Longitudinally watertight cable inlet
• Angle of propeller blades adjustable by hand
Dewatering
Series overview
Series
Wilo-EMU SR
Product photo
Jet cleaner for cleaning the rain spillway basin
Application
• For cleaning the rain spillway basin even during the emptying phase.
• For reducing the build-up of slime by injecting air
• For agitating the organic and inorganic materials
Max. circulation
power
200 m3
advantages
• With a submersible sewage pump
• This can be operated even during the filling phase
• It can be installed in new and existing basins
• The rainwater that is present is used for cleaning
• Oxygen is injected via a separate suction pipe during operation
• The length of the jet pipe and air suction pipe can be adjusted individually
• For agitating the organic and inorganic materials in rainwater
• Oxygen injection reduces the build-up of slime when water is standing for long period in the rainwater basin
Further
information
Dewatering
Design
101
Dewatering
Recirculation pumps
Series description Wilo-EMU RZP 20… – RZP 80-2…
Wilo-EMU RZP 20… – RZP 80-2…
{
Design
Submersible mixers with flow housing, directly driven (RZP 20,
RZP 25-2…, RZP 40…) or with single-stage planetary gear (RZP 503…, RZP 60-3…, RZP 80-2…)
Type key
e.g.:
Wilo-EMU RZP 50-3.25-4/8 S25
RZP
Recirculation pump
50
3
Model
25
4
Number of poles
8
S25/K3
S = welded propeller, specification of the blade angle
in ° / K = PUR propeller, specification of the number
of blades
Application
• Pumping sewage via low delivery heads at high flow rates, e.g.
between balancing, nitrification and denitrification basins
• Pumping of industrial, raw, pure and cooling water, e.g. in paint finishing systems or for secondary hot water treatment
• Creation of fluid current in water channels, e.g. amusement parks
• Vertical or in-line construction
• Self-cleaning propeller in part with helix hub
Technical data
• Units or directly driven or with single-stage planetary gear
102
Equipment/function
• Stationary installation directly at the flow pipe
• Vertical or in-line installation possible
Materials
• Propeller: PUR or stainless steel 1.4571
• Gear shaft: Stainless steel 1.4462 (RZP 50-3, RZP 60-3, RZP 80-2)
• Flow housing: Stainless steel 1.4571
Description/design
Propeller
2-, 3- or 4-blade propeller with a nominal propeller diameter of
200 mm to 800 mm. Entwining-free design made possible by backward-curved incoming flow edge . Propeller up to a diameter of
400 mm have a patented helix hub.
Motor
equipped with a temperature monitor. Large-sized inclined (not with
RZP 80-2) and grooved ball bearings ensure long service life of the
motor bearings.
Seal
RZP 20 … 40
leakage from the mechanical seal. If desired, the sealing chamber can
be equipped with an internal or external sealing chamber electrode.
On the fluid side, sealing is achieved using a corrosion- and wear-resistant mechanical seal made of solid silicon carbide material; on the
motor side, a rotary shaft seal is used. A seal bushing ensures longterm corrosion-protected fit of the mechanical seal.
Dewatering
Recirculation pumps
Series description Wilo-EMU RZP 20… – RZP 80-2…
Scope of delivery
RZP 50-3 … 80-2
Double shaft sealing with large-volume gate and sealing chamber to
collect leakage from the mechanical seal. If desired, the prechamber
can be equipped with an external sealing chamber electrode. On the
motor and fluid side, sealing is achieved using a corrosion- and wearresistant mechanical seal made of solid silicon carbide material. The
sealing between the individual chambers is achieved using rotary
shaft seals. A seal bushing ensures long-term corrosion-protected fit
of the mechanical seal.
• Recirculation pump with mounted propeller, flow housing and cable
Configuration
ensure optimum pumping results. Carefully follow the instructions
for the supplied configuration when installing the units.
Gear RZP 50-3 … 80-2
Single-stage planetary gear with exchangeable transmissions. The
gear bearings are dimensioned so that the resulting mixing forces are
absorbed and are not transferred to the motor bearings.
Commissioning
Cable
The power cable is a type H07 cable (with T 12 motor) or NSSHÖU
(with T 17 and T 20 motor) for heavy mechanical loads. The power
cable enters the motor housing through a water pressure-tight cable
lead-in with strain relief and bend protection. The individual wires as
well as the cable sheath are additionally sealed to keep out fluids.
Accessories
Options
• Lowering device
multiple units
• In-line version
Dewatering
8
2
6
1
5
7
3
9
4
1 = motor; 2 = cable lead-in; 3 = motor bearing; 4 = external electrode for monitoring the sealing chamber; 5 = mechanical seal on fluid side; 6 = mechanical seal on
motor side; 7 = seal bushing; 8 = flow housing; 9 = single-stage planetary gear
103
Dewatering
Recirculation pumps
Dimensions, weights Wilo-EMU RZP 20...4/6
Dimension drawing Wilo-EMU RZP 20
L
RZP 20...K...
> 600
RZP 20...S...
185
450
DN 200
60
115
340
B
270
190
Dimensions, weights
Wilo-EMU...
Dimensions
B
L
mm
104
Weight of unit
m
kg
RZP 20...-.../6 K...
500
690
35
RZP 20...-.../6 S...
500
690
37
Dewatering
Recirculation pumps
Technical data, motor data Wilo-EMU RZP 20...4/6
Pump curves
1,20
1
2
3
4
H
[m]
1,00
=
=
=
=
RZP 20.145-4/6 S4
RZP 20.145-4/6 K2
RZP 20.145-4/6 S5
RZP 20.145-4/6 K3
0,90
0,80
0,70
0,60
0,50
0,40
3
4
0,30
2
1
0,20
0,10
0
0
0
10
20
40
30
80
40
120
50
160
60
70
200
240
90
Q [l/s]
320
Q [m³/h]
80
280
Wilo-EMU...
Propeller speed
Transmission ratio
n
–
rpm
–
RZP 20.145-4/6 K2
1336
1.000
RZP 20.145-4/6 K3
1336
1.000
RZP 20.145-4/6 S4
1336
1.000
RZP 20.145-4/6 S5
1336
1.000
Dewatering
Technical data
Motor data
Nominal motor power
Power consumption
Nominal
current
P2
P1
IN
IA
kW
T 12-4/6 (Ex)
0.5
A
0.7
1.42
6
Nominal
speed
Explosion protection according to
n
FM
rpm
2
1336
ATEX
–
ǽ
ǽ
105
Dewatering
Recirculation pumps
L
RZP 20...K...
> 600
RZP 20...S...
185
450
DN 200
60
115
340
B
270
190
Dimensions, weights
Wilo-EMU...
Dimensions
B
L
mm
106
Weight of unit
m
kg
RZP 20...-.../11 K...
596
786
41
RZP 20...-.../11 S...
596
786
43
Dewatering
Recirculation pumps
Pump curves
2,60
[m]
2,40
1 = RZP 20.145-4/11 S10
2 = RZP 20.145-4/11 K2.28
3 = RZP 20.145-4/11 S14
2,20
2,00
1,80
1,60
1,40
1,20
1,00
3
0,80
2
0,60
1
0,40
0,20
0
0
10
20
30
40
50
100
0
60
70
80
200
90
100
110
300
120
400
130
[m³/h]
[l/s]
500
Wilo-EMU...
Propeller speed
Transmission ratio
n
–
rpm
–
RZP 20.145-4/11 K2.28
1392
1.000
RZP 20.145-4/11 S10
1392
1.000
RZP 20.145-4/11 S14
1392
1.000
Dewatering
Technical data
Motor data
Nominal motor power
Power consumption
Nominal
current
P2
P1
IN
IA
kW
T 12-4/11 (Ex)
1.3
A
1.7
3.3
16
Nominal
speed
n
FM
rpm
6
1392
ATEX
–
ǽ
ǽ
107
Dewatering
Recirculation pumps
Dimensions, weights Wilo-EMU RZP 25-2...6/8
Dimension drawing Wilo-EMU RZP 25-2
RZP 25-2...S
L
RZP 25-2...K3
227
522
DN 250
60
> 900
RZP 25-2...K2
395
362
115
B
190
Dimensions, weights
Wilo-EMU...
Dimensions
B
L
mm
108
Weight of unit
m
kg
RZP 25-2...-.../8 K...
562
752
65
RZP 25-2...-.../8 S...
562
752
69
Dewatering
Recirculation pumps
Technical data, motor data Wilo-EMU RZP 25-2...6/8
Pump curves
1 = RZP 25-2.95-6/8 K2
2 = RZP 25-2.95-6/8 S17
2,80
H
[m]
2,40
2,00
1,60
1,20
0,80
2
1
0,40
0
0
10
20
0
30
40
50
100
60
70
200
80
90
100
110
300
120
130
400
150 Q [l/s]
140
500
Q [m³/h]
Wilo-EMU...
Propeller speed
Transmission ratio
n
–
rpm
–
RZP 25-2.95-6/8 K2
915
1.000
RZP 25-2.95-6/8 S17
915
1.000
Dewatering
Technical data
Motor data
Nominal motor power
Power consumption
Nominal
current
P2
P1
IN
2.5
4.45
IA
kW
T 17-6/8R (Ex)
1.8
A
17
Nominal
speed
n
FM
rpm
6
915
ATEX
–
ǽ
ǽ
3
All of the data applies to 3~400 V, 50 Hz and a density of 1 kg/dm .
109
Dewatering
Recirculation pumps
RZP 25-2...S
L
RZP 25-2...K3
227
522
DN 250
60
> 900
RZP 25-2...K2
395
362
115
B
190
Dimensions, weights
Wilo-EMU...
Dimensions
B
L
mm
RZP 25-2...-.../16 K...
110
635
825
Weight of unit
m
kg
85
Dewatering
Recirculation pumps
Pump curves
1 = RZP 25-2.95-6/16 K3
2,80
H
[m]
2,40
2,00
1,60
1,20
0,80
1
0,40
0
0
10
20
0
30
40
100
50
60
70
200
80
90
100
300
110
120
130
400
140
150
500
160
170
180
600
190
200
700
Q [l/s]
Q [m³/h]
Wilo-EMU...
RZP 25-2.95-6/16 K3
Propeller speed
Transmission ratio
n
–
rpm
–
931
1.000
Dewatering
Technical data
Motor data
Nominal motor power
Power consumption
Nominal
current
P2
P1
IN
IA
kW
T 17-6/16R (Ex)
3.7
A
5.2
9.1
39
Nominal
speed
n
FM
rpm
13
931
ATEX
–
ǽ
ǽ
111
Dewatering
Recirculation pumps
Dimensions, weights Wilo-EMU RZP 25-2...4/8V
RZP 25-2...S
L
RZP 25-2...K3
227
522
DN 250
60
> 900
RZP 25-2...K2
395
362
115
B
190
Dimensions, weights
Wilo-EMU...
Dimensions
B
L
mm
RZP 25-2...-.../8 S...
112
562
752
Weight of unit
m
kg
71
Dewatering
Recirculation pumps
Technical data, motor data Wilo-EMU RZP 25-2...4/8V
Pump curves
1 = RZP 25-2.145-4/8V S6
2,80
H
[m]
2,40
2,00
1,60
1,20
0,80
1
0,40
0
0
10
20
0
30
40
50
100
60
70
200
80
90
100
110
300
120
130
400
140
150 Q [l/s]
500
Q [m³/h]
Wilo-EMU...
RZP 25-2.145-4/8V S6
Propeller speed
Transmission ratio
n
–
rpm
–
1400
1.000
Dewatering
Technical data
Motor data
Nominal motor power
Power consumption
Nominal
current
P2
P1
IN
IA
kW
T 17-4/8V (Ex)
2.5
A
3.5
5.9
28
Nominal
speed
n
FM
rpm
10
1400
ATEX
–
ǽ
ǽ
113
Dewatering
Recirculation pumps
RZP 25-2...S
L
RZP 25-2...K3
227
522
DN 250
60
> 900
RZP 25-2...K2
395
362
115
B
190
Dimensions, weights
Wilo-EMU...
Dimensions
B
L
mm
114
Weight of unit
m
kg
RZP 25-2...-.../8 K...
562
752
67
RZP 25-2...-.../8 S...
562
752
71
Dewatering
Recirculation pumps
Pump curves
1 = RZP 25-2.145-4/8 S10
2 = RZP 25-2.145-4/8 K2
2,80
H
[m]
2,40
2,00
1,60
1,20
2
0,80
1
0,40
0
0
10
0
20
30
40
100
50
60
70
200
80
90
100
300
110
120
130
400
140
150
500
160
170
180
600
190
200
700
Q [l/s]
Q [m³/h]
Wilo-EMU...
Propeller speed
Transmission ratio
n
–
rpm
–
RZP 25-2.145-4/8 K2
1410
1.000
RZP 25-2.145-4/8 S10
1410
1.000
Dewatering
Technical data
Motor data
Nominal motor power
Power consumption
Nominal
current
P2
P1
IN
4.5
7.9
IA
kW
T 17-4/8R (Ex)
3.5
A
37
Nominal
speed
n
FM
rpm
13
1410
ATEX
–
ǽ
ǽ
3
115
Dewatering
Recirculation pumps
RZP 25-2...S
L
RZP 25-2...K3
227
522
DN 250
60
> 900
RZP 25-2...K2
395
362
115
B
190
Dimensions, weights
Wilo-EMU...
Dimensions
B
L
mm
116
Weight of unit
m
kg
RZP 25-2...-.../12 K...
597
787
73
RZP 25-2...-.../12 S...
597
787
77
Dewatering
Recirculation pumps
Pump curves
4,00
1 = RZP 25-2.145-4/12 K2
2 = RZP 25-2.145-4/12 S12
H
[m]
3,20
2,80
2,40
2,00
1,60
2
1,20
1
0,80
0,40
0
0
10
20
0
30
40
100
50
60
70
200
80
90
100
110
300
120
130
400
140
150
500
160
170
180
190
600
200
700
Q [l/s]
Q [m³/h]
Wilo-EMU...
Propeller speed
Transmission ratio
n
–
rpm
–
RZP 25-2.145-4/12 K2
1405
1.000
RZP 25-2.145-4/12 S12
1405
1.000
Dewatering
Technical data
Motor data
Nominal motor power
Power consumption
Nominal
current
P2
P1
IN
5.8
9.4
IA
kW
T 17-4/12R (Ex)
4.5
A
47
Nominal
speed
n
FM
rpm
16
1405
ATEX
–
ǽ
ǽ
3
117
Dewatering
Recirculation pumps
RZP 25-2...S
L
RZP 25-2...K3
227
522
DN 250
60
> 900
RZP 25-2...K2
395
362
115
B
190
Dimensions, weights
Wilo-EMU...
Dimensions
B
L
mm
RZP 25-2...-.../16 S...
118
635
825
Weight of unit
m
kg
89
Dewatering
Recirculation pumps
Pump curves
4,00
1 = RZP 25-2.145-4/16 S17
H
[m]
3,20
2,80
2,40
2,00
1,60
1
1,20
0,80
0,40
0
0
20
0
40
100
60
80
200
100
300
120
400
140
180
180
500
200
220
700
600
240
800
260
900
Q [l/s]
Q [m³/h]
Wilo-EMU...
RZP 25-2.145-4/16 S17
Propeller speed
Transmission ratio
n
–
rpm
–
1400
1.000
Dewatering
Technical data
Motor data
Nominal motor power
Power consumption
Nominal
current
P2
P1
IN
IA
kW
T 17-4/16R (Ex)
6.5
A
8.2
13.5
68
Nominal
speed
n
FM
rpm
23
1400
ATEX
–
ǽ
ǽ
119
Dewatering
Recirculation pumps
RZP 25-2...S
L
RZP 25-2...K3
227
522
DN 250
60
> 900
RZP 25-2...K2
395
362
115
B
190
Dimensions, weights
Wilo-EMU...
Dimensions
B
L
mm
120
Weight of unit
m
kg
RZP 25-2...-.../24 K...
715
905
101
RZP 25-2...-.../24 S...
715
905
104
Dewatering
Recirculation pumps
Pump curves
5,00
1 = RZP 25-2.145-4/24 S21
2 = RZP 25-2.145-4/24 K3
H
[m]
4,00
3,50
3,00
2
2,50
2,00
1
1,50
1,00
0,50
0
0
20
0
40
100
60
80
200
100
300
120
400
140
180
500
180
200
220
700
600
240
800
260
900
Q [l/s]
Q [m³/h]
Wilo-EMU...
Propeller speed
Transmission ratio
n
–
rpm
–
RZP 25-2.145-4/24 K3
1417
1.000
RZP 25-2.145-4/24 S21
1417
1.000
Dewatering
Technical data
Motor data
Nominal motor power
Power consumption
Nominal
current
P2
P1
IN
12.2
21
IA
kW
T 17-4/24R (Ex)
10.0
A
123
Nominal
speed
n
FM
rpm
41
1417
ATEX
–
ǽ
ǽ
3
121
Dewatering
Recirculation pumps
L
> 900
80
318
688
DN 400
130
ø 500
B
232
Dimensions, weights
Wilo-EMU...
Dimensions
B
L
mm
RZP 40...-.../16 S...
122
652
884
Weight of unit
m
kg
101
Dewatering
Recirculation pumps
Pump curves
2,00
1 = RZP 40.74-8/16 S7
H
[m]
1,60
1,40
1,20
1,00
0,80
0,60
1
0,40
0,20
0
0
25
0
100
50
200
75
100
300
125
400
150
500
175
600
200
700
225
800
Q [l/s]
250
275
900
1000 Q [m³/h]
Wilo-EMU...
RZP 40.74-8/16 S7
Propeller speed
Transmission ratio
n
–
rpm
–
710
1.000
Dewatering
Technical data
Motor data
Nominal motor power
Power consumption
Nominal
current
P2
P1
IN
IA
kW
T 17-8/16R (Ex)
2.8
A
4.0
7.4
36
Nominal
speed
n
FM
rpm
12
710
ATEX
–
ǽ
ǽ
123
Dewatering
Recirculation pumps
L
> 900
80
318
688
DN 400
130
ø 500
B
232
Dimensions, weights
Wilo-EMU...
Dimensions
B
L
mm
RZP 40...-.../24 S...
124
732
964
Weight of unit
m
kg
115
Dewatering
Recirculation pumps
Pump curves
2,20
1 = RZP 40.74-8/24 S13
H
[m]
1,80
1,60
1,40
1,20
1,00
1
0,80
0,60
0,40
0,20
0
0
25
0
100
50
200
75
300
100
125
400
150
500
175
600
200
700
225
800
250
275
900
1000
300
1100
325
350
1200
375
1300
400
Q [l/s]
1400 1500 Q [m³/h]
Wilo-EMU...
RZP 40.74-8/24 S13
Propeller speed
Transmission ratio
n
–
rpm
–
705
1.000
Dewatering
Technical data
Motor data
Nominal motor power
Power consumption
Nominal
current
P2
P1
IN
IA
kW
T 17-8/24R (Ex)
5.1
A
7.7
14.3
63
Nominal
speed
n
FM
rpm
21
705
ATEX
–
ǽ
ǽ
125
Dewatering
Recirculation pumps
L
> 900
80
318
688
DN 400
130
ø 500
B
232
Dimensions, weights
Wilo-EMU...
Dimensions
B
L
mm
RZP 40...-.../24 S...
126
732
964
Weight of unit
m
kg
115
Dewatering
Recirculation pumps
Pump curves
3,60
1 = RZP 40.95-6/24 S5
H
[m]
2,80
2,40
2,00
1,60
1,20
1
0,80
0,40
0
0
25
0
100
50
75
200
300
100
125
400
150
500
175
600
200
700
225
800
250
275
900
1000
300
1100
325
350
1200
Q [l/s]
1300
Q [m³/h]
Wilo-EMU...
RZP 40.95-6/24 S5
Propeller speed
Transmission ratio
n
–
rpm
–
927
1.000
Dewatering
Technical data
Motor data
Nominal motor power
Power consumption
Nominal
current
P2
P1
IN
IA
kW
T 17-6/24R (Ex)
6.0
A
7.7
13.6
65
Nominal
speed
n
FM
rpm
22
927
ATEX
–
ǽ
ǽ
127
Dewatering
Recirculation pumps
RZP 50-3...S...
RZP 50-3...K3
> 900
L
80
398
816
DN 500
130
580
B
234
Dimensions, weights
Wilo-EMU...
Dimensions
B
L
mm
128
Weight of unit
m
kg
RZP 50-3...-.../8 K...
897
1129
129
RZP 50-3...-.../8 S...
897
1129
140
Dewatering
Recirculation pumps
Pump curves
1,60
1 = RZP 50-3.40-4/8 S10
2 = RZP 50-3.25-4/8 S25
3 = RZP 50-3.40-4/8 K3
H
[m]
1,20
1,00
0,80
0,60
0,40
3
2
1
0,20
0
0
0
50
100
200
150
400
200
600
250
800
300
1000
350
400
1200
1400
450
1600
500
1800
Q [l/s]
Q [m³/h]
Wilo-EMU...
Propeller speed
Transmission ratio
n
–
rpm
–
RZP 50-3.25-4/8 S25
250
5.590
RZP 50-3.40-4/8 K3
400
3.600
RZP 50-3.40-4/8 S10
400
3.600
Dewatering
Technical data
Motor data
Nominal motor power
Power consumption
Nominal
current
P2
P1
IN
IA
kW
T 17-4/8R (Ex)
3.5
A
4.5
7.9
37
Nominal
speed
n
FM
rpm
13
1410
ATEX
–
ǽ
ǽ
129
Dewatering
Recirculation pumps
RZP 50-3...S...
RZP 50-3...K3
> 900
L
80
398
816
DN 500
130
580
B
234
Dimensions, weights
Wilo-EMU...
Dimensions
B
L
mm
130
Weight of unit
m
kg
RZP 50-3...-.../12 K...
932
1164
137
RZP 50-3...-.../12 S...
932
1164
148
Dewatering
Recirculation pumps
Pump curves
1,60
1 = RZP 50-3.43-4/12 S10
2 = RZP 50-3.29-4/12 S25
3 = RZP 50-3.46-4/12 K3
H
[m]
1,20
1,00
0,80
0,60
0,40
3
2
1
0,20
0
0
0
50
100
200
150
400
200
600
250
800
300
1000
350
400
1200
1400
450
1600
500
Q [l/s]
1800 Q [m³/h]
Wilo-EMU...
Propeller speed
Transmission ratio
n
–
rpm
–
RZP 50-3.29-4/12 S25
290
4.900
RZP 50-3.43-4/12 S10
430
3.364
RZP 50-3.46-4/12 K3
460
3.167
Dewatering
Technical data
Motor data
Nominal motor power
Power consumption
Nominal
current
P2
P1
IN
IA
kW
T 17-4/12R (Ex)
4.5
A
5.8
9.4
47
Nominal
speed
n
FM
rpm
16
1405
ATEX
–
ǽ
ǽ
131
Dewatering
Recirculation pumps
RZP 50-3...S...
RZP 50-3...K3
> 900
L
80
398
816
DN 500
130
580
B
234
Dimensions, weights
Wilo-EMU...
Dimensions
B
L
mm
132
Weight of unit
m
kg
RZP 50-3...-.../16 K...
970
1202
147
RZP 50-3...-.../16 S...
970
1202
158
Dewatering
Recirculation pumps
Pump curves
2,20
H
[m]
1
2
3
4
1,80
=
=
=
=
RZP 50-3.48-4/16 K3
RZP 50-3.48-4/16 S10
RZP 50-3.43-4/16 S17
RZP 50-3.34-4/16 S25
1,60
1,40
1,20
2
1,00
3
0,80
4
0,60
1
0,40
0,20
0
0
50
0
200
100
150
400
200
600
250
800
300
1000
350
1200
400
450
1400
500
1600
550
1800
600
2000
650
2200
Q [l/s]
Q [m³/h]
Wilo-EMU...
Propeller speed
Transmission ratio
n
–
rpm
–
RZP 50-3.34-4/16 S25
340
4.250
RZP 50-3.43-4/16 S17
430
3.364
RZP 50-3.48-4/16 K3
480
3.000
RZP 50-3.48-4/16 S10
480
3.000
Dewatering
Technical data
Motor data
Nominal motor power
Power consumption
Nominal
current
P2
P1
IN
IA
kW
T 17-4/16R (Ex)
6.5
A
8.2
13.5
68
Nominal
speed
n
FM
rpm
23
1400
ATEX
–
ǽ
ǽ
133
Dewatering
Recirculation pumps
RZP 50-3...S...
RZP 50-3...K3
> 900
L
80
398
816
DN 500
130
580
B
234
Dimensions, weights
Wilo-EMU...
Dimensions
B
L
mm
RZP 50-3...-.../24 S...
134
1050
1282
Weight of unit
m
kg
170
Dewatering
Recirculation pumps
Pump curves
2,20
1 = RZP 50-3.43-4/24 S25
H
[m]
1,80
1,60
1,40
1,20
1,00
0,80
1
0,60
0,40
0,20
0
0
50
0
200
100
150
400
200
600
250
800
300
1000
350
1200
400
450
1400
500
1600
550
1800
600
2000
650
2200
Q [l/s]
Q [m³/h]
Wilo-EMU...
RZP 50-3.43-4/24 S25
Propeller speed
Transmission ratio
n
–
rpm
–
430
3.364
Dewatering
Technical data
Motor data
Nominal motor power
Power consumption
Nominal
current
P2
P1
IN
IA
kW
T 17-4/24R (Ex)
10.0
A
12.2
21
123
Nominal
speed
n
FM
rpm
41
1417
ATEX
–
ǽ
ǽ
135
Dewatering
Recirculation pumps
RZP 50-3...S...
RZP 50-3...K3
> 900
L
80
398
816
DN 500
130
580
B
234
Dimensions, weights
Wilo-EMU...
Dimensions
B
L
mm
RZP 50-3...-.../22 S...
136
1050
1282
Weight of unit
m
kg
170
Dewatering
Recirculation pumps
Pump curves
2,60
1 = RZP 50-3.50-2/22 S17
H
[m]
2,20
2,00
1,80
1,60
1,40
1,20
1,00
0,80
1
0,60
0,40
0,20
0
0
50
0
200
100
150
400
200
600
250
800
300
1000
350
1200
400
1400
450
500
1600
1800
550
2000
600
650 Q [l/s]
[m³/h]
2200
Wilo-EMU...
RZP 50-3.50-2/22 S17
Propeller speed
Transmission ratio
n
–
rpm
–
500
5.875
Dewatering
Technical data
Motor data
Nominal motor power
Power consumption
Nominal
current
P2
P1
IN
IA
kW
T 17-2/22R (Ex)
10.5
A
12.3
20.5
171
Nominal
speed
n
FM
rpm
57
2914
ATEX
–
ǽ
ǽ
137
Dewatering
Recirculation pumps
L
> 900
80
RZP 60-3...S...
RZP 60-3...K...
453
930
DN 600
130
695
B
232
Dimensions, weights
Wilo-EMU...
Dimensions
B
L
mm
RZP 60-3...-.../16 S...
138
958
1190
Weight of unit
m
kg
164
Dewatering
Recirculation pumps
Pump curves
1 = RZP 60-3.40-4/16 S10
2 = RZP 60-3.34-4/16 S17
3 = RZP 60-3.26-4/16 S25
H[m]
1,6
1,4
1
1,2
1,0
0,8
2
0,6
3
0,4
0,2
0
0
0
400
800
100
1200
200
300
1600
2000
400
500
2400
600
Q[m³/h]
700
Q[l/s]
Wilo-EMU...
Propeller speed
Transmission ratio
n
–
rpm
–
RZP 60-3.26-4/16 S25
260
5.590
RZP 60-3.34-4/16 S17
340
4.250
RZP 60-3.40-4/16 S10
400
3.600
Dewatering
Technical data
Motor data
Nominal motor power
Power consumption
Nominal
current
P2
P1
IN
IA
kW
T 17-4/16R (Ex)
6.5
A
8.2
13.5
68
Nominal
speed
n
FM
rpm
23
1400
ATEX
–
ǽ
ǽ
139
Dewatering
Recirculation pumps
L
> 900
80
RZP 60-3...S...
RZP 60-3...K...
453
930
DN 600
130
695
B
232
Dimensions, weights
Wilo-EMU...
Dimensions
B
L
mm
RZP 60-3...-.../24 S...
140
1038
1270
Weight of unit
m
kg
176
Dewatering
Recirculation pumps
Pump curves
H[m]
1 = RZP 60-3.46-4/24 S10
2 = RZP 60-3.38-4/24 S17
3 = RZP 60-3.31-4/24 S25
2,0
1,8
1,6
1,4
1,2
1,0
1
0,8
3
0,6
2
0,4
0,2
0
0
0
400
800
100
1200
200
300
1600
400
2000
500
2400
600
2800
700
3200
800
Q[m³/h]
900
Q[l/s]
Wilo-EMU...
Propeller speed
Transmission ratio
n
–
rpm
–
RZP 60-3.31-4/24 S25
310
4.714
RZP 60-3.38-4/24 S17
380
3.880
RZP 60-3.46-4/24 S10
460
3.167
Dewatering
Technical data
Motor data
Nominal motor power
Power consumption
Nominal
current
P2
P1
IN
IA
kW
T 17-4/24R (Ex)
10.0
A
12.2
21
123
Nominal
speed
n
FM
rpm
41
1417
ATEX
–
ǽ
ǽ
141
Dewatering
Recirculation pumps
L
> 900
80
RZP 60-3...S...
RZP 60-3...K...
453
930
DN 600
130
695
B
232
Dimensions, weights
Wilo-EMU...
Dimensions
B
L
mm
RZP 60-3...-.../22 S...
142
1038
1270
Weight of unit
m
kg
174
Dewatering
Recirculation pumps
Pump curves
H[m]
1 = RZP 60-3.39-2/22 S17
1,6
1,4
1
1,2
1,0
0,8
0,6
0,4
0,2
0
0
0
400
800
100
1200
200
1600
300
2000
400
2400
500
600
2800
700
Q[m³/h]
800
Q[l/s]
Wilo-EMU...
RZP 60-3.39-2/22 S17
Propeller speed
Transmission ratio
n
–
rpm
–
390
7.500
Dewatering
Technical data
Motor data
Nominal motor power
Power consumption
Nominal
current
P2
P1
IN
IA
kW
T 17-2/22R (Ex)
10.5
A
12.3
20.5
171
Nominal
speed
n
FM
rpm
57
2914
ATEX
–
ǽ
ǽ
143
Dewatering
Recirculation pumps
100
615
1188
140
DN 800
> 1400
L
1150
B
254
Dimensions, weights
Wilo-EMU...
Dimensions
B
L
mm
RZP 80-2...-.../22 S...
144
1307
1560
Weight of unit
m
kg
415
Dewatering
Recirculation pumps
Pump curves
1,00
H
[m]
1 = RZP 80-2.18-6/22 S27-4
2 = RZP 80-2.23-6/22 S17-4
0,80
0,70
0,60
2
0,50
0,40
0,30
1
0,20
0,10
0
0
0
100
400
200
300
800
1200
400
500
1600
600
2000
700
2400
800
2800
900
1000
3200
3600
1100
1200
4000
4400
1300
1400
4800
1500
[l/s]
Q [m³/h]
5200
Wilo-EMU...
Propeller speed
Transmission ratio
n
–
rpm
–
RZP 80-2.18-6/22 S27-4
180
5.286
RZP 80-2.23-6/22 S17-4
230
4.000
Dewatering
Technical data
Motor data
Nominal motor power
Power consumption
Nominal
current
P2
P1
IN
11.2
19.4
IA
kW
T 20-6/22R (Ex)
9.0
A
97
Nominal
speed
n
FM
rpm
33
930
ATEX
–
ǽ
ǽ
3
145
Dewatering
Recirculation pumps
100
615
1188
140
DN 800
> 1400
L
1150
B
254
Dimensions, weights
Wilo-EMU...
Dimensions
B
L
mm
RZP 80-2...-.../22 S...
146
1307
1560
Weight of unit
m
kg
415
Dewatering
Recirculation pumps
Pump curves
H
[m]
1 = RZP 80-2.20-4/22 S27-4
2 = RZP 80-2.28-4/22 S17-4
1,00
0,90
0,80
2
0,70
0,60
0,50
0,40
0,30
1
0,20
0,10
0
0
100
0
400
200
800
300
1200
400
500
1600
600
2000
700
2400
800
2800
900
1000
3200
3600
1100
1200
4000
4400
1300
1400
4800
1500
5200
1600
1700 [l/s]
Q [m³/h]
5600
Wilo-EMU...
Propeller speed
Transmission ratio
n
–
rpm
–
RZP 80-2.20-4/22 S27-4
200
7.000
RZP 80-2.28-4/22 S17-4
280
5.286
Dewatering
Technical data
Motor data
Nominal motor power
Power consumption
Nominal
current
P2
P1
IN
15.3
26
IA
kW
T 20-4/22R (Ex)
12.5
A
156
Nominal
speed
n
FM
rpm
52
1430
ATEX
–
ǽ
ǽ
3
147
Dewatering
Recirculation pumps
100
615
1188
140
DN 800
> 1400
L
1150
B
254
Dimensions, weights
Wilo-EMU...
Dimensions
B
L
mm
RZP 80-2...-.../27 S...
148
1357
1610
Weight of unit
m
kg
430
Dewatering
Recirculation pumps
Pump curves
1,40
H
[m]
1 = RZP 80-2.28-4/27 S20-4
1,20
1,10
1,00
0,90
0,80
0,70
0,60
0,50
0,40
1
0,30
0,20
0,10
0
0
100
0
200
300
400
1000
500
600
700
800
2000
900
1000 1100 1200 1300 1400 1500 1600 1700 1800
3000
4000
5000
[l/s]
Q [m³/h]
6000
Wilo-EMU...
RZP 80-2.28-4/27 S20-4
Propeller speed
Transmission ratio
n
–
rpm
–
280
5.286
Dewatering
Technical data
Motor data
Nominal motor power
Power consumption
Nominal
current
P2
P1
IN
IA
kW
T 20-4/27R (Ex)
16.0
A
18.9
32
192
Nominal
speed
n
FM
rpm
64
1430
ATEX
–
ǽ
ǽ
149
Dewatering
Recirculation pumps
100
615
1188
140
DN 800
> 1400
L
1150
B
254
Dimensions, weights
Wilo-EMU...
Dimensions
B
L
mm
RZP 80-2...-.../30 S...
150
1357
1610
Weight of unit
m
kg
435
Dewatering
Recirculation pumps
Pump curves
H
[m]
1,40
1 = RZP 80-2.24-4/30 S27-4
2 = RZP 80-2.30-4/30 S20-4
3 = RZP 80-2.33-4/30 S17-4
3
1,30
1,20
1,10
1,00
2
0,90
0,80
0,70
0,60
0,50
1
0,40
0,30
0,20
0,10
0
0
100
0
200
300
400
500
1000
600
700
2000
800
[l/s]
900 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000
3000
4000
5000
6000
Q [m³/h]
7000
Wilo-EMU...
Propeller speed
Transmission ratio
n
–
rpm
–
RZP 80-2.24-4/30 S27-4
240
6.000
RZP 80-2.30-4/30 S20-4
300
4.750
RZP 80-2.33-4/30 S17-4
330
4.330
Dewatering
Technical data
Motor data
Nominal motor power
Power consumption
Nominal
current
P2
P1
IN
IA
kW
T 20-4/30R (Ex)
18.5
A
22.0
36.5
220
Nominal
speed
n
FM
rpm
73
1435
ATEX
–
ǽ
ǽ
151
Dewatering
Recirculation pumps
Wilo-EMU recirculation pump RZP 25-2 with lowering device AVR
min. 600
360°
max. 2000
max. 1080
3
400
≥ 200
200
2
76
≥ 260
1
200
>155
180
>155
>135
2
150
115
220
400
1
1
>135
min. 900
max. 8000
60x60
200
Ø16
>155
3
Ø19
>155
315
206x206
250x250
>400
DN 250
Ø18
152
Dewatering
Recirculation pumps
Wilo-EMU recirculation pump RZP 60-3 with lowering device AVRZD
>155
180
206 x206
>155
>155
Ø15
>155
250 x250
>135
3
400
150
2
220
>135
1
Ø18
Ø19
≥ 180
360°
min.1000
2
80
3
Dewatering
250
400
max.1310
≥ 260
290
1
min.900
>330
DN 600
130
>560
max. 8000
80 x80
B
153
Dewatering
Axial submersible water pumps
Series description Wilo-EMU KPR
Wilo-EMU KPR
|x{}
Design
Axial submersible pump with dry motor for use in pipe sumps
Materials
Type key
Example:
Wilo-EMU KPR 760-16° + T 49-10/53P Ex
Hydraulics:
KPR 760-16°
KPR
Axial pump
760
Propeller diameter
16°
Angular position of the propeller blades
• Housing components: EN-GJL
• Propeller: Stainless steel
• Sealing on pump side: SiC/SiC
• Sealing on motor side: SiC/SiC
• Static seals: NBR
• Shaft: Stainless steel 1.4021
Equipment/function
• Heavy-duty version in cast iron
Motor:
T 49-10/53P Ex
T
Motor version
Description/design
49
Size
10
Number of poles
Axial submersible pump as submersible monobloc unit for stationary
wet installation
53
x10 = package length [mm]
P
Motor for axial pump
Ex
Ex-rated
Application
• For pumping cooling water or rainwater
• Pumping of purified sewage
• For irrigation and pumping sludge.
• Submersible
• Special materials and coatings against abrasion and corrosion
• Longitudinally watertight cable inlet
• Angle of propeller blades adjustable by hand
Technical data
• Max. fluid temperature: 3 - 40°C, higher temperatures on request
• Sealing: With two mechanical seals or one block seal cartridge, depending on the motor
• Free ball passage: 85 - 130 mm.
• Short common pump/motor shaft
154
Hydraulics
The angle of the propeller/impeller blades can be adjusted by hand.
This makes it possible to adapt the unit to use in different conditions.
Motor
Dry motors (T motors) give off their heat directly to the surrounding
fluid via the housing components and can be used in immersed state
for permanent operation.
A sealing chamber protects the motor from fluid ingress. It can be accessed from the outside and can be monitored with an optional sealing chamber electrode.
All filling fluids used are potentially biodegradable and environmentally safe.
The cable inlet of the T motors is longitudinally watertight. Cable
lengths can be individually configured.
Sealing
Fluid-side and motor-side sealing is possible in the following versions depending on the motor type:
• Version G: Two independently operating mechanical seals
• Version K: Block seal cartridge with two independently operating mechanical seals
Dewatering
Series description Wilo-EMU KPR
Options
Accessories
• Internal or external sealing chamber control
• Monitoring units for leakage and bearing temperature
• Ceram coating C0, C1
• Ex-rated according to ATEX or FM
Scope of delivery
• Switchgears, relays and plugs
Commissioning
Operation with surfaced motor:
Dry motors (T motors) can be surfaced only if there is an operating
mode for surfaced operation.
Dry-running protection system:
The hydraulics housing must always be immersed to prevent air from
being drawn in. In the case of fluctuating fluid levels, the system
should switch off automatically once the minimum water submersion
is reached.
• Axial submersible pump
H/m
Wilo-EMU KPR...
8
7
KPR500
950min-1
6
KPR340
1450min-1
5
KPR760
585min-1
4
3
2
Dewatering
KPR500
740min-1
KPR340
950min-1
1
0
0
500
1000
1500
2000
2500
Q/l/s
155
Dewatering
Pump curves, technical data Wilo-EMU KPR 340 (950 rpm)
Pump curves Wilo-EMU KPR 340 - 50 Hz - 950 rpm
Axial impeller - Free ball passage: 85 mm
H[m]
3,6
3,2
2,8
59%
2,4
62%
67%
2,0
65%
62%
1,6
59%
1,2
0,8
4°
0,4
0
16°
14°
0
0
200
400
50
100
5°
6°
7°
600
8°
12°
10°
800
150
1000
200
250
1200
300
Q[m³/h]
350
Q[l/s]
P2[kW]
12
8
14°
4
0
4°
0
0
200
400
50
100
5°
8°
6° 7°
600
150
10°
800
200
12°
1000
250
16°
1200
300
Q[m³/h]
350
Q[l/s]
Hydraulic data
Wilo-EMU...
Free ball passage
Type of impeller
mm
KPR 340
85
Weight of hydraulic unit
kg
Axial impeller
160
Pump curves apply to 3~400 V, 50 Hz at standard speed and a density of 1 kg/dm3. Pump curves in accordance with ISO 9906, Appendix A.
156
Dewatering
Motor data for 3~400 V, 50 Hz
Nominal
current
IN
IA
Nominal
motor power
Power
consumption
P2
P1
A
Operating
mode (immersed/nonimmersed)
Motor
weight
Dimensions
A
kW
kg
mm
T 24-6/16P (Ex)
21
125
42
10.0
12.2
S1/–
140
893
T 24-6/22P (Ex)
33.5
200
66
16.5
19.9
S1/–
155
893
P1 refers to the maximum power consumption. All of the data applies to 3~400 V, 50 Hz and a density of 1 kg/dm3.
Voltage tolerance +/- 10 % (specifications according to DIN EN 60034)
Materials: Seals
Static seal
T 24...P
Sealing
NBR
Version H
Version G
Version K
-
-
SiC/SiC, SiC/SiC
Equipment/function
Explosion
Motor temprotection ac- perature
cording to
monitoring
T 24...P
ATEX
FM
ǽ
•
•
Motor leakage detection
Sealing chamber leakage
detection
Leakage
chamber
leakage detection
Bearing temperature
monitoring
Terminal
chamber
leakage detection
•
•
–
ǽ
•
Dewatering
Evaluation relays for PTC or PT100 sensors must be fitted as required for the connection of monitoring devices. These relays must be ordered separately as accessories. Note: the specifications may vary in the case of motors with ex-protection.
Customised configurations are available on request.
• = available; - = not available; ǽ = optional
157
Dewatering
Dimensions Wilo-EMU KPR 340 (950 rpm)
Dimension drawing Wilo-EMU KPR - stationary wet well installation
7
Ø711
A
Ø697
Ø630
Ø560
188
70
52x45°
507
10
Ø 328
Ø514
270
Ø550
158
Ø760
Dewatering
H[m]
60%
6
64%
5
70%
69%
66%
4
64%
3
60%
16°
2
4°
1
0
0
200
0
400
600
100
800
5°
6°
1000
200
8°
7°
1200
12°
10°
1400
300
14°
1600
400
1800
Q[m³/h]
500
Q[l/s]
P2[kW]
20
10
0
4°
0
0
200
400
600
100
800
200
5° 6° 7°
1000
8°
1200
300
12°
10°
1400
14°
1600
400
Dewatering
30
16°
1800
Q[m³/h]
500
Q[l/s]
Hydraulic data
Wilo-EMU...
Free ball passage
Type of impeller
mm
KPR 340
85
kg
Axial impeller
160
159
Dewatering
Nominal
current
IN
IA
Nominal
motor power
Power
consumption
P2
P1
A
Operating
Motor
weight
Dimensions
A
kW
kg
mm
T 24-4/21P (Ex)
35.5
230
76
17.5
20.5
S1/–
155
893
T 24-4/29P (Ex)
49.5
320
106
25.0
28.5
S1/–
190
958
T 24-4/36P (Ex)
68
480
159
34.0
39.0
S1/–
217
1028
Materials: Seals
Static seal
T 24...P
Sealing
NBR
Version H
Version G
Version K
-
-
SiC/SiC, SiC/SiC
Equipment/function
Explosion
cording to
monitoring
T 24...P
ATEX
FM
ǽ
•
•
detection
Leakage
chamber
leakage detection
Bearing temperature
monitoring
Terminal
chamber
leakage detection
•
•
–
ǽ
•
160
Dewatering
7
Ø711
A
Ø697
Dewatering
Ø630
Ø560
188
70
52x45°
507
10
Ø 328
Ø514
270
Ø550
Ø760
161
Dewatering
H[m]
62%
68%
4,5
72%
4,0
76%
3,5
74%
3,0
72%
68%
2,5
62%
2,0
1,5
1,0
10°
0,5
0
4°
0
500
0
1000
200
1500
6°
16°
8°
2000
400
14°
12°
2500
3000
600
3500
800
Q[m³/h]
1000
Q[l/s]
P2[kW]
30
20
10
0
6°
4°
0
0
500
1000
200
1500
400
10°
8°
2000
2500
600
14°
12°
16°
3000
3500
800
Q[m³/h]
1000
Q[l/s]
Hydraulic data
Wilo-EMU...
Free ball passage
Type of impeller
mm
KPR 500
110
kg
Axial impeller
385
162
Dewatering
Nominal
current
IN
IA
Nominal
motor power
Power
consumption
P2
P1
A
Operating
Motor
weight
Dimensions
A
kW
kg
mm
1022
T 30-8/29P (Ex)
42.5
220
73
20.0
23.0
S1/–
330
T 30-8/35P (Ex)
51
270
90
24.0
27.5
S1/–
364
1082
T 30-8/45P (Ex)
67
360
119
31.5
36.0
S1/–
415
1172
T 30-8/57P (Ex)
85
450
149
40.0
45.5
S1/–
487
1281
T 34-8/29P (Ex)
66
360
119
32.5
37.5
S1/–
391
1076
T 34-8/32P (Ex)
73
400
132
35.0
40.0
S1/–
420
1076
T 34-8/41P (Ex)
93
510
169
45.0
52.0
S1/–
478
1156
T 34-8/50P (Ex)
111
630
210
55.0
62.0
S1/–
544
1226
Materials: Seals
Static seal
Sealing
Version H
Version G
Version K
T 30...P
NBR
-
-
SiC/SiC, SiC/SiC
T 34...P
NBR
-
-
SiC/SiC, SiC/SiC
Explosion
cording to
monitoring
detection
Leakage
chamber
leakage detection
Bearing temperature
monitoring
Terminal
chamber
leakage detection
ATEX
FM
T 30...P
ǽ
ǽ
•
•
•
–
ǽ
•
T 34...P
ǽ
ǽ
•
ǽ
ǽ
–
ǽ
•
Dewatering
Equipment/function
163
Dewatering
8
Ø813
Ø797
A
Ø775
Ø680
250
70
42x45°
707
41
Ø456
660
320
Ø680
164
Ø950
Dewatering
H[m]
9
8
66%
72%
76%
7
6
80%
79%
5
76%
4
72%
66%
3
58%
2
1
0
6°
4°
0
500
0
1000
200
1500
2000
400
2500
8°
3000
600
12°
10°
3500
800
14°
16°
4000
4500
1000
Q[m³/h]
1200
Q[l/s]
P2[kW]
60
20
0
0
0
500
1000
200
1500
400
2000
2500
600
8°
6°
4°
3000
800
12°
10°
3500
Dewatering
16°
40
14°
4000
4500
1000
Q[m³/h]
1200
Q[l/s]
Hydraulic data
Wilo-EMU...
Free ball passage
Type of impeller
mm
KPR 500
110
kg
Axial impeller
385
165
Dewatering
Nominal
current
IN
IA
Nominal
motor power
Power
consumption
P2
P1
A
Operating
Motor
weight
Dimensions
A
kW
kg
mm
T 30-6/28P (Ex)
60
330
109
30.0
34.0
S1/–
324
1022
T 30-6/35P (Ex)
75
410
136
37.5
42.5
S1/–
364
1082
T 30-6/41P (Ex)
88
480
159
44.0
49.5
S1/–
395
1172
T 30-6/48P (Ex)
102
580
192
51.5
58.0
S1/–
506
1281
T 34-6/29P (Ex)
85
490
162
45.0
49.0
S1/–
391
1076
T 34-6/32P (Ex)
94
540
179
50.0
55.0
S1/–
420
1076
T 34-6/41P (Ex)
124
670
225
65.0
70.0
S1/–
478
1156
T 34-6/50P (Ex)
136
790
265
70.0
78.0
S1/–
544
1226
Materials: Seals
Static seal
Sealing
Version H
Version G
Version K
T 30...P
NBR
-
-
SiC/SiC, SiC/SiC
T 34...P
NBR
-
-
SiC/SiC, SiC/SiC
Equipment/function
Explosion
cording to
monitoring
detection
Leakage
chamber
leakage detection
Bearing temperature
monitoring
Terminal
chamber
leakage detection
ATEX
FM
T 30...P
ǽ
ǽ
•
•
•
–
ǽ
•
T 34...P
ǽ
ǽ
•
ǽ
ǽ
–
ǽ
•
166
Dewatering
8
Ø813
Ø797
A
Ø775
Dewatering
Ø680
250
70
42x45°
707
41
Ø456
660
320
Ø680
Ø950
167
Dewatering
H[m]
8
61% 64%
67%
7
70%
75%
6
73%
5
70%
67%
4
64%
61%
3
56%
2
1
0
6°
0
0
2000
400
4000
800
1200
8°
10°
12°
6000
14° 16°
18°
8000
1600
2000
20°
10000
Q[m³/h]
2800
Q[l/s]
10000
Q[m³/h]
2800
Q[l/s]
2400
P2[kW]
150
100
50
0
6° 8°
0
0
2000
400
4000
800
1200
10°
12°
6000
1600
14°
16°
8000
2000
2400
18°
20°
Hydraulic data
Wilo-EMU...
Free ball passage
Type of impeller
mm
KPR 760
130
kg
Axial impeller
1050
168
Dewatering
Nominal
current
IN
IA
Nominal
motor power
Power
consumption
P2
P1
A
Operating
Motor
weight
Dimensions
A
kW
kg
mm
T 49-10/36P (Ex)
188
830
275
95.0
103.0
S1/–
1485
1906
T 49-10/43P (Ex)
240
1020
340
120.0
130.0
S1/–
1600
1906
T 49-10/53P (Ex)
285
1260
420
145.0
156.0
S1/–
1765
2056
T 49-10/58P (Ex)
315
1450
480
160.0
171.0
S1/–
1850
2056
T 56-10/53P
380
1800
600
200.0
215.0
S1/–
2160
2051
T 56-10/58P
405
1950
650
215.0
230.0
S1/–
2260
2051
T 56-10/64P
445
2150
710
235.0
250.0
S1/–
2375
2171
T 56-10/70P
480
2400
800
255.0
270.0
S1/–
2490
2171
T 56-10/78P
540
2700
900
285.0
305.0
S1/–
2235
2251
refers to the maximum power consumption. All of the data applies to 3~400 V, 50 Hz and a density of 1 kg/dm3.
P1
Materials: Seals
Sealing
Version H
Version G
Version K
T 49...P
NBR
-
SiC/SiC, SiC/SiC
-
T 56...P
NBR
-
SiC/SiC, SiC/SiC
Dewatering
Static seal
Equipment/function
Explosion
cording to
monitoring
detection
Leakage
chamber
leakage detection
Bearing temperature
monitoring
Terminal
chamber
leakage detection
ATEX
FM
T 49...P
-
ǽ
•
•
•
–
ǽ
•
T 56...P
-
-
•
•
•
–
ǽ
ǽ
169
Dewatering
8
A
Ø1100
Ø1058
Ø990
Ø670
365
Ø975
10
1057
80
30°
520
Ø990
Ø1200
170
Dewatering
Jet cleaner
Series description Wilo-EMU SR
Wilo-EMU SR
{
Design
Materials
Jet cleaner for cleaning the rain spillway basin
• Pump completely of EN-GJL 250
• Jet cleaner completely of galvanised steel or V4A
Type key
Example:
SR
100
D65
Wilo EMU SR 100/D65
Jet cleaner
Nominal diameter of the pressure connection for the
submersible pump, in mm
Diameter of injector nozzle
Equipment/function
• Submersible sewage pump with self-cooling motor
• Jet cleaner with jet pipe, air suction pipe and injector nozzle
Description/design
Jet cleaner comprising jet pipe, air suction pipe, injector nozzle and
submersible sewage pump for stationary wet well installation.
Application
• With a submersible sewage pump
• This can be operated even during the filling phase
• It can be installed in new and existing basins
• The rainwater that is present is used for cleaning
• Oxygen is injected via a separate suction pipe during operation
• The length of the jet pipe and air suction pipe can be adjusted individually
• For agitating the organic and inorganic materials in rainwater
• Oxygen injection reduces the build-up of slime when water is standing for long period in the rainwater basin
Technical data
Jet cleaner:
• Circulation output:100…200 m³
• max. basin size: 15 m (round), 10x20 m (rectangular)
• Pressure connection:DN100 or DN150
Sewage pump:
Pump
Submersible sewage pump as submersible monobloc unit with selfcooling motor. The pressure-side outlet is connected directly to the
jet pipe. The maximum possible dry matter is 8 %. Single-channel
impellers are used as the impeller shape. The use of self-cooling motors allows the units to be operated continuously in either submerged
and dry condition.
Dewatering
• For cleaning the rain spillway basin even during the emptying phase.
• For reducing the build-up of slime by injecting air
• For agitating the organic and inorganic materials
Jet cleaner
The submersible sewage pump sucks any rainwater present out of
the drain channel in the basin, and pumps it through the injector nozzle via the jet pipe back into the basin.
According to the principle of the water jet pump, at the same time
oxygen is sucked into the rainwater via the air suction pipe during
this operation. The exiting air/water drive jet is under high pressure
and reaches far into the basin. This causes a turbulent flow, which, in
turn, prevents solids from depositing.
So as to ensure a stable process, the jet cleaner is equipped with submersible units with self-cooling motors. This means the jet cleaner
can be installed directly in the basin, and operated during the filling of
the basin until the rain spillway basin has been emptied. This agitates
the solids and dirt so that they form a suspension and are carried out
of the basin together with the rainwater.
• Surfaced operating mode: S1
• Max. fluid temperature: 3 - 40 °C
171
Dewatering
Jet cleaner
Series description Wilo-EMU SR
Options
Commissioning
Jet cleaner:
• The length of the air suction and jet pipe is as required by the customer
Operation with non-immersed motor:
The use of self-cooling motors allows replacement of the motor at
any time.
Sewage pump:
• Ceram -coating for protection against corrosion and abrasion
• In "Abrasite" special material
• With Ex protection in accordance with ATEX or FM
• PTC temperature sensor for winding monitoring
Scope of delivery
• Submersible sewage pump
• Jet cleaner
Accessories
• Chains
• T guide rail for easy deinstallation of the sewage pump
• Suction pipe for better use of the residual water in the water channel
• External sealing chamber monitoring for monitoring the sewage
pump
• Switchgears and relays
172
Dewatering
Jet cleaner
Technical data Wilo-EMU SR
Jet cleaners
Wilo-EMU...
Max. circulation
power
Rectangular basin
Length x width
m3
Round basin
Hydraulics type
Type of motor
max. ǰ
mm
SR 100 DN55
100
4000x8000
6000
FA 10.51E-179
FK 17.1-4/8KEx
SR 100 DN65
110
5000x10000
8000
FA 10.51E-195
FK 17.1-4/12KEx
SR 100 DN65
145
6000x12000
10000
FA 10.82E-215
FK 17.1-4/16KEx
SR 100 DN65
165
8000x16000
13000
FA 10.82E-230
HC 20.1-4/17KEx
SR 100 DN70
185
9000x18000
14000
FA 10.82E-245
HC 20.1-4/17KEx
SR 150 DN70
200
10000x20000
15000
FA 15.52E-260
HC 20.1-4/22KEx
Wilo-EMU...
Free ball passage
Impeller
Pressure connection
Connection, nominal diameters DN
suction side
Weight of hydraulic
unit
FA 10.51E-179
100
179
DN 100
DN 100
26
FA 10.51E-195
100
195
DN 100
DN 100
26
FA 10.82E-215
100
215
DN 100
DN 150
57
FA 10.82E-230
100
230
DN 100
DN 150
57
FA 10.82E-245
100
245
DN 100
DN 150
57
FA 15.52E-260
100
260
DN 150
DN 150
82
Hydraulic data
kg
Dewatering
mm
Nominal current
IN
IA
Nominal motor power
Power consumption
P2
Operating
Motor
weight
P1
A
kW
kg
FK 17.1-4/8 (Ex)
5.7
36.5
12
2.2
3.05
S1/S1
85
FK 17.1-4/8 (Ex)
9.5
36
12
4
5.5
S1/S1
85
FK 17.1-4/12 (Ex)
10.8
43
14
5
6.5
S1/S1
92
FK 17.1-4/16 (Ex)
14.1
69
23
6.6
8.4
S1/S1
107
HC 20.1-4/17 (Ex)
21
99
33
10
12.1
S1/S1
172
HC 20.1-4/22 (Ex)
31
126
42
15
18.1
S1/S1
188
P1
Materials: Seals
Static seal
Sealing
Version H
Version G
Version K
FK 17.1...
FPM
-
-
SiC/SiC, SiC/SiC
HC 20.1...
NBR
-
C/ceramic, SiC/SiC
SiC/SiC, SiC/SiC
173
Dewatering
Jet cleaner
Technical data Wilo-EMU SR
Equipment/function
Explosion
cording to
monitoring
detection
Leakage
chamber
leakage detection
Bearing temperature
monitoring
Terminal
chamber
leakage detection
ATEX
FM
FK 17.1...
ǽ
ǽ
•
–
ǽ
–
-
-
HC 20.1...
ǽ
ǽ
•
•
ǽ
•
-
•
174
Dewatering
Jet cleaner
Dimensions, weights Wilo-EMU SR
Dimension drawing Wilo-EMU SR 100 with FA 10.51E and FK 17.1-4/8
340
200
Ø 19
DN65
280
634
373
DN125
225
200
DN100
1
1000
189
394
50
1 = DN100 PN10 / ANSI B16.1, Class 125, Size 4
Dewatering
340
200
Ø 19
634
DN65
373
280
DN125
225
200
DN100
1
394
1000
50
189
175
Dewatering
Jet cleaner
433
Ø 19
200
761
DN65
280
496
DN125
225
201
DN100
1
50
394
189
1000
Dimension drawing Wilo-EMU SR 100 with FA 10.82E and HC 20.1-4/17
433
200
Ø 19
835
DN65
496
280
DN125
225
201
DN100
1
50
394
189
1000
176
Dewatering
Jet cleaner
Dimension drawing Wilo-EMU SR 150 with FA 15.52E and HC 20.1-4/22
508
200
Ø 19
935
DN65
596
280
DN150
280
208
DN125
1
50
400
189
1000
Dewatering
177
Series overview
Series
Wilo-EMU FA...WR
H/m
Product photo
Wilo-EMU FA...WR
50
40
Duty chart
30
20
10
0
0
178
20
40
60
80
100
Q/l/s
Design
Submersible sewage pump with mechanical stirring apparatus
Application
• In grit chambers
• For pumping sludge
Qmax
72 m3/h
Hmax
27 m
advantages
• Operation in stationary and portable wet well installation
• Submersible
• Avoidance of deposits in the suction area of the pump
• Easy installation due to suspension unit or pump base
• Coatings against abrasion and corrosion
• Longitudinally watertight cable lead-in (depending on motor)
• Adjustment of duty point by trimming the impeller
Further
information
Series description Wilo-EMU FA...WR
Wilo-EMU FA...WR
y{
Design
Submersible sewage pump with mechanical stirring apparatus
• Max. fluid temperature: 3 - 40 °C, higher temperatures on request
• Sealing: With rotary shaft seal and mechanical seal, two mechanical
seals or one block seal cartridge, depending on the motor
Example:
Wilo-EMU FA 08.52WR + T 17-6/16H Ex
Hydraulics:
FA 08.52WR
FA
Submersible sewage pump
08
x10 = nominal diameter of the pressure port, e.g. 80
52
Performance indicator
WR
Vortex impeller with mechanical stirring apparatus
Motor:
T 17-6/16H Ex
T
Motor version
17
Size
6
Number of poles
16
x10 = package length [mm]
H
Sealing version
Ex
Ex-rated
Application
• In grit chambers
• For pumping sludge
• Operation in stationary and portable wet well installation
• Submersible
• Avoidance of deposits in the suction area of the pump
• Easy installation due to suspension unit or pump base
• Coatings against abrasion and corrosion
• Longitudinally watertight cable lead-in (depending on motor)
• Adjustment of duty point by trimming the impeller
Technical data
• Surfaced operating mode with self-cooling motor: S1
• Free ball passage: 23 - 58 mm.
Materials
• Housing components: EN-GJL
• Impeller: EN-GJL or EN-GJS
• Static seals: NBR
• Sealing on pump side: SiC/SiC
• Sealing on motor side: NBR or SiC/SiC
• Shaft: Stainless steel 1.4021
• Stirring apparatus: Abrasite
Equipment/function
• Heavy-duty version made of grey cast iron
• Self-cooling motors with 1- or 2-chamber system
• Simple installation via suspension unit or pump base
• Mechanical stirring apparatus is fastened directly to the impeller
• Mixer head made of chilled cast iron, Abrasite
Type key
Description/design
Submersible sewage pump with mechanical stirring apparatus as
submersible monobloc unit for stationary and portable wet well installation.
Hydraulics
The outlet on the pressure side is designed as horizontal flange connection. The maximum possible dry matter content is 8%, depending
on the hydraulics and impeller type.
Vortex impellers are used exclusively as the impeller shape. A mechanical stirring apparatus is mounted to these as an axial extension
of the motor shaft. The mixer head is made of Abrasite chilled cast
iron.
Motor
Dry motors (T motors) give off their heat directly to the surrounding
fluid via the housing components and can be used in immersed state
for permanent operation.
179
Series description Wilo-EMU FA...WR
The oil-filled motors (FK motors) and self-cooling dry motors (FKT,
HC motors) give off their heat to the pumped fluid via a built-in heat
exchanger. As a result, these motors are suitable for permanent operation either in immersed or non-immersed state.
All motors have a sealing chamber that protects the motor from fluid
ingress. It can be accessed from the outside and can be monitored
with an optional sealing chamber electrode.
All filling fluids used are potentially biodegradable and environmentally safe.
The cable inlet on T, HC and FKT motors is longitudinally watertight.
Up to motor size 17, cable lengths are available in fixed lengths
measured in 10 m intervals. Starting from motor size 20, the cable
length can be individually configured.
Sealing
Fluid-side and motor-side sealing is possible in the following versions depending on the motor type:
• Version H: Mechanical seal for the fluid side, rotary shaft seal for the
motor side
• Version G: Two independently operating mechanical seals
• Version K: Block seal cartridge with two independently operating mechanical seals
Options
• Ceram coating C0, C1, C2, C3
• Ex-rated according to ATEX or FM
Scope of delivery
• Submersible sewage pump with mechanical stirring apparatus
• Up to motor size 17, cable lengths are available in fixed lengths
measured in 10 m intervals; starting from motor size 20, per customer
request
Accessories
• Suspension unit or pump base
• Various pressure outlets and Storz couplings
• Chains
• Switchgears, relays and plugs
Commissioning
Operation with surfaced motor:
The surfacing of self-cooling motors (FK, FKT, HC motors) is permitted.
Dry motors (T motors) can be surfaced only if there is an operating
mode for surfaced operation.
Dry-running protection system:
The hydraulics housing must always be immersed to prevent air from
being drawn in. In the case of fluctuating fluid levels, the system
should switch off automatically once the minimum water submersion
is reached.
• Internal or external sealing chamber control
• Monitoring units for leakage and bearing temperature
• Special materials, e.g. Abrasite
H/m
Wilo-EMU FA...WR...
60
50
40
30
20
10
0
0
180
10
20
30
40
50
60
70
80
90
100
110
120
Q/l/s
Pump curves, technical data Wilo-EMU FA 08.52WR (1450 rpm)
Pump curves Wilo-EMU FA 08.52WR - 50 Hz - 1450 rpm
Vortex impeller with mixer head - Free ball passage: 23 mm
H[m]
18
30%
40%
16
44%
47%
14
12
10
8
40%
6
30%
4
2
0
Ø 170
0
0
20
40
5
10
60
15
80
20
Ø 215
Ø 200
Ø 185
Ø 260
Ø 230
100
120
25
30
Q[m³/h]
35
P2[kW]
Q[l/s]
Ø 260
4
3
Ø 215
Ø 170 Ø 185
2
Ø 230
Ø 200
1
0
0
20
40
5
10
60
15
80
20
100
25
120
30
Q[m³/h]
35
Q[l/s]
0
Hydraulic data
Wilo-EMU...
Free ball passage
Type of impeller
mm
FA 08.52WR
23
kg
Vortex impeller with mixer head
35
Pump curves apply to 3~400 V, 50 Hz at standard speed and a density of 1 kg/dm3. Pump curves in accordance with ISO 9906, Appendix A. The specified degrees of
efficiency correspond to the hydraulic efficiency.
181
Nominal
current
IN
Starting current
- star-delta
IA
Nominal
motor
power
Power
consumption
P2
A
Operating
Motor
weight
Dimensions
P1
A
kW
kg
AW
mm
FK 17.1-4/8 (Ex)
5.7
36.5
12
2.20
3.05
S1/S1
85
640
430
FK 17.1-4/8 (Ex)
9.5
36
12
4.00
5.50
S1/S1
85
640
430
FK 17.1-4/12 (Ex)
10.8
43
14
5.00
6.50
S1/S1
92
640
430
FK 17.1-4/16 (Ex)
14.1
69
23
6.60
8.40
S1/S1
107
760
550
T 17-4/8 (Ex)
7.9
37
13
3.50
4.50
S1/–
43
410
338
T 17-4/12 (Ex)
9.4
47
16
4.50
5.80
S1/–
51
445
373
T 17-4/16 (Ex)
13.5
68
23
6.50
8.20
S1/–
62
483
411
P1
Materials: Seals
Static seal
Sealing
Version H
Version G
Version K
FK 17.1...
FPM
-
-
SiC/SiC, SiC/SiC
T 17...
FPM
FPM, SiC/SiC
-
SiC/SiC, SiC/SiC
Equipment/function
Explosion
cording to
monitoring
detection
Leakage
chamber
leakage detection
Bearing temperature
monitoring
Terminal
chamber
leakage detection
ATEX
FM
FK 17.1...
ǽ
ǽ
•
–
ǽ
–
-
-
T 17...
ǽ
ǽ
•
•
•
–
-
-
182
Dimensions Wilo-EMU FA 08.52WR (1450 rpm)
Dimension drawing Wilo-EMU FA...WR - stationary wet well installation
625
433
90, 98
120
69
90
AW
50
50
40
170
15
166
59
110
A
DN 32
300
210
300
86 101 90
1
Dimension drawing Wilo-EMU FA...WR - portable installation
2
164
AM
1
434
389
524
540
340
170
642
75
200
224
124
314
411
374
Ø 344
1 = DN80 PN10 / ANSI B16.1, Class 125, Size 3; 2 = DN80 PN10
183
H[m]
20%
20
30%
35%
18
40%
16
42%
42%
14
40%
12
35%
10
30%
8
Ø 260
6
20%
4
Ø 225
2
0
Ø 250
0
0
20
40
5
10
60
15
80
20
100
25
120
30
Q[m³/h]
35
Q[l/s]
P2[kW]
8
Ø 260
Ø 250
6
Ø 225
4
2
0
0
0
20
40
5
10
60
15
80
20
100
25
120
30
Q[m³/h]
35
Q[l/s]
Hydraulic data
Wilo-EMU...
Free ball passage
Type of impeller
mm
FA 08.73WR
kg
23
35
184
Nominal
current
IN
Starting current
- star-delta
IA
Nominal
motor
power
Power
consumption
P2
A
Operating
Motor
weight
Dimensions
P1
A
kW
kg
AW
mm
FK 17.1-4/8 (Ex)
9.5
36
12
4.00
5.50
S1/S1
85
640
FK 17.1-4/12 (Ex)
10.8
43
14
5.00
6.50
S1/S1
92
640
430
430
FK 17.1-4/16 (Ex)
14.1
69
23
6.60
8.40
S1/S1
107
760
550
FK 202-4/12
16.6
67
23
7.80
9.90
S1/S1
106
726
619
FK 202-4/17
24.5
98
33
11.50
14.60
S1/S1
119
771
664
HC 20.1-4/17 (Ex)
21
99
33
10.00
12.10
S1/S1
172
835
730
HC 20.1-4/22 (Ex)
31
126
42
15.00
18.10
S1/S1
188
935
830
T 17-4/12 (Ex)
9.4
47
16
4.50
5.80
S1/–
51
445
373
T 17-4/16 (Ex)
13.5
68
23
6.50
8.20
S1/–
62
483
411
T 17-4/24 (Ex)
21
123
41
10.00
12.20
S1/–
91
563
491
T 20.1-4/22 (Ex)
30.5
156
52
15.00
18.10
S1/S2-15 min
168
764
674
Materials: Seals
Static seal
Sealing
Version H
Version G
Version K
FK 17.1...
FPM
-
-
SiC/SiC, SiC/SiC
FK 202...
NBR
-
-
SiC/SiC, SiC/SiC
HC 20.1...
NBR
-
C/ceramic, SiC/SiC
SiC/SiC, SiC/SiC
T 17...
FPM
FPM, SiC/SiC
-
SiC/SiC, SiC/SiC
T 20.1...
NBR
-
C/ceramic, SiC/SiC
SiC/SiC, SiC/SiC
Explosion
cording to
monitoring
detection
Leakage
chamber
leakage detection
Bearing temperature
monitoring
Terminal
chamber
leakage detection
–
ǽ
–
-
-
ATEX
FM
FK 17.1...
ǽ
ǽ
•
FK 202...
-
-
•
ǽ
ǽ
–
-
-
HC 20.1...
ǽ
ǽ
•
•
ǽ
•
-
•
T 17...
ǽ
ǽ
•
•
•
–
-
-
T 20.1...
ǽ
ǽ
•
•
ǽ
•
-
•
Equipment/function
185
625
433
90, 98
120
69
90
AW
50
50
40
170
15
166
59
110
A
DN 32
300
210
300
86 101 90
1
2
164
AM
1
434
389
524
540
340
170
642
75
200
224
124
314
411
374
Ø 344
186
H[m]
8
20%
30%
7
35%
6
40%
5
10%
4
3
2
0
Ø 185
Ø 170
1
0
10
0
20
4
30
40
8
Ø 200
50
12
Ø 260
Ø 230
60
70
16
80
90
20
24
Q[m³/h]
Q[l/s]
P2[kW]
Ø 260
1,2
Ø 230
0,8
Ø 170 Ø 185
Ø 200
0,4
0
0
10
20
4
30
8
40
50
12
60
16
70
80
90
20
24
Q[m³/h]
Q[l/s]
0
Hydraulic data
Wilo-EMU...
Free ball passage
Type of impeller
mm
FA 10.22WR
33
kg
37
187
Nominal
current
IN
Starting current
- star-delta
IA
Nominal
motor
power
Power
consumption
P2
A
Operating
Motor
weight
Dimensions
P1
A
kW
kg
AW
mm
FK 17.1-6/8 (Ex)
5.2
17
6
1.80
2.80
S1/S1
85
640
FK 17.1-6/12 (Ex)
7.5
29
10
3.10
4.20
S1/S1
92
640
430
430
T 17-6/8 (Ex)
4.45
17
6
1.75
2.50
S1/–
43
410
338
T 17-6/12 (Ex)
6.2
31
11
2.50
3.45
S1/–
51
445
373
T 17-6/16 (Ex)
9.1
39
13
3.70
5.20
S1/–
62
483
411
P1
Materials: Seals
Static seal
Sealing
Version H
Version G
Version K
FK 17.1...
FPM
-
-
SiC/SiC, SiC/SiC
T 17...
FPM
FPM, SiC/SiC
-
SiC/SiC, SiC/SiC
Equipment/function
Explosion
cording to
monitoring
detection
Leakage
chamber
leakage detection
Bearing temperature
monitoring
Terminal
chamber
leakage detection
ATEX
FM
FK 17.1...
ǽ
ǽ
•
–
ǽ
–
-
-
T 17...
ǽ
ǽ
•
•
•
–
-
-
188
800
439
90, 96
160
109
176
50
65
50
44
190
15
90
110
A
AW
DN 32
325
225
317
95 117 92
1
2
180
120
1
489
419
553
588
340
170
667
100
200
239
124
329
440
374
Ø 344
189
H[m]
18
20%
16
30%
40%
44%
14
12
10
8
6
30%
4
20%
2
Ø 200
Ø 185
Ø 170
0
0
0
20
40
5
10
60
15
80
20
100
25
Ø 260
Ø 230
120
30
140
35
160
40
45
Q[m³/h]
Q[l/s]
P2[kW]
Ø 260
4
Ø 230
3
Ø 200
Ø 185
Ø 170
2
1
0
0
0
20
40
5
10
60
15
80
20
100
25
120
30
140
35
160
40
45
Q[m³/h]
Q[l/s]
Hydraulic data
Wilo-EMU...
Free ball passage
Type of impeller
mm
FA 10.22WR
kg
33
37
190
Nominal
current
IN
Starting current
- star-delta
IA
Nominal
motor
power
Power
consumption
P2
A
Operating
Motor
weight
Dimensions
P1
A
kW
kg
AW
mm
FK 17.1-4/8 (Ex)
5.7
36.5
12
2.20
3.05
S1/S1
85
640
430
FK 17.1-4/8 (Ex)
9.5
36
12
4.00
5.50
S1/S1
85
640
430
FK 17.1-4/12 (Ex)
10.8
43
14
5.00
6.50
S1/S1
92
640
430
FK 17.1-4/16 (Ex)
14.1
69
23
6.60
8.40
S1/S1
107
760
550
T 17-4/8 (Ex)
7.9
37
13
3.50
4.50
S1/–
43
410
338
T 17-4/12 (Ex)
9.4
47
16
4.50
5.80
S1/–
51
445
373
T 17-4/16 (Ex)
13.5
68
23
6.50
8.20
S1/–
62
483
411
P1
Materials: Seals
Static seal
Sealing
Version H
Version G
Version K
FK 17.1...
FPM
-
-
SiC/SiC, SiC/SiC
T 17...
FPM
FPM, SiC/SiC
-
SiC/SiC, SiC/SiC
Equipment/function
Explosion
cording to
monitoring
detection
Leakage
chamber
leakage detection
Bearing temperature
monitoring
Terminal
chamber
leakage detection
ATEX
FM
FK 17.1...
ǽ
ǽ
•
–
ǽ
–
-
-
T 17...
ǽ
ǽ
•
•
•
–
-
-
191
800
439
90, 96
160
109
176
50
65
50
44
190
15
90
110
A
AW
DN 32
325
225
317
95 117 92
1
2
180
120
1
489
419
553
588
340
170
667
100
200
239
124
329
440
374
Ø 344
192
H[m]
30%
20
40%
18
45%
49%
52%
16
53%
14
Ø 260
12
49%
10
Ø 250
8
Ø 225
6
4
2
0
0
0
20
40
5
10
60
15
80
20
100
25
120
30
140
35
Q[m³/h]
40
Q[l/s]
P2[kW]
Ø 260
8
Ø 250
6
Ø 225
4
2
0
0
20
40
5
10
60
15
80
20
100
25
120
30
140
35
Q[m³/h]
40
Q[l/s]
0
Hydraulic data
Wilo-EMU...
Free ball passage
Type of impeller
mm
FA 10.43WR
33
kg
37
193
Nominal
current
IN
Starting current
- star-delta
IA
Nominal
motor
power
Power
consumption
P2
A
Operating
Motor
weight
Dimensions
P1
A
kW
kg
AW
mm
FK 17.1-4/8 (Ex)
9.5
36
12
4.00
5.50
S1/S1
85
640
430
FK 17.1-4/12 (Ex)
10.8
43
14
5.00
6.50
S1/S1
92
640
430
FK 17.1-4/16 (Ex)
14.1
69
23
6.60
8.40
S1/S1
107
760
550
FK 202-4/12
16.6
67
23
7.80
9.90
S1/S1
106
726
619
FK 202-4/17
24.5
98
33
11.50
14.60
S1/S1
119
771
664
HC 20.1-4/17 (Ex)
21
99
33
10.00
12.10
S1/S1
172
835
730
HC 20.1-4/22 (Ex)
31
126
42
15.00
18.10
S1/S1
188
935
830
T 17-4/12 (Ex)
9.4
47
16
4.50
5.80
S1/–
51
445
373
T 17-4/16 (Ex)
13.5
68
23
6.50
8.20
S1/–
62
483
411
T 17-4/24 (Ex)
21
123
41
10.00
12.20
S1/–
91
563
491
T 20.1-4/22 (Ex)
30.5
156
52
15.00
18.10
S1/S2-15 min
168
764
674
Materials: Seals
Static seal
Sealing
Version H
Version G
Version K
FK 17.1...
FPM
-
-
SiC/SiC, SiC/SiC
FK 202...
NBR
-
-
SiC/SiC, SiC/SiC
HC 20.1...
NBR
-
C/ceramic, SiC/SiC
SiC/SiC, SiC/SiC
T 17...
FPM
FPM, SiC/SiC
-
SiC/SiC, SiC/SiC
T 20.1...
NBR
-
C/ceramic, SiC/SiC
SiC/SiC, SiC/SiC
Equipment/function
Explosion
cording to
monitoring
detection
Leakage
chamber
leakage detection
Bearing temperature
monitoring
Terminal
chamber
leakage detection
ATEX
FM
FK 17.1...
ǽ
ǽ
•
–
ǽ
–
-
-
FK 202...
-
-
•
ǽ
ǽ
–
-
-
HC 20.1...
ǽ
ǽ
•
•
ǽ
•
-
•
T 17...
ǽ
ǽ
•
•
•
–
-
-
T 20.1...
ǽ
ǽ
•
•
ǽ
•
-
•
194
800
439
90, 96
160
109
176
50
65
50
44
190
15
90
110
A
AW
DN 32
325
225
317
95 117 92
1
2
180
120
1
489
419
553
588
340
170
667
100
200
239
124
329
440
374
Ø 344
195
H[m]
16
30%
14
40%
45%
12
48%
45%
10
40%
8
30%
6
Ø 330
4
Ø 290 Ø 310
Ø 250
2
Ø 200
0
0
0
40
10
80
20
Ø 278
Ø 225
120
160
30
200
40
50
P2[kW]
60
Q[l/s]
Ø 330
Ø 310
8
Ø 290
6
Ø 278
Ø 250
4
2
0
Q[m³/h]
Ø 200
0
0
40
10
80
20
Ø 225
120
30
160
40
200
50
Q[m³/h]
60
Q[l/s]
Hydraulic data
Wilo-EMU...
Free ball passage
Type of impeller
mm
FA 10.44WR
kg
33
69
196
Nominal
current
IN
Starting current
- star-delta
IA
Nominal
motor
power
Power
consumption
P2
A
Operating
Motor
weight
Dimensions
P1
A
kW
kg
AW
mm
FK 17.1-6/16 (Ex)
9.3
40
14
4.00
5.40
S1/S1
107
760
550
FK 202-6/12
10.9
44
15
4.50
5.90
S1/S1
106
726
619
FK 202-6/17
15.3
61
21
6.50
8.30
S1/S1
119
771
664
FK 202-6/22
19.3
82
27
9.00
11.00
S1/S1
138
821
714
FK 202-6/27
24
99
33
11.00
13.80
S1/S1
155
871
764
HC 20.1-6/17 (Ex)
15.3
61
21
7.00
9.00
S1/S1
172
835
730
HC 20.1-6/22 (Ex)
20
82
28
9.00
11.70
S1/S1
188
935
830
HC 20.1-6/32 (Ex)
27.5
99
33
13.00
16.10
S1/S1
207
935
830
T 17-6/16 (Ex)
9.1
39
13
3.70
5.20
S1/–
62
483
411
T 17-6/24 (Ex)
13.6
65
22
6.00
7.70
S1/–
91
563
491
T 20.1-6/22 (Ex)
20
97
33
9.00
11.60
S1/S2-15 min
168
764
674
T 20.1-6/32 (Ex)
27.5
140
47
13.00
16.10
S1/S2-15 min
185
764
674
P1
Materials: Seals
Static seal
Sealing
Version H
Version G
Version K
FK 17.1...
FPM
-
-
SiC/SiC, SiC/SiC
FK 202...
NBR
-
-
SiC/SiC, SiC/SiC
HC 20.1...
NBR
-
C/ceramic, SiC/SiC
SiC/SiC, SiC/SiC
T 17...
FPM
FPM, SiC/SiC
-
SiC/SiC, SiC/SiC
T 20.1...
NBR
-
C/ceramic, SiC/SiC
SiC/SiC, SiC/SiC
Explosion
cording to
monitoring
detection
Leakage
chamber
leakage detection
Bearing temperature
monitoring
Terminal
chamber
leakage detection
-
ATEX
FM
FK 17.1...
ǽ
ǽ
•
–
ǽ
–
-
FK 202...
-
-
•
ǽ
ǽ
–
-
-
HC 20.1...
ǽ
ǽ
•
•
ǽ
•
-
•
T 17...
ǽ
ǽ
•
•
•
–
-
-
T 20.1...
ǽ
ǽ
•
•
ǽ
•
-
•
Equipment/function
197
800
559
90, 96
50
44
190
15
50
110
176
65
225
325
107
1
86 125
332
160
109
90
AW
A
DN 32
2
180
1
499
429
673
708
420
210
787
100
120
280
249
124
354
450
494
Ø 344
198
H[m]
36
20%
30%
32
40%
45%
28
Ø 330
46,9%
24
Ø 310
20
Ø 290
16
40%
12
Ø 278
30%
8
Ø 250
4
Ø 225
Ø 200
0
0
0
40
10
80
20
120
30
160
200
40
50
Q[m³/h]
60
Q[l/s]
P2[kW]
Ø 330
Ø 290
Ø 310
15
Ø 278
Ø 250
10
Ø 225
Ø 200
0
0
0
40
10
80
20
120
30
160
40
200
50
Q[m³/h]
60
Q[l/s]
5
Hydraulic data
Wilo-EMU...
Free ball passage
Type of impeller
mm
FA 10.44WR
33
kg
69
199
Nominal
current
IN
Starting current
- star-delta
IA
Nominal
motor
power
Power
consumption
P2
A
Operating
Motor
weight
Dimensions
P1
A
kW
kg
AW
mm
FK 202-4/12
16.6
67
23
7.80
9.90
S1/S1
106
726
619
FK 202-4/17
24.5
98
33
11.50
14.60
S1/S1
119
771
664
FK 202-4/22
31.5
125
42
15.00
18.30
S1/S1
138
821
714
FK 202-4/27
37.5
148
49
18.50
23.00
S1/S1
155
871
764
HC 20.1-4/17 (Ex)
21
99
33
10.00
12.10
S1/S1
172
835
730
HC 20.1-4/22 (Ex)
31
126
42
15.00
18.10
S1/S1
188
935
830
HC 20.1-4/30 (Ex)
41
220
74
20.00
24.00
S1/S1
204
935
830
T 17-4/24 (Ex)
21
123
41
10.00
12.20
S1/–
91
563
491
T 20.1-4/22 (Ex)
30.5
156
52
15.00
18.10
S1/S2-15 min
168
764
674
T 20.1-4/30 (Ex)
41
220
73
20.00
24.00
S1/S2-15 min
182
764
674
P1
Materials: Seals
Static seal
Sealing
Version H
Version G
Version K
SiC/SiC, SiC/SiC
FK 202...
NBR
-
-
HC 20.1...
NBR
-
C/ceramic, SiC/SiC
SiC/SiC, SiC/SiC
T 17...
FPM
FPM, SiC/SiC
-
SiC/SiC, SiC/SiC
T 20.1...
NBR
-
C/ceramic, SiC/SiC
SiC/SiC, SiC/SiC
Equipment/function
Explosion
cording to
monitoring
detection
Leakage
chamber
leakage detection
Bearing temperature
monitoring
Terminal
chamber
leakage detection
ATEX
FM
FK 202...
-
-
•
ǽ
ǽ
–
-
-
HC 20.1...
ǽ
ǽ
•
•
ǽ
•
-
•
T 17...
ǽ
ǽ
•
•
•
–
-
-
T 20.1...
ǽ
ǽ
•
•
ǽ
•
-
•
200
800
559
90, 96
50
44
190
15
50
110
176
65
225
325
107
1
86 125
332
160
109
90
AW
A
DN 32
2
180
1
499
429
673
708
420
210
787
100
120
249
124
354
450
280
494
Ø 344
201
H[m]
20%
20
30%
18
35%
40%
16
14
12
10
Ø 242
30%
8
Ø 222
6
20%
4
2
0
Ø 200
Ø 180
Ø 160
0
0
40
10
80
20
120
30
160
40
200
Q[m³/h]
50
60
P2[kW]
Ø 242
Ø 222
12
Ø 200
Ø 180
8
Ø 160
4
0
Q[l/s]
0
0
40
10
80
20
120
30
160
40
200
50
Q[m³/h]
60
Q[l/s]
Hydraulic data
Wilo-EMU...
Free ball passage
Type of impeller
mm
FA 10.53WR
kg
33
36.5
202
Nominal
current
IN
Starting current
- star-delta
IA
Nominal
motor
power
Power
consumption
P2
A
Operating
Motor
weight
Dimensions
P1
A
kW
kg
AW
mm
FK 17.1-4/12 (Ex)
10.8
43
14
5.00
6.50
S1/S1
92
640
430
FK 17.1-4/16 (Ex)
14.1
69
23
6.60
8.40
S1/S1
107
760
550
FK 202-4/12
16.6
67
23
7.80
9.90
S1/S1
106
726
619
FK 202-4/17
24.5
98
33
11.50
14.60
S1/S1
119
771
664
FK 202-4/22
31.5
125
42
15.00
18.30
S1/S1
138
821
714
FK 202-4/27
37.5
148
49
18.50
23.00
S1/S1
155
871
764
HC 20.1-4/17 (Ex)
21
99
33
10.00
12.10
S1/S1
172
835
730
HC 20.1-4/22 (Ex)
31
126
42
15.00
18.10
S1/S1
188
935
830
HC 20.1-4/30 (Ex)
41
220
74
20.00
24.00
S1/S1
204
935
830
T 17-4/12 (Ex)
9.4
47
16
4.50
5.80
S1/–
51
445
373
T 17-4/16 (Ex)
13.5
68
23
6.50
8.20
S1/–
62
483
411
T 17-4/24 (Ex)
21
123
41
10.00
12.20
S1/–
91
563
491
T 20.1-4/22 (Ex)
30.5
156
52
15.00
18.10
S1/S2-15 min
168
764
674
T 20.1-4/30 (Ex)
41
220
73
20.00
24.00
S1/S2-15 min
182
764
674
Materials: Seals
Static seal
Sealing
Version H
Version G
Version K
FK 17.1...
FPM
-
-
SiC/SiC, SiC/SiC
FK 202...
NBR
-
-
SiC/SiC, SiC/SiC
HC 20.1...
NBR
-
C/ceramic, SiC/SiC
SiC/SiC, SiC/SiC
T 17...
FPM
FPM, SiC/SiC
-
SiC/SiC, SiC/SiC
T 20.1...
NBR
-
C/ceramic, SiC/SiC
SiC/SiC, SiC/SiC
Explosion
cording to
monitoring
detection
Leakage
chamber
leakage detection
Bearing temperature
monitoring
Terminal
chamber
leakage detection
–
ǽ
–
-
-
ATEX
FM
FK 17.1...
ǽ
ǽ
•
FK 202...
-
-
•
ǽ
ǽ
–
-
-
HC 20.1...
ǽ
ǽ
•
•
ǽ
•
-
•
T 17...
ǽ
ǽ
•
•
•
–
-
-
T 20.1...
ǽ
ǽ
•
•
ǽ
•
-
•
Equipment/function
203
800
439
90, 96
160
109
176
50
65
50
44
190
15
90
110
A
AW
DN 32
325
225
317
95 117 92
1
2
180
120
1
489
419
553
588
340
170
667
100
200
239
124
329
440
374
Ø 344
204
H[m]
32
20%
28
30%
35%
39%
24
20
16
35%
12
30%
8
20%
4
0
Ø 310
Ø 290
0
50
0
100
20
150
200
40
250
60
300
350
80
Ø 363
Ø 345
Ø 330
400
450
100
Q[m³/h]
120
Q[l/s]
P2[kW]
Ø 363
30
0
Ø 310
Ø 290
10
0
0
50
100
20
150
40
200
250
60
300
80
Ø 345
Ø 330
350
400
450
100
120
Q[m³/h]
Q[l/s]
20
Hydraulic data
Wilo-EMU...
Free ball passage
Type of impeller
mm
FA 15.44WR
58
kg
98
205
Nominal
current
IN
Starting current
- star-delta
IA
Nominal
motor
power
Power
consumption
P2
A
Operating
Motor
weight
Dimensions
P1
A
kW
kg
AW
mm
FK 202-4/22
31.5
125
42
15.00
18.30
S1/S1
138
821
714
FK 202-4/27
37.5
148
49
18.50
23.00
S1/S1
155
871
764
FKT 27.1-4/22 (Ex)
53
295
98
26.00
30.00
S1/S1
370
1246 820
FKT 27.1-4/28 (Ex)
71
375
124
35.00
40.00
S1/S1
390
1246 820
HC 20.1-4/22 (Ex)
31
126
42
15.00
18.10
S1/S1
188
935
830
HC 20.1-4/30 (Ex)
41
220
74
20.00
24.00
S1/S1
204
935
830
T 20.1-4/22 (Ex)
30.5
156
52
15.00
18.10
S1/S2-15 min
168
764
674
T 20.1-4/30 (Ex)
41
220
73
20.00
24.00
S1/S2-15 min
182
764
674
T 24-4/29 (Ex)
49.5
320
106
25.00
28.50
S1/–
233
931
678
T 24-4/36 (Ex)
68
480
159
34.00
39.00
S1/–
260
1001 748
Materials: Seals
Static seal
Sealing
Version H
Version G
Version K
FK 202...
NBR
-
-
SiC/SiC, SiC/SiC
FKT 27.1...
NBR
-
-
SiC/SiC, SiC/SiC
HC 20.1...
NBR
-
C/ceramic, SiC/SiC
SiC/SiC, SiC/SiC
T 20.1...
NBR
-
C/ceramic, SiC/SiC
SiC/SiC, SiC/SiC
T 24...
NBR
-
-
SiC/SiC, SiC/SiC
Equipment/function
Explosion
cording to
monitoring
detection
Leakage
chamber
leakage detection
Bearing temperature
monitoring
Terminal
chamber
leakage detection
ATEX
FM
FK 202...
-
-
•
ǽ
ǽ
–
-
-
FKT 27.1...
ǽ
ǽ
•
•
ǽ
•
-
•
HC 20.1...
ǽ
ǽ
•
•
ǽ
•
-
•
T 20.1...
ǽ
ǽ
•
•
ǽ
•
-
•
T 24...
ǽ
ǽ
•
ǽ
ǽ
–
ǽ
ǽ
206
1000
736
90, 95
210
149
DN 32
AW
220
50
88
50
38
110
240
19
90
465
320
460
110 143
140
1
1
579
290
A
350
180
322
461
648
Ø500
207
Accessories
The auxiliary hoisting gears have a bearing capacity between 125 and 500 kg and are used as
simple-to-use lifting gear for raising and lowering of submersible mixers or pumps. Smaller
submersible mixers up to size TR 40 can also be used to operate the units at different heights.
The auxiliary hoisting gear consists of a separate holding sleeve for the wall or floor fixation
and the auxiliary hoisting gear with manual winch. The height of the manual winch is infinitely
variable starting from the 250 kg version. Furthermore the hoisting gears (version ZT) are also
available with 2 or 3 booms with a jib length of up to 3.2 metres.
Additionally, another cable bollard is available upon which the bearing cable (if it can not remain in the hoisting gear) can be wound up and secured. This makes it possible for one auxiliary hoisting gear to be used for several units.
The auxiliary hoisting gears as well as the holding sleeve are made of galvanised steel materials, A2 (1.4301) and A4 steel (1.4571); the cable bollard is make of A2 and A4 steel. The rope
pulley and the sliding elements in the holding sleeve are of sewage-resistant plastic. The manual winch can be made of either aluminium or stainless steel. All auxiliary hoisting gears have
been tested and certified by the LGA and have the GS quality mark.
Type
Description
Made of A2 stainless steel with manual stainless steel winch and 12 m
wire cable; Cable diameter: 4 mm
Made of A2 stainless steel with manual aluminium winch and 12 m wire
cable; Cable diameter: 6 mm
Made of galvanised steel with manual aluminium winch and 12 m wire
Made of galvanised steel with manual aluminium winch and 12 m wire
Made of galvanised steel with manual stainless steel winch and 12 m
Z
208
Art no.
Max. bearing capacity 125 kg 6010941
Max. projection: 1.6 m, max.
bearing capacity: 500 kg
6011094
6011105
Accessories
Type
Description
ZT1
ZT2
Art no.
6011095
6011101
6011103
6011104
6011107
6011102
Type
Description
For wall fixation made of galvanized steel
Holding sleeve
For wall fixation made of A2 stainless steel
Art no.
For wall fixation made of A4 stainless steel
Accessories
209
Accessories
Type
Description
For floor fixation made of galvanized steel
Holding sleeve
For floor fixation made of stainless steel A2
Art no.
For floor fixation made of A4 stainless steel
Type
Description
Made of A2 stainless steel, including wire cable
Special fixation components
210
Art no.
Cable diameter: 4 mm; cable
length: 12 m
6010944
length: 15 m
6020511
length: 12 m
6010945
length: 15 m
6020706
length: 12 m
6024839
length: 12 m
6011025
Accessories
Catch hook and catch device
Firstly, in order to use an auxiliary hoisting gear for more than one unit, the bearer cable must
always be removed and secured. Secondly, the bearer cable is always exposed to enormous
traction forces within the fluid and is therefore subject to increased wear.
When a catch hook or catch device is used, the unit can be lowered as usual. As soon as the
unit is on the support, the catch device hooks or the catch device is released and can be pulled
out of the fluid again. In this way, the bearer cable does not have to be removed and secured
and is not exposed to the fluid.
The catch hook is swivelled back and forth with the bearer cable until it hooks into the unit's
handle. Due to the operating principle of the catch hook, it is only suitable for use in depths of
not more than 3 metres.
The catch device is a further development of the normal catch hook and consists of a catch
hook and a guide element. While one has to know exactly where the catch clip is positioned
when using the catch hook, the guild element ensures the correct distance. This is simply put
onto the guide pipe of the lowering device and lowered onto this until the catch hook engages
the guide bracket. In this way, the catch device is suitable for use in greater depths.
Type
Description
Art no.
Catch hook
6011175
Type
Art no.
6037436
Made of A4 stainless steel, suitable for use with lowering device AVR 80
6037437
Made of A4 stainless steel, suitable for use with lowering device AV... 100
6049331
Made of A4 stainless steel, suitable for use with lowering device AV... 120
6010988
Accessories
Catch device
Description
Made of A4 stainless steel, suitable for use with lowering device AVR 60
211
Accessories
Lowering devices
Different lowering devices are available for the simple installation of the submersible mixers
and recirculation pumps. These fixtures are flexible guidance systems for wall and floor fixation for simple raising and lowering of the units. Furthermore, the lowering device absorbs the
mixing forces which arise and transfer them to the structure. A high resisting torque in the
guide pipes, plastic linings in the sliding carriage and large-area rubberised supports guarantee
high stability and long service life.
The lowering devices of type AVU… are designed for use with submersible mixers of the series
TR 14 … TR 90-2. These are fixtures for wall and floor fixation. The floor fixation is done by a
ball joint made of plastic. This permits even slight unevenness on the floor to be compensated
for during installation. For optimum mixing results during this, the mixer can be swivelled horizontally. In connection with auxiliary hoisting gear, mixers up to the size TR 40 can also be operated in different heights.
The lowering devices of type AVM… are designed for use with submersible mixers of the series
TR 216 … TR 326. These are fixed stand systems for free positioning at the base of the basin.
These permit the mixers to be placed for optimum mixing results. If the stand is pre-mounted
to a concrete slab, this can also be installed later in an already filled basin.
The lowering devices of type AVR… are designed for use with recirculation pumps. These are
fixed stand systems for wall-mounted installation. Recirculation pumps can be directly flanged
on the discharge pipe using these.. Due to the different variants of this lowering device, corner
installations are also possible.
The material of the lowering device depends on the sewage constituents, such as the chloride
content. The materials common in water treatment system construction, A2-steel (1.4301)
and A4-steel (1.4571), can be processed and delivered. Standard lengths up to 6 metres are
available. Custom lengths available on request.
The lowering devices are installed using building-approved anchor bolts directly on the structure. In the case of fixation to steel construction parts, installation is done using rustproof
screwed connections. Installation is complete without welding work.
212
Type
Description
Art no.
Lowering devices
AVU...
for wall and floor fixation; with ball joint to compensate for minor unevenness; for TR 14... to TR(E) 90-2...
–
Lowering devices
AVUS...
as stand for free positioning at the on the base of the basin; for TR 50-2
to TR(E) 90-2
–
Lowering devices
AVUSH...
as stand with wall holder for fixation on the floor and on the wall; for
high reaction forces; for TR 75-2 to TR(E) 90-2
–
Lowering devices
AVUSHH...
as stand with two wall holders for fixation on the floor and on the wall;
for high reaction forces; for TR 80-1 and TR(E) 90-2
–
Lowering devices
AVMS...
as stand for free positioning at the on the base of the basin; for TR(E)
216 to TR(E) 326
Lowering devices
AVMSH...
as stand with wall holder for fixation on the floor and on the wall; for
high reaction forces; for TR(E) 226 and TR(E) 326
Lowering devices
AVR...
for wall fixation with two attachment points; for all RZP types
–
Lowering devices
AVRD...
for lateral wall fixation with two attachment points; for all RZP types
–
Lowering devices
AVRZ...
for wall fixation with an attachment point, the guide pipe lies directly in
the discharge pipe; for all RZP types
–
Lowering devices
AVRZD...
for lateral wall fixation with an attachment point, the guide pipe lies directly in the discharge pipe; for all RZP types
–
Standard length: 6 m; other
lengths on request.
–
–
Accessories
Additional cable anchoring
Normally, the power lines are fastened to the traction rope and are installed upwards.
To prevent damage to the cable at the edge of the basin, we recommend a rope anchoring
with a separate holder at the edge of the basin. This can prevent cable abrasion and cable
breaks.
In addition, high flow rates in the fluid can cause strong traction forces to act on the traction
rope and the power cables and lead to increased wear. To relieve both, we recommend an additional rope anchoring made of nylon can be used. The traction forces are then absorbed by
the polyamide rope.
Furthermore, rope anchoring is recommended when using a catch hook or catch device, since
here the traction rope does not remain in the basin.
Type
Cable anchoring
Cable anchoring for
wall fixation
Cable terminal
Description
Art no.
for additional anchoring of the power supply cable; comprising 15-metre nylon rope, 8 x cable terminals
6033587
(17...25 mm), 1 x wall holder with cable suspension and fixation material
for additional anchoring of the power supply cable; comprising 15-metre nylon rope, 8 x cable terminals
6060617
(26...36 mm), 1 x wall holder with cable suspension and fixation material
for suspension of the power supply cable at the edge of the basin; comprising of 1 x wall holder,
1 x cable terminal 10...16 mm with snap hooks and fixation material
6010947
6010946
6011029
2 x cable terminals (17...25 and 10...16 mm), snap hooks and fixation material
6061714
2 x cable terminals (26...36 and 10...16 mm), snap hooks and fixation material
6061715
For fixation of the power supply cable at a separate rope or wall holder; with snap hook, terminal sizes:
17...25 mm
6011156
For fixation of the power supply cable at a separate rope or wall holder; with snap hooks, terminal sizes:
6011155
10...16 mm
6011164
Accessories
For fixation of the power supply cable at a separate rope or wall holder; with snap hook, terminal sizes:
26...36 mm
213
Accessories
Switchgear Easy Control MS-Lift
Microprocessor-controlled switchgear for level-dependent control of 1 or 2 wastewater or
submersible sewage pumps in direct-on-line starting for wastewater transportation.
Equipment:
• Lockable main switch
• Control panel with buttons
• Display of the current operating or fault conditions via LED
• Motor protection by means of integrated motor current and winding temperature monitoring
• Adjustable follow-up time up to 120 sec
• Pump kick function for 2 sec
• Fault memory
• High water alarm with forced switch-on of the connected pump(s)
• Collective fault signal
• Integrated mains-dependent alarm buzzer (optionally mains-independent via 9V battery)
Inputs:
• 2 or 3 digital inputs for float switches
• 1 or 2 inputs for thermal winding monitoring with bimetal sensor
Outputs:
• 1 potential-free contact for the collective fault signal (SSM)
• 1 potential-free contact for an external alarm signal (2 pump version only)
Technical data:
• Mains connection: 1~230 V or 3~400 V, 50/60 Hz
• Connected power P2: 4.0 kW
• Maximum current: 12 A
• Ambient/operating temperature: -30…+60 °C
• Max. relative humidity: 50 %
• Control voltage: 24 VDC
• Max. switching capacity of alarm contact: 250 V~, 1 A
• Electrical safety: Degree of contamination II
• Housing material: Polycarbonate, UV-resistant
Important: Switchgears are not protected against explosions and may be used only outside
potentially explosive areas. The direct connection of pumps within potentially explosive areas
is not possible!
214
Type
Description
Art no.
MS-L-1x4kW-DOL
Switchgear for level-dependent control of 1 submersible pump in direct-on-line starting by means of
float switches. Not approved for controlling pumps in potentially explosive areas!
2539741
Accessories
Switchgear Smart Control SC-Lift
Microprocessor-controlled switchgear for level-dependent control of 1...4 submersible sewage pumps by means of float switches or level sensors.
> Functions
• 2 operating modes
- “Draining”: For draining waste water shafts in water disposal
- “Filling”: For filling water tanks and rainwater storage tanks from boreholes in water supply
• Automatic pump alteration
• Test run
• Fault memory for 16 error messages including the type of fault (overflow or dry-running protection)
> Type key
Example: Wilo-Smart Control SC-L-2x16A-T4-DOL-WM-Ex
• SC-L = Smart Control switchgear for lifting applications
• 2x = Max. number of pumps to be connected
• 16A = Max. rated current for each connected pump
• T4 = Mains connection
• DOL = Start-up type (DOL = direct; SD = star-delta)
• WM = Installation version (WM = wall-mounted installation, BM = ground installation)
• Ex = Version for connection of pumps within potentially explosive areas
> Equipment
• Display of the current operating status and data, as well as faults via the LC display and LEDs
• Symbol-based menu navigation
• Menu navigation and adjustment of operating parameters via operating knob
• Motor protection by means of integrated motor current and winding temperature monitoring
• Direct and star-delta starter
• “Ex” version suitable for connection of pumps within potentially explosive areas
> Inputs
• 1 analogue precision input for level control with level sensor
• 3 digital inputs for level control with float switch
• 1 digital input for low water level with float switch
• 1 digital input for high water alarm with float switch
• Inputs for thermal winding monitoring for bimetal or PTC temperature sensor
• 2 inputs for connecting moisture sensors (e.g.: Motor compartment leakage or sealing chamber control)
> Outputs
• 1 potential-free contact for SSM and SBM
• 1 potential-free contact for high water alarm
• 1 potential-free contact as a signal to start a submersible mixer (pump dependent)
• 1 analogue output 0-10 V, the output of the actual level value
Accessories
> Technical data
• Power supply: 3~ 400V, 50/60Hz
• Max. number of connected pumps: max. 2 pumps with float switch, max. 4 pumps with level
sensor
• Max. rated current: depending on type
• Start-up type: direct or star-delta
• Control voltage: 24 VDC, 230 VAC
• Operating temperature: 0 … +40 °C
• Max. relative humidity: 50 %
• Housing: Coated steel sheeting with cable glands
• Electrical safety: Degree of contamination II
215
Accessories
Switchgear Smart Control SC-Lift
Type
Art no.
2538916
SC-L-1x6A-T4-DOL-WM
2538920
SC-L-1x9A-T4-DOL-WM
2538924
SC-L-1x12A-T4-DOL-WM
2538928
2538932
2538936
Microprocessor-controlled switchgear for fully automatic control of 1 pump
outside potentially explosive areas with level sensors or float switches
2538940
2538944
SC-L-1x12A-T4-SD-WM
2538948
SC-L-1x18A-T4-SD-WM
2538952
SC-L-1x24A-T4-SD-WM
2538956
SC-L-1x32A-T4-SD-WM
2538960
SC-L-1x42A-T4-SD-WM
2538964
SC-L-1x55A-T4-SD-WM
2538968
SC-L-1x72A-T4-SD-WM
2538972
SC-L-1x4A-T4-DOL-WM-Ex
2538992
2538996
2539000
2539004
2539008
2539012
SC-L-1x12A-T4-SD-WM-Ex
216
Description
SC-L-1x4A-T4-DOL-WM
Microprocessor-controlled switchgear for fully automatic control of 1 pump
within potentially explosive areas with level sensors or float switches
2539016
2539020
2539024
2539028
2539032
2539036
2539040
2539044
2539048
Accessories
Smart-Control switchgears
Switchgear Wilo DrainControl PL 1
Switchgear for controlling the level of 1 submersible pump. Level measurement can be carried
out with either the bubbling-through or the dynamic pressure system, via an electronic level
sensor 0-1 mWs (4-20 mA) or float switch (WA 65, WA 95 or MS1).
• LC display
• LED for alarm, operation/run-on time, manual/automatic mode
• Potential-free contact for collective fault signal and high water alarm
• Forced switch-on of the pump
• Pump switch-off with run-on time (0…180 s)
• Integrated buzzer
• Operating hours counter, pump starts
Technical data:
• Operating voltage: 1~230 V, 3~400 V
• Connected load P2: 4.0 kW
• Frequency: 50/60 Hz
• Protection class: IP 65 (within buildings/switch cabinets)
• Dimensions (W x H x D): 180 x 255 x 180 mm
Attention: Switchgear is not protected against explosions and may only be used outside of
potentially explosive areas. A level sensor in the potentially explosive area (with breakdown
barrier!) or a float switch (in the potentially explosive area with ex-rated cut-off relay) is to be
provided for controlling the pump.
Smart-Control switchgears
Description
Art no.
DrainControl PL 1
(0.3-12 A)
For single-pump systems, factory setting: level sensor 0-1 mWS (4-20 mA)
2522619
Accessories
Type
217
Accessories
Type
Description
Art no.
Overload relay
CM-MSS
Electronic overload relay for connection of PTC or bimetal temperature 230 V/50...60 Hz
sensor, with auto-reclosure lockout and Ex-rated. For switch cabinet in24 V AC/DC
stallation!
6003277
Phase asymmetry
relay PS2DF
Relay for monitoring the power supply for phase failure, phase asymmetry and undervoltage For installation in switch cabinet
Ex cut-off relay
ER 143
Ex cut-off relay for connection of 2 float switches or 3 electrodes, relay
in the ISO housing with transparent cover, IP 40
Electrode relay
NIV 105/S
Electrode relay for level control device with electrodes or float switch.
For switch cabinet installation!
Electrode relay
NIV 101/A
Electrode relay for connection of external sealing chamber electrode. In
addition the temperature monitoring (bimetal or PTC sensor) can also be 230 V/50...60 Hz
connected. For switch cabinet installation!
6045175
For monitoring of leakage ingress in the oil barrier chamber. External
version with rod electrode in the stainless steel housing.
–
Sealing chamber
electrode
218
For monitoring of leakage ingress in the oil barrier chamber. External
version with double rod electrode in the stainless steel housing.
6049312
6003283
–
6003269
230 V/50 Hz
Standard length: 10 m; other
lengths on request.
6003270
–
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Consulting guide
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Consulting guide
Structure of a water treatment system
A water treatment system is for cleaning sewage, which has been
collected from the sewer system and fed to it.
To clean the undesirable sewage contents, mechanical, biological and
chemical methods are used. Modern water treatment systems are designed accordingly as multistage systems. The first water treatment
system on the European continent was put into operation in 1882
Frankfurt am Main.
System components
Rain relief
When feeding sewage to the water treatment system, two sewer
systems are to be distinguished, the mixing system and the separating system.
In the case of the mixing system, the rainwater and drainage and
sewage are fed into a common channel of the wastewater treatment
system. Here, the sewage network usually has to be relieved by a rain
overflow or a rain spillway basin so that the water treatment system
isn't hydraulically overloaded. This can be done using a rain spillway
basin (RSB), either already in the sewage network or later on in the
water treatment system. If such facilities are not available, the water
treatment system must be provided with the corresponding reserve
capacity.
The incoming rainwater is particularly severely contaminated after
long dry periods. There are deposits due to the long dwell times in the
RSB. These deposits can lead to major odour problems in an anaerobic
environment. This is where Wilo jet cleaners are used. They are
equipped with Wilo submersible pumps of the Wilo-EMU type and
can therefore also be operated in an immersed state. The jet cleaners
add oxygen to the fluid and prevent solids from depositing.
In the case of the separating system, the sewage is fed to a separate
pipe of the water treatment system while the rainwater is pumped
through a separate pipe, if necessary, after cleaning in a rainwater
treatment basin, directly to surface water.
Rake
In the raking system, the sewage is pumped through a rake or screen
drum. The coarse contaminants, such as monthly hygiene articles,
condoms, toilet paper, cotton swabs, stones or even leaves and dead
animals are caught in the rake. The more narrow the passage for the
sewage, the less coarse material remains in the sewage after the rake,
which has a positive effect on the wear of the machines in the subsequent cleaning stages.
A distinction is made between fine rakes with a few millimetres gap
width and coarse rakes with a few centimetres. The material caught
in the rake is mechanically washed to remove the faecal matter. The
water is removed with a rake material press (to save weight) and then
the material is burned, composted (fertiliser) or is brought to a landfill.
Grit chamber
A grit chamber is a sedimentation tank with a defined dwell time. Its
task is to remove coarse, depositable contaminants from the sewage,
such as sand, stones or pieces of glass. These substances can easily
lead to system malfunctions (wear, clogging). The purpose is to separate inorganic particulate substances from organic constituents,
which are eliminated in further cleaning stages and which contribute
to gas production when the sludge decays.
Possible designs include:
• Long grit chamber
• Ventilated long grit chamber, in which both grease and oil on the surface are separated
Another option for suspending potential deposits in the RSB is the
application of our directly driven Wilo Miniprop submersible mixers.
These can be fastened directly to the basin's base or wall and generate sufficient turbulence to counteract the depositing of solids.
• Round grit chamber
• Deep grit chamber
There is a ventilation unit installed on the basin's base, through which
turbulence is generated. Due to the air that is blown in, the density of
the sewage is reduced. Due to these effects, the heavy mineral components (mostly sand) settle on the base of the basin.
In modern systems, the collected sand is washed after removing it
from the grit chamber, i.e. it is freed of organic constituents in order
to improve drainage and make subsequent recycling possible (for example for road construction).
220
Consulting guide
When emptying the grit chamber, high demands are placed on the
wear resistance of the used pumps. Deposits (especially sand) must
be stirred up and pumped out. Wilo offers grit collector pumps for
this. They are Wilo-EMU FA pumps with a mechanical stirring apparatus (Wilo-EMU FA…WR). With these, the sand is only stirred up in the
area of the pump inlet. Solid deposits are loosened up and can be
pumped. Due to the narrowly limited flow zone, the settling of sand is
not disturbed. The smooth pipe cylinder can usually be rinsed free of
long fibrous substances on its own. Since the stirring apparatus is
subject to a high degree of wear, it is made of the chilled cast iron
material Abrasite. The pumps are directly fastened to the chamber
bridge and submerged in the fluid.
As an example, the activated sludge method is described below. The
majority of municipal water treatment systems in central Europe are
operated according to this method.
Activated sludge tank
With the sludge activation method, the organic sewage constituents
are oxidatively degraded to CO2 and H2O in activated sludge tanks by
aerating the suspension made up of sewage and activated sludge. At
the same time, the nitrogen compounds are oxidised to form nitrate,
which is the first step for the elimination of nitrogen.
The second step, denitrification, takes place under anoxic conditions
(absence of dissolved oxygen). For this reason, it must take place at a
different time/place than nitrification.
The activated sludge method is run continuously. This means that
sewage and activated sludge are continuously fed into the activated
sludge tank. At the same time, the suspension from the sewage and
activated sludge takes place to the same degree. By adding flocculating agents, the nutrient phosphorus can also be removed by means of
chemical reactions.
In the activated sludge tank, Wilo Maxiprop/Megaprop submersible
mixers are used to ensure a sufficient mixing and flow rate during the
non-aerated phases (denitrification).
Primary clarifier
The hydraulic dwell time in the primary clarifier is significantly longer
than in the grit chamber. For this reason, the grain size of the particles eliminated here by means of sedimentation is much smaller than
in the grit chamber. Undissolved substances (faecal matter, paper,
etc.) are deposited or float on the surface. About 30 % of the organic
matter can be removed in this manner. Primary sludge is formed,
which is transferred to what are called pre-thickeners in most water
treatment systems. It is thickened there, together with the surplus
sludge from the sludge activation system: The sludge is deposited
and the surplus water (cloudy water) is removed to establish a higher
dry substance content. The cloudy water is fed back to the cleaning
circuit of the water treatment system. The thickened sludge is
pumped into the digestion tank for further anaerobic treatment.
In the case of modern systems with nitrogen elimination, this part of
the system can be omitted or often has small dimensions. This is justified by the necessary presence of organic substances in sewage for
supporting denitrification.
This system component is not used for water treatment systems with
simultaneous, aerobic sludge stabilisation in the biological stage either, otherwise non-stabilised primary sludge would continue to accumulate.
Biological stage
In this process stage, the undesirable sewage constituents are biologically degraded by microorganisms. This is called activated sludge.
For this purpose, the sewage is oxygenated. Numerous procedures
have been developed: the activated sludge method, the percolating
filter method, the fixed-bed reactor method.
Secondary clarifier
The secondary clarifier forms a process unit with the activated sludge
tank. The activated sludge is separated there from the sewage by
sedimentation. Part of the sludge is fed back into the activated
sludge tank (return sludge) in order to keep the concentration of microorganisms in the activated sludge tank constant.
The surplus (growth of biomass, surplus sludge) is fed away to the
pre-thickener for further treatment, usually together with the sludge
of the primary clarifier.
Wilo recirculation pumps ensure that the sludge is fed back. These
are able to pump a high volume flow over low heights.
221
Consulting guide
The activated sludge must have good settling properties. If this isn't
the case, for example due to massive growth of filamentary microorganisms, the activated sludge drifts out of the secondary clarifier into
the following body of water. This phenomenon is called bulking and
floating sludge and pollutes the receiving water.
Digestion tank
The growth of biomass created by the degradation of sewage constituents is eliminated as sewage sludge, but usually degraded in socalled digestion tanks under anaerobic conditions by other microorganisms to form digested sludge and combustible digester gas
(mostly a mixture of methane and carbon dioxide). The processes are
similar to those in a biogas system.
The digester gas (in cleaned form) is frequently used in gas motors (or
even in combined heat and power plants) for covering the current
(and heat) requirements of the plant.
The digested sludge is then fed to a post-thickener. There it settles
and is thus thickened which further reduces the volume and water
content. The cloudy water is specifically removed with a special
height-adjustable removal mechanism. Wilo-Uniprop submersible
mixers are used there for homogenising the thickened sludge.
The formed sludge can be used in agriculture as an organic fertiliser if
it's free of toxic substances and poisons. Otherwise, more water is removed in chamber filter presses or centrifuges and it is burned in
waste incineration plants or is disposed of in other ways.
Treatment processes
1st stage: The first treatment stage usually consists of mechanical
processes. Roughly 20 - 30 % of the solid (undissolved) floating and
suspended matter is removed. In advanced wastewater treatment
and in industrial water management, adsorption, filtration and stripping are used.
2nd stage: Biological processes are used in the second treatment
stage of municipal wastewater treatment systems and for degrading
organically highly contaminated sewage in aerobic and anaerobic
wastewater treatment. They use microbiological degrading processes. Here, the degradable organic sewage constituents are mineralised
as completely as possible, which means, in aerobic wastewater treatment, the sewage is degraded down to the inorganic end products
water, carbon dioxide, nitrate, phosphate and sulphate.
In anaerobic wastewater treatment, they are converted to organic
acids, methane and carbon dioxide. Usually, the carbon compounds
are removed from the sewage this way. Also, nitrogen and ammonium in organic compounds are removed by means of bacterial nitrification and denitrification. Phosphorus is also being increasingly eliminated using bacteria in medium-sized and large water treatment
systems.
3rd stage: Chemical processes: Abiotic/chemical processes make use
of chemical reactions, such as oxidation and precipitation without
the participation of microorganisms. In municipal wastewater treatment, they mostly serve to remove phosphorus using precipitation
reactions. This process is very important for avoiding the eutrophication of the receiving water. In addition, abiotic/chemical methods are
used for precipitation in industrial water management and for advanced wastewater treatment (for example flocculation/precipitation/filtration).
Physical processes
222
Process
Water treatment system component
Purpose
Screening
Rake, revolving strainer, micro-strainer Removal of large solid particles and floating solids
Precipitation
Floating solid / oil separator
Sedimentation
Grit chamber, sedimentation tank,
Removal of smaller floating solids, sand, flocculated suspended solids;
centrifugal separator, primary and sec- removal of activated sludge from the treated sewage
ondary clarifiers
Removal of greases and oils
Consulting guide
Process
Purpose
Filtration
Sand filter
Removal of suspended matter
Flotation
Flotation tank, grease collector
Removal of fine dirt particles by blowing in air
Adsorption
Active carbon filter
Adsorption of halogenated hydrocarbon compounds (AOX), for example,
or dyes
Process
Purpose
Biochemical oxidation
Activated sludge method, percolating
filter
Aerobic degradation of organic constituents to inorganic end products
(H2O, CO2, NO3-, N2, PO43-, SO42-) by means of activated sludge (activated sludge tank) or slime mould (percolating filter). By means of suitable
management of activated sludge systems, the phosphorus absorption in
the biomass can be optimised (Bio-P). Thus, less flocculating agent is required to eliminate phosphorus. The basic objective is always to convert
the sewage constituents to be removed by means of biological processes
(respiration, biomass growth) into forms which can be removed from the
sewage by sedimentation or stripping (gaseous expulsion) and also are as
harmless as possible.
Biochemical oxidation
for small water treatment
systems
Constructed wetland, activated sludge Aerobic and anaerobic degradation in flat basins and subsequent ground
process, percolating filter
penetration in the case of constructed wetlands or degradation by means
of activated sludge in activated sludge tanks or by slime mould in percolating filters
Sludge digestion
Digestion tank
Anaerobic degradation of organic constituents of the primary or surplus
sludge to form inorganic end products: Carbon dioxide (CO2), methane
(CH4), ammonia (NH3), hydrogen sulphide (H2S)
Anaerobic wastewater
treatment
Reactor
Anaerobic degradation of organic constituents to form inorganic end
products: Carbon dioxide (CO2), methane (CH4), ammonia (NH3), hydrogen
sulphide (H2S). Especially suited for severely organically contaminated
sewage (for example: food industry, carcass disposal).
Process
Purpose
Flocculation
Flocculation basin
Removal of colloid substances and fine dirt particles by adding flocculating
agents or adjusting the pH value
Neutralisation / pH value
Neutralisation basin
Adjusting the pH value by adding acids or bases.
Precipitation
Precipitation basin, Bio-P basin
Precipitation of phosphate ions (PO43-) with iron and aluminium salts
Biological processes
Chemical processes
Simultaneous precipitation Activated sludge tank / secondary
clarifier
Removal of phosphorus (as phosphate) by adding iron or aluminium salts
to the activated sludge.
Primary precipitation
Mixing tank / primary clarifier
upstream of the primary clarifier.
Post-precipitation
Mixing tank / sedimentation tank
downstream of the secondary clarifier
downstream of the primary clarifier.
Abiotic oxidation
Special tank
Destruction of organic compounds which cannot be degraded by biotic
methods, such as ozone or UV light. Possibly with the purpose of being
able to degrade the rest biotically (for example by bleaching the sewage)
Disinfection
Special tank
Killing germs by adding chlorine or ozone or by UV radiation
223
Consulting guide
Load parameters
Degree of contamination
The load of water treatment systems is determined according to the
total number of inhabitants and population equivalents (PT). This is
the sum of the actual inhabitants (population, P) and the population
equivalent (PE). The population equivalent is the agreed quantity of
sewage emissions assumed for one "standard inhabitant".
For commercial, industrial and agricultural production, the loads are
specified with reference to the production amounts (e.g. 10 PT
BOD5 per hectares vineyard acreage). It is to be observed, however,
that the ratios between the individual parameters can vary. Sewage
can have a higher concentration (less sewage volume for the same
amount of contamination), or it can be rich in organic carbon compounds and have fewer nutrients.
The content of biodegradable substances is quantified with the sum
parameter Biochemical Oxygen Demand, or BOD for short. As a rule, it
is measured in milligrams of the biochemical oxygen consumption
within 5 days under standard conditions of 20 °C and is referred to as
BOD5. For biotic degradation, a nutrient ratio of BOD5:N:P of about
100:5:1 is favourable in order to supply the microorganisms with a
sufficient amount of nitrogen and phosphorus. This is based on the
assumption that about 50 % of the degraded organic substances are
used for biomass growth and that the biomass consists of about 10
% nitrogen and about 2 % phosphorus.
BOD5
With the BOD5 value, i.e. the biochemical oxygen demand during a
measurement time of 5 days under standard conditions, the oxygen
demand is measured which arises due to the oxidation of organic
substances by aerobic microorganisms. It belongs to what are called
sum parameters, since the degradation of single compounds cannot
be determined with it.
60 g per inhabitant and day are assumed as the normal BOD5 value.
About 20 g can be removed by means of sedimentation during the
primary treatment.
Chemical oxygen demand
The chemical oxygen demand, or COD for short, is also among the
sum parameters, since no individual compounds can be quantified
with it. It is determined by means of oxidation of the sewage contents by potassium chromate and measures the oxygen demand for
oxidising a majority of organic substances. If there are also oxidisable
inorganic compounds, such as sulphites, in the sewage, these are also
registered as COD.
This parameter is also used for balancing the system.
For the COD, a value of 120 g per inhabitant and day is assumed.
The total number of inhabitants and population equivalents, or PT for
short, is equivalent to the following values:
Amount of drainage and sewage
Formerly, a wastewater value of 150 to 200 litres per inhabitant and
day was assumed as the load for a water treatment system with sewage. The wastewater value is roughly equivalent to the water consumption. For new planning or advance planning, the location-specific water consumption is determined and an estimation is
attempted to be made for the future. Normally, wastewater volumes
of around 130 litres per inhabitant and day are assumed.
This value takes the usual values for leak-tight sewage networks in
Central Europe into account. For dimensioning the water treatment
system, however, usually an additional amount is taken into account
for external water (leaky channels, feed from drainage, etc.). This can
amount to up to 100 % of the wastewater value. The volume of external water refers to the connected sealed surface and should not be
more than 0.15 l/(s*hectare).
Nitrogen
In untreated sewage, nitrogen exists mainly in the form of organic
compounds (e.g. in proteins, nucleic acids, urea) and in the form of
ammonium ions (NH4+) as well as in small amounts also in the form of
nitrate (NO3-) and nitrite ions (NO2-).
About 10 to 12 g per inhabitant and day are applied here.
Phosphorus
Phosphorus exists organically as phosphate group and as free phosphate ions.
About 1.8 g per inhabitant and day are applied here.
In the case of mixed sewer systems (rainwater and wastewater in one
channel), the corresponding additional amounts for processing the
rainwater are to be taken into account, which are usually assumed to
be 100 % of the daily peak value during dry weather.
For the hydraulic calculation (number and size of the pumps) of the
water treatment system, the daily load curve is also significant. For
dimensioning therefore, the average daily sewage amount is not to
be divided by 24 hours, but instead by a smaller value (10 to 14) for
the maximum hourly value.
224
Consulting guide
Cost and energy efficiency of Wilo submersible mixers
The right choice
For the operator of water treatment systems, it is not easy to make a
decision for the most economical mixing system. The least expensive
investment price should not be the decisive factor under any circumstances. Economical mixers should be compared taking all relevant
influencing factors into account. This only makes sense, however,
when all factors involved in the mixing process have been considered.
These include:
• Investment costs
• Installation and commissioning costs
• Energy and operating costs
• Maintenance and repair costs
• Operating failure costs
• Disposal costs
Only once the above-listed influencing factors have been expressed
in euros it is possible to make an objective mixer comparison.
Competence
WILO selects submersible mixers with the help of modern design
software for your specific application and can therefore offer you the
most economical alternative. Give us your design-relevant basin and
fluid data.
WILO is the right contact partner when economical solutions have to
be found at good value for money. We would be happy to offer you
optimised solutions with a flexible and robust system technology.
From initial planning and the implementation period to the final acceptance test, we'll be there for you with an expert team of specialists.
We would like to prove our performance to you. That is Pumpen Intelligenz.
*in accordance with DIN ISO 21630
Energy costs
Since many mixer applications require permanent operation, the energy costs have a considerable influence. The decisive parameters of
submersible mixers are the thrust (F*) and the consumed electric
power at the duty point (P1.1*).
This allows important power parameters to be determined.
• Specif. thrust output [N/kW] = thrust [F] / power [P1.1]
This parameter can be used to compare the energy efficiency of different products.
• Specif. power density = power [P1.1tot] / tank volume
This parameter is used to compare different mixer designs and provides information on the energy costs to be expected.
Cost calculation
A small calculation example shows that considerable cost savings are
possible with a mixer design optimised in terms of energy.
Tank volume: 2950 m3
Mixer selection:
• According to investment costs: 3.63 W/m3 (specif. power density)
• Optimised according to operating costs: 1.7 W/m3 (specif. power
density)
The optimisation according to operating costs brings an advantage of
1.93 W/m3, which corresponds to a savings for this tank of
approx. 5700 W.
At an annual operating time of 8760 hours and a kilowatt price of EUR
0.15, that means savings of EUR 7480 EUR per basin per year.
These savings are possible by using highly efficient submersible mixers from Wilo.
225
Consulting guide
Ceram coating
Modern corrosion and abrasion protection
Units that come into contact with the fluid are subject both to highly
corrosive as well as abrasive influences. For this, Wilo offers its Ceram
coating. This provides reliable protection against this type of stress.
Normal heavy corrosion protection methods, such as zinc dust priming with three coats of tar epoxy resin are called onion layer models.
The advantage of zinc dust priming is that the zinc dust sacrifices and
the zinc carbonate can seal microscopic cracks. This is referred to as
the self-healing effect of the coating. The disadvantage is that the
wet adhesion of this zinc dust priming isn't very high. Because of the
onion layer model of conventional solvent-containing coatings, the
adhesive force depends on the quality of the individual layers.
Ceram coatings are available in four different quality levels. These are
distinguished in terms of their resistance to abrasive corrosion. While
corrosion resistance is very good for all four quality levels, resistance
to abrasion increases the higher the ordinal number (C0 = low protection from abrasion; C3 = very good protection from abrasion) of
the coating, since coarser aluminium particles are processed. The individual layers get thicker and the mixture of large, medium-sized
and small aluminium oxide particles is such that even in the case of
abrasion with fine sand, the coatings are very stable.
• Ceram C0: The coating is applied using the airless method in one layer of 0.4 mm.
• Ceram C1: The coating is applied with a paintbrush and may consist
of up to three layers. The layer thickness is 1.5 mm.
The Ceram coating, on the other hand, is based on the diamond model. It unifies the positive properties of two materials by combining
aluminium oxide particles in one polymer matrix. The aluminium oxide particles are enclosed in the matrix. Thus, there are no predetermined breaking points and the adhesion is very high, e.g. in the case
of Ceram C0 15 N/mm2. Since Ceram is solvent-free, these coatings
can be applied with one layer.
• Ceram C2: The coating is applied with a spatula. The layer thickness is
1.5 mm and consists of one coat.
• Ceram C3: The coating is applied with a spatula. The layer thickness is
3 mm and consists of one coat. For tight gaps/clearance, a mechanical process is necessary.
For use in special fluids, the individual Ceram qualities can be combined with one another, e.g. C2 + C1.
Structure of different coatings
2
3
3
3
2
1
1
1.) Basic material e.g. housing in cast iron
2.) 1st coating: zinc dust priming (50 rm), adhesiveness 2.5 N/mm2
3.) 2nd to 4th coating: tar epoxy resin (110 rm), adhesiveness 5 N/mm2
The illustration shows the structure of a tar expoxy resin coating with zinc dust
priming. The coating consists of 4 individual layers with total layer thickness of
380 rm. The three lines in dark grey represent the weak points of this coating,
the black line shows the predetermined breaking point.
226
1.) Basic material e.g. housing in cast iron
2.) 1st coating: Ceram C0 (400 rm), adhesiveness 15 N/mm2
This illustration shows the structure of a Ceram C0 coating. The coating consists of a one individual layer with a total layer thickness of 400 rm. The airless
application method allows a very high surface quality.
Consulting guide
Ceram coating
The Ceram coating is also very well suited for use in maritime environments. For its Ceram C0 coating, Wilo grants a guarantee of 5
years for use in seawater. The prerequisite is that the coating is intact
Increase efficiency, reduce costs
Since water is being used more and more economically, the proportion of contaminants is increasing relative to the amount of water.
This means that the concentration of corrosive and abrasive constituents is higher.
Sewage units are always exposed to this aggressive fluid. Corrosion
and abrasion affect the surfaces and material structures of the units,
sometimes with considerable impairments to the material, and thus
also the performance.
This significantly reduces the hydraulic efficiency. This results in the
units having an increased current consumption. On the other hand,
the pumps no longer work at their optimum, the radial forces increase, there is more stress on the bearings and mechanical seals, and
the service life of the machines is reduced.
When standard materials are used, such as grey cast iron, under high
stress, it may be necessary to exchange the components already after
500 hours of operation. Ceram coatings allow the service life to be
increased by a factor of 4, and this at the same high efficiency, which
means minimum energy costs.
If one takes the overall costs over the entire service life of the pump
into account, the investment costs for a unit coated with Ceram are
less than 10%, and thus negligible. On the other hand, there is a high
savings potential due to the fact that fewer repairs are required, resulting in a significant reduction of system downtimes. The amortisation is then usually quickly reached due to the higher efficiency.
Use of the various Ceram qualities
• Ceram C0 is used for the complete outer and inner coating. It's ideally
suited for corrosion protection.
• Ceram C1 is used for the inner coating of pump components. The
main field of application is the coating of the impeller and the suction
port .
• Ceram C2 and C3 are used for the inner coating of pump components.
The main field of application is the coating of the pump housing.
In order to guarantee protection even in especially aggressive and
corrosive fluids, the Ceram types are combined with each other, e.g.
C2 + C1 or C3 + C1.
227
Consulting guide
Ceram coating
Ceram C0 - Technical data
Description
Ceram C0 is a sprayable, solvent-free two-component polymer coating substance with an aluminium oxide basis for protecting our products against corrosion when there is additional strong mechanical
stress.
Composition
Solvent-free epoxy polymer with solvent-free polyamine hardener
and various extenders.
Features
• Tough and durable coating with high mechanical and chemical resistance and very good abrasion resistance.
• Excellent wet adhesion and compatibility with cathodic corrosion
protection as single-layer coating on steel surfaces.
• Very good adhesion to steel surfaces.
• Replaces bituminous coatings.
• Saves costs due to the long service life, low maintenance and easy
repair ability.
• Tested by the ”Bundesanstalt for Wasserbau” (German Federal Institute for Hydraulic Engineering) (BAW).
• Solvent-free.
• Hardened coating has a high-gloss finish.
Technical data
Density (mixture) adhesive
strength/steel
Impact resistance / strength
Temperature resistance: dry,
long-term
Temperature resistance: dry,
short-term
Temperature resistance: wet
/ liquid
Solid content
(mixture)
228
ASTM D 792
ISO 4624
DIN EN ISO 6272
1.4 g/cm3
15 N/mm2
9J
60 °C
120 °C
Depending on the fluid; on request
Volume
Weight
97 %
98 %
Resistance table
Fluid
Sewage, alkaline (pH 11)
Sewage, alkaline (pH 11)
Sewage, slightly acidic (pH 6)
Sewage, slightly acidic (pH 6)
Sewage, highly acidic (pH 1)
Sewage, highly acidic (pH 1)
Ammonium hydroxide (5%)
Decanol (fatty alcohol)
Decanol (fatty alcohol)
Ethanol (40%)
Ethanol (96 %)
Ethylene glycol
Heating oil/diesel
Compressor oil
Methyl ethyl ketone (MEK)
Caustic soda (5%)
Caustic soda (5%)
Sodium chloride solution (10%)
Hydrochloric acid (5%)
Hydrochloric acid (10 %)
Sulphuric acid (10%)
Sulphuric acid (20 %)
Nitric acid (5%)
Toluene
Water (cooling/industrial water)
Xylene
Temperature
+20 °C
+40 °C
+20 °C
+40 °C
+20 °C
+40 °C
+40 °C
+20 °C
+50 °C
+20 °C
+20 °C
+20 °C
+20 °C
+20 °C
+20 °C
+20 °C
+50 °C
+20 °C
+20 °C
+20 °C
+20 °C
+20 °C
+20 °C
+20 °C
+20 °C
+50 °C
+20 °C
Factor
1
1
1
1
2
3
3
1
1
1
3
1
1
1
3
1
2
1
2
2
3
2
3
3
2
1
1
Key: 1 = resistant; 2 = short-term resistant; 3 = overflow resistant,
immediate cleaning; 4 = not recommended for direct contact
Consulting guide
Ceram coating
Description
Ceram C1 is a cold-hardening, solvent-free composite material based
on two components with selected reinforcement fillers and extenders.
Composition
Polymer/aluminium oxide composite material made of a base compound and reinforcement.
Base compound: a modified polymer consisting of two components
with an aliphatic hardening agent.
Reinforcement: a mixture (protected by proprietary rights) made of
aluminium oxide and extenders.
This mixture has excellent abrasion resistance and can be applied
very easily.
Features
• The completely hardened Ceram C1 coating has a glossy finish, no
pores and is easy to clean, mechanically very resistant, abrasionproof and has excellent adhesive properties.
• Ceram C1 hardens without shrinking and is resistant to a large
number of chemicals, oils, greases, solvents, diluted organic and inorganic acids and bases and saline solutions.
• Ceram C1 reduces friction and improves flow and efficiency.
• Excellent corrosion protection.
Technical data
Hardness
Density / mixture
Shrinkage during hardening
Tensile shear resistance
Tensile strength / ultimate
strain
Compressive strength
Bending strength
Adhesive strength / steel
Longitudinal expansion
coefficient
Electrical resistance
Thermal conductivity
Porosity test
Buchholz
ASTM D 792
ASTM D 2566
ASTM D 1002
ASTM D 638
115
1.4 g/cm3
0.002 mm/cm
13.8 N/mm2
26.2 N/mm2
ASTM D 695
ASTM D 790
ISO 4624
ASTM D 256
ASTM D 696
60 N/mm2
55.2 N/mm2
13.8 N/mm2
11 J/m
34.5 x 10-61 1/K
ASTM D 257
ASTM C 177
Test voltage
8 Ohm cm
0.7 W/m x K
5 V/rm layer
thickness
140 °C
60 °C
Temperature resistance, dry ASTM D 648
Temperature resistance, wet ASTM D 648
Resistance table
Fluid
Acids
Nitric acid (5%)
Nitric acid (10 %)
Phosphoric acid (5%)
Phosphoric acid (20 %)
Bases and bleaches
Sodium hydroxide (10%)
Sodium hydroxide (50 %)
Ammonia (5%)
Ammonium hydroxide (28 %)
Potassium hydroxide (10%)
Potassium hydroxide (50 %)
Fixing salt (6%)
Soap solution (5%)
Cement mortar / concrete
Other compounds
Isopropanol
Kerosene
Naphtha
Salt water
Drainage and sewage
Toluene
Xylene
Bunker C
Diesel oil
Factor
2
3
1
2
3
1
3
1
3
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Tested at 20 °C. Sample hardened for 12 days at 20 °C. Longer hardening improves the chemical resistance.
229
Consulting guide
Ceram coating
Description
Ceram C2 is a high-performance composite material for repairing and
protecting all metal surfaces which are subject to abrasion, corrosion,
cavitation and chemical exposure. Ceram C2 is applied with a coating
thickness of 1.5 mm. It does not shrink and consists almost entirely of
solids. Ceram C2 contains a high percentage of carbides for use under
extremely abrasive operating conditions which involve complex and
expensive repair measures. The material can either be used for restoring abraded metal surfaces or as a preventive coating which is superior to the original metal in terms of its abrasive strength. Ceram C2
can be used instead of metal applications, tiles, rubber fillers, etc. Its
thermal resistance is outstanding.
Composition
Base compound: A modified polymer consisting of two components
Reinforcement: a mixture (protected by proprietary rights) made up
of aluminium oxide and silicon carbide particles.
very easily.
Features
• Excellent abrasion resistance ensures long operation and usually lasts
longer than a welded-on metal coating.
• Can be easily moulded to any metal surface.
• Its tough synthetic resin structure is resistant to temperature shocks
and impact.
• Excellent adhesion ensures reliability and prevents stripping.
• Simple application reduces work expenses and downtimes.
• Withstands varying chemical operating conditions when metals fail.
• Practical 4:1 weight and volume mixture ratio.
Technical data
Hardness
Density
strain
Bending strength
coefficient
Dielectric strength
Temperature resistance, dry
Temperature resistance, wet
230
Shore D
ASTM D 792
ASTM D 2566
ASTM D 1002
ASTM D 638
90
1.85 g/cm2
0 mm/cm
13.24 N/mm2
27 N/mm2
ASTM D 695
ASTM D 790
ASTM C 633
ASTM D 256
ASTM D 696
103.4 N/mm2
69.0 N/mm2
--3.3 J/m
---
ASTM D 257
ASTM C 177
ASTM D 149
ASTM D 648
ASTM D 648
----4 kV/mm
250 °C
80 °C
Resistance table
Fluid
Acids
Acetic acid (5%)
Acetic acid (10 %)
Bases and bleaches
Caustic soda (10 %)
Caustic soda (30 %)
Other compounds
Isopropyl alcohol
Kerosene
Naphtha
Salt water
Drainage and sewage
Toluene
Xylene
Bunker C
Diesel
Factor
1
2
1
2
3
2
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Consulting guide
Ceram coating
Description
Ceram C3 is a high-performance composite material for repairing and
protecting all metal surfaces which are subject to abrasion, corrosion,
cavitation and chemical exposure. Ceram C3 is applied with a coating
thickness of 3 mm. It does not shrink and consists almost entirely of
solids. Ceram C3 contains a high percentage of carbides for use under
extremely abrasive operating conditions which involve complex and
expensive repair measures. The material can either be used for restoring abraded metal surfaces or as a preventive coating which is superior to the original metal with regard to abrasive strength. Ceram
C3 can be used instead of metal applications, rubber fillers, etc.
Composition
Base compound: A modified polymer consisting of two components
Reinforcement: a mixture (protected by proprietary rights) made up
of aluminium oxide and silicon carbide particles.
very easily.
Features
• Excellent abrasion resistance ensures long operation and usually lasts
longer than a welded-on metal coating.
• Its tough synthetic resin structure is resistant to temperature shocks
and impact.
• Excellent adhesion ensures reliability and prevents stripping.
• Simple application reduces work expenses and downtimes.
• Withstands varying chemical operating conditions when metals fail.
• Can be easily moulded to any metal surface.
• Practical 1.7:1 weight and volume mixture ratio.
Technical data
Hardness
Density
strain
Bending strength
coefficient
Dielectric strength
Temperature resistance, dry
Temperature resistance, wet
Shore D
ASTM D 792
ASTM D 2566
ASTM D 1002
ASTM D 638
90
1.87 g/cm3
0 mm/cm
17 N/mm2
29.7 N/mm2
ASTM D 695
ASTM D 790
ASTM C 633
ASTM D 256
ASTM D 696
103 N/mm2
69 N/mm2
15.9 N/mm2
12 J/m
61.8 x 10-61 1/K
ASTM D 257
ASTM C 177
ASTM D 149
ASTM D 648
ASTM D 648
8 Ohm cm
0.75 w/m x K
13.4 KV/mm
190 °C
65 °C
Resistance table
Fluid
Acids
Acetic acid (5%)
Acetic acid (10 %)
Bases and bleaches
Caustic soda (10 %)
Caustic soda (30 %)
Other compounds
Isopropyl alcohol
Kerosene
Naphtha
Salt water
Drainage and sewage
Toluene
Xylene
Bunker C
Diesel
Factor
1
2
1
2
3
2
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
231
Consulting guide
Ceram coating
Ceram CT - Technical data
Description
Ceram CT is a modern, solvent-free two-component coating substance with various corrosion and wear protection extenders primarily used for the inner coating of hydraulic components, check valves
and valves for industrial water and potable water supply.
Ceram CT is ideally suited for the corrosion protection of bronze,
steel and stainless steel surfaces exposed directly to fluids.
Composition
Solvent-free epoxy resin with polyamine hardener and various extenders. This mixture has excellent abrasion resistance and can be
applied very easily.
Features
• Visco-plastic, mechanically resistant, and resistant to abrasion and
impact.
• Excellent adhesion on bronze, steel, stainless steel and mineral surfaces.
• Particularly efficient in processing, since the coating is applied directly in one operation using the airless spraying method.
• Complies with the KTW recommendations and the UBA guideline for
epoxy resin in contact with potable water.
• Complies with the EU Resolution AP (2001) 1 (for potable water and
foodstuffs).
• Certified in accordance with DVGW worksheet W 270 (reproduction
of micro-organisms in potable water).
Resistance
Ceram CT has a very high resistance when pumping industrial water
and potable water with a maximum sand content of 50 g/l and a maximum fluid temperature of 40 °C.
Technical data
Hardness
Density, liquid
Solid content (mixture), volume
Solid content (mixture),
weight
Porosity test
232
Shore D
ASTM D 792
DIN EN ISO
4624:2003
90
1.25 g/cm3
>12 Mpa
100 % or
740 ml/kg
100 %
DIN 55670
5 V/rm layer thickness
Consulting guide
Ex protection
For applications in explosive environments, the products must be
checked accordingly by a certified body and approved. For these applications, the Wilo units are certified according to three different
standards:
• The European ATEX standard
• The American FM standard
• The Canadian CSA standard
The explosion classification defines the following:
Class 1
Class 2
The three different standards are described briefly below, including
what you need to observe for applications in explosive environments.
For the standard according to which the individual series are checked
and approved, please refer to the technical data on the corresponding
product pages. The explosion classification and the approval number
are to be found on the rating plate or in the installation and operating
instructions.
ATEX standard
The units are designed according to “EC directive 94/ 09/EC” (ATEX
95) and the European standards DIN EN 60079-0and EN 60079-1.
They may be operated in potentially explosive atmospheres which
require electrical devices of device group II, category 2.
It is therefore possible to use them in zone 1 and zone 2. These units
may not be used in zone 0.
The explosion classification, e.g. II 2 G Ex d IIB T4, defines the following:
II
2
G
Ex
d
e
IIB
T4
GB
Device group II
Meaning: intended for places where explosions may occur, with the exception of
mines
Category
Substance group
Meaning: Gases
Ex-protected device in acc. with European
standard
Motor housing ignition protection class
Meaning: Pressure-proof enclosure
Terminal ignition protection class
Meaning: increased safety
Explosion group
Meaning: for use in combination with gases of subdivision B, all gases with the exception of H2, C2H2, CS2
Temperature class
Meaning: max. surface temperature of the
device is 135 °C
Device protection level "B"
Class 3
T3C
Division 1; groups C, D
Meaning: Gases, fumes, mist; ex-atmosphere constantly or occasionally present
under normal conditions; gas groups:
Ethylene (C), propane (D)
Division 1; groups E, F, G
Meaning: Dust, ex-atmosphere constantly
or occasionally present under normal conditions; dust groups: Metal (E), carbon (F),
grain (G)
Description: Fibres and lint
Temperature class
machine of 160 °C
CSA standard
The units are certified by the certified testing and licensing authority
“KEMA” (European registration office for CSA) in accordance with the
current standards. The units are approved according to the zone and
class system.
Approval according to zones
They may be operated in potentially explosive areas which require
electrical devices of protection class “Explosion-proof, Class 1,
Zone 1”. Therefore, operation in areas with the required protection
class “Explosion-proof, Class 1, Zone 2” is also possible.
The explosion classification, e.g. Ex d IIB T4 Gb, defines the following:
Ex
d
IIB
T4
GB
Ex-protected device in accordance with
IEC standard
Motor housing ignition protection class
Meaning: Pressure-proof enclosure
Explosion group
Meaning: for use in combination with gases of subdivision B, all gases with the exception of H2, C2H2, CS2
Temperature class
device is 135 °C
Device protection level “B”
Approval according to classes
They may be operated in potentially explosive areas, which require
electrical devices of protection class “Explosion-proof, Class 1, Division 1”. Therefore, operation in areas with the required protection
class “Explosion-proof, Class 1, Division 2” is also possible:
The explosion classification defines the following:
FM standard
The units are certified and approved by the recognized testing and licensing authority “FM Approvals” according to standards FM 3600,
3615, 3615.80 and ANSI/UL-1004. They may be operated in potentially explosive areas which require electrical devices with the protection class "Explosionproof, Class 1, Division 1". Therefore, operation
in areas with the required protection class “Explosion-proof, Class 1,
Division 2” according to the FM standard is also possible.
Class 1
T3C
Division 1; groups C, D
Meaning: Gases, fumes, mist; ex-atmosphere constantly or occasionally present
under normal conditions; gas groups:
Ethylene (C), propane (D)
Temperature class
machine of 160 °C
233
Consulting guide
Ex protection
Temperature monitoring
Standard explosion-certified motors must equipped with a temperature monitoring option. This monitoring can take place using bimetal
strip sensors or PTC sensors.
The standard temperature monitoring unit is always designed as a 1circuit monitoring unit, i.e. when the maximum winding temperature
is reached, the motor must be switched off!
The temperature monitoring unit can be designed as an optional 2circuit monitoring unit, i.e. when the lower temperature is reached, a
preliminary warning is emitted. Deactivation is only necessary if the
maximum winding temperature is reached.
The temperature monitoring unit must be connected in such a way
that when the maximum winding temperature is reached, the motor
is deactivated and reactivation is only possible if the release button
was actuated manually.
When the lower temperature is reached (2-circuit monitoring), a preliminary warning is possible or deactivation with automatic reactivation.
Non-immersion of the motor in the sump or dry well installation of
dry motors
These motors may only be non-immersed or dry well installed if there
is a 2-circuit temperature monitoring unit!
Frequency converter operation
For operation on a frequency converter, it must be ensured that the
internal winding temperature monitoring unit (bimetal strip sensor or
PTC sensor) can be connected.
Sealing chamber control
The units can be equipped with an external sealing chamber control.
This can also be retrofitted. If the unit is equipped with external sealing chamber control, it must be connected to an intrinsically-safe
electric circuit.
Ex-zone definitions
The Ex-zones are clearly defined in the respective standards. The
identification of the zones in the operating area of the units must be
performed by the operator. When ordering, indicate which Ex standard you are using and in which zone you would like to operate the
unit.
234
Consulting guide
Jet cleaners
Cleaning rainwater basins
In mixed water sewer systems, rain spillway basins are placed upstream of the water treatment system. They serve as buffers between the sewer system and the water treatment system. In the
event of a hydraulic overload, these basins take up the surge of water
with its high amount of wastewater, temporarily store the rainwater,
and after the rainfall dies down, they release the rainwater in accordance with the maximum water treatment system capacity.
causes a turbulent flow, which, in turn, prevents solids from depositing.
The rainwater is particularly severely contaminated after long dry
spells. Due to the long emptying times, there are deposits in the basin. After emptying the basin, these deposits must be removed, since
otherwise the sedimentation layer will begin to decay, which can result in strongly unpleasant odours.
In order to keep the basin cleaning problem under control, a number
of basin cleaning devices have been developed and applied, like mechanical evacuation, rinsing/dumping or jet cleaning devices. The
cleaning equipment, some of which is very complex, make a considerable improvement, but all have one thing in common: They only are
put into action when the basin is already empty.
All of these solutions did not achieve satisfactory cleaning results.
The water treatment system personnel still had to clean the basin by
hand, which was very time-consuming.
Function of the jet cleaner
Due to the jet cleaner, a type of cleaning has been developed for rain
basins which brings together a number of advantages. The jet cleaner
is put into operation already during the start of draining the rain spillway basin. It suspends the solids and dirt particles. These leave the
basin together with the water.
The Wilo jet cleaner consists of a Wilo submersible sewage pump
with injector, air suction pipe and jet pipe. The jet cleaner can be installed in nearly any new basin and can be retrofitted in existing basins.
Advantages of the jet cleaner
Due to the onsite down slope from the basin to the drainage channel
of 2-3%, there is an equivalent return flow during the circulation
process. During this process, organic and inorganic substances are
stirred up and conveyed to the drainage channel. In addition to the
cleaning effect, the water is also enriched with oxygen. This side-effect is significant since the water cannot become putrid when it is in
the basin for a long period.
This means:
• No odour emission due to escaping gases
• No contamination of the water treatment system by foul water,
which saves energy when cleaning the sewage water
• Elimination of a hazard of the downstream channels due to hydrogen
sulphide
• Prevention of the development of sewer slime
• No use of external water for the cleaning process. Rainwater is used.
• The cleaning process already begins when the basin is drained and
continues until the basin is drained completely.
• The dirt particles are distributed almost evenly to the out-flowing
basin water.
• The water treatment system is not subject to a flow surge.
• The basin walls are washed off by the wash of the waves.
• The rainwater is constantly enriched with oxygen. As a result, there is
no formation of hydrogen sulphide and no unpleasant odours.
• Breaking down and dissolving organic coarser solids.
• Low investment and maintenance costs, and longer service life of
equipment.
• Overall reduced operating costs due to efficient operation and fully
automatic operating sequence.
Basin design
For using the jet cleaner as a cleaning device, the following design
features should be observed when planning a rainwater basin:
Rectangular basin
The Wilo submersible sewage pump sucks the rainwater out of the
drain channel and pumps it through the injector nozzle via the jet
pipe and back into the basin.
According to the principle of the water jet pump, air is sucked simultaneously via the air suction pipe during this operation. The sucked
air is mixed with the rainwater in the jet pipe. The exiting air/water
drive jet is under high pressure and reaches deep into the basin. This
• The ideal relationship between width and length is 1:2
• The bottom of the basin should be horizontal without any transverse
inclination, but designed with a longitudinal inclination of 2-3% to
the drainage channel.
• The volume of the drainage channel is to be adapted to the basin size
and should include a usable volume of at least 3% of the basin area;
the drainage channel is for taking up inorganic solids and as a water
reservoir for the remaining cleaning of the bottom of the basin. The
235
Consulting guide
Jet cleaners
inclination in the channel should be as steep as possible towards the
outlet flap or to the drainage sump (5%).
• The basin should be drained as quickly as possible. While this is guaranteed during the pumping process, when draining via the outlet
flaps it must be ensured that these are installed at a height that is
sufficient to prevent them from being blocked by the external water
level during draining.
• The basin inlet is to be placed on the side of the outlet channel. If
there are minor deposits in the channel from the last cleaning operation, they are rinsed off during the aeration process.
• The jet cleaner is installed on the bottom of the basin directly next to
the drainage channel.
Round basin
• In the case of the round basin, the bottom must be horizontal without any transverse inclination and with an inclination of 2-3% in relation to the basin wall (like a disc) on one side.
• The round basin should also have a rinsing channel.
• The other design features of the rectangular basin are to be applied.
Technical data with design criteria
When selecting the jet cleaner, observe that the energy density
should be 30-40 W/m3 (in relation to 30% of the basin's volume).
The motors are also available in Ex version. Fastening mechanism and
jet pipe are made of hot-dip galvanised steel or stainless steel.
Control and switching systems
The cleaning operation is always automatic. Depending on requirements, the jet cleaner works intermittently or in permanent operation
initially. If a defined remaining water level has been reached in the
basin, the cleaning process runs in permanent operation until the basin is completely drained.
In the switching system, all switching, control and display devices are
installed which are required for the function and monitoring of the
cleaning equipment. Further basin monitoring and recording equipment can be additionally installed. The electro-pneumatic level control, electric capacitive control or the echo-sounder control are recommended as jet cleaner controls.
Technical data
Wilo-EMU...
236
Pump
Motor
Circulation output
Rectangular basin
Round basin
(m3)
max. (m)
max. (m)
SR100 D55
FA 10.51E-179
FK 17.1-4/8K Ex
~100
4x8
6
SR100 D65
FA 10.51E-195
FK 17.1-4/12K Ex
~110
5x10
8
SR100 D65
FA 10.82E-215
FK 17.1-4/16K Ex
~145
6x12
10
SR100 D65
FA 10.82E-230
HC 20.1-4/17K Ex
~165
8x16
13
SR100 D70
FA 10.82E-245
HC 20.1-4/17K Ex
~185
9x18
14
SR100 D70
FA 15.52E-260
HC 20.1-4/22K Ex
~200
10x20
15
Consulting guide
Grit collector pumps
A grit chamber is a sedimentation tank for removing course, settleable contaminants from the sewage, such as sand, stones or bits of
broken glass. These substances would easily lead to operational malfunctions in the water treatment system (wear, clogging).
Clearing out the grit chamber therefore poses extreme demands in
terms of the wear resistance of the pump. Furthermore, solidified
sand deposits are to be loosened up and the unit must be frost- and
weather-proof.
Therefore, sewage pumps are used increasingly in sand-catcher systems. For this area of application, Wilo offers its proven submersible
sewage pumps of the type: Wilo-EMU FA…WR. The submersible sewage pumps are submersible and can be directly submerged in the fluid. Thus, suction problems can be avoided and a machine housing is
not necessary.
For this application, the Wilo submersible sewage pump is equipped
with a vortex impeller and a mechanical stirring device. The stirring
device is screwed directly onto the impeller. It consists of a smooth
pipe cylinder and a mixer head, which is ground s-shaped on the front
surface.
The sand is thus only stirred up in the area of the pump inlet. Solid
deposits are loosened up and can be pumped. Due to the narrowly
limited flow zone, the settling of sand is not disturbed. The smooth
pipe cylinder can usually flush long fibrous substances away on its
own. Since the mixer head is subject to a high amount of wear, it is
made of the chilled cast iron material, Abrasite.
The combination of suitable wear-proof materials and coatings ensures long-term and trouble-free operation.
237
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WILO SE
Nortkirchenstraße 100
D-44263 Dortmund
Germany
T +49 231 4102-0
F +49 231 4102-7363
[email protected]
www.wilo.com
Pioneering for You
More contact details at www.wilo.com

Drainage and Sewage – Wastewater Treatment

Transcription

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