pro-shore - Forming America
Transcription
pro-shore - Forming America
PRO-SHORE Shoring Systems PRO-SHORE Features and Benefits The new Pro-Shore Shoring System consists of special drophead post shores, aluminum ledgers (mains), and laminated wood joists (secondaries) or panels. This system was designed in conjunction with shoring contractors to significantly improve labor productivity, reduce material costs, and provide versatility not found in other shoring systems. The advantages of PRO-SHORE include: • Only 3 main components: drophead post shores, aluminum ledgers, and joists/panels. • Dropheads permit easy stripping of horizontal members so they can be cycled to the next pour. Shores are reset in place as reshores, while 75% of the total system moves to the next pour. • Compact: 5,000 to 6,000 square feet of material can be loaded on one 40-foot flatbed trailer, reducing freight costs. • Imperial dimensions — no metric parts. • 8'-0" x 6'-0" post grid (48 sq. ft.) requires 25% fewer posts than typical metric post grid systems. A Pro-Shore 6' x 8' grid will support a 12-inch-thick slab. This saves erection time, labor, and opens up workspace below the slab. • All posts have attached Jet-Loks so standard steel cross braces can be used to produce a fully braced tower for safety during erection of Pro-Shore. No tripods or wood bracing are required. • Slabs up to 18" thick and above can be supported with standard equipment. • Easy to handle and quick to set up. During erection, ledgers are suspended by one end from the drophead, and then the other end is rotated up into position. Thus, a single worker could fully erect the posts, ledgers, and joists alone. However, the addition of a second person staging and feeding parts speeds the process and is the most productive use of labor. • System is simple, and parts and erection drawings are fully color-coded making it easy for workers to understand how the pieces go together. All storage racks have 8" casters for easy staging. 2 5000-6000 sq. ft. of material fits on one 40-ft. trailer. Versatile: The system can handle cantilevers, drop beams, column capitals, and other common forming requirements, including forming of ramps. Pro-Shore is capable of forming ramps at grades of up to 12% (17% with additional bracing). Pro-Shore has been developed and refined with the assistance of U.S. contractors, on U.S. jobs. The system has all the benefits of a European design coupled with features and components fine-tuned by domestic builders. The ProShore system is based on Imperial dimensions. A 6' x 8' grid equals 48 square feet per post. There are no metric components. Ramps are not a problem with Pro-Shore. Pro-Shore can be used with either Pro-Shore joists and loose plywood, or the Pro-Deck panelized deck system. The shores’ dropheads enable the contractor to lower the ledgers, joists, and plywood (or the deck panels) as soon as the concrete reaches required strength, and quickly cycle these components to the next pour. The shores are then reset in place, eliminating the need for an additional set of reshores. This capability reduces inventory, and less inventory means lower costs and reduced handling labor. Plenty of open space between shores makes for easy stripping and room for other trades to begin work. 3 PRO-SHORE Overview Ledger Color Codes PRO-SHORE POSTS Posts available in heights ranging from 6'6" to 21'1", with load capacities from 14,290 lbs to 3,600 lbs. 6' Ledger - Red 8' Ledger - Green 10' Ledger - None Joist Color Codes 4' Joist - Black 5' Joist - Blue 6' Joist - Red 4 PRO-SHORE In Action 1 2 Ledgers are hung from the drophead on one end, then attached to the second post and raised into position by a single worker. Staged components distributed from rolling carts in advance of erection. 3 4 System is laser-graded using screw collars on the posts for fine adjustments, intermediate joists are added, and plywood panels are tacked in place with four 8-penny nails each. Joists are hung by one end from a ledger and then rotated into position at the opposite end by a single worker. 5 6 Dropheads shown released. Joists, ledgers, and plywood are freed so that 75% of the system can cycle to the next pour. Posts reset in place serving as reshores after joists, ledgers, and plywood are stripped. 5 PRO-SHORE PANELS Pro-Shore Panels span the 6-foot bays between ledgers. The aluminum panels are surfaced with high grade birch plywood covered with a 400 gram phenolic resin for a smooth concrete surface and easy form release. Each 6' x 8' bay requires two 3' x 6' panels and one 2' x 6' panel. Panels are lightweight, with the 3' x 6' panel weighing only 48 lbs. The panels are made to close tolerances to assure a tight fit at all joints, eliminating the need for 6 plastic sealing strips, which could be easily damaged, and invariably leave offsets in the concrete that require patching. The top plate on the post is flush with the deck surface, and the corners of the four panels that meet at each post butt tightly to the top plate of the shore. When the dropheads are released, the top plate remains in contact with the underside of the concrete, leaving the shore in place undisturbed to function as a back shore until the concrete reaches sufficient strength. PRO-SHORE Component Storage System One of the biggest challenges on any jobsite is keeping the site organized, orderly, and uncluttered. PRO-SHORE components are shipped in custom racks to do just that. Eight-inch casters allow the parts to be moved freely around the site as needed for staging. Components are color coded to correspond to the erection drawings. Each color coded part has a fixed quantity and stacking pattern for loading into the rack/ cart. Full details are contained in a simple set of instructions provided in a separate return manual. This makes both erection and return staging highly error resistant. Casters are added to racks to create easy-rolling carts as racks are unloaded from the flatbed. 7 Harsco Infrastructure 22-08 Route 208 Fair Lawn, NJ 07410 Phone: 1-800-969-5600 Fax: 201-414-9306 Email: [email protected] www.harsco-i.com Photos and diagrams are illustrative only. All products and equipment shall be used or offered for sale only where permitted by law or governmental regulations, codes or ordinances and shall be used in strict conformity therewith and for the purposes and in the manner as may be prescribed therein and in conformity with safe practice. Specifications of products and equipment shown herein are subject to change without notice. Serious injury may result if you fail to use safe practice in the erecting, dismantling or use of mast climbing work platforms, scaffolding, shoring and/or forming equipment. Erectors, dismantlers and users must be familiar with and follow current laws and regulations, safe practice and the Safety Rules and Instructions. Individuals using this equipment must be instructed in these requirements. Safety Rules and Instructions pertaining to the products shown herein are provided upon sale or rental of equipment. Additional copies or further information shall be provided upon the customer’s request. It is important to note that current OSHA regulations require the use of guardrail systems and/or fallprotection devices at all working levels, open sides, and at all other openings on platforms and work areas above certain heights, as specified by OSHA. In all cases, where a worker is exposed to a fall hazard in the use of this equipment, guardrail systems, where appropriate, or other personal fall-protection devices, must be utilized. Means of access must be made available by the customer to all locations where people are expected to work. Materials for the provision of such means of access may be job-built by the customer or, at the customer’s option, be obtained through Harsco Infrastructure or other suppliers. Harsco Infrastructure will, at the customer’s request, consult on an alternative means of access. © 2012 Harsco Infrastructure. All rights reserved. WARNING