108-19924

Product
Specification
03 DEC 2003
Rev A
EC: EGA0-0959-03
0LFUR4XDGORN6\VWHP&RQQHFWRUV
Micro Quadlok System Steckverbinder
DESIGN OBJECTIVES
The product described in this "design objective" document has not yet been tested or fully tested to the
performance requirements, standards or other criteria specified therein. tyco Electronics AMP GmbH explicitly
points out that no liability will be accepted, for whatever reason, neither express nor implied, for conformity of
products with the following specified performance characteristics, standards or other criteria. As far as legally
permitted, tyco Electronics AMP GmbH accepts no conditional warranty, no liability, for whatever reason, and is
to be exempted from third party claims for eventual samples or preliminary deliveries requested by the customer
until final release of this document.
=,(/6(7=81*)h5/(,6781*6'$7(1
'DV LQ GLHVHU =LHOVHW]XQJ IU /HLVWXQJVGDWHQ EHVFKULHEHQH 3URGXNW LVW QRFK QLFKW QLFKW YROOVWlQGLJ DXI GLH
hEHUHLQVWLPPXQJPLWGHQKLHULQEH]HLFKQHWHQ/HLVWXQJVGDWHQ1RUPHQRGHUVRQVWLJHQEHVFKULHEHQHQ0HUNPDOHQ
HWFJHSUIW
W\FR (OHFWURQLFV $03 *PE+ ZHLVW DXVGUFNOLFK GDUDXI KLQ GD‰ VLH JOHLFKJOWLJ DXV ZHOFKHP 5HFKWVJUXQG
NHLQH +DIWXQJ ZHGHU DXVGUFNOLFK QRFK VWLOOVFKZHLJHQG IU GLH hEHUHLQVWLPPXQJ GHV 3URGXNWHV PLW GHQ
QDFKIROJHQG EH]HLFKQHWHQ /HLVWXQJVGDWHQ 1RUPHQ RGHU VRQVWLJHQ EHVFKUHLEHQGHQ 0HUNPDOHQ HWF EHUQLPPW
)UHYHQWXHOOH0XVWHUOLHIHUXQJHQRGHUYRP.XQGHQJHZQVFKWHQ9RUDEOLHIHUXQJHQEHUQLPPWW\FR(OHFWURQLFV
$03*PE+ELV]XU(UWHLOXQJ GHU HQGJOWLJHQ )UHLJDEH VRZHLW JHVHW]OLFK ]XOlVVLJ NHLQHUOHL JHDUWHWH +DIWXQJ
XQGZLUGYRQ$QVSUFKHQ'ULWWHUIUHLJHVWHOOW
We declare our consent herewith / :LUHUNOlUHQXQVKLHUPLWHLQYHUVWDQGHQ
_______________________________
(Customer’s signature/8QWHUVFKULIWGHV.XQGHQ)
Tyco Electronics Corporation,
Harrisburg, PA 17105
*
Trademark
| Indicates change
This specification is a controlled document.
 Copyright 2000 by Tyco Electronics Corporation.
All rights reserved
1 of 10
ECOC EGA0
LOC: AI
108-18924
6&23(
$1:(1'81*6%(5(,&+
1.1 Content
,QKDOW
1.2 Qualification
4XDOLILNDWLRQ
$33/,&$%/('2&80(176
$1:(1'%$5(817(5/$*(1
2.1 tyco Documents
tyco 8QWHUODJHQ
2.2 Other Documents
$OOJHPHLQH8QWHUODJHQ
5(48,5(0(176
$1)25'(581*(1
3.1 Design and Construction
(QWZXUIXQG.RQVWUXNWLRQ
3.2 Materials
:HUNVWRIIH
3.3 Ratings
7HFKQLVFKH'DWHQ
3.4 Performance and Test Description
/HLVWXQJVPHUNPDOHXQG7HVWEHVFKUHLEXQJ
3.5 Test Requirements and Procedures Summary
$QIRUGHUXQJHQXQG3UIXQJHQ
48$/,7<$6685$1&(3529,6,216
48$/,7b766,&+(581*60$661$+0(1
4.1 Qualification Testing
4XDOLILNDWLRQVSUIXQJ
4.2 Requalification Testing
5HTXDOLILNDWLRQVSUIXQJ
4.3 Acceptance
$EQDKPH
4.4 Quality Conformance Inspection
3UIXQJGHU4XDOLWlWVNRQIRUPLWlW
Rev A
2 von 10
108-18924
6&23(
$1:(1'81*6%(5(,&+
1.1
Content
This specification covers the performance, tests and quality requirements for the Micro Quadlok System
Female and Male unsealed Connectors. These products are only permissible for car interior.
There are different designs with different numbers of positions available.
Order numbers and positions see drawings.
,QKDOW
'LHVH 6SH]LILNDWLRQ EHVFKUHLEW GLH (LJHQVFKDIWHQ 7HVWV XQG 4XDOLWlWVDQIRUGHUXQJHQ IU 0LFUR 4XDGORN
6\VWHP %XFKVHQ XQG 6WLIWVWHFNHU XQJHGLFKWHW 'LHVH 3URGXNWH GUIHQ QXU LP )DKU]HXJLQQHQUDXP
HLQJHVHW]WZHUGHQ
(VVLQGYHUVFKLHGHQH$XVIKUXQJVYDULDQWHQPLWXQWHUVFKLHGOLFKHQ3RO]DKOHQYHUIJEDU
%HVWHOO1UXQG3RO]DKOHQVLHKH=HLFKQXQJ
1.2
Qualification
When tests are performed the following specified specifications and standards shall be used. All inspections
shall be performed using the applicable inspection plan and product drawing.
4XDOLILNDWLRQ
%HL GHU 3UIXQJ GHU JHQDQQWHQ 3URGXNWH VLQG GLH QDFKIROJHQG JHQDQQWHQ 5LFKWOLQLHQ XQG 1RUPHQ ]X
YHUZHQGHQ $OOH 3UIXQJHQ PVVHQ QDFK GHQ ]XJHK|ULJHQ 3UISOlQHQ XQG 3URGXNW]HLFKQXQJHQ
GXUFKJHIKUWZHUGHQ
$33/,&$%/('2&80(176
$1:(1'%$5(817(5/$*(1
The following documents form a part of this specification to the extent specified herein. In the events of
conflict between the requirements of this specification and the product drawing or of conflict between the
requirements of this specification and the referenced documents, this specification shall take precedence.
'LH QDFKIROJHQG JHQDQQWHQ 8QWHUODJHQ VRIHUQ GDUDXI YHUZLHVHQ ZLUG VLQG 7HLO GLHVHU 6SH]LILNDWLRQ ,P
)DOOHGHV:LGHUVSUXFKHV]ZLVFKHQGLHVHU6SH]LILNDWLRQXQGGHU3URGXNW]HLFKQXQJRGHUGHV:LGHUVSUXFKHV
]ZLVFKHQGLHVHU6SH]LILNDWLRQXQGGHQDXIJHIKUWHQ8QWHUODJHQKDWGLHVH6SH]LILNDWLRQ9RUUDQJ
Rev A
3 von 10
108-18924
2.1
tyco Document
W\FR8QWHUODJHQ
A.
109-1:
General Requirements for Test Specification
JHQHUHOOH7HVWDQIRUGHUXQJHQ
B.
Customer Drawings and Name
C.
Product Specifications
.XQGHQ]HLFKQXQJXQG%HQHQQXQJ
3URGXNWVSH]LILNDWLRQHQ
108-18030
D.
2.2
Product Specification for the Micro Quadlok System
3URGXNW6SH]LILNDWLRQIUGDV0LFUR4XDGORN6\VWHP
Application Specification
9HUDUEHLWXQJVSH]LILNDWLRQ
114-18021
Application Specification for the Micro Quadlok System
114-18063
Micro Quadlok System Contact Pin
9HUDUEHLWXQJVVSH]LILNDWLRQIUGDV0LFUR4XDGORN6\VWHP
0LFUR4XDGORN6\VWHP.RQWDNWVWLIW
Other Documents
$OOJHPHLQH8QWHUODJHQ
A.
DIN IEC 512
Electromechanical components for electronic equipment, basic testing
procedures and measuring methods
(OHNWULVFK±PHFKDQLVFKH%DXHOHPHQWHIUHOHNWURQLVFKH(LQULFKWXQJHQ0H‰
XQG3UIYHUIDKUHQ
Edition June 1995 / $XVJDEH-XQL
B.
Rev A
DIN IEC 68
Electrical engineering, basic environmental testing procedures
(OHNWURWHFKQLNJUXQGOHJHQGH8PZHOWSUIXQJHQ
Edition August 1991 / $XVJDEH$XJXVW
4 von 10
108-18924
5(48,5(0(176
3.1
Design and Construction
$1)25'(581*(1
Product shall be of the design, construction and physical dimensions specified on the applicable production
drawing.
(QWZXUIXQG.RQVWUXNWLRQ
3.2
Materials
'DV 3URGXNW PX‰ LQ VHLQHU $XVIKUXQJ XQG VHLQHQ SK\VLNDOLVFKHQ $EPHVVXQJHQ GHU 3URGXNWLRQV]HLFKQXQJ
HQWVSUHFKHQ
Descriptions for material see in production drawings.
0DWHULDO
3.3
Ratings
$QJDEHQKLHU]XVLQGGHQ=HLFKQXQJVXQWHUODJHQ]XHQWQHKPHQ
The electrical and mechanical ratings of the Micro Quadlok System are available in specification 108-18030.
/HLVWXQJVPHUNPDOH
3.4
Performance and Test Description
'LH HOHNWULVFKHQ XQG PHFKDQLVFKHQ .HQQZHUWH GHV 0LFUR 4XDGORN 6\VWHPV VLQG LQ GHU 6SH]LILNDWLRQ GDUJHVWHOOW
The product is designed to meet the electrical, mecanical and environmental performance reqiurements
specified in Para. 3.5. All tests are performed at ambient enviromental conditions per IEC 512 unless otherwise
specified.
0HUNPDOHXQG7HVWEHVFKUHLEXQJ
'DV 3URGXNW HUIOOW GLH LQ $EVFKQLWW DXIJHIKUWHQ HOHNWULVFKHQ PHFKDQLVFKHQ XQG NOLPDWLVFKHQ $QIRU
GHUXQJHQ6RZHLWQLFKWDQGHUVVSH]LIL]LHUWVLQGDOOH3UIXQJHQXQWHUGHQLQGHU,(&JHQDQQWHQ8PZHOWEH
GLQJXQJHQGXUFKJHIKUW
Rev A
5 von 10
108-18924
3.5
$QIRUGHUXQJHQXQG3UIXQJHQ
3.5.1
(LJHQVFKDIWVSUIXQJHQ
Test Requirements and Procedures Summary
Characteristic Tests
7HVW'HVFULSWLRQ
%HVFKUHLEXQJ
5HTXLUHPHQW
(LJHQVFKDIWHQ
3URFHGXUH
3UIXQJ
Visual- and dimensional examination Meets requirements of product drawing
Acc IEC 512-2 , Test 1a and 1b
6LFKWXQG0D‰SUIXQJ
1DFK,(&3UIXQJHQDXQGE
3.5.2
(UIOOXQJGHU$QIRUGHUXQJHQODXW
3URGXNW]HLFKQXQJ
Electrical Inspections
(OHNWULVFKH3UIXQJHQ
7HVW'HVFULSWLRQ
%HVFKUHLEXQJ
Current capability
6WURPEHODVWEDUNHLW
Voltage proof
5HTXLUHPHQW
(LJHQVFKDIWHQ
See specification 108-18030
Value is to be tested in dependence of
the respective application. Examples
are shown in the specification. Special
applications must be specified by the
customer.
6LHKH6SH]LILNDWLRQ
:HUWLVWYRPMHZHLOLJHQ$QZHQ
GXQJVIDOODEKlQJLJ]XWHVWHQ%HL
VSLHOHVLQGLQGHU6SH]LILNDWLRQ
DXIJH]HLJW6SH]LHOOH$SSOLNDWLRQHQ
PX‰GHU$QZHQGHULP(LQ]HOIDOO
SUIHQE]ZSUIHQODVVHQ
≥ 500 V AC
6SDQQXQJVIHVWLJNHLW
Insulation resistance
500 V DC
≥ 50 MΩ
,VRODWLRQVZLGHUVWDQG
3URFHGXUH
3UIYHUIDKUHQ
according to / QDFKIEC 512-3
test / 3UIXQJ5b
T: 40 – 80°C t=6h
number of cycles:
$Q]DKOGHU=\NOHQ
20 (tinned/YHU]LQQW
Acc. IEC 512-2
Test 4a
Method to be used: C
Time of testing: 60s
3UIXQJQDFK,(&
7HVWD
$QVFKOX‰DUW&
3UIGDXHUV
Acc. IEC 512-2
Test 3a
Proofing voltage: 500V DC
Method to be used: C
3UIXQJQDFK,(&
7HVWD
0H‰VSDQQQXQJ9'&
$QVFKOX‰DUW&
The electrical tests for the Micro Quadlok contacts such as contact resistance are described in specification 10818030
(OHNWULVFKH3UIXQJHQYRQ(LJHQVFKDIWHQGHUHLQ]HOQHQ0LFUR4XDGORN.RQWDNWHVLQGLQGHU6SH]LILNDWLRQ
EHVFKULHEHQ
Rev A
6 von 10
108-18924
3.5.3
Mechanical Inspections
0HFKDQLVFKH3UIXQJHQ
7HVW'HVFULSWLRQ
%HVFKUHLEXQJ
5HTXLUHPHQW
(LJHQVFKDIWHQ
≤ 150 N
≤ 150 N
≤ 150 N
≤ 150 N
3URFHGXUH
3UIXQJ
Engaging and seperating forces of
connector (full loaded)
1st connect:
10th connect
1st disconnect:
10th disconnect:
6FKOLH‰XQGgIIQXQJVNUDIWGHU
$QVFKOX‰JHKlXVHDXI*HJHQVWFN
*HKlXVHYROOEHVWFNW
EHL(UVWVWHFNXQJ≤1
EHLWHU6WHFNXQJ≤1
EHL(UVW|IIQXQJ≤1
EHLWHUgIIQXQJ≤1
1st locking:
≥ 40 N
2nd locking:
≥ 40 N
$QVFKOX‰JHKlXVHDXI*HJHQVWFN
JHVWHFNWJHWUHQQWEHZHJWPLWY PPPLQ
.RQWDNWVLFKHUXQJ≥1
.RQWDNWVLFKHUXQJ≥1
QDFK,(&3UIXQJD
D[LDODP/HLWHUJH]RJHQPLW
Y PPPLQ
Contact retention in insert
+DOWHNUDIWGHU.RQWDNWHLP*HKlXVH
Housing connected/released with
counterpart , actuating speed
v = 25mm/min
according to IEC 512-8, test 15a
testing speed: v = 25mm/min
The mechanical tests of the Micro Quadlok contacts such as vibration or physical shock are described in
specification 108-18030.
0HFKDQLVFKH 3UIXQJHQ YRQ (LJHQVFKDIWHQ GHU HLQ]HOQHQ 0LFUR 4XDGORN .RQWDNWH ZLH ]% 9LEUDWLRQ XQG
6FKRFNSUIXQJVLQGLQGHU6SH]LILNDWLRQEHVFKULHEHQ
3.5.4
Environmental Inspections
8PZHOWSUIXQJHQ
The environmental tests for the Micro Quadlok contacts are described in specification 108-18030
'LH 8PZHOWSUIXQJHQ EHWUHIIHQGHQ (LJHQVFKDIWHQ GHU HLQ]HOQHQ 0LFUR 4XDGORN .RQWDKNWH VLQG LQ GHU
6SH]LILNDWLRQEHVFKULHEHQ
Rev A
7 von 10
108-18924
3.5.5
Test Procedure
3UIDEODXI
The test sequence for electrical, mechanical and environmental tests for the Micro Quadlok contacts are shown in
specification 108-18030.
'LH7HVWDEOlXIHIUHOHNWULVFKHPHFKDQLVFKHXQG8PZHOWSUIXQJHQGHUHLQ]HOQHQ0LFUR4XDGORN.RQWDNWHVLQG
LQGHU6SH]LILNDWLRQGRNXPHQWLHUW
7HVW3UIXQJ
7HVWJURXS3UIJUXSSH
1)
$
%
&
'
7HVWVHTXHQFH3UIUHLKHQIROJH
Visual- and dimensional
examination
1,3
1,3
(
1,4
6LFKWXQG0D‰SUIXQJ
Voltage proof
3
Insulation resistance
2
6SDQQXQJVIHVWLJNHLW
,VRODWLRQVZLGHUVWDQG
Contact retention in insert
1st and 2nd locking
2
+DOWHNUDIWGHU.RQWDNWHLP
*HKlXVHX.RVL
Engaging and seperating
forces of the connector
2*
6WHFNX7UHQQNUDIWGHV
6WHFNYHUELQGHUV
*) Engaging and seperating / =LHKHQXQG6WHFNHQEHL°&
1) See Par. 4.1 / 6LHKH$EV$
2) Numbers indicate the sequence of the tests
'LH=DKOHQJHEHQGLH5HLKHQIROJHDQLQGHUGLH3UIXQJHQHUIROJHQ
Rev A
8 von 10
108-18924
48$/,7<$6685$1&(3529,6,216
48$/,7b766,&+(581*60$661$+0(1
4.1
4XDOLILNDWLRQVSUIXQJ
A
Sample selection
Qualification testing
The samples shall be prepared in accordance with product drawings. They shall be selected at random from
current production.
$
$XVZDKOGHU3UIOLQJH
'LH 3UIOLQJH PVVHQ GHQ =HLFKQXQJVXQWHUODJHQ HQWVSUHFKHQ 6LH VLQG GHU ODXIHQGHQ 3URGXNWLRQ ]XIlOOLJ ]X
HQWQHKPHQ
Test Groups shall consist of:
)UGLH3UIJUXSSHQ
Test Group / 3UIJUXSSHA : ___5____ connectors / 6WHFNYHUELQGHU
Test Group / 3UIJUXSSHB : ___5____ connectors / 6WHFNYHUELQGHU
Test Group / 3UIJUXSSHC : ___5____ connectors / 6WHFNYHUELQGHU
B
Test Sequence
Qualification inspection shall be verified by testing samples as specified in Para. 3.5.5.
%
3UIJUXSSHQ
'LH3UIXQJHQPVVHQJHPl‰GHUXQWHU$EVDXIJHIKUWHQ3UIJUXSSHQGXUFKJHIKUWZHUGHQ.
Rev A
9 von 10
108-18924
4.2
Requalification Testing
If changes significantly affecting form, fit, or function are made to the product or to the manufacturing process,
product assurance shall coordinate requalification testing, consisting of all or part of the original testing sequence
as determined by development/product, quality, and reliability engineering.
5HTXDOLILNDWLRQVSUIXQJ
)DOOVVLJQLILNDQWHGLHYHUHLQEDUWHQ(LJHQVFKDIWHQEHUKUHQGHbQGHUXQJHQGHU)RUP$XVVWDWWXQJRGHU)XQNWLRQ
GHV 3URGXNWHV RGHU GHVVHQ +HUVWHOOXQJVYHUIDKUHQV YRUJHQRPPHQ ZXUGHQ ZLUG GLH ]XVWlQGLJH
(QWZLFNOXQJVDEWHLOXQJHLQHQ5HTXDOLILNDWLRQVWHVWNRRUGLQLHUHQ
'LHVHU EHVWHKW DXV HLQHP 7HLO RGHU GHQ JHVDPWHQ XUVSUQJOLFKHQ 3UIJUXSSHQ MH QDFK )HVWOHJXQJ GXUFK GLH
(QWZLFNOXQJVXQG4XDOLWlWVVLFKHUXQJVDEWHLOXQJ
4.3
Acceptance
Acceptance is based on verification that the product meets the requirements of Para. 3.5. Failures attributed to
equipment, test setup, or operator deficiencies shall not disqualify the product. When product failure occurs,
corrective action shall be taken and samples resubmitted for qualification. Testing to confirm corrective action is
required before resubmittal.
4.
$EQDKPH
'LH $EQDKPH EDVLHUW DXI GHP 1DFKZHLV GD‰ GDV 3URGXNW GHQ $QIRUGHUXQJHQ QDFK $EVFKQLWW JHQJW
$EZHLFKXQJHQGLH0H‰JHUlWH0H‰DQRUGQXQJHQRGHU%HGLHQXQJVPlQJHO]XUFN]XIKUHQVLQGGUIHQQLFKW]XP
(QW]XJGHU4XDOLILNDWLRQIKUHQ7ULWWHLQH$EZHLFKXQJDXIPVVHQNRUULJLHUHQGH0D‰QDKPHQHUJULIIHQZHUGHQ
XQGGLH4XDOLILNDWLRQLVWHUQHXWQDFK]XZHLVHQ9RUGLHVHU5HTXDOLILNDWLRQLVWGXUFKHQWVSUHFKHQGH3UIXQJHQGHU
(UIROJGHU.RUUHNWXUPD‰QDKPH]XEHVWlWLJHQ
4.4
Quality Conformance Inspection
The applicable AMP quality inspection plan will specify the sampling acceptable quality level to be used.
Dimensional and functional requirements shall be in accordance with the applicable product drawing and this
specification.
3UIXQJXQG.RQIRUPLWlW
'LH .RQIRUPLWlWVSUIXQJ HUIROJW QDFK GHP ]XJHK|ULJHQ 4XDOLWlWVLQVSHNWLRQVSODQ GHU GLH DQQHKPEDUH
4XDOLWlWVJUHQ]ODJHQDFKGHP6WLFKSUREHQXPIDQJIHVWOHJW0D‰OLFKHXQGIXQNWLRQHOOH$QIRUGHUXQJHQPVVHQPLW
GHQ3URGXNW]HLFKQXQJHQXQGGLHVHU6SH]LILNDWLRQEHUHLQVWLPPHQ
Rev A
10 von 10