Heidi Express >> China
Transcription
Heidi Express >> China
2nd Issue July 2005 Railway Technology Magazine >> Switzerland: Heidi Express Page 4 >> China: High Speed Trains Page 14 >> Sweden: MEE-NT in Stockholm Page 26 Photo: Peter Donatsch Photo: Fa. Windhoff Photo: ALSTOM CONTENTS The cover picture shows the Bernina Express / Heidi Express in the Montabello Curve near Morteratsch. Piz Bernina and the Morteratsch Glacier can be seen in the background see page 4, En Route with Heidi Express Rail Focus Railway Technology Magazine Publisher: SMA Technologie AG Hannoversche Str. 1–5 34266 Niestetal Germany Phone +49 561 95 22 - 0 Fax +49 561 95 22 - 100 3 Editorial 4 En Route with Heidi Express 7 German Innovation Price 2003 8 Making of: MEE-NTSD for Metro Kaohsiung 12 Rolling Computer Systems 14 High Speed in China 17 From Shanghai to Beijing with the Night Train 18 Effective Use of Energy 21 Official Change to a Corporation completed 22 Enjoy Driving without Regret 25 Railway Technology News 26 The City on the Islands Responsible for contents Dirk Wimmer [email protected] Coordination Jennifer Herr [email protected] Contact [email protected] Rail Focus Railway Technology Magazine will be published biannually German edition: 1.500 International edition: 750 All brand and product names used in this magazine are trademarks or registered trademarks of their respective holders, although they may not be specifically designated as such. Reprints, including excerpts, are subject to written approval from the publisher. Printed on paper made from chlorine-free bleached cellulose. © 2005 SMA Technologie AG. All rights reserved. EDITORIAL Dear reader, Many things have changed since the first issue of SMA’s Rail Focus magazine: SMA Regelsysteme GmbH has become SMA Technologie AG (see article on page 21). This was an important step in order to recognize the outstanding business development of recent years, which will provide new possibilities on the international markets. We would like to thank you for the large number of suggestions and feedback on the first issue of Rail Focus. As a result, we have set up a “News” page (see page 25) in order to promptly inform you about innovations and new technologies. Dirk Wimmer www.SMA.de We would also like to refer you to the new, currently updated internet site www.SMA.de/bahn. Due to a changed layout the search for information on SMA’s latest developments has been simplified. In addition, we have prepared different articles and reports in order to inform you about our current areas of interest. Last but not least we hope that we can convey to you how much we enjoy our work. We wish you an informative reading. The Sales Department Railway Technology Jennifer Herr Joachim Bierschenk ra i l f o c u s | 3 APPLICATION En Route with Travelling by train to Switzerland, Heidi’s home Switzerland is an important transit country on the North-South axis of Europe. Due to the construction of the Lötschberg and Gotthard base tunnel, the heavy goods vehicle traffic will be shifted from road to rail in the future. The travelling times in passenger traffic will be drastically reduced. In addition to the large transverses, Switzerland has many routes which lead through fascinating landscapes. This makes train travel an event that is more than just getting from A to B quickly, as shown by the Heidi Express of the Rhätische Bahn (Raethian Railway – RhB). 4 | ra i l f o c u s Source: RhB Photo: Peter Donatsch by Birgit Wilde Left: The Wiesner Viaduct 2 nd I s s u e Photo: Peter Donatsch Photo: Peter Donatsch Photo: Peter Donatsch The Heidi Express on the Ospizio Bernina with the Lago Bianco and the Cambrena Glacier to the right www.SMA.de a slope of 70 per mill over a distance of 27 km. The train passes the Bernina Group with several 4,000 m peaks and arrives at its highest point the Ospizio Bernina Station at 2,235 m above sea level. The train must regularly clear its way through large masses of snow in order to avoid any interruption to the traffic during winter months. The spectacular snow clearing by means of a snow blower is a real highlight for the many tourists every season. A trip with the Heidi Express is a great alternative for those who love to travel with the Bernina Express and who would like to experience something new in Graubünden. As Routing of the Heidi Express Source: RhB Two years ago, SMA equipped the new “Panoramawagen” (observation coaches) designed for the Rhätische Bahn by the Stadler Altenrhein AG with SMA auxiliary power supplies. Since then, the coaches have successfully been used in the Bernina Express between Chur and Tirano. One of the distinguishing features of these coaches are their panorama windows which extend up to the roof of the coach allowing for an unblocked upward view and picture-taking. The ride with the Bernina Express takes approximately four hours. The slopes are overcome without any support by toothed gearwheel, which is a real challenge on the track section between St. Moritz and Tirano with Top right: Snow blowers (electrically or vapor-driven) are used to clear the Bernina route from fresh fallen snow Lower right: Often pictured – Church of Davos Frauenkirch ra i l f o c u s | 5 APPLICATION Photo: RhB Facts about the Raethian Railway Photo: RhB The interior of the “Panoramawagen” Coasting slide Preda—Bergün of May 2006, the comfortable “Panoramawagen” will be exclusively used on this route as well. The Rhätische Bahn ordered another ten coaches equipped with an SMA auxiliary power supply from the Stadler Altenrhein AG in order to expand their range. The Heidi Express starts in Landquart and passes charming alpine meadows and serpentines through the high valley of the Davos landscape up to the popular winter sports resort and then to Filisur. The most spectacular construction on the Heidi Express route is the Wiesner Viaduct Bridge with a height of 87 m that was built between 1906 and 1909. The Bernina and the Heidi Express come together in Filisur and then 6 | ra i l f o c u s have the same traffic routing up to Tirano. It’s a special adventure to see the many constructions between Bergün and Preda, also referred to as “roller coaster section”: five helical tunnels, two normal tunnels, nine viaducts, and two galleries, can all be experienced on a line section of only 12 kilometers. • 397 km route network in meter gauge • 118 tunnels and galleries • 566 bridges with a total length of 12 km • Approx. 1500 vehicles • Approx. 1500 employees • One main workshop and four additional workshops a high voltage unit, a battery charger and a three-phase output inverter that is positioned in an underfloor enclosure. Additional technical details can be provided upon request. There are many tourist attractions along the route of the Rhätische Bahn, like the coasting slide Preda— Bergün. The train carries the sleds uphill from Bergün to Preda and then it rapidly goes downhill. The sophisticated technology located below the coach guarantees the power supply for the different consumer loads in the train. The well proven MEE system used consists of 2 nd I s s u e BACKGROUND German Innovation Price 2003 “Beuth” medal awarded to Dr. Matthias Victor by Dirk Wimmer Photo: DGM The “Deutsche Maschinentechnische Gesellschaft” (DMG – German Machine-Technical Association) as a forum for “innovative railway systems” promotes and awards a prize for outstanding scientific performances every year. The President of the Beuth-Committee of DMG Dr. Rainer Schmidberger presents the “Beuth” medal to Dr. Matthias Victor On 15 October 2004 the DMG awarded the “Beuth” medal to Dr. Matthias Victor for his dissertation “Massearme Energieversorgung für r Traktionsanwendungen” (Lowmass power supply for traction applications). of Alstom and presented to the public under the name of “eTransformer” in 2003. Dr. Matthias Victor is 34 years old, married and has one daughter. Since 2004 he is team leader and responsible for the pre-development of grid-coupled solar inverters. Presentation of the “eTransformer” Dr. Matthias Victor already dealt with this topic during his placement at the Technical University in Braunschweig. Soon after finishing his doctorate he transferred to SMA in order to implement the results of the doctorate in a close-to-production test track for the first time together with a team of committed employees. This prototype with a power of 1.5 MW was developed by order www.SMA.de ra i l f o c u s | 7 APPLICATION Making of: Manufacturers of rolling stock equipment as suppliers to the actual car manufacturer are used to executing deliveries in the form of projects. This means that there is enormous pressure with regards to meeting deadlines for system realization, in addition to the technical aspects to be considered. The following example for the auxiliary converter MEE-NTSD for Metro Kaohsiung illustrates such a project. Presentation of the concept by Dirk Wimmer January 7, 2004: 264 days to the first article inspection The inspection date is already fixed when the system is ordered: September 27, 2004. We therefore have 264 days in order to redevelop an auxiliary converter including software and enclosure technology based on the existing MEE-NT platform. January 21, 2004: still 250 days to go Intensive simulations and calculations on the new auxiliary converter have been conducted during the tender phase in order to be able to deliver at short notice in case of an order. The individual components have been developed and calcu- 8 | ra i l f o c u s lated in cooperation with sub-suppliers. The results are presented and the essential decisions referring to the system realization are made on January 21. The following weeks and months are characterized by the development of various detailed plans with the objective to bring forward the real development work at a terrific rate. The total system is simultaneously precalculated and the functions are simulated at the computer. It is thus possible that the development of the electronics as well as the development of the software and the design of the enclosure can be started together with the production of the different components, which is an indispensable precondition for the processing of such a project. June 14, 2004: still 105 days to go The engineering sample is put to service. All persons involved are waiting with excitement for this moment. Many months worth of development work has already been done. Will everything be completed in due time? Are the interfaces correctly specified? Have all important points been considered? No problems in commissioning arise. For the first time, hardware and software are tested together. Everything works at first go, which is a great success for all persons involved. 2 nd I s s u e for Metro Kaohsiung “Silver Edition” during commissioning Photo: Siemens Tests at the engineering sample For short- and long-distance traffic Mounting of the enclosure is started July 21, 2004: still 68 days to go All sheet metal parts for the enclosure of the prototype have been delivered during the holidays in the middle of summer. All the parts still look like a puzzle, but within a few days the components will be mounted (without welding) to make up a complete underfloor enclosure. August 17, 2004: still 41 days to go The prototype of the complete sys- www.SMA.de tem named “Silver Edition” is put to service in the test area. Extensive tests are scheduled for the coming weeks. The tension increases: Will the system achieve the required performance data? Nothing should go wrong now, as any delay would inevitably jeopardize the completion of the first two series-produced devices. The tests are successful. The system complies with all requirements; this is astonishing nevertheless. Due to the consistent enhancing of the cooling technology, it was also possible to further reduce the weight and increase the thermal reserve. Ultimately we are short of time though. Within the last weeks, the team burns the midnight oil with almost no interruption to the work – even at the weekends. But everything goes as planned: everything is completed by September 26 at 1 p.m. – 20 hours before the beginning of the first article inspection. ra i l f o c u s | 9 APPLICATION Total system in open non-welded underfloor enclosure First article inspection September 27, 2004: First article inspection The system is presented to the customer for the first time. The series unit is scrutinized and dismantled on a trial basis. The electric tests are conducted on the second series unit. The system functions perfectly and passes the first article inspection test after two exhausting days. Thus, there is no obstacle to commencing with the production of the series. However, the development has not been completed yet. The last type tests have to be conducted and the documentation must be completed as well. 10 | ra i l f o c u s The auxiliary converters were put into operation at the beginning of April 2005. A number of tests have been conducted here as well before Technical Data the vehicle will be tested in terms of driving dynamics, shipped to Taiwan, and deployed in passenger traffic at the beginning of 2007. (Kaohsiung) Input voltage 750 V DC AC output 1 3 x 220 / 380 V, 60 Hz, 135 kVA AC output 2 1 x110 V, 60 Hz, 2 kVA DC output 110 V DC, up to 137.5 V, 125 A Dimensions of underfloor enclosure 1,500 x 1,700 x 560 (mm) Weight approx. 850 kg 2 nd I s s u e Innovative Converter Platform for Long- and Short-Distance Traffic For short- and long-distance traffic MEE-NT SD for CORADIA LIREX TM Stockholm SMA Technologie AG Hannoversche Straße 1–5 34266 Niestetal Germany Phone +49 561 9522-0 Fax +49 561 9522-100 E-mail: [email protected] www.SMA.de Photo: Siemens Transportation Systems APPLICATION Metro Bangkok The Communication & Control Division at SMA Technologie AG has been developing and manufacturing embedded computers for more than 20 years. It should come as no surprise that these computers can also be found in SMA’s railway technology products. Applications for diagnosis and visualization of our energy supply systems are only a small part of what we have to offer. SMA has gained profound knowhow about the manifold requirements concerning vibration and shock resistance, extended temperature ranges, resistance against dust and humidity as well as the specifications of special bus systems like CAN, LON, MVB, and WBT. That’s why major coach manufacturers rely 12 | ra i l f o c u s Transrapid Shanghai Rail grinding and finishing vehicle, Great Britain on embedded computer solutions from SMA. This knowledge is complemented by extensive technical equipment. Besides a staff of 1,000 qualified employees, including 200 engineers and technicians, SMA Technologie AG has everything necessary for the state-of-the-art development of industrial computer technology. To start, product development includes environmental tests and other tests customary in our industry. A shielded EMC chamber, which allows for the measurement of interfering radiation is also part of our laboratory. Finally, the quality of our products is put to the test by a thermal image camera for monitoring operation in various installations, and by a shaker for accurately determining shock resistance. At the end of the development phase, our on-site manufacturing facility allows us to rapidly proceed to the next step – that is, production. Having everything under one roof also enables us to immediately respond to new and newly arising customer requirements. We can therefore guarantee high quality 2 nd I s s u e Rolling Computer Systems and lasting functional efficiency of our products, which exceed the average life cycle from units delivered by competitors. Photo: Transrapid International GmbH & Co. KG Photo: Fa. Windhoff These are the times when operations are increasingly handled electronically and no longer manually. The result is that ever more digital information is generated, distributed and processed. This trend has long since found its way into rolling stock as well: Embedded computers are integrated, for example, in air-conditioning systems or energy supply systems. As a network, they monitor smooth operation and report the data to the superior unit. Think of your last train ride: Isn’t it true that passengers want to be entertained and informed, that they surf the web with their notebooks or receive and send appointments and jobs via mobile phone – in short, modern vehicles need to be rolling computer systems themselves. by Wolfgang K. Weber Universal control computer for railway applications with DSP processor and more than 72 digital, analog and pulse width modulated inputs/outputs. The synergies of the business units Innovative Energy Systems and Communication & Control in combination with our long-term experience in the realization of challenging customer requirements in the area of mobile data systems technology, render SMA an ideal partner, regardless of whether the demands call for standard solutions or individually designed, custom-made products or systems. www.SMA.de ra i l f o c u s | 13 BACKGROUND High Speed in China Trains take on a particular importance in China, as they stand for technical progress and economic development. This particularly applies to high-speed trains. A number of high-speed trains constructed in China are evidence of the enterprise and skills of Chinese engineers. Beijing Hohhot Dunhuang Hwangho Tianjin Yumen Yinchuan China Shijiazhuang Taiyuan Xining Jinan South Ko Yellow Sea Lanzhou by Dirk Wimmer Sleeper train “160 km/h” (Lanzhou—Dunhuang) These were projects either managed by the Chinese Ministry of Railways (MoR) or realized by private investors. The trains are classified by their maximum speed, the locomotives and coaches developed cannot be used in conventional Chinese trains. SMA has been successfully involved with projects in China since 2000. Despite their different construction types and manufacturers, the highspeed trains described below have one thing in common: the auxiliary converters are developed by SMA. The project “160 km/h” includes a sleeper train with a diesel locomotive that was mainly constructed at SiFang in Qingdao. The train is used 14 | ra i l f o c u s as night train between Lanzhou and Dunhuang, whereas two respective trains travel in opposite directions. The train runs every night almost 1,000 km along the Chinese Wall, from the industrial city of Lanzhou in the narrow valley of the Yellow River to Dunhuang, the eastern end of the Silk Route on the edge of the Gobi desert. In contrast to that the eight trains from the project “200 km/h” have been developed for use between the cities of Guangzhou and Shenzhen in the economically booming Pearl River Delta. The electric trains, also referred to as “Blue Arrow”, are composed of a locomotive, seven trailers and a driving coach. Due to express trains com- 2 nd I s s u e nming Shenyang Ta Guangzhou Hohhot Shenzhen Nanning Vietnam Hong Kong Hwangho Traction unit of the “Blue Arrow” (Guangzhou—Shenzhen) muting every 30 minutes the running time between the metropolises has been reduced to approx. Am ur Lake Baikal Harbin Lake Balchasch Mongolia Changchun Ürümqi Shenyang Dunhuang Hwangho Tianjin Yumen Pak. Shijiazhuang Yinchuan us Ind China Taiyuan Xining Jinan South Korea Yellow Sea Lanzhou Zhengzhou Xi'an Nanjing Hefei Hangzhou East China Sea g an eki gts Jan Shanghai Wuhan Chengdu Lhasa Nepal North Korea Beijing Hohhot Nanchang Changsha Bhutan Fuzhou Ganges Guiyang India Bangladesh Kunming Taiwan Guangzhou Shenzhen Gulf of Bengal Myanmar (Burma) Vietnam Laos Nanning Gulf of Tonking Hong Kong 0 km www.SMA.de Philippines Haikou 200 400 600 800 1000 Tianjin Prototype “210 km/h” (Beijing—Shenyang) one hour. The vehicles have been privately financed and rented to the railway company. Angara Russia Beijing The same applies to the project “210 km/h”. The technically most spectacular Chinese high-speed trains consist of nine coaches. The two end vehicles are designed as driving coaches. Three coaches share the auxiliary power supply and traction equipment. Compared to all other Chinese high-speed trains no locomotive is used. The traction equipment is in fact distributed. This solution is similar to the ICE3. Similarities can also be found in the passenger compartment. This train has been privately financed and designed in Changchun at CRC, just like the “Blue Arrow” train. The two units are designed to be used between the cities of Beijing and Shenyang. However, an ultimate decision in terms of the routing has not yet been taken. At present the fastest Chinese highspeed train is “270 km/h”. This train, which is equipped with two locomotives and eight trailers, is designed for use on the new line from Beijing to the Northeast via Shenyang to Harbin. The eight trailers ra i l f o c u s | 15 BACKGROUND Harbin Lake Balchasch Mongolia Changchun Ürümqi Shenyang Hohhot Dunhuang Hwangho Y Tianjin Prototype “270 km/h” (Beijing—Shenyang—Harbin) have partially been constructed at SiFang in Qingdao and at CRC in Changchun. The locomotives are from Zhuzhou. North Korea Beijing Interior of “210 km/h” The further development of the Chinese high-speed traffic currently focuses on the use of Western technology. SiFang as well as CRC together with international system ven- dors will therefore design motorized trains with a speed of 200 km/h. For the first time, quantities are being realized that will allow for widespread expansion of high-speed train traffic. Service at the auxiliary power supplies of the “Blue Arrow” Auxiliary power supplies of “210 km/h” 16 | ra i l f o c u s 2 nd I s s u e From Shanghai to Beijing with the Night Train TRAVEL Due to large distances and low costs many travellers choose the airplane for travelling between the large cities of China, a country that is about 27 times larger than Germany. This is unfortunate as the vastness of China can only be experienced by travelling by train so many passengers miss the experience of an admittedly long, but extremely interesting train journey. by Dirk Wimmer One possibility is to go from Shanghai to Beijing by night train. The comfortable train needs 14 hours for a distance of approx. 1,000 km. As there is no time for fuelling the diesel locomotives, they are simply changed. The train leaves the station of Shanghai at around 6 p.m. While the passengers can sit in the dining room the train goes along the Jangtse River upstream. The moment when the train crosses the river in Nanjing should not be missed. The dimensions of the river, 300 km far from the river mouth, are really impressive. Then it’s about time to adjourn to the cabin where the slippers are ready for you. And of course there is one TV for every bed. You will ar- www.SMA.de rive at the station of Beijing the next morning and will be well rested. Soon after having left the train platform you will return to the Chinese bustle. Trains go in both directions every day. However, you should have a seat reserved some days before as the seats are limited. Beijing Hohhot Hwangho Tianjin Shijiazhuang Yinchuan Taiyuan Xining Jinan Lanzhou Xi'an Zhengzhou Nanjing Hefei Wuhan Chengdu ng kia South Korea Yellow Sea Shanghai Hangzhou East China S ra i l f o c u s | 17 BACKGROUND Effective Use of Energy Higher energy efficiency in rolling stock due to MEE-NT The development of the MEE-NT was an essential step towards a higher energy efficiency of rolling stock. Due to the reduction in weight of the power supply system that is in most cases very high, it is possible to greatly reduce the energy consumption of the vehicles. by Dirk Wimmer The major advantage of rail-bound traffic is basically the high energy efficiency due to the low rolling resistance of the wheel/rail system. However, the costs for the power supply of 4 – 8 % of the entire rail system’s costs1 are one of the highest cost factors for the operation of rolling stock. In Europe, the average energy costs of a tram are approx. € 25,000.00 and of a metro train approx. € 150,000.00 annually.2 It is in the interest of every operator of rolling stock to keep the energy costs to a minimum. Several model tests have been conducted on a national and international level to test the different technological approaches in order to increase the energy efficiency of rolling stock. 18 | ra i l f o c u s The second UIC conference on this subject took place in Paris on 4 – 5 February, 2004. The purpose of this conference, where the first promising results of these projects and the current state of the art were reported, was to consult with and to support railway system operators in terms of the economic use of their vehicles. Examples are the UIC projects PROSPER (Procedures for Rolling Stock with Environmental Requirements)3 and EVENT (Evaluation of Energy Efficiency Technologies for Rolling Stock and Train Operation of Railways)4. Figure 1 illustrates the losses during the operation of rolling stock. After the energy consumption has been analyzed, different strategies have been developed in order to reduce energy consumption. The reduction of the vehicle’s mass is of major importance in addition to the use of sophisticated traction equipment with high efficiency, the reduction of the vehicle’s rolling and air resistance, or the optimized consumption in the case of conveniences (e. g. air conditioning). The mass reduction is considered as an important step to improve energy efficiency in rolling stock within the scope of the PROSPER and EVENT projects as well. Approx. 40 % of the used energy of rolling stock is retained in the vehicle in the form of kinetic energy. When braking, this kinetic energy is withdrawn and can possibly be fed back. However, this is not possible 2 nd I s s u e ing rolling stock that accounts for the largest part of the energy costs. 100 % Energy purchase Energy absorption of the train Losses in sub-station and overhead cable Energy absorption for traction of train Energy absorption for convenience (e. g. air conditioning) Mechanical energy of the wheels Losses in traction equipment Kinetic energy of the train Losses due to friction and air resistance Approx. 40 % of the energy used Figure 1: Example of energy absorption and losses of rolling stock Energy for accelerating a mass (100 %) Energy for accelerating a mass within a vehicle Losses in sub-station and overhead cable Kinetic energy of a mass within a vehicle At best approx. 60 % ... 70 % of the energy used can be recovered Losses in traction equipment when accelerating Losses in traction equipment when braking Figure 2: Example of energy absorption and feedback of rolling stock referring to their mass in the case of diesel vehicles due to their traction technology, and older electrically driven vehicles with traction equipment that is not designed for regenerative braking. This also only partially applies in the case of new electric vehicles. Even the DC grids commonly used in commuter railway systems can not normally absorb the energy. A large part of the kinetic energy is thus wasted by the braking resistor. Considering the energy absorption of rolling stock referring to its mass, at best 60 – 70 % of the energy www.SMA.de used may be recovered. The actual value is normally well below this reference value, particularly in the case of commuter trains. However, commuter trains in particular have a large number of cycles with short distances between stops that have to be covered at high speeds resulting in a constant change between acceleration and deceleration. At the same time, a conversion of electric into kinetic energy and vice versa results which always involves losses. Finally it is the high energy used for accelerat- The lower the mass of a vehicle; the lower its kinetic energy at the same speed. This also implies that a lower kinetic energy requires less energy for accelerating and decelerating the vehicle. Costs can thus be drastically reduced. An approximate reference value is about 8.5 % of energy saved in the case where the weight of the vehicle is reduced by 10 %1. Reducing the weight of the vehicle is therefore one of the most important objectives when designing rolling stock. This does not only apply to vehicles, but also to their different components, notably to the power supply. The power supply requirements are normally extremely high because the weight of the power supply unit has to be reduced despite of additional comfort (e. g. air conditioning) and increasing power requirements. Every power supply system consists of a number of components and subsystems that can be reduced in their weight. This includes the following: • Transformers for electric separation • Chokes for the assembly of filters • Enclosures • Cooling technology All these points have been scrutinized and considered by using the components and modules listed below when developing the MEE-NT power supply platform: • Medium frequency transformers for electric separation • Highly dynamic input current ra i l f o c u s | 19 BACKGROUND control for the reduction of the size of input chokes • High pulse frequencies for all inverters for the reduction of the size of all inductive components, specifically sine filter chokes • Lightweight construction of nonwelded underfloor and/or roof enclosures • Forced ventilation with specially optimized heat sinks For example, a conventional power supply system with 50 Hz transformers for a metro application at a nominal power of 160 kVA has a weight of approx. 1,500 kg. A comparable MEE-NTSD power supply system has a weight of approx. 850 kg only. Velocity Power consumption (kW) 0 30 Accelerating 60 90 Driving 120 Braking 140 Stopping Time in sec. Accelerating Cycle Figure 3: Simplified cycle of a commuter train Using such a system for a typical commuter train results in a cost reduction of up to € 500 annually due to lower energy costs alone. Positive side effects, such as low wear and tear of bogies, axes, brakes or even rails, track switches or bridges, have not been considered yet. References 1. “Specification and Verification of 4. “EVENT – Evaluation of Energy Energy Efficient Rolling Stock”, Efficiency Technologies for Rolling Markus Meyer, Emkamatik GmbH, Stock and Train Operation of presentation shown at the 2nd UIC Railways”, final report, submitted to Railway Energy Efficiency the Subcommission Energy Efficiency, Conference, Paris, February 2004 International Union of Railways, 2. “Energy Storage System Based on Double Layer Capacitor Technology Berlin, March 2003 5. 2nd UIC Railway Energy Efficiency – The Gateway to High Efficient Conference, Conference Papers, Improvement of Mass Transit Power http://www2.uic.asso.fr/d_environ- Supply”, Christian Godbersen, nement/energyconference/energy- Siemens, presentation shown at the conference_en.html, 2nd UIC Railway Energy Efficiency Paris, February 2004 Conference, Paris, February 2004 3. “PROSPER – Procedures for Rolling Stock with Environmental Requirements”, International Union of Railways, Berlin, July 2003 20 | ra i l f o c u s 2 nd I s s u e Official Change to a Corporation completed NEWS SMA Regelsysteme GmbH now SMA Technologie AG With the registration in Kassel’s Commercial Register, SMA Regelsysteme GmbH (founded in 1981) officially changed to SMA Technologie AG in September 2004. The change of the company to a corporation, which is not listed on the public stock exchange, came in order to recognize the employees’ corporate commitment. The employees had the possibility to participate in the company’s economic success in the form of employee stocks. by Marina Klubescheidt The SMA Managing Board: Peter Drews, Günther Cramer, Reiner Wettlaufer (f. l.) An additional factor for the switch was the on-going strong international growth of SMA Technologie AG employing 1,000 employees worldwide. As compared to a limited liability company, a corporation better reflected the size of the SMA business worldwide, explained Reiner Wettlaufer, member of the SMA Managing Board and responsible for Finance and Controlling. Thus, the company will more readily be able to increase the export quota achieved in 2004 in the future. A clear way for employee participation Due to the change of the company to a corporation, the employees had the opportunity to purchase SMA stocks at a reduced price in www.SMA.de December 2004. The SMA employees were requested to directly participate in the company’s capital in the form of employee stocks and to become stockholders. About 250 employees used this offer, which was a main aspect of SMA’s philosophy of cooperative management. proven hands of the three founders and previous general managers Günther Cramer, Peter Drews and Reiner Wettlaufer. “Technologie” for sophisticated high-tech electronics The name “Technologie” underlines SMA’s in-house core-competences and know-how of more than 20 years in the development of sophisticated high-tech electronics. The new company name reflects the common denominator of SMA’s three business divisions. The company management will remain in ra i l f o c u s | 21 APPLICATION Enjoy Driving without Regret Modern hybrid vehicles combine comfortable driving with reduced fuel consumption. Something that at first sounds like squaring the circle quickly emerges as a reasonable combination of technologies long available. Abstract comparisons of concepts in trade publications are rather good at putting their fascination down. The best way to gain experience with a hybrid vehicle is a test drive. For some years now, SMA has been dealing with converter technologies for new drive concepts – you will find a detailed report on this topic in our next Rail Focus issue. by Volker Wachenfeld A hybrid drive – What’s that? Hybrid drives have (at least two) different drive types. In addition to the usual combustion engine an additional electric engine supports the main drive in starting and accelerating. Furthermore, it is used as a starter and helps to operate the combustion engine at an effective operating point as often as possible. When braking the electric motor is used in generator mode and charges the battery. A drastic increase in driving dynamics and reduction of fuel consumption are the result. The Toyota Prius Toyota is likely to be considered as the technology leader in the field of hybrid passenger cars – even by 22 | ra i l f o c u s their competitors. The Toyota Prius, meanwhile available in the second version and already placed on the US market, is now starting to capture the European market as well. The importance of the Toyota Prius in the USA may be best seen by the fact that stars, such as Robin Williams, Harrison Ford or Cameron Diaz, came to last year’s Academy Award in a Prius – and not in a limousine. At the end of 2004 the Prius was selected as the “European Car of 2005”. At the beginning of 2004, Toyota planned a sales quantity of approx. 75,000 units for 2004. However, this quantity was increased to 130,000 already in March. But as the production cannot keep up with the demand, the delivery time for the car is currently approx. six months. The Prius includes a combustion engine with 78 hp as well as an electric engine of up to 68 hp. According to Toyota’s specifications, the consumption is 4.3 liters of Super on 100 km. But due to diverse field reports approx. 5 liters are more realistic. In spite of these good values, the Prius reaches a maximum speed of more than 170 km/h and accelerates from 0 to 100 km/h in less than 11 seconds. Test drive The easiest way to receive an impression of the phenomenon 2 nd I s s u e Carrier of technology – in an attractive design Specially developed for the Prius: The engine compartment is visually different from the compartment of conventional vehicles “hybrid” is to take a test drive at the car dealer. With the modern, rather modest form of the Prius, Toyota has certainly taken an important step towards customer acceptance. The interior is spacious and its dimensions comply with the dimension of the medium-class model. The control and display elements slightly differ from those of a con- www.SMA.de ventional car. Pressing a button starts the car. If the engine is already warmed up there is no noise – no turning of the starter, no starting process of the combustion engine, nothing at all. Engage the gear shift selector lever, release the brake, press the accelerator pedal and off you go – but without any noise at all. The operation display confirms that the car only runs electrically. Once the accelerator pedal is pressed a little bit more the combustion engine is started as well, but is deactivated as soon as the car stops at the next intersection. Due to the CVT the driver just needs to accelerate and brake. The car automatically does the rest. Indeed, it is a very complex technology but the operating sequences are simple: ra i l f o c u s | 23 Photo: Toyota APPLICATION Clearly arranged: Operating-screen at the car dashboard The car almost drives by itself and makes most of the decisions for the driver. This is a great advantage specifically in city traffic because the driver can pay all his attention to the traffic. The chassis and the brakes comply with the current automotive engineering standards and the drive runs dynamically and silently – as long as it is not really challenged. Toyota’s specification data indicates a torque of more than 400 Nm and outstanding acceleration values. Due to this data which is typical for large turbo-charged diesel vehicles the Toyota Hybrid is extremely 24 | ra i l f o c u s speedy – without shocks or unpleasant noises. It is possible to track the current operating state of the hybrid vehicle during the entire drive via a display positioned in the middle of the console. The necessity of such a display is maybe questionable, but in any case it provides the certainty that the alternative drive technology used works perfectly. With respect to the increasing climate problems worldwide, we hope that the financially sound European automotive market will attach the importance to the Toyota Prius that it deserves – a milestone in the development of sophisticated means of locomotion. Conclusion The Toyota Prius does not only provide comfortable driving, but is the best advertisement for environment friendly technology as well. 2 nd I s s u e NEWS Railway Technology News Photo: Manuel Gründler Inverter for Add-on Air Conditioning SMA provides prototypes of inverters, which are integrated in air conditioning units for re-fitting the passenger compartment and the driver’s cab with air conditioning, for the commuter trains ET420 of the DB AG in the Stuttgart area. In summer 2005, two prototype trains will be reconstructed in the Krefeld works and then tested. A reconstruction of the series would be possible with the upcoming revision of the vehicles. Photo: ALSTOM for RandstadRail SMA provides 50 batches of auxiliary converters for ALSTOM’s RegioCITADIS trains for RandstadRail following the order of auxiliary power supplies for the tramtrains of RegioTram Kassel. Each batch consists of two “Generic”, for the partly redundant AC and DC board supply, and one “Aircondi” for the independent supply of the air conditioning systems of the vehicle. Photo: Heinz Treber IGBT Converters for AKN SMA provides 80 IGBT power units for the VTA vehicles of the AltonaKaltenkirchen-Neumünster Eisenbahn AG. These power units will replace the existing drive converter modules based on bipolar transistors. A module compatible with the existing power unit will be developed in terms of form and function. All available components, such as cooling, drive control or mounting frame, will remain unchanged. And the Winner of the iPod is ... Mr. Heinz Spachtholz from DB Autozug is the winner of the iPod prize www.SMA.de drawn during the exhibition InnoTrans 2004. Congratulations! ra i l f o c u s | 25 APPLICATION The City on the Islands 6000 years ago, only a few small islands protruded from the water where today Sweden’s capital city with approx. 860,000 inhabitants spreads out over 14 islands. On account of land elevation, the Stockholm we know today also grew (the name literally means “stake island”). by Joachim Bierschenk A city of charm The Swedish Literature Nobel Prize Winner Selma Lagerlöff (1858 – 1940) described Stockholm as “the swimming city”. And the capital city of Sweden (860,000 inhabitants) – characterized by its canals, bridges and parks – is rightly considered as one of the most beautiful metropolises of the world. Improvement of infrastructure In order to connect the suburbs of Stockholm to each other and to the center in a better and faster way, the Stockholm Transport Services decided to buy a total of 55 CORADIA LIREX six part commuter trains from ALSTOM. The appeal of the vehicle is its modern interior as well as its high-power air conditioning supplied by SMA’s auxiliary power supply system MEE-NTSD (SD for Short Distance). The power supply system within the vehicle is designed according to the redundancy concept. All converters of the auxiliary power supply operate in parallel (active redundancy). In case of a failure only the damaged device is switched off and disconnected while all other devices continue operation. Driving comfort is thus very high; and going by these commuter trains is the best way to experience Stockholm. Shopping and sightseeing with wonderful views The best way to start is by visiting the old city (Gamla Stan), where nice houses and alleys paved with cobblestones give a lively impression of the old city of Stockholm. The main streets, Österlånggatan and Västerlånggatan, are pedestrian areas where you can find fashion boutiques, arts-and-craft and antiques shops. The Royal Castle (Kungliga Slottet) with the large Ceremonial Rooms, the Crown Jewels, the Stateroom, the Royal Orchestra, the Royal Armory and the Palace Museum are all located on the side of the harbor. The elegant City Hall (Stadshuset) that was inaugurated 70 years ago 26 | ra i l f o c u s 2 nd I s s u e Photo: ALSTOM LHB CORADIA LIREX™ for Storstockholm Lokaltrafik (SL) is close to the old city on the banks of the Mälaren Lake. One can get a spectacular view over the city from the tip of the 100 m high tower. Time for museums When you get tired of the busy activities in the center just go by bus or ferry boat to the near Island Djurgården where you can visit the Vasa Museum, one of the most famous sights of Stockholm. A 369 years old wooden war ship, which went down when it was launched in 1628 and found in the harbor of Stockholm in 1961, is particularly impressive. In order to gain an insight into the variable history of the city and the whole country as well, Stockholm www.SMA.de with a total of 150 museums has a lot to offer. Eight of these museums can be found in the district of Djurgården alone, including the Nordic Museum (Nordiska Museet), the “Waldemarsudde Haus” and the “Liljevalchs Konsthall”. The Historic Museum (Historika Museet) exhibits prehistoric treasures and objects of arts from the Middle Ages. The most famous art collection of Sweden can be found in the National Museum. go by public transport free of charge as well as to obtain free entry into museums, the Royal Castle and many other sights of Stockholm and its surrounding area. The best way to consistently track the development of Sweden and its capital city is to buy a “Stockholmkortet” (special ticket for Stockholm). This ticket enables visitors to ra i l f o c u s | 27 Railway Technology Magazine Photo: Peter Donatsch Photo: ALSTOM LHB Photo: Heinz Treber www.SMA.de Hannoversche Strasse 1–5 34266 Niestetal Germany Phone +49 561 9522 - 0 Fax +49 561 9522 - 100 E-mail: [email protected] RailF02-01:AE2805 SMA Technologie AG