WasteRecycling

Key Industry Program
Waste & Recycling
Stronger, with Castolin Eutectic
We are
Castolin Eutectic is a worldwide leader of application
solutions in maintenance, repair and wear protection.
More than 100 years of experience in welding, brazing
and thermal spraying technologies stand for professional and innovative protection, repair and joining
solutions.
We employ more than 1,500 people worldwide in over
100 countries. Our motto is: Quality, Service and Technical Leadership = Customer Value Added.
More than 700 Application Specialists care for you all over the world. Their tasks: helping you to improve the
productivity of machinery and equipment, to save resources, and to provide solutions for your needs.
Erosion
Heat & Corrosion
Impact
Abrasion
Wear protection experts
Wear phenomena costs money, especially in lost production downtime, replacement parts, repair and ongoing maintenance. At
Castolin Eutectic, we take the time to study industry specific wear
phenomena because only when the nature of the wear is fully understood, can the correct solution be proposed. We have proved for
over a century that preventive maintenance coating programs can
extend the life of vital machine parts by as much as 500%.
Classical wear phenomena that occur in industry are :
Abrasion
Erosion
Impact
Friction
Heat
Corrosion
Cavitation
Global Industry
Team
A century at the forefront of protective
materials technology has positioned
Castolin Eutectic as the world’s premier
industrial partner. Our comprehensive
know-how is unrivalled, and our industry
partnerships continue to thrive.
We provide solutions to all of the major companies operating in industry with Global Industrial Programs for
steel, cement, automotive, power, oil, waste & recycling, etc.
Castolin Eutectic®
Services Workshops
Our mission is to develop applications and solve
customer problems. Castolin Eutectic® Services can
develop advanced procedures to transfer complete
solutions to our customers. We offer a complete
and comprehensive service for the maintenance of
machine parts and major components subject to
extensive service wear or needing repair. Work can
either be undertaken in our workshops or alternatively on site. Often the parts being repaired or protected need to be produced on a regular basis, and
here “specialist prepared parts” can be produced in
our specialist workshops, from 10’s to 100,000 of
parts per year. Based upon hundreds of successful
applications approved by our customers across the
globe, the Castolin Eutectic® Services can provide
optimized solutions to combat specific wear and
corrosion in your specific boiler.
Documented
Knowledge
The unique applications database
of Castolin Eutectic
The technical details of Castolin Eutectic‘s worldwide
casebook are available in most industrial locations
where Castolin Eutectic is present, with more than
9,000 fully documented applications for immediate
call-up in our multilingual TeroLink® system.
The case studies include photographs, technical
data, detailed descriptions of the adopted solutions and how they were applied, plus considered
alternatives and cost-saving analyses where
appropriate.
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TOUR GUIDE OF THE
CEMENT INDUSTRY
STEEL INDUSTRY
TOUR GUIDE
AND WEAR APPLICATIONS
AND WEAR APPLICATIONS
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Wearfaced Parts and Solutions
Castolin Eutectic, your best partner to reduce
maintenance costs
Pulp & Paper
CastoDur Diamond Plates
With more than 100 years experience in welding
and wear protection, Castolin Eutectic is the manufacturer of the widest range of wearplates today on
the market, in terms of base materials, sizes, coating
alloys and welding processes adopted.
From simple Chromium Carbide rich overlays, applied
in open arc, to sophisticated NiCrBSi powders additioned with Tungsten Carbides and fused in a vacuum
furnace or by means of Plasma Transferred Arc, we
have developed a wide choice of products.
Tour Guide of the Pulp & Paper Industry
and Wear Applications
CDP TOUR GUIDE
AND WEAR APPLICATIONS
WEAR & FUSION TECHNOLOGY
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Your resource for protection,
repair and joining solutions
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Production quality control
TeroLink Global Application Database.
This unique, multi-lingual system makes Castolin Eutectic’s
documented solutions easily accessable from around the world.
Training programs
Technology development
TOUR GUIDE OF THE
Production quality control
Training programs
Castolin Eutectic has almost 100 years of experience in the field of wear and
specialised joining and a global presence in more than 100 countries
WASTE AND RECYCLING INDUSTRY
AND WEAR APPLICATIONS
Some of our 300+ Application Specialists, just in Europe!
Some of our 300+ Application Specialists, just in Europe!
www.castolin.com
www.castolin.com
South Africa:
Eutectic South Africa (PTY) Ltd.
Stand 330, Electron Close, Unit No. 2
Kya Sands, Randberg
Tel. 0027 11 708 10 42
Fax 0027 11 708 10 90
Switzerland:
Castolin Eutectic International S.A.
Case postale 360
CH-1001 Lausanne
Tel. 0041 021 694 11 11
Fax 0041 021 694 11 70
TOUR GUIDE OF THE
WASTE AND RECYCLING INDUSTRY
AND WEAR APPLICATIONS
Great Britain:
Eutectic Company Ltd.
Burnt Meadow Road
Redditch, Worcs. B98 9NZ
Tel. 0044 1527 517 474
Fax 0044 1527 517 468
ca
Your resource for protection,
repair and joining solutions
TeroLink Global Application Database.
This unique, multi-lingual system makes Castolin Eutectic’s
documented solutions easily accessable from around the world.
Technology development
Castolin Eutectic has almost 100 years of experience in the field of wear and
specialised joining and a global presence in more than 100 countries
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Great Britain:
Eutectic Company Ltd.
Burnt Meadow Road
Redditch, Worcs. B98 9NZ
Tel. 0044 1527 517 474
Fax 0044 1527 517 468
South Africa:
Eutectic South Africa (PTY) Ltd.
Stand 330, Electron Close, Unit No. 2
Kya Sands, Randberg
Tel. 0027 11 708 10 42
Fax 0027 11 708 10 90
Switzerland:
Castolin Eutectic International S.A.
Case postale 360
CH-1001 Lausanne
Tel. 0041 021 694 11 11
Fax 0041 021 694 11 70
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Extrusion
Screw
Our applications
Based upon hundreds of successful applications
approved by our clients across the globe, Castolin
Eutectic can provide optimized solutions with a
wide range of products and technologies to combat
wear in the Waste & Recycling industry. Castolin
Eutectic has a detailed understanding of the Mining
industry, of every major wear problem and can provide industry-tested application solutions.
Crusher
Shaft
From the extreme cold of Canada to the heat of
Chile and Australia, we have a deep knowledge of
application solutions for the wear problems in this
industry: Extrusion Screw, Crusher Shaft, Crusher
Hammer, Screws, Grating Bars, Cradle for Chute,
Recycling Shredder.
Crusher
Hammer
Screws
Recycling Shredder
Cradle for Chute
Grating Bars
Our innovations
PTA process 3D
modelling
Castolin Eutectic has invested in Research &
Development in many specific solutions to wear
problems. This includes areas such as carbide selection, carbide size, carbide distributions, matrix
compositions, application procedures and process
equipment.
Skills and knowledge of Castolin Eutectic experts
have enabled us to create a range of overlay materials combating the widest combination of wear
types. This range is continually growing, as we
harness new materials to provide better solutions
to existing problems as well as answers to new
challenges. The results of this extensive work are
demonstrated by the hundreds of patents registered by Castolin Eutectic in the areas of wear protection and fusion technologies during its 100 year
history.
Fusion of
Eutalloy
Coating
High Quality
Wear Tubes:
CastoTubes
EnDOtec cored
alloy Wire
Welding Process
Castolin specialist developing new technologies
CDP® Wearplate
CDP® Producing machine
Wear analysis
Training
The latest state-of-the-art testing machines
and facilities are essential to accurately
measure and understand the complex relationship between chemistry, process and
application. We work with world experts
in Technical Universities for testing and
modeling in addition to having fully
equipped labs with electron
microscopes and wear
test facilities.
To increase customer know-how in wear technology
and repair techniques, we have developed a full line of
seminars and training programs, teaching all relevant
personnel from welders and engineers to sales teams
and managing directors.
Mapping of wear surface
Wear simulation test machine
Castolin Eutectic has trained thousands of
technicians from all over the world and training centres have been established in most
countries with training programmes offered
in a wide variety of languages. We offer a
wide range of courses starting from one-day
welding courses to full-week maintenance
seminars.
R&D Laboratory
Research and Development is an important part of our process
to deliver the best wear and corrosion protection solutions
to our customers’ problems. We protect with coatings and
ultimately with microstructures. To create real understanding
of wear and corrosion and coating performance you need
a microscopic level with experts and scientific equipment.
Castolin has the complete range of advanced microstructural
and analytical equipment in house and trained, dedicated staff
to run them. Optimised coatings for high performance are the
result of optimised materials, optimised processes and the
right solution for a problem that is understood. All elements
are understood and controlled through sound R&D.
Scanning Electron Microscope
Our Service Teams world wide - Close to your mills
Manufacturing
A century at the forefront of protective materials technology has positioned Castolin Eutectic
as the world’s premier industrial partner. Our
comprehensive know-how is unrivalled, and our
industry partnerships continue to thrive.
We provide solutions to all of the major companies operating in industry with global industrial
programs for steel, cement, automotive, power,
oil, waste & recycling, etc.
Product Range
The Castolin Eutectic has been a pioneer in developing solutions for maintenance and repair to OEM‘s - Original Equipment Manufacturer - and we have a wide range of processes
available to our customers.
Our product range combines quality with high performance
and is easy to use. We offer 5 different technology solutions:
Welding: cored wires and flux coated electrodes
Brazing: consumables with tungsten carbide base
Coating: equipment and consumables for metallization
Wear Plates: ready for use and specifically designed plates
Welding Equipment: Inverters, Rectifiers, TIG, MIG / MAG, PTA and Plasma Cutting.
Product Range - Widest in the Industry
Stronger, with
Castolin Eutectic
Statement of Liability: Due to variations inherent in specific applications, the technical information contained herein, including any information as to suggested
product applications or results, is presented without representation or warranty, expressed or implied. Without limitation, there are no warranties of merchantability
or of fitness for a particular purpose. Each process and application must be fully evaluated by the user in all respects, including suitability, compliance with applicable
law and non-infringement of the rights of others, and Messer Eutectic Castolin and its affiliates shall have no liability in respect there of.
www.castolin.com
www.eutectic.com
92923-EN-05.2015
Your resource for protection, repair and joining solutions