SAP Manufacturing within Industry 4.0 Smart Factory”

Transcription

SAP Manufacturing within Industry 4.0
Smart Factory”
ony Aschwanden, Industry Solutions Principal Manufacturing
une 2014
with an image
ly
n
o
e
d
li
s
e
tl
ti
Use this
rends in the Industrial World
onnected Devices
1B
005
Connected Processes
Connected Busines
Connected City
Connected
Car
Connected
Flight
6B
2015
Connected
Energy
Connected
Industry
50 B*
2020
14 SAP AG or an SAP affiliate company. All rights reserved.
Public
Video
tp://www.sap.com/asset/index.epx?id=27D77FF6-F5B2-4DB5-912E-18F43C474ED8
dustrie 4.0 Vision by SAP
ocus Areas.
dea to Performance is SAP's answer to Industrie 4.
FECYCLE
INDUSTRY
SHOP FLOOR
SIMPLIFY the
NGINEERING
CLOUD
to TOP FLOOR
COMPLEX
End-to-end
»Dynamic,
»Design
self-organizing
value networks
for performance
»Augmented reality
»Open Context Learning
»User-centric
»Social-embedded
Single virtual
data model
Predictive analysis
»Glocal Manufacturing
»Access to product
»Executive insight into
and asset information anywhere
Context sensitive,
art action
operational risks
Public
ndustry 4.0
is all about new business opportunities
timize your own product
redictive maintenance and service
sage based business models
lp your customer optimize what they do with your product
mart factory
otsize / batch of one
eate additional value beyond your product
ownstream data and services
onnected vehicle / location based services
timize Logistic Processes across the Value Chain
mart Logistics
onnected Warehouse
SAP AG
SAP
affiliate
company.
All rightsAll
reserved.
44SAP
AGororanan
SAP
affiliate
company.
rights reserved.
ompanies need to establish a culture of “System Thinking”
om simple Products to complex Solutions
Software
Mechanic
s
Mechanics
Sy
Th ste
i nk m
i ng
Services
SW
Electronics
Mobile
Comms
Electronics
SAPAG
AGororananSAP
SAPaffiliate
affiliatecompany.
company.AllAllrights
rightsreserved.
reserved.
413SAP
System Thinking
Source: Adapted from „Software gibt den Takt vor“, C.Kühnl in „Mechatronic & Fertigung“, 2010
ea to Performance
From Sequential Steps
To Integrated Processes
Make
plan
Se
r
vi
ce
Time
ign
Des
make
desi
gn
Pl
an
Time
Inn
ov
ate
r
se
e
vic
In n
ov
ate
Process Time Reductio
Public
Sustainable
herefore 4.0 / Idea to Performance, Customer use cases
ndustry
Innovation
Aftermarket
Service
Responsive
Manufacturing
Corporate
nufacturing Whiteboard
Cloud
Business
Suite
BW
ds
(Enterprise Manufacturing Intelligence)
cess and system harmonization
Sc
op
e
ceability, process enforcement
SAP Manufacturing
Analytics
omer Challenges
nsparency and Interoperability
mantic Business Layer
tainable Manufacturing
y, Visibility
SCADA
PLC
DCS
DB
PLC
MES
DCS
SFD
Historian
PLC
…
Maintenance
SFAC
Composites
SA
PM
nected environment
Plant (decentral)
an
ufa
ctu
rin
g
EEN, Energy Management
Public
nufacturing Whiteboard
OPEN INTEGRATED FACTORY
Corporate
SAP OEE
Cloud
Business
Suite
BW
SAP EEI
PCo
Intelligence
Intelligence
SCADA
PLC
DCS
Integration
Integration
DB
PLC
Innovation
Innovation
Maintenance
Historian
DCS
PLC
Customer Success
…
SFAC
SAP MII
Plant (decentral)
SFD
Benefits
»Integrated MFG Solution
»Out of the box integration
»Transparency
»Composites
»Operator dashboards
»RDS available
SAP Manufacturing
SAP ME
Energy and Environmental Inte
SAP Predictive Maintenance (coming soon)
HANA
Mobile
Overall Equipment Effectivene
»Valero, 220 M$ / year
»Caterpillar, ABB
»Coca Cola
»Pepsi Corporation
»Sika: RDS BM
»Phillips, 50% Quality improveme
Public
MI2014: just two physical highlights
o-Innovation with
http://youtu.be/Y3bnuPs6PHw
http://youtu.be/eI_XxsunVfg
Video
stic production process with deep SAP software integration
erial support (configured materials)
ametric drilling (variant parameters out of ME)
pering (process paramters: temperature and duration)
ot assembly (different programs paramter depending)
lity Control (Manufacturing Execution Integration)
ual rework of failures (feedback of completion)
king (handover of packaging information to EWM)
mpare Energy consumption via Smart Metering during the
ction process and recognize failures
dictive Maintenance through collection of sensor data
From the Sensor to the Cloud and back
Energy Management (power supply depending on
sustainable availabiliy)
Asset Information Management in the Cloud (get the right data)
Augmented reality with 3DVE (Service support)
Mobile Asset Maintenance (Syclo)
Condition Monitoring (related data from PLC and Sensors)
Predictive Maintenance based on IOT & HANA
See 2 pumps communicating over the machine cloud
Public
Public
Public
Public
Public
Public
Public
ustomer Harley Davidson
End-to-End Processes
Integrated End-to-End Processes
Vertical Integration, Sales-IPPE-APO-MII-Pco-ME-POD
Digital Product - Transparency, Consistency
Performance Increase (deliver time from 21 days to 6h)
arley Davidson: Automated End-to-End Process
nce information from IPPE ultimately
flows down to ME, if it is not set up
operly in IPPE, the flow of information
eaks” when it hits the PI layer (during
translation).
At the end of the line a confirmed order
goes back to APO and backflushes
components.
IPPE
PDS Structure
Product Structure
Process Routing
Factory Layout
SAP
Sales
Orders
SAP ECC
Personal
Operator
Display (POD)
PI translates
orders
for ME
APO
and
Production Planning
and Detailed
Scheduling
ATP Checks
sends bikes
3-4 hours in
advance
ME
MII
PCo
Floor
Equipment
ea to Performance, Example
rley Davidson, Achieved Business Benefit
nning & Monitoring
Operations Monitorin
make
ign
des
pla
n
e
ual Work
tructions
tim
se
rv
ic
e
Business Benefits
Cost -
Ideation
Net Margin +1
im
ag
ine
Video
Dividend +2
Share Repurchase >$2.5
From 21 day schedule to 6 h
http://youtu.be/ThjYcG9H
Public
Key Take Away:
M2M Integrated processes to Enterpris
Top Floor to Shop Floor
Complete Track & Trace Big Data
Dedicated simplified user experience
Public
Thank You!
ntact information:
ny Aschwanden
P Solutions Principal Manufacturing
nufacturing
1 (0)58 871 61 98
[email protected]
rt of this publication may be reproduced or transmitted in any form or for any purpose without the express permission of SAP AG or an SAP affiliate company.
and other SAP products and services mentioned herein as well as their respective logos are trademarks or registered trademarks of SAP AG (or an SAP affiliate
any) in Germany and other countries. Please see http://global12.sap.com/corporate-en/legal/copyright/index.epx for additional trademark information and notices
software products marketed by SAP AG and its distributors contain proprietary software components of other software vendors.
nal product specifications may vary.
materials are provided by SAP AG or an SAP affiliate company for informational purposes only, without representation or warranty of any kind, and SAP AG or
ed companies shall not be liable for errors or omissions with respect to the materials. The only warranties for SAP AG or SAP affiliate company products and se
ose that are set forth in the express warranty statements accompanying such products and services, if any. Nothing herein should be construed as constituting a
onal warranty.
ticular, SAP AG or its affiliated companies have no obligation to pursue any course of business outlined in this document or any related presentation, or to devel
e any functionality mentioned therein. This document, or any related presentation, and SAP AG’s or its affiliated companies’ strategy and possible future
opments, products, and/or platform directions and functionality are all subject to change and may be changed by SAP AG or its affiliated companies at any time f
ason without notice. The information in this document is not a commitment, promise, or legal obligation to deliver any material, code, or functionality. All forward
g statements are subject to various risks and uncertainties that could cause actual results to differ materially from expectations. Readers are cautioned not to pla
reliance on these forward-looking statements, which speak only as of their dates, and they should not be relied upon in making purchasing decisions.
Public
2014 SAP AG oder ein SAP-Konzernunternehmen.
le Rechte vorbehalten.
rgabe und Vervielfältigung dieser Publikation oder von Teilen daraus sind, zu welchem Zweck und in welcher Form auch immer, ohne die ausdrückliche schriftlic
hmigung durch SAP AG oder ein SAP-Konzernunternehmen nicht gestattet.
und andere in diesem Dokument erwähnte Produkte und Dienstleistungen von SAP sowie die dazugehörigen Logos sind Marken oder eingetragene Marken der
AG (oder von einem SAP-Konzernunternehmen) in Deutschland und verschiedenen anderen Ländern weltweit. Weitere Hinweise und Informationen zum Marken
Sie unter http://global.sap.com/corporate-de/legal/copyright/index.epx.
on SAP AG oder deren Vertriebsfirmen angebotenen Softwareprodukte können Softwarekomponenten auch anderer Softwarehersteller enthalten.
kte können länderspezifische Unterschiede aufweisen.
orliegenden Unterlagen werden von der SAP AG oder einem SAP-Konzernunternehmen bereitgestellt und dienen ausschließlich zu Informationszwecken.
AP AG oder ihre Konzernunternehmen übernehmen keinerlei Haftung oder Gewährleistung für Fehler oder Unvollständigkeiten in dieser Publikation. Die SAP AG
ein SAP-Konzernunternehmen steht lediglich für Produkte und Dienstleistungen nach der Maßgabe ein, die in der Vereinbarung über die jeweiligen Produkte und
tleistungen ausdrücklich geregelt ist. Keine der hierin enthaltenen Informationen ist als zusätzliche Garantie zu interpretieren.
sondere sind die SAP AG oder ihre Konzernunternehmen in keiner Weise verpflichtet, in dieser Publikation oder einer zugehörigen Präsentation dargestellte
häftsabläufe zu verfolgen oder hierin wiedergegebene Funktionen zu entwickeln oder zu veröffentlichen. Diese Publikation oder eine zugehörige Präsentation,
rategie und etwaige künftige Entwicklungen, Produkte und/oder Plattformen der SAP AG oder ihrer Konzernunternehmen können von der SAP AG oder ihren
ernunternehmen jederzeit und ohne Angabe von Gründen unangekündigt geändert werden.
dieser Publikation enthaltenen Informationen stellen keine Zusage, kein Versprechen und keine rechtliche Verpflichtung zur Lieferung von Material, Code oder
onen dar. Sämtliche vorausschauenden Aussagen unterliegen unterschiedlichen Risiken und Unsicherheiten, durch die die tatsächlichen Ergebnisse von den
tungen abweichen können. Die vorausschauenden Aussagen geben die Sicht zu dem Zeitpunkt wieder, zu dem sie getätigt wurden. Dem Leser wird empfohlen,
n Aussagen kein übertriebenes Vertrauen zu schenken und sich bei Kaufentscheidungen nicht auf sie zu stützen.
Public

SAP Manufacturing within Industry 4.0 Smart Factory”

Transcription

Similar documents

for lease - Oberfeld Snowcap

fm.benchmarking Bericht 2016

Benzin- Rasenmäher