3-0002584-groundwater treatment and soil vapor extraction system
Transcription
3-0002584-groundwater treatment and soil vapor extraction system
I I I I I I I I I I I I I I I I I I SCANNED Remedial Systems, Inc. GROUNDWATER TREATMENT AND SOIL VAPOR EXTRACTION SYSTEM SUBMITTAL for STERLING SUPPLY SITE to ENVIRONMENTAL PRODUCTS & SERVICES Project # SYS-10-2193-MA December 3, 1993 - &~aa - l4Ctc, l< -tN~,Jfli - I I I I (Ca IL t L, IL g 2 -L n : F-- I~ I L U)Lf Za: Er 0 o L,-.- T z6dz e - C aa (fD~Lf <0~ (n ~ LJ E-~r L2 j : USjDH 29 9 1 LiL 2 Jz-J L6 r a:a E SPECIFICATIONS & DIMENSIONS ENVD}NENOTAL PRODUCTS & SERVICES SYS-10-2193-MA D C MODEL A B FRONT VIEW SIDE VIEW A' B' C" D' E" 85.5 45 20 12 78 GPM CFM RTS-60-4 0-60 1200 A OP GHIPIKO *EGH WIG 500 ,TET 2200 ATE IR r W s 2.5 0AIR 'e 6 22 FLOW RATE 5D (PM BTEX REMOVAL o 65' F 100 99.9 &4 9 TRAY 99 TRAY 4 3 98_ / REAOVAL 97 95 ____ 90 r 2 _TRAY 80 75 TRAY . ' 1 O70 FLOVRATE 12 24 I -PI ACXEL 35 45 60 s RTS-60 Remedial Systems, Inc. C . C. p .. 7 , 11R , t tp ,'r -. - , " I I . 1 -1 . LOW PROFILE AIRSTRIPPER ITEM DESCRIPTION MATERIAL 1 DRAINAGE SUMP 304 STAINLESS STEEL 2 HOLD DOWN LUGS 304 STAINLESS STEEL 3 EFFLUENT $04 STAINLESS STEEL 4 AIR INLET $04 STAINLESS STEEL 5 MODULAR TRAY 6 GASKET 7 LATCHES 304 STAINLESS STEEL NEOPRENE ZINC PLATED STEEL 8 REMOVABLE PLATES SD03-H14 ALUMINUM 9 WATER TRANSFER TUBE 10 DEMISTER 304 STAINLESS STEEL POLYPROPYLENE 11 12 COVER DISTRIBUTION NOZZLE 304 STAINLESS STEEL PVC TEMPERATURE PORT 1/2' NPT 14 SUMP PRESSURE GAUGE PORT 1/4' NPT 16 DRAIN 1" NPT SIGHT GLASS & LEVEL SWITCHES PVC, BRASS, PLYURTHNE BLOWER'FLOW SWITCH PORT 1/4' NPT 1 1 17 Remedial Systems, Inc. 56 Leonard StrAAt Foxboro MA 02035-2929 (50A) U:-'rO e f Y- 'r r 'r - Remedial Systems, Inc. 56 Leonard Street Foxboro, MA 02035 (508) 543-1512 (508) 543-7485 Low Profile Air Stripper Design Calculation Project: Sterling Supply - North Reading Customer: Environmental Products & Services Model Water Temp Air Temp A/W Ratio Air Flow Water Flowrate RTS-60-4 50 'F 50 'F 180 1200 VN CFM 50 GPM Influent Effluent (per tray) Removal Contaminant (PPB) Tetrachloroethylene 30,000 %/tray | 94.50 # 1 # 2 # 3 # 4 (PPB) (PPB) (PPB) (PPB) 90.8 5.0 1,650.0 | | 0.3 Total lbs Rem % Day 100.0 18.00 0U 422 L > C 14 a m Ci a i uJj Lp H 7- u U< CD 0D o LD P z Li - N LOC wfa. C \ M z S LJ U a C F-- C') -Z (L oL Li r) C< Wi>LLJWQ Vl -i < j I I (3vv( -J-2-- M, - LI vr) 9 0 z Lii C3 CA llC 1"Mil I- 0- F-J Ln u 1. m CL LiJ O- 0 (T) n LI 0 U LLI - T 'p ITw 1i 1 it * W0161 NntoItUW]V hA C i I1hI 21 Cincinnati Cast Aluminum Blowers are a smart ATTRACTIVE buy now and for many years to come because Aluminum's natural aopearance is desirable. No other metal accepts a greater vanety of finishes. Aluminum is: NON-SPARKING Cincinnati Cast Aluminum Blowers are AMCA Type 3 spark resistant. With the addition of a non-sparking shaft, they meet AMCA Type A requirements. See Page 5. CORROSION FREE No painting required. Maintenance free in moist environments. LIGHT WEIGHT Aluminum is 113 the weight of steel and, therefore, less structural support is required. NON-TOXIC Aluminum is friendly to foods, beverages and medicines. Cast Aluminum Blowers are used in many food processing applications where cleanliness is important. STRONG Aluminum's strength is exhibited in products such as highway guard rails, truck trailers and baseball bats. In high speed blower wheels, aluminum is alloyed with magnesium and other metals for greater strength. It can be brushed. buffed. colored by anodizing and has excellent paint adhesicn. NON-MAGNETIC Resists magnetism even in magnetic fields making it ideal in electronic applications where prevention of interference is very important. WORKABLE Aluminum can be machined by every known metal working process. This makes future modifications easier. NOT AFFECTED BY COLD Unlike many materials that become brittle when super cold, Aluminum alloys can actually become stronger. Cast aluminum blowers are used in many sub-zero applications. AVAILABLE Approximately eight percent of the earth's crust contains aluminum making it the most common metal on earth. SUGGESTED SPECIFICATIONS FOR CAST ALUMINUM BLOWERS Blowers shall be cast with commercial grade 319 cast aluminum, having a 3/16" minimum wall thickness. Housing halves should be attached with tapered lugs having a minimum 45 degree taper from centerline for additional strength. Inlets and outlets shall be round for convenient slip fit of duct work or hose. Blower sizes 14A and larger shall have a reversible housing that is rotatable. Blowers shall be AMCA type B spark resistant or better. Blowers shall be performance tested per AMCA Standard 210. Fan motor and bearing cap vibration levels shall not exceed 1-5 mils displacement at 3450 RPM. All fan bases shall be a minimum of 12 gauge steel. All motors shall be continuous duty type. lntet cr outlet flanges (if requireC) shall be 319 cast aluminum and shall meet ANSI bolt circle and outside diameter dimensions (see dimensions on page 20). Blower wheels with tip speeds up to 13,000 feet per minute shall be 319 cast aluminum. Blower wheels with tip speeds over 13,000 feet per minute shall be 356 aluminum with a T6 heat treatment. Wheel hub shall be an integral part of the wneel casting. Wheels shall be locked onto the motor or fan shaft with two, knurled, cup point set screws with a locking patch or nylon insert. Set screws shall be 90* - 120' apart with one over shaft keyway. Up to 13" diameter wheels shall have 5/16-18 set screws torqued to 100 inch pounds. Wheels over 13" in diameter shall have 3/8-16 set screws torqued to 155 inch pounds. Balancing shall be accomplished by removal of material only - no additional weights are to be used in the balancing process. Wheel diameters up to 13" shall be statically balanced. Wheel diameters above 13" shall be dynamically balanced. All fans & blowers shown have rotating parts and pinch points. Severe personal injury can result if operated without guards. Stay away from rotating equipment unless it is disconnected from its power source. Read operating instructions. HOW TO SELECT A CINCINNATI PB SLOWER A word about ratings . . Thirty years ago Cincinnati Fan manufactured one size blower and one size wheel. Today we stock eight sizes of blower housings and fifty-seven wheel sizes. Four of our eight housings are each available with three different inlet sizes. By combining different housings, wheels and inlet sizes. we can offer you more standard direct drive pressure blower ratings than any other fan company in the world. Because we have so many direct drive ratings. chances are good that we can meet your requirements with a compact, costefficient direct drive Cincinnati PB instead of a heavier, more expensive V-belt driven alternative. Your Cincinnati Fan Representative is a ratings expert who is ready to help you select precisely the right PB blower for your application. How to use the PB Series Direct-Drive Rating Tables If you know the static pressure and CFM required for your blower application, you determine which PS blowers you should consider by referring to the tables on Pages 8 9 of this catalog. To use the tables, follow these simple directions: 1. Reading to the right, find the column heading which displays the static pressure you require. 2. Reading down that column, find the line(s) displaying the CFM rating(s) which can and (SP) will satisfy your requirement. 3. Follow the line(s) to the left side of the table, where you will identify the wheel(s) and the blower housing model(s) used to achieve the CFM rating(s). You may find that several ratings come close to meeting your requirements. Generally, the rating with the lowest brake horsepower requirement (BHP) is the best selection (highest efficiency, least noise). In some situations, other requirements, such as blower dimensions and/or specific inlet/outlet sizes, may overide the lower horsepower rule-of-thumb. Your Cincinnati Fan Representative is available to assist you with selection and pricing information. Some Do's and Don'ts DO ..... consider that radial blades are self-cleaning in most applications. Backward curved (BC) blades are not self-cleaning and may collect dust which can cause balance problems. DO .. . . . specify heat-resistant construction (steel wheel) for use with airstreams having temperatures exceeding 200 degrees F (93 degrees C). BC wheels are not available in steel. DO NOT use a steel wheel and/or a steel blower housing in any type of environment where sparks could cause an explosion and/or fire. See Page 5. DO NOT use any blower with an unducted inlet and/or outlet without an inlet and/or outlet guard. Severe personal injury could result. See Page 7 for guard accessory. 16 DISCHARGE POSITIONS AVAILABLE. 45' DISCHARGE POSITIONS NOT SHOWN. Discharges shown are determined by viewing fan from motor or drive side. a Clockwise Top Horizontal Discharge O a a Clockwise Down-Blast Discharge clockwise Bottom Horizontal Discnarge Clockwise Up-Blast Discharge a Counterclockwise Top Horizontal Discharge 4 a a Counterclockwise Down-Blast Oischarge Counterclockwise Bottom Horizontal Discnarge a Counterclockwise Up-Blast Discharge Type A- All parts in contact with airstream are of non ferrous material. Blind bore in wheel and brass hardware in airstream. Maximum temperature 200F. Type B: Standard on all PB's. Aluminum wneel and aluminum rubbing ring on motor shaft or fan shaft. Maximum Temperature 200'F. WARNING The use of aluminum or aluminum alloys in the presence of steel which has been allowed to rust requires special consideration. Research by the U.S. Bureauof Mines andothers has shown that aluminum impellers rubbing on rusty steel may cause high intensity sparking. The use of the above Standard in no way implies a guarantee of safety for any level of spark resistance. Spar1 resistant constction also does not protect against ignition of explosive gases caused by catastrophic failure or from any airstream material that may be present in a system. HIGH TEMPERATURE CONSTRUCTION Standard Construction: Arrangements 1, 2, 4, 8 and 9 suitable to 150F. I 15P-200*F Construction: Standard fan with heat slinger and slinger guard on Arrangements 1, 2. 4, 8 and 9. Arrangement 4 also includes an external hub on the wheel or a shaft extension. 420100"F Construction: Standard fan with heat slinger, slinger guard and cast aluminum housing. Wheel is fabricated steel. Arrangements 1, 2. 4, 8 and 9. Arrangement 4 also has a shaft extension or an extemal wheel hub. 401*-6*F Construction: Steel housing and wheel with heat slinger, slinger guard and high temperature shaft seaL Arrangements 1, 8 and 9 only. Arrangement 9 also includes a motor heat shield. Check maximum wheel size on page 22. 601*-750*F Construction: Steel housing and wheel with heat slinger, slinger guard, high temperature bearings, high temperature shaft sea and high temperature aluminum paint inside and outside. Arrangements. 1, 8 and 9 only. Arrangement 9 also includes a motor heat shield. Check maximum wheel size on page 22 TEMPERATURE - ALTITUDE CONVERSIONS ALTITUDE IN FEET ABOVE SEA LEVEL 8000 | 9000 10000 1000 2000 [3000 |140% 5000 16000 7 JEGF0 0* .87 .91 .94 .98 1 101 1.05 1.09 1 13 117 122 126 40*94 ! .98 ! .02 ! 006 ! L.10 ' .14 1.19 ' 1.23 '1.28 1.32 1 .36 70' .00 1.04 1.08 1.12 T1.16 | 1.20 1.25 11.30 1.35 1.40 1.45 80* 1 02| 1.061 1.10 1.14 1.19 | 1.23 1.281 1.33 1.38 1.43 1.48 100* 1.06 1.10 1.14 1.19 1.23 1.28 1.33 1.38 1.43 1.48 1.54 123 12,0* 1 09 1-141 1-18 . 1.28 1.32 1,38 1.43 1.48 153 1 1.58 140* 1.13 1-18 1.22 27 .32 1.37 1.42 1.48| 1.54 1.58 1.65 160" 1.17 | 1.22 1.26 1 1.31 j 1.36 1.42 1 1.47 1 153 1.59 1.64 1 1.70 Fan performance taoles are developed using standard air which is 70'F., 29.9V baronmetrc pressure and .075 lbs. per cubic foot. Density changes resulting from temperature or tarometc pressure variations (sucn as higher altitudes) must .e corrected to standard condltions before selecting a tan based on standard perfor- 1800 1.21 1126 200* 11.25 ' 1.29 250 | 1134 1.39 >eiecz a 2-eit dnven PB-15 to deliver 1500 CFM at 8.6" SP at 2000F., and 7000' aititude. STEP 1. From the table, conversion factor is 1.63. STEP 2. Correct static pressure is: 1.63 x 8.6" SP = 14" SP at standard conditions. STEP 3. Check PB catalog for 1500 CFM at 14" SP. We select a belt driven PB-15 and interpciation gives 3456 RPM and 5.15 BHP. STEP 4. Correct the SHP for the lighter air 5.15 - 1.63 = 4 3.16 BHP. A 5 HP motor will suffice at 200 F., and 7000' but not at standard conditions. Special motor insulation may be required above 3500 feet altitude. Consult Factory. AIR 300* 11.43 1.49 j 1.30 1.34 1.45 1.55 350* [1.53 159 1.65 400" 1.621 1.69 1.75 450* 11.72 |11.79 1.86 500* j1.1 1.88 1.96 550' 1.91 1.98 1 2.06 600* 12.00 I 2.08 | 2.16 650* 2.10 I 2.18 | 2.26 700" 2.19 1 2.27 I 2.36 750" 2.28 2.371 2.47 r.36 1 41 1 46, 1,52 1158 1 1.64 1. 40 1.45 i 1.51 1 1.571 1,63 1.69 50 I 1.561 1.62 1.68 1.74 11.82 I 1.61 | .67 1.74 1.80 | 187 1.94 1.72 I 1.78 1.85 1.92 2.00 2.07 I1.82 1.89 | 1.96 2.04 2.12 2.20 | 193 I 2.00 i 2.08 1 2.16 1 2.24 2.33 2.03 2.11 | 2.19 2.28 1 2.36 |2.46 2.14 2.22 1 2.30 2.40 i 2.49 2.58 2.24 I 2.33 2Ad2 2.50 1 2.51 1 2.71 2.35 1 2.44 2.54 2.63 2.74 2.84 F 2.46 | 2.53 2.65 2.75 I 2.86 I 2.97 2.56 | 2.56 2.76 2.87 I 2.98 3.10 1.70 1.75 1.75 1.88 1.81 1.94 2.00 2.08 2.14 2.22 2.27 2.35 2.41 2.50 2.54 2.62 2.68 2.80 1 2.90 2.94 1 3.04 3.06 I 3.18 3.19 ( 3.31 s2.77 mance data. Temperature and/or altitude conversion factors are used in making corrections to standard conditions. EXAMPLE: I LS 2000 Level Switch P-ArOC dutance probes S ' .ooitac sitces roatn FEATURES m Selectable fail-safe electronics =U ignores significant product build-up U Solid state, no moving ports Simple installation and calibration Modular electronics easily replaced Probe length easily field modified Explosion proof housing standard Rugged construction handles the roughest products U U U U = * LIQUIDS * DRY/SOLIDS pade BABBITT INTERNATIONAL, INC. U_,VW-L_ f Z1CQu( A&Y ndvbaig , , L,) t T-C I wths GENERAL OPERATIONS The LS 2000 can measure virtually any liquid, dry materiol or interface of electrically conductive or non-conductive products. The proprietary radio frequency (RF) balanced impedance bridge has exceptional temperature stability, thus eliminating the need to recalibrate the unit from season to season. When the probe is installed, it is calibrated in absence of material touching the probe. When the desired material comes in contact with the probe, the LS 2000 is activated and cives the desired output SIMPLE CALIBRATION All the necessary calibration indicators are on-board so all you need to calibrate Fly Ash the LS 2000 is a small screwdriver. Fail-safe electronics provide peace of mind. The Acids Cement Plastics Slurries Flour Fuels Caustics Powders Sand Grains Wastewater Oils * INTERFACES Oil/Water Foam/Liauid Carbon Black Wood Chips modular electronics make trouble shooting and repair a snap. The entire unit is backed by our two year warranty. CONSTRUCTIONThe probe Ismade of solid 316 stainless steel rod: the Insulator ismade of UHMWPE(UltraHigh Molecular Weight Polyethylene). UHMWPE has excellent abrasion and Impact resistance. The seals are made with Viton "0"rings. All the electronics are housed crcr' - qn=r~.~(y 1 ffe i- mmmmmmemmm -anma-A '\! U L t i- t ' W a 1UM VU K L il tfl1 U1 b C a I) Arrangement 4 Arrangement 4 Arrangement 4HM Flange mounrioorless moton {Foot mounmea metorl (Honzonta moung (See pag. 17) Arrangement 1 Arrangement 2 Arrangement 9 Arrangement 8 Arrangement 40 (oouoe Oower uon( BLOWER-WHEEL'S CAST ALUMINUM B.C. (Sacxwans Curve) *OPTIONAL FABRICATED STEEL or STAINLESS STEEL AINweelshhave tvy.-et-screws, 90*-120" apart. with one being over keyway. Up to 13' diameter wheels are statically balancedWheels over 13" in diameter are dynamically balanced. Use steel wheel for high abrasive or high ternoerature apolication above 200*F. k9 3 " C). Stainless steel or coated wneels should be used in corrosive environments. See page 22 for max. wheel size for steel wheels in steel housings. 6 C I Ill - .A& 126- ra ,*WWJ '' jai SHAFT GUARD IN5TOLtJTLET FLANGE Availacle in arrangement i and 9. Covers oeanngs and snatt oetween fan nousing and belt guarc- Mas extended uoe lines Meets OSHA standards. Cast aluminum drilled to ANSI-125 Dound llange Dolt circle dimensions it requested. Outlet flange not amilsoe In downodast contguratdon. Sa. dimensions on page 2(L TEFLON SHAFT SEAL tra- nick teflon snatt seal good to 400*F. Ceramic fIber gasket material with steel cover plate aoove 400*F Searing side is GaivaniZea 31"4. NOT avilaole unless Cincnnan Fan mouts motor enoased. STEEL HOUSING For high adrasive Or -lign ternoerature aaotlcantons- Aiso in 304 or 316 stainless stee !or corrosive environments. 10 gauge stl. Rotataole, rct rmversatle. See pe. 22 for dkrein sane and max fteS si. Not avatabe on model PSJ SWIVEL OAMPER HEAT SUNGER Includes OSHA aoprovea spiraj guard. Not suitaDle for duct work inStailations' incluces slinger, guara and snait extension wrnen required for 151"F. to 200*F. in airstream. For 201'F. :o 750*F, see oage 5 & 22. 7 BELT GUARDSTANDARD ARM. 9 INLET FILTERS Many ayerea tine wore mesn, Pteated. pacer media availaole on some sizes, * DIMENSIONS and SPECIFICATIONS Ul Arrangement #4, Direct Drive I DIMENSIONS ,0 IN INCHES FRAMOE C 1 56 P. E -F 1 3 56 14 1 et 1431.145T 1214 1%4 143e5T 5 ir-184T 12 w 3'M 12 by$ AIM $l 414 517w4' 8. 5 15141 14 R S T U AAl BBc 514 SPd -1 1a 2M 4 174 See 6 716 1. 4 7a7 P'.e 1 Pa PTh. 9 7". % 8 g. 109 6% 1 TU 1 7fl 9 %n 6 Tk . 64 1 T 14T 5,1 Ba 4% AIA 14 81 9'. 1014 11&% 1014 1 4 %A . 7( I9" 182T-184T 1S s 82s 414 7k 1V s lIt 13 11 1 4Pds.o I4 64 19 81re 1 114 11* 20 Q t .217A 15 1. 2714 13 5& 4 2f a 1 12 6 15 *. 8 15il.. 11 181. w. 13"' * 1T7,b 7 9 5 1 W4t 12 2 ' 12 16 25%4 'a 2". i2* 133 1 is|s 0 213T-21ST 23 20* 6 15% 11* 1614 12 w I'-, -o 1a2F1S4T 151a 2547-2W6 19 SA@ 8k 19lip~ 2w-w 22 213T-215 1 % 107h.l 77I M0 7 a 12. 2414 25T-259T P9-15I. 1C1 7 -4 m8 A 22 ts 2157-215T PB-I5 ls-3-- 18M4 147 21u. 15: 151r 1j " r 1414 14 7 7 70 129 8he 4. a-iJJ FW M4 1 3*1 1 Sw 5 176 2r _m 9h 4 4 I£e 5 3* CCIO 121 5 ~ 143T126 182T-1j4T P- P 41a N Whf$ Ca3bo5. 44 Aro S *.Za. se P -14A M 2S 314 41 56 PS-12A 3 0 12.Au 621A 37e 5612 I'd J e5 1 5 3* 414 IA1^ 1sPS-ida H G 123 12%1 14 PS-4 %*. - 1 24 1 325i Sb. 6 9'4 a 11 12t4 1430 111" 15 1- " P8.4A ALSO AVAILABLE WITH 6" AND B" INLETS. 1 PB-15 AND P8-18 ALSO AVAILABLE WITH 6" AND 10" INLETS. 3 P8-i8WA ALSO AVAILABLE WITH AN 8' INLET. ALL MODELS. DISCHARGE FLANGE NOT AVAILABLE FOR DOWN BLAST POSITION DIMENSIONS SUBJECT TO CHANGE WITHOUT NOTICE. 1 61u. 10 18 .- 2'As E -...... 16 1w s 31 "d to arrangement pertain KK & MM on page 17 only. #4HM 13 1 u m C3 in - Z - So N CnO 0I1 co0 - 0 I o -- -4q 1-- 0 Q, 0 - O <m ) a_ --- 11111 - LZIZILI2I2I 1 - iii II,' I ~- *t~i-+41-t1~-L~--I:~I7 II LHHt liFT I 1 H-> l I I I -~ I- .1 I TI~ * _ !L I -H I I I I II ITh+~-Th tEEThI ThATHli; a B _ I 1-i~ i-Fjr., -Hr I +H1 1,11. 4U II 'Iii 1-KILt ~ t~L 2-p L A U I-i .iu- 4' 0 FL ~#ti ph Ifl~/ I iJII I I I I I I I I I I I I -l---~-4-I4-4--4--4-4+-4--'--4---$--t- -NtH IT% + F- - - LULL) -I- L IL-NFI IA I IL ---- -h -T-F- - - Cu LLI I ill - 1~ -I I-I I- -I- :Lii A I I I I~ I (0 S /4 - I I1I I I 4-- -1* _________ I 'LI WI A i-I K 4~4-44 -t hr 7~ Li -II 11 7=1I :1111 I- 4-P-vt II Ii -I-.4 I ___VhI[±iE[I~ aSfE3t7~ V,1 r I,, iv 41 ii I. 4 *1- SL L1 _ -I Cu 14 -7 ..z.l...z.Z.z. .i.l. ..r.:. . r.t. 11th 4 TI ==0Il - L \ I SW t~.t. !fri±~ WE i I - , - - F0 0 F LI Z uUI U) OL LLI -) Ld . I z 1-u< u~ 0-cm - U) 0 0 IL I - -- -I - - -- I - _j _ z r o - L aO V\i .. - o r- I-i- m 0 1-B 0) 1 -1 I- Z . (0 oD cL u LL < In - L LIA in-.. < q>- - 3 x z dH8 1) rn S. ~---~ T -i F 1 -- -- --- - - - T. - - r N CD CI Cu CD 'NM 1-%Vd S co N u cn dHS (El u Du t N LI Z -4 2 > In - N :3: m O0 z <Z CL >Cl- *Ui 0. . O < U. I- z m i if LCTTr 4- II 11.1 f. ~~1 -4 I _______ 11111 _______ Ii 4 :LtL A, It fr. i-i-i iI -L C .. 0 z U, W H L < u 0 0 CL - -T- ~~ ii rt -mi-rn - Go' -. L- - - tt1~z±tt- Ii.Il~ Z i ~T - it ksi -L4- ~ r -h 0 t N~ t* :- 4 1 4 ~-i---r-&---------+ ff1 +1-i- ~-~---~ (0 - 2 .. j _I U Wa' O T -J '-4 OC~E z 0. a* *I C3 I C 1- rm 1f 4,r -i-I---: -4 N C 0 N - LL i . I I N o 3-j0) O J C) mI 0 m 1l- SW 0 -. (0 C 0 ~4. LW. ti :7T -4 I 777[ :1 -0 (-) I 4:4KV V Ii I. -i 19 -1 -~ 'II if:- j- T X -I ill ii t lii I I l I1 tI ______ If It I 44 f LV t (N -Wi-i- 1 -/~f-i- Ii 1i-I IL -v-li II 4F .4 Lii:- -4 :LFt 1I a! i -T- CC) lenT j I A-i II I.-, FE 1 -4 77-1 -F 1~ 1 i I I- IM N -F a i 1 1 1e 1 1 -- 1 1 it I 0o mN - 'A N LM ,- - 'N I -* S c) cD IM c3 O 7- -3 13 Li a' 0 EL m A 0 F-K Lu U 0 -LJ -j C0 -J Lu (Y) 0 Li z LU :D C- 'LZ 70 0 EL 0 J J z 0 Li C7 H' - J I oszmo0 < 2 ry) < ::3 01 i o IL, ' oom - <m i <ILn U F U CU)> -o I- U t F-m -> mU -Q ml> Lu z u 0 OM U2 LU 1- LL 7cc- 0 U2-< <ma C UJ ZUD Ct' [ L 0 l - II 0 U) mmov- II 0 IL CL : LId < o z LLJ II <y D:CL Li LL H D uj w z 0 Z -UDO LL (J r P i J F-L LL Co cnZ - - am) 1< I CO 7L Goulds CloseCoupled Centrifugal Pumps RL5 3642 Ulvty (LLSQ Motor: APPLICATIONS C * NEMA standard * Open drip proof, TEFC, or (explosion proof three phase only) enclosures. * 60 Hz, 3500 RPM - Stainless steel shaft - Single Phase: %-2 HP TEFC. Built-in overload with automatic reset. - Three Phase: .%-2 HP: ODP, 208-230/460V %-2 HP: TEFC, 208-230/460V A-2 HP: expl. proof, 230/460V * Overload protection must be provided in starter unit. Starter and heaters (3) must be ordered separately. Specifically designed for the following uses: - Water circulation - Booster service - Liquid transfer - Spraying systems - Jockey pump service - General purpose pumping SPECIFICATIONS Pump: . Capacities: to 110 GPM -Heads to: 118 feet - Pipe connections: MODEL 1xl%-5 SUCTION DISCHARGE 1%"NPT 1%x'1-5 1%"NPT 1"NPT 1%"NPT - Maximum working pressure: 125 PSI Teniperature: standard seal 212 0 F, (100*C) maximum. - Rotation: right hand i.e.; clockwise when viewed from motor end. 01992 Goulds Pumps, Inc, TQ-)U' FEATURES Compact Design: Close coupled, space saving design provides easy installation. Flexible couplings and bedplates not required. Mounting: Can be mounted in vertical or horizontal position. Construction: Available in bronze fitted (BF), all iron (Al), or alrbronze (AB). Bronze fitted means bronze impeller. Impeller: Enclosed design for high efficiencies. Threaded directly on motor shaft. Stainless steel locknut on three phase models requires no clearance adjustments. Balanced for smooth operation. Casing: Volute type; cast iron or bronze construction. Back pullout design. Discharge can be rotated in eight positions. Vertical discharge standard. Tapped openings provided for priming, venting and draining. Mechanical Seal: Standard carbon/ceramic faces, BUNA elastorners, 300 series stainless steel components. Option seals available. Motor: Close-coupled design._ Ball bearings carry all radial/axial thrust loads. Designed for continuous operation. All ratings are within working limits of the motor. - * - - CC) Goulds 4 CloseCoupled Centrifugal Pumps 3642 M7 370 371 PARTS MOTORFRAME Material Code Item no. e Part Name k9 te ), 100 101 108 123 304 Casing Impeller Adapter . Water Deflector Impeller Nut* 351 Gisket-Casing 1001 - 1102 1001 - 370 All Iran Bronze 1001 1102 - 1001 1102 1001 . 1102 Rubber or Micart-P Stainless Steel Composite H.HD Cap Screw Adapter to Case -% K H Ca Adapter to Motor Mechanical Sea -z *. I Order Service Rotary Stationary Elasomers Metal Parts SfS 1 General Ceramic 383 Douy___ 0 10K18 Opt V 10K24 ODP 3 Phase ODP TEFC 48 - W-2 6 W/-2 . K L - - M-2 %./2 DIMENSIONS AND WEIGHTS P A B D E F H L 0 xr 6K57A 4A 2% 5 %- W w xYr zZ ci'Maim C Fuame (ft.) -13A -48 55 IA 56 67 2%2% 15% 56 688 7%,% 3%7 1%x1M4-5 WL X dimensions are ininches and weights intb Do no use orconsrudion purpose) (All BUNA I * Motor Frame Pump Stee Pipe Plug YVent and Drain 3 1 Phase All 3Dty-SERIES HiTemp. Carbon Ceramic 300 S EPR CPApprox. 411@ Approw. ~CAPACITOR I .(Sinple Phase), + - 21 Von P408 iipe nIngl Y; PT - Brass oMx. 'Impeller nut fumished an 3 phase unit onfy L MATERIALS OF CONSTRUCTION '. Material Code 1001 1102 --. Engineering Standard - A F -- IP + Cast Iron ASTM A48 CL 20 Bronze ASTM B584 SEECA FALLS NEW YCK 13148 SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE. PRINTED IN U.S.A. - <- 4 I C.- - - -. . - - co a .. * ,.- .~. CD CL co. 4; 00 4 - KJCUI - ~ - - - A IA A ur C) J =J LITH -U a- Cm, to E "It C- Ev Cv) \* -W e 110 0 CDj 1*CE) C 0C C-) CCD mr 0 8n 8 bv -P0 L Q 0_ 0 LuI LU c 0 Cvj C0 0 0 o0 cn - 0 C2 Lu 0 0' Cvl UV3H TVJO. o0 I 0 r % 0 N Goulds CloseCoupled Centrifugal Pumps -. 3642 Ln Motor: APPLICATIONS Specifically designed for the following uses: - Water circulation - Booster service " Liquid transfer - Spraying systems - Jockey pump service - General purpose pumping SPECIFICATIONS Pump: - Capacities: to 110 GPM 'Heads to: 118feet 'Pipe connections: - MODEL 1x1%-5 1'Ax1/-5 SUCTION 1%"NPT 1%"NPT DISCHARGE 1"NPT 1%"NPT * Maximum working pressure: 125 PSI * Temperature: standard seal 212 0 F, (1000C) maximum. Rotation: right hand i.e.; clockwise when viewed from motor end. @ 1992 Goulds Pumps Inc 'NEMA standard - Open drip proof, TEFC, or (explosion proof three phase only) enclosures. 60 Hz, 3500 RPM -Stainless steel shaft - Single Phase: -2 HP TEFC. Built-in overload with automatic reset. - Three Phase %-2 HP: ODP, 208-230/460V %A-2HP: TEFC, 208-230/460V %A-2HP: expl. proof, 230/460V 'Overload protection must be provided in starter unit. Starter and heaters (3) must be ordered separately. - SC-h\ 5{ L&"£- 'Ourvf FEATURES Compact Design: Close coupled, space saving design provides easy installation. Flexible couplings and bedplates not required. Mounting: Can be mounted in vertical or horizontal position. Construction: Available inbronze fitted (BF), all iron (AI), or al bronze (AB). Bronze fitted means bronze -impeller. Impeller: Enclosed design for high efficiencies. Threaded directly on motor shaft. Stainless steel locknut on three phase models requires no clearance adjustments. Balanced for smooth operation. Casing: Volute type, cast iron or bronze construction. Back pullout design. Discharge can be rotated in eight positions. Vertical discharge standard. Tapped openings provided for priming, venting and draining. Mechanical Seal: Standard carbon/ceramic faces, BUNA elastomers, 300 series stainless steel components. Option seals available. Motor: Close-coupled design. Ball bearings carry all radial/axial thrust loads. Designed for continuous operation. All ratings are within working limits of the motor. Goulds CloseCoupled Centrifugal Pumps ( 19ODE 3642 370 371 MOTOR FRAME PARTS Material Code Itemr No. Part Name 100 101 Casing Impeller 108 Adapter 123 304 351 Water Deflector Impeller Nut" Gasket-Casing Plug 1WVent Pipe and Drain 38DE 370 . H.HD .Mechanical Onr Sf 10K10 Std. -10K6 10K18 V 10K24 3 IMATERIALS U All Iran IFte All Bronze Motor Frame 1001 1001 1102 48 Opt % %-2 E A B 0 6 1Y1%-5' asterers Metal as F H P L 0 W x -- 7 3% 5A 41&2% 5 %- 7% % 4 I3%- 4 Y 2 CPMWL Frame (Ibt) 13 2w. 3%4 15 2 2%2zw15% 48 .55 56 5 56 67 - 68 (Al d a inkches and wehts in bs.Donut use for constmeton purposes- BU 5 474' Hi Temp. Carbon EPH it Ceram -im4CPApprox. SS n Steel W Pip MpPmg M-Z~ 2: ''2 7% Seal Service Ray Stationary General Ceramic Duty %4-2 Brass 0 Max. Impeller nut fuaosn on 3 phase unMonaP Material Cede ( - <-.-g Chem. PL .i 1x1%4-5 - ETEFC - 1% -2 Pump Heavy Duty I DP TEFC DIMENSIONS AND WEIGHTS Stainless Steel Composite 3 Phase UP 1001 1102 .--1102 1001 Rubber or Micarti Cap Screw 383 0 1 Phase Bronze 1102 1001 - Adapter to Case 371 HD Cap Scew 371 e:t Moto 'dpteeo N . OF CONSTRUCTION EE - Standard -Engineering 1001 . 1102 Cast Iron ASTM A48 -L F P[- AB - 20 SL CBronze ASTM 8584 r' C FAS EW 0SPECIFCATIONS ARE SUBJECT TO CHANGE WrTHOUT NOTICE. ' r ,. A . CD ra. - CD -- An w _- U, C. cLj US to <4 aN I cc O7ot-4 U 4T- N LO p. -- -' LU Xcc un- u _j CL0 2a CL An 2 L U 5 _- 0C I o5001E I f T_ 0. I IT C, - n.: ooooo N 0 - o.O - - Z 0 e4osQ C- I-1--t-t-r C) in - - C) T- t -0 14 1 4- - C- -ft S to- I I- '~ i -1 F- t rr-i--t- ItIan ALC 7 ZI to _t I -r $ - 11 I _4 i ~ -4 (N S ~~ J- . - ;-r £Z2~rj'h. eQ. = cxJ r £ £K. U I-Cl H 0 3 'I- 3 S. - V t4-4. -t 0; >" + - IA 4 .N - 1-4-. 74.. -==T q4 IP if 'I,-4-- -4-4-0-1 - J.-..c' J. - ± £I It 1I ~.,\t. .- h if.A 00 1*]- '3 c0 LI 4 0. 0 U 4 C) 4- -n ~4t 14 t0 I-t-t-- T 1 1 0.- T-7-W Tr F- F- Ne 0 FL - o 0~~ S _Ij 0 Cvj E I I (0 a) m I LACA-D __LU_ ro 0 ILL Cv F 0 0 0) CD r 0 0 Co 0) C\ co CM }- LU -4- 4 UCV3I- lY1OI ~00 U, Specifications SIGNET intelek-ProTM Power Requirements: Series of Controllers mox a Signe Compok stsmitter. Or utilize the wide range frecuency nput (0- -:oconect c inrelek-Pro is a precision 90.. !>x.w based s:' s designed for use in a wide a Industrial control appcations. oH and ORP lntele-Pro - .o7 Operating Temperature: 32 to - "FrQ C5 C Enclosure Materials: ABS pl< IF :1x (IF 65) Imon NE /M >: IP 65; rUng . - pero a vilh t- m patterns and standard specialty flow sensors Intelek-Pro offers compatbility for o- easier system configuic: ,j; Intelligent Software A the hoax>ore :=rements are !iven sortware lico supponeo uy m: will guide you thrc-qn tme necessary cafibration noorameers. usinq the alpha- .nstaoionn Dimensions: 3 5§ Liquid Crystal Display: 43 . -iq ,;i -i lupp' a1. m.1 Input Frequency Range: Optional Input: 4 !, '-'t- Isolation: 2-Relay Output Card: 2 5<, 4 to 20 or 0 to 20 mA Output Card Response time: Modular Hardware System Max. Loop Resistance: 425 £ 0 to 5 or 0 to 10 VDC Output Card Response Time: ?. r Min. Load Resistance: I Ks) Display Accuracy: Pa The .,:. : a madu a a:divvaie system utizng plug-in cords to ii n iC sverf co ifiguratian Removing Iat"' Canvi a ws access 'a -he _ eu : emoIte-c '~ Dpe 'i're connie cai Complete Sensor Compatibility hoose a Sol m p seu n ors toopete ohangu e ap hange the uc:'J pen m-contr ineiT. su CS numeric display 'omplete front panel lece 'eaure flexibil t your fingertips calioral n ,:!l Variety of Outputs Ilerchaieocle c v nei: 'o. - '::. - - cards offer a optons These cords Cie anolvzeec ao: the software's unique multiple pc, - nearizer, iesulhinj in a fully compernscd performance curve, ao org r-edaccuracy with any cura reiq, vo: a autpur card e SIGNET 9010 Intelek-Proli Flow Controller The SIGNET 90 10 intele-Pro Flow Controller was enginFerd For quid Flow measurement and col in process pipes. 2' KHz offers frequency range of C the opportunirv ko conne meters and hia her fow mines to :e the 90 10 controller Modular Design The modular des *nielek-P o offers the advantoe o e panding a cord into he system- by pugg mair .~ naTB rive compete sero nc ad usok by sucl 'n-: acatlons - The o sing cc- oseuscc of propc.onoa ce or and -ro famY rneter.q our: - OrderingIn ormation.z - AlsoK al)Ob2 - Coh Parf 0a i 3-9010.1 11 'Basic' - aN t N. ripion jD~i ~ n ' ' %67 F nrlle w hfrequency input. F1dxVate toralrzb 90.to 132 VAC I6oS3dVDCI' See - SKc.nstrumentotor t nFor-a- - cc 3901"3 9 10 21 Flo Icontroll with frequency input. (Flow rate tolizer) 180 to 264 VAC - (Y166'30 VDC oliytica uirther .,Cr~d~ .3 90104003 kr~Ca& ,s~sr30 5 9 C upj -"- 4 to 20/0 NV0C0nput to 20rmA input isolated solo edl 0A4016 0 t50-3 60- '''4c V200 20; noionlafed te 0 to 10 VDC non isolated 4 to to 20 mA isolated ±~4W~4v~ .9(~~ cessones~~~ O 00Q~ 395? 40 0 - cr l $ St INEA X (1P6Sirearf cover Fuse, 1/4 arnpfasiblow 33 K SIGNET 515 Rotor-XTM Flow Sensor Creating 0 fl 0 ion 'ig o contolling system is srnoe with SIGNES I S 2oto-X Flow Sensoi v a matched S niti Combine the and a Signet sensor insrollai ;.iting flow meter or controller. and nave on opeiational fl.'; 'non ung systern in minutes. CD 0 , vith ronge, lhe full of 5% 0 a repetability opiaven in 51 5's perfornorce ha ber p.hppcctons thousands of liqud worldwide C L. ro: Linear to +1% o* uH Reduce System Downtime rnce nouis The 515 conveits rnar' simple and quicd into minutes w h installation. There is o. one moving poit, and replocng 4es only downtime seconds, reducing sv substantially. ' 7-, standord 2 i e cani exiended 1o allow piocement of the netei up to 200 feet a ciy without signal amplificoon Rugged Construction For Long Wear AvaIlable in a choice o chemicolly resistant, nonconiomlarinong housing maerials, the 5 15 stonds up to the harshest fluids. For processes containing acids and solvents, the PVDF (polyvinyldene fuoride) housing is a [Luorocarbon highly resistant o og more severe fluids, such as acids and' solvents Specifications Output Signals: Output Frequency: Flow Rate Range: Linearity: a oFui . Repeatability: =0 5%of K n Maximum % Solids: Standard Cable Length: 25 feet Simple, Accurate Flow Measurement The 515 works on a simple, yet precise, electromechanical principle. Four permanent magnets, embedded in the rotor blades, spin post a coil in the sensor body. Fluid flow causes the rotor to rotate, producing a sine wave pulse directly proportional to the flow rate The rotor's patented "open cell" feature ensures a linear, repeatable output up to 20 fps resulting in minimal head loss and no ' ..Q. aC.;r j be combined with on intrinsic safety barrier for use in hazardous environments Quick, Easy Conduit Installation Designed to allow optional conduit installation, the 5 15 complies with local codes requiring conduit protection. Pulling off the 0.5 inch plug on top of the sensor exposes a 0 5 inch (F)NPI thread. The conduit con be connected easily using on optional conduit adopter fitting kit. An optional instrument back-cover kit, or a specially prepaied NEMA box wil provide everything necessary for quick conduit connection to a meter or controller. Adopt 'o either rigid or flexible conduit, protecting the system hookup from harsh elements and mechanical damage. Ordering Information Part No. P51530-PO P51530-Pl P5 1530-P2 Housing Material Polypro Polypro Polypro Shaft Material Tionium Ttanium Titanium Pipe Size (in.) 0.5 to4 5 to 8 10 - up P51530-VO PVDF Hostelloy C 0.5 to 4 P51 530-VI P51530-V2 PVDF PVDF Hastelloy C Hasielloy C 5 to 8 10 - up Potented (lowthrugh "rotor design ensures linear output in a wide dynamic range. Sensor Installation Fittings 515/2530/4500/8500/8516 Mariol? i & 80- Pipe Size Part No. i /2 PvB00 3/4" P OPV 8 TQ0 7 1" PV8T010 1 1/4" PV8TO12 - u a Stainless 316 Part No. Part No. Part No. N/A PM1005 tk41005 SFMTAn7 N/A PPMTn07 C4/T407 CPV8TO10 SFMTO1O N/A PPMTO1O (P41010 CPV8TO)2 SFMTO I2 (32) N/A PPMTO J2 (32) CR4TO12 SFTO15 FPTO15 PFMTOl5 CR4TO15 CPV8TOO5 1005 ) (25) CPV8TO15 i 1/2' Poly ropylene , (mrin( Part No. Part No. CLLPS1 Fiberglass PVDF CPVC 80 PVC 40 Pi 15] (25) (40] (40] 2 PvITO Pv85032 SEE IR5020 SFMTO20 :50 FPT020 PPMTO20 :50; CR4T02O 2 1/2" PV8TO2S SEE SMTO25* N/A PPMTO25 '4W025 PV8SO25 IR8S025 PV8TOJC PvS03C SEE 030' FPS030 PPM1030 C-1v4WO30 PVSTOAO PV8SOZO SEE 40' FPS040 PPMT040 I- 5' SEE SEE 6 PV8CO SEE R8S060 8- PV850 SEE R8S080 (200) 10' SEE SEE N/A FPS100 N/A W100 12" SEE 851 20 SE E I85 120 N/A FPS120 N/A V120 3' 4' 565) 0(80) 5R8S030 '/ |R8SO40 IR8SS 73 /050 ' 138 101 PPMT050 v050 SMT060 FPS060 PPMT060' C4WO60 (125) (150] 0 F080PM080 830 V080 (2001 PiR5100 4 J A N/A 2 iRS50 040 (100) I00 - - 1"R, Part Number Description: Fitting Styles: PVC, CPVC and hiberglass hove sip ends, PVDF (incite) his sockei inds, coppel (For copper and brass iubing] has "swearon" ends, [ron, brass, ccjrbon steet, cind sioinless sieel have threaded ends do, uble snaun u ' "Cement-on" or PVC, CPVC, and fiberglo S = Saddle Specify wall tnickness and 0 D. [or fiberglass, and pip whedule o. PVC or orn V =VWeloler Weld Io exisling pipe, please specidy prpe schedule Braze to exisnrig pipe, peose specify pipe sciedule B = Braizole = PV 8 T 020 -- hpe b'Z.- Slyle Schiaedluo -Motrnol or Tylpe "TEE" Installation Guidelines Once the appropriate insertion sensor for an opp icoion hos been selected, the addition of a matched instolaion fitting easily adapts the sensor into the pipe Figure 1. Flow sensors, inciuding Signet insertion types, generally rkmend onn o "fully develooed uibuleni flow profile" for maxirumT 1id5x id linearity and accuracy. To achieve this, the sensor must be located in a straight run of pipe with at least ten pipe diameters of uninterrupted straight jpipe upstream of the sensor, and a minimum of five pipe diameters of uninterrupted straight pipe downstream. Major obstructions such as pumps or throttled valves will require runs. I xid ru staih longer siraight ;C% 'I i5 XrId 9I0* e 20xid - - Figure 2. In horizontal pipe runs vith no air pockets or sediment present, mount the sensor/fitting in he 12 o'clock or 6 o'clock position sediment or air pockets are present, tilt the sensor/fitting at a maximum angle of 450 to over-come +ese Ii obstacles. Any sensor/fitting oosition is acceptable with vert col runs Vertical pipe runs with downward flow must be pressunzed to ensure a full pipe, upward flows ore preferred. REYNOLDS NUMBER = D x U x P P The simple steps below show how to reduce sensor installation time with the use of a SIGNET PVC TEE fitting Figure 3. Knowledge of the tow profiles below are important for rooer caklibrorin nd niacment of a fow sensoi : a pipe. The most common how profile found in industrial applcclons is developed turbulent flow, precisely what Signet sensors ore colibrated for. The second type of profile, disturbed turbuleni flow, is less stoble and occus when the flow is inerrupted by a volve, elbow, or other internal obsruction By running 10 diarr eers of straight pipe ohead of We sensor, disturbed turbulen; flow can achieve a well developed turbulent profle 'wvhich car ihen be accurately measued Finaly, laminar flow occurs with highly viscous fH :s or with luids which travel at exremely low velocities. type of low exists in a particular application, the fluid velociry is needed (Uk specific gravity JP), viscosity (p)t and the pipe diameter (D) This information is expressed in the form of a REYNOLDS NUMBER. Typically, a fuid with a REYNOLDS NUMBER greater than 4,500 is developed turbulent, and less than 2,000 is laminor. To determine v:[ NEMA 4X WATERTIGHT PRESSURE SWiTCH FOR HA RSH OR CORROSIVE ENVIRONMENTS ff (L EV tU L JwIYTt * Low Pressure Ranges 30" Hg Vac to 150" H20 * High Pressure Ranges 15 to 3000 PSI - Buna-N or 316SS Diaphragm " IOA SPDT Switch * Tamper/vibration resistant setpoint adjustment 20 to 100% range * Fixed or Adjustable deadband II Ideal for use in harsh and corrosive environments, the PSW-300 Series Watertight Corrosion Resistant NEMA4X Enclosure Neoprene Gasket Pressure Switches feature stainless steel or Buna-N diaphragm-sealed piston or diaphragm actuators that provide repeatability of +1% of range. Standard design allows easy access to switches. For versatility, single setpoint with fixed deadband, single setpoint with adjustable deadband or dual independently adjustable setpoints may be chosen. SPECIFICATIONS h SWrin g Diagram 3/" NPT Conduct Screw Connection Terminals Easy to Ready Setpoint Scale Setpoint Adjustment H-11 Approval: UL listed, CSA certified Storage Temp: -20 to 150 0F Ambient Temp. Limits: -20 to 1500 F. Set point typicaly shifts 1%of range per 5O*F of temperature change. Enclosure: NEMA, 4X watertight and corrosion resistant Setpoint Repeatability: ±1% of range Switch Output: 1 or 2 SPDT switch may be wired "normally open" or "normally closed" Electrical Rating: 10 A: 125/250 V ac; 0.5 A, 125 V dc, 0.25 A. 250 V ac, 15 A: 125/250 Vac Enclosure: Epoxy coated aluminum, gasketed Weight: 2 lb Electrical Connection: 3/4NPT female Pressure Connection: 1/4 NPT female for vacuum to 600 PSI: 1/a"l NPT MaleI'/A NPT female for 1000 and 3000 PSI Connection Material: Vac through in. H20 ranges; carbon steel: All PS1 ranges; 316SS Oxygen Service: Specify Option X6B foi special cleaning. a (I) a See page H-13 for differentialpressure models. C) Toiodei MODEL (Specify Moel Number) PR!CE PSW-301 PSW-303 $ PSW-304 PSW-305 PSW-306 _ PSW-307 PSW-308 PSW-309 PSW-310 PSW-311 II P PSW-321 PSW-322 PSW-323 PSW-324 PSW-325 PSW-.326 PSW-327 PSW-328 PSW-329 PSW-330 PSW-331 SSW-3 PSW-346 PSW-348 f ADJUSTABLE RA NGE ENGLISH METRIC DEAD BAND PROOF ENGLISH PRESSURE 1 I UNITS H SWITCH -6 to -30 IN Hg Vac -20 to -100kPa 6 to 24 250 PSI 6 to 30 IN H20 12 to 60 INH20 1.5 to 75 kPa 3 to 15 kPa 4 to 27 5 to 54 20 PSI 20 PSI 30 to 150 IN H20 3 to 15 PSI 6 to 30 PSI 7.4 to 37 kPa 20 to 100 kPa 40 to 200 kPa 18 to 135 2.5 to 13 3 to 18 20 PSI 500 PSI 500 PSI 10A SPDT 10A SPDT 10A SPDT 20 to 100 PSI 40 to 200 PSI 140 to 700 kPa 10 to 90 1000 PSI 280 to 1400 kPa 18 to 180 1000 PSI 10A SPDT 10A SPDT 80 to 400 PSI 200 to 1000 PSI .56 to 2. MPa 1.4 to 7 MPa 600 to 3000 PSI 4.2 to 21 MPa 45to360 160 to 900 400 to 2600 2400 PSI 12000 PSI 12000 PSI 10A SPDT 10A SPDT 10A SPIDT 6 to -30 IN Hg Vac 6 to 30 IN H2 0 12 to 60 IN H20 30 to 150 IN H20 3 to 15 PSI 6 to 30 PSI 20 to 100 PSI 40 to 200 PSI 80 to 400 PSI 200 to 1000 PSI 600 to 3000 PSI -20 to -100kPa 15 to 7.5 kPa 3 to 15 kPa 7.4 to 37 kPa 20 to 100 kPa 40 to.200 kPa 140 to 700 kPa 280 to 1400 kPa .56 to 2.8 MPa 1.4 to 7 MPa 4.2 to 21 MPa .7 to 1.8 .7 to 1.4 .7 to 1.8 2.1 to 4.2 .7 to 1.4 .7 to 2.1 1.4 to 3.5 1.4 to 5.6 6 to 11 10 to 42 42 to 98 250 PSI 20 PSI 20 PSI 20 PSI 500 PSI 0PSI 1000 PSI 1000 PSI 2400 PSI 12000 PSI 12000 PSI TWO TWO TWO T WO TWO TWO TWO TWO TWO TWO TWO 15A SPDT 15A SPDT 15A SPDT 15A SPDT 15A SPDT 15A SPDT 15A SPDT 15A SPDT 1SA SPDT 15A SPDT 15A SPOT 3 to SI 15 6 to 30 PSI 20 to 100 PSI 40 to 200 PSI 20 to 1OOkPa 40 to 200 kPa 140 to 700 kPa 280 to 1400 kPa .7 to 1.4 1.7 to 2.8 2.8 to 5.6 4.2 to 11.2 500 PSI 500 PSI 1000 PSI 1000 PSI TWO TWO TWO TWO 15A SPDT 15A SPDT 15A SPDT 15A SPDT Pressure Switch ( io NIs: (Add Suffix to Part Nu..je r) Hermetically Sealed SA 125/250 Vac Switch for Extra Protection in Severe Environments. -P Single Set Point $75.00 -PP Dual Set Point $150.00 316 Stainless Steel Welde d Pressure Activator -S 15 to 600 PSI Only $54.00 H-12 10A SPDT 10ASPDT 10A SPDT 9 StNI BY:L-unt MlOSS Go. , Inc, ;12- 1-93 ; 15:U0 ; Accounting Dept. #- 1 bU0 542 7485;P 7 Goulds A% Su bmersible Suwmp Pump MODEL LSP03 APPLICATIONS Specially designed for the following uses: * Basement Draining e Water Transfer s Dewatering Motor: e %/3HP, 115 volt, 60 Hz, Single phase, 3400 RPM. e Built-in thermal overload protection with automatic reset. * Permanent-Split-Capacitor type. - Amps: 2.6 maximum. - Class F insulation. a Stalnless steel shaft. SPECIFICATIONS Cor rosion-resistant construction. 304 Stainless Steel motor casing and fastners. Glass-filled thermoplastic impeller and volute. Bali bearing construction. Both upper and lower bearings are greased for life. Motor is permanently lubricated for Pump: extended service life and is powered for cont:nuous operation. All ratings are within the working limits of the motor. 303 Stainless Steel shaft. Separate float switch is attached to " Discharge size: 1 W"NPT. " Capacities: to 40 GPM. " Maximum head: 21 feet TDH. Power cord: . Heavy duty 3-wire 16(3 SJT with NEMA 5-15 P 3-prong grounding plug, 115 volts. . Power cord length: 10 feet. * Temperature: 1041F (40*C) maximum liquid temperature. FEATURES the pump at the factory. Float switch a Separate Float Switch is supplied with pump. * Heavy duty 3-wire 16/3 SJT electrical cord with NEMA 5- 15P 3-prong grounding plug Series-connected ("Piggyback" type). - Switch cord length: 10 feet. Is adjustable for various liquid levels. Easily removed for direct pump operation or switch replacement. Cor-plete unit is lightweight, portable and easy to service, ,OZN I DlI'LUII k(, 101000 I L;, i fII4- |-40 , 10, [l , ACCOUnlR9 uepE 4 #i1 U 1 000 a %Lor D44z 7400 4 b "0 a :12 , I.S MODE LSPO3 S I PARTS E fam No. DIMENSIONS AND WEIGHTS Padt Descriptin n Horsepower Voltage Amps Phase RPM 1Caulng 2Impeller Suction Straine r 3 % 115 2.6 Max. 1 3400 9 4 5 Saf Seal with Cover Motor 6 searing (All dimensions in Inches and welghts in Ibs. Do 7 Capacitor to sea2l 8 0-RIng 9 Float Switch Weight (lbs.) 01 not use for construction purpoges. Drawing is not I E PERFORMANCE RATINGS Total Had-F. t* Ballona Per Hour 20 15 INSTALLATION 10 5 300 1200 1740 2220 (In gallons per hour) 'Vertical diatance from water tevl to high-st point In diflharge- plus pipe friction, Maximum pump submergence l 10 ft. TETHER LENGTH. 0-2'' MN. 3 1/2" MAX. APPROXIMATE - ON-OFF LEVELS: A&6" TO 11" )TTOM OF FLOAT 1"MIN. TO BOTTOM OF PUMP UL. UC- 1'. . ->Dr 4 1. Cartridge mluster Models to Remove he Entire $et of Cartridges at One Time I 4 I C. NOTE: InNh fow appi- cdons, two or more cartridge cluster models may be installed in Parallel to tale advantage of Harmsco's unique U cartridge cluste design. I HIF.7? yrT HIF-14 HIF-IQ HI&21 HIF-24 90-105 24 8 triples 2' 37' (94 cm) 13x13' (33x33 cm) 58" (173 cm) 50 lbs. (22,6 kilos) Flew atS (taI Ina 6PM) No.f sid. zaka tridge Aliuttw length cutridge PIp aIz(NPT) Ffter height Floor spieaqt uir d hrvice height clamrnge up to 30 7 single only 1 19.5" (49.6 cm) 13X13" (33x33 cm) 36" (89 cm) 30-60 14 7 doubles 114 25' (71 cm) 13x13' (33x33 cm) 48" (122 cm) 80-75 1B 8 doubles 2" 28' (71 cm) 13x13' (33x33 cm) 48" (122 cm 75-90 21 7 trIples 1A, 37" (94 cm) 13X13" (33x33 cm) 8'(173 Gcm) 3hpping Weight (approx 29 lbs. (13 kos) 39 lbs. (178 dlos) 39 lbs. (17.8 idios) 50 1ls. (22.8 kios) Large Capacity Filters G with Cartridge Lifters for Easy Cartridge Removal --- -- HIF-20-FL ms' - 1- HIF42 18"- -- - 20- HIF-78 - 20' HiP.28 18"-- dill Flow rts (range in APM) No. of s. sI Carridgee Alt aio, ;ydgeIle Pips s3ze (N1 height HIF-28 10-125 28 :t '1a Shipping weIght (apprm) r P 1pus 2" 2" 30' 7i 75cm 40" 107 cm 1Ix 18' 48 x 48 cm x 18 loaruperequid18 4. x.46 cm SonIc. height oisortnCe HIF-42 125-176 42 48" (122 cmi 79 lbs. 38 kos 68" (173 cm) 100 lbs. 46.3 Idlos HIF-46 175-225 56 HIF-150-FL 400.800 150 3" 3" 42' 107 cm 20 x 20" 51 x51 cm 52" 132 cm 20 x 20' 51 X51 Cm 4" flanged 48" 122 cm 28 x 28" 71 x 71 cm 4' flangeo Sal 147 cm 28 x 21' 71 x 71 cm 70 'f78 cm) 187 bs. 75.7 kils 87" (221 cm) 188 10s. 86 kios 76' (193 cm) 274 lbs. 124 kIlos 93" (236 cm 321 lbs, 155.0 kilos 20Ve$ blts 50 127 cm li" 18 X 46 x 48 cm 87' (221 cm) 129 lbs. 58.5 MI0s HI 00-FL 600-800 200 HIF100 300-400 100 '0 do & HIF-75 225-300 75 50 "Ples 10 Standard illars: Standard lilters are 304 Stainless steel. Alm gaskets an too seals are EPDM. Bottom seals for large capacIty illers are nature$ gum NObt. O.rlings fowzurr filters are1uns-.Other options avallable ended sollds and length of fiter run desired. Rates shown are-or NOTE: Flow rates are guidelnes only. Flter selecton isInfluenced bytne cartrdge to be used. viscosity Bus between three to si gallons per sediment cartridge. otean water at ambient temosraturt. Flow fates vary and tyPically range aremanufactured under ono Of more of the following patents; U.S. Petents #3720322 and #4187179, Canada: 0977893. Great Britain: #1372014, Putnts: Harrnsco lidustnl FIlters West Germrny: #22618707 France: #724S864, 14urrictne #5174896 Other patents pending. 0 0<A rcn 8 -® 0f aa Dii <-_ "Li -w < 0- 0 c 0 CD Ol V 0, CY CCO - -@ C c0 cu H- R z co LJ Z LD cc 5 >0 Li H 8 @ Z £0 a- o L C_2 Li z >< a O C :,Y< - t O 0 GI 0 0 9a 9 LLI Co (-D CC O CU __J Eu w Cu LLJ -J a[]: CL -OC I wC o - e a3w _0 sc -- -t - ~ o ~' ca 2-.- - E fn c E' E - a - - - -- n' -3:C Co TO 0 P ->o a -- , E " - - -SZ-E Z; aE -a7 2 e - -c c Eo cc o 2 wn = c pc- c - Z ca E o co . - W E0 i< aU)2 c--. -r C o ) c - aT p -- 1!4:C - z-ru- 0 (D - - E Er -- 2 En an aa a -> JE caC I Ci -C o CU 0 - 0), En 0 E C -- ) a E icile cto z fl E60 ~ 50 c - o C Ca 0 o E . eaE q J-e 2 (D cl. o 3 C co a -a ca - - (n I orx -- ~ c 0 E -T ~>E - E E ca o x 0U >c -c0 mc ) Ea 2 -D 0 [,a 0 r: tCri Liz 7ii a -r I. . so.L -oono CC z6 M e am -, 15- - I:v Cl C r-o c3e cDc - ~~ a o ' \~ O . - 2t~~F- e- i- - -VE z Z07 irc a E aE C e-3 : .- = a 3 : -. c>c i a - a. OQC co * . c .C - > --,tE Co cu c L.c Co Ot :g 0 E 0 1/ -- a- -a--O t .. cC - 6- c 0- - r m o 0C r> C&2 0 > 0- E Io < - CC CfC - 0 C) o N.a t 4Z < (((CE too C15CD C - -) NN --- 0o . a: _ _ -- -- -< e cn O cr-- .- CL co6a> _ E o C:.~ .a C1 i ai e o Z Z i O LL Et C 2 o clO CL cW cm o n EEE -- coo C 0- § I; -t zo . -E w a 0Z < >> E ol4 0 mci C O6 cD E e e~~~.. o- ,... y o- e oC~ Q)- c o CC Remedial Systems, Inc. 56 Letrord Street Ph [508) 543-L512 Foxboro MA 02035 FAX: (508) 543-7485 Drawing Name: SKID MUNTED SOIL GAS RECOVERY UNIT For: SYS-10-2193-MA Drn by BJ (BAB) Date 12/3/93 Fie None: SGR-1153 F--l AIR FLOW PROBES VILL SUPPLY A 4-20 mA SIGNAL TO A DIGITAL DISPLAY WHICH WILL BE CALIBRATED TO READ IN CFM. EACH PROBE MAY BE SELECTED FOR DISPLAY THROUGH A 4 POSITION SVITCH ON CONTROL PANEL MOISTURE KNOCKOUT DRUM TEMP. GAUGE VS-1: SET FOR 30' SVC VAC CONTROL r- PANEL PS-5 SET FOR 10' SWC SOLENOID VALVE 230 V. N/O SYSTEM MOUNTED ON A 3'x5' CARBON STEEL SKID SCAE: NTS CONTROLLER VILL BE MONTED IN A NEMA 4 ENCLOSURE PRESSURE SWITCH OR VACUUM SWITCH WILL CAUSE SYSTEM SHUTDOVN. POWER DOWN TO RESET. MOISTURE SENSOR WILL SHUT DOVN SYSTEM AND OPEN SLENOID VALVE SYSTEM VILL RESTART AFTER 10 MIN DELAY. ALL SVITCHES. CONTACTS. RELAYS. ETC. IN CONTROL PANEL VILL BE NEMA RATED TO VAPOR PHASE CARBON FILTERS Rev: 12 EGrG ROTR. ATINGmo ( EN 707 Explosion-Proof Regenerative Blower I W LEC- FEATURES - Manufactured in the USA * Maximum flow: 280 SCFM I Maximum pressure: 85" WG *Maximum vacuum: 87" WG * Standard motor: 5.0 HP Blower construction - cast aluminum housing, cover, impeller & manifold; cast iron flanges * UL & CSA approved motors for Class I, Group D atmospheres Sealed blower assembly " Quiet operation within OSHA standards * U iOFTIONS TEFC motors " 50 Hz motors International voltages " Other HP motors e Corrosion resistant surface treatments e Remote drive (motorless) models e I* Explosion-proof motor starters IACCESSORIES Moisture separators I & inlet filters .Inine C Vacuum & pressure gauges e Relief valves External mufflers BLOWER PERFORMANCE AT STANDARD CONDITIONS AIR FLOW RATE (M3/MIN) 1.0 100 - 3.0 0 4.0 5.0 7.0 I N -14 0 - 90 0 0, - - - / - |L | - 8-0 | SUTION -A---- SUCTION 200 - - - 40 - -150 - - 150 - 40 - 8 - ---- 20 - ----- - 100 100 ..- 30--- 20---- - 50 0 40 80 120 16P AlLOW RA to 200 240 280 cc0 w 0 4 50 - _ to__i_ 40 80 120 160 200 240 280 AIR FLOW RATE (SCFM) (SFM) / 25 - 20 030!IL 0 | - I - 0z' - 1 50 AIR FLOW RATE (M3/MIN) 20- 3-0 4.0 5.0 6.0 7.0 M- - 60-- 1.0 8.0 I Ir~ ... I~--r L. ~--I~lIIIIPREESURE" h-h-II rT-t-ttA -MAX PRESSUREI I/ POINT, 1 30 0 6.0 - 0. 1.5 3.0 70- 2,5 0 2.0 0, 2.0 00 8000 000 8000 4000 2000 200 0 3.Ut 1 1 1 1 21 5 00 25 0 40 80 120 160 200 240 210 0 40 80 120 160 200 240 280 EN 707 Explosion-Proof Regenerative Blower ,ROTATION DIRECTION DIMENSIONS: 1C IN TOLERANCES: .XX (UNLESS OTHERWISE NOTED) 0.75' NPT CONDUIT CONNECTION AT 12 O'CLOCK POS1ON SPECIFICATIONS MODEL Part No. Motor Enclosure Type Horsepower Phase - Frequency Voltage Motor Nameplate Amps Maximum Blower Amps1 Inrush Amps Starter Size Service Factor Thermal Protection Bearing Type Shipping Weight EN707F72XL 038181 Explosion-proof 5.0 Three - 60 Hz 460 7 7.9 48 0 230 14 15.8 96 1 1.0 Pilot Duty Sealed, Ball 174 lb (79 kg) BLOWER LIMITATIONS Min. Flow @ Max. Suction Min. Flow @ Max. Pressure 'Corresponds to the 85 SCFM @ -87" WG 150 SCFM @ 85" WG performance point at which the blower and lr motor temperature rise reaches the limit of the thermal protection in the motor. Specifications subject to change without notice. Please contact factory for specification updates. -. I. 11 Blowr Mode Rfrenc Key I A063, CR101. 0R202 B-DR068, j 0 - UH313. UM404. UM454, UM3U3, UH31J UM5.., FM; "J, UMDD tm F-ORB. CR9. CR808. CR85 G3-DRi0R11.DR12.DR13 H - LH14, DH15 * J r niet Filter (Single Connection) SPECIFICATIONS: niet Filters protect the blower and the air distribution stem from dust, and other airborne particles and contaminants. Normally used in pressure systems. HOUSING-Steel MEDIA-Polyester EFFICIENCY-97-98% (8 to 10 micron particle size) FILTER ELEMENT-Replaceable (see filter elements) NOTE: "Z" MEDIA (1to 3 micron particle size) available LI M -a-a--- 477411 * Z Media Filter Part Number FOR DR BLOWER MODELS FOR SPRAL BLOWERS Peflnce 477411 Inlet Ml Bkww Dimensions (Inches) Conneetaon A B 4.56 3.25 506 D E Fliter Element 2.00 5 5 1.00 1.75 271078 6.00 7.00 3.757 6.50 Outet C 517609 S16466 517865 B 2.00 SO 0.75 NFT 1.00 NPT 515122 515123 515124 517066 517687 517868 C. 0 E E 1,0NPT 2.00NPT 2.00NPT 8.00 775 10.00 850 7.25 12.25 1 50 2.00 2.00 515132 515133 515134 515125 515145 517869 517870 F 0 2.50 NPT 3.00 NFT 1000 10.00 12.50 13.00 2.50 3.00 515134 .515134 515151 516511 517347 517871 517872 H H H 4.00 NPT 6.00NPT 8.00NPT 10.00 16.00 22.50 14.00 15.00 23.00 400 515135 516515 517348 A 6 1 1 517612 515132 8.00 800 lnline Filter (Dual Connection) SPECIFICATIONS: Inline Filters protectthe blower from harmful dust and other particles that may be drawn into the blower through the air distribution system. Normally used in vacuum systems. IF A HOUSING-Steel MEDIA-Polyester EFFICIENCY-97-98% (8 to 10 micron particle size) FILTER ELEMENT-Replaceable (see filter elements) NOTE: "Z" MEDIA (I to 3 micron particle size) available R RD FOR DR BLOWER MODELS 271200 FOR SPIRAL BLOWERS EPert Nurnber a586 515256 516483 F Slow Model A & A 271200 517610 517890. 517891 517892 4 inlet 175 SOl B C. D 0.75 NPSC 1.00 NPSC 1.50N PSC F 200NPC F G H H 2.50 NPSCa 3.00 NPSC 4.00 NPSC 6.00 NPSC H nakOmso (inches) Connection Reference Z Meda FIlter 800NPSC 4 Outlet A C B SO 200N .OOSO 0.75 NPSC 1.00NPSC 1.50 NPSC 2.00 NPSC 7.25 17.00 8.00 8.00 1 14.00 J 4 14.00 18.00 4.00 NPSC 6.00NPSC 8.00NPSC 6.50 8.50 ' 22.00Cd LIVi 10.25 1025 26.50 27.00 28.00 38,00 -2.00 0.75 1.00 1 1.50 2.00 2.50 nu 8.00 1 _ 1.75 L0..7 _. 1.75 271078 517813 1.00 1.50 2.00j 2,50 3.001 516434 4001 6.00 515135 516515 8.00 517348 516434 516435 516435 515135 N / / / With our moisture separator, you can protect your remediation system while making the removal of hazardous vapors and gases more efficient. As it becomes imperative to remove known environmental hazards from soils and below dwellings, the explosion-proof Rotron regenerative blower has become a valuable tool in the vapor extraction process. Our new moisture separator is used in conjunction with the Rotron blower to make vapor extraction methods safer and more efficient for the entire process. By separating and containing entrained liquids which are extracted during the removal process from the gas flow stream, Rotron's moisture separator helps protect the blower from corrosion damage caused by excess moisture and protects the end treatment system from further contamination. The moisture separator is positioned between the blower Product Features. Product Options. o o Site Large capacity ranges from 10 gallons to 40 gallons. " High efficiency cyclonic separation o for all models. El Inherently safe collection design. E Many sizes available to suit appli- o o cation (see chart). O Moisture separators are sized to blower. E No routine maintenance, except and vacuum gauges read fluid levels and working vacuum point available. Automatic draining systems available. Private labeling is available. Insulation blanket available to winterize separator. to drain liquid. TOP VIEW C SIDE ViEW E Epoxy coated interiors. E Outfitted with drain for convenient removal of fluid. E Two safety features include a relief valve and a liquid level float. o A vacuum relief valve protects the blower from overheating by detecting blockage in the line. Selecting the right moisture separator. For Rotron Blower Model o A float system containing a cage, float seat, and stainless steel ball automatically seats to protect the blower from flooding when the moisture separator is full. MODEL and the extraction well and contains two safeguards that help protect your system during the vapor extraction process. Rotron can offer application assistance when installing the moisture separator* For more information, contact our Application Engineering department. A DIA. CFM MS200D -)MS300D 2.00 2.50 200 300 3.00 MS3508 MS500B 3.00 350 | 6.00 MS6008 4.00 500 600 L C DIA. 14.88 ID Select Moisture Separator Model liquid-hotding capacty DR404. DR454, OR505. 0R513. OR523, DR555 DR606, DR6, DR707 MS2000 10 gallons MS3000 01808 MS350B 10 gallons 40 gallons DR8 M5500B 40 gallons DR12 MS600B 40 gallons I F G DIA.I DRAIN IWEIGHT 3.00 124.661 36.78 3/4' NPT 30 LBS 4,50 46.50 23.44 6.50 5.00 134.37 1" NPT 54.501 65 LBS 6.63 Hazardous Location Policy. components. Sealed units should never be EG&G Rotron will not knowingly specify, design, or build any product for installation in a hazardous, explosive location without utilized where local, state, and/or federal codes specify the use of explosion-proof equipment. Division I & 11, Class 1, Group the proper UL or NEMA enclosure. EG&G D; Class 2, Groups F & G requirements are Rouron does not recognize sealed components as a substitute for explosion-proof met with thcsc srandard explosion-proof blowers. 'EG&G Rotron offers general application guidance; however, the suitability of the particular blower selection is ultimately thc responsibility of the user, not the manufacturer of the blower. Notes: Dimensions: inches Tolerance: .XX t .25 6.25 Specifications subject to change without notice. ci GENERAL PURPOSE PRESSURE SWITCHES NEMA4 ENCLOSURE \b\,uG RANK; - swrcWT-( -,\ Ranges From 3 to 3000 PSI - SPDT Switch Output internal Reference Scales and Adjustment Lock f: 205-2600 UP. [R * Safe, Easy Wiring Access 54 LISTED 'IND CONT EQ 9 -- Omega's affordable, general purpose pressure switches offer distinct advantages over most similar style switches, including calibrated reference scales and DPDT or adjustable deadband switches, as well as a wide selection of adjustable ranges from 3 to 3000 psi. SPECIFICATIONS Approval: UL listed, CSA certified Storage Temp:-65 to +160"F Process Temp: SS 0-160WF; Buna-N 0-150*F Ambient Temperature: -40 to +160*F, (except models PSW-107 to 117; 0 to 160*F). Setpoint typically shifts less than 1%of range for a 50*F (280 C) ambient temperature change. Shock: Set point repeats after 15G, 10mS duration Vibration: Set point repeats after 2.5G. 5-500 CPS Enclosure: NEMA 4 Classification Set Point Repeatability: PSW-107 to 1? and 129 to 131 +1%of adjustable range; PSWI18 to 129 and 132 to 133 ±15% of adjustable range Switch Output: 1 SPDT. Switch may be wired "normally open" or "normally closed" Electrical Rating: Std. 15 amp 125/250/480 V ac Resistive External Manual Reset: 15A 125/250 V ac Resistive Double Pole Double Throw: 10A 125/250 V ac Resistive Enclosure: Die Cast Aluminum, (max. 0.06% copper). Light grey aluminum lacquer finish, gasketed Weight: Approximately 2 lb Electrical Connection: %" NfT (2)7/8 diameter knockouts Pressure Connection: %/ NPTF (excep Models 118 to 126 NPTF). Re U n 2 YEAR MADE IN WARRANTY IN-I 1~ i* '(S2i IDEAD moe9*- ADJUSTAB LE RANGE - MO DEL IPRICE ENGLISH BAND ENGLISH METRIC I UNITS PROOF PRESSURE SWITCH Buna-N Diaphraqm, "0" Ring and %" NPTF Brass Pressure Connection 600 PSI PSW-107 1.to 2. PSI 20 to 210 kPa 3 to 30 PSI 70 to 675 kPa 1. to 4. PSI 600 PSI PSW-108 10 to 100 PSI m ADDED FEATURE 15A SPDT - 15A SPDT - C: m 4 PSW-109 10 to 100 PSI 70 to 675 kPa - 600 PSI 15A SPDT Externals tanual PSW-110 10 to 100 PSI 70 to 675 kPa 4. to 10. PSI 600 PSI 10A DPDT # PSW-111 10 to 100 PSI 70 to 675 kPa 0:5 to 12. PSI 600 PSI 15A SPDT dab 5 PSW-112 30 to 300 PSI 205 to 2000 kPa 1. to 5. PSI 600 PSI 15A SPDT - A PSW-113 30 to 300 PSI 205 to 2000 kPa 0.5 to 16. PSI 2500 PSI 15A SPT # PSW-114 50 to 500 PSI 340to3400kPa 2 to 8 PSI 2500 PSI 15A SPDT PSW-115 50 to 500 PSI 340 to 3400 kPa 1.5 to 24. psi 2500 PSI 15A SPDT I PSW-116 50 to 500 PSI 340 to 3400kPa PSW-117 316SS DiapPSW-118 PSW-119 SPSW-12 PSW-121 *_PSW-122 PSW-123 PSW-124 PSW-125 sPDmpher Bi PSW-128 PSW-129 316 SS Bello PSW-130 PSW-131 PSW-132 303SS Pisto PSW-133 *xygen Clean: Opt- H DPDT Switch duabe - dabn 2500 PSI 15A SPDT External Manual ___________________________Reset 3. to 20. PSi 0.7 to 6.89 MPa 100 to 1000 PSI " NPTF Pressure Connection 5 to 30 PSI 42 to 210 kPa 1.to 3. PSI 5. to 12. PSI 6 to 30 PSI 42 to 210 kPa 10 to 100 PSI 70 to 675 kPa 3. to 5. PSI 3. to 6. PSI 2000 kPa 205 to 30 to 300 PSI 205 to 2000 kPa 100 to 850 PSI 30 to 300 PSI 2500 PSI 15A SPDT - 1 and 30 to 300 PSI 205 to 2000 kPa 10 to 85 PSI 2500 2500 2500 2500 2500 PSI PSI PSI PSI PSI 15A 10A 15A 15A 10A SPDT DPDT SPDT SPDT DPDT 2500 PSI 15A SPDT 50 to 500 PSI 340 to 3400 kPa 4. to 7. PSI 2500 PSI 15A SPDT 200 to 1700 PSI 1.35 to 11.7 MPa 10.to2.PSI 2500 PSI15A SPDT Bellow and %" NPTF Brass Pressure Connection 30 PSI 15A SPDT 1 to 2" Hg 30" Hg Vac too -100 to 0 kPa 30" Hg Vac too -100 to 0 kPa 3 to 6.5 Hg 30 PSI 10A DPDT 250 PSI 15A SPDT 1 to 4. PSI 140 to 1350 kPa 20 to 200 PSI id /" NPTF Pressure Connection 140 to 1350 kPa 1 to 3: PSI 250 PSI 15A SPDT 20 to 200'PSI 1.5 to 5. PSI 575 PSI 15A SPDT 50 to 500 PSI 340 to 3400 kPa 2500 PSI 15A SPDT 7 to 11.7 MPa 9 to 23.PSI 100 to 1700 PSI and %" NPTF Pressure Connection with Buna-N O-Ring 40 to 180. PSI 10000 PS I15A SPDT 3.5 to 20.7 MPa 11 | 500 to 3000 PSI X68" -SS modelsonly, add $35. H-10 - DPDT Switch - DPDT Switch abe Ad m - - DPDT Switch - - 4 - 4 - 4 - 4 ( DRYBULKSOLIDSDETECTION LIQUID LEVELCONtROL SPECIFICATIONS ELECTRICAL Power 120 VAC ( 15%) 60 Hz, 2 watts, standard (24 VDC optional) Output: 1 Form C contact SPDT relay, 10 amp resistive at 125 VAC, 8A250VAC, 5A30VDC Fail Safe: Selectable high or low level RF Frequency: Approximately 1.3 MHz LSM WoM 10' 314- PeMO ENVIRONMENTAL Hazardous Area: Class I,Group C, D, Class 11, Group E,FG, Class II1 Temperature: Probe: -30*F to 180*F Electronics: -30*F to 170"F WARRANTY The entire unit is warranted for two years against defects in material or workmanship. See owners manual for complete details. Pressure: Probe 250 psi @750 FNote: at 180*F pressure should not exceed atmosphere. Distributed By: Construction: Probe: All wetted parts 316 SS, UHMWPE and Viton. Electronics: Housed in cast aluminum explosion proof enclosure. Specifications subject to change without notice. APPLICATION PERFORMANCE GUARANTEE Ifwithin 60 days of purchase, the LS 2000 does not perform according to our claims and was properly installed in an approved application that does not exceed the stated performance specifications, the LS 2000 may be returned for full credit. COPYRIGHT LS200-asA 4968by LABNT INTERNATIONAL INC. ( DI G I T A L P AN E L M E T E FR PROCESS CONTROL a POSSO 41/ DIGIT Microprocessor-Based with SS a Microprocessor Power with Analog Simplicity * Easy Single Button Scaling (SBS) * Steady, Accurate Display to ± 199,990 a 4% Digits + Extra Zero 4 Alarm Points with LED Status Indication * NEMA 4 Front Panel * Isolated 24 V Transmitter Power Supply * 4-20 mA, 1-5 V, 0-5 V or 0-10 V Field Selectable Inputs Multi-point Linearization option * 2 or 4 Alarm Relay options * Isolated 4-20 mA Transmitter Output option' * 2 or 4 Relays and 4-20 mA output available together PRECISION OIGITAL CORPORATION Model P0690 Microprocesor-Bsed Digital Process Meter I SIMPLIFY LOOPS WITH P0690's 24 V SUPPLY The PD690 is ideal for loops that consist of a transmitter and HIGH-PERFORMANCE/EASY TO USE Precision Digital's Model PD690 puts the power of micro- a digital display because the PD6g0 provides the 24 V to processor technology to work in a high performance, easy to power the transmitter. This standard feature saves time and money by simplifying wiring and eliminating the cost of an use, industrial grade digital process meter with the features customers want: external power supply. In addition, the isolated power supply Single Rution Scaling can be used to power 3 and 4 wire transducers with either * tiolated 24 V Transmitter Power Supply e current or voltage output. The 24 V power supply has a NEMA 4 Front Panel ripple of less than 0.01 V pp that is ideal for powering smart transmitters. * Steady, Accurate 4W Digit + Extra Zero Display * Multi-point Linearization - Powerful Options SINGLE SUTTON SCALING (SBS) MAKES SETUP A SNAP Single Button Scaling means the P0690 can be completely programmed using only one button. And you only do one thing with that one button: press It once when the meter displays what you want. For example, press the ENTER button to initiate an automatic scan of the various programming routines: CAL/b, dEC Pr, ALArS, outPut and no. PtS. To enter one of these routines, press the ENTER button as the routine name is displayed. Once In the routine, press the ENTER button when the meter reads the desired values. It's that simple!! Setup Instructions On Meter NEMA 4 FRONT PANEL PROTECTION FOR HOSTILE ENVIRONMENTS Wet, dirty and dusty environments don't bother the PD690's NEMA 4 front panel so it can be installed in almost any panel In the plant. That means plant operators can have the important process information right where they need it most; on the shop floor. And the NEMA 4 front panel does not restrict access to the setup buttons. 5IG, BRIGHT. STEADY DISPLAY FOR BIG NUMBERS The PD690s 4/2 digit plus extra zero display is great for displaying big numbers: like the volume in a 100,000 gallon tank. And the PD690's large display does not sacrifice >s-.-bt uc qCfl -- 3 t ej. * A, 4 Iltaf.TM- 391&.s~ tA -. Ilh 0.s ' -p stability for resolution. Even when displaying large numbers, .1TA the PD690's display Is steady and quick responding. Operators will appreciate being able to display process Oq.W.p III. variables with such stability and resolution and they'll have confidence in the smooth, steady display. The P060 is so easy to calibrate, the Instructions are printed right or? top~ ot Me meter/l One Button Does It AII!!! To Cambrate: Press ENTER when meter reeds CALI. To Program Alarme: Press EN rE meter reads ALArS. when To Program 4-20 mA Output: Press ENTER when meter reads ourPur. 2 Model P0690 Microproceaor-Baed ODgital Process Meter POINTS STANDARD The P0690 comes with 4 independent alarms, Each alarm is 4 ALARM easily programmed for high or low set point and 0-100% deadband. Front panel LEDs Indicate alarm status and assist in set point/reset point programming, Options are available for 2 Relay and 4 Relay outputs. Simple Alarm Programming Pressing the ENTER button when the display reads ALArS Initiates a scan of the alarm set and reset points. First, the display flashes Alarm #1 Set Point and indicates this by lighting up the #1 LED and the "S" LED. This Set Point may be changed using the ENTER button. Next the display flashes Alarm #1 Reset Point and indicates this by lighting POWERFUL RELAY, RE-TRANSMISSION& LINEARIZATION OPTIONS The PD690's wide array of options satisfy even the most demanding applications. And, unlike many competitoM there are no restrictions on the combination of options a meter can havelll A fully loaded Model PDO90.3-12-17 has a 24 V transmitter power supply (standard), NEMA 4 front panel (standard) 4 relays, isolated 4-20 mA output, and 11 point linearization. Relay Output Options The P0690 is available with 2 or 4 relay outputs. The SPDT relays are rated at 5 Amp at 240 VAC and can be programmed for automatic or manual reset. The relays can up the #1 LED and the R LED. This Reset Point may also be also be programmed for 0-100% deadband. changed using the ENTER button. The remaining Set and Ieolated 4-20 mA Signal Output Option The P0690 can be equipped with an isolated 4-20 mA output signal option that can be programmed to produce a 4-20 mA output for virtually any input. The 4-20 mA output signal can be powered either by an internal or an external power supply. If the internal power supply is used for the 4-20 mA output, it is not available to power the transmitter Input. The 4-20 mA output provides 500 VDC or peak AC, input-tooutput or input/output-to-power isolation. Reset Points are programmed in a similar fashion. Multi-point Linearization Option Displaying the volume in a round horizontal tank or measuring flow by extracting the square root from a DP transmitter is a snap with the multi-point option. The user PD690 Alarm #2 Set Point is Sagted to 80000. can input up to 11 calibration points and corresponding displays to handle a wide variely of non-linear signal applications. 4--M mA Lvw LJ M Le The PD690X-12-Z processes level measurements as made by pressure, float, sonar, etc inr a round horizontal tank to display PD69o Aarm #2 Reset Point Is adjusted to 20000. Alarm Status Indication When an alarm occurs, an LED will illuminate to indicate which channel is in alarm. This LED will stay Illuminated until the meter returns to the non-alarm state. the volume of material in the tank in engineering units. OPTION CARD PIN-OUTS: Pin Function: 1 Transmitter + { j2 PD690indicating thet Alarm #2 is in alarm condition The PO690-X-12-Z takes the squam root of the pressure ditterentiae across an orifice plate to disp(ay 17ow in engineering units. 2 Transmitter - 2 3 Relay #1 Common ~ Relay #1 NO Relay #1 NC P7 P0174 Relay #2 Common 5 Relay #2 NO PD178 _ Relay N2 NC 8 I Relay #3 Common P0177 2 Relay N3 NO Relay #3 NC 3 J3 4 Relay #4 Common 5 Relay #4 NO 6 Relay #4 NC Note: Alarm acknowledgement terminals (ACK and COM) are located on the meter main board. 4 V., Model P050 Microprocessor-Based Digital Process Meter SPE CIFICATIONS: - ORDERING GUIDE: POM PfN Power: 117 VAC (- 3); 230 VAC (- 4) Calibration: 2 Point (- N); Multi-point ( - 12) BASIC METER INPUTS: Field selectable, 4-20 mA, 1-S V. 0-S V, 0-10 V. DISPLAY: Bright. Large, 0.58" (14.2mm) high efficiency red LED. 4W digits + extra zero; ± 19999(0), (0) may be switched on to display 199,990. FRONT PANEL: NEMA 4, panel gasket provided. CALIBRATION RANGE: 4 mA (1V) input may be set to display anywhere in range of meter. 20 mA (5V) may be set anywhere above or below 4 mA Input. LOOP POWER: Up to 20 mA at 24 VOC regulated. Noise less than 10 mV p-p. Max loop resistance of 1200 ohms. Available for either signal input or 4-20 mA output, but not both. HOLD READING: Connect terminals HLD and COM. ACCURACY: 0.05% of calibrated span. INPUT IMPEDANCE: Voltage ranges, greater than 100 Kohms; Current range. 100 ohms. POWER: 117 VAC or 230 VAC ± 10%, 50i60 H2, 10 VA. ENVIRONMENTAL: Operating temperature range: - 10 to + 65*0, Storage temperature range: -40 to + 85C. Relative Humidity: 0 to 90% non-condensing. ENCLOSURE: 118 DIN. ABS plastic, CONNECTIONS: Removable Screw terminal block (provided). ALARM POINTS: 4, any combination of high or low alarms. ALARM STATUS INDICATION: Front Panel LED. ALARM DEADBAND: 0-100%, user selectable. --- = PD690-X-Y-Z () () OpUons: None (- N) 2Relays(-14) Isolated 4-20 mA Output (- 15) 2 Relays + 4-20 mA Output (-16) 4 Relays( - 17) 4 Relays + 4-20 mA Cutput -18) Example: A P0690 powered from 117 VAC. with 2 point calibration, and 2 relays would be: PD690-3-N-14. PD174 P0175 P0176 PD177 PD178 WARRANTY: 1 year, parts and labor. BIDE view FRONT vIw - r I 5Treckneea - .DO.3c 1 52mrn &34mm) ( 9mmrn[ .575"9 {14 6rrn) Mounung Dimensla" NOTES: 1. Panet cutout requered - 1.772" x 3.62W (45mm x 92mm) 1/8 DIN 2. Panel thickness- .0t.250 (1.52mm-6.34nm) 3. Allow 6 inches (152mM) benlnd parnel 4. weigh - 12 oz, or (340 g) RELAY OUTPUTS RATING: 2 or 4 relays; 5 Amp SPOT (form C). The contacts are rated at 5 Amp @ 30 VDC or 5 Amp @ 250 VAC resistive load; 1/14 HP @ 125 V1250 VAC for NC contacts and 1/1OHP. 125/250 VAC for NO contacts, inductive load. RESET: User Select. 1. Manually at any time (via user supplied switch or front panel ACK button). Manual reset resets all manually resalable relays. 2. Automatically when the input passes the reset point. FAILSAFE OPERATION: The relay colls are energized in the non-alarm condition. In the case of a power failure, the output relays will go to the alarm state. AUTO INITIALIZATION: When power is applied to the meter, the output relays will always reflect the state of the Input to the meter. YOUR LOCAL DISTRIBUTOR 1: ISOLATED 4-20 mA OUTPUT SIGNAL CALIBRATION RANGE: May be set anywhere in the range of the meter. OUTPUT LOOP RESISTANCE: 1500 ohms max. using an external loop power supply. 1200 ohms max. using the builtIn loop power supply. Available for either 4-20 mA output or signal input. but not both. EXTERNAL LOOP POWER SUPPLY: 35 V Max. ISOLATION: 500 VOC or peak AC, input-to-output or input/output-to-power. ACCURACY: ± 0.25%. PRECISION DIGITAL CORPOR ATION 4 493 Esciin AP0135 Made in USA Series 640 Air Velocity Transmitter - Four field selectable ranges from 0-200 to 0-12,000 FPM - Linear, 4-20 mA output signal ±2% accuracy at an affordable cost - i ' Rugged steel NEMA 13 housing with 12" stainless steel probe on 6' connecting cable. Liquid light cable entrances. - 2 r. 3/6 - - 'AW- k O TY 4 Ptnt No. * - 6,54A 83 The Dwyer Series 640 air velocity transmitter is ideal for a wide range of HVAC measurement and control applications, particularly in complete building control and energy management systems. Designed for use in reasonably clean and dry air streams, applications include multi-point -air velocity measurements, supply and exhaust fan tracking, industrial hygiene and clean-room systems, air pollution studies and manufacturing or process control systems. The Series 640 brings r 2% accuracy (including linearity, hysteresis and repeatability) to these types of demanding applications at a surprisingly low cost. With four field selectable ranges of 0-200, 0-1000, 0-3000 and 0-12,000 FPM, this single transmitter can be supplied off-the-shelf for a variety of different air velocity measurement applications. The Series 640 transmitter is easily installed with the mounting hardware supplied, including a split flange for securing the sensing probe in the duct. Requiring only 1824 volts AC or 22-2Z volts DC for powver and having a twowire, 4-20 mA output, electrical connections are made quickly and easily by means of a four-wire cable to a plugin terminal block through a liquid tight cable gland. The NEMA 13 housing is suitable for all indoor industrial, institutional or commercial installations. An optional probe extension is available for larger duct sizes. The central components of the Series 640 transmitter are the velocity and temperature sensors located in the tip of Sflthe probe. The velocity sensor is a constant temperature thermistor which measures the air velocity, referenced to standard conditions, by sensing the cooling effect of the moving air passing over the heated sensor. The power required to maintain the velocity sensor temperature, as provided by the control circuitry in the electronics package, is a function of the air velocity. The velocity sensor is rugged enough to tolerate particulate contamination and still provide fast response to changes in air velocity. A temperature sensor in the probe tip compensates for a wide range of air stream temperature variations. Each transmitter is individually calibrated at our factory in a computer controlled wind tunnel. During this calibration procedure, the inherent non-linearity of the thermistor velocity sensor is automatically corrected by appropriate programming of an EPROM in a linearizer circuit of the electronics package. SPECIFICATIONS: GENERAL Media: Air Ranges: 0-200. 0-1000. 0-3000. 0-2.000 F (field seleclaole: reterencec to standard conditions) ELECTRICAL Power Suppry: 18-24 VAC. 22-28 VDC Output signal: 4-20 mA DC Loop Resistance: 0-300 Onms Current Consumption: 250 mA Maximum Warm-up Time: 3 to 5 minutes PERFORMANCE Zero Output: 4 mA Full Span Output: 20 mA ACCURACY: (% of F.S.) 0-200 fpm range t5% @ 32-180IF ±9%0 0-32CF or 18O-200OF 0-100 03000 or 0-12,000 fpm ranges ±2% @ 32-180OF ±6% @ 0-32 or 180-200OF ENVIRONMENTAL Temoeralure Ranges: - Dry Air Stream 0 o 200 ? - Operating - 32 to 160'F - Storage - 0 to 200"F MECHANICAL Weight: 3 lbs. tincludes probe and cable) Proce length: 12 insertion depth Cao.e length: 6 feet Range adlustmenl: protected switches Durable thermal velocity and temperature sensors are mounted within Vi" dia. stainless steel probe with etched 12" insertion depth scale. Simple field ranging by means of circuit board mounting DIP switch. Easy electrical connections made by means of tour-wire cable with plug-in terminal connector. SRernedial Systemsinc. 56 Leonard Street Foxboro, MA 02035-2929 (508) 543-1512 FAX (508) 543-7485 WARRANTY CONDITIONS: This warranty is a limited warranty; notwithstanding. anything in the warranty Implied warranties for particular purpose and merchantability shall be limited'to the duration of the express warranty. The manufacturer expressly disclaims and excludes any damages for breach of any of consequential or incidental liability express or implied warranty. Remedial System's equipment is warranted as to workmanship, material, and performance when properly installed, used, and cared Should any part or parts prove defective within twelve for. (12) months from date of purchase, it will be replaced F.O.B. destination without charge, provided the part (or parts) is returned transportation charges prepaid. Exception to this warranty will be hoses and pump seals; these items will be subject to the same warranty except for a period of six date of purchase. Remedial System's equipment is warcanted as (6) months from to workmanship, material, and performance when properly installed, used, and cared represent actual for, provided that the original design criteria field data at the time of operation. No allowance will be made for labor, transportation, or other charges incurred in the replacement or repair of defective parts by the customer. This warranty does not apply when damage is caused by sand or abrasive materials pumped with the fluids, handling, improper improper voltage supply, careless improper well design, stray electric interference, lightning, installation, or due to substances or factors that were unknown to Remedial Systems at the time of purchase. Buyer shall have no claim, and no product or part shall be deemed defective by reason of failure to resist erosive or corrosive action, nor for problems resulting from buildup of material within the equipment. This warranty applies only to seller's equipment, under use and service in accordance with the seller's written instructions, recommendations, and ratings for installation, operating and maintenance, and service. All claims for defective products, parts, or work under this warranty must be made in writing immediately upon discovery and in any event within one year of purchase. 06/93 REMEDIAL SYSTEMS, INC. GROUNDWATER TREATMENT AND SOIL VAPOR EXTRACTION SYSTEM CONTROL PANEL SUBMiT TAL TO: ENVIRONMENTAL PRODUCTS AND SERVICES FOR: STERLING SUPPLY SITE SYS-10-2193-MA REMEDIAL SYSTEMS INC 56 LEONARD STREET - FOXBORO, MA 02035 TEL (508)-543-1512 * FAX. (508)-543-7485 ll a N- frit -. in a)O ] - Fo C 115 CL Li - 0 N< N in ~ rsT~I' CA 6I C 15(0 0 ri 3 % < . S c cn 0,0 64,i0-i W Li I. nn 8Z (CLi " - 01 < 6l U1(o L ) J- C3 aa ao C.5 f om0 In Z - D c- - L .- <Q a n ~ >~ LT Do ul m iA~ft3- - m - i a& Q w- F-F RI-, lu . zTi =Sl = 7-)LL, - - I =aci~j w Lf~P I9 0aa -r 0CL El a - > 5j 9o><&Nl e INPUT POWER: (Refer to "BACK PLATE" drawings) Controller enclosure: 115 VAC, single phase, 60 cycles Motor starter enclosure: Source #1 - 230VAC, single phase, 60 cycles Source #2 - 230VAC, three phase, 60 cycles Source #3 - 230VAC, three phase, 60 cycles Due to varying local electrical codes and the varying distances between the main circuit breaker panel and the LRS-103, the licensed electrician must size the input power conductors. Power to the control panel should be fed from dedicated circuit breakers. Due to uncontrollable transient electrical spikes, RSI recommends surge suppression on all electrical power feeds. OUTPUT POWER: (Refer to diagram "BACK PLATE") Well pump #h. 230VAC, single phase, 60 cycles (4A) Well pump #2: 230 VAC, single phase, 60 cycles (4A) Transfer pump #1: 230VAC, three phase, 60 cycles (2.8A) Transfer pump #2: 230VAC, three phase, 60 cycles (2.8A) Transfer pump #3: 230VAC, three phase, 60 cycles (3.6A) Blower motor #1: 230VAC, three phase, 60 cycles (15.2A) Blower motor #2: 230VAC, three phase, 60 cycles (22A) Due to varying local electrical codes and the varying distances between the main circuit breaker panel and the LRS-103, the licensed electrician must size the output power conductors. ~00~ 75 LJ 7 L, w Li CK L< I- O Li i w w Iu L clEDU. Li, Cu L, 4cm F-7f C MLI Cua N 'C L] N MI ZI C o 4 <u LAA 4 LID Z r LI Li LI OCc 47 a4 La _J _J m II n o <E< z7WU Li T)I 4Q Z~ 1 L' :3E1 C _ _ _ _ _ _ )t x:)FLiJx CU ae _ CIL_ T~~ _ a-_ 0 -l coQ _ _ _ _ _ U, - Li(I _ 0 D. 0 i - _ co we Q' - "I mi c__________ 1 (UW coV~ 0l -it?0E a- )]D. __m io O i < W m -i 0 0j inrnSla-MY)f -- s jbvds -(D (Dv,-e L.I = PH 0 ~3,d C)~~ iuw LLJU .ME o l 0 U* 0 9-0 ICi1ol®0~o~ r> | - Lj _ )Y- 0 A)(U 1 lidYSt __ mb~aluuu Q- 0 eeI r 0 31WL < blvi uss 9 ,n T 0 - C( W8 a~~d&WSQ 1 G - _ 9 -A - - -G--- Q_ G| I'm fm 0 0~ ~ C 2- L -3 I 3N1 as _ z 3 m as (_)D 4 Sdmas l- 13Nis Ho 0 0] Jl - -- -T i r re 0 z n28 " I 0 M62 MI - 'x Liu m rT 6o .. z < Iz 1.mJ |-,CZ" z 7 U] U] U] Li LL Z L i- ZK 13 U F- Ij c_ -i j II. 1 rT-T--1 z I- Q Li CQ Cim LO a- C r 4" 0~ 0 z zz zz CA' C U' sm I I CA IA LI C 7- C U' 1C : 0 -z I z: LI C Us C/i LI Li CL z: 2 cli CU Li LZ a- 2 :'r,-. W4O C 0 7L z K~ Z N C Izz_ Z U- GD H I~I 10.1 17 9 E FO r0 Ed EA @ @@ @@@ In- ® CA 2: .4-v - GD Li V) _ CA n rt Li E M CN z C it) wV)Q mas- m' L- C LU a- oZ C z Cu e. 14] -J 1... 2' z Z O <[ Z- C2 D >- D- CU C Ci - Z ED LJ (4 El IIU71PDI E cob- !> Ld D, I @1@@@ 9@@ @@@@ on I Sr 1) -_ F- Li Li I0D C-) FmI C ci ru L5i I3aVdS F (S 3;VdS 3jvds c3C, I- 0 >x -M LI) LIl :2J Li Zi 3dVdS Cu 3dudS T3adS ( S iD 0N009 -I &IDI~ 9 U rJIN] 3 D13* l vV190 I GNin- j2 1X0/N )S (/N) 2-SdG [0/N) -Sd DOV-El) (HIES 0 lSU 3dd flNnnf?4 T11I10 ONfOdl Thviil] 1HJIIAS N]I D - I LI I k-v Y 0 71 9 I &18 AJN3d3 O/N/HDI Li 69 g; VJ10 l / N) 3S >1V13D &Y - - 6-I Z C 0 D{:18 I- ditJS UN-181 (0 [0/N) IVO 38_IDIH A o Afdl, d3 IF (>k~ ----- rm _N3 __W L- F1NlOIdg W® 0 C) 1 WIN 2'1NB-lsoNI IlN)NGF A ~ llIN K (9'9 vi (37 nl I fl U)dr [AN-3r03VTl]j (FUN) P911] NWdl ocflflNI ([]/N) P9)U 3] fddfl0 NNV(G0)dN k-U?) -( LII ' 0 w & Li -I (u - - - - (AA IW cu I 1 --*- -u o L 4 n, EDa x L w a- C o J Z, CA A - JV_> r C-> - v -L ED C Lv J (4Z- - AU~ 27 z L Li D AZr ~~ _ J LJLJ ,wi Lbb_L, _L b L _ L m 1 Do L 1_ )- eL . L-L 7S L i Ld dt .J z-) W LL I7VVtLt7t6Vj0SI IS z ._ _J _J zLz _ 'un U .- L L, 33 _ o Li J Ln L LtL E9 IS LB 4_ . L . z L WL 1 L S 99- LS GS GS 05 aan -V (A 2a C z END- ~S-d y L.-J n-- 37 0 L ld 5 (D3 - ]NL a D( < 47 a LLA z s F- Li 0 []N Lx. u Mo C i'-~a Lr C(UG ~r - 0 _ __]N 3 0 ax 2 L v) j~00/0 <0 0 00 0 00 iL L:3 E (Nt' I 0 > , zC c3 ruN Cu L'i ta V) 0* a0 <IC -- IJ .. 0 ", 0Li Li 011 Fv Ln LIj 0 ~1 LD Li 0 U El L) nCt L) Lul ci .13 CL I Lil (-1 0 Li ED 00 Cu C Lni 5 0 LQ & 0 <C -1123 ?3v - o103 +jd~II { 0D 0 0D WN] ]YIIflSK Ia 23407 18 I-2 C 0 2 ry nIJd o a -3 dnd SNV L CRC -- -- --- 2" dkind stiv 01 1103D JlYIS _I2 - 0D i 1'!4 N , NI d ifld 7 1 20A Ivd wNd -H3 -71 I LW Cu un YE7N I IN I 7 K. i# I NIT z V) L2. -_J ads G' V 12 SNV,'i L. I#n 1102i2 ____ K K <I n3N I NI - -K 01 I IU3N SN i I -IN 1 I I nd 1-Sn - I 0- C2- E' I NIIIno z LLJI ] I -r Lj e_ Li CLJ - Li LiLi F-f)I < (I- LiL Z) L Li Lme Li 21 [-13 ak(Y) r- e u JLd D< ZL Ll iJ Cl) Li:D <L E Ld '1E La Li _j) L' cc M J 3i Dccc M cm V) C C) 7 C3t I r 6 IC Li cci C) H LI) [a[H '~it~: U A Li 9 [I' C--n Li b C it: co -I--i CA] L!~> j ~~cc -i-fl Carl II - t- 'C) -J 1 -J Li ~Li nl~~ 6 C en <C z w Dr sC Li Ct 1/ C) C) Li Ni F- Li Car F(/2 0 Li F- Li * 21 -~2 -I-.C) >21 0~ II, ID z Li -'N 21 i~ Li~ VA -j Li 0 Lu - (AC)i 0 1-- C- L 0 0 LT <E Zr C EJE- <b-k-k 0 'a04 CD C C0 0 (U 0 0 C- LD m- CEu1 aD-A ConGo Cu m N L Li) 0A U) L COO kClO 0 Lu A 0 0 0~ 0 0 0 vj (An S 0 kC 0 0 Li Lu 0 0 0 NU(1) T Ln 0 F V ( ( (A A( 11 L L3 Li L L L Crz CCD C C CC LiJ 0 0 SC .20 Li 0 O M3-3 31114L , n I 31w 0102 &-41 1'" , F I. 30C 9"E o d3Ad 13N3]-N s 10 3 321]4~ 333N1 2>-- - 2 2 411] W 1341 - Y rt"' C 3-1 2 wAd s VPJNA002 MlD 1T 2- 341n 103 2 BVAOF2 B~ U -J .- am aosIN p 7Th Q 2-nJ1 -,f 2 . ~S i -J '--I - n3N |3Kj d ,S _ n3N - -- o 0le 01 07 MDD 23J .35 .2. i2 2)41 -- 0 a 3 M -302 id 3-3 3%11. 315 4ST 2113W 131I/I 1) Lii GE '-ii H- LU <1~ (7) GE I W m z Remedial SystemsInc. 56 Leonard Street Foxboro, MA 02035-2929 (508) 543-1512 FAX (508) 543-7485 WARRANTY CONDITIONS: This warranty is a limited warranty; anything in the warranty notwithstanding. Implied warranties for particular purpose and merchantability shall be limited to the duration of the express warranty. The manufacturer expressly disclaims and excludes any liability of consequential or incidental damages for breach of any express or implied warranty. Remedial System's equipment is warranted as to workmanship, material, and performance when properly installed, used, and cared for. Should any part or parts prove defective within twelve (12) months from date of purchase, it will be replaced F.O.B. destination without charge, provided the part (or parts) is returned transportation charges prepaid. Exception to this warranty will be hoses and pump seals; these items will be subject to the same warranty except for a period of six (6) months from date of purchase. Remedial System's equipment is warranted as to workmanship, material, and performance when properly installed, used, and cared for, provided that the original design criteria represent actual field data at the time of operation. No allowance will be made for labor, transportation, or other charges incurred in the replacement or repair of defective parts by the customer. This warranty does not apply when damage is caused by sand or abrasive materials pumped with the fluids, lightning, improper voltage supply, careless handling, improper installation, improper well design, stray electric interference, or due to substances or factors that were unknown to Remedial Systems at the time of purchase. Buyer shall have no claim, and no product or part shall be deemed defective by reason of failure to resist erosive or corrosive action, nor for problems resulting from buildup of material within the equipment. This warranty applies only to seller's equipment, under use and service in accordance with the seller's written instructions, recommendations, and ratings for installation, operating and maintenance, and service. All claims for defective products, parts, or work under this warranty must be made in writing immediately upon discovery and in any event within one year of purchase 06/93 HReniedot S ystems.' Inc, AIR FLLOV PROBES 56 Leorird Sireet Ph (508 543-1512 cx6bro MA r035 FAX: (508) 543-7485 Druwng Nome: SKID IMOUNTED SOIL GAS REWVERY UNIT For: SYS-10-2193-MA Drn by BJ (BAB) Dote 12/3/93 Rev; SCALE: NTS Fte None: SGR-1153 CCNTROLLER VILL BE MOUNTED IN A NEMA 4 ENCLOSURE. PRESSLRE SVICH OR VACLN±1 SWITCH VILL CAUSE SYSTEM SHUTDOVN. POWER DOWN FILTERS TO RESET. MOISTURE SENSOR WILL SHUT DOWN SYSTEM AND OPEN SOLENOID VALVE. SYSTEM WILL RESTART AFTEP 10 MIN. DELAY. ALL SWITCHES. CNTACTS, RELAYS. ETC. IN CONTROL PANEL VILL BE NEMA RATED. AIR FLOW PRUBES VILL SUPPLY A 4-20 mA TO VAPOR PHASE CARBON SIGNAL TO A DIGITAL DISPLAY VHICH VILL BE CALIBPATED TO READ IN CFM EACH PROBE MlAY BE SELECTED FOR DISPLAY THROUGH A 4 POSITION MISTURE KNOCKOUT DRI TEMP GAlU WNTRUL SWITCH ON CWTROL PANEL VS-1; SET FUR 30' 5 PS-5 SET FOR 10' SVC PANEL VAC RL \I'Iv'E 1 I EZLENOID VALVE 230 V. N/O SYSTEM MOUNTED EN A 3'x5' CARBON STEEL SKID 12' BLOWER - - LRS-103 The LRS-103 is a multi-purpose panel capable of controlling up to eight (8) loads depending upon system configuration. When the panel is used with it's proper input sensors, the LRS-103 can control a variety of pumps, such as water only pumps, total fluids pumps, transfer pumps, and product recovery pumps, as well as various other loads. The LRS-103 controller features 8 inputs and 8 outputs, and is programmable in Boolean Logic, which allows it to be utilized to perform a variety of site specific functions associated with the remediation process. Your controller has been programmed according to system requirements. Please consult the factory if any system modifications are desired. Specifications SPower 00000000 0 0 +12VDC +/- 5% .5 AMPS 0 0 O)UTPUJTS +5VDC +/- 5% @ .5 AMPS I LOGIC INPUTS: All inputs are optically isolated and internally pulled up to IOVDC. All eight (8) inputs are internally debounced, minimum pulse width is 25ms. LED indicators are active low. INPUT SIGNALS: Inputs are active when they are connected via a low impedance switch to digital ground. OUTPUTS: The LRS-103 features eight (8) open collector transistor outputs - 200mA, 25VDC maximum. SENSOR INPUTS: Each input on the LRS-103 sends out a low voltage intrinsically safe signal that may be interfaced with a variety of input sensors. When an input is shorted to digital ground by the means of a switch closure, an LED on the front of the LRS-103 will light. WARNING: The LRS-103 inputs operate off of low voltage signals. Therefore the wiring associated with these inputs should never be located in the same conduit as the high voltage wiring. Care also should be taken in not placing these wires close together unless the low voltage wires and the shield is connected to earth ground. If these precautions are not observed, induced voltages from the high voltage wiring may cause the LRS-103 to receive false input signals. SENSOR CLEANING: Due to the harsh environment that these sensors are forced to operate in, a regular cleaning of these sensors is vital for the proper operation of the system. Remedial Systems recommends that for the first month of operation of the system, that all sensors should be cleaned on a weekly basis. During that period, the operator should observe the sensors to determine when cleaning is necessary. WARNING: If all the sensors are not cleaned on a regular basis, Remedial Systems will not be held liable to any damage that may occur, INPUT POWER: (Refer to diagram "BACK PLATE") 230 VAC, three phase, 60 cycles Due to varying local electrical codes and the varying distances between the main circuit breaker panel and the LRS-103, the licensed electrician must size the input power conductors. Power to the control panel should be fed from a dedicated circuit breaker. Due to uncontrollable transient electrical spikes, RSI recommends surge suppression on all electrical power feeds. OUTPUT POWER: (Refer to diagram "BACK PLATE") Solenoid - 230VAC, single phase, 60 cycles Moisture sensor - 11 5VAC, single phase, 60 cycles, (via internal control transformer) Blower motor - 230VAC, three phase, 60 cycles Due to varying local electrical codes and the varying distances between the main circuit breaker panel and the LRS-103, the licensed electrician must size the output power conductors. en 7 60 Li CA In 6- 0 L1 V) en to 0 0 a- Z LJ -j z Li C4~ -) LionLL D' > < 'LD LJ GIW Of 0 fu :0 > Crrr if or r 'Li Lia Li Li i w d< L-i <n -C 0(1 C- ~ ID C 'I a F.T 101 0O CD no LF Kr IC-> S U]) 71 -jl ii Li ----1Y 1 m sm[----rr rn n Hr ._J LiJ CJ 2a o.. -J lIE Li m ru Cu ZLi CIC .. LI 73r N1 0 Li G LJ Li -I d Z11 7Jcf 7 IF i - 0iZ Li L N L 0 E-D U Lu m N. N Ci -0 cU 1 o Cu -0z I-oz" LiLi M 0101010'0101010L0e0e0e0e000000 0 0 10 11 12 13 | 4 000 15 16 17 18 19 20 21 22 000000 I{ee dM e 23 24 25 26 27 28 29 000 CF-N -jcnr b -- l01 ~~ 9 o 0 i<F 0 ~ - G G \ 1 N>l' 2 IN -n OU 3Nk1 o ONO-3 ID C <I 0 0 F- Q c0I Do ot 2 IlN - 0 0 0 o ND-3 I 3NI1 0 <L (D ( 3 r g O q, 2 NIT CD- j, 4 O- 0 .i z in n N 7i z o r_j 13 w LotoO uLi U sx 0 (A -J C r IL O Li o Cl i0 zi -- - 12*0 L< - LiL U- m (A c> L i 0 c Li M -J L4-n Va Fiz - Q. -J Li N0 -j In C ass 0 -J Li Li C ~ 4 Cu 0 CI (A \ / 'Li A Dz a -~ 'dir - Air VeIociW Measurement Introduction In air conditioning, heating and ventilating work, it is helpful to understand the techniques used to determine air velocity. In this field, air velocity (distance traveled per unit of time) is usually expressed in feet per minute (f.p.m.). By multiplying air velocity by the cross section area of a duct, you can determine the air volume flowing past a point in the duct per unit of time.Volume flow is usually measured in cubic feet per minute (c.f.m.). Velocity or volume measurements can often be used with engineering handbook or design information to reveal proper or improper performance of an airflow system. The same principles used to determine velocity are also valuable in working with pneumatic conveying, flue gas flow and process gas systems. However, in these fields the common units of velocity and volume are sometimes different from those used in air conditioning work. To move air, fans or blowers are usually used. They work by imparting motion and pressure to the air with either a screw propeller or paddle wheel action. When force or pressure from the fan blades causes the air to move, the moving air acquires a force or pressure component in its direction of motion due to its weight and inertia. Because of this, a flag or streamer will stand out in the air stream. This force is called velocity pressure. It is measured in inches of water column (w.c.) or water gage (w.g.). In operating duct systems, a second pressure is always present. It is independent of air velocity or movement. Known as static pressure, it acts equally in all directions. In air conditioning work, this pressure is also measured in inches w.c. In pressure or supply systems, static pressure will be positive on the discharge side of the fan. In exhaust systems, a negative static pressure will exist on the inlet side of the fan. When a fan is installed midway between the inlet and discharge of a duct system, it is normal to have a negative static pressure at the fan inlet and positive static pressure at its discharge. Total pressure is the combination of static and velocity pressures, and is expressed in the same units. It is an important and useful concept to us because it is easy to determine and, although velocity pressure is not easy to measure directly, it can be determined easily by subtracting static pressure from total pressure. This subtraction need not be done mathematically. It can be done automatically with the instrument hook-up. Sensing Static Pressure For most industrial and scientific applications, the only air measurements needed are those of static pressure, total pressure and temperature. With these, air velocity and volume can be quickly calculated. To sense static pressure, six types of devices are commonly used. These are connected with tubing to a pressure indicating instrument. Fig. 1-A shows a simple thru-wall static pressure tap. This is a sharp, burr-free opening through a duct wall provided with a tubing connection of some sort on the outside. The axis of the tap or opening must be perpendicular to the direction of flow. This type of tap or sensor is used where air flow is relatively slow, smooth and without turbulence. If turbulence exists, impingement, aspiration or unequal distribution of moving air at the opening can reduce the accuracy of readings significantly. Fig. I-B shows the Dwyer No.A-308 Static Pressure Fitting. Designed for simplified installation, it is easy to install, inexpensive, and provides accurate static pressure sensing in smooth air at velocities up to 1500 f.p.m. Fig.1-C shows a simple tube through the wall. Limitations of this type are similar to wall type 1-A. Fig. 1-D shows a static pressure tip which is ideal for applications such as sensing the static pressure drop across industrial air filters and refrigerant coils. Here the probability of air turbulence requires that the pressure sensing openings be located away from the duct walls to minimize impingement and aspiration and thus insure accurate readings. For a permanent installation of this type, the Dwyer No. A-301 or A-302 Static Pressure Tip is used. It senses static pressure through radially-drilled holes near the tip and can be used in air flow velocities up to 12,000 f.p.m. . Fig. 1-E shows a Dwyer No. A-305 low resistance Static Pressure Tip. It is designed for use in dust-laden air and for rapid response applications. It is recommended where a very low-actuation pressure is required for a pressure switch or indicating gage - or where response time is critical. Under field conditions, air turbulence in a duct or plenum often makes it impossible to quickly install and align a rigid static pressure sensor to take accurate readings. Under these circumstances, the Dwyer Trail-Tail* Static Pressure Sensor (Fig. 1-F),can be quickly inserted through a small hole in the duct and will trail into automatic alignment with the air stream. The pressure sensing holes in this device are thus presented at a 90* angle to actual air flow assuring quick, consistent, accurate readings. Measuring total pressure and velocity pressure In sensing static pressure we make every effort to eliminate the effect of air movement. To determine velocity pressure, it is necessary to determine these effects fully and accurately. This is usually done with an impact tube which faces directly into the air stream. This type of sensor is frequently called a "total pressure pick-up" since it receives the effects of both static pressure and velocity pressure. bD'igm the tip'properly. When the Pitot tube is co Tglined. the pessure indication will be maximun cause accurate readigs ute a annot be taken ina turbulent theui be ouldbe Leasureme ___ U1WArt STATIC Amq f.O rOR - *e Ta7iL fttIR esoms G TYS OF PRESSRE MEAS -otap How to take traverse readings p eal sita ons e velocityof the air riiff'th crcs "sgien$detF TOtTIM no wL EIid oTAT VSoA{WV 0 tip;The pressure Spessur Sconnei I W1 'velocity EcI~an oUCT I FIG.4 - TRAVERSE GMROUND ANDSCUARE O0CTAREAS K L LEtcentern t iequial'ciicezitii as At lea ,hould be 'iken alonswoiater's:in'eci Summum of 1i and amanmumof 6rea 1~Ee6~if0s~,eqYiiingulaT areas.ifii arEa arecalculated from individe ~'i lflw97the-94 inca veio FR.3 - PTOT TUBE SENSES TOTAL ANDSTATIC PRESSURES. PRESSURE VELoCITY MEASURES MANOMETER (IFFERENCE BETWEEN TOT ALANDSTATIC PRESSURESl. Calculating air velocity from velocity pressure Manometers for use with a Pitot tube are offered in a choice of two scale types. Some are made specifically for air velocity measurement and are calibrated directly in feet per minute. They are correct for standard air conditions: i.e. air density of .075 lbs. per cubic foot which corresponds to dry air at 70*F , barometric pressure of 29.92 inches Hg. To correct the velocity reading for other than standard air conditions, the actual air density must be known. It may be calculated if relative humidity, temperature and barometric pressure are known. proportionately to the square of the flow rate. Figure 5 shows a typical filter and a curve for air flow versus resistance. Since it is plotted on logarithmic paper, it appears as a straight line. On this curve, a clean filter which causes a pressure drop of .50 inches w.c. would indicate a flow of 2.000 c.f.m. Most manometer scales are calibrated in inches of water. Using readings from such an instrument, the air velocity may be calculated using the basic formula: =4004.4 Vh for.075lb/ft3dry air] h, V d t @ 70"F, 29.92 in. Hg Baro. J Where: V=Velocity in feet per minute. h,=Velocity pressure in inches of water. d= Density of air in pounds per cubic foot. To determine dry air density, use the formula: ;4, d=1.325Where: d= Air density in pounds per cubic foot. r Barometric (or absolute)static pressure in inches of mercury. T = Absolute temperature (indicated temperature in *F plus 4600). With dry air at 29.9 inches mercury, air velocity can be read directly from curves on page 5 in this bulletin. For partially or fully saturated air a further correction is required. To save time when converting velocity pressure into air velocity, the Dwyer Air Velocity Calculator may be used. A simple slide rule, it provides for all the factors needed to calculate air velocity quickly and accurately. It is included as an accessory with each Dwyer Pitot tube. To use the Dwyer Calculator: 1. Set relative humidity on scale provided. On scale opposite known dry bulb temperature, read correction factor. 2. Set temperatuie under barometric pressure scale. Read density of air over correction factor established in I (above). 3. On the other side of calculator, set air density reading just obtained on the scale provided. 4. Under Pitot tube reading (velocity pressure, inches of water) read air velocity, feet per minute. Determining volume flow Once the average air velocity is known, the air flow rate in cubic feet per minute is easily computed using the formula: Q= AV Where: Q=Quantity of flow in cubic feet per minute. A= Cross sectional area of duct in square feet. V=Average velocity in feet per minute. Determining air volume by calibrated resistance Manufacturers of air filters, cooling and condenser coils and similar equipment often publish data from which approximate air flow can be determined. It is characteristic of such equipment to cause a pressure drop which varies For example, assuming a manufacturer's specification for a filter, coil, etc: Given Flow Q (ft1 /min.) = at differential "h" (inches w.c.) To determine flow at other differentials the formula is: Q, (other flows)= Q Fh h. Where: Q= Quantity of flow in cubic feet per minute h=differential in inches water column h,=differential (other flow conditions) Dwyer Air Volume Kits No. 170VT, 171VT and 172VT are designed specifically for this type of field test work. Other devices for measuring air velocity A wide variety of devices are commercially available for measuring air velocities. These include hot wire anemometers for low air velocities, rotating and swinging vane anemometers and variable area flowmeters. The Dwyer No. 460 Air Meter is one of the most popular and economical variable area flowmeter type anemometers. Quick and easy to use, it is a portable instrument calibrated to provide a direct reading of air velocity. A second scale is provided on the other side of the meter to read static pressure in inches w.e. The 460 Air Meter is widely used to determine air velocity and flow in ducts, and from supply and return grilles and diffusers. Two scale ranges are provided (high and low) with calibrations in both f.p.m. and inches w.c. To check accuracy Use only devices of certified accuracy. All anemometers and to a lesser extent portable manometers should be checked regularly against a primary standard such as a hook gage or high quality micromanometer. If in doubt return your Dwyer instrument to the factory for a complete calibration check at no charge. ART - -1-LI~~~ P * . 1 dl S r' 424 & Q u a A 4 4 44 & 6 - > .. 4 toiti r. 4 4 'A I~4 -y It 4&A 'A' -4$ a - -At " -ki t 1: 144 1 41 4 _ I ,Ii 4 Pt d 4 C rf 42 1 - f- -6 -a- 4 a 44%4 -Iitiw ~ a 4 Iw r u 4' '4 -w 4 lit -4 I <'" 3J 4 1 ~ A I - 'A~ 4) t 14.14!L 4 A. V4A4 A1L4 4 -,4 4.4 . I 4 4 -4 -4 -4 -- - - t - - -L-I- - <I -L2L jji' r AF.I Al hi ~1-Z :~l -at-dI'4I~ 41~l J-31-i: -i 4 }P 1 Ist.I 1-{.'1i12Pi~~ -I&fY I t!1 A a~ r t;j.~[4rj'j 34 7 Aplp 4~F4&t~L~VAT{ z 3 t -L 74vl i 1T Till a *11 a RI 2.ldVI t l Ia4 * rr-vrr It-P -? 4/1 It Th 44 WV t -at SDX ~j . SI de A 1-trt-rw 2I a -g#g -9-i--~P-+-4-I-4-9---b-+4=-.-4-~J. 4Chd-..&-.. t-tL---rI~t--rHv't*- aL-I--r-4tL-4--fl~tLL4--u4--ttzL-I q-+r9--+-44-4-4-+4~-4-4tS~S-.JcI~.L...tn T1ItTT1PtI*~ -' I) - T At4 *2i -r U 0 2t-4--{4-1 es~§7 - - - tLA1 t -tz$4 ~A3J -t W- fL o yF a b%|-2) .4 4 MOISTURE SEPARATOR INSTALLATION, OPERATION AND MAINTENANCE Thank you for purchasing an EG&G Rotron MS series moisture separator. When installed and maintained properly, this separator will effectively and efficiently remove moisture and particulates from the airstream. To insure good results, please take the time to read these instructions before starting the installation of your moisture separator. Installation Before installation remove the protective cardboard packaging and the cable ties from the screen assembly inside the unit. Figure 1 shows the moisture separator in a typical soil venting set-up. It is attached to the system'piping with flexible couplings. This minimizes the stress incurred by rigid system piping, and allows easy removal for maintenance purposes. The connections should be airtight, but not sealed with an adhesive. The separator will only work in an upright position as shown. Typical Vapor Extraction System AGAUGE INUNE FILTE A FLOI. VAPOR EXTRAC7ION SYSTE M TO TREATMENT SYSTEMS FIGURE Note: 1 A moisture separator is not a substitute for an inline air filter. A Rotron inline filter should be used to remove particles that pass through the separator. The relief valve should be adjusted before using the moisture separator. First back off of the relief valve adjuster until it can easily be pushed in. Then while measuring the motor current adjust the valve until the motor current is 90% of the Max Blower Amps printed on the nameplate. Once adjusted the relief valve setting must be fixed. I .r Turn off the~init and remove-the relief valvyeassembly. Then use a center punch to peen the relief valve jadjustment nut into the slot of -the relief valve stem. This is to prevent'the -valve fro'm losing"its adjustment. Finally, reinstall the valve into the piping. several draining options are available to automatically remove Contact your local representative the-liquid.-fromathe separator. foriore information. ', .7- Appropriate steps should be taken to prevent the unit from reezing in the Wintertime. Operation moisture-laden air enters the separator through the tangential inlet. Cyclonic action removes the moisture from the airstream -- and allows the air to discharge through the top of the separator. .,When the separator is full the float valve shuts off the airflow through the separator, and the relief valve opens to limit the vacuum of the blower. KTo drain the separator, turn off the blower and open the ball valve at the bottom of the separator. Caution: The liquid contained in the separator should be analyzed before it is released back into the environment. hazardous waste in It may be considered certain geographical areas, and require special treatment/disposal. Once the liquid is drained, the unit can be reset by turning the blower back on. Maintenance This MS series moisture separator has been designed to require minimal maintenance. During normal operation a layer of sludge may build up on the bottom of the separator. As necessary the top assembly of the moisture separator should be removed and the inside cleaned out with water. Keeping the inside clean will prevent the valve from becoming clogged with sediment. The relief valve should be inspected upon emptying the separator. should move freely when pressed. It OUTUNE AND MOUNTING DRAWINGS PACE 3 A C D WPUT LAC t a 0 E DC OUTPUT ow (OPT) .188 DA MTC. HOLES ('6 0 INCH* A 1900 B )8.000 CC C [ 0.50 D 487 nr 228.60 203.20 20 12O 25 19078 E 1 ) 2$Ci -2 FUSE AT: 2.0/7,0 AMP$ FOR 100-120/''20-740 Vt- 63.5 3.34 :3 OUTUNE AND MOUNTING DRAWiNGS PAGE 4 CC CASE W. 7 LWs. T c v DE o C H- AC MPUT a 'tP(OPT) 0 .188 OAT. HoLES (16L) FUSE AT: 2.0/1.0 AMPS FOR 100-120/220-2 40 VAC HCCS12: 3.0/1.5 AdS FOR 100-120/220-2 40 VAC I. TOTAL FLUIDS PROBE: THEORY OF OPERATION: The Total Fluids Probe is a normally open three float probe that is capable of determining the difference between water and air, so that is can control a total fluids electric or pneumatic pump. The two lower floats are normally wired in series so that if a float sticks due to mineral build up on the probe, the second float will assure that the pump will turn off. WARNING: This probe should not be used in a well that contains product that may damage sensitive cleaning equipment, unless special precautions have been taken. PROBE CLEANING: Due to the harsh environment that these probes are forced to operate in, a regular cleaning of these sensors is vital for the proper operation of the system. Remedial Systems recommends that for the first month of operation of the system, that all sensors should be cleaned on a weekly basis. During that period, the operator should observe the sensors to determine when cleaning is necessary. WARNING: If all the sensors are not cleaned on a regular basis, Remedial Systems will not be held liable to any damage that may occur. cc -j Li Li IL CA hi :3t >u2 Li r Li)i zi ~ LU- D 0 >- n C> 20 I Li LiJ if CD Lx ox -A _ m Li 0 _ -u --F-c E ,I_-Q O Z a/ i J w o Zc rC s Li LJ w m u "- FL I(-3 I--L Q_ dra U- (7) LI U- -zzL 3 - Li F- 0tuA zC zI L_ (u CA ] Z.3 , S2 0 zD 0 =D nCA I Ucc Lb :3 IILJI -1 i 'sJ C 7- M z CA LI CL -0 'i CA ~LiU 3] I- C L- c- El m C-A ] c U) o 5 L- (-) 4> m I- oT Wo !, Li -Li D u a_ CDE 01Z -Et>2L NCL 8L <Ego A- LLLi U_ a~ [I '~cC z TM E 0 Li -- Li P ap Li' a -'I & LiJ f:zi UC Li 0 N- -A KU FLI H- I(if Ita_ Di H'II ED -J U- 0 0 U- CDI -U EA -i 11111111 IIItIIII'''III -J bullet n #4, 0 -Y Construction L I" I mill I I Application Designed to house electrical and electronic controls, instruments, and components in areas which may be regularly hosed down or are otherwise very wet. Suitable for use in dairies, breweries, and similar installations Also suitable for outdoor applications (optional drip shield is recommended) 4k 116 gauge steel bodies and 14 gauge doors on all sizes through 24.00 x 24.00; remaining (larger) sizes are 14 gauge * Seams continuously welded and ground smooth, no holes or knockouts * Door and body stiffeners in larger enclosures for extra rigidity Rolled tip around three sides of door and Zeiisides of.eicl6 e opening excludes . liquids aqd contaminants * Stainless steel door clamps on three sides of door for watertight seal - Door removed by pulling stainless steel continuous hinge pin - Hasp and staple provided for padlocking * Data. pocket is high-impact thermoplastic ' Oil-resistant door gasket attached with oil-resistant adhesive and held in place with steel retaining strips * Collar studs provided for mounting optionil panels * Grounding stud on door Finish ANSI 61 gray polyester powder coating inside and out over phosphatized surfaces. Optional panels are white enamel. An additional protective finish may be necessary if the enclosure is located in a corrosive uutdoo seting.-loffnai cai supply CUstom. finishes based upon environmental reqirements. Consult factory for details. A-, Accessories. Page Corrosion Inhibitors.................. 469 Door Stop Kit....................... 429 Drip Shield Kit................. 433 Electrical Interlocks ..... ........... 440 Enclosure Stabilizer ...... ........ 443 Fast Operating Clamp Assembly ........ 4 3 5 Floor Stand Kit................ .... 442 Lighting Kit. . .......... ... .426-428 Lock Kit ......................... 434 Panel Support Kit ................ 448 Panels (See table) Rack Mounting Angle Kit ....... .. 473.474 Swing-Out Panel Kit .......... ...... 448 Terminal Kit Assembly ........ .... 456 Window Kit ............ .... 430,431 W iring Duct ................ IS..450 Need More ilnformaition? Page ~ VCherni R e 493 Cross Referenceto Hinged Cover Type 3R Medium Enclosures .. .. 388 Industry Standards. 483 e a............... Price List .. . .. 487 9 We can modify or customize this enclosure toyour specS.Se pa2d O0fdr~ cfr information Industry Standards NEMAIEEMAC Type 3. Type 4, Type 12,and Type 13 UL 508 Type 4 JIC standard EGP4lt1967 CSA Type 4 IEC S29, IP66 ............................. ,... *.~ .- :. ie( Phone: 6 12-42 1-2240 77 I A SECTION Y - Y NOTE: K . Large data pocket furnished ifA=30.00 (762) or more and B=20.00 (508) or more. 2. Maximum spacing between door clamps is 15.00 inches (382 millimeters). 3. Panels have flanges along sides which are more than 21 00 inches (533 millimeters) long, except A-24P20 has flanges on two sides. .91" 23 1.35* .56" .751 c25" 32PANEL C487-4 i9 MOUNTING FEET I J SECTION Z - Z SECTION X - X -............. Inch Milimeter '' aPy Phone: 612-421-2240 6)- -SFa6 dr<- U I I I U U -------N il-Sinele-Dobr TYne 4 En closures BuljetinA-4 @ J993 Hnffrmo Fntnr -Waf I Single-Dlor Type 4 Enclosures Encure Number EncsurePanel Size AxBxC A-16Hi2ALP 16 00x1200x6.00 A-16H16ALP 6 0 A-20H16ALP I - -0HU Catalog AxBxC A-24H16ALP 2 0 (5 # 6 4. 0xf2.00x 00 2 A A-24H24ALP 24.00x24.Ox6.00' A-301-20ALP A-30H24ALP ,5) 08 13.00xl3.00 A2PI6 .0 3.00 ~6 (76) 4d 0 5 0 A-12P24 A-24P;6 21.00x1 .00 (533x330) 21.00xl7.00 21.00x21.00 27_00x17.00 5 .. (762x5O8x152) A-30P20 30.00x24.00x6.00 (76 x6 2 0 5 1 l4x610x . - , 27.00x21.00. -A-OP24 2 52) 30 A-36P24 33.00x2L00 A-J6P32 ! 300x9.00. 17.O0xl A-16HI12BLP t 6.092. A-20H II6BLP 2000xl6.01x8.00 (50&x406x203) A-20P16 A-ZOH20BLP 20.00x2O.00x8.00 (508x508x203) A--20P20, A-201-24BLP 20.00x24.00x8.00 ( 08x61 x203) A-24P20 A-24H20BLP. 24.00x20.Ox8.0 (6lOx5O8x2O3) A-24H24BLP 24.00x24 00x8.00 A-24H30BLP 2 .OOxD.OOx8.0 l0x61 0x2 0 3) 76 2 3 (610x 2x 0 ) A-30H20BLP 3.OOx20.Ox8.00 (762x508x203) A-30H24BLP 30.00x24.x8.i A-30H30BLP 30 003 46 IL9 3 30,00x20.00x6.00 8 0 --(43 (432x330) i) A-24T ( 4 .. -ti2(3 9 (22 x533) A-24P20 6. 0x 4.00x6.00 (76) 00xi 9 00 2 , x .00 5 9 300 17.0Wx3.00 2 Stiffener Door I Body 0) 2§~dnb (6lOx O6x15 )!,. 2 3 A.-20P16 (6 0xM6052)Y 0 (3300 I 2 5 Number ofClamps I..0 (610x 08x152) 3 F x406x152) 50E5 4 - DxE 016P2 0x9. A-16P16 (6l0x30 xlS2) 4.OOxI6.00x6.00 24.00x20.00x6.00 6x406xl52) (406x0 20.00xl6.00x6.00 O2M A-24H20ALP A-36H24ALP ( 6.OOx2O.OxdoO .0002.0x A-24H12ALP 40 Size DxE Number (406x305x52) 6 l . 0xl .OOx6.00 A-[6H20 .AL - 3 - 0 0 1.25 (32) 0 0 (76) (533x432) 3.00 (76) 5 0 0 (533x533) 3.00 (76) 5 0 0 (686x432) 3.00 (76) 5 0 0 00(76 5 6 (68 x533) 8 ( 38x 53 3 . . 3.00 ) -(33.0229) - .. 25 5 0,- 3.00 (76) - 5 0 0 , (32)h 4 TOA .00 (432x30) 3.00 (76) 4 0 0 .00 (43 x42) 3.00 (76) 4 0 0' 21.00x70 (533x432) 3.00 (76) 4 0 0 A-24P20 21.Oxl7.00 ( 33x432) 3.00 (76) 5 0 0 A-24P24 21.00xO00 (533x533) 300 (76) 5 0 0 2700x21.00 (686x533) 3.00 (76) 7 0 0 A-30P20 27.00, 1700 (686x432) 3.00 (76) 5 0 0 (6x61x03) A-30P24 27,00x21.00 (686x533) 3.00 (76) 5 00x8.00 (762.762x203) A-30P30 27.00x2 7DO (686x686) 3.00 (76) 7 0 A-36H30BP 36.00x30,00x8 00 (914x762203) A-42H430BLP 42.00x30.O08.00 (1067x7 2x2 A-42H36BLP 42 00x3600x8.00 (1 67x14x2 A-48H36BLP A-601436BLP A-20H16CLP 4 3 0 5 ( 0 6 6 -A-3oP24 A-36P30 0 3 7 -7.00x - 33 002700 39 00 2 5 A- (838x686) 3.00 (76) 7 0 (991x686) 3.00 (76) 8 I 1 ) A-42P36 39.00x33.00 (991x838) 300 (76) 8 1 1 .OOx8.00 (1219x l14x203) A-48P36 45.00x33.00 (43x38) 3.00 (76) a I I 60.00x3600x8.0O (1524x914x203) A-60P36 57.00x33 00 (1448x836) 3.00 (16) 9 1 46 00 36 x . 20 0 00 . 0xI6.00i0c. 0 ) 03 9 A-42P30 .00x27 (508x406x254)%:^'- A-20Pl6 1700x13.00 (432x330) 3.00 (76) 4 0 A-24-20CLP 24 0Ox20.00.1000 (61050Sx25i) A-74P20 21.00x7 .00 (533x432) 300 (76) 5 0 0 A-30H24CLP 30.00x24.00x10.00 ( 62x6l A-30P24 27.00x21.00 (686x533) 3.00 (76) S 0 0 A-36H30CLP .36 .Ox3O.00x1000 (914x762x254) A-36P30 3 300x27.00 (838x686) 3.00 (76) 7 0 I A-481-30CLP 8.00x3000xl0.00 (l219x762x254) A-48P30 45.00x27.00 {l143x686) 3.00 (76) 8 9, I A-48H36CLP 48.00x3600x10_00 (12J9x914x254) A-48P36 45.00x33.00 (IM3x838) 3.00 (76) 8 I f A-60H36CLP 60,00x3600x10.00 (1524x914x254) A-60P36 57.00x33.00 (448x38) 3.00 (76) 9 A-30H24DLP 3000x24.Cx 1l-00 (761x610305) A-30P24 27.00,01.00 (686xS33) 300 (76) S C 0 A-36H30DLP 3 0O xl?20 (838x686) 3.00 (76) 7 0 A 48HJ6DLP 48.00 ,,l300 A-361-OFLP 36 A -481-6FLP) 48.00x36.00x1600 6 00 0 6 x3O.OOxI.00 00 6 IPanels A-60H3264LP 68 0x)6. Millimeter dimensions x1 .00 ()are for 7 5 0 x254) 05 ( lx762x2 ) A-36P30 230,00 0 A-48P36 45.03DL3.00 ( 'ISBJ) 300 (6) 8 (914x 62x346) A-3630 33.00x27.00 (838x686) 3.00 (76) 7 0 (l2J9x914x406 A48P36 45.0I30 (IT42e838) 300 (16) 8 1 1 (1524x914x406) A-60P36 5700.33.00 (148438) 3.00 (76) 9 I 1 (l209s9140lO) 7 0 reference onlyrdo not convert metric dimensions to inch. must be ordered separately.Optional aluminum panels also available for moost sizes. See Accessories. Data subject to change without notice - 900 Ehlen Driv e Anoka, MN 55303 INTERNAT10NAL SERIES DESCRIPTION The INTERNAllCAL SERIES is a hig sIppl*s designed to Operole found worldide. reakoAity rNe of open-kore power from tAe wide range of AC pow sources CC. This feature greatly simplifies your inventory ond service considerations by cllwing the use of on* stondord power Yupply regardess of destination. 1NTgRNA11ONAL SERIES Additionally, these models are designed to meet domestic and European regulatory agency requirementi. you plan to distribute your products worldwide. obtoining necessory agency approvls con be grnotly sinpified by specilfyinq PO*CR-ONE. INC. If AP A INTERSAPIONAE SERIES. POSAS DC POWER SUPPLIES DRAWING NO. REV. L LI A N DATA51281 SPECIFICATIONS AND APPLICAT10NI DATA FFATURFS VOLTAGE/CURRENT RATING CHART - VDE transformer Construction - Full roted to 50C - Remote sense - most outputs - ±.05% regulotion. - T.C. burned-in to MIL-883 Lev. 8 - UL recognized/CSA certified SINCLE OUTPUi I + + + + 12 8 1.0 C 2-4 4.8 6.0 5.1 4.5 3.6 '~ 3.0. --- r- 15 1 1.5 1.0 or 0.E 1 .04 or 1.0 or 08 0" or Li or Q3h Q. HAD15-0.4-A 1.7 88824-1.2-A 8B8512-A HCC5-6/0VP-A HCC15-3-A HCC24-2.4-A HCC512-A 3.0 or -0.7 or 1.7 or 1. 1_ 0.9 o; 1.2 09 6.0 3.4 or 3.C 6.0 5.5 HDO15-5-A TRIPLE OUTPUTS , , 2J= 3.0 5.0 HTAA-1.6W-A HKAA-40W- A HCAA-60W-A HCBS-75W-A -21 1.8Ir 2.4 CP131-A Q4 or H848-0.5-A U +48V +120V 0.5 - .0,4 +180V El 3.0 -C- rquit -ZV~e prner -1~) n PC 4.0 0.2 1-A M 925182OO0.12-A minivrn. (Voltoge nonodjsatOle an HAD models.) a 10% line ichange. 4:05% + for a 50% lood change. REGULATION: OUTPUT RIPPLE: -2 (+1% for HAD modela.) (41% for HAD modes.) 5.0mV PK-PK maxemum. to 15v outputs: 24V to 250v oulpute 3.OmV+.02%Vout Pu-Pk maximum. (HAD modelr 0.1xvout Pk-Pk moximum.) for a 50 ac-a TRANSIENT RESPONSE: to 100% load change. -. SHOT CIRCUIT ANO OVERLOAD PROTECTION: Aytomatic current lirnt/fo(dbOck. OVERVOLTAGE PROTECTION: Suit-in -n oil Sv oulp1ts. Set at 6.2VDC ±0.4. ONvraitoutt may use optional overvoltage protection. REMOTE SENSING. Provided on most models. ooen sense lead protection built-in.. STABIUTY: ±0.3% for 24 hour period after I hour warm-up. TEMPERATURE D.APER A TURE COEFFICIENT: RATING:0*C 10 50-C full-roted. derated linearly to 40% at 70*C. 12 CYU forced cir cooling required to meet IEC 380/950 above 80% of total rWted output power. ±.03%/*C menium EFFICmENCY: AA (typical) 2V to 5V outputr 45% 12V and 15V outputs. 55% 24V through 28V & 48V through 250V Outputs: AA VIBRATION: SHOCK: B Per MIL-STD-l00Method 514.3.Category I.Procedure Per ML-STD-8100.16ethiod 516.3.Procedure Ill. B 8B -10%. - Tolerance for 230VAC coeration is +15. spCacationS sbject to change without notice. Note- AA AA 1.2 B8 WA8ANTY POWER-ONE. INC. assumes no liabilities for the consequentiot damages of any kind through the use or misuse of its products by the purchaser or others. No other obligations or liabilities are expressed or impliet 5.0 or 5.0 or 0.4 or0.4 or T'0 or 5.8 oZ~4 -0.4 or -T. or 07 or 0.7 or iI 1 HIGRI VOLTAGE.MODEL 5. CC O 5( 1.0 or Cd 1.0 or c0 T7 or 12. 07 or 8.0 1.7 or *408-105W-A 4.05% for 88 POWER-ONE. INC, worrants eoch power supply of its manufacture CC that does not perform to published specifications. as a result of CC defective materials or workmanship, for o period of two (2) full Ec years from the dote of original delivery. L.8 or 2.4 4CC 3.0 6.0 drawings. UNE REGULATION, 0 0 0 0 0 0 E E E E E E N N N N N 90 3.0 ~tjin4e and mounting See Votoge/Current Rating Chart. AdJstmnwt ronge C 2.0 7.2 H885-3/OvP - A H8815-1.5-A 00/120/220/230-240 VAC- +10Z -13%. 4 -631,11 output current 10% for 50 Hz operation.) AC conectioon tooe under APPUCATION NOTES Fuse information Is next -Fiormation. mpe erate DC OUTPUT: C C C 9.0 HAA5-1.5/OVP-A HAA15-0.8-A HAA24-0.6-A H A.A512-A HAD12-0,4-A . C I LOAD 10.2 i 2 hour burn-in period Foldbock/current limit 7 AC INPUT: .. J 18.0 _ 1,0 -, CVP on 5V outputs cSPiFICAlTIrNS a B 6 4.0 DUAL OUTPUTS e - . - Chossis notched for AC input 100/120/220/230-240 VAC Industry standard L - - 0.5 o- 0. H028-4-A HE2-18-A HE5-18/0vP-A 4E112-10.2-A HE15-9-A HE24-7.2-A HE28-6-A HN5-9/OVP-A HN12-5.1-A HN15-4.5-A 8824-3.6-A H-428-3-A LM I HA5-1.5/OW-A Ja I HA1S-O.9-A 3.9 or 0. HA24-0.5-A H2-3-A 3.0 HBS-3/OWP-A 3.0 H812-1.7-A 1.7 H815-1. 5-A .5 H824-1.2-A HB28-1-A HC2-6-A 6.0 HC5-6/OVP-A 6.0 3.4 HC12-3.4-A HIC15-3-A 3.0 HC24-2.4-A HC28-2-A 02-12-A 12.0 H05-12/OVP-A 12.0 H12-6.8-A 6.8 H015--6-A 6.0 HD24-4.8-A HC48-1-A ND48-3-A a ME48-4-A 88120-0.2-A >y 1 + I 1 L co t~~j W + MODEL+ +200V 10 or 1.0 7 or L5 1.7 or L5 17 or 1i AA BAA 0 CBB PRODUCTS RETURNED FOR REPAIR Please follow this procedure when returning products for sertvcing: 131 1. Contact Power-One's Customer Service Department for +250V authorization to return products: CASE POWER-ONE. INC. 740 Colle Plano Comorilto, CA 93012 USA C for-EV or 8 8 2. A Returned Materiel Authorization (RIMA) will be issued and must Oppear on all shipping documents and containers. pMpOn (21or -15V) requires PCs for -5V. t for t12V, refer to chossis sAkscreen, 0 for 150V, refer to chtsis silkscreen, V 12V to ISV adjustable output - lindiates no remote sense. Specifications subject to change without notice. PHONE: (805) 987-8741 (800) 678-9445 FAX: (805) 388-0476 TwX: 910-336-1297 3. Products must be returned freight pre-paid. Products returned freight collect or without an RMA number will be rejected and returned freight collect. I 60% APPLICATION NOTES: PAC 2 REMO2TE SENSE GROUNDING Remote sense terminals may be used to compensate for output line Grounding cansioerotions in designing a power distribution uystem-ore losses and provide for a remote point of regulation. Figure 1 shows the proper termination for a power supply with remote sensing. often overlooked but can have a significant impact an overall system performance. A single point system ground should be employed where possible to eliminate ground loops and improve regulation. FIGURE 2 FIGURE 1 Load lines must be sized to prevent On excesi.vvoltage drop from the output to the load. Since the point of regulation is at the load, the power supply must compensate for tine tosses. Excessive load line losses may offect current limiting. AC line dropout point and OVP morgin (if applicable). Leoads should be sized to drop no more than 0.5V..- the less the better. Use of a twisted pair or shielded pair for the sense lines is recommended for noise immunity. In problem applications, the use of a small AC decoupling capacitor (.1 to 10..) across the sense terminals is highly recommended. In some applications there may be a tendency for the power supply to oscillate due to odditional phase shift caused by the series resistance and inductance in the load leads. The addition of capacitor Co will reduce output impedance and provide stability. The recommended value of Co is 100uf per ampere of 5OuF per foot and can be the sum of the distributed decoupling capacitors found in most systems. Ail Power-One supplies hove open sense lead protection to protect the load frorn an overvoltage condition if the sense leads are removed. There is no need to strap the sense terminals to the output terminals in the local sense mode. FIGURE 3 Figure 2 shaws a simple but undesirable at loads 2 and 3 becomes progressively the finite wire resistance between loads. connection system in which regulation is connection scheme. Regulation worse due to voltage drops in Figure 3 shows on improved maintained at all three loads because wire losses ore not cumulative. AC INPUT CONSIDERATIONS Almost all power supplies use a capacitive input filter that draws current only at the peaks of the AC input voltage. The peak to RMS ratio can be very high, typically 3 to 1. When a supply is tumed on. the input capacitor has a very low impedance and draws an initiolly high surge current until it charges to its nominal voltage. The input surge current con be, as high as 20 times the rated input current and lasts for several cycles of the AC input. OVERVOLTAGE PROTECTION (OVP) AC CONNECION An overvoltage protection circuit commonly refered to as a crowbar. is used to prevent damage to voltoge sensitive loads such as TTL logicTrip point of the OVP is usuolly set at 1152 - 135% of the output oltage. The OVP will short the output terminals upon sensing a fault condition. The primary fuse of the supply wil blow if the supply is The five wire input to the INTERNATIONAL SERIES provides four voltagz not loldbock current limited. Nuisance tripping of the OVP is a common problem. Noise from input line spikes or load noise can cause an 0VP voltages are marginol. Inputs must be fused. to fire. The INTERNATIONAL SERIES hos 0VP ranges- I00/120/220/230-240-. +10% -13. See chassis AC coinectior table (Figure 4) for the jumpering requirements. For convenience the jmper sequence from the Hi-Vol series is retained. Extended low line tolerance provides additional drop out margin in areas where line noise filtering to prevent nuisance tripping and reduce tronsformer interwinding capacitance minirni2e input line susceptibility. COMMON-MODE LATCH UP I I AND FUSINGe to I, - In certain instances dual power supplies can exhibit a problem known as common-mode latch up. This occurs when the positive supply comes up first and forces a reverse bias condition on the negative supply. The negative supply latches up in a current limit condition, Power-One has incorporated a unique anti-latch circuit into every dual power supply in FIGURE the INTERNATIONAL SERIES which will minimize this problem. EMI/RFA These linear power supplies have inherently low conducted and radiated noise levels. For most system applications they will meet the require- ments of FCC Docket 20780 for Class A equipment and Class A equipment without additional noise filtering. For special applications consult factory. VE 0871 for COOLING AC INPUT, 47-63 HZ j 100 1120 220 230/240 FOR USE AT VAC VAC VAC VAC Convection cooling is adequate where non-restricted air flow is available. When operating in a confined area. moving air or conduction cooling is recommended. SAFETY SPECIFICATIONS The INTERNATIONAL SERIES power supplies were designed to meet or exceed requirements for the following specificatios: lEC 380, lEC 435. VDE 0730 Part 2. VDE 0804. ECUA-57. CEE 10 Part 2P, UL 1012. CSA 2Z2 No. 143, CSA 22.2 No. 154. Specifically field termina to terminal spacing is 5.25 mm with 9.0 mm creepagS to other metal, leakage current is less than 5.OuA and dielectric withstanding voltages are 3750 VAC input to chassis, 3750 VAC input to output and 300 VDC output to chassis. . . 1 . JUMPER 1 A2&4 APPLY AC 11&S 2&3 4&1 12&4 1&5S 2&3 4&tI This product is a Cass 1 power supply and requires the chassis to be connected to earth ground at end application. -NOTE: Use 700-C iron for soldering input connections. Varnish acts as flux and is solder strippable. -- NOTE: Tolerance for 230VAC operation is +15&, -1%. NOTE: I U I I I I I Transformers from 50 through 500 VA are supplied with an attached secondary fuse block which also includes a fuse. The fuse block does not substantially increase the area required by the transformer. Conserving valuable panel space and the labor time required to mount a separate fuse block are the major advantages in using the transformer with the attached fuse block. SECONDARYFSE BLOCK -ii1r Nuri&1 Cataog Nmaber :- 1 $18 ,. MWHZWO 1 Primary Hz 240/480 Secondary 120V-60 Hz 208V-60 Hz Secondary 120V-60 Hz l497-N2 0 JAS;t'1 Primary 60OV-60 Hz Secondary <1 -6 497 -4298" X3.4314N1 a1497-N2WE MVj '!tW1497N3M *9it &'s1497-N16 #A J J497-N17E 4A ~r1497-NsE t -- 1497-N6 B MF .tU ~i skw4(r~ 1#3 i V rWru *NJbl1497-N AM1497-N-N 11E t 1497-N12E a Wi1497-N1B i h 1497-N19u I T1497-NI20EtM J#151497433 1 C - 1497-N34E * 'T- 1497-N3SEW*?$ itWM.1497436 ; . J 1497-N379i$%-: 4fr-:.1497-N3849L %4i149749 1497-N404V4t;A -4 r1497-N41'&4t#; -. 21497-N42 i5 1497-N & "1497-444 1r $0 75 'rd497-N271 Price 11 5 72 FO .j 130 200 50 350 500 750 1000 1500 2000 BU Also Also t Primary 50 DESCRIPTION - Control transformers are used to provide reduced voltage for control circuits in control panels. -- W k Continuous VA -9 7. 90j9 11441497-N15JC: N 1r1497-N4-56 E 192 216 246 366 408 6o0 780 rat ed 220/44AV Pnmary. 11 V Seconidar 50/60 Hz rated 550V Prnmy. toV Seccndary 50/60 Hz. APPROXIMATE DIMENSIONS AND SHIPPING WEIGHTS Dimensions in inches. Dimensions are not intended to be used for manufacturing purposes. -- (Whnmnd -* ! NOTE: These dimensions apply to transformers with single and dual primary voltages and/or single and dual secondary voltages for 50 and 60 Hz only. Transformers of 500VA and less are supplied with a 30A-250V fuse block and fuse. f]. - C SCatlg Numnbers- vi 50 75 130 Secondary Seond Primary 240/440V50/60 Hz Primary 600V-60 Hz 120V-60 Hz 120V-0 H Secondary 110V150/60 Hz Secondary 120V-60 Hz 110V50/60 Hz 497 -1497-8 41497-N .1497-Nk15 Secondary 7.- -1497-W427 1 1497-N2I0 1497-?,N : 1497-N164922 1497-N1. 200 71497-N4"4' 250 -;14973471 ?1497441I . 1497-N8 350 .1497-N10-1 W1497-N18i _ 750 70 1 2000J I497-N I aIr#E 4-=.J Z1497-N191497-N33 4 t g +-Asi 4 1497-;N34!/ 497r7i -1497-N39497-4j4Q 9 497N2% t497-N43 7173 1500 1497-NS'! 1497-N29- 550 - 1497-N64 *t1497-N9.0 -'1497-N11, r -_1497-N12'"4N t$ x:Ss t 311497-N19' 1497-N20 452C42y yM.4M% .1 149747 '1497-N351Y 'TTM4f A1497-N38% e1497-N414 KJW-.. a1497-N44 6 * Electrica clearance required to top of fuse block. H Height is increased by 0.072' when furnished mounting plate is used. Approximate Shipping 50160 Hz -4497-129 1497-N3 ~4 ',1497-N3W 1497-N17.4 41497-N17 .. -1497-N5t Dimensions In Inches Primary Primry 2401480V60 Hz Cnnory 208V-0 Hz Continuous 4,1497-N63? 4497-N12#% A B C 3% 274 3 4' 4% 21 3% 2% 3 4% 2% 3l 5 5/497-Ni"! 3% 3 4 6 4 3% | 6 4W I1497-N20 64 4 - 4N tMiGMi-.M 7% 5% -'1497-N35'r Y41W d -t'YN 27-4:t 8 7 8 10 t% 4% 4% 4% 5h.i | D E 34 .2 33% 3% G '1.E 3% |?16 21/a 0 7 h2 '(i& 3yis H U 2'164 _n36 h 'j % 3$ 6 lh H 3T!p 4 3'/2 0 3%U 5 7L 4yi6 10 4yW 11% 3226 4y 151 1T6 4 "Js 4N 42 42N2 20 3s "he 4% 3 1he 4f 4% 4 41/2 hz 5% 3s 5/ iJ 5%4 S Wt (lbs.) F 5 6' isi"he 5'/2 6% 53/1 6 'r "1e 6 71 5 6 '1 1 "11 64 - 2 31__ 31 - 35 -43 - 65 DESCRIPTION - Bulletin 509 starters are designed for full voltage starting of polyphase squirrel cage motors. * * * * Meet NEMA Standards, Easy to wire and service. Simple to select. Class 10, 20 and 30 overload protection. * Broad range of NEMA sizes (00-9). * UL Listed and CSA Certified. These starters may be operated by remote control with push buttons, float switches, thermostats. pressure switches, snap switches, limit switches, or any other suitable two or three wire pilot device. All 3 Phase Bulletin 509 Size 00-9 starters are equipped as standard with 3 Pole Bulletin 592 block type manual reset overload relays which operate on the eutectic alloy and ratchet principle. 50 Hz COILS - Starters as listed in the price table are suitable for use on 50 Hz at coil voltages listed below. For additional coil voltage information, consult your nearest Allen-Bradley Sales Office, See Page 818. Hz 60 50 Coil Voltage 115-120 230-240 46&-480 110 220 -- 380 VOLTS, 50 Hz STARTERS - Listed prices will apply to starters for use on 380 volts, 50 Hz. When ordering, use the listed catalog number and replace the third letter with the letter "N". The table below lists the maximum horsepower ratings. INEKASize Horspower DOO 0 i', Modifications - See Page 97. Approximate Dimensions - See Page 41. .nrF0 t 7-fl-r.'r -',.rr~ 1(2 5 10 3I 25 50 1718 75 150 300) 1 1 600 19001 1600) UNILOCK ENCLOSURE FOR HAZARDOUS LOCATIONS - Unilock enclosures are made of cast aluminum alloy with a baked paint coating on the outside for extra corrosion resistance. The V-band permits easy removal of the cover for inspection and for making field modifications. Starters can be equipped with various modifications such as selector switch, pilot tight, control circuit transformer, drain, breather or breatherdrain combination, Bulletin 700 relays or Bulletin 849 pneumatic timers A and Bulletin 1492 terminal blocks. U Dne Catalog Nurnbe 1401-N4 -" 575-600 aclapier pNaie isrequired to ftrn apneurntcterer n a Buleli 509, Se 0-1-2 Overload Relay Heater Element Selection .. .. - . . ~ - -ar r. 7C " -- " See Page 238. APPROXIMATE DIMENSIONS AND SHIPPING WEIGHTS Dimensions in inches (millimeters). Dimensions are not intended to be used for manufacturing purposes. BULLETIN 509 FULL VOLTAGE STARTERS OPEN Type Without Enclosure w Size 00 "*I Size 0 9 (t.4) UL. wVa nous NEMA Size Dimensions In Inches (mm). C D High Deep 7V 1941 47 (114) I 7t (180) 4 9% 233) (114) | 6220) 2 3-s (90.5) 3' (100) 3 4 6-!s (157) 74178) 5 __ 6 7 7__ (187) |16! 29 161 (419) 32',829 19'/ (489) 34 873) 0-1 8 9 | | 12N 3 16) 14:tib%3721 I 21 ' ( 54 6) 34F864) Apping B A Wide 39' 10,031 5 3 (1264 6f'r (1681 W 7ye (198) I 9- | 2( 70) 3:(601 Weight in Lbs. (Kg) 47. (1 9) 5%'(2.6) | 5 . 1401 6) (160) 15 (68) 23~h (10 6) 6% (160) 381) 17' (451) 35 (159) 160(72) 247 (t;21 ?f575l i 20(5081 370(1681 E I (2201 2SO) J 8- 217) j 14,) (380) | 11% (304 | ; (432) 11% (304) 18 (470) 15~2j (3S6 | 28 (711 22 - I15 I | - NEMA Type 1 General Purpose Enclosure NEMA Size CO 0E 0-1 2 3 4 A Wide Dimensions In inches (mm) C Deep 0 6'P' (160) 9 )(233) | 4(!114) 6:(175)1 4' (1241 7:s (195) 4: (117) 57/ (143) 6$6 (173) 10% (270) 52t (145) 8'/' (210) 7's(186) 13 i (349) 5 % 10* (273) 2 (145) 10-(260) 207.e (513) 7'fi (202) 16 (406) 13 s (340) 29" (756) 9Pz (253) 1 257. (654) 5 16/s (410) 6-7Wall 257' (641) c I a High 6 Floor 8-9 B Three Phase. * Single Phase. 42 (1067) 535. (1362) 107! (254) 14 (356) [38 (965) |52/' (1327) Spping E E F Weight in Lbs. (Kg) 2' (63.5) - 4/4(1.9) 1W (47 5) - 2'f (60.5) 27s(66.5) 3' (95.2) i f2 (71) '/a (8.7) 4 (102) 6 (152) 10/' (261) Consult your nearest Allen-Bradley Sales Office. See Page 818 4 (1.8) (5.5) /2 (8.7) "p. (8.7) - 714 (3.4) 101P (4 7) 31 (14) 44 (19.8) - ENE BULLETIN 500 LINE OF CONTACTORS AND STARTERS - OPERATING VOLT AMPERES SFor Bulletin 500 Line (Bulletins 500 - 506 - 512 - 520 etc.) Contactor or Starter Size No. Volt Amperes Burden for 60 Hz Coils Motor NoMtor of 24 Volts 115-120 Volts 200-208 Vohs 230-240 Volts 460-480 Volts 57500 noahLSdaPedsInrush Sealed nrush aSled Inrush Sealed mnrush Seald Ir Sealed Inrush 00 Series A 510 Amps -3 60-. 53 15 55 16 53 15 3 00 Series 8 5/10 Amps. 2-4 77 6-3 77 6-3 77 6.3 77 0 15/20 Amps. 2-5 192 29 196.39 2 9 29 19 6.3 129 192 29 192 29 192 29 12 2 60 Amps. 2-3 240 29 240 2 29 12 29 12 2 60 Amps. 4-5 315 38 315 39 315 38 315 38 315 39 315 3 100OAmps 2-3 660 45 660 4 5 660 45 310 5 360 3 100 Amps. 4-5 840 58 840 58 840 668.0 5 8660 5 660 4 200 Amps. 2-3 -1225 69 125092 5 8 69 412 586 1225 4 200 Amps. 4-5 1490 69 1490 69 1490 69 1490 69 190 5 (Senes A) 300 Amps 2-3 -98 190 5 (Senes L) 300 Amps 2-3 - 2 49 0 19 1 19 0 9 19 0 9 19 0 9 19 2 * ar 4 3 2 0 I lmp s 2 3 0 2 2 0INFORIATioN 3 29 75 4 1 mAPPLICATION 2 125 f7 g 60 -125 2 6 0 1225 2 60 492 "Volts Sealed 156 6.3 29 29 38 38 5 69 9 98 9 - 0 5 IPLUGGING OR INCHING SERVICE - The listed horsepower ratings are recommend ec onthos appiatos requirng repealed Interruption of stalle nmotorCrnt e n Phse Motor Phase Voltage 3112 I62 320 575 Sinole 115 1 230 3I Size ISize Size 3 3Pnase ed50fHzo Maimnnum Horsepower Rating Size toe th vo:age is on - 1-/ 2 Size( 415 60Hj~z - Size Size Size 7 c oe xu5nee sr se o15 if ni vaepi p30 m eononr g sr 50 voer r ca losi125 n gs morethantenin 5 15 5 1 1 7- 2 30 e250 r m n ul - a n inue 150300 peiod 450 6O10 300 450 aten 60 30 - 7:4 a i mu m H w l e m e r 149os 96 " 1490 - 0 H 92 65 1490 9 2 ** VOLTAGE'STARTERS t _ 3 Phase e 600V AC Maximum e 60 Hz e With 3 Pole Overload Protection HEATER ELEMENTS - Prices do not include healer elements. Starters require three overload relay heater elements at $9 each. See Page 238 for selection tables. [ 1INEUA NEM NEMA Size Oreni Fd cad Con. TMp 1 cenen Rafings Horsepow Starter Coad must not exceed 'Coninuous Ampere Arpere Ra"ng- Rating ~Pice S$94AD Volag e V*U" I ftm 9 0 0C 18 18 Ph se Phase Separate Conrol - 120 vcf 200 208 Up 230 460 575 -Separaie Carof - 120 Yo 230 2 45 2 2M 1 15 3 4 90 15 270 5 208 240 480 600 208 240 100 200 200 6 6 540 230 460 575 50-MD E3 230 460 575 1215 20 - 460 -- 1575 200 400 240 480 400 600 240 480 60 300 600 600 P 2250 230 S 460 - 509-EC ECA *ZEAA EAS 509+0. 509-JAD' 509-+CD 509-HCA 1600 IC=! 509- A+XKAB Overload Relay Heater Element Selection - See Page 238. 509-F" -&iFE 509G H08 '3 ;CGCA S-8AD 50!HAAsn QwiA A 900 480 i 4- -ovt, 50"AAj 509-=0 kOC 509-FOD CttfMW A 240 EJA EX tAC 509-FAO 59AKj4 GA9 HOA00C 509-M., 509-E N 509-W 509-000 D, DC 509-HD 509-800 509-Hek~p iWH00 5094D 509-J0 OB 509-KJA: UKJB KJC I I 509-JDA 509-KCD 509-KCA, I KCC 575 1600 600 .WKAC U FRP Huts are included with each siarter at no additional charge See Page 61for (r...maton on Grounding 8ushings. l NEMA Size 5 Unikck enclosed starters have a Conhrnuous Ampere Rairg of 210 amps. * Does not include line and load lugs, see Page 92 for kils. * Includes control arcuit translormer. I 3 50SC-" 509-CJ 509-000 SOS-DICD -. DAC 509-EAD. 480 900 1600 5 509CSD 50-DA SO-0Al4lH DAA3 170M 240 800 S 50&CSHa 450 Separate Cowrof - 120 Volt 9 5-9 EJA 509-GCD Separale Control - 120 Volt 0 Use Sie 0 Staiers 509-SH 509_w-0 Separate Control - 120 Voll 710 Price 50M FCB 509FCH 208 150 ~ ttMA Type 3 5AC~c 48130 d 600 T FAC Seveale Coudc - 120 Voll 200 Type wilthout Ebom 6111 75 460 575 owe CAB Secarae Car.!rc - 120 ved 200 40 208 230 0 240 460 100 460 515 10 00 w Serate Crird- 120yen 200 230 Also Suiatie for Use Sce 0 Sarters $ 240 25 30 50 50 FtegasPerforced PirIester a 509-AAD7 25 25, S~aae.lj- 12 n 200 230 460 355 induutrial Use U.0-,AA 240 480 600 -6 575 Cooswio-Resistant PAC* 2C8 240 40 3 10 -- NEMA Typ 12 Dust-tg Type AX Watertgm Pnce - 6CC t50MIAC 10r31208 Sepaie Cautre - 120 You 50D 200 10 208 230 3 71 240 -60 10 '80 2 600 AC Secaa:e Ce'rr-- 120 Y 50-HD 200 575 27 2 2 - 460 2 NEMA Type 4 Watetight Ewiosure Sizes 0-5 D Slaress Seel : 5094M 509-KOA KOB Modifications - See Page 97. Approximate Dimensions - See Page 41. E OVERLOAD RELAY CLASS DESIGNATIONS - Industry standards (NEMA Part ICS 2-222) designate an overload relay by a class number indicating the maximum time in seconds at which it will trip k n r t Iin ta i wet4uO V UPcent of its current rating. A Class 10 overload relay will trip in 10 seconds or less at a current equal to 600 e~lrcenltof its ratin A Class 20 overload relay will trip in 20 seconds or less at a current equal to 600 percent of its rating. A Class 30 overload relay will trip in 30 seconds or less at a current equal to 600 percent of its rating. Allen-Bradley standard overload relay protection is provided using Type W heater elements for the 500 Line. This provides Class 20 operation and is recommended for General Applications. Type B healer elements used in conjunction with Bulletin 593 Bimetal Overload Relays also provide Class 20 protection. Specific Applications may require Class 10 or Class 30 overload relays. Class 10 overload relays are often used with hermetic motors, submersible pumps, or motors with short locked rotor time capability. Class 30 overload relays should be used with motors driving high inertia loads where additional accelerating time is needed and the safe permissible locked rotor time of the motor is within Class 30 performance requirements. For applications requiring Class 30 protection. Type WL heater elements are available. To order, use the applicable Type W selection table, follow the heater element selection instructions and change the "W" in the Heater Type Number to "WL". For applications requiring Class 10 overload relays, Type J elements are availabIe. See Page 239 for Index to Heater Element Selection Tables. HEATER ELEMENT SELECTION The 'Full Load Amperes' listed in the tables are to be used for heater element selection. The rating of the relay in amperes at 40*C is 115% of the 'Full Load Amperes' listed for the 'Heater Ttpe Number'. Refer to the motor nameplate for the full load current, the service factor, and/or the motor classification by application and temperature nse. Use this motor nameplate information, the application ruies, and the -Full Load Amperes' listed in the proper table (see Index) to determine the 'Heater Type Number* MOTORS RATED FOR CONTINUOUS DUTY: MOTORS WITH MARKED SERVICE FACTOR OF NOT LESS THAN 1.15, OR MOTORS WITH A MARKED TEMPERATURE RISE NOT OVER 40*C. 1. The Some Temperature at the Controller and the Motor - Select the 'Heater Type Number' with the listed 'Full Load Amperes* nearest the full load value shown on the motor nameplate. 2. Higher Temperature at the Controller than at the Motorf - If the full load current value shown on the motor nameplate is between the listed 'Full Load Amperes', select the 'Heater Type Number' with the higher value. 3. Lower Temperature at the Controller than at the MotorE - i the full load current value shown on the motor nameplate is between the listed "Full Load Amperes', select the 'Heater Type Number' with the lower value. U Rils 2a-: 3apty when Me rrraure dfererce does rot exceed -18*F (-10*C) Co-isu yci: iea" es: A e-&ader Sales Othce when the trnpefratre daererce s g-eater See Page 818 ALL OTHER MOTORS RATED FOR CONTINUOUS DUTY (INCLUDES MOTORS WITH MARKED SERVICE FACTOR OF 1.0): Select the 'Healer Type Number' one rating smaller than determined by the rules in paragraphs '1,2 and 3. MOTORS RATED FOR INTERMITTENT C DUTY: Consult your nearest Allen-Bradley Sales Office. See Page 818. Heater Type B J. P &'W2t t 9 teater(Type WL.4lZ $A 24 C '~EETION t ELEME t~tV-qkrEATER ~l. INDEX TO HEATER ELEMENT SELECTION TABLES I Table Nwnbes Table Numbe Aubtat Rain Mau Rat B4 Medr Number Nzesetm Reis Rd - 9-24A 112 505 ______ I 0-4 ~ -±t 16 0-1 0-1 M EA3A, 7 1 A 1164 -- 4e-f- 06-884" 4 513 _ W9 M 7 0-4 (Urdocx) Re .T a I. -~' 4~aS&E *r.S~.t ~.L~~4$j4. 9{~~ 5~ MES,0 0g Ph a455 se!4;t Automatic pat anual Ret es N!F ~ ~~~ e 9 ef Sn r~i rr5-I fl~1I 3-IfrWt#z4yI ms- f r ?2 tiW' 1 00 505 3 Phase Bcied l*MAWJ&9 6 3 Phase T -8 WTA 0-4 3 Piase (( )C,JW 1. 121 S 3 P4ase (1W 4)25 5055 ;M53 PRase NEW4X) E5 3 Pase OIlc 3 Pase 9'ed MA3.7&9 r 5Ei 0e5 S05v Ooen r.4 14W 1514 0-2 0-1 0-3 A' '=V WiI 7%: 14- W, 13WSi4Wj 44 4 -111 4.T%4721 M -Af -I 9- 7 .09 S"gie tase %09 MAA 3R7 &9 e wio Cotr Tras. wCorra 3 Pase 509 3 PhaseI WMA . 4S12 509 3 PMas(NEMA 4) 509 509 6W7, -'t 6341 3 - 0-30 0-4 243 - tJ l M - - 520v 15 522-523 3 PNse NOTE -wen 5 255 25 2W 25 A8 S 171,1m - 171 -53 6 178 -A72 lilt . 547 =4 241 '163 m-;- - - 5 12 153 163 OtR EYO 6 ' 592 592 24-I69 '~10fitt4 192 -8* 9 24, XZ 19 Current Transliormrn 593 600 609. 609RS. 609TS, 609U. 2431 WIT i YD-aY 447 t.r.c26VT 259 5 5 570 - 134 Numbe' 2 m '246 w tor nameplate loai amperes by 173 - use ils vake to select -Heater Type prope "146' '16V ZiS -3r A59 168 158 iMS - 540. cme L mo-4 1, 12) 'O NEWA 14, vse seect c proei"*alef 7,e ' F.4 I9 4 seNOE-w iecttg reaer eie- 1YD-AY0 ments ior Budetin 4Z~ 4243,1 - 0-4 1-2 162 62 104 164 5 15 6 0-2 (EMA X) 0-4 (Undock) 3 Phase Un)J5lot 0-3 3hase Bold 4 ___NEMA 3R, 7 &9 5 1 13 '-2-PN ments !cr nn 530. Cnie 7V oor namegla'e load ar-oeres 14Wr -4 se- lecing eater ie vah 5 6 Oe i- 2 00 - 6~ 0-4 3 Phase ia(VA A WEMA 3R 7 S 9 L%' -~ 3P-ase i*VA 4l 4 '1 62- . 512M - AW 0-3 5 - 0-2S69- 0-4 512 5m 3Pase :A;2, Aim - ______7- 509 509 509 520 00 z.09 3 P1ase 509 509 520 J4 1 0-4'b4 3Re &9lfl8!- Z-s 'Iq, 0- 3 ease o'ec '25 .4 0-4 -053PfneEX&A - AM- I 609TU UFor Heater Element Selection information, consult your nearest Allen-Bradley Sales Office. See Page 818. &Type "P"elements. MUse Table Number 259 for series V devices. 0-i-w 50-2 1 4 12W 12Z0 49r "M54' 2490 1 I m_ WIS W16 -4 149 Size I Size 0 4. 0.18 4 0.18 0.20 0.20 0.22 0,24 0.27 022 0.24 0.27 030 0.33 0.36 040 044 4 3W19 W20 W21 W22 W23 W24 049 054 060 06 0.73 049 0.54 060 0.66 0 73 W25 W26 W27 W28 W29 080 0.88 0.97 106 1 17 0.80 088 097 W30 W31 W32 W33 W34 129 142 156 1.71 189 1.29 142 156 1 71 1 89 W35 W36 W37 W38 W39 208 228 251 276 304 206 228 251 276 304 W40 W41 W42 W43 W44 334 368 405 445 490 3 34 366 405 445 49 o W45 539 539 W46 W47 W4 II I. U 585 I Size 3 Size 2 Size 4 4. + 4 1 17 553 600 WA9 641 6 7 63 W50 WS1 W52 W53 WSA 832 907 989 108 1s 832 907 989 108 11 8 853 930 10 2 112 12 2 106 116 126 W55 W56 W57 w5s W59 126 140 153 16.2 176 128 14 0 153 162 176 W60 W61 W62 W63 WI4 195 195 215 23 4 257 27 5 13 2 14 4 15 8 168 183 203 22 4 244 268 267 139 153 169 167 207 228 251 27.5 305 335 WS5 W66 W67 W68 WE9 31 6 340 370 405 43 5 370 410 440 47.5 520 W70 W71 W72 W73 W74 465 570 610 66.0 710 750 790 830 87.0 91 0 641 691 763 660 720 764 & W75 W76 77 W79 W79 WaG We1 WB2 WI3 W. 0 Size 1 W10 W11 W122 W13 W14 018 0.20 0.22 0.24 0.26 0.48 0.20 0.22 0.24 0.26 W15 W16 W17 W18 W19 W20 W21 W22 W23 W24 028 0.31 0.34 0.37 W25 W26 W27 W28 W29 073 080 0 88 0.97 1.07 07 0.31 0.34 0.37 0 41 0.46 1.20 055 0 60.. 0.67 0 73 0.80 0.88 0 97 1 07 W30 W31 W32 W33 W34 W35 W36 W37 W38 W39 W40 W41 W42 W43 W4 W45 WLI W47 W48 W49 1.17 1.29 1 42 1.57 1.73 Number 1.06 58 Full Load Ampere. Ieter FuU Load Amperes 0.30 033 0.36 0,40 044 W17 I -TABLE Hester Type Number W10 Wi W12 W13 W14 W50 WS1 W52 W53 W54 | 185 20 5 225 250 27.5 300 330 360 395 430 475 520 560 610 660 710 760 810 870 930 990 105 111 118 125 132 139 4 W55 WSG W57 W58 W59 W60 Wei W62 W63 W64 W65 WBs W67 W68 W59 W70 W71 W72 W73 W74 W75 W76 W77 W7S W79 Woo WB1 W82 W$3 W$4 was Size 10 0.46 0.50 0.55 0 60 067 Size 2 Size 4 Size 3 1 17 1.29 1 42 1.57 73 1 90 2 08 2.28 251 276 2 08 2 28 251 2 76 19 304 334 368 404 4 46 494 5 A6 603 665 7 33 304 3 34 368 404 4 46 4 94 46 603 665 7 33 8 13 895 990 107 11 7 126 140 153 162 17.5 194 8 13 895 90 10 7 1 7 '28 140 153 162 17 5 194 21 3 . 5 13 5$ 4 622 68m -j 756 845 932 103 113 12 3 134 145 158 180 199 21.9 104 114 125 137 151 167 184 203 22 5 248 233 24 2 27 2 300 255 27 2 268 287 300 330 330 360 310 33 5 360 38 5 415 360 39 5 435 47 5 520 395 430 47 0 510 5610 450 56 0 600 650 690 740 790 850 910 1167 185 205 225 250 27.5 . 610 660 710 760 820 87 0 930 990 105 111 118 125 132 139 Refer to instructions on Page 238 before using tables. 7. - - HEATER ELEMENT SELTIONtV Hesr Type Fui Load Amper" Load Amperes FUR Heater Ty"e NumbSize Wig NWi1 Number W12 W13 I I -I .19 20 23 25 28 W14 W1S Wi5 W17 wig W19 W20 W21 W22 W23 W24 31 34 37 -40 -44 .49 55 61 09 77 W25 86 W26 W27 93 1.02 1 11 W28 W29 TABLE 1 122 W30 W31 W32 W33 W34 W35 I W36 W37 W38 W39 I3 I W40 > W41 W42 133 150 160 170 190 201 228 2 50 2 72 3 C40 334 3367 4C WO 440 W44 5C W45 W45 W47 5 52 595 660 WAI W49 720 800 W50 W51 WS29 8 76 960 10. 7 W53a 119 W54 a 13 0 WS5U W56 E 14 2 155 W57* W58a 169 180 WS9 20 0 W60g 217 W61a Catalog Numbet Prefix 112-A 112-A 112-D 240 Heater Type Number Maximun W51 W54 W61 a For app calions with Catalog Number through 112-A24 only. I Refer to instructions on Page 238 before using tables. i12-AO9 POTTER & BRUMFIELD I. SSRD series 4 DUAL AC OUTPUT SOLID STATE RELAY 9 File E81606 (2 File LR32053-53M ENGINEERING DATA e Two independent AC output solid state relays in one standard package. * Inverse parallel SCR outputs. - 25A rms &40A rms/outputs versions available. * 4 - 15 VDC input control. e Zero voltage and random voltage tum-on versions. - 2500V nms optical isolation. * UL Recognized File #E81606. - CSA Certified File #LR32053-53M. Form: 2 Form A (2 SPST-NO). Duty: Continuous. Isolation: 2500V rms minimum. Isolation Resistance: 10" ohms 0 500VDC Min. Capacitance: 10 pf maximum (input to output). Temperature Range: Storage: -40*C to +12*C 0 Operating: -3 C to + 80*C Case Material: Plastic, UL rated self-extinguishing. Base Plate Material; Aluminum. Case and Mounting: Refer to outline dimension. Termination: Refer to outline dimension. Approximate Weight: 3.5 oz. (98 g). ORDERING INFORMATION 25 4. MAXIMUM SWITCHING RATING/OUTPUT: 25 = .05-25A rms 0 25*C, mounted to heatsink 40 = .05-40A rms 0 25*C, mounted to heatsink STOCK ITEMS - The following items are normally maintained in stock for immediate delivery. SSRD-240D25 SSRD-240D40 INPUT SPECIFICATIONS Control Voltage Range V. Must Operate Voltage V-. (Mn.) Must Release Voltage V... (Mn.) Input Current (Max.) (linear wfrespect to input vottage) V, = V.c V. = V.. VDC 4-15 VDC VDC mA DC mA DC 4 1 11 45 Reverse Voltage (Max. VDC 15 Input Resistor Value (Nom.) ohms 330 (I 25A Modets . }Ltoad Vage Rang V. Resistive LodCurrent Range It' S- ge Cycle Surge Cun'ent (Min.) f -60 Hz. VL - 240V mIs Leakage Current (Off-State) (Mat) It On-State Voltage Drop (Max.) Ma.- Statc dv/dt (Off-Stale) (Min) I 'Se 250 500 mA rms 10 V peak 2.0 V/ps 200 0.7 0.5 . 60HL oa f =60Hz. ms 8.3 I RaiNng Loed Power Factor Rating A peak 025 0.35 8.3 for Zero Voltage Tum-On Models for Random Voltage Tum-On . Models Tum-n Tlne (ar) Turn-Off Time (Max.) .5-5.054 md Both Sections On (Max) A rms -CM One Section On Thermal Resistance. Junction to Case Tu-On Time (Mx. t600 V peak Repetitive Blocking Voltage (Mi.) (Rj 24-280 V ems .C/W m02 A2 Sec. .. 3 ms It - Max. 1,040 260 0.5 - 1.0 - Orang Curve HOW TO USE THESE CURVES required heat sink and maximum allowable base plate Knowin maxm*um load current and maximum ambient temperature, use deratrng curves to determine maximum load current Extend a tine to the right from that point to the intersecion temperature. On left hand power dissipation curve, locate the point corresponding toFrom heat sink curve. mad directly or extrapotate required heat sink size. Extend the ot vertical line on right hand chart corresponding to maximum ambient temperature. temperature. plate base allowable line farther to the right and read on the right hand scale the maximum 40A UNIT 25A UNIT tI IiI I S 0 - 0 20 40 8080 Load Currwet (A msl -- 10 S21 .. 2 SECTIN o 10 20 30 40 50 0 (A ms) Laeds tCunf 10 20 30 40 50 60 Amclent Terp. MC) 70 60 0 10 59fa 20 30 40 50 W Anbien Temp. (C) 70 80 EXAMPLE #2: Given: 40A unit FIND: Rating mountig to *CWHS 0 45"C One secton ON Both sections ON EXAMPLE #1: Gvwen: It Two 12.5A loads 0 45'C Find: Heatsink required &max. baseplate temperature Solution: From 25A unit curve 2 x 12.SA - 25A 2 sections ON Solution: From 40A unit curve One Section ON: Rating mounted to 1PC/W HS 45"C = 40A Baseplate Temperature = 95*C Heatsink - 2*C/ Baseptate temperature - 95"C Both Sections ON: Rating mounted to t*CM HS C 45*C = 48A total 24A for each sections or 40A one section & 8A on the other Baseplate Temperature = 95*C Secion ONI f- 1IR-1Bot Both Sections ON 25 A Unit One Section ON E 10 20 30 40 50 6o 70 Bo 10 20 30 40 50 Amtient Temp. (C) 60 70 8o STEADY STATE CURRENT VS. AMBIENT TEMPERATURE (Derived from the Thermal Derating Curves) Both Setilons ON" 40A Unit 80 One Section ON S U '0 20 kVt-~-' 1120 20 10 30 60 40 50 ArnbientTemp. ("C) 10 80 70 30 20 40 60 S0 70 80 Ambient Temp. (*C) OPERATING DAGRAM Output A Output B tRardom Tum-cn Units have a Random Turrm-n vonage Ccut arwu-nstead of Zero HEATSINK REUIREMENTS Cocde Symbol ,Them Resisa None 5'C/W 3'C/W A S When mounting relays on a heatsink surface, use a thin coating of a thermal compound (Thermalloy -Thermalcote* or equivalent). , 1ypical T Flat Sudaoet ''NArPrUnit:?rt None - Free Air 6.25 in' (2.5" x 2.57) 16 in (4. x 4-) 2*C/W 1C/W 36 in' (6* x U") 144 in' (17 x 12J 0.5"C/W 576 in' (24' x 24) 2304 0.25"CW in' Fin heatsinks are available from the following manufacturers. Consult your local Distributor lor the heatsink manufacturer they carry. A.AALL Inc. AavId Engineering Inc. EGG Wakefield (48" x 48) tERC (international Electronic Research Corporation) Thermalloy Inc. OUTLNE DIMENSIONS 25A & 40A UNtTS 15 13 En 11 n U ' 3i 10I -1AIlv tN t1 1 - 4 1111 .1 1 3 .010.017 10 Duraton of Surge (Seconds) Family of curves shows approximate expected lifetime of relay when subjected to repetitive current surges, i.e., number of surges of a specific magnitude and duration. -.75 (4.445) -+ 0.5 .2 "- Tolerances: .035 (BE) . Input Terminals Connectors are available from several different manufacturers. Amp PIN: 103976-3 Autosplice P/N: 22-2OAO4MF Methode P/N: 1300-004 Consult your local distributor for these or equrvalent connectors. 4 NEMA BLOCKS Devices available in the Allen-Bradley O.NEMA line include Terminal Blocks, isolation Switch Blocks. Fuse Blocks and Electrical Component Blocks. TERMINAL BLOCKS All Allen-Bradley NEMA terminal blocks are available in eleven colors for easy circuit identification. Colors and suggested uses are: e RED for AC Control Circuits * BLUE for DC Control Circuits * BLACK for AC/DC Power Circuits I * ORANGE for Data Collection Circuits * GREEN for Ground Circuits * YELLOW for Externally Fed Circuits (interlocks) * BROWN for Miscellaneous Circuits * VIOLET/GRAY to denote PLC inputs and Outputs * GOLD to match Allen-Bradley 1EC Products 0 WHITE for Neutral Most NEMA blocks are available preassembled on a breakaway mounting channel, complete with two end-anchor retaining clips and one end barrier. Allen-Bradley NEMA Terminal Blocks are available In two basic styles: Open Construction and High Density. jOpen Construction - Open Construction blocks (Styles C and F) allow easy visual verification that the wire is properly positioned in the clamping area. and allows the use of a standard screwdriver for wiring. Style C and F blocks mount securely on Allen-Bradley rail. Catalog Number 1492-CAM blocks also mount on DIN rail. Several Style C blocks accept a snap on marker for marking long wire identifications. All Open Construction blocks have: * Cadmium or tin plated copper alloy conductors for corrosion resistance * A write-on marking surface for marking circuit identifications * Optional marking strips to make mass markirgs easier I) N High Density - High Density (Style H) blocks provide more connections per foot to reduce panel space. Style H blocks come in one and two circuit versions and are "finger-safe'. All High Density blocks have: * Stainless steel and tin plated copper alloy components for corrosion resistance * Backed out captive screws for labor saving installation * Specially designed funneled wire guides for ease of wiring * A write-on marking surface for marking circuit identifications * An optional snap-in marker for extended circuit identifications Catalog Number 1492-H blocks mount securely on Allen-Bradley rail. Catalog Number 1492-HM blocks also mount on DIN rail. ISOLATION SWITCH BLOCKS * Allow easy, positive electrical circuit isolation * Are available in both open and high density styles * Feature a write-on marking surface for easy circuit identification FUSE BLOCKS * Provides a simple way to add overcurrent protection into a circuit * Can be used with the following fuse 7"' x 1'/A, and styles: 1$32" x 1/". GMT-type alarm fuses. Blown fuse indicalors are availabje on the -4x 1t4' blocks. The indicator lights up when the fuse is blown, speeding trouble shooting. The GMT type fuse block has a visual alarm flag and puts out an electrical signal when the fuse is blown. ELECTRICAL COMPONENT BLOCKS * Provides an easy way to install a circuit status indicator or an electrical component into a circuit. Surge suppressor blocks are also available to provide transient voltage protection to relay, contactor, and solenoid coils The Component Block Une Features: * Voltage indicator blocks * Internally jumpered blocks (tie point) * Diode blocks * Resistor blocks * Surge suppressor blocks UL AND CSA FILE NUMBERS - All NEMA Style Terminal Blocks have a 94V2 flammability rating. The NEMA line is UL Component Recognized and CSA Certified: * UL File Number E40735, Guide Number XCFR2 * UL File Number E34648. Guide Number IZLT2 (for Catalog Number 1492CE6 only) * CSA File Number LR67896. Class 622801 * CSA File Number LR1234. Class 321107 (for Catalog Number 1492H2C, D, R,K, V only) E I 4 ULJCSA UL/CSA UL(CSA ULICSA 300V 600V 600V 600V 25A #2-14 AWGt amm (.5- ib- m 0.7-1,6 N-m) 40C 30 pcs/ft (981m) _4Mto 45T 30 pcsitt (98/i -40C to - 85'C 4 500 500 50H 500 482-FWEW* 1492-8M NA492F8L -& 492-FSG .35 F-9 142-Fe | I 50 50 r ~42 1 1.60 I 5O CA1GLCZ :1492-CA1REW4 1492-CA18,7k- ' :1492-CA1BL$V 1492-CA1G iE 50 50 50 50 So 1492-CA1YM3; 50 492-FGYM 41492-F80R:w 50 E WE5 1.60 1492-CA1GY c2. 1492-CA1ORAt 1.60 '1.492-N22 6N; mm,492-N44rrV1492-N2 20 20 2 2 6.25 6.25 - .aefre 74r. 50 so 50 .0a42C1~a 0 20 14924NV' 20 '1492-N22 AiI ~ 57j .0 192142 -1492-N44wT ~fl4tpj4~' 2 .00 -1492-N25 \,-ZA J13.00 1 - 1- 1 i~eeft754"i' 6.25 6,25 50 %~ 13.00 - 7.00 A- --.4'2- 4Rtt-.Fif3 -M - - 01492-23 i'Sl 3.00 10 4 -- 1492-N3 ige 9&Y : g - 1g492N14 .XYq .60 50 1492-N3 16a 1 l42420} WIP5 IL -492-N43E 1492-N4350E & 1492-N431002 10.00 fl492-N4% 1.40 4f492-N,&. - - - - 1 74492-N44 1492-t1! 1 25 15.00 MIsheet 050 sheets .40 22.00 50 10 - 1492-N30MM ,1492-CAR f son 50 so 50 50 s 1.95 M492-CALREA 1.95 .1492CA1LBVM J492-CAL8L ,'S# 1,95 1.95 11492CALGIV SOE 5 501 O0H 1.90 1.95 '1492-OA1LY&St 50a 1.90 1.95 92-CA 19-AT4C5H 19 1.95 ziAS2CALGYt 50 50 so 19 195 19-CAir 5.25 1492-? 25 20 5.25 50 1.90 1.5 1.5 11492C12 BEM -JY-t& 1.90 1.90 T| 50 -. 9 __ - - 1.90 WE I T5 170A .'.0 2 50 14O .95 d52%GEMMM 50 - 1492-N7GR 1492-N3 ,,V3& 50 -492-N0.At.M: 10 .40 1 28.00 20 .70 1 10.00 1 1 1 500.00 1000.00 10.00 25 1.40 A492i 214U 0492--N43B 4f492-N4310012 '1492-N4M v1492 -N&ThMit ] 50 .0142N7AG43 0 * 20 1 .0 22.00 28-0 26.00 .70 20 .10 10.0l 4492-N43 E 10.00 41 1coun 1Ar 10 1 15 Ts- 50 10 1492-ItS '5jtt4 22-00 0492-N4350U 1000.00 1.0j 500 1 1 1 1492431003 00000 10.0 1 1AN.0$42N30m .ij49225 140 25 1.42 1 15.00 -15.00 . 100 sheets M._ 1 5 3492-N7630VM --.-- - - Pice Pcs./Pkg. Pe 1.0 50 f. i 1492-OR60 1492-DR7 4'V '1492 N16 2 50 .50 -t492 -#i6E W 3.00 .. 1492-N23 10 1.50 1492-NI 47 WN 50 M 11492-N47-- - 754l.'i 11 - 0 SO .40 lb-c (0.9-1.8 Nem) 30 pcs/ft (98/m) -40"C 10 +85*C 1492 1492-N2. AYA'w 't~~J 50 .2 1424 -N 1492-N44 50 149-N7G~-L 2 1492-N25 4 see - M #1492-N18 - - - 16 4 1.90 1492-CAM1I2cALL 1.90 :4492-CAMIRE 1.90 14924-CAMIB-V 1.90 .1492-CAM1EL 1.90 1492.-CAMJG ;-? 1.90 1492-CAMUYW' " 1.90 -1492-CAM1 1.90 .1492-CAM1VT 1.90 1492-CAM1GY 1492-CAMIOR 1.90 .1492--CA1R 1.80 142FV9 jz 11492 1.60 1.60 1.60 1.60 1.60 8- 368.00 1 -A 49CA2 #22-#8 AWG {0.5-10 nur 0.38' (9.7 mm) PJg. Price 4C genc Piece Ps./Pg.er S 1.85 50 w Cbai xtCaog. dhumei W Pcs./Pkg. Per Piece $ 1.80 .1492..CAM& 50 1492-CAI6& 335.00 n14924-8GLV? #22- #8 AWG (0 5-10 mm) ) 0 38' f9. mmrn) 8-16 l-i (0 9-18 N-ml -85'C 4 C.U% PVRice Hupen 5', Pcs/Pkg. Per Piece 1.50 50 1492 Fa-;)48 1492F175 55A5 AwG 05-10 0.38' 9 mm) 8-16 10-l (0.9-1.8 Nemt 30 ocs/ft (98/m) -. 55A .I#8 #22 0 25- (6.4 mm) 6-14 T4CVS al sheet. 20 stnps MUse Discourd Schedule W3 - - - -. ~ I - I, . -. -4 -f r _ i -t--A 1 %LLEN-BRADLEY MOUNTING RAILS 0& Dimensions 1 Pcs./Pkg. Description 36.38"(923.98 mm) to Breakaway Mounting Rail - 3'(,91 m)long Scored every 1r' so 1twit break off to the desired length --T (-2.23 (22.23 nin 20 Use #8-32 Mtg. Screw and Space at Distances that are Multiples of .409 7 .005 (10.38 ± .013) Slotted Mtg Holes Spaced A09 * .005 (10,38 * .013) Center-totCenter MjiM|492ZN222 33.38' (92311 mm) to Rigid Mounting Ra 3' (.91 n) long ft -or 2"25 20 High2 (22.23 mm) Use VB-32 Mig Screw and Space at Distances that are MulTples of A09 4 005 Rise (10.38 = 013) Slotled Mig Holes Spaced 409 005 (10.38 * .013) Center-toCenter RoMounting Ra - A1492144i 110s1U__ r-012 6 u?r 2.2.352m1i 2' Highi Rise lhA'unting Rai: - 226 574mmmio 3(912 Ajum1um24 po LO1.?4 -n 2?' (574 i m) 492N25.'i 4 I Aountrng Aar Stanoolt Braz-e:s For use witn 1492-N2 RrJc - 2 IAnsting Rar a DESCRIPTION - Siaciing brdges are used wl!- Styre C. F and H fa! rtoming termara. biocks They are oesoned to save pane space and ncrease terrenia accessat:ty Stacing bndge kits aflow stacking of t up to ou! 1ermna! block sinps A stacking txoge consris of rnountng leet, sie plale exlensons. ano 12" or 18' tidoes (Nate: Rigid mounti rai is atached to the bridge. ive Mis are available to custom build slacking boiges as ksted in the ta:le to the left IMPORTANT - Fuse bkrks. nLsconrnect blocks large Syte C terminal blocks (Catalog Number 1492-CE2) an circuit breakers should oniy be mounted on the Vpper-mOst bodge of an) assembly ORDERNG EXAMPLE - A typical ordenng exam:xe for a Two Level 18" Stacking BNidge s as follows One Cataog Njmber 1492-N26 or 1492-N1,32 naing oot kit One Catalog jrmbe 1492-N2T sie plate extension kit and Two Catalog Number 1492-N28 1' bridoes Bot 1- and 18' stacking bridges are butt in this manner wth up to four levels mainmum - - STACKING BRIDGE Dimensions in Inches U A 0 19" (4.83 mm) x 0 (0.16mim) slotted mounting hotes every 3- 76.2 mm) staring 1 5' (38.1 mm) from end * Dimensions are no-, intended to be used for manutactunng purposes [T 74 Wt ~Zr..';~ - A % ~lrr-pre _7-. -. 1, t" V1, . .I NO UIfetin .,,! RMINAUB 91PK.. END BARRIERS 4, Catlog A Number 1.5' (38.1 mm) S 1.75' (44.45 mm) 1492-NI .. 1492-N18,1492-N36 1492-NM36,1492-NM40 1492-N37 14U2-N4U 1492-N1,1492-N17 C 118" (45.21 mm) 2' (50.8 mm) 0.11' (2.8 mm) 0.14' (3.56 mm) 1 42N.t 1.25' (31 75 mm) ,1.13' (28.7 mm) 0.11" (2.8 mm) * 1.5 ' (39.62 mm) 1.81' 14 (46 mm) 0.11" (2.8 mm) - (1,78 0.07'mm) 14924M - 1492-NM16 1492-NM1 6BL 1492-NM16GL B - 1492-N-- - A 007*m 1492-N53 'I Cate" Number. 1492- C 148' 1.20' (30.7 mm) 0,06' (1.5 mm) 0.07' (1.8 mm) 165' (42.5 mm) 1492 q< 1492-N5_" - 1.41' (35.9 mm) v66" 1.68* 0.06" (42.5 mm) (427 mm) (1.5mm) 1.82' . (46.2 mm) 1.13' (28,7 mm) 0.04' (1 mm) 1492-N50, 1492-N51 1492-N52, 1492-N54 'a 14U2-_NUv B (37 6 mm) 14924N61 1492-N94 A 1492-N55, 1492-N56 Catalog Number 1492-N5 - A B C 0.96' (24.4 mm} 0.82' (20.8 mm) 0 04' (1.0 mm) 149246 N5 096" (24.4 mm) 0.82' (20.8 mm) 0.04' (1.0 mm) U p 4.tr4 'tAKMIALLLN W ;d1492 'f. END ANCHORS 1492-N47 1492-N23 1492-N2 Nube C B A 0.594' 1.5' 1.03' 9215A (38 1 mm) (26.2 mm) (15.1 mm) 0.594' 1.03' tY (38 1 mm) (26.2 mm) E D (15.1 mm) 0.234' 035' (5.94 mm) (19.1 mm) 0.234' (5.94 mm) - 0.97 0.203' 0.688' 1.19' 1.8B' (47.8 mm) (30,23 mm) (1746 mm) (5.16 mm) [24.64 mm) 0,2340688' 1.19' 1 68' 49225E 147 8 mm} (30.23 mm) (1748 mm) (5 94 mm) . 1492-15A 1492-25A I r 1492-15E 1492-25E 1492-N76 1492-N76GR --.- 7C~~~~~ 1492-NiB 1492-N77 Ay ~~~ ' =)-hl in '?? w 7 r -.. ,-K:' - PUSMM BUTONS x Pdp ta~~M~yp9JjWa~rtiht~ilighj~ ,4 A8OT 1 PILOT LIGHT UNITS LEGEND PLATE - Prices do not include the legend plate. Legend plates are listed on Page 374. smemmaaulmmamnsimenmicommNmeeonu gsaeaxe S N Afull voltage unit is not recommended when a unit is subject to appreciable shock or vibratio. A transformer, neon oC LED unit wil provide longer lanp life. El See 1ypical winng diagram on Page 368. El The LED transformer type lamps are the only devices that can directly replace incandescent type ANSI #1866 or #755 lamps in most applications. Full vottage LED lamps require the use of a dedicated power module (as listed on Page 369) and do not directly replace existing ftiA voltage lamps. LED lamps provide an added degree of protection against shock and vibration. 1 Use Discount Schedule Al. SPECIAL COLOR CAPS - The pilot lights listed are supplied with a red color cap, except the neon type which is suppiled with an amber color cap. The following colors are also available at no additional charge: Green Amber Blue Color Translormer. White Clear Full Voltage, G A B W C LED G A - - - Neon - A - - C Resistor To order, change the last letter of the listed catalog number to the first letter of the color desired. LED PILOT LIGHTS - The Allen- Bradley line of high density LED (Light Emitting Diode) indicator pilot lights is designed for industrial environments to provide long life, plus improved resistance to shock and vibration, These devices are available in amber, green, and red lamps and utilize a standard bayonet style T-34 lamp base.El OMIT COLOR CAP - To order pilot light without a color cap, drop the last letter from the catalog number and deduct $4 from the price. Example: Catalog Number 800T-P16 would be $60. REPLACEMENT COLOR CAPS - Re- fer to Accessories, Page 370. FLASHING LAMP - Available only for transformer type illuminated devices and for 6 Volt full voltage type pilot lights. The flashing lamp is compatible with devices using 6.3 Volt #755 or #1866 miniature bayonet bulbs only. To order a device with flashing lamp, add the letter "F" before the first number in the listed catalog number and add $3 to the price. Example: Catalog Number 800T-PF16R. For the flashing lamp only, order Catalog Number 800T-N212 (ANSI #267) at $6 each. NMSYEPUSH' MMMX 74. .3, W s09PT T ight 3"T MOMENTARY CONTACT PUSH BUTTON UNITS, Non-Illuminated LEGEND PLATE - Prices do not include the legend plate. Legend plates are listed on Page 374. I * Red flush head push buttons are not suilable for applicaons requiring extended head, mushroom head or other unguarded buttons capable 01 being operated quickly in emergencies, and they may not comply with applicable codes or standards. To order a red lush head push button, substitute color code number "G'for the first number after the dash in the catalog numoer of the equivalent green push button. Example: Catalog Number 800T-A6A. 9 Mushroom head units, as listed, are constructed of an impact-resistant, thermoset plastic. The jumbo mushroom head isalso available as metal. To order, change the "J" to "L" and add $6 to the price. Example: 8OOT-6LA at $64. See also, padlocking mushroom units on Page 350. SPECIAL COLORS - Special colors available at no additional charge. Replace the first number of the listed catalog number with the color code number selected from the table. Color Iorange I Gray 3 _L 4 Code WhiiteBlue 5 1 7 Yellow] 9 Example: Catalog Number 8OOT-A1A would become 800T-A3A for orange. TIME DELAY CONTACTS - Series C Field Installable Kits can only be used with Series T or later operators. Adjustable range of 0.5 to 15 sec. 225%, Maximum continuous current 1m 5 Amperes. The Bulletin 800T devices have control circuit ratings with time delay contacts as listed on Page 345. SNAP ACTION CONTACTS - Snap action contacts feature a "quick make, quick break' snap action mechanism that is only available on factory assembled units. Maximum continuous current Ith 10 Amperes. The Bulletin 800T devices have control circuit ratings with snap action contacts as listed on Page 345. -14- UwNM~YLUH BU-OS-3~ft 4 ~NEMTyp: whoaetihIitih BIei , 2 POSITION SELECTOR SWITCH UNITS, Non-Illuminated LEGEND PLATE - Prices do not include the legend plate. Legend plates are listed on Page 374. ~ M t) I I When facing knob, Side 1 is on the right, Side 2 is on the left. H Cylinder Lock Operator Keys are removable only in the locked position. U Target tables are reversed from those shown. U Wing lever units can only be used in a one hale station or always located at the bottom of other stations or panels. - SPECIAL COLORS, UNIVERSAL COLOR, SPECIAL LOCKS & EXTRA KEYS REPLACEMENT KNOBS AND COLOR INSERT KITS - Refer to Page 373. Refer to Page 360. :~8 - EWA - ~~,C ~EM~Tore Cs ~~~r7r--w - a. --- h *itn~u.,~3W1rtgtit . E4 POSITION SELECTOR SWITCH UNITS, Non-illuminated LEGEND PLATE - 2 P 4I Prices do not include the legend plate, Legend plates are listed on Pag LEG I Cc ,f ORDERING INFORMATION - To order a complete selector switch assembly as listed in the function tables to the far right, select the desired operator from the operator table and add the suffix desired from the function table. The price of the complete unit will be the operator price plus the function price. Example: Cata:log Number 800T-N2 at $22 with a func'tion KF48 at $36. would become Catalog Number 800T-N2KF4B at $58. If an operator is required without a contact block, select the operator prefix plus the first 3 characters of the cam function suffix CUSTOM LEGEND PLATES - Legend plates can be supplied with special markings at $8 each. To order. specy Catalog Number 800T-X620E and marking desired. REPLACEMENT KNOBS AND LEVERS See Page 373 for ordering information. ICOLOR INSERT KITS for ordering information. Act Contact Location Type of Operator Operator Function N N w Price $22 Spring Sanda'd Knob 8WT-1435 Retum Knob Lever ra- "2S Position Wig LeverE 00T413E 1 cyins Pos2 To Pos 370 Position Pos. 4 3N134E Maintamied 2 ' See Page 373 Spring SPECIAL COLORS ordering information. See Page 360 for Position 4 SPECIAL LOCKS ordering information. See Page 360 for Return N2 2 4 4 B 0 0 5 I A B X 0 X 0 2 B X 0 00 0 34 34 58 1 Wr, A a X 0 o0 70 2 B A A 0 0 X 0 1 We A 0 0 0 34 B X 58 70 A 70 Pos. 2 ic N23E Pos All 3 1 2 Btac 70 70 34 S0C-NB E't Knob Lever 41 E Wing Lever U NG148 Cy PosderVs i 1 LciNde PTo - Price 010 46 58 58 58 58 Standard Knob Positon Lp o V, 0 22 t N154E Al Cam-Block Functis ®n Actu- C Side Standard Knob 80-N2U Knob Lever N17E NGIE Wing LeverE MI E Pos. 1 N Cylinder Pos. 2 Locking Pos. 3 133M Position Pos. 4 All 40 WIN C, Operator Position Viewed From Front X = Contact Closed 0 Contact Open 3 E W 2 B Bh:ke 70 70 0 X 0 0 X 0 1 0 X * X 0 X *'1CS-w X0 0 0 0 X X 8 0 8 -KMB * r * X -- X X 4 X 0 0 0 X 2 &akA 36 -KG48 0 X 0 tKV 0 0 0 V?5rt * Catalog Nrmber as listed is incomplete. Add the desired Cam-Block Furction SuttA romthe table to the ngri 13 compiete the catalog number. G Suffix number only cannot be ordered Suffix must be combned wth an operator. selected from the Operar Ta U Cannot be used with wng levers or Catalog Number B00T-XD3 Contact Bccks. 1 Key renmable in maintained positions only. H Wing lever units can only be used ina one hole stat or always rcated a: the bo o Allen-Bradey ercnosses SELECTOR SWITCHES WIT H OVERLAPPING CAMS DESCRIPTION - Operators with an overlapping cam allow selector switch contacts to make before the contacts of the previous position break. The overlap will occur in both directions. LEGEND PLATE - Prices do not include the legend plate. Legend plates are listed on Page 374. NOTE: The bi-directional arrows in the adjacent table represent the overlap position(s). Contact Location Operator Sie Actuator Color 3-POSiTON Standard Knob MantainedE 4-POSTON Standaro Knob Maintane ma 1 2 1 White Black White Crtc NO. NO EM N.C 2 &ack NC. 2 Btack NO. Whe ~~~aoWiten st.e a0 co0c N. OPERATOR POSMON VIEWED FROM FRONT _ X 0 0 0 X 0 0 0 X X 0 0 0 X 0 0 0 0 X n- "4Nmbr X =Contact Closed 0= Contact Open _ _ z $49 SM 0 0 0 "'~'h Nvrao arXvia~ Jns 0~aoret o'nre!A~n rde es0 daAddi maierator styles andt contact arrangermnts are avaiiam Const your nea-es: Alen-Bradiey Saes Once See Page 818. f7~R9 'I I FKPN tITV Ani v . -..- -. . . U SLC 500 System Overview SLC 500 Modular Controller 0 p$4ar- E SLC 500 Modular Controller The SLC 500 Modular Controller offers additional flexibility in system configuration, more processing power, and I/O capacity. By selecting the appropriate modular chassis, power supply, processor, and discrete or specialty I/O modules, you can create a controller system specifically designed for your application. Processor options include: * SLC 5101 - I K or 4K instructions processor (Catalog Number 1747-L511 or 1747-L5 14) with an instruction set identical to the SLC 500 fixed processor " SLC 5/02 - 4K processor (Catalog Number 1747-L524) with an enhanced instruction set e SLC 5/03 - 12K words and 4K additional data storage processor (Catalog Number 1747-L532) with an instruction set similar to the SLC 5/02 processor The instruction set is available on page 39 for your reference. Feature Benefits Four central processing units Supports a variety of 11O requirements and functionality. Four different chassis sizes (4, 7, 10, and 13) Provides 1/0 mounting flexibility and expansion options. Variety of 1746 1/0 modules Provides over 44 different modules to meet your application needs. Three power supplies Supports AC and DC power. providing three different sizes. Variety of communication options Support of DH-485,'RS-232. and DH+ communication. Certification 6 UL listed. CSA approved Class I, Division 2 hazardous environment (exceptions indicated). SLC 50 System Overvew SLC 500ModularController. The following table describes the general specifications for the SLC 5/01 (Catalog Number 1747-L511 and 1747-L514), the SLC 5/02, Series C (Catalog Number 1747-L524), and the SLC 5/03 (Catalog Number 1747-L532) processor. Specification SLC 5/01 SLC 5/02 SLC 5/03 Specification (1747-LS11, -L514) (1747-L524) (1747-L532) Program Memory 1K or 4K Instnctions 4K Instructions 12K Words Additional Data Storage 0 0 up to 4K Words I/O Capacity 256 Discrete 480 Discrete 90 Discrete Max, Chassis/ I/O Slots 3/30 3/30 3/30 Stdard M Capacitor -2 weeks StnadRMLithium Battery 2yearsZ thium Battery 2 years Lithium Battery 2 years Memory Back-up Options EEPROM or UVPROM EEPROM or UVPROM "EEPROM'or "UVPROM' unctionait LED Indicators RUN, FAULT, FORCED UO BATTERY LOW RUN, FAULT, FORCED I/O, BATTERY LOW, COMM. RUN, FAULT, FORCED I/O, BATTERY LOW, DH485, RS232 Programming APS or HHT APS or HHT APS Processor instruction Set 52 71 71 Typical Scan Time' 8 ms/K 4,8 ms/K I ms/K Bit Execution (XIC) 4 microseconds 2.4 microseconds -40 microseconds * 1747-L511 only - The capacitor back-up is rated at 35"C (95*F). * Lithium battery is optional for the L511; standard for the 1514. The scan times are typical for a IKladder logic program consisUng of simple ladder logic and communicationsenvng Actual scan Umes depend on your program size, instructions used, and the DH-485 communicadon, ' The 1747-MI1 Memory Module cannot be erased with UV light Itmust be reprogrammed or erased with a PROM Programmer using the Memory Module Adapter (Catalog Number 1747-M15). Communication Options The following table summarizes the communication options for the SLC 500 processor family. Communication DH-485 RS-232 (DF1 Full or Half-Duplex Slave on DH-485) Processor Type SLC 5/01 SLC 5/02 SLC 5/03 (responder) (responder or initiator) (responder or initiator) ,, Data Highway Plus * A 1747-KE module isrequired. 0 A 1784-KAS module isrequired. ' Responder opertion only through the 1784-KA5 module. SLC 500 System Overview SLC 500 Modular Controller SI System Protection Options The SLC 500 family of processors offer a number of hardware and software security features designed to help you protect your system from unauthorized changes to program or data files. The different types of protection are: Types of Protection Password SLC Fixed, 5/01 e Future Access (OEM Lock) e Program Owner 0 Program Files e Data Table Files a SLC 5/02 SLC 5/03 = Memory Module Data File Overwrite Memory Module Program Compare Memory Module Write Protection Force Protection Keyswitch Communication Channel Protection J Memory Modules The following memory modules provide non-volatile memory for the SLC 500 processors. Catalog Number SLC 5/01 1747-Mi 1K User Words e 1747-M2 4K User Words e SLC 5/02 SLC 5/03 1747-M3 1K User Words 1747-M4 4K User Words - 1747-M11 12K Words S 8 Product Data SLC 500 Processors SLC 5/03 Processor (Catalog Number 1747-L532) The SLC 5/03 processor significantly increases performance by supplying system throughput times less than 1 ms for a typical 1K user program. Now applications such as high-speed packaging, sorting, and material handling become more affordable. With the addition of online editing, the SLC 5/03 processor presents a positive solution for your continuous process application. The SLC 5/03 processor provides: * program memory size of 12K, plus 4K additional memory space * addressing of up to 960 1/0 " online programming (includes runtime editing) * built-in RS-232 channel, supporting: - DF1 Full-Duplex for remote or point-to-point communication, or direct connection to IBM compatible programming devices - DFI Half-Duplex Slave for remote communication to a master device - DIH-485 (serves as a second DH-485 channel using a 1747-PIC or direct connection to IBM compatible programming devices) " built-in DH-485 channel " built-in real-time clock/calendar " 1 ms Selectable Timed Interrupt (STI) " 0.50 ms Discrete Input Interrupt (DII) " keyswitch - RUN, REMote, PROGram (clear faults) System Throughput When your application requires high-speed processing it requires more than just fast instruction or program scan times. It requires speed from the time an input is read until the time an output is turned on. The SLC 500 processors improve performance in every phase of system throughput, from input and output scans, to program scans and housekeeping functions. During these portions of the operating cyde: The On/Off status and signal levels of the input devices are read from the input modules and written into the input image table. The status of contacts inthe program is determined from the I/O tables. * Instructions are executed. " New status of output coils and registers are written to the output image table. * Program Scan Output Scan The OnVff status and signal levels inthe output image table are sent lo the output modules to turn physical devices On and Of. Housekeeping 9n Communication with programmers and other network devices occurs; intemal housekeeping, such as updating the timebase and status file, and performing the program pro-scan also occurs. 'iiuc Communication Options Data The SLC 500 processors support different types of communication options. The following section describes available channel configurations for the processors. DH-485 Channel (All Processors) The SLC 500 processors have a DH-485 channel that supports the DH-485 communication network. This network passes information between devices on the plant floor. Using the DH-485 network, you can monitor process and device parameters, device status, and application programs that support supervisory control data acquisition, data monitoring, and program uploading/downloading. The DH-485 network offers: * interconnection of 32 devices * communication rates up to 19.2K Baud * electrical isolation via the 1746-AIC * maximum network length of 1219 m (4,000 ft) * the ability to add or remove nodes without disrupting the network RS-232 Channel (SLC 5/03 Only) The SLC 5/03 processor has a RS-232 channel that supports RS-232 asynchronous serial data communication between terminal devices, such as printers, computers, and communication equipment. The SLC 5/03 processor supports full-duplex DFI protocol and half-duplex DFl slave protocol via its RS-232 connection to a host computer (using the DFI channel). You can configure the SLC 5/03 processor using the RS-232 channel for any of the following communication modes: " Full-duplex DFl protocol (also referred to as DFI point-to-point protocol) is provided for applications where RS-232 communication is required. This type of protocol supports simultaneous transmissions between two devices in both directions. You can use channel 0 as a programming port, or as a peer-to--peer port using the MSG instruction. e Half-duplex DF1 Slave protocol provides a multi-drop single master/multiple slave network. In contrast to full-duplex DFI, communication takes place in one direction at a time. You can use channel 0 as a programming port, or as a peer-to--peer port using the MSG instruction. " DH-485 communication protocol provides a second DH-485 channel. This channel can be connected two ways: - electrically onto a DH-485 network using a 1747-PIC - directly to an [BM compatible programming serial port using an Allen-Bradley 1747-CP3 serial cable or a standard null-modem serial cable for point-to-point communication Product Data SLC 500 Processors I System Protection Options The SLC 500 family of processors offer a number of hardware and software security features that allow you to protect your system from unauthorized changes to program or data files. The different types of protection are: SLC Fixed, 5/01 SLC 5/02 Password e * Future Access (OEM Lock) e " Program Owner 0 e Types of Protection SLC 5/03 a Program Files Data Table Files a a * Memory Module Data File Overwrite Memory Module Program Compare Memory Module Write Protection Force Protection Keyswitch Communication Channel Protection I/O Usages The SLC 500 family of processors support a variety of 1/0 modules, allowing you to exactly match your application. The following table lists the various types of 1/O modules and their compatibility with the SLC 500 processors. 110 Module SLC 5101 SLC 502 SLC 5103 1746-Discrete Input/Output ACIDC 1746-BAS Basic Module a * 1746-HSCE High-Speed Counter Encoder Module 1747-DSN Distributed /O Scanner Module Scanner 1747-SN Remote V/O Module 174--HS IMC 110 Servo Controller Module 1747-KE DH-485/RS232-C KE Module 1748-Analog Modules 6 e e I) *II~ Data - I.00Pcesr Programming Instructions The following programming instructions are used with the SLC 500 processors. Also included are instruction execution times(gs) for the processors when the instruction is True. Bit Instructions Condition Execution Times (gs) Instruction Mnemonic instrctions and Name SLC 5/01 SLC 5/02 SLC /03 XIC Examine if Closed 4 2.4 .44 Conditional instruction. True when bit is on (1). XIO Examine if Open 4 2.4 .44 Conditional instruction. True when bit isoff (0). OSR One Shot Rising 34 20 20 Conditional instruction. Makes rung true for one scan upon each false-to-true transition of conditions preceding it in the rung. OTE Output Energize 18 11 .63 Output instruction. True (1)when conditions preceding it are true. False when conditions preceding it go false. OTL Output Latch 19 11 .63 Output instruction. Addressed bit goes true (1)when conditions preceding the OTL instruction are true. When conditions go false, OTL remains true until the rung containing an OTU instruction wih the same address goes true. OTU Output Unlatch 19 11 .63 Output instruction. Addressed bit goes false (0)when conditions preceding the OTU instruction are true. Remains false until the rung containing an OTL instruction with the same address goes true. Input or Output Comparison Instructions Instruction Mnemonic and Name Execution Times (ls) SLC 5/01 SIC 5/02 SLC 5/03 Function Conditional (input) Instructions EQU Equal 60 38 1.25 Instruction istrue when source A - source B. NEQ Not Equal 60 38 1.25 instruction is true when source A - source S. LES Less Than 60 38 1.25 Instruction istrue when source A < source B. LEO Less Than or Equal 60 38 1.25 Instruction is true when source A < source B. GRT Greater Than 60 38 1.25 Instruction is true when source A >source B. GEQ Greater Than or Equal 60 38 1.25 Instruction is true when source A > source B. MEG Masked Comparison for Equal 75 47 38 Compares 16-bit data of a source address to 16-bit data at a reference address through a mask. If the values match, the instruction is true. 1.95 True/false status of the instruction depends on how a test value compares to specified low and high limits. LIM 45 Limit Test I I _ I 7 Product Data SLC 500 Processors Timer and Counter Instructions Instruction Mnemonic and Name Execution Times (ps) SLC 5101 SLC 5/02 SLC 5/03 Function Output Instructions TON Timer On-Delay 135 83 1.4 Counts time intervals when conditions preceding itinthe rung are true. Produces an output when accumulated value (count) reaches the preset value. TOF Timer Of-Delay 140 86 1.4 Counts time intervals when conditions preceding itinthe rung are false. Produces an output when accumulated value (count) reaches the preset value. RTO Retentive Timer 140 86 1.4 This is an On-Delay timer that retains its accumulated value when: Rung conditions go false. The mode changes to program from run or test. - The processor loses power. -A fault occurs. CTU Count Up 111 69 1.4 Counts up for each false-true transition of conditions preceding it inthe rung. Produces an output when accumulated value (count) reaches the preset value. CTD Count Down 111 69 1.4 Counts down for each false-true transition of conditions preceding iBin the rung. Produces an output when accumulated value (count) reaches the preset value. HSC High-Speed Counter 60 Applies to 24 VDC fixed 1/0 controllers only. Counts high-speed I RES Reset 40 from a high-speed input. Maximum pulse rate of 8kHz. _pulses 26 1.4 Used with timers and counters. When conditions preceding itinthe rung are true, the RES instruction resets the accumulated value and control bits of the timer or counter. 1) Communication Instructions Instruction Mnemonic and Name Execution Times (is) SLC 5101 SLC 5102 SLC 5103 Function Output Instructions MSG Message Read/Write 180 203 This instruction transters data from one node to another on the communication network. When the instrudion isenabled, message transfer is pending. Actual data transier takes place at the end of the scan. SVC Service Communications 240 240 When conditions preceding it inthe rung are true, the SVC instruction interrupts the program scan to execute the service communication portion of the operating cycle. 3 8 mduItr. itC -0 4 6sor /O and Interrupt Instructions Instruction Mnemonic and Name Function Output instructions Execution Times (gs) SLC /01 SLC 5/02 SILC 503 IIM immediate Input with Mask 372 340 85 When conditions preceding Itinthe rung are true, the IIM instruction is enabled and interrupts the program scan to write aword of masked external input data to the input data file. IOM Immediate Output with Mask 475 465 110 When conditions preceding itinthe rung are true, the IOM instruction is enabled and interrupts the program scan to read a word of data from the output data file and transfer the data through a mask to the corresponding external outputs. lIE lID RPI 1/O Interrupt Enable 1O Interrupt Disable Reset Pending 11O Interrupt 42 39 240 16 6 78 The IE, ID,and RPI instructions are used with specialty 1/O modules capable of generating an 1/O interrupt. REF I/O Refresh 240 240 When conditions preceding itinthe rung are true, the REF instruction -interrupts the program scan to execute the I/O scan (write outputs-service comms-read inputs). The program scan then resumes. STD Selectable Timed Disable 9 4 STE Selectable Timed Enable 9 5 STS Selectable Timed Start 72 58 INT Interrupt Subroutine 0 .25 Associated with the Selectable Timed Interrupt function. STD and STE are used to prevent an STI from occurring during a portion of the program; STS initiates an STI. Associated with STI interrupts and i/O event-driven interrupts. File Copy and File Fill Instructions Instruction Mnemonic and Name Execution Times (ps) SLC 5/01 SILC 5/02 SLC 5/03 Function Output Instructions COP Fle Copy 45 + 21 per word 29 +13 per word 30 +22 per word When rung conditions are true, the COP instruction copies a user-defined source file to the destination file. FLL File Fill 37 +14 per word 25 + 8 per word 28 + 2 per word When rung conditions are true, the FLL instruction loads a source value into a specified number of elements ina user-defined file. 9 Product Data SLC 500 Processors Math Instructions and Name Function - Execution Times (ps) instruction Mnemonic SLC 5/01 SLC 5/02 SLC 5/03 Output Instructions ADD Add 122 76 1.7 When rung conditions are true, the ADD instruction adds source A to source B and stores the result inthe destination. SUB Subtract 125 77 1.7 When rung conditions are true, the SUB instruction subtracts source B from source A and stores the result inthe destination. MUL Multily 230 140 20 When rung conditions are true, the MUL instruction multiplies source A by source B and stores the result inthe destination. DIV Divide 400 242 23 When rung conditions are true, the DIV instruction divides source A by source B and stores the result inthe destination and the math register. DDV Double Divide 650 392 33 When rung conditions are true, the DDV instruction divides the contents of the math register by the source and stores the result in the destination and the math register. NEG Negate 110 68 1.7 When rung conditions are true, the NEG instruction changes the sign of the source and places it in the destination. CLR Clear 40 26 1.7 When rung conditions are true, the CLR instruction clears the destination to zero. TOD Convert to BCD 200 122 38 When rung canditions are true, the TOD instruction converts the source value to BCD and stores itin the math register or the destination. FRD Convert from BCD 223 136 31 When rung conditions are true, the FRD instruction converts a BCD value inthe math register or the source to an integer and stores it in the destination. 50 10 When rung conditions are true, the DCD instrudion decodes 4-bit value (0to 16), turning on the corresponding bit in 16-bit destination. Square Root 162 32 When rung conditions are true, the SQR instrudion calculates the square root of the source and places the integer result inthe destination. Scale 480 32 When rung conditions are true, the SCL instruction multiplies the source by a specified rate. The result is added to an offset value and placed inthe destination. DCD Decode SQR SCL 80 Proportional Integral Derivative Instruction instrucfion Mnemonic and Name PID Proportional Integral Derivative Execution Times (s) SLC 5/01 SLC 5/02 SLC 5/03 3600 272 Function Output instruction This instruction is used to control physical properties such as temperature, pressure, liquid level, or flow rate of process loops. 9 10 Product Data SLC500 Processors- Move and Logical Instructions Instruction Mnemonic and Name Execution Times (is) SLC 5/01 SLO 5/02 SLC 5/03 Function Output Instructions MOV Move 20 14 1.25 When rung conditions are true, the MOV instruction moves a copy of the source to the destination. MVM Masked Move 115 71 19 When rung conditions are true, the MVM instruction moves a copy of the source through a mask to the destination. AND And 87 55 1.7 When rung conditions are true, sources A and B of the AND instruction are ANDed bit by bit and stored inthe destination. OR Inclusive Or 87 55 1.7 When rung conditions are true, sources A and B of the OR instruction are ORed bit by bit and stored inthe destination. XOR Exclusive Or 87 55 1.7 When rung conditions are true, sources A and B of the XOR instruction are Exclusive ORed bit by bit and stored in the destination. NOT Not 66 42 1.7 When rung conditions are true, the source of the NOT instruction is NOTed bit by bit and stored in the destination. Bit Shift, FIFO, and LIFO Instructions Instruction Mnemonic and Name BSL Execution Times (js) SLC 5/01 SLC 5/02 SLC 5/03 Bit Shift Left BSR Bit Shift Right FFL First InFirst Out (FIFO) Load (FFL) 144 +24 per word 89 +14 per word 50+2.3 per word 150 58 150+11 per word 79+2.2 per word FFU Unload (FFU) LFL Last In First Out (LIFO) Load (LFL) 150 58 LFU Unload (LFU) 180 66 Function Output Instructions On each false-true transition, these instructions load abit of data into a bit array, shift the pattern of data through the array, and unload the end bit of data. The BSL shifts data to the left and the BSR shifts data to the right. The FFL instruction loads a word into an FIFO stack on successive false-to-true transitions. The FFU unloads a word from the stack on successive false-true transitions. The first word loaded is the first to be unloaded. The LFL instruction loads a word into an LIFO stack on successive false-to-rue transitions. The LFU unloads a word from the stack on successive false-to-true transitions. The last word loaded is the first to be unloaded. S1I Product Data SLC500 Processors Sequencer Instructions Instruction Mnemonic and Name Execution Times (is) SLC 5/01 SLC 5/02 SLC 5/03 Function Output Instructions SO Sequencer Output 225 137 70 On successive false-to-true transitions, the S00 moves a step through the programmed sequencer file, transferring step data through a mask to a destination word. SOC Sequencer Compare 225 137 60 On successive fase-to-true transitions, the SOC moves a step through the programmed sequencer file, comparing the data through a mask to a source word or file for equality. SQL Sequencer Load 135 56 On successive false-to-true transitions, the SQL moves a step through the sequencer file, loading a word of source data into the current element of the sequencer file. Control Instructions Instruction Mnemonic and Name Execution Times (ps) SLC 5/02 SLC 5/03 SLC 5/01 Function Conditional or Output Instructions JMP Jump to Label 38 23 63 Output instruction. When rung conditions are true, the JMP instruction causes the program scan to jump forward or backward to the corresponding LBL instruction. [EL Label 2 4 .25 This is the target of the correspondingly numbered JMP instruction. JSR Jump to Subroutine 46 28 138 Output instruction. When rung conditions are true, the JSR instruction causes the processor to jump to the targeted subroutine file. SBR Subroutine 2 4 .25 Placed as first instruction in a subroutine file, Identifies the subroutine file. RET Return from Subroutine 34 20 23 Output instruction, placed in subroutine. When rung conditions are true, the RET instruction causes the processor to resume program execution in the main program file or the previous subroutine file. MCR Master Control Reset 10 6 4 Output instruction. Used inpairs to inhibit or enable a zone within a ladder program. TND Temporary End 32 22 12 Output instruction. When rung conditions are true, the TND instruction stops the program scan, updates 1/0, and resumes scanning at rung 0 1) of the main program file. SUS Suspend 12 7 12 Output instruction, used for troubleshooting. When rung conditions are true, the SUS instruction places the controller in the Suspend Idle mode. The suspend IDnumber is placed in word S:7 and the program file number is placed in S:8. 3 12 ProductData. :SLC 500 Processors' interrupt Subroutines The following interrupt subroutines allow you to provide pre-determined responses to special events in an application. Selectable Timed Interrupt (SLC 5/02 and SLC 5/03) This function allows you to interrupt the scan of the main program file automatically, on a periodic basis, in order to scan a specified subroutine file. When using a SLC 5/02 processor, the Selectable Timed Interrupt (STI) timebase can be adjusted in 10 ms increments. When using a SLC 5/03 processor, the STI timebase can be adjusted in 1 ms increments. 11O Event Interrupt (SLC 5/02 and SLC 5/03) This function allows a specialty 1/O module to interrupt the normal processor operating cycle in order to scan a specified subroutine file. Discrete Input Interrupt (SLC 5/03 only) Use the Discrete Input Interrupt (DII) for high-speed processing applications or any application that needs to respond to an event quickly. This function allows the processor to execute a ladder subroutine when the input bit pattern of a discrete I/O card matches a compare value that you programmed. The discrete input interrupt is examined every 100ps asynchronous to the ladder program scan. You may also specify the number of counts (matches) to occur before subroutine execution. Support Services In today's competitive environment, when you buy any product, you expect that product to meet your needs. You also expect the manufacturer of that product to back it up with the kind of customer service and product support that will prove you made a wise purchase. As the people who design, engineer and manufacture your Industrial Automation Control equipment, Allen-Bradley has a vested interest in your complete satisfaction with our products and services. Allen-Bradley offers support services worldwide, with 75 Sales/Support offices, 5 12 authorized Distributors and 260 authorized Systems Integrators located throughout the United States, plus Allen-Bradley representatives in every major country in the world. Contact your local Allen-Bradley representative for: " sales and order support * product technical training * warranty support e support service agreements 13 Product Data SLC 500 Processors I Specifications The following table summarizes the detailed specifications for the SLC 500 processor family: SLC 5101 Specification SLC 5103 SLC 5102 1747-L511, -L514) (1747-1L524) (1747-LS32) Program Memory 1K or 4K Instructions 4K Instructions 12K Words Additional Data Storage 0 0 up to 4K Words I/O Capacity 256 Discrete 480 Discrete 960 Discrete Max. Chassis/Slots 3/30 3/30 3/30 Standard Capacitor -2 Weeks Lihium Battery - Lithium Battery - EEPROM or UVPROM "EEPROM'or 'UVPROM" M StnadRMLithium Battery - 2 years 2 years Memory Back-up Options EEPROM or UVPROM 2 years functionality LED Indicators RUN, FAULT, FORCED I/O, BATTERY LOW RUN, FAULT, FORCED 10, BATTERY LOW, COMM. RUN, FAULT, FORCED1/0, BATTERY LOW, DH485, RS232 Programming APS or HHT APS or HHT APS Programming Instructions 52 71 71 Typical Scan Timeo 8 ms/K 4.8 ms/K 1 ms/K Bit Execution (XiC) 4 microseconds 2.4 microseconds .40 microseconds ) *D The capacitor back-up is rated at35C (95* F). (LS11 only) * Lithium battery isoptional for theLS11; standard for the L514. 0 The scan bmes are typical for a 1K ladder logic program consisting ofsimple ladder logic and communication servicing. Actual scan times depend on your program size, instructions used, and the DH-485 communcation. The following table summarizes the communication options for the SLC 500 processor family. Processor Type Communication DH-485 RS-232 (DF1 Full or Halt-Duplex 501 (receive) SLC 5/02 SLC 5/03 (receive or iniiate) (receive or initiate) , Slave on DH-485) Data Highway Plus * *2* A 1747-KE module is required. o A 1784-KA5 is required. * Receive isonly through the 1784-KA5. 9 14 Product Data SLC 500 Processor' The following table summarizes the general specifications for the SLC 500 processor family: For All Processors Specification for the 5103) Power Supply Loading at 5 VDC 35OmA (5OOmA Power Supply Loading at 24 VDC 105mA (175mA for the 5103) Program Scan Hold-up Time after Loss of Power 20 milliseconds to 3seconds (dependent on power supply loading) Noise Immunity NEMA Standard lCS 2-230 Displacement .015 inch, peak-to-peak at 5-57 Hz Vibration Acceleration Shock (operating) Ambient Temperature Rating 2.5 Gs at 57-2000 Hz 30 Gs . 0 0 Operating: 0 to + 600C (32 F to 140 F) Storage: -40*C to 85C (-40*F to 185 0F) Humidity 5 to 95% without condensation Certification UL listed/ CSA approved Class 1,Groups A,B,C or D,Division 2 15 I SLC 500 Modular Hardware Style n Power Supplies To provide power to the CPU and each 1/O slot, select a power supply from the table below for your application. For AC power supplies the 120/240 Volt selection is made by a jumper. Simply place the jumper to match the input voltage. All power supplies are protected against overloads by a replaceable fuse. Each rack of a modular system requires a power supply. I Specifications DESCRIPTION Line Voltage Typical Une Power Requirement 1746-P1 1746-P2 1746-P3 85-132/170-265 Volts AC 50/60 Hz 85-132/170-265 Volts AC 50/60 Hz 19.2-28.8 Volts DC 135VA 180VA 90VA internal Current Capacity 2 Amperes at 5 Volts DC 5 Amperes at 5 Volts DC 3.6 Amperes at 5 Volts DC User Current Capacity Ambient Operating Temperature Rating 0.2 Amp at 24 Volts DC Humidity Rating Wiring 0.2 Amp at 24 Volts DC 0 to +55*C (Current capacity derated by 5% at + 6000) 5-95% (non-condensing) #14 AWG - "The power supply does not require a slot in the rack. It simply mounts on the left side of the rack with two screws." .I - 4) ISLC 500 - R M ~M A~frG Power Supply Guidelines 1/O modules containing relay contact outputs require both 24 Volt and 5 Volt power from the power supply. The table below is used to determine the Maximum Number of Relay Contact Outputs each power supply will support. ~ __ ____ __N ___ system and whether or not the system will be used on the RS-485 link. Refer to the table below that shows the maximum number of relay contact outputs for each rack configuration. 3. Based on the requirements Power Supply Loading Catalog Number (Amperes) 5 Volts DC 1746-IA4 0.035 1746-IA8 0.050 1746-IA16 0.085 1746-IM4 0.035 of both Steps 1 and 2,select the appropriate power supply. NOTE - Future system 1746-M8 0.050 1746-1M16 0.085 expansion should be taken into 1746-OA8 0.185 1746-OA16 0.370 1746-IB8 0.050 1746-IB1S 0.085 1746-1V8 0.050 1746-IV16 0.085 1746-OV8 0.135 1746-OV16 0.270 1746-oB8 0.135 1746-OW4 0.045 number of relay contact points isthe same as aCPU rack without the RS-485 Isolated Link Coupler. 1746-Ow8 0.085 Power Supply Loading Example Select a power supply for a system containing the following: 1746-Ow1 6 0.170 1746-104 0.030 1746-108 0.060 1746-1012 0.090 1747-L-511 0.35 1747-L-514 0.35 Power Supply Selection 1.Select the CPU and modular 1/O, and then add the current requirements for each device from the table in the right hand column. 2. Determine the number of relays required for the RACK CONFIGURATION account when considering power supply selection. POWER SUPPLY CATALOG NUMBER 1746-P1 1746-P2 1746-P3 CPU Rack with RS-485 Isolated Link Coupler f 24 68 60 CPU Rack without RS-485 Isolated Link Coupler 32 76 68 Modular Hardware System Expansion Racks 40 84 76 U If the Isolated Link Coupler is powered from a separate 24 Volt power source, the maximum DESCRIPTION 10-Slot Rack CATALOG NUMBER 1746-A10 POWER SUPPLY LOADING CURRENT AT5VDC 0 CPU 1747-1511 0.35 A Input Module (16 Inputs each) 1746-lA16 0.34 A Relay Output Module (16 Outputs each) 1.746-OW16 0.51 A Triac Output Module 1746-OA16 0.37 A (16 Outputs)I 1.57 A TOTAL In the above example, the 48-relay contact requirement drives the selection to a Catalog Number 1746-P2 power supply. Future considerations for placing this system on the RS-485 link will not be a problem. The capacity of a 1746-P2 power supply is adequate to accommodate the required relays, the RS-485 link coupler and an additional /O module. . I ALLEN-BRADLEY I Discrete Input and Output Modules (Catalog Numbers 1746-IA4, IA8, IA16, lB8, IB16, [B32, IG16, IM4, IM8, IM16, IN16, IV8, IV16, IV32, OAS, OA16, OB8, OB16, OB32, OG16, OV8, OV16, OV32, OW4, OWS, OW16, OX8, 104, IO8, 1012) Product Data I Our wide variety of input, output, and combination modules makes the SLC 500 the smart choice for all of your small PC applications. 1/0 modules are available in a wide variety of densities including 4, 8, 16, and 32 point and can interface to AC, DC, and TTL voltage levels. Output modules are available with solid state AC, solid state DC, and relay contact type outputs. For added flexibility, combination modules are also available in 2 input/2 output, 4 input/4 output, and 6 input/6 output versions. Designed and tested for Industrial applications, our modules are of the highest quality. The modules feature input filtering, optical isolation, and built-in surge protection ensuring reliable operation in noisy industrial environments. All modules are UL listed and CSA approved. Product Data DiscreteInput and Output Modules I Features and Benefits Digital and field circuits are isolated. All modules feature isolation between digital and field circuits resulting in exceptional noise immunity, and limited damage to your system in the unlikely event of an electrical malfunction of the field wiring. Self-lifting field-wire pressure plates help reduce installation time, The wiring terminals have self-lifting pressure plates used to secure two #14 AWG field wires. Removable terminal blocks help ease the wiring task. Removable terminal blocks allow you to replace the module without rewiring it (not available on all modules). Removable terminal blocks are color coded for quick identification. A matching color band is also provided on the front of the module to assist in matching the terminal block to the module. Barrier type terminal blocks-on all modules. Each terminal block features a barrier on three sides of each terminal to help prevent accidental shorting of field wiring. Self-locking tabs secure the module in the rack. No tools are necessary to install or remove a module from the rack. To install a module, you slide it into the rack until it latches in place. Digital and field circults are optically isolated bcking tabs secure nodule in the rack vable teminal blocks are color led for quick identification. Self-lifting field--wire pressure plates help reduce installation tirme, 2 Barrier type terninal blocks on al modules Product Data Discrete Input and Output Modules indicate the status of each PO point tEDs Expand the VO capacity of your fixed controller system. Two discrete 1/ modules can be added to the fixed controller's two-slot expansion rack increasing the flexibility of the system. Terminal Identification diagrams on each module. Terminal identification diagrams are located on each module making terminal identification easier. LEDs Indicate the status of each VO point. Assisting you in troubleshooting, LEDs illuminate when the proper signal is received at an input terminal, or when the processor applies power to an output terminal. INI IN% IN, IN Sourcing and sinking Input and output modules are available. These modules N 10enable you to interface to both sourcing and sirdcing devices. IN n IN 14 F415' *1 Idiagramns Termnal ident ification on each mnodule IN1 Input Module Operation I Select VO modules to exactly match your application. Combination modules allow you to have inputs and outputs in a single slot for efficient use of your rack space. All relay contacts are Silver Cadmium with Gold overlay. Gold plating resists oxidation and tarnishing resulting from non-use. Silver Cadmium acts as an excellent conductor. UL listed and OSA approved. All modules are UL 508 listed and CSA 22.2 142 approved. Input filtering on all Input modules. Input filtering removes false signals due to contact bounce or electrical interference. An input module responds to an input signal in the following manner: 1. An input filter removes false signals due to contact bounce or electrical interference. isolating logic circuits from input signals. 2. Opto-electrical isolation protects module and backplane circuits by 3. Logic circuits process the signal. 4. An input LED turns ont or off indicating the status of the corresponding input device. Input c 0 i agrams na o cTermin a clatne 3 Product Data -Discrete input and Output Modules Output Module Operation An output module controls the output signal in the following manner: 1. Logic circuits determine the output status. 2. An output LED indicates the status of the output signal. 3. Opto-electrical isolation separates module logic and backplane circuits from field signals. 4. The output driver turns the corresponding output on or off. Output U 32 Point Module Overview U 'U 'U The 32 point i/O modules allow you to wire 32 DC input or 32 DC output devices to a module residing in one slot. The 32 point modules come equipped with a 40 pin male connector on the front instead of screw terminals. This connector is designed to accept your cable fitted with the 1746-N3 mating connector. One 1746-N3 connector and 45 crimp type contacts are packaged with each module. The other end of the cable can be wired to a user-supplied terminal block. As an alternative, the 1746-C 15 cable, purchased separately, can be used to connect the 32 point modules to the 1492-RCM40 terminal block. For more information, refer to the Accessories section of this document. 9 4 Product Data. Discrete Input and Output Modules Description of Terms Used in the Specification Tables For your convenience, we have included the description of each table heading used in the specification tables. * Backplane Current Draw - the amount of current the module requires from the backplane. The sum of the backplane current draw for all modules in a rack is used to select the appropriate rack power supply, e Continuous Current Per Module - the maximum current for each module. The sum of the output current for each point should not exceed this value. a Continuous Current Per Point - the maximum current each output is designed to continuously supply to a load. e Inrush Current - the temporary surge current produced when the input is initially energized. * Minimum Load Current - the lowest amount of current the output is designed to operate at. Operating at or below this value is not recommended. * Nominal Input Current - the current present at nominal input voltage. * Off-State Current - for input circuits, the maximum amount of leakage current allowed from an input device in its off-state. * Off-State Leakage - for output circuits, the maximum amount of current that may be present when the output circuit is in its off-state. * Off-State Voltage (max) - the maximum input voltage level detected as an OFF condition by the input module. * On-State Voltage Drop - the voltage developed across the output driver circuit during the ON state at maximum load current. e Operating Voltage - for inputs, the voltage range needed for the input to be in the on-state. For outputs, the allowable range of user-supplied voltage. * Points per Common - the number of input or output points connected to a single return (common) or supply (vcc). * Signal Delay - for inputs, the response time required to transmit the circuit status from the field logic to the digital logic. For outputs, the time required to transmit the circuit status from digital logic to the output driver. * Sinking/Sourcing - describes a current signal flow relationship between field input and output devices in a control system and their power supply. Sourcing I/O-modules supply (or source) current to sinking field devices. Sinking I/O modules receive (or sink) current from sourcing field devices. * Surge Current Per Point - the maximum amplitude and duration (pulse) of current allowed for a given period of time and temperature. 1 Voltage Category - the nominal voltage used to describe the module. 5 Product Data Discrete Input and Output Modules I AC Modules AC Input Module Specifications Frqueny - 47to &Hz e AnACnupudsa mus be comp~aeanh SC 500irpui * Remae Twm dcw u awn A waent nitrrg ;esbr canbetned ba(r l rnit s r t howevwv N. mpuaing diradwisx ol tte AC irput oran wilbe mebd. lWock. AC Output Module Specifications Vag Operan Cagry Vltg value. ~gOy pe o Common t cawc Numnber 0195A 06 t746 AB 4 6 Backlane Dra 5CAwet& V 24 V 12040 Signal Dde (ma) .A 91.of-11 rns VACl06 Load M (mrn) Continuous Cunant Pointper MI 0 On-St Cononuous Carintper Module Swge Curm per point 0"C 604 Vo (ma) Drop 1 4A at60 10.0A 100A 2trnsw 10iVat &As304C lAal30* C C 4A al604 C 1A A 10at 60* 16C 1746CA160705As050Aat 30* C on-il S0ns 10mA 0 025A at60* C 0 37__A 0 0A off-11 Oms 2___ I614&O1 1 Off-Sat LOC (max.) SA ad 30' C iVt k 25msoT C j a25ms 0.VA 10.0A 25mso Feqency - 470 o3Hz * *To Tae ouus tma er ypont n te ACOnecydendtwnot at AC ne zerooos. Reecommended srge sugesinm la biac wuuts whenswchng 120 VAC xidcma oads is Hais WOV pat rumber 220 M A2MA ot eakageamr r ttniac oput, a loadng resta can be comrnur paral w7h yw load. For 120VACcpaon, use a IM 2 wall resstor, for 240VAC opwabon ue * 1SKiJ 5waftrasr vt tomff. .ci iRepatabity is axe enry 2 Seconds * Removake Temna) ok. DC Modules DC Input Module Specifications operbng Vl Vagm Noint o Catrput Pnt Per sm 16 8 B 1746-B O.UA 16 1746-16 * a mm 18-30 8150 1-264 at 6 18-30 T Rmovaie Temna) Bak 6 16 32 8 0r (mtax No" inpyut ImA 24 at 0VDC ImA 24 at 0.4 A 5.0 VDC 56690s 1mA A 5.0 VDC 1mA A 5.0VDC 1mAA 5.0VDC imA 246a .lmA 24ma M .085A 0.0A on-ho5 1746-WB 0.085A 17464V16 * 0:095A 1744.B832 0.106A 0 17464V32 0106A 00A 1746-4G16* 0140A 00A 5.0VDC 1as2VD Crmrett A 24c 2VAC et0 1&-6464160' 5 16 WDly 24 V 00A 1"o3 2V SV Canman 1 10-30 Current D.. Catalog Number 5-5 32 8 16 16 $"Vo 09cd-3ms 5.5VDC 2 D -j Product Data Discrete Input and Output Modules DC Output Module Specifications V4ge Nmber Pointspr of Oulpta Common Operdng 8 2s1746-MB0A 16 16 *7 8 32 2 1746-OV1 0t270A 748-0832 L 0452A 0.A 0.GA 1746-0V32 0452A 0.0A iS SA4 1A mA imA ImA on-0.1ns 1mA 1mA Sff-ts 1mA 1mA -mA o1748-06I .MA Om-0.5 IS0.180A IAa0*I o50Aat mAn laA 8Aa 30* C C 6o4 C AAat 60" C 4~0 120Vil 0 50A Oa 3.Akr BAat 30* C AA6* C 120 Va 050A 3.0Ab 10s at 3 0 C G 25A a.60* C .A 1Aat 30* C 0.50Aat 0* C 1.20Va 8A t30* C 4Ai c 60" C10=0 at 30" C 0.50A 0.25A 8Aat3o C at 60* C 1MA 32A (* C C 3,2Aat 60- C 0A15mA 30A 1Ims" ~ Ias 3A i 10t CAb OAM 3A .30A ki 0.50A 1oso lOs2 t2V at o.1Al I - DAb 1Mb ll# I.163 C l.VaG.A 1 2V. NA 24mA 1 fs*, 0n 120V at 4A at60* C Aat Aa 0 C .Aa6 SugeCwrrentperPo.it 31 C 60 C On-S Vdgta. Dro(mar) Contnuoe Current pr Module Cnnmw Current per Point Lad Curent (min.) 10.mA .AmA 16 16 4.5-635 2A 1746-OV8 0.135A 80.A I .t-1.Orts 16 32 S Off-S. Leage (ma) or-0.1l a Io-0 Sara, sgW Day (e0.) a CwurrStora 24V SV O 0.0A 1746-088 0.135A 8 174-088 L135 04A ONf-Las 10A4010-W S 24VDC cawlag 0e nmbw NA A a'o A NA NA I RepeatabJ4y is maavry I Semd SRpqearabit iswesd "y2mcads. NA- norappicM. * RemuN Temnado* AC/DC Modules I Volbas I. * Rmovale Trma d AC/DC Input Module Specifications . Bo, AC/DC Relay Output Module Specifications Thecrbinuus ameani pu module must be &nid soae hodde powar dos not ead 144VA &Removade Teramed ayok. Volampere"" Apmumst Make RdayContact Rangsb krX i yhe cartnuu 4VC 120GVA Break Ampe Break Make Make RelayContad 1A 30A 125VOC 0.22A4 24VDC l.2A .A 50 3 1 GA 2.OA - Ratingskfr 0W4. 240 VAC OW,and OW16 24VDC Make teaak RtA 7.5A 120 VAC G.75 15A 1.2A0 anintpeoodrdemustbeFmnibd so he modal pare doesnot exceed 1440V1A For DCvdbge app6caimAhe makafreak npere raing fors taycntsc can be delamrinedby dvidag 26 VA by he agoied DC dpt. For exape, 26 YA48 MVDC-058A. For DC vdge quican Aso han 4a V. he maksfreak rairags ore day conbets carnot exceed he mramn consntors aurenrdt2A F DC vdage apcato awaehea 48V emaonum consuous anrarlisiA. treak 1.5A 25A 1OA 1.9A 022A' 125 VDC 2VA 28VA Y 2.0A 28 VA 28VA Product Data Discrete Input and Output Modules Combination Modules Vilinge Categay Inputs-120VAC OuipAs IRay 1001120VAC Points per Module Points pr Common Operating VM 2 85-132VAC 5265 VAC Cag 2ou" 1746-404 4 pis 174""Coinos 0.00A 0.025A 0A 4 1-8 4 6 5-125 VDC 1746412 inputs 6 Specificain R Backptane Current V 24V Number O9A Seespeiaficatansfwr Current per Module lr 14 is 4O CoMnuousCurrent perodu1ia10ise.0A See speicalons for Catog Nunber174IA16I and OW1. inuousCunenitp Moduleia1012is12.OA. :.A 174 01 CaimogNwnbes174i-4A4 mdl746-OW4. .0 A . *Rwmontde kana.!Bon* AC Input Module Wiring 174&46-A176A6 b7464A 012 A 100r120 VAC 100/20 VAC L1i I..W IN .0: INA2 Ul Used W1 K3N Hia usd iC0120 Us. INE 100r120 VAC INT II 4 VAC INC i~ 2 N3 2IN NN I IN& H! * 1N1 INIINSIQ 1S 100 120 VAGIN2 L2 AZ -- A27MC ray - s Con CaCmecd -'- .-.. - A C - inetely LI -46 17464MB17 0240 VAC 17A4.14 20X240 VAC L2 IF IN 1A LN yN 200,240 VAG Li M N1 N2 IND VA 1N1 2 M4 L2 IN C VAC 0.2L2 AZIN 'P2 cow - Camebd "r Internaly Commos L ; -- is IN 3 2010 012H coh LZ Cannins lae ComedOed . o A I) 8 ProductData Discrete Input and Output Modules AC Output Module Wiring 1746MAS 100-240 VAC TriaOAtptt U I U U U I I I U (U I DC Input Module Wiring 17464BO 24 VOCSomg 17464316 24 VDCSebrg DC( Ifit eij .Product Data Discrete input and Output Modules 174&-4v32 24VDCSoring - - b- - *VD VD VDCI VDC3 +VDC1 VDCI VDC3 DCCDM1I--v INO IN16 IN1 IN17 N2 Wrina Gowp 1 24 VDC Wi3 N4 IN$ + - - - - -- o- Wimg Gou2 +VDC3-- DCCOJ 2 +VDC2 - -+ V D-2 - 1 DCCOM3 IN18 WiingGoup 3 24VDC IN19 Imn IN21 IN6 IN7 IN22 INS IN24 IN9 1N25 IN23 INI0 IR26 IN11 IN27 +-- Win &o 4 24VDC -IN12 24 VDC - WN13 1 IN15 IN31 IN29 IN14 I130 VDC2 VDC4 VDC2 VDC4 t DCCOM4 ,VDC 4 +VDC4 - -- 17464G16 Ipu (Sc'rng, Lw.True DCCOU ) I I I DC Output Module Wiring I I I I I I (I I I I I U I I I Product Data Discrete Input and Output Modules i o-S VDCTrwishx artput SmwV~n 1746-0V8 10-50 VDCTramistor ut 1446 10O-50 VDCTrmisbr Ouji So.rarg Siraing 11 Product Data Discrete Input and Output Modules 174- O32 5-50OVDC TransimrOutput Sourchig +VDC1I vDc I +VDC1 I VDC1 C2 Outc aUT14 OUT1 OUT17 : A DC 2 01T2 OUTI? OLTI OUT24 OUT4 OUT20 1746-0V32 5-50 VDCTransistor Ouput Sinling +VDC2 +VDCT rVDC 2 G110 1 A A 0IT2 0UT3. 0UT71 CR Wrr OUT25 007 0112 01177 0173 +VDC2 OUT1 1UT2 OUTS 01)7 +VDC2 00T2 ( - C 24 VDC Y0=2 yDC1 I OUT6 24VDC 24 VDC 241 VDC OUTE 77 I 0U110 0UT26 077T11 Dull,? 0017I 00T10 OUT12 ouT28 OUFT13 OUT2 0mm77 -OUT14 OUTMC DUTISOU12 0UT1 DCCOM1 DCCOM1 I CO1 O2 2 Cou1 cOM2 0ow2 CR OU721 0001 OU 26 DCCOM DCCom PCCOM2 DCCOM1 2 OI1 g, V11 DCCOM2 DCCOM2 cow 2 T746-OG16 DCCOM Product Data Discrete Input and Output Modules AC/DC Input Module Wiri 17464N6 24VACOC Siaig AC/DC Relay Output *Module Wiring 1746-OW4 t746-OWS RelayOulPut AabyOuVIA Li L1 L2 L2 L1 L2 1746-01 1746-0Wf6 0 utpa sdated RelayOutput RAay Lf va VSO Ll VS1 L1 VO-ouT 1 VS1 VS1L2 -N V CUT2 VS3VDC VS3DCCOM NOT UUUU MOT USED SOUT4 e VS5L1 i OUTS - 6C v ouT9 VS7VDC - " VS6VDC VS- VdaageSu OW TV~ OUTS 0uT7 L2 75 6 J±Z YA- m VS4L2 L2 VSSL2 Oki T OUTu1 VS6 DCCOM ocUT VS7DCCOM SOUT 13 OUTI OUT 10 VDC -I OUrT 12 P C Referencen toLI, L2, VDC, OUT I S VS2 DCCOM CUT3 vS VAC4 ad DCCOMae kr redrece ordy 13 Product Data Discrete Input and Output Modules Combination Module Wiring - 1746408 101120 VACInput RayOl 174&404 t00n 20 VACInpu RelayOutu L YAZ-YDC VActrOC 007 -6TIA) L2 NOT USED NOT NOT LIND 100/120 VAC NDi USED NOT USED A ACM GO 1746-4012 100/120VAGIrpuA Rey OW VACI VDC - I- OU 007r4 -& 12 U5E0 10 120 VAC , L2 Determining Module Compatibility for a Fixed Expansion Rack 1k I 0M The chart on the following page provides a quick reference for determining what combination of modules are compatible with the fixed I/O expansion rack. Beginning in the upper right comer, follow the top row across until you find one of the modules you intend to add. Next, follow the right column down until you find the next module you intend to add. The symbol (or lack of) at the intersection of both modules indicates their compatibility. A dot indicates a valid combination. No symbol indicates an invalid combination. A triangle indicates an external power supply is required. 14 3 Pmduct Data Dis;cretelInput and Output Modules U ---------------------------------------- ro r -E L . . ... . .. * - -- - p . . . . . . . 6 . .1... 1..1.. .I.1 .f.f. i. i. i. i.i.i.i.i.i.i.i.i.i.i.i.i.i.i.i.i.i. S i L * * * . . . * * . . . e e e . . . . . . . 1.16 j.1.1.1.1.1.1.1.1.I.i.i.i.i.i. .1.1.1.1. I .|.p..i~i. *I- |-I. *111 - -* - - - i I iv. i[PIP. . .*.'e' e*e* 1.i. . .. I -I- I tI91I-4 . tt114It-I - .185 .370 I l .vi. I 1* I* lvi. ' .. lvi. 4 -- +..b.fl. jv v .I.v I. . . .. t e .w valid combination invalid combination use with external power supply I -I -I -I- 1 l 1 . .*. .. ~ I I . I e I I I i i .1.I - - - I 11 - .1 .I.VI. .045 I .085 OW16 .170 1 - 1 - l 108 - 4- - *. 025 .055 v v NIO4V .055 DCM .360 HS .300 v v v v OB16 -1..ivHI IN16 4-4-4 q-rYv . .p -4-*- - BAS .I.I-Ivv vyI -4-4-4-4-4-9-4-- .|v I .145 115 LLI . , n .280 .085 .5o BAS.150 v OB32 , , .125 -040 452 j OV32 452 v v I. N32 |.106 . . 045 I - I I 060 - - -1I-II1I..I *1* . .180 030 V V NO41 v v .4I -~- . 1. I -1-4I p- p- .045 i IeVIv 1012 090 .070 1 f I .I.v vI N14 .025 .085 I LII4v-N14 9 v Pi' - SI- OWS 104 .1|. . . 4.I .180 OW4 - .IP . .v '?41-I-9-9-94-9-l-4---4-I- Examples: 1832 + V32 is a valid combination DCM + OA16 is an invalid combination I .135 1-4 v v PIP 1 .270 4-- OG16 I I .i -49-4.444---l--.---4--.-- I4 14 Module is supplying power to an AIC. No other device requiring power is connected to the AIC. . I OB8 I -II-4 I I I I ePe . - 1016 . .140 oVs .135 4-I9-i -4-4 -4- 'YB .050 916 085 OV16 . . 1-44I-I . - -l- -4.050 IB8 1"14 0-i 4-*1- -lvi. i . -I -I = Basic a[FV I -444----4444---11-4- .085 v V jOA16 .* .'.1.i.. -9 -4 4- - -Il--9 .* .|?|I. 1 4 * - . e e*e*e e1. . . . . 9 1. l 1 i V .**'* 1-1 &4--44-44-94 BASn IP -- . .1 . .1. .. . . . .050 IPIP I~ lvi. 1816 I.085 . . . . I~~ lA8 [Al6 I.I...Iv.1OAS | . k1 I'Ifl~ I' I''I' PH H HHH I.' 1.035 I * .:1 . .i. j.I. IA4 -1.1.*1. 1M4 .035 . .I .' v . 1M8 .050 IPIP IIv HIIM1G . .085 pip IPIPIPIP I'l'1~I'I~I~ 1.1.1.1.: *i. I.,. I*IvI* .~I .~.v . . . .L..1..l.I.'1.1.1..1. . 24VDC SD . 0B32 1.106 1 I v Iv I OX8 yT N041 V NO4V .085 1 .090 .055 .195 .055- .145 15 Product Data Discrete Input and Output Modules Accessories The following accessories are available for use with Discrete 1/0 modules: Catalog Number Item Description Helps prevent debris from entering the SLC enclosure that can cause shorts or improper operation. 1746-N2 Modular card slot filler 1492-RCM40 .N RFor use with 32 point modules. Use this with D1N Rai mountable terminal the Catalog Number 1747-G15 cable for DIN block Rail connection of field wiring. 1741-Ci5 Two meter cable Connector kit 1746-N3 Connects the 32 point module to a DIN Rail mountable terminal block (Catalog Number 1492-RCM40). This kit allows you to create your own cable (32 meters max.) ifthe Catalog Number 1746-015 cable is not long enough. It contains one female connector and 45 crimp contacts. Note; 32 point modules are shipped with one connector kit. 32 Point 1/0 Module ) 1746-C15 32 Point 1/0 Module / Coects 32 pintmodide t Din Ral mumb e rminWa bkxk Male MIL-C43503 Header 3 1492-RCM40 DPn umrtUe tarmna Mock 16 SLC 50U System Overview Networking Options U Networking Options SLC 500 programmable controllers communicate across an embedded DH-485 network for program support and monitoring. The following products provide networking options for the SLC 500 programmable controllers. IBM-PC or compatible with 1784-KR, DH-485 PC Interface 1747-AIC Isolated Lnk Coupler SLC 500 Fixed 110Controller 1784-KR Personal Computer InterfaCe Card The Personal Computer Interface Card provides an interface for IBM XT/AT and compatible computers to communicate over the Allen-Bradley DH-485 communication network. This includes communication to the Allen-Bradley line of SLC 500 programmable controllers. Feature Benefit PC XT/AT Interface to DH-485 Eliminates the need for the personal interface converter when using APS. DH-485 isolation Eliminates the need for an isolated link coupler. Reduced personal computer overhead Provides a faster update time for the user interface through the co-processor. Specifications Specification Description Power Requirements Outputs Hardware Interrupt Cable Length (max.) Environmental conditions Operating temperature 5 VDC, 1.8A RS-485 electrical/DH-485 protocol IRQ2, IR03, [RO4, IR05 1219 m (4000 ft.) Storage temperature 0 to +600 C (+320 to +1400 F) -4O 10 o+85 C (-400 to+185* F) Humidity rating 5 to 95% (non-condensing) <Va SLC 500 system Ovendw Networking Options 6001-F2E Standard Driver The Standard Driver allows the 1784-KR card to be used on the DH-485 communication network for data acquisition applications. This allows you to write 'C' application programs that communicate directly over the DH-485 network to stations such as the SLC 500. Non-token passing slave stations such as the 2755-DM6 Bar Code Reader are also supported. Feature Benefit Provides a Set of Linkable 'C' Function Calls Establishes communications with devices on the DH-485 network. Supports Microsoft 'C' v5.1 and Eliminates the learning curve of new Borland Turbo 'C' v2.0 Compilers software packages. Provides application libraries Aids in data table read or write diagnostic commands. 1747-AIC Isolated Link Coupler for DH-485 Connection The Isolated Link Coupler provides an electrically isolated network connection for an SLC 500 controller. One coupler is required at each DH-485 network drop. The coupler includes a 304.8 mm (12 in.) cable for connection to the programmable controller. Note that a maximum of 32 devices can be connected to the network. 27 shntM 4 4 4 General Description WinTrend is a simple yet powerful data acquisition tool for collecting and monitoring real-time and historical PLC I data for Microsoft Windows 3.1. WinTrend provides several display formats for the data being logged. Trend Graphs can be scaled automatically or manually. WinTrend can log data by time, event, unsolicited or continuously. Data can be acquired from the PLC's data table or from a Windows compliant DDE driver. WinTrend is designed to work with all members of the Allen-Bradley family of programmable controllers. Data is logged to disk using the standard DBF"M file format. Using WinTrend's "AutoTrend" feature, you can set up and begin logging data in less than 5 minutes. Typical applications include: process monitoring, historical trending, maintenance, diagnostics, and reporting. 4 4 Displaying Real-Time Bi or Historical Data WinTrend can display real-time or historical data... at the same time. As data is being logged to disk, WinTrend can display this data in a familiar "Strip-Chart" recorder display. This powerful trend display can eliminate the need for your existing mechanical strip-chart recorder. . . and the maintenance! 0 lF u 1:3242 1:W17 4 Features * Displaying Real-Time or Historical Data * e Auto Trend has 4 Simple Steps to 5egin Logging Data " Value 5ar giving Exact Numeric Values on Graph e Log Data into standard D&F File Format " Templates for User-Defined Trend Displays * 100% Compatible with PLC Database * Formula Support to Convert PLC Values into Engineering Units " Project Reporting Allowing for Reconstruction of the Project * Event-Based Logging using PLC Data Values or DDE Events * Windows DDE Compliant * "Heads--up Display Windows to Change Display Options Graphical Reporting on any Windows Supported Printers * Security through User Login/Logout Point Selection WinTrend provides a quick and easy method for selecting and logging important PLC data. With WinTrend, you don't have to learn programming language to begin S Mi450MG 1 SCALEDTE* 1 S IQ)M5DMB 1 SCALE-CONSTANT logging data and displaying trend graphs. Using the PLC's cIatabase, all you need to do is E pick log points from a table. n I r SC LE F /r 100%compatible with PLC database WinTrendi fully supports the PLC database. When you define symbols, addresses and descriptions during Ladder Diagram program development. WinTrend can open this database for quick log point selection. This eliminates the need to create a second (tag) database for describing data acquisition points. When you take advantage of the PLC's database, log point addresses can be automatically updated when changes occur in the PLC's database. Formulas Formula support lets you read a PLC value and convert it into engineering units. Formulas can contain up to 5 variables.These variables can consist of constants or additional PLC data table elements. Basic math operations are supported. WinTrend - Expression I! IIacontain' Event based logging Logging can be started or stopped using PLC data values or DDE events. Each Trend can a unique Start/Stop log "expression," and can include up to 5 variables. All data types are accepted: PLC address, symbol and DDE values. Using expressions, you can control the rate that WinTrend logs data. Dynamic Data Exchange - (DODE) WinTrend also supports logging of data via a Windows compliant DDE driver. This allows WinTrend to log data from other programmable controllers, an Excel or Lotus 1-2-3 for windows spreadsheet or other DDE compatible programs. DE drivers for other PLCs are all supported in WinLinx (see page 22). Log on Change Logging continuously or on data change helps to minimize the amount of data that is stored on disk. WinTrend also performs periodic updates in the event that the logged data doesn't change for an extended period of time. \K Powerful/Flexible Trend Display Displaying Realtime or Historical data is only useful if it displays the right picture. WinTrend's flexible trend viewer lets you adjust the graph to suit your needs. If the data is too close together, you can quickly zoom out for an overview or zoom in for a more detailed look. "Heads-up" display WinTrend's unique "Heads-up"display lets you quickly and easily access many of the most common display settings: (e.g., X-axis time range, Y-axis scaling, graph title and line description). With Heads-up, all you need to do is point to the area you wish to change and click the mouse. In addition to keyboard editing of display settings, WinTrend lets you dynamically adjust the time scale and Y-axis scale using a mouse. S -s S 4- M. F_ IS 1223 1 A 1 w Value Bar Using WinTrend's powerful "Value-5ar"you can accurately measure data values right on the graph. These powerful display features make data comparison and analysis fast and easy. The value bar helps eliminate guess work and errors, 1345 if-5 - U Display Scaling I WinTrend offers several display scaling options: Automatic. Preset and Template. Using these options, you can automatically scale the display to fit the logged data as well as compare logged data to a single scale or reference line. Each log point can be independently scaled or set to match a master scale. An isolated graphing option allows the trend displayed to be broken into individual graphs, one for each log point. Prss .. -4 u Fbur -uq4 419 SunFebruary14. 993 7:26:05PM Temperature 100 43.191 IS 1 150 I0 Time 7:26PM U 7:26:02 7:26:03 7:26.05 7:26:06 7:26:07 7:26:08 7:26PM Templates WinTrend uses "Templates" for all trend graph display settings. Templates can be used to set X-axis, Y-axis values, pen color, line thickness, grid settings. etc. Templates can also be used to select which pen\log point will be displayed or hidden. Reporting WinTrend offers three types of reporting: project, numeric and graphical. Project reporting contains all information necessary for reconstruction of the project. This includes all log point information, trend setup and program settings. Data reporting is divided into numerical and graphical types. A numerical report consists of a table of data values based on a selection of log points and required time range. Graphical reporting contains a printout of the displayed trend graph. This includes colors, X-axis time range and Y-axis scaling. &W or Color reports may be printed on any Windows 3.1 supported printer. Catalog Numbers: WT-300.......WinTrend WinTrend is also avalable as a part of ICOM's WinStation and ViewStation packages WS-900......WinStation: includes WinLinx, WinTrend, and WinView and WinLogic 5 WV-900 ...... ViewStation: includes Win Linx. WinTrend, and WinView For more information see the chart on page 24. I ,COM * *-. - *-'~-~ ? V.p....cs~-. ICOW I UCT PRO SHEET DATA TREND'ontains two programs in one. One is a data acquisition engine and the other is a flexible trend display. Both have been integrated for fast procebssjableselection and display trending. Each program section works General Descript Ion -WINtelligent During loggingr th display can be linked to the data' real-time trend graph. The trend graph is designed to ndeptlffth'the a acquisitioninf look like faiiliar"Strip-Chart" recorders. WINtelligen TREND provides a quick and easy method of reading and logging important PLC data. TREND saves time by eliminating tedious log point setup and definitionUsing the existing PLC's database, all you need to do is pick log Overall Benefis * *' points froin'a table and begin logging data. With WINtelligent TREND, you have full control over the trend display; X-axis time range, Y-axis scling, log point definition, grid lines, colors etc. All display settings can be changed dynamically while viewing historical or real-time trends... a UX 1- S, so" time saver. O. Deb""real Data values can be accurately measured right on the graph using the "Value-Bar." This makes data comparison and analysis fast and easy. Data is logged to a Standard "DBF" file. This allows other "DBF" compatible programs to read and analyze the logged data. I2 r.wj - Common Uses - ra~~i,~. ufI i a 12k2 1 Q"fl l5 I 1fl4 ~ 12 WINtelligent TREND satisfies a wide variety of data collection needs; automatic data acquisition, data scaling, trending graphs and log reports are just a few. Typical applications for WINtelligent TREND are: -Historical aalyi PLC's data table and logged to disk in one step. Project Management WINtelligent TREND alliwlyou tp yrojects on your Jor 6 network drive: Projects consist of l6gpoints and PLC databases. Coliec$ad data can be logged to any drive or directory, independent of the pr6ject Wfelligent TREND gives you the flexibility to place the information wher yu Keedi t File Management Log files are created every 24 hours and can be a tlp hard disk space. Data is stored in the widely used .DBF file formatr'" Time and WINtelligent TREND'iyes you the ption to log datr ir event When re. Typically,.data is logged by time (for example every 15 niihttl your process is not continuous, WINtelligent TREND canionitor and automatically start logging aid automatically stop loggin li'fm yoir process EvenN-ased jgging' -7 W NtM1iet TREND S-0 save has been completed: Eic'ctrend can contamn unque tart /stop events. Tis is, very usflfr batch momftormfg and' alarmmig applicationS111 810 Tsto BOA Stop Legg aB30 e 0- -; Logging Features "Auto-Trend" -4 simple steps to logging data; no programming required e Log Batch mode - Quickly view and print batch graphs Supports Remote "Batch ID", useful ii describing "Batch" Data - Read all data file types including I, O, N, FP PD, etc * Supports formulas to convert PLC data into engineeng units e Log point setup uses familiar "Spreadsheet Table ormat" 1 e f-i, Log continuously on data change or on event Usei-definable log rate (i.e.,1 second;30 minutes, 8 houirs Continuous) & Test iode ~~~.where lo'gii~ to d disk' canbbe dioatePCw~dt slge Log Confirmation sends acknowledgmnent t the PLC whe d l .. * Auto "Purge" old data- saves hard disk space. -Display Features * ~.sfrt <;f~~ ~' . Supports from to 100 nes (pens) per raph e Scroll through historical data ut - * Automatically display previous/next dayof trend dataw Provde qick access to scaliig, time and displaysetns e Configurable, "Templates" for fast data access and analysis e Flexible scaling allows accurate companson of logged data eBatch/cycle dipaysrolling:-- autoaily d1isplay new batch compare new batch data with e Standard profile with deviation captured "Standard"' - Network support - several stations can display same trend in real-time * Multi-window support - display several views of historical or real-time trend data a Direct access to display adjustments using a numeric keypad or mouse Historical Data WINtelligent M TREND provides - familiar a "Calendar" -type dis,t.'play for viewing real-time or his- tocaltorr data. -'.1.111 J-~ -4:z F - ~f4Ai: Tb Ie. This featuire lets bu o ooit#hiI 1 ,onitor the trend m real-time onanother mchr (on the rfetwk) In fact "several operators can view .e trend datainral-timet iththeatmtic r 'ino ' froii rends a cat'd TREND update feature, W Ntelligent teupigtettcendsupdateeor more loggg Stations. This elim iits the ned for reddndaht logging of dat ihd also reduces PLC network communications: Network support also updates Trend hne description changes to all machines monitoring automatically the trend. All information in a INtellint TREND ojet can be d rnte Tis trend setup and program settings. Flexible information, all logispoint ncludes ata reporting divided mito numerical and graphical formats. A numerical report consists of a table of data values based on a selection desired tme range. Graphical reporting consists of a trend of log points and setting colors, X-axis time range and Y-axis scaling, etc. are graph. Options for provided. can be printed on any Windows 3.1 supported B & W or color printer. Reports Proiect Nam: Trend Nam: Bois (a Time 135Qr43r%0 - 50 51 so 61 51 51 581 52 53 54 14:2Q36.00 14:46:3&00 14:M3&)OO 14-4&36.00 Peoc 2S5 Pag 2 o .DateAug251993 Data: AA* 251333 Lode 62 63 63 62 6! 61 Lim. 3 Lime 4 70 80 71 70 67 .8 81 81 Li 5 so LineRG 100 fim?. 110 100 109 g 10 tiMe8 - 120 119 - 120 113 81 91 - - .118 117 110 117 -70 *117 1:560L300 1&1Q3&W0 152t3&W .. - - 55 54 -8-2:055 - Compatibility 70 70 82 91 91 100 100 8' 100 -1 533.054 :300 Processor 60 so 558 5 60 69 5 67 '83 83 891 - 110 ill 116 i 11- 110>117 , - 1 WINtellignt TREND supports the'Allen-Bradley PLC-5 and SLC-500 family of processors. Support for Allen-Bradley PLC-2, PLC-3 & PLC-5/250 is available using DDE and WINtelligent LINX Support for processors or devices other tharn Allen-Bradley is the Dynamic Data Exchange (DDE) communications method. accomplished via Purchases of DDE '; drivers for other processors are available through other channels.-ICOM j testing ;various DDE driveis and will publish a list of these as they are'j completed. ICOM will also test DDE drivers based on custome request S - -st.,., 100% Compatibility., Sa e ~~(tJ' - WINtelligent TREND fully supports the PLC database. WiNtelligent TREND can access the symbols, addresses, and descnptions entered during Ladder Diagram program development, which allows operators to quickly and easily select points... fobri6log'2 * Communction en radiey Support r7),1T2 len-Bradley 1784-KL - nBradley 1770-KF2 *.ln-Bradley 1770-KF3 er3a- ~ zt.~%.,p; :v- -Schultz S136-SD/SD2 L..Ybwics Dfle.zc.LY -,ICOMLAN .... Minimum Requirements - J'A tellgentUNX Driver (see WINtelligent LN scft DOS 5.0 or greater anid Microsoft Wd1n corpatible 386 personal computer r.'At least 4 Meg4aby>tes of R *Z10.Megabytes of h ,,,,,A Part u er . RAd disk WTnu00 -, WINtlligerpt *WINtelligent - e fo dditional 1 - on mchi5'4te or'Color mnomtor (VGA or higher resolution) Any Windows 3.1 co et oin' device( ue trac baUi -,rending Software Product Includes .i. D Data Acquisition axA Historcal TREND Software on 3.5" High Density disks -4 Communications drivers for Allen-Bradley DH/DH+ e*Windows JWINtelligent LINX Lite) - WINtelligent DATABASE; the ICOM Windows Database Editor * WlNtelligent TREND User's Guide . For More Information 3 - Contact your local authorized ICOM distributor demonstration. (Most ICOM distributors are also for more information and a Allen-Bradley distributors.) For more information on the latest pricing and product development on this or any of the WiNtelligent Series Windows products from ICOM, please call our Windows Hotline at 414-321-9966. WNtetWNt LOCWINelligg RII.SLATE WIteiget WlNteligent VIW, WINtfllige t DESCfFlON, WIN -aaent QUAITYr WNaerhie TREND WI eNX, Wtelligene and WINwien RECIPEme trademarks VISION, of ICOM, [. PLCis a registrd1 trademwk and Alen-Bradley. a Howa ar trademarks Au Windows are trademarks SLC,and of of thehe a Micosoft r-e Corporation. Other product namtes ere dtrademarks of theLotusDevepment Corporatio. Inervtiod in this documentametrademarks or regisered Microsoft and fldeoerbs of their ICOM, Inc P.O. Sox 351 . Milwaukee, WI 53201-0351 -PHONE (414) 321-8000 TECH SUPPOR )2 2(414)321-4268 FAX . 4. 4 21.. I TIAIL~: 71 - ICOM, .28865 Inc. (Detroit, M) Village Lane Farmingten Hill:, M 484 ICOM United Kngdo 42 Sherwood Road Sromsgrove, Worcesteshire A X:(313)855531 d '-F (313) 855-0035A( 'Phone:44 527 579 111 FAX: 44 527 579 061 --- 240or193/sjG TM Advanced Communications Made Simple From within a WinTelligent Series product, you can elect to use the same SuperWho screen to select a station for online communications or project WinLinx is the full-functioned communications program supplied with all WinTelligent Series configuration. No more guessing about station numbers; just point and click. products. Using WinLinx, you have virtually unlimited online use of your WinTelligent Series products, each product communicating via a single or multiple communications device(s). WinTeligent Series products can open and close online communications without disturbing the flow of data to your other online WinTelligent products, even if using the same communications devices. WinLinx allows you to configure all the devices available to your computer. Each device is added to a list for fast and convenient selection from any WinTelligent Series product. *ZIlnsr Special Features The SuperWho window displays all processors and communications modules on the connected network. The window can be configured to display in a text mode (much like our A.I. Series products) or in a graphical mode. You can even open multiple SuperWho windows (as many as you want), I --- ir-- n WinLinx supports Microsoft Windows Dynamic Data Exchange (DDE). Via DDE, WinLinx can transfer data between your PLCs and many DDE-compatible Windows applications (i.e., Microsoft Excel, Microsoft Word, Lotus 1-2-3 for Windows, Microsoft Access, etc.). Use your favorite Windows package to create reports or analyze data from your PLC. Naturally, Winunx can carry on DDE conversations and still provide communications for multiple WinTelligent Series packages! ism. I WinLinx includes an impressive array of utilities for monitoring and troubleshooting both communications and DDE conversations. You can monitor statistics fl 3Es S -U concerning a specific DDE conversation, the communications driver you are using, or monitor the diagnostic counters stored in a communications module or processor on your network. WnLirix also provides communications for your existing ICOM A.l. Series productsl By using the Win Linx driver in your A.I. Series software, you can Ilgdifferent window to display a listing of all data table and program files. You can display multiple data table and program files siniultaneouly. Though no ladder logic editing is supported, you can dit data table values and display data table values in a number of radices. Dynamic Data Exchange (DDE) conversations between your DDE-compatible Windows applications I and your PL-Cs are structured using WinL-inx Topics. 4 tnD U A Topic defines which communications device, PLC station, and communication mode (polled vsn unsolicited) to use when requesting data via DDE. ropics may be grouped into Projects and conveniently recalled for your different communications scenarioco. (EIaE~ gPrjc perform online functions with your AlI 5enesq O~de~rjc software from a DS Windowevet whileyoter WaTendyent Sries products are onlinesThe A.l. Seres ap wic alow you to choose youPr communications deviceafrom the iont of configured the WinTelligentv under just EDostmng Prolect Names: Furnace Tc dplication Iievces Series products. ieinex; eike P____OIL"___0_W 3 _____ The Copy to Clipboard command quickly places a "link" to a single PLC address (or block of PLC addresses) on the clipboard. This "link" may be pasted into many DDEcompatible applications for immediate monitoring or analysis. If the link consists of a block of addresses. nfl La inC~~you Iformat can automratically the data so the desired number of rows and coluns will thecard _____________ 1d gh ." koM ffrt Lk &fsting PrjDect" Fum The i "k destination document. VRM= 9W vU ac m m.d. qi int may EluM Catalog Number: .-- WinLinx WD-iOO ....... Monitor PLC-5 ladder programs and PLC-5 and SLC500 data tables directly from WinLinxi Select the Winview is also available as a part of ICOM's desired processor using the familiar SuperWho WinStation and ViewStation packages For more information see the chart on page 24. U, I- -~.-}J - 31* ' . - A'--.- -,. TU DS PURICODIUE r~.. .M . 'I"!.........g . 1V Genera .i:-:;r~ - 64 telligent LINX is a Microsoft Description P EJ ' w W. indows-based comumcation appation m?~for use with Allen -Bradley and/or Modicon programmable controller Win ows' Dynami'cIData Echngi (D E), WIN lligent LIlXgcan fr6rii PLCs'nisingi common commumcation devicesuch'as 1B X thA-B 1784-KT boaid or the Modicon SA85 bord). The Allen-Brdlefyersin 3and PIL-5famfiliesof of WINtelligent LINX siyyorts the SLC-500, PLC-2, uppor4he%984 Modicorsto The (including the PLC-5/250) -pice Sts herIatht-and Series p'rocesso'rs. WINtelligent LINX is a complete communication softwre,! ng extern'a1driver software to operattovidesreal diuirin 4cige, available DDE-compatible Windows commercially for lant flooiaccess proj;rafis as well as Windows programs that a user may design.' With WINtelligent LINX and a DDE compatible Windows application, a user can - to a PLC, and be online collecting data in about 5 minutes Sinstallconnect WINtelligent LINX/Processor/Communications Processor I C nn tiliEtI Device Support Matrix -________________ & Communication Driver / PLC Type A-B 1784-KT Support,- SLC-500 PLC-2 w/ICOM cable DH+ w/ICOM 55-103 cable DH+ - 984 PLC-5 PLC-5/250 DH D14+ D DH+ DH+ DH+ DH+ DH/DH+ PLC-3 55-103 A-B 1784-KL (T-45/47) A-B 1770-KF2 DH/DH+ DH/DH+ DH/DH+ ,-A-B1785-KE DH+ DHD+ 1H+ - PLC-5 Channel 0 I- -a-I.S.?-.I - DH/DH+ Sutherland-Schultz - Front Port )14DH+ . DH/DLH+ DH/DH+ DH/DH+ DH/DH+ DH/DH+ DH/DH+ 2-.5136-SD - DH/DH+ - IPX/SPX or NetBIOS to ICOM LAN Logistics ',.RadisysoXycomVME SWz VME.Backplane -- >KA-B 1770-KF3 DH-485 BA-e1747-KE DH-485 A-B1747-PIC DH-485 Modbus Serial Backplane - K " ASCH or & - onModbus Common Usesti INtelligert LINX. can be used for a wide variety of apphictons applicitions involve acquiring data from PLCs to spreadsheets and dataT 4 data logging, process monitoring and report generation. Recipe own can also be achieved through the use of LINX's ability to write data to PLC + I. Features I I * - All communication hardware devices are supported in one softwiare ge. There is no need to buy a separate software package for each hardware device you wish to use. No individual driver programs to install", e Multiple communication hardware devices may be used siniultaneously in a single personal computer. Multiple devices allow comniunications on multiple Data Highway, Data Highway Plus, Data Highway 485, Modbus or Modbus Plus networks. - e Data Table monitoring for the SLC-500, PLC-2, PLC-5 and Modicon 984. LINX allows monitoring and editing of tfb data table. Multiple data tables can be displayed at the same time. - - Display the ladder logic for a PLC-5 processor. The display supports online monitoring and searching. .4. I I * A Graphical "Who-Active" function. This provides a graphical representation of the active devices on the DH, DH+, DH-485, Modbus, and Modbhs Plus. WINtelligent LINX can display "Who-Actives" for different networks at the same time. - <'1'<* e0 Complete diagnostics and error reporting for the DH, DH+, DH485,Modbus and Modbus Plus networks. WINtelligent LINX also includes diagnostics for the DDE link of each conversation. " - Individual word and bit reads and writes. " Block reads and writes. - Unsolicited messages through the use of message instructions/zones in PLCs. (Supported in the PLC-5, PLC-3 and the SLC-5/02 with the Message instruction. Supported in the PLC-2 with communication zone rungs. Modicon 984 unsolicited message support is currently under development.) - WINtelligent LINX can copy Link information to the Windows Clipboard to ease establishment of DDE links. * Local and Remote stations can be used through 1785-KA module bridges, including the new 1785-KA5 and A-B's new Internet protocol. For Modbus networks, BP85 miodule bridges can be used to access remote stations. -What isDDE? - Ni. - Automatic optimization of data communications. e The Security system restricts access to vital functions and processor data table aas. Dynamic Data Exchange (DDE) is an interprocess communications specification that is built into the Microsoft Windows operating system. It allows Windows programs that suppbrt DDE tiexchange data between themselves. All communications occur within the Windows environment using very simple communication instructions.: -The easiest way to visualize Dynamic Data Exchange is to think of a conversation between p'eople in a room. These people represent the different Microsoft Windows applications running your computer. Some of the people in the room only ask questions (clients), others only provide answers (servers), and some ask questions and provide answers (clients/servers). DDE Logistics only answers questions and is therefore a server. Microsoft Excel is a client/server as it can do both. Dynamic Data Exchange questions are quite generic. When Microsoft Excel asks WINtelligent LINX a question, it is merely looking for data. Excel does not know here the data is coming from. Excel only knows that it asked WINtelligent -LINX a question, and if WINtelligent LINX has an answer, then data will be pro-vided. Each Dynamic Data Exchange question consists of three parts: To whom am I talking (i.e., which Application gets the question)? . What general subject are we talking about (i.e., what's the Topic)? Which speific data do I re4uire (i.e.; what specific Item are we talking about)? e .d - -g: - - - above best apply to our example of a group ee p The bold portions of the Cof people holding a conversation: who, subject, data. The italicized portions are the actual terms that are used to describe the parts of a Dynamic Data Exchange qestio:Application,Topic, Item. -R.. Followmg ire th definitionof Application tApliationi When you use a Microsoft Windows application to obtain data Windows application, you must provide"the name f the iS.fromriother #lkiitionyou 2Nish to'respond to your question To use the previous example, when you pose a question to your group of people, you must tell them whom you wish to respond. When you ask WINtelligent LINX for data from a PLC on a highway, the' name to use is ICOMWDRV. ICOMWDRV is the name to use for Dyniiiic Data Exchanges no matter what you have named the WINtelligent < LINX icon. I!Application Topic: Once the Application is known, we must determine which Topic to discuss. To use the previous example, when you pose a question to an individual, you must select a subject to talk about. Available Topics are determined by the Application,.The person asking the question must choose an available topic, or data exchange cannot take place. In WlNtelligent LINX, a topic represents a specific path to an Allen-Bradley PLC. WINtelligent LINX can maintain many topics. The topics are just the beginning. You could configure two different topics to access the same processor via the same device, but poll data at different speeds. With the necessary PLC programming, you could even configure a topic to wait for data from that same processor; there would be no polling at all. For better management, WINtelligent LINX stores topics in Projects. Each project can hold many topics tailored to a specific scenario. Item: After the Applications and Topics are known, your Microsoft Windows application must provide WINtelligent LINX with the specific Item to discuss. To use the example of the conversing people: the exact individual (who) and genieral subject is known, now you must determine the exact data you require. In the previous two sections, we discovered how to address WINtelligent LINX when asking a question, and how a topic determines which Allen-Bradley PLC to access. The last part of the question, Item, determines which address to return to your Windows application. Example: -,ICOMWDRV. .'Topic Application Item C5:0.acc PLC5Topicl - Where ICOMWDRV is the application name, PLCSTopic1 is an example topic. ne and C5:0.acc is aneLamle item; in this case a counter accumulator in a name P2 5 le itm in thi ca. -The Application, Topic, and Item are basic parts of all DDE conversations. Each DDE compatible Windows program has its own unique syntax. Consult the documentation of your Windows program to determine the exact procedure and - Commeircial DDE Compliant Software 3Packages .... .. - Microsoft Excel 3.0, 4.0 (sample macros included)''Microsoft Word for Windows 1.1, 2.0 Wonderware InTouch -Miaosdft Visual Basic L Lotus 1-2-3 for Windows 4 x - tu'Ami Pro 2 0'- Minimum - The following commercially available software packages have been tested with JINtelligent IN:* * 3 syntax used for DDE conversations. Requirernents, -"Micrsoft DOS 5.0 (or later) and Microsoft Windows 31 IBM compatible 386 or 486 personal computer e . : * e--~-' At least 4 megabytesbof RAM ' Monochrome or Color monitor (VGA or higher resolution) - -Any Windows 3.1 compatible pointing device (mouse, trackball, etc.) Part Nurbe Product Includes For More information WD-100 WD-150 * WINtelligent LINX for Allen-Bradley PLCs WINtelligent LINX for Modicon 984 Series PLCs WINtelligent LINX Software on 3.5" High Density disks WINtelligent LINX User's Guide Contact your local authorized ICOM distributor for more information and a demonstration. (Most ICOM distributors are also Allen-Bradley distributors.) For more information on the latest pricing and product development on this or any of the WinTelligent Series Windows products from ICOM, please call our Windows Hotline at 414-321-9966. W1NteMgent,WINtetligent LOGIC 5, WINtelligent EMULATE 5, WINtelligent LINX. WINteLmigent VIEW, WINtelligent DESCRIPTION, WLNtelignt VISION, trademarkand AlIen-Bradley, SC, and DataHighway are WINteLbgent QUALITY, and WLNteligent TREND aretrademarksof 3COM.Inc. PLCis a registered Microsoft ExceLWord for Windows. trademarks of the LotusDevelopment Corporation. tradenarks of theA Ben-Bradley Company. Lotus and 1-2-3are registered in this Other product namesmentioned trademarkof Wonderware. Visual Basic andWindows ate tradenarks of the Microsoft Corporation. InToud isa registered andar herebyacknowledrd. trademarks of their respective companies documentaretrademarks or registered ICOM, Inc. P.O. Box 351 Milwaukee, Wi 53201-0351 PHONE: (414) 321-8009 TECH SUPPORT: (414) 321-4266 FAX: (414) 321-2211 COM CON, Inc. (Detroit, MI) 28866 Village Lane Farmington Hills, MI 48334 PHONE: (313] 855-8115 FAX: (313) 855-0036 ICON United Kin gdom 42 Sherwood Road Bromsgrove, Wercestershire B60 30R nd Phcne:44 527 9111 FAX: 44 527 579 061 2300/993 SIGNET 9010 Intelek-Pro" Flow Controller The SIGNET 9010 Intelek-Pro Flow Controller was engineered for liouid (low measurement. and cnol in process pipes frequency range of 0 tc O KHz offers the opportunity to connec' other flow U meters and high resr he 9010 controller to -urbines Modular Design The modular design latelek-Pro offers the advontage of exponding a %ystemby plu g - - :.. cord in'o the r nit This %'c .-- .: ave complele setponi cc- - - rih aistoble hysere& - aons such as pump - I oulsing cp'c. >nl:onl chemr. '-e' '-a qumz x2 - used foi and on- If6rniion - -- ro v Part No 3-90 0: 111 nentoton De' iatidn Flowra6ntroller with frequency input. (Fil6fitooaiizrl 90 1t'132 VAC (16 16t30 yDC) 00 'noano - Y3;902.0 12 C"'- -03e41 5R39010 4003 400 s-4432_000"440- 1"', ::t Flo' controller Yith frequency input. (Flow rate, totlizer) 180 to 264 VAC 30 VDC). Frequency input, isolated 4 o 20/0 to 20 mA-input isolated 0 to.0 to 3OVDCJipu solgted 2'-40'n l 2 2oyd~i -car...... eSWOIOW5XD isoble nous isola ed K'W50 cc I Specifications SIGNET Intelek-ProTM Series of Controllers Power Requirements: mox 90 o la2 o Signet Com pot ronsmmler. Or utilize the wide range frequency input 10: o connect speciolty kow sensors. Intelek Pro offers compatibility for an easier system The Intelek-Pro is a precision toe bosec so a' cor Olars designed for use ima wide VAC . Operating Temperature: 32 in I3SF 10 1 55 "C) Enclosure Materials: ABS plom' NJEMA AX liP 6S} hloi :NIMA. 4Y cP 651 range oi industriol control applicolions 1 ifloH and OPP InieleL-Pro Intelligent Software t'.he hne iei:irements are Supporlec U, :nw;enoven soirware ih o operong patterns and standard installoion. will guide you thrcegh the necessary calibration oorometers, using the alpha- Dimensions: Liquid Crystal Display: 4 5dig, u5 m g luppe S digits 0 3 Input Frequency Range: '-1 ,- Optionat input: 1..'~ Isolation: 2-Relay Output Card: 'C 4 to 20 or 0 to 20 mA Output Card Response tine: Max. Loop Resistance: 0 to 5 or 0 lo Modular Hardware System Th -:aecYkPro has a madelo: sis:e. ut'zmg plug- n Qcin'i 10 VDC .&'ye mpos and *Pec{mic sysel configjrinon Response Time: he froni panel allows access I-L- n'23 rl con; CI r g <ne ;:he il Choose a Sgnei sensoi to conmpete o cm. oi chncje t onu front pone, sature flexib iC - .,p0ete - Complete Sensor Compatibility Display Accuracy: sc cobrotc o0p.-2 Output Card Min. Load Resistance: I K2 numerc Co:) :A: Variety of Outputs nierchangeobe K. rn cords offer a A'5ds CIE j, : ihe Sofware unique mulipie poin lnearizer, resuting :2 0 ily couoensoy perrormance curve. otier o cc: -d accuracy wt any cuirei . o:;outpu caord any anaog O tra:ns0're: suen 0 Di SIGNET 515 Rotor-XM Flow Sensor Lei Creating a flow mnonitonng or connolling system is simple with C SIGNETS 5 15 Rotor-X Flow Sensoj Combine the 5 15 wilh o matched sensor installaiior fiting, and a Signet 1ow meter or controller, and nave on operational flow monitoring system in minutes. 0 I Linear to ± 1% of ful range, wih repeatability at ±0.5% of ful ronge, the 51 5's performance has been proven in thousands of lquid flovw oppbcaOlns worldwide. Reduce System Downtime The 515 converts maintenance hours into minutes with quick and simpie insiollation. There is only one moving poar!, and replacing 1 ic kes only seconds, reducing sysemr downirme substantially stondord 25 Fo:1mi (0: Jo e lnded to allow placmenvto e up to 200 feei o:va withou; er nol amplifico;on Rugged Construction For Long Wear Avoilable in a choice a: chemlc'-2y resistant, noncontaminong rousing molen ols. the 5 15 stands up to the harshest fluids Specifications For processes Tn ng acids and solvents, the PVDF *snylidene fluoride housing is i uoocorbon highly resistant to mor? seveie fluids, such as acids one solvents Output Signals: Output Frequency: Flow Rate Range: Linearity: Repeatability: Maximum % Solids: Standard Cable Length: 25 Feel Simple, Accurate Flow Measurement The 5 15 works on a simple, ye precise, eiecrromechanical principle. Four permanent magnets, embedded in the rotor blades, spin post a coil in the sensor body. Fluid flow causes the rotor to rotate, producing a sine wave pulse directly proportional to the flow rate. The rotor's patented "open cell" feature ensures a linear, repeatable output up to 20 fps resulting in minimal head loss and no rn .- . s con J be combined with on intrinsic safety barrier for use in hazardous environments. Quick, Easy Conduit Installation Designed to allow optional conduit installation, the 5 i 5 complies with local codes requiring conduit protection Pulling off the 0.5 inch plug on top of the sensor exposes a 0 5 inch (F)NPT thread. The conan can be connected easily using an cc anoal conduit adopter fitting kit An optional insirument back-cove kit, or a specially prep'r-=d NEMAA box wil| provide even/ihing necessary for quicl< conduit connectio- to a meter or controller. Adopi -o ether rigid or flexible conduti, p ciecinng the systen hookup from hors> elemenis and mechanical damcqe Ordering Information P5I530P2 Housing Material Polypro Polypro Polypro Shaft Material Titanium Titonium Titonium P5 t530-V0 PS1 530-V I P51 530V2 PVDF PVDF PVDF Hastedloy C Part No. P5 1530PO P51 530-P Hostelloy C Hasielloy C Pipe Size (in.) 0.5 Io 4 5 to 8 10 - up 0.5 to 4 5 ia 8 to - up Potented "flow-through" rotor designensures linear outpu/ in a wide dynamic range. Sensor Installation Fittings 515/2530/4500/8500/8516 Pipe PVC 40 Fiberglass PVDF CPVC 80 = MO6.".iA&80.7 -~ (mnm) [a.;4$tK| 2.;; Polypropylene % (mm I Stainless 316 -- Pipe Size Part No. Part No. 1/2 PV8TOO CPVSi005 3/4 PV8T007) CPVBTOO7 SFMTfO7 N/A PPATOO7 IAT0O7 1" PV8TO10 CPV8T0 10 SFMTO1 0 (25) N/A PPMTG010 CR4T010 1 1/4" PV8TO12 CPV81012 SFMTOl 2 132) N/A PPMTO 12 (32) CR4TO12 CPV8TO 2 SFMO T15 (40) FPT015 PPMTO0 5 140) CR41015 Part No. Part No. Part No. Part No. P 1005 N/A (15) (151 k641005 - (25) CR4T020 2~ PV8T020 22' SEE !P85020 SF MTO2O FPT020 2 1/2" PV8TC2S PV8S02 SEE S1AAT025 N/A 650) PPMTO2C 'A4WO25 FPSO30 FVP3] PVBTC/ :.- PPMTO2T 80) U?W030 4" 3 23 'OVV040 FP5040 PPMATOcc 5 6 5 N 2Q60' Ps WV050 PPMTOSC 1200 FPS060 N/A f j.0- 0 3K0 FPSO80 Ki VVOSO FS1 00 NWtv00 DO 10" SE 12' S IR P SE NrA N/A. FPSl20 !V120 S I Part Number Description: Fitting Styles: S TE" S Saddle PV 8 T020 PVC, CPVC and fiberglass have slip ends, FVD lrnerc; has socs; ends; coppei l1ar copper and brass ubing] has "sweol-on" ends, iron, biass, cc:on sleel, and slainless sleel have hpe i Style Schedule Morero. or Type VV 8 -- ireaded ends. "Cementon" [or PVC, CPVC, ond fiberglass. double s:'.:on o .:on1; Specify walf thickness and O.D. 1Sf fiberglass, and pipe chedule for PVC or iron Weldolet Weld 1a exisring pipe please specify pipe schedule Braze 1o exislnq pipe, please specify pipe schedLIr Braorle Installation Guidelines Once the appropriate insertion sensor for on opplication has been selected. the addition of a matched installation liting easily adapts the sensor into the pipe. Figure 1. Flow sensors, including Signet insertion types, generally dcrend upon a "fulv develooed iurbulent flow profile" for moximuir. linearity and accuracy. To achieve this, the sensor must be located in a straight run of pipe with at leas' ten pipe diameters of uninterrupted straht 90* elbcn-. | 20xid 5xid pipe upstream of the sensor, and a minimum of five pipe diameters of uninterrupted straight pipe downstream. Major obstructions stuch as pumps or throttled valves will require 'onger straight runs. Figure 2. Ir horizontol pipe iur or sediment h n 0 (akesc sent. mount the sensor/filting ir z 12 o dck o, 6 o'clock posiliasediment oi aii pockets are oresent ih kte sensor/fiting at a maximmur angle of 450 to over-comre nese obstacles Any sensor/ining oosiuon 's acceptable with verncal 'uns Verical pipe runs with downwad flow must be pressurized -o ensure a Full pipe, upward flows ore prefenred The simple steps below show how to reduce sensor insiallation time with the use of a SIGNET PVC TEE fitting. Figure 3. Knowledge of the flow profiles below are important for Proper rolibroiir and olacemeni a pipe. The most common flow profile found in industrial opplicaions is developed turbulent flow, precisely what Signet sensors are calibrated for I of a flow sensor in The second type of profile, disturbed turbulent flow, is less stable and occurs when the flow is interrupted by a valve, elbow, or other internal obs:ructon. By running 10 diome-ers of straight pipe ohead of to senso disturbed tuibje: flow can achieve a well deve oped turbulent h n be profile wh'ro e accuratelv meos sdoccurs with Finally, lamrr a hghly viscous fiat or woih fluids which travel o c e mely low velocities To determine v' the fluid velocity -sneeded (U), specific gravity (P) viscosity (Pj, and the pipe diarmeter (DI. This information is expressed in the form of a REYNOLDS NUMBER. Typically, a fluid REYNOLDS NUMBER = D x U x P type of flow exists n a po0rc:'cr opp ication, \ith a REYNOLDS NUMBER greater than 4,500 is developed turbulent, and less than 2,000 is laminar. S NEMA 4X WATERTIGHT PRESSURE SWITCH FOR HARSH OR CORROSIVE ENVIRONMENTS Low Pressure Ranges 30" Hg Vac to 150" H20 High Pressure Ranges 15 to 3000 PSI Buna-N or 316SS Diaphragm IOA SPDT Switch Tamper/vibration resistant setpoint adjustment 20 to 100% range Fixed or Adjustable deadband Corrosion Resistant NEMA4X Enclosure Watertight Neoprene Gasket Ideal for use in harsh and corrosive environments, the PSW-300 Series Pressure Switches feature stainless steel or Buna-N diaphragm-sealed piston or diaphragm actuators that provide repeatability of +1% of range Standard design allows easy access to svitches. For versatility, single setpoint with fixed deadband, singlc setpoint with adjustable deadband 0i dual independently adjustable setpoints may be chosen. SPECIFICATIONS Wiring Diagram Connection Screw Terminals Easy to Ready Setpoint Scale Adjustment M" NPT Conduct Setpoint Approval: UL listed, CSA certified Storage Temp: -20 to 150 0 F Ambient Temp. Limits: - 20 to 150 F Set point typically shifts i1, of range pe 50*F of temperature change. Enclosure: NEMA, 4X watertight and corrosion resistant Setpoint Repeatability: +i1/ of ranoe Switch Output: I or 2 SPDT switch may be wired "normally open" or "normally closed" Electrical Rating: 10 A: 125/250 V ac: 05 A, 125 Vdc, 0.25 A. 250 V ac, 15 A: 125/250 Vac Enclosure: Epoxy coated aluminum, gasketed Weight: 2 lb Electrical Connection: % NPT female Pressure Connection: W NPT female: for vacuum to 600 PSI: " NPT Male/V NPT female for 1000 and 3000 PSI Connection Material: Vac through in. H2 0 ranges; carbon steel: AlI PSI ranges, 316SS Oxygen Service: Specify Option X68 fol special cleaning. H-11 PADEI- N rF" -M I., a-- 44'.5 too (f) See page H-13 for differentialpressure models. ortei MODEL -efyMdlN PRICE * - b ADJUSTABLE RA NGE METRIC ENGLISH DEAD BAND ENGLISH UNITS PROOF PRESSURE! SWITCH 250 PSI 10A SPDT -6 to -30 INHg Vac -20 to -100kPa 6 to 24 6 to 30 IN H20 12 to 60 INH2 0 . 15.tol7.5,Pa 3 to 15 kPa 4to27: -;20 PSI 20 PSI 5 to 54 10A SPDT% 10A SPDT 30to150INH 2 0 3 to 15 PSI 6 to 30 PSI 7.4 to 37 kPa 20 to 100 kPa 40 to 200 kPa 140 to 700 kPa 280 to 1400 kPa 18 to 135 2.5 to 13 3 to 18 20 PS 500 PSI 500 PSI 10A SPDT,4 10A SPDT 10A SPDT 10 to 90 18 to 180 1000 PSI 1000 PSI 10A SPDT 10A SPDT 600 to 3000 PSI .56 to 2.8 MPa 1.4 to 7 MPa 4.2 to 21 MPa 45 to 360 160to900 400 to 2600 2400 PSI 12000 PSI 12000 PSI 10A SPDT 10A SPDT 10A SPDT -6 to -30 IN Hg Vac 6 to 30 IN H20 12 to 60 IN H20 30 to 150 IN H20 3 to 15 PSI 6 to 30 PSI 20 to 100 PSI 40 to 200 PSI 80 to 400 PSI 200 to 1000 PSI 600 to 3000 PSI -20 to -100kPa 1.5 to 7.5 kPa 3 to 15 kPa 7.4 to 37 kPa 20 to 100 kPa 40 to-200 kPa 14016 700:kPa 280 to 1400 kPa .56 to 2.8 MPa 1.4 to 7 MPa 4.2 to 21 MPa 27 to 1.4 .7 to 1.4 .7 to 1.8 2.1 to 4.2 .7 to 14 250 PSI 20 PSI 20 PSI 120 PSI 100 PSI TWO TWO TWO TWO TWO .7 to 2.1 1.4 to 3.5 1.4 to 5.6 6 to 11 10 to 42 42 to 98 500 PSI 1000 PSI 1000 PSI 2400 PSl 12000 PSI 12000 PSI TWO 15A SPDT TWO 15A SPDT T WO 15A SPIDT TWO 15A SPDT TWO 15SA S PDT TWO 15A SPDT 20 to 100kPa 40 to 200 kPa 140 to 700 kPa 280 to 1400 kPa .7 to 1.4 1.7 to 2.8 2.8 to 5.6 4.2 to 11.2 500 PSI 500 PSI 1000 PSI 1000 PSI TWO 1A SPOT TWO 15A SPDT TWO 15A SPDT TWO 15A SPDT , 20 to 100 PSI 40 to 200 PSI 80 to 400 PSI 200 to 1000 PSI 4 :ite 3 to Sl i ~ 6 to 30 PSI 20 to 100 PSI 40 to 200 PSI Pressure Switch C .. wuis: (Add Suffix to Part Nut..er) Hermetically Sealed SA 125/20 Vac Switch for Extra Protection in Severe Environments. -P Single Set Point $75.00 -PP Dual Set Point $150.00 316 Stainless Steel Welded Pressure Activator -S 15 to 600 PSI Only $54.00 H-12 15A 15A 15A 15A 15A SPDT SPDT SPDT SPDT SPDT H -fl - . 0 t ~ C a -2 -i- A2Z [L c oC e - K EL co.-:*- - -5 41.2 -*a +c' -tio -:- 0 - o . mJF -- a, 00 ta Ca 0E - a '- c-o ~Ci - ' -a - - cg - - CL 3 c03-0r oL - u -a - *0 t' o a to.to -- t -E o Eo . t C > 0~ C Cm to SICL IC ca'-00(D 0- c -0 ~- (0 o - ca a c ro x a 0E o E cL nV oC>, ~c ' 0 -0o 1c C. i t r a_ t - _.s 2 - t to - -ra o t - m4oe oee c 3 >- . - c-a> a - i- a, 40 to- 00 '4 - - u - e=omr -o --- E , - o C .-. 03C3-) cE~~o -2= a C C C -- (o .. , -Ct' 0 n act-o w 2 ~o >r to.-- c 3 ce ru toci- S< I- c or-0 an . -o 'alc o -E n- c.Es ScEo E c aa0o =D r d - o > Ic C ca z2-00 a- - ac 92232 to--e Emo9 c _C c it ul) IC U) o '- Or 2 0 c N c- 4 C VC) fI C-) 0 a cc '-0 2 C U U-) - (-5 u-o 040 LO .u E o -- 0 cc cc C, a tE 8 C C - --- . C --FI fi cm. -2$Q C - C) F- - u I oI .3 Do -- Sc :40 .u 0000 cc " -. - ) - n. - 0 0 0 0 %n o o 0 & t-- 00 - 0 I 0 -0( S C O(0 CC c - . a a. c 8E-O n (0 2 z , < 92 -AD z cors o SN EC.C 0 Z (F- (Z- < 0 Cl (D 0 C c Ci ly Z 01 c 2 0 >c oC . N - o o 0 E o cc - 2 ti a c S~oMa a O5 o nrS oyog cz r- C no C E ma o 'E ' CO 0a ot .-. -io 1 o L 4' cD Cc o CO CO 6 C') 't 69>gr Do e OoiN cto i 0. - o 00oa - - o cc - CC') 0 CO z--c _ o tec C 'to i Ez n I-f - - EN 707 YV 'CATou ,FIL Explosion-Proof Regenerative Blower I C FEATURES Manufactured in the USA 280 SCFM Maximum flow: pressure: 85" WG * Maximum vacuum: 87" WG * Standard motor: 5.0 HP * Blower construction - cast aluminum housing, cover, impeller & manifold: cast iron flanges UL & CSA approved motors for Class I, Group D atmospheres " Sealed blower assembly " Quiet operation within OSHA standards e Ie SMaximum I OPTIONS TEFC motors * 50 Hz motors International voltages e Other HP motors Corrosion resistant surface treatments e Remote drive (motorless) models I ACCESSORIES e Moisture separators - Explosion-proof motor starters e Infine & inlet titers * Vacuum & pressure gauges e Relief valves a External mufflers C BLOWER PERFORMANCE AT STANDARD CONDITIONS AIR FLOW RATE (M2 /MIN) 0 3.5 2.0 30 4.0 5.0 6.0 70 AIR FLOW RATE (M3/MIN) 8.0 1.0 I - 2.5 c2.0 - 5.0 6.0 7.0 8.0 220 cc a: 150 - 0 0 1.5 4 3.0 - 6 200 2.0 0 - -100 10 40 U) 0 3 z 100 2 s0 50 s - 1 0 40 60 / 120 160 20)0 240 260 0 AIR FLOW RATE. (SCFM) cW 10 25 1 14-s I.lt- 6000 3 U '01 a 0u) 0 IL - 3C 120 IM 240 200 I-J....I...II 260 I I 200 240 25 6000 2000 0 100 25 ccU 0 U I I 1001 80 AIR FLOW RATE (SCFM) 5 / LC4000, 40 5 25 40 60 120 160 200 240 260 o 40 810 120 160 280 EN 707 Explosion-Proof Regenerative Blower DiMENSIONS: TOLERANCES: MM XX ± 2.5 (UNLESS CrTHENrWISE NOTED) 0,75' NPT CONDUlT CONNECTION AT 12 O'CLOCK POSmoN SPECIFICATIONS MODEL Part No. Motor Enclosure Type Horsepower Phase - Frequency Voltage Motor Nameplate Amps Maximum Blower Amps' Inrush Amps Starter Size Service Factor Thermal Protection Bearing Type Shipping Weight EN707F72XL 038181 Explosion-proof 5.0 Three - 60 Hz 230 14 158 96 1 460 7 7.9 48 0 1.0 Pilot Duty Sealed, Bal 174 lb (79 kg) BLOWER LIMITATIONS Min. Flow @ Max. Suction Min. Flow @ Max. Pressure 'Corresponds to the 85 SCFM @ -87" WG 150 SCFM @ 85" WG performance point at which the blower and f or motor temperature rise reaches the limit of the thermal protection in the motor, Specifications subject to change without notice. Please contact factory for specification updates. fllV1.fi -11 Blower Model Reference Key A- So-ah& 8 -DRO68, = D083, DR 101. DR202 C - DR303. DR312. OR353 0 (R606. 6R707, OR4, DR5. DR6. DR 7. DR75 F - DR8, DR9. DR806. DR$5 G-DR10,DR11.DR12,DR13 -DR31 3, 0H404.H454, DR SOS. DR4513. DE523. DR543, DR555 IAccessodies SH- DR14, DR 15 IL I iletletFilters Filter (Single Connection) protect the blower and the air distribution SPECIFICATIONS: system from dust, and other airborne particles and conminants. Normally used in pressure systems. I . - CI c M I E 4T7411 I D . FOR SPIRAL BLOWERS FOR DR BLOWER MODELS IRlerence In Connection Part Nurou Z Media Fifter A 6 516486 535122 517865 517866 517B67 517 B68 515123 515124 515125 B C. D E E F G H H H 517869 Z45 51770 517871 517872 5 li Outlet BIow Model 47741 517609 155 -S5165 HOUSING-Steel MEDIA-Polyester EFFICIENCY-97-98% (8 to 10 micron particle size) FILTER ELEMENT-Replaceable (see filter elements) NOTE: "" MEDIA (i to 3 micron particle size) available 2L00 So 0 75 NPT 1.00 NPT 1 50 N PT 2 0IFT P5133 2 00 NPT 2_50 NPT 3.00 NPT 4 00 NPT 6.00 NPT 8.00NPT A B 456 325 6.00 6.00 175 1000 5.06 Drenuions (lnches) C 0 E 7.00 375 200 0.75 175 6.50 6.50 100 725 200 Sl 12.25 200 271078 517612 515132 515132 5 515134 10C0 12.50 250 515134 1000 13CC 303 515134 1000 % 00 1400 4 00 515135 1500 2.00 50 8 C5 22.50 1 Fier 150 tline Filter (Dual Connection) I SPECIFICATIONS: line Filters protect the blower from harmful dust and other articles that may be drawn into the blower through the air distribution system. Normally used in vacuum systems. HOUSING-Steel MEDIA-Polyester EFFII ENCY-97-98% (8 to 10 micron particle size) FILTER ELEMENT-Replaceable (see filter elements) 5 80 s6~ O7SNSC 5188 B .CNPS 4 4 NOTE: O7SNC 50 10 . lolis " MEDIA (Ito 3 micron particle size) available 01 __1_438 250 65 0 4 075 51713 8.CCC 51734 F-- IC PIEFIINC-7-8 ,~ 516463 5526 516465 517811 NOE usedin disriutonsysem5Nrmll 517610 51646 5152?54 (8beto 10dimicron particl 517886 517887 517888 517889 517890 517891 517892 B B C.D0 O 75 NPSC 1.0 ws 1.50 NPSC 2.00 NPSC F G H H 4t m Ns 2.50 NPSC 3_00 NPSC 400 NPSC 800 NP'! 0.75 NPSC &oN 1.50 NPSC 2100 NPSC 2.50 NPSC 3.00 NPSC 4.00 NPSC 6.OONPSC 8.00NPSC "Z"5S MEDAo MEDIA-Pol 55 7.25 7.00 8.00 8.00 14.00 14.00 18.00 L 2200 (1 to 3.2micron paricl er is .8 07 &.50 10.25 10.25 26.50 2700 2.00 38.00 1.50 2.00 2.50 .75 10 1 50 200 2.50 300 400 8 600 (3 8,00 8 00 size)net"A size) 2aial 517613 563 516434 516435 516435 515135 515135 516515 517348 With our moisture separator, you can protect your remediation system while making the removal of hazardous vapors and gases more efficient. As it becomes imperative to remove known environmental hazards from soils and below dwellings, the explosion-proof Rotron regenerative blower has become a valuable tool in the vapor extraction process. Our new moisture separator is used in conjuncdon with the Rotron blower to make vapor extraction methods safer and more efficient for the entire process. By separating and containing entrained liquids which are extracted during the removal process from the gas flow stream, Rotron's moisture separator helps protect the blower from corrosion damage caused by excess moisture and protects the end treatment system from further contamination. The moisture separator is positioned between the blower Product Features. Product Options. El Large capacity ranges from 10 gallons to 40 gallons. E High efficiency cyclonic separation for all models. El Inherently safe collection design. El M.iny sizes available to suit application (see chart). * Moisture separators are sized to blower. E No routine maintenance, except to drain liquid. E Epoxy coated interiors. El Outfitted with drain for convenient removal of fluid. U Two safety features include a relief valve and a liquid level float, o A vacuum relief valve protects the blower from overheating by detecting blockage in the line. C Site and vacuum gauges read fluid levels and working vacuum point available. C Automatic draining systems available. C Private labeling is available. E Insulation blanket available to winterize separator. o A float system containing a cage, float seat, and stainless steel ball automatically seats to protect the blower from flooding when the moisture separator is full. E - MODEL A D1A. CFM B MS200D M-4S3000 2.00 2.50 200 300 3.00 MS350B MS5008 3.00 350 500 6.00 MS600B 4.00 600 6.50 14.88 3.00 TOP VIEW A oD INLET Selecting the right moisture separator. Select Moisture For Rotron separatorMode BlowerModel 02404. D8454. OR505. 0R51 3.02R523.02R555 M52000 UQuid-hoiding capacity 10 gallons DR606. DR6. 0R707 MS3000 10 gallons DR808 MS3508 40 gallons OR8 MS500B MS600B 40 gaions 40 gallons DR12 C DIA. ID and the extraction well and contains two safeguards that help protect your system during the vapor extraction process. Rotron can offer application assistance when installing the moisture separator.' For more information, contact our Application Engineering department. I EDIA. 24.66 36.786 DRAIN IWEIGHT 3/4" NPT 30 LBS 1 NPT 65 LBS 4.50 46.50 2344 Hazardous Location Policy. EG&G Rorron will not knowingly specify, design, or build any product for installation in a hazardous, explosive location without the proper UL or NEMA enclosure. EG&G Rorron does not recognize sealed components as a substitute for explosion-proof 5.00 34.37 54.50 6.63 components. Sealed units should never be utilized where local, state, and/or federal codes specify the use of explosion-proof cquipmeit. Division I & 11,Class 1, Group D; Class 2, Groups F & G requirements are mer with these standard explosion-proof blowers. *EG& G Rotron offers general application guidance; however, the suitability of the particular blower selection is uktimarely the responsibility of the user, nor the manufacturer of the blower. Notes: Dimensions: inches Tolerance: XX ± .25 6.25 Specifications subject to change without notice. GENERAL PURPOSE PRESSURE SWITCHES NEMA-4 ENCLOSURE \11\O I c- 7 H- * Ranges From 3to 3000 PS, ' SPDT Switch Output -. Internal Reference Scales and Adjustment Lock Safe, Easy Wiring Access UUITTED MPT'L 316. t Omega's affordable, general purpose pressure switches offer distinct advantages over most similar style switches, including calibrated reference scales and DPDT or adjustable deadband switches, as well as a wide selection of adjustable ranges from 3 to 3000 psi. vI SPECIFICATIONS Approval: UL listed, GSA certified * 4; i '$ Storage Temp:-65 to +1601F Process Temp: SS 0-160*F; Buna-N 0- 150'F Ambient Temperature: -40 to +1604F (except models PSW-107 to 117; O to 160:). Setpoint typically shifts less than 1% of range for a 50SF (280 C) ambient temoerature change. Shock: Set porj repeats aIler i5G : duraion Vibration: Se, pont repeats after 2.50 S -500 CPS Enclosure: NEMA 4 Classification It~i - Set Point Repeatability: PSW-107 to 1 and 129 to 131 ii% of adjustable ranor. PSW118 to 129 and 132 to 133 ±15% o adjustable ranqe * Switch Output: 1 SPDT Switch may be wired "normally open" or "normally 11,closed" Electrical Rating: Std. 15 amp 125/250/480 V ac Resistive External Manual Reset; 15A 1251250 V ac Resistive I* ,Models Double Pole Double Throw: 10A 125/250 V ac Resistive Enclosure: Die Cast Aluminum, (max 0.06% copper). Light grey aluminum lacquer finish, gasketed Weight: Approximately 2 lb Electrical Connection: W" NF 11gdiameter knockouts Pressure connection: (2) 4 NPTF (excec 118 to 126 1/2" NPTF). 2 YEAR MADE IN WARRANTY IADJUSTAB LE RANGE MODEL PRICE ENGLISH m DEAD BAND METRIC ENGLISH PROOF UNITS PRESSURE SWITCH Buna-N Diaphrci m, "0" Ring and %" NPTF Brass Pressure Connection PSW-107 OPSI SA SPDT 1.to 2. PSI 60 20 to 210 kPa 3 to 30 PSI 600 PSI 15A SPDT 1. to 4. PSI 70 to 675 kPa PSW-108 10 to 100 PSI ADDED FEATURE 4 - 10 to 100 PSI 70 to 675 kPa - 600 PSI 10 to 100 PSI 70 to 675 kPa 4. to 10. PSI 600 PSI 10A DPDT PSW-l1 10 to 100 PSI 70 to 675 kPa 0.5 to 12. PSI 600 PSI 15A SPDT PSW-112 30 to 300 PSI 205 to 2000 kPa 1. to 5. PS1 600 PSI 15A SPDT PSW-110 L -PSW--113 30 to 300 PSI 205 to 2000 kPa 0.5 to 16. PSI PSW-114 50 to 500 PSI 340to3400kPa 2 to 8 PSI PSW-115 50 to 500 PSI 340 to 3400 kPa 1.5 to 24. psi 0 PSW-116 PSW-117 316SS Diapt PSW-118 PSW-119 PSW-120 PSW-121 PJSW-122 J 2500PS1 2500 PSI ,5A SPOT DPDT Switch e 4 - Adjustable edan Deadhand External Manual 34Ot340k~a2500P51QMCLJI 0.7 to 6.89 MPa 3. to 20. PSi 2500 PSI 15ASPOT 100 to 1000 PSI i and 1/2" NPTF Pressure Connection 2500 PSI 15A SPOT 1. to 3 PSI 5 to 30 PSI I42 to 210 kPa 6 to 30 PSI 42 to 210 kPa 5. to 12. PSI 2500PSI 10AOPOT 10 to 100 PSI 70 to 675 kPa 3. to 5. PSI 2500 PSI 15A SPOT30 to 300 PSI 205 to 2000 kPa 3. to 6. PSI 2500 PSI I1ASPDT 205 to 2000 kPa 100 to 850 PSI 2SOOPSI iOADPbT 30 to 300 PSI 10 to 85 PSI 2500 PSI 15A SPLT 4. to 7. PSI 340 to 3400 kPa 50 to 500 PSI 10. to 25. PSI 1.35 to 11.7 MPa 200 to 1700 PSI Bellow and " NPTF Brass Pressure Connection Ito 2" Hg -100 toO kPa 30" Hg Vac toO 30" HgVactoo -100 toO kPa 3 to 6.5" Hg 140 to 1350 kPa 1 to 4. PSI 20 to 200 PSI 2500 PSI 15A SPOT PDT, 30 to 300 PSi m SPOT 50 to 500 PSISIL1ACIT PSWv-123 PSW-124 PSW-125 Phosher Bi 25OOPSI 15ASPDL m 0 RestManual 15A SPDT External PSW-109 C 205 to 2000 kPa Reset OPDT Switch DPDTSwitch Adhand 30_PSI__i5ASPDTI 30PSI 1OADT!DPDTSwitch 250PS1 5ASPITI nd W" NPTF Pressure Connection 20 to 200 PSI 0to5 PSI 140 to 1350 kPa 1 to 3. PSI 1.5to5.2PSI 34to3400kPa i l0. 9to23.PSI a 250 PSI 15A SPOT 50PSI 15ASPDT 2500 PSI 15A SPDT- and % " NPTF Pressure Connection with Buna-N 0-Ring 40 to 180. PSI 10000 PSI 15A SPDT 500 to 3000 PS I 3.5 to 20.7 MPa 11 )xygen Clean: Opt. "X68 SS models only, add $35. H-10 - - 4 0n k U LS 2000 Level Switch R-AtO0 BABBIIT INTERNATIONAL, INC. CL CQU e MU-Y UCL }LL cuO (TI- Th .1~ The LS 2000 is the one level switch for all material measurement. Improved perfornance over fioats, conductance probes, capacitance switches, rotating paddles and vibrating switches. FEATURES a Selectable fail-safe electroncs Ignores significant product build-up = Solid state, no moving parts =K Simple installation and calibration U Modular electronics easily replaced B Probe length easily field modified =B Explosion proof housing standard Rugged construction ha ndies the roughest products =B * LIQUIDS Wastewater Oils Acids Slurries Fuels Caustics * INTERFACES Oil/Water . DRY/SOLIDS Fly Ash Cement Plastics Flour Powders Sand Grains Carbon Black Wncr C*- GENERAL OPERATIONS The LS 2000 can measure virtually any liquid, dry malerial or interface of electrically conductive or non-conductive products. The proprietary radio frequency (RF) balanced impedance bridge has exceptionia temperature stability. thus eliminating the need io recalibrate the unii from season to season When the probe is installed, it is calibrated in absence of material touching the probe. When the desired material comes in contact with the probe, t S 2000 is activates n4 - '.s the desired output. SIMPLE CALIBRATION All the necessary calibration indicators are on-board so all you need to calibrate the LS 2000 is a small screwdriver. Fail-safe electronics provide peace of mind. The modular electronics make trouble shooting and repair a snap. The entire unit is backed by our two year warranty. CONSTRUCTIONThe probe ismade of solid 316 stainless steel rod; the insulator is made of UHMWIPE (UltraHigh Molecular Weight Polyethylene). UHMWPE has excellent abrasion and impact resistance. The seals are made with Viton "0" rinqs All the electronics are 1' .UWAME DRYBULKSOLIDSDETECTION LIQUID LEVELCONTROL LS203 WITH4' UHMWPE PROBE SPECIFICATIONS ELECTRICAL Power 120 VAC ( 15%) 60 Hz, 2 watts, standard (24 VDC optional) Output: 1 Form C contact SPDT relay, 10 amp resistive at 125 VAC, 8A250VAC, 5A30VDC Fail Safe: Selectable high or low level PF Frequency: Approximately 1.3 MHz ENVIRONMENTAL Hazardous Area: Cioss , Group C, D, Class 11, Group E,F G, Crass IlIl Temperature: Probe -30*F to 180"F Electronics: -30OF to 170*F Pressure: Probe 250 psi @750F Note: at 180*F pressure should not exceed atmosphere. Construction: Probe. All wetted parts 316 SS, UHMWPE and Viton. Electronics: Housed in cast WARRANTY The entire unit is warranted for two years against defects in material or workman- ship. See owners manual for complete details. Distributed By- aluminum explosion proof enclosure. Specifications subjecf to cuange withou notice. APPLICATION PERFORMANCE GUARANTEE If within 60 days of purchase, the LS 2000 does not perform according to our claims and was properly installed in an approved application that does not exceed the stated performance specifications, the LS 2000 may be returned for full credit COPYRIGHT 1968 by BABSITT INTERNATIONAL. INC, D I G I T A L P A N E L M E T E FR PROCESS CONTROL POSSO 41/2 DGIT Microprocessor-Based with SOS * Microprocessor Power with Analog Simplicity Easy Single Button Scaling (SBS) * Steady, Accurate Display to ± 199,990 41/2 Digits + Extra Zero + 4 Alarm Points with LED Status Indication a NEMA 4 Front Panel Isolated 24 V Transmitter Power Supply * 4-20 mA, 1-5 V, 0-5 V or 0-10 V Field Selectable Inputs Multi-point Linearization option 2 or 4 Alarm Relay options Isolated 4-20 mA Transmitter Output option 2 or 4 Relays and 4-20 mA output available together PRECISION OGI1TAL CORPORATION Model POD690Miicroproceaaor-Besed Digital Process Meter SIMPLIFY LOOPS WITH P0690's 24 V SUPPLY The PD690 is ideal for loops that consist of a transmitter and a digital display because the P0690 provides the 24 V to power the transmitter. This standard feature saves time and money by simplifying wiring and elimInating the cost of an external power supply. In addition, the isolated power supply can be used to power 3 and 4 wire transducers with either current or voltage output The 24 V power supply has a ripple of less than 0.01 V pp that is ideal for powerIng smart transmitters. HIGH-PERFORMANCE/EASY TO USE Preclsion Digital's Model P0690 puts the power of micrOprocessor technology to work In a high performance, easy to use, industrial grade digital process meter with the features customers want: - Single Button Scaling * (solated 24 V Transmitter Power Supply * NEMA 4 Front Panel * Steady, Accurate 4W Digit + Extra Zero Display MuitI-point Linearization * Powerful Options SINGLE BUTTON SCALING (SS) MAKES SETUP A SNAP Single Button Scaling means the P0690 can be completely programmed using only one button. And you only do one thing with that one button: press It once when the meter displays what you want. For example, press the ENTER button to initiate an automatic scan of the various programming routines. CALlb, dEC Pt, ALArS, outPut and no. PtS. To enter one of these routInes, press the ENTER button as the routine name Is displayed. Once in the routine, press the ENTER button when the meter reads the desired values. It's that simple!!! 4-2 L co 4- 20- -A AL Ac coo totre-Ott@ C CL S him Lafnd 24? pew 2p9p Po 4=141 rpn wpp an Setup Instructions On Meter NEMA 4 FRONT PANEL PROTECTION FOR HOSTILE ENVIRONMENTS Wet, dirty and dusty environments don: oother the PD690's NEMA 4 front panel so it can be installec in almost any panel in the plant. That means plant operators -an have the important process nforrnaton right wne's they need it most. on the shop floor. And the NEMA 4 -~ r--~ -- -trw'ei t .- e 6en O' n 'rL I si - topitfi"]Ada 4o-eeoe &A. " , - The P0690 is so easy to cabibrate, top of the me tert'! 1'w.1'. 1 EMa hb-e' . ', ^Calbe, The P0690 is so e'asy ("o= L" Pr' pean does not BIG, BRtGHT, STEADY DISPLAY FOR BIG NUMBERS The P0690's 4W digit plus extra zero cisplay is great for displaying big numbers: like the volurne in a 100,000 galon tank. And the P0690's large display does not sacrifice stability fcr resolution. Even when displaying large numbers, the P0690's display is steady and quick responding. Operators wilt appreciate being able to display process variables with such stability and resolunon and they'll have confidence in the smooth, steady dispoay. ma P.lE r ~ as ree - =tAP - 1-m front restrict access to the setup buttons. pn * elnsfr~foi ~ rndr to the tnstructions are pon oed rigiu on One Button Does It AIIIII To Calbrate Press ENTER when meter reeds CALM. To Prograin Alarms: Press ENTER when meter reads ALArS. 2 ro Program 4-20 mA Output: Press ENTER whle? meter reads ouftur. Miodel PDGSO Microprocessor-Saed Digital Process Meter 4 ALARM POINTS STANDARD The P0690 comes with 4 independent alarms. Each alarm is easily programmed for high or low set point and 0-100% deadband. Front panel LEDs Indicate alarrn status and assist in set pointireset point programming. Options are available for 2 Relay and 4 Relay outputs. Simple Alarm Programming Pressing the ENTER button when the display reads ALArS Initiates a scan of the alarm sot and reset points. First, the display flashes Alan-n #1 Set Point and indicates this by lighting up the #1 LED and the "S" LED. This Set Point may be changed using the ENTER button, Next the display flashes Alarm #1 Reset Point and indicates this by lighting up the #1 LED and the R LED. This Reset Point may also be changed using the ENTER button, The remaining Set and Reset Points are programmed in a simllar fashion. PD690 Alarm #2Set Point is adjufed to 80000. POWERFUL RELAY, RE-TRANSMISSION & LINEARIZATION OPTIONS The PD690's wide array of options satisfy even the most demanding appIlcations, And, unlike many competitors, there are no restrictions on the combination of options a meter can havelli A fully loaced Model PDO90-3-12-17 has a 24 V transmitter power supply (standard), NEMA 4 front panel (standard) 4 relays, isolated 4-20 mA output, and 11 point linearization, Relay Output Options The P0690 is availabt e wih 2 or 4 relay outputs. The SPOT relays are rated at 5 Amp at 240 VAC and can be programmed for automatic or manual reset, The relays can also be programmed for 0-100%/ deadband, Isolated 4-20 mA Signal Output Option The P0690 can be equipped with an isolated 4-20 mA output signal option that can be programmed to produce a 4-20 mA output for vinually any input The 420 mA output signal can be powered either by an internal or an external power supply. If the internal power supply is used for the 4-20 mA output, it is not available to power the transmitter input. The 4-20 mA output provides 500 VOC or peak AC, in put-tooutput or inputloutputtOo-ower isolaiion. Multi-point Lineafization Option Displaying the volume in a round riorizontal tank or measuring flow ty extracting Me square root Irom a OP transminter is a snap with ine mli-point option. The user can input up to 11 calibration pomts and corresponding displays to handle a wide variety of non-inear signa appicaions - A L- The P0690-XI 2-Z prXesses PD690 Alarm #2 Re" f Point Is adjusted to 20000. Alarm Status Indication When an alarm occurs, an LED will illuminate to indicate which channel is in alarm. This LED will stay Illuminated until the meter returns to the nonilarm state. fevel meesurments as made Dy pressum, floa, sonar, etc in a round honzonra tank to o)sp'v Vhe volume of material in the lank in en gineerng units The PO690-X-12-Z tSkos squaro root of the pressure differuntial &cross an orifplate to dispiay fpow ;n engineering units- OPTION CARD PIN-OUTS: ,J2{ Pin Function: Transmirer - 2 Transmitter Relay #1 Common 2 3 Relay #1 NO Relay #1 NC 4 Relay #2 Common 6 Relay #2 NO Relay #2 NC Relay #3 Common 2 P017S Relay #3 NO Relay #3 NC R Olay #4 Co0mmon Relay #4 NO 1 Relay #4 NC Note- Alarm acknowledgement terminals (ACK and COM) are located on the meter main board. J3 P0690 rndicerig that Alarm t2 is in alarm condition -- 3 4 5 Modal P0690 Microprocessaor-Based Digital Process Meter SPECIFICATIONS: BASIC METER E INPUTS: Field selectable, 4-20 mA, 1-5 V. 0-5 V, 0-10 V. DISPLAY: Orght. Large, 0.56" (14.2mm) high elf iciency red LED. 4% digits + extra zero; ± 19999(0), (0) may be switched on to display 199,990, I FRONT PANEL: NEMA 4, panel gasket provided. I I U 3 CALIBRATION RANGE: 4 rnA (IV) input may oe set to display anywhere in range of meter. 20 mA (5V) may be set anywhere above or below 4 mA Input. LOOP POWER: Up to 20 mA at 24 VDC regulated. Noise less than 10 mV p-p. Max toop resistance of 1200 ohms. Available for either signa input or 4-20 mA output, but not both. HOLD READING: Connect terminals HLD and COM. ACCURACY: 0.05% of calibrated span. INPUT IMPEDANCE: Voltage ranges, greater than 100 Kohms: Current range. 100 ohms, POWER: 117 VAC or 230 VAC ± 10%, 50/60 Hz, 10 VA ENVIRONMENTAL: Operating temperature range: - 10 to + 65 "C. Storage temperature range: -40 to + 95*C. Relative Humidity: 0 to 90% non-condensing. ENCLOSURE: 1/8 DIN, ABS plastic. CONNECTIONS: Removable Screw terminal block (provided). ALARM POINTS: 4, any combination of high or low alarms ALARM STATUS INDICATION: Front Panel LED. ALARM DEADBAND: 0-100%, user selectable RELAY OUTPUTS RATING: 2 or 4 relays; 5 Amp SPDT (form C). The contacts are rated at 5 Amp @ 30 VDC or 5 Amp @ 250 VAC resistive load: 1/14 HP @ 125 V/250 VAC for NC contacts and 1/1OHP. 125/250 VAC for NO contacts, inductive load. User Select 1. Manually at any time (via user supplied switch or front panel ACK bution). Manual reset resets all manually resetable relays. 2. Automatically when the input passes the reset point. FAILSAFE OPERATION: The relay coils are energized in the non-alarm condition. In the case of a power failure, tie output relays will go to the alarm state. AUTO INITIALIZATION: When power is applied to the meter, the output relays will always reflect the state of the Input to the meter, ORDERING GUIDE: PD690-X.Y-Z POM P(N ( Power: 117 VAC (- 3): 230 VAC (- 4) Calibration: 2 Point (- N); Multi-point (- 12) Options: None (- N) PD174 2 Relays ( - 14) P0175 Isolated 4-20 mA Output (-15) P0176 2 Relays + 4-20 mA Output (--16) PD177 4 Relays ( - 17) PD 178 4 Relays + 4-20 mA Output (-18) Example: A P0690 powered from 117 VAC, with 2 point calibration, and 2 relays would be: PD690-3-N-1 4 WARRANTY: I year, pars and labor. FnONT ViEw 4 25' SIDE ViEW HQ~mm)- PIie I3E3mn) Hei d ior nt4 1- stnnn mInsu Z0 Traczneeas ?A 3d575A Mournlr g Doinonloe NOT ES: . Panel cutout reqirec -1.772 x 3 622 45mm x 92mm) 1/8 DIN 2 Paneil ihckness - .060* 250 j1 52r-m-E4nm) 3. Allow 6 nches (152mr) beNnd panel 4. WQhl -- 12 oz, or (340 g) IRESET: E YOUR LOCAL DISTRIBUTOR IS: ISOLATED 4-20 mA OUTPUT SIGNAL CALIBRATION RANGE: May be set anywhere in the range of the meter. OUTPUT LOOP RESISTANCE: 1500 ohms max. using an external loop power supply. 1200 ohms max. using the built- U in loop power supply. Available for either 4-20 mA output or signal input, but not both. EXTERNAL LOOP POWER SUPPLY: 35 V Max. PRECISION FGITAL CORPORATION ISOLATION: 500 VDC or peak AC. input-to-output or Input/output-to-power. ACCURACY: ± 0.25%. 4.93 Butlelin RPD1355 MaR6 'IqA SePies 840 Air Velocity IPsmitter Four field selectable ranges from 0-200 to 0-12,000 FPM - Linear, 4-20 mA output signal - * ,Rugged - ± 2% accuracy at an affordable cost steel NEMA 13 housing with 12" stainless steel probe on 6' connecting cable. Liquid tight cable entrances. Patn N 4A6O,583 TYR4 PLcES N. A-3949Probe Extenson Adapter. Opin'a ifting aI1os rouninn 12" pipe I up proe in to we feel. The Dwyer Series 640 air velocity transmitter is ideal for a wide range of HVAC measurement and control applications, particularly in complete building control and energy management systems. Designed for use in reasonably clean and dry air streams, applications include multi-point air velocity measurements, supply and exhaust fan trackindustrial hygiene and clean-room systems, air pollution studies and manufacturing or process control systems. The Series 640 brings 2% accuracy (including linearity, hysteresis and repeatability) to these types of demanding applications at a surprisingly low cost. With four field se- Ing, lectabie ranges of u-2YU, 0-1000, 0-3000 and 0-12,000 FPM, this single transmitter can be supplied off-the-shelf for a variety of different air velocity measurement applications. The Series 640 transmitter is ly installed with the mounting hardware supplied. including a split flange for securing the sensing probe in the duct. Requiring only 18volts AC or 22-28 volts DC for power and having a twowire, 4-20 mA output. electrical connections are made quickly and easily by means of a four-wire cable to a plug- U24 ENEMA Ethe provide fast response to changes in air velocity. A temperature sensor in the probe tip compensates for a wide range of air stream temperature variations. Each transmitrer is individually calibrated at our factory in a computer con trolled wind tunnel. During this calibration procedure, the inherent non-linearity of the thermistor velocity sensor is automatically correlted by appropriate programming of an EPROM in a linearizer circuit of the electronics packagr SPECIFlCATIONS: GENERAL Media: Air Ranges: 0-200, 0-1000. 0-3000. 3-12 00 FPM (bild selecable. relerenceo to slandaio condons) ELEcTRICAL Power Svppiy: 16 24 'vAC. 22-28 VOC Output Signal: 4-20 mA DC Loop Resistance: 0-300 Onrns Current Consumption 250 mA Masimunm Warmup Time: 3 ro 5 mi.ni,;es PERFORMANCE Zero Outpu: 4 mA Fuii Span Outpui 20 mA ACCURACY: (% of F.S.) 0-200 fpm range ±5% @ 32-180OF 0 t9% 0-32 F or 180-2001 0-1000, 0-3000 or 0-12mfC :prn 'ngs ±2% @ 32-180 F ,6% @ 0-32 or 180-200-~ ENVIRONMENTAL Temoerature Ranges: - ory Air Strearn - 0 !o 200'F - Operaing - 32 to 160'F - Siorage -0 to 200-F MECHANICAL Wigfl: 3 lbs. onciudes probe and cab e) P-oce length: r2~ insefimon , .-.1 Cab-e length: 6 feet Range adjustwent: protected switches in terminal block through a liquid tight cable gland. The I 13 housing is suitable for all indoor industrial, institutional or commercial installations. An optional probe extension is available for larger duct sizes. The central components of the Series 640 transmitter are velocity and temperature sensors located in the tip of the probe. The velocity sensor is a constant temperature thermistor which measures the air velocity, referenced to tandard conditions, by sensing the cooling effect of the oving air passing over the heated sensor. The power required to maintain the velocity sensor temperature, as pro- vided by the control circuitry in the electronics package, ~s a function of the air velocity. The velocity sensor is ruged enough to tolerate particulate contamination and still Durable thermal velocity and temperature sensors are mounted within 5/" dia. stainless steel probe with etched 12 insertion depth scale Simple field ranging by means of circuit board mounting DIP switch. Easy electrical connections made by means of four-wire cable with plug-in terminal connector