PLC application models and Process simulators

Transcription

Table of Contents
Table of Contents
Automation Technology
Automation technology
Automation technology with Siemens PLC
CLC 34 PLC universal application simulator
CLC 35 Process simulation PRO/TRAIN for Windows
CLC 36 Closed-loop liquid level control/ flow-rate control
CLC 37 PLC Touch Panel Models
CLC 40.2 Elevator (lift) model
Lucas Nülle GmbH
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www.lucas-nuelle.com
Automation Technology
Acquire practical and project-oriented laboratory skills and expertise:
Automation trainers, mechatronics trainers, PLC trainers
Due to the growing importance of process automation the area of automation technology is taking on an ever
greater role in industrial operations. This applies both for standard operations in production as well as for
vocational training. Today automation technology almost always involves drive technology, closed-loop control
and computer engineering. Due to the rapid developments in microcontroller and computer technology,
automation has become one of the most innovative and breathtaking of all the areas of electrical engineering and
electronics. Add to that the fact that novel industrial solutions like decentralisation and visualisation require new
vocational training systems. Furthermore, the hitherto sheer multitude of manufacturer-dependent software
products has been replaced by the international standard IEC1131-3. Contemporary programmable logic
controls will now be programmed in accordance with standardised rules. All of these demands mean that there
is a need to have the automation technician of today trained on practice-oriented training systems which convey
to the student both the latest technology but also endow him or her with the required skills and competency.
Lucas Nülle GmbH
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The objective of PLC training is for the student to acquire practical hands-on skills. The prerequisite for this is
systematic-didactic instruction in both form and content. This allows the necessary knowledge and skills to be
conveyed in a practical, fast, effective and cost-efficient manner. The hands-on oriented experimentation and
training using the process simulators and the process simulations are designed to meet these requirements. As
such these training systems constitute the foundation for teaching not only the fundamentals but also advanced
PLC programming.
Lucas Nülle GmbH
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The PLC universal system simulator was designed especially for PLC basic training. It is compact and
constructed according to the motto "set up, switch on and train". It is exceptionally well-suited to graphically
demonstrate open-loop and closed-loop industrial applications. By using the masks up to 24 different technical
processes and models can be simulated.
Lucas Nülle GmbH
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Supplementary equipment set to the basic equipment set CLC 15/30:
Pos.
Product name
Bestell-Nr.
1 PLC universal application simulator
Anz.
CO3715-1A
1
Simply combine the universal PLC application simulator with any of
the various PLC applications and circuits (analog and digital) to
implement practical exercises with very little installation. The
experiments are based on a standard syllabus. The application
simulator is equipped with switches and pushbuttons as sensors as
well as LEDs and an electronic circuit to simulate actuators. Process
feedback signals (e.g. feedback signals from the contactors) are
generated automatically. To simulate movements, levels and
positions there are 3 running lights integrated into the device. The
individual experiments are ready to perform after the overlay masks
are fitted.
8 digital inputs (actuators)
20 digital outputs (sensors)
2 analog inputs (actuators)
2 analog outputs (sensors)
3 running lights
Connections realised on 4mm safety sockets
1 37-pin sub-D male connector (input signals) for the
connection to PLC via system connector
1 37-pin sub-D socket (output signals) for connection to the
PLC via the system connector
Operating voltage: DC 24V/0.3A
Size: 456 x 297 x 125mm (WxHxD)
Weight: 1 kg
Lucas Nülle GmbH
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2 Set of 12 overlay masks for PLC universal application simulator I
CO3715-1B
1
CO3715-1C
1
Basic set of overlay masks for the PLC Universal
Application Simulator. The basic set consists of 12 different overlay
masks with process and application models.
Construction caution light
Star-delta starting
Dahlander circuit
Starter control
Monitoring device
Reservoir - filling system
Gate control of a lock
Re-rooting platform
Buffer storage
Filling level controlled system
Mixer system
Compressed air network
3 Set of 12 overlay masks for PLC universal application simulator II
The supplementary set of overlay masks for the PLC universal
application simulator. The supplementary set comprises 12 different
overlay masks with process and application models.
Cleaning bath
Oven door control
Bending tool
Stamping machine / automatic
Drilling mechanism
Selective distributor
Tube bending plant
Gate control
Pump control 1
Pump control 2
Reaction chamber
Automatic tablet packer
Lucas Nülle GmbH
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Media:
Pos.
Product name
4 Interactive Lab Assistant: CLC 34 Universal application simulator
Bestell-Nr.
Anz.
SO2800-4J
1
The experiment instructions take the form of an Interactive Lab
Assistant course. This multimedia course guides students step by
step through the topic of PLC programming.
24 Projects are included:
Construction site traffic lights
Star-delta starter
Dahlander circuit
Starter control
Monitoring facility
Container filling plant
Control of a lock gate
Transfer platform
Buffer memory
Filling level control loop
Mixing plant
Compressed air network
Cleaning tank
Kiln door control
Bending tool
Embossing machine
Drill
Selective belt turnout
Tube bending plant
Gate control
Pump control 1
Pump control 2
Reaction vessel
Tablet bottling machine
Features:
Interactive experiment set-up
Questions with feedback and evaluation logic for progress
monitoring
Printable document for simple printing out of instructions and
solutions
CD-ROM with Labsoft browser, course software and TIA
Portal project
Mininimum requirements:
SIMATIC Manager version 5.5 or
TIA Portal version 13 SP1
For Allen Bradley programming: RSLogix 5000
Lucas Nülle GmbH
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Accessories:
Pos.
Product name
Bestell-Nr.
5 Set of connection cables for PLC system connector
Anz.
SO5145-5B
1
SO5126-8A
1
CO3713-7G
1
For the connection of PLC process models or simulations to the PLC
system connector, consisting of: 2 x connection cable Sub-D 37 pole
2 x safety protected connection plug, red 1 x safety protected
connection plug, blue
6 Safety measurement cable (4mm), 25cm/10", red
Safety measurement lead with stackable, contact-proof 4mm
plugs
colour: red
length: 25 cm
cable cross-section 2,5 mm2
ratings deliver: 600V CAT II, 32A
7 System connector module for PLC
System connector module to extend the basic unit for SIMATIC S7300 controls for the simple connection of process models without
having to carry out extensive wiring of the individual lines.
1 37-pin sub-D male connector (input signals)
1 37 pin sub-D socket (output signals)
Dimensions: 125 x 65 x 25mm (HxWxD)
Lucas Nülle GmbH
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Effecient and didactically sensible training on the highly complex production systems found in industry is only
feasible to some extent in automation technology. Thus training systems must be used which graphically
demonstrate system interdependencies and that can be explored by the student without directly affecting the
production process. PRO/TRAIN for Windows is a training system which allows various automated processes to
be depicted and simulated at a work station for practical hands-on experimentation.
The training system consists of software, hardware and teachware. The software simulates and graphically
depicts typical, technological processes, machines and drives on a PC. The software models are graphically
detailed and realistically depicted both in terms of design as well as operating response. For each model there
is the possibility of performing process analysis in demonstration mode. Malfunctions are realistically simulated
in the process simulations for practical experience and can be initiated randomly or simulated by the user using
the keyboard. Control errors are identified and logged by the software. The switches and pushbuttons needed to
operate the models are already integrated into the respective simulations. The use of real hardware for operation
and monitoring, e.g. an Operator Panel, is easily integratable. The I/O interface connects the PC via the serial
interface using the signal inputs and outputs of a PLC control unit. As such process models with digital
actuators and sensors as well as analog final control elements and signal generators can be connected and
controlled. The actuators incorporated in the model can be controlled directly by the PLC and the switching
states of the signal generators are transmitted to the PLC. The signal level for connection to the PLC has been
selected so that any given industrial-type PLC can be connected to the interface. The input and output signals of
the process are accessible on the interface and can be checked by means of electronic measurement. Each
model package has an in-depth, state-of-the-art online help using browser technology. These contain general
descriptions of the simulation models, control exercises as well as sample PLC programs. The control programs
are generally applicable system function charts documented in accordance with the IEC-1131 standard. The
input and output signals are outlined in the statement lists and IQF reference lists. This guarantees simple
translation into the respective programming language.
Lucas Nülle GmbH
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Pos.
Product name
Bestell-Nr.
8 I/O-Interface for PRO/TRAIN for Windows
Anz.
CO3715-1H
1
PC interface to couple process simulation software and any given
type of PLC with industrial-type signal levels. All inputs and outputs
are arranged on 4mm safety sockets and are parallel to two 37-pin
system connectors. The status of the digital inputs and outputs is
indicated via LEDs. Connected to PC via the serial interface.
16 digital inputs, 24V DC
16 digital outputs, 24V DC
2 analog inputs, 0-10V resolution 11Bit
4 analog outputs, 0-10V resolution 11Bit
Voltage supply: 24V, 1A
Weight: 1kg
Lucas Nülle GmbH
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Software:
Software for creating your own process models:
Pos.
Product name
Bestell-Nr.
9 Software PRO/TRAIN für Windows Pneumatik (D)
Anz.
SO6001-6C
1
In diesem Trainingspaket werden technologische Prozesse aus
dem Bereich der Elektropneumatik modelliert. Mit den Modellen
können steuerungstechnische Aufgabenstellungen zur Steuerung
von pneumatischen Anlagen und Antrieben, zur
Störungsüberwachung und -meldung realisiert werden. Alle
Sensoren und Aktoren, die zur Steuerung des Prozesses benötigt
werden, sind im Prozessmodell integriert. In den Modellen werden in
den unterschiedlichen Bewegungssituationen die jeweiligen
Druckverhältnisse sichtbar gemacht. Das Paket umfasst zwei
Prozessmodelle:
Grundschaltungen:
Das Prozessmodell umfasst alle notwendigen Elemente einer
Pneumatikanlage von der Druckerzeugerstation bis zu den
verschiedenen Pneumatikzylindern. Die Steuerung der
verschiedenen pneumatischen Antriebe erfolgt über
elektromagnetische Wegeventile. Zum Betrieb werden folgende
Signale auf der SPS benötigt:
15 digitale Eingänge
11 digitale Ausgänge
Bohrvorrichtung:
Mit der Bohrvorrichtung sollen Werkstücke automatisch gebohrt
werden. Dazu werden die Werkstücke aus einem Magazin vereinzelt
und auf einen Bohrtisch transportiert, automatisch gebohrt und
wieder ausgeworfen. Die Steuerung der elektropneumatischen
Antriebe erfolgt in diesem Prozessmodell über elektromagnetische
Wegeventile. Zum Betrieb werden folgende Signale auf der SPS
benötigt:
In den beiden Prozessmodellen ist jeweils ein Bedienpanel mit allen
zur Bedienung der Anlage erforderlichen Taster, Schalter und
Meldeleuchten integriert. Zur Fehlersuche können verschiedene
Störungen wie defekte Sensoren und blockierte Zylinder simuliert
werden. Zu jedem Modell wird eine Auflagemaske zum I/O-Interface
mit Kennzeichnung der Ein- und Ausgangssignale mitgeliefert.
Lucas Nülle GmbH
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10 Software PRO/TRAIN für Windows Hydraulik (D)
SO6001-6E
1
dem Bereich der Elektrohydraulik modelliert. Mit diesen Modellen
können steuerungstechnische Aufgabenstellungen zur Steuerung
von hydraulischen Antrieben, zur Störungsüberwachung und meldung realisiert werden. Alle Sensoren und Aktoren, die zur
Steuerung des Prozesses benötigt werden, sind im Prozessmodell
integriert. Das Paket umfasst zwei Prozessmodelle:
Hydraulikantriebe:
Das Prozessmodell umfasst verschiedene Hydraulikantriebe, die
über elektromagnetische Wegeventile gesteuert werden. Zum
Betrieb werden folgende Signale auf der SPS folgende benötigt:
Stellantrieb:
Das Prozessmodell umfasst alle notwendigen Elemente einer
Hydraulikanlage zur Realisierung eines hydraulischen
Stellantriebes. Die Steuerung des Antriebes erfolgt über ein
elektromagnetisches Wegeventil. Zum Betrieb werden folgende
Signale auf der SPS folgende benötigt:
Störungen wie zum Beispiel defekte Sensoren, blockierte Zylinder
sowie das Auslösen des Temperaturkontaktes simuliert werden. Zu
jedem Modell wird eine Auflagemaske zum I/O-Interface mit
Kennzeichnung der Ein- und Ausgangssignale mitgeliefert.
Lucas Nülle GmbH
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11 Software PRO/TRAIN für Windows Elektrische Maschinen (D)
SO6001-6G
1
dem Bereich der Elektrischen Maschinen modelliert. Mit diesen
Modellen können steuerungstechnische Aufgabenstellungen zum
Schalten, Schützen und Überwachen der Antriebe realisiert werden.
Alle Sensoren und Aktoren, die zur Steuerung des Prozesses
benötigt werden, sind im Prozessmodell integriert. . Die Schaltgeräte
sind mit Hilfskontakten ausgestattet, über die der SPS, die aktuelle
Schaltstellung mitgeteilt wird. Zur Anzeige der aktuellen Drehzahl der
Maschine ist eine Digitalanzeige vorhanden. Das Paket umfasst drei
Prozessmodelle:
Wendeschützschaltung:
Das Prozessmodell umfasst die Elektroanlage zum Schalten einer
Drehstrom-Asynchronmaschine mit zwei Drehrichtungen. Zum
Betrieb werden folgende Signale auf der SPS benötigt:
Stern-Dreieck Anlasserschaltung:
Das Prozessmodell umfasst die Elektroanlage zum Schalten einer
Drehstrom-Asynchronmaschine mit Stern-Dreieck
Anlasserschaltung für eine Drehrichtung. Zum Betrieb werden
folgende Signale auf der SPS benötigt:
Frequenzumrichter:
Das Prozessmodell umfasst die Elektroanlage zum Betrieb einer
Drehstrom-Asynchronmaschine an einem Frequenzumrichter. Der
Frequenzumrichter verfügt dazu über industrietypische Steuereinund –ausgänge. Zum Betrieb werden folgende Signale auf der SPS
benötigt:
2 analoge Eingänge 0 - 10V
1 analoger Ausgang 0 - 10V
In allen drei Prozessmodellen ist jeweils ein Bedienpanel mit allen
Störungen wie zum Beispiel: Auslösen des Leitungsschutzschalters,
Kontakte eines Schützes sind festgeklebt, Leistungsschütz zieht
nicht mehr an, Störung Frequenzumrichter sowie Auslösen eines
Motorschutzschalters simuliert werden. Zu jedem Modell wird eine
Auflagemaske zum I/O-Interface mit Kennzeichnung der Ein- und
Ausgangssignale mitgeliefert.
Lucas Nülle GmbH
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12 Software PRO/TRAIN für Windows Fertigungstechnik (D)
SO6001-6J
1
dem Bereich der Fertigungstechnik modelliert. Mit diesen Modellen
können steuerungstechnische Aufgabenstellungen für Ablauf- und
Folgesteuerungen, zur Störungsüberwachung und -meldung
realisiert werden. Das Paket umfaßt zwei Prozeßmodelle:
Abfüllanlage:
In dieser Abfüllanlage soll eine einstellbare Anzahl von Produkten in
die auf dem Laufband ankommenden Behälter abgefüllt werden. Mit
Hilfe von Sensoren werden die leeren Behälter auf Beschädigung
überprüft und gegebenenfalls entfernt. Die unbeschädigten Behälter
laufen weiter zur Abfüllanlage und werden dort mit einer vorgegeben
Anzahl von Produkten befüllt und danach mit einem Deckel
verschlossen. Alle Sensoren und Aktoren, die zur Steuerung des
Prozesses benötigt werden, sind im Prozessmodell integriert. Dazu
werden auf der SPS folgende Signale benötigt:
Sortieranlage:
Mit der Sortieranlage sollen ankommende Pakete mit Hilfe von
Sensoren ihrer Größe entsprechend auf drei Laufbänder verteilt
werden. Alle Sensoren und Aktoren, die zur Steuerung des
Prozesses benötigt werden, sind im Prozessmodell integriert. Dazu
werden auf der SPS folgende Signale benötigt:
Störungen wie zum Beispiel defekte Sensoren sowie das Auslösen
von Motorschutzschaltern simuliert werden. Zu jedem Modell wird
eine Auflagemaske zum I/O-Interface mit Kennzeichnung der Einund Ausgangssignale mitgeliefert.
Lucas Nülle GmbH
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13 Software PRO/TRAIN für Windows Verfahrenstechnik (D)
SO6001-6L
1
SO6001-6S
1
dem Bereich der Verfahrenstechnik modelliert. Mit diesen Modellen
können steuerungstechnische Aufgabenstellungen für
Ablaufsteuerungen und Folgesteuerungen, zur
Störungsüberwachung und -meldung realisiert werden. Alle
Sensoren und Aktoren, die zur Steuerung des Prozesses benötigt
werden, sind im Prozessmodell integriert. Das Paket umfaßt zwei
Prozeßmodelle:
Pumpenanlage:
Ein Wasserbehälter wird als Speicherbecken für Schmutzwasser mit
diskontinuierlichem Zulauf genutzt. Mittels zweier Pumpen wird das
Schmutzwasser aus dem Speicherbecken abgepumpt. Die
Steuerungsaufgabe liegt darin, das Flüssigkeitsniveau im
Speicherbecken in gewissen Grenzen zu halten. Dazu werden auf
der SPS folgende Signale benötigt:
Mischanlage:
In einer Mischanlage sollen zwei verschiedene Flüssigkeiten nach
einem einstellbaren Mischungsverhältnis in einem Tankbehälter
gemischt werden. Zur besseren Reaktion der beiden Stoffe wird das
Flüssigkeitsgemisch mit einem Rührer vermischt und über eine
Heizung auf eine bestimmte Temperatur aufgeheizt. Dazu werden
auf der SPS folgende Signale benötigt:
3 analoge Eingänge 0 - 10V
2 analoge Ausgänge 0 - 10V
Störungen wie zum Beispiel defekte Sensoren und Antriebe sowie
das Ansprechen der Motorschutzschalter simuliert werden.
14 Software PRO/TRAIN für Windows Entwicklungssoftware (D)
Entwicklungssoftware zur Erstellung eigener Prozesssimulationen
zum Ausbildungssystem PRO/TRAIN für Windows. Die
Entwicklungssoftware erlaubt die komfortable Erstellung einfacher
bis komplexer Prozessvisualisierungen, Animationen ohne jegliche
Programmierung.
Einfach zu handhabende, grafische WINDOWSBenutzeroberfläche
Umfangreiche Bibliothek von Systemblöcken aus den
Bereichen Signalgeneratoren, lineare und nichtlineare
Übertragunsglieder, zeitdiskrete Systeme, Statistik,
Digitaltechnik, virtuelle Instrumente
Lucas Nülle GmbH
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Zusammenfassen von Teilsystemen zu wiederverwendbaren
Modulen
Systemblöcke zur Anbindung des I/O-Interface
Folgende Elemente stehen zur Visualisierung und Animation zur
Verfügung:
Linien und Polylinien
Kreise, Ellipsen, Rechtecke, Dreiecke und Parallelogramme
y-t- und x-y-Grafiken
Mehrspaltige Tabellen
Bitmaps und Windows-Metafiles
Bitmap-Statusanzeigen und Bitmap-Sequenzen (animierte
Bitmaps)
Video für Windows-Dateien (AVI-Dateien)
Sound-Unterstützung (WAV-Dateien)
Statische Texte und Textmeldungen
Zeit- und Datumsfelder
Numerische Ausgabefelder
Horizontale und vertikale Balkenanzeigen, Ablaufanzeigen,
Thermometer
LED-Anzeigen und LCD-Panels
Analoginstrumente (skalierbar)
Schalter und Taster sowie Bitmap-Schaltflächen und
Schaltergruppen
Schaltflächen mit Sonderfunktionen (z. B. zur
Simulationssteuerung)
Editierfelder
Schaltfelder (Checkboxen)
Horizontale und vertikale Schieberegler
Horizontale und vertikale Leitungen (animiert)
Tanksysteme (animiert)
Ventile, Hydraulikzylinder, Pumpen und Motoren (animiert)
Betriebssystem:
PRO/TRAIN ist unter allen Windowsversionen lauffähig
Lucas Nülle GmbH
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Accessories:
Pos.
Product name
Bestell-Nr.
15 Serial interface cable 9/9 pole
Anz.
LM9040
1
SO5145-5B
1
CO3713-7G
1
9-pin SUB-D cable
Length: 2m
Connector: 9-pin plug/9-pin socket
Pin assignment: 1:1
16 Set of connection cables for PLC system connector
For the connection of PLC process models or simulations to the PLC
system connector, consisting of: 2 x connection cable Sub-D 37 pole
2 x safety protected connection plug, red 1 x safety protected
connection plug, blue
17 System connector module for PLC
System connector module to extend the basic unit for SIMATIC S7300 controls for the simple connection of process models without
having to carry out extensive wiring of the individual lines.
1 37-pin sub-D male connector (input signals)
1 37 pin sub-D socket (output signals)
Lucas Nülle GmbH
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Additionally recommended
Pos.
Product name
Bestell-Nr.
18 USB-RS232 interface adapter with 9-pin SUB-D plug
Anz.
LM9062
1
USB-RS232 interfaceadapter with 9-pin SUB-D plug
Lucas Nülle GmbH
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"Closed-loop liquid level control" is a practice-oriented experiment set in applied control technology designed
especially for didactic purposes. Due to immediate, visible nature of the controlled variable, i.e. "the level of the
liquid", liquid level control is an extremely graphic experiment and is thus particularly well suited for an
introduction into automatic control technology. The controlled system or liquid level basin is characterised by
the fact that it has a medium response time. Thus experiments can be performed rapidly and the student can
simultaneously monitor how the experiment is proceeding. The experiments focus on determining the most
important parameters of controlled systems with compensation and the set-up and optimisation of control loops
with continuous and discontinuous controllers. The liquid level basin has a plain form on which the foils can be
attached to facilitate the marking of the liquid level as a function of time. The character of the controlled system
can be modified by using various sliding partitions (delays of the 1st and 2nd order). 4 different outlet drains can
be set on the filling basin and the inlet can be set as desired either using an ascending pipe or versus the filling
pressure. Because of its modular design, the training system can, with the corresponding supplements, also be
used for automatic flow-rate control and to explore measuring techniques.
Automatic liquid-level control
Set-up, putting into operation and optimising an automatic liquid-level control with variable controlled
system characteristics
Two-position controller in an integral-action controlled system of a higher order
Two-position controller with delayed feedback in a closed-loop liquid level control system
Two-position controller with float switch
PI and PID controller in a closed-loop control system of the first and higher orders
Automatic liquid level control with disturbance variable forward feed and precontrol
Automatic flow-rate control
Set-up, putting into operation and optimising an automatic flow-rate control with variable controlled
system characteristics
Operating principle, response and application of flow-rate measurement
Investigating automatic flow-rate control with PI or PID controller and system response to disturbance and
reference variable step changes
Operating principle and use of step controllers and closed-loop flow-rate control with step controllers
Lucas Nülle GmbH
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Pos.
Product name
Bestell-Nr.
Anz.
19 Compact level control kit including vessel, tank, pump and sensors CO3620-1H
1
The filling level measurement training system is for experiments in
automatic control technology that are both educational and based on
practice. Liquid level and flow can both be measured with one
instrument.
Since the controlled variable, the height of liquid in the vessel is
clearly visible, it makes the experiment easy to observe and makes
for a good introduction to automatic control technology. The compact
educational apparatus includes the vessel to be filled, a pressure
transducer to determine the current filling height and a separate
reservoir and pump.
So that the pump achieves constant pumping power, a secondary
control loop with a flow rate meter which can shut off the system as
necessary is integrated into the set-up. Disturbance variables can be
simulated by means of adjustable throttle valves that alter the flow
rate to and from the vessel. Quick-release plugs are available for
connecting an optional second vessel in order to create a second
order controlled system.
Secondary flow-rate control loop
Integrated power amplifier
Transparent vessel for observing the height of liquid
A second vessel can be connected via quick-release plugs to
make a second order control system.
Disturbance variables can be simulated by means of
adjustable throttle valves
Measurement site for pressure sensor in the vessel
Pressure sensor to measure height of liquid complete with
immersible tube
Output voltage: 0 - 10V
Calibration of zero point and gain
Additional emergency overflow outlet
Reservoir for liquid
Operating voltage: +/-15VDC
Nominal current: 1.2A
Weight: 3.0kg
Lucas Nülle GmbH
Page 20/35
Media:
Pos.
Product name
Bestell-Nr.
20 Manual IAC 10/11, Level and flow control kit with digital controller
SH5003-6A
Anz.
1
High-quality, bound, colour teachers’ manual with rigid spine,
including solutions. CD-ROM with additional students’ manual,
including exercises and worksheets.
Details:
Theoretical background
Colour CAD drawings for experiment set-ups and circuits
Exercises and worksheets
Printed on high-quality 100-g/m² colour copy paper, book
cover on 210-g/m² glossy paper
Training contents:
Automatic liquid-level control
Set-up, operation and optimisation of an automatic liquidlevel control with variable controlled system characteristics
PI and PID controller in a closed-loop control system of the
first and higher orders
Automatic flow-rate control
Set-up, operation and optimisation of an automatic flow-rate
control with variable controlled system characteristics
Operating principle, response and application of flow-rate
measurement
Investigating automatic flow-rate control with PI or PID
controller and system response to disturbance and reference
variable step changes
Lucas Nülle GmbH
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Power supply:
Pos.
Product name
Bestell-Nr.
21 DC Power supply, ±15V/6A
Anz.
CO3538-8A
1
Stabilized power supply
Output: +/-15V/6A, electrically isolated from the mains,
continuously protected against short-circuit
Lucas Nülle GmbH
Page 22/35
Measuring instruments:
Pos.
Product name
Bestell-Nr.
22 Multi13S digital multimeter
Anz.
LM2330
1
Universal precision lab multimeter and temperature meter with IR
interface for high-quality, universal measurement and testing in
educational settings, power plants, process control installations
etc.
3¾-digit multimeter; resolution: ±3,100 digits
Measurement classification CATII-1000V
Can be connected to UniTrain system via IR interface
Voltage and current measuring ranges: 30mV-1000V DC,
3V-1000V AC; 3mA-16A DC; 30mA-10A AC
Resistance ranges: 30ohm-30Mohm
Special functions: for temperature measurements using
PT100/1000 thermocouple (optional accessory)
Continuity and diode testing
Automatic range selection and battery shut-off, min./max.
and data hold function
Safety fuse for current measurement range up to 300mA
Protection against high currents in the mA range for
nominal voltage of 1000V
Display with bar chart and backlighting
Includes protective sleeve, measuring leads, 1 x spare
fuse, 9V battery, calibration certificate
Accessories:
Pos.
Product name
Bestell-Nr.
23 Safety connecting plug 4mm with tap (2x), red, 1000V/32A CAT II
Anz.
SO5126-3U
1
Moulded insulation
both sides with touch protection (safety plug + safety sockets),
distance 19mm
transition resistance max. 6mΩ
rated data: 1000V/32A CAT II
colour red
Lucas Nülle GmbH
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24 Safety connecting plug 4mm with tap (2x), blue, 1000V/32A CAT II
SO5126-3V
2
SO5126-3R
3
SO5148-2A
1
Moulded insulation
distance 19mm
colour blue
25 Safety connecting plug 4mm with tap (2x), black, 1000V/32A CAT II
Moulded insulation
distance 19mm
colour black
26 Set of safety measurement cables 4mm (30pcs)
This set consists of:
10 safety connection leads, 4mm, 25cm, black
2 safety connection leads, 4mm, 100cm, red
2 safety connection leads, 4mm, 100cm, blue
Lucas Nülle GmbH
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The touch panel models provide a system with which students can swiftly master an introduction to TIA (Totally
Integrated Automation) portals. The models are designed to cover all the basic functionality of PLC
programming. All the topics are included, from programming of data blocks, state machine and sequential
programming, right up to the design of controllers.
The animated illustration of the models simplifies understanding of how the models respond to programming.
What was previously indicated by means of flashing LEDs or by additional software can now be replaced by a
compact system.
By activating the PLC system’s digital outputs, the models can be manually controlled without difficulty, so that
students can investigate precisely how they function.
Lucas Nülle GmbH
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Equipment set comprising the following:
Pos.
Product name
Bestell-Nr.
27 Interactive Lab Assistant: CLC 37 PLC Touch Panel Models
Anz.
SO2800-4M
1
Instructions are provided in the form of an Interactive Lab Assistant
course. This multimedia course goes step-by-step through the topic
of PLC programming. Students are introduced in steps to PLC
programming, from the simple operation of a conveyor belt on to
complex sequence control systems. The projects are made simple
to understand thanks to graphic illustrations and animations.
The models are shown in animated form on a touch panel and are
controlled via the digital I/O of the PLC system to which they are
connected. As for genuine models, it is possible to receive the
signals from sensors which can then be used for processing in a
step sequence. The models are already full programmed as
supplied.
Projects included:
Transport crane (step sequence programming for advanced
students)
Road works traffics lights (animated vehicles respond
automatically to the state of the traffic lights)
Container filling plant (process automation of a system with
three tanks)
Conveyor belt (introduction to step sequence programming
with plenty of exercises)
Three-storey lift (state machine and step sequence
programming)
Star-delta starting circuit (timer programming)
Dual 7-segment display (programming of data blocks)
Automatic room temperature control (use of a closed-loop
control module)
Special features:
Questions with feedback and evaluation software for
assessment of knowledge
Printable document so that the experiment instructions and
solutions can be printed out easily
4 MB memory card for programming the PLC system
CD-ROM with Labsoft browser, course software and TIA
portal project
Benefits to you:
Compact system (PLC, touch panel and models, all in a
single piece of equipment)
Programming via TIA (Totally Integrated Automation) portal
Programming and observation on one screen. Alternative
software solutions require a separate screen
Introduction to programming via TIA portal with the help of
animated models
Minimum requirements:
TIA-Portal V13 SP1
Lucas Nülle GmbH
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28 SIMATIC S7-1200 14 DI, 10 DO, 2 AI, 1 AO, 24V / 5 A power supply
CO3713-8Q
1
Modular training system for PLC devices in the SIMATIC S7-1200
range. Profile rails are fully accessible and can accommodate a
PROFIBUS or an AS-i master module.
KTP700 touch panel includes an Ethernet port for communication
and programming.
S7-1200 PLC:
SIMATIC S7-1200 with 1214C DC/DC/DC CPU
Tough console housing with non-slip feet
Integrated power supply: 24 V/5 A DC
Sockets for emergency shut-down loop (to cut off voltage
to output terminals)
Working memory: 50 kilobytes
Upload memory: 2-Mbyte
Programming language: STEP 7 as of version 10.5
Processing times: 0.1 μs for bit operations, 12 μs for word
operations, 18 μs for floating point arithmetic
Total remanent data memory (including timers, counters
and flags): 2048 bytes
1 Ethernet/ProfiNet port
Integrated inputs and outputs
14 Digital inputs, 24 V DC, via 4-mm safety sockets
14 Latching push buttons for simulating digital inputs
2 Analog inputs, 0…10 V, via 4-mm safety sockets
1 Potentiometer for simulating analog input
10 Digital outputs, 24 V DC, via 4-mm safety sockets
1 Analog output, 0..10V, via 4-mm safety sockets
1 x 9-pin Sub-D socket for connection to mechatronics
systems
1 x 9-pin Sub-D socket for connection to mechatronics
systems
Real-time clock
KTP700 touch panel:
Fully graphical colour display (65536 colours)
MTBF backlighting
7" touch screen
Resolution: 800 x 480 W x H
Port: PROFINET
Operating voltage: 100-240V AC, 50-60Hz
Dimensions (HxWxD): 297 x 456 x 125 mm
Weight: 7 kg
Ethernet switch:
All equipment can be easily combined in a network via the
integrated four-way Ethernet switch.
Important note:
Items may only be ordered upon proof of a supplementary
licensing agreement for schools and training centres (including
Lucas Nülle GmbH
Page 27/35
commercial training facilities).
Software:
Pos.
Product name
Bestell-Nr.
29 Software for training systems 1x STEP 7, S7-Graph, S7-SCL, PLCSim(D,GB,F,E,I)
Anz.
SO6002-1Q
1
The software consists of the following program elements:
1 x STEP 7 Professional V14 (TIA-Portal)
1 x STEP 7 Professional 2010 v5.5
For designing projects with SIMATIC S7-1500/1200/300/400/WINAC
and SIMATIC Basic panels.
1 x S7-SCL (Structured Control Language); pascal-type
high-level language, optimised for the programming of
programmable logic controls
1 x S7-GRAPH; efficient tool for the description of
sequential processes (process chains) including a
methodical procedure and display offering a clear overview.
1 x S7-PLCSIM; simulation software for testing user
programs created on a PC, independent of the availability
of targeted hardware.
1 x S7 Distributed Safety v5.4
Warning: Suitable for schools and commercial training centres.
System prerequisites:
Personal computer with Windows Server 2003/Windows 7
operating system (32 Bit Ultimate, Professional and
Enterprise)
CD-ROM disk drive for software installation
USB port for programmer interface
Minimum 650 MB free hard disk memory
Minimum 1GB RAM main memory
Processor with min. 600 MHz for Windows XP, 2.4 GHz
for Windows Server 2003 and 1 GHz for Windows 7
Lucas Nülle GmbH
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Media:
Pos.
Product name
30 QuickChart Siemens SPS S7-1200 Board (D)
Bestell-Nr.
Anz.
SO6200-5J
1
Bestell-Nr.
Anz.
ST7200-3A
1
Short documentation covering the putting into operation of
complex equipment and experiment set-ups.
Terminal assignment, safety instructions, help
Circuit and assembly diagrams
Color print in DIN A3 format
Laminated: 2 x 250 µm
Accessories:
Pos.
Product name
31 Mobile aluminium experiment stand, 3 levels, power strip with 6
sockets, 1250x700x1995mm
High-quality, mobile experiments stand from the SybaPro range
for demonstrations and experiments. Features aluminium profile
legs compatible with all add-ons and extensions for the SybaPro
system.
The mobile experiment stand is supplied in kit form and needs to
be assembled by customers themselves.
Table top:
30-mm table top made of highly compressed, multi-layer
fine chipboard conforming to DIN EN 438-1
Colour grey, RAL 7035, with 0.8-mm slightly textured
laminate coating (Resopal) on both sides, conforming to
DIN 16926
Resistant to many chemicals and reagents including
dilute acids and alkalis
Resistant to heat, e.g. molten solder or heating at specific
points such as by soldering tips or cigarette ends
Table top with solid impact-resistant protective edging
made of 3mm thick RAL 7047 coloured plastic
Coating and adhesive are PVC free
Lucas Nülle GmbH
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Power strip with 6 outlet sockets mounted underneath the
table top, lead and earthed plug
Frame:
2 extruded aluminium profiles with multiple grooves 1800 x
120 x 40 mm (WxHxD)
8 equally sized grooves in extruded aluminium profiles (3
on each side and 1 each on the front and back)
Grooves accommodate standard industrial mountings
4 H-shaped aluminium profiles, 1150 mm, for 3-layer
organisation of DIN A4 panels
Space for extension of power supply duct
Base made of rectangular tubing with 4 swiveling double
casters, 2 of which have brakes
Table frame made of tough combination of rectangular
tubing around the full perimeter
Acid-resistant epoxy-resin coating, 80 µm thick (approx.),
colour RAL 7047
Dimensions:
Height of table top 760 mm
1250 x 1995 x 700 mm (WxHxD)
32 Protection cover for three-level experiment trolleys
ST8010-9Y
1
Dust cover for three-level experiment trolleys
For protecting equipment from dust and damp
For keeping equipment out of sight (the cover must not be
transparent, so is therefore opaque)
Colour: matt dark grey with printed LN logo in orange)
Material: nylon fabric with polyurethane coating
High resistant to tearing, impregnated to be washable and
waterproof
Lucas Nülle GmbH
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Lucas Nülle GmbH
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Pos.
Product name
Bestell-Nr.
33 Lift model with three stories
LM9545
Anz.
1
Real model of an elevator with cabin for 3 floors and integrated
PROFIBUS DP slave. Each floor can be selected from an
operating panel and from each floor. Thanks to the open design of
this model, each movement sequence can be checked visually.
The cabin and the doors on the individual floors are driven by
electric motors. Each end position is detected by initiators. All
inputs for driving the electric motors and LEDs and all outputs of
the feedback signals are connected to the IMS-Connector.
14 digital inputs
11 digital outputs
EMERGENCY OFF pushbutton
Control elements for each floor
1 x Sub-D, 25-pole
1 x Sub-D, 9-pole
Power supply: DC 24V/0.5A
Dimensions: 726 x 340 x 125 mm (HxWxD) Depth base:
262 mm
Weight: 4.2kg
Integrated PROFIBUS DP slave:
Address range:16 digital input/outputs
PROFIBUS DP connector: 9-pin DSUB socket
Rotary switch for setting address
Transmission rates of up to 6 Mbit/s
GSD file for use with control software (e.g.: STEP7)
Lucas Nülle GmbH
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Accessories:
Pos.
Product name
Bestell-Nr.
34 IMS interface module for PLC
Anz.
CO3713-7F
1
LM9061
1
LM9040
1
IMS connector module for extending a SIMATIC S7-300 base system
for easy connection of IMS stations and sub-systems avoiding
complex wiring and individual cables.
Sockets for emergency shutdown loop (Voltage isolation for
output modules)
1 D-SUB 25-pin socket
1 D-SUB 9-pin socket
35 25-pin serial interface cable, Sub-D plug/socket
25 pin Sub-D connection cable
Length: 2m
Connection: 25-pin plug / 25-pin socket
Pin assignment: 1:1
36 Serial interface cable 9/9 pole
9-pin SUB-D cable
Length: 2m
Connector: 9-pin plug/9-pin socket
Pin assignment: 1:1
Lucas Nülle GmbH
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Media:
Pos.
Product name
Bestell-Nr.
37 Manual CLC 40.2, Control techniques using authentic PLC process
models
Anz.
SH5004-6D
1
High-quality, bound, colour teachers’ manual with rigid spine,
including solutions. CD-ROM with additional students’ manual,
including exercises and worksheets.
Details:
Theoretical background
Colour CAD drawings for experiment set-ups and circuits
Exercises and worksheets
Printed on high-quality 100-g/m² colour copy paper, book
cover on 210-g/m² glossy paper
Training contents:
General introduction
Lift control via PLC
Introduction
System and performance specifications
Layout and wiring plan
Creating a project with the SIMATIC Manager
Assignment list
Exercise 1: Door control
Exercise 2: Cab control
Exercise 3: 2-floor elevator control
Exercise 4: 3-floor elevator control
Exercise 5: Sequence with door control
Exercise 6: Lift control requirements
Lucas Nülle GmbH
Page 34/35
38 QuickChart, Elevator model (GB)
SO6200-5G
1
Short documentation covering the putting into operation of complex
equipment and experiment set-ups.
Terminal assignment, safety instructions, help
Circuit and assembly diagrams
Color print in DIN A3 format
Laminated: 2 x 250 µm
Optional accessories for conventional integration of PLC system models
Pos.
Product name
Bestell-Nr.
39 IMS connector card 25-pin
Anz.
SO3713-7Y
1
SO3713-7Z
1
Universal adapter for connecting experiment stations with different
connectors. With clamp for attaching to terminal rails and with the
following connectors:
25-pin D-Sub connector
25-pin terminal strip
25 x 4mm experiment sockets
40 IMS connector card 9-pin
Universal adapter for connecting experiment stations with different
connectors. With clamp for attaching to terminal rails and with the
following connectors:
9-pin D-Sub connector
9-pin terminal strip
9 x 4mm experiment sockets
Lucas Nülle GmbH
Page 35/35

PLC application models and Process simulators

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