NUR Fresco HiQ 1800 # 10205 NUR Fresco HiQ 3200 # 14201

Transcription

NUR Fresco HiQ 1800 # 10205 NUR Fresco HiQ 3200 # 14201
PRODUCT:
PART/ASSEMBLY:
NUR Fresco HiQ
Rear Hood Interlock
FCO P/N: 10-0821
ISSUE DATE:
DESCRIPTION OF CHANGE:
APPLICABLE FOR S/N:
25-Nov-02
Installing a Rear Hood
Up to:
Interlock as a safety measure
NUR Fresco HiQ 1800 # 10205
NUR Fresco HiQ 3200 # 14201
PREPARED BY:
SOFTWARE
IMPLEMENTATION:
AFFECTED:
ON REQUEST
IMMEDIATE
NEXT CALL
ON FAILURE
YES
NO
TYPE OF CHANGE:
Alex Davidson
MATERIAL DISPOSITION:
MANDATORY
CONDITIONAL
N/A
COST
RELIABILITY
USE AS SPARE
PRODUCTION
FUNCTIONALITY
DISCARD ALL
MAINTENANCE
UPGRADE
DISCARD SELECTIVELY (refer to Mat’l Disposition)
SEND BACK FOR REWORK
PROJECT MANAGER:
ENGINEERING MANAGER:
ICS MANAGER:
SIGNATURE/DATE
SIGNATURE/DATE
SIGNATURE/DATE
Read this document carefully before implementing the FCO!
Motion I/O Delay
FC10-0821
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International Customer Support
Table of Contents
1.
2.
3.
4.
5.
6.
7.
General ........................................................................................ 3
Reason for Change ...................................................................... 3
Estimated Installation Time .......................................................... 3
Implementation............................................................................. 3
Required Additional Tools ............................................................ 3
Rear Hood Interlock Kit ................................................................ 4
Installation Procedure .................................................................. 4
7.1
7.2
7.3
7.4
7.5
7.6
7.7
7.8
Getting Started ...................................................................................... 4
Attaching the Rear Interlock Bracket and the Interlock ......................... 4
Installing the Rear Hood Interlock Activator .......................................... 8
Installing New Terminals in the Pneumatics Panel.............................. 11
Rewiring the Cutter Electro-Valve ....................................................... 13
Connecting and Routing Cable 23-0382 ............................................. 14
Connecting and Routing Cable 23-0386 ............................................. 16
Connecting Cable 23-0386.................................................................. 19
8. Testing .......................................................................................21
9. Logistics .....................................................................................22
10. Appendix ..................................................................................24
Table of Figures
Figure 1: Rear Interlock Bracket (Fresco HiQ 1800)...................... 5
Figure 2: Interlock Snapped into Bracket ( Fresco HiQ 1800) ....... 6
Figure 3: Rear Interlock Bracket (Fresco HiQ 3200)...................... 7
Figure 4: Interlock in Bracket (Fresco HiQ 3200)........................... 7
Figure 5: Rear Hood Gas Spring Holder ........................................ 8
Figure 6: New Rear Hood Bracket ................................................. 9
Figure 7: Rear Hood Crossbar (Rear Hood Open) ...................... 10
Figure 8: Drilling Location in Rear Hood (Rear Hood Open)........ 11
Figure 9: TB Stopper .................................................................... 12
Figure 10: Terminal Block Pushed to Right.................................. 12
Figure 11: New Terminals Installed.............................................. 13
Figure 12: Electro-Valve Wires Connected to Terminal Block ..... 14
Figure 13: Cable Routed to Service Cabinet................................ 15
Figure 14: Cable 23-0382 connected to Terminal Block .............. 16
Figure 15: Cable 23-0386 Connected to NO 1 Ports ................... 17
Figure 16: Cable 23-0387 Connected to NO 1 Ports ................... 17
Figure 17: Cable 23-0386 Routed Through Chassis Hole ........... 18
Figure 18: Cable Duct (view from below printer).......................... 19
Figure 19: External TB with Wires Connected ............................. 20
Figure 20: Shrunk Shrink Tube on External TB ........................... 20
Rear Hood Interlock
FC10-0821
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International Customer Support
1. General
This Field Change Order details the installation of the Rear Hood Interlock kit. The Rear
Hood Interlock has two preventative safety features:
•
When the Rear Hood is open, the system’s Cutter is disabled.
•
When the Rear Hood is open, the W Rollers cannot spin.
Note: This document refers to two different products: the NUR Fresco HiQ 1800 and
the NUR Fresco HiQ 3200. When operations for each product are different, this
document provides specific operations for each printer. When there is a small
difference between the two products (for example, a different part name), the Fresco
HiQ 1800 is described as the default and the delta for the Fresco 3200 is marked by
the following icon:
2. Reason for Change
Installing the Rear Hood Interlock ensures safe operation of the printer.
3. Estimated Installation Time
1.5 hours
4. Implementation
Implement this FCO on printers up to the following serial numbers:
•
NUR Fresco HiQ 1800 SN: 10205
•
NUR Fresco HiQ 3200 SN: 14201
5. Required Additional Tools
Note: A drill is required to perform the installation on the Fresco HiQ 3200.
For the Fresco HiQ 1800, no additional tools are required.
Rear Hood Interlock
FC10-0821
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International Customer Support
6. Rear Hood Interlock Kit
The Interlock Kit for the Fresco HiQ 3200 differs from the kit for the Fresco HiQ 1800 in
the following ways:
•
In the Fresco HiQ 1800, cable 23-0386 is used. In the Fresco HiQ 3200, cable 23-0387
is used. The two cables are different lengths.
•
The two printers use different Rear Interlock Brackets and Activators.
See Logistics on page 22 for details.
7. Installation Procedure
Installing the Rear Hood Interlock involves the following groups of activities:
•
Attaching the Rear Interlock Bracket and Interlock, described in section 7.2.
•
Installing the Rear Hood Bracket Activator, described in section 7.3.
•
Installing New Terminal Blocks in the Pneumatics Panel, described in section 7.4.
•
Rewiring the Cutter Electro-Valve, described in section 7.5.
•
Connecting and routing cable 23-0382, described in section 7.6.
•
Connecting and routing cable 23-0386, described in section 7.7.
•
Connecting cable 23-0386 to the X-Driver, described in section 7.8.
Note: When required, refer to the schematic drawings the Appendix.
7.1 Getting Started
Power Down the printer before proceeding with the installation.
7.2 Attaching the Rear Interlock Bracket and the Interlock
Attaching the Rear Interlock Bracket and the Interlock is a different procedure for the
Fresco HiQ 1800 and for the Fresco HiQ 3200.
Fresco HiQ 1800: Attaching the Rear Interlock Bracket and the
Interlock
To attach the Interlock, the current Rear Interlock Bracket must be first removed from the
printer and a new Rear Hood Bracket must be installed.
To replace the Rear Interlock Bracket:
1. Locate the Rear Hood Stopper on the wall of the Drying & Pneumatics Cabinet.
2. Remove the current bracket with a 4 mm Allen key (this bracket can be discarded.).
Rear Hood Interlock
FC10-0821
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International Customer Support
3. Using the same Allen key and screws, screw the Rear Interlock Bracket to the Stopper,
as displayed in Figure 1.
Figure 1: Rear Interlock Bracket (Fresco HiQ 1800)
To attach the Interlock to the Rear Interlock Bracket:
1. In the kit, locate the Interlock.
2. Slide the Interlock into the Interlock Bracket.
3. Snap the Interlock into the Bracket, as displayed in Figure 2.
Rear Hood Interlock
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International Customer Support
Figure 2: Interlock Snapped into Bracket ( Fresco HiQ 1800)
Fresco HiQ 3200: Attaching the Rear Interlock Bracket and the
Interlock
In the 3200 printer, there is no Bracket to remove. With this printer, you remove the
screws from the printer’s stopper and screw the new Rear Interlock Bracket on.
To attach the Rear Interlock Bracket:
1. Locate the printer’s stopper on the Drying & Pneumatics Cabinet’s wall.
2. Remove the 2 screws using a 4mm Allen key.
3. In the kit, locate the Rear Interlock Bracket and place it on the stopper.
4. Replace the same 2 screws using a 4 mm Allen key, as displayed in Figure 3.
Rear Hood Interlock
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International Customer Support
Figure 3: Rear Interlock Bracket (Fresco HiQ 3200)
To attach the Interlock to the Rear Interlock Bracket:
1. In the kit, locate the Interlock.
2. Slide the Interlock into the Interlock Bracket.
3. Snap the Interlock into the Bracket, as displayed in Figure 4.
Figure 4: Interlock in Bracket (Fresco HiQ 3200)
Rear Hood Interlock
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International Customer Support
7.3 Installing the Rear Hood Interlock Activator
Installing the Rear Hood Interlock Activator is a different procedure for the Fresco HiQ
1800 and for the Fresco HiQ 3200.
Fresco HiQ 1800: Installing the Rear Hood Interlock Activator
The Rear Hood Gas Spring Holder must be temporarily removed in order to place the Rear
Hood Activator inside of it. When the Rear Hood is closed, the Activator must fit into the
Interlock.
To attach the Rear Hood Activator:
1. Open the Rear Hood and locate the Gas Spring Holder on the right edge of the Rear
Hood.
Rear Hood
Gas Spring
Holder
Figure 5: Rear Hood Gas Spring Holder
2. In your kit, locate the Rear Hood Activator.
3. Unscrew the two screws from the Gas Spring Holder with a 4 mm Allen key.
4. Place the Rear Hood Activator between the Gas Spring Holder and the Rear Hood.
5. Place the screws back in the Gas Spring Holder but do not tighten them yet.
6. Close the Rear Hood and adjust the placement of the Rear Hood Activator in its slot so
that it fits into the Interlock.
7. Open the Rear Hood and tighten the screws, as is displayed in Figure 6.
Rear Hood Interlock
FC10-0821
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International Customer Support
Rear Hood
Interlock
Activator
Figure 6: New Rear Hood Bracket
Fresco HiQ 3200: Installing the Rear Hood Interlock Activator
You must attach the Rear Hood Interlock Activator to the Rear Hood, so that it fits into the
Interlock when the Rear Hood is closed. Installing the Rear Hood Interlock Activator
involves the following steps:
•
Drilling two new holes in the Rear Hood according to the measurements described
below.
•
Screwing the Rear Hood Interlock Activator into the new holes in the Rear Hood.
•
Checking that the Activator fits into the Interlock when the Rear Hood is closed.
•
Making any final adjustments to the Activator’s location and screwing it in the Rear
Hood tightly.
To install the Rear Hood Interlock Activator:
1. On the right edge of the Rear Hood, locate the crossbar.
Rear Hood Interlock
FC10-0821
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International Customer Support
Rear Hood
Crossbar
Figure 7: Rear Hood Crossbar (Rear Hood Open)
2. Using 4 mm drill bit, drill two holes in the Rear Hood according to the following
measurements, which are illustrated in Figure 8:
•
Measure 25 mm up from the lower edge of the Rear Hood crossbar.
•
Measure 7 mm from the Rear Hood’s inner edge and mark this spot for drilling.
•
Measure 52 mm up the Rear Hood from the lower drill hole marking.
•
Mark this spot for drilling, ensuring that the two marked spots are parallel (Ensure
that this mark is also 7 mm inward from the Rear Hood’s inner edge).
•
Drill the two marked spots on the Rear Hood with a 4 mm drill bit.
Rear Hood Interlock
FC10-0821
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International Customer Support
Figure 8: Drilling Location in Rear Hood (Rear Hood Open)
3. In the kit, locate the two screws, nuts, washers and the Rear Hood Interlock Activator.
4. Screw the Activator into the Rear Hood without tightening the screws completely.
5. Close the Rear Hood and check that the Rear Hood Activator fits into the Interlock.
6. Make any necessary location adjustments to the Activator within the drilled holes.
7. Screw the Activator into the Rear Hood tightly and fasten the screws with the washers
and nuts provided.
7.4 Installing New Terminals in the Pneumatics Panel
Two new Terminals must be installed in the printer’s Pneumatics Panel to enable cable
23-0382 to loop from the Interlock to the Cutter electro-switch.
To install new Terminals in the Pneumatics Panel:
1. Locate the Terminal Block (TB) in the Pneumatics Panel (see Figure 9).
2. Remove both TB stoppers with a flat-head screwdriver to make room for the new
Terminals.
Rear Hood Interlock
FC10-0821
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International Customer Support
TB Stopper
Figure 9: TB Stopper
3. Slide the Terminal Block to the right on the rail, as displayed in Figure 10.
Terminal
Block
Rail
Figure 10: Terminal Block Pushed to Right
4. In the kit, locate the two new Terminals.
5. Snap the TB End Cover onto one of the Terminals.
6. Place the covered Terminal on the left side of the Terminal Block, with the covered
side next to the Terminal Block.
7. Place the second Terminal next to the Terminal inserted in step 5, with its closed side
on the outside.
8. In the kit, locate the Cross Connector (jumper).
9. Remove the Cross Connector’s two cylinder nuts.
Rear Hood Interlock
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International Customer Support
10. Place the Cross Connector in the center of the two inserted Terminals and screw it in
with a flat head screwdriver.
11. In the kit, locate the Label Strip and remove the numbers 40 and 41.
12. Snap these labels onto the new Terminals, with 40 on the outside Terminal.
The Terminal Block appears as follows:
Labels
TB End
Cover
New Terminals
Cross
Connection
Figure 11: New Terminals Installed
7.5 Rewiring the Cutter Electro-Valve
The Cutter Electro-Valve must be rewired so that the Rear Hood Interlock can prevent the
Cutter from functioning when the Rear Hood is open.
Note: Users of Fresco HiQ 1800s and 3200s that are not equipped with a Cutter can
disregard this section.
To rewire the Cutter Electro-Valve:
1. In the Pneumatics Panel, remove the Cable Duct cover.
2. Locate the Cutter Electro-Valve.
3. Locate the Upper Cutter Electro-Valve brown wire and remove it from the bottom of
Terminal 20.
4. Place this brown wire into the bottom of Terminal 40.
5. Locate the Lower Cutter Electro-Valve brown wire and remove it from the bottom of
Terminal 21.
6. Place this brown wire into the bottom of Terminal 41.
The Terminal Block appears as follows, with the two Cutter Electro-Valve wires
inserted into Terminal 40 and Terminal 41.
Rear Hood Interlock
FC10-0821
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International Customer Support
Cutter ElectroValve wires in
Terminals
Figure 12: Electro-Valve Wires Connected to Terminal Block
7. Replace the Cable Duct cover.
7.6 Connecting and Routing Cable 23-0382
Cable 23-0382 must be attached to the Interlock’s NO 3 ports and routed through the
printer to the Pneumatics Panel Terminal Block.
To connect cable 23-0382 to the Interlock:
1. In the kit, locate cable 23-0382.
2. Snap the Interlock out of its bracket.
3. Route the black and red wires of the end labeled Rear Hood INYRL through the
bracket hole and connect them to the Interlock’s NO 3 ports.
To route cable 23-0382 to the Terminal Block:
1. Route the cable between the two chassis walls into the Service Cabinet, as displayed in
Figure 13.
Rear Hood Interlock
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International Customer Support
Cable routed
through
chassis walls
Figure 13: Cable Routed to Service Cabinet
2. Route the cable through the hole in the Service Cabinet chassis wall to the Pneumatics
Panel.
3. Connect the red wire to the top of Terminal 40.
4. Connect the black wire to Terminal 20.
Figure 14 displays cable 23-0382 connected to Terminal 40 and Terminal 20.
Rear Hood Interlock
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International Customer Support
Red wire
connected to
TB 40
Black wire
connected to
TB 20
Figure 14: Cable 23-0382 connected to Terminal Block
7.7 Connecting and Routing Cable 23-0386
Note: For users of the Fresco HiQ 3200, cable 23-0386 is replaced by cable 23-0387.
Cable 23-0386 must be attached to the Interlock’s NO 1 port and routed through the printer
to the Electrical Cabinet.
To connect cable 23-0386 to the Interlock:
1. In the kit, locate cable 23-0386.
2. Route the black and red wires of the end labeled Back Cov Intrl through the
bracket hole and connect them to the Interlock’s NO 1 ports, as displayed in Figure 15.
Rear Hood Interlock
FC10-0821
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International Customer Support
Figure 15: Cable 23-0386 Connected to NO 1 Ports (Fresco HiQ 1800)
Note: In the 3200 printer, the black and red wires, when connected to NO 1 Ports,
look like the following:
Figure 16: Cable 23-0387 Connected to NO 1 Ports (Fresco HiQ 3200)
3. Snap the Interlock back into its bracket.
Rear Hood Interlock
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International Customer Support
To route cable 23-0386:
1. Route the cable between the two chassis walls into the Service Cabinet in the same
manner as cable 23-0382 was routed through these walls (see Figure 13).
2. In the Service Cabinet, remove the Cable Duct cover below the Purge Manifold.
3. Slide the cable through the hole in the chassis wall below the Purge Manifold, as
displayed in Figure 17.
Purge Manifold
Cable 23-0386
through chassis
hole
Figure 17: Cable 23-0386 Routed Through Chassis Hole
4. Insert the cable into the Cable Duct on the chassis bar on the bottom of the printer until
it reaches the far side of the printer. The cable should be grouped with the other cables,
as displayed in Figure 18.
Rear Hood Interlock
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International Customer Support
Chassis
Bar
Cable Duct
Figure 18: Cable Duct (view from below printer)
5. Slide the cable through a hole in the chassis wall into the Motor Cabinet.
6. Slide the cable through a hole in the chassis wall into the Electric Cabinet.
Note: If necessary, you can tie cable 23-0386 to other cables with the Tie Wraps
provided in the Rear Hood Interlock kit.
7.8 Connecting Cable 23-0386
Cable 23-0386 must be connected to the X-Driver (through cable W69) to prevent the
Roller from spinning while the Rear Hood is open.
To Connect cable 23-0386:
1. In the Electrical Cabinet, remove the bottom Cable Duct and locate cable W69.
2. Disconnect cable W69’s red wire from the bottom of Terminal 11.
3. In the Rear Hood Interlock kit, locate the External Terminal Block.
4. With clippers, cut off one block of the External TB (only one Terminal is needed for
the connection).
5. In the Rear Hood Interlock kit, locate the Shrink Tube.
6. Slide cable 23-0386 through the Shrink Tube.
7. Use a flathead screwdriver to connect cable 23-0386’s black wire to one end of the
External Terminal Block.
8. Use a flathead screwdriver to connect cable W69’s black wire to the other end of the
External Terminal Block.
Figure 19 displays the External Terminal Block with the two wires connected to it.
Rear Hood Interlock
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International Customer Support
Figure 19: External TB with Wires Connected
9. Cover the External TB with the Shrink Tube and shrink the Shrink Tube with a blower
or lighter.
The shrunk Shrink Tube is displayed in Figure 20.
Figure 20: Shrunk Shrink Tube on External TB
10. On the Terminal Block, connect cable 23-0386’s red wire to the bottom of Terminal
11.
11. Place the cables back inside the Cable Duct and place the Cable Duct cover back on.
Rear Hood Interlock
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International Customer Support
8. Testing
Testing the Rear Hood Interlock involves checking that:
•
The Cutter doesn’t function when the Rear Hood is opened.
•
The W Rollers are deactivated when the Read Hood is opened.
These two tests can be performed simultaneously in the following operation.
To test the Rear Hood Interlock:
1. Power ON the printer.
2. Perform the printer Wake Up procedure.
3. Verify the X-BALDOR Driver in the display panel displays a “.” (dot).
4. Activate the Cutter via the PrinTop GUI and verify that the Cutter is moving.
5. Activate the W Rollers via the PrinTop GUI using the ‘Load’ or ‘Unload’ option.
6. Open the Rear Hood.
7. Verify that the X-BALDOR Driver displays “L” and that the W Rollers have stopped
moving.
8. Attempt to activate perform a cut via the PrinTop GUI. Verify that the Cutter is not
moving.
Note: The Interlock Cheat, a red plastic bracket in provided in your kit, can be used
to simulate the Rear Hood being closed for testing purposes.
Rear Hood Interlock
FC10-0821
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International Customer Support
9. Logistics
Fresco HiQ 1800 Rear Hood Interlock Kit,
PN: 10-0822
Component
Description
Qty
000-50-15-016
Shrink Tube, ½, Black 4 ft
1
000-50-16-024
Terminal Block, RK 2.5
2
000-50-16-026
Cross Connection, 2 Pole Insulated, 32A
1
000-50-15-042
Tie Wrap, Cable, L=100mm Bundle Max D=23mm, 1
Nylon
BX
17-1220
Back Hood Bracket Interlock
1
17-1231
Back Interlock Bracket
1
22-0200
Switch PB, Interlock
1
22-0213
Switch Accessory Interlock Cheat, Red
1
22-0283
Terminal Block 1-12 Way 1.5 SQ mm, with
Protector
1
23-0382
Cable, Interlock Rear Hood, Cutter Brake
1
23-0386
Cable, Interlock Rear Hood, X Brake Loop
1
26-0040
Terminal Block, End Cover
1
60-0068
Fresco 4C/8C Brochure -- UK
1
60-0084
Electrical DW, Rear Hood Interlock, Pneumatic
Pnl.
1
61-0058
Label, Strip 10 Tags x”40”, Terminal Block, Black
Text
1
61-0059
Label, Strip 10 Tags x“41”, Terminal Block, Black
Text
1
FC10-0821
Rear Hood Interlock FCO
1
Rear Hood Interlock
FC10-0821
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International Customer Support
Fresco HiQ 3200 Rear Hood Interlock Kit,
PN: 10-0821
Component
Description
Qty
000-50-15-016
Shrink Tube, ½, Black 4ft
0.05
000-50-16-024
Terminal Block, RK 2.5
2
000-50-16-026
Cross Connection, 2 Pole Insulated, 32A
1
000-50-15-042
Tie Wrap, Cable,L=100mm Bundle Max D=23mm,
Nylon
1
BX
000-61-10-106
Screw socket hex cap M3X12
2
000-61-20-016
Nut M3 S.S
2
12-0047
Washer, Flat, S.S M3, Din 125 A2
2
17-1220
Back Hood Bracket Interlock
1
17-1231
Back Interlock Bracket
22-0200
Switch PB, Interlock
1
22-0213
Switch Accessory Interlock Cheat, Red
1
22-0283
Terminal Block 1-12 Way 1.5 SQ mm, with
Protector
1
23-0382
Cable, Interlock Rear Hood, Cutter Brake
1
23-0387
Cable, Interlock Rear Hood, X Brake Loop
1
26-0040
Terminal Block, End Cover
1
60-0068
Fresco 4C/8C Brochure -- UK
1
60-0090
DRW. Pneumatic Panel 3200, Air Flow Diagram
1
61-0058
Label, Strip 10 Tags x”40”, Terminal Block, Black
Text
1
61-0059
Label, Strip 10 Tags x”41”, Terminal Block, Black
Text
1
90-0046
4 mm drill bit
1
FC10-0821
Rear Hood Interlock FCO
1
Rear Hood Interlock
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International Customer Support
10. Appendix
Rear Hood Interlock
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Cable 23-0386- for FR1800
OR
Cable 23-0387- for FR3200
To Electrical Cabinet
Pneumatic Panel
RD
Distribution Module
REAR HOOD
SAFETY INTERLOCK
RD
40 41
BK
+24V
BU
20 21 22 2324 25 26 2728 29 30 31 32 3334 35 36 37
BU
BK
BR
RD
RD
Cable 23-0382
NO
3
NO
1
38 39
1 2 3 4 5 6 7 8 9 10 11 12 1314 15 16 1718 19
BR
NO
1
NO
3
DM
+24V
BK
BR-40
BL- 1
LEFT
Cutter
Optional
Only for machines
with
CUTTER
RIGHT
BR-41
BL- 2
Name
Date
Next Assy
Rev
Description
Date
Approved
FR3200
Design
FR1800
Approve
Used On
Page Size: A4
Engr.
NUR
Macroprinters LTD.
Drawn
NATALY 14.02.02 TITLE:
AVI.F
Sheet 1 of 1
16.06.02
Scale: none
Rear Hood Interolck Wring
Pneumatic Panel
DRW. No:
Rev: A
60-0084
1.5 Meter
5cm
5cm
5
1
3
3A
2
3
3B
4
2
15cm
REAR HOOD
SAFETY INTERLOCK
PNEUMATIC PANEL TB
NO
1
NO
3
NO3
NO
3
NO
1
NO3
+24V INTRL. OUT
RD
+24V INTRL. IN
BK
Name
40
20
Date
Drawn
Next Assy
Rev
Description
Date
Approved
FR3200
Design
FR1800
Approve
Used On
Engr.
Page Size: A4
NUR
Macroprinters LTD.
NATALY 14.02.02 TITLE:
AVI.F
Sheet 1 of 2
16.06.02
Scale: none
CABLE, Interlock Rear Hood
Cutter Brake loop.
DRW. No:
Rev: A
23-0382
5.5 METER
20cm
5
5cm
23-0387
TBEC&INTRL.
Loop Cable
23-0387
BackCov.
INTRL.
2
3
3A
3
3B
4
1
2
REAR HOOD
INTERLOCK
NO
1
NO
3
NO
3
NO
1
RD
+24Vg INTRL.IN
To
El. Cabinet, DC T.B - Pin 11
N.O.1
N.O.1
+24Vg INTRL.OUT
BK
To
Cable "W69 " ( RD)
Name
Date
NUR
Macroprinters LTD.
Drawn
Design
Next Assy
Rev
Description
Date
Approved
FR3200
Approve
Used On
Engr.
Page Size:
A4
NATALY 09.04.02 TITLE:
AVI.F
Sheet 1 of 2
16/06/02
Scale: none
CABLE, Interlock Rear Hood
X Limit Brake Loop.
DRW. No:
23-0387
Rev: A
W80
RD
GND
BK
14
6
RD
BK 2,5mm
YL/GN 2,5mm
R
S
8
8
To
(3) C.B - FY
(5)
YL/GN 2,5mm
W69
RD
BK
W66
BK
W80
SHILD
BK
BK
BK
To CR1 - 5
RD
RD
BK
SHILD
W16
BK
GR
J7-8.OUT#42.SPARE.
SHILD
OR
J7-7. OUT#41Coll.Driver ON/OFF
BR
YL
To CR2-14
J7-6. OUT#40.Coll. Motor Revers/forward
RD
J7-5. OUT#39 (not in use).
+24V 23-0386 RD
Cable W17
From Mai n
Boar d
MEC 1
Ventilator
#1
23-0386 BK
N.O1
External
T.B
BK
A1
Eelectrical
Cabinet
To
Connection
Interface
P105
RD
soldering poi n t
W81
W81
WH
GN+BK
W81
W81
Right Front
Emergen c y
Stop
A2
RD
RD
RD
Left Front E m .
BK
RD
BK
To CR2-13
BK
BK
RD
J5-1. VCC.
BK
VL
RD
GN
J5-2. +24VDC
BU
J5-3. +5VDC
J5-4. Start RTN.
BK
J5-9. GND-D
+24V 23-0386 RD
OR
J5-6. AC Enable.
RD
YL
J5-12. Brake -
+24V
BR
WH
W60
Cable W16. From Main Board.
W81
(1)
BK 2,5mm
W66
BK
9 10 10 11 11 11 12 13 14 15 16 17 18 19 20 21 22 23 28 29 30 30 30 31 32 33 34 35 36 37 38
J5-5. Brake +
WH
J5-10. GND-Ag
Cable W17
From Mai n
Boar d
Optional
Only for machines with
COLLECTOR.
BK 2,5mm
RD
Left Back E m .
Right Back E m .
RD
To KX - A 1
RD
BK
To KY - A 1
BK
RD
0/24V
+24V
RD
RD
W 57
RD
+24 To J1-7 Masic
MEC 2
Heater Cabinet
W 59
RD
+24V To BALDORS - Z
+24V To BALDORS - X
OR
RD
RD
7
RD
RD
+5V To J1-6 MASIK
BALDORS - X 0V
BK
BALDORS - Z 0V
BK
BK
BK+GN
BK2
J7-10 To Main Board.
To GALIL PS
5V, 24V
YL/GN
BU
N
BK1
YL/G
BU
BR
BU
BR
6
W108
BK 2,5mm
W45
5
A1
GND GND
T
MEC#1
3
W56
Emergency PS
A2
N N
To- COLLECT
AXIS DRIVER
BU2,5mm
T1 T2 T3
2
13
CRC
W 58
W3
W101 TO DRV X
TO Emergency PS
W6
N
13
CR
R/ F
Terminal Bloc k
With Fuse 2A
BK 2,5mm
N FILTER N
L1
L1
L2
L2
L3
L3
GND
GND
OUT
BK 2,5mm
LINE
W5 TO PC
BU2,5mm
W4 TO CONTROLLER
BR
BK
BU
YL/G N
WH
YL/GN
N
BK
N
4
GND
1
N
YL/GN
N
W103 TO DRV Z
N
BK2
GND
23 24 25 26
GND
GND GND
1
BK
YL/G
14 15 16 17 18 18 19 20 21 22
GND GND
RD
8
J7-13 GND-Ag
44 7
WH
N
2 3
YL/GN
GND 1
GN
D
N
YL/GN
BK4
BU (2.5mm)
BK
BK (2.5mm) FROM KC
BK (2.5mm) FROM F2-2
BK (2.5mm) FROM KZ
W104
YL/GN
BK (2.5mm) FROM KX
W102
YL/GN
(2.5mm) From F1-2
BU (2.5mm)
14
W115
+5V
From MEC1- L1
BK
4mm
W115
BK (4mm)
BK
(2.5mm) TO F1-1
BK4
YL/GN
YL/GN
4mm
14
RD
RD
W66
START
BK
10
CR1
To KX- A 2
13
W1
From Main
Pow er TB
BK
ON UPPER PANE L
(DRV PANEL)
TO
Connection
Interface
P106
RD
Interlo c k
Rear Hood
Ventilator
#2
N.O1
Heat
Shrink
RD
BK
BK
E
D
Rev
Name
To
DVR-X
(X3 Pin 10,11).
18/06/02
AVI.F
CABLE W108 is Optional- Only for machine with COLLECTOR
22/04/02
AVI.F
Description
Date
Adding REAR HOOD INTERLOCK
Approved
Next Assy
Drawn
AVI.F
Design
NATALY
FR 1800
Approve
Used On
Engr.
Page Size:
A3
Sheet
AVI.F
of
Date
NUR
16/06/02
Macroprinters LTD.
TITLE:
ELECTRIC CABINET.
POWER & CONTROL TB.
16/06/02
Scale: none
DRW. No:
60-0065
Rev:
E
3.5 METER
20cm
5
5cm
23-0386
TBEC&INTRL.
Loop Cable
23-0386
BackCov.
INTRL.
2
3
3A
3
3B
4
1
2
REAR HOOD
INTERLOCK
NO
1
NO
3
NO
3
NO
1
RD
+24Vg INTRL.IN
To
El. Cabinet, DC T.B - Pin 11
+24V
N.O.1
N.O.1
BK
+24Vg INTRL.OUT
To
Cable "W69 " ( RD)
Name
Date
NUR
Drawn
Design
Next Assy
Rev
Description
Date
Approved
FR1800
Approve
Used On
Engr.
Page Size:
A4
Macroprinters LTD.
NATALY
AVI.F
Sheet 1 of 2
09.04.02 TITLE:
16/06/02
Scale: none
CABLE, Interlock Rear Hood
X Limit Brake Loop.
DRW. No:
23-0386
Rev: A
5300 mm
4000 mm
2700 mm
9
50mm
9
1
W69
Right Cov.
INTRL.
9
W69
Interlocks
Loop.
W69
Front Cov.
INTRL.
L=1METER
W69
Left Cov.
INTRL.
8
7
7C
7
7B
7
7A
6
INTRL.OUT
BK
INTRL.IN
RD
200mm
2
10
To- Cable
23-0386 (BK)
Soldering Point
N.O.
INTRL.OUT
BK
COM.
RIGHT COVER
INTERLOCK
3
3A
N.O.
COM.
FRONT COVER
INTERLOCK
4
RD
+24Vg
LEFT COV E R
INTERLOCK
5
INTRL.IN
RD
INTRL.OUT
BK
Soldering Point
NO.
BK
COM.
+24V
To-Cable
W45
SOLDERING POINT
Name
Drawn
Date
Design
FR1800
B
Adding Rear Hood Interlock
03.07.02
AVI.F
Rev
Description
Date
Approved
Next Assy
Used On
Page Size: A4
Macroprinters LTD.
TITLE:
Approve
Engr.
NUR
NATALY 15.06.99
AVI.F
Sheet 1 of 2
03.07.02
Scale: none
FW69
INTERLOCKS LOOP CABLE.
DRW. No:
200-52-00-073
Rev: FC
Capacity
Resistor
23-0386
RD
+24V
Elec.Cabinet
DC T.B
Pin 11
RD
blue
2.5mm
blue
2.5mm
X1
DRV-X
R2
NO3
CABLE 23-0382
RD
BK
NO3
23-0386
BK
NO1
SHRINK
24V
0/V
X1
RD
RD
BK
BK
W69
RD
BK
10
BK
+24 vdc
BK
0V
7
CW (left)
RD
X3
BK
7
11 CCW (Right)
N.O
+24V
LEFT HOOD
INTERLOCK
+24V
RD
24V
X3
Screw Terminal
N.C
DRV-Z
R1
T o Pneumatic Pane l T . B
REAR HOOD
INTERLOCK
NO1
0/Vdc
10
11
W45 BK
W45 BK
W115
BK
RD
BK
RD
N.C
N.O
4
11
SOLDERIN G
POINT
COM
W69
BK
RIGHT HOOD
INTERLOCK
W69
RD
COM
W69
RD
N.C
N.O
W69
BK
INTERLOCK
FRONT CENTER
HOOD
W69
BK
COM
COM
N.C
W45 RD
COM
LEFT LIMIT
BRAKE
+24V
N.C
0/V
ELECTRICAL CABINET
DC T.B
+24V
RIGHT LIMIT
BRAKE
W45 RD
Name
Date
AVI.F
13/06/02
Drawn
Design
C
Rev
Adding Rear Hood Interlock
Description
16/06/02
Date
AVI.F
Approved
Next Assy
FR1800
Approve
Used On
Engr.
Page Size: A3
Sheet 1 of
NUR
Macroprinters LTD.
TITLE:
X LIMITS BRAKE LOOP
AVI.F
1
13/06/02
Scale: none
DRW. No:
60-0082-01
Rev: C
W80
RD
GND
BK
14
6
RD
BK 2,5mm
YL/GN 2,5mm
R
S
8
8
To
(3) C.B - FY
(5)
YL/GN 2,5mm
23-0387 BK
N.O1
External
T.B
BK
BK
W66
BK
W80
SHILD
BK
BK
BK
To CR1 - 5
RD
RD
BK
SHILD
W16
BK
GR
J7-8.OUT#42.SPARE.
SHILD
OR
J7-7. OUT#41Coll.Driver ON/OFF
BR
YL
To CR2-14
J7-6. OUT#40.Coll. Motor Revers/forward
RD
J7-5. OUT#39 (not in use).
+24V 23-0387 RD
Cable W17
From Mai n
Boar d
MEC 1
Ventilator
#1
W69
RD
A1
Eelectrical
Cabinet
To
Connection
Interface
P105
RD
soldering poi n t
W81
W81
WH
GN+BK
W81
W81
Right Front
Emergen c y
Stop
A2
RD
RD
RD
Left Front E m .
BK
RD
BK
To CR2-13
BK
BK
RD
J5-1. VCC.
BK
VL
RD
GN
J5-2. +24VDC
BU
J5-3. +5VDC
J5-4. Start RTN.
BK
J5-9. GND-D
+24V 23-0387 RD
OR
J5-6. AC Enable.
RD
YL
J5-12. Brake -
+24V
BR
WH
W60
Cable W16. From Main Board.
W81
(1)
BK 2,5mm
W66
BK
9 10 10 11 11 11 12 13 14 15 16 17 18 19 20 21 22 23 28 29 30 30 30 31 32 33 34 35 36 37 38
J5-5. Brake +
WH
J5-10. GND-Ag
Cable W17
From Mai n
Boar d
Optional
Only for machines with
COLLECTOR.
BK 2,5mm
RD
Left Back E m .
Right Back E m .
RD
To KX - A 1
RD
BK
To KY - A 1
BK
RD
0/24V
+24V
RD
RD
W 57
RD
+24 To J1-7 Masic
MEC 2
Heater Cabinet
W 59
RD
+24V To BALDORS - Z
+24V To BALDORS - X
OR
RD
RD
7
RD
RD
+5V To J1-6 MASIK
BALDORS - X 0V
BK
BALDORS - Z 0V
BK
BK
BK+GN
BK2
J7-10 To Main Board.
To GALIL PS
5V, 24V
YL/GN
BU
N
BK1
YL/G
BU
BR
BU
BR
6
A1
GND GND
T
MEC#1
5
W108
BK 2,5mm
W45
3
W56
Emergency PS
A2
N N
To- COLLECT
AXIS DRIVER
BU2,5mm
T1 T2 T3
2
13
CRC
W 58
W3
W101 TO DRV X
TO Emergency PS
W6
N
13
CR
R/ F
Terminal Bloc k
With Fuse 2A
BK 2,5mm
N FILTER N
L1
L1
L2
L2
L3
L3
GND
GND
OUT
BK 2,5mm
LINE
W5 TO PC
BU2,5mm
W4 TO CONTROLLER
BR
BK
BU
YL/G N
WH
YL/GN
N
BK
N
4
GND
1
N
YL/GN
N
W103 TO DRV Z
N
BK2
GND
23 24 25 26
GND
GND GND
1
BK
YL/G
14 15 16 17 18 18 19 20 21 22
GND GND
RD
8
J7-13 GND-Ag
44 7
WH
N
2 3
YL/GN
GND 1
GN
D
N
YL/GN
BK4
BU (2.5mm)
BK
BK (2.5mm) FROM KC
BK (2.5mm) FROM F2-2
BK (2.5mm) FROM KZ
W104
YL/GN
BK (2.5mm) FROM KX
W102
YL/GN
(2.5mm) From F1-2
BU (2.5mm)
14
W115
+5V
From MEC1- L1
BK
4mm
W115
BK (4mm)
BK
(2.5mm) TO F1-1
BK4
YL/GN
YL/GN
4mm
14
RD
RD
W66
START
BK
10
CR1
To KX- A 2
13
W1
From Main
Pow er TB
BK
ON UPPER PANE L
(DRV PANEL)
TO
Connection
Interface
P106
RD
Interlo c k
Rear Hood
Ventilator
#2
N.O1
Heat
Shrink
RD
BK
BK
E
D
Rev
Name
To
DVR-X
(X3 Pin 10,11).
18/06/02
AVI.F
CABLE W108 is Optional- Only for machine with COLLECTOR
22/04/02
AVI.F
Description
Date
Adding REAR HOOD INTERLOCK
Approved
Next Assy
Drawn
AVI.F
Design
NATALY
FR 3200
Approve
Used On
Engr.
Page Size:
A3
Sheet
AVI.F
of
Date
NUR
16/06/02
Macroprinters LTD.
TITLE:
ELECTRIC CABINET.
POWER & CONTROL TB.
16/06/02
Scale: none
DRW. No:
60-0066
Rev:
E
7550 mm
4700 mm
3250 mm
9
50mm
9
1
W69
Right Cov.
INTRL.
9
W69
Interlocks
Loop.
W69
Front Cov.
INTRL.
L=1METER
W69
Left Cov.
INTRL.
8
7
7C
7
7B
7
7A
6
INTRL.OUT
BK
INTRL.IN
RD
200mm
2
10
To- Cable
23-0387 (BK)
Soldering Point
N.O.
INTRL.OUT
BK
COM.
RIGHT COVER
INTERLOCK
3
3A
N.O.
COM.
FRONT COVER
INTERLOCK
4
RD
+24Vg
LEFT COV E R
INTERLOCK
5
INTRL.IN
RD
INTRL.OUT
BK
Soldering Point
NO.
BK
COM.
+24V
To-Cable
W45
SOLDERING POINT
Name
Drawn
Date
Design
FR1 3200
B
Adding Rear Hood Interlock
03.07.02
AVI.F
Rev
Description
Date
Approved
Next Assy
Used On
Page Size: A4
Macroprinters LTD.
TITLE:
Approve
Engr.
NUR
NATALY 15.06.99
AVI.F
Sheet 1 of 2
03.07.02
Scale: none
FW69
INTERLOCKS LOOP CABLE.
DRW. No:
23-0110
Rev: FC
Capacity
Resistor
23-0387
RD
+24V
Elec.Cabinet
DC T.B
Pin 11
RD
blue
2.5mm
blue
2.5mm
X1
DRV-X
R2
NO3
CABLE 23-0382
RD
BK
NO3
23-0387
BK
NO1
SHRINK
DRV-Z
R1
T o Pneumatic Pane l T . B
REAR HOOD
INTERLOCK
NO1
24V
0/V
X1
RD
RD
BK
BK
RD
24V
X3
BK
0V
7
+24 vdc
RD
Screw Terminal
W69
RD
N.C
BK
10
BK
CW (left)
X3
BK
7
11 CCW (Right)
N.O
0/Vdc
+24V
LEFT HOOD
INTERLOCK
+24V
10
11
W45 BK
W45 BK
W115
BK
RD
BK
RD
N.C
N.O
4
11
SOLDERIN G
POINT
COM
W69
BK
RIGHT HOOD
INTERLOCK
W69
RD
COM
W69
RD
N.C
N.O
W69
BK
INTERLOCK
FRONT CENTER
HOOD
W69
BK
COM
COM
N.C
W45 RD
COM
LEFT LIMIT
BRAKE
+24V
N.C
0/V
ELECTRICAL CABINET
DC T.B
+24V
RIGHT LIMIT
BRAKE
W45 RD
Name
Date
AVI.F
13/06/02
Drawn
Design
C
Adding Rear Hood Interlock
Rev
Description
16/06/02
Date
AVI.F
Approved
Next Assy
FR3200
Approve
Used On
Engr.
Page Size: A3
Sheet 1 of
NUR
Macroprinters LTD.
TITLE:
X LIMITS BRAKE LOOP
AVI.F
1
13/06/02
Scale: none
DRW. No:
60-0083-01
Rev: C