Kubota Diesel Engine Engine Parts Manual WARNING

Transcription

4290893-Rev A
Engine Parts Manual
Kubota® Diesel Engine
V2403-CR-T-E4B
Jacobsen AR722T™
Jacobsen R311T™
WARNING
Warning: If incorrectly used, this machine can
cause severe injury. Those who use and maintain
this machine should be trained in its proper use,
warned of its dangers, and must read the entire
manual before attempting to set up, operate, adjust,
or service the machine.
GB
FOREWORD
This manual contains a parts list for your Kubota Engine.
The Engine Serial Number for the Kubota engine is on a
plate located on the valve cover.
Record the Engine Serial Number below for easy
reference.
Engine Serial Number: _________________________
If additional information is
Jacobsen Dealer.
Engine Serial No.
Kubota Diesel
needed, contact your
Suggested Stocking Guide
To Keep your Equipment fully operational and productive, Jacobsen suggests you maintain a stock of the more
commonly used maintenance items. We have included part numbers for additional support materials and training aids.
To order any of the following material:
1. Write your full name and complete address on your
order form.
2. Explain where and how to make shipment:
❑ UPS
❑ Regular Mail
❑ Overnight
❑ 2nd Day
3. Order by the quantity desired, the part number, and
the description of the part.
4. Send or bring the order to your authorized Jacobsen
Dealer.
Service Parts
Qty. Part No.
Description
Qty. Part No.
4113986 Cartridge, Oil Filter
4297133 Element, Fuel Filter
Description
4297126 Water Separator Element
4297258 V-Belt, 40 In.
Proposition 65 Warning
© Copyright 2013, Jacobsen, A Textron Company. “All rights
reserved, including the right to reproduce this material or portions
thereof in any form.”
2
LITHO IN U.S.A. 9-2013
This product contains or emits
chemicals known to State of California
to cause cancer and birth defects or
other reproductive harm.
Table of Contents
1.1 ..............................Crankcase ................................................................................................................................................ 4
2.1 ..............................Oil Pan ...................................................................................................................................................... 6
3.1 ..............................Oil Dipstick and Guide ............................................................................................................................ 7
4.1 ..............................Cylinder Head .......................................................................................................................................... 8
5.1 ..............................Rocker Arm Shaft .................................................................................................................................. 10
6.1 ..............................Head Cover ............................................................................................................................................ 11
7.1 ..............................Gear Case............................................................................................................................................... 12
8.1 ..............................Main Bearing Case ................................................................................................................................ 14
9.1 ..............................Piston and Crankshaft .......................................................................................................................... 16
10.1 ............................Camshaft and Idle Gear ........................................................................................................................ 18
11.1 ............................Flywheel Housing.................................................................................................................................. 19
12.1 ............................Starter Breakdown ................................................................................................................................ 20
13.1 ............................Fuel Camshaft........................................................................................................................................ 22
14.1 ............................Injection Pump....................................................................................................................................... 23
15.1 ............................Supply Pump ......................................................................................................................................... 24
16.1 ............................Common Rail ......................................................................................................................................... 25
17.1 ............................Injection Pipe ......................................................................................................................................... 26
18.1 ............................Injectors and Glow Plugs ..................................................................................................................... 27
19.1 ............................Fuel Filter and Water Separator ........................................................................................................... 28
20.1 ............................Belt.......................................................................................................................................................... 29
21.1 ............................Alternator Breakdown........................................................................................................................... 30
22.1 ............................Water Flange and Thermostat.............................................................................................................. 32
23.1 ............................Water Pipe.............................................................................................................................................. 33
24.1 ............................Water Pump ........................................................................................................................................... 34
25.1 ............................Inlet Manifold ......................................................................................................................................... 36
26.1 ............................Inlet Pipe ................................................................................................................................................ 37
27.1 ............................Exhaust Manifold................................................................................................................................... 38
28.1 ............................Turbo Charger ....................................................................................................................................... 39
29.1 ............................EGR Valve .............................................................................................................................................. 40
30.1 ............................EGR Cooler ............................................................................................................................................ 41
31.1 ............................Diesel Particulate Filter (DPF) .............................................................................................................. 42
32.1 ............................Illustration Description ......................................................................................................................... 43
33.1 ............................DPF Sensors .......................................................................................................................................... 44
34.1 ............................DPF Pressure Pipes .............................................................................................................................. 45
35.1 ............................Oil Separator.......................................................................................................................................... 46
36.1 ............................Oil Separator Breakdown ..................................................................................................................... 47
37.1 ............................Turbo Charger Oil Pipe ......................................................................................................................... 48
38.1 ............................Oil Cooler ............................................................................................................................................... 49
39.1 ............................Engine Sensors ..................................................................................................................................... 50
40.1 ............................Injector and DPF Wire Harness............................................................................................................ 51
41.1 ............................Engine Wire Harness ............................................................................................................................ 52
42.1 ............................Wire Harness Brackets ......................................................................................................................... 53
43.1 ............................Loose Components............................................................................................................................... 54
3
KUBOTA V2403-CR-T-E4B
Serial No. All
1.1 Crankcase
14
12
1
8
9
7
5
6
2
9
3
13
2
6
10
2
11
7
3
8
6
10
19
4
18
4
16
15
20
4
17
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
Part No.
Qty.
Description
4297212
1
Comp. Crankcase Comp.
552950
552951
5001308
2500877
552952
4297256
552953
550423
594369
594370
552954
4134170
4297176
4198174
4134218
553842
4198226
550427
556915
6
2
3
1
4
2
2
2
2
1
1
1
1
1
1
4
1
1
1
• Plug
• Plug
• Plug, Concave
• Plug, Concave
• Plug, Cup Type
• Pipe, Comp Water
• Plug, Cup Type
• Pin, Straight
• Pin, Straight
• Pin, Straight
• Pin, Pipe
• Pipe Water Return
Comp. Pipe, Oil Return
Assembly Pump, Oil
Gasket, Oil Pump
Bolt, Sems
Gear, Oil Pump Drive
Key, Feather
Nut
Serial Numbers/Notes
> Change from previous revision
5
Serial No. All
2.1 Oil Pan
1
2
5
6
4
3
5
7
Item
Part No.
1
2
3
4
5
6
7
4
Qty.
556916
1
4134178
556918
4134176
2500811
4134177
4198160
1
24
2
2
1
1
Description
Comp. Oil Pan
O Ring
Bolt, Flange
Plug, Drain
Gasket
Filter, Oil
Bolt, Flange
6
Serial No. All
3.1 Oil Dipstick and Guide
1
2
Item
Part No.
1
2
3
Qty.
3
Description
4289870
1
Gauge, Eng. Oil
4111662
2812014
1
1
Guide, Gauge, Oil
Plug, Oil Gauge
7
Serial No. All
4.1 Cylinder Head
24
22
21
11
16
20
12
6
17
5
23
3
2
1
9
2
8
13
7
4
10
18
8
19
4
14
14
15
Item
1
2
3
4
5
6
7
8
9
10
10
10
10
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
Part No.
Qty.
4297138
1
552976
552977
552978
4289852
556927
4289807
4289806
556928
4198329
4198328
4198330
4198331
4198332
4297169
4289891
4297168
4134179
4134395
556930
556931
4289837
4289838
4289850
553028
4134385
553030
4289851
12
1
2
4
4
4
4
18
1
1
1
1
1
1
1
1
2
1
1
1
4
4
8
8
8
8
8
Description
Comp. Cylinder Head
Plug, Cup Type
Plug, Cup Type
Plug
Guide, Valve, Inlet
Guide, Exhaust Valve
Seat, Inlet Valve
Seat, Exhaust Valve
Bolt, Head, Cylinder
Gasket, 1.20 mm Cylinder Head
Hook, Engine, Rear
Bolt, Sems
Hook, Engine, Front
Stud
Nut, With Lock Washer
Plug
Washer, Seal
Valve, Inlet
Valve, Exhaust
Spring, Valve
Retainer, Valve Sp.
Collet, Valve Spring
Seal, Valve Stem
Cap, Valve
Set
9
Serial No. All
5.1 Rocker Arm Shaft
9
5
6 7
8
2
9
9
3
2
9
3
1
12
9
9
10
9
2
3
9 11
8 7
Item
1
2
3
4
5
6
7
8
9
10
11
12
Part No.
6
5
2
4
Qty.
Description
4159660
1
Shaft, Rocker Arm
553033
553037
4138201
553036
4297105
5002002
594338
5002804
4289853
4138207
4137828
4
3
1
2
2
2
2
8
8
8
4
Bracket, Rocker Arm
Spring, Arm, Rocker
Spring Pin
Washer, R-arm. Shaft
Washer, Plain
Washer, Spring Lock
Hex. Bolt
Arm, Rocker, Assembly
Screw, Adjusting
Nut
Bolt, Flange
10
Serial No. All
6.1 Head Cover
7
3
8
6
5
2
1
4
10
9
Item
1
2
3
4
5
6
7
8
9
10
Part No.
Qty.
4297178
1
4134204
4145911
4134206
4297179
4145912
4297104
550407
4134208
4134209
1
1
1
1
1
4
4
1
10
Description
Cover, Assembly, Head, Cylinder
Pipe, Water Return
Cover, Breather
O Ring, Breather
Spacer, Breather
Comp Valve, Breather
Screw, Pan Head, Phill
Washer, Spring Lock
Gasket, Head Cover
Bolt
11
Serial No. All
7.1 Gear Case
14
4
12
15
3
13
16
6
10
11
9
5
1
3
2
7
2
6
8
12
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
Part No.
Qty.
Description
4297170
1
Case, Gear, Comp
5001255
594369
4297171
4137901
4198240
4198361
4198161
552997
552998
594378
552999
4134624
550364
4134210
4134211
2
2
1
1
8
2
4
1
1
1
1
1
3
2
2
Plug
Pin, Straight
Gasket, Gear Case
Bolt, Flange
Bolt, Flange
Bolt, Flange
Bolt, Flange
Spring
Seat, Valve
Ball
Flange, Water Return
Gasket, Return Flange
Bolt, Sems
Plug, Oil Filler
O Ring
13
Serial No. All
8.1 Main Bearing Case
7
5
6
9
4
8
2
1
17
3
18
14
16
19
15
13
11
19
12
10
19
14
Item
●
◆
▲
●
◆
▲
●
◆
▲
●
◆
▲
●
◆
■
1
2
3
3
3
4
5
6
7
8
9
10
11
12
12
12
13
14
15
15
15
16
17
18
18
18
19
Part No.
Qty.
Description
4134219
1
Assembly Brg. Case, Wheel
4134220
4134221
4134222
4134223
4134224
4134225
4134226
594331
594332
4289805
4134228
4134220
4134221
4134222
4134223
4134229
4134220
4134221
4134222
4134223
4134230
4134220
4134221
4134222
4134223
556944
2
1
1
1
1
1
1
8
8
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
3
• Bolt, Case, Brg
• Metal, Std. Crankshaft
Metal, -0.20 mm Crankshaft
Gasket, Bearing Case
Cover, Bearing Case
Gasket, Case Cover
Bolt, Sems
Bolt, Sems
Seal, Oil
Assembly Brg. Case, Main
• Bolt, Case, Brg
• Bolt, Case, Brg
• Bolt, Case, Brg
Bolt, Case, Brg
4198367
4198368
4198369
1
1
1
Kit Metal, STD Engine
Kit Metal, -0.20mm/+0.20mm Engine
STD Set
-0.20mm Set
-0.40mm Set
STD Set
-0.20mm Set
-0.40mm Set
STD Set
-0.20mm Set
-0.40mm Set
STD Set
-0.20mm Set
-0.40mm Set
Includes Items marked ●
Includes Items marked ◆
Includes Items marked ■
15
Serial No. All
9.1 Piston and Crankshaft
2
11
12
10
1
4
3
4
9
5
6
21
8
21
7
14
22
20
13
15
18
17
23
19
16
16
22
Item
●
◆
■
●
◆
■
●
◆
■
●
◆
■
●
◆
■
1
1
2
2
3
4
5
6
7
8
8
8
9
10
11
12
13
14
15
16
17
18
19
20
20
20
21
21
21
22
22
22
23
Part No.
Qty.
Description
4297235
4
Piston
STD Set
4297236
4198379
4198380
556964
4159662
4198382
4198381
557331
556968
556969
556970
4289835
2500953
553095
4198236
4297253
4198165
4198172
556975
553088
594367
553089
4134242
4134243
4134244
4134245
4134246
4134247
4134248
4134249
4134250
4297251
4
4
4
4
8
4
4
8
4
4
4
1
4
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
2
2
2
1
Piston
Ring, Piston, Assembly
Ring, Piston, Assembly
Pin, Piston
Circlip, Int
Rod, Connecting, Assembly
• Bushing, Pin, Piston
• Bolt, Rod, Connecting
• Metal, Std. Crank Pin
Metal, -0.20mm Crank Pin
Metal, -0.40mm Set Crank Pin
Crankshaft, Comp
• Ball 1/4
• Bushing, Crankshaft
Pin, Straight
Gear. Crankshaft
Feather Key
Gear, Oil Pump Drive
Oil Slinger
Collar, Crankshaft
O Ring
Nut, Crankshaft
Metal, Std. Crankshaft
Metal, -0.20mm Crankshaft
Metal, -0.40mm Set Crankshaft
Metal, Std. Side
Metal, +0.20mm Side
Metal, +0.40mm Side
Metal, Std. Side
Metal, +0.20mm Side
Metal, +0.40mm Side
Seal, Oil
+0.25mm Set
STD Set
+0.25mm Set
4198367
4198368
4198369
1
1
1
Kit Metal, STD Engine
Torque to 40-45 Nm
STD Set
-0.20mm Set
-0.40mm Set
STD Set
-0.20mm Set
-0.40mm Set
STD Set
+0.20mm Set
+0.40mm Set
STD Set
+0.20mm Set
+0.40mm Set
Includes Items marked ●
Includes Items marked ◆
Includes Items marked ■
17
Serial No. All
10.1 Camshaft and Idle Gear
14
9
13
11
10
2
4
1
12
6
5
7
3
8
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Part No.
Qty.
Description
557322
8
Tappet
4198304
4289839
2500953
4134233
594374
553068
2811976
4297252
4297254
4289868
5003269
4134440
2811976
8
1
1
1
1
1
2
1
1
1
2
1
3
Rod, Push
Assembly Camshaft
• Ball 1/4
• Gear, Camshaft
• Key, Feather
• Stopper, Camshaft
Bolt, Flange
Gear, Comp, Idle
• Bushing, Idle Gear
Collar, Idle Gear
Bolt, Flange
Shaft, Idle Gear
Bolt, Flange
18
Serial No. All
11.1 Flywheel Housing
8
9
10
3
7
6
1
5
2
14
12
4
11
9 13
15
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Part No.
Qty.
4297192
1
4198239
4198377
4297172
4297201
4137820
557332
594338
5002002
4134252
4198229
4297100
594337
4251684
550395
1
6
1
1
1
1
1
2
11
1
1
1
1
1
Description
Flywheel, Comp
• Gear, Ring
Bolt, Flywheel
Housing, Comp, Flywheel
• Bracket, Sensor
• Bolt, Flange
Cover
Hex. Bolt
Washer, Spring Lock
Bolt
Assembly Starter
Bolt, Stud
Bolt, Sems
Nut, Flange
Hex. Nut
See 12.1 for Service Parts
19
Serial No. All
12.1 Starter Breakdown
1
28
15
16
18
23
2
20
23
14
5
17
24
4
26
6
27
12
11
9
25
10
3
22
21
19
8
13
20
7
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
Part No.
Qty.
Description
4198229
1
Assembly Starter
4198216
4198130
4198215
4198222
557892
4198214
5001307
557902
557903
2810751
4198219
4198213
4198218
4198221
4198217
4289803
4289804
4198224
4198220
557904
557905
5003288
4198201
5001183
557912
557913
4198223
1
1
1
1
1
1
1
5
1
1
1
1
1
1
4
4
2
2
2
1
1
2
1
1
1
1
2
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
Yoke
Assembly Switch, Magnetic
Armature
Bearing
Bearing
Clutch, Over Running
Gear, Pinion
Roller
Retainer
Gear
Gear
Frame, Drive End
Frame, End
Holder, Brush
Spring
Spring, Brush
Brush, Kit
Screw, Pan Hd
Bolt, Through
Ball
Spring
O-ring
Pipe, Drain
Nut, Hexagon
Nut, Hexagon
Cord, Stop Solenoid
Screw, Pan Hd
21
Serial No. All
13.1 Fuel Camshaft
2
7
8
3
5
6
4
1
Item
Part No.
1
2
3
4
5
6
7
8
Qty.
Description
4297180
1
Assembly Camshaft, Fuel
4198383
4297149
4297108
4297142
4198372
4297141
4289798
1
1
1
1
1
1
3
Bearing, Ball
Gear, Supply Pump
Feather Key
Wheel
Brg, Ball
Stopper, F-camshaft
Bolt, Sems
22
Serial No. All
14.1 Injection Pump
2
3
7
3
1
4
3
3
2
5
6
Item
Part No.
1
2
3
4
5
6
7
Qty.
4297266
4297167
4297146
4297115
557366
4297114
4297265
Description
Pump, Assembly Fuel
2
4
1
3
1
1
Eye Bolt
Gasket
O Ring
Bolt, Flange
Pipe
Hose, Fuel
See 15.1 for other end of hose.
23
Serial No. All
15.1 Supply Pump
6
2
3
4
4
9
8
4
4
8
1
7
7
Item
Part No.
1
2
3
4
5
6
7
8
9
Qty.
5
Description
4297196
1
Assembly Pump, Supply
4297165
4297166
4297148
4297150
4297160
4297163
4137803
4297265
1
1
4
1
2
2
2
1
Eye Bolt
Eye Bolt
Gasket
Gasket, Pump
Bolt, Flange
Stud
Nut, Flange
Hose, Fuel
See 14.1for other end of hose
24
Serial No. All
16.1 Common Rail
2
3
6
1
3
5
4
Item
Part No.
1
2
3
4
5
6
Qty.
Description
4297195
1
Comp. Pipe
4297164
4297148
4297197
4137992
2811976
1
2
1
2
1
Eye Bolt
Gasket
Assembly Rail, Common
Bolt, Flange
Bolt, Flange
25
Serial No. All
17.1 Injection Pipe
11
10
11
10
9
8
9
7
6
5
1
4
3
2
Item
1
2
3
4
5
6
7
8
9
10
11
Part No.
Qty.
Description
4297199
1
Pipe, Injection
4297154
554054
554055
550401
4297155
4297156
4297157
554054
554055
550401
1
1
1
1
1
1
1
2
2
2
Pipe, Injection
Clamp, Pipe
Clamp, Pipe
Screw, Sems, Pan Head
Pipe, Injection
Pipe, Injection
Pipe, Injection
Clamp, Pipe
Clamp, Pipe
Screw, Sems, Pan Head
26
Serial No. All
18.1 Injectors and Glow Plugs
1
1
2
10
7
1
10
6
7
1
6
7
10
10
1
1
7
8
3
4
3
6
5
3
4
4
3
8
6
9
8
5
5
4
5
Item
1
2
3
4
5
6
7
8
9
10
Part No.
Qty.
Description
4297143
1
Assembly Tube
4297109
4297198
4297153
4251732
4297151
4297152
4289844
4297159
5001152
1
4
4
4
4
4
4
1
4
Clamp, Hose
Assembly Injector
O Ring
Gasket
Clamp, Injector
Assembly Bolt
Glow Plug
Cord, Glow Plug
Nut, Flange
27
Serial No. All
19.1 Fuel Filter and Water Separator
4
3
1
6
2
5
9
7
10
10
11
8
Item
1
2
3
4
5
6
7
8
9
10
11
Part No.
Qty.
Description
4280171
1
Filter, Assembly, Fuel
4297144
4297147
4297145
4297133
4280212
4297126
4297128
2501172
4138107
4138103
1
1
1
1
1
1
1
4
8
4
• Base, Filter
• • O Ring
• • Plug
• Filter, Cartridge
Assembly, Water Separator
• Element, Filter
• Switch, Assembly
Joint, Swivel
Gasket
Bolt, Connect.
28
Serial No. All
20.1 Belt
5
6
8
2
1
9
4
7
3
Item
Part No.
1
2
3
4
5
6
7
8
9
Qty.
Description
5000938
1
Alternator, Assembly
4134319
4289799
4134321
550395
834287
4134322
594374
4297258
1
1
1
1
1
1
1
1
Stay, Dynamo
Bolt, Flange
Bolt, W Sems
Hex. Nut
Washer, Spring Lock
Pulley, Fan Drive
Key, Feather
Belt, V
See 21.1 for Service Parts
29
Serial No. All
21.1 Alternator Breakdown
1
6
5
4
20
12
10
7
22
28
11
8
21
16
25
9
27
15
18
24
3
17
23
2
19
26
14
29
30
13
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
Part No.
Qty.
Description
5000938
1
Alternator, Assembly
5002415
557948
4134327
557951
4134328
4134329
5001210
557956
557957
557958
N/S
4134332
5002916
4134337
557963
557964
557965
557966
557967
557968
557969
557970
557971
557972
2810355
4134341
557949
4134331
1
1
1
1
1
1
1
4
2
1
1
1
1
1
1
2
2
2
6
1
3
2
2
1
1
1
1
1
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
Pulley, Alternator
Nut
Rotor
• Cover, Bearing
• Brg, Ball
Frame, Drive End
• Plate, Retainer
• Screw, Rd Hd
• Bolt, Through
• Brg, Ball
• Stator
Cover, End
Assembly Rectifier
Bushing, Insulation
Holder, Brush
• Brush
• Spring, Brush
Screw, Rd Hd
Screw, Rd Hd
Screw, Rd Hd
Bolt
Nut
Bolt
Nut
Assembly Regulator
Clamp, Cord
Collar
Frame, End
31
Serial No. All
22.1 Water Flange and Thermostat
13
15
11
12
14
3
4
2
7
10
1
9
5
8
6
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Part No.
Qty.
Description
4297119
1
Comp. Flange, Water
4198241
4134362
4134363
4134364
4113985
553024
4134365
550398
5002002
4134369
4134370
594334
4289863
4134361
1
2
1
1
2
1
1
1
1
1
1
2
1
1
• Plug
• Bolt, Flange
• Bolt, Flange
Gasket, Flange, Water
Bolt, Sems
Stud
Bolt
Hex. Nut
Washer, Spring Lock
Cover, Thermostat
Gasket, Thermostat
Bolt, Sems
Assembly Thermostat
Plug
32
Serial No. All
23.1 Water Pipe
9
7
8
10
6
10
5
6
1
4
2
3
Item
1
2
3
4
5
6
7
8
9
10
Part No.
Qty.
Description
4297228
1
Comp. Pipe, Water Return
4297246
4198233
4198166
4297247
4134368
4297245
4198166
4297112
4138249
1
1
1
1
2
1
1
1
2
Hose
Clamp, Hose
Clamp, Hose
Hose
Band, Hose
Tube
Clamp, Hose
Clamp, Hose
Bolt, Flange
33
Serial No. All
24.1 Water Pump
10
12
4
13
5
8
3
6
14
16
9
7
11
15
34
1/2
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
Part No.
Qty.
Description
4198319
1
Assembly Pump, Water
4134374
4198211
4134375
4198323
4134377
557975
4134378
594332
4134379
557366
5002002
550398
4198228
4134384
4134383
1
1
1
1
1
1
1
2
1
6
1
1
1
4
1
• Body, Water Pump
• Bearing
• Impeller, Water Pump
• Assembly Seal, Mechanical
• Flange, Pump, Water Shaft
• Pipe, Water Return
Gasket, Water Pump
Bolt, Sems
Bolt, Stud
Bolt, Flange
Washer, Spring Lock
Hex. Nut
Pulley, Fan
Bolt, Flange
Collar, Fan
35
Serial No. All
25.1 Inlet Manifold
10
9
8
7
10
1
11
2
9
3
6
4
5
Item
1
2
3
4
5
6
7
8
9
10
11
Part No.
Qty.
Description
4297230
1
Assembly Manifold, Inlet
4297249
4297106
4297140
4137820
4138218
4297101
4297213
4297139
4134363
4297217
1
1
1
4
2
1
1
2
4
1
• Plug
• Gasket
Gasket, In-manifold
Bolt, Flange
Bolt, Flange
Bolt, Flange
Flange, Inlet
Gasket, Inlet Flange
Bolt, Flange
Assembly Throttle Valve
36
Serial No. All
26.1 Inlet Pipe
7
5
6
3
1
4
2
Item
Part No.
1
2
3
4
5
6
7
Qty.
Description
4297218
1
Tube, Inlet Turbo
4297120
4297259
4297263
4297219
4297261
5003607
1
1
1
1
1
1
Pipe, Breather
Clamp 1
Clamp, Hose
Hose, Inlet
Clamp, Hose
Band, Pipe
37
Serial No. All
27.1 Exhaust Manifold
4
2
1
3
4
5
5
5
Item
Part No.
1
2
3
4
5
Qty.
Description
4297220
1
Manifold, Exhaust
4297231
4297229
4297248
4297135
1
1
7
8
Gasket, Ex-manifold
Stud
Stud
Nut, Flange
38
Serial No. All
28.1 Turbo Charger
5
6
1
4
7
3
2
Item
Part No.
1
2
3
4
5
6
7
Qty.
Description
4297233
1
Assembly Turbo Charger
4134401
4297134
4297135
4297221
4134406
594334
1
4
4
1
1
4
Gasket
Stud
Nut, Flange
Flange, Muffler
Gasket
Bolt, Sems
39
Serial No. All
29.1 EGR Valve
2
5
3
7
1
8
9
4
3
6
10
2
11
Item
1
2
3
4
5
6
7
8
9
10
11
Part No.
Qty.
Description
4297234
1
Comp. Pipe, EGR
4297238
4137820
4297112
4297117
4297237
4134384
4251778
4138249
4297116
4134368
2
4
1
1
1
4
1
2
1
1
Gasket, EGR Cooler
Bolt, Flange
Clamp, Hose
Valve, Assembly, EGR
Gasket, EGR Valve
Bolt, Flange
Valve, Lead
Bolt, Flange
Hose
Band, Hose
40
Serial No. All
30.1 EGR Cooler
3
12
11
10
2
11
9
1
5
8
4
6
7
Item
1
2
3
4
5
6
7
8
9
10
11
12
Part No.
Qty.
Description
4297241
1
Comp. Cooler, EGR
4297242
2811976
4297238
2811976
4297210
4134368
5003612
4297243
4297244
5003612
4251767
1
1
1
2
1
1
1
1
1
2
1
Stay, EGR Cooler
Bolt, Flange
Gasket, EGR Cooler
Bolt, Flange
Hose
Band, Hose
Clamp, Hose
Hose
Pipe
Clamp, Hose
O Ring
41
Serial No. All
31.1 Diesel Particulate Filter (DPF)
2
6
4
1
9
5
6
3
Item
Part No.
1
2
3
4
5
6
7
8
9
Qty.
Description
4297191
1
Catalyst, Kit, Doc
4297182
4297223
4297118
4297182
4297250
4134436
594343
4137803
1
1
1
2
2
1
4
4
• Gasket, DPF
Filter, Kit, DPF
• Body, DPF Outlet
• Gasket, DPF
Bracket
Gasket, Muffler
Bolt, Stud
Nut, Flange
8
7
Includes Item 2
42
Serial No. All
32.1 Illustration Description
Illustration Description 2
3
7
5
6
8
2
7
6
5
8
4
1
Item
Part No.
1
2
3
4
5
6
7
8
Qty.
Description
4297187
1
Bracket, DPF
4297188
4297189
4297190
4251688
4137992
4297211
4297260
1
1
1
8
4
4
4
Bracket, DPF
Stay, DPF
Stay, DPF
Bolt, Flange
Bolt, Flange
Bolt, Flange
Washer
43
Serial No. All
33.1 DPF Sensors
5
4
3
2
1
Item
Part No.
1
2
3
4
5
Qty.
Description
4297129
1
Sensor, Thermo, 0
4297130
4297183
4297132
5003269
1
1
1
2
Sensor, Thermo, 1
Sensor Temperature
Sensor, Pressure
Bolt, Flange
44
Serial No. All
34.1 DPF Pressure Pipes
3
6
7
5
4
6
2
6
3
3
Item
Part No.
1
2
3
4
5
6
7
Qty.
1
Description
4297184
1
Pipe, Comp. Pressure
4297185
4138249
4297186
4297222
4297110
4297111
1
3
1
1
3
1
Pipe, Comp. Pressure
Bolt, Flange
Tube, Pressure, 1
Tube, Pressure
Clamp, Hose
Clamp, Hose
45
Serial No. All
35.1 Oil Separator
6
1
8
6
7
8
3
9 13
11
5
2
4
3
5
12
10
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
Part No.
Qty.
Description
4297173
1
Assembly Separator
4297174
557366
4297175
4297112
5003612
4297227
4138249
4297214
4297113
4297215
4297216
4198166
1
5
1
2
2
2
3
1
1
1
1
1
Bracket, Separator
Bolt, Flange
Tube, Oil Return
Clamp, Hose
Clamp, Hose
Clamp, Hose
Bolt, Flange
Bracket
Clamp, Hose
Tube, Oil Separator
Tube, Oil Separator
Clamp, Hose
46
Serial No. All
36.1 Oil Separator Breakdown
3
1
4
2
Item
Part No.
1
2
3
4
Qty.
Description
4297173
1
Assembly Separator
N/S
4297137
4297136
1
1
1
•
•
•
Base, Separator
Element, Kit
• O Ring
47
Serial No. All
37.1 Turbo Charger Oil Pipe
4
5
1
7
8
6
12
11
10
3
2
11
9
Item
1
2
3
4
5
6
7
8
9
10
11
12
Part No.
Qty.
Description
4297224
1
Pipe, Comp, Oil
4297257
4138246
4297124
4251799
4297225
4138248
4138249
4134421
4297125
5003612
4297255
1
1
1
1
1
1
2
1
1
2
1
Bolt, Connect.
Gasket
Bolt, Eye Joint
Gasket
Comp. Pipe, Oil
Gasket
Bolt, Flange
Pipe, Oil
Tube, Oil
Clamp, Hose
Clamp, Pipe
48
Serial No. All
38.1 Oil Cooler
4
5
6
12
1
10
11
9
7
2
3
8
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
Part No.
13
Qty.
Description
4297121
1
Cooler, Oil, Assembly
4297122
4198164
4134429
4134368
2501011
4297193
2501011
2501011
4297194
4138249
4134212
4297123
1
1
1
1
1
1
1
1
1
1
1
1
• Packing
Roller Pin
Hose, Oil Cooler
Band, Hose
Band, Pipe
Hose, Oil Cooler
Band, Pipe
Band, Pipe
Clamp
Bolt, Flange
Connector
Collar
49
Serial No. All
39.1 Engine Sensors
5
6
4
2
1
10 9
3
8
Item
1
2
3
4
5
6
7
8
9
10
Part No.
Qty.
7
Description
4297158
1
Sensor
557366
4297200
557366
4297240
5003269
554018
4297239
4297262
4297107
1
1
1
1
1
1
1
1
1
Bolt, Flange
Sensor
Bolt, Flange
Sensor, Boost
Bolt, Flange
Switch, Oil
Adapter
Sensor, Water Temp.
O Ring
50
Serial No. All
40.1 Injector and DPF Wire Harness
1
2
Item
Part No.
1
2
Qty.
Description
4297203
1
Harness, Injector Wire
4297204
1
Harness, DPF Wire
51
Serial No. All
41.1 Engine Wire Harness
1
Item
Part No.
1
4297202
Qty.
1
Description
Harness, Engine Wire
52
Serial No. All
42.1 Wire Harness Brackets
7
2
4
11
7
5
12
2
3
6
2
1
8
2
10
9
7
Item
1
2
3
4
5
6
7
8
9
10
11
12
Part No.
Qty.
Description
4297208
1
Bracket, Connector
4297102
4297264
4297181
4198321
594360
2811976
4297205
4297226
4297206
4297207
4297209
7
1
1
1
1
9
1
1
1
1
1
Bolt, Flange
Clip
Cover, Fuel Camshaft
Gasket
Cir-clip, External
Bolt, Flange
Bracket, Connector
Bracket, Connector
Bracket, Wire Harness 3
Bracket, Connector
Bracket, Connector
53
Serial No. All
43.1 Loose Components
3
4
16
13
6
15
2
12
11
14
8
1
7
5
7
9
22
17
20
19
21
54
18
10
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
Part No.
Qty.
Description
4134436
1
Gasket, Muffler
557367
557984
2500815
557370
557371
553914
557374
4271134
4277151
4113986
4136120
4133240
4133241
4133242
4183634
4297148
4297146
4266170
4297131
4297177
4297103
1
1
1
1
1
2
1
2
1
1
1
1
1
1
1
2
2
1
1
1
2
Tank, Assembly, Reserve
• Cap
• Packing
• Pipe, Water Over Flow
• Pipe, Water Over Flow
• Clip, Pipe
Stay, Reserve Tank
Relay
Assembly ECU
Filter, Cartridge, Oil
Adapter, Oil Filter
Plug, Oil Filter
O-ring
O Ring
Base, Oil Filter
Gasket
Gasket
Sensor, Assembly
• Sensor, Air Flow
• Pipe, Air Flow
• Screw, Pan Head, Phill
Main Relay and Starter Relay
55
INDEX
2500811.........................6
2500815.......................55
2500877.........................5
2500953.................17, 18
2501011.......................49
2501172.......................28
2810355.......................31
2810751.......................21
2811976.... 18, 25, 41, 53
2812014.........................7
4111662.........................7
4113985.......................32
4113986.......................55
4133240.......................55
4133241.......................55
4133242.......................55
4134170.........................5
4134176.........................6
4134177.........................6
4134178.........................6
4134179.........................9
4134204.......................11
4134206.......................11
4134208.......................11
4134209.......................11
4134210.......................13
4134211.......................13
4134212.......................49
4134218.........................5
4134219.......................15
4134220.......................15
4134221.......................15
4134222.......................15
4134223.......................15
4134224.......................15
4134225.......................15
4134226.......................15
4134228.......................15
4134229.......................15
4134230.......................15
4134233.......................18
4134242.......................17
4134243.......................17
4134244.......................17
4134245.......................17
4134246.......................17
4134247.......................17
4134248.......................17
4134249.......................17
4134250.......................17
4134252.......................19
4134319.......................29
4134321.......................29
4134322.......................29
4134327.......................31
4134328.......................31
56
4134329.......................31
4134331.......................31
4134332.......................31
4134337.......................31
4134341.......................31
4134361.......................32
4134362.......................32
4134363................ 32, 36
4134364.......................32
4134365.......................32
4134368.... 33, 40, 41, 49
4134369.......................32
4134370.......................32
4134374.......................35
4134375.......................35
4134377.......................35
4134378.......................35
4134379.......................35
4134383.......................35
4134384................ 35, 40
4134385.........................9
4134395.........................9
4134401.......................39
4134406.......................39
4134421.......................48
4134429.......................49
4134436................ 42, 55
4134440.......................18
4134624.......................13
4136120.......................55
4137803................ 24, 42
4137820.......... 19, 36, 40
4137828.......................10
4137901.......................13
4137992................ 25, 43
4138103.......................28
4138107.......................28
4138201.......................10
4138207.......................10
4138218.......................36
4138246.......................48
4138248.......................48
4138249... 33, 40, 45, 46,
48, ..................49
4145911.......................11
4145912.......................11
4159660.......................10
4159662.......................17
4183634.......................55
4198130.......................21
4198160.........................6
4198161.......................13
4198164.......................49
4198165.......................17
4198166................ 33, 46
4198172.......................17
4198174 ........................ 5
4198201 ...................... 21
4198211 ...................... 35
4198213 ...................... 21
4198214 ...................... 21
4198215 ...................... 21
4198216 ...................... 21
4198217 ...................... 21
4198218 ...................... 21
4198219 ...................... 21
4198220 ...................... 21
4198221 ...................... 21
4198222 ...................... 21
4198223 ...................... 21
4198224 ...................... 21
4198226 ........................ 5
4198228 ...................... 35
4198229 ................ 19, 21
4198233 ...................... 33
4198236 ...................... 17
4198239 ...................... 19
4198240 ...................... 13
4198241 ...................... 32
4198304 ...................... 18
4198319 ...................... 35
4198321 ...................... 53
4198323 ...................... 35
4198328 ........................ 9
4198329 ........................ 9
4198330 ........................ 9
4198331 ........................ 9
4198332 ........................ 9
4198361 ...................... 13
4198367 ................ 15, 17
4198368 ................ 15, 17
4198369 ................ 15, 17
4198372 ...................... 22
4198377 ...................... 19
4198379 ...................... 17
4198380 ...................... 17
4198381 ...................... 17
4198382 ...................... 17
4198383 ...................... 22
4251684 ...................... 19
4251688 ...................... 43
4251732 ...................... 27
4251767 ...................... 41
4251778 ...................... 40
4251799 ...................... 48
4266170 ...................... 55
4271134 ...................... 55
4277151 ...................... 55
4280171 ...................... 28
4280212 ...................... 28
4289798 ...................... 22
4289799 ...................... 29
4289803 ...................... 21
4289804 ...................... 21
4289805 ...................... 15
4289806 ........................ 9
4289807 ........................ 9
4289835 ...................... 17
4289837 ........................ 9
4289838 ........................ 9
4289839 ...................... 18
4289844 ...................... 27
4289850 ........................ 9
4289851 ........................ 9
4289852 ........................ 9
4289853 ...................... 10
4289863 ...................... 32
4289868 ...................... 18
4289870 ........................ 7
4289891 ........................ 9
4297100 ...................... 19
4297101 ...................... 36
4297102 ...................... 53
4297103 ...................... 55
4297104 ...................... 11
4297105 ...................... 10
4297106 ...................... 36
4297107 ...................... 50
4297108 ...................... 22
4297109 ...................... 27
4297110 ...................... 45
4297111 ...................... 45
4297112 ..........33, 40, 46
4297113 ...................... 46
4297114 ...................... 23
4297115 ...................... 23
4297116 ...................... 40
4297117 ...................... 40
4297118 ...................... 42
4297119 ...................... 32
4297120 ...................... 37
4297121 ...................... 49
4297122 ...................... 49
4297123 ...................... 49
4297124 ...................... 48
4297125 ...................... 48
4297126 ...................... 28
4297128 ...................... 28
4297129 ...................... 44
4297130 ...................... 44
4297131 ...................... 55
4297132 ...................... 44
4297133 ...................... 28
4297134 ...................... 39
4297135 ................ 38, 39
4297136 ...................... 47
4297137 ...................... 47
4297138 ........................ 9
INDEX
4297139...................... 36
4297140...................... 36
4297141...................... 22
4297142...................... 22
4297143...................... 27
4297144...................... 28
4297145...................... 28
4297146................ 23, 55
4297147...................... 28
4297148.......... 24, 25, 55
4297149...................... 22
4297150...................... 24
4297151...................... 27
4297152...................... 27
4297153...................... 27
4297154...................... 26
4297155...................... 26
4297156...................... 26
4297157...................... 26
4297158...................... 50
4297159...................... 27
4297160...................... 24
4297163...................... 24
4297164...................... 25
4297165...................... 24
4297166...................... 24
4297167...................... 23
4297168........................ 9
4297169........................ 9
4297170...................... 13
4297171...................... 13
4297172...................... 19
4297173................ 46, 47
4297174...................... 46
4297175...................... 46
4297176........................ 5
4297177...................... 55
4297178...................... 11
4297179...................... 11
4297180...................... 22
4297181...................... 53
4297182...................... 42
4297183...................... 44
4297184...................... 45
4297185...................... 45
4297186...................... 45
4297187...................... 43
4297188...................... 43
4297189...................... 43
4297190...................... 43
4297191...................... 42
4297192...................... 19
4297193...................... 49
4297194...................... 49
4297195...................... 25
4297196...................... 24
4297197 ...................... 25
4297198 ...................... 27
4297199 ...................... 26
4297200 ...................... 50
4297201 ...................... 19
4297202 ...................... 52
4297203 ...................... 51
4297204 ...................... 51
4297205 ...................... 53
4297206 ...................... 53
4297207 ...................... 53
4297208 ...................... 53
4297209 ...................... 53
4297210 ...................... 41
4297211 ...................... 43
4297212 ........................ 5
4297213 ...................... 36
4297214 ...................... 46
4297215 ...................... 46
4297216 ...................... 46
4297217 ...................... 36
4297218 ...................... 37
4297219 ...................... 37
4297220 ...................... 38
4297221 ...................... 39
4297222 ...................... 45
4297223 ...................... 42
4297224 ...................... 48
4297225 ...................... 48
4297226 ...................... 53
4297227 ...................... 46
4297228 ...................... 33
4297229 ...................... 38
4297230 ...................... 36
4297231 ...................... 38
4297233 ...................... 39
4297234 ...................... 40
4297235 ...................... 17
4297236 ...................... 17
4297237 ...................... 40
4297238 ................ 40, 41
4297239 ...................... 50
4297240 ...................... 50
4297241 ...................... 41
4297242 ...................... 41
4297243 ...................... 41
4297244 ...................... 41
4297245 ...................... 33
4297246 ...................... 33
4297247 ...................... 33
4297248 ...................... 38
4297249 ...................... 36
4297250 ...................... 42
4297251 ...................... 17
4297252 ...................... 18
4297253 ...................... 17
4297254 ...................... 18
4297255 ...................... 48
4297256 ........................ 5
4297257 ...................... 48
4297258 ...................... 29
4297259 ...................... 37
4297260 ...................... 43
4297261 ...................... 37
4297262 ...................... 50
4297263 ...................... 37
4297264 ...................... 53
4297265 ................ 23, 24
4297266 ...................... 23
5000938 ................ 29, 31
5001152 ...................... 27
5001183 ...................... 21
5001210 ...................... 31
5001255 ...................... 13
5001307 ...................... 21
5001308 ........................ 5
5002002 ....10, 19, 32, 35
5002415 ...................... 31
5002804 ...................... 10
5002916 ...................... 31
5003269 ..........18, 44, 50
5003288 ...................... 21
5003607 ...................... 37
5003612 ..........41, 46, 48
550364 ........................ 13
550395 .................. 19, 29
550398 .................. 32, 35
550401 ........................ 26
550407 ........................ 11
550423 .......................... 5
550427 .......................... 5
552950 .......................... 5
552951 .......................... 5
552952 .......................... 5
552953 .......................... 5
552954 .......................... 5
552976 .......................... 9
552977 .......................... 9
552978 .......................... 9
552997 ........................ 13
552998 ........................ 13
552999 ........................ 13
553024 ........................ 32
553028 .......................... 9
553030 .......................... 9
553033 ........................ 10
553036 ........................ 10
553037 ........................ 10
553068 ........................ 18
553088 ........................ 17
553089 ........................ 17
553095 ........................ 17
553842 ..........................5
553914 ........................55
554018 ........................50
554054 ........................26
554055 ........................26
556915 ..........................5
556916 ..........................6
556918 ..........................6
556927 ..........................9
556928 ..........................9
556930 ..........................9
556931 ..........................9
556944 ........................15
556964 ........................17
556968 ........................17
556969 ........................17
556970 ........................17
556975 ........................17
557322 ........................18
557331 ........................17
557332 ........................19
557366 ..... 23, 35, 46, 50
557367 ........................55
557370 ........................55
557371 ........................55
557374 ........................55
557892 ........................21
557902 ........................21
557903 ........................21
557904 ........................21
557905 ........................21
557912 ........................21
557913 ........................21
557948 ........................31
557949 ........................31
557951 ........................31
557956 ........................31
557957 ........................31
557958 ........................31
557963 ........................31
557964 ........................31
557965 ........................31
557966 ........................31
557967 ........................31
557968 ........................31
557969 ........................31
557970 ........................31
557971 ........................31
557972 ........................31
557975 ........................35
557984 ........................55
594331 ........................15
594332 ..................15, 35
594334 ..................32, 39
594337 ........................19
594338 ..................10, 19
57
INDEX
594343.........................42
594360.........................53
594367.........................17
594369.....................5, 13
594370...........................5
594374...................18, 29
594378.........................13
834287.........................29
58
INDEX
59
Equipment from Jacobsen is built to exacting
standards ensured by ISO 9001 and ISO 14001
registration at all of our manufacturing locations.
A worldwide dealer network and factory trained
technicians backed by Genuine Jacobsen Parts
provide reliable, high-quality product support.
When Performance Matters.™
Jacobsen, A Textron Company
11108 Quality Drive, Charlotte, NC 28273
www.Jacobsen.com
800-848-1636
1.1 ..............................Crankcase ................................................................................................................................................ 4
2.1 ..............................Oil Pan ...................................................................................................................................................... 6
3.1 ..............................Oil Dipstick and Guide ............................................................................................................................ 7
4.1 ..............................Cylinder Head .......................................................................................................................................... 8
5.1 ..............................Rocker Arm Shaft .................................................................................................................................. 10
6.1 ..............................Head Cover ............................................................................................................................................ 11
7.1 ..............................Gear Case............................................................................................................................................... 12
8.1 ..............................Main Bearing Case ................................................................................................................................ 14
9.1 ..............................Piston and Crankshaft .......................................................................................................................... 16
10.1 ............................Camshaft and Idle Gear ........................................................................................................................ 18
11.1 ............................Flywheel Housing.................................................................................................................................. 19
12.1 ............................Starter Breakdown ................................................................................................................................ 20
13.1 ............................Fuel Camshaft........................................................................................................................................ 22
14.1 ............................Injection Pump....................................................................................................................................... 23
15.1 ............................Supply Pump ......................................................................................................................................... 24
16.1 ............................Common Rail ......................................................................................................................................... 25
17.1 ............................Injection Pipe ......................................................................................................................................... 26
18.1 ............................Injectors and Glow Plugs ..................................................................................................................... 27
19.1 ............................Fuel Filter and Water Separator ........................................................................................................... 28
20.1 ............................Belt.......................................................................................................................................................... 29
21.1 ............................Alternator Breakdown........................................................................................................................... 30
22.1 ............................Water Flange and Thermostat.............................................................................................................. 32
23.1 ............................Water Pipe.............................................................................................................................................. 33
24.1 ............................Water Pump ........................................................................................................................................... 34
25.1 ............................Inlet Manifold ......................................................................................................................................... 36
26.1 ............................Inlet Pipe ................................................................................................................................................ 37
27.1 ............................Exhaust Manifold................................................................................................................................... 38
28.1 ............................Turbo Charger ....................................................................................................................................... 39
29.1 ............................EGR Valve .............................................................................................................................................. 40
30.1 ............................EGR Cooler ............................................................................................................................................ 41
31.1 ............................Diesel Particulate Filter (DPF) .............................................................................................................. 42
32.1 ............................Illustration Description ......................................................................................................................... 43
33.1 ............................DPF Sensors .......................................................................................................................................... 44
34.1 ............................DPF Pressure Pipes .............................................................................................................................. 45
35.1 ............................Oil Separator.......................................................................................................................................... 46
36.1 ............................Oil Separator Breakdown ..................................................................................................................... 47
37.1 ............................Turbo Charger Oil Pipe ......................................................................................................................... 48
38.1 ............................Oil Cooler ............................................................................................................................................... 49
39.1 ............................Engine Sensors ..................................................................................................................................... 50
40.1 ............................Injector and DPF Wire Harness............................................................................................................ 51
41.1 ............................Engine Wire Harness ............................................................................................................................ 52
42.1 ............................Wire Harness Brackets ......................................................................................................................... 53
43.1 ............................Loose Components............................................................................................................................... 54

Kubota Diesel Engine Engine Parts Manual WARNING

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