Document 6464633

Transcription

Document 6464633

Quick Reference Sheet
Dealer __________________ phone #________________ VIN# _________________
Appliance
Mfg Part #
Serial Number
Contact
AC
Awning
Axle
Converter
Fan
Fridge,
Furnace
L.P. Detector
Microwave
Outside Grill
Stove
Tires
Toilet
TV Antenna
Touch Up Paint
Table Legs
Touch Up Paint
White Extrusion
Water Heater
Sherman Williams Almond AC3003 or
equivalent
Plasti-kote pn FM8131 bottle or
FM3968 spray can or equivalent
Rev D Page 2 of 48
CHALET RV INC. Owner’s Manual CONTINUED
We strongly recommend that you read and become familiar with the Chalet Owners
Manual as well as those manuals provided by the appliance manufacturer’s before
operating or using your new camping trailer. .
Table of Contents
 Quick Reference Sheet
 Welcome Letter
Table of Contents
Chapter 1
1
2
3
Disclaimers
General Warranty and Service Information
Chalet RV Warranty Coverage Statement
Insurance and National Highway Traffic Safety Information
 Chapter 2 Special Features
9
Chapter 3 Safety
11
 Chapter 4 Your RV
13
 Chapter 5 Winterizing
22
 Chapter 6 Your Systems
23
Water
Drainage
LP
Electrical
 Chapter 7 Appliances
31
 Chapter 8 Chalet Folding Camping Trailers Replacement Parts
36
 Chapter 9 Takena Travel Trailers Replacement Parts
 Chapter 10 Schematics
41
43
Page 3 of 48
Page 4 of 48
CHAPTER I
DISCLAIMERS
This Owner’s Guide has information about all of the equipment and features of your new
vehicle as was available at the time of printing. Chalet RV may discontinue models or
change equipment and features without any notification and without incurring obligation.
Some information and details contained in this manual will not apply to your specific
vehicle.
ABOUT THE OWNER’S MANUAL
Always keep this manual located for handy reference within the trailer. After reading it
once, you will probably return to it when you have a specific question and or need
clarification. As you browse through the appliance manuals we suggest you take the
time to log the specific information onto your Quick Reference Sheet located on the
back of the front cover of this manual. By listing the appliance, part number, serial
number and the phone number to call for questions or service you are creating a handy
reference sheet. Compiling this information takes some time but you’ll be glad you took
the time. Be sure to include the name and phone number of your dealerships service
department.
When contacting the dealership, factory by phone or email always
include the vehicle identification number of your trailer. The VIN (vehicle identification
number) can be found
1. On the trailer frame
2. Data sheet
3. Certificate of Origin
4. Federal certification tag, located on the tongue of the trailer.
APPLIANCE OWNERS MANUALS
Operating instructions and warranty information for each piece of equipment installed in
your trailer is located in the Appliance packet typically located in the top drawer of the
drawer stack. THE MANUALS PROVIDED BY THE MANUFACTURER SUPERSEDES
DIRECTIONS GIVEN IN THIS MANUAL OR FROM YOUR DEALER.
Always insist that your dealer assist you in learning to identify and operate all equipment
and features of your particular recreational vehicle.
CAUTIONS AND WARNINGS
As you read through the manual, you will frequently find CAUTIONS and WARNINGS.
Carefully read all cautions and warnings because they will tell you how to avoid endangering
yourself, your family and others as well as protecting personal property.
Page 5 of 48
WARRANTY AND SERVICE
Your vehicle is covered by two types of warranties:
1. Chalet RV Limited Warranty (See pages 3-5 of this manual)
2. Component Part Warranties from their respective manufacturers or distributors. See your
“Appliance Packet”.
As you and your dealer review the paperwork and manuals included with your trailer take the time to
activate your Chalet RV warranty by filling out and sending in the Warranty Registration Card
located at the bottom of your certificate of origin.
Please complete the following steps
1. Warranty provision requires s that the Chalet RV registration card is sent within ten (10)
business days from date of purchase.
2. Validate all appliance warranties by filling out and mailing any required literature to the
respective authorized agent.
3. Read and understand all component part operating instructions.
4. Record all pertinent information in the form provided in this manual.
5. Keep a log of maintenance and warranty work done.
6. Completely familiarize yourself and your family with the proper function of all systems,
features, equipment and general maintenance requirements.
7. If you have any questions contact your dealer or call the phone number listed for the
respective appliance.
Basic Service
We are very interested in maintaining good customer relations. Only in having your complete
confidence and satisfaction with our product and its service can we assure our continued
success as a manufacturer of recreational vehicles. Your authorized dealer will cordially assist
you in providing service, maintenance, selection of options, and instructions concerning the
operation of your vehicle. Please refer to the warranty statement located in the front of this
owner’s manual for more details regarding your warranty.
Should you have a problem? Contact your local dealer’s service department for an appointment.
Factory
If your Chalet trailer requires repairs that your dealer feels is best done by factory personnel
special arrangements can be made with the following stipulations:
1.You must make an appointment prior to bringing the unit to the factory.
2. Freight and any travel expenses are the responsibility of the owner.
Out Of Town Service
Should need service while vacationing, contact your RV dealer and/or the factory for assistance,
Monday through Friday, at 541-791-4610. Should service be required at a non-authorized
service department prior authorization is required. Chalet RV will be happy to assist by
providing technical support and replacement of defective parts. Customer may be required to
initially pay for the repair and submit a copy of the invoice to Chalet RV for reimbursement. Be
aware reimbursement for labor and parts is based on Chalet RV’s flat rate manual. For
information regarding coverage or reimbursement please call the factory Monday through
Friday, at 541-791-4610.
Page 6 of 48
124 41st Avenue S.E.
Albany Oregon
97322
Phone: 541-791-4610
Fax: 541-791-4618
www.chaletrv.com
CHALET RV INC. LIMITED ONE YEAR WARRANTY STATEMENT
Chalet’s Hard Sided Folding Camping Trailers, Takena Travel Trailers, Chalet and Ascent
Campers Manufactured by Chalet RV, Inc. Sold in the United States and Canada
COVERAGE PROVIDED:
GENERAL
Your new Chalet RV trailer or camper, including the plumbing, heating and electrical systems installed by the
manufacturer, is warranted under normal use to be free from manufacturing defects in material and
workmanship for a period of one (1) year from date of purchase to the original owner.
This warranty extends to the first retail purchaser, and is not transferable. Warranty begins on the date of
original retail delivery and is activated upon receipt by Chalet RV of the warrant registration card. This warranty
extends for a period of one (1) year. Written notice of defects must be given to the selling dealer or the
manufacturer no later than ten (10) days after the expiration of the applicable warranty. Warranty repairs, if
required will be made without charge and within industry standards, after your trailer or camper is taken to an
authorized service center.
NOTE:
UNITS ARE MANUFACTURED FOR RECREATIONAL PURPOSES. UNITS USED AS COMMERCIAL,
RESIDENTIAL, OR RENTAL WILL VOID THE VEHICLE WARRANTY.
STRUCTURAL
Structure is defined as walls and roof, and the attachment of each to the other, but does not include
attachments to the structure such as, but not limited to, frame axles, window, doors, cabinets, vents, and
rubber or vinyl roof and floor materials. Your new trailer or camper structure is warranted to be free from
manufacturing defects in material and workmanship for a period of one (1) year from date of purchase to the
original owner.
APPLIANCES
The appliances in your trailer or camper which were installed by the factory have their own vendor warranty
statements offering coverage to the original consumer purchaser and is not transferable. Appliance
documentation including warranty coverage, authorized repair facilities, operating and maintenance
information is included in the owner packet. You should review the literature provided by the manufacturer to
determine appropriate steps to obtain warranty service for them.
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OWNER’S OBLIGATIONS:
The warranty registration card located on the bottom of the certificate of origin must be filled out and returned
within ten (10) business days from date of retail purchase. There will be no warranty coverage without receipt
of the warranty registration card. The owner is responsible for normal maintenance; however, minor
adjustments (such as adjustments to the interior or exterior doors, LP regulator pressure, cabinet latches,
voids in sealants, etc.) will be performed by the selling dealer and covered under the manufacturers warranty
for the first ninety (90) days of warranty coverage. Thereafter, such maintenance repairs and adjustments
will be the responsibility of the owner and considered normal maintenance, unless required as a direct result
of the repair or replacement of a defective part under this warranty.
If a problem occurs which the owner believes should be covered by this warranty, the owner shall contact the
selling dealer, and provide them with sufficient information to resolve the matter.
The owner is also responsible for inspecting and maintaining sealants or seals around all attachments and
seams related to the structure.
WARNING:
The owner’s failure to perform such inspection and maintenance, which results in water
damage or any other damage, shall void the warranty.
It is the owner’s responsibility to return the vehicle to an authorized service center for all warranty repairs that
may be required.
It is the owners’ responsibility to notify the selling dealer of a defect in a timely manner. Failure to notify in a
timely manner may void all or portions of this warranty.
CONSEQUENTIAL AND INCIDENTAL DAMAGES:
Chalet RV shall not be liable for incidental or consequential damages, such as expenses for
transportation, lodging, loss or damage to personal property, loss of use of owner’s
product, inconvenience, or loss of income. Some states do not allow the exclusion or
limitation of incidental or consequential damages, so the above limitation or exclusion may
not apply to you.
This warranty gives you specific legal rights and you may also have other rights, which vary from state to
state. Dealers or any other persons are not authorized to make modifications to this warranty. Any additional
statements concerning this warranty, whether oral or written, are not the responsibility of the manufacturer
and shall not be relied upon.
UPON DELIVERY
To assist in avoiding problems with your new trailer or camper, we recommend the following:
1. Read the warranty. Customer and Dealer should thoroughly review all warranty information.
2. Inspect the vehicle. Do not accept delivery until you and your dealer have thoroughly inspected the trailer
or camper and all repairs
have been completed to your satisfaction.
3. Ask questions about anything concerning your trailer or camper you do not understand.
4. Be sure your tow vehicle has the capacity to pull the trailer or camper you have selected.
Throughout the manufacturing process, your trailer or camper has been inspected by our quality inspectors.
However, our final inspection at the factory is not the last one. The pre-delivery inspections (including
systems check) your dealer performs are the final inspections required prior to receiving your new trailer or
camper. Your dealer should assist you in understanding the limited warranties and completing necessary
forms to activate them.
Page 8 of 48
DEALER’S OBLIGATIONS:
By agreement with the manufacturer, the dealer is obligated to:
1. Complete the Dealer Check List and fax it back to Chalet RV within five (5) working days, reporting any damage or
missing components and or accessories. If Chalet RV does not receive a dealer check list it will be assumed the
trailer or camper was received in good condition and all components and accessories were present and in good
condition. Thereafter any missing items i.e. jack handles, fire extinguishers etc. or damaged items i.e. cushions or
cabinetry will be replaced at the dealer’s expense.
1. Maintain the trailer or camper prior to retail sale by performing regular inspections and maintenance of sealants
and seals around all attachments and seams related to the structure.
2. Follow warranty process and guidelines when requesting parts for regular trailer or camper maintenance or
warranty repairs.
3. Perform a detailed pre-delivery inspection (including all systems check) and make any repairs necessary to
correct defects in material or workmanship.
4. Provide a customer walk-through. This is done to familiarize the customer with the trailer or camper, its systems,
components and operation. Complete activities 1 through 4 listed above under “Upon Delivery”.
WHAT IS NOT COVERED BY THIS WARRANTY
1. Any and all damage caused by acts of nature such as but not limited to tornados, hurricanes, flooding, fire or
high winds.
2. Damage caused by or related to:
a. Accidents, misuse or negligence
b. Alteration or modification of the trailer or camper or damage incurred resulting from alteration or
modification.
c. Environmental conditions (humidity, salt, hail, chemicals in atmosphere, etc.)
d. Improper storage
e. Any product that is not registered and normally used in the United States or Canada
f. Failure to comply with instructions contained in the Owner’s Manual.
g. Any promises made by any person other than those stated in this warranty.
3. Tires, batteries, appliances and other equipment, which are covered by the separate warranties of the
respective manufacturers of these components
4. Normal deterioration due to wear or exposure, such a fading of fabrics, cushions, drapes, carpet or interior
paneling.
5. Damage caused by condensation or humidity such as but not limited to mold, mildew, fungi, dry rot, water
marked cabinetry and/or paneling.
6. Normal maintenance and service items such as light bulbs, fuses, lubricants, sealant and seals, door or lift
system adjustments and shock cord replacement or damages resulting from lack of maintenance.
7. Extra expenses such as transportation to and from the dealership or authorized service center, loss of time, loss
of pay, loss of use of the trailer or camper, inconvenience, commercial loss, towing charges, bus fare, vehicle
rental, incidental charges such as telephone calls or lodging bills, or other incidental or consequential damages.
8. Any unit used as a commercial unit, residential unit or used as a rental unit.
9. Additional charges for transportation to and from on-site service provider or technician.
Page 1 of 48
Insurance
As with your home or automobile, it is important that you protect yourself and others with
insurance coverage for personal liability, theft, collision, property damage, etc. and for
comprehensive coverage against accidental loss caused by snow or ice, faulty jacks or
blocks, falling objects, faulty thermostatic controls or other accidental system failures in the
unit. Be sure to continue insurance coverage even if your camper is stored or parked for any
length of time. Check with your insurance agent or your dealer may be able to assist you in
obtaining appropriate coverage. As with your automobile or home keep your insurance
information handy.
Vehicle Safety
If you believe that your vehicle has a defect, which could cause a crash or could cause injury
or death, you should immediately inform the National Highway Traffic Safety Administration
(NHTSA) in addition to notifying Chalet RV, Inc.
If NHTSA receives similar complaints it may open an investigation and if it finds that a safety
defect exists in a group of vehicles it may order a recall and remedy campaign. However,
NHTSA cannot become involved in individual problems between you, your dealer, or Chalet
RV, Inc.
To contact NHTSA, you may either call the Auto Safety Hotline tool free at 1-800-424-9393 (or
366-0123 in Washington, DC area) or write to:
NHTSA, US Department of Transportation
Washington, DC 20590
You can also obtain other information about motor vehicle safety from the Hotline.
Page 2 of 48
CHAPTER 2
SPECIAL FEATURES
This section deals with some of the standard and optional features that your trailer may or may not
be equipped with.
a) Emergency Exits: As required by codes and standards, all Chalet RV models are designed with
emergency exits. These exits may be a door, window or special hatch. They will be marked
(red handle and label) and identified for easy reference. Try to keep these exits as well as entry
door clear of debris. Check them regularly to be sure they are in good working condition. Most
truck campers use an escape hatch located in the ceiling above the cab over bed.
CAUTION: Make sure your dealer identifies the type, location and specific operating
instructions for the “egress” component used in your model camper
b) Fire Extinguisher: This safety item is required by codes and standards that regulate the
recreational vehicle industry. The fire extinguisher is always located in an accessible area,
generally near the main entry door. If you have not used your extinguisher in more than 6
months, we recommend that you have it checked or replaced.
WARNING: In case of fire evacuate vehicle immediately.
c) Smoke and CO2 Detector: To protect you and your family while sleeping, your vehicle comes
standard with a combination smoke and CO2 detector. We recommend the unit be tested
before each trip and the batteries replaced once a year.
d) T.V. Antenna (Optional): A roof mounted TV antenna, will improve the quality of your TV
reception. Separate instructions are provided by the antenna manufacturer. Always travel with
the antenna in the down position.
e) Awning (Optional): Be sure awning is stored and secured properly before traveling.
CAUTION: Always store your awning during heavy wind or rain storms.
f)
Outside Shower (Optional): Provides a convenient washing and cleaning convenience, the
outside shower is part of your fresh water system. Make sure the water pump is turned “ON” or
that you are hooked up to “city water” prior to operating. You may want to keep a bucket or pail
near the outside shower to collect the water to avoid creating a mud puddle near the trailer.
CAUTION: Be sure to properly store and lock the outside shower before traveling.
g) Overhead Bunks (Optional): Maximum load capacity is 175 pounds; this area is designed for
children and or additional storage.
Page 3 of 48
CHAPTER 3
SAFETY
Electrical System Safety
Circuit breakers and fuses are installed to protect electrical circuits from overloading. Do not make
unauthorized changes to circuitry or add fixed appliances yourself. Before you make any changes,
consult your dealer.
An approved power supply cord has been installed in your trailer. Note that the cord has a three-pin
plug, which provides proper grounding through the third (round) pin. Grounding is your personal
protection from electrical shock.
Do not use any adapter, cheater, or extension cord that will break the continuity of the grounding
circuit connected to the third pin. For your safety NEVER remove the grounding pin for the
convenience of being able to connect to non-grounded (2 prong) receptacle. Use only a voltage
appropriate grounding adapter with a pig tail conductor which should be externally grounded when
plugging into a 2 prong receptacle.
NEVER operate your RV with a “hot skin”. If you feel even a small shock from the RV while
standing on the ground, you should immediately disconnect the RV from the power source and
locate the trouble. The fault is usually from a break in the grounding circuit. The grounding circuit
should be continuous from the skin or frame to the distribution panel, to the third pin on the power
supply cord and then back to the park receptacle and earth ground.
Emergency Stopping Safety
Always carry road flares and/or reflective triangular highway warning devices to display when
necessary. Pull off the roadway as far as possible when changing a flat tire or for other emergency
situations. Always turn on your vehicle hazard warning flashers when parked alongside a roadway,
even if only a few minutes.
Ultimately the operator is responsible for the safe operation of the vehicle.
Improper operating procedures can jeopardize the safety of the occupants,
tow vehicle, trailer and others.
DRIVING TIPS
Special care should be used when driving with a trailer in tow. High winds, ice, snow and rain can all
make driving difficult.
Make sure safety chains, breakaway switch and hitch are securely and properly connected.
Drive slowly and defensively. If weather elements become too inclement, pull over and rest at the
nearest facility.
Use side mirrors and turn indicators before changing lanes or turning.
Allow more room when turning because trailer will “cut inside” of the tow vehicle track.
Allow at least twice the normal stopping distance between you and the vehicle in front. Avoid sudden
braking.
Check clearances (height, width and ground clearance) prior to entering any unknown road, drive or
campground.
Page 4 of 48
ADDITIONAL SAFETY CONSIDERATIONS
The following are some additional suggestions to help the new owner enjoy safe, trouble free use of
their new Chalet RV trailer.
 Sanitize the fresh water supply system periodically (see the section in this manual regarding
sanitizing fresh water system). Keep fresh water in the potable water supply tank. Make sure
that only sanitary water suitable for drinking is used to fill tank. Do not contaminate tank with
water of questionable quality. To reduce the chance of contamination, keep water connection
fittings from coming in contact with the ground or drain hose.
 Never attempt to fix gas or electrical appliances yourself, enlist services of an
authorized/qualified technician.
 Observe the warning labels posted in your trailer concerning LP gas, water, electricity, loading
and storage.
 Make sure the fire extinguisher provided with your trailer is in place and charged properly.
 Never store gasoline or diesel fuel in an area where fuel or fuel vapors may accumulate or may
travel to an open spark.
 Disconnect the television power cord and antenna lead-in during local thunderstorms and
lightning activity.
 Don’t overload your vehicle. Be careful not to cause an improper load distribution, which can
adversely affect road ability and/or towing safety. Heaviest loads should be placed from the
axle forward, if possible.
 Over and/or under inflated tires can adversely affect the life and safety of your tires. Under
inflated tires will overheat. Overly inflated tires will also overheat and are a potential hazard as
they may throw rubber or cause a blowout.
 Check and tighten wheel lugs regularly. We recommend checking them every 50 miles when
new until 200 miles are reached and then re-check your lugs every 500 miles.
 Periodically check your brakes in a safe area. Never check your brakes while traveling a busy
highway.
 It’s always a good idea to solidly block trailer wheels before unhitching.
 We strongly recommend that you place a desiccant or other dehumidifying product in your trailer
to discourage mold and/or mildew growth during storage.
 Before leaving a camp area with a trailer in tow, ensure the following
o All hold down latches are securely fastened and adjusted to the correct tension
o Power cord is disconnected from receptacle and stored
o Stabilizer jacks are in the full up position
o Jack post is raised and the wheel removed
o Break a way cable is securely attached to the tow vehicle
o Trailer is plugged into tow vehicle and all safety chains are secured
 Always test running lights, brake lights, and trailer brakes before you begin traveling
 Tow vehicle brake controller should be set such that the trailer brakes provide nearly all of the
stopping effort for the trailer.
 Obey speed limit restrictions when towing a trailer.
 When parking your trailer it is best to park with the front of the trailer pointed into the wind. This
is especially important during high winds (40+ mph) when it is not possible to close up the
trailer.
Page 5 of 48
CHAPTER 4
YOUR R.V.
Awning
The addition of an awning is optional on both the Chalet folding trailer and the Takena travel trailer.
Your dealer will provide instructions on how to properly setup the awning. During windy conditions its
best to store your awning to avoid damage. Awnings need to be clean and dry when stored to
minimize mildew and damage caused by trapped moisture. Awnings come in two types of
fabric…acrylic, a cloth type fabric, or vinyl. Is one better that the other? Not really. It’s a matter of
taste and preference.
Acrylic awnings have the color woven right into the fabric. Acrylic awnings are water repellent, not
water proof. Because it’s a woven cloth, it breathes. Air circulates through the fabric so dew and rain
can dry quickly. However, you should avoid touching the underside of the acrylic awning when it is
wet. Touching will break the surface tension and allow seepage through the fabric. To keep your
acrylic awning clean, simply hose it off occasionally and let it dry. Do not scrub your acrylic awning as
this could remove its water retardant finish. To remove a grease spot from your awning use K2R Spot
Remover or any of the products recommended in the manufacturers literature.
Vinyl awnings are mildew resistant, mildew can still form on the dirt and dust that sticks to the awning.
Vinyl awning can be cleaned using a mixture of ¼ cup dish, ¼ cup bleach and five gallons of fresh
water. Whenever a bleach solution is used it is recommended that you test color fastness by applying
a small amount of the solution to an inconspicuous spot just to be sure the fabric will not fade or be
damaged. Soap the open awning with this mixture and roll up and soak for five minutes. Open the
awning and hose it off completely with fresh water from top to bottom. Allow the awning to dry
completely before rolling it up. To remove a grease spot from a vinyl awning, use only soap and
water. DO NOT use household cleaners, mildew remover or hard bristle brusher. Always follow the
manufacturers recommend cleaning method and use only those products recommended.
Periodically clean and lubricate all moving parts with silicone spray.
CAUTION: Be sure your awning is properly stored and secured in place prior to travelling.
Axle Hubs/Drums/Bearings
Included in your information package is a Dexter Axle Operation Maintenance Service Manual. The
Dexter manual is a great source of information and tips for maintaining and servicing your axle, hubs,
drums and bearings. It is important to your warranty coverage to follow the manufacturer’s
maintenance schedule outlined in their manual. You can visit their visit their website at
www.dexteraxle.com
Brakes
Electric brakes are not standard on our LTW model, but can be added as an option when ordering.
The brakes on your new trailer are electric and are integrated into the brake system of the tow vehicle
in such a way that equal braking power may be distributed to both trailer and towing vehicle
simultaneously.
The battery of your tow vehicle is used as the primary source of power. No additional source of power
is required. From the battery, the power is taken to the controller, which will be installed in your tow
vehicle. With your tow vehicle brakes off, the controller opens the electrical circuit so no current
reaches the trailer’s brakes. When the controller is actuated (manually or automatically by your tow
vehicle’s braking system), the controller varies the amount of current through the circuit, which in turn
varies the braking of your trailer. Refer to your brake controller manufacturer’s instructions.
Page 6 of 48
Ensure Your Trailer Brakes Are Working Correctly
Pulling a trailer should not significantly increase your car’s stopping distance if the trailer’s braking
system is working properly.
CAUTION: Test the trailer brakes before each trip. Brakes should be tested before entering a main
highway.
Breakaway Switch
The Tekonsha breakaway switch model 2010 comes standard with your trailer (electric brakes optional
on the LTW model).
For more information regarding your breakaway switch please see the data sheet included in your
appliance packet or visit Tekonsha web site www.tekonsha.com/breaks
Bunk Beds
Over head bunk beds are optional on some trailer models. Maximum load capacity is 175 pounds;
over head bunk beds are design for children.
Caulking
It is very important that you periodically inspect the caulked areas of your trailer. Caulked areas can
deteriorate over time from age and exposure to the elements. It is important that all caulked areas, such as
around vents and skylights, be inspected and damaged or deteriorated caulk replaced to avoid water
infiltration. Maintaining seals and caulked areas in good condition is considered a maintenance “MUST
DO”. Water damage due to poor maintenance of seals and caulked areas is not covered under warranty
after the first 90 days of the warranty period. Thereafter, such maintenance repairs and adjustments will be
the responsibility of the owner and considered normal maintenance.
Cabinetry
Walls, cabinetry and ceilings have been constructed of lauan and synthetic materials coated with
vinyls or papers. These panels will require special care. Avoid scratching these panels or allowing hot
objects to come in contact with them. Do not use a citrus based cleaner.
Note: Surfaces should be cleaned with a non abrasive cloth. If necessary, a mild cleaner
can be used. DO NOT use abrasive cleaners or sponges.
Construction i.e. Roof, A-Wall and Sidewalls
The sidewalls, roof and “A wall” sections are manufactured using a process known as composite foam
core lamination. In this process, we laminate 3mm paneling, one-inch polystyrene foam and fiberglass
together with urethane adhesive. The lamination is then placed in a vacuum press. The end product is
an extremely strong, self-supporting, and very lightweight insulated panel. This material eliminates the
weight of studs and bracing. The fiberglass and insulation become an integral part of the panel, rather
than being “tacked on” and “stuffed in”. With this construction we have the advantage of reduced
weight and superior strength. The “R” factor (resistance to heat conduction) of the finished panel is six.
All seams and mountings are sealed with a silicone sealant. Added advantages of silicone compounds
are their excellent adhesive characteristics. Takena sidewall construction includes welded aluminum
framing.
Page 7 of 48
Condensation
Moisture condensation on interior surfaces is not caused by the materials used in the construction. It
is the result of too much moisture in the room air, and it is an indication that good, weather-tight
construction is preventing the escape of excess moisture into the air.
The problem can be controlled only, by regulating interior humidity. Relative humidity is the ratio
between the amount of water vapor present in the air and the greatest amount of vapor the air could
contain at the same temperature. If windows do not fog in cold weather it is evidence that room air is
not saturated with moisture. I other words, the relative humidity is satisfactorily low and condensation
does not take place.
Normal daily living activities can add an astonishing amount of moisture. For example, baths and
showers contribute about a half-pint of moisture to the air in your RV. Boiling food or water adds the
equivalent o two and one half pints of water to the air.
Observance of the following suggestions will aid in controlling condensation:
Keep room temperature at not more than 72 to 75 degrees F
Regularly bring in a reasonable amount of dry outside air by controlling the fresh air intake of
the furnace.
Use exhaust fans and ventilators when cooking, bathing, washing dishes, etc.
Do not run excessively hot water in sink or bathroom
You may want to consider the use of a small dehumidifier now available for mobile homes
when prolonged camping in areas of high humidity.
Counter tops and Tables
Tables and counters are made of high pressure laminates. Do not sit hot pots or lit smoking materials
on any of the counter top surfaces as they will burn. We recommend the use of a cutting board when
cutting so as not to scratch or permanently mar the countertop surface.
Fabrics i.e. Cushions, Curtains etc.
It is recommended that cushions and mattresses be vacuumed regularly. To clean your cushions or
mattress use a spot cleaner or the foam only of a water based cleaning agent or mild detergent. Apply
foam with a soft brush in a circular motion and then vacuum when dry. Always pretest a small area for
color fastness before proceeding.
Door, Entry:
Strike Plate: The door in your travel trailer was installed and adjusted in a factory setting and the
setting of the striker plate may change over the course of time and road conditions. To
adjust the striker plates simply loosen the screws holding the strike plate to the door jamb.
Move the plate as needed to obtain a proper connection and retighten the screws.
Locks: The key cylinder, in your lock may need to be lubricated on an annual basis or as needed.
Use a powdered graphite product not a petroleum product. Petroleum products tend to
gum up the cylinder and cause it to not operate smoothly.
Hinges: The hinges on your door should be kept clean and lubricated annually or as needed with
a high quality spray lubricant.
Page 8 of 48
Filon Finish
The sidewalls, roof, front and rear panels were laminated to an exceptionally durable fiberglass
reinforced Filon using an exclusive Filoplated Gel Coat. With proper care and maintenance your RV
siding and roof will last for years. For more information on the proper care and maintenance refer to
the Filon data sheet included in your appliance packet.
Maintaining Finish
Wash Your RV with approved liquid detergents
If you wish to wax the sidewall, use automotive waxes or cleaner/polishes developed for use of
fiberglass boats, showers, and tubs. Never use abrasives as they may dull the finish.
Note: Filon panels do not have to be waxed, but should be washed regularly, however, waxing will
help maintain the luster and beauty.
Restoring Gloss
If you need to repair the fiberglass surface of your coach, please consult a fiberglass repair
professional.
Floor
Floors are constructed using a laminated composite construction process. The fiberglass can be
wiped down with a damp cloth. Vinyl or lay flat flooring can also be cleaned with a damp cloth and or
a mild floor cleaner.
Frame
Perimeter and main support frame members are 2” by 4” tube steel. Tubular steel is stronger per
pound than C or L channel. The frame is finished using a powder coat process which is more durable
than a painted surface.
Note: Steel surfaces will rust wherever the powder coat is compromised. The powder
coating helps protect the frame but cannot eliminate rust due to environmental conditions
(salt, hail, chemicals in the atmosphere, etc.).
Hinges
Roof, Sidewall and Cargo Box hinges do not require adjustments and they need no maintenance.
Roof: The roof hinges are made of aluminum and run the entire width of the roof. Its complete arc
of movement is one half of one inch.
Sidewall: Hinges used to connect the A-Walls to the sidewalls are made of aluminum, there are
no adjustments to be made and they need no maintenance.
Door: The door hinge is stainless steel and may require periodic adjustment.
Using the door as an aid to enter and or exit the trailer may result in the door becoming misaligned.
Hitches
We recommend that you install a class 3 hitch on your tow vehicle. We also recommend load
equalizing hitches for front wheel drive vehicles. Consult your dealer or hitch specialist for specific
installation instructions. Also refer to your tow vehicle owner’s manual for specific towing
recommendations and load ratings.
Page 9 of 48
Leveling
The simplest way to level your trailer is by using the two point method. After opening your trailer,
place a bubble level on the refrigerator; using the tongue jack, level the trailer from to back. Use the
rear scissor/stabilizer jack on the low side of the trailer to level the trailer from side to side. To lower
the scissor/stabilizer jacks, crank counter clockwise with the jack handle provided with your trailer.
Once the trailer is level, you can mount a bubble level permanently on the tongue of your trailer to aid
in future leveling. Then your trailer can be easily leveled before opening. The importance of proper
leveling cannot be overemphasized. Improper setup can result in:
1. Appliances may not work properly i.e. refrigerator may not cool
2. Slow running drain lines
3. Doors, cabinets and windows that bind
4. Difficulty in correctly securing the A-Walls as the locking pin may not align with the roof.
DO NOT attempt to use the stabilizing jack for jacking purposes or to support the full weight of the
trailer. See page 17 for information on proper use of stabilizer jacks.
Lift Systems
Springs: There are four torsion springs located in each corner of your trailer. No maintenance.
Patented Ergonomic Roof Lift System:
Coupler: Fabricated powder coated steel fitting. The coupler is shaped like a “T” and is located on the
underside of the trailer connecting the Actuator (1/8” steel) to the lift arms (¼” steel).
Lift Arm: The lift arm is a steel “L” shaped part. The round side is secured into the coupler. The
rectangular side (powder coated white) connects to the lift arm pole using a deck hinge.
Lift Arm Pole: The lift arm pole is made from 7/8” aluminum tubing. The pole is connected to the lift
arm and roof using a 7/8” slip fit stainless steel eye end fitting on each end of the pole.
Actuator: Whether your trailer has our standard lift system, manual lift assist or our fully electronic lift
system you will want to keep all of the moving parts clean and debris free. Periodically
check all connections to be sure fitting and screws remain in position and are tightly secured
into place.
CAUTION: Roof latches must be fully unlatched prior to engaging the electronic roof lift system;
failure to do so will damage the lift arms and poles and is not covered by warranty.
If necessary the roofs can be manually raised and lowered in the same manner as our classic models.
Remove the lower deck hinge screw connecting the lift arm to the lift pole. The roof can then be
manually raised and lowered. If extra height or leverage is required you may use the lift arm pole to
aid you.
Loading
A properly loaded vehicle will perform better and handle more safely. Store heavy gear first, keeping it
on or as close to the floor as possible. Heavy items should be stored directly over or slightly ahead of
the axle(s). Distribute weight to obtain even side to side balance of the loaded vehicle. Lighter items
may be stored in cabinets, wardrobes, and drawers. Luggage, televisions, or similar cargo transported
inside you RV should be secure to prevent damage in case of sudden stop. The Federal Certification
Sticker is located on the off door side of the trailer near the front. The sticker gives the maximum
weight carrying capacity of the trailer and each axle.
Outside Shower
An outside shower is optional on all our trailers. An outside shower is part of your fresh water system.
Make sure the water pump is turned “ON” or that you are hooked up to “city water” prior to operating.
Be sure the shower hose is completely drained during winterization to avoid damage caused by
freezing.
Page 10 of 48
Roof
Climbing or attaching anything to the roof of your trailer may cause permanent damage. Chalet’s
folding trailer roofs are not designed to hold any addition weight. Climbing on the roof will result in
permanent damage to the fiberglass surface.
Roof Latch
To adjust the roof latches, simply screw or unscrew the latches. The latches should be so that the
front roof compresses the rear roof seal approximately 1/8”.
Safety Chains
Several states have specific safety chain requirements. Please contact your state’s Department of
Transportation to ensure compliance. Your dealer may also be able to provide you with this
information. Always have the safety chains attached when camper is in tow. Make sure chains do not
restrict sharp turns and that the do not drag on the roadway.
Set Up
After parking your trailer, level the trailer using the previously described procedure. Then lower the
scissor/stabilizer jacks to stabilize your unit. Camping and terrain conditions vary widely, you may
need to place a flat block of wood or flat rocks under the base plates of the stabilizer jacks to achieve
level in some areas.
DO NOT attempt to use this stabilizing jack for jacking purposes or to support the full weight of the
trailer. Use only the crank handle provided.
DO NOT attempt to use this stabilizing jack for any purpose other that its intended design.
DO NOT attempt to move the trailer unless the stabilizer jacks are fully retracted. Failure to do so
may result in damage to one or more of your stabilizer jacks.
Shock Cords (Bungee’s)
Inspect your shock cords for wear or fraying. The cords should be replaced when wear or fraying is
evident. A complete replacement kit plus instruction are available from Chalet RV, Inc.
CAUTION: Do not attempt to replace your shock cords during windy conditions.
Skylights
Wash the skylight with a mild soap or detergent (e.g., Joy Dishwashing Liquid, registered trademark of
Proctor and Gamble) and lukewarm water using a clean sponge or soft cloth. Rinse well with clean
water. Dry thoroughly with a chamois or moist cellulose sponge to prevent water spots. Do not scrub
or use brushes on your skylights.
DO NOT use abrasive or highly alkaline cleaners on this skylight
NEVER scrape skylight with squeegees, razor blades or other sharp instruments
NEVER use benzene, gasoline, acetone or carbon tetrachloride on skylight
DO NOT clean skylight in hot sun or at elevated temperatures
DO NOT use products containing butyl cello solve on the skylight
Care and cleaning: Majestic recommends the use of Novus 2 products to clean, polish, and protects
your skylight. Novus also makes products to remove shallow scratches and improve overall skylight
appearance. Novus products can be ordered on line at www.novuspolish.com
Note: For more information regarding your skylight see the data sheet included in your appliance
packet or visit the Majestic web site www.majesticformedplastics.com
Page 11 of 48
Smoke and CO2 Detectors
A combination smoke and CO2 detector is standard equipment in your Chalet, Takena and Oregon
Camper. We recommend that the detector be tested before each trip and that the battery be replaced
at least once a year. Carbon monoxide is a colorless, tasteless, odorless gas. It is a by-product of
combustion by either an engine or generator. Exhaust gases are deadly, do not park or situate your
trailer in such away that exhaust gases can accumulate outside, underneath or inside your trailer.
WARNING: Do not under any circumstances run the tow vehicle or generator engine while sleeping.
Stabilizing Jack
All models except the LTW come standard with four stabilizer jacks, one on each of the four corners.
The jack is designed for fine leveling and stabilizing light weight trailers with up to 14” of clearance
from frame to ground. Please refer to the data sheet included in your appliance packet for safety
warnings and operating instructions.
If soil condition is soft, be sure to use some type of block or support under the jack foot.
Always level the trailer from side to side and front to back. Once the trailer is positioned and level,
chock wheels so trailer will not shift.
DO NOT attempt to use this stabilizing jack for jacking purposes or to support the full weight of the
trailer. Use only the crank handle provided.
DO NOT attempt to use this stabilizing jack for any purpose other that its intended design.
DO NOT attempt to move the trailer unless the stabilizer jacks are fully retracted. Failure to do so
may result in damage to one or more of your stabilizer jacks.
Storage
Do not store your trailer under a plastic tarp. A plastic tarp will allow excess moisture and heat to
build up and encourage the growth of mold, mildew and dry rot. Excessive heat may also damage
your skylights. A breathable cover compatible with polycarbonate skylights may be used but is not
recommended.
1. It is best to store your trailer in the upright position if possible.
2. If the trailer is to be stored in the closed position, use the jack post to elevate the tongue to the
highest level. This will encourage water to run off and not pool around the fan, vents and skylights.
3. Clean and check all rubber seals. Remove and replace any seals that have become worn out, torn
or detached.
4. Check silicone seals and fill or replace as needed.
5. Check your shock cords and replace as needed.
6. You should use a desiccant product to help absorb any excess moisture buildup during storage.
7. If stored in a water proof area such as a garage or storage facility opening the vent and fan a little
will encourage air circulation.
Supplies and Equipment
In addition to your personal, cooking, cleaning and hygiene items, we recommend you consider
carrying the following supplies:
First Aid Kit
Chemicals for the toilet
Spare fuses and light bulbs
Trash Bags
Oil, coolant and water for tow vehicle
Leveling blocks
Flashlight with fresh batteries
Wheel chocks
Dealer name, address, phone number
Maps
Page 12 of 48
Tires
Tire air pressure should always be kept at the pressure listed on the tire and posted on the tongue
label of your trailer. Always check the tires when they are cold, such as before traveling at the
beginning of the day. Under-inflated tires may cause a slight sway during towing. Also, under-inflated
tires tend to overheat increasing the chances of a blowout.
Rotate tires every 5,000 miles. Check and torque lug nuts to 90-95 PSI after first 100 miles and 1,000
miles thereafter.
During long term storage, you will need to be sure tires are on a paved or solid ground, rotating tires
every 30 days to prevent “hard spots” from forming at the bottom.
Trailer should not be parked in an area where the tires will be standing in water or soggy ground.
Tires tend to deteriorate with age. Tires should be inspected and replaced when the tread or sidewalls
become cracked. This may occur before the tread shows excessive wear. Tire life can also be
affected by:
1. Over and or under loading the trailer.
2. Not maintaining proper tire pressure.
For Tire warranty call Tredit Tire and Wheel Inc. 1-800-937-9433 distributors of :
Nankang, Nanco, Freestar, Miles Star and Mission. They will require the tire model,
size and the complete DOT number off the tire.
Changing a Flat Tire
Always exercise extreme caution when changing a flat tire.
Before you change a flat tire, pull well off the road, turn on your vehicle hazard warning flashers, and
place a reflective triangular highway warning device a car’s length behind your trailer for safety.
Follow these steps to change the flat tire:
1. Insert tire carrier jack handle and lower spare tire (located under the trailer)
2. Remove the spare tire from carrier set a side
3. Place a bottle jack just behind the wheel, under the frame member.
4. Jack the tire off the ground. Stabilizer jacks should be lowered for additional safety. Stabilizer
jacks should however not be used to jack up the trailer.
CAUTION: Improper placement of jack may allow trailer to fall.
5.
6.
7.
8.
Remove all the lug nuts from the wheel.
Remove the flat tire
Mount the spare tire
Tighten each lug nut by hand until the wheel is against the hub. Tighten wheel lug nuts firmly in a
crisscross sequence. Be sure to tighten nuts evenly and to the proper torque specifications.
9. Lower the trailer off the bottle jack.
10. Place the flat or damaged tire on the tire carrier
11. Using the spare tire jack handle crank the tire carrier back into place.
Water Pump
When using the onboard water supply, the water pump must be activated. A switch located on the
cabinet just below the sink activates the pump. The pump will maintain water pressure while using the
fresh water system. Activating the water pump when the water tank is empty may damage the water
pump. Be sure there is water in the fresh water tank prior to engaging the pump.
Page 13 of 48
Wheel Lugs
Because of the possibility that a wheel lugs could work loose, it is important that you check your wheel
lugs every 50 miles when new until 200 miles is reached and then check lugs every 500 miles. The
wheel lugs should also be checked after winter storage, before starting a trip, or following extensive
braking. Also be sure to check the wheel lugs after changing a tire. Over-tightening can distort the
wheel.
Windows
The windows are made of tempered safety glass, Plexiglas is available upon request. Also included is
a special tint and moveable screens. The tint, called Solar Bronze, adds privacy and helps the trailer
stay cool on sunny days. The screens may be opened and closed, a novel and practical feature not
found on many RV’s. Window arrangements may be varied according to customer preference.
Page 14 of 48
CHAPTER 5
Winterizing Using Antifreeze Solution
1. Use only non toxic antifreeze designed especially for recreational vehicles. Always
follow the manufacturer’s instruction regarding proper use, handling and safety
precautions.
2. Follow the direction on the RV anti-freeze product you’ve chosen to determine the
correct water to anti-freeze ratio
3. Run the water pump until the cold water faucet has discharged approximately one cup
of pink liquid into the sink trap. If your trailer came equipped with a water heater, run
the hot water faucet until the antifreeze reaches the water heater.
4. Open all faucets including inside and outside showers.
5. Remove the lower drain plug from the water heater, if equipped.
6. Drain potable water tank and holding tank, if equipped.
7. Close all valves.
8. Remove your batteries and store in a location that will remain above freezing.
9. This is a great time to give your trailer a thorough inspection and replace any worn or
damaged parts. See the section on “Storage” for additional tips.
If you have any questions on winterizing your RV, contact your dealer
De-Winterization
To de-winterize and flush out the system, open all freshwater taps, and run fresh water
through the system including the water heater till the water runs clear. When the water starts
to run clear continue flushing for additional five minutes to assure all components are
thoroughly rinsed. It is recommended that you sanitize your water system before going on
your first outing. Refer to the section in this manual on “SANITIZING YOUR WATER
SYSTEM”.
De-Winterizing is also an excellent time to thoroughly inspect your trailer and get it ready for
the camping season. Refer to “Storage” on the following page for tips on what to look for.
Page 15 of 48
CHAPTER 6
YOUR SYSTEMS
Sanitizing Your Water System
Water
It is recommended that you completely sanitize the water system after delivery, after long periods of
nonuse, and after any suspected contamination. Various commercial solutions approved for RV use
are available to assist you in sanitizing the system or you can use the following:
1. Prepare a chlorine solution using one gallon of water and ¼ cup of household bleach (5%
sodium hypo chlorite solution). With the water tank empty, pour one gallon of solution into the
tank for each 15 gallons of tank capacity. Complete filling of the holding tank with fresh water.
Open the faucets to release air. Pressurize the system pump until the water flows, then turn off
the pump and faucets. Allow to stand for three hours. Drain and flush with potable fresh water.
2. To remove excessive chlorine taste or odor that may remain, prepare a solution of one quart of
vinegar and five gallons of water and allow solution to agitate in water tank by vehicle motion
(several days if possible). Drain tank and again flush with potable fresh water.
LOW POINT DRAIN: Travel trailers will have a “Low Point” drain for the hot and cold water lines.
Be sure these drains are closed when using the water system and during the winterizing and
sanitizing process. Most often, these drains are located near the fresh water tank either next to the
floor or under the floor in the water tank area. Be sure to keep these lines closed during system
operation.
Fresh Water System
Fresh water may be supplied to the trailer by two different methods:
1. A fresh water tank is located under the rear off-door side (driver’s side) dinette seat and is filled
using the gravity fill fitting located on the rear of your trailer.
2. A “city water fill” or direct hook-up from external water supply may be attached to the pressure
water inlet located on the off-door side (driver’s side) of your trailer. You will need a hose clearly
marked for drinking water. When using the city type inlet the pressure from the outside water
source will service the system.
You may wish to add a water regulator to the line systems, as some campgrounds may have water
pressure in excess of 100 psi. A regulator rated at 35 psi is suggested. Removable type regulators
are available through most companies supplying RV parts. If a water hose taste is encountered, flush
the hose by running water through the hose for a few minutes, and then continue filling the water tank.
Toilet
For specific information on warranty, service, maintenance or operating instructions for the product
installed in your trailer, please refer to the manufacturers information booklet included in either your
owner’s packet or under the lid of the toilet. For additional information and accessories you can visit
the Thetford website at http://www.thetford.com/mainproducts.cfm
Sink
Connect drain hose to off-door side fitting where indicated. To drain properly be sure the container
into which you are draining is vented. If your sink is draining slowly check to be sure the container
vent is open. Be very careful not to cross thread the fitting, customer damage is not covered by
warranty.
Cassette Toilet
Remove cassette and empty per manufacturers instructions.
authorized area or designated “dump station”.
Page 16 of 48
It is important to only dump in an
With Shower and Toilet
The gray water (sink and shower water) tank drains through the 1 ½” drain line to the small dump
valve to the sewer outlet. To dump, connect sewer hose and pull the small valve. The toilet dumps
through the larger 3” valve and out the sewer outlet. A 10 gallon portable tank with wheels, such as a
“Blue Boy”, may be used to transport gray water to a dump station if sewer hook-ups are not available
at your camp site. It is important to only dump in an authorized area or designated “dump station”.
Fiberglass or ABS tubs, shower pans and plastic sinks should be cleaned with soap and warm water.
Do not use any abrasive or chemical cleaners which could scratch or mar the finish. If it becomes
necessary to repair the finish, contact your dealer.
DRAINAGE, WASTE AND VENT SYSTEMS
Folding trailers, Takena and the Oregon Camper products vary from the basic kitchen sink
drain to complete self-contained waste systems. The majority of the parts used in the waste
systems of these products is ABS plastic. ABS is not compatible with all cleaners
CAUTION: Always read directions on any cleanser before you use it to clean the
drainage lines.
Trailer and Campers that are self-contained will have ABS holding tank(s) for use when not
hooked up at the campsite dump station. Different vehicles have different capacities for
waste holding. The size of the waste tanks and personal hygiene habits will determine how
long you may camp without direct hook-up to a sewage disposal system.
When preparing to camp without facility hook-ups, be sure to close all slide or knife valves of
the waste tanks. The main dump will have a cap that must be closed. The main dump of the
waste system is usually located on the left or roadside of the trailer located near the rear of
the vehicle.
When preparing your trailer for a trip always prime the waste storage tanks with a small
amount of water containing an odor control chemical.
YOUR RECREATION VEHICLE SHOULD BE REASONABLE LEVEL FOR BEST
OPERATION OF THE WASTE SYSTEM.
Most states as well as recreational vehicle parks have strict laws and regulations prohibiting
the dumping of wastes of any kind into other than approved disposal facilities or sewer
system. To find the closest “dump station” when traveling, check with a local service station
or the park operator of the campsite.
To keep the system fresh smelling at all times, we suggest that you thoroughly flush
the entire system with fresh water and deodorizing chemicals or mild soapy water after
each trip. Flush the system prior to storage.
BE SURE ALL VALVES AND CAPS ARE CLOSED AND SECURED PRIOR TO
TRAVELING.
Page 17 of 48
LP Gas System
LP gas (Liquid Petroleum Gas) is a material composed of various hydrocarbons, such as propane,
butanes, butylenes or a combination. In its gaseous (vaporized) form, it is colorless and carries a
garlic-like odor for easy detection. Besides being flammable, it is potentially lethal to inhale. Propane
tanks contain LP fuel under pressure. As fuel is used, vapor (propane gas) passes from the top of the
tank through a dual stage regulator which reduces the pressure to about 6 ½ ounces per square inch.
Vapor at the low pressure is then transferred through the gas distribution lines for appliance use. You
must keep the regulator clean and dry. Its cover should remain in place and its vent placed according
to the regulator manufacturer’s instructions.
WARNING: LP gas containers should never be placed or stored inside the vehicle. LP gas
containers are equipped with safety devices which relieve excessive pressure by discharging gas to
the atmosphere.
WARNING
IT IS NOT SAFE TO USE COOKING
APPLIANCES FOR COMFORT HEATING!
1.
2.
BEFORE OPERATION:
Open overhead vent or turn on exhaust fan, and
Open a window
The warning label located in the cooking area is intended to remind you to provide an adequate supply
of fresh air. Unlike homes, the amount of oxygen supplied is limited due to the size of the recreational
vehicle, and proper ventilation when using the cooking appliance(s) will help to avoid the danger of
asphyxiation. It is especially important that cooking appliances not be used for comfort heating as the
danger of asphyxiation is greater when the appliance is used for long periods of time.
Familiarize yourself with the information labels on your LP tank and follow the instructions and safety
tips provided by the manufacturer.
Portable fuel burning equipment, including wood and charcoal grills and stoves, should never be used
inside your recreational vehicle. The use of this equipment inside the trailer may cause fires or
asphyxiation.
DO NOT bring or store LP gas containers, gasoline, or other flammable liquids inside the vehicle
because of increased fire, explosion and asphyxiation danger.
1.
2.
3.
4.
5.
6.
If You Smell Gas
Extinguish any open flames, pilot lights and all smoking materials.
Do not touch electrical switches.
Shut off the gas supply at the tank valve(s) or gas supply connection.
Open doors and other ventilation openings.
Leave the area until odor clears.
Have the gas systems checked and leak source fixed before using again.
Page 18 of 48
Servicing and Filling LP Containers
WARNING: Your vehicle has exterior combustion air inlets. Appliance pilot lights should be turned off
during gasoline or LP gas refueling.
Local regulations sometimes require cylinders be removed from the vehicle for refilling. A relief valve
is incorporated on all tanks for safety. This valve is normally opened during filling and will indicate
when the tank is filled to the proper limit by appearance of liquid replacing vapor. At all other times,
the overfill valve should be tightly closed by hand only.
The main valve on the LP gas container should be tightened by hand only, using caution not to overtighten. The valve is designed to satisfactorily close with only a reasonable amount of tightening.
Continual over-tightening will eventually damage the valve and will require its replacement.
A safety check valve is build into the tank to prevent sudden release of large quantities of gas. The
gas valve should be turned on slowly to avoid activating the safety valve. If gas flow to the trailer is
less than normal, it may be necessary to turn off the gas bottle valve. Turn off all gas appliances in
the trailer. Then wait for a minute and turn on gas bottle valve slowly.
When LP gas containers are filled to the proper level, sufficient space remains for safe expansion of
the vaporized liquid. If your tank becomes overfilled and is not allowed to “bleed off” before installation
with the RV system, it may release pressure from the relief valve. This can be detected by the strong
odor around the tanks. Keep open flames away from this area. It is best to remove the bottle, take it
to a safe area, and “bleed off” the excess pressure by opening the valve and closing it when discharge
has been sufficient. Handle your LP tanks with care. Vertical tanks must be filled and used in an
upright position. Horizontal tanks must be used and filled in the horizontal position.
If you travel alternately on wet roads and in freezing weather, be sure your LP gas regulator is
protected from road spray. If water enters the vent in the regulator, it may freeze the pressure
controlling diaphragm in the open position so that the container pressure is applied to the appliances a
hazardous condition. Follow the instructions given by the regulator manufacturer.
CAUTION: Never smoke while filling the LP tanks. Keep the RV away from immediate filling
area when possible or extinguish all gas pilot lights. When an LP tank gets low, sometimes
there is a concentration of garlic like odor which may be mistaken for a gas leak. After
changing over to a full tank, the odor will usually soon disappear.
Checking For Leaks
Upon delivery and periodically thereafter, check your gas system for possible leaks. The entire
distribution system and its attached appliances have undergone factory testing for leaks prior to
delivery to the dealer. However, because trailers are subject to road vibrations, connections and
fittings can develop leaks. If you do encounter a gas leak odor, turn off all open flames immediately
and begin a systematic search for leaks throughout the gas system. Use a bubble solution of soapy
water to check for leaks on connections and fittings. Bubbles will appear at the leaky points.
NEVER USE A MATCH TO CHECK FOR LEAKS. When tightening connections, use two wrenches
with opposing torque to prevent twisting of copper tubing. If the leak doesn’t show up in the manifold
or copper tubing distribution systems, then check the appliances. See appliance manufacturer’s
instructions.
Page 19 of 48
LP Gas Regulator Setting
Never attempt to reset the gas regulator yourself. Have an authorized service agency make any
regulator adjustment. Even a little amount of pressure over the recommended setting can cause
damage to the regulator and your appliances.
Your trailer is equipped with an “excess flow” valve that is intended to restrict the flow of escaping gas
in the event of a break in the gas supply line. The “dual stage” regulator reduces the gas pressure to
eleven inches of water column. It is important to turn your gas bottle valve slowly to eliminate a
chance a fast rush of gas from the tank. A fast rush of gas could possibly freeze the excess flow valve
and shut off your gas supply. Should this happen, turn off your gas valve at the tank, wait 15 minutes
and try again.
Using The Automatic Changeover Regulator
Trailers with dual propane are equipped with an automatic changeover regulator. This accessory
allows both gas bottles to be turned on simultaneously. The arrow on the regulator handle indicates
which bottle is in service. When the indicated bottle is emptied, the regulator automatically begins
drawing fuel from the other bottle. At this point, the plastic window will display a red signal or flag to
indicate the condition. You should then flip the lever over to indicate service to the other bottle. The
first depleted bottle can then be turned off, uncoupled, and refilled without disturbing the RV gas
supply. After refilling, it should be remounted and again turned to the “on” position. This allows both
bottles to be utilized once more.
Propane Gas Leak Detector
For safety your Chalet RV is equipped with a gas leak detector. The gas leak detector is located near
floor level in the off doorside seating area. When the detector is powered, the green operating LED
will light. If a gas leak occurs resulting in a significant vapor concentration, your detector will produce
a beeping alarm sound and the red LED will light. The alarm sound will continue until you press the
mute button. If you lose or have low 12 volt power the alarm will sound and the amber LED will light.
The alarm will continue until you press the mute button. When the alarm sound and the red LED is lit
immediately extinguish ignition sources and open the door and window to air out your trailer. If the
alarm sounds a second time after the gas is turned back on, shut off the gas supply and have a
qualified gas dealer or RV service center make the necessary repairs to the source of the gas leak.
For additional information refer to the manufacturer’s information sheet included in your owner’s
packet.
Page 20 of 48
Electrical System
Converter and G.F.C.I. Breakers
Your electrical system of 120 volts AC and 12 volts DC has been designed and installed in accordance
with the safety requirements of ANSI Standard A119.2 and The National Electrical Code.
Your new Chalet RV is equipped with a 30 amp heavy duty power cord to connect from the
campground outlet to your trailer. The power cord is prewired into the distribution panel. Over current
protection is provided by the power source i.e. camp ground electrical system. Trailers shipping into
Canada are equipped with a 30 amp over current protection breaker as required by Canadian
regulations.
To prevent accidental electrical shock, ensure that the ground pin on the attachment plug (shore cord)
cap is in good contact with the RV park receptacle. When plugged into a receptacle with no provision
for the third pin, use an adapter with a pigtail that can be connected from the plugs third pin to the RV
part receptacle box. To avoid the risk of electrical shock or damage to appliances, you should be
certain that the polarity of the RV Park power supply is not reversed. Polarity indicators may be
purchased in many electrical and hardware stores.
Where required, models are equipped with a GFCI receipt and double check “Breaker” in the
distribution box. Separate instructions are furnished by the supplier of GFCI receptacle a copy is
included in the Appliance packet included with your trailer. If there is no power at the receptacle, push
“Reset” button on GFCI receipt and double check “Breaker” in distribution box.
Changes, Modifications and Additions
Any electrical system modification made after delivery may pose a hazard. Failure of these
modifications or damage caused by the modification or addition is not covered by warranty. Be sure to
consult your local authorized dealer. Only qualified electrical technicians should attempt to make
changes or additions to your electrical system. Extension cords should always be a heavy gauge of
wire equal to the power cord. Trailers with air conditioning may require extra heavy duty (10 gauge)
extension cords. Use of too small a cord will result in the cord overheating and possible burning.
Wall receptacles are powered by 120 volt electrical current, and are rated at 15 amps, maximum.
The 120 Volt system of this unit does have load limits. Some home type electrical heaters, irons,
broilers, etc., are not suitable for RV use due to excessive power requirement. Chalet RV trailers are
powered through 30 AMP power supply cords with 30 AMP general purpose circuit and receipt load
ratings.
WARNING: NEVER USE AN ELECTRICAL APPLIANCE AS A MEANS TO HEAT THE CAMPER.
WARNING: Do not replace circuit breakers or fuses with those of a higher current rating that those
supplied with your new trailer. Over fusing can cause a fire hazard by overheating electrical wires
above temperature ratings.
Page 21 of 48
ELECTRICAL SYSTEMS CONTINUED
CAUTION: THE TOW VEHICLE BATTERY AND AUTOMATIC CHARGING SYSTEMS ARE
DESIGNED TO BE USED WHILE IN TRANSIT. DO NOT USE TOW VEHICLE POWER FOR
CAMPING.
WARNING: If not used with care, the 12 volt system can be as dangerous as the 120 volt
system. Let an authorized dealer perform all repairs and service.
Exterior Lights
All exterior vehicle lights are 12 volt and wired in accordance with the standard accepted color code:
White
Green
Red
Brown
Yellow
Ground
Running Lights
Left turn, stop
Right turn, stop
Back-up lights
Due to exposure to the elements the connector between tow vehicle and trailer will build up corrosion
over a period of time. Cleaning the connector should become part of your yearly maintenance
procedure to ensure good electrical contact.
Interior
Ceiling lights are individually controlled at the light fixture. Be sure to turn off all interior lights before
folding the camper for transit. Lights left on while the trailer is in the folded position pose a fire hazard.
Your Chalet RV is equipped with a kill switch located in the off doorside front corner to help assure
lights are turned off when the trailer is folded for transit. The kill switch should be periodically checked
by pushing down on the button when the trailer is in the up position. Pushing the button should turn off
all the lights.
Battery
All Chalet RV’s are engineered to accept an external auxiliary battery. The auxiliary battery can be
hooked up using the auxiliary battery jumper wires provided with your trailer. As with your tow vehicle
red to positive and black to negative. The red wire from the battery to the converter should be
protected by a 30 amp in line fuse. The converter has an automatic transfer switch, which designates
the energy source.
Your trailer can obtain 12 volt electrical power from three (3) sources. The first is the tow vehicle,
which provides 12 volt energy through the power supply cord located on front of the trailer.
The Second source of 12 volt power is through the power converter. When the 120 volt lifeline is
connected to an outside supply, the power converter will convert 120 volt energy into 12 volt power.
Campers with converters of 32 AMP or larger have automatic features that converts 120 volts to 12
volt. If the converter is rated less than 32 AMP the position switch on the converter face must be
moved manually from “Battery” to “OFF” to the “Converter” position. This allows 12 volt fixtures to be
utilized as required.
The third 12 volt power supply is the “Battery. A deep cycle marine type battery is recommended.
Making sure the battery is fully charged, installed in an approved protective box or container and that
all wiring and terminals are clean and free from defects. During prolonged periods of storage it is
recommended that the batteries be removed and stored in a cool, dry, well ventilated area.
When the converter is 32 AMP’s or larger, the batteyr will be trickle charged through the Power
Converter charge line when the camper is plugged into 120 volt power. Smaller converters may not
have charging capabilities. The battery also gets direct charge through the 12 bolt power supply line
when hooked up to a running tow vehicle. Remember that power from the batter is limited.
DO NOT TRY TO OPERATE RV FOR TOO LONG ON THE BATTERY ALONE.
Page 22 of 48
CHAPTER 7
APPLIANCES
Your Chalet RV appliances are warranted through the manufacturer. It
is very important that you read and become familiar with all of the
appliance documentation in your appliance packet.
OWNERS RESPONSIBILITY
The appliance documentation contains important information
regarding your appliance warranty.
If requested by the
manufacturer it is the owners’ responsibility to submit any and all
appliance warranty cards.
Follow manufacturer’s instruction regarding appliance care,
winterization, storage and regular maintenance
Contact the appliance manufacturer for the location of the nearest
authorized repair facility nearest you should repairs be necessary.
When working with hot water and propane you can never be too careful
and your appliance owner’s manual is full of helpful hints, trouble
shooting ideas, and safety information.
Information in this section is basic general information and is not
intended to be used in place of the manufacturer’s literature. Whenever
a conflict occurs between our written information and that of the
appliance manufacturer, FOLLOW THE MANUFACTURER’S
INSTRUCTION’S.
The manufacturer’s literature will contain complete detailed information
regarding your appliances
Maintenance
Operating instructions
Safety
Storing/Winterizing
Warranty
Page 24 of 48
Air Conditioners
Your (optional) air conditioner operates from a 120 volt AC source only. It is wired to the
load center through its own appropriately labeled circuit breaker. Due to the load an AC
requires you may want to limit the number of appliance you run simultaneously to avoid
tripping the circuit breaker. Be sure the air conditioner is turned “OFF” before plugging you
RV into a park receptacle to avoid tripping the park circuit breaker. Keep air conditioner
filter pad clean for most efficient operation.
Furnaces
Be sure to familiarize yourself with the furnace operating instructions included in your
appliance manual package prior to attempting ignition. When ready to light the furnace, do
“cycle” it completely. (That is, light the pilot and turn thermostat to a setting which requires
heat.) When the main burner comes on, turn the thermostat down. The furnace will not
shut down immediately, but should cycle in a few minutes. The set the thermostat to the
comfort level desired. If your camper is equipped with a furnace with automatic ignition
follow the manufacturers instructions outlined in the furnace manual included in your
appliance packet.
Microwave Oven
See manufacturer’s instruction for operating and cooking details. If the camper is plugged
into a less than 30 AMP supply you may have problems running your microwave and the
electric water heater and or air conditioner simultaneously.
Ranges
Two types of stoves are available in your Chalet RV. The two burner stove is standard but
we do offer a three burner stove upgrade. Before lighting or cooking with the range,
familiarize yourself with its operation and use limitations.
Allow 5 minutes from the time of opening the main valve on LP tanks before trying to ignite
the burners or oven. LP gas travels at a slow rate and will take time to flow from the tanks to
the galley appliances.
Surface burners and oven burner should burn a clean blue flame. If the flame is reddish in
color or is yellow, or if cook wear gathers soot on the bottom, the fuel/air mixture requires
adjustment. Refer to your appliance manual for flame adjustment instructions. Be sure to
shut off all burners before covering the range top.
CAUTION: NEVER FORCE OR TWIST GAS BURNER KNOBS TO GET THEM OPEN
CAUTION: NEVER USE THE STOVE COVER FOR COOKING
WARNING: IT IS NOT SAFE TO USE COOKING APPLIANCES FOR COMFORT
HEATING
Cooking appliances need fresh air for safe operation. Before using:
1. Open overhead vent or turn exhaust fan to “on”
2. Open window
There is a warning label located in the cooking area to remind the user to provide adequate
supply of fresh air for combustion. Unlike homes, the amount of oxygen supply is limited
due to the size of the recreational vehicle. Proper ventilation when using the cooking
appliances will help avoid the danger of asphyxiation. It is especially important that cooking
appliances not be sued for comfort heating as the danger of asphyxiation is greater when
the appliance is used for prolonged periods of time.
Page 25 of 48
Range Hoods
Some models are equipped with a 12 volt power exhaust hood with exterior vent. Outside
vent must always be open when cooking. The power range hood has a filter that must be
cleaned or replaced periodically for efficient operation. Wash with hot water and household
detergent, rinse thoroughly and dry. All dust and greasy surfaces, fan and motor should be
cleaned frequently. DO NOT USE ABRASIVES IN CLEANING.
Refrigerators
RV refrigerators are designed to give you the same convenient services as your home
fridge. Special features however do require a little more time and preparation prior to and
during use. Read the manufacturer’s manual furnished with the refrigerator and follow their
instruction on the proper operation care and maintenance of your particular model.
These cooling tips are offered to help you improve the cooling performance of the
refrigerator installed in your trailer. Always follow the manufacturer’s instructions. If you do
not believe your refrigerator is working properly call the customer service number listed in
appliance owners manual. Customer Service will refer you to an approved repair facility
nearest you.
1. Pre-cool your refrigerator the night before your camping trip. Be sure the wait until the
fridge has completely cold before placing any food inside.
2. Pre-cool or pre-freeze the food to be placed in your RV refrigerator in your home
refrigerator. Purchase food on the road in the coldest package possible.
3. Do no pack food within the refrigerator to tightly as cold air needs to circulate around
the food.
4. Defrost regularly.
5. Prevent frost build-up by wiping the moisture off the containers prior to returning them
to the refrigerator.
6. Your trailer should be as level as possible for your refrigerator to work efficiently. If
you can’t get close to level at a rest stop, turn off the refrigerator while you’re there.
7. Try to park your trailer in such a way as locate the refrigerator side is in the shade
during the hottest part of the day.
8. Try to avoid unnecessarily opening and closing the refrigerator doors during extremely
hot weather.
9. Use an adequate 110v electric cord extension when operating in this mode.
10. Do not cover any of the internal or external refrigerator vents.
11. Be sure to clean out the burner unit frequently. Spiders and wasps are attracted to the
garlic scent LP gas emits when run low and may build nests in and around the burner
unit.
12. Periodically check (start of each camping season)
a. Clean refrigerator exhaust and vents
b. Check regulator diaphragm
c. Electric heating element
d. Gaskets and seals
e. Check the refrigerator gas pressure
Page 26 of 48
Water Heater
Before lighting the water heater, make certain that the fresh water system contains water
and the air is purged from the water heater by opening all faucets until water flows steadily
from the faucet.
CAUTION: Damage to the water heater can result from operating your water
heater without an adequate water supply.
To Light (Pilot Type)
Straight Gas models are lit from the outside through the exterior door of the water
heater. Lighting instructions are located on the inside of the access door.
1. Turn gas control valve knob (fig 7-B or 8-B) to OFF position
2. Wait at least five (5) minutes to allow accumulated gas in burner compartment to
escape
3. Water heater may be equipped with either White Rogers or a Robertshaw Unitrol
Control
White Rogers Control (FIG 7)
1. Turn lighting control knob (fig 7-B) to PILOT position and hold against stop while
lighting pilot burner (fig 9-D)
2. Allow pilot to burn 30 seconds then release lighting control knob
3. Turn lighting control knob (fig 7-B) to the ON position
4. If pilot does not remain lit repeat operation allowing longer period before releasing
lighting control knob
5. Set temperature selection lever (fig 7-A) at mark between warm and hot position
6. Close access door
Robertshaw Unitrol (FIG 8)
This type of water heater may be operated by propane gas or electrical power. It is
equipped with an ignition device that automatically lights the burner.
1. Turn lighting control dial (fig 8-B) to PILOT position
2. Depress and hold reset push button (FIG 8-A) while lighting pilot burner (FIG 9-D)
3. Allow pilot to burn 30 seconds before releasing reset push button
4. If pilot does not remain lit, repeat operation allowing longer period before releasing
reset push button
5. Turn lighting control dial (FIG 8-B) to ON position
6. Set temperature control dial (FIG 8-C) at mid point position between warm and hot
7. Close access door
For complete shut down and before servicing, turn gas control knob (FIG 8-B) to OFF
position. When water heater is not in use set temperature control lever (White Rogers) or
dial (Robertshaw) to lowest possible position
CAUTION: If you smell gas, STOP and follow the safety instructions outlined in the
manufacturer’s appliance manual.
Page 27 of 48
Tip
Dead Battery
The LP (liquid propane) detector is operated by 12 volt, thus, when the unit is not in use for
an extended period of time or is being stored; switch the detector off to prevent discharging
your battery. If the climate control located in the freezer compartment is left on during
storage/non use it can take as little as one day to drain your battery. We recommend that
the main charge line (red wire) on the battery be disconnected when the trailer is not in use.
You can also install a “Quick Connect” on the battery, which acts like an on/off switch. This
type of fitting can be purchase at most hardware stores. The converter will only charge the
battery when the unit is plugged into a power source. When camping without full hook-ups
use the tow vehicle to occasionally charge the battery (tow vehicle must have proper wiring
to do this).
WARNING: Never operate a gas appliance without hooking up the battery wires
or turning on the LP detector. The gas leak detector is a safety feature designed
to help protect you and your family.
Page 28 of 48
CHAPTER 8
PARTS
Door
Side AWall
15
14
13
17
6
5
2
4
1
9
7
10
8
11
18
12
3
3
2
Item
1
2
3
4
5
6
7
8
9
10
11
12
13/18
14
15
17
Door Side Part Description
Light, clearance red with white base
Logo, Chalet Pictorial
Baggage Door 10x18, Baggage Door 10x24
Graphic, sidewall Alpine, Arrowhead, Aspen
Latch, roof
Sash Lock, Sash lock spacer
New Style Door hold open catch
Outlet, White Cover, receptacle water proof white
Black Door lock mechanism with key black Eberhard
Grab Handle
Porch Light
Light clearance amber with white base
Front or Rear Rain gutters, Front or Rear Dust covers
Window, Angled Slider
Window, Door
Window, corner angled
Page 29 of 48
Page 33 of 48
Item
Part #
1
2
3
4
5
6
7
8
9
10
GD1081
GD1083
GD1084
GD1086
WS5011
WS5012-1
AP1020
P303-1
P307
AP1027
P339
P340
AP1025-1
AP5001-1
E403-2
E402-2
MT717
MT769-1
MT769-2
E715
E460-1
WS6306
WS6307
MT762
AX2024
AX2030
P222
MT769
11
12
13
14
15
16
17
18
19
20
21
22
Description
DECAL, MAIN SIDE GOLD-BLUE & GREEN
DECAL, UPPER CENTER SIDE SWOOP GREEN
DECAL, UPPER FRONT SIDE SWOOP BLUE
DECAL, LOGO “TAKENA”
WINDOW, EGRESS 35-5/8 X 21-7/8 SMOKE WHITE
WINDOW, 23-5/8 X 17-7/8 SMOKE WHITE
VENT, NORCOLD DOOR ASSY
SHOWER, OUTSIDE-WHITE
DISH, GRAVITY WATER
VENT, ATWOOD FURNACE SHORT
CITY WATER FLANGE
DRAIN, OUTLET
VENT, RANGE HOOD ELIXER WHITE
Door, Hot Water Heater
Light, Clearance Amber with white base
Light, Clearance Red with white base
TRIM, INSERT 1-1/4” 16’
SPOUT, DRIP RAIL LH
SPOUT, DRIP RAIL RH
ANTENNA, RADIO QUEST RV
ANTENNA, TV ROOF MOUNT ACCESS PK
SKYLIGHT, SGL PANE WHITE 14 X14 .080
GARNISH, SKYLIGHT 14X14 WHITE 4” TT
TRIM, ROOF INSERT 16’ WHITE T4 TAKENA 1” LEG
JACK, STABILIZER
PADS, STABILIZER BASE (KIT 4 PER BOX)
CARRIER, SEWER HOSE 26”
TRIM, DRIP RAIL 16’ WHITE T4
Page 35 of 48
+ Battery -
12 Volt Circuit
20 A
15 A
15 A
15 A
Elixir Converter
1
2
3
4
Red
Brown
Yellow
30 amp inline fuse to the battery
Chassis
Converter
Tow Vehicle
LP Detector 16 gauge Orange
Interior Lights 14 gauge Red
Furnace 14 gauge Brown
Water Pump 14 gauge Blue
Blue Reserve or Dometic Refrigerator
White (All 12 Grounds) 8-10 leads Interior & Exterior
Exterior Lights
16 GA Red
16 GA Brown
16 GA Green
16 GA Yellow
16 GA White
Left Turn/Brake
Right Turn/Brake
Tail Light/Marker Light
Back Up Lights
Grounds
14 GA Blue Brakes
12 GA Black Battery 12 GA Red
Battery +
Page 36 of 48
Page 38 of 48

Document 6464633

Transcription

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