How to upgrade a Parker Denison EC01 installation

Transcription

How to upgrade a Parker Denison EC01
installation
GoldCup P11P Hi/Iq Pump with DFplus Valve & EC01 Driver
How to upgrade EC01 and Goldcup control valves V2.3.doc
Page 1 of 44
Replacement Valve DFplus
Page 2 of 44
Scope
This manual describes the upgrade paths for previous configurations of EC01 boards and valves
that control the GoldCup line of pumps as supplied by Parker Denison since 1999.
Valve and electronics technology has progressed significantly over the years and has
subsequently made certain original products and components obsolete.
The 4DC01 control valve has been replaced with the DFplus series. Certain electronic
components like the C166 digital processor found on the 701-00801-8 and 701-00806-8 versions
of the electronics boards have gone obsolete and are no longer available and were replaced on
the latest version board 701-00807-8.
As a result several changes had to be made to provide support for the legacy products. This
manual will show how to connect up a DFplus valve where once a 4DC01 valve existed. It will
also show the software updates required to make 801, 806 and 807 boards function with the new
DFplus valves.
Furthermore the new 807 board has a new digital processor on board (C167). As a result
significant changes were required in the software to ensure compatibility with both the 4DC01
and DFplus valves in installations with any 801, 806 or 807 boards.
Note: The part numbers 701-00801-8, 701-00806-8 and 701-00807-8 refer to the hardware only
of the EC01 assembly. The hardware with application specific software installed has another
assembly number. Depending on the pump size and configuration the control parameters are
changed in the software hence making each EC01 assembly a unique part number. See
Appendix C or document ‘4DC01 to DFPlus and 801-806 to 807 conversion table V2.0.pdf’
Steps
Refer to supporting document ‘4DC01 To DFplus and 801-806 To 807 Conversion Table
V2.0.pdf.’ This is the document that is shown in Appendix C.
1) Think Safety
2) Determine existing hardware & software
3) Choose an upgrade path (hardware & software)
Page 3 of 44
Safety
While updating the hardware and controls, care must be taken that no hazardous conditions
occur. Therefore it is recommended to isolate the valves and controls from any system while
upgrading.
Depressurizing the hydraulic circuit and locking out electrical devices is the user’s responsibility.
Typical configuration
Software
Record part numbers on pump and
valve to help determine existing
configuration
Valve
Command
Signals
+/-10V or 4-20mA?
Using existing PC01,
Graphical User Interface,
in Help About record
numbers shown there.
Board
Pump
Since 1999 there have been several product changes. To get the correct replacement parts please
record as much information as possible in the event Parker HPD Customer Service support is
required.
Page 4 of 44
Upgrade paths described in more detail below:
From
Upgrade
Path
1
2
3
4
5
Valve
Type
4DC01
4DC01
4DC01
4DC01
Board
To
Processor
801
C166
806
C166
807
C167
801
C166
806
C166
New installation
Valve
Type
DFplus
DFplus
DFplus
4DC01
Board
Processor
801
806
807
807
C166
C166
C167
C167
DFplus
807
C167
Potential configurations described in this manual:
Configuration
Version
A
B
C
D
E
F
G
H
I
J
K
L
M
N
O
P
Valve
4DC01
4DC01
4DC01
4DC01
4DC01
4DC01
DFplus
DFplus
DFplus
DFplus
DFplus
DFplus
4DC01
4DC01
DFplus
DFplus
Board
801/806
806
807
801/806
806
807
801
801
806
807
806
807
806
807
806
807
Type
Hi-IQ
Hi-IQ
Hi-IQ
Hi-IQ
Hi-IQ
Hi-IQ
Hi-IQ
Hi-IQ
Hi-IQ
Hi-IQ
Hi-IQ
Hi-IQ
PQ Hi-IQ
PQ Hi-IQ
PQ Hi-IQ
PQ Hi-IQ
Command
Voltage
Voltage
Voltage
Current
Current
Current
Voltage
Current
Voltage
Voltage
Current
Current
NA
NA
NA
NA
Wire
Diagram
SK-16101
SK-16101
SK-16101
SK-16099
SK-16099
SK-16099
SK-16110
SK-16109
SK-16111
SK-16111
SK-16112
SK-16112
SK-16104
SK-16104
SK-16108
SK-16108
Manufacture
Origin
HLN - GER
MVL - USA
MVL - USA
HLN - GER
MVL - USA
MVL - USA
MVL - USA
MVL - USA
MVL - USA
MVL - USA
MVL - USA
MVL - USA
MVL - USA
MVL - USA
MVL - USA
MVL - USA
HLN = Hilden, Germany
MVL = Marysville, Ohio, USA
Page 5 of 44
Determine existing Hardware & Software
Valve: 4DC01
(Obsolete)
Page 6 of 44
Board: 801
(Obsolete, both 801 and 806 boards use C166 processor)
Software upgradeable
C166 Processor
Please make a note of the numbers shown in red highlights. These numbers can be used with
Appendix C
Board: 806
(Obsolete)
The numbers on the front panel handle 701-00801-8, 701-00806-8 or 701-00807-8 indicate the
hardware version only. The complete assembly number with installed software is located on the
main DIN connector. Newer versions also have the assembly numbers on the front panel handle,
such as S20-18924-0 shown above.
Page 7 of 44
Board: 807
(Latest version)
Page 8 of 44
Upgrade Paths
Path 1
Convert from a 4DC01 valve to a DFplus valve using existing 801 (C166 processor) boards
Path 2
Path 3
Path 4
Replace an 801 or 806 board with an 807 (C167 processor) board and continue to use the 4DC01
valve
Path 5
Install an 807 (C167 processor) board with a DFplus valve
(807 Board purchased after 1 July 09)
Note: The DFplus valve has functionality integrated that the 4DC01 valve never had. This means
that the 4DC01 solenoid wire connections: Z24, Z26, B24, B26 will not be used by the DFplus
valve and can thus be removed when the 4DC01 valve is removed. In addition, the transducer
wires to the 4DC01 are also no longer used, so these too can be removed. D14, D32 and one of
the grounds (B6 / Z28 or Z30).
Note: See Appendix G for wire diagram terminal identification.
Note: Existing configurations could have been Voltage CMD (Command) signal input or Current
CMD (Command) signal input. In replacing the 4DC01 valve with a DFplus valve as shown in
upgrade paths 1, 2 and 3 the only wiring changes required are those related to the valve and are
highlighted in the wiring diagrams in their respective sections. New or replacement board
installations (e.g. path 5) may require review of Appendix D showing all possible existing wiring
configurations.
Page 9 of 44
Path 1
Convert from a 4DC01 valve to a DFplus valve using existing 801 (C166 processor) boards.
This requires:
1) Removal of 4DC01 valve and replacing it with DFplus valve on the GoldCup pump. Four
bolts (M5x0.8x30) to be tightened to 6.8±15% Nm. Reference Appendix B for DFplus kit
options.
2) Changing the wire harness connections per Figure 1 shown below. Connect the 5 pins on
the round DFplus connector to the terminal strips that connect with the board.
3) New software (BIN files per Appendix C) need to be uploaded into the boards using
procedure shown in Appendix A
4) Revise the existing part number shown on the board by applying kit enclosed labels or
using a permanent marker. The part number in the kit will be completely different
from the existing part. This new number will be the part to order when purchasing
a replacement card. For example, the S20-18370-6K conversion will include a label
S20-18953-0.
Figure 1: Connector wire diagram for DFplus valve and 801 board
Note: Software on existing 801 and 806 cards can be updated but NO new 801 or 806 boards are
available to purchase. The difference in path 1 to path 2 is that there is no DFplus spool
monitoring capability function on the 801 boards.. Thus DFplus connector pins labeled F and C
are not connected in path 1.
Page 10 of 44
Path 2
This requires:
options.
S20-18953-0.
5)
Figure 2: Connector wire diagram for DFplus valve and 806 board
Note: Software on existing 801 and 806 cards can be updated but NO new 801 or 806 boards are
available to purchase. The difference in path 1 to path 2 is that there is no spool monitoring
capability function on the 801 boards. Thus in path 2 DFplus connector pin labeled F is
connected to terminal strip Z6 and DFplus connector pin C is connected to any open signal
ground on the terminal strip such as B6, Z28 or Z30.
Page 11 of 44
Path 3
The existing 807 boards should have a part number with a -7 suffix, such as S20-18370-7
This requires:
options.
S20-18953-0.
Figure 3: Connector wire diagram for DFplus valve
Note: The DFplus connector pins connections to the terminal strips for the 807 board is identical
to the 806 board
Page 12 of 44
Note: Path 4 and Path 5 below are not part of the 4DC01 to DFplus valve conversion. In both
cases below it requires the customer to purchase new EC01 card assemblies. Path 4, the 801/806
cards are obsolete so any new card will be of the 807 (C167 processor) design. Path 5 is for new
system installations which will be with the DFplus and 807 (C167 processor).
Path 4
Replace an 801 or 806 board with an 807 (C167 processor) board and continue to use the
4DC01 valve
This requires:
1) Purchase of a new 807 board with the latest software pre-installed.
a. Determine which 801 or 806 board used (find board part numbers as shown
earlier in this document)
b. Use the table shown in Appendix C to determine which 801/806 board maps to
latest 807 board with pre-configured software. The assembly number will have a
-7 suffix, like S20-18370-7.
2) Install the 807 board after removing 801 or 806 board
Note: The wiring does NOT need to be changed
Page 13 of 44
Figure 4: Connector wire diagram for 4DC01 valve (Obsolete) and (801/806 or 807) board using
Current CMD
Figure 5: Connector wire diagram for 4DC01 valve (Obsolete) and (801/806 or 807) board using
Voltage CMD
Page 14 of 44
Path 5
This is new installation. Pump is purchased with DFplus valve (connector included) and
appropriate EC01 assembly must be purchased new. See Appendix C (New Installations) to
determine correct part number.
Install an 807 (C167 processor) board with a DFplus valve.
This requires:
1) Connecting the DFplus to the 807 card using the wiring as shown:
a. Figure 6: Voltage CMD
b. Figure 7: Current CMD
c. Figure 8: PQ control
(use wire diagram SK 16111)
Figure 6: Connector wire diagram for DFplus valve and 807 using Voltage CMD
Page 15 of 44
Figure 7: Connector wire diagram for DFplus valve and 807 using Current CMD
Figure 8: Connector wire diagram for DFplus valve and 807 using PQ control
Page 16 of 44
Appendix A
How to upload new software into existing 801, 806 or 807 boards
Note: Before uploading any new software all required wiring changes must have been
performed.
Upgrade software may be ordered free of charge from Parker HPD, Marysville, Ohio, USA:
Order P/N S20-19160-0. This is a USB Memory Stick containing all the software batch files to
field upgrade any existing EC01 driver board for 4DC01 to DFplus valve conversion. Field
software upgrades have part numbers with either -6K or -7K suffixes.
1) Connect up the RS232 port on the front of the board to a PC. (Note: The RS232 cable
must be a Pin-For-Pin male to female type.)
2) Make sure that the 24VDC power to the EC01 card is re-established. (Pin 28B or 28D
connects to +V supply and pin 30B or 30D connects to 0V supply.)
3) Make sure that the PC01 program (The graphical user interface that can be used to
monitor the system) is NOT running.
4) ENABLE the boot-load jumper shown in the pictures below. For the 801 or 806 board it
is on the main board. For the 807 the jumper is on the processor sub board.
5) Press the RESET button on the front panel.
6) Run the appropriate software batch file as determined from Appendix C. The actual batch
file will be located on the USB stick S20-19160-0 in folders
S20-XXXXX-6K_DF_CONVERSION or S20-XXXXX-7K_DF_CONVERSION. It
will have the form S20-18370-6K.bat, for example. The bat is an executable file that will
open a DOS window and run the Flash166.exe program that downloads the software.
NOTE: Laptop docking stations may interfere with the RS232 communications and result
in a Time Out! Boot mode not active.
Page 17 of 44
The batch file will load the new software onto the board. Once complete, remove the jumper and
store it on one pin. Press the RESET again to initiate the new application program. By choosing
the correct batch file the appropriate pump parameter settings will have been preset.
807 board
Front Panel
Reset button
next to LED
C167 Processor
RS232
port
Boot-Load Jumper
for programming
card shown set to
enable. Store jumper
on one pin when
completed.
Reset button
RS232
port
Page 18 of 44
C166 Processor
801 or 806 board
Boot-Load
Jumper J1
shown
disabled on
one pin
Boot-Load
Jumper shown
Enabled
Page 19 of 44
The batch file will run a command to initialize the RS232 COM ports. Then a command as
follows for the 801, 806 and 807 boards:
Yourdrive:\flash166 /p newsoftwarename.bin /BAUD=57600 /eraseall
Such as
G:\flash166 /p B2706541.bin /BAUD=57600 /eraseall
A typical successful software upload looks as follows:
Page 20 of 44
If the board FLASH software does not work
During testing of software uploads to different boards using different PCs, it has been found that
certain PCs and Laptops may have compatibility issues.
NOTE: Laptop docking stations may interfere with the RS232 communications.
If that occurs then please try the following settings below. These settings can be modified by
right clicking the FLASH166 file and selecting Properties.
Page 21 of 44
If above does not correct the issues try the following:
1. General
FLASH166 is a DOS program. Therefore special settings are necessary to run this tool under
Windows XP or Windows 2000.
2. Windows 2000
Under Windows 2000 it is necessary to install another driver for the serial communication
(Hiserial.sys). The latest version of this driver can be downloaded from the following web-site:
http://www.rippstein.net/Hiserial.htm
From the FS homepage version 1.5 of HiSerial.sys is available.
3. Windows XP
Under Windows XP, there are two possibilities:
•
•
Creating a command line window
Creating a link to the FLASH166 tool
In both cases, the registry has to be changed by REGEDIT:
Parameter Win32PrioritySeparation has to be changed to the value 20 (decimal). This change
gives the window in the foreground a higher priority.
Page 22 of 44
3.1. Command line window
The following settings are necessary, when the command line window is used to run FLASH166:
It is important to use CMD.EXE and not COMMAND.EXE.
Nevertheless with the command line window timeouts can appear.
Page 23 of 44
3.2. Link to FLASH166
Creating a link to the file FLASH166.EXE offers more settings. With the following settings an
error-free communication was possible:
Page 24 of 44
Page 25 of 44
Appendix B
There was only one 4DC01 valve version mounted to the GoldCup pumps with these types of
control on them. The part number and model number of this obsolete valve was:
Part number was:
7G05306000 or 026-65909-0/5
Model number was: 4DC013TP43L4003A1C1
The DFplus replacement numbers are:
Part number: 517-00161-0 (If ordered from Parker HPD Marysville)
Model number:
D1FPE50MA9NB00
Note:
Ordering the above DFplus valve does NOT include the bolts and
mating connector. (Seals are included with the valve)
If a new installation kit is required please also order: 123-12345-0
This kit contains:
Four 361-07275-0 Bolts [or 1 bolt kit BK375]
One 167-00032-0 Connector. (See Appendix E for connector/cable wiring guide and
alternative connector/cable assemblies available from Parker HVD, Elyria, Ohio.
If the bolts (bolt = (M5x0.8x30) per DIN 912 12.9) from the 4DC01 are in good condition, these
can be re-used for installing the DFplus valve. Also note that the DFplus model number will
allow the purchase of this valve from other Parker locations.
Install the DFplus valve as shown making sure that the seals are properly located and that the
bolts are first finger tightened and subsequently torqued to 6.8±15% Nm
Page 26 of 44
Appendix C
Establish the preferred upgrade path as described previously. Then use the tables below using the
existing hardware and assembly numbers in the left columns to find the replacement hardware
and software changes in the right columns.
The tables will show existing configuration information (including wiring diagrams) on the left
and describe what valve, connector and board (or software to download) to order on the right
(including wiring diagrams). Software upgrades in the field are only intended when customer
needs to convert from 4DC01 to DFplus valve and has a working EC01 Card. As such only part
numbers with -6K and -7K suffixes have batch files that will download the updated application
software to the customers’ card. Note: The part numbers with -6K and -7K suffixes are field
software upgrades only. These are not EC01 card assemblies that can be purchased. If it is
desired to purchase a new EC01 assembly in lieu of field upgrading an existing EC01 assembly
then refer to this Appendix C (New Installation). In the Command-Type column find the
command type (voltage or current) and then in the Description column find the pump size and
configuration.
Pay additional attention to what is highlighted as an example with the red ellipse below.
Page 27 of 44
Processor
C166
C166
C166
C166
C166
C166
C166
C166
C166
C166
C166
C166
C166
C166
C166
C166
C166
C166
C166
C166
C166
C166
C166
C166
C166
C166
C167
C167
C167
C167
C167
C167
C167
C167
C167
C167
C167
C167
C167
C166
C166
C166
C166
C166
C166
C166
C166
C166
C166
C166
C166
C166
C166
C166
C166
C166
C167
C167
C167
C167
C167
C167
C167
C167
C166
C166
C166
C166
C166
C167
C167
C167
Command
Input type
Voltage
Voltage
Voltage
Voltage
Voltage
Voltage
Voltage
Voltage
Voltage
Voltage
Voltage
Voltage
Voltage
Voltage
Voltage
Voltage
Voltage
Voltage
Voltage
Voltage
Voltage
Voltage
Voltage
Voltage
Voltage
Voltage
Voltage
Voltage
Voltage
Voltage
Voltage
Voltage
Voltage
Voltage
Voltage
Voltage
Voltage
Voltage
Voltage
Current
Current
Current
Current
Current
Current
Current
Current
Current
Current
Current
Current
Current
Current
Current
Current
Current
Current
Current
Current
Current
Current
Current
Current
Current
Voltage
Voltage
Voltage
Voltage
Voltage
Voltage
Voltage
Voltage
Wiring
Diagram
SK-16101
SK-16101
SK-16101
SK-16101
SK-16101
SK-16101
SK-16101
SK-16101
SK-16101
SK-16101
SK-16101
SK-16101
SK-16101
SK-16101
SK-16101
SK-16101
SK-16101
SK-16101
SK-16101
SK-16101
SK-16101
SK-16101
SK-16101
SK-16101
SK-16101
SK-16101
SK-16101
SK-16101
SK-16101
SK-16101
SK-16101
SK-16101
SK-16101
SK-16101
SK-16101
SK-16101
SK-16101
SK-16101
SK-16101
SK-16099
SK-16099
SK-16099
SK-16099
SK-16099
SK-16099
SK-16099
SK-16099
SK-16099
SK-16099
SK-16099
SK-16099
SK-16099
SK-16099
SK-16099
SK-16099
SK-16099
SK-16099
SK-16099
SK-16099
SK-16099
SK-16099
SK-16099
SK-16099
SK-16099
SK-16104
SK-16104
SK-16104
SK-16104
SK-16104
SK-16104
SK-16104
SK-16104
Config
version
A
A
A
A
A
A
A
A
A
A
A
A
A
B
B
B
B
B
B
B
B
B
B
B
B
B
C
C
C
C
C
C
C
C
C
C
C
C
C
D
D
D
D
D
D
D
D
E
E
E
E
E
E
E
E
E
F
F
F
F
F
F
F
F
M
M
M
M
M
N
N
N
USE
Upgrade
Path
AND
Order this
Valve & Connector
1
517-00161-0
&
167-00032-0
2
517-00161-0
&
167-00032-0
3
517-00161-0
&
167-00032-0
1
517-00161-0
&
167-00032-0
2
517-00161-0
&
167-00032-0
3
517-00161-0
&
167-00032-0
2
3
517-00161-0
&
167-00032-0
AND
Order or download
Software
S20-18400-6K
S20-18399-6K
S20-18398-6K
S20-18397-6K
S20-18396-6K
S20-18395-6K
S20-18394-6K
S20-18393-6K
S20-18392-6K
S20-18391-6K
S20-18390-6K
S20-18389-6K
S20-18388-6K
S20-18400-6K
S20-18399-6K
S20-18398-6K
S20-18397-6K
S20-18396-6K
S20-18395-6K
S20-18394-6K
S20-18393-6K
S20-18392-6K
S20-18391-6K
S20-18390-6K
S20-18389-6K
S20-18388-6K
S20-18400-7K
S20-18399-7K
S20-18398-7K
S20-18397-7K
S20-18396-7K
S20-18395-7K
S20-18394-7K
S20-18393-7K
S20-18392-7K
S20-18391-7K
S20-18390-7K
S20-18389-7K
S20-18388-7K
S20-18387-6K
S20-18386-6K
S20-18385-6K
S20-18384-6K
S20-18370-6K
S20-19150-6K
S20-18924-6K
S20-19006-6K
S20-18387-6K
S20-18386-6K
S20-18385-6K
S20-18384-6K
S20-18370-6K
S20-19150-6K
S20-18924-6K
S20-19006-6K
S20-19168-6K
S20-18387-7K
S20-18386-7K
S20-18385-7K
S20-18384-7K
S20-18370-7K
S20-19150-7K
S20-18924-7K
S20-19006-7K
S20-18931-6K
S20-18932-6K
S20-18931-6K
S20-18932-6K
S20-19128-6K
S20-18931-7K
S20-18932-7K
S20-19128-7K
FOR
Description
No Pump size/configuration defined
P6/7/8P with normal servo & Potentiometer Feedback
P6/7/8P with normal servo & DCRVDT Feedback
P6/7/8P with 1K Servo & Potentiometer Feedback
P6/7/8P with 1K Servo & DCRVDT Feedback
P11/14P with normal servo & Potentiometer Feedback
P11/14P with normal servo & DCRVDT Feedback
P11/14P with 1K Servo & Potentiometer Feedback
P11/14/P with 1K Servo & DCRVDT Feedback
P11/14P with 55bar servo & Potentiometer Feedback
P11/14P with 70bar servo & DCRVDT Feedback
P24/30 w/ 70Bar servo & DCRVDT Feedback
P24/30 w/ 70Bar servo & POT Feedback
USE
DFplus
Board
801/806
801/806
801/806
801/806
801/806
801/806
801/806
801/806
801/806
801/806
801/806
801/806
801/806
806
806
806
806
806
806
806
806
806
806
806
806
806
807
807
807
807
807
807
807
807
807
807
807
807
807
801/806
801/806
801/806
801/806
801/806
801/806
801/806
801/806
806
806
806
806
806
806
806
806
806
807
807
807
807
807
807
807
807
806
806
806
806
806
807
807
807
DFplus
Type
Hi IQ
Hi IQ
Hi IQ
Hi IQ
Hi IQ
Hi IQ
Hi IQ
Hi IQ
Hi IQ
Hi IQ
Hi IQ
Hi IQ
Hi IQ
Hi IQ
Hi IQ
Hi IQ
Hi IQ
Hi IQ
Hi IQ
Hi IQ
Hi IQ
Hi IQ
Hi IQ
Hi IQ
Hi IQ
Hi IQ
Hi IQ
Hi IQ
Hi IQ
Hi IQ
Hi IQ
Hi IQ
Hi IQ
Hi IQ
Hi IQ
Hi IQ
Hi IQ
Hi IQ
Hi IQ
Hi IQ
Hi IQ
Hi IQ
Hi IQ
Hi IQ
Hi IQ
Hi IQ
Hi IQ
Hi IQ
Hi IQ
Hi IQ
Hi IQ
Hi IQ
Hi IQ
Hi IQ
Hi IQ
Hi IQ
Hi IQ
Hi IQ
Hi IQ
Hi IQ
Hi IQ
Hi IQ
Hi IQ
Hi IQ
PQ Hi IQ
PQ Hi IQ
PQ Hi IQ
PQ Hi IQ
PQ Hi IQ
PQ Hi IQ
PQ Hi IQ
PQ Hi IQ
DFplus
Part number
Electronic assembly
726000203
726000303
726000313
726000323
726000333
726000343
726000353
726000363
726000373
726000383
726000393
726000403
726000413
S20-18400-0
S20-18399-0
S20-18398-0
S20-18397-0
S20-18396-0
S20-18395-0
S20-18394-0
S20-18393-0
S20-18392-0
S20-18391-0
S20-18390-0
S20-18389-0
S20-18388-0
S20-18400-7
S20-18399-7
S20-18398-7
S20-18397-7
S20-18396-7
S20-18395-7
S20-18394-7
S20-18393-7
S20-18392-7
S20-18391-7
S20-18390-7
S20-18389-7
S20-18388-7
726000503
726001003
726001013
726001023
726001033
726000423
S20-18924-0
S20-19006-0
S20-18387-0
S20-18386-0
S20-18385-0
S20-18384-0
S20-18370-0
S20-19150-0
S20-18924-0
S20-19006-0
S20-19168-0
S20-18387-7
S20-18386-7
S20-18385-7
S20-18384-7
S20-18370-7
S20-19150-7
S20-18924-7
S20-19006-7
726001043
726001263
S20-18931-0
S20-18932-0
S20-19128-0
S20-18931-7
S20-18932-7
S20-19128-7
To: DFplus
DFplus DFplus DFplus DFplus
4DC01 4DC01 4DC01 4DC01
4DC01
4DC01
4DC01
From: 4DC01
Wiring
Diagram
SK-16110
SK-16110
SK-16110
SK-16110
SK-16110
SK-16110
SK-16110
SK-16110
SK-16110
SK-16110
SK-16110
SK-16110
SK-16110
SK-16111
SK-16111
SK-16111
SK-16111
SK-16111
SK-16111
SK-16111
SK-16111
SK-16111
SK-16111
SK-16111
SK-16111
SK-16111
SK-16111
SK-16111
SK-16111
SK-16111
SK-16111
SK-16111
SK-16111
SK-16111
SK-16111
SK-16111
SK-16111
SK-16111
SK-16111
SK-16109
SK-16109
SK-16109
SK-16109
SK-16109
SK-16109
SK-16109
SK-16109
SK-16112
SK-16112
SK-16112
SK-16112
SK-16112
SK-16112
SK-16112
SK-16112
SK-16112
SK-16112
SK-16112
SK-16112
SK-16112
SK-16112
SK-16112
SK-16112
SK-16112
SK-16108
SK-16108
SK-16108
SK-16108
SK-16108
SK-16108
SK-16108
SK-16108
Config
version
G
G
G
G
G
G
G
G
G
G
G
G
G
I
I
I
I
I
I
I
I
I
I
I
I
I
J
J
J
J
J
J
J
J
J
J
J
J
J
H
H
H
H
H
H
H
H
K
K
K
K
K
K
K
K
K
L
L
L
L
L
L
L
L
O
O
O
O
O
P
P
P
Page 28 of 44
Command
Input type
Voltage
Voltage
Voltage
Voltage
Voltage
Voltage
Voltage
Voltage
Voltage
Voltage
Voltage
Voltage
Voltage
Current
Current
Current
Current
Current
Current
Current
Current
Voltage
Voltage
Voltage
Voltage
Voltage
Voltage
Voltage
Voltage
Voltage
Voltage
Voltage
Voltage
Voltage
Current
Current
Current
Current
Current
Current
Current
Current
Wiring
Config
Diagram version
SK-16101
A
SK-16101
A
SK-16101
A
SK-16101
A
SK-16101
A
SK-16101
A
SK-16101
A
SK-16101
A
SK-16101
A
SK-16101
A
SK-16101
A
SK-16101
A
SK-16101
A
SK-16099
H
SK-16099
H
SK-16099
H
SK-16099
H
SK-16099
H
SK-16099
H
SK-16099
H
SK-16099
H
SK-16101
B
SK-16101
B
SK-16101
B
SK-16101
B
SK-16101
B
SK-16101
B
SK-16101
B
SK-16101
B
SK-16101
B
SK-16101
B
SK-16101
B
SK-16101
B
SK-16101
B
SK-16099
E
SK-16099
E
SK-16099
E
SK-16099
E
SK-16099
E
SK-16099
E
SK-16099
E
SK-16099
E
USE
Upgrade
Path
4
4
4
4
AND
AND
Order this
Board
S20-18400-7
S20-18399-7
S20-18398-7
S20-18397-7
S20-18396-7
S20-18395-7
S20-18394-7
S20-18393-7
S20-18392-7
S20-18391-7
S20-18390-7
S20-18389-7
S20-18388-7
S20-18387-7
S20-18386-7
S20-18385-7
S20-18384-7
S20-18370-7
S20-19150-7
S20-18924-7
S20-19006-7
S20-18400-7
S20-18399-7
S20-18398-7
S20-18397-7
S20-18396-7
S20-18395-7
S20-18394-7
S20-18393-7
S20-18392-7
S20-18391-7
S20-18390-7
S20-18389-7
S20-18388-7
S20-18387-7
S20-18386-7
S20-18385-7
S20-18384-7
S20-18370-7
S20-19150-7
S20-18924-7
S20-19006-7
FOR
Description
726001043 PQ Hi IQ
806
C166
Voltage
SK-16104
M
S20-18931-7
726001263 PQ Hi IQ
806
C166
Voltage
SK-16104
M
S20-18932-7
4
S20-18931-0 PQ Hi IQ
806
C166
Voltage
SK-16104
M
S20-18931-7
S20-18932-0 PQ Hi IQ
806
C166
Voltage
SK-16104
M
S20-18932-7
S20-19128-0 PQ Hi IQ
806
C166
Voltage
SK-16104
M
S20-19128-7
USE
4D C 01
Board Processor
801/806
C166
801/806
C166
801/806
C166
801/806
C166
801/806
C166
801/806
C166
801/806
C166
801/806
C166
801/806
C166
801/806
C166
801/806
C166
801/806
C166
801/806
C166
801/806
C166
801/806
C166
801/806
C166
801/806
C166
801/806
C166
801/806
C166
801/806
C166
801/806
C166
806
C166
806
C166
806
C166
806
C166
806
C166
806
C166
806
C166
806
C166
806
C166
806
C166
806
C166
806
C166
806
C166
806
C166
806
C166
806
C166
806
C166
806
C166
806
C166
806
C166
806
C166
4D C 01
Type
Hi IQ
Hi IQ
Hi IQ
Hi IQ
Hi IQ
Hi IQ
Hi IQ
Hi IQ
Hi IQ
Hi IQ
Hi IQ
Hi IQ
Hi IQ
Hi IQ
Hi IQ
Hi IQ
Hi IQ
Hi IQ
Hi IQ
Hi IQ
Hi IQ
Hi IQ
Hi IQ
Hi IQ
Hi IQ
Hi IQ
Hi IQ
Hi IQ
Hi IQ
Hi IQ
Hi IQ
Hi IQ
Hi IQ
Hi IQ
Hi IQ
Hi IQ
Hi IQ
Hi IQ
Hi IQ
Hi IQ
Hi IQ
Hi IQ
4D C 01
Part number
Electronic assembly
726000203
726000303
726000313
726000323
726000333
726000343
726000353
726000363
726000373
726000383
726000393
726000403
726000413
726000503
726001003
726001013
726001023
726001033
726000423
S20-18924-0
S20-19006-0
S20-18400-0
S20-18399-0
S20-18398-0
S20-18397-0
S20-18396-0
S20-18395-0
S20-18394-0
S20-18393-0
S20-18392-0
S20-18391-0
S20-18390-0
S20-18389-0
S20-18388-0
S20-18387-0
S20-18386-0
S20-18385-0
S20-18384-0
S20-18370-0
S20-19150-0
S20-18924-0
S20-19006-0
To: 807
4D C01 4D C 01
4D C01 4D C 01
4D C 01
4D C 01
4D C 01
From: 801 or 806
Wiring
Config
Diagram version
no change
C
no change
C
no change
C
no change
C
no change
C
no change
C
no change
C
no change
C
no change
C
no change
C
no change
C
no change
C
no change
C
no change
F
no change
F
no change
F
no change
F
no change
F
no change
F
no change
F
no change
F
no change
C
no change
C
no change
C
no change
C
no change
C
no change
C
no change
C
no change
C
no change
C
no change
C
no change
C
no change
C
no change
C
no change
F
no change
F
no change
F
no change
F
no change
F
no change
F
no change
F
no change
F
no change
N
no change
N
no change
N
no change
N
no change
N
Page 29 of 44
Type Board
Hi IQ
Hi IQ
Hi IQ
Hi IQ
Hi IQ
Hi IQ
Hi IQ
Hi IQ
Hi IQ
Hi IQ
Hi IQ
Hi IQ
Hi IQ
Hi IQ
Hi IQ
Hi IQ
Hi IQ
Hi IQ
Hi IQ
Hi IQ
Hi IQ
Hi IQ
PQ Hi IQ
PQ Hi IQ
PQ Hi IQ
PQ Hi IQ
Processor
Command
Input type
Voltage
Voltage
Voltage
Voltage
Voltage
Voltage
Voltage
Voltage
Voltage
Voltage
Voltage
Voltage
Voltage
Current
Current
Current
Current
Current
Current
Current
Current
Current
Voltage
Voltage
Voltage
Voltage
Wiring
Diagram
Config
Upgrade
version USE
Path
AND
5
5
Order this
Valve & Connector
517-00161-0
&
167-00032-0
Supplied
w/ Pump
517-00161-0
&
167-00032-0
Supplied
w/ Pump
517-00161-0
&
167-00032-0
Supplied
w/ Pump
AND
Order this
Board
S20-18935-0
S20-18936-0
S20-18937-0
S20-18938-0
S20-18939-0
S20-18940-0
S20-18941-0
S20-18942-0
S20-18943-0
S20-18944-0
S20-18945-0
S20-18946-0
S20-18947-0
S20-18949-0
S20-18950-0
S20-18951-0
S20-18952-0
S20-18953-0
S20-18948-0
S20-18954-0
S20-19142-0
S20-19178-0
S20-18933-0
S20-18934-0
S20-19143-0
S20-19144-0
FOR
Description
P11/14P w/ normal servo & DCRVDT Feedback
USE
D F p lu s
Part number
Electronic assembly
To: DFplus & 807
D F p lu s
New Installation
Wiring
Config
Diagram version
SK-16111
J
SK-16111
J
SK-16111
J
SK-16111
J
SK-16111
J
SK-16111
J
SK-16111
J
SK-16111
J
SK-16111
J
SK-16111
J
SK-16111
J
SK-16111
J
SK-16111
J
SK-16112
L
SK-16112
L
SK-16112
L
SK-16112
L
SK-16112
L
SK-16112
L
SK-16112
L
SK-16112
L
SK-16112
L
SK-16108
P
SK-16108
P
SK-16108
P
SK-16108
P
Page 30 of 44
Appendix D
The wiring diagrams below show the different configurations with respect to:
• The 4DC01 and DFplus valves
• The 801 or 806 or 807 boards
• Whether Voltage or Current command signals are used
• Whether the HiIQ PQ version is used
Page 31 of 44
Installation wiring for 4DC01 valve with 701-00801-8 or 806-8 or 807-8 hardware board. Pump displacement command is set
up for 12 +/- 8mA command.
Page 32 of 44
Installation wiring for 4DC01 valve with 701-00801-8 or 806-8 or 807-8 hardware board. Pump displacement command is set
up for +/-10V command.
Page 33 of 44
Installation wiring for DFplus valve with 701-00801-8 hardware board. Pump displacement command is set up for 12+/-8mA
current command. Note, the DFplus spool monitor function is not available with the 801-8 board.
Page 34 of 44
Installation wiring for DFPlus valve with 701-00801-8 hardware board. The pump displacement command is set up for +/-10V
command. Note, the DFplus spool monitor function is not available with the 801-8 board.
Page 35 of 44
Installation wiring for DFplus valve with 701-00806-8 or 807-8 hardware boards. The pump displacement is set up for
12+/-8mA command.
Page 36 of 44
Installation wiring for DFplus valve with 701-00806-8 or 807-8 hardware boards. The pump displacement is set up for
+/-10V command.
Page 37 of 44
Installation wiring for 4DC01 valve with 701-00806-8 or 807-8 hardware boards. Set up is for PQ application with +/-10V
pump displacement command.
Page 38 of 44
Installation wiring for DFplus valve with 701-00806-8 or 807-8 hardware boards. Set up is for PQ application with +/-10V pump
displacement command.
Page 39 of 44
Appendix E
DFplus mating connector wiring guide and connector/cable assembly alternative
Field wiring circular connectors that require stripping of shields and soldering connections is difficult
and time-consuming, to say the least. Properly sized solder-iron tips and wattage are required to
perform reliable solder joints For expedience, professional and reliable quality that will meet CE
requirements it is recommended that a pre-wired connector/cable assembly be purchased from Parker
HVD in Elyria, Ohio. See file ‘Parker_HVD_EHC_Cable_Info.pdf in folder Tech_Info in USB Stick
S20-19160-0. A common cable assembly is 9 feet long, 8 conductor 18AWG, braided shield with 7pin
metal connector for CE requirements. The part number is EHC98GE. The connector & wiring option
is ‘G’ which uses only 7 of the 8 conductors. The ‘9’ in the part number is the length in feet. Standard
lengths are up to 15 feet but longer custom length can be ordered.
If facilities, tools and expertise is available to produce many assemblies at a workstation then customer
may wish to perform the assembly in-house.
The following are suggestions for possible cable part numbers and guidelines to assemble the
cable/connector.
Note: Original Parker Bulletin HY11-5715-591/UK that may be included with the DFplus shipping
package incorrectly states that the cable diameter range is 8-12mm. This range was for a different
connector that is no longer used. Max cable diameter now is 10mm. Also the wire gauge is incorrectly
listed as min. 16AWG. To fit the 10mm max cable diameter, 18AWG is recommended. Also the
wire- and shield-stripping length shown are for the previous connector; for the connector now specified
see the photgraphs below for proper length and guidelines.
Use the up-to-date Parker bulletin HY11-5715-656/UK for recommended cable size. Listed below are
other possible cable recommendations. The hyperlinks can be opened with Ctrl+click.
..:\Tech_Info\DFplus_HY11-5715-656_UK.pdf
See page 9 of the document, paragraph, Electrical Connection.
..:\Tech_Info\Tyco C-Lite Cable.pdf This cable may be difficult to acquire in the USA.
See page 11 of the document.
..:\Tech_Info\AlphaWire_M1708.jpg
..:\Tech_Info\AlphaWire_3408.jpg
..:\Tech_Info\HVD_1240038.pdf
..:\Tech_Info\AlliedWireCable_13909035-54.jpg
Page 40 of 44
Connector shown is Parker HPD #167-00032-0 (Same as Parker HVD #5004072)
Backshell Nut
Metal Ring
Seal Insert
Backshell
Slide the connector components as shown over the cable before stripping the cable.
Use 3mm x 10mm
shrink tubing over
solder contacts.
Tape near the
shield ends
25mm
Strip the outer cable jacket 25mm. Comb out the braided shield and fold back over the cable. Wrap
Scotch tape near the end of the shield to help facilitate sliding backshell over the shield.
Strip the individual wires 5mm and lightly pre-tin. Slide a piece of shrink tubing over each wire before
soldering. To provide more room for the soldering operation the cable jacket can be pulled (milked)
back to expose more of the wires. This will allow moving the shrink tubing out of the way of the heat
during soldering operation. Slide the tubing over the contacts making sure it slides all the way to the
bottom of the solder pot. Shrink the tubing with heat gun and then slide the cable jacket to the original
position.
Page 41 of 44
Metal Ring
Assemble the backshell to the connector and tighten. Remove the tape and slide the metal ring
between the cable and the shield as shown. Gently push the metal ring and shield into the backshell
until it hits the stop. Then trim off any excess shield extending from the backshell.
Slide the Seal Insert into the backshell and secure with the Backshell Nut. Tighten to 4-5 Nm.
Page 42 of 44
Appendix F
Identifying Wiring Diagram Terminal numbers on EC01 Assemblies and various interface options.
Row d
Row b
Row z
The Eurocard rack, P/N 701-00066-8, is typically used for single card installations.
D – Wire
connections
B – Wire
connections
Z – Wire
connections
Page 43 of 44
Systems that require several EC01 cards in a hydraulic power unit control cabinet typically use the
19-in electronic rack similar to what is shown below.
The card connector shown below is used on the backplane of the 19-in electronic rack. The backside
of the connector has the screw terminals to connect to rows z, b and d.
Screw terminals on backside
of connector to interface with
rows z, b and d of EC01 card.
Page 44 of 44

How to upgrade a Parker Denison EC01 installation

Transcription

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