How to Specify HC900 Controllers Hybrid Control Designer 1042 Operator Interface
Transcription
How to Specify HC900 Controllers Hybrid Control Designer 1042 Operator Interface
How to Specify HC900 Controllers Hybrid Control Designer 1042 Operator Interface HC900 Controller 08/10/04 1 of 13 General Guidelines: The HC900 Hybrid Controller is sold in modules and components that are assembled on-site. After the type and quantity of I/O and the quantity of I/O racks needed for the installation based on the distribution of I/O have been determined, use the procedure below to specify the appropriate hardware and software components. UMC900 Hardware Rack I/O Power Supply CPU Terminal Boards Selecting a Controller Rack(s) The size and quantity of controller racks required is determined by the total number of I/O cards used in a specific location. Generally expansion racks are needed if the quantity of I/O cards exceeds 12 for the control strategy, or they may be optionally selected if a cost savings exceeding $1200 to $1400 can be obtained through reduced wiring. The total I/O for a single controller is limited to 512 total I/O, 256 analog inputs and 64 analog outputs. 1 2 3 4 1 2 1 3 4 5 6 2 7 8 3 4 5 6 7 8 9 10 11 12 Power Supply Processor To select a rack(s), first total the number of I/O cards needed by taking the total I/O by type and dividing it by the number of channels per card, rounding up the result to the next largest whole number. The table below indicates the card density by type: 08/10/04 2 of 13 Card Type Analog Input Analog Output Digital Input Contact type Digital Input VDC Type Digital Input VAC Type Digital Output VDC type Digital Output VAC Type Digital Output Relay Type Total Cards Needed Channels per card 8 4 16 I/O needed Cards needed 16 16 16 8 8 After determining the total number of I/O cards, determine the number of controller racks needed. If the total number of I/O cards needed is 12 or less, and the user’s enclosure for the rack can accommodate rack sizes up to 22.5 inches wide, the I/O can be mounted in a single rack. Specify a rack size large enough to accommodate the total number of I/O cards from the table below: Total number of I/O cards From 1 to 4 From 1 to 8 From 1 to 12 I/O cards per rack 4 8 12 Rack Model Number 900R04 – 0001 900R08 – 0001 900R12 – 0001 If the total number of I/O requires more than 12 cards, or if the user’s enclosure cannot accommodate rack sizes up to 22.5 inches wide, more than one rack will be needed. Determine the total number of racks and rack sizes based on the number of I/O cards that are to be located in a specific location. Use the table above to select the appropriate rack size for each location. The total number of racks supported by a single controller is 5, one for the main controller and 4 remote racks. Optional Shield Terminal Connections If shielded field wiring will be used for I/O, a separate optional shield termination connector may be added to the controller rack to allow local termination of the shields. One shield terminal kit containing two shield connectors will accommodate up to four (4) consecutive I/O modules. To specify optional shield terminal strips, specify the quantity needed using the kit number in the table below. Shield Terminal strip Package of 2 900TSS-0001 Selecting a Rack Power Supply A separate 120/240 VAC power supply must be ordered for each rack that was specified above. The single power supply supports operation on either 120 or 240 volts, AC. Specify power supplies using the following model numbers: 60 Watt Power Supply 28 Watt Power Supply 08/10/04 One per rack One per rack 900P01 - 0001 900P02 - 0001 3 of 13 The P02 Power Supply is lower cost but has I/O quantity & type limitations for the individual rack(s). For multiple rack HC900 configurations, you can have a mixture of P01 and P02 power supplies. The limitations apply to the I/O cards within the rack containing a P02 power supply. Reference the below chart to determine if you can use the P02 Power Supply for each rack. Selecting a Controller CPU A single controller CPU is required for the main controller rack. The HC900 card racks allocate one location for the CPU. This location does not count against the total number of slots available for I/O points. Four CPU selections are available. Selection #1 includes the controller CPU, Hybrid Control Designer Configuration Software on CD and a second CD containing the system documentation. This selection is recommended for first time users of the system. Selection #2 contains the Controller CPU only. This selection should be used for units 2 through n of multiunit orders or when the user already has a current version of Hybrid Control Designer software and documentation. Selections 3 & 4 offer a more economical solution for smaller applications where requirements do not exceed 8 PID loops, 400 function blocks, a single rack of I/O and fast scan times below 53 ms. Specify a model number from the table below. Selection 1 2 3 4 08/10/04 Description Controller CPU, Hybrid Control Designer Configuration Software, Documentation on CD Controller CPU only Controller CPU, Hybrid Control Designer Configuration Software, Documentation on CD Controller CPU only Model Number 900C51-0020 900C52-0020 900C31-0020 900C32-0020 4 of 13 Selecting Scanner Modules If the amount of I/O for the application requires more than one rack, racks 2, 3, 4 and 5 of the system will require a Scanner Module in place of the CPU module. Scanner modules replace CPU modules in remote racks and its slot location does not count against the total available I/O slots of the rack. Specify one (1) scanner module for each controller expansion I/O rack using the model number below: Description Application Model Number Scanner Module Remote rack interface module 900C53-0020 Selecting Input and Output Modules As a general rule, any I/O module can be inserted into any location in a controller rack or remote rack. In practice, the assembly guidelines offer recommendations on how to position I/O into a rack to minimize the effects of temperature within the rack. Choose from the following I/O modules to satisfy the applications requirements: Card Type Analog Input (Universal) Analog Output (0–20, 4–20 mA) Digital Input, Contact Type Digital Input , 24VDC Digital Input, 120/240 VAC Digital Output, Relay Type Digital Output, 24VDC type Digital Output, 120/240 VAC type Channel Density 8 point 4 point 16 point 16 point 16 point 8 point 16 point 8 point Model Number 900A01 – 0002 900B01 – 0001 900G01 – 0001 900G02 – 0001 900G03 – 0001 900H01 – 0001 900H02 - 0001 900H03 - 0001 I/O Card Temperature Influence The HC900 Controller has an ambient temperature rating of 60 degrees C, however, for maximum reliability some I/O de-rating or selective adjustments should be made when the controller is to be operated in environments above 55 degrees C. These adjustments may lessen the total number of I/O cards of a specific type that should be installed in a controller rack. The following de-ratings apply when operating above 55 degrees C. 1. For 240 VAC digital inputs, limit the number of ON inputs per module to 12 at any given time or provide open card slots on both sides of the digital input module. 2. Limit the maximum number of analog output modules per rack to 10. Selecting I/O Terminal Boards Terminal boards must be ordered separately for each I/O module. Two terminal board styles are available, the Euro style and the Barrier Style. Each of the two styles is available as a high current type (tinned contacts) and a low current type (gold contacts). Choose an appropriate terminal board assembly for each type of I/O Module. 08/10/04 5 of 13 EURO Style BARRIER Style Specify one each of the following terminal board types for I/O modules: Analog Inputs, Analog Outputs, Contact Digital Inputs, DC Digital Inputs, DC Digital Outputs. Terminal Board (Black Color) Terminal Board (Black Color) Euro Style Barrier Style 900TEK - 0001 900TBK - 0001 Specify one each of the following terminal board types for I/O modules: AC Digital Input, AC Digital Output, Relay Output Terminal Board (Red color) Terminal Board (Red Color) Euro style Barrier style 900TER - 0001 900TBR - 0001 Remote Termination Panels (RTP’s) As an alternative to the standard Euro or Barrier style terminal boards, pre-wired terminal board assemblies, called RTP’s, are available. RTP’s are available for all I/O types except for Thermocouple (T/C) inputs. Analog Input Remote Terminal Panel Relay Output Remote Terminal Panel DI, DO, AO Remote Terminal Panel Low Voltage RTP Cable (1.0M, 3.28ft.) Low Voltage RTP Cable (2.5M, 8.2ft.) Low Votage RTP Cable (5.0M, 16.4ft.) High Voltage RTP Cable (1.0M, 3.28ft.) High Voltage RTP Cable (2.5M, 8.2ft.) High Votage RTP Cable (5.0M, 16.4ft.) 08/10/04 900RTA - L001 900RTR - H001 900RTS - 0001 900RTC - L010 900RTC - L025 900RTC - L050 900RTC - H010 900RTC - H025 900RTC - H050 6 of 13 Unused I/O slot Covers It is recommended that unused I/O slots in the controller rack be covered with a connector style cover. Specify the number of Filler Covers needed to cover unused slots using the number below. I/O Filler Cover Cover unused slots 900TNF - 0001 Selecting Cables , Connectors Hubs and Switches Plantscape, SpecView or 3rd party software Honeywell or commercial hub or switch Direct Ethernet 10 base T Direct Ethernet 10 base T RS485 Twisted pair with shield PS 24VDC Power Supplies Null Modem Cable Crossover Ethernet Cable PS Honeywell Hub Direct Ethernet 10 base T RS232 Configuration port cable: If the controller will be configured using its standard RS 232 port, specify a 9 pin to 9 pin null modem cable to make this connection to a PC: Null Modem cable Controller to Configuration PC 51404755 - 501 RS232 Null Modem Cable 08/10/04 7 of 13 PC to HC900 Direct via Ethernet When connecting a PC to the HC900 controller Ethernet port, an Ethernet Cross-over cable is required. Plantscape, SpecView, Workbench or 3rd party software PS 24VDC Power supply and user supplied wiring Cross-overEthernet 10 base T For connection to a PC without using a Hub RS485, User supplied twisted pair with shield (up to 2000 ft) Specify one 20 foot Ethernet crossover cable for the connection between a PC and the UC900 Controller using the number below: Cross-over Ethernet Cable 20 feet long 51451996-020 Note: If longer or shorter cable lengths are required, Honeywell recommends the user purchase the needed Ethernet cable from commercial suppliers. A few such suppliers and products are: HPN Black Box 51451432-003 EVNSL20-0003 51451432-006 51451432-010 EVNSL20-0006 EVNSL20-0010 51451432-020 EVNSL20-0020 Shielded Cat 5 Crossover 0,9m (3 Ft) 1,8m (6 Ft) 3,0m ( 10Ft) 6,1m (20 Ft) 51451996-003 51451996-006 51451996-010 51451996-020 CBUT45187-0003 CBUT45187-0006 CBUT45187-0010 CBUT45187-0020 Rs-485 cable 2-Wire Shielded 300V Twinax NA Shielded Cat 5 Straight 0,9m (3 Ft) 1,2m (4 Ft) 1,8m (6 Ft) 3,0m ( 10Ft) 3,1m ( 12 Ft) 6,1m (20 Ft) 08/10/04 Amp/Tyco * BELDEN 557827-2 557827-3 557827-5 557827-7 9271 8 of 13 HC900 Controller to HC900 Controller, or HC900 to Switch via Ethernet If a HC900 controller is to be directly connected to another HC900 controller for peer to peer communications, or if a HC900 controller is connected to a Hub or switch for peer to peer communications between up to eight (8) controllers, a direct 10 Base T Ethernet cable is used. Direct Ethernet 10 base T 100 meters, (328 feet) HC900 Controller HC900 Controller Peer to Peer Commercial Hub or Switch Direct Eth 10 baset T 100 meters (328 f t) 100 meters (328 f t) Peer to Peer C t ll Select one of the cables below for each of the network connections in the above architectures. Direct Ethernet cable 10ft. 51451432-010 Direct Ethernet cable 20ft 51451432-020 Note: If longer or shorter cable lengths are required, Honeywell recommends the user purchase the needed Ethernet cable from commercial suppliers. See a few such suppliers above. 08/10/04 9 of 13 HC900 to Remote I/O via Ethernet A HC900 controller can support one direct connected expansion rack for distances up to 100 meters, 328 feet between racks. When more than one remote rack is used, an Ethernet hub is required to provide a star connection between the controller and the remote racks. The maximum number of remote racks supported by a single HC900 controller is four (4). The maximum distance between the controller and one hub is 100meters, 328 feet, and hub to remote racks is 100 meters, 328 feet, for a maximum distance of 200 meters, 656 feet. HC900 Controller Direct Ethernet 10 base T 100 meters, (328 feet) Remote Rack Remote Rack HC900 Controller 100 meters (328 feet) Ethernet Crossover Cable 100 meters (328 feet) Honeywell Hub Direct Ethernet 10 base T Remote Rack Remote Rack Remote Rack Multiple Remote Racks 08/10/04 10 of 13 The maximum distance between the controller and the most distant remote rack may be up to 300 meters, 984 feet using two cascaded hubs as indicated below. Controller Crossover cable 100 meters (328 feet) Honeywell Hub Crossover Cable 100 meters (328 feet) Crossover Cable 100 meters (328 feet) Honeywell Hub Direct Cable 100 meters (328 feet) Direct cable 100 meters (328 feet) Remote Rack Remote Rack Controller Crossover Cable 100 meters (328 feet) Crossover Cable 100 meters (328 feet) Direct Cable 100 meters (328 feet) Honeywell Hub Remote Rack Remote Rack 08/10/04 11 of 13 Select one of the cables below for each of the remote I/O connections in the above architectures. Direct Ethernet cable Direct Ethernet cable Cross-over Ethernet Cable 10 feet long 20 feet long 20 feet long 51451432-010 51451432-020 51451996-020 Note: If longer or shorter cable lengths are required, Honeywell recommends the user purchase the needed Ethernet cable from commercial suppliers. Remote I/O Ethernet Hub 4 connections, up to 3 remote racks (Industrial model) 51452051 - 001 Note: Use of non-qualified commercial hubs or switches is not supported for Remote I/O connections. Specify a Honeywell Hub when two or more remote racks are needed. The Honeywell Hub requires 24VDC power at 130mA. If 24VDC power is not available, specify the Honeywell power supply accessory below or substitute a commercially available power supply with appropriate voltage and current specifications. 24 VDC Power Supply 24 VDC @ 1.3A 51452041-501 Product Documentation A Compact Disk (CD) containing documentation on the HC900 product is provided with the controller CPU assembly 900C51-0011 & 900C31-0011. The CD provides all documentation in PDF format and supports printing of each manual separately. If extra copies of the documentation on CD are desired, specify one each of the model numbers below for the needed CDs. Controller and OI documentation on CD Contains manuals: 51-52-25-105, 5152-25-106, 51-52-25-107, 51-52-25108, 51-52-25-109 900ME1 - 0020 If hard copy manuals are desired, these may be ordered as a complete set or as individual manuals. To specify a complete set of hard copy manuals, specify the model number below. Controller and OI documentation, paper copy Contains manuals: 51-52-25-105, 5152-25-106, 51-52-25-107, 51-52-25108, 51-52-25-109 900ME2 - 0020 To select individual manuals, specify the appropriate number. 08/10/04 12 of 13 Controller Manual 1042 Operator Interface Manual Hybrid Control Designer Configuration Software Function Block Reference Guide Communications Manual 51-52-25-107 51-52-25-108 51-52-25-110 51-52-25-109 51-52-25-111 Software Hybrid Control Designer Configuration Software – The configuration software will be included with the Controller CPU assembly if model number 900C51-0011 or 900C31-0011 is specified. If additional copies are needed, specify one the model number below. Hybrid Control Designer Configuration Software Includes configuration software CD and documentation CD 900W01 - 0020 559 & 1042 Operator Interface The 559 & 1042 Operator Interface units may be used with the HC900 controller through an RS485 port located on the controller CPU module. Only one Operator Interface may be connected to a single controller. Use the appropriate model selection guide, Number 51-51-16-77 to specify the interface and desired options. Note that separate 24VDC power is needed to use the 559 & 1042 Operator Interface with the HC900 controller. If 24 VDC power is available in the equipment panel, a minimum of 1A will be needed to support the Operator Interface. If separate power is not available, specify the 24VDC power supply (Part # 51452041-501) that is available in the HC900 Hybrid Controller Accessories Model Selection Guide, Number 51-51-1672. Connection of the Operator Interface to the HC900 controller is with a commercially available communication cable. A 50 foot length of cable is provided with the Operator Interface. The Operator Interface may be mounted up to 2000 feet away from the controller. Longer lengths of communication cable must be purchased from commercial vendors. The recommended cable is a single twisted pair with shield, Belden 9271 or equivalent. If the floppy disk (or Zip drive)of the Operator Interface is to be used to store process data, a data analysis software program will be needed for a PC to allow the import and analysis of the data. Specify SDA software from the 1042 OI model selection guide. The documentation for SDA software is not included in the HC900 documentation set but is supplied separately when the software is ordered. 08/10/04 13 of 13