Document 6520563
Transcription
Document 6520563
Why settle for less than the best? Compact ready-to-use BREW separation modules for craft brewing Grow your brewery the modular way with Alfa Laval BREW separator modules Alfa Laval has been cooperating with craft brewers for many years to get more high-value quality beer with less overall investment. Examples include optimizing filtration, reducing the need to invest in tanks by using separators to improve tank utilization, creating special craft brewery modules for deaerated water, high gravity brewing and beer cooling. In the area of high-speed separators and decanter centrifuges Alfa Laval is an established brewery market leader with over 125 years of proven, separation experience. Craft brewers can choose among three Alfa Laval BREW separator modules: • • • BREW 80 clarifier module for smaller capacities up to 90 hl/h, also suitable for near bright beer styles BREW 250 polisher module for up to 250 hl/h BREW 301 clarifier for up to 250 hl/h. Settling tanks or centrifugal separation? The Alfa Laval complete, ready-to-use BREW separation modules make the choice easy Regardless of your brewery size or capacity, each tailored "plug’n play" separation system is equipped with the necessary features and accessories to get you started on the right centrifuge path - designed to grow with your brewery. The BREW beer polishers and classical clarifiers are specially created to satisfy the needs of many craft brewers: Compact, energy efficient and easy to operate plug’n play modules with hermetic design and all equipment mounted into one skid. For larger capacity breweries, several other BREW separator models are available in capacities up to 750 hl/h, with bottom feed arrangement as well as with eDrive and conventional motors. Other solutions for craft brewing As a supplement to separation modules, Alfa Laval offer a diverse range of other solutions. These are described on the back page. BREW 250 – the only hermetic bottom feed solution for optimum craft brewing Beer clarification and polishing with the compact, ready-to-use Alfa Laval BREW 250 polisher module brings numerous gains: • Up to 30% higher filtration & fermentation capacity • 1% more beer produced due to minimal beer loss • At least 20% lower tank investment for the same capacity • 6-12 times faster clarification than tanks • Up to 35% less energy consumption and more gently beer treatment with bottom feed • High beer quality - no oxidation, CO2 or aroma losses thanks to fully hermetic design The Alfa Laval BREW 250 separator module for beer polishing 2 Separator modules for craft brewing Selection guide for Alfa Laval high-speed separator modules for small to medium size craft brewers Applications Beer after fermentation BREW 80 BREW 250 Clarifier Yes Polisher Yes BREW 301 Clarifier Yes Beer after maturation Yes Yes Yes Near bright styles Yes Yes Yes Dry-Hop Beer Yes Yes Yes Capacity (Typical) Hydraulic capacity Working capacity (range) Beer capacity for 20 MCells/ml feed (0.5 % v/v solids) Beer capacity for 40 MCells/ml feed (1% v/v solids) Design Features O2 pick-up Feed Inlet Up to 90 hl/l (40 US gpm) Up to 250 hl/l (110 US gpm) Up to 250 hl/l (110 US gpm) 10-50 hl/h (8-40 bbl/h) 40-140 hl/h (35-120 bbl/h) 50-180 hl/h (40-150 bbl/h) 50 hl/hr (43 bbl/h) 140 hl/hr (120 bbl/h) 180 hl/hr (154 bbl/h) 35 hl/h (30 bbl/h) 100 hl/h (86 bbl/h) 120 hl/h ( 103 bbl/h) < 0.02 ppm Axial-hermetic Top feed 0 ppm Fully hermetic Bottom feed < 0.02 ppm Hydro-hermetic Top feed Power Consumption Installed Operating 15 kW 21 kW 40 kW 8 kW max 12.5 kW max 28 kW max Pre-assembled Pre-assembled Pre-assembled Pre-wired Pre-wired Pre-wired Installation Set-up Mechanical Electrical Discharge Triggering Mechanism Timer Standard Standard Standard Outlet turbidity Optional Standard Standard Optional Optional Optional PLC with HMI PLC with HMI PLC with HMI Feed Inlet turbidity Automation Standard Supply Module Accessories Feed Pump Optional Optional Optional Solids Pump Option at .86 kw (1 hp) 4 kW (5 hP) 4 kW (5 hP) Standard Standard Standard Service 1 service kit General Specifications Bowl weight 134 kg (295 lbs) 310 kg (685 lbs) 300 kg (662 lbs) Complete module incl. bowl & motor 1,025 kg (2,260 lbs) 2,200 kg (4850 lbs) 2,380 kg (5247 lbs) Dimensions Width 975 mm (38 1/2 in.) 2,020 mm (79 ½ in.) 1,850 mm (72 7/8 in.) Dimensions Length 1,815 mm (71 1/2 in.) 1,764 mm (69½in.) 2,160 mm (85 in.) Dimensions Height 1,545 mm (61 in.) 2,030 mm (80 in.) 2,100 mm (82 5/8 in.) Alfa Laval reserves the right to change specifications without prior notification Separator modules for craft brewing 3 Alfa Laval offers a diverse range of other proven, ready-to-use modular solutions for craft brewing Each process module is pre-engineered, fully automatic, self-contained, pre-assembled and tested. Customerizations are also available on demand. Intelligent Whirlpool System for wort recovery Complete system with Foodec decanter to recover high quality, high gravity wort residue from trub in the whirlpool - without mixing brews. No trub tank needed. Up to 4% saving on wort consumption (>99% yield recovery compared to present wort loss). Large saving on water in the whirlpool. No need for flushing to remove trub. No waste. Beer cooler module Add-on cooler module to your high speed separator. Alfa Laval cooling modules are compact, versatile units for efficient cooling of product streams in the brewing process, from hot wort and yeast to green beer. Designed for CIP. Internal coolant recirculation prevents product freezing. Starting capacity from 45,000 hl/yr (38,348 bbl/yr) production and 60 hl (51 bbl) brewhouse whirlpool. Starting capacity from 45,000 hl/yr (38,348 bbl/yr) production. Water deaeration ALDOX and ALDOX Mini (small capacities) for continuous production of deaerated and carbonated high quality water for beer. Single pass operation, with no need for recirculation, pressure vessels or vacuum pumps. Carbonation Carboset and HP carbonator for continuous and accurate carbonation of the final beer before filling. Quick and effcient dissolving of CO2. Adaptable to different process requirements. Starting capacity from 3,000 hl/yr (2,556 bbl/yr) production. Starting capacity from 6,000 hl/yr (5,113 bbl/yr) production. Tank top systems SCANDI BREW tank top systems offer all you need except the tank itself: Robust, compact pre-engineered (Core) models or tailor made units that feature a wide variety of basic configurations for vacuum and over-pressure protection, instrumentation, control and cleaning of all types and sizes of brewery tanks. Tank cleaning and mixing The Iso-Mix rotary jet mixer cost-effectively offers improved product quality and consistency, and possible reduction of process time and therefore capacity increase. Also ideal for yeast handling applications, blending tasks, water deaeration and tank cleaning. PFT00657EN 1402 Effective Toftejorg Rotary Jet Heads and Rotary Spray Heads offer impact action, ensuring perfect tank cleaning with considerable savings of water, chemicals and energy. Alfa Laval reserves the right to change specifications without prior notification How to contact Alfa Laval Up-to-date Alfa Laval contact details for all countries are always available on our website at www.alfalaval.com Separator modules for craft brewing 4