TANTRANSCO
Transcription
TANTRANSCO
TANTRANSCO Auto/Power Transformer: Monthly Maintenance – without shutdown activity Month ……………… Sl. No. Description Date 1 Voltage Ratio 2 Date of commission 3 Make 4 Rating 5 Sl.No. 6 Bushing oil level 7 Conservator oil level 8 OLTC con’ oil level 9 Manual starting of Fan and Pumps 10 Checking of oil leak 11 Breather oil level 12 Silica Gel condition Auto I Auto II Assistant Executive Engineer /Maintenance 1 Auto III Assistant Engineer/Maintenance TANTRANSCO Auto/Power Transformer Monthly Maintenance – with shutdown activity Month ……………… Sl.No. Description of Activity Auto I Date 1 Inspection of Bushings For cracks etc., 2 Checking of oil level in Conservator tank 3 Checking of PRV 4 Checking of Fan and pump operation for auto/manual 5 Checking of fan and pump fail alarms 6 Checking of cooler supply fail alarm 7 Checking of gas collection in Buchholz 8 Check Buchholz operation 9 Check tightness of bushing terminal clamps 10 Cleaning of bushings 11 Inspection and cleaning of breather 12 Recondition/Replace the silica gel Auto II 2 Auto III 13 14 15 16 17 18 19 Replace oil in breather IR value in mega ohms HV to E HV to LV LV to E Absorption Ratio 15sec/1mint Polarization Index 10min/1min OLTC Mech. Box Clean contactors Clean TPI switch Oil level in gear box Check oil level in the OLTC conservator Check oil leak in main tank, radiators, conservator etc., Check cubical heaters and thermostats in marshaling box and OLTC mech.box Check voltage of cooler cubical source 1 & 2 Assistant Executive Engineer/Maintenance 3 Assistant Engineer/Maintenance TANTRANSCO Auto/Power Transformer Quarterly Maintenance – with Shutdown activity Quarterly Maintenance I / II / III / IV ……………… Sl.No Description of Activity Date 1 Dielectric strength of oil Main Tank bottom Top Conservator OLTC chamber R ph. Y ph. B ph. 2 Checking of earth connections 3 Checking of oil in OLTC Gear box 4 Checking of operation of OLTC step by step both manual and motorized 5 Check MOG alarm 6 Check PRV trip 7 Check Horn Gap in Bushings Auto I Auto II Assistant Executive Engineer/Maintenance 4 Auto III Assistant Engineer/Maintenance TANTRANSCO Auto/Power Transformer Half Yearly Maintenance – with Shutdown activity Half Yearly Maintenance I / II ……………… Sl.No Description of Activity Auto I Date 1 Check fan and oil pump operation Apply grease for fan bearings Measure currents of fan and pumps 2 Checking of earth connections 3 Checking of oil in OLTC Gear box 4 Checking of operation of OLTC step by step both manual and motorized 5 Check MOG alarm 6 Check PRV trip 7 Check Horn Gap in Bushings Auto II Assistant Executive Engineer/Maintenance 5 Auto III Assistant Engineer/Maintenance TANTRANSCO Auto/Power Transformer Annual Maintenance – with Shutdown activity Annual Maintenance ………………………… Sl.No. Description of Activity Auto 1 Date 1. Check foundation for cracks etc. 2. Check Rail stoppers. 3. Check oil leaks in main tank and conservator. 4. Check oil leaks in Radiator fins. 5. Check oil leaks in cooler pipe, pumps etc. 6. Clean gauge glasses. 7. Check MOG operation. 8. Check all Alarm operations. 9. Lubricates all fans and pumps and check operation. Auto II 6 Auto III 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. Examine buchholz relay for gas collection. Check PRV operation Check buchholz relay operation. IR Value HV to Earth HV to LV LV to Earth Absorption co-efficient 60sec value/15sec value Polarization Index 10 mins value/1 mins value. Over hauling of OLTC Replace or re-condition the oil Greasing for OLTC drive mech. Moving parts Check timer relay settings and operation Check for tightness for electrical connection in marshalling box, OLTC mech. Box etc., Check leak in air cell Checking contactors 7 22. 23. 24. 25. 26. for their healthiness replace if necessary Calibrate winding and oil temperature thermo meters Check fan and pump currents and compare with name plate detail Check over load relay setting Check over load relay operation Thermal image scanning Assistant Executive Engineer/Maintenance 8 Assistant Engineer/Maintenance TANTRANSCO AUTO/POWER TRANSFORMERS Dissolved gas analysis test conducted in R&D lab for Auto/Power Transformers Sl.No Description 1 Name of the transformer 2 Voltage ratio 3 Maker’s Sl.No 4 6 Year of manufacture Date of commission Last oil filtration 7 Sample from 8 Date of sample 9 Date of test 5 I II 9 III Sl.No. 1. 2. 3. 4. 5. 6. 7. 8. Characteristics Dielectric strength in KV (IS 6792-1972) Water content in PPM(IS 2362-1973) Resistively at 90oc in ohm-cm IS (6103-1971) Neutralization value (Acidity) Mgm.Koh/gm Flash point (° C) Interfacial Tension (Dynes/cm) Dielectric dissipation factor at 90°C Sludge Permissible limit as per IS 1866/1983 60KV (min) Test Results I II III 20PPM (max) 0.1*10¹² (min) 0.3(max) 125(min) 15.0(min) 1.0(max) Present/not Present Assistant Executive Engineer/Maintenance Dissolved Gas Analysis (values in ppm) 10 Assistant Engineer/Maintenance Sl.No. Name of the gas 1 2 3 4 5 6 Hydrogen Methane Ethane Ethylene Acetylene Carbon dioxide Permissible limit as per IEC605991999 <5 <2 <2 <2 <0.1 <200 Test value Auto I Auto II Assistant Executive Engineer/Maintenance TANTRANSCO 11 Auto III Assistant Engineer/Maintenance _________MVA AUTO/POWER TRANSFORMER Bushing tan delta test: Make of measuring instrument: Ambient temperature: Date of test: Mode of test: UST/GST Bushing 230 KV Make Sl.No. Capacitance Pre.com Meas. C1 C2 C1 C2 Pre.com Tan δ1 Tan Delta Meas. Tan Tan δ2 δ1 Tan δ2 R ph Y ph B ph R ph 110 Y ph KV B ph Note: The Tan Delta value must be < 0.007 at 20°C The rate of rise of Tan Delta per year = 0.001(max) The rate of rise of capacitance per year =1%(max) Assistant Executive Engineer/Maintenance TANTRANSCO 12 Assistant Engineer/Maintenance ________MVA AUTO/POWER TRANSFORMER Winding tan delta test: Make of measuring instrument: Ambient temperature: Date of test: Sl.No Description 1 2 3 4 5 6 7 8 CH +CHT CH CHT(UST) CHT CT + CHT CT CHT(UST) CHT Make Specimen Year of Cap’ce (PF) Manufacture Corr.DF(%) Date of test HV + HV to TER HV to Earth HV to TER (UST) HV to TER(1 – 2) TER to HV to TER TER to Earth HV to TER (UST) HV to TER (5 – 6) Note: The Tan Delta value must be < 0.007 at 20°C The rate of rise of Tan Delta per year = 0.001(max) The rate of rise of capacitance per year =1%(max) Assistant Executive Engineer/Maintenance TANTRANSCO 13 Assistant Engineer/Maintenance EHV SF6 CIRCUIT BREAKERS Quarterly maintenance with shutdown activity Quarterly Maintenance I / II / III / IV Description I II Date Make Sl.No. Date of Commissioning Cleaning of porcelain insulator Check terminal clamps Check earth connections Check foundation bolt tightness Check space heaters operation FOR PNEUMATIC Mechanism Check air compressor operation Measure motor current R phase Y phase B phase Check oil level in compressor Check oil quality in compressor replace if necessary Check ‘V’ belt tension Check for air leak in check value 14 ID of the Circuit Breaker III IV V VI Check for air leak in NRV Check for air leak in safety value Check for air leak in pipe lines Check for air leak in operating mechanism Clean the air filter Clean the breather Clean motor cooling fin and compressor cooling fins FOR HYDRALIC Mechanism Check motor operation Check motor current R phase Y phase B phase Check oil level in the tank Check for oil leak in pilot value Check for oil leak in main value Check for oil leak in pipe lines FOR SPRING Mechanism Check spring charging operation Check spring charging time Measure motor current Check IR Value Incoming to Earth R phase Y phase 15 B phase Outgoing to Earth R phase Y phase B phase Between contacts R phase Y phase B phase Check Breaker operation Local mode Remote mode Assistant Executive Engineer Maintenance Assistant Engineer Maintenance TANTRANSCO 16 EHV SF6 CIRCUIT BREAKERS Annual maintenance with shutdown activity Annual Maintenance Functional check for air compressor / Hydraulic motor ID of the Circuit Breaker I II III IV V VI Pre. Pres. Pre. Pres. Pre. Pres. Pre. Pres. Pre. Pres. Pre. Pres. com value com value Com value com value com value com value Description Motor starts at (bar) Motor stops at (bar) Pressure drop for Close Trip Close-Trip Air/Hyd Pr. Low alarm at (bar) Auto Re-closer lock out at (bar) Close lock out at (bar) Trip lock out at (bar) Assistant Executive Engineer Maintenance Assistant Engineer Maintenance TANTRANSCO 17 Annual Maintenance Description EHV SF6 CIRCUIT BREAKERS Annual maintenance with shut down activity Functional check for breaker timing ID of the Circuit Breaker 230 MNI 230 KPK 230 SPR 230 KBU AT 1 HV AT 2 HV Pre. Pres. Pre. Pres. Pre. Pres. Pre. Pres. Pre. Pres. Pre. Pres. com value com value com value com value com value com value Closing time R phase Y phase B phase Closing coil current R phase Y phase B phase Tripping time (TC1) R phase Y phase B phase Tripping time (TC2) R phase Y phase B phase Tripping coil current (TC1) R phase Y phase 18 B phase Tripping coil current (TC2) R phase Y phase B phase Check anti pumping Assistant Executive Engineer Maintenance TANTRANSCO 19 Assistant Engineer Maintenance EHV SF6 CIRCUIT BREAKERS Annual maintenance with shut down activity Annual Maintenance Description I II SF6 GAS density monitor setting ID of the Circuit Breaker III IV V VI Rated pressure of SF6 at 20ºC in Bar Present pressure in Bar R phase Y phase B phase Ambient temperature SF6 Gas Low alarm at (bar) R phase Y phase B phase Lock out at (bar) R phase Y phase B phase Oil level in density monitor Date of test Assistant Executive Engineer Maintenance TANTRANSCO 20 Assistant Engineer Maintenance EHV SF6 CIRCUIT BREAKERS Annual maintenance with shut down activity Annual Maintenance Static Contact Resistance Measurement Contact Resistance in micro ohms R phase B phase C phase ID of the Breaker Pre. present present Pre. Pre. present Comm. value Comm. value Comm. value value value value Assistant Executive Engineer Maintenance TANTRANSCO 21 Assistant Engineer Maintenance HV SF6 and Vacuum CIRCUIT BREAKERS Quarterly maintenance with shut down activity Quarterly Maintenance I / II / III / IV Description Pr.Trs. 1 LV Pr.Trs. 2 LV Date Make Sl.No. Date of Commissioning Cleaning of porcelain insulator Check terminal clamps Check earth connections Check foundation bolt tightness Check space heaters operation FOR SPRING Mechanism Check spring charging operation Check spring charging time Measure motor current Check IR Value Incoming to Earth R phase Y phase B phase Outgoing to Earth R phase 22 ID of the Circuit Breaker 33 KV 33 KV 33 KV PML ICF OH ICF UG 33 KV JJ Nagar Y phase B phase Between contacts R phase Y phase B phase Check Breaker operation Local mode Remote mode Check SF6 gas leak Assistant Executive Engineer Maintenance Assistant Engineer Maintenance TANTRANSCO 23 EHV CURRENT TRANSFORMERS Quarterly maintenance with shut down activity Quarterly Maintenance I / II / III / IV ID of the Current Transformer Description I II III IV Date Cleaning of porcelain insulator Check terminal clamps Check earth connections Check oil leak in top doom Check oil leak in bottom tank Check oil leak in secondary terminal box Check for cracks in insulators Check healthiness of gaskets Clean junction box Check space heaters Check all electrical connection of secondary circuit Assistant Executive Engineer Maintenance Assistant Engineer Maintenance TANTRANSCO 24 V VI EHV CURRENT TRANSFORMERS Annual Maintenance with shut down activity Annual Maintenance Description Phase I II ID of the Current Transformers III IV V Date of test Make Sl.No. Capacitance in Tan delta Check N2 gas pressure R Y B R Y B R Y B R Y B R Y B Assistant Executive Engineer Maintenance 25 Assistant Engineer Maintenance VI TANTRANSCO EHV CAPACITIVE VOLTAGE TRANSFORMERS Quarterly maintenance with shut down activity Quarterly Maintenance I / II / III / IV Description I Date Make R phase Sl.No. Y phase R phase ID of the Capacitive Voltage Transformer II III IV V Y phase Cleaning of porcelain insulator Check terminal clamps Check earth connections Check oil leak in top stake Check oil leak in bottom stake and EMU tank Check oil leak in secondary terminal box Check for cracks in insulators Check HF point Check healthiness of gaskets 26 VI Clean junction box Check space heaters if available Check all electrical connection of secondary circuit IR value R phase Y phase Check Secondary R phase voltage in marshaling box Y phase Assistant Executive Engineer Maintenance Assistant Engineer Maintenance 27 TANTRANSCO EHV BUS POTENTIAL TRANSFORMERS Annual Maintenance with shut down activity Annual Maintenance Description I ID of the Bus Potential Voltage Transformer II III IV V Date Make R phase Y phase B phase Sl.No. R phase Y phase b phase Cleaning of porcelain insulator Check terminal clamps Check earth connections Check oil leak in top doom Check oil leak in bottom tank Check oil leak in secondary terminal box Check for cracks in insulators Check bellow position Check healthiness of gaskets Clean junction box 28 VI Check space heaters Check all electrical connection of secondary circuit IR value R phase Y phase B phase Check Secondary R phase voltage in Y phase marshaling B phase box Assistant Executive Engineer Maintenance Assistant Engineer Maintenance 29 TANTRANSCO EHV SURGE ARRESTERS Annual maintenance with shut down activity Annual Maintenance Description Phase Auto 1 HV Auto 2 HV Date Make Sl.No. R Y B R Y B Clean insulators Check for cracks in insulators Check vent diaphragm Check surge monitor Check milli ammeter Check and record counter reading R Y B R Y B R Y 30 ID of the Surge Arresters Auto 3 Auto 1 Auto 2 HV LV LV Auto 3 LV B Check surge monitor insulator for cracks Check earth connections Clean earth pits Measure IR value R Y B Assistant Executive Engineer Maintenance 31 Assistant Engineer Maintenance TANTRANSCO EHV CAPACITOR BANKS Quarterly maintenance with shut down activity Quarterly Maintenance I Description Date Clean capacitor insulators Check for cracks in insulators Check for oil leak in capacitors Check jumper connection tightness Check terminal connectors for tightness in Reactors Check terminal connectors for tightness in Neutral CT Check earth connection Measure differential current and record Bank I Assistant Executive Engineer Maintenance 32 Bank II Assistant Engineer Maintenance