SQ2 SANITARY SAMPLE COOLER SPECIFICATION Pressure Equipment Directive

SQ2 SANITARY SAMPLE COOLER SPECIFICATION
Pressure Equipment Directive
The SQ2 Sanitary Sample Cooler is exempt from CE marking as PED
7/23/EC and has been designed and manufactured in accordance with Sound
Engineering Practice.
General
The SQ2 Sanitary Sample Cooler has been designed to cool clean steam to
allow it to be safely sampled with the minimum risk of sample contamination.
It may also be used to cool samples of hot water, typically Water for Injection.
The SQ2 Sample Cooler is designed within the general requirements of the
ASME BPE Standard, all wetted components have a surface finish ≤ Ra 0.25
µm (SFT4) and have material certification to EN 10204 type 3.1.
Connections
Sample connections
Cooling water connections
½” Tri-Clamp© compatible
½” BSP or ½” NPT
Performance Data
Coil surface area
Coil design pressure
Shell design pressure
Weight
Capacities (approximate)
0.113 m2 (1.217 ft2)
1
15 barg (215 psig)/198o C (388o F)
1
10 barg (145 psig)/100o C (212o F)
2.0 kg (4.4 lbs)
2
Steam 160 ml/minute
2
Water 500 ml/minute
1
Pressure/temperature rating is also dependent upon Tri-Clamp© & seal
suppliers specification.
2
Assumes cooling water at 20o C and flow @ 6 litres/minute (95 US
gallons/hour)
Product Contact Material
Cooling coil
Electropolished seamless stainless 316L/1.4404/1.4435 steel tube, ¼” (6.35
mm) outside diameter with 0.89 mm wall thickness. Outer surface bright finish
Keith Shuttleworth & Associates Ltd
Unit D5 Basepoint Business Centre, 110 Butterfield, Luton, LU2 8DL, United Kingdom
Telephone +44(0)1582 433723 Fax +44 (0) 2071173251
E-mail [email protected] Website www.ksapharma.com
equal to or better than Ra 0.80 µm (32 µin) max, axial and radial inner
surface roughness of equal to or better than Ra 0.25 µm (10µin) max, testing
according to DIN 17457 PK2/ADW2 & TRB 100, DIN 2463 D4 T3, ASTM
A270. Hardness 180 HV5/ 90 HRB max. Tube is capped and bagged and
copies of original mill certificates supplied with Inspection certificate 3.1.B
according to EN 10204 for the pre-material.
Sample Inlet Tri-Clamp Ferrule
Ferrules made from solid material 316L/1.4404/1.4435, plain ends prepared
suitable for orbital welding, honed and electropolished to provide inner surface
roughness of RA less than 0.25 µm (10µin). Ferrules are capped, bagged
and copies of original mill certificates supplied. A certificate of compliance is
provided.
Non Product Contact Material
Shell
Welded stainless 316L/1.4404/1.4435 steel tube manufactured from cold
drawn strip 3” (76.3 mm) outside diameter with 1.65 mm wall thickness. Fully
annealed, free from grease.
End Caps
End caps made from 15 mm thick blank solid material 316L/1.4404/1.4435,
plain ends prepared suitable for orbital welding.
Legs (Portable Model only)
The legs for the portable model are manufactured from 316L stainless steel.
Shell Surface Finish
Outer surface of shell has bright polish finish.
Mounting Brackets
Mounting brackets are 1” 316L stainless steel.
Keith Shuttleworth & Associates Ltd
Unit D5, Basepoint Business Centre, 110 Butterfield, Luton, LU2 8DL, United Kingdom
Telephone +44(0)1582 433723 Fax +44 (0) 2071173251
E-mail [email protected] Website www.ksapharma.com
Labelling
A label is permanently electro-chemically etched onto the shell providing the
following information:
SQ2 Sanitary Sample Cooler
Max. Operating Pressure
Max. Operating temp.
Volume (nominal)
Material
Coil
15 barg
o
250 C
0.1 L
316L S/S
Body
10 barg
o
100 C
0.75L
316L S/S
Ensure cooling water is
flowing before sampling
Made in the UK
www.ksapharma.com
Each of the sample and cooling water connections is permanently marked to
correspond with the information on the label.
A Job Number is needle engraved onto the sample outlet pipe of each cooler
to provide a unique/batch number which corresponds with that provided on
the front of each manual/documentation package.
Keith Shuttleworth & Associates Ltd
Unit D5, Basepoint Business Centre, 110 Butterfield, Luton, LU2 8DL, United Kingdom
Telephone +44(0)1582 433723 Fax +44 (0) 2071173251
E-mail [email protected] Website www.ksapharma.com
Packaging
Each sample cooler is supplied in a sealed bag and packed in a purpose
designed polystyrene module, which in turn is placed, together with the
manual/documentation package in an outer cardboard box.
Manual/Instructions/Documentation Package
Each manual incorporates certification documentation and is numbered with
the Job Number which is carried by the cooler. The manual contains the
following sections:
General
Installation
Operation
Sterilization
Maintenance
Certification – Wetted parts
Welding
Manual / orbital welding is T.I.G. (Tungsten Inert Gas) method.
Orbital welding using an internal and external argon gas purge, using a
computer controlled enclosed head orbital welding plant.
Inspection
100 x visual (no inclusion for NDT).
Materials Certification
Cooling coil material certification
Cooling coil analysis with surface finish analysis
Tri-clamp™ material certification and Certificate of Compliance for surface
finish
Keith Shuttleworth & Associates Ltd
Unit D5, Basepoint Business Centre, 110 Butterfield, Luton, LU2 8DL, United Kingdom
Telephone +44(0)1582 433723 Fax +44 (0) 2071173251
E-mail [email protected] Website www.ksapharma.com
SQ2 –FIXED VERSION
General arrangement
Mounting Brackets
Keith Shuttleworth & Associates Ltd
Unit D5, Basepoint Business Centre, 110 Butterfield, Luton, LU2 8DL, United Kingdom
Telephone +44(0)1582 433723 Fax +44 (0) 2071173251
E-mail [email protected] Website www.ksapharma.com
SQ2 – PORTABLE VERSION
Keith Shuttleworth & Associates Ltd
Unit D5, Basepoint Business Centre, 110 Butterfield, Luton, LU2 8DL, United Kingdom
Telephone +44(0)1582 433723 Fax +44 (0) 2071173251
E-mail [email protected] Website www.ksapharma.com