SERVICE MANUAL MUZ-HE09NA MUZ-HE12NA MUZ-HE15NA
Transcription
SERVICE MANUAL MUZ-HE09NA MUZ-HE12NA MUZ-HE15NA
SPLIT-TYPE AIR CONDITIONERS OUTDOOR UNIT SERVICE MANUAL No. OBH686 HFC utilized R410A Models MUZ-HE09NA MUZ-HE12NA MUZ-HE15NA MUZ-HE18NA MUZ-HE24NA Indoor unit service manual MSZ-HE•NA Series (OBH685) CONTENTS MUZ-HE09NA MUZ-HE12NA MUZ-HE15NA 1. TECHNICAL CHANGES ··································· 2 2. PART NAMES AND FUNCTIONS ····················· 3 3. SPECIFICATION ················································ 4 4. OUTLINES AND DIMENSIONS ························ 7 5. WIRING DIAGRAM·········································· 10 6. REFRIGERANT SYSTEM DIAGRAM ············· 13 7. DATA ································································ 16 8. ACTUATOR CONTROL ··································· 30 9. SERVICE FUNCTIONS ··································· 31 10. TROUBLESHOOTING ····································· 31 11. DISASSEMBLY INSTRUCTIONS ···················· 52 NOTE: RoHS compliant products have <G> mark on the spec name plate. PARTS CATALOG (OBB686) Use the specified refrigerant only Never use any refrigerant other than that specified. Doing so may cause a burst, an explosion, or fire when the unit is being used, serviced, or disposed of. Correct refrigerant is specified in the manuals and on the spec labels provided with our products. We will not be held responsible for mechanical failure, system malfunction, unit breakdown or accidents caused by failure to follow the instructions. 1 TECHNICAL CHANGES MUZ-HE09NA MUZ-HE12NA MUZ-HE15NA MUZ-HE18NA MUZ-HE24NA 1. New model OBH686 2 2 PART NAMES AND FUNCTIONS MUZ-HE09NA MUZ-HE12NA MUZ-HE15NA Air inlet (back and side) Piping Drain hose Air outlet Drain outlet MUZ-HE18NA Air inlet (back and side) Piping Drain hose Air outlet Drain outlet MUZ-HE24NA Air inlet (back and side) Piping Drain hose Air outlet Drain outlet OBH686 3 3 SPECIFICATION Outdoor unit model Capacity Rated (Minimum~Maximum) MUZ-HE09NA Cooling 1 Btu/h Heating 47 1 Btu/h Cooling 1 W Heating 47 1 W EER 1 [SEER] 2 Cooling HSPF IV 3 Heating COP Heating 1 Power supply V , phase , Hz Max. fuse size (time delay) A Min. circuit ampacity A Fan motor F.L.A Model R.L.A Compressor L.R.A Power consumption Rated Refrigeration oil (Model) MUZ-HE15NA MUZ-HE18NA 14,000 17,200 9,000 12,000 ( 3,800 ~ 10,000 ) ( 3,800 ~ 12,200 ) ( 3,100 ~ 16,000 ) ( 3,700 ~ 18,000 ) 18,000 18,000 10,900 12,200 ( 4,500 ~ 11,800 ) ( 5,500 ~ 14,500 ) ( 4,800 ~ 18,500 ) ( 3,500 ~ 20,900 ) 750 1,210 1,170 1,640 900 990 1,600 1,590 12.0 [ 18.0 ] 9.9 [ 18.0 ] 12.0 [ 18.0 ] 10.5 [ 18.0 ] 8.5 3.55 3.61 3.30 3.32 208/230 , 1 , 60 15 12 14 0.50 0.93 KNB073FQDHC KNB092FQAHC SNB130FQBHT 6.6 7.4 10.0 8.2 9.3 12.5 L MUZ-HE12NA 0.32 (NEO22) Refrigerant control Sound level 1 Cooling Heating dB(A) dB(A) Linear expansion valve 49 51 Reverse cycle 31-1/2 11-1/4 21-5/8 77 80 Munsell 3Y 7.8/1.1 Wireless type 12 - 24 Not supplied 1/4 (0.0315) 46 50 Defrost method Dimensions W D H Weight External finish Remote controller Control voltage (by built-in transformer) Refrigerant piping Refrigerant pipe size Liquid (Min. wall thickness) Gas Indoor Connection method Outdoor Between the indoor & Height difference outdoor units Piping length Refrigerant charge (R410A) in. in. in. Ib. 66 VDC in. in. 0.45 (NEO22) 3/8 (0.0315) 33-1/16 13 33-7/16 119 1/2 (0.0315) Flared Flared ft. ft. 40 65 1 lb. 12 oz. 2 lb. 9 oz. NOTE: Test conditions are based on AHRI 210/240. 1: Rating conditions (Cooling) — Indoor: 80˚FDB, 67˚FWB, Outdoor: 95˚FDB, (75˚FWB) (Heating) — Indoor: 70˚FDB, 60˚FWB, Outdoor: 47˚FDB, 43˚FWB OBH686 54 56 4 50 100 3 lb. 7 oz. Outdoor unit model Capacity Rated (Minimum~Maximum) Cooling 1 Btu/h Heating 47 1 Btu/h Cooling 1 W Heating 47 1 W EER 1 [SEER] 2 Cooling HSPF IV 3 Heating COP Heating 1 Power supply V , phase , Hz Max. fuse size (time delay) A Min. circuit ampacity A Fan motor F.L.A Model R.L.A Compressor L.R.A Power consumption Rated Refrigeration oil (Model) Refrigerant control Sound level 1 Cooling Heating Defrost method Dimensions W D H Weight External finish Remote controller Control voltage (by built-in transformer) Refrigerant piping Refrigerant pipe size Liquid (Min. wall thickness) Gas Indoor Connection method Outdoor Between the indoor & Height difference outdoor units Piping length Refrigerant charge (R410A) L MUZ-HE24NA 22,500 (8,200 ~ 22,500) 26,600 (7,500 ~ 30,000) 2,620 2,150 8.6 [18.0] 8.5 3.62 208/230 , 1 , 60 20 17.1 0.93 SNB172FQKMT 12.9 16.1 0.40 (FV50S) Linear expansion valve 55 55 Reverse cycle in. 33-1/16 in. 13 in. 34-5/8 Ib. 119 Munsell 3Y 7.8/1.1 Wireless type VDC 12-24 Not supplied in. 3/8 (0.0315) in. 5/8 (0.0315) Flared Flared ft. 50 ft. 100 4 lb. 3 oz. dB(A) dB(A) NOTE: Test conditions are based on AHRI 210/240. 1: Rating conditions (Cooling) — Indoor: 80˚FDB, 67˚FWB, Outdoor: 95˚FDB, (75˚FWB) (Heating) — Indoor: 70˚FDB, 60˚FWB, Outdoor: 47˚FDB, 43˚FWB OBH686 5 Test condition 2, 3 ARI Mode Indoor air condition (°F) Dry bulb Wet bulb Test Outdoor air condition (°F) Dry bulb Wet bulb "A-2" Cooling Steady State at rated compressor Speed 80 67 95 (75) "B-2" Cooling Steady State at rated compressor Speed 80 67 82 (65) SEER "B-1" Cooling Steady State (Cooling) at minimum compressor Speed 80 67 82 (65) "F-1" Cooling Steady State at minimum compressor Speed 80 67 67 (53.5) "E-V" Cooling Steady State at Intermediate compressor Speed 4 80 67 87 (69) "H1-2" Heating Steady State at rated compressor Speed 70 60 47 43 "H3-2" Heating at rated compressor Speed 70 60 17 15 HSPF "H0-1" Heating Steady State (Heating) at minimum compressor Speed 70 60 62 56.5 "H1-1" Heating Steady State at minimum compressor Speed 70 60 47 43 "H2-V" Heating at Intermediate compressor Speed 4 70 60 35 33 4: At Intermediate compressor Speed = ("Cooling rated compressor speed" - "minimum compressor speed") / 3 + "minimum compressor speed". 3-1. OPERATING RANGE (1) POWER SUPPLY Rated voltage Outdoor unit Guaranteed voltage (V) 208/230 V 1 phase 60 Hz Min. 187 208 230 Max. 253 (2) OPERATION Intake air temperature (°F) Mode Condition Standard temperature Maximum temperature Cooling Minimum temperature Maximum humidity Standard temperature Heating Maximum temperature Minimum temperature OBH686 Indoor Outdoor DB 80 90 67 WB 67 73 57 DB 95 115 14 60 67 60 47 75 -4 78 % WB — — — — 70 80 70 6 43 65 -5 4 OUTLINES AND DIMENSIONS Unit: inch MUZ-HE09NA MUZ-HE12NA MUZ-HE15NA REQUIRED SPACE *1 4 in. or more when front and sides of the unit are clear Drain hole ø1-5/8 Air out . or 13-9/16 11/16 Air in 12 ~ 12-3/4 Air in Clear *1 1-3/4 15-3/4 4 in 4 in . or mo re 1-9/16 2- 3/8 2 re * mo . or 29/32 11-1/4 17/32 *2 When any 2 sides of left, right and rear of the unit are clear 11-29/32 6-23/32 19-11/16 31-1/2 OBH686 Liquid pipe Gas pipe 5-7/8 2 11-1/32 13/32 21-5/8 handle 5-15/16 14 8 in 13/16 Oval hole 7/8 e mor 2-23/32 7 :1/4 (flared) :3/8 (flared) (HE09/12) 1/2 (flared) (HE15) in. or m ore Unit: inch MUZ-HE18NA *1 20 in. more when front and sides of the unit are clear 11-25/32 2-19/32 Air in 1-9/16 re r mo .o 4 in 2 Drain 3 holes ø1-5/16 1-11/32 20-9/32 Clear *1 REQUIRED SPACE 4 in . or 14-3/16 13 Air in mo re 2 Air out 19-11/16 33-1/16 4-3/8 × 13/16 slot n. o 20 i re * r mo 14 or m *2 When any 2 sides of left, right and rear of the unit are clear 3-3/16 8-11/32 8 2-9/16 3-9/16 35° 30° 16-15/16 33-7/16 4-25/32 OBH686 in. Liquid:1/4(flared) Gas :1/2(flared) ore MUZ-HE24NA Unit: inch *1 20 in. or more when front and sides of the unit are clear Clear *1 REQUIRED SPACE 16-7/16 Air in Drain hole 1-9/16 1-5/8 4 in mo ore or m re 13 2 14-3/16 . or . 4 in ore Air out 2-holes 13/32 13/16 6-7/8 20 19-11/16 33-1/16 i rm n. o *2 14 in. or mo re *2 When any 2 sides of left, right and rear of the unit are clear 3-3/16 4-5/16 Service panel 35 17-25/32 34-5/8 Liquid refrigerant pipe joint Refrigerant pipe (flared) Ø 3/8 6-1/2 3-29/32 44 Gas refrigerant pipe joint Refrigerant pipe (flared) Ø 5/8 7-11/16 OBH686 9 5 WIRING DIAGRAM MUZ-HE09NA MUZ-HE12NA MUZ-HE15NA OBH686 10 MUZ-HE18NA OBH686 11 MUZ-HE24NA OBH686 12 6 REFRIGERANT SYSTEM DIAGRAM Unit: inch MUZ-HE09NA Refrigerant pipe ø3/8 (with heat insulator) 4-way valve Muffler Stop valve (with service port) Outdoor heat exchanger Muffler Discharge temperature thermistor Service port RT62 Compressor Service port Flared connection Outdoor heat exchanger temperature thermistor RT68 Ambient temperature thermistor RT65 Defrost thermistor RT61 Flared connection Refrigerant pipe ø1/4 (with heat insulator) Strainer #100 Capillary tube O.D. 0.118 × I.D. 0.079 × 9-7/16 LEV (ø3.0 × ø2.0 × 240) R.V. coil heating ON cooling OFF Stop valve (with strainar) Refrigerant flow in cooling Refrigerant flow in heating MUZ-HE12NA MUZ-HE15NA Refrigerant pipe ø3/8 (HE12NA) Refrigerant pipe ø1/2 (HE15NA) (with heat insulator) Muffler Stop valve (with service port) Flared connection 4-way valve Discharge temperature thermistor RT62 Outdoor heat exchanger Muffler Service port Compressor Service port Flared connection Refrigerant pipe ø1/4 (with heat insulator) OBH686 Defrost thermistor RT61 Capillary tube O.D. 0.118 × I.D. 0.079 LEV × 9-7/16 (ø3.0 × ø2.0 × 240) Stop valve (with strainar) Outdoor heat exchanger temperature thermistor RT68 Capillary tube O.D. 0.118 × I.D. 0.071 × 23-5/8 (ø3.0 × ø1.8 × 600) (×2) Ambient temperature thermistor RT65 Strainer #100 R.V. coil heating ON cooling OFF Refrigerant flow in cooling Refrigerant flow in heating 13 Unit: inch MUZ-HE18NA Muffler 4-way valve #100 Refrigerant pipe ø1/2 (with heat insulator) Stop valve (with service port) Service port Flared connection Service port Discharge temperature thermistor RT62 Defrost thermistor RT61 Outdoor heat exchanger Ambient temperature thermistor RT65 Compressor Outdoor heat exchanger temperature thermistor RT68 Flared connection LEV Receiver Refrigerant pipe ø1/4 (with heat insulator) Stop valve (with strainar) Strainer #100 R.V. coil heating ON cooling OFF Capillary tube O.D. 0.142 × I.D. 0.094 × 1-31/32 (ø3.6×ø2.4×50) Refrigerant flow in cooling Refrigerant flow in heating MUZ-HE24NA Refrigerant pipe ø5/8 (with heat insulator) Muffler 4-way valve #100 Service port Stop valve (with service port) Flared connection Discharge temperature Service thermistor RT62 Defrost thermistor RT61 port Outdoor heat exchanger Ambient temperature thermistor RT65 Compressor Outdoor heat exchanger temperature thermistor RT68 Flared connection Strainer #100 Stop valve Refrigerant pipe ø3/8 (with heat insulator) OBH686 LEV Strainer #100 Capillary tube O.D.0.157 × I.D.0.094 × 3-15/16 (ø4.0×ø2.4×100) 14 R.V. coil heating ON cooling OFF Refrigerant flow in cooling Refrigerant flow in heating MAX. REFRIGERANT PIPING LENGTH and MAX. HEIGHT DIFFERENCE Refrigerant piping: ft. Max. Length Max. Height difference A B Model 40 Piping size O.D: in. Gas Liquid 3/8 (HE09/12) 1/2 (HE15) 1/4 MUZ-HE09/12/15NA 65 MUZ-HE18NA 100 50 1/2 MUZ-HE24NA 100 50 5/8 3/8 Indoor unit Max. Height difference B Max. Length A Outdoor unit ADDITIONAL REFRIGERANT CHARGE (R410A: oz.) NOTE: Refrigerant piping exceeding 25 ft. requires additional refrigerant charge according to the calculation. Model MUZ-HE09NA MUZ-HE12NA MUZ-HE15NA Outdoor unit precharged Refrigerant piping length (one way): ft. 40 50 60 25 30 0 1.62 65 1 lb. 12 oz. 2 lb. 9 oz. 4.86 8.10 11.34 12.96 Calculation: X oz. = 1.62/5 oz. / ft. × (Refrigerant piping length (ft.) - 25) Model MUZ-HE18NA Outdoor unit precharged 3 lb. 7 oz. 25 0 30 1.08 Refrigerant piping length (one way): ft. 40 50 60 70 80 3.24 5.40 7.56 9.72 11.88 90 14.04 100 16.20 Calculation: X oz. = 1.08/5 oz. / ft. × (Refrigerant piping length (ft.) - 25) NOTE: Refrigerant piping exceeding 33 ft. requires additional refrigerant charge according to the calculation. Model MUZ-HE24NA Outdoor unit precharged 4 lb. 3 oz. 33 0 40 4.14 Refrigerant piping length (one way): ft. 50 60 70 80 10.06 15.98 21.90 27.82 90 33.74 100 39.66 Calculation: X oz. = 2.96/5 oz. / ft. × (Refrigerant piping length (ft.) - 33) OBH686 15 7 DATA 7-1. PERFORMANCE DATA 1) COOLING CAPACITY MUZ-HE09NA MUZ-HE12NA MUZ-HE15NA MUZ-HE18NA MUZ-HE24NA Indoor air Model MUZ-HE09NA MUZ-HE12NA MUZ-HE15NA MUZ-HE18NA MUZ-HE24NA IWB (˚F) 71 67 63 71 67 63 71 67 63 71 67 63 71 67 63 TC 11.0 10.4 9.8 14.7 13.9 13.1 17.2 16.2 15.3 21.1 20.0 18.7 27.6 26.1 24.5 75 SHC 7.6 8.6 9.4 9.4 10.7 11.8 11.1 12.7 13.9 12.2 14.2 15.8 17.0 19.6 21.7 TPC 0.67 0.63 0.60 1.08 1.02 0.97 1.04 0.98 0.94 1.46 1.38 1.31 2.33 2.20 2.10 TC 10.3 9.7 9.1 13.7 13.0 12.1 16.0 15.1 14.1 19.7 18.6 17.4 25.8 24.3 22.7 Outdoor intake air DB temperature (˚F) 85 95 105 SHC TPC TC SHC TPC TC SHC 7.1 0.73 9.7 6.6 0.79 9.0 6.2 8.0 0.69 9.0 7.4 0.75 8.4 6.9 8.7 0.66 8.5 8.1 0.72 7.7 7.3 8.7 1.18 12.9 8.2 1.27 12.0 7.6 10.0 1.12 12.0 9.2 1.21 11.2 8.6 10.9 1.07 11.3 10.2 1.16 10.3 9.3 10.4 1.14 15.1 9.7 1.23 14.0 9.1 11.8 1.08 14.0 10.9 1.17 13.0 10.2 12.9 1.04 13.2 12.0 1.12 12.0 10.9 11.4 1.60 18.5 10.7 1.72 17.2 9.9 13.2 1.52 17.2 12.2 1.64 16.0 11.4 14.7 1.45 16.2 13.6 1.57 14.7 12.4 15.9 2.55 24.2 14.9 2.75 22.5 13.9 18.2 2.42 22.5 16.9 2.62 20.9 15.7 20.1 2.32 21.1 18.7 2.50 19.2 17.0 NOTE: 1. IWB: Intake air wet-bulb temperature TC: Total Capacity (×103 Btu/h) SHC: Sensible Heat Capacity (×103 Btu/h) TPC: Total Power Consumption (kW) 2. SHC is based on 80˚F of indoor Intake air DB temperature. 2) COOLING CAPACITY CORRECTIONS Model MUZ-HE09NA MUZ-HE12NA MUZ-HE15NA MUZ-HE18NA MUZ-HE24NA OBH686 Refrigerant piping length (one way: ft.) 25 (std.) 40 65 100 1.0 0.954 0.878 — 1.0 0.954 0.878 0.771 16 TPC 0.83 0.80 0.77 1.34 1.28 1.23 1.29 1.24 1.19 1.81 1.74 1.67 2.90 2.78 2.67 TC 8.3 7.7 7.0 11.0 10.3 9.4 12.9 12.0 10.9 15.8 14.7 13.4 20.7 19.2 17.6 115 SHC 5.7 6.3 6.7 7.0 7.9 8.5 8.3 9.3 10.0 9.1 10.4 11.3 12.8 14.4 15.5 TPC 0.86 0.83 0.80 1.39 1.34 1.28 1.35 1.30 1.24 1.89 1.82 1.74 3.01 2.91 2.78 3) HEATING CAPACITY Indoor air Model MUZ-HE09NA MUZ-HE12NA MUZ-HE15NA MUZ-HE18NA MUZ-HE24NA IDB (˚F) 75 70 65 75 70 65 75 70 65 75 70 65 75 70 65 5 TC 4.8 5.2 5.5 5.4 5.8 6.1 7.9 8.6 9.0 7.9 8.6 9.0 11.7 12.6 13.3 TPC 0.53 0.51 0.49 0.58 0.56 0.53 0.94 0.90 0.86 0.94 0.90 0.86 1.27 1.21 1.16 15 TC TPC 6.3 0.67 6.7 0.65 6.9 0.62 7.1 0.74 7.5 0.71 7.7 0.68 10.4 1.19 11.1 1.15 11.3 1.10 10.4 1.18 11.1 1.14 11.3 1.10 15.4 1.60 16.4 1.55 16.8 1.48 Outdoor intake air WB temperature (˚F) 25 35 43 TC TPC TC TPC TC TPC 7.9 0.79 9.4 0.88 10.6 0.92 8.2 0.77 9.6 0.86 10.9 0.90 8.6 0.74 10.0 0.83 11.2 0.88 8.8 0.87 10.6 0.97 11.9 1.01 9.2 0.85 10.8 0.94 12.2 0.99 9.6 0.82 11.2 0.92 12.6 0.97 13.1 1.40 15.6 1.56 17.6 1.64 13.5 1.37 15.9 1.52 18.0 1.60 14.1 1.32 16.5 1.48 18.5 1.56 13.1 1.39 15.6 1.55 17.6 1.63 13.5 1.36 15.9 1.51 18.0 1.59 14.1 1.31 16.5 1.47 18.5 1.55 19.3 1.88 23.0 2.10 25.9 2.20 20.0 1.84 23.5 2.04 26.6 2.15 20.9 1.77 24.3 1.99 27.4 2.10 45 TC TPC 11.0 0.94 11.2 0.92 11.6 0.89 12.3 1.03 12.6 1.01 12.9 0.98 18.1 1.66 18.5 1.63 19.1 1.58 18.1 1.65 18.5 1.62 19.1 1.57 26.7 2.24 27.4 2.19 28.2 2.13 55 TC TPC 12.4 0.97 12.7 0.95 13.0 0.94 13.9 1.07 14.2 1.05 14.5 1.03 20.5 1.73 21.0 1.70 21.4 1.66 20.5 1.72 21.0 1.69 21.4 1.65 30.3 2.32 31.0 2.28 31.7 2.24 NOTE: 1. IDB: Intake air dry-bulb temperature TC: Total Capacity (x103 Btu/h) TPC: Total Power Consumption (kW) 2. Above data is for heating operation without any frost. How to operate with fixed operational frequency of the compressor. 1. Press the EMERGENCY OPERATION switch on the front of the indoor unit, and select either EMERGENCY COOL mode or EMERGENCY HEAT mode before starting to operate the air conditioner. 2. The compressor starts with operational frequency. 3. The fan speed of the indoor unit is High. 4. This operation continues for 30 minutes. 5. In order to release this operation, press the EMERGENCY OPERATION switch twice or once, or press any button on the remote controller. OBH686 17 7-2. PERFORMANCE CURVE Cooling Capacity correction factors Indoor air Wet-bulb temperature difference (°F) Cooling capacity (at Rated frequency) 1.5 Indoor intake air WB temperature( F) 1.4 1.3 1.2 79 1.1 75 1.0 0.9 14 23 32 41 50 59 68 77 86 95 104 72 68 64 113 Outdoor intake air DB temperature(°F) 0.9 71 67 63 0.8 0.7 0.6 0.5 0.4 65 B e air W r intak Indoo rature tempe (°F) 75 85 95 105 Outdoor intake air DB temperature (°F) 115 Total power consumption (kW) MUZ-HE15NA 1.4 71 67 63 1.2 1.1 0.9 0.8 65 1.5 SHF at rating condition = 0.74 Airflow = 367 CFM 71 67 63 1.4 1.3 1.2 1.1 1.0 0.9 65 75 85 95 105 Outdoor intake air DB temperature (°F) ) re (°F peratu B tem e air W r intak Indoo 75 85 95 105 Outdoor intake air DB temperature (°F) 115 2.0 Total power consumption (kW) SHF at rating condition = 0.75 Airflow = 634 CFM B e air W r intak Indoo 71 67 63 1.8 1.6 1.4 1.2 1.0 65 rature tempe 75 85 95 105 Outdoor intake air DB temperature (°F) (°F) 115 18 ) re (°F peratu B tem e air W r intak Indoo 71 67 63 75 85 95 105 Outdoor intake air DB temperature (°F) OBH686 115 SHF at rating condition = 0.71 Airflow = 498 CFM MUZ-HE24NA 3.1 2.9 2.7 2.5 2.3 2.1 1.9 1.7 1.5 1.3 65 F) ture (° mpera B te e air W r intak Indoo MUZ-HE18NA SHF at rating condition = 0.8 Airflow = 498 CFM 1.3 1.0 Total power consumption (kW) 1.0 MUZ-HE12NA SHF at rating condition = 0.82 Airflow = 367 CFM Total power consumption (kW) Total power consumption (kW) MUZ-HE09NA 115 Heating Heating capacity (at Rated frequency) 59 68 79 Capacity correction factor Indoor air Dry-bulb temperature difference (°F) 1.3 1.2 1.1 1.0 0.9 e tak r in oo d n I 0.8 e( tur era p tem DB air F) 0.7 0.6 0.5 0.4 -4 5 14 23 32 41 50 Outdoor intake air WB temperature (°F) 59 Total power consumption (kW) MUZ-HE09NA Airflow = 413 CFM 1.1 75 70 65 0.9 0.7 0.5 0.3 take air Indoor in 0 F) rature (° DB tempe 10 20 30 40 50 60 Outdoor intake air WB temperature (°F) 70 Total power consumption (kW) MUZ-HE12NA 1.2 1.1 1.0 0.9 0.8 0.7 0.6 0.5 0.4 Airflow = 413 CFM 75 70 65 take air Indoor in 0 F) rature (° DB tempe 10 20 30 40 50 60 Outdoor intake air WB temperature (°F) 70 Total power consumption (kW) MUZ-HE15NA Airflow = 463 CFM 2.1 75 70 65 1.8 1.5 1.2 0.9 0.6 take Indoor in 0 re (°F) mperatu air DB te 10 20 30 40 50 60 Outdoor intake air WB temperature (°F) 70 This value of frequency is not the same as the actual frequency in operating. Refer to 7-5 and 7-6 for the relationships between frequency and capacity. OBH686 19 Total power consumption (kW) MUZ-HE18NA Airflow = 512 CFM 2.0 75 70 65 1.8 1.6 1.4 1.2 0.8 re (°F) mperatu air DB te take Indoor in 1.0 0 10 20 30 40 50 60 Outdoor intake air WB temperature (°F) 70 Total power consumption (kW) MUZ-HE24NA Airflow = 738 CFM 2.5 2.1 75 70 65 1.7 1.3 take Indoor in 0.9 0.5 0 re (°F) mperatu air DB te 10 20 30 40 50 60 Outdoor intake air WB temperature (°F) 70 This value of frequency is not the same as the actual frequency in operating. Refer to 7-5 and 7-6 for the relationships between frequency and capacity. 7-3. CONDENSING PRESSURE Cooling Data is based on the condition of indoor humidity 50 %. Air flow should be set to High speed. MUZ-HE09NA (PSIG) 200 400 rature (°F) Indoor DB tempe °F) oor Ind 75 80 te DB 85 ( ture era mp 320 75 70 160 140 90 95 120 68 70 100 105(°F) Outdoor ambient temperature OBH686 80 180 360 280 68 70 86 86 80 75 70 Suction pressure Condensing pressure (PSIG) 440 75 80 85 90 95 Outdoor ambient temperature 20 100 105(°F) MUZ-HE12NA (PSIG) 190 86 80 75 70 380 340 ture a per D oor Ind 75 80 ) (°F m B te 300 260 68 70 86 170 Suction pressure Condensing pressure (PSIG) 420 85 D oor Ind 75 mp B te 150 80 °F) re ( tu era 70 130 95 90 110 68 70 100 105(°F) Outdoor ambient temperature 75 80 85 90 95 100 105(°F) Outdoor ambient temperature MUZ-HE15NA (PSIG) 200 86 80 75 70 400 360 320 or ndo °F) re ( atu er mp te DB 86 180 Suction pressure Condensing pressure (PSIG) 440 Indoor DB ) temperature (°F 80 75 160 70 140 I 280 68 70 75 80 85 90 95 120 68 70 100 105(°F) 75 Outdoor ambient temperature 80 85 90 95 100 105(°F) Outdoor ambient temperature MUZ-HE18NA ) 390 350 or o Ind DB (°F 310 270 68 70 80 75 70 130 75 80 85 90 95 100 68 70 100 105(°F) m B te D oor Ind 75 80 85 atu per 90 95 Outdoor ambient temperature 21 °F) re ( 115 Outdoor ambient temperature OBH686 86 145 r pe tem re atu (PSIG) 160 86 80 75 70 Suction pressure Condensing pressure (PSIG) 430 100 105(°F) MUZ-HE24NA (PSIG) 480 390 B rD o do ) °F e( ur rat e mp te In 360 86 170 Suction pressure Condensing pressure 450 420 (PSIG) 180 86 80 75 70 330 300 160 80 150 75 140 70 130 Indoor DB temperature (°F) 120 270 68 70 75 80 85 95 90 110 68 70 100 105(°F) 75 Outdoor ambient temperature 80 85 90 95 Outdoor ambient temperature Heating Data is based on the condition of outdoor humidity 75%. Air flow should be set to High speed. Data is for heating operation without any frost. MUZ-HE09NA (PSIG) 370 (PSIG) 210 75 70 65 or ndo m B te r atu per 320 D I 295 270 58Hz 245 220 5 15 25 35 185 F) e (° Suction pressure Condensing pressure 345 45 55 65 160 135 oor Ind DB er mp °F) re ( atu te 110 58Hz 85 75(°F) 60 5 Outdoor ambient temperature OBH686 75 70 65 15 25 35 45 55 Outdoor ambient temperature 22 65 75(°F) 100 105(°F) MUZ-HE12NA (PSIG) 460 (PSIG) Suction pressure Condensing pressure ) °F e( r atu er 380 340 B rD oo Ind p tem 185 75 70 65 420 58Hz 300 260 75 70 65 210 160 °F) re ( atu r e mp B te or D o d In 135 110 58Hz 85 5 15 25 35 45 55 60 75(°F) 65 5 15 Outdoor ambient temperature 25 35 45 55 65 75(°F) Outdoor ambient temperature MUZ-HE15NA (PSIG) (PSIG) 440 404 re atu per tem B D oor Ind 368 185 ( 332 160 ture a per m B te 135 ) (°F D oor Ind 110 54Hz 296 260 75 70 65 °F) Suction pressure Condensing pressure 210 75 70 65 54Hz 85 5 15 25 35 45 55 60 75(°F) 65 5 15 Outdoor ambient temperature 25 35 45 55 65 75(°F) Outdoor ambient temperature MUZ-HE18NA (PSIG) 500 (PSIG) 75 70 65 475 ) 425 re atu r pe 400 B D or (°F tem o Ind 185 Suction pressure Condensing pressure 450 375 75 70 65 210 ) 160 ra 135 or o nd DB pe e r tu (°F m te I 110 350 58Hz 325 300 5 15 25 35 45 55 65 75(°F) 60 Outdoor ambient temperature OBH686 58Hz 85 5 15 25 35 45 55 Outdoor ambient temperature 23 65 75(°F) MUZ-HE24NA (PSIG) 450 (PSIG) 210 75 70 65 425 ° e( tur a er or o Ind 350 DB tem 170 ) p 375 190 Suction pressure Condensing pressure 400 F) 75 70 65 325 300 150 r 130 or o nd DB pe re u at (°F m te I 110 90 58Hz 58Hz 275 250 70 5 15 25 35 45 55 65 75(°F) 50 Outdoor ambient temperature OBH686 5 15 25 35 45 55 Outdoor ambient temperature 24 65 75(°F) 7-4. STANDARD OPERATION DATA Model MSZ-HE09NA Item Total Capacity MSZ-HE12NA Unit Cooling Heating Cooling Heating Btu/h 9,000 10,900 12,000 14,400 SHF - 0.82 — 0.77 — Input kW 0.750 0.900 1.210 0.990 Rated frequency Hz 59.5 77.5 69.0 77.0 Indoor unit MSZ-HE09NA MSZ-HE12NA Refrigerant circuit Electrical circuit Power supply (V, Phase, Hz) Input Fan motor current 0.022 0.023 0.022 0.023 A 0.24/0.22 0.25/0.23 0.24/0.22 0.25/0.23 MUZ-HE09NA MUZ-HE12NA Power supply (V, phase, Hz) 208/230, 1, 60 Input kW 0.728 0.877 1.188 0.967 Comp. current A 3.32/3.00 3.66/3.31 4.39/3.97 5.41/4.89 Fan motor current A 0.27/0.24 0.30/0.27 0.34/0.31 0.31/0.28 Condensing pressure PSIG 389 331 389 397 Suction pressure PSIG 151 103 133 104 Discharge temperature °F 154 152 163 162 Condensing temperature °F 115 103 115 116 Suction temperature °F 59 39 56 35 Comp. shell bottom temp °F 151 149 158 158 Ref. pipe length ft. Refrigerant charge (R410A) - Discharge air temperature DB 80 2 lb. 9 oz. 70 80 70 °F 67 60 67 60 DB °F 60 97 56 108 WB Fan speed (High) Intake air temperature °F 25 1 lb. 12 oz. WB Airflow (High) Outdoor unit kW Outdoor unit Intake air temperature Indoor unit 208/230, 1, 60 DB 58 — 55 — 1,020 1,040 1,020 1,040 CFM 367 (Wet) 413 367 (Wet) 413 °F 95 47 95 47 °F — 43 — 43 Fan speed rpm 800 850 900 860 Airflow CFM 1151 1225 1229 1172 OBH686 WB °F rpm 25 Model MSZ-HE15NA Item Total Capacity MSZ-HE18NA Unit Cooling Heating Cooling Heating Btu/h 14,000 18,000 17,200 18,000 SHF - 0.78 — 0.71 — Input kW 1.170 1.600 1.640 1.590 Rated frequency Hz 55.5 74.0 83.0 84.0 Indoor unit MSZ-HE15NA MSZ-HE18NA Electrical circuit Power supply (V, Phase, Hz) 208/230, 1, 60 Input Fan motor current Refrigerant circuit 0.030 0.043 0.039 0.50/0.45 0.35/0.32 0.43/0.39 0.40/0.36 MUZ-HE15NA MUZ-HE18NA Power supply (V, phase, Hz) 208/230, 1, 60 Input Fan motor current kW 1.127 1.570 1.597 1.551 A 4.86/4.40 7.38/6.67 6.97/6.29 8.36/7.55 A 0.33/0.30 0.34/0.31 0.80/0.72 0.64/0.59 Condensing pressure PSIG 400 431 376 458 Suction pressure PSIG 139 99 117 102 Discharge temperature °F 164 179 177 184 Condensing temperature °F 117 122 112 127 Suction temperature °F 57 31 59 33 Comp. shell bottom temp °F 148 165 164 170 Ref. pipe length ft. Refrigerant charge (R410A) - Intake air temperature Indoor unit 0.043 A Outdoor unit Comp. current Discharge air temperature 3 lb. 7 oz. DB °F 80 70 80 70 °F 67 60 67 60 DB °F 60 114 56 117 WB °F 57 — 54 — rpm 1,280 1,140 1,280 1,240 CFM 498 (Wet) 463 498 (Wet) 512 °F 95 47 95 47 Fan speed (High) Intake air temperature 25 2 lb. 9 oz. WB Airflow (High) Outdoor unit kW DB °F — 43 — 43 Fan speed rpm 910 900 780 740 Airflow CFM 1,243 1,229 1,730 1,659 OBH686 WB 26 Model MSZ-HE24NA Item Electrical circuit Total Capacity Refrigerant circuit Heating 22,500 26,600 - 0.75 — Input kW 2.620 2.150 Rated frequency Hz 66.5 82.0 Indoor unit MSZ-HE24NA Power supply (V, Phase, Hz) 208/230, 1, 60 Input Fan motor current kW 0.058 A 0.56/0.51 Outdoor unit MUZ-HE24NA Power supply (V, phase, Hz) 208/230, 1, 60 Input Fan motor current kW 2.562 2.092 A 7.01/6.34 9.59/8.67 A 1.61/1.05 1.13/1.02 Condensing pressure PSIG 395 405 Suction pressure PSIG 141 102 Discharge temperature °F 158 Condensing temperature °F 171 115 Suction temperature °F 52 33 Comp. shell bottom temp °F 140 148 Ref. pipe length ft. 25 Refrigerant charge (R410A) - 4 lb. 3 oz. Intake air temperature Indoor unit Cooling SHF Comp. current Discharge air temperature DB °F 80 70 WB °F 67 60 DB °F 56 111 WB °F 53 — Fan speed (High) rpm Airflow (High) Outdoor unit Unit Btu/h Intake air temperature DB CFM 634 (Wet) 738 °F 95 47 °F — 43 Fan speed rpm 840 810 Airflow CFM 1,769 1,701 OBH686 WB 1,300 27 7-5. CAPACITY AND INPUT CORRECTION BY INVERTER OUTPUT FREQUENCY MUZ-HE09NA Correction of Cooling capacity Capacity correction factors 1.5 1.5 Correction of Cooling total input 1.5 Correction of Heating capacity 1.0 1.0 1.0 0.5 0.5 0.5 0.5 0 50 100(Hz) 0 MUZ-HE12NA Correction of Cooling capacity Capacity correction factors 1.5 50 100(Hz) 0 50 100 150(Hz) 1.5 Correction of Cooling total input 1.5 Correction of Heating capacity 0 50 100 150(Hz) The operational frequency of compressor 2.0 Correction of Heating total input 1.5 1.0 1.0 1.0 1.0 0.5 0.5 0.5 0.5 0 50 100(Hz) 0 50 100(Hz) 0 50 100 150(Hz) The operational frequency of compressor The operational frequency of compressor The operational frequency of compressor MUZ-HE15NA Correction of Cooling capacity 1.5 Capacity correction factors Correction of Heating total input 1.5 1.0 The operational frequency of compressor The operational frequency of compressor The operational frequency of compressor 2.0 Correction of Cooling total input 1.5 Correction of Heating capacity 1.5 0 50 100 150(Hz) The operational frequency of compressor 2.0 Correction of Heating total input 1.5 1.0 1.0 1.0 1.0 0.5 0.5 0.5 0 50 100(Hz) 0.5 0 50 100(Hz) 0 50 100 150(Hz) The operational frequency of compressor The operational frequency of compressor The operational frequency of compressor MUZ-HE18NA 1.5 Capacity correction factors 2.0 Correction of Cooling capacity 1.5 Correction of Cooling total input 1.5 Correction of Heating capacity 0 50 100 150(Hz) The operational frequency of compressor 2.0 Correction of Heating total input 1.5 1.0 1.0 1.0 1.0 0.5 0.5 0.5 0.5 0 50 100(Hz) 0 50 100(Hz) 0 50 100 150(Hz) The operational frequency of compressor The operational frequency of compressor The operational frequency of compressor OBH686 28 0 50 100 150(Hz) The operational frequency of compressor MUZ-HE24NA Capacity correction factors 1.5 Correction of Cooling capacity 1.5 Correction of Cooling total input 1.5 Correction of Heating capacity 1.5 1.0 1.0 1.0 1.0 0.5 0.5 0.5 0.5 0 50 100(Hz) 0 50 100(Hz) 0 50 100(Hz) The operational frequency of compressor The operational frequency of compressor The operational frequency of compressor 0 Correction of Heating total input 50 100 (Hz) The operational frequency of compressor 7-6. HOW TO OPERATE FIXED-FREQUENCY OPERATION (Test run operation) 1. Press EMERGENCY OPERATION switch to start COOL or HEAT mode (COOL: Press once, HEAT: Press twice). 2. Test run operation starts and continues to operate for 30 minutes. 3. Compressor operates at rated frequency in COOL mode or 58 Hz in HEAT mode. 4. Indoor fan operates at High speed. 5. After 30 minutes, test run operation finishes and EMERGENCY OPERATION starts (operation frequency of compressor varies). 6. To cancel test run operation (EMERGENCY OPERATION), press EMERGENCY OPERATION switch or any button on remote controller. OBH686 29 8 ACTUATOR CONTROL MUZ-HE09NA MUZ-HE12NA MUZ-HE15NA MUZ-HE18NA MUZ-HE24NA 8-1. OUTDOOR FAN MOTOR CONTROL The fan motor turns ON/OFF, interlocking with the compressor. [ON] The fan motor turns ON 5 seconds before the compressor starts up. [OFF] The fan motor turns OFF 15 seconds after the compressor has stopped running. 5 seconds 15 seconds ON Compressor OFF ON Outdoor fan motor OFF 8-2. R.V. COIL CONTROL Heating . . . . . . . . . . . . . . . . . ON Cooling . . . . . . . . . . . . . . . . . OFF Dry . . . . . . . . . . . . . . . . . . . . OFF NOTE: The 4-way valve reverses for 5 seconds right before start-up of the compressor. <COOL> <HEAT> 5 seconds Compressor ON OFF R.V.coil ON OFF 5 seconds Outdoor fan ON OFF motor 8-3. RELATION BETWEEN MAIN SENSOR AND ACTUATOR Sensor Discharge temperature thermistor Indoor coil temperature thermistor Defrost thermistor Fin temperature thermistor Ambient temperature thermistor Outdoor heat exchanger temperature thermistor OBH686 Purpose Protection Cooling: Coil frost prevention Heating: High pressure protection Heating: Defrosting Protection Cooling: Low ambient temperature operation Cooling: Low ambient temperature operation Cooling: High pressure protection Compressor LEV ○ ○ ○ ○ ○ ○ ○ ○ ○ 30 ○ ○ ○ ○ ○ Actuator Outdoor fan motor ○ ○ ○ ○ ○ R.V.coil Indoor fan motor ○ ○ 9 SERVICE FUNCTIONS MUZ-HE09NA MUZ-HE12NA MUZ-HE15NA MUZ-HE18NA MUZ-HE24NA 9-1. CHANGE IN DEFROST SETTING Changing defrost finish temperature <JS> To change the defrost finish temperature, cut/solder the JS wire of the outdoor inverter P.C. board. (Refer to 10-6.1.) Jumper JS Defrost finish temperature MUZ-HE09 MUZ-HE12 MUZ-HE15 MUZ-HE18 MUZ-HE18/24 Soldered (Initial setting) 41°F (5°C) 50°F (10°C) 41°F (5°C) 48°F (9°C) 50°F (10°C) None (Cut) 46°F (8°C) 55°F (13°C) 50°F (10°C) 64°F (18°C) 64°F (18°C) 9-2. PRE-HEAT CONTROL SETTING PRE-HEAT CONTROL When moisture gets into the refrigerant cycle, it may interfere the start-up of the compressor at low outside temperature. The pre-heat control prevents this interference. The pre-heat control turns ON when the discharge temperature thermistor is 68°F (20°C) or below. When pre-heat control turns ON, compressor is energized. (About 50 W) Pre-heat control setting <JK> ON: To activate the pre-heat control, cut the JK wire of the inverter P.C. board. (Refer to 10-6.1.) OFF: To deactivate the pre-heat control, solder JK wire of the inverter P.C. board. (Refer to 10-6.1.) NOTE: When the inverter P.C. board is replaced, check the Jumper wires, and cut/solder them if necessary. 10 TROUBLESHOOTING MUZ-HE09NA MUZ-HE12NA MUZ-HE15NA MUZ-HE18NA MUZ-HE24NA 10-1. CAUTIONS ON TROUBLESHOOTING 1. Before troubleshooting, check the following 1) Check the power supply voltage. 2) Check the indoor/outdoor connecting wire for miswiring. 2. Take care of the following during servicing 1) Before servicing the air conditioner, be sure to turn OFF the main unit first with the remote controller, then after confirming the horizontal vane is closed, turn off the breaker and/or disconnect the power plug. 2) Be sure to turn OFF the power supply before removing the front panel, the cabinet, the top panel, and the electronic control P.C. board. 3) When removing the electrical parts, be careful of the residual voltage of smoothing capacitor. 4) When removing the electronic control P.C. board, hold the edge of the board with care NOT to apply stress on the components. 5) When connecting or disconnecting the connectors, hold the housing of the connector. DO NOT pull the lead wires. <Incorrect> <Correct> Lead wiring Housing point 3. Troubleshooting procedure 1) Check if the OPERATION INDICATOR lamp on the indoor unit is flashing ON and OFF to indicate an abnormality. To make sure, check how many times the OPERATION INDICATOR lamp is flashing ON and OFF before starting service work. 2) Before servicing, check that the connector and terminal are connected properly. 3) When the electronic control P.C. board seems to be defective, check the copper foil pattern for disconnection and the components for bursting and discoloration. 4) Refer to 10-2. and 10-3. OBH686 31 10-2. FAILURE MODE RECALL FUNCTION Outline of the function This air conditioner can memorize the abnormal condition which has occurred once. Even though LED indication listed on the troubleshooting check table (10-3.) disappears, the memorized failure details can be recalled. 1. Flow chart of failure mode recall function for the indoor/outdoor unit Operational procedure The cause of abnormality cannot be found because the abnormality does not recur. Setting up the failure mode recall function Turn ON the power supply. <Preparation of the remote controller> While pressing both OPERATION SELECT button and TOO COOL button on the remote controller at the same time, press RESET button. First, release RESET button. Hold down the other two buttons for another 3 seconds. Make sure that the indicators on the LCD screen shown in the right figure are all displayed. Then release the buttons. Press OPERATE/STOP (ON/OFF) button of the remote controller (the set temperature is displayed) with the remote controller headed towards the indoor unit. 1 Does the upper lamp of OPERATION INDICATOR lamp on the indoor unit blink at the interval of 0.5 seconds? Blinks: Either indoor or outdoor unit is abnormal. Beep is emitted at the same timing as the blinking of the upper lamp of OPERATION INDICATOR lamp. 2 1. Regardless of normal or abnormal condition, a short beep is emitted once the signal is received. Indoor unit is normal. But the outdoor unit might be abnormal because there are some abnormalities that can not be recalled with this way. Check if outdoor unit is abnormal according to the detailed outdoor unit failure mode recall function. (Refer to 10-2.2) No (OFF) Yes (Blinks) Judgment of indoor/outdoor abnormality Before blinking, does the upper lamp of OPERATION INDICATOR lamp stay ON for 3 seconds? Stays ON for 3 seconds (without beep): The outdoor unit is abnormal. No Yes The outdoor unit is abnormal. Check the blinking pattern, and identify the abnormal point by referring to outdoor unit failure mode table. (Refer to 10-2.3) Make sure to check at least two consecutive blinking cycles. 3 The indoor unit is abnormal. Check the blinking pattern, and identify the abnormal point by referring to indoor unit failure mode table. (Refer to indoor unit service manual.) 2 Make sure to check at least two consecutive blinking cycles. Releasing the failure mode recall function Release the failure mode recall function by the following procedures. Turn OFF the power supply and turn it ON again. Press RESET button of the remote controller. Repair the failure parts. Deleting the memorized abnormal condition After repairing the unit, recall the failure mode again according to "Setting up the failure mode recall function" mentioned above. Press OPERATE/STOP (ON/OFF) button of the remote controller (the set temperature is displayed) with the remote controller headed towards the indoor unit. Press EMERGENCY OPERATION switch so that the memorized abnormal condition is deleted. Release the failure mode recall function according to "Releasing the failure mode recall function" mentioned above. NOTE: 1. Make sure to release the failure mode recall function after it is set up, otherwise the unit cannot operate properly. 2. If the abnormal condition is not deleted from the memory, the last abnormal condition is kept memorized. 2. Blinking pattern when the indoor unit is abnormal: Blinking at 0.52.5-second OFF second interval Blinking at 0.52.5-second OFF second interval ON OFF Beeps Repeated cycle Beeps Repeated cycle Beeps Repeated cycle 3.Blinking pattern when the outdoor unit is abnormal: Blinking at 0.52.5-second OFF 3-second ON second interval 2.5-second OFF 3-second ON Blinking at 0.5second interval ON OFF No beep Repeated cycle OBH686 Beeps No beep Repeated cycle 32 Beeps Repeated cycle 2. Flow chart of the detailed outdoor unit failure mode recall function Operational procedure The outdoor unit might be abnormal. Check if outdoor unit is abnormal according to the following procedures. Make sure that the remote controller is set to the failure mode recall function. With the remote controller headed towards the indoor unit, press TOO COOL or TOO WARM button to adjust the set temperature to 77°F (25°C). 1 Does the upper lamp of OPERATION INDICATOR lamp on the indoor unit blink at the interval of 0.5 seconds? Blinks: The outdoor unit is abnormal. Beep is emitted at the same timing as the blinking of the upper lamp of OPERATION INDICATOR lamp. 2 Yes (Blinks) 1. Regardless of normal or abnormal condition, 2 short beeps are emitted as the signal is received. No (OFF) The outdoor unit is abnormal. Check the blinking pattern, and identify the abnormal point by referring to outdoor unit failure mode table (10-2.3.). Make sure to check at least two consecutive blinking cycles. 2 The outdoor unit is normal. Releasing the failure mode recall function Release the failure mode recall function by the following procedures. Turn OFF the power supply and turn it ON again. Press RESET button of the remote controller. Release the failure mode recall function according to the left mentioned procedure. Repair the failure parts. Deleting the memorized abnormal condition After repairing the unit, recall the failure mode again according to "Setting up the failure mode recall function" (10-2.1.). Press OPERATE/STOP (ON/OFF) button of the remote controller (the set temperature is displayed) with the remote controller headed towards the indoor unit. Press EMERGENCY OPERATION switch so that the memorized abnormal condition is deleted. Release the failure mode recall function according to "Releasing the failure mode recall function" mentioned above. NOTE: 1. Make sure to release the failure mode recall function after it is set up, otherwise the unit cannot operate properly. 2. If the abnormal condition is not deleted from the memory, the last abnormal condition is kept memorized. 2.Blinking pattern when outdoor unit is abnormal: 2.5-second OFF ON OFF OBH686 3-second ON No beep Repeated cycle Blinking at 0.5second interval 2.5-second OFF Beeps 3-second ON No beep Repeated cycle 33 Blinking at 0.5second interval Beeps Repeated cycle 3. Outdoor unit failure mode table OPERATION Abnormal point INDICATOR (Failure mode / protection) upper lamp (Indoor unit) OFF None (Normal) 2-time flash Outdoor power system 2.5 seconds OFF 3-time flash 2.5 seconds OFF — — Discharge temperature thermistor Defrost thermistor 1-time flash every 2.5 seconds Fin temperature thermistor 3-time flash 2.5 seconds OFF 4-time flash 2.5 seconds OFF 2-time flash 2.5 seconds OFF P.C. board temperature thermistor Ambient temperature thermistor Outdoor heat exchanger temperature thermistor (MUZ-HE24) 4-time flash 2.5 seconds OFF LED indication (Outdoor P.C. board) Overcurrent 11-time flash 2.5 seconds OFF Condition — — Overcurrent protection cut-out operates • Reconnect connectors. • Refer to 10-5. "How 3 consecutive times within 1 minute to check inverter/ after the compressor gets started. compressor". • Check the stop valve. • Refer to 10-5. "Check Thermistor shorts or opens during compressor running. of outdoor thermistors". Defective outdoor thermistors can be identified by checking the blinking pattern of LED. Large current flows into intelligent power module/ power module 1. 12-time flash Compressor synchronous abnormality (Compressor start- 2.5 seconds OFF up failure protection) Waveform of compressor current is distorted. 5-time flash 2.5 seconds OFF Discharge temperature Temperature of discharge temperature thermistor exceeds 241°F (116°C), compressor stops. Compressor can restart if discharge temperature thermistor reads 212°F (100°C) or less 3 minutes later. 6-time flash 2.5 seconds OFF High pressure 7-time flash 2.5 seconds OFF Fin temperature/ P.C. board temperature 8-time flash 2.5 seconds OFF Outdoor fan motor 9-time flash 2.5 seconds OFF Nonvolatile memory data — — 7-time flash 2.5 seconds OFF — Power module (MUZ-HE24NA) 10-time flash Discharge temperature 2.5 seconds OFF 5-time flash 2.5 seconds OFF 6-time flash 2.5 seconds OFF — Remedy Temperature of indoor coil thermistor exceeds 158°F (70°C) in HEAT mode. Temperature of outdoor heat exchanger temperature thermistor exceeds 158°F (70°C) in COOL mode. Temperature of fin temperature thermistor on the inverter P.C. board exceeds 167 ~ 176°F (75 ~ 80°C), or temperature of P.C. board temperature thermistor on the inverter P.C. board exceeds 158 ~ 167°F (70 ~ 75°C). • Reconnect compressor connector. • Refer to 10-5. "How to check inverter/ compressor". • Check the stop valve. • Reconnect compressor connector. • Refer to 10-5. "How to check inverter/ compressor". • Check the refrigerant circuit and the refrigerant amount. • Refer to 10-5. "Check of LEV". • Check the refrigerant circuit and the refrigerant amount. • Check the stop valve. • Check around the outdoor unit. • Check the outdoor unit air passage. • Refer to 10-5. "Check of outdoor fan motor". Outdoor fan has stopped 3 times in a • Refer to 10-5. "Check row within 30 seconds after outdoor fan of outdoor fan motor". start-up. Refer to 10-5. "Check of inverter P.C. board". Nonvolatile memory data cannot be • Replace the inverter read properly. P.C. board. • Refer to 10-5. "How The interphase short circuit occurs to check inverter/ in the output of the intelligent power compressor". module (IPM)/power module (IPM) 1. The compressor winding shorts circuit. Temperature of discharge temperature • Refer to 10-5. "Check of LEV". thermistor has been 122°F (50°C) or • Check the refrigerant less for 20 minutes. circuit and the refrigerant amount. NOTE: Blinking patterns of this mode differ from the ones of Troubleshooting check table (10-3.). 1 Intelligent power module: MUZ-HE24NA Power module: Other models OBH686 34 Indoor/ Outdoor unit outdoor unit failure mode failure mode recall function recall function — — ○ ○ ○ ○ — ○ — ○ — ○ — ○ — ○ — ○ ○ ○ — ○ OPERATION Abnormal point INDICATOR (Failure mode / protection) upper lamp (Indoor unit) 11-time flash DC voltage 2.5 seconds OFF Each phase current of compressor 12-time flash Overcurrent Compressor open2.5 seconds phase OFF 14-time flash Stop valve (Closed valve) 2.5 seconds OFF 4-way valve/ Pipe temperature LED indication (Outdoor P.C. board) 8-time flash 2.5 seconds OFF 9-time flash 2.5 seconds OFF 10-time flash 2.5 seconds OFF Condition DC voltage of inverter cannot be detected normally. Each phase current of compressor cannot be detected normally. Large current flows into intelligent power module (IPM)/power module (IPM) 1. The open-phase operation of compressor is detected. The interphase short circuit occurs in the output of the intelligent power module (IPM)/power module (IPM) 1. The compressor winding shorts circuit. Remedy • Refer to 10-5. "How to check inverter/ compressor". — ○ • Reconnect compressor connector. • Refer to 10-5. "How to check inverter/ compressor". — ○ ○ ○ 14-time flash 2.5 seconds OFF Closed valve is detected by compressor • Check the stop valve current. 16-time flash 2.5 seconds OFF The 4-way valve does not work properly. The indoor coil thermistor detects an abnormal temperature. • Check the 4-way valve. • Replace the inverter P.C. board. NOTE: Blinking patterns of this mode differ from the ones of Troubleshooting check table (10-3.). 1 Intelligent power module: MUZ-HE24NA Power module: Other models OBH686 35 Indoor/ Outdoor unit outdoor unit failure mode failure mode recall function recall function 10-3. TROUBLESHOOTING CHECK TABLE No. Symptom 1 Outdoor unit does not operate. 2 3 Abnormal point/ Condition Remedy Condition 1-time flash every Outdoor power sys- Overcurrent protection cut-out operates 3 consecutive times with- • Reconnect connector of compressor. 2.5 seconds tem in 1 minute after the compressor gets started, or failure of restart • Refer to 10-5. "How to check inverter/ compressor". of compressor has repeated 24 times. • Check the stop valve. Outdoor thermistors Discharge temperature thermistor, fin temperature thermistor, de- • Refer to 10-5. "Check of outdoor frost thermistor, outdoor heat exchanger temperature thermistor, thermistors". P.C. board temperature thermistor or ambient temperature thermistor shorts or opens during compressor running. • Replace inverter P.C. board. Outdoor control sys- Nonvolatile memory data cannot be read properly. tem (The upper lamp of OPERATION INDICATOR of the indoor unit lights up or flashes 7 times.) LED indication Serial signal 6 6-time flash 2.5 seconds OFF 11-time flash 2.5 seconds OFF 14-time flash 2.5 seconds OFF 7 16-time flash 4-way valve/ 2.5 seconds OFF Pipe temperature 4 5 'Outdoor unit stops 8 and restarts 3 minutes later' is repeated. 9 10 11 12 Stop valve/ Closed valve Outdoor unit (Other abnormality) • Refer to 10-2.2. "Flow chart of the detailed outdoor unit failure mode recall function". The 4-way valve does not work properly. The indoor coil thermistor detects an abnormal temperature. • Refer to 10-5. "Check of R.V. coil". • Replace the inverter P.C. board. • Check around the outdoor unit. • Check the outdoor unit air passage. • Refer to 10-5. "Check of outdoor fan motor". • Check the refrigerant circuit and the refrigerant amount. • Check the stop valve. The waveform of compressor current is distorted. 8-time flash Compressor syn2.5 seconds OFF chronous abnormality • Reconnect connector of the compressor. • Refer to 10-5. "How to check inverter/ compressor". 12-time flash 2.5 seconds OFF 13-time flash 15 2.5 seconds OFF Outdoor 1-time flash 16 unit oper- 2.5 seconds OFF ates. 3-time flash 2.5 seconds OFF 17 Each phase current of compressor DC voltage Frequency drop by current protection Frequency drop by high pressure protection Frequency drop by defrosting in COOL mode 4-time flash Frequency drop by 2.5 seconds OFF discharge temperature protection Outdoor fan has stopped 3 times in a row within 30 seconds after • Refer to 10-5. "Check of outdoor fan outdoor fan start-up. motor. • Refer to 10-5. "Check of inverter P.C. board. Each phase current of compressor cannot be detected normally. • Refer to 10-5. "How to check inverter/ compressor". DC voltage of inverter cannot be detected normally. • Refer to 10-5. "How to check inverter/ compressor". Current from power outlet is nearing Max. fuse size. The unit is normal, but check the following. • Check if the indoor filters are clogged. Temperature of indoor coil thermistor exceeds 131°F (55°C) in • Check if the refrigerant is short. HEAT mode, compressor frequency lowers. • Check if the indoor/outdoor unit air circulation is short cycled. Indoor coil thermistor reads 46°F (8°C) or less in COOL mode, compressor frequency lowers. Temperature of discharge temperature thermistor exceeds 232°F • Check the refrigerant circuit and the (111°C), compressor frequency lowers. refrigerant amount. • Refer to 10-5. "Check of LEV". • Refer to 10-5. "Check of outdoor thermistors". NOTE: 1. The location of LED is illustrated at the right figure. Refer to 10-6.1. 2. LED is lighted during normal operation. The flashing frequency shows the number of times the LED blinks after every 2.5-second OFF. Flashing (Example) When the flashing frequency is “2”. 0.5-second ON 0.5-second ON ON OFF • Reconnect connector of the compressor. • Refer to 10-5. "How to check inverter/ compressor". • Check the stop valve. • Check the refrigerant circuit and the refrigerant amount. • Refer to 10-5. "Check of LEV". Large current flows into intelligent power module/power module 1. When overcurrent protection occurs within 10 seconds after compressor starts, compressor restarts after 15 seconds (MUZ-HE09/12/15/18NA). 3-time flash Discharge tempera- Temperature of discharge temperature thermistor exceeds 241°F 2.5 seconds OFF ture overheat protec- (116°C), compressor stops. Compressor can restart if discharge temperature thermistor reads 212°F (100°C) or less 3 minutes tion later. 4-time flash Fin temperature /P.C. Temperature of fin temperature thermistor on the heat sink ex2.5 seconds OFF board temperature ceeds 167 ~ 176°F (75 ~ 80°C) or temperature of P.C. board temthermistor overheat perature thermistor on the inverter P.C. board exceeds 158 ~ 167°F protection (70 ~ 75°C). 5-time flash High pressure pro- Temperature of indoor coil thermistor exceeds 158°F (70°C) in 2.5 seconds OFF tection HEAT mode. Temperature of outdoor heat exchanger temperature thermistor exceeds 158°F (70°C) in COOL mode. 14 18 Outdoor unit is defective. 2-time flash Overcurrent protec2.5 seconds OFF tion 10-time flash Outdoor fan motor 2.5 seconds OFF 13 The communication fails between the indoor and outdoor unit for • Refer to 10-5. "How to check miswir3 minutes. ing and serial signal error. Closed valve is detected by compressor current. • Check the stop valve. 2.5-second OFF MUZ-HE24NA LED LED 2.5-second OFF Flashing → 1 Intelligent power module: MUZ-HE24NA Power module: Other models OBH686 Inverter P.C. board (Parts side) 36 MUZHE09/12/15/18 NA Abnormal point/ Condition Condition Low discharge tem- Temperature of discharge temperature thermistor has been Outdoor 7-time flash 19 unit oper- 2.5 seconds OFF perature protection 122°F (50°C) or less for 20 minutes. ates. No. Symptom 8-time flash PAM protection PAM: 2.5 seconds OFF Pulse Amplitude Modulation Zero cross detecting circuit 9-time flash Inverter check mode 2.5 seconds OFF 20 21 This is not malfunction. PAM protection will be activated in the following cases: 1 Instantaneous power voltage drop (Short time power failure) 2 When the power supply voltage is high. The connector of compressor is disconnected, inverter check mode starts. • Check if the connector of the compressor is correctly connected. Refer to 10-5. "How to check inverter/compressor". 0.5-second ON 0.5-second ON ON 2.5-second OFF OBH686 • Refer to 10-5. "Check of LEV". • Check the refrigerant circuit and the refrigerant amount. The overcurrent flows into IGBT (Insulated Gate Bipolar transistor: TR821) or the bus-bar voltage reaches 320 V or more, PAM stops and restarts. Zero cross signal for PAM control cannot be detected. NOTE: 1. The location of LED is illustrated at the right figure. Refer to 10-6.1. 2. LED is lighted during normal operation. The flashing frequency shows the number of times the LED blinks after every 2.5-second OFF. Flashing (Example) When the flashing frequency is “2”. OFF Remedy LED indication Inverter P.C. board (Parts side) MUZ-HE24NA LED LED 2.5-second OFF Flashing → 37 MUZ-HE09/12/15/ 18NA 10-4. TROUBLE CRITERION OF MAIN PARTS MUZ-HE09NA MUZ-HE12NA MUZ-HE15NA MUZ-HE18NA MUZ-HE24NA Part name Defrost thermistor (RT61) Fin temperature thermistor (RT64) Ambient temperature thermistor (RT65) Check method and criterion Figure Measure the resistance with a tester. Refer to 10-6. “Test point diagram and voltage”, 1. “Inverter P.C. board”, for the chart of thermistor. Outdoor heat exchanger temperature thermistor (RT68) Discharge temperature thermistor (RT62) Measure the resistance with a tester. Before measurement, hold the thermistor with your hands to warm it up. Refer to 10-6. “Test point diagram and voltage”, 1. “Inverter P.C. board”, for the chart of thermistor. Measure the resistance between terminals using a tester. (Temperature: -4 ~ 104°F (-20 ~ 40°C)) Compressor HE09 U-V U-W V-W 1.36 ~ 1.93 Normal (Ω) HE12 HE15/18 1.52 ~ 2.17 0.78 ~ 1.11 WHT W HE24 0.83 ~ 1.18 Measure the resistance between lead wires using a tester. (Temperature: -4 ~ 104°F (-20 ~ 40°C)) Outdoor fan motor Color of lead wire RED – BLK BLK – WHT WHT – RED R. V. coil (21S4) Normal (Ω) HE15 HE09/12 28 ~ 40 RED BLK V WHT U RED BLK W HE18/24 11 ~ 16 V U Measure the resistance using a tester. (Temperature: 14 ~ 104°F (-10 ~ 40°C)) Normal (kΩ) 0.97 ~ 1.38 OBH686 37 ~ 54 38 LEV RED ORN BLU Normal (Ω) YLW Expansion valve coil (LEV) Color of lead wire WHT – RED RED – ORN YLW – BRN BRN – BLU WHT BRN Measure the resistance using a tester. (Temperature: 14 ~ 104°F (-10 ~ 40°C)) 10-5. TROUBLESHOOTING FLOW A How to check inverter/compressor Disconnect the connector between compressor and the intelligent power module (IPM)/power module (IPM) 1. See 10-5. Check the voltage between terminals. Are the voltages balanced? Yes No Replace the inverter P.C. board. See 10-5. Check the compressor. “Check of open phase”. “Check of compressor”. B Check of open phase ● With the connector between the compressor and intelligent power module/power module 1 disconnected, activate the inverter and check if the inverter is normal by measuring the voltage balance between the terminals. Output voltage is 50 - 130 V. (The voltage may differ according to the tester.) << Operation method>> Start cooling or heating operation by pressing EMERGENCY OPERATION switch on the indoor unit. (TEST RUN OPERATION: Refer to 7-6.) <<Measurement point>> at 3 points BLK (U) - WHT (V) Measure AC voltage between the lead wires at 3 points. BLK (U) - RED (W) WHT(V) - RED (W) NOTE: 1. Output voltage varies according to power supply voltage. 2. Measure the voltage by analog type tester. 3. During this check, LED of the inverter P.C. board flashes 9 times. (Refer to 10-6.1.) C Check of compressor Refer to 10-5. “Check of compressor winding”. Is the compressor normal? Yes No Refer to 10-5. “Check of compressor operation time”. Does the compressor operate continuously? Yes No Replace the compressor. Refer to 10-5. “Check of compressor start failure”. OK. 1 Intelligent power module: MUZ-HE24NA Power module: Other models OBH686 39 D Check of compressor winding ● Disconnect the connector between the compressor and intelligent power module/power module 1, and measure the resistance between the compressor terminals. <<Measurement point>> At 3 points BLK - WHT BLK - RED Measure the resistance between the lead wires at 3 points. WHT - RED 1 <<Judgement>> Intelligent power module: MUZ-HE24NA Refer to 10-4. Power module: Other models 0[Ω] ················· Abnormal [short] Infinite [Ω] ········ Abnormal [open] NOTE: Be sure to zero the ohmmeter before measurement. E Check of compressor operation time ● Connect the compressor and activate the inverter. Then measure the time until the inverter stops due to over current. <<Operation method>> Start heating or cooling operation by pressing EMERGENCY OPERATION switch on the indoor unit. (TEST RUN OPERATION: Refer to 7-6.) <<Measurement>> Measure the time from the start of compressor to the stop of compressor due to overcurrent. <<Judgement>> 0 second Compressor starts 1 second Abnormal (IPM failure) (Compressor winding short) 2 seconds Abnormal (Compressor lock out) (Starting defect) 10 seconds Abnormal (Poor contact) (Inverter P.C. board defect) (Disconnected connector) Abnormal (Refrigerant circuit defect) (Closed valve) 10 minutes F Check of compressor start failure Normal Confirm that 1~4 is normal. • Electrical circuit check 1. Contact of the compressor connector 2. Output voltage of inverter P.C. board and balance of them (See 10-5. ) 3. Direct current voltage between DB61(+) and (-) (MUZ-HE09/12/15/18NA)/ JP715(+) and JP30(-) (MUZ-HE24NA) on the inverter P.C. board 4. Voltage between outdoor terminal block S1-S2 Does the compressor run for 10 seconds or more after it starts? Yes Check the refrigerant circuit. Check the stop valve. No After the compressor is heated with a drier, does the compressor start? 1 No Replace the compressor. 1 Heat the compressor with a drier for about 20 minutes. Do not recover refrigerant gas while heating. Yes Compressor start failure. Activate pre-heat control. (Refer to 9-2. "PRE-HEAT CONTROL SETTING") Heating part OBH686 40 G Check of outdoor thermistors Disconnect the connector of thermistor in the inverter P.C. board (see below table), and measure the resistance of thermistor. Is the resistance of thermistor normal? (Refer to 10-6.1.) Yes No Replace the thermistor except RT64. When RT64 is abnormal, replace the inverter P.C. board. Reconnect the connector of thermistor. Turn ON the power supply and press EMERGENCY OPERATION switch. Does the unit operate for 10 minutes or more without showing thermistor abnormality? Yes No Replace the inverter P.C. board. OK. (Cause is poor contact.) MUZ-HE09/12/15/18NA Thermistor Symbol Connector, Pin No. Defrost RT61 Between CN641 pin1 and pin2 Discharge temperature RT62 Between CN641 pin3 and pin4 Fin temperature RT64 Between CN642 pin1 and pin2 Ambient temperature RT65 Between CN643 pin1 and pin2 Outdoor heat exchanger temperature RT68 Between CN644 pin1 and pin3 Board Inverter P.C. board MUZ-HE24NA Thermistor Symbol Connector, Pin No. Defrost RT61 Between CN671 pin1 and pin2 Discharge temperature RT62 Between CN671 pin3 and pin4 Fin temperature RT64 Between CN673 pin1 and pin2 Ambient temperature RT65 Between CN672 pin1 and pin2 Outdoor heat exchanger temperature RT68 Between CN671 pin5 and pin6 Board Inverter P.C. board H Check of R.V. coil First of all, measure the resistance of R.V. coil to check if the coil is defective. Refer to 10-4. In case CN721 (MUZ-HE09/12/15/18)/CN602 (MUZ-HE24) is disconnected or R.V. coil is open, voltage is generated between the terminal pins of the connector although no signal is being transmitted to R.V. coil. Check if CN721 (MUZHE09/12/15/18)/CN602 (MUZ-HE24) is connected. Unit operates COOL mode even if it is set to HEAT mode. Disconnect connector between the compressor and intelligent power module/ power module 1. Turn ON the power supply and press EMERGENCY OPERATION switch twice (HEAT mode). Is there 208/230 VAC between CN721 (MUZHE09/12/15/18)/CN602 (MUZ-HE24) and on the inverter P.C. board 3 minutes after the power supply is turned ON? Yes Replace the 4-way valve. 1 Intelligent power module: MUZ-HE24NA Power module: Other models OBH686 41 No Replace the inverter P.C. board. Unit operates HEAT mode even if it is set to COOL mode. Disconnect connector between the compressor and intelligent power module/ power module 1. Turn ON the power supply and press EMERGENCY OPERATION switch once (COOL mode). Is there 208/230 VAC between CN721 (MUZHE09/12/15/18)/CN602 (MUZ-HE24) and on the inverter P.C. board 3 minutes after the power supply is turned ON? No Replace the inverter Yes P.C. board. Replace the 4-way valve. 1 Intelligent power module: MUZ-HE24NA Power module: Other models I Check of outdoor fan motor Disconnect the connectors CN931 and CN932 from the inverter P.C. board. Check the connection between the connector CN931 and CN932. Is the resistance between each terminal of outdoor fan motor normal? (Refer to 10-4.) No Yes Disconnect CN932 from the inverter P.C. board, and turn on the power supply. Rotate the outdoor fan motor manually and measure the voltage of CN931. Between 1(+) and 5(-) Between 2(+) and 5(-) Between 3(+) and 5(-) (Fixed to either 5 or 0 VDC) No No Does the voltage between each terminal become 5 and 0 VDC repeatedly? Yes Does the outdoor fan motor rotate smoothly? Yes Replace the inverter P.C. board. Replace the outdoor fan motor. OBH686 42 J Check of power supply MUZ-HE09/12/15/18NA 1 Intelligent power module: MUZ-HE24NA Power module: Other models Disconnect the connector (CN61) between compressor and intelligent power module/ power module 1. Turn ON power supply and press EMERGENCY OPERATION switch. Does the upper lamp of OPERATION INDICATOR lamp on the indoor unit light up? Yes Rectify indoor/outdoor connecting wire. No Is there bus-bar voltage 260-325 VDC between DB61 (+) and DB61 (–) Yes on the inverter P.C. board? (Refer to 10-6.1.) No Yes Is there voltage 208/230 VAC between the indoor terminal block S1 and S2? Does LED on the inverter P.C. board light up or flash? (Refer to 10-6.1.) Yes No No Replace the indoor electronic control P.C. board. Replace the inverter P.C. board. If LED lights up, it is OK. If LED flashes, refer to 10-3. Check the electric parts in main circuit. 260-325 VDC DB61 Inverter P.C. board (Solder side) MUZ-HE24NA Disconnect the connector between compressor and intelligent power module/ power module 1. Turn ON power supply and press EMERGENCY OPERATION switch. Does the upper lamp of OPERATION INDICATOR on the indoor unit light up? Yes Rectify indoor/outdoor connecting wire. No Is there bus-bar voltage 294 - 370 VDC between JP715 (+) and JP30 (–) Yes on the inverter P.C. board? (Refer to 10-6.1.) No Check the electric parts in main circuit. Yes Is there voltage 208/230 VAC between the indoor terminal block S1 and S2? Does LED on the inverter P.C. board light up or flash? (Refer to 10-6.1.) Yes No No Replace the indoor electronic control P.C. board. Replace the inverter P.C. board. If LED lights up, it is OK. If LED flashes, refer to 10-3. JP30 JP715 294 -370 VDC OBH686 43 K Check of LEV (Expansion valve) Turn ON the power supply. <Preparation of the remote controller> While pressing both OPERATION SELECT button and TOO COOL button on the remote controller at the same time, press RESET button. First, release RESET button. Hold down the other two buttons for another 3 seconds. Make sure that the indicators on the LCD screen shown in the right figure are all displayed. Then release the buttons. Press OPERATE/STOP (ON/OFF) button of the remote controller (the set temperature is displayed) with the remote controller headed towards the indoor unit. 1 1. Regardless of normal or abnormal condition, a short beep is emitted once the signal is received. Expansion valve operates in full-opening direction. Do you hear the expansion valve "click, click·······"? Do you feel the expansion valve vibrate on touching it ? No Is LEV coil properly fixed to the expansion valve? No Yes Does the resistance of LEV coil have the characteristics? Yes (Refer to 10-4.) No Replace the LEV coil. Yes OK. Properly fix the LEV coil to the expansion valve. Measure each voltage between connector pins of CN724 on the inverter P.C. board. 1. Pin (-) — Pin (+) 2. Pin (-) — Pin (+) 3. Pin (-) — Pin (+) 4. Pin (-) — Pin (+) Is there about 3 ~ 5 VAC between each? NOTE: Measure the voltage by an analog tester. Yes Replace the expansion valve. NOTE: After check of LEV, do the undermentioned operations. 1. Turn OFF the power supply and turn ON it again. 2. Press RESET button on the remote controller. OBH686 44 No Replace the inverter P.C. board. L Check of inverter P.C. board Check the outdoor fan motor. (Refer to 10-5. .) Is the fuse (F901) blown on the inverter P.C. board? Yes No Check the connection of the connectors (CN931 , CN932) of the outdoor fan motor. If the connection is poor, make it correct. Only for MUZ-HE24NA Operate the outdoor unit by starting EMERGENCY OPERATION. Check the LED indication on the inverter P.C. board. Does the LED flash 10 times? Yes (10-time flash) No Check the remedy following LED indication. (Refer to 10-3.) Replace the inverter P.C. board. OBH686 45 M How to check miswiring and serial signal error MUZ-HE09/12/15/18NA Turn OFF the power supply. Is there rated voltage in the power supply? Yes Check the power supply. No Turn ON the power supply. Yes No Is there rated voltage between outdoor terminal block S1 and S2? Check the wiring. Press EMERGENCY OPERATION switch once. Does the OPERATION INDICATOR lamp light up? <Confirmation of the power to the indoor unit> Yes Is serial signal error indicated 6 minutes later? No No Yes A Turn OFF the power supply. Check once more if the indoor/outdoor B connecting wire is not miswiring. Bridge the outdoor terminal block S2 and S3. 1 Is there any miswiring, poor contact, or wire disconnection of the indoor/outdoor connecting wire? No Yes Correct them. 1. Miswiring may damage indoor electronic control P.C. board during the operation. Be sure to confirm the wiring is correct before the operation starts. 3. Be sure to check this within 3 minutes after turning ON. After 3 minutes, LED blinks 6 times. Even when the inverter P.C. board is normal, LED blinks 6 times after 3 minutes. Turn ON the power supply. Is the bus-bar voltage of the inverter P.C. board normal? (Refer to "TEST POINT DIAGRAM AND VOLTAGE" in the outdoor service manual.) No Check of power supply. (Refer to 10-5. .) Yes Does the LED on the inverter P.C. board repeat "3.6-second-OFF and 0.8-second-ON quick blinking"? 3 Yes Turn OFF the power supply. Remove the bidge between the outdoor terminal block S2 and S3. Turn ON the power supply. Is there rated voltage between the indoor terminal block S1 and S2? <Confirmation of power voltage> No Yes Is there amplitude of 10 to 20 VDC between the indoor terminal block S2 and S3? <Confirmation of serial signal> No (Lighted or not lighted) Replace the inverter P.C. board. 2 2. Be careful of the residual voltage of smoothing capacitor. Check the wiring If there are any error of the indoor/outdoor connecting wire: such as the damage of the wire, intermediate connection, and/or poor contact to the terminal block, replace the indoor/ outdoor connecting wire. No Yes A • Turn OFF inverter-controlled lighting equipment. • Turn OFF the power supply and then turn ON again. • Press EMERGENCY OPERATION switch. Is serial signal error indicated 6 minutes later? Yes B • Reinstall either the unit or the light away from each other. • Attach a filter No on remote control receiving section of the indoor unit. OBH686 Is there 2 VDC or less between CN10A (+) and JPG (GND)(-) on the indoor electronic control P.C. board? No Yes Is there 2 VDC or less between CN10A (+) and JPG (GND)(-) on the indoor electronic control P.C. board? No Yes Replace the indoor power P.C. board and the indoor terminal P.C. board 46 Is there 2 VDC or less between CN10A (+) and JPG (GND)(-) on the indoor electronic control P.C. board? No Replace the indoor electronic control P.C. board. Yes MUZ-HE24NA Turn OFF the power supply. Is there rated voltage in the power supply? Yes Check the power supply. No Turn ON the power supply. No Is there rated voltage between outdoor terminal block S1 and S2? Yes Check the wiring. Press EMERGENCY OPERATION switch once. Does the OPERATION INDICATOR lamp light up? <Confirmation of the power to the indoor unit> Yes Is serial signal error indicated 6 minutes later? Yes A Turn OFF the power supply. Check once more if the indoor/outdoor B connecting wire is not miswiring. Bridge the outdoor terminal block S2 and S3. 1 No No Is there any miswiring, poor contact, or wire disconnection of the indoor/outdoor connecting wire? No Yes Correct them. 1. Miswiring may damage indoor electronic control P.C. board during the operation. Be sure to confirm the wiring is correct before the operation starts. 3. Be sure to check this within 3 minutes after turning ON. After 3 minutes, LED blinks 6 times. Even when the inverter P.C. board is normal, LED blinks 6 times after 3 minutes. Turn ON the power supply. Is the bus-bar voltage of the inverter P.C. board normal? (Refer to "TEST POINT DIAGRAM AND VOLTAGE" in this manual.) No Check of power supply. (Refer to 10-5. .) Yes Does the LED on the inverter P.C. board repeat "3.6-second-OFF and 0.8-second-ON quick blinking"? 3 Yes Turn OFF the power supply. Remove the bridge between the outdoor terminal block S2 and S3. Replace the indoor electronic control P.C. board. A • Turn OFF inverter-controlled lighting equipment. • Turn OFF the power supply and then turn ON again. • Press EMERGENCY OPERATION switch. Is serial signal error indicated 6 minutes later? Yes B OBH686 • Reinstall either the unit or the light away from each other. • Attach a filter No on remote control receiving section of the indoor unit. 47 No (Lighted or not lighted) Replace the inverter P.C. board . 2 2. Be careful of the residual voltage of smoothing capacitor. N Electromagnetic noise enters into TV sets or radios Is the unit grounded? Yes Ground the unit. No Is the distance between the antennas and the indoor unit within 9.91 ft. (3 m), or is the distance between the antennas Yes and the outdoor unit within 9.91 ft. (3 m)? Extend the distance between the antennas and the indoor unit, and/or the antennas and the outdoor unit. No Is the distance between the TV sets or radios and the indoor unit within 3.28 ft. (1 m), or is the distance between the TV sets or radios and the outdoor unit within 9.91 ft. (3 m)? No Are the antennas damaged? Is the coaxial cable damaged? Is there any poor contact in the antenna wiring? Yes Extend the distance between the TV sets and/or radios and the indoor unit, or the TV sets or radios and the outdoor unit. Yes Replace or repair the antenna. Replace or repair the coaxial cable. Yes Extend the distance between the indoor/outdoor connecting wire of the air conditioner and the wiring of the antennas. No Is the indoor/outdoor connecting wire of the air conditioner and the wiring of the antennas close? No Even if all of the above conditions are fulfilled, the electromagnetic noise may enter, depending on the electric field strength or the installation condition (combination of specific conditions such as antennas or wiring). Check the followings before asking for service. 1. Devices affected by the electromagnetic noise TV sets, radios (FM/AM broadcast, shortwave) 2. Channel, frequency, broadcast station affected by the electromagnetic noise 3. Channel, frequency, broadcast station unaffected by the electromagnetic noise 4. Layout of: indoor/outdoor unit of the air conditioner, indoor/outdoor wiring, grounding wire, antennas, wiring from antennas, receiver 5. Electric field intensity of the broadcast station affected by the electromagnetic noise 6. Presence or absence of amplifier such as booster 7. Operation condition of air conditioner when the electromagnetic noise enters in 1) Turn OFF the power supply once, and then turn ON the power supply. In this situation, check for the electromagnetic noise. 2) Within 3 minutes after turning ON the power supply, press OPERATE/STOP (ON/OFF) button on the remote controller for power ON, and check for the electromagnetic noise. 3) After a short time (3 minutes later after turning ON), the outdoor unit starts running. During operation, check for the electromagnetic noise. 4) Press OPERATE/STOP (ON/OFF) button on the remote controller for power OFF, when the outdoor unit stops but the indoor/outdoor communication still runs on. In this situation, check for the electromagnetic noise. OBH686 48 10-6. TEST POINT DIAGRAM AND VOLTAGE 1. Inverter P.C. board MUZ-HE09NA MUZ-HE12NA Back side of unit 208/230 VAC MUZ-HE15NA Bus-bar voltage DB61 260-325 VDC (+) (-) Smoothing capacitor (C63) Smoothing capacitor (C62) Smoothing capacitor (C61) Fuse (F701) T3.15AL250V Fuse (F801) T3.15AL250V R.V.coil (CN721) 208/230 VAC Fuse (F901) T3.15AL250V Signal of outdoor fan motor (CN931) Output to drive compressor (LDU, LDV, LDW) 208/230 VAC Front side of unit Jumper wire for LED LEV Discharge temperature connector changing defrost thermistor/RT62 (CN724) setting (JS) (CN641) Defrost thermistor /RT61(CN641) Ambient temperature thermistor/RT65 (CN643) Output to drive outdoor fan motor (CN932) Fin temperature thermistor/RT64 (CN642) Outdoor heat exchanger temperature thermistor /RT68 (CN644) 100 Defrost thermistor (RT61) Ambient temperature thermistor (RT65) Outdoor heat exchanger temperature thermistor (RT68) 200 90 60 600 50 40 30 20 10 14 32 50 68 86 Temperature(°F) 104 140 Resistance(kΩ) 700 Resistance(kΩ) Resistance(kΩ) 160 Discharge temperature thermistor (RT62) 70 OBH686 Fin temperature thermistor (RT64) 180 80 0 -4 Jumper wire for pre-heat control setting (JK) 500 400 300 120 100 80 60 200 40 100 20 0 32 50 68 86 104 122 140 158 176 194 212 230 248 Temperature(°F) 49 0 32 50 68 86 104 122 140 158 176 Temperature(°F) MUZ-HE18NA Back side of unit 208/230 VAC Bus-bar voltage Smoothing DB61 capacitor 260-325 VDC (C63) (+) (-) Smoothing capacitor (C62) Smoothing Fuse (F701) capacitor T3.15AL250V (C61) Fuse (F801) T3.15AL250V R.V.coil (CN721) 208/230 VAC Fuse (F901) T3.15AL250V Output to drive compressor (LDU, LDV, LDW) 100 Defrost thermistor (RT61) Ambient temperature thermistor (RT65) Outdoor heat exchanger temperature thermistor (RT68) 200 90 Jumper wire for pre-heat control setting (JK) Jumper wire for changing defrost setting (JS) LED 160 Discharge temperature thermistor (RT62) 60 600 50 40 30 20 10 14 32 50 68 86 Temperature(°F) OBH686 104 140 Resistance(kΩ) 70 700 Resistance(kΩ) Resistance(kΩ) Fin temperature thermistor (RT64) 180 80 0 -4 LEV connector (CN724) Signal of outdoor fan motor (CN931) Output to drive outdoor fan motor (CN932) Discharge temperature thermistor /RT62 (CN641) Defrost thermistor /RT61(CN641) Ambient temperature thermistor /RT65 (CN643) Outdoor heat exchanger temperature thermistor /RT68(CN644) Front side of unit Fin temperature thermistor /RT64 (CN642) 208/230 VAC 500 400 300 120 100 80 60 200 40 100 20 0 32 50 68 86 104 122 140 158 176 194 212 230 248 Temperature(°F) 50 0 32 50 68 86 104 122 140 158 176 Temperature(°F) MUZ-HE24NA Fuse (F62) T2.0AL250V Fuse (F601) T3.15AL250V R.V. coil (CN602) 208/230 VAC Jumper wire for changing defrost setting (JS) Jumper wire for pre-heat control setting (JK) Signal of outdoor fan motor (CN931) Defrost thermistor /RT61 (CN671) Discharge temperature thermistor/RT62 (CN671) Outdoor heat exchanger temperature thermistor /RT68 (CN671) Ambient temperature thermistor/RT65 (CN672) Fin temperature thermistor/RT64 (CN673) LED Output to drive outdoor fan motor (CN932) Fuse (F901) T3.15AL250V Fuse (F880) T3.15AL250V LEV connector (CN724) 100 JP715 (+) Bus-bar voltage 294 - 370 VDC Fin temperature thermistor (RT64) JP30 (-) 200 Defrost thermistor (RT61) Ambient temperature thermistor (RT65) Outdoor heat exchanger temperature thermistor (RT68) 90 180 60 600 50 40 30 20 10 14 OBH686 32 50 68 86 Temperature(°F) 104 140 Resistance(kΩ) 70 0 -4 160 Discharge temperature thermistor (RT62) 700 Resistance(kΩ) Resistance(kΩ) 80 500 400 300 120 100 80 60 200 40 100 20 0 32 50 68 86 104 122 140 158 176 194 212 230 248 Temperature(°F) 51 0 32 50 68 86 104 122 140 158 176 Temperature(°F) 11 DISASSEMBLY INSTRUCTIONS <"Terminal with locking mechanism" Detaching points> The terminal which has the locking mechanism can be detached as shown below. There are two types (refer to (1) and (2)) of the terminal with locking mechanism. The terminal without locking mechanism can be detached by pulling it out. Check the shape of the terminal before detaching. (1) Slide the sleeve and check if there is a locking lever or not. (2) The terminal with this connector has the locking mechanism. Sleeve Locking lever Slide the sleeve. Pull the terminal while pushing the locking lever. Hold the sleeve, and pull out the terminal slowly. Connector 11-1. MUZ-HE09NA MUZ-HE12NA MUZ-HE15NA NOTE: Turn OFF power supply before disassembly. OPERATING PROCEDURE PHOTOS 1. Removing the cabinet Photo 1 (1) (2) (3) (4) (5) Remove the screw fixing the service panel. Pull down the service panel and remove it. Remove the screws fixing the conduit cover. Remove the conduit cover. Disconnect the power supply wire and indoor/outdoor connecting wire. (6) Remove the screws fixing the top panel. (7) Remove the top panel. (8) Remove the screws fixing the cabinet. (9) Remove the cabinet. (10) Remove the screws fixing the back panel. (11) Remove the back panel. Screw of the cabinet Screws of the top panel Screw of the cabinet Screws of the top panel Back panel Service panel Screws of the back panel Screw of the cabinet Screws of the cabinet Hooks Direction to remove Photo 2 Screws of the conduit cover Conduit cover OBH686 52 Conduit plate OPERATING PROCEDURE PHOTOS 2. Removing the inverter assembly, inverter P.C. board (1) Remove the cabinet and panels. (Refer to 1.) (2) Disconnect the lead wire to the reactor and the following connectors: <Inverter P.C. board> CN641 (Defrost thermistor and discharge temperature thermistor) CN643 (Ambient temperature thermistor) CN644 (Outdoor heat exchanger temperature thermistor) CN721 (R.V. coil) CN724 (LEV) CN931, CN932 (Fan motor) (3) Remove the compressor connector (CN61). (4) Remove the screws fixing the heat sink support and the separator. (5) Remove the fixing screws of the terminal block support and the back panel. (6) Remove the inverter assembly. (7) Remove the screw of the ground wire and screw of the terminal block support. (8) Remove the heat sink support from the P.C. board support. (9) Remove the screw of the inverter P.C. board and remove the inverter P.C. board from the P.C. board support. Screws of the terminal block support and the back panel Photo 3 Screw of the heat sink support and the separator Photo 4 (Inverter assembly) Heat sink Inverter P.C. board Hook of the P.C. board support Screw of the terminal block support P.C. board support Terminal block support Screw of the ground wire Heat sink support Hook of the P.C. board support Photo 5 3. Removing R.V. coil Screw of the P.C. board fixture R.V. coil (1) Remove the cabinet and panels. (Refer to 1.) (2) Disconnect the following connectors: <Inverter P.C. board> CN721 (R.V. coil) (3) Remove the R.V. coil. Discharge temperature thermistor OBH686 53 OPERATING PROCEDURE PHOTOS 4. Removing the discharge temperature thermistor, defrost thermistor, outdoor heat exchanger temperature thermistor and ambient temperature thermistor Photo 6 (1) Remove the cabinet and panels. (Refer to 1.) (2) Disconnect the lead wire to the reactor and the following connectors: <Inverter P.C. board> CN641 (Defrost thermistor and discharge temperature thermistor) CN643 (Ambient temperature thermistor) CN644 (Outdoor heat exchanger temperature thermistor) (3) Pull out the discharge temperature thermistor from its holder. (Photo 5) (4) Pull out the defrost thermistor from its holder. (5) Pull out the outdoor heat exchanger temperature thermistor from its holder. (6) Pull out the ambient temperature thermistor from its holder. 5. Removing outdoor fan motor Outdoor heat exchanger temperature thermistor Defrost thermistor Photo 7 (1) Remove the cabinet and panels. (Refer to 1.) (2) Disconnect the following connectors: <Inverter P.C. board> CN931, CN932 (Fan motor) (3) Remove the propeller nut. (4) Remove the propeller. (5) Remove the screws fixing the fan motor. (6) Remove the fan motor. Propeller 6. Removing the compressor and 4-way valve (1) Remove the cabinet and panels. (Refer to 1.) (2) Remove the inverter assembly. (Refer to 2.) (3) Recover gas from the refrigerant circuit. NOTE: Recover gas from the pipes until the pressure gauge shows 0 PSIG. (4) Detach the brazed part of the suction and the discharge pipes connected with compressor. (5) Remove the compressor nuts. (6) Remove the compressor. (7) Detach the brazed part of the pipes connected with 4-way valve. Screws of the outdoor fan motor Propeller nut Photo 8 Brazed parts of 4-way valve OBH686 54 11-2. MUZ-HE18NA NOTE: Turn OFF power supply before disassembly. OPERATING PROCEDURE PHOTOS 1. Removing the cabinet Photo 1 (1) (2) (3) (4) (5) (6) (7) Remove the screws of the service panel. Remove the screws of the top panel. Remove the screw of the valve cover. Remove the service panel. Remove the top panel. Remove the valve cover. Disconnect the power supply and indoor/outdoor connecting wire. (8) Remove the screws of the cabinet. (9) Remove the cabinet. (10) Remove the screws of the back panel. (11) Remove the back panel. Screw of the top panel Screws of the cabinet Screws of the back panel Screws of the cabinet Photo 2 Screws of the top panel Screws of the cabinet Screw of the service panel Screw of the valve cover OBH686 55 Screws of the back panel OPERATING PROCEDURE PHOTOS 2. Removing the inverter assembly, inverter P.C. board Photo 3 Screw of the heat sink (1) Remove the cabinet and panels. (Refer to 1.) support and the separator (2) Disconnect the lead wire to the reactor and the following connectors: Screws of <Inverter P.C. board> the terminal CN641 (Defrost thermistor and discharge temperature therblock support mistor) and the back CN643 (Ambient temperature thermistor) panel CN644 (Outdoor heat exchanger temperature thermistor) CN721 (R.V.coil) CN724 (LEV) CN931, CN932 (Fan motor) (3) Remove the compressor connector (CN61). (4) Remove the screws fixing the heat sink support and the separator. (5) Remove the fixing screws of the terminal block support and Screws of the back panel. the reactor (6) Remove the inverter assembly. (7) Remove the screw of the ground wire and screw of the terminal block support. (8) Remove the heat sink support from the P.C. board support. (9) Remove the screw of the inverter P.C. board and remove the Photo 4 (Inverter assembly) inverter P.C. board from the P.C. board support. Heat sink Inverter P.C. board Screw of the terminal block P.C. board support Hook of the P.C. support board support Heat sink support Hook of the P.C. board support 3. Removing R.V. coil Screw of the ground wire Screw of the P.C. board fixture Terminal block support Photo 5 (1) Remove the cabinet and panels. (Refer to 1.) (2) Disconnect the following connectors: <Inverter P.C. board> CN721 (R.V. coil) (3) Remove the R.V. coil. R.V. coil Brazed parts of 4-way valve OBH686 56 OPERATING PROCEDURE PHOTOS 4. Removing the discharge temperature thermistor, defrost thermistor, outdoor heat exchanger temperature thermistor and ambient temperature thermistor (1) Remove the cabinet and panels. (Refer to 1.) (2) Disconnect the lead wire to the reactor and the following connectors: <Inverter P.C. board> CN641 (Defrost thermistor and discharge temperature thermistor) CN643 (Ambient temperature thermistor) CN644 (Outdoor heat exchanger temperature thermistor) (3) Pull out the discharge temperature thermistor from its holder. (4) Pull out the defrost thermistor from its holder. (5) Pull out the outdoor heat exchanger temperature thermistor from its holder. (6) Pull out the ambient temperature thermistor from its holder. Photo 6 Outdoor heat exchanger temperature thermistor Ambient temperature thermistor 5. Removing outdoor fan motor (1) Remove the top panel, cabinet and service panel. (Refer to 1.) (2) Disconnect the following connectors: <Inverter P.C. board> CN931 and CN932 (Fan motor) Defrost thermistor Photo 7 (3) Remove the propeller. (4) Remove the screws fixing the fan motor. (5) Remove the fan motor. Screws of the outdoor fan motor 6. Removing the compressor and 4-way valve (1) Remove the top panel, cabinet and service panel. (Refer to 1.) (2) Remove the back panel. (Refer to 1.) (3) Remove the inverter assembly. (Refer to 2.) (4) Recover gas from the refrigerant circuit. NOTE: Recover gas from the pipes until the pressure gauge shows 0 PSIG. (5) Detach the brazed part of the suction and the discharge pipes connected with compressor. (6) Remove the compressor nuts. (7) Remove the compressor. (8) Detach the brazed parts of 4-way valve and pipes. (Photo 5) Photo 8 Brazed part of the discharge pipe Discharge temperature thermistor Brazed part of the suction pipe OBH686 57 11-3. MUZ-HE24NA NOTE: Turn OFF power supply before disassembly. OPERATING PROCEDURE PHOTOS 1. Removing the cabinet Photo 1 (1) (2) (3) (4) (5) (6) (7) (8) (9) Remove the screws of the service panel. Remove the screws of the top panel. Remove the screw of the valve cover. Remove the service panel. Remove the screws fixing the conduit cover. Remove the conduit cover. Remove the top panel. Remove the valve cover. Disconnect the power supply and indoor/outdoor connecting wire. (10) Remove the screws of the cabinet. (11) Remove the cabinet. (12) Remove the screws of the back panel. (13) Remove the back panel. Screws of the top panel Photo 2 Screws of the back panel Screws of the top panel Screws of the back panel Screws of the cabinet Screws of the back panel Screws of the cabinet Photo 3 Screws of the conduit cover Conduit plate Screws of the cabinet Screws of the service panel Screws of the back panel OBH686 Screws of the back panel Screw of the valve cover 58 OPERATING PROCEDURE PHOTOS 2. Removing the inverter assembly, inverter P.C. board (1) Remove the cabinet and panels. (Refer to 1.) (2) Disconnect the lead wire to the reactor and the following connectors: <Inverter P.C. board> CN602 (R.V. coil) CN671 (Defrost thermistor, discharge temperature thermistor and outdoor heat exchanger temperature thermistor) CN672 (Ambient temperature thermistor) CN724 (LEV) CN931, CN932 (Fan motor) (3) Remove the compressor connector. (4) Remove the screws fixing the relay panel. (5) Remove the relay panel. (6) Remove the ground wires and the lead wires of the inverter P.C. board. (7) Remove the screw of the PB support. (8) Remove the inverter P.C. board from the relay panel. Photo 4 Inverter P.C. board Screw of the relay panel Ground wires Screws of the PB support Screws of the PB support Screws of the relay panel 3. Removing R.V. coil Photo 5 (1) Remove the cabinet and panels. (Refer to 1.) (2) Disconnect the following connector: <Inverter P.C. board> CN602 (R.V. coil) (3) Remove the R.V. coil. Screw of the R.V. coil Brazed parts of 4-way valve OBH686 59 OPERATING PROCEDURE PHOTOS 4. Removing the discharge temperature thermistor, defrost thermistor, outdoor heat exchanger temperature thermistor and ambient temperature thermistor (1) Remove the cabinet and panels. (Refer to 1.) (2) Disconnect the lead wire to the reactor and the following connectors: <Inverter P.C. board> CN671 (Defrost thermistor, discharge temperature thermistor and outdoor heart exchanger temperature thermistor) CN672 (Ambient temperature thermistor) (3) Pull out the discharge temperature thermistor from its holder. (4) Pull out the defrost thermistor from its holder. (5) Pull out the outdoor heat exchanger temperature thermistor from its holder. (6) Pull out the ambient temperature thermistor from its holder. Photo 6 Outdoor heat exchanger temperature thermistor Ambient temperature thermistor 5. Removing outdoor fan motor (1) Remove the top panel, cabinet and service panel. (Refer to 1.) (2) Disconnect the following connectors: <Inverter P.C. board> CN931 and CN932 (Fan motor) (3) Remove the propeller. (4) Remove the screws fixing the fan motor. (5) Remove the fan motor. Defrost thermistor Photo 7 Screws of the outdoor fan motor 6. Removing the compressor and 4-way valve (1) Remove the top panel, cabinet and service panel. (Refer to 1.) (2) Remove the back panel. (Refer to 1.) (3) Remove the inverter assembly. (Refer to 2.) (4) Recover gas from the refrigerant circuit. NOTE: Recover gas from the pipes until the pressure gauge shows 0 PSIG. (5) Detach the brazed part of the suction and the discharge pipes connected with compressor. (6) Remove the compressor nuts. (7) Remove the compressor. (8) Detach the brazed parts of 4-way valve and pipes. (Photo 5) Photo 8 Brazed part of the discharge pipe Discharge temperature thermistor Brazed part of the suction pipe OBH686 60 OBH686 61 HEAD OFFICE: TOKYO BLDG., 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN © Copyright 2014 MITSUBISHI ELECTRIC CORPORATION Distributed in Feb. 2014. No. OBH686 Made in Japan New publication, effective Feb. 2014 Specifications are subject to change without notice.