Tangerhütte GmbH Casting technology meeting the highest standards

Tangerhütte GmbH
Casting technology meeting the highest standards
A modern company with a long tradition
TechnoGuss Tangerhütte GmbH has been
established in 2002 as the successor of
“Eisengiesserei Tangerhütte” with a long
tradition. Today the company can look back on
over 150 years of historical development. In
1842 the engineer Johann Jacob Wagenführ
founded the “Eisenhütten- und Emaillierwerk
Tangerhütte”. This company experienced a rapid
development and helped the hitherto unknown
region Altmark to profit from a strong economic
recovery within a short time.
Thanks to continuous technical development
and orientation on outstanding technologies in
founding, the company even today is one of the
most efficient foundries in Germany equipped
with the latest machinery that ranks among the
most significant employers in the region.
In compliance with customer requirements we
are able to produce machine-moulded or
manually moulded castings with a weight
between 50 and 12000 kg.
The customer-oriented work covers almost all
fields of industry. Companies for valve
engineering, drive engineering, gear manufacture and general mechanical engineering are
among our clientele.
We guarantee a continuous manufacturecomprehensive quality assurance system based
on the latest analysis and test technologies.
company view
• Casting
process
simulation
with
MAGMASOFT® - Know How since 2004.
• Emission spectrometer and carbon-sulphur
analyser for monitoring the chemical
composition of casting materials.
• Metallographic laboratory and MPA approved
mechanical-physical test laboratory.
melting operation
The company has been certified according to
DIN EN ISO 9001 and is holder of manufacturer
approvals issued by internationally renowned
classification societies like:
- TÜV, AD-2000 Merkblatt WO 100
DGRL 97/23/EG,
- Germanischer Lloyd,
- Lloyds Register of Shipping,
- Det Norske Veritas and
- is a certified foundry for the chemical industry.
Our competent staff works in compliance with
the latest quality and safety standards and on
the basis of standardised manufacturing
procedures and a quality management system.
preservation
Development of a new product
Example: a new casing
1. customer order
2. development of technology
3. simulation of casting process
4. manufacture
5. our product
6. further processing (outsourced)
7. world-wide use:
We supply castings, for instance for butterfly valves
• for the cruise liner “Queen Mary 2”, (DN 500, approx. 100 kg/unit)
• for the “Burj Khalifa”, the highest building in the world - Dubai, VAE, (DN 1200, approx. 1300 kg/unit)
• for the “Three Gorges Dam” in China, (DN 3000, approx.10300 kg/unit)
Manufacture at the highest stage
Casting materials
• Grey cast iron, DIN EN 1561
Material grades classified per tensile strength
and hardness
• Nodular cast iron, DIN EN 1563
Material grades with minimum requirements
of notched impact strength, ferritic up to
pearlitic grades, solid-solution strengthened
grades
mechanised hand moulding shop
• Ausferritic ductile iron (ADI), DIN EN 1564
• Comparable cast-iron grades made according
to other standards (e.g. ASTM)
• Alloyed cast-iron materials
customer’s requirements
made
to
Melting furnace
One 4 t and two 6 t medium-frequency crucible
furnaces
Hand moulding shop
Furan resin moulding method
Box sizes: up to 4000 x 4000 mm
or 7000 x 2000 mm,
Unit weight: up to 12 t
machine molding casting line
Mechanised furan resin moulding line
Box size:
min. 1000 x 800 mm,
max. 1600 x 1400 mm
Machine moulding
Jolt-squeeze moulding plant
Output:
100 boxes / layer,
Box size:
1000 x 800 mm,
Height:
400 / 400 mm
large casting moulding shop
Core moulding shop
Core shooting machines with a shot volume of
12 to 200 litres using the cold-box method.
Pattern making
New construction and repair of patterns in
wood, metal and plastics
Examples for our product range
machine bed, 2492 kg
EN-GJL-200 (GG-20)
rotor casing, 3156 kg
EN-GJS-400-18-LT (GGG-40.3)
bearing block, 436 kg
EN-GJS-400-15 (GGG-40)
valve body, 1389 kg
EN-GJS-400-15 (GGG-40)
hoisting drum, 50 kg to 8000 kg
EN-GJS-400-15 (GGG-40)
casing, DN 1400, 1576 kg
EN-GJS-400-15 (GGG-40)
planetary carrier, 4500 kg
EN-GJS-700-2 (GGG-70)
rope pulley, 220 kg
EN-GJS-400-15 (GGG-40)
TGT.e-04/14
Tangerhütte GmbH
Rudi-Arndt-Straße 15
39517 Tangerhütte
Postal address:
Postfach 11 25
39511 Tangerhütte
GERMANY
Delivery address: Gewerbegebiet - Gießereistraße
39517 Tangerhütte
Phone: For contacts:
03 93 5 / 9 40-0
Purchase:
03 93 5 / 9 40-203
Sales & marketing: 03 93 5 / 9 40-213
Telefax: Purchase /
Sales & marketing: 03 93 5 / 9 40-257
E-Mail: [email protected]
www.technoguss.de