RUBBER EXPANSION JOINTS
Transcription
RUBBER EXPANSION JOINTS
TCH PHONE: 800-670-9475 FAX: 763-428-5111 www.twincityhose.com RUBBER EXPANSION JOINTS Twin City Hose rubber expansion joints are fabricated of natural or synthetic elastomers and fabrics. Metal reinforcementcan be provided to accommodate extreme piping system stress. FUNCTIONS • Vibration isolation protects equipment and piping system • Accommodates for directional movement such as axial, angular, lateral and torsional • Reduces harmonics/sound transmitted down the pipeline by the pump or other equipment • Compensates for misalignment as system and equipment move out of alignment due to operation and installation These functions prevent equipment damage and costly downtime of plant operations. ADVANTAGES • Small face to face dimension, standard 6” OAL • Cost effective compared to metal expansion joints • Longer cycle life : vibration and harmonics are not a concern • Lightweight : usually requiring no special equipment or handling for installation • Resistant to abrasion and external damages : rubber is more forgiving than metal • Low movement force with almost unlimited flexing and recovery from imposed movements • Smaller OAL makes the rubber expansion joint economically superior to expansion loops or bends SELECTION • Twin City Hose offers optional 150# stainless steel or 300# carbon steel flanges • Twin City Hose stocks single and double sphere, female union, spool type and eccentric rubber expansion joints inboth EPDM and Neoprene Other materials and styles are available 20615 Commerce Blvd. Rogers, MN 55374 [email protected] 1/2015 TCH PHONE: 800-670-9475 FAX: 763-428-5111 www.twincityhose.com RUBBER EXPANSION JOINTS INSTALLATION Alignment: Pipe misalignment should be no more than ⅛” in any direction Anchoring: Expansion joints should be located as close as possible to anchor points. If anchoring system is not used, it is recommended that control rods be installed on the expansion joint to prevent excessive movements from occurring due to pressure thrust of the line. Mating Flanges: Make sure mating flanges are clean and are flat faced type. Never install expansion joints next to wafer type check valves or butterfly valves. Serious damage to the rubber flange bead can result due to lack of flange mating surface and/or bolt connection. See rubber expansion joint installation instructions at twincityhose.com/references for additional information MS1 The MS1 is the most widely used rubber expansion joint and is very reasonably priced. Solid plate flanges on each end are floating. Options for stainless steel 150# or carbon steel 300# flanges are available. Neoprene and EPDM expansion joints are in stock. MS2 The MS2 allows greater movement than the MS1 and is used in exactly the same way. Solid plate flanges on each end are floating. Options for stainless steel 150# or carbon steel 300# flanges are available. Neoprene and EPDM expansion joints are in stock. MSFU The MSFU is used for threaded union connections and has the same characteristics as the MS1 and MS2 but for smaller I.D. up to 2 ½”. BODY CONSTRUCTION MAXIMUM TEMPURATURE DESIGN DATA MS1 - MS2 - MSFU Neoprene Nylon 230 Degrees F 1) Temperature range 20°F to 250°F EPDM Nylon 250 Degrees F Butyl Nylon 250 Degrees F Nitrile Nylon 230 Degrees F 2) Max negative pressure 26” HG Vacuum 3) Listed movements cannot occur simultaneously Pressure rating is based on 170°F operating temperature 20615 Commerce Blvd. Rogers, MN 55374 [email protected] 1/2015 TCH PHONE: 800-670-9475 FAX: 763-428-5111 www.twincityhose.com RUBBER EXPANSION JOINTS MRCE • Solid plate flanges on each end are floating for easy installation • Standard and custom sized I.D. and OAL are also available upon request • Options for stainless steel 150# or carbon steel 300# flanges are available • Concentric reducing expansion joints connect unequal pipe sizes that share the same center line. Small Flange & Retaining Ring O.D. Small End Nominal Pipe Size Exp. Joint I.D. lt Bo le c Cir Large End Nominal Pipe Size Exp. Joint I.D. Retaining Rings Retaining Rings Bolt le Circ Equally Spaced Bolt Holes S1 Spool type expansion joints provide double arch movements, utilizing a single low profile wide arch. The construction combines woven polyester fabric and elastomer reinforced with wire to create a product with superior performance. Flanges are integral with the body and utilize split metal retaining rings. Standard and custom sized I.D. and OAL are available. Custom Options: • Offset • Filled Arch • Multi Arch • Special Ends • Alternative Drilling • Full Range of Elastomers • Full Range of Retaining Rings VIBRAPIPE Rubber pipe is designed to absorb vibration and sound. They are furnished with molded rubber flanged ends with split ring metal flanges and come with or without helical wire reinforcement. • Rubber pipe is not designed to accommodate axial movement • Standard and custom sized I.D. and OAL are available • Working PSI at 150 or 200 at 180°F or 250°F 20615 Commerce Blvd. Rogers, MN 55374 [email protected] 1/2015 TCH PHONE: 800-670-9475 FAX: 763-428-5111 www.twincityhose.com RUBBER EXPANSION JOINTS CONTROL RODS Control rods are designed to limit excessive movement to an expansion joint. When used they are an additional safety factor, minimizing possible failure of the expansion joint or damage to equipment. They must be used in any unanchored system or where pressures exceed stated pressure in chart #1. CHART #1 Control units must be installed when pressures (working, test, surge) exceed rating below: Pipe Size NOMINAL PIPE SIZE JOINT I.D. STANDARD PIPE FLANGE STEEL WASHER RUBBER WASHER MS1 P.S.I.G MS2 P.S.I.G 1” - 4” 180 135 5” - 10” 135 135 12” - 14” 90 90 16” - 24” 45 45 FLANGES View from the top of flange with attached control rods OPTIONAL COMPRESSION SLEEVE CONTROL ROD PLATE BOLT CIRCLE FLANGE O.D. CONTROL ROD BOLT CIRCLE CONTROL ROD PLATE MAXIMUM O.D. PTFE EXPANSION JOINTS Constructed of molded PTFE, these joints provide exceptional corrosion resistance and accommodatemovement within the system. Benefits: PTFE Expansion Joint Uses: • Noise reduction • Piping Systems • Convoluted design reduces vibration • HVAC Installations • Compensates for axial and lateral expansion • Corrosive Applications • Standard lengths are the shortest available for • Chemical and Petrochemical Industries vibration isolation AVAILABLE IN 2, 3, AND 5 CONVOLUTIONS 2 Convolutions Available 1” - 12” Movement ¼” - ½” 20615 Commerce Blvd. Rogers, MN 55374 3 Convolutions Available 1” - 8” Movement ½” - 1 ⅛” 5 Convolutions Available 1” - 6” Movement ½” - 1 ¼” [email protected] 1/2015