Romi T Series
Transcription
Romi T Series
Engine Lathes Romi T Series ROMI T 240 ROMI T 350 ROMI T 500 The Romi T Series has been carefully designed to provide full security to the operator, according to the current safety standards. Safety machines, versatile and reliable for many types of applications. Romi industrial site view, in Santa Bárbara D’Oeste, SP, Brazil 1 UF-16 - Machine tools assembly 2 UF-19 - Heavy duty CNC lathes assembly 3 UF-15 - Plastic processing machines assembly 4 UF-14 - Electrics panels assembly 5 UF-11 - Heavy parts machining Engine lathes for tool room, production, maintenance and training Illustrative image Equiped with optionals 2 Illustrative image Equiped with optionals Illustrative image Equiped with optionals Bed Carriage Square tool post The bed, double wall construction is internally ribbed and provides excellent rigidity. Robust structure. 4 - positions square tool post mounted on a rotating base. The guideways are hardened and ground with 450 Brinell of hardness (approximate) It incorporates a system to eliminate backlash between nut and cross feed screw, and lubrication system by manual operation pump. Tailstock stroke limiter Provides full operator security, not allowing the fall of tailstock. 3 End gearing Equipped with acoustic protection and gears made by steel and Delrin, to provide low noise during machining. Two configurations can be possible by changing just one gear: One for Metric and Inches threads, and one for Module and Diametral Pitch. Handwheel of longitudinal manual feed In turning operations using the longitudinal automatic feed, or at execution of threads with the driven spindle guide, the handwheel of longitudinal manual feed remains stationary, without turning, for operator safety, preventing injuries or any other type of accident. Graduated dual mm and inch. Chuck protection Is equipped with an anti-fraud interlocked system, that does not allow to power on the machine if chuck protection is open. Does not allow the torque wrench remains on the chuck, avoiding accidents when the spindle is turned on. Minimizes the projection of chips and cutting fluid splashes. Headstock Thread and feed gearbox Apron Hardened and ground gears and shafts, are dynamically balanced and run in an oil bath. The wide range of speeds and the large number of speeds enables the selection of optimum metal cutting conditions. The rigid cast housing together with the excellent transmission system ensure high performance and a long working life. Provides multiple feed and thread pitch combinations. Utilizes hardened gears and shafts running in oil bath. It features smooth engagement of cross and longitudinal feed levers. During thread cutting the half-nut is engaged and receives additional lubrication automatically. 4 Gears and shafts are hardened, run in precision bearings all in an oil bath for optimum lubrication. Safety microswitch in the headstock door access Electric panel Rear chip protection To ensure operator’s safety, the electrical panel was designed and built according to the requirements of current safety standards. Minimizes the chips projection and cutting fluid spills from the rear of the machine during machining operations. Braking system Chip protection Electromagnetic brake direct coupled to the main motor provides instantaneous spindle stopping with low noise. Equipped with polycarbonate viewer protection. Lead screw and feed rod protection system For operator safety, this system does not allow that the machine be turned on if the door is open, according to the current safety standards. The safety microswitch has anti-fraud fastening system. It has automatic safety device that activates the brakes if an energy power failure occurs. It has an safety microswitch system, anti-fraud, not allowing turned on the machine if the chip protection is open. Security system with micro switches limits for longitudinal travel (optional) Manufactured in stainless steel, provides full protection and security, not allowing any operator contact with the lead screw and feed rod, avoiding any accidents. Also protect the lead screw and feed rod against chips and cutting fluid, contributing for better lubrication system. It has position adjustment when actuated makes the interruption of longitudinal travel, limiting travel and avoiding collisions. This system is suitable for education (available for ROMI T 240). 5 Technical specifications ROMI T 240 ROMI T 350 ROMI T 500 mm (in) 220 (8.65) 268 (10.55) 342 (13.46) m (in) 0,5 / 1,0 (19.68 / 39.37) 1,5 (59.05) 2,25 / 3,25 (88.58 / 127.95) Swing over bed mm (in) 455 (17.90) 520 (20.47) 660 (25.98) Swing over saddle wings mm (in) 390 (15.35) 450 (17.72) 595 (23.43) Swing over cross slide mm (in) 240 (9.45) 350 (13.78) 500 (19.68) Swing through gap mm (in) - - 855 (33.66) (**) Lenght of gap in front of chuck mm (in) - - 220 (8.65) (**) Cross slide travel mm (in) 250 (9.84) 300 (11.81) 350 (13.78) Tool post carriage travel mm (in) 120 (4.72) 120 (4.72) 120 (4.72) Tool section mm (in) 20 x 20 (0.787 x 0.787) 20 x 20 (0.787 x 0.787) 20 x 20 (0.787 x 0.787) Width mm (in) 305 (12) 305 (12) 305 (12) Heigth mm (in) 334 (13.15) 334 (13.15) 334 (13.15) L0 L0 L0 52 (2.04) 52 (2.04) 52 (2.04) 1o 26’ 1o 26’ 1o 26’ MT 4 4 4 mm (in) 83 (3.27) 83 (3.27) 83 (3.27) 20 20 20 rpm 44 ~ 2,240 39 ~ 2,000 35 ~ 1,800 Quill travel mm (in) 125 (4.92) 125 (4.92) 125 (4.92) Quill diameter mm (in) 60 (2.36) 60 (2.36) 60 (2.36) MT 4 4 4 Capacity Centers height Distance between centers Bed Headstock Spindle noseASA Spindle hole diameter mm (in) Spindle taper hole degrees Reduction sleeve taper hole Spindle diameter at front bearing Number of speeds Range of speeds Tailstock Quill taper Threads and feeds gearbox Longitudinal feeds mm/rot (in/rot) 0,05 to 8,856 (0.0019 to 0.35) Cross feeds mm/rot (in/rot) 0,021 to 3,704 (0.0008 to 0.15) Inch threads tpi 42 to 0,5 Metric threads mm (in) 0,4 to 56 Module threads Mod 0,1 to 14 Diametral pitch threads DP 168 to 2 Leadscrew tpi 6 Motors Main motor hp 7,5 7,5 7,5 Coolant pump hp 0,125 0,125 0,125 Dimensions and weigth (approximate) Floor space required mm (in) Net weight kg (lb) 1,810 x 1,110 3,560 x 1,480 (71.26 x 43.70) (b.c. = 0.5 m) (*) (140.15 x 58.27) (b.c. = 2.25 m) (*) 2,310 x 1,110 2,810 x 1,260 (110.63 x 49.60) (90.94 x 43.70) (b.c. = 1 m) (*) 1,450 (3.20) (b.c. = 0.5 m) (*) 2,050 (4.52) 1,750 (3.85) (b.c. = 1 m) (*) 4,560 x 1,480 (179.53 x 58.27) (b.c. = 3.25 m) (*) 2,550 (5.62) (b.c. = 2.25 m) (*) 3,300 (7.28) (b.c. = 3.25 m) (*) (*) B.C = Between centers (**) Only for ROMI T 500 with 3.25 between centers 6 Standards equipment • 20 speeds headstock, ASA L0 spindle nose, with Ø50 mm through hole, equipped with CM-4 reduction sleeve and CM-4 x 60°dead center. • AC motor for headstock drive, with built-in electromagnetic safety brake •Apron equipped with manually operated pump for bed and cross slide guides lubrication, and command lever with safety lock • Chip pan • Chuck protection with safety interlocked system by microswitch and anti-fraud fixing • Electrical system for 220V / 380 / 440 Vca, 50 / 60Hz • Enlarged threading turning system incorporated to headlock • Gap bed (only ROMI T 500 x 3.250 mm) • Manual pump for bed and cross slide guideway lubrication • Manual Tailstock MT-4 x 60º center, with fixation through leverage (ROMI T 240) and through nuts and bolts (ROMI T 350 / T 500 ROMI), with quill graduated in millimeters and inches. • Machine design according to current standards • Mobile protection for operator with safety interlocked system by microswitch and anti-fraud fixing • Rear chip guard • Standard colors: Munsell Blue 10B-3/4 and Gray RAL 7035 • Set of instruction manuals in CD • Set of wrenches for machine operation • Set of leveling screws and nuts • Thread and feed gearbox allowing to make threads with only two mounts at the end gear •ASA L0, Ø 220 mm faceplate • Complete coolant system • Follow rest with bronze tips, Ø 8 to Ø 50 mm diameter capacity • Fluorescent worklight • Live center MT-4 • Longitudinal stroke limiter • Micrometrico stroke limiter •Safety device with switches on travel limits •Special painting • Steady rest (open) with bronze tips, Ø 8 to Ø 80 mm capacity • Steady rest with bronze tips, Ø 60 to Ø 305 mm capacity, supplied with set of cartridges for Ø 60 to Ø 205 mm capacity (only for ROMI T 500) nAdditional set of bronze tips, Ø 152 to Ø 305 mm capacity nAdditional set of rollers, Ø 60 to Ø 205 mm capacity nAdditional set of rollers, Ø 152 to Ø 305 mm capacity •Steady rest (closed) with bronze tips, Ø 8 to Ø 152 mm capacity, supplied with set of cartridges for Ø80 to Ø80 mm capacity nAdditional set of bronze tips, Ø 80 to Ø 152 mm capacity nAdditional set of rollers, Ø 8 to Ø 80 mm capacity nAdditional set of rollers, Ø 8 to Ø 152 mm capacity Optional equipment • 3 - jaw universal chuck, solid jaws, cast iron body Ø 200 mm (c) or Ø 250 mm (d) • 4 - position square tool post mounted on a rotating base • 4 - jaw independent chuck, Ø 350 mm, ASA L0 (all versions) or Ø 450 mm (only for ROMI T 350 and ROMI T 500) •Adapter plate for ASA L0, Ø 200 mm or Ø 250 mm •Adapter plate for ASA L0, Ø 210 mm or Ø 250 mm (to be adapted according to customer’s chuck) Dimensions - dimensions in mm (in) E F H B A C D G Front view Left view I Espaço para remoção da Space to remove chip pan bandeja aparadora de cavacos B.C*ABC D E FGHI ROMI T 240 0.5 m (19,68) 530 (29.87) 205 (8.07) 1,630 (64.17) 1,810 (71.26) 1,084 (42.68) 1,280 (50.40) 1,110 (43.70) 1,900 (74.80) 560 (22.05) 1.0 m (39.37) 1,030 (40.55) 205 (8.07) 2,130 (83.85) 2,310 (90.94) 1,084 (42.68) 1,280 (50.40) 1,110 (43.70) 1,900 (74.80) 560 (22.05) 2,630 (103.54) 2,810 (110.63) 1,132 (44.57) 1,328 (52.28) 1,260 (49.60) 1,945 (76.57) 560 (22.05) ROMI T 350 1.5 m (59.05) 1,530 (60.24) 252 (9.92) ROMI T 500 2.25 m (88.58) 2,280 (89.76) 326 (12.83) 3,380 (133.07) 3,560 (104.15) 1,205 (47.44) 1,402 (55.20) 1,480 (58.27) 2,140 (84.25) 560 (22.05) 3.25 m (127.95) 3,280 (129.13) 326 (12.83) 4,380 (172.44) 4,560 (129.53) 1,205 (47.44) 1,402 (55.20) 1,480 (58.27) 2,140 (84.25) 560 (22.05) (*) B.C = Between centers 7 A T R A D ITI O N O F INN O V ATI O N Indústrias Romi SA HEAQUARTER Av Pérola Byington 56 Santa Bárbara d’Oeste SP 13453 900 Brasil Phone +55 (19) 3455 9000 Fax +55 (19) 3455 2499 INDUSTRIAL SITE Rod. SP 304, Km 141,5 Santa Bárbara d’Oeste SP 13453 900 Brasil Phone +55 (19) 3455 9000 Fax +55 (19) 3455 2499 Romi Machine Tools, Ltd 1845 Airport Exchange Blvd Erlanger KY 41018 EUA Phone +1 (859) 647 7566 Fax +1 (859) 647 9122 [email protected] Romi Europa GmbH Wasserweg 19 D 64521 Gross Gerau Alemanha Phone +49 (6152) 8055 0 Fax +49 (6152) 8055 50 [email protected] Romi Italia srl Via Primo Levi 4 10095 Grugliasco TO Itália Phone +39 (011) 410 1441 Fax +39 (011) 411 7049 [email protected] W W W. R O M I . C O M Romi in France Sandretto Industrie SAS Parc de Genève, 240 Rue Ferdinand Perrier 69800 ST Priest Phone 00 334 37 25 60 70 Fax 00 334 37 25 60 71 [email protected] Romi in UK Sandretto UK Limited Leigh Road Swift Valley Industrial Estate Rugby CV21 1DS Phone +441788 544221 Fax +441788 542195 [email protected] Romi in Spain Italprensas Sandretto S.A. Calle Comadrán, 15 Pol.Ind.Can Salvatela C.P. 08210 Barberà del Vallès Phone 34 93 848 4954 Fax 34 93 718 7932 [email protected] Romi in Mexico Sandretto Mexico, S de RL de CV Moliere 13, piso 10-B Col. Chapultepec Polanco, C.P. 11560 [email protected] [email protected] [email protected] ROMI T Series T 240 - T 350 - T 500 / IN / AA / 052012 - Specifications are subject to change without prior notice - Printed in Brazil - Please recycle. For additional and updated information visit our site: www.romi.com CE safety regulation compliance available only for the European Community or under request