Catalog 2015
Transcription
Catalog 2015
PROVIDING CIPP REHABILITATION PRODUCTS SINCE 1999 www.perma-liner.com PERMA-PATCH SPOT REPAIR PERMA-LATERAL™ AIR INVERSION PERMA-LINER™ PULL IN PLACE CLEANOUT INSTALLATION SECTIONAL MAIN LINE POINT REPAIR PERMA-MAIN™ CONTINUOUS LINING TOP GUN PERMA-LINER™ CIPMH™ MANHOLE REHABILITATION HEAT CURE EQUIPMENT DANCUTTER ROBOTICS PICOTE SOLUTIONS SCHWALM ROBOTICS U.S. Corporate Headquarters 13000 Automobile Blvd, Ste 300 Clearwater, FL 33762 1-727-507-9749 Int’l 1-866-336-2568 Toll Free [email protected] about us Perma-Liner™ (PLI) is the leading manufacturer and supplier of trenchless pipeline rehabilitation equipment & materials in North America. Since 1999 PLI has developed systems to rehabilitate existing sewer systems without excavation. Our experience in the CIPP (Cured-In-Place-Pipe) industry has allowed Perma-Liner™ to design, patent, and manufacture state of the art technology. Based on the design of the equipment and materials, PLI has the ability to offer compact “User Friendly” systems. Perma-Liner™ provides complete “Turn-Key” Trailer or Truck Build-Out Packages, Certification / Training, Technical Support, Marketing Support and Specification & Design Support. Your success is our success! Perma-Liner™ does not charge Franchise Fees or Royalties. Perma-Liner™ succeeds when you succeed! We provide a solid partnership plan that delivers real savings to our clients. TECHNICAL SUPPORT Our staff is on call 24 hours a day, 7 days a week to help your staff with technical questions. Our installer base is world wide and demands us to be available at all times. Each certified installer is provided after hours contact numbers for our support staff. Help is only a telephone call away! CORPORATE HEADQUARTERS 13000 Automobile Boulevard, Suite 300 Clearwater, Florida 33762 1-727-507-9749 International 1-866-336-2568 Toll Free 1-727-507-9849 Fax ORDERING Perma-Liner™ is open Monday - Friday 8:00am - 5:00pm EST. NO MINIMUM ORDERS Product orders for all of our liners and cal tubes require no minimum purchase. Resins are sold in pre-poured amounts for your convenience. CALIFORNIA DISTRIBUTION FACILITY 1424 North Batavia Orange, California 92867 1-714-744-8446 Office 1-877-949-3441 Fax PRICING All Prices are Net and listed in U.S. Dollars. Prices are subject to change with out notice. Call for updated pricing and/or updated catalog. ILLINOIS DISTRIBUTION FACILITY TERMS Net 30 with approved credit. Customers wishing to establish credit are required to complete the credit application located in this catalog. Major credit cards and checks are accepted. Terms are offered for 30 days only. 10220 S. Bode Street, Unit D Plainfield, Illinois 1-630-210-8663 Office 1-630-857-3476 Fax Liner material PERMA-LATERAL™ SCRIM LINER PERMA-FLEX LINER DESCRIPTION: 3mm, PVC Coating, with “Patent Pending” Polyester Scrim Reinforcement. DESCRIPTION: 2mm Felt, PU Coating or 4.5mm Felt, PU Coating. PROPERTIES: Non-woven, Needle punched felt polyester reinforced scrim, Stitched and taped seamed. PROPERTIES: Non-woven, Needle punched felt. Loop stitched and tape seamed. Flexible and stretchy material. DESIGNED USE: Inversion. 3”, 4”, 5”, 6”, 8”, 9”, 10” and 12”. Sold in 100’ and 300’ rolls. DESIGNED USE: Inversion. Multiple back to back hard bends. P-Traps. 2” - 12”. Sold in 100’ or 300’ rolls. LOCATE-LINER NAVI-LINER DESCRIPTION: 3mm PVC Coating, with “Patent Pending” Polyester Scrim Reinforcement. DESCRIPTION: 2mm Felt, PU Coating. PROPERTIES: Non-woven, Needle punched felt. Stitched and tape seamed. PROPERTIES: Non-woven, Needle punched felt. Stitched and tape seamed. DESIGNED USE: Inversion. Wire inside liner for tracing liner in ground. 3” - 12”. Sold in 100’ or 300’ Rolls. DESIGNED USE: Pull-in-place material, Easy installation access thru open pipe or cleanout. 3” - 12”. Covered by US Patent No 8,590,575 “Patent Pending” PERMA-MAIN™ LINER DESCRIPTION: 3mm-45mm, PP or PU Coating. The finished liner is manufactured using multiple layers of felt, with one layer coated with Polypropylene plastic. The layers are cut/ slit to the desired width, and sewn concentrically to form the final tube. The coated layer is also sealed at the seam, using an extrusion process. Felt production is achieved by a nonwoven process (needle punch) using Polyester fiber. PROPERTIES: Non-woven, Needle punched felt. Stitched and tape seamed. DESIGNED USE: Continuous Inversion. 6”-72”. Calibration Tubes CAL TUBE “LIGHT DUTY” CAL TUBE “MEDIUM DUTY” DESCRIPTION: Blue DESCRIPTION: Yellow PROPERTIES: PVC Coating, Polyester Weaved Scrim. Heat seamed: 2”-6”. Stitched and heat seamed: 8”-12” PROPERTIES: PVC Coating, Polyester Weaved Scrim. Heat seamed: 2”-6”. Stitched and heat seamed: 8”-12” DESIGNED USE: Inversion or Pull In Place. Calibrating ambiently cured liner in multiple bends. No heat assist. 2”-12”. DESIGNED USE: Inversion or Pull In Place. Calibrating ambiently cured liner in multiple bends. No heat assist. 2”-12”. CAL TUBE: STEAM CURE “Patent Pending” CAL TUBE: HOT WATER CURE DESCRIPTION: Red DESCRIPTION: Orange PROPERTIES: PVC Coating, Polyester Weaved Scrim, Stitched and Tape Seamed on both sides. PROPERTIES: PVC Coating, Polyester Weaved Scrim. Heat seamed: 2”-6”. Stitched and heat seamed: 8”-12” DESIGNED USE: Inversion or Pull In Place. Great with steam, withstand temps > 220 degrees. 4”-12”. DESIGNED USE: Inversion using hot water cure. 4”-12”. CLEAR CALIBRATION TUBE DESCRIPTION: Clear PROPERTIES: PVC coating, Polyester weaved scrim. Provides visual certification of liner placement and verification of cure. DESIGNED USE: Inversion. 3”-6”. Great with steam or hot water. Pull Tape PERMA-LINER™ PULL TAPE PERMA-LINER™ PULL TAPE DESCRIPTION: Blue DESCRIPTION: Black PROPERTIES: Woven polyester strap. Tensile strength of 6000 lbs. PROPERTIES: Woven polyester strap. Tensile strength of 6000 lbs. DESIGNED USE: Inversion. Ambient or Heat Cure. 2” of 500’ rolls. DESIGNED USE: 2-3” Inversion. Ambient or Heat Cure. 1/2” and 1” of 500’ rolls. Resins 100% SOLIDS EPOXY VINYLESTER POLYESTER SILICATE RESIN 100% Solids Epoxy Resin Ambient Cured (Hot/ Warm/Cold Mixes available) or Heat Cured Pot Life ~ 30 min-12 hrs Cure Time ~ 20 min-3 hrs High Temp ~ 180°F Epoxy based Vinylester Resin with Styrene Ambient / Heat Cure Pot Life ~ 30 min - 12 hrs Cure Time ~ 30 min (Heat); 2 hrs (Ambient) Superior Chemical Resistance High Temp ~ 220°F Polyester Resin with Styrene Heat Cured Pot Life ~ 20 days (if kept refrigerated) Cure Time ~ 1.5 - 2 Hours High Temp ~ 165°F Ambient or Heat Assist Cure Pot Life ~ 25 min-1 hr Cure Time ~ 1 to 1.5 hrs High Temp ~ 120°F TURN-KEY TRAILERS PROUDLY MADE IN THE U.S.A. ZERO DOWN. NO PAYMENTS FOR 90-DAYS. custom build-outs. custom trailer wraps. Financial and credit qualifications for zero down financing. PERMA-PATCH SPOT REPAIR SYSTEM SOLD IN COMPLETE KIT - NO MEASURING OR WASTE Perma-Liner™ Industries has developed a proven method to rehabilitate a 2-foot or 4-foot pipeline section utilizing a “local” sectional repair system. The Perma-Patch™ system uses a fiberglass mat with 100% solids epoxy resins creating a structural repair with a minimum life span of 50 years! Perma-Patch™ is designed for 3” to 24” diameter pipelines with cracks, holes and separation in joints. The Perma-Patch™ repair is inserted into the damaged pipe using an inflatable bladder, push rod, or pull cable. The Perma-Patch™ repair is centered over the damaged pipe section and pressed tight against the host pipe area creating a structural new pipe. EACH KIT INCLUDES: • Two-Part Ready To Mix Resin Bag PRE-MEASURED KITS • Bladder Protection Sleeve • Fiberglass Mat • Trowel • Ground Protection • Hand Protection Gloves • Zip Ties • Perma-Patch Instructions • Complete Equipment Packages Also Available Installation Bladder, Hose Reels, Push Rods & more! Air Regulator Hose Reel with Cart Perma-Patch Bladder Push Rods: 5’ or 25’ Length Flex Adaptor PATENTED TECHNOLOGY PERMA-LATERAL™ LINING SYSTEM THE BEST SELLING SMALL DIAMETER PIPE LINING SYSTEM IN NORTH AMERICA The Perma-Lateral™ System is designed for 2” – 8” pipe diameters. The system can be installed through clean-outs or open end pipes. Only one access point is required. The liner can be ambient cured in 3 hours or steam cured in as little as 20 minutes. 2” to 4” diameter pipes can be rehabilitated up to 120FT+ in length, while 5” to 8” diameter pipes can be rehabilitated up to 600FT + in length. This is the No. #1 small diameter pipeline rehabilitation system in North America! PIVOTING INVERSION UNIT Pressure Gauge Air Supply Receiver Angle Lock PERMA-LATERAL™ PIVOTING INVERTER Allows the installer unlimited angles for optimal inversion head placement. PERMA-LATERAL™ PATENTED CAMERA INSPECTION PORT Allows a lateral push camera to be inserted inside the clear calibration tube, providing a visual certification of 180Rotation the liner placement prior to curing. PERMA-LATERAL™ PATENTED DIRECTIONAL SHOES Locking Wheels Allows the installer to direct the liner and calibration tube upstream or downstream, while lining through a cleanout. DIRECTIONAL SHOES PATENTED SCRIM CAMERA PERMA-LATERAL™ PATENTED SCRIM REINFORCED REINFORCED LINER INSPECTION PORT INVERSION LINER The Perma-Lateral™ Scrim reinforcement eliminates stretch in the liner while inverting. There is no chance for the liner stretching and protruding past the termination point. This stretch-resistant lining material is for use with the #1 selling small diameter pipe lining system. PERMA-LATERAL™ STEAM CURE SYSTEM F-6 CONTINUOUS INVERSION Allows the installer increased productivity with cure times The F-6 allows continuous inversion on 4” to 8” diameter pipes. less than one hour. Compact, user-friendly and allows the installer maximum working time while still using 100% solids epoxy. COVERED BY US PATENT NOS. 8,590,575; 7,343,937; 7,448,413; 7,588,055; AND 7,753,081 PULL IN PLACE LATERAL LINING SYSTEM 100% TRENCHLESS - NO DIGGING UP FLOORS, LANDSCAPING OR TEARING UP WALLS. The Perma-Liner™ Pull-In-Place Pipelining System is 100% trenchless. No digging up floors, landscaping, or tearing up walls. The versatility of this system allows lining 22’s, 45’s, sweeping 90’s and vertical stacks with ease, while stopping and starting anywhere in the line. Now you can service pipelines from 2” - 8” in diameter in less than a day and in most cases less than 5 hours with the new PermaLiner™ Pull-In-Place Pipelining System. The Navi-Liner can also be supplied in 4” - 6” transitions without changing the ABILITY TO LINE AROUND MULTIPLE BENDS structural properties of the liner. AND VERTICAL STACKS WHILE STOPPING AND STARTING ANYWHERE IN THE LINE. NAVI-LINER DESCRIPTION: 2mm felt, PU coating. PROPERTIES: Non-woven, needle punched felt. Stitched and tape seamed. RUBBER BLADDER AND CALIBRATION TUBE “Patent Pending” CLEANOUT INSTALLATION CLEANOUT INSTALLATION FROM ABOVE GROUND IN MINUTES VAC-A-TEE establishes easy access to the lateral pipe for CCTV inspection, cleaning, root removal and CIPP lining. By simply excavating down to the existing lateral, the VAC-A-TEE is a safe, effective and very efficient method of establishing access at any point along the lateral pipe. The VAC-A-TEE is compatible with all pipe types (clay, cast iron, concrete, PVC and CIPP) and can also be used to establish a new service connection at the main. Each VAC-A-TEE kit includes the patented PVC saddle and proprietary hybrid adhesive and are available in diameters from 4 – 24 inches. COMPLETE UP TO 15 INSTALLS PER DAY! HOMEOWNER FRIENDLY ENVIRONMENTALLY FRIENDLY UTILITY FRIENDLY INSTALLER FRIENDLY The lateral pipe is located using a sewer camera and sonde and mark the area for excavation. After a small diameter hole has been excavated (18” in diameter) to expose the buried pipe, the exterior of the exposed pipe is cleaned/pressure washed. A depth measurement is then taken and the riser pipe is cut to length and solvent welded to the VAC-A-TEE saddle. The adhesive is applied thoroughly to the underside of the saddle and the saddle is secured to the lateral from above the surface. The hole is then backfilled and water is poured down the riser to water test to ensure a water-tight connection with the lateral pipe. After the adhesive is cured, a diamond core saw is inserted down the water filled riser and used to cut open the crown of the pipe. The coupon is removed and the water flushes down the lateral. The new cleanout is now complete, allowing access to the upstream or downstream lateral pipe, without ever having to step into a pit. Distributed under license from LMK Technologies, LLC. SECTIONAL POINT REPAIR SYSTEM EXCEEDS ASTM F-1216 TESTING REQUIREMENTS FOR D790 AND D638 SPECIFICATIONS Perma-Liner™ Sectional Point Repair Cured-In-Place-Pipe (CIPP) Rehabilitation System. The Perma-Liner™ Sectional Lining System is designed for 6” – 60” Diameter Pipelines. The materials are pulled into place through existing manholes and are ambient cured in 3 hours or heat cured in as little as 1 ½ hours. PLI Sectional Point Repair Materials can be installed safely, fast, and efficient. Installations average 1-5 installations per day. The Perma-Liner™ Sectional Point Repairs can be installed to repair 2FT –Pre-wet 10FT areas on average, but can accommodate lengths up out liner / no wet out facility PRE-MEASURED KITS required to 30FT. The Sectional Point Repair materials are sold in kit form The Perma-Liner™ Sectional Point Repair kits are to eliminate waste, measuring and bulk storage. Installation manufactured and delivered in a complete kit form. equipment is compact and user friendly. Each kit is sized to suit the diameter, length and external loads. MATERIALS The Perma-Liner™ Sectional Point Repair materials consist of layered non-woven flexible needled felt tube with an inner PU/PVC impermeable coating and an additional layer of reinforced chopped fiberglass and felt. The tubular material is capable of carrying a thermosetting resin, withstanding installation pressures and curing temperatures. The material is designed to stretch in order to fit irregular pipe sections. FLEXIBLE BLADDERS Flexible bladders eliminating need for confined space equipment. Flow-throughs = no bypass pumping needed! PU coated innertubular material meets minimum design thickness per specifications. Designed to open to a set pipe diameter to also keep from over expansion. Fiberglass and felt mat designed to meet ASTM requirements PATENT PENDING PERMA-MAIN ™ CONTINUOUS LINING TOP GUN TRENCHLESS LINING, MANHOLE TO MANHOLE Perma-Main™ Top Gun™ Cured-In-Place-Pipe (CIPP) Manhole to Manhole Inversion Rehabilitation System. The Perma-Main™ Top Gun™ lining system is designed for 8” – 24” Diameter Pipelines. The materials are air inverted through existing manholes and steam cured in as little as 1 ½ hours. The Perma-Main™ Top Gun materials can be installed safely, fast, and efficient. Installations average 300FT to 600 FT in length. Transitions from 6” – 8” can be accomplished in a single installation. Materials are delivered PATENTED TECHNOLOGY pre-wet out, ready for installation. Installation equipment is The Perma-Main™ Air Inversion F-10 Liner System allows for the liner Diameter Pipe: 8” - 10” to continuously invert through the existing pipeline using low air pressure. STEAM TO CURE Our compact 750,000 BTU Dry Steam F-18 Diameter Pipe: 8” - 18” F-24 Generators allows the liner to harden Diameter Pipe: 8” - 24” #1 PREVENTATIVE MAINTENANCE TOOL TO SOLVE INFILTRATION & INFLOW without the use of large boiler trucks, in half the time! COVERED BY US PATENT NOS. 8,240,341 AND 8,240,340. OTHER PATENTS PENDING. compact and user friendly. AIR TO INVERT ELIMINATE EXPENSIVE GROUTING EQUIPMENT FOR SEALING YOUR CIPP LINERS When the Perma-Liner™ End Seal is exposed to water, it swells to create a positive compression seal preventing any water tracking between the liner and the host pipe. The Perma-Liner™ End Seal forms a highly effective seal compatible with all types of mainline liners due to their cylindrical shape. PERMA-LINER ™ CIPMH ™ MANHOLE REHABILITATION UNIQUE ONE-PIECE LINER MADE TO FIT ALL MANHOLES Effective manhole rehabilitation is necessary to remove infiltration/inflow, restore structural integrity and address public safety issues. The Perma-Liner™ CIPMH™ requires no digging resulting in minimal disruption to the public. The Perma-Liner™ CIPMH™ is a unique trenchless solution. It’s a one-size liner having all the benefits as CIPP that is simple to install and completely renews a manhole in just a couple of hours. The Perma-Liner™ CIPMH™ (cured-in-place manhole liner) is a unique one-piece liner made to fit all manholes including; barrel sections, eccentric and concentric cones constructed of brick and mortar, precast or block. The CIPMH™ for Chimney or Full Depth Manhole Lining eliminates infiltration and inflow through manhole walls. This universal sized manhole liner is engineered to resist freeze-thaw cycles and create a water-tight, corrosion resistant structural lining. Full Depth: Covered by US Patent Nos. 7,670,086; 8,240,340 and 8,240,341. US Pat. App. Ser. No. 12/943,394 and 12/571,707 HEAT ASSIST EQUIPMENT BECOME MORE PROFITABLE WITH HEAT CURE • CURE TIMES LESS THAN ONE HOUR • WORK YEAR-ROUND • INFINITE WORKING TIME WHILE STILL USING 100% SOLIDS EPOXY • INCREASED PRODUCTIVITY • NO RUSH, NO DOWNTIME • COMPACT, EASILY TRANSPORTED THE MAVERICK II THE STINGER HOT WATER CURE SYSTEM MINI STEAM CURE SYSTEM “Patent Pending” THE VIPER DRY STEAM CURE SYSTEM BRANCH OUT WITH LATERAL CUTTING & DRAIN CLEANING CALL 1-866-366-2568 OR VISIT WWW.PERMA-LINER.COM FOR MORE INFORMATION DC MINI BIKE - CUTTER DC MINI FLEX DC SUPER FLEX - CUTTER DC SUPER FLEX DC MICRO - CUTTERS (DC FLEX) DC70 DC TRUCK/TRAILER - CUTTERS DC70 / DC80 / DC160 ? ? DC MINI BIKE DC SUPER FLEX DC MICRO DC TRUCK/TRAILER CUTTER DC MINI BIKE CUTTER DC SUPER FLEX CUTTERS (DC FLEX) DC70 CUTTERS DC70 / DC80 / DC160 INNER DIAMETER 50-75 MM 2-3 IN 70-125 MM 3-5 IN (70) 90-150 (250) MM (3) 4-6 (10) IN 100-700 MM 4-28 IN DISTANCE 1-9 M 3-29 FT 25 M 82 FT 50 (75) M 164 (246) FT 150 M 492 FT WEIGHT 5 KG 11 LB 55 KG 120 LB 100 KG 220 LB 425 KG 935 LB POWER 110/220 V 110/220 V 110/220 V 110/220 V AIR 8-10 BAR 115-145 PSI 8-10 BAR 115-145 PSI 8-10 BAR 115-145 PSI 8-10 BAR 115-145 PSI AIR FLOW 250 L/MIN 9 CFM 600 L/MIN 22 CFM 700 L/MIN 25 CFM 1600 L/MIN 57 CFM MOBILE + + + ÷ CAMERA ÷ + + ÷ 50 MM/2 IN 45° 75 MM/3 IN 90° 70 MM/3 IN 45° 100 MM/4 IN 90° 100 MM/4 IN (85°) 30° 100 MM/4 IN 30° 150 MM/6 IN 90° 150 MM/6 IN 90° CHANGING DIRECTION www.perma-liner.com PERMA-PATCH SPOT REPAIR PERMA-LATERAL™ AIR INVERSION PERMA-LINER™ PULL IN PLACE CLEANOUT INSTALLATION SECTIONAL MAIN LINE POINT REPAIR PERMA-MAIN™ CONTINUOUS LINING TOP GUN PERMA-LINER™ CIPMH™ MANHOLE REHABILITATION HEAT CURE EQUIPMENT DANCUTTER ROBOTICS PICOTE SOLUTIONS SCHWALM ROBOTICS U.S. Corporate Headquarters 13000 Automobile Blvd, Ste 300 Clearwater, FL 33762 1-727-507-9749 Int’l 1-866-336-2568 Toll Free [email protected]