Electric Screwdrivers
Transcription
Electric Screwdrivers
Electric Screwdrivers Products and Solutions for Assembly About HIOS HIOS Inc. has specialized in the manufacture of screw tightening equipment since its establishment in 1970. HIOS continues to develop business today while considering global environment and improving overall work efficiency. HIOS aims to provide the highest quality while creating a comfortable working environment from the viewpoint of customers. They review the environment surrounding tightening operations from various aspects and try to improve it every day. Assembly Product Group Reliable Performance About ASG We are personally committed to understanding and exceeding our customers’ requirements. We are committed to continuously improving our products and processes. ASG, Division of Jergens, Inc. is an ISO 9001:2008 certified manufacturer, provider and service center for products and solutions focused around assembly. Since the 1970s, we have developed a first-class reputation unrivaled in the industry offering a wide range of world class products through our various world wide locations. We are dedicated to delivering products, services, and solutions on time and at a competitive value. ASG also offers a selection of value-added products and solutions including engineering and consulting services, financing, and extended protection and maintenance plans. We offer a wide selection of products including: electric, pneumatic and manual torque control screwdrivers; torque and angle control precision fastening systems; automatic screw feeders and screw presenters; torque testers and calibration services; custom designed automation equipment as well as a full line of accessories. ASG Assembly features a wide range of products and solutions for general assembly. Featured in this product group: HIOS premium brand electric torque control screwdrivers and accessories, ASG brand value engineered torque control screwdrivers and accessories, coordinating accessories, and general assembly workstation aides. With unsurpassed error-proofing, high reliability, durability and repeatability, ASG Assembly products ensure long life and ease of use. Table of Contents About ASG ................................................................................................................. 2 About HIOS.................................................................................................................. 3 About ASG Assembly.................................................................................................. 3 Section 1: Brushless Electric Screwdrivers................................................................... 4 Industry Commitment ASG is committed to the highest quality standards, ensuring that all processes and procedures are followed to produce the best products for our customers. We maintain ISO 9001:2008 certification for the manufacture, distribution, and service of assembly tools. Maintaining membership in key industry organizations in order to stay abreast of the most current industry trends and information is vital to serving our customers. Section 2: Brush Type Electric Screwdrivers.......................................................... 12 Section 3: Direct Plug-In Electric Screwdrivers...........................................................15 Section 4: ESD Safe Electric Screwdrivers..................................................................17 Section 5: ESD Safe Cleanroom Certified Electric Screwdrivers.................................21 Section 6: Soft Stop Shock Absorbing Clutch Type Electric Screwdrivers..................22 Section 7: Automatic Reversing Electric Screwdrivers...............................................23 ® Section 8: Electric Screwdriver Accessories................................................................24 Section 9: Power Supplies for Electric Screwdrivers ..................................................29 Section 10: Tool and Power Supply Schematics.................................................................. 38 Section 11: Tool Torque Charts............................................................................................. 44 2 www.asg-jergens.com | Phone: (888) 486-6163 | Fax: (216) 481-4519 3 Section 1: Brushless Electric Screwdrivers Brushless Electric Screwdrivers Premium Screwdrivers HIOS BL Series HIOS BLG Series • Brushless motor offers high performance and low maintenance, eliminates carbon dust for cleaner operation and provides longer tool life • Brushless motor offers high performance and low maintenance, eliminates carbon dust for cleaner operation • All magnetic switches for long life and low maintenance • Economic design using proven features of the HIOS BL and CL Series tools • All metal gears • Anti-static plastic body ideal for applications that are electronically sensitive • Anti-static plastic body ideal for applications that are electronically sensitive • Ergonomic construction, small and light weight • In-line body style • In-line body style BL-2000 Model Number ASG Number Operation BL-2000 65512 Lever Premium Screwdrivers BL-7000 BL-5000 Torque Range Speed (RPM) Length Weight lbf.in N.m HI LOW mm in. lb. Drive Type 0.18 - 1.8 0.02 - 0.2 990 650 172 6.8 0.56 4 mm BLG-5000 HIOS OR ASG T-45 BL PS-55 Model Number ASG Number Operation Torque Range lbf.in N.m Speed (RPM) HI LOW Length mm in. Weight lb. Drive Type Power Supply HIOS OR ASG BL-5000 64271 Lever/Push-to-Start 1.8 - 10.6 0.2 - 1.2 900 590 207 8.1 0.79 4 mm T-70 BL PS-55 BL-5000 64275 Lever/Push-to-Start 1.8 - 10.6 0.2 - 1.2 900 590 207 8.1 0.79 1/4 Hex T-70 BL PS-55 BLG-4000X 65560 Lever 0.9 - 4.9 0.1 - 0.55 1000 690 206 8.1 0.82 1/4 Hex T-45 BL PS-55 65561 Lever 0.9 - 4.9 0.1 - 0.55 1000 690 206 8.1 0.82 4 mm T-45 BL PS-55 BL-7000 65505 Lever/Push-to-Start 6.2 - 24.8 0.7 - 2.8 960 630 239 9.4 1.4 5 mm T-70 BL PS-55* BLG-4000 BL-7000 65504 Lever/Push-to-Start 6.2 - 24.8 0.7 - 2.8 960 630 239 9.4 1.4 1/4 Hex T-70 BL PS-55* BLG-5000X 65562 Lever/Push-to-Start 1.8 - 10.6 0.2 - 1.2 1000 690 235 9.25 0.94 1/4 Hex T-70 BL PS-55 PS-55* BLG-5000 65563 Lever/Push-to-Start 1.8 - 10.6 0.2 - 1.2 1000 690 235 9.25 0.94 4 mm T-70 BL PS-55 BLG-5000X-15 65564 Lever/Push-to-Start 2.7 - 8.9 0.3 - 1.0 1500 940 235 9.25 0.94 1/4 Hex T-70 BL PS-55 BLG-5000-15 65565 Lever/Push-to-Start 2.7 - 8.9 0.3 - 1.0 1500 940 235 9.25 0.94 4 mm T-70 BL PS-55 BLG-5000X-1518 65670 Lever/Push-to-Start 4.4 - 13.3 0.5 - 1.5 1800 1250 235 9.25 0.94 1/4 Hex T-70 BL PS-55 BLG-5000-1518 65671 Lever/Push-to-Start 4.4 - 13.3 0.5 - 1.5 1800 1250 235 9.25 0.94 4 mm T-70 BL PS-55 BLG-5000X-HT 65569 Lever/Push-to-Start 4.4 - 17.7 0.5 - 2.0 730 490 235 9.25 0.94 1/4 Hex T-70 BL PS-55 BLG-5000-HT 65570 Lever/Push-to-Start 4.4 - 17.7 0.5 - 2.0 730 490 235 9.25 0.94 5 mm T-70 BL PS-55 BL-7000HT 65506 Lever/Push-to-Start 6.2 - 31.0 0.7 - 3.5 700 500 239 9.4 1.4 1/4 Hex T-70 BL * up to 15 lbf.in (1.7 N.m) 4 BLG-4000 Power Supply www.asg-jergens.com | Phone: (888) 486-6163 | Fax: (216) 481-4519 5 Brushless Electric Screwdrivers Brushless Electric Screwdrivers Premium Screwdrivers For additional information on the BLG Series and their power supplies, see Section 10. Premium Screwdrivers HIOS BLG OPC Series Compatible with Screw Counter HIOS BLG BC1 Series with Built In Screw Counter • Compatible with BLOP-STC3 (ASG #915865) counting power supply, BLOP-SC1 (ASG #65590) screw counter, and BLOP-SC3 (ASG #65591) mini screw counter • Brushless motor offers high performance and low maintenance, eliminates carbon dust for cleaner operation • Brushless motor offers high performance and low maintenance, eliminates carbon dust for cleaner operation • Economic design using proven features of the HIOS BL and CL Series tools • Anti-static plastic body ideal for applications that are electronically sensitive • Economic design using proven features of the HIOS BL and CL Series tools • Ergonomic construction, small and light weight • Anti-static plastic body ideal for applications that are electronically sensitive • In-line body style • Ergonomic construction, small and light weight • In-line body style BLG-5000-OPC with BLOP-STC3 Power Supply Model Number ASG Number BLG-5000-OPC with BLOP-SC1 Counter and T-70 Power Supply Torque Range Operation Speed (RPM) BLG-5000-OPC with BLOP-SC3 Counter and T-70 Power Supply lbf.in N.m HI LOW Drive Type Power Supply With Counter Standard HIOS OR ASG BLG-5000BC1 Model Number ASG Number Operation BLG-4000XBC1 65580 Lever BLG-4000BC1 Torque Range Speed (RPM) Length Weight Power Supply lbf.in N.m HI LOW mm in. lb. Drive Type 0.9 - 4.9 0.1 - 0.55 1000 690 206 8.1 0.82 1/4 Hex T-45 BL PS-55 HIOS OR ASG BLG-4000X-OPC 65571 Lever 0.9 - 4.9 0.1 - 0.55 1000 690 1/4 Hex BLOP-STC3 TL-45 BL* PS-55* BLG-4000BC1 65581 Lever 0.9 - 4.9 0.1 - 0.55 1000 690 206 8.1 0.82 4 mm T-45 BL PS-55 BLG-4000-OPC 65572 Lever 0.9 - 4.9 0.1 - 0.55 1000 690 4 mm BLOP-STC3 TL-45 BL* PS-55* BLG-5000XBC1 65582 Lever/Push-to-Start 1.8 - 10.6 0.2 - 1.2 1000 690 235 9.25 0.94 1/4 Hex T-70 BL PS-55 BLG-5000X-OPC 65566 Lever/Push-to-Start 1.8 - 10.6 0.2 - 1.2 1000 690 1/4 Hex BLOP-STC3 TL-70 BL* PS-55* BLG-5000BC1 65583 Lever/Push-to-Start 1.8 - 10.6 0.2 - 1.2 1000 690 235 9.25 0.94 4 mm T-70 BL PS-55 BLG-5000-OPC 65573 Lever/Push-to-Start 1.8 - 10.6 0.2 - 1.2 1000 690 4 mm BLOP-STC3 TL-70 BL* PS-55* BLG-5000XBC1-15 65584 Lever/Push-to-Start 2.7 - 8.9 0.3 - 1.0 1500 940 235 9.25 0.94 1/4 Hex T-70 BL PS-55 BLG-5000X-OPC15 65574 Lever/Push-to-Start 2.7 - 8.9 0.3 - 1.0 1500 940 1/4 Hex BLOP-STC3 TL-70 BL* PS-55* BLG-5000BC1-15 65585 Lever/Push-to-Start 2.7 - 8.9 0.3 - 1.0 1500 940 235 9.25 0.94 4 mm T-70 BL PS-55 BLG-5000-OPC15 65575 Lever/Push-to-Start 2.7 - 8.9 0.3 - 1.0 1500 940 4 mm BLOP-STC3 TL-70 BL* PS-55* BLG-5000XBC1-1518 65674 Lever/Push-to-Start 4.4 - 13.3 0.5 - 1.5 1800 1250 235 9.25 0.94 1/4 Hex T-70 BL PS-55 BLG-5000X-OPC1518 65672 Lever/Push-to-Start 4.4 - 13.3 0.5 - 1.5 1800 1250 1/4 Hex BLOP-STC3 TL-70 BL* PS-55* BLG-5000BC1-1518 65675 Lever/Push-to-Start 4.4 - 13.3 0.5 - 1.5 1800 1250 235 9.25 0.94 4 mm T-70 BL PS-55 BLG-5000-OPC1518 65673 Lever/Push-to-Start 4.4 - 13.3 0.5 - 1.5 1800 1250 4 mm BLOP-STC3 TL-70 BL* PS-55* BLG-5000XBC1-HT 65588 Lever/Push-to-Start 4.4 - 17.7 0.5 - 2.0 730 490 235 9.25 0.94 1/4 Hex T-70 BL PS-55 BLG-5000X-OPCHT 65578 Lever/Push-to-Start 4.4 - 17.7 0.5 - 2.0 730 490 1/4 Hex BLOP-STC3 TL-70 BL* PS-55* BLG-5000BC1-HT 65589 Lever/Push-to-Start 4.4 - 17.7 0.5 - 2.0 730 490 235 9.25 0.94 5 mm T-70 BL PS-55 BLG-5000-OPCHT 65579 Lever/Push-to-Start 4.4 - 17.7 0.5 - 2.0 730 490 5 mm BLOP-STC3 TL-70 BL* PS-55* * Must be used with BLOP-SC1 or BLOP-SC3 Counter 6 www.asg-jergens.com | Phone: (888) 486-6163 | Fax: (216) 481-4519 7 Brushless Electric Screwdrivers Brushless Electric Screwdrivers Standard Screwdrivers Premium Screwdrivers HIOS BLG BC2 Series with Built-In Screw Counter and Pulse Counter for Error Proofing ASG BTL Series • Brushless motor offers high performance and low maintenance, eliminates carbon dust for cleaner operation • Brushless motor offers high performance and low maintenance, eliminates carbon dust for cleaner operation • Ergonomic design, small and light weight • Built-in screw counter and pulse counter • Internal speed adjustment from 100 to 750 RPM on the BTL-02A and BTL-03A mini brushless screwdrivers • Detects errors in screw fastening in real time with high accuracy by counting the pulse of the motor • In-line body style • Identify installation errors and missing fasteners without relying on the experience of the operator BLG-4000BC2 • The screwdriver itself will enhance the quality of screw fastening • Complete error-proofing system built into the tool • Easy, user friendly programming Model Number ASG Number Operation BLG-4000XBC2 65630 BLG-4000BC2 Torque Range Speed (RPM) Length Weight Power Supply lbf.in N.m HI LOW mm in. lb. Drive Type Lever 0.9 - 4.9 0.1 - 0.55 1000 690 206 8.1 0.82 1/4 Hex T-45 BL PS-55 65631 Lever 0.9 - 4.9 0.1 - 0.55 1000 690 206 8.1 0.82 4 mm T-45 BL PS-55 BLG-5000XBC2 65632 Lever/Push-to-Start 1.8 - 10.6 0.2 - 1.2 1000 690 235 9.25 0.94 1/4 Hex T-70 BL PS-55 BLG-5000BC2 65633 Lever/Push-to-Start 1.8 - 10.6 0.2 - 1.2 1000 690 235 9.25 0.94 4 mm T-70 BL PS-55 HIOS OR ASG BTL-02A BTL-03A Model Number ASG Number Operation BTL-05 Torque Range lbf.in BTL-10 Speed (RPM) N.m HI Length LOW mm BTL-15 Weight in. lb. Drive Type Power Supply BLG-5000XBC2-15 65634 Lever/Push-to-Start 2.7 - 8.9 0.3 - 1.0 1500 940 235 9.25 0.94 1/4 Hex T-70 BL PS-55 BLG-5000BC2-15 65635 Lever/Push-to-Start 2.7 - 8.9 0.3 - 1.0 1500 940 235 9.25 0.94 4 mm T-70 BL PS-55 BTL-02A 65648 Lever 0.18 - 1.3 0.02 - 0.15 750 100 180 7.1 0.45 4 mm BTL-2A24 65649 Lever 0.44 - 2.7 0.05 - 0.30 750 100 180 7.1 0.45 4 mm BTL-2A24 BLG-5000XBC2-1518 65676 Lever/Push-to-Start 4.4 - 13.3 0.5 - 1.5 1800 1250 235 9.25 0.94 1/4 Hex T-70 BL PS-55 BTL-03A BLG-5000BC2-1518 65677 Lever/Push-to-Start 4.4 - 13.3 0.5 - 1.5 1800 1250 235 9.25 0.94 4 mm T-70 BL PS-55 BTL-05 65650 Lever 0.44 - 4.9 0.05 - 0.55 1000 N/A 210 8.7 0.75 1/4 Hex BTL-5A 65651 Lever 0.9 - 10.6 0.1 - 1.2 1000 N/A 220 8.7 0.75 1/4 Hex BTL-5A 65652 Lever 1.8 - 15.9 0.2 - 1.8 850 N/A 220 8.7 0.75 1/4 Hex BTL-5A BLG-5000XBC2-HT 65638 Lever/Push-to-Start 4.4 - 17.7 0.5 - 2.0 730 490 235 9.25 0.94 1/4 Hex T-70 BL PS-55 BTL-10 BLG-5000BC2-HT 65639 Lever/Push-to-Start 4.4 - 17.7 0.5 - 2.0 730 490 235 9.25 0.94 5 mm T-70 BL PS-55 BTL-15 HIOS BLG BC2 Series Accessories ASG Number ASG Number 65664 I/O Box for BLG-BC2 Series Tools 65665 I/O Cable for BLG-BC2 Series Tools ASG #65664 8 ASG #65665 www.asg-jergens.com | Phone: (888) 486-6163 | Fax: (216) 481-4519 9 Brushless Electric Screwdrivers Brushless Electric Screwdrivers Standard Screwdrivers Standard Screwdrivers ASG TLB-C Series ASG TLB-D Series with Built-In Screw Counter • Brushless motor offers high performance and low maintenance, eliminates carbon dust for cleaner operation • Brushless motor offers high performance and low maintenance • Ergonomic, high power to weight ratio • Ergonomic, high power to weight ratio • Built-in screw counter to show set value and set screw number • Power supplies available with integrated screw counters TLB-C419L 10 Model Number ASG Number Body Style Operation TLB-C203LS26 68689 In-line TLB-C210L 68608 TLB-C412L • In-line body style TLB-C960PG Torque Range Speed (RPM) Power Supply lbf.in N.m HI LOW Drive Type Lever 0.18 - 3.0 0.02 - 0.34 370 260 4mm TLB-PS60 TLB-PS60-C In-line Lever 0.9 - 8.7 0.10 - 0.98 1000 700 1/4 Hex TLB-PS60 TLB-PS60-C 68609 In-line Lever 1.3 - 10.4 0.15 - 1.18 1000 700 1/4 Hex TLB-PS60 TLB-PS60-C TLB-C412PH 68610 In-line Push-to-Start 1.3 - 10.4 0.15 - 1.18 2000 1400 1/4 Hex TLB-PS60 TLB-PS60-C TLB-C419L 68621 In-line Lever 2.6 - 16.5 0.29 - 1.86 1000 700 1/4 Hex TLB-PS60 TLB-PS60-C TLB-C419P 68622 In-line Push-to-Start 2.6 - 16.5 0.29 - 1.86 1000 700 1/4 Hex TLB-PS60 TLB-PS60-C TLB-C630L 68673 In-line Lever 8.7 - 26 0.98 - 2.94 1000 N/A 1/4 Hex TLB-PS500 TLB-PS500-C TLB-C630P 68674 In-line Push-to-Start 8.7 - 26 0.98 - 2.94 1000 N/A 1/4 Hex TLB-PS500 TLB-PS500-C TLB-C960PG 68686 Pistol Grip Trigger 17.7 - 53.1 2.0 - 6.0 1000 N/A 1/4 Hex TLB-PS500 TLB-PS500-C TLB-C990PG 68687 Pistol Grip Trigger 26.6 - 79.7 3.0 - 9.0 800 N/A 1/4 Hex TLB-PS500 TLB-PS500-C TLB-C990L 68682 In-line Lever 26.6 - 79.7 3.0 - 9.0 800 N/A 1/4 Hex TLB-PS500 TLB-PS500-C Standard With Counter TLB-C990P 68683 In-line Push-to-Start 26.6 - 79.7 3.0 - 9.0 800 N/A 1/4 Hex TLB-PS500 TLB-PS500-C TLB-C9120L 68684 In-line Lever 35.4 - 106 4.0 - 12 550 N/A 1/4 Hex TLB-PS500 TLB-PS500-C TLB-C9120P 68685 In-line Push-to-Start 35.4 - 106 4.0 - 12 550 N/A 1/4 Hex TLB-PS500 TLB-PS500-C TLB-C9180PGW 68688 Pistol Grip Trigger 53.1 - 159.3 6.0 - 18 350 N/A 3/8 Square TLB-PS500 TLB-PS500-C TLB-C9180PW 68691 In-line Push-to-Start 53.1 - 159.3 6.0 - 18 350 N/A 3/8 Square TLB-PS500 TLB-PS500-C TLB-C9180LW 68692 In-line Lever 53.1 - 159.3 6.0 - 18 350 N/A 3/8 Square TLB-PS500 TLB-PS500-C TLB-D630LH Model Number ASG Number Operation TLB-D630PH Torque Range lbf.in N.m Speed (RPM) HI LOW Length mm in. Weight lb. Drive Type Power Supply TLB-D412LH 68602 Lever 1.32 - 10.4 0.15 - 1.18 2000 1400 273 10.75 1.32 1/4 Hex TLB-PS60 TLB-D412PH 68605 Push-to-Start 1.32 - 10.4 0.15 - 1.18 2000 1400 273 10.75 1.32 1/4 Hex TLB-PS60 TLB-D419L 68623 Lever 2.6 - 16.5 0.29 - 1.86 1000 700 273 10.75 1.32 1/4 Hex TLB-PS60 TLB-D630LH 68603 Lever 8.6 - 26 0.98 - 2.94 2000 N/A 303 11.9 1.84 1/4 Hex TLB-PS500 TLB-D630PH 68606 Push-to-Start 8.6 - 26 0.98 - 2.94 2000 N/A 303 11.9 1.84 1/4 Hex TLB-PS500 TLB-D650L 68604 Lever 17.3 - 43.4 1.96 - 4.9 1000 N/A 303 11.9 1.84 1/4 Hex TLB-PS500 TLB-D650P 68607 Push-to-Start 17.3 - 43.4 1.96 - 4.9 1000 N/A 303 11.9 1.84 1/4 Hex TLB-PS500 www.asg-jergens.com | Phone: (888) 486-6163 | Fax: (216) 481-4519 11 Section 2: Brush Type Electric Screwdrivers Brush Type Electric Screwdrivers Premium Screwdrivers Premium Screwdrivers HIOS CL Series HIOS A Series • Brush type motor offers proven performance • Rare earth magnet motor for high performance • External torque adjustment • External torque adjustment • Tamper proof torque locking nuts available • Tamper proof torque locking nuts available • In-line body style • In-line body style CL-2000 CL-4000 Torque Range CL-6500 Speed (RPM) Length CL-9000-PS Weight A-4500 Power Supply Model Number ASG Number Operation lb. Drive Type lbf.in N.m HI LOW mm in. CL-2000 64107 Lever 0.18 - 1.8 0.02 - 0.2 680 490 166 6.5 HIOS OR ASG 0.44 4 mm CLT-60 CL-3000 64109 Lever 0.3 - 1.8 0.03 - 0.2 1000 670 183 7.2 0.78 4 mm CLT-60 PS-55C CL-4000 64110 Lever 0.9 - 4.9 0.1 - 0.55 1000 690 197 7.8 0.84 1/4 Hex CLT-60 PS-55C CL-4000 64111 Lever 0.9 - 4.9 0.1 - 0.55 1000 690 197 7.8 0.84 4mm CLT-60 PS-55C CL-6000 64116 Lever 1.8 - 8.9 0.2 - 1.0 800 500 220 8.7 1.32 1/4 Hex CLT-60 PS-55 CL-6000 64106 Lever 1.8 - 8.9 0.2 - 1.0 800 500 220 8.7 1.32 5mm CLT-60 PS-55 CL-6000-PS 64200 Push-to-Start 1.8 - 8.9 0.2 - 1.0 800 500 220 8.7 1.32 1/4 Hex CLT-60 PS-55 CL-6000* 64257 Lever 1.8 - 8.9 0.2 - 1.0 104 70 236 9.3 1.47 1/4 Hex CLT-60 PS-55 CL-6500 64121 Lever 2.7 - 14.0 0.3 - 1.6 900 600 235 9.25 1.46 1/4 Hex CLT-60 PS-55 CL-6500 64118 Lever 2.7 - 14.0 0.3 - 1.6 900 600 235 9.25 1.46 5mm CLT-60 PS-55 CL-6500-PS 64120 Push-to-Start 2.7 - 14.0 0.3 - 1.6 900 600 235 9.25 1.46 1/4 Hex CLT-60 PS-55 PS-55C CL-6500* 64268 Lever 2.7 - 14.0 0.3 - 1.6 116 75 248 9.75 1.6 1/4 Hex CLT-60 PS-55 CL-7000 64126 Lever 2.7 - 22.0 0.3 - 2.5 750 500 255 10 1.7 1/4 Hex CLT-60 — CL-7000HT 64129 Lever 2.5 - 23.9 0.28 - 2.7 550 N/A 255 10 1.7 1/4 Hex CLT-60 — CL-7000 64117 Lever 2.7 - 22.0 0.3 - 2.5 750 500 255 10 1.7 5mm CLT-60 — CL-7000-PS 64125 Push-to-Start 2.7 - 22.0 0.3 - 2.5 750 500 255 10 1.7 1/4 Hex CLT-60 — CL-7000* 64269 Lever 2.7 - 22.0 0.3 - 2.5 96 60 271 10.7 1.8 1/4 Hex CLT-60 — CL-9000-PS 64138 Push-to-Start 10.6 - 44.3 1.2 - 5.0 530 N/A 250 9.8 5.2 1/4 Hex CLT-80 — CL-9000-PS-HT 64139 Push-to-Start 10.6 - 70.8 1.2 - 8.0 330 N/A 250 9.8 5.2 1/4 Hex CLT-80 — Model Number ASG Number Operation A-4500 64112 A-4500 64113 A-5000 A-5000 A-6500 Torque Range Speed (RPM) Length Weight Power Supply Drive Type HIOS OR ASG 0.97 4mm CLT-60 PS-55 0.97 1/4 Hex CLT-60 PS-55 8.15 0.97 1/4 Hex CLT-60 PS-55 8.15 0.97 4mm CLT-60 PS-55 lbf.in N.m HI LOW mm in. lb. Lever 3.5 - 7.0 0.4 - 0.8 1700 1200 207 8.15 Lever 3.5 - 7.0 0.4 - 0.8 1700 1200 207 8.15 64281 Lever 3.5 - 10.6 0.4 - 1.2 1000 700 207 64280 Lever 3.5 - 10.6 0.4 - 1.2 1000 700 207 A-6500 64124 Lever 4.4 - 16.0 0.5 - 1.8 1700 1200 235 9.25 1.46 1/4 Hex CLT-60 PS-55* A-6500HT 64284 Lever 4.4 - 31.0 0.5 - 3.5 750 N/A 235 9.25 1.46 1/4 Hex CLT-60 PS-55* A-6500-PS 64119 Push-to-Start 4.4 - 16.0 0.5 - 1.8 1700 1200 235 9.25 1.46 1/4 Hex CLT-60 PS-55* * up to 15 lbf.in (1.7 N.m) * Slow Speed Models 12 www.asg-jergens.com | Phone: (888) 486-6163 | Fax: (216) 481-4519 13 Brush Type Electric Screwdrivers Section 3: Direct Plug-In Electric Screwdrivers Standard Screwdrivers Premium Screwdrivers ASG TL Series HIOS VB and VZ Series • Economical design with proven performance • Brushless and brush type motor offers high performance • External torque adjustment • Low maintenance • Tamper proof torque locking nuts available • 110 VAC • In-line body style • Intended for a duty cycle of 0.5 seconds on, 3.5 seconds off • In-line body style TL-3000 ASG Number Operation TL-3000 65601 TL-3000 VB-1820 Lever Start TL-6500 Torque Range Speed (RPM) Length Weight lbf.in N.m HI LOW mm in. lb. Drive Type Power Supply Lever 0.27 - 4.0 0.03 - 0.45 1000 700 203 8 0.72 1/4 Hex 65602 Lever 0.27 - 4.0 0.03 - 0.45 1000 700 203 8 0.72 TL-6500 65605 Lever 1.8 - 17.7 0.2 - 2.0 700 450 203 8 TL-6500 65607 Lever 1.8 - 17.7 0.2 - 2.0 700 450 203 8 Model Number Model Number ASG Number Brush Type Operation PS-55 VB-1820 65516 Brushless 4mm PS-55 VB-1820-PS 65518 0.72 1/4 Hex PS-55* VB-3012 65517 0.72 5mm PS-55* VB-3012-PS 65519 VB-4504 65521 VB-4504-PS 65523 VZ-1820 64222 VZ-1820-PS VZ-3012LT * up to 15 lbf.in (1.7 N.m) 14 VZ-1820 Push to Start Torque Range Speed (RPM) Length Weight Drive Type lbf.in N.m HI LOW mm in. lb. Lever 3.5 - 16.0 0.4 - 1.8 2000 N/A 263 10.35 1.65 1/4 Hex Brushless Push-to-Start 3.5 - 16.0 0.4 - 1.8 2000 N/A 286 11.26 1.65 1/4 Hex Brushless Lever 4.4 - 26.6 0.5 - 3.0 1200 N/A 263 10.35 1.65 1/4 Hex Brushless Push-to-Start 4.4 - 26.6 0.5 - 3.0 1200 N/A 286 11.26 1.65 1/4 Hex Brushless Lever 8.9 - 39.8 1.0 - 4.5 400 N/A 263 10.35 1.65 1/4 Hex Brushless Push-to-Start 8.9 - 39.8 1.0 - 4.5 400 N/A 286 11.26 1.65 1/4 Hex Brush Lever 3.5 - 16.0 0.4 - 1.8 2000 N/A 276 10.87 1.45 1/4 Hex 64223 Brush Push-to-Start 3.5 - 16.0 0.4 - 1.8 2000 N/A 280 11.02 1.45 1/4 Hex 64267 Brush Lever 3.5 - 16.0 0.4 - 1.8 1200 N/A 276 10.87 1.45 1/4 Hex VZ-3012LT-PS 64266 Brush Push-to-Start 3.5 - 16.0 0.4 - 1.8 1200 N/A 280 11.02 1.45 1/4 Hex VZ-3012 64224 Brush Lever 8.0 - 26.6 0.9 - 3.0 1200 N/A 276 10.87 1.45 1/4 Hex VZ-3012-PS 64225 Brush Push-to-Start 8.0 - 26.6 0.9 - 3.0 1200 N/A 280 11.02 1.45 1/4 Hex VZ-4506 64328 Brush Lever 8.9 - 39.8 1.0 - 4.5 600 N/A 276 10.87 1.45 1/4 Hex VZ-4506-PS 64239 Brush Push-to-Start 8.9 - 39.8 1.0 - 4.5 600 N/A 280 11.02 1.45 1/4 Hex www.asg-jergens.com | Phone: (888) 486-6163 | Fax: (216) 481-4519 15 Direct Plug-In Electric Screwdrivers Section 4: ESD Safe Electric Screwdrivers Standard Screwdrivers Premium Screwdrivers ASG ES Series HIOS BL-ESD Series • Brush type motor offers proven performance • Brushless motor offers high performance and low maintenance, eliminates carbon dust for cleaner operation • Low maintenance • Housing is made from anti-electrostatic material • Economical cushion (ratchet) clutch • All magnetic switches for long life • 110 VAC • All metal gears • Intended for a duty cycle of 0.5 seconds on, 3.5 seconds off • In-line body style • In-line body style ES-2001 BL-5000 BL-2000 Model Number ES-2001 ASG Number Operation 65532 Lever Torque Range Speed (RPM) Length Weight lbf.in N.m HI LOW mm in. lb. 0.9 - 10.6 0.1 - 1.2 1250 N/A 229 9 1 Drive Type 1/4 Hex Model Number ASG Number Operation BL-2000 65512 Lever Torque Range Speed (RPM) Length Weight lbf.in N.m HI LOW mm in. lb. Drive Type 0.18 - 1.8 0.02 - 0.2 990 650 172 6.8 0.56 4 mm Power Supply HIOS OR ASG T-45 BL PS-55 BL-5000-ESD 65500 Lever/Push-to-Start 1.8 - 10.6 0.2 - 1.2 900 590 207 8.1 0.79 4 mm T-70 BL PS-55 BL-5000-ESD 65501 Lever/Push-to-Start 1.8 - 10.6 0.2 - 1.2 900 590 207 8.1 0.79 1/4 Hex T-70 BL PS-55 BL-7000-ESD 65509 Lever/Push-to-Start 6.2 - 24.8 0.7 - 2.8 960 630 239 9.4 1.4 1/4 Hex T-70 BL PS-55* BL-7000HT-ESD 65510 Lever/Push-to-Start 6.2 - 31 0.7 - 3.5 700 500 239 9.4 1.4 1/4 Hex T-70 BL PS-55* * up to 15 lbf.in (1.7 N.m) HIOS SS-ESD Series • Brush type motor offers proven performance and low maintenance • Housing is made from anti-electrostatic material • Soft stop clutch • In-line body style SS-3000 ESD 16 SS-4000 ESD Model Number ASG Number Operation SS-3000-ESD 64277 Lever Torque Range Speed (RPM) Length Weight Power Supply lbf.in N.m HI LOW mm in. lb. Drive Type 0.18 - 1.8 0.02 - 0.20 1000 670 183 7.2 0.77 4mm CLT-60 PS-55 HIOS OR ASG SS-4000-ESD 64278 Lever 0.9 - 4.0 0.10 - 0.45 1000 690 197 7.75 0.88 1/4 Hex CLT-60 PS-55 SS-4000-ESD 64279 Lever 0.9 - 4.0 0.10 - 0.45 1000 690 197 7.75 0.88 4mm CLT-60 PS-55 SS-6500-ESD 64288 Lever 2.2 - 11.5 0.25 - 1.3 900 600 235 9.25 1.46 1/4 Hex CLT-60 PS-55 SS-7000-ESD 64289 Lever 2.7 - 17.7 0.3 - 2.0 750 500 255 10 1.65 1/4 Hex CLT-60 — www.asg-jergens.com | Phone: (888) 486-6163 | Fax: (216) 481-4519 17 ESD Safe Electric Screwdrivers ESD Safe Electric Screwdrivers Premium Screwdrivers Standard Screwdrivers HIOS CL and A-ESD Series ASG TLB-ESD Series • Brushless motor offers high performance and low maintenance, eliminates carbon dust for cleaner operation • Brushless motor offers high performance and low maintenance • ESD (electrostatic discharge) housing • Housing is made from anti-electrostatic material • Durable high power to weight design • TLB-D Series has built-in screw counter • In-line body style TLB-C203L-ESD CL-6500-ESD Model Number ASG Number Operation CL-3000-ESD 64213 Lever Torque Range Speed (RPM) Length Weight lbf.in N.m HI LOW mm in. lb. Drive Type 0.3 - 1.8 0.03 - 0.2 1000 670 183 7.2 0.78 4 mm Power Supply HIOS OR ASG CLT-60 Model Number TLB-C419L-ESD ASG Number Operation Torque Range lbf.in N.m Speed (RPM) HI LOW Length mm in. Weight lb. Drive Type Power Supply PS-55C TLB-C203L-ESD 68670 Lever 0.18 - 3.0 0.02 - 0.34 1000 700 205 8.07 0.88 4 mm TLB-PS60 68671 Lever 2.6 - 16.4 0.29 - 1.86 1000 700 240 9.45 1.19 1/4 Hex TLB-PS60 CL-4000-ESD 64296 Lever 0.9 - 4.9 0.1 - 0.55 1000 690 197 7.8 0.84 1/4 Hex CLT-60 PS-55C TLB-C419L-ESD CL-6500-ESD 64300 Lever 2.7 - 14 0.3 - 1.6 900 600 235 9.25 1.46 1/4 Hex CLT-60 PS-55 TLB-C419P-ESD 68672 Push-to-Start 2.6 - 16.4 0.29 - 1.86 1000 700 240 9.45 1.19 1/4 Hex TLB-PS60 PS-55* TLB-D419L-ESD 68624 Lever 2.6 - 16.4 0.29 - 1.86 1000 700 273 10.75 1.32 1/4 Hex TLB-PS60 A-6500-ESD 915817 Lever 4.4 - 16 0.5 - 1.8 1700 1200 235 9.25 1.46 1/4 Hex CLT-60 * up to 15 lbf.in (1.7 N.m) ASG TL-ESD Series • Brush type motor offers economic performance and low maintenance • ESD (electrostatic discharge) housing • Soft stop clutch • In-line body style TL-3000 ESD Model Number TL-6500 ESD ASG Number Operation Torque Range lbf.in N.m Speed (RPM) HI LOW Length mm in. Weight lb. Drive Type Power Supply TL-3000-ESD 65603 Lever 0.27 - 4.0 0.03 - 0.45 1000 700 203 8 0.72 1/4 Hex PS-55 TL-3000-ESD 65604 Lever 0.27 - 4.0 0.03 - 0.45 1000 700 203 8 0.72 4mm PS-55 TL-6500-ESD 65606 Lever 1.8 - 17.7 0.2 - 2.0 1000 700 203 8 0.72 1/4 Hex PS-55* TL-6500-ESD 65608 Lever 1.8 - 17.7 0.2 - 2.0 1000 700 203 8 0.72 5mm PS-55* * up to 15 lbf.in (1.7 N.m) 18 www.asg-jergens.com | Phone: (888) 486-6163 | Fax: (216) 481-4519 19 ESD Safe Electric Screwdrivers Section 5: ESD Safe Cleanroom Certified Electric Screwdrivers Standard Screwdrivers Premium Screwdrivers ASG Direct Plug-In ESD Series HIOS SSCR-ESD Series • Direct plug-in 110 VAC power • ESD (electrostatic discharge) housing • Combines all features of cleanroom screwdrivers, shock-absorbing screwdrivers and ESD safe class 100 cleanroom screwdrivers • Selectable lever/push-to-start or push-to-start only for AC Series • Patented disk brake to prevent sparking on ED-3001PSESD model • Brush type motor offers proven performance • Intended for a duty cycle of 0.5 seconds on, 3.5 seconds off AC-1120 ED-3001PSESD • Low impact soft stop clutches • In-line body style Model Number ASG Number Operation ED-3001PSESD 65530 Push-to-Start • External torque adjustment Torque Range Speed (RPM) Length Weight lbf.in N.m HI LOW mm in. lb. 1.8 - 10.6 0.2 - 1.2 950 N/A 236 9.3 1.18 • In-line body style Drive Type 1/4 Hex AC-1110 65540 Lever/Push-to-Start 1.8 - 8.9 0.2 - 1.0 1000 N/A 254 10 1.4 1/4 Hex AC-1120 65541 Lever/Push-to-Start 2.7 - 17.7 0.3 - 2.0 1000 N/A 254 10 1.4 1/4 Hex AC-1120HS 65542 Lever/Push-to-Start 3.5 - 17.7 0.4 - 2.0 2200 N/A 254 10 1.4 1/4 Hex AC-1130 65543 Lever/Push-to-Start 3.5 - 26.0 0.4 - 3.0 1000 N/A 254 10 1.4 1/4 Hex AC-1155 65544 Lever/Push-to-Start 8.9 - 48.7 1.0 - 5.5 400 N/A 267 10.5 1.7 1/4 Hex SSCR-3000-ESD 20 Model Number ASG Number Operation SSCR-3000-ESD 64291 SSCR-4000-ESD 64292 SSCR-4000-ESD 64293 SSCR-6500-ESD 64294 SSCR-7000-ESD 64295 Lever SSCR-4000-ESD Torque Range Speed (RPM) SSCR-6500-ESD Length Weight Drive Type Power Supply lbf.in N.m HI LOW mm in. lb. HIOS OR ASG Lever 0.18 - 1.8 0.02 - 0.2 1000 670 160 6.31 0.77 4 mm CLT-60 PS-55C Lever 0.9 - 4.0 0.1 - 0.45 1000 690 190 7.5 0.88 1/4 Hex CLT-60 PS-55C Lever 0.9 - 4.0 0.1 - 0.45 1000 690 190 7.5 0.88 4mm CLT-60 PS-55C Lever 2.2 - 11.5 0.25 - 1.3 900 600 229 9 1.47 1/4 Hex CLT-60 PS-55 2.7 - 17.7 0.3 - 2.0 750 500 254 10 1.7 1/4 Hex CLT-60 — www.asg-jergens.com | Phone: (888) 486-6163 | Fax: (216) 481-4519 21 Section 6: Soft Stop Shock Absorbing Clutch Type Electric Screwdrivers Section 7: Automatic Reversing Electric Screwdrivers Premium Screwdrivers Premium Screwdrivers HIOS SB Series HIOS SS Series • Automatic reverse after reaching pre-set torque • Ideal for installing helically wound (Heli-Coil®) threaded inserts • Soft stop shock absorbing clutch • Excellent for chasing threads after painting or coating • Full torque in reverse • Chuck and chuck key included • Ideal for assembling shock sensitive components such as hard drives • Threaded mandrels for helically wound (Heli-Coil®) threaded inserts available • Less torque reaction • In-line body style • BL-2000SS has a brushless motor, SS-models are brush type • In-line body style SB 400C BL-2000SS 22 SS-4000 Torque Range SS-6500 Speed (RPM) Length Model Number Weight ASG Number Operation SB 650C Torque Range lbf.in Speed (RPM) N.m HI LOW Length mm in. Weight lb. Chuck Capacity Power Supply Power Supply SB-400C 64141 Lever 0.9 - 4.4 0.1 - 0.5 1000 670 220 8.7 0.99 5/32” SBT-50 HIOS OR ASG SB-650C 64143 Lever 2.7 - 14.2 0.3 - 1.6 900 600 295 11.6 1.65 1/4” SBT-50 Model Number ASG Number Operation lbf.in N.m HI LOW mm in. lb. Drive Type BL-2000SS 65513 Lever 0.18 - 1.8 0.02 - 0.2 990 650 172 6.8 0.56 4 mm T-45 BL PS-55 SS-2000 65525 Lever 0.18 - 1.8 0.02 - 0.2 680 490 166 6.5 0.44 4 mm CLT-60 PS-55 SS-3000 64285 Lever 0.18 - 1.8 0.02 - 0.2 1000 670 183 7.2 0.77 4 mm CLT-60 PS-55 SS-4000 64287 Lever 0.9 - 4.0 0.1 - 0.45 1000 690 197 7.8 0.88 1/4 Hex CLT-60 PS-55 SS-4000 64286 Lever 0.9 - 4.0 0.1 - 0.45 1000 690 197 7.8 0.88 4mm CLT-60 PS-55 ASG Number Thread Size 2 - 56 Mandrels for SB Series SS-6500 64134 Lever 2.2 - 11.5 0.25 - 1.3 900 600 235 9.25 1.46 1/4 Hex CLT-60 PS-55 64702 SS-7000 64136 Lever 2.7 - 17.7 0.3 - 2.0 750 500 255 10 1.65 1/4 Hex CLT-60 — 64704 4 - 40 64706 6 - 32 64708 8 - 32 64710 10 - 24 64730 10 - 32 www.asg-jergens.com | Phone: (888) 486-6163 | Fax: (216) 481-4519 23 Section 8: Electric Screwdriver Accessories Electric Screwdriver Accessories Torque Locking Options Pistol Grip Attachment Kits Pistol grip attachment kits convert an in-line screwdriver or push-to-start tool to a pistol grip. Kits are compatible with specific screwdrivers or series. Visit www.asg-jergens.com to view individual item specifications for compatible screwdrivers. ASG #64341 ASG #64244 ASG #65644 Description For Use With 64220 Tamper-Resistant Nut A-4500, A-5000, CL-3000, CL-4000, SS-3000, SS-4000 64233 Tamper-Resistant Nut CL-6000, CL-6500, CL-7000, CL-7000HT, SS-6500, SS-7000 64244 Torque Cover and Flange VZ Series 64240 Torque Cover without Flange VZ Series ASG Number For Use With 64341 CL-6000 through CL-7000, SS-6500 through SS-7000, A-6500 through A-6500HT 64900 Lock Set - Set Screw and Wrench CL-6000, CL-6500, CL-7000, CL-7000HT, SS-6500, SS-7000 64243 VZ Series 64402 Tamper-Resistant Torque Cover BL-5000 65508 BL-7000, BL-7000HT 64404 Tamper-Resistant Torque Cover BL-7000 65640 TL Series 65534 Torque Cover ES Series 68660 TLB-C630P 65644 Torque Cover TL Series 68661 TLB-C630L 65550 Torque Cover AC Series 68668 TLB-C419L-ESD 68669 TLB Series (ESD Safe) Push-to-Start 724003 BLG-5000 Series Push-to-Start Adapter Kit • Converts your standard in-line screwdriver to push-to-start convenience Right Angle Drive Kits ASG #64342 • For restricted access locations • Easily mounts onto nose of screwdriver ASG Number Max Torque lbf.in ASG Number For Use With 64342 A-4500, A-5000, CL-4000, SS-4000 Flared Front Cover-Ring • Used on 1/4 in. hex drive models ASG #64323 ASG Number • Helps user increase downward pressure without slippage For Use With 64323 13 A-6500, A-6500HT, CL-6000, CL-6500, CL-7000, SS-6500, SS-7000 64320 17.7 VZ Series 65642 17 TL Series 68640* 17 TLB-C412L through TLBC-419L and TLB-D412L through TLB-419L 68641* 26 TLB-C630L • Only one VZ accessory can be used at one time ASG #64245 ASG Number For Use With 64245 VZ Series Anti-Torque Reaction Assemblies * 1000 RPM or less models only, output torque may be reduced up to 40% • Absorbs torque reaction force to lighten operator fatigue • May be used with a tool support stand and a balancer • Only one VZ accessory can be used at one time ASG Number ASG #64247 24 For Use With 64247 VZ Series Lever Start 64248 VZ Series Push-to-Start www.asg-jergens.com | Phone: (888) 486-6163 | Fax: (216) 481-4519 25 Electric Screwdriver Accessories Electric Screwdriver Accessories Cushion Grip Vacuum Pump • Slips on for soft gripping surface • ASG #64316 • Only one VZ accessory can be used at one time • Operates up to two vacuum pick-up screwdrivers from a single pump ASG #64249 ASG Number For Use With 64249 VZ Series Push-to-Start ASG #64316 Brush Sets Tool Holsters Tool holsters for electric screwdrivers provide ready to use convenience. Tool holsters are compatible with specific screwdrivers or series. ASG Number ASG #65641 ASG #721426 For Use With 65641 A-4500, A-5000, BL-2000, CL-2000, CL-3000, CL-4000, SS-2000, SS-3000, SS-3000-ESD, SS-4000, SS-4000-ESD, TL-3000, TL-3000-ESD, TL-6500, TL-6500-ESD 68666 TLB Series ASG Number For Use With ft. Number of Pins ASG #721408 Tool to Power Supply Cords ASG #64183 ASG Number For Use With 721426 A-4500, A-5000, CL-3000 721409 CL-4000, SS-4000 721601 A-6500, CL-6000, CL-6500, CL-7000, SS-6000, SS-6500, SS-7000 722918 CL-9000 723492 VZ Series 728112 TL Series 732102 AC Series Brush Caps Tool Power Cords Cord Length • 110 V; 220V available ASG Number For Use With 721408 CL-4000, SS-4000 721602 A-6500, CL-6000, CL-6500, CL-7000, SS-6000, SS-6500, SS-7000 721916 CL-9000 64181 4 A, BL, CL, SS and TL Series 5 721077 A-4500 64182 6 A, BL, CL, SS and TL Series 5 721630 A-6500 64183 10 A, BL, CL, SS and TL Series 5 723494 VZ Series 728110 6 TL Series 5 728114 TL Series 68653 10 TLB-C203 through TLB-C419 and TLB-D203 through TLB-D419 6 732104 AC Series 68664 10 TLB-C990PG 6 68665 20 TLB-C990PG 6 A, BL, CL, SS and TL Series 5 6 A, BL, CL, SS and TL Series 5 10 A, BL, CL, SS and TL Series 5 Tool to Power Supply Coil Cord 64184 7 Tool to Power Supply ESD Cord 64196 Extension Cord 64180 26 www.asg-jergens.com | Phone: (888) 486-6163 | Fax: (216) 481-4519 27 Electric Screwdriver Accessories Section 9: Power Supplies for Electric Screwdrivers Vacuum Pick-Up Adapter Kits • Mounts easily to most BL, CL, SS, A, TL and VZ Series tools Torque Nut • Allows pick-up of non-ferrous screws Lock Ring Lock Screw Cartridge Funnel Assembly CLT-60 • Use with CL, TL, BL and A Series. Not compatible with CL-9000 • Increases productivity Vacuum Fitting Single Tool Control • “Switching” power supply; smaller physical size and more efficient operation • Consult ASG for additional information • Fused input voltage, circuit breaker protected output voltage ASG Number For Use with Models 65502 BL-5000 (4.0mm model only) 65507 BL-7000 (80mm length bit) 64314 BL-2000, CL-2000 Model Number ASG Number Max Current 64319 A-4500, A-5000, CL-3000, CL-4000, SS-4000, SS-3000 CLT-60 65520 3.5 A 64322 A-6500, A-6500HT, CL-6000, CL-6500, CL-7000, SS-6500, SS-7000, CL-7000HT with M 24x1.5 Torque Adjustment Bolt Thread 64246 VZ-1820, VZ-3012, VZ-4506 64318 SS-3000-ESD, SS-4000-ESD 64333 SS-6500-ESD, SS-7000-ESD 65643 TL Series • Switchable output voltage gives two-speed option on screwdrivers Input Voltage Width VAC in. 100/240 3.5 Input Voltage Width CLT-80 • Used to power one CL-9000 • 110-240 VAC Finders • Many pre-bored finders for common screw sizes available • Custom finders designed for non-standard applications available • UL Listed Model Number ASG Number Max Current CLT-80 65526 8A VAC in. 100/240 4.5 • Blank finders available for do-it-yourself machining to fit your screw sizes • Consult ASG for additional information T-45 BL • Use with BL-2000 and BLG-4000 Series tools • “Switching” power supply; smaller physical size and more efficient operation • Switchable output voltage provides two-speed option for screwdrivers • UL Listed 28 Model Number ASG Number Max Current T-45 BL 65609 1.0 A Input Voltage Width VAC in. 100/240 2.8 www.asg-jergens.com | Phone: (888) 486-6163 | Fax: (216) 481-4519 29 Power Supplies for Electric Screwdrivers Power Supplies for Electric Screwdrivers Single Tool Control Single Tool Control T-70 BL PS-55 • Use with BL-5000, BL-7000 and BLG-5000 Series tools. Not compatible with CL, A, or SS Series screwdrivers • Use with A, CL, SS, TL, BLG-4000 and BLG-5000 Series tools. Not compatible with A-6500, A-6500HT, CL-7000HT, or CL-9000 • “Switching” power supply; smaller physical size and more efficient operation • Able to use with BL series with torque up to 15 lbf.in • Switchable output voltage provides two-speed option for screwdrivers • Standard clutch signal output, can be used with counters or PLC’s • UL Listed • Selectable 110V or 230V input Model Number ASG Number Max Current T-70 BL 64273 4.5 A Input Voltage Width VAC in. 100/240 4 • Switchable two-speed output delivers a full 30 VDC on “HI” setting – extra voltage when needed for optimal performance • Circuit breaker protected • Optional signal cable available, ASG # 65705 BTL-5A • Stable performance, strong power Model Number ASG Number Max Current PS-55 65700 2.5 A Input Voltage Width VAC in. 110/230 3.5 • Use with BTL-5, BTL-10, and BTL-15 PS-55C • Safe to use and easy maintenance • Switchable two-speed output • Compact size Model Number ASG Number Max Current BTL-5A 65710 5.0 A Input Voltage Width VAC in. 90/240 3.41 • Use with BL-2000, CL-2000, CL-3000, CL-4000, TL-3000, SS-3000, and SS-4000 • Switchable two-speed output • Comes with hanging bracket BTL-2A24 • Circuit breaker protected • Stable performance • Use with BTL-02A and BTL-03A Model Number ASG Number Max Current PS-55C 65703 1.5 A Input Voltage Width VAC in. 110/120 3 • Strong power • Safe to use and easy maintenance • User can change the output voltage to LOW:25V or HI:30V by turning the HI/ LOW switch to convert the speed of the electric screwdriver 30 Model Number ASG Number Max Current BTL-2A24 65708 2.0 A Input Voltage Width VAC in. 90/240 2.76 www.asg-jergens.com | Phone: (888) 486-6163 | Fax: (216) 481-4519 31 Power Supplies for Electric Screwdrivers Power Supplies for Electric Screwdrivers Single Tool Control Single Tool Control with Screw Counter PS-55-SS BLOP-STC3 • Use with A, CL, SS, and TL Series. Not compatible with A-6500, A-6500HT, CL-7000HT, or CL-9000 • Use with one BLG-4000-OPC or one BLG-5000-OPC Series driver • Switchable output voltage provides two-speed option for screwdrivers • Able to use with BL series with torque up to 15 lbf.in • Set the number of screws to be fastened between 1 and 99 • Combines features of PS-55 with variable output voltage • CE Certified • Variable speed and slow start, can be set to start at slow RPM (with slow rotation speed) first and then come back to normal (HI) RPM after a specific time Model Number ASG Number Max Current PS-55-SS 65706 2.5 A Input Voltage Width VAC in. 110/230 3.5 TLB-PS60 Model Number ASG Number BLOP-STC3 915865 Input Voltage VAC 110/230 CLT-70STC3 • Use with A, CL, SS and TL Series • Auto reset function • Use with TLB-C203 through TLB-C419 and TLB-D412 • Buzzer to indicate screw tightening complete and count timer function, counts number of times screw tightened from 1 to 99 • CE Certified • UL Listed • RoHs and ELT approved Model Number ASG Number TLB-PS60 68634 Input Voltage Width VAC in. 110/240 4.1 Model Number ASG Number CLT-70STC3 65704 Input Voltage VAC 110/230 TLB-PS500 • Use with TLB-C630 through TLB-C9180 and TLB-D630 through TLB-D650 • CE Certified • RoHs and ELT approved 32 Model Number ASG Number Max Current TLB-PS500 68630 5.5 A Input Voltage Width VAC in. 100/240 8.3 www.asg-jergens.com | Phone: (888) 486-6163 | Fax: (216) 481-4519 33 Power Supplies for Electric Screwdrivers Power Supplies for Electric Screwdrivers Single Tool Control with Screw Counter Single Tool Control with Process Outputs TLB-PS60-C PS-55AT • Use with TLB-C203 through TLB-C419 and TLB-D412 • Designed for automation and PLC-based applications • CE certified • Error-proofing capabilities for process verification • UL listed • High and low speed settings • RoHs and ELT approved • LED visual indicators for start, stop and cycle complete • Includes complete error-proofing features • Use with A, CL, SS, and TL Series. Not compatible with A-6500, A-6500HT, CL-7000HT, or CL-9000. Able to use with BL series with torque up to 15 lbf.in Model Number ASG Number TLB-PS60-C 68632 Input Voltage VAC 110/240 TLB-PS500-C • Inputs for tool enable and disable, outputs for cycle complete • Switchable two-speed output delivers a full 30 VDC on “HI” setting – extra voltage when needed for optimal performance • Counts the quantity of finished batches and the number of screws to be installed into a single product when used with STC-02 screw counter (must be purchased separately – ASG #65646) • Use with TLB-C630 through TLB-C9180 and TLB-D630 through TLB-D650 • CE Certified • RoHs and ELT approved Model Number ASG Number Max Current PS-55AT 65707 2.5 A Input Voltage VAC 110/230 • Includes complete error-proofing features Model Number ASG Number TLB-PS500-C 68633 Input Voltage VAC 110/240 Single Tool Control for Automatic Reversing Screwdrivers SBT-50 • Reverses screwdriver at pre-set torque • Input/output protection • Two-speed option • Use with SB and CL Series screwdrivers • Fused input voltage, circuit breaker protection on output voltage • Switchable output voltage gives two-speed options on screwdrivers • 220V available 34 Model Number ASG Number Max Current SBT-50 64166 2.5 A Input Voltage Width VAC in. 120 4 www.asg-jergens.com | Phone: (888) 486-6163 | Fax: (216) 481-4519 35 Power Supplies for Electric Screwdrivers Power Supplies for Electric Screwdrivers Multiple Tool Control Multiple Tool Control CLT-100 MC-70L • Operates up to two screwdrivers • Operates up to twenty HIOS DC electric screwdrivers at once depending on tool size • Use with A-4500, A-5000, CL Series, TL Series and SS Series. Not compatible with A-6500, A-6500HT or CL-7000HT • Fused input voltage, circuit breaker protection on output voltage • Fused input voltage, circuit breaker protection on output voltage • Switchable output voltage gives two-speed option on screwdrivers • Switchable output voltage gives two-speed option on screwdrivers • Use for dedicated line applications • Use where space is limited • For each tool powered by the MC-70L, a CB-105 (ASG #64159) and a Lead Kit (ASG #66035) is needed • 220/240V unit available • 220/240V unit available PS-110 • Value-engineered to be highly affordable Model Number ASG Number Max Current MC-70L 64164 15 A Input Voltage Width VAC in. 120 13 • Operates up to two screwdrivers • Use with A, BL, CL, SS, and TL Series. Not compatible with A-6500, A-6500HT, BL-7000, BL-7000HT, or CL-9000 Model Number Number of Tools MC-70L Can Operate CL-2000, CL-3000, CL-4000 Up to 20 Tools SS-2000, SS-3000, SS-4000 Up to 20 Tools • Operates most ASG DC electric screwdrivers • Same high performance features as the PS-55 Single Control model except no clutch output signal Model Number ASG Number Max Current PS-110 65702 2.5 A Input Voltage Width VAC in. 110/120 4 TL-3000 Up to 20 Tools A-4500, A-5000 Up to 10 Tools BL-2000, BL-5000, BL-7000 Up to 10 Tools CL-6000, CL-6500, CL-7000, CL-7000HT Up to 10 Tools SS-6500, SS-7000 Up to 10 Tools TL-6500 Up to 10 Tools A-6500, A-6500HT Up to 5 Tools Accessories for MC-70L 36 Model Number ASG Number Max Current CB-105 64159 Individual Control Box for MC-70L Power Supply Lead Kit 66035 Lead Kit for CB-105 Control Box www.asg-jergens.com | Phone: (888) 486-6163 | Fax: (216) 481-4519 37 Section 10: Tool and Power Supply Schematics BL Series Power Supply Schematics BLG Series Power Supply Schematics (Continued) T-45 BL Power Supply ASG #65609 T-45 BL Power Supply ASG #65609 OR OR BLG-4000BC1 Series Tools BL-2000 Series Tools BL-5000, BL-7000 and BL-7000HT Series Tools Tool and Power Supply Schematics PS-55 Power Supply ASG #65700 PS-55 Power Supply ASG #65700 T-70 BL Power Supply ASG #64273 T-70 BL Power Supply ASG #64273 OR OR BLG-5000BC1 Series Tools PS-55 Power Supply ASG #65700 PS-55 Power Supply* ASG #65700 *Up to 15 lbf.in (1.7 N.m) BLG Series Power Supply Schematics PC I/O Box ASG #65664 T-45 BL Power Supply ASG #65609 PLC OR BLG-4000 Series Tools T-45 BL Power Supply** ASG #65609 PS-55 Power Supply ASG #65700 T-70 BL Power Supply ASG #64273 OR BLG-5000 Series Tools PS-55 Power Supply ASG #65700 38 BLG-BC2 Series Tools **T-45 BL Power Supply to be used with BLG-4000BC2 Series Tools T-70 BL Power Supply to be used with BLG-5000BC2 Series Tools T-70 BL Power Supply** ASG #64273 OR PS-55 Power Supply ASG #65700 www.asg-jergens.com | Phone: (888) 486-6163 | Fax: (216) 481-4519 39 Tool and Power Supply Schematics Tool and Power Supply Schematics BLG Series Power Supply Schematics (Continued) BLG-4000-OPC Series Tools BLOP-AF Signal Output ASG #65597 BLG Series Power Supply Schematics (Continued) T-45 BL Power Supply ASG #65609 T-70 BL Power Supply ASG #64273 OR OR BLG-5000-OPC Series Tools PS-55 Power Supply ASG #65700 BLOP-AF Signal Output ASG #65597 T-45 BL Power Supply ASG #65609 T-70 BL Power Supply ASG #64273 OR BLG-4000-OPC Series Tools BLG-4000-OPC Series Tools BLG-4000-OPC Series Tools 40 BLOP-SC1 Counter ASG #65590 BLOP-SC3 Mini Counter ASG #65591 PS-55 Power Supply ASG #65700 OR BLG-5000-OPC Series Tools PS-55 Power Supply ASG #65700 BLOP-SC1 Counter ASG #65590 PS-55 Power Supply ASG #65700 T-45 BL Power Supply ASG #65609 T-70 BL Power Supply ASG #64273 OR OR BLG-5000-OPC Series Tools PS-55 Power Supply ASG #65700 BLOP-STC3 Counting Power Supply ASG #915865 BLG-5000-OPC Series Tools BLOP-SC3 Mini Counter ASG #65591 PS-55 Power Supply ASG #65700 BLOP-STC3 Counting Power Supply ASG #915865 www.asg-jergens.com | Phone: (888) 486-6163 | Fax: (216) 481-4519 41 Tool and Power Supply Schematics Tool and Power Supply Schematics A, CL, SS and TL Series Power Supply Schematics BTL Series Power Supply Schematics CLT-60 Power Supply ASG #65520 BTL-2A24 Power Supply ASG #65708 ASG BTL-02A and BTL-03A Series Tools OR CLT-70STC3 Counting Power Supply ASG #65704 BTL-5A Power Supply ASG #65710 ASG BTL-05, BTL-10 and BTL-15 Series Tools OR A, CL, and SS thru 7000HT Series Tools PS-55 Power Supply* ASG #65700 *Up to 15 lbf.in (1.7 N.m) STC-02 Counter ASG #65646 TLB Series Power Supply Schematics OR PS-55AT Power Supply with I/O ASG #65707 *Up to 15 lbf.in (1.7 N.m) TLB-PS60 Power Supply ASG #68634 OR TLB-C203 thru TLB-C419 Series Tools and TLB-D412 Series Tools TLB-PS60-C Counting Power Supply ASG #68632 CLT-80 Power Supply ASG #55526 CL-9000 and CL-9000HT Series Tools PS-55 Power Supply ASG #65700 *Up to 15 lbf.in (1.7 N.m) TLB-PS500 Power Supply ASG #68630 OR TLB-C630 thru TLB-C9180 Series Tools, TLB-D630 and TLB-D650 Series Tools OR TLB-PS500-C Counting Power Supply ASG #68633 PS-55 Power Supply ASG #65700 *Up to 15 lbf.in (1.7 N.m) TL Series Tools STC-02 Counter ASG #65646 OR CLT-70STC3 Counting Power Supply ASG #65704 42 www.asg-jergens.com | Phone: (888) 486-6163 | Fax: (216) 481-4519 43 Section 11: Tool Torque Charts ASG Electric Screwdrivers Torque (lbf.in) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 Torque (kg.f.cm) 1.15 2.3 3.45 4.6 5.75 6.9 8.05 9.2 10.35 11.5 12.65 13.8 14.95 16.1 17.25 18.4 19.55 20.7 21.85 23 24.15 25.3 26.45 27.6 28.75 29.9 31.05 32.2 33.35 34.5 35.7 36.9 TL-3000 0.27 - 4.0 lbf.in 1000 TL-6500 1.8 - 17.7 lbf.in 700 BTL-02A 0.18 - 1.3 lbf.in 750 BTL-03A 0.44 - 2.7lbf.in 750 BTL-05 0.44 - 4.9 lbf.in 1000 BTL-10 0.9 - 10.6 lbf.in 1000 BTL-15 1.8 -15.9 lbf.in 850 TLB-C203 0.18 - 3 lbf.in 370 TLB-C210 0.9 - 8.7 lbf.in 1000 TLB-C412 1.3 - 10.4 lbf.in 1000 & 2000 TLB-C419 1000 2.6 - 16.5 lbf.in TLB-C630 1000 8.7 - 26 lbf.in TLB-C960 17.7 - 53.1 lbf.in TLB-C990 up to 53 lbf.in 1000 up to 79 lbf.in 800 TLB-C9120 35 - 106 lbf.in 550 TLB-C9180 53 - 159 lbf.in 350 TLB-D412 TLB-D419 26.6 - 79.7 lbf.in 2000 1.32 - 10.4 lbf.in 1000 2.6 - 16.5 lbf.in TLB-D630 AC-1110 AC-1120 2000 8.6 - 26 lbf.in TLB-D650 17.3 - 43.4 lbf.in up to 43 lbf.in 1000 1000 1.8 - 8.9 lbf.in 1000 2.7 - 17.7 lbf.in AC-1120HS 3.5 - 17.7 lbf.in 2200 AC-1130 3.5 - 26 lbf.in 1000 AC-1155 44 Speed (RPM) 8.9 - 48.7 lbf.in up to 48 lbf.in 400 ES-2001 0.9 - 10.6 lbf.in 1250 ED-3001 1.8 - 10.6 lbf.in 950 www.asg-jergens.com | Phone: (888) 486-6163 | Fax: (216) 481-4519 45 Tool Torque Charts HIOS Electric Screwdrivers Torque (lbf.in) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 Torque (kg.f.cm) 1.15 2.3 3.45 4.6 5.75 6.9 8.05 9.2 10.35 11.5 12.65 13.8 14.95 16.1 17.25 18.4 19.55 20.7 21.85 23 24.15 25.3 26.45 27.6 28.75 29.9 31.05 32.2 33.35 34.5 35.7 36.9 BL-2000 0.18 - 1.8 lbf.in BL-5000 1.8 - 10.6 lbf.in 990 900 BL-7000 6.2 - 24.8 lbf.in 960 BL-7000HT 6.2 - 31 lbf.in 700 BLG-4000 0.9 - 4.9 lbf.in 1000 BLG-5000 1.8 -10.6 lbf.in 1000 BLG-5000-15 2.7 - 8.9 lbf.in 1500 BLG-5000-1518 2.7 - 7.1 lbf.in 2000 BLG-5000HT 4.4 - 17.7 lbf.in CL-2000 0.18 - 1.8 lbf.in 680 CL-3000 0.3 - 1.8 lbf.in 1000 CL-4000 0.9 - 4.9 lbf.in A-4500 A-5000 CL-6000 CL-6500 1000 3.5 - 7 lbf.in 1700 3.5 - 10.6 lbf.in 970 800 1.8 - 8.9 lbf.in 900 2.7 - 14 lbf.in A-6500 4.4 - 16 lbf.in 1700 A-6500HT 4.4 - 31 lbf.in 690 CL-7000 2.7 - 22 lbf.in CL-7000HT 2.5 - 23.9 lbf.in 750 550 CL-9000-PS 10.6 - 44.3 lbf.in up to 44 lbf.in 530 CL-9000-HT 10.6 - 70.8 lbf.in up to 70 lbf.in 350 VB-1820 2000 3.5 - 16 lbf.in VB-3012 1200 4.4 - 26.6 lbf.in VB-4504 8.9 - 39.8 lbf.in VZ-1820 up to 39 lbf.in 400 2000 3.5 - 16 lbf.in VZ-3012 8 - 26.6 lbf.in VZ-4506 8.9 - 39.8 lbf.in 1200 up to 39 lbf.in 600 SS-2000 0.18 - 1.8 lbf.in 680 SS-3000 0.18 - 1.8 lbf.in 1000 SS-4000 0.9 - 4 lbf.in 1000 SS-6500 2.2 - 11.5 lbf.in 900 SS-7000 2.7 - 17.7 lbf.in 750 SB-400 SB-650 46 Speed (RPM) 0.9 - 4.4 lbf.in 2.7 - 14.2 lbf.in 1000 900 www.asg-jergens.com | Phone: (888) 486-6163 | Fax: (216) 481-4519 47 Headquarters Satellite Sales Offices International Subsidiaries Sales Representatives International Distributors U.S. Distributor Network covers all 50 states Global Support Our footprint covers the globe! ASG employs a team of technical experts to provide support, repair, calibration and preventative maintenance services. We welcome the opportunity to provide assistance by telephone or online chat Monday through Friday, 8 a.m. to 5 p.m. (U.S. Eastern Time) excluding holidays. ASG maintains subsidiaries in Shanghai, China and Mumbai, India, and sales offices in Mexico and Europe to provide direct support to our international customers. We work together with our global Field Sales Representative and Distributor Network to help customers standardize their assembly equipment and processes around the world. Distributor: Products and Solutions for Assembly ASG USA Headquarters Jergens Way, 15700 S. Waterloo Road Cleveland, OH 44110-3898 USA Phone: (216) 486-6163 Toll-free USA: (888) 486-6163 Fax: (216) 481-4519 Email: [email protected] ASG China Subsidiary Unit 301 Level 3, Block A A-REIT City at Jinqiao, 200 Jinsu Road, Shanghai, Pudong 201206 CHINA Phone: +86 21 58209175 Fax: +86 21 58353696 Email: [email protected] ASG India Subsidiary B-607, Mahaavir Icon, Plot No. 89, Sector 15, C.B.D. Belapur Navi Mumbai-400 614, Maharastra INDIA Phone: +91 22 27572998 Mobile: +91 98 334 04986 Email: [email protected]