SR-Series Manual

Smart Solutions.
Products.
Smart
Solutions.Powerful
Powerful
Products.
SR-Series
Manual
Drill
Pipe Float
Valves //
2012
1
TABLE OF CONTENTS
1. Actuator Configuration ........................................................... 2
2. Performance ........................................................................... 3
3. Specification ........................................................................... 4
4. Actuator Partial Configuration ................................................ 5
5. Manual Operation................................................................... 6
6. Limit Switch Setting ................................................................ 7
7. Mechanical Stop Bolt Limit Setting .......................................... 8
8. Dimension .............................................................................. 9
9. Electrical Wiring .................................................................... 11
10. Wiring ................................................................................ 13
11. Maintenance....................................................................... 14
12. Warranty Information ......................................................... 14
1. Actuator Configuration
Features
Sealing
Standard enclosure with O-ring sealing is watertight to IEC IP67, NEMA 4, 4x. The actuator
is available with an optional explosion proof
enclosure as well as IP68, NEMA 6.
Motor
The squirrel caged induction motor is totally
enclosed with a high stall torque and low
inertia force to suit seating/unseating of
valves. Integral thermal protection is included
to prevent damage to the single and three
phase motors.
Motor
Window
Wiring
Electrical wiring control circuits are
standardized and color coded for single and
three phase actuators. Additional terminal
contacts can be easily added as required for
various options.
Mounting
Mounting base configurations are
standardized to ISO 5211 and ABZ valve
standards. The drive bushing is removable for
machining to valve stem dimensions. The
actuator position on the valve can be selected
for 4 positions by means of 4 bolt holes in the
drive bushing.
Worm Gear
Planetary Gear
Heater
A space heater inside the actuator helps to
prevent condensation due to temperature and
weather changes. Standard 20W heater helps
keep all electrical components in the actuator
dry.
Spring Body
Handwheel
Base
Limit Switches
The limit switch is activated by means of
a simple and yet reliable cam mechanism
mounted and driven by the center column.
The valve position can be accurately and
easily set with the simple adjustable switch
cam mechanism. The set position is
permanent and is not affected by over-travel
resulting from manual operation.
Stop Bolt
2
2. Performance
Type
Max Output
Torque
Spring Return
Time (90°)
Operating Time
(90°)
sec
(Open/Close)
ABZ-E430SR
ABZ-E860SR
ABZ-E1730SR
ABZ-E2600SR
In. lb.
430
860
1730
2600
Nm
50
100
200
300
Sec
(Governor Optional: 2 ± 1 sec)
16/14
18/16
61/56
90/81
120V
60hz
14/12
16/14
51/46
72/68
50hz
16/14
20/19
62/57
89/82
60hz
13/12
17/15
51/47
75/68
50hz
17/15
21/19
62/57
87/82
60hz
15/13
19/16
52/47
74/68
50hz
17/15
21/19
62/57
86/82
60hz
15/13
17/16
52/47
73/67
DC24V
13/10
20/12
56/35
86/56
AC
60
90
90
90
DC
40
40
40
40
Min
15
15
15
15
1.75 / 1.68
2.4 / 2
2.8 / 2.43
2.3 / 1.8
220V
380V
Duty (S2)
110V
50hz *
120V
60hz
1.7 / 1
3 / 2.2
3.9 / 2.9
3.15 / 2.3
50hz
1 / 0.95
1.06 / 0.98
1.3 / 0.97
1.02 / 0.98
60hz
1.03 / 0.7
1.3 / 0.9
1.8 / 0.43
1.3 / 0.95
50hz
0.24 / 0.18
0.4 / 0.33
0.38 / 0.3
0.35 / 0.3
60hz
0.25 / 0.15
0.4 / 0.22
0.35 / 0.3
0.29 / 0.2
50hz
0.28 / 0.17
0.5 / 0.5
0.5 / 0.5
0.62 / 0.6
60hz
0.24 / 0.17
0.4 / 0.3
0.36 / 0.31
0.31 / 0.27
6.3 / 1.9
8.6 / 1.65
9 / 1.8
7.6 / 1.8
220V
380V
440V
DC24V
110V
50hz *
3.72
4.0
4.78
4.7
120V
60hz
3.55
4.1
5
4.72
50hz
1.95
2.55
2.4
2.8
60hz
1.9
2.5
2.5
2.93
50hz
0.82
0.8
1.3
0.7
60hz
0.77
1.22
1.3
0.8
50hz
0.92
0.83
1.54
0.6
60hz
0.9
1
1.45
0.7
DC24V
15
13
15.7
13.5
ABZ
(ISO5211)
3.25”
(F07)
3.25”/ 5.0”
(F07 / F10)
3.25”/ 5.0”
(F10 / F12)
3.25”/ 5.0”
F10 / F12)
25
25
75
113
STD 57 (26)
STD 77 (35)
STD 112 (51)
STD 137 (62)
EXP 68 (31)
EXP 88 (40)
EXP 112 (51)
EXP 148 (67)
220V
380V
440V
Mounting Base
Handwheel Turns
Weight
2±1
(Governor STD)
50hz *
Motor (W)
Stall Current (A)
1~2
(Governor STD)
110V
440V
Rated Current (A)
(Open/Close)
1
Lb
(Kg)
* Non-Standard (110V/50hz)
3
3. Specification
Enclosure
Standard: NEMA 4, 4x
Optional: Explosion Proof Ex d II B T4, IP67
Optional: Watertight (IP68)
Ambient Temperature
Standard: -20ºC ~ 55ºC (-4°F ~ 131°F)
Optional: -40°C ~ 55°C (-40°F ~ 131°F)
Optional: -60°C ~ 55°C (-76°F ~ 131°F)
Power Supply
Standard: 120 VAC or 220 VAC 1-Phase
Optional: 380 VAC or 440 VAC 3-Phase
Optional: 24 VDC
Auxillary Limit Switch
Open/Close Limit Switch (250VAC 15A)
Governor
Standard: ABZ-E1730SR & ABZ-E2600SR
Optional: ABZ-E430SR & ABZ-E860SR
Travel Angle
Indicator
Mechanical Stops
Space Heater
Conduit Entries
Lubrication
Materials
Surface Treatment
Coating
90º ± 5º
Continuous Position Indicator
External Adjustable Screws
20W
Standard: 3/4” NPT
Optional: 3/4” PF
Optional: M20
Shell Gadus S2 V220 2
Aluminium Alloy
Anodizing
Polyester (TGIC - Free)
4
4. Actuator Partial Configuration
Governor
ABZ-E430SR, ABZ-E860SR :Option
ABZ-E1730SR, ABZ-E2600SR :Standard
Wiring Connector
Motor
Micro Switch (Limit)
Spring Cover
Indicator
Handwheel
Stop Bolt
Earth
Spring Body
5
Earth
5. Manual Operation
5-1
Turn the lever located on the side of the actuator toward the handwheel. The lever should LOCK in position.
Turn the handwheel and the actuator output will rotate.
5-2
If the lever does not LOCK in the upright position, then turn the handwheel halfway and pull lever to the upright position.
Lever
-Turn the handwheel clockwise for CLOSE
-Turn the handwheel counter clockwise for OPEN
6
6. Limit Switch Setting
6-1. Close/Open Switch Adjustment
6-1-1.
Confirm that the power is off.
Turn lever located on the side of the actuator to
engage the manual override handwheel.
Rotate the handwheel clockwise to fully close
the actuator/valve.
6-1-2.
Loosen the CLS and ACLS cam set screws as
shown. Rotate cams in the closed/clockwise
direction and engage the switch levers to trip
the corresponding switch.
AOLS
ACLS
AOLS
Dry Contact Open Limit Switch
ACLS
Dry Contact Close Limit Switch
OLS
Open Limit Switch
CLS
Close Limit Switch
OLS
CLS
6-1-3.
Firmly re-tightened the cam set screw.
6-1-4.
To set the open limit switch, follow the same procedure as above except that the rotation will be
counter-clockwise using the open limit switch cam.
7
7. Mechanical Stop Bolt Limit Setting
In the event of a limit switch malfunction, the stop bolts will prevent the actuator from over traveling and causing
damage to the valve. The stop bolts should be reset whenever any adjustment is made to the open and closed limit switches,
this will protect the valve in the event of an electrical malfunction.
7-1
Turn the lever located on the side of the actuator toward the handwheel. The lever should LOCK in position.
Turn the handwheel and the actuator output will rotate.
7-2
As shown below, turn the stop bolt into the body until contact is made between the limit stop and dash pot.
After contact is made, then turn the limit stop back out one turn and lock it in place with the nut by tightening the nut against the body.
View from top
Stop Plate
Output Shaft
Spring Body
Nut
Stop Bolt
Close (CW) Adjustment
Stop Bolt
Open (CCW) Adjustment
7-3
To set the open limit stop, follow the above instructions except rotate the actuator in the counter-clockwise
rotation.
Do not rotate factory set limit stop bolts more than 5 turns from set point.
If the mechanical stops are improperly set, motor and gear damage may occur.
After setting the limit stops, check for proper function by operating the actuator both manually
and electrically. Confirm that the end of travel limit switches shut off power to the motor in both
the open and closed positions, and that the motor is not stalled or in an over-torque condition.
8
8. Dimension
8-1
C
D
C
E
D
F
B
E
B
A
A
H
H
G
G
MODEL: ABZ-E430SR
MODEL: ABZ-E860SR
Model
A
A (EXP)
B
C
D
E
F
G
H
ABZ-E430SR
18.8
(477)
19.8
(504)
6.1
(155)
5.9
(150)
8.1
(206)
6.5
(164)
5.3
(134)
0.8
(20)
7.9
(200)
ABZ-E860SR
19.6
(498)
20.7
(526)
8.4
(213)
6.2
(156)
8.2
(208)
6.8
(172)
5.6
(141)
0.9
(22)
7.9
(200)
Inches (mm)
Model
ABZ Flange
Diameter
ABZ Tap
ISO Flange
Diameter
ISO Tap
Metric
ABZ-E430SR
3.25”
3/8”-16
F07 (2.76”)
M8-1.25
ABZ-E860SR
3.25”
5”
3/8”-16
1/2”-13
F10 (4.02”) M10-1.50
F12 (4.92”) M12-1.75
9
Standard
Bore
0.75”(19)
Diameter
0.50”(13)
Flats
0.75”(19)
Diameter
0.50”(13)
Flats
Optional
Max Bore
Optional
Max
ISO Star
Max
Depth
0.87”(22)
20mm
1.38” (35)
0.87”(22)
20mm
1.38” (35)
F
8-2
C
C
D
D
B
E
B
E
F
H
A
H
A
G
G
MODEL: ABZ-E1730SR
MODEL: ABZ-E2600SR
Model
A
A (EXP)
B
C
D
E
F
G
H
ABZ-E1730SR
24.2
(615)
24.2
(615)
8.4
(213)
6.2
(156)
8.5
(217)
6.8
(173)
5.6
(141)
0.9
(22)
7.9
(200)
ABZ-E2600SR
25.9
(659)
27.1
(687)
8.4
(213)
6.2
(156)
8.4
(214)
6.8
(173)
5.6
(141)
0.9
(22)
7.9
(200)
Inches (mm)
Model
ABZ Flange
Diameter
ABZ Tap
ISO Flange
Diameter
ISO Tap
Metric
ABZ-E1730SR
5”
1/2”-13
F10 (4.02”) M10-1.50
F12 (4.92”) M12-1.75
ABZ-E2600SR
5”
1/2”-13
F10 (4.02”) M10-1.50
F12 (4.92”) M12-1.75
10
Standard
Bore
1.125”(28.6)
Diameter
0.25”(6)
Key
1.125”(28.6)
Diameter
0.25”(6)
Key
Optional
Max Bore
Optional
Max
ISO Star
Max
Depth
1.26”(32)
26mm
1.65” (42)
1.26”(32)
26mm
1.65” (42)
F
9. Electrical Wiring
9-1
Separate the cover of the actuator by loosening the four cover bolts.
9-2
Confirm that the wiring diagram located in the actuator and Wiring No. on the name plate match
with each other.
9-3
Confirm that the main power and power supply described on the name plate of the actuator
match with each other.
9-4
SR Series uses a WAGO brand terminal strip to allow easy wiring and to protect against
vibration.
Cable
AWG 28–14
8~9mm
WAGO Terminal
Flathead
Screw Driver
0.08~2.5mm
Wire Preparation
Push and Set
9-5
Insert a small flathead screwdriver as shown to open the terminal point, then insert the wire.
9-6
Be sure to properly ground the actuator wiring to the grounding terminals provided on the inside
and outside of the actuator body.
Inside & Outside earth terminal
9-7
Be sure to wire and energize the heater that is provided.
9-8
Each actuator must be powered by their own individual relays to prevent voltage feedback and
actuator damage.
11
9-9
With a 3 Phase (380, 440V) powered actuator, care must be taken to confirm the proper
motor rotation when the power and signal are applied. If the actuator rotates in the reverse
direction than what is expected, the limit switches will not function correctly and a mis-wire
has occured. Corrective action needs to be taken.
9-9-1
With power disconnected, manually operate the actuator to a mid position.
9-9-2
Apply power / signal to rotate the actuator open or closed and confirm the rotation is correct.
9-9-3
If the rotation is incorrect, then shut off the actuator and rewire two of the three wires as shown.
In the case of
a reverse phase
Terminal Block
Terminal Block
9-10 After the wiring is completed in the actuator, use wire ties to clean up the actuator and group
wires together, and be certain that the wires are secured away from any moving parts, remove any
loose debris.
9-11 When all the work is completed, replace the top cover and secure it using the four cover screws.
9-12 Apply the power and do a final check to confirm proper operation.
Main power must only be applied when the top cover is re-installed on the actuator body.
If the main power is on while wiring the actuator stop work immediately and turn the
power off. Only then is it safe to proceed.
12
10. Wiring
10-1
120 VAC
EARTH
On/Off Service
WHITE / BLACK
ACTUATOR
TERMINAL
STRIP
CAPACITOR
MOTOR
WHITE / RED
WHITE / BLUE
TP
G/F WHITE
RED
CLS
1
2
BLACK
3
ORANGE
BLUE
OLS
1
2
BLUE
3
RED
BLACK
BLACK
ACLS
1
2
PINK
3
YELLOW
2
BROWN
3
YELLOW
TRANSFORMER
1
RED
RED
AOLS
O
OPEN LAMP
OPEN
STOP
CLOSE
(L1) LINE (120vac)
SPRING ACTION
FAIL CLOSE
9
10
AUX. CONTACT
11
12
13
14
MANU
AC2
BLUE –
BLUE +
C
5
CLOSE LAMP
8
PINK
WHITE
4
7
COM
AC1
(L2) NEUTRAL
6
PINK
BLACK
2
3
G/F WHITE
HEATER (20W)
1
AUTO
E.M READY STATUS
BRAKE
15W
DC90V
10-2
EARTH
120 VAC
ACTUATOR
TERMINAL
STRIP
Modulating Service
WHITE / BLACK
CAPACITOR
MOTOR
WHITE / RED
WHITE / BLUE
TP
G/F WHITE
RED
CLS
1
2
BLACK
3
ORANGE
BLUE
OLS
1
2
BLUE
3
RED
BLACK
HEATER (20W)
BLACK
G/F WHITE
ACLS
1
2
PINK
3
YELLOW
2
BROWN
3
YELLOW
TRANSFORMER
1
RED
RED
AOLS
PINK
BLACK
COM
PINK
AC1
BLUE –
BLUE +
WHITE
MANU
1
(SELECT 1 INPUT) (+)
2
3
(–)
WHITE
(L1) LINE (120vac)
(L2) NEUTRAL
4
DHC-100
5
6
7
8
8 +15V OUT
7 +5V OUT
6 1-5, 0-5, 0-10 (+)
5 4-20mA (+)
4 SIGNAL GND. (–)
3 EARTH / GRN
2 (L1) HOT / LINE
1 (L2) NEUTRAL
3
BLUE
1
RED
WHITE
2
RED
WHITE
BLACK
RED
WHITE
BLUE
J-2
J-1
6 +2.5V
5 WIPER
4 GROUND
3 MOTOR 2 OUTPUT
2 NEUTRAL
1 MOTOR 1 OUTPUT
9
10
11
AUX. CONTACT
12
13
14
AC2
AUTO
E.M READY STATUS
BRAKE
15W
DC90V
NOTE:
Generic model wiring diagram shown, actual wiring diagram may vary. The SR-Series actuator is designed to perform the
same as a standard electric actuator, power to OPEN and power to CLOSE, except that in the event of a power loss, the
spring feature will release and drive the actuator to the fail position.
Modification to the wiring to change this operation sequence is NOT recommended.
13
11. Maintenance
11-1 Lubrication
Under normal conditions, no additional grease needs to be added to the actuator. However if the
ambient temperature is greater than 40ºC and if the humidity is less than 15%, periodic
re-greasing is recommended.
The recommended grease used in the SR Series actuator is Shell Gadus S2 V220 2.
11-2 Regular Check Up
It is recommended that the actuator be cycled every two weeks after purchase. To minimize the
effects of condensation in the actuator it is recommended that the conduit entries are sealed at
the actuator and that the heater is energized.
12. Warranty Information
12-1 Failure or damage caused by misuse or abuse.
12-2 Failure or damage caused by unauthorized modifications or repairs done to the actuator.
12-3 Failure caused by the unauthorized modification / change of the wiring.
12-4 Failure caused by a reverse phase mis-wire when using three phase power.
12-5 Failure caused by water leakage due to the improper sealing of the actuator conduit entries
or by failure to install the cover properly.
12-6 Failure caused by improperly set limit switches.
12-7 Failure caused by fire, flood damage, or other “acts of God.”
12-8 Failure occuring 1 year after the shipment date.
14
Our goal is to become the leading provider of mission critical oilfield products and related
services in terms of customer satisfaction, safety and financial performance.
Our experienced management team and employees are dedicated to solving our
customers’ problems. We invest in long term relationships and cooperate on product
development with our clients, we consider them our partners.
OUR CORE VALUES
No one gets hurt: The safety of our employees and customers is
our first priority coupled with a healthy respect for the environment.
Integrity: In everything we do, in every interaction, both internally and externally, we strive to operate with the utmost integrity and mutual respect.
Customer focused: Our products enhance our customer’s
performance and we listen to their needs and work with them to
solve their challenges.
Good place to work: We are committed to creating a workplace that fosters
innovation, teamwork and pride. Every team member is integral to our success
and is treated equally and fairly.
ABZ Valve & Controls
113 W. MAIN STREET
P.O. Box 157
MADISON, KS 66860
620-437-2440
855-803-6786
www.f-e-t.com
3/2015