Fernando Cordeiro, Global Sales Manager Process Industries and

Fernando Cordeiro, Sales and Marketing Manager MEA, Control Technologies, Abu Dhabi, 11th of May 2015
Collaborative Process Automation
Systems:
The Power of Integration
Industry Challenges
People
© ABB Group
May 11, 2015 | Slide 2
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Systems
Equipment
People, Systems and Equipment Collaboration
© ABB Group
May 11, 2015 | Slide 3
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Single view for all systems and equipment
© ABB Group
May 11, 2015 | Slide 4
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The Power of Integration – Aspect Object Technology
Process Centric Information
Control

Monitor, control, optimize,
and maintain from one
interface.

Embedded actionable
information through Aspect
Object Technology

Relevant, filtered
information based on user’s
role and responsibility

One click to all Information
Faceplates
Trend
Graphics
Video
Asset
Health
Reports
ERP/ CMMS
© ABB Group
May 11, 2015 | Slide 5
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Documentation
The Power of Integration – Architecture
Seamless Operation of Devices, Equipment & Systems
© ABB Group
May 11, 2015 | Slide 6
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The Power of Integration – Safety
Integrated Control and Safety Systems (ICSS)

One HMI

One alarm list

One engineering tool and one set
of engineering principles

One set of documentation for
operations, engineering and
maintenance

One set of spare parts

One team of process/safety
engineers

One support and service provider

Remote support capabilities
© ABB Group
May 11, 2015 | Slide 7
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Process Automation
Safety
The Power of Integration – ICSS + Electrical Systems
All equipment controlled & operated in one environment

Common view of Process
and Power

SOE, Graphics,
Navigation …

Full support of IEC 61850

Better power protection
possibilities
Fieldbuses

IEC 61850
Increased process
availability
Process
Instrumentation
Process
Electrification
Process Automation
© ABB Group
May 11, 2015 | Slide 8
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Substation
Automation
Power
Management
Power Automation
The Power of Integration – Plant wide Operations
Collaborative environment reduces downtime
Power group
Process group
Control room consolidation and collaboration
© ABB Group
May 11, 2015 | Slide 9
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The Power of Integration – HMI
High Performance Process Display
© ABB Group
May 11, 2015 | Slide 10
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The Power of Integration – Control Rooms
Promotes Collaboration and Productivity
© ABB Group
May 11, 2015 | Slide 11
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The Power of Integration – Asset Management
Configuration, parameterization and commissioning

One single engineering view of all integrated devices

Reduce time for configuration and commissioning

Detailed diagnostics available at any time
Instrumentation
© ABB Group
May 11, 2015 | Slide 12
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LV Switchgear
Drives
Motor starters
Protection &
Control IEDs
The Power of Integration – Asset Management
Condition monitoring reduce maintenance costs

Detect early warnings to maintain high plant
availability

One single view of all plant assets

Apply predictive maintenance strategies

Reduce the time to repair
Instrumentation
© ABB Group
May 11, 2015 | Slide 13
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LV Switchgear
Drives
Motor starters
Protection &
Control IEDs
The Power of Integration – Analysis and Reports
Built in Alarm Analysis




© ABB Group
May 11, 2015 | Slide 14
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Enables a starting point for alarm rationalization
Analysis of ”worst cases”
Allows for continuous analysis and optimization
Promotes collaboration between operators and
process/system engineers
The Power of Integration – Cyber Security
An integral part of ABB’s products and systems
© ABB Group
May 11, 2015 | Slide 15
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Collaborative Process Automation System
Technology areas
© ABB Group
May 11, 2015 | Slide 16
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© ABB Group
May 11, 2015 | Slide 17
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800xA Extended Security
A modular approach
Services
Products
Enhanced
security
Advanced Access Control
800xA Whitelisting
Fundamental
security
Management
& Monitoring
Digital Signature
Policies & Guidelines
Consultancy
Industrial Defender
Automation
Systems Manager™
800xA Audit Trail
Cyber Security
Monitoring
Service
(ServicePort)
Automation Sentinel
Antivirus updates
Windows Security
updates
PC, Network and Software Monitoring
Cyber Security
Fingerprint
Training
(e.g. E163)
Built in
security
© ABB Group
May 11, 2015 | Slide 18
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System Hardening & System
Configuration
(Robustness testing, roles based access control,
IPSec, back-up & restore, host firewall for severs
& workstations, and storm protection for
controllers & communication modules, etc.)
My Control System
(Field communication - e.g. security bulletins &
security reports)
The Power of Integration – Alarm Analysis
Savings!
$80,000
Adding alarm analysis to
an existing 800xA system
is significantly less than
adding a 3rd party tool....

Hardware and Software

Software Maintenance

Application Engineering

Interface HW and SW

Additional mapping
(rules, post-scripting,...)

Training

© ABB Group
May 11, 2015 | Slide 19
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Long term
costs/expansions
Pre-integrated Alarm Analysis
$800xA Alarm
Operations
3rd party
Alarm Analysis
The Power of Integration – Integrated Safety
Savings!
$300,000
Adding an 800xA High
Integrity safety system to an
800xA DCS is significantly
less than a 3rd party system
that has to be interfaced
© ABB Group
May 11, 2015 | Slide 20
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
Hardware and Software

Application Engineering

BPCS to SIS Interface

Training

Software Maintenance

Interface Upgrade
Testing

HART Analog Inputs

Adding SIS Points
$800xA HI
3rd Party TMR
The Power of Integration – Whitelisting
Savings!
$300,000
The cost for adding an
approved and validated
Whitelisting solution to an
existing 800xA system is
significantly less that adding
a 3rd party solution...

Solution itself
 Setup
party)
of test system
(only 3rd

Test solution (only 3rd party)

Implementation in production
…assuming no major issues in
testing or implementation of 3rd
party tool.
© ABB Group
May 11, 2015 | Slide 21
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$800xA
Whitelisting
3rd party
whitelisting
…it adds up to savings!
$1MM USD
$0
© ABB Group
May 11, 2015 | Slide 22
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Alarm
Mngmt.
Safety
Loop
Monitoring
DCS
and
PLCs
Asset
Mgt
White
Listing
Historian
Video Telecoms Electrical
Systems
Control
Power
Mgt
…