6¾-in. AutoTrak eXact High-build Rate RSS Improving well
Transcription
6¾-in. AutoTrak eXact High-build Rate RSS Improving well
Technical Data S ummary 6¾-in. AutoTrak eXact High-build Rate RSS Improving well placement in complex environments The Baker Hughes AutoTrak™ eXact drilling system expands our service portfolio by offering high build-up rates (BUR) with advanced formation evaluation measurements. Another step forward derived from nearly two decades of experience in rotary steerable system (RSS) development and operation around the globe. To maximize horizontal reservoir exposure and avoid directional work in troublesome formations, the service is capable of drilling curves up to 12°/100 ft, straight tangent and horizontal sections, or other complex directional profiles with superior hole quality and consistent performance, reducing overall time on well and improving the efficiency of completion operations. The design of the AutoTrak eXact RSS is based on our proven AutoTrak technology, the industry's most advanced, accurate and reliable RSS. The AutoTrak eXact service takes this technology to the next level, combining higher build rates, and compatibility with the latest Baker Hughes measurement while drilling (MWD) and logging while drilling (LWD) services. This enables operators to obtain accurate and comprehensive formation evaluation and reservoir data and place the well exactly where it needs to be. Baker Hughes has designed the bottom-hole assembly (BHA) with optimized Talon™ PDC and Kymera™ Hybrid drill bits to work as a system, ensuring operational efficiency, reliability and consistency. Real-time, near bit directional and vibration measurements, inclination, rotating azimuth, deep azimuthal resistivity, azimuthal gamma, downhole pressure and multiple propagation resistivity data is gathered to assure accurate formation evaluation while drilling for optimum wellbore placement, with maximum certainty. Features Benefits High BUR capability Maximizes reservoir exposure Reduces overall time on well Avoids directional work in troublesome formations Advanced formation evaluation package Precise reservoir navigation Exact wellbore placement Early detection of bed boundaries Geo-confirmation of sedimentary structures Continuous drill string rotation from surface Increases drilling performance and greater horizontal reach with minimum risk and nonproductive time Precise closed loop steering with continuous, smooth adjustment of steer direction and advanced inclination hold mode Offers a smooth wellpath and excellent hole quality for faster completions and enhanced production Annular flow on/off pressure Identifies hole cleaning problems and fluid influx into the wellbore Rugged design with near bit drilling dynamics measurement Optimizes drilling performance and reliability 6¾ AutoTrak eXact ©2014-2014 Baker Hughes Incorporated. All rights reserved. ATK4-70-01-001 Rev. B Technical Data S ummary 6¾-in. AutoTrak eXact High-build Rate RSS Improving well placement in complex environments General Tool Specifications Tool size Borehole size Maximum build rate Steerable stabilizer Module length / weight Length of steering sleeve Flex Sub module length / weight AziTrak length / weight BCPM length / weight Mod Flex Stab module length / weight Stop sub module length / weight Top connection Bottom connection 8⅜-in. to 8¾-in. hole size 9½-in. to 10⅝-in. hole size Operating Specifications and Limits US Units SI Units 6¾ in. 171.45 mm 8⅜ to 10⅝ in. 212.8 to 269.6 mm 12°/100 ft 12°/30 m 7916 in. 192.09 mm 37.8 ft / 1,173 lb 3.19 m / 532 kg 3.35 ft 1.02 m 6.9 ft / 550 lb 2.11 m / 250 kg 22.0 ft / 2,866 lb 6.72 m / 1,300 kg 10.5 ft / 2,976 lb 3.20 m / 1,350 kg 8.2 ft / 640 lb 2.50 m / 290 kg 2.6 ft / 287 lb 0.80 m / 130 kg NC50 4½-in API Reg. box 6⅝-in. API Reg. box US Units SI Units Flow rate Extreme Low Flow Low Flow Medium Flow Normal Flow High Flow gpm lpm 200 (240)–325 757 (908)–1,230 265 (320)–450 1,000 (1,211)–1,703 330 (395)–570 1,249 (1,495)–2,157 375 (450)–660 1,419 (1,703)–2,498 500 (600)–900 1,893 (2,271)–3,407 () minimum flow rate for downlink operation Maximum WOB 56,200 lb 250 kN Maximum drilling torque (at bit) 15,500 ft-lb 21 kNm Maximum torque to failure (at bit) 23,500 ft-lb 32 kNm Maximum overpull to failure 697,000 lb 3,100 kN Maximum DLS for tool passage Rotating 13°/100 ft 13°/30 m Sliding 20°/100 ft 20°/30 m Maximum tool rotation 400 rpm Maximum rpm variation Maximum operating temperature Maximum hydrostatic pressure Maximum sand content Maximum LCM Maximum axial and lateral vibration Sensor Specifications Near Bit Inclination Sensor type Range Accuracy Bit-offset Drilling Dynamics Measurements Sensor type Acceleration range Frequency range RPM range Drilling Services 2001 Rankin Road Houston, Texas 77073 Phone: +1 713-625-4200 www.bakerhughes.com Sensor Specifications - AziTrak Measure point from Bottom of Tool Resistivity Pressure Gamma Directional Azimuthal Gamma Ray Range Accuracy Vertical resolution 2 MHz Resistivity Range Accuracy Vertical resolution 400 kHz Resistivity Range Accuracy Vertical resolution Deep azimuthal propagation resistivity Pressure (annular and flow off) Range Accuracy Resolution Directional sensor type ±50 maximum deviation from mean rpm (e.g. 100 rpm: rpm range = 50 rpm - 100 rpm), limited by the maximum tool rotation specification 302°F 150°C 25,000 psi 1,725 bar 1% maximum volume, according to API 13B (<0.5% recommended) 40 ppb (114 kg/m³) medium nut plug, cedar fiber (any pumping of LCM must be carried out according to AutoTrak eXact operations manual) Refer to Supplemental Technical Specification (TDS-20-60-0000-00) US Units SI Units Tri-axial accelerometer 0°–180° 0°–30° ±1.0° 30°–90° ±0.3° 5.9 ft 1.8 m Axial vibration, lateral vibration, tangential acceleration, downhole rpm, stick slip 4-axis accelerometer, 2-axis magnetometer 0–50 g-RMS 0–460 Hz -200 rpm to 1,000 rpm Inclination Azimuth2,3 Range 0°–180° 0°–360° Resolution 0.09° 0.35° Accuracy1 ±0.1° ±1.0° Range 0°–180° 0°–360° Vibration Sensor type Axial Vibration Lateral Vibration Acceleration range / frequency range Real-time log options Post run / memory log options Rotation and stick-slip Sensor type Rotation speed Real-time log options Post run / memory log options 1 3 US Units SI Units 22.4 ft 25.9 ft 29.0 ft 32.9 ft 6.84 m 7.89 m 8.84 m 10.03 m 0–500 API ±2.5 API @ 100 API and ROP = 60 ft/hr (18.3 m/hr) 6 in. (15.24 cm) Phase Difference Attenuation 0.1–3,000 ohm-m 0.1–500 ohm-m ±0.85% ±0.85% (0.1–50 ohm-m) (0.1–25 ohm-m) ±0.4 mS/m ±0.85 mS/m (>50 ohm-m) (>25 ohm-m) 8 in. (20 cm) for 90% response in conductive beds Phase Difference Attenuation 0.1–1,000 ohm-m 0.1–200 ohm-m ±0.85% ±4.0% (0.1–25 ohm-m) (0.1–10 ohm-m) ±0.8 mS/m ±4.0 mS/m (>25 ohm-m) (>10 ohm-m) 12 in. (30 cm) for 90% response in conductive beds Detection of boundary: Up to 17 ft (5.2 m) 0–30,000 psi 0–2,070 bar ±0.25% of full scale 5 psi 0.35 bar Tri-axial accelerometer and flux gate Magnetic2 Toolface & Gravity3 Toolface 0°–360° 1.4° ±1.5° 0°–360° Total Magnetic Field Dip Angle2 0–100,000 nT -90° – +90° 35 0.04° ±100 ±0.2° 0–100,000 nT -90° – +90° One Accelerometer, z direction Two Accelerometer, x-y direction 0 – ±15 g / 0 – 82 Hz Lateral and Axial vibration; transmitted as severity level (scaled to g-RMS) Min., max., average and max. lateral and axial vibration in g-RMS and as severity level Two Axis Magnetometer 0 – ±1,000 rpm (±1% Accuracy) Downhole rpm, stick-slip transmitted as severity level Min., max., average rpm, stick-slip and backward rotation severity All Sensor accuracies are 2 Sigma confidence 2 For a typical magnetic field value at 30° latitude Accuracy applies to inclinations greater than 5.0° Although the information contained herein is believed to be accurate, no other representations are made concerning the information. Under no circumstances shall Baker Hughes be liable for any incorrect or incomplete information. All technical specifications and commercial information concerning the product and/or services described herein may be changed at any time without further notice. Refer to Supplemental Technical Specifications (TDS-20-60-0000-00) for further environmental specific specifications and information on the application, operation, and handling of Baker Hughes tools. Technical Data Summaries are controlled documents and can only be released through the BHOS – Global Ops/AMO Documentation Group. ATK4-70-01-001