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Moisture Vapor Suppression System EPON™ Resin 233 / EPIKURE™ Curing Agent 3393 1 U.S. Department of Energy Classifications The ability of a material to retard the diffusion of water vapor is measured in units known as "perms" or permeability. The International Residential Code describes three classes of water vapor retarders: Class I vapor retarders : Class II vapor retarders : Class III vapor retarders: <0.1 perms 0.1-1.0 perms 1.0-10.0 perms http://energy.gov/energysaver/articles/vapor-barriers-or-vapor-diffusion-retarders 2 Damage Caused By Trapped Moisture Black Mold Under Carpeting Mold Under Ceramic Tile Blisters under Polymer Flooring 3 Damage By Trapped Moisture Low perm concrete floor materials can fail when moisture gets trapped under: – Polymer Flooring – Hardwood or Laminate Flooring – Vinyl or composite flooring – Carpeting – Tiles . Damage to polymer flooring, (epoxies and urethanes), manifests itself in many ways: – Wood warping or mold growth. – Mold growth under the “low perm” floor material. – Mold in carpeting or carpet padding. Numerous examples of this issue are available on the internet. 4 Managing Moisture Vapor Transmission If slabs are installed without a vapor barrier underneath or with poor installation then the risk of flooring failure increases. Two routes to address this issue are: – install a flooring system that breathes. – Install a moisture vapor suppression system and cover with material that has a higher perm rating than the MVSS. Polymer Flooring or high perm material Polymer Flooring or high perm material Moisture Vapor Suppression System Concrete Pad Concrete Pad Breathable Flooring System MVSS with flooring >0.1perms 5 Turnkey Moisture Vapor Suppression System (MVSS) - Independent Lab testing results: Class 1 Water Vapor Suppression perm rating (< 0.1) Perm rate lower than typical floor finish materials Low perm rate results in longer service life/lower risk of failure. Meets low emissions standard (Agbb) Indoor Air Quality LEEDS points 6 ASTM E 96 Concrete Specimen being tested 7 MVSS Concrete Cure Time vs Dry Film Thickness 8 EPON 233 with EPIKURE 3393 MVSS System Benefits: – – – – – Perm rating <0.1 perms Superior Adhesion to Concrete Low mix viscosity (700 cP) Fast recoat times. Low Emissions (low odor) 9 Physical Properties Data EPON™ Resin 233 EPIKURE™ Curing Agent 3393 Low viscosity, non-crystallizing Epoxy resin Modified, cycloaliphatic amine curing agent (nonyl phenol-free) Epoxy eq.: 160 - 168 g/equiv. Viscosity (25 °C): 500 – 700 cP H – active eq.: 82 g/equiv. Viscosity (25 °C): 800 - 1200 cP Mixing ratio (resin : hardener) [pbw] 100 : 50 Pot life: 100 gram mass (40 °C) 24 min 6 gallons 3.5 gal. 2 gal. Recommended Packaging: 2 gal. EPON 233 EPIKURE 3393 10 Physical Properties Shore D – Hardness after 8 hours at 23 °C 45 at 10 °C <10 1 day 80 52 2 days 84 76 7 days 84 83 Surface appearance (clear coat): at 23 °C Good, glossy surface at 10 °C Glossy surface Early Water Spot Resistance at 23 °C 1 at 10 °C 3 (1 = good ... 5 = poor) Suitable from 10 – 30 °C with a recoat time of 8 to 24 hours 11 Mechanical properties Excellent mechanical properties after 7 days at room temperature Curing conditions Flexural strength E- modulus Tensile strength Compressive strength Tg – DSC 7 days [MPa] [MPa] [MPa] [MPa] [ºC] 111 3486 69 105 46 7 days + 5 hours 100 ºC postcure 111 3329 64 98 60 12 Test Results Water Vapor Transmission thru Coating Over Concrete Substrate (ASTM E 96) Preferred method for determining the WVT properties of materials Simulation of real world concrete coating performance Concrete mini slabs - 1 inch thickness (accelerates testing time) - 0.6 water / cement ratio (high WVT rate) - 3000 to 5000 psi compressive strength (minimum standard) <0.1 perms @16 mils DFT on 28 days cured concrete <0.1 perms @23 mils DFT on 7 days cured concrete 13 Test Results (Continued) Pull Off Adhesion Strength of Coating on Concrete Tensile bond strength after two exposure intervals (ASTM E 96) - 60 days - 120 days Tensile bond strength (7 & 28 day aged concrete cure) Both samples were beyond the range of the test equipment. No coating delamination nor concrete failure occurred. ( >480 psi) 14 Passes AgBB test Protocol Indoor Air Quality Test For Germany 15