to view our company presentation - Heart of Georgia Metal Crafters

to view our company presentation - Heart of Georgia Metal Crafters

Capabilities and Capacities
About Us
• Established in 1989
• Current workforce of 60 teammates
• Poised for growth - 10,000 sq ft of
available floor space
• Located on the Heart of Georgia
Regional Airport
• Adjacent to Georgia Aviation Campus
of Middle Georgia College
• Full Chemical and Organic Coating
Facility next door
Quality

Boeing Quality Score Silver!

AS9100 rev “C” Certified
Quality System

2010 Winner of the Boeing
Performance Excellence
Award as a SILVER
supplier!!!
Delivery

Boeing Composite Score Silver! 99.91% on
time

Lockheed Delivery Score 100%
NC Mill Capacity (3 & 4 Axis)
HEART OF GEORGIA METALCRAFTERS:
Asset Group: NC MILL CAPACITY
• (2) Fadal 4020
3-Axis Vertical
Mills
• Okuma MB-66 VA
4-Axis Vertical
Mill
• Okuma
MA-500HB
Horizontal, Dual
Pallet, 4-Axis Mill
2,000
1,500
Hours
• (2) Okuma
MC-V4020 4-Axis
Vertical Mills
2,500
1,000
500
-
Hard Load
Forecasted Load
Travels – Y= 30” X= 60”
CAPACITY
Z= 20”
Specializing in Hard Metals, Titanium, Stainless Steel, Inconel and Tungsten.
Fadal 4020 Qty 2
Travels – Y= 20” X= 40”
Z= 20”4
Okuma MC-V4020
Travels – Y= 20” X= 40”
Qty 2
Z= 20”
Okuma M66-VA
Travels – Y= 28.5” X= 58” Z= 25”
Okuma MA500 HB
Travels – Y= 28.5” X= 58” Z= 25” Full 4 Axis Rotation
*New Purchase* (Jan 2012)
Okuma Millac 853PF-5X (5 Axis)
Travels – Y= 33.46” X= 120” Z= 27.56” A/B 35 deg
5 Axis NC Mill Capacity * New in 2012
• Okuma 853PF-5X 5 Axis Machining Center
HEART OF GEORGIA METALCRAFTERS:
Asset Group: MILL - OKUMA 853PF (5 AXIS VMC) CAPACITY
400
350
300
Hours
250
200
150
100
50
-
Hard Load
Forecasted Load
Travels – Y= 33” X= 120” Z= 27”
CAPACITY
*New Purchase* (Jan 2012)
Okuma LB3000 EX Multi-Axis NC Lathe, Full Live Tooling
Travels – 800mm x 3.5” Big Bore Spindle
NC Lathe Capacity * New in 2012!
HEART OF GEORGIA METALCRAFTERS:
Asset Group: OKUMA LB300 EX (HMT NC LATHE) CAPACITY
400
350
300
Hours
250
200
150
100
50
-
Hard Load
Forecasted Load
CAPACITY
Okuma LB3000EX- “Big Bore” x 800mm
bed, with P200L Controller with Y axis
and sub spindle
Water-Jet Capacity
HEART OF GEORGIA METALCRAFTERS: Two Year Capacity Outlook
Asset Group: Water-Jet Capacity
800
• Flow 6’ X 12’
Water-Jet, 55k
psi
600
500
Hours
• Calypso 6’ X 12’,
Dual Head
Water-Jet, 55k
psi
700
400
300
200
100
-
Hard Load
Forecasted Load
CAPACITY
Cuts virtually any material; All Steels, Titanium, Aluminum, Plastics and Composites
Press Brake Capacity
HEART OF GEORGIA METALCRAFTERS:
Asset Group: PRESS BRAKE CAPACITY
400
350
300
Hours
250
200
150
100
50
-
Hard Load
Forecasted Load
• Amada HDS 5020NT – 55 Ton, 6’, 5-Axis Backgauge
• Accurpress 60 Ton, 6’, 3-Axis Backgauge
• Hydrapower 180 Ton, 12’ CNC
CAPACITY
Hydroform Capacity
HEART OF GEORGIA METALCRAFTERS:
Asset Group: HYDROFORM PRESS CAPACITY
200
180
160
140
Hours
120
100
80
60
40
20
-
Hard Load
Forecasted Load
Standard 200 Ton Hydro-Press, 36” X 42” Capacity
CAPACITY
Our Capacity
STATS
• 4,000 sq ft
• Conditioned air
• Prepped for
machining or
assembly
Assembly Room
• Clean Room
• 5-S Work
Stations
• Bench and
Large C-Frame
Riveters
• Note: This room
was designed
during a lean
event with the
Boeing St. Louis
F-15 Assembly
Team
Quality Room
• AS 9100 Certified
QMS
• Browne & Sharpe
CMM PCDIMS
Software
• Processed Based
Management
System
Process Based Management
Lean Initiatives
• AS 9100 Certified
moving to rev C
• Process mapping
event going on
now
Our Facility
12,500 Sq Ft
12,500 Sq Ft
10,000 Sq Ft
Our Community
• HGMC is very involved in
community development.
We will host a “Boot Camp”
this summer for middle
school students as an
introduction to Advanced
Manufacturing with the goal
of creating sparks of
interest for future career
paths.
• Photo to the right shows our
facility, technical college
and processing facility
(Dynamic Paint Solutions).
Why Do Business With Us?

Committed Excellent Customer Service
 1st Time Quality/On Time Delivery
 Lean Initiatives
 Continuous Improvement

Open Capacity

Availability of Skilled Workers

Advanced Manufacturing Based Processing Facility
On Site