Filling line services brochure

Filling line services
灌装线服务指南
Обслуживание линии розлива
Your uptime. Our concern.
Ecolean packages offer consumers a light and attractive way to experience your products.
Our tailor made filling line services are designed to maximise production capacity,
and minimise downtime, using the least possible resources. They are developed to give
you less problems, reduce cost of operation and ownership, and increase system profitability.
Once your filling machine is installed and commissioned, you can rely upon a solid
after sales support program to keep your operation at optimal performance.
This ensures a seamless transition from startup to fully independent production.
Supply
Ensure a good start
Our well-established supply services ensure that your equipment and personnel get the best
possible start, decreasing time-to-market for your products at the right quality and cost.
Project management
We coordinate the supply of equipment, spare parts and packaging material in all projects
with detailed templates and processes. Attention to detail ensures an efficient process
from order to product launch. Our back office support and provide detailed site layouts
and individualised plant analysis prior to installation.
E
EL4+
Installation
EPC4
Our installation template tracks the progress and assures an efficient workflow and
quality assurance for all project activities. Details from site preparation, equipment supply,
commissioning, and production startup are used to monitor the efficiency of the
process; ensuring smooth integration and time optimisation.
We place great emphasis on safety and quality when unpacking and placing equipment,
connecting, startup and tuning the filling line. Our goal is to ensure good cooperation
and perfect alignment between the Ecolean packaging system and your requirements.
ECIP1
CS2
29850 mm
Our standardised staff training programs are a natural part of our supply services and
assure that your filling line operators and technicians are prepared for startup and
production with the equipment in the filling line. We train your staff to give them the
necessary tools to assure conformity of your products according to your requirements.
The possibility to customise the service system based on your needs and capabilities
utilises your plant’s existing resource capacity.
29850
Training
Commissioning
Production startup support
EMA4
E
EPTU3
E
R
C
C
Managing spare parts
Spare parts management will be customised based on system design to optimise cost
efficiency. Our services include an on-site First Aid kit placed close to the filling line,
containing both vital components and other equipment parts. Training in spare parts
management and setting up routines for stock replenishment will be covered in
a comprehensive training module based on your system design and plant needs.
C
E
Case former
During your production startup, support will be on-site to ensure that the
whole packaging system is functioning according to specification. We provide
additional assistance to your staff as needed and you always have access to our
support and expertise.
E
ES4
Robot Packer
Our experts are available to help you with all aspects of technical and aseptic
commissioning. Whether you use our standard commissioning procedure or an individual
plan based on local regulatory requirements; we ensure that your specific needs are met.
E
Case closer
5650 mm
Layout example of filling line.
5650
(m
“Ecolean provides us
with tremendous
support in achieving
our production targets
by optimising operation
of the filling line
equipment, as well as
continuously increasing
skill and competence
in our staff.”
Babur Sultan
Vice President, Supply Chain
Engro Foods
Operate
Run with confidence
Operating the Ecolean packaging system is easy and efficient, with a minimum of waste. We provide you with all the tools you need to help achieve your performance targets for the filling line equipment, and run your new line with confidence.
Preventive maintenance
Our well-established service system combined with your maintenance plan ensures high equipment
availability and minimises spare parts consumption. We also provide rotation kits that increase availability
and improve system reliability.
Our easy-to-use checklists, standard operating procedures and maintenance instructions guarantee
a short down-time for all preventive maintenance activities.
Corrective maintenance
Occasionally a component failure or production deviation may occur. Our support network is on
standby to ensure a fast turnaround to avoid unnecessary downtime. Root-cause analysis techniques
help to strengthen the continuous improvement process and improve the overall system.
Online troubleshooting
Most of the filling line equipment is equipped with functions for online troubleshooting.
Our back office is always available to give the online support you need to maintain equipment operation.
Spare parts supply
A secure, well-organised and reliable spare parts supply is vital to keep equipment up and running.
We provide you with automatic updates of spare part stocks to ensure the latest equipment functionality and
parts availability as well as customising stock ranges to maintain high parts availability while optimising costs.
Optimise
Excel at performance
Ecolean filling line services ensure your equipment is optimised to your production requirements. Systematic performance assessments, customised training programs and technical upgrades maximise performance and minimise downtime.
Performance assessment
We assign committed service contacts, set up frequent management meetings and support you with regular
audits to make sure all your operations are aligned. Our systematic performance assessments start with an
audit that suggests improvements and sets targets. The next step is to plan and implement changes and follow
up the outcome. Performance assessment services are customised to fit your specific needs, focusing on one
or a combination of these areas:
- Equipment performance
- Quality performance
- Personnel performance
- Spare parts
Customised training program
We aim to provide the highest standards of technical expertise for all staff involved with the Ecolean packaging
system. Our customised training programs help define the appropriate education, training, skills and experience
your staff needs to make sure equipment operates at its best. The training program helps to achieve appropriate
knowledge levels including certification of staff with important functions, e.g:
- Operators
- Technicians
- Quality staff
All training sessions can be held on-site or at our premises to fully meet your specific needs
and comply with your maintenance and quality systems.
Technical upgrades
Our engineers continuously work to develop new technical solutions and offer upgrades to the filling line
equipment in order to make them even more efficient and user-friendly. This enhances your packaging
system experience and makes sure equipment performance is sustained.
Kielergatan 48
P.O. Box 812
+46 (0)10 459 40 00
SE-251 08
[email protected]
Helsingborg
Sweden
www.ecolean.com