PRODUCT - GMI Engineered Products

Transcription

Engineered Products, LLC
Serving The Concrete Industry
PRODUCT
CATALOG
3-Step Concrete Polishing System
REVOLUTIONARY TOOLING AND CHEMICALS
FOR THE CONCRETE INDUSTRY
3600 Township Road 27
|
Bluffton, Ohio 45817
|
1-855-755-2200
www.gmiengineeredproducts.com
|2
PERFORMANCE BASED COMPARATIVE ANALYSIS
OF CHEMICALS FOR CONCRETE
Most recent year of results
2014
ASTM Testing Criteria
CRMX
Product 1
Product 2
Product 3
Product 4
Product 5
C770 Depth of Wear (60 min)
0.016”
0.027”
0.040”
0.029”
0.033”
0.038”
C309 & C1315, Concrete Curing
.33 kg
.69 kg
N/A
.73 kg
.71 kg
N/A
C805, Rebound (Schmidt Hammer)
7,700
6,300
5,100
6,100
5,700
5,400
C672, Scaling Resistance
0 to 1
2 to 3
4 to 5
2 to 3
2 to 3
4 to 5
C1028, Slip Resistance (Dry)
0.69
0.76
0.54
0.72
0.64
0.65
C1028, Slip Resistance (Wet)
0.62
0.55
0.41
1
1
0
D523, Gloss Meter
74
47
34.4
38.2
42.8
46.7
D5767 Distinction of Image (Clarity)
87.6
34.4
44.6
48.4
46.8
58.3
ST115, Surface Roughness *Note
7 Ra
28 Ra
34 Ra
37 Ra
29 Ra
15 Ra
*Note: ST115 has been assigned an ASTM Standards Committee in Caoncrete and will become an ASTM Standaard within 2 years.
You’ll love the benefits of our The Original CRMX™ 3-Step Polishing System
• Dustless polishing system
• Results are simple to replicate when system process is followed concisely
• The Original CRMX™ 3-Step Polishing System is not
reliant upon topical polish guards for gloss or clarity
• Significant reduction of tooling inventory
• Faster tooling change
• One process is used for every level of concrete hardness
• No more complicated diamond selection processes
See our website for details at www.gmiengineeredproducts.com
p | 1-855-755-2200 e | [email protected] w | www.gmiengineeredproducts.com
3|
GMI ORDER
INFORMATION
Engineered Products, LLC
S e r vi n g T h e C on c r e t e I n d u s t r y
GMI PRICING INFORMATION
At GMI Engineered Products, we pledge to
offer you the absolute best price at the time your
order is placed. Our goal at GMI Engineered
Products is to maintain a superior relationship with
our customer. Our ambition is for your business to
achieve expert results that can be easily
reproduced time and time again.
BUSINESS HOURS: Monday-Friday 8 a.m. - 5 p.m. (EST)
ORDERS MAY BE PLACED BY:
TABLE OF CONTENTS
Email: [email protected].
Phone: 1-855-755-2200
| Performance Analysis of Chemicals
2
| How To Order
3
| The Original CRMX™ 3-Step
Concrete Polishing System Tools
4-5
| The Original CRMX™ Concrete Chemicals
6-7
| Prep Zone Tools
| Edge Tooling
8
9-10
| Magnetic Adapter Plate and Accessories
11
| The Original CRMX™ 3-Step
Concrete Polishing System Results
12
| Precision Dye Color Chart
13
| T Meter
14-15
| We Cover the Matrix
16
WHEN EMAILING ORDERS
Please include the following:
✓ Your purchase order number
✓ “Ship to” address, contact name, phone number
✓ “Bill to” address, contact name, phone number
✓ Item number for all tooling, chemicals and accessories
✓ Include any special shipping instructions
✓ Payment method
• There is no minimum order limit.
• Payment for orders may be handled by Visa, Master
Card, Discover, prepayment (Check, wire or ACH), lease, or through your GMI credit account.
• Terms are net 30 with approved credit.
• Equipment sales will require prepayment prior to shipment.
• Any tooling, equipment or accessory orders placed by 2p.m.
Eastern Standard Time will be shipped the same day, providing
it is available in stock and account is in good standing.
• Next Day Air is available until 4p.m. Eastern Standard time. It is not available to all addresses; please be aware of this when placing your order.
• Orders will be shipped via UPS or common carrier (LTL).
Only tooling that has not been used may be returned at the
discretion of GMI. A 25% restocking fee will apply upon GMI
acceptance of return and shipping will be paid by customer. Chemicals are not returnable – NO EXCEPTIONS.
4|
THE ORIGINAL CRMX ™
3-STEP CONCRETE
POLISHING SYSTEM
BEFORE APPLICATION: Apply The Original CRMX™ Surface Refining Agent to aid in
rapidly removing scratches and achieve high levels of clarity.
TOOLING -
Set the Canvas - RA 100
(Item #GMISS1)
STEP
1
Use the Step 1 tool in conjunction with The Original CRMX™ Surface Refining Agent.
CHEMICAL -
+
The Original CRMX™ Surface Refining Agent
(Item #CRMXSRA)
Apply at the start of Step 1 to aid in rapidly removing scratches and achieve high levels of clarity.
Use with tools Step 1 and Step 2. It will eliminate the need for lengthy grinding steps.
TOOLING -
Refine the Canvas - RA 40
(Item #GMISS2)
Use the Step 2 tool to refine the surface.
STEP
2
CHEMICAL -
The Original CRMX™ Densifier
(Item #CRMXD)
+
Apply after Step 2 tool for a densifier and hardener in one ready to use formula. It is a colorless
liquid which hardens and dust-proofs concrete with nano-sized particles. The reacted surface
creates an environment that does not welcome moisture or topical water spills.
Once properly applied, the finished surface provides substantial improvement in abrasion
resistance and will significantly improve the durability of the surface, when compared to untreated
concrete. The densified floor has to be completely dry before proceeding with the polishing tool.
TOOLING -
Polish the Canvas - RA 20
(Item #GMISS3)
Use the Step 3 tool to polish the surface.
CHEMICAL -
The Original CRMX™ Acid Blocker
(Item #CRMXAB)
STEP
3
Apply after step 3 polishing to produce a high performance, ultra hard, water tight dust
repellant surface that is chemical and acid staining resistant. It’s a supreme chemical blocking
system that is formulated to perform in high pH environments and high traffic settings such
as retail groceries, commercial facilities and industrial floors. This blocker will leave concrete
significantly harder and stain resistant. It provides a 60% increase in light reflectivity than
untreated concrete surfaces without decreasing the coefficient of friction on surfaces.
High speed burnish the The Original CRMX™ Acid Blocker with a non-diamond high speed
burnishing pad after the chemical has completely dried.
+
5|
3-STEP CONCRETE
POLISHING SYSTEM TOOLS
The Original CRMX™ 3-Step Concrete
Polishing System was developed to remove
the complexities involved in the tooling
selection process, while reducing labor and
delivering predictable, consistent results.
Choose any grit diamond tool you may need to
remove coatings or prepare the surface for a
seamless lead into Step 1 of our system.
STEP 1:
SET THE CANVAS - RA 100
Item #GMISS1
This tool is designed to operate in conjunction with the The Original CRMX™ Surface Refining
Agent and will remove the most difficult to remove scratches on even the hardest concrete
surfaces. This tool can follow any prep tool in one fast step, drastically reducing labor and
additional tooling costs.
STEP 2:
REFINE THE CANVAS - RA 40
Item # GMISS2
This tool is the first refinement tool in the The CRMX™ Concrete Polishing System. The Step 2 tool
is made from natural earth materials and will not transfer spent resins in the concrete surface that
cause contaminated finishes. The Step 2 tool will provide a scratch-free surface that can continue
with Step 3 of The Original CRMX™ Concrete Polishing System for a higher level of refinement.
STEP 3:
POLISH THE CANVAS - RA 20
Item # GMISS3
This tool is the single polishing tool in the The CRMX™ Concrete Polishing System. The Step
3 tool is constructed with the highest grade epoxy resins in the industry. It was developed
to produce the cleanest finishes among all polishing systems in the industry. Average gloss
readings with the The Original CRMX™ Concrete Polishing System rate approximately 70 on
the gloss meter and will provide all the clarity desired. NEVER CHASE THE
SCRATCH AGAIN!
The Original CRMX™ 3-Step Polishing System removes the
complexities involved in the tooling and selection process.
This innovative system can reduce labor costs as much as
60% and reduce contractor inventories by an average of
75% with this innovative 3-Step process. With this shortened
selection process, it allows contractors to remove the
guesswork out of tool choice, and the diamond selection
process out of the operator’s control.
Following proper
steps and procedure
is critical to achieve
desired results.
Choose any grit
diamond tool you
may need to remove
coatings or prepare
the saurface to
seamlessly lead into
Step 1.
|6
THE ORIGINAL
CRMX ™ CONCRETE
CHEMICALS
THE ORIGINAL CRMX™
SURFACE REFINING AGENT
The Original CRMX™ Surface Refining Agent™ is a chemical-based refining agent that is
applied to concrete surfaces to aid in rapidly removing scratches and achieving high levels
of clarity. The Original CRMX™ Surface Refining Agent was developed as a replacement
product to polishing powders that do not react with high levels of calcium and free lime.
Advanced technology has made possible this unique blend of nano-synthetic abrasives
and nano-molecular chemistry to form together in a harmonious blend for refinement
processes involving concrete polishing, stone slab polishing, marble polishing and
cement-based terrazzo polishing.
The Original CRMX™ Surface Refining Agent contains an encapsulator that separates the water from the by-product
that is produced during the refinement process, so all waste material can be classified as solid waste. It not only
removes scratches easily but also uses the paste to fill in bug holes and micro cracks at the surface that typically
impede good gloss readings due to a high amount of irregularities that are normally left in the surface with typical
polishing procedures. Using The Original CRMX™ Surface Refining Agent will eliminate the need for lengthy grinding
steps. A typical project using the The Original CRMX™ Surface Refining Agent will only require 3 tooling steps after
coatings have been removed, no matter if PCD’s or 6 Grit metal bonds have created a heavy or deep scratch profile.
By using The Original CRMX™ Surface Refining Agent, two variable components are completely removed from the
polishing process.
DENSIFIER
The Original CRMX™ Densifier is a concrete densifier and chemical hardener in a
ready-to-use formula. It is a colorless liquid which hardens and dustproofs concrete with
nano-sized particles. The reacted surface creates an environment that does not welcome
moisture or topical water spills. Treated surfaces will keep common spills and other moisture
suspended on the surface of the concrete substantially longer than untreated surfaces.
Once properly applied, the finished surface provides substantial improvement in abrasion
resistance and will significantly improve the durability of the surface when compared to untreated concrete. Once The
Original CRMX™ Densifier is applied, a chemical reaction takes place producing a by-product that fills in the pores of
the concrete, one molecule at a time. The Original CRMX™ Densifier solidifies the concrete, eliminating dusting, pitting
and excessive wear.
7|
ACID BLOCKER
The Original CRMX™ Acid Blocker is a micro-film forming, chemical cross-link hybrid, inorganic/organic
surface treatment that hardens and seals concrete floors and delays etching concrete surfaces due to
spills that contain highly acidic properties. It produces a high performance ultra-hard watertight and dustrepellant surface that is chemically resistant. The Original CRMX™ Acid Blocker is the supreme coating
system for harsh and high abuse commercial and industrial floors when an extra layer of protection is
required to significantly reduce surface etching. It is the optimal choice if floors are exposed to high
consumer traffic, large equipment, chemicals, or abrasion.
This low VOC treatment (less than 50 gram per liter) is an industrial grade that is easy to apply, cures
rapidly, and provides a beautiful clear glossy finish. It is ideal for facilities that require maximum protection and little or no downtime.
The Original CRMX™ Acid Blocker is environmentally friendly and has a very low polymer/ammonia odor. The Original CRMX™ Acid
Blocker will leave concrete significantly harder, stain resistant, easy to maintain, and provide a 60% increase in light reflectivity than
untreated concrete surfaces. The Original CRMX™ Acid Blocker does not decrease the coefficient of friction on surfaces.
POLISHED CONCRETE
FLOOR CLEANER
The Original CRMX™ Polished Concrete Floor Cleaner is a PH neutral cleaner including quaternary ammonium
disinfectant that delivers a continous dispersion of silica that hardens and densifies concrete surfaces at each
cleaning. The Original CRMX™ Polished Concrete Floor Cleaner is uniquely refined and highly reactive. It
will reduce porosity on any concrete surface with every application thus making the floor naturally more stain
and abrasion resistant giving the concrete a more reflective finish. Each and every facility will change its traffic
pattern over time and begin to show cosmetic wear in high exposure areas. In higher traffic areas, main walkways could develop micro
abrasion giving it a duller appearance than areas not as heavily traveled. This is a very common condition that does not represent a defective
or failing product. If your floor has been polished with The Original CRMX™ 3-Step Concrete Polishing System, simply cleaning with The
Original CRMX™ Polished Concrete Floor Cleaner will restore the shine. Areas of extreme traffic, or that have suffered from a lack of daily
maintenance, can often be brought back to the original gloss in this manner. In most severe cases where restoration is required, contact GMI
Engineered Products and technical services will provide facility management with the proper restoration process and procedure.
|8
PREP ZONE
TOOLS
IS PREPARATION
REQUIRED?
All tools in the preparation zone can be
followed immediately by the CRMX™
Step 1 tool after desired removal has been
achieved. This means that no project will be
more than 3 tooling steps from start to finish
using The Original CRMX™ 3-Step Concrete
Polishing System unless the PCD is needed.
PREPARATIONS ZONE
1
2
3
4
5
Item # CRMXPREP5
This tool is designed for removal of thick coatings
and epoxy floors.
Item # CRMXPREP4
This tool is used for rapid aggregate exposure and
removal of difficult coatings.
Item # CRMXPREP3
This tool is used for removing thick flooring
adhesives, mastic and ceramic tile mortar.
Item # CRMXPREP2
This tool is used for grinding down uneven saw
cuts and removing high spots.
Item # CRMXPREP1
This tool is used for removing paint, existing sealers
and other thin topical coatings.
9| 9|
EDGE
TOOLS
POLISHING ZONE
Item #CRMXES1
This 5”, electroplated tool is designed to operate in conjunction
with The Original CRMX™ Surface Refining Agent to remove the
most difficult to remove scratches around edges.
Item #CRMXES2
This 5”, resin tool is designed to operate in conjunction with
The Original CRMX™ Surface Refining Agent. This is the first
refinement tool to use around edges. Follow use of this tool with
The Original CRMX™ Densifier..
Item #CRMXES3
This 5”, resin tool is designed to operate in conjunction with The
Original CRMX™ Acid Blocker. This is the final refinement tool to
use around edges.
|10
EDGE
TOOLING
5” & 7” EDGE TOOLING
5” FLEXIBLE BACKER
Item # 5RUBP
5” RIGID BACKER
Item # 5RIGP
5” 24-SEGMENT TURBO
CUP WHEEL
Item # 5TURB
Also available in 7″ Item # 7TURB
5” PCD, 6-SEGMENT
CUP WHEEL
Item # 5PCD
Also available in 7″ Item # 7PCD
11|
MAGNETIC ADAPTER
PLATE AND
ACCESSORIES
Tooling changes become a snap!
With our Magnetic Universal Adaptor Plate, tooling
changes are as simple as snap-and-go.
4 No more wasted hours on the job-
site changing conventional tooling.
4 Easy snap-and-go magnetic tooling
saves you money by saving you time.
4A typical 30 minute tooling change
is now reduced to mere seconds.
MAGNETIC UNIVERSAL
ADAPTOR PLATE
Item# UNIVN
Universal Adaptor Plate shown with
3” Velcro Resin Holder, sold separately.
The Universal Adaptor Plate consists of 3 trapezoid magnetic
receivers and three 3inch round magnetic receivers to
accommodate round velcro type tooling and polishing pads.
The rigid design allows these plates to adapt to most universal
tooling in the polishing industry. It’s also used for metal and resin
bond tooling, thus reducing the need for multiple plates for one
machine. These plates will fit HTC-800 and 950. SASE-PDG 8000
and Husqvarna- PG 820.
VELCRO RESIN HOLDER
Item# HOLVEL
For all 76mm or smaller Velcro-backed tools.
76MM VELCRO SPACER
Item# 3VELSP
Provides additional flexibility to allow tooling to reach lower spots
on uneven concrete. Velcro Spacer may also be used as a shim to
utilize 100% of the tooling.
|12
3-STEP CONCRETE
POLISHING SYSTEM
RESULTS
The Original CRMX™ 3-Step
Concrete Polishing System takes the
guesswork out of concrete polishing;
while reducing labor, and delivering
predictable, consistent results.
BEFORE
OUR SYSTEM
AFTER
OUR SYSTEM
13|
SEAL BROWN- G53 GOLD- G42 WESTERN SADDLE- G51 CHOCOLATE- G52
BURNT ORANGE- G44 CRIMSON- G46
BURNT RUSSET- G50
MAROON- G48
POPPY BLUE- G15
PINE GREEN- G28
MIDNIGHT BLACK- G10
MEADOW GREEN- G23
BLUEBERRY- G14
JUST BLACK- G07
SANDSTORM- G40
PRECISION DYE
COLOR CHART
DESERT SUNSET- G39
EGGPLANT- G47
Precision Dye™ is a liquid dye concentrate designed to
add color to new or existing interior concrete surfaces
and cementitious overlays. Precision Dye™ is also useful
in adjusting or correcting acid stain projects.
DARK GREEN- G30
Precision Dye is a liquid dye that adds color to existing
interior concrete. This coloring method provides an
elegant decorative appearance without the lengthy and
hazardous process of acid-based chemical staining.
Nano-particles allow the color to penetrate the concrete
resulting in a durable treatment that will not wear away
with traffic.
OLIVE TREE- G25
Technical data:
• Interior concrete
• Overlay toppings
• Stencil designs
ANTIQUE GREY- G20
PORTER- G12
Precision Dyes are PH neutral and have an extremely
wide range of compatibility from water-based carriers to
oil-based sealers and epoxy fillers.
Features and benefits:
• Multiple carrier
compatibility
• Neutral ph
• Functional, ecological and economical
• Deep penetration
• No dwell time after mixing
• Uniform color dispersal
• Polished concrete
• Acid stain repair
• Acid stain accent
• Single component colors
• Non-hazardous system
• UV resistance
• Quick curing
• Long shelf life
• Mixable for on-the-job tinting
Precision Dye Concentrate is intended to be used as a
base tint and to be transferred into a 1-gallon container.
Visit our website for complete details on mixing and
technical specifications.
|14
T METER
The T Meter is designed to measure precisely
The T Meter measures Concrete Surface Profiles (CSP) 1 –
6 electronically and is the only device that can be used for
measuring the Ra and the nine Surface Texture Grades specified
in the ST-115. No more comparing rubber molds on a key ring
with the CSP that you’ve ground, just measure it exactly.
Parameters include Surface Texture Grade (STG), Roughness
Average (Ra), Concrete Surface Profile (CSP) and are displayed
in units of measurement. The measurements can be displayed
in micro inches and micro metrics. Once the measurement
is displayed, the units (micro inches or micro metrics) can
be interchanged without repeated readings. There is no
requirement for setting up or programming, the device is ready
to use out of the box. Operator training is not required, but
training can be provided.
How It Works
A diamond stylus is drawn across the concrete
surface. The motorized traverse mechanism is
cam driven to ensure that the correct horizontal
distance is traveled.
Vertical movement of the stylus as it travels
across peaks and valleys is detected by a
piezoelectric pick up which converts mechanical
movement into an electrical signal. The electrical
signal is digitized and sent to a microprocessor
where the parameters are instantly calculated
using standardized algorithms.
The T Meter is aconfigured using the most
common industry measuring parameters:
STG (Surface Texture Grade) parameter found in
CSDA ST115
Ra (Roughness Average) exact numerical data, texture of surface
CSP (Concrete Surface Profile) reads a range of CSP 1-6 defined by ICRI chip sets
15|
T METER
TECHNICAL
SPECIFICATIONS
Gauge Range
200µm (0.008in)
Traverse Length
5mm (0.2in)
Measurement Length
4mm (0.16in)
Traverse Speed
2mm/s (0.08in/s)
Gauge Range
200µm (800µin)
Gauge Resolution
0.05µm (2µin)
Display Resolution
Ra 0.01µ
Display Resolution
CSP, STG 01µm (1µin)
Cut Off
0.8mm (0.03in) +/- 15%
Uncertainty
0.1µm 95% confidence level
Results Range
Ra 40µm (1600µin)
ISO 4287:1997
Stylus
Diamond conisphere with 5µm
nominal radius, 90° tip
Filter Type
2CR, (200:1)
Sample Spacing
1µm
Stylus Force
10mN (1gf) max at mid range
Batteries
Control Unit 1 x 3V Li 2450
Two Pieces One Function
The bottom half contains the traverse mechanism and
stylus pick up assembly. This is placed on the surface
to be measured. It has a wide base to ensure stability.
The upper half includes the large LCD display, start
button, mode and parameter buttons. This is held
comfortably in the hand for easy operation and clear
viewing of the results.
Surface Mount Digital Technology
T Meter uses modern electronic circuitry and
components to optimize performance and extend
useful operating life. Outstanding reliability and 5%
of reading accuracy are just two of the features
rarely found in instruments at this price level.
In operating mode the Control
Unit is positioned within 1m
of the Traverse Unit. The data
is passed to the Control Unit
(Hand Held) over the IrDA link.
Traverse Unit 3 x 3V Li 2450
Units
µm or µin
Operating Conditions
10° to 35° C, 80% RH
Size
4.92in x 3.15in x 1.5in
Weight
200g (7oz)
|16
WE COVER
THE MATRIX
The definition of polished concrete is the
process in which a high degree of refinement
removes the necessary amount of surface
damage and inclusions until it can only produce
a smooth/highly refined, reflective surface,
produced by mechanical means of abrasion.
At GMI Engineered Products we offer a
complete solution from Densifying, Refining,
Colorants, Polishing, Sealing and Cleaning
products. We are setting the standard in the
concrete industry.

PRODUCT - GMI Engineered Products

Transcription

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