GD750A-1
Transcription
GD750A-1
GD750A-1 NET HORSEPOWER 168 kW 225 HP OPERATING WEIGHT 19050 kg 42,000 lb MOTOR GRADER GD750A-1 GD750A-1 GD750A-1 Motor Grader W WALK ALK-A -AROUND ROUND Tinted glass reduces glare, adding to operator comfort. The advanced monitoring system delivers self-diagnostics and can provide historical diagnostic information. Stable working equipment speeds are unaffected by engine speed. Low front nose provides good visibility. A wide working range is accomplished through unsurpassed blade geometry. 2 A simple blade suspension system allows good forward visibility. GD750A-1 MOTOR GRADER NET HORSEPOWER 168 kW 225 HP @ 2000 rpm Operator comfort is a priority with a low noise OPERATING WEIGHT 19050 kg 42,000 lb environment, excellent visibility with slim beam and post, and well positioned air conditioner vents. The locking torque converter gives smooth starts and stops, and allows for versatile utilization. The rear compartment is slanted for good backward visibility. Cummins M11-C turbocharged diesel provides 168 kW 225 HP for demanding applications. Access to all necessary engine items is easy with wide, hinged compartment doors. Brakes are hydraulic and maintenance free. Bronze alloy guides on blade and circle provide long service life. Tire spin is reduced with the manual lock/unlock differential. 3 O OPERATOR PERATOR’’S S C COMPARTMENT OMPARTMENT Excellent Visibility The GD750A-1 operator’s compartment offers an excellent view of the work area, as well as the surrounding environment. Both the top and bottom of the front tires are visible, along with the edge of the blade. This is made possible by utilizing a simplified blade suspension system, ample glass area, and a compact front panel in the cab. Looking to the side, almost the entire profile of the front fender tire is visible. A frameless door with large glass areas and thin columns contribute to keep the view open. To the rear you can see the ripper shank, rear fender tire, and tandem case thanks to the ample glass area and slanted rear compartment. Full Hydraulic Controls The full hydraulic controls are of great importance to the operator. These levers allow activation of hydraulic functions with a very short stroke less than 25 mm 1", with very low effort. This is accomplished without the need for pilot controls so the operator feels he is part of the hydraulic system, gaining precise control such as finish grading. Also, the control levers are positioned in the “industry standard arrangement” for ease of operation by the operator who may have run more than one brand of motor grader. Easy-to-Read Gauges Large, easy-to-read gauges are conveniently located in the compact control console of the GD750A-1. Warning lights and sounds supplement the gauge information. The Message Center displays self-diagnostic system data and can record system abnormalities for over 999 hours. Adjustable Control Console The control console is adjustable to the operators preference and to facilitate entry and exit from the cab. The steering wheel also tilts to the operators preference. There are handrails on both sides of the cab so the operator need not grasp the steering wheel when entering the cab. Air Conditioner Well-positioned air conditioner vents keep the operator comfortable through a wide range of outside conditions. In the summer, the operator can get a cold airflow towards his/her back even when the front lower window is opened. 4 GD750A-1 MOTOR GRADER Excellent Serviceability ● message center ● self diagnostic system ● track back abnormality in the system past 999 hours. ● all hydraulic brake ● large hinge door 4 3 4 1 2 1. 1. CAB CAB SEAT SEAT 2. 2. CONTROLS CONTROLS 3. 3. TILTABLE TILTABLE STEERING STEERING COLUMN COLUMN 4. 4. WELL WELL POSITIONED POSITIONED AIR AIR CONDITIONER CONDITIONER VENTS VENTS 5. 5. MESSAGE MESSAGE CENTER CENTER 5 Easy to read gauges are used on the GD750A-1. 5 K KOMATSU OMATSU D DESIGNED ESIGNED P POWER OWER T TRAIN RAIN Converter Drive: Designed to Provide Power and Performance on the Job Site Komatsu Has It Now Torque converter drive is a natural for graders. Komatsu has it now. You’ll do far less shifting because the torque converter allows you to work from a full stop to the gear range maximum speed. You can control ground speed with the foot throttle. Just select a gear range and go to work. Yes, it’s different. But you’ll find it easier. Maximum Effort The torque converter provides a major benefit in tractive effort (also called drawbar pull). It multiplies engine torque and delivers it into the power train when needed. So, the GD750A-1 has a high tractive effort which allows it to perform amazingly well, even at low ground speed. You can move a full blade from a standing start…ideal when working in congested areas. You have plenty of torque to power through axle-deep mud, torque to push a full load when spreading, torque to drive the ripper through the toughest materials. 6 GD750A-1 MOTOR GRADER The Most Versatile Moldboard Geometry in the Business Komatsu graders boast the industry’s most versatile moldboard geometry. Save time and money when pulling ditches by throwing the windrow to the right, not into the roadway— without narrowing the road bed. No extra machines or crew are needed to pick up the windrow. It’s made possible by Komatsu’s extraordinary reach. Plus, there is generous clearance between the heel of the blade and the mainframe, even with the toe sharply angled down. You get all the reach you pay for. Extra-long lift cylinders let the moldboard reach an astounding 30.5 inches below grade. Power Train—Versatile Transmission The full power shift transmission lets The torque converter also provides effort- operators work more efficiently with less less inching capability with a fully modulated effort. While in the first four gears, the inching pedal. When working in gears 5–8, transmission always works through the the transmission automatically shifts to a torque converter, reducing driveline shock. direct drive lock-up. It helps to save fuel This allows the GD750A-1 to utilize the consumption especially when driving a maximum drawbar pull from a complete stop long distance or snow plowing. all the way to the maximum speed. Frequent allowing the operator to concentrate on blade Quick Hydraulic Response for Fine Grading…Even at Low Engine Speed control without fear of killing the engine, and The GD750A-1 features a pressure-flow making smooth starts and stops easy. compensated, load sensing hydraulic gear shifting due to load variance is eliminated, system saving fuel and reducing heat. Its variable displacement piston pump gives instant response even at low engine speeds providing the fine grading control you expect on a high production grader. 7 E EASY ASY M MAINTENANCE AINTENANCE Superior Serviceability The GD750A-1 offers maximum up time through its advanced self-diagnostic systems, and its ease of maintenance and service. The diagnostic systems monitor over 60 functions throughout the machine and can record system abnormalities for over 999 hours of system operation for later. The all-hydraulic brake system provides greater reliability in cold weather, fewer required inspections, and lower maintenance costs. Access to the engine is easy through double-hinged hoods, where the transmission and oil checks are easily accessed, along with all filters. Message Center The message center monitors the transmission and engine functions with computer sensors. There are six modes available with ability to scroll through mode selections. The six modes are: Automatic, rpm (tachometer), Gear Position, Errors (20–904), Illumination (brightness of display, in 25% incurment), Revision (software used to calibrate sensing computer—Funk then Vansco). 8 S SPECIFICATIONS PECIFICATIONS ENGINE GD750A-1 MOTOR GRADER BLADE RANGE Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cummins M11-C Type . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-cycle diesel, turbocharged Number of cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Bore . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125 mm 4.92" Stroke. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147 mm 5.79" Piston displacement. . . . . . . . . . . . . . . . . . . . . . . . . . 10.8 ltr 661 in3 Gross horsepower* . . . . . . . . . . . . . . . 183 kW 245 HP @ 2000 rpm Net flywheel horsepower** . . . . . . . . . . 168 kW 225 HP @ 2000 rpm Peak torque . . . . . . . . . . . . . . . . . . . 1125 Nm 830 lb/ft @ 1300 rpm Torque rise. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29% Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 blade, suction Air cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-stage dry-type Electrical . . . . . . . . . . . . . . . . . . . . . . . 24 volt with 50 amp alternator Batteries. . . . . . . . . 2, low maintenance plus, 12 volt, 1000 cca each * Gross HP output for complete engine operating under SAE J1995 conditions. ** Net flywheel HP output for standard (SAE J1349) including air cleaner, alternator (not charging), water pump, lubricating oil, fuel pump, muffler, and fan. Circle center shift: Right . . . . . . . . . . . . . . . . . . . . . . . 572 mm 22.5" Left . . . . . . . . . . . . . . . . . . . . . . . . 508 mm 20.0" Circle side shift, hydraulic cylinder . . . . . . . . . . . . . . . 475 mm 18.7" Blade side shift, right, and left . . . . . . . . . . . . . . . . . . . . 737 mm 29" Maximum shoulder reach outside rear tires (frame straight)* Right. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2075 mm 81.7" Left . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1999 mm 78.7" Maximum lift above ground. . . . . . . . . . . . . . . . . . . . . 473 mm 18.6" Maximum cutting depth. . . . . . . . . . . . . . . . . . . . . . . . 775 mm 30.5" Maximum blade angle, right, or left . . . . . . . . . . . . . . . . . . . . . . . 90° Blade tip range . . . . . . . . . . . . . . . . . . . . . 40° forward, 5° backward * For 4877 mm 16' blade, add 305 mm 12" right or left. For 4877 mm 16' blade with moveable anchor, add 445 mm 17.5" right or left. CIRCLE Single piece rolled ring forging. Six circle support shoes with replaceable wear surface. Diameter (outside) . . . . . . . . . . . . . . . . . . . . . . . . . . 1816 mm 71.5" Structural steel section—induction hardened teeth. . . . . . . . . . . 180° Circle reversing control, hydraulic rotation . . . . . . . . . . . . . . . . . 360° TRANSMISSION AND TORQUE CONVERTER Full power shift transmission with integral free wheeling stator torque converter and lock-up. DRAWBAR Speeds (at rated engine speed) Gear 1st 2nd 3rd 4th 5th 6th 7th 8th Forward 4.2 km/h 2.6 mph 5.8 km/h 3.6 mph 8.2 km/h 5.1 mph 11.4 km/h 7.1 mph 16.4 km/h 10.2 mph 23.0 km/h 14.3 mph 32.0 km/h 19.9 mph 44.9 km/h 27.9 mph Reverse 4.2 km/h 2.6 mph 8.2 km/h 5.1 mph 16.4 km/h 10.2 mph 32.0 km/h 19.9 mph HYDRAULICS Load-sensing closed center hydraulics with variable displacement piston pump. Short stroke/low effort direct acting control valves with preselected maximum flow setting to each function. Double acting anti-drift check valves on blade lift, tilt, circle shift, articulation, and leaning wheels. Output . . . . . . . . . . . . . . . . . . . . . . 239 ltr/min 63 gpm @ 2000 rpm Standby pressure . . . . . . . . . . . . . . . . . . . . . . . . . 28 kg/cm2 400 psi Maximum system pressure . . . . . . . . . . . . . . . 245 kg/cm2 3,500 psi MOLDBOARD Hydraulic power shift fabricated from high carbon steel. Includes replaceable end bits and overlay end bits. Cutting edge is through-hardened. A-shaped, U-section press formed and welded construction for maximum strength with a replaceable drawbar ball. Drawbar frame . . . . . . . . . . . . . . . . . . . . . 221 x 19 mm 8.7" x 0.75" FRAME Section, welded unit (w x h) . . . . . . . . . 343 x 330 mm 13.5" x 13.0" Side plates . . . . . . . . . . . . . . . . . . . . . . . 292 x 16 mm 11.5" x 0.63" Vertical section modulus: Minimum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2851 cm3 174 in3 Maximum. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3769 cm3 230 in3 Weight per foot: Minimum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204 kg/m 137 lb/ft Maximum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 377 kg/m 254 lb/ft OPERATOR’S COMPARTMENT Pivoting control console and tilt steering wheel. Deluxe suspension cloth covered seat and backrest with swing-up armrests. FRONT AXLE Solid bar construction welded steel sections Ground clearance at pivot . . . . . . . . . . . . . . . . . . . . . . . 635 mm 25" Wheel lean angle, right, or left . . . . . . . . . . . . . . . . . . . . . . . . . . . 17° Oscillation, total . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32° Dimensions . . . . . . . . . . . . . . . . 4267 x 686 x 25 mm 14' x 27" x 1" Arc radius . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 432 mm 17" Cutting edge . . . . . . . . . . . . . . . . . . . . . . . . 203 x 16 mm 8" x 0.62" Cutting edge bolt diameter . . . . . . . . . . . . . . . . . . . . . . 19 mm 0.75" Blade base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2870 mm 113" Replaceable/reversible end bits . . . . . . . . . . 229 x 19 mm 9" x 0.75" 9 DIMENSIONS N A B C D E F G* H* I J K L* M N 3353 mm 1004 mm 2870 mm 6452 mm 9220 mm 1626 mm 2896 mm 10668 mm 2311 mm 2743 mm 4267 mm 4877 mm 2692 mm 22° 11'0" 3'4" 9'5" 21'2" 30'3" 5'4" 9'6" 35'0" 7'7" 9'0" 14'0" 16'0" 8'10" *Optional M A F I G* C B D J E K H* L* REAR AXLE Alloy steel, heat treated, full floating axle. Spiral bevel gears with hydraulic lock/unlock differential and planetary final drive. STEERING Hydraulic power system providing stopped engine steering meeting SAE J53 and J1151. Minimum turning radius. . . . . . . . . . . . . . . . . . . . . . . . . 7.9 m 25'11" Steering range, right or left . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50° Articulation, right or left . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22° CAPACITIES Fuel tank (usable) . . . . . . . . . . . . . . . . . . . . . 379 ltr 100.0 U.S. gal Cooling system . . . . . . . . . . . . . . . . . . . . . . . . 64 ltr 17.0 U.S. gal Crankcase . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 ltr 3.4 U.S. gal Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . 42 ltr 11.0 U.S. gal Tandem housing (each) . . . . . . . . . . . . . . . . . . 89 ltr 23.5 U.S. gal Hydraulic system . . . . . . . . . . . . . . . . . . . . . . 136 ltr 36.0 U.S. gal Hydraulic tank . . . . . . . . . . . . . . . . . . . . . . . . . 51 ltr 13.5 U.S. gal Circle drive housing . . . . . . . . . . . . . . . . . . . . . . 9 ltr 2.5 U.S. gal OPERATING WEIGHT (APPROXIMATE) Includes lubricants, coolant, full fuel tank, and operator. TANDEM DRIVE Oscillating welded box section oil-tight housing . . . . . . . . . . . . . . . . . . . 602 x 218 mm 23.7" x 8.6" Sprocket drive chain, single strand . . . . . . . . . . . . 57 mm 2.25" pitch Sidewall thickness: Inner . . . . . . . . . . . . . . . . . . . . . . . 22 mm 0.88" Outer. . . . . . . . . . . . . . . . . . . . . . . 19 mm 0.75" Wheel axle spacing . . . . . . . . . . . . . . . . . . . . . . . . . . . 1626 mm 64" Tandem oscillation. . . . . . . . . . . . . . . . . . . . 15° forward, 25° reverse WHEELS, FRONT AND REAR Bearings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . tapered roller Tires . . . . . . . . . low pressure, tubeless, 16:00 x 24-G2 12 ply rating Tire rims (demountable) . . . . . . . . . . . . . . . . . . . . . . . . . . 10VA x 24 BRAKES 10 Service brakes . . . . . . . . . . . . . foot operated, sealed oil disc brakes, hydraulically actuated on four tandem wheels, 19013 cm3 2,947 in3 total braking surface Parking brake. . . . . . . . . . . . . . . . . . . hand actuated, spring applied, hydraulically released caliper with transmission interlock Total . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19050 kg 42,000 Ib On rear wheels . . . . . . . . . . . . . . . . . . . . . . . . . . 13925 kg 30,700 Ib On front wheels . . . . . . . . . . . . . . . . . . . . . . . . . . 5575 kg 12,300 Ib INSTRUMENTATION Electric monitoring system with diagnostics: Gauges. . . . . . . . . . . hour meter, voltmeter, fuel level, articulation, engine oil pressure, transmission oil temperature, engine coolant temperature, and tachometer. Warning Lights . . . . . . . . . . . . . . parking brake, transmission filter, hydraulic filter, transmission clutch pressure, brake system, differential filter, differential lock, blade float, engine coolant level, engine coolant temperature, hydraulic oil temperature, transmission oil temperature, and low fuel level. GD750A-1 MOTOR GRADER STANDARD EQUIPMENT ● Air cleaner, dual element, dry-type with precleaner, and service indicator ● Alarm, back-up ● Alternator, 50 amp ● Batteries, heavy-duty, 1000 cca each ● Brakes, sealed oil disc brakes ● Cab, deluxe enclosed ROPS/FOPS, with heater pressurizer ● Circle slip clutch ● Console, adjustable ● Control valve bank, 9-station with one unused control ● Decelerator/accelerator ● Defroster fan, front ● Dome light ● Electrical system, 24 volt ● Engine, Cummins turbo-charged diesel ● Engine monitoring system with diagnostics ● Frame articulation ● Full hydraulic steering, leaning front wheels ● Heater, 40,000 btu with twin high performance fans ● Hoodsides for engine compartment ● Horn ● Hydraulic circle shift, blade shift, and blade tilt ● Hydraulic lock/unlock differential ● Hydraulic system, load-sensing, closed center ● Inside convex mirror ● Keyed doors ● Lights, rear back-up, stop/tail, turn, hazard, and reflex reflector ● Moldboard, 14' x 27" x 1", 17" radius with replaceable end bits, through-hardened cutting edge, and overlay end bits ● ● ● ● ● ● ● ● ● Headlights: —Cab mounted with turn and hazard —Front bar mounted with turn and hazard ● Hinged lower front cab glass ● Moldboard 16' x 27" x 1", 17" radius ● Optional cutting edges ● Optional hydraulic control valves (up to 4) ● Optional paint ● Optional tires ● ● ● ● ● ● ● ● ● Moldboard float 90° right and left Planetary final drive Seat, suspension (deluxe) Tachometer Throttle, hand control Tilt steering wheel Tinted safety glass Tires, 16:00 x 24-G2 12PR with 10" rims, tubeless Toolbox Transmission, full power shift with integral torque converter Transmission monitoring system with diagnostics Windshield wipers-front/rear with washers OPTIONAL EQUIPMENT ● Accumulators, anti-shock for blade lift and circle side shift ● Air conditioner with R134A refrigerant ● Alternator, 80 amp ● Cab, open ROPS/FOPS, with rear glass ● Converter, 24 to 12 volt, 25 amp ● Defroster fan, front and rear ● Engine block heater, 120 volts ● Engine cold weather starting aid ● Front mounted tow hitch Outside convex mirrors Pusher block Ripper, rear mounted with holding valve Transmission guard Windshield wipers, two lower dual with washer ● Work lights, two blade and two rear 11 S SUPPORT UPPORT Count on Komatsu and your local distributor for the support you deserve. Our success depends on satisfying your need for productive equipment and supporting that equipment. That’s why we have one of the largest and strongest heavyequipment distributor organizations in North America. Their personnel are not only trained to help you select the equipment that is best-matched for your business but to support that equipment. AESS444-00 Finance Through its finance company, Komatsu can offer you a wide variety of financing alternatives designed to meet your needs. Programs include municipal leases for governmental agencies, conditional sales contracts, and leases with $1 purchase options for customers interested in owning their equipment. Ask your distributor about Komatsu leasing. We offer finance and operating leases and the unique Advantage Lease which offers you predetermined purchase, return, and renewal options. Parts Three computer-linked parts distribution centers provide fast access to anywhere in the U.S. and Canada. Most parts are available overnight. Plus, Komatsu distributors keep a large assortment of commonly used parts in stock for immediate access. ©1999 Komatsu Printed in USA SN2(10M)SN Remanufactured parts Save money and still have the same warranty as new parts at a fraction of the cost with like-new remanufactured parts. Maintenance Take advantage of the experience we have gained and ask your distributor about our factory-supported programs including: regular scheduled maintenance, oil and wear analysis, diagnostic inspections, undercarriage inspections, training, special service tools, parts programs, and even a special software program to help your distributor keep track of and manage service-related data. 2/99 (EV-1) Komatsu America International Company 440 N. Fairway Dr., Vernon Hills, IL 60061 www.KomatsuAmerica.com Materials and specifications are subject to change without notice is a trademark of Komatsu Ltd. Japan