Existing Buildings

Transcription

Existing Buildings
Existing Buildings
External Wall Insulation
& Render Systems
PERMAROCK PRODUCTS LTD
Jubilee Drive, Loughborough, Leicestershire LE11 5TW
T: +44 [0] 1509 262924
F: +44 [0] 1509 230063
E: [email protected]
www.permarock.com
REGISTERED OFFICE
Jubilee Drive, Loughborough, Leicestershire, LE11 5TW
Content Guide
01
Company Overview
Page 04
02
What Is External Wall Insulation?
Page 06
03
Retrofitting External Wall Insulation
Page 10
04
Case Studies
Page 18
05
CERT & CESP Supportive Funding
Page 24
06
Systems Overview
Page 26
06a Mineral Fibre EWI System
Page 28
06b Phenolic EWI System
Page 32
06c EPS EWI System
Page 36
06d Exterior Render Systems
Page 40
06e Environmental Profiling
Page 42
06f
System Components
Page 44
07
Detailing
Page 46
08
Decorative Renders & Effects
Page 52
09
Client Support Services
Page 68
10
External Insulation For New Buildings
Page 74
01
Company Overview
PermaRock is one of the UK’s leading designers,
manufacturers and suppliers of external wall insulation
(EWI) and exterior render systems.
Suitable for both low-rise and high-rise constructions,
external wall insulation (also referred to as solid wall
insulation) is a technology developed to improve the
thermal performance of buildings (helping reduce CO2
emissions) by the application of insulation and a
decorative weatherproof render to the external
wall surfaces.
PermaRock has been supplying external wall insulation
systems to the UK market for over 30 years and has
been at the forefront of developing façade systems
resulting in a number of significant achievements:
• PermaRock was a founder member of the Insulated
Render & Cladding Association (INCA), the first national
trade association for EWI manufacturers
• PermaRock was the first EWI system to be tested and
approved in the UK by the British Board of Agrément
(BBA)
• PermaRock was the first EWI system to be tested and
accredited in the UK by the Building Research
Establishment (BRE)
• PermaRock achieved compliance to the Quality
Assurance Standard BS5750 (now BS EN ISO 9001) for
production, installation & technical services - an
industry first
• PermaRock has become the first EWI supplier to
undertake Environmental Profiling of EWI systems in
the UK (2010)
Full UK Coverage
Quality Assurance
PermaRock’s manufacturing and distribution facility is
centrally located in the East Midlands which provides us
with the ideal location to supply our systems to our
nationwide network of trained and approved specialist
application contractors.
PermaRock’s policy of continual research and
development ensures that our range of products is at
the leading edge of façade technology.
PermaRock approved applicators operate in all areas of
the UK and PermaRock can provide details on a projectby-project basis of approved installers capable of
carrying out the installation of any PermaRock System
for any project, based on project size, location and
program requirements.
Accreditation
PermaRock’s commitment to delivering the highest
quality systems with the very best in terms of technical
performance is reflected in our investment in third-party
certification of our key external wall insulation systems.
Our commitment to maintaining the highest levels of
quality is reflected in our embracing of the principles of
international standard BS EN ISO 9001: 2008 Quality
Management Systems - Requirements, and in our
position as a member of the National Insulation
Association (NIA), a body established to monitor,
maintain and promote standards throughout the
industry.
Our registration to BS EN ISO 9001: 2008 ensures that
PermaRock’s working procedures are fully documented
and that a consistent quality of management, product
and service is provided at all times.
PermaRock systems possess a range of third party
accreditation certificates through the BRE Certification
Service which is recognised under the Building
Regulations for England, Scotland and Wales and other
European Standards organisations.
158-12
FM 13066
• PermaRock EWI systems are Energy Saving Trust
(EST) approved
• PermaRock is a full member of the National Insulation
Association (NIA)
• PermaRock systems are now widely used in the new
build sector as well as the traditional refurbishment
market
04
05
02
What Is External Wall Insulation?
External Wall Insulation
Why External Wall Insulation?
PermaRock external wall insulation systems have been
used successfully for over 25 years in the UK and the
technology for more than 40 years in Europe on social
housing applications.
With 35-45% of heat lost through the walls on ‘hard to
treat’ and solid wall homes, the application of a
PermaRock external wall insulation (EWI) system will
provide a number of positive benefits to the building
occupants:
Our systems were developed in the UK to address issues
found in post-war housing stocks, particularly for
application on to solid wall and ‘Hard To Treat’ homes
that are not able to benefit from cavity wall insulation.
PermaRock systems are suitable for application in
areas classified as having very severe exposure - i.e. the
whole of the UK.
Systems have BRE accreditation with minimum
lifetime expectancies in excess of 30 years and are now
widely used across all market sectors, both on new and
existing buildings.
Why Insulate?
There are many reasons and factors why you should
consider insulating a building and improving its thermal
performance, these include the following:
• To reduce the amount of energy consumed by
buildings and reduce fuel bills
• To reduce emissions of CO2 and other greenhouse gases
• To reduce condensation and dampness and the
associated health problems
• To increase comfort levels within the home environment
Building Regulations, Government Legislation &
Initiatives (CERT/CESP/Decent Homes/Green Deal
Strategy) may also make thermal improvements a
requirement or a more attractive improvement to
undertake.
• Lower fuel bills: The installation of an external wall
insulation system has a ‘thermal jacketing’ effect that
causes heat energy losses through the external wall to
be reduced. High levels of energy efficiency can be
achieved over other forms of insulation resulting in
savings on energy bills, especially where other measures
are not suitable (non-cavity/solid wall properties). An
average semi-detached home could typically save
£400 - £500 per year on fuel costs
(Source: Energy Savings Trust)
• A PermaRock EWI or render system protects the building
fabric from the worst excesses of the weather and
allows damp structures to dry out. As a result, the
building can expect a longer useful lifetime
• An external wall insulation system when detailed
correctly overcomes the effects of cold bridging, thereby
eliminating condensation and dampness
• The original wall construction can be used as a heat
store. This thermal mass helps to reduce temperature
fluctuations and maintains a more comfortable internal
environment
• Systems are durable and cost effective and can
improve the appearance of older buildings
• Application can take place without disruption to the
occupants and there is no reduction in interior living or
working space
Different Types Of Insulation Measures
External Wall Insulation
Cavity Wall Insulation
Internal Insulation
Very high levels of insulation possible
Cost effective solution for
existing cavity walls
Provides rapid response to heating
Overcomes cold bridging, condensation
and dampness
Insulation thickness limited by
size of cavity
Suitable when external appearance can’t
be changed - i.e. conservation areas or
to meet specific planning requirements
Building fabric is protected
(extends buildings life)
Does not eliminate cold bridging
Reduces room size
Effective for new and existing buildings
No protection afforded to outer leaf
Cold-bridging possible
Enables building appearance
to be improved / modified
Unsuitable with solid wall
‘hard to treat’ houses
No protection to the building fabric
No internal disruption
Unsuitable for very exposed sites
Applicable to any wall type
06
Typical external wall insulation build up
Installation to existing buildings
is disruptive
External Wall Insulation
- Design Considerations
PermaRock’s Area Sales Managers and Technical
Department are available to provide assistance and
advice with external wall insulation (EWI) system
specification as there are number of considerations that
could affect the choice of system and decorative finish
proposed:
• Type of Building/Wall Build-Up:
The system choice should be suitable for its application
(low-rise or high-rise) and for the wall construction type.
The building should be structurally sound to accept the
system load (a structural survey maybe required) and
where necessary, any structural and preliminary works
need to be carried out before the EWI system is
installed.
• Thermal Performance:
What is the required U-value (see pages 16 & 68 for
further details) and are there limitations to the thickness
of system which can be accommodated?
• Fire Performance:
The system should be suitable for low-rise and/or
highrise application and, where required, should
incorporate fire performance or fire-breaks to meet with
Building Regulations and BR135 requirements.
• Environmental Performance:
The system should incorporate insulation materials
which are CFC/HCFC free and which do not employ
ozone depleting chemicals in their manufacture. The
specifier may also wish to take into account any
Eco-points rating a system may have achieved through
a life cycle assessment. This process measures its
environmental impact during the systems economic life,
from the extraction of the raw materials and
components to the disposal (and recycling) of the
product at the end of a 60 year life cycle (i.e. cradle
to grave).
• Adaptations:
Roof overhang, window & door replacements, plumbing,
heating and ventilation requirements should be
considered prior to the installation of the EWI system.
• Aesthetics:
Is the desired finish and colour available and is the
decorative finish suitable for its intended location and
exposure?
• Cost:
A number of factors can have an effect on the cost of
the system including insulation type and thickness as
well as the choice of decorative finishes - PermaRock
can advise on the implications of proposed choices to
the cost of the system.
• Impact Resistance:
The decorative finish is selected primarily based on the
desired aesthetic appearance whilst also considering
the level of impact resistance necessary. Where
required, additional reinforcement can be incorporated
into the system design.
07
02
What Is External Wall Insulation?
Preliminary Works & Application
External Wall Insulation
Approved Applicators
Walls must be sound and dimensionally stable and
capable of withstanding the additional load imposed by
an external wall insulation system (a structural survey
may be required) and unless otherwise specified, the
system is typically installed from DPC level (insulation
below DPC floor level is also advisable), working
upwards and is normally applied (dependant on access)
from scaffold or mast climbers.
PermaRock external wall insulation systems incorporate
rigid insulation boards in thicknesses to suit individual
project requirements. Insulation boards are mechanically
fixed, with additional adhesive bonding if required, or
adhesively bonded with supplementary mechanical
fixings. After fixing, the boards are ready to receive a
PermaRock high polymer content cementitious base coat
and glass fibre alkali resistant reinforcing mesh. Corners
are reinforced with pre-formed protection profiles.
Installation of PermaRock systems is undertaken by our
nationwide network of trained and approved applicator
contractors.
All preparatory works and adaptations (i.e. rainwater
goods / waste pipes / overflow outlets / soil stacks / boiler
flues / roof overhang, etc.) are also completed before
installation. Application will occur whilst the building
occupant is insitu and disruption is minimal, however, as
part of the installation process drilling and mixing
machines will be in use whilst work progresses. Allowing
for normal weather conditions and all necessary
preliminary works, installation on a typical semi-detached
house can take between 2 – 3 weeks.
Dependant on the decorative finish, typically a second
coat of PermaRock high polymer content cementitious
bedding mortar coat will be applied along with the
chosen decorative finish.
Systems come complete with a full range of profiles,
trims and accessories to achieve weather-tight and
durable details in compliance with the principles of
robust construction.
Approved applicator personnel receive regular training
updates and are kept abreast of the latest innovations
and product developments. The performance of the
applicators is constantly monitored to ensure continuing
satisfactory performance.
PermaRock operate an Identity Card system for trained
external wall insulation site operatives. The cards are
monitored and checked by System Technicians during
routine site visits to ensure system installation is
undertaken by correct personnel and that quality
standards are maintained.
PermaRock approved applicators operate in all areas of
the UK. PermaRock can provide details, on a project-byproject basis, of approved applicators capable of carrying
out the installation of any PermaRock system based on a
projects size, location and programme requirements.
Many of PermaRock's applicators are of sufficient size and
calibre to undertake general building works and the full
main contractor role, providing a full package of access,
site supervision and management, and fulfilling the
requirements of Health & Safety / CDM regulations, etc.
Maintenance Advice
Typical External Wall Insulation System Incorporating Through-Coloured Render Finish
Adhesive
Insulation Board
Bedding Mortar
Reinforcement
Bedding Mortar
The successful installation of a PermaRock system is
not the end to PermaRock's involvement with a project.
PermaRock provides a full aftercare package including
telephone support, on-site and office based technical
service as well as ‘Care & Repair’ manuals for its
systems, detailing how maintenance teams can carry
out routine tasks such as cleaning, effecting minor
repairs, or modifying or adding new fixtures and fittings.
PermaRock’s Area Sales Managers and Technical
Services team are available to discuss completed
projects and to provide any necessary support or
assistance when you wish.
Primer
Decorative Finish
Insulation Fixing
Cills, profiles and fixings have been omitted for
clarity and are subject to project specification(s).
08
09
03
Retrofitting External Wall Insulation
PermaRock External Wall Insulation:
Existing Buildings
BISF Steel Frame House:
Before EWI installation
For many existing buildings, the thermal performance
of the external walls falls well below the standards
required by current Building Regulations with heat
energy losses through the walls being of an
unacceptably high level by today’s standards.
Many buildings were designed without any form of
insulation in the walls, and even those buildings with
cavity walls which have subsequently been fitted with
cavity insulation can fail to meet the stringent thermal
performance requirements of the current Building
Regulations and Decent Homes Standards. Many existing
buildings also suffer from cold bridging and the
associated problems of dampness and condensation
which can have health implications for building
occupants.
Building owners are also faced with ever increasing
costs for heating and maintenance whilst at the same
time being asked to reduce energy consumption in
support of global efforts to reduce CO2 and other
greenhouse gas emissions.
BISF Steel Frame House:
After EWI installation
Reducing heat energy losses through the external
envelope and eliminating problems associated with
condensation and dampness is a key issue for both social
housing and for commercial redevelopment, for high-rise
and low-rise, traditional and non-traditional forms of
construction.
Complete remodelling of the building façade is also
possible with PermaRock. The wide range of decorative
finishes and effects that are available with PermaRock
systems provides the designer or specifier with the
means of creating interesting and aesthetically pleasing
façades that either compliment the original style or
which can create a whole new impression.
PermaRock systems are available for all types of
construction, including solid wall or cavity wall, concrete,
steel or timber frame, dense and no-fines concrete, brick
and stone, rendered, metal clad, tile clad or timber clad
structures. PermaRock systems have been designed for
use on high and low rise buildings, for traditional and
non-traditional forms of construction, including many
pre-cast reinforced concrete (PRC) types, in exposure
conditions ranging from sheltered to very severe.
10
PermaRock systems can achieve very high standards of
thermal insulation, not only up to current Building
Regulations requirements for new buildings but also
beyond predicted future energy-saving and CO2 reduction requirements: PermaRock systems can be
designed to meet or exceed any future reduction in
Uvalues that may be imposed.
Please be aware external wall insulation changes the
appearance of a building so planning permission may be
required. This is particularly relevant in conservation
areas.
11
03
Retrofitting External Wall Insulation
Low-Rise Housing
Solid or cavity wall. Concrete, timber or steel frame.
Houses, bungalows or flats. Traditional or nontraditional
build. PermaRock offers complete technical
solutions to meet the external wall insulation
requirements of all forms of low-rise housing.
With traditional solid wall or cavity wall construction,
PermaRock systems can provide all levels of
rejuvenation from a simple aesthetic uplift, using a high
performance exterior render system, to full thermal
performance improvements, elimination of cold bridging
and condensation using a fully accredited external wall
insulation system (EWI).
A PermaRock EWI system provides immediate benefits
in terms of heat loss reductions and savings in heat
energy costs. The system protects the building fabric,
extending the useful life of the structure, and offers the
opportunity for improving the appearance using any of
our range of low maintenance exterior finishes and
effects.
PermaRock systems can be designed to deliver U-values
that are considerably better than current Building
Regulations requirements, and systems can be designed
for application to walls that have already been treated
with cavity insulation, to provide further improvements in
thermal performance whilst shifting the structural
dewpoint to the outside, thereby eliminating the risk of
interstitial condensation.
Unity Non-Trad House:
After EWI Refurbishment
‘Hard To Treat’ Homes - Solid Wall &
Non-Traditional Housing
PermaRock systems have been used extensively across
the UK, from the Shetland Islands and Western Isles in
the North, to the extremities of Cornwall in the far South
West, in urban and rural environments and in exposed
and sheltered locations.
PermaRock systems are designed to provide thermal
and aesthetic improvements to all forms of housing but
are especially suited for application onto ‘Hard To Treat’
homes, such as solid wall and non-traditional housing or
where cavity wall insulation is not suitable or possible.
PermaRock external wall insulation (EWI) systems
provide a thermal jacketing effect that stabilises the
structure by reducing thermal movements whilst
protecting the building fabric from water and
weathering, extending the buildings useful life by a
minimum of 30 years whilst enhancing comfort levels by
eliminating cold bridging, dampness and condensation.
The application of a PermaRock EWI system will raise
the temperature of the building fabric, reducing
interstitial condensation and dampness, allowing drying
out to occur. Reduction in the moisture content of
concrete reduces reinforcement corrosion and can
therefore prolong the life of the structure - a particularly
important effect with PRC (prefabricated reinforced
concrete) buildings.
Non-Traditional Housing
PermaRock is able to offer solutions for many PRC
house types, as well as for other non-traditional or
system built types, including the following:
•
•
•
•
•
•
•
•
•
•
Airey
BISF
Bison
Cornish
Dorran
Easiform
Hawthorne-Leslie
Hawksley BL8
Orlit
Reema
•
•
•
•
•
•
•
•
•
Spooner
Swedish Timber Frame
Tarran
Trusteel
Unity
Vic Hallam (various)
Wates
Wimpey No-Fines
Woolaway
Please note that a structural survey may be required as
properties should be structurally sound to accept the
EWI system load.
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13
03
Retrofitting External Wall Insulation
High-Rise Buildings
High-rise buildings present a number of interesting
technical challenges for the external wall insulation
system designer.
In addition to experiencing greater structural movement
and higher wind suction forces than low-rise buildings,
high-rise structures are riskier in terms of fire
propagation, and are less likely to see regular exterior
maintenance than their low rise counterparts.
The installation of an external wall insulation system to a
high rise building is a longer process than with low-rise
buildings, and the various elements forming the system
may therefore be exposed for some time before the final
rendered surface is achieved.
It is important that façade systems for high-rise
structures are designed with specific regard to these
particular technical requirements.
PermaRock’s track record with high-rise is second to
none, and our award winning systems have been
designed to provide excellent thermal performance as
well as total resistance to driving rain and high negative
wind pressures. PermaRock systems are tough and
durable, will withstand extremes of temperature and
have very low maintenance requirements.
But more than just providing systems that fulfil the
technical requirements of high-rise buildings,
PermaRock offers the widest choice of decorative
finishes and effects giving the designer freedom of
expression to create interesting and pleasing façades.
With high-rise buildings, the use of contrasting colour
and texture enables the scale of buildings to be
accentuated or diminished. Additional relief modelling,
using extra layers of insulation or preformed insulation
sections can be used to 'break up' the façade or to
introduce curves into otherwise flat elevations.
PermaRock’s products and systems provide a totally
flexible approach to rejuvenating high-rise buildings,
combining good looks with practicality, satisfying the
needs of the building owner and the occupants, the
specifier and the installer.
The PermaRock Mineral Fibre and PermaRock Lamella
Systems are fire-safe during all phases of installation,
not only after the final coat of render has been applied
and are recommended for multi-storey buildings where
optimum performance in relation to fire is paramount.
PermaRock systems can be applied to almost any
substrate type, including brick, dense and no-fines
concrete, blockwork, solid wall, cavity wall or panel (fair
faced, exposed aggregate or ribbed) constructions.
Where the building façade requires remodelling,
perhaps by the extension of the external walls to
enclose balconies using a lightweight metal frame,
timber frame, or SIPS construction method, PermaRock
systems still provide the optimum overcladding
solution.
PermaRock systems are lightweight and easy to install
from a traditional scaffold or from mast climbers.
Installation is carried out by trained, specialist
applicators monitored by PermaRock.
The issue of fire safety is particularly important with
high-rise buildings. PermaRock has a range of systems
that offer the opportunity of CFC/HCFC free insulation
that meets the requirements of Building Regulations
and BS 8414 and can be designed for use on high-rise
buildings without the need for fire breaks.
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15
03
Retrofitting External Wall Insulation
U-value Requirements: Hard-To-Treat & Non-Traditional Constructions
The following tables provide and indication of the insulation thickness required to achieve a range of U-values for walls
of a number of non-traditional house types:
Wall type / U-value
(W/m²K)
Solid Brick (229mm)
0.35
0.30
0.25
0.20
0.15
0.10
Mineral Fibre (mm)
Insulation type and thickness
Phenolic (mm)
EPS (mm)
90
100
120
160
N/A
N/A
50
60
75
95
N/A
N/A
90
110
130
170
230
N/A
EPS-Premium (mm)
80
90
120
140
180
280
Non-Traditional
House Types: Airey*
(PRC Post/Panel)
0.35
0.30
0.25
0.20
0.15
0.10
80
100
120
150
N/A
N/A
50
60
80
100
N/A
N/A
90
110
140
170
250
N/A
70
80
100
130
130
280
BISF*
(Existing cladding
removed and
replaced with
plywood sheathing)
0.35
0.30
0.25
0.20
0.15
0.10
80
100
120
160
N/A
N/A
50
60
80
100
N/A
N/A
90
110
130
170
230
N/A
80
100
120
140
200
300
Cornish
(PC Panel/PRC Post)
0.35
0.30
0.25
0.20
0.15
0.10
90
100
130
170
N/A
N/A
50
60
80
100
N/A
N/A
90
110
140
180
240
N/A
80
90
120
150
210
300
Mineral Fibre (mm)
Insulation type and thickness
Phenolic (mm)
EPS (mm)
Orlit (PRC Panel)
0.35
0.30
0.25
0.20
0.15
0.10
80
90
110
150
200
N/A
50
60
70
90
N/A
N/A
80
100
120
160
220
N/A
70
80
110
140
190
280
Reema (PRC Panel)
0.35
0.30
0.25
0.20
0.15
0.10
70
80
110
140
190
N/A
40
50
70
90
N/A
N/A
70
100
110
150
210
300
60
80
100
130
180
300
Wates (PRC Panel)
0.35
0.30
0.25
0.20
0.15
0.10
80
90
110
150
200
N/A
50
60
70
90
N/A
N/A
80
100
120
160
220
N/A
70
80
100
140
190
280
Wimpey No-Fines
(No-fines Concrete)
0.35
0.30
0.25
0.20
0.15
0.10
80
100
120
160
N/A
N/A
50
60
80
100
N/A
N/A
90
110
130
170
230
N/A
80
90
110
140
200
300
Wall type / U-value
(W/m²K)
EPS-Premium (mm)
Key:
N/A - Please contact PermaRock for advice.
* Existing cladding replaced with new timber sub-frame and plywood sheathing.
For complete U-value and condensation risk analyses for specific wall constructions please contact PermaRock’s
Area Sales Managers local to your area.
Contact details are available through our website.
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04
Case Studies
Award Winning Solid Wall Insulation:
Solar House, Whitecross Estate, London
Innovative Solid Wall Insulation:
Grove Cottage, Portfield Street, Hereford
Client: Peabody Trust
Client: A. Simmonds
Specifier: Peabody Design Group
Substrate: Solid Brickwork 9” & 13”
System: PermaRock 90 mm Mineral Fibre External
Wall Insulation System
Wall U-Value Achieved: 0.35 W/m²K
System Finish: PermaRock Acrylic K 1.5 mm Finish
Solar House, prior to its transformation, was a
traditionally built, flat roofed, 4 storey building with
poor thermal efficiency typical of its type and period.
The client, Peabody Trust, saw the refurbishment of
the block, utilising the PermaRock Mineral Fibre
External Wall Insulation System, along with the
introduction of solar technology as an ideal solution to
its commitment to its sustainable development of its
housing stock.
PermaRock supplied a 90 mm mineral fibre insulated
render system to achieve a U-value of approximately 0.35
W/m²K to the brick wall areas.
Pre EWI installation
18
In addition to the use of external wall insulation (EWI),
the client also incorporated banks of photovoltaic panels
in the new roof, which provide electricity, heating and
lighting for its residents and along with the EWI has
resulted in a reduction in carbon emissions.
The application of the insulation on the outer wall also
ensured that maximum technical benefit was gained
from using the insulation. Interstitial condensation in the
wall structure was eradicated as the dewpoint was
moved to the outside of the building, whilst a mineral
fibre based system was chosen for its fire resistant
properties.
Aesthetically, the use of PermaRock’s K 1.5mm textured
render, in two contrasting colours, complemented the
timber cladding giving the refurbished block the
appearance of a newly built residential development.
The combination of the insulation to the external wall
envelope and solar panels to the roof makes this project
one of the most energy efficient refurbishment schemes
on a residential block in recent years.
Post EWI installation
Specifier: Simmonds Mills Architects
Substrate: Solid Brickwork
System: PermaRock 250 mm EPS-Premium External
Wall Insulation System
Wall U-Value Achieved: 0.11 W/m²K
System Finish: PermaRock Silicone K 1.5 mm Finish
PermaRock’s EPS-Premium external wall insulation (EWI)
system was installed as part of a number of energy
efficient retrofitted measures to a detached 1869
Victorian house in Hereford to help contribute towards
creating a low-energy, Passivhaus standard, building.
This set extremely challenging targets for improving the
thermal performance of the building fabric through high
levels of insulation, ‘thermal bridge-free’ junctions
between walls, floors and roofs etc and aiming for a very
airtight building envelope of 0.75m³/m²hr @50 Pa in the
final test 0.97m³/m²hr @50 Pa was actually achieved an excellent result: 2010 Building Regulations require
an airtight building envelope of 10.00m³/m²hr @50 Pa.
Arguably the biggest contributor in achieving the required
standards was the use of the PermaRock EPS-Premium
external wall insulation system, which incorporated 250
mm of high performance expanded polystyrene
insulation, and helped bring the U-value of the external
solid brick walls down to 0.11W/m²K.
Prior to the recently completed works, the solid brick
cottage had difficulties in achieving and maintaining an
even temperature in such a poorly insulated and
draughty house and the expenditure of all this energy
never resulted in a healthy or thermally comfortable
environment. With this in mind the owners decided that
the time had come for a radical improvement to the
insulation and energy standards of the house. To meet
their own expectations, a successful outcome for the
project would result in whole house CO2 emissions for
heat and power being reduced by approximately 80 - 85%
compared, to the average measured performance of a
typical UK house of the same size.
The adhesively bonded and mechanically fixed system
had to overcome a number of issues during design stage
to enable Carbonlite/Passivhaus targets to be made
possible. As well as having to be ‘air-tight’ and produce
thermal bridge-free junctions, the incorporation of fixings
(normally plastic or metal) which penetrate the insulation
layer, would result in a series of point repeating thermal
bridges. With this in mind, special thermodowel fixings
(Ã-value of no more than 0.002W/K) were utilised as part
of the system and enabled the U-value and heating
demand of the building not to be increased.
Work began on a design that applied low-energy,
low-carbon ‘design rules of thumb’ and it was hoped that
a energy demand of no more than 22k Wh/m².yr would
be possible.
The end result is an ‘exemplar’ project in terms of the
energy and thermal performance which can be
achieved through retrofitted measures.
Pre EWI installation
Aesthetically, PermaRock’s Silicone K1.5 mm Finish
throughcoloured render was used.
Post EWI installation
19
04
Case Studies
Award Winning Non-Traditional Housing Refurbishment:
BISF Houses, Shirehampton, Bristol
Client: Bristol City Council
Specifier: Bristol City Council
Substrate: BISF Steel Frame with plywood sheathing
System: PermaRock 80 mm Mineral Fibre External
Wall Insulation System
Wall U-Value Achieved: 0.35 W/m²K
System Finish: PermaRock Acrylic K 1.5 mm & Brick Effect
Render Finishes
Following a structural survey the consulting engineers
advised the client that the best solution to increase the
properties useful lifetime and thermal performance was
to overclad the houses with an external wall insulation
system.
Technically, the properties could not be directly overclad
with a ewi system and the existing cladding had to be
removed and replaced with 18 mm exterior grade
plywood to create a surface suitable for the application of
the PermaRock external wall insulation system.
The incorporation of 80 mm of fire-safe mineral fibre
insulation within system enabled the required U-value to
be achieved and the use of PermaRock’s Brick Effect
Render (ground floor) & K 1.5 mm (first floor) decorative
finishes helped achieve the upgraded aesthetic
appearance which was being sought.
Various other improvements (new windows, canopies,
downpipes gutters) were also undertaken prior to or at
the same time as the external wall insulation application
to upgrade the properties to a ‘Decent Homes Standard’.
The client chose to install a PermaRock mineral fibre
external wall insulation (ewi) system which not only
protected the existing building fabric but also enabled the
thermal performance of the properties to be brought into
line with Building Regulations at the time (0.35 W/m²K).
A further benefit from the application was that it allowed
the client to give the properties a more ‘traditional’
aesthetic look
Pre EWI installation
20
Post EWI installation
Award Winning Non-Traditional Housing Refurbishment:
Steane Houses, Bournemouth
Client: Bournemouth Borough Council
Specifier: Curtins Consulting
Substrate: PRC Panels with plywood sheathing
System: PermaRock 70 mm Mineral Fibre External
Wall Insulation System
Wall U-Value Achieved: 0.35 W/m²K
System Finish: PermaRock Acrylic K 1.5 mm and Brick
Effect Render Finishes
After assessing the structural integrity of the properties
the consulting engineers decided the best approach to
modernising the 50 dwellings was to apply a
PermaRock external wall insulation system.
The system would not only improve the aesthetics and
thermal performance of the dwellings, it would also
extend the life of the properties by a minimum of 30
years, a key concern for the client.
Pre EWI installation
Prior to the installation of the system, the existing PRC
panels were removed, replaced with 18mm plywood and
the existing steel frame was reinforced with a timber
frame. These measures increased the load bearing
properties of the walls to accommodate the external wall
insulation system as the existing PRC panels were both
cracked and corroded.
Through the installation of a PermaRock 70mm mineral
fibre external wall insulation system (where the tenants
remained insitu), the external wall U-values were brought
into line with current building regulations and provided
the concrete panel houses with a more traditional look.
PermaRock’s white acrylic through-coloured render
was applied to the upper floors and PermaRock brick
effect render to the lower floors.
The client was so pleased with the results that
PermaRock’s external wall insulation systems have been
utilised on further non-traditional house types in the area.
Post EWI installation
21
04
Case Studies
Award Winning High-Rise Refurbishment:
High-Rise Blocks, Glasgow
Client: Glasgow Housing Association
Specifier: Glasgow Housing Association
& Wates Living Space
Substrate: Large Concrete Panels (LPC)
and No-Fines Concrete
System: PermaRock 100 mm Mineral Fibre External
Wall Insulation System
Wall U-Value Achieved: 0.35 W/m²K
System Finish: PermaRock Acrylic K 1.5 mm Finish
A recent and on-going example of how PermaRock
External Wall Insulation has improved energy efficiency
and completely transformed the aesthetics of
multi-storey high rise homes is demonstrated by the
refurbishment programme being undertaken by Glasgow
Housing Association (GHA) in conjunction with Wates
Living Space.
In excess of 40 towerblocks are either on site or
completed to date, transforming what were typical
rectangular concrete towers into an exciting new
skyline. This constitutes one of the UK’s largest ever
refurbishment programmes on multi-storey blocks, with
100 high-rise blocks being given a facelift over the
coming years.
In putting together a performance specification for the
over-cladding systems for the GHA’s multi-storey
residential blocks, careful consideration was given not
only to the thermal performance requirements, in
terms of improvements in the building envelope Uvalue,
but also to fire resistance, resistance to impact,
resistance to water penetration and wind suction
forces. How the system installation could best be
undertaken alongside a concurrent window
replacement program was also taken into account.
GHA, working closely with Wates Living Space, fully
appreciated that the external envelopes of multi-storey,
high rise buildings experience a wide range of
unfavourable influences, such as extremes of
temperature, wind, rain, fog, sunlight, atmospheric
pollutants and the possibility of organic infestation from
mildew, mould and algae.
22
There was also much thought given to the fire
performance requirements for the external cladding
system. Previous fires in high rise blocks at Knowsley
Heights in 1991 and at Garnock Court, Irvine in 1999 had
prompted revisions to the guidance on performance
requirements for external cladding systems on multistorey buildings, and the GHA external cladding
programme required that the cladding system be fully
compliant with the Scottish Building Standards and tested
in compliance with BS 8414-Part1: 2002 ‘Test method for
non-loadbearing external cladding systems applied to the
face of the building’ (Assessed in accordance with BR135).
After a rigorous assessment of systems available in the
UK, and after evaluating the technical support available
from the system designers, as well as the experience and
competencies of the systems approved installers, the
PermaRock external wall insulation system was selected
as a system that could meet all of the client’s
requirements and comply with BS 8414-Part1: 2002.
The results to date at Glasgow have met with approval
from all quarters, and already the occupants of the blocks
have noticed an improvement in internal comfort levels,
as well as being delighted with the improvements in the
appearance of their homes.
Ian Morrison, of Whiteinch & Scotstoun HA (part of
Glasgow HA), comments ‘With no investment in the
external fabric of the building since the blocks were
erected, tenants were delighted with the new windows
and external cladding (PermaRock external wall
insulation) works carried out. Tenants have generally
expressed their relief that the buildings are now warm
and can be heated more cost effectively, while the
outward appearance of the block is now considered to be
attractive. All at Whiteinch LHO were glad that working
with our colleagues in the GHA could see these important
improvements delivered to tenants’.
The regeneration of the Glasgow high rise tower blocks
clearly demonstrates how social housing can utilise the
full capabilities of EWI. Not only are the basic technical
requirements of structural protection and heat energy
saving achieved, but the innovative use of bold
colourful design indicates a level of excellence in a
social housing refurbishment scheme.
23
05
CERT & CESP Supportive Funding
PermaRock’s range of products and services is
complimented by the ability to facilitate funding / grant
support under the Carbon Emissions Reduction Target
(CERT) and Community Energy Savings Programme
(CESP) initiatives for residential external wall insulation
(solid wall insulation) refurbishment projects.
PermaRock, part of energy efficiency specialists Eaga
plc is able to source funding contributions for the
PermaRock external wall insulation element of a
contract, subject to qualifying criteria.
Carbon Emissions Reduction
Target (CERT)
What is CERT?
CERT - which came into effect on 1 April 2008 and will
run until 2012 - is an obligation introduced by the
Government on energy suppliers to achieve targets for
promoting reductions in carbon emissions in the
household sector and combating fuel poverty.
CERT will maintain a focus on vulnerable consumers
and now includes new innovative and flexible
approaches to energy efficiency, including PermaRock
external wall insulation systems.
What information is required?
We would be pleased to investigate the opportunity to
facilitate the potential provision of CERT funding for
PermaRock External Wall Insulation schemes. To
enable us to progress matters, we would need several
items of information to calculate estimated values of
any funding that might be available.
The information required would be primarily:
1. The number of dwellings forming the scheme.
2. The type or types of dwellings (eg Flats, Semidetached,
Terraced, etc).
3. Number of bedrooms in each type of dwelling.
4. The Postal Codes for the dwellings.
5. The existing and target U-Value in each case (note that
PermaRock can assist with any necessary U-Value
calculations that may be required if they haven’t already
been prepared).
6. Current fuel type.
24
Furthermore, to qualify for any of the maximum levels of
funding available, the social housing provider is
required to sign a declaration (provided by us) stating
that at least 70% of the homes are in “Priority Group”
status, e.g. the homes are occupied by persons on
qualifying benefits.
CESP – Key Features
• CESP will promote a whole house, house-by-house,
street-by-street approach.
Please contact PermaRock for further information on
CERT funding.
• It is estimated that up to 100 schemes will be funded,
benefiting around 90,000 homes across Great Britain.
Community Energy Savings
Programme (CESP)
• It will focus on low income areas.
What is CESP?
CESP is an initiative designed to help people to reduce
their fuel bills and energy demand which aims to deliver
around £350m of energy efficiency packages between
autumn 2009 and December 2012.
The programme has been developed to further encourage
the use of innovative measures like external wall
insulation, microgeneration, energy saving appliances and
real time displays and aims to promote a ‘whole-house
approach’ of energy reduction measures.
CESP will be delivered through the development of
community-based partnerships (involving local
authorities) along with suppliers and generators.
Thermal image post EWI installation
• It will be delivered through the development of
community-based partnerships involving Local
Authorities.
The following measures are included within CESP:
External wall insulation
Cavity wall insulation
Loft insulation
Loft insulation
Internal wall insulation to solid wall housing
Fuel switching
Heating controls – upgrade with new heat system
Community heating meters
Existing community heat to CHP
Electric to community CHP
Wood pellet boilers (primary)
Solar water heater (4mÇ)
Air source heat pump
Ground source heat pumps
Micro wind (1 kWp, 1% LF)
Mini-wind 5 kW, 20% LF
Micro Hydro (0.7kWp, 50% LF)
Photovoltaic panels (2.5 kWp)
mCHP (revised)
Replacing old boiler (65% by 88.3%)
Home Energy Advice (HEA)
Underfloor insulation
Glazing E to C rated
Flat roof insulation (whole house)
Draughtproofing (ie not with glazing)
• Under CESP, external wall insulation gets a CO2
lifetime savings ‘uplift’ bonus of 300%, making it as cost
effective a measure per installation as both cavity and
loft insulation in terms of kg CO2 score per £ spent.
Incentives will also be given to encourage the
whole-house approach, providing a ‘bonus’ for the
delivery of multiple energy efficiency measures taken
within the same property and to multiple properties
within the same targeted area.
Which areas qualify?
It is proposed that CESP should target those areas of
Great Britain that have significant levels of low income
households. It is these areas that have the most dense
concentration of households in need of assistance, and
where energy efficiency improvements should have the
greatest impact on fuel bills whilst also delivering
carbon savings.
The Government concluded that the use of Indices of
Multiple Deprivation (IMD) would identify the most
suitable areas for CESP.
The Government proposes that SOAs (Super Output
Areas) or Data Zones eligible for a CESP scheme must
be within the lowest 10% income decile in England
and the 15% most income deprived areas in Scotland
and Wales, based on comparable level of income
deprivation.
PermaRock, in conjunction with our parent
company, Eaga plc, (and Eaga’s partnerships
with the CESP electricity generators and energy
providers) can check potential eligibility on
postcode verification, though please note
eligibility does not automatically qualify for
funding provision.
25
06
Systems Overview
External Wall Insulation & Render Systems
PermaRock offers a range of high quality products and
systems that enable existing buildings to be refurbished
or remodelled to improve both the thermal performance
and to enhance the visual appearance.
PermaRock’s façade products are equally suitable for
high and low rise schemes and in sheltered or exposed
situations.
Technically, PermaRock systems insulate and reduce
temperature variations within the structure, creating a
stable internal environment and achieving the dual
goals of maximising thermal performance and saving
interior room space. They also reduce structural
movement and protect, waterproof and preserve the
fabric of the building.
Aesthetically, PermaRock systems are complimented
by an extensive range of decorative finishes including
acrylic, silicone and mineral textured renders, brick and
stone finishes, traditional spar dash aggregate finishes
as well as architectural profiles and waterproof coatings
which can dramatically improve the visual appearance
of a building.
The following groupings outline the principal brand
ranges offered by PermaRock.
External Wall Insulation Systems
PermaRock’s range of render protected external
insulation systems are designed to provide significant
improvements in the thermal performance of buildings
in both new-build and refurbishment applications.
PermaRock Phenolic System
The PermaRock Phenolic System is a high thermal
resistance, low-profile rigid phenolic foam insulation
board system. The high thermal resistivity of phenolic
foam insulation enables a high level of thermal
performance to be achieved for thin sections of
insulation and the system is extremely versatile. It is
suitable for application onto existing buildings, both
high-rise and low-rise, and for most construction types
including solid and cavity wall construction, timber and
metal frame.
On multi-storey buildings Phenolic EWI systems may
require the incorporation of fire breaks in accordance with
BRE Defect Action Sheet 131 and BRE 135-Second Edition.
PermaRock EPS / EPS-Premium Systems
The PermaRock EPS and EPS-Premium Systems are
lightweight, low density systems employing expanded
polystyrene insulation. The low density of the system
makes it especially suitable for situations where low
imposed loads are critical and is suitable for most
construction types on multi-storey buildings. EPS
systems may require the incorporation of fire breaks in
accordance with BRE Defect Action Sheet 131 and BRE
135-Second Edition.
EPS-Premium is a low conductivity EPS insulant which
is particularly suited for super-insulated buildings.
Exterior Render Systems
A range of high performance exterior renders that offer
levels of weatherproofing and crack resistance
unmatched by conventional cement-based render
technology.
PermaRend System
PermaRend is the leading brand of high impact resistant,
polymer-modified cementitious renders. The
basic PermaRend system is a two coat, thin render
system (up to 5 mm per layer) that provides a tough,
durable, lightweight and flexible alternative to
traditional sand-cement renders. In addition to being
highly resistant to impact damage, PermaRend renders
are weatherproof, waterproof and water vapour
permeable, allowing structures to breathe.
PermaRend renders can be decoratively finished in any
of PermaRock's extensive range of acrylic, silicone or
silicate renders / plasters, mineral aggregate renders,
silicone paints, stone chip coatings as well as with tile
finishes and brick and stone effects.
PermaRend Scratch Render is a high quality textured
render based on natural limestone sand that can be
used to provide a naturally textured ‘scraped’ finish or to
create traditional stone effects including rustication,
ashlar and simulated blockwork. Scratch Render is
available in a range of natural shades and can be
produced in special colours to order, subject to
minimum order requirements.
PermaRock’s range of systems for the refurbishment
sector are based on three key insulation types and
include:
PermaRock Mineral Fibre System
The PermaRock Mineral Fibre External Wall Insulation
System incorporates fire-safe mineral fibre insulation
boards. The system is extremely versatile and is suitable
for use on existing buildings, both high-rise and lowrise,
and for all construction types including solid and
cavity wall construction, timber and metal frame, and
non-traditional house types. The system is particularly
suited to residential buildings (especially high-rise) and
public buildings where the highest levels of fire
resistance and non-combustibility are required and
where the added acoustic noise reduction properties of
mineral fibre insulation are of benefit.
26
Mineral Fibre System
Phenolic System
EPS System
PermaRend System
27
06a
Mineral Fibre EWI System
System Comparison Table
Mineral Fibre System
Technical Data
The system comparison chart below has been created to assist in product selection. There may be variations of
the systems outlined below or other products which aren’t listed and which may be more suitable for your
requirements. We therefore do advise before specifying PermaRock system(s), that you contact our Area Sales
Managers to discuss your specific project needs to ensure systems specified are suitable for use and the
best possible system choice is made.
The PermaRock Mineral Fibre EWI System incorporates
fire-safe mineral fibre insulation boards that are
manufactured from filaments spun from molten rock,
without the use of CFC/HCFC and which have zero Ozone
Depletion Potential (ODP). PermaRock Mineral Fibre
Insulation boards are water repellent and are
noncombustible in accordance with the BRE DAS 131 and
are classified Class A1 under BS EN 13501-1, 2002.
Application
The PermaRock Mineral Fibre System is a fire-safe, high
performance thermal insulation system that achieves a
weathertight yet highly breathable building envelope with
a wide range of decorative and aesthetic effects.
System
Mineral Fibre
Phenolic
EPS
EPS-Premium
Thermal Conductivity
(W/mK)
0.035-0.036 1
0.021-0.024 1
0.038 1
0.030 1
Thicknesses
30 – 200 mm
20 – 100 mm
20 – 350 mm
20 – 350 mm
Board Size
1200 x 600 mm
1200 x 600 mm
900 x 600 mm
900 x 600 mm
Ecopoints Rating (m²)
0.10
0.15
-
-
BBA Certificate
-
-
-
-
BRE Certificate
158/12
158/12
158/12
158/12
EST Approved
Y
Y
Y
Y
Fire Performance
***
**
**
**
Impact Resistance:
Standard Mesh
**
**
**
**
***
***
***
***
Water Resistance
***
***
***
***
Wind Resistance
***
***
***
***
System Weight
High
Medium
Low
Low
££
£££
£
££
Company Guarantee
Y
Y
Y
Y
PermaGuard Latent
Defect Insurance
Available
Y
Y
Y
Y
Accreditation
The system offers an abundance of decorative options
that provide the designer with the freedom to create
interesting façades in any style and that deliver both
functionality and durability.
The system is extremely versatile and is suitable for use
on new build projects and for remodelling existing
buildings, both high-rise and low-rise, and for most
construction types including solid and cavity wall
construction, timber and metal frame, and structural
insulated panel systems (SIPS).
The system is particularly suited to hospitals, schools,
high-rise and public buildings where the highest levels of
fire resistance and non-combustibility are required and
where the added acoustic noise reduction properties of
mineral fibre insulation are of benefit. The system is also
recommended for use on walls that are required to
‘breathe’ or where vapour passage is required.
Air Tightness
Buildings that are clad with the PermaRock Mineral Fibre
system can contribute towards a very air tight façade.
Technical Properties
(subject to decorative finish)
Impact Resistance:
Armoured Mesh
(subject to decorative finish)
(subject to decorative finish)
System Cost
(subject to insulation
thickness & decorative finish)
Guarantees
Based on achieving a U-value of 0.35 W/m²K on a typical solid wall property.
Key:
* Good / ** Very Good / *** Excellent
£ Low cost / ££ Mid cost / £££ High cost
1
Contact PermaRock for data on specific insulant types and thicknesses
28
29
06a
Mineral Fibre EWI System
Condensation Control
Impact Resistance
PermaRock advises assessment of condensation risk in
accordance with BS 5250. Full and comprehensive
condensation risk and U-value analyses can be provided
for specific wall constructions under any combination of
environmental conditions and for any building usage.
The PermaRock Mineral Fibre system can withstand
mechanical impact and abrasion without cracking or
spalling. Resistance to soft and hard bodies complies
with the recommendations of BRE publication BRE 6/81.
Depending on specification, systems can achieve levels
of impact resistance ranging from approx. 4J to in
excess of 40J.
Density and Strength
PermaRock Mineral Fibre Insulation Boards have an
average density of approx. 115 kg/m³ or 140 kg/m³
(subject to specification) and minimum compressive
strength of 25 kPa.
Durability
The PermaRock Mineral Fibre system has a long and
enviable track record in the UK and has performed in
areas of very severe exposure for in excess of 25 years.
The assessed lifetime of the system is in excess of 30
years in accordance with BRE-Certifications Certificate
No. 158/12.
Environmental
Buildings insulated with the PermaRock Mineral Fibre
system can achieve very low U-values resulting in
considerable reductions in heat loss and energy, leading
to lower CO2 emissions. PermaRock Mineral Fibre
Insulation Boards are CFC and HCFC free and do not
employ ozone depleting chemicals in their manufacture the system has zero ozone depletion potential (ODP) and
a global warming potential (GWP) of zero.
PermaRock Mineral Fibre insulation has an embodied
energy of approx. 91 MJ/m² (60 mm thick).
Fire Performance
PermaRock Mineral Fibre insulation is classified Class
A1 under BS EN 1350-1: 2002 when tested in accordance
with BS EN ISO 1182: 2002. The system including all
acrylic, silicone and mineral render finishes are Class O
surfaces when tested to BS 476 Parts 6 and 7. The system
is suitable for use on all buildings, including high-rise
multi-storey buildings, meeting the requirements of
BR135 ‘Fire performance of external thermal insulation
for walls of multi-storey buildings’ when tested to BS
8414-Part 1: 2002.
The PermaRock Mineral Fibre System does not require
additional fire-stops, and the system can be used in
close proximity to notional boundaries and adjacent
buildings. A PermaRock Mineral Fibre System has
achieved in excess of 120 minutes of resistance and
integrity when tested to BS 476-22:1987.
30
Service Temperature
The PermaRock Mineral Fibre System has high flexibility
and is designed to withstand the thermal shocks
associated with climatic changes and will provide
effective service at temperatures ranging from -20 ºC to
+80 ºC. The high thermal stability of PermaRock Mineral
Fibre insulation enables the use of decorative finishes with
low lightness factors without risk of cracking or distortion.
Water Resistance
In-house testing and extensive assessment by BRE
Certifications have confirmed the performance of the
PermaRock Mineral Fibre External Wall Insulation
System in relation to water penetration resistance. The
system is classified as Type 4 insulating cladding for
permeability to water, as defined in UEAtc MOAT No. 45.
The system is suitable for geographical areas including
those classified as having very severe exposure to wind
driven rain (BS 5628: Part 3 and BS 8104).
Water Vapour Permeability
PermaRock Mineral Fibre Insulation board has a water
vapour resistivity of 6.2 MNs/gm. The PermaRock
Mineral Fibre system with 50 mm insulation and dry
dash aggregate finish has a measured vapour
resistance(BS7374) of < 6 MNs/g.
Wind Resistance
The system is designed to withstand high wind load and
suction pressure. The values should be calculated in
accordance with BS 6399: Part 2 (1997). In tests
conducted at the BRE, PermaRock systems tested at a
design load of -4 kPa showed no visible damage after
being subject to wind suction loads representing 50
years exposure. The system has also been successfully
tested at loads of up to -9 kPa.
* Data quoted is based upon a PermaRock Mineral Fibre
insulation board with an average density of 115 kg/m³
31
06b
Phenolic EWI System
System Comparison Table
Phenolic System
Technical Data
The system comparison chart below has been created to assist in product selection. There may be variations of
the systems outlined below or other products which aren’t listed and which may be more suitable for your
requirements. We therefore do advise before specifying PermaRock system(s), that you contact our Area Sales
Managers to discuss your specific project needs to ensure systems specified are suitable for use and the
best possible system choice is made.
The PermaRock Phenolic EWI System incorporates high
performance rigid cellular phenolic foam insulation
boards that are manufactured without the use of
CFCs/HCFCs and which have zero Ozone Depletion
Potential (ODP).
Application
The PermaRock Phenolic External Wall Insulation
System achieves high levels of thermal insulation whilst
providing a weathertight building envelope with a wide
range of decorative and aesthetic effects. The system is
extremely versatile and is suitable for use on new build
projects and for remodelling existing buildings, both
high-rise and low-rise, and for most construction types
including solid and cavity wall construction, timber and
metal frame.
System
Mineral Fibre
Phenolic
EPS
EPS-Premium
Thermal Conductivity
(W/mK)
0.035-0.036 1
0.021-0.024 1
0.038 1
0.030 1
Thicknesses
30 – 200 mm
20 – 100 mm
20 – 350 mm
20 – 350 mm
Board Size
1200 x 600 mm
1200 x 600 mm
900 x 600 mm
900 x 600 mm
Ecopoints Rating (m²)
0.10
0.15
-
-
BBA Certificate
-
-
-
-
BRE Certificate
158/12
158/12
158/12
158/12
EST Approved
Y
Y
Y
Y
Fire Performance
***
**
**
**
Impact Resistance:
Standard Mesh
**
**
**
**
***
***
***
***
Water Resistance
***
***
***
***
Wind Resistance
***
***
***
***
System Weight
High
Medium
Low
Low
££
£££
£
££
Company Guarantee
Y
Y
Y
Y
PermaGuard Latent
Defect Insurance
Available
Y
Y
Y
Y
Accreditation
Technical Properties
(subject to decorative finish)
Impact Resistance:
Armoured Mesh
The high thermal resistivity of phenolic foam insulation
enables a high level of thermal performance to be
achieved for thin sections of insulation. The system
offers an abundance of design and decor options and can
be finished with acrylic, silicone or silicate decorative
renders / plasters, mineral aggregate renders, silicone
paints, stone paints as well as with brick or stone effects
and decorative tiles.
Air Tightness
Buildings that are clad with the PermaRock Phenolic
system can contribute towards a very air tight façade.
Condensation Control
PermaRock advises assessment of condensation risk in
accordance with BS 5250. Full and comprehensive
condensation risk and U-value analyses can be provided
for specific wall constructions under any combination of
environmental conditions and for any building usage.
Density and Strength
PermaRock Phenolic Insulation Boards have an average
density of approx. 50 kg/m³ and compressive strength of
minimum 120 kPa. The light weight and high strength of
the system makes it ideally suited for application to
problem substrates and for the refurbishment of low and
high-rise structures.
(subject to decorative finish)
(subject to decorative finish)
System Cost
(subject to insulation
thickness & decorative finish)
Guarantees
Based on achieving a U-value of 0.35 W/m²K on a typical solid wall property.
Key:
* Good / ** Very Good / *** Excellent
£ Low cost / ££ Mid cost / £££ High cost
1
Contact PermaRock for data on specific insulant types and thicknesses
32
33
06b
Phenolic EWI System
Durability
Service Temperature
The assessed lifetime of the system is in excess of 30
years in accordance with BRE Certifications Certificate
No. 158/12.
The PermaRock Phenolic System has high flexibility and
can be designed to withstand the thermal shocks
associated with climatic changes and will provide
effective service at temperatures ranging from -20 ºC to
+80 ºC.
Environmental
Buildings insulated with the PermaRock Phenolic
External Wall Insulation System can achieve very low
Uvalues resulting in considerable heat loss reductions
and reductions in energy consumption.
PermaRock Phenolic Insulation Boards are CFC and
HCFC free and do not employ ozone depleting chemicals
in their manufacture - the system has zero ozone
depletion potential (ODP). PermaRock Phenolic
insulation has an embodied energy of approx. 140 MJ/m²
(40 mm thick).
Fire Performance
The PermaRock Phenolic External Wall Insulation
System meets the requirements of Building Regulations
Approved Document B (England & Wales), Part D
(Scotland) and Part E (Northern Ireland). The system with
a mineral finish complies with the requirements of Fire
Note 9 and can be used on high rise buildings without fire
stops. Where other decorative finishes are employed, the
system must incorporate fire barriers at intervals of no
less than the line of every floor level above ground floor in
the construction and where a compartment wall abuts, as
recommended by and defined in BRE Defect Action Sheet
131. Refer also to BRE 135, Second Edition.
Impact Resistance
The PermaRock Phenolic system can withstand
mechanical impact and abrasion without cracking or
spalling. Resistance to soft and hard bodies complies with
the recommendations of BRE publication BRE 6/81.
Depending upon specification, systems can achieve levels
of impact resistance ranging from approx. 4J to in excess
of 40J.
34
Water Resistance
In-house testing and extensive assessment by BRE
Certifications has confirmed the performance of the
PermaRock Phenolic external wall insulation system in
relation to water penetration resistance. The system with
a dash finish is classified as Type 4 insulating cladding for
permeability to water, as defined in UEAtc MOAT No. 45
and is suitable for geographical areas including those
classified as having very severe exposure to wind driven
rain (BS 5628: Part 3 and BS 8104).
Water Vapour Permeability
PermaRock Phenolic insulation boards have a vapour
resistivity of 300 MNs/gm. The PermaRock Phenolic
system with 50 mm insulation and dry dash aggregate
finish has a measured vapour resistance of > 15 MNs/g
(BS7374 Reference: BRE Certificate 041/97). The system
can be considered as a vapour barrier when tested in
accordance with BS 4370: Part 2: 1993.
Wind Resistance
The system can be designed to withstand high wind load
and suction pressure. The values should be calculated in
accordance with BS 6399: Part 2. Mechanical tests on the
system using the recommended fixings have shown that
the system will adequately resist wind forces in the UK.
* Data quoted is based upon a PermaRock Mineral Fibre
insulation board with an average density of 115 kg/m³
35
06c
EPS/EPS-Premium EWI Systems
System Comparison Table
EPS System/EPS-Premium System
Technical Data
The system comparison chart below has been created to assist in product selection. There may be variations of
the systems outlined below or other products which aren’t listed and which may be more suitable for your
requirements. We therefore do advise before specifying PermaRock system(s), that you contact our Area Sales
Managers to discuss your specific project needs to ensure systems specified are suitable for use and the
best possible system choice is made.
PermaRock’s EPS/EPS-Premium systems are fully
developed EWI composite systems with optimal
insulation against heat loss. They are based on expanded
polystyrene (EPS) insulating panels that are pre-aged
and flame retardant and which are available in a range of
thicknesses to achieve the required level of thermal
performance.
Application
PermaRock EPS systems are designed for use on all
forms of construction including timber and metal frame
walls as well as on brick, dense and no-fines concrete,
and thermal blockwork. The system is equally suitable
for new buildings and for the refurbishment or
remodelling of existing buildings. The low density of the
system makes it especially suitable for situations where
low imposed loads are critical.
System
Mineral Fibre
Phenolic
EPS
EPS-Premium
Depending on the substrate, the PermaRock
EPS/EPS Premium systems can be installed by adhesive
only, by mechanically fixing only or by a combination of
adhesive and mechanical fixings.
Thermal Conductivity
(W/mK)
0.035-0.036 1
0.021-0.024 1
0.038 1
0.030 1
Thicknesses
30 – 200 mm
20 – 100 mm
20 – 350 mm
20 – 350 mm
The system offers an abundance of design and decor
options including the incorporation of architectural
profiles.
Board Size
1200 x 600 mm
1200 x 600 mm
900 x 600 mm
900 x 600 mm
Ecopoints Rating (m²)
0.10
0.15
-
-
BBA Certificate
-
-
-
-
BRE Certificate
158/12
158/12
158/12
158/12
EST Approved
Y
Y
Y
Y
Fire Performance
***
**
**
**
Impact Resistance:
Standard Mesh
**
**
**
**
***
***
***
***
Water Resistance
***
***
***
***
Wind Resistance
***
***
***
***
System Weight
High
Medium
Low
Low
££
£££
£
££
Company Guarantee
Y
Y
Y
Y
PermaGuard Latent
Defect Insurance
Available
Y
Y
Y
Y
Accreditation
Technical Properties
Note: Where EPS systems are employed on high-rise
buildings, non-combustible (mineral fibre) fire breaks
should be introduced in accordance with BRE Defect
Action Sheet 131-132.
Air Tightness
Buildings that are clad with the PermaRock EPS systems
can contribute towards a very air tight façade.
Condensation Control
PermaRock advises assessment of condensation risk in
accordance with BS 5250. Full and comprehensive
condensation risk and U-value analyses can be provided
for specific wall constructions under any combination of
environmental conditions and for any building usage.
Density and Strength
PermaRock advises assessment of condensation risk in
accordance with BS 5250. Full and comprehensive
condensation risk and U-value analyses can be provided
for specific wall constructions under any combination of
environmental conditions and for any building usage.
(subject to decorative finish)
Impact Resistance:
Armoured Mesh
(subject to decorative finish)
(subject to decorative finish)
System Cost
(subject to insulation
thickness & decorative finish)
Guarantees
Based on achieving a U-value of 0.35 W/m²K on a typical solid wall property.
Key:
* Good / ** Very Good / *** Excellent
£ Low cost / ££ Mid cost / £££ High cost
1
Contact PermaRock for data on specific insulant types and thicknesses
36
37
06c
EPS/EPS-Premium EWI Systems
Density and Strength
Service Temperature
PermaRock EPS Insulation Boards have an average
density of approx. 15 kg/m³ (EPS-Premium 16-17 kg/m³)
and minimum compressive strength of 70 kPa.
The PermaRock EPS System has high flexibility and can be
designed to withstand the thermal shocks associated
with climatic changes and will provide effective service at
temperatures ranging from -20 ºC to +70 ºC.
Durability
The assessed lifetime of the EPS system is in excess of 30
years in accordance with BRE Certifications Certificate
No. 158/12.
Environmental
Buildings insulated with the PermaRock EPS System can
achieve very low U-values resulting in considerable
reductions in heat losses, savings in energy consumption
and lower CO2 emissions. PermaRock EPS Boards are
CFC and HCFC free and do not employ ozone depleting
chemicals in their manufacture - the system has zero
ozone depletion potential (ODP) and zero GWP.
PermaRock EPS insulation has an embodied energy of
approx. 92 MJ/m² (60 mm thick).
Fire Performance
Expanded polystyrene is combustible when tested in
accordance with BS 476 Part 4 or EN ISO 1182. The
PermaRock EPS System achieves a Class O rating with
reference to the appropriate Building Regulations when
tested in accordance with BS 476 Parts 6 and 7. For use
on multi storey buildings, the system must incorporate
fire barriers at intervals of no less than the line of every
floor level above ground floor in the construction and
where a compartment wall abuts, as recommended by
and defined in BRE Defect Action Sheet 131.
The use of very dark coloured decorative finishes with an
EPS System is inadvisable - please consult PermaRock for
further information.
Water Resistance
In-house testing and extensive assessment by BRE
Certifications confirms that the PermaRock EPS System
withstands water penetration. The system is classified as
Type 4 insulating cladding for permeability to water, as
defined in UEAtc MOAT No. 45.
The system is suitable for geographical areas including
those classified as having very severe exposure to wind
driven rain (BS 5628: Part 3 and BS 8104).
Water Vapour Permeability
PermaRock EPS insulation boards have a vapour
resistivity of 300 MNs/gm. The PermaRock EPS system
with 50 mm insulation and dry dash aggregate finish
has a measured vapour resistance of > 9 MNs/g (BS7374
Reference BRE Certificate 029/95).
Wind Resistance
The system is designed to withstand high wind load and
suction pressure. The values should be calculated in
accordance with BS 6399: Part 2 (1997).
Impact Resistance
The PermaRock EPS system can withstand mechanical
impact and abrasion without cracking or spalling.
Resistance to soft and hard bodies complies with the
recommendations of BRE publication BRE 6/81.
Depending upon specification, systems can achieve
levels of impact resistance ranging from approx. 4J to in
excess of 40J.
38
39
06d
Exterior Render Systems
Specialist Render Systems
PermaRend Exterior Render System
Design & Application
PermaRend Exterior Render System
PermaRock offers the specifier a range of high
performance specialist renders for new build
applications and for refurbishment projects which are
designed to meet the requirements of all traditional and
modern forms of construction.
PermaRend is the leading brand of high impact-resistant,
polymer-modified cementitious renders. The basic
PermaRend system is a one, two or three coat, thin render
system that provides a tough and durable, lightweight
and flexible alternative to traditional sand-cement
renders.
PermaRend is a high impact-resistant, polymermodified,
cement-based render containing performance
improvers. PermaRend is designed to withstand water
penetration whilst allowing water vapour diffusion, and is
suitable for geographical areas including those classified
as having very severe exposure to wind driven rain (BS
5628: Part 3 and BS 8104).
PermaRend Scratch Render is a silicone based thick coat
render with a scraped or scratch textured surface that is
also suitable for the creation of simulated blockwork,
ashlar detailing, etc.
The range of products and systems available from
PermaRock provides the specifier with individually
tailored solutions that satisfy both the technical
requirements of the substrate and the aesthetic
requirements of the client.
All of the products described provide effective resistance
against water penetration whilst allowing the passage of
water vapour, allowing walls to ‘breathe’.
The incorporation of reinforcing mesh into systems
provides additional resilience and resistance to cracking,
and the use of mechanical fixing methods enables these
products to be applied over existing render or painted
surfaces where the reliance on an adhesive bond alone
would be insufficient to guarantee performance.
PermaRend systems are suitable for application onto
new or existing brickwork, blockwork, dense and nofines
concrete.
PermaRend systems incorporating a lightweight
reinforcement and mechanical fixings can be applied
over existing render surfaces.
PermaRend renders exhibit superb adhesion and ease of
application by trowel or machine. PermaRend renders can
be decoratively finished in any of PermaRock's extensive
range of acrylic, silicone or silicate renders / plasters,
mineral aggregate renders, silicone paints, stone chip
coatings as well as with tile finishes and brick or stone
effects.
Supplied prepacked as a dry powder premix, PermaRend
requires only the addition of clean water on site. The
mixed render is applied by machine or trowel.
PermaRend is suitable for all masonry and mineral
substrates. However, surfaces should be of a good
standard, ideally of fair-faced quality, and true to line,
level and plumbness to avoid the need for preliminary
levelling or dubbing out at extra cost.
For application to existing masonry surfaces, the
PermaRend system is enhanced by the incorporation of
reinforcing mesh giving improved resistance to structural
movement and providing a higher level of tensile
strength.
PermaRend Scratch Render is weatherproof and
breathable, and incorporates special additives that confer
water repellency to the surface, ensuring excellent self
cleaning and resistance to dirt pick-up.
In addition to the standard range of colours, described in
our decorative finishes section, PermaRend Scratch
render can be manufactured to customers individual
shade requirements, subject to minimum order
restrictions and the limitations of natural mineral
pigmentation processes.
PermaRend Exterior Scratch System
On existing rendered surfaces or old surfaces that are
weak or friable, mechanical dowel fixings are utilised
through the reinforcing mesh to enhance the integrity of
the system and to give a failsafe bond to the underlying
substrate.
PermaRend Exterior Render System Incorporating Through-Coloured Render Finish
Bedding Mortar
Reinforcement
Bedding Mortar
Primer
Mechanical fixings are available for all substrate types.
PermaRend renders can accept any of the extensive range
of decorative finishes and effects available from
PermaRock, including brick and stone finishes, acrylic and
silicone textured renders and stone chip coatings.
All PermaRend systems come complete with a fully
comprehensive set of corner and edge protection profiles
and trims, in stainless steel, polyester powder coated
aluminium or pvc, as well as with sealing strips, mastics
and tapes to enable robust and weathertight detailing to
be achieved at windows, doors and abutments.
Decorative Finish
Cills, profiles and fixings have been omitted for
clarity and are subject to project specification(s).
40
41
06e
Environmental Profiling
Environmental Profiling
Ecopoints
Greener Supply And Recycling
In recent years there has been an increasing interest on
the part of the specifier to understand more about the
sustainability of building materials and the
environmental impacts of products and materials
utilised in the built environment.
To improve the usefulness of the environmental data
and make it easier to understand, the BRE developed
Ecopoints ratings – a method of ranking and scoring
different environmental impacts.
PermaRock has an ongoing programme of waste
management and reduction initiatives to minimise waste
as well as providing the opportunity of recycling of
system components. Examples of key benefits to using
PermaRock systems are:
Using methodology developed by the BRE (Building
Research Establishment) and BERR (The Department
for Business, Enterprise and Regulatory Reform),
PermaRock commissioned third-party whole Life Cycle
Assessments (LCA) on two of its key external wall
insulation systems. The LCA measures the
environmental impacts of the systems during their
economic life, from the extraction of the raw materials
and components to the disposal of the product at the
end of a 60 year life cycle (i.e. cradle to grave).
The environmental impact is determined by 12
categories, including Climate Change, Acid Depletion,
Ozone Depletion, Pollution to Air, Pollution to Water,
Mineral Extraction and Waste Disposal. The data
obtained from the LCA is then analysed and weighted,
using the BRE methodologies, and an Ecopoints rating
for each system has been established.
The lower the Ecopoints score, the lower the
environmental impact. The results achieved by
PermaRock are very impressive, estimated Ecopoints
scores of 0.10 per m2 (1) and 0.15 per m2 (1) on
PermaRock’s Mineral Fibre External Wall Insulation
System and Phenolic External Wall Insulation Systems
respectively were achieved.
Such extremely low Ecopoints scores reflect the
extensive work that PermaRock has put in to
environmentally engineering its products, including
reducing the energy costs associated with sourcing and
transporting raw materials, manufacturing the
products themselves, and delivering the products to
construction sites throughout the UK. Significantly,
PermaRock’s drive towards the incorporation of
recycled content into its products has also had a
beneficial impact on the Ecopoints score.
To put the results into context, assessments have also
been made on other construction products: For
example a traditional brick cavity wall construction
achieves a score of 0.48 per m2.
• Greener Supply: Ongoing efforts are being made to
reduce packaging waste. PermaRock are also looking at
other in-house initiatives to reduce waste for raw
materials and recycling as well as liaising with installers
and project teams to produce improved workable
solutions.
• Insulation: Insulation boards are CFC
(chlorofluorocarbons) and HCFC
(hydrochlorofluorocarbons) free and they have zero
ozone depletion potential (zero-ODP) and/or zero global
warming potential (GWP).
• Recycling: Recycling of certain insulation materials is
now available.
• Energy Saving Trust Approved Products: PermaRock
systems are also listed on the EST site,
www.energysavingtrust.org.uk, confirming that
PermaRock systems are amongst the most energy
efficient in their category.
(1) PermaRock systems have been externally assessed using the
environmental profile methods prescribed by the BRE 1999 and 2000 &
likely Eco points calculated as per the BRE publication of 2001
42
43
06f
System Components
Pre-Application
Decorative Finishes
PermaRock Moss & Mould Remover
Anti-fungal solution to treat surfaces infested with
moss, mould, algae and the like.
PermaRock Silicone K & R Finishes
Silicone K & R Finishes are silicone emulsion based,
synthetic resin pre-mixed renders. A range of colours and
aggregate sizes are available, and when finished with an
appropriate tool give a slightly textured or ‘drag’ like
effect - PermaRock Silicone finishes incorporate “Clean
Concept” technology and these silicone renders offer
maximum resistance to aggressive air pollutants and
confer much improved resistance to dirt pick-up over the
standard acrylic materials. Nano-Quartz grade materials
are also available such as ThermoSan-NQG.
PermaRock Dubbing Out Compound
Cement-based levelling and filling compound for
preliminary levelling of uneven masonry wall surfaces.
Adhesive, Insulation & Fixings
PermaRock Adhesive
PermaRock Adhesive is a polymer-modified adhesive
for bonding insulation boards.
PermaRock Mineral Fibre Insulation
PermaRock Mineral Fibre insulation is supplied as a
1200 mm x 600 mm board in thicknesses from 30 mm up
to and including 200 mm.
PermaRock Acrylic K & R Finishes
Acrylic K Finish is an acrylic emulsion based, synthetic
resin pre-mixed render. A range of colours and aggregate
sizes are available, and when finished with an appropriate
tool gives a slightly textured or ‘drag’ like effect.
PermaRock Phenolic Insulation
PermaRock Phenolic insulation is a glass-tissue faced,
Phenolic foam core insulation and is supplied as a 1200
mm x 600 mm board in thicknesses from 20 mm up to
and including 100 mm.
PermaRock Mineral Finishes
Mineral K & R Finishes are mineral, powdered premixed
textured renders. A range of colours and aggregate sizes
are available, and when textured with an appropriate tool
gives a "stippled" or ‘rolled’ like finish.
PermaRock EPS Insulation
PermaRock EPS insulation is a polystyrene based
insulation supplied as a 900 mm x 600 mm board in
thicknesses from 20 mm up to and including 350 mm.
PermaRock EPS-Premium Insulation
PermaRock EPS-Premium insulation is a grey,
graphicated polystyrene insulation supplied as a 900
mm x 600 mm board and available in thicknesses from
20 mm up to and including 350 mm.
PermaRock Insulation Fixings
Utilised to mechanically fix the insulation board into the
substrate, all mechanical fixings should be verified by
Pull Out Tests performed by PermaRock prior to the
commencement of their use.
PermaRock Profile Fixings
Profile fixings are sleeved hammer screws, available in
standard lengths of 55 mm for normal masonry and 35
mm for panel construction.
PermaRock Profile Fixings for sheathing board substrates
Profile Fixings: Carbon steel screw with drill tip, 40 mm
long, for fixing into sheathing board substrates only.
44
Reinforcement
PermaRock Reinforcing Mesh
Standard reinforcing mesh is an alkali-resistant,
multistrand, glass fibre reinforcing mesh used throughout
the system as a means of reinforcement.
PermaRock Armoured Mesh
Armoured mesh is an high strength/heavy duty
alkaliresistant, multi-strand glass fibre reinforcing mesh
for walls areas requiring higher levels of resistance
to impact.
Mortars
PermaRock Bedding Mortar
Bedding mortar is a polymer-modified cementitious
material that is utilised for application of the mesh coat,
and also for application of the second "sponge float"
coat used beneath finishes such as Acrylic and Silicone
K and R. Cement-free basecoats are also available with
EPS based systems.
PermaRock Dashing Mortar
Dashing mortar is used in conjunction with selected
aggregates for dry dashing. A wide range of standard
colours is available, with the availability of non standard
colours to special order.
PermaRock Dry Dash Aggregate
Dry Dashing is a traditional decorative rendering material
available in various colours and aggregate sizes. The
dashing aggregate should be applied by casting the stone
into the Dashing Mortar whilst it is still plastic so that a
uniform appearance is achieved.
PermaRock Brick Effect Render
Brick Effect Render is an alternative to the Meldorfer
Brick Finish. It is applied as a two coat system comprising
of a base layer of render, (which becomes the brick
joints), and a face layer, (which becomes the face of the
brick effect). The base and face layers are available in a
variety of colours.
PermaRock Scratch Render
Scratch Render is a self coloured lime based render
applied to an approximate thickness of 12 mm - 14 mm,
before being scraped back with an appropriate spiked
tool or float to achieve the required texture and finished
thickness of approximately 10mm.
PermaRock Metallocryl-Reibputz
Metallocryl-Reibputz K Finish is a synthetic resin-bound
textured render incorporating special pigments that give
it a rich lustrous metallic effect. A range of colours are
available, and when finished with an appropriate tool
gives a slightly textured effect.
Profiles & Accessories
Profiles and accessories include a comprehensive
standard range of system specific trims and flashings,
sealants and sealing tapes with the addition of special
items such as purpose made overcills and parapet
cappings available to special order.
Other ancillary materials include:
Exterior Façade Coatings such as PermaRock
Amphisilan or Thermosan.
PermaRock Meldorfer Brick
Meldorfer facing bricks and external corner pieces are
organic and synthetic brick slips which are bonded to the
reinforcement layer of exterior render or insulated
render surfaces with a high-performance pre-mixed
adhesive pointing mortar that is available in two colour
shades. Additionally, coloured pointing mortar is also
available for flush pointing.
45
07
Detailing
Typical Elevation Fixing Pattern
Typical Internal Corner
Notes:
Key:
2
• Total for Fixing Pattern Shown = Approx. 9 pins per M
(Initial Insulation Fixings – 8 per m2 / System Fixings – 1
per m2)
1
Existing Wall Construction
2
PermaRock Adhesive to specified pattern
3
PermaRock Insulation Board Interlocked At Corner
4
PermaRock Insulation Fastener
5
PermaRock Reinforcement Layer Fastener
6
PermaRock Decorative Finish
• Above Based On 1000 mm x 500 mm Insulation Boards
• Fixing Pattern May Vary Dependant Upon Specification
4
Board Fixing
PermaRock fixing pin; minimum 1 pin per
board/part board
5
Reinforcement Fixing
6
PermaRock fixing pins installed
through reinforcing mesh immediately
after application of mortar coat. Fixing
heads to be spotted immediately with
PermaRock Bedding Mortar
5
4
3
Insulation boards applied to substrate
2
NB.
Number and type of secondary fix pins
determined by the nature of the substrate,
prevailing weather conditions and current
building legislation (subject to Pull Out test)
Line of basebead above D.P.C.
46
1
22
47
07
Detailing
Typical External Corner
Typical Window Head Jamb And Cill
5
PermaRock Window Sealing Tape
Key:
Notes:
6
PermaRock Window Sealing Strip
7
PermaRock Adhesive
8
PermaRock Insulation Board
9
PermaRock Insulation Fastener
1
Existing Wall Construction
2
PermaRock Adhesive to specified pattern
3
4
5
6
7
• Wall & floor construction can vary
• Walls requiring additional protection against impact
damage should be reinforced with PermaRock armoured
mesh in lieu of PermaRock reinforcing mesh
PermaRock Insulation Board Interlocked at Corner
Key:
PermaRock Insulation Fastener
1
Existing Wall Construction
10 PermaRock Corner Bead With Reinforcing Mesh
2
Lintel
11 PermaRock Reinforcement Layer Fastener
3
Window Frame System
12 PermaRock Decorative Finish
4
Window Cill
PermaRock Corner Bead With Reinforcing Mesh
PermaRock Reinforcement Layer Fastener
PermaRock Decorative Finish
1
9
8
3
1
8
11
2
2
7
1
12
4
10
6
3
3
10
7
11
12
9
5
4
7
5
1
12
11
8
2
48
3
6
7
9
49
07
Detailing
10
Typical Roof Parapet
Typical Base Of System With Optional
Insulation Below Dpc Level
Key:
1
11
1
Existing Wall Construction
2
PermaRock Adhesive to specified pattern
3
PermaRock Insulation Board
4
PermaRock Insulation Fastener
Notes:
• Wall & floor construction can vary.
2
7
• Walls requiring additional protection against impact
damage should be reinforced with PermaRock
Armoured Mesh in lieu of PermaRock Reinforcing Mesh.
12
Key:
9
5
PermaRock Corner Bead With Reinforcing Mesh
1
Existing Wall Construction
6
PermaRock Reinforcement Layer Fastener
2
Damp Proof Course (DPC)
7
PermaRock Render Finish Incorporating PermaRock
Reinforcing Mesh
3
Vertical Damp Proof Membrane (DPM) Applied To Wall
4
8
Upstand & Parapet Insulation (by others)
PermaRock Bituminous Adhesive Coating Lapping
Onto Vertical DPM
9
Roof System (by others)
6
5
PermaRock EPS Perimeter/Plinth Insulation Board
Adhesively Bonded To Wall with PermaRock
Bituminous Adhesive Coating (Ct-114)
6
PermaRock Sealing Tape (054/00)
7
PermaRock Render Finish Incorporating PermaRock
Reinforcing Mesh
8
PermaRock Starter Track
9
PermaRock Adhesive to specified pattern
10
PermaRock Insulation Board
11
PermaRock Insulation Fastener
12
PermaRock Reinforcement Layer Fastener
10 Parapet Capping
1
8
7
5
8
10
4
5
2
3
9
6
7
4
3
50
51
08
Decorative Renders & Effects
PermaRock Clean Concept Technology
PermaRock Nano-Quartz Technology
PermaRock have addressed the long standing problem of
maintaining clean facades to ensure that exterior
surfaces retain their colour and cleanliness better
throughout the lifetime of the façade system. Through
Clean Concept® research, nano-technology has been
adopted into our silicone based through coloured renders
which reduce the tendency of dirt particles to adhere to
surfaces. The technology also introduces a
photo-catalytic effect into the material, resulting in the
breakdown of dirt particles into tiny fragments which are
readily carried away when rainwater washes the surface.
Surfaces treated with Clean Concept® materials offer fast
drying after rainfall, and maintain a clean, fresh surface
appearance for longer.
Taking Clean Concept to the next level, PermaRock has
introduced Nano-Quartz technology into their range of
ThermoSan-NQG through-coloured renders and exterior
façade coatings to offer the latest in façade technology
for unbeatable results.
Nano-Quartz products, the next generation in ‘clean’
renders, provides even greater repellency against water
and further resistance to algae growth than ever before,
keeping surfaces even cleaner and brighter for longer. For
further information on this exciting new technology
please visit www.permarock.com
Decorative Renders & Effects
PermaRock 3D-Plus Colour System
Whether to provide a simple aesthetic uplift or completely
rejuvenate a building, the design and creation of building
façades demands products that are functional and
aesthetic, durable and decorative.
PermaRock, through our 3D-Plus Colour System offers over
1350 standard colours for use with our throughcoloured
renders.
No one else offers such an unrivalled range of decorative
renders, coatings, finishes and effects, providing the
designer with unprecedented freedom to create uniquely
expressive façades and interesting designs.
PermaRock Exterior Render Systems and PermaRock
External Wall Insulation Systems can be finished plainly or
with texture, in bright, bold colours, neutral or earth
shades, metallic, brick or stone effects.
Three dimensional texture can be introduced in the form
of architectural profiles, allowing the creation of stylish
detailing, mouldings or cornices. Simulated blockwork,
ashlar or relief banding can be introduced to add further
expression.
We are as careful in developing products that achieve a
traditional appearance, such as brick or stonework as we
are with fulfilling the needs of contemporary architecture,
with bright and bold, innovative and challenging
decorative finishes & effects.
The 3D-Plus Colour System is available on colour charts,
colour fans and on CD-ROM, providing RGB (Red-GreenBlue) and LCH (Lightness-Chroma-Hue) colour information
that can be utilised in drawing and design software
packages.
The full 3D-Plus Colour System range can also be viewed
on www.permarock.com
PermaRock Façade A1 Colour Range
PermaRock’s Façade A1 colour range, available in 500
selected shades has been specially chosen for use in
conjunction with our Nano-Quartz renders and coatings
to offer the best in colour fastness and to colour brilliance
for unbeatable results and set the industry benchmark for
through-coloured renders.
Nano-Quartz Technology - How does it work?
Organic and inorganic dirt
settles on the surface.
52
The Nano-Quartz surface
reduces the adhesion of
the contaminants.
Wind and rain easily remove
the majority of contaminants.
53
08
Decorative Renders & Effects
Quick Check – Silicone K & R
Silicone K & R Through-Coloured Renders
PermaRock silicone through-coloured render incorporates
PermaRock's Clean Concept Technology. These finishes
help enable exterior surfaces to retain their colour and
cleanliness for prolonged periods of time and can
minimise costs associated with dealing with dirt on
surfaces. These silicone resin-based textured finishes are
fully breathable and have outstanding repellency towards
water and dirt, combining the advantages of proven
synthetic resin dispersions and classical silicate paints.
PermaRock Silicone façade renders resist aggressive air
pollutants and infestation by algae, moss and fungi
providing long term decoration and low maintenance
protection.
Acrylic K & R Through-Coloured Renders
Quick Check – Acrylic K & R
PermaRock acrylic through-coloured render is a high
performance reinforced decorative render for external
and internal surfaces.
Thickness / coverage
Circa 2.6 – 4.4kg per m2
(dependant upon
particle size)
Pre-coat needed
PermaRock Bedding
Mortar / Primer
Number of particle sizes
5
Colour range
***
Colour options
Colour matching available
Maintenance
**
Thickness / coverage
Circa 2.7 – 4.5kg per m2
(dependant upon
particle size)
Pre-coat needed
PermaRock Bedding
Mortar / Primer
Number of particle sizes
5
Colour range
**
Colour options
Colour matching available
Maintenance
***
Durability
**
Durability
**
Ease of application
***
Ease of application
***
Cost
££
Cost
££
Available in a wide range of colours from the 3D-Plus
System colour range, PermaRock Acrylic Textured Renders
offer excellent protection against water and UV and are
water vapour permeable and crack resistant. PermaRock
Acrylic Textured Renders are available with a K-Finish
(stippled) texture, with 1.5, 2.0 and 3.0 mm grain sizes or
with an R-Finish (Rolled or Rilled) texture with 2.0 and
3.0 mm grain sizes.
Key: * Good / ** Very Good / *** Excellent
Key: * Good / ** Very Good / *** Excellent
£ Low cost / ££ Mid cost / £££ High cost
£ Low cost / ££ Mid cost / £££ High cost
Available in a wide range of exciting shades from the
3DPlus System colour range, PermaRock Silicone renders
are available with a K-Finish (stippled/scraped) texture,
with 1.5, 2.0 and 3.0 mm grain sizes or with an R-Finish
(Rolled/Corrugated) texture with 2.0 and 3.0 mm
grain sizes.
3D-PLU
S CO
LO
UR
K 1.5 mm
K 1.5 mm
K 2.0 mm
K 2.0 mm
K 3.0 mm
K 3.0 mm
EM
ST
SY
EM
ST
SY
54
3D-PLU
S CO
LO
UR
R 2.0 mm
R 2.0 mm
R 3.0 mm
R 3.0 mm
55
08
Decorative Renders & Effects
Mineral K & R Through-Coloured Renders
PermaRock’s lightweight Mineral renders are
predominately manufactured from natural materials and
can be used in both render only and external wall
insulation applications.
These renders are water vapour permeable and highly
economical due to their low consumption and ease of
application. Available in a wide range of colours,
PermaRock mineral façade renders are available with a
K-Finish (stippled/scraped) texture, with 2.0, 3.0 and 5.0
mm grain sizes or with an R-Finish (Rolled/Corrugated)
texture with 3.0 and 5.0 mm grain sizes.
Metallocryl-Reibputz
Quick Check – Mineral K & R
Thickness / coverage
Circa 2.5 – 4.5kg per m2
(dependant upon particle size)
Pre-coat needed
PermaRock Bedding
Mortar / Primer
Number of particle sizes
5
Colour range
**
Colour options
Colour matching available
Maintenance
**
Durability
**
Ease of application
***
Cost
££
PermaRock Metallocryl-Reibputz is a new and exciting
synthetic resin-bound textured render incorporating
special pigments that give it a rich lustrous metallic effect.
PermaRock Metallocryl-Reibputz has a fine stippled
texture in either 1.5 mm or 2.0 mm grain sizes and is
suitable for use as a decorative finish on PermaRock
external render and insulated render systems, as well as
on concrete and suitably prepared plastered walls.
Quick Check – Metallocryl-Reibputz
Thickness / coverage
Circa 2.7 – 4.5kg per m2
Pre-coat needed
PermaRock Bedding
Mortar / Primer
Number of particle sizes
2
Colour range
*
Colour options
Choose from colour range
Maintenance
**
Durability
**
Ease of application
***
Cost
£££
Key: * Good / ** Very Good / *** Excellent
Key: * Good / ** Very Good / *** Excellent
£ Low cost / ££ Mid cost / £££ High cost
£ Low cost / ££ Mid cost / £££ High cost
56
K 2.0 mm
Brass
K 3.0 mm
Cobalt
K 5.0 mm
Copper
R 3.0 mm
Silver
R 5.0 mm
Steel
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08
Decorative Renders & Effects
Dry Dash
Dry Dashing is a traditional decorative rendering technique
popular throughout the UK. PermaRock Dry Dash
incorporates specially formulated polymerenriched
mineral-cement self-coloured Dashing Mortars (DM) that
provide exceptional adhesion and impact resistance.
PermaRock Dry Dash can be used for newbuild and
refurbishment projects, for rendered or insulated surfaces
and results in a maintenance free finish that is both
decorative, durable and cost effective.
Quick Check – Dry Dash
Thickness / coverage
Approx 7-8 kg/m2 (Dashing
Mortar) Dashing Stones –
subject to size of stones
Pre-coat needed
None
Number of finishes
1
Colour range
**
Colour options
Special colours can be
produced subject to
minimum order quantities
Maintenance
***
Durability
***
Ease of application
**
Cost
£
Corn on DM Yellow
Nevada on DM Yellow
Derbyshire on DM Grey
Orchid on DM Yellow
Dolomite on DM White
Red on DM Red
Durite on DM Red
Regent 80% / 20% on DM White
Harvest on DM Yellow
Silver Grey on DM Grey
Key: * Good / ** Very Good / *** Excellent
£ Low cost / ££ Mid cost / £££ High cost
90% Red / 10% Dolomite on DM Red
Basalt Green on DM Grey
Hazel on DM Grey
Sunflower on DM Yellow
Arcane on DM Red
Cameo on DM Yellow
Lilac on DM Grey
Tudor on DM White
Aston Cream on DM White
Carrera on DM White
Luxovite on DM White
Tuscan on DM White
Banbury on DM Red
Champagne on DM Yellow
Monarch on DM Red
Westbere on DM Grey
Barley Corn on DM Yellow
Classic Spar on DM Pink
Morata on DM Red
90% Dolomite / 10% Black on DM White
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08
Decorative Renders & Effects
Collux Dash
Where brilliant colour shades are required, Collux
aggregates are the answer.
Made from inorganic pigmented calcined flints, these
colourful mineral aggregates are completely lightfast,
UV-stable and weatherproof and are used in combination
with PermaRock Dashing Mortars (DM).
Capatect 691
Quick Check – Collux Dash
Approx 7-8 kg/m2 (Dashing
Mortar) Dashing Stones –
Thickness / coverage
subject to size of stones (3-8mm)
Pre-coat needed
None
Number of finishes
1
Colour range
*
Colour options
Special colours can be
produced subject to
minimum order quantities
Maintenance
***
Durability
***
Ease of application
**
Cost
££
Designed as a decorative finish for below DPC level,
plinths, pedestals, entrance ways, and other areas
requiring high levels of resilience, Capatect 691 comprises
naturally coloured, graded colorite quartz aggregates
(approx. 2mm grain size) in a clear, pure acrylate resin
binder that is easy to apply. The solvent-free, water-based
formulation is environmentally friendly and achieves a
scrub resistant, cleanable, tough and hard wearing
decorative finish that is resistant to aggressive air
pollutants, moss, algae and fungal growths. Capatect 691
is available in a range of 8 decorative colour
combinations.
Capatect 691 can be used as a decorative finishing
plaster/render on PermaRock External Wall Insulation
Systems and on PermaRock External Render Systems.
Quick Check – Capatect 691
Thickness / coverage
Approx 5 kg/m2
Pre-coat needed
PermaRock Bedding
Mortar / Primer
Number of finishes
1
Colour range
*
Colour options
Choose from colour range
Maintenance
***
Durability
***
Ease of application
***
Cost
£££
Key: * Good / ** Very Good / *** Excellent
£ Low cost / ££ Mid cost / £££ High cost
Key: * Good / ** Very Good / *** Excellent
£ Low cost / ££ Mid cost / £££ High cost
Collux Black on DM Grey
Collux Mint Green on DM Light Green
Green 01
Vesuvian 05
Collux Dark Blue on DM Dark Blue
Collux Orange on DM Orange
Irish Green 02
Rosato Quartz 06
Collux Dark Green on DM Dark Green
Collux Pink on DM Pink
Flint Red 03
Pebble Grey 07
Collux Grey on DM Grey
Collux Yellow on DM Yellow
Anthracite 04
Burnt stone 08
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08
Decorative Renders & Effects
Meldorfer Brick
Brick Effect Render
Quick Check – Meldorfer Brick
Lightweight, flexible and breathable, Meldorfer Brick is the
latest advance in simulated brickwork for building façades.
Meldorfer brick slips are flexible and equally suitable for
flat or curved surfaces.
Meldorfer facing bricks and external corner pieces are
bonded to the reinforcement layer of exterior render or
insulated render surfaces with a high-performance premixed adhesive pointing mortar that is available in two
colour shades. Additional, coloured pointing mortar is also
available for flush pointing.
Facing bricks are available in standard UK sizes of 215 x 65
mm, with corner pieces of 215 x 65 x 102 mm. Individual
brick slips are aprox. 4-6 mm thick. Special colours and
sizes can be produced subject to minimum order
quantities.
Thickness / coverage
Approx 58 slips
(215 mm x 65 mm) per m2
Pre-coat needed
PermaRock Bedding
Mortar / Primer
Number of finishes
1
Colour range
**
Colour options
Colour matching available,
subject to minimum
order quantities
Maintenance
***
Durability
***
Ease of application
**
Cost
£££
A highly versatile two coat specialist render system that
simulates the appearance of brickwork. PermaRock Brick
Effect Render can be used for full area coverage or for the
creation of brick features, such as string courses or quoins.
These specially formulated brick effect renders can be
used with PermaRock EWI systems and with PermaRend
Exterior Render Systems.
Quick Check – Brick Effect Render
Thickness / coverage
Approx 18 kg/m2
(Base coat and face coat)
Pre-coat needed
None
Number of finishes
1
Colour range
**
Colour options
Colour matching available,
subject to minimum
order quantities
Maintenance
***
Durability
***
Ease of application
*
Cost
££
Key: * Good / ** Very Good / *** Excellent
Key: * Good / ** Very Good / *** Excellent
£ Low cost / ££ Mid cost / £££ High cost
£ Low cost / ££ Mid cost / £££ High cost
Antique
Brandenburg
Mecklenburg
Chestnut
Burnt Red
Old White
Chocolate
Red Cedarwood
Dithmarchen
Oldenburg
Golden Russet
Sandstone
Friesland
Sylt
Gunmetal
Terracotta
Juist
Westerwald
Oatmeal
Tudor Brown
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08
Decorative Renders & Effects
Scratch Render
Quick Check – Scratch Render
PermaRock Scratch Render is a factory batched, throughcolour render based on cement limestone and specially
selected, lightfast and UV-stable mineral pigments.
Scratch Render is ideally suited to the creation of
rustication and ashlar effects and is suitable as a
decorative finish on rendered surfaces and with
PermaRock insulated render systems.
Thickness / coverage
Circa 23kg per m2
Pre-coat needed
PermaRock Scratch Render
Bedding Mortar
Number of finishes
2
Colour range
**
Colour options
Colour matching available,
subject to minimum
order quantities
Maintenance
***
Durability
**
Ease of application
*
Cost
££
With its integral silicone water repelling agent, Scratch
Render has a high degree of water repellency whilst
allowing the render surface to breathe.
A typical finished application thickness (decorative
topcoat only) would be in the region of 10 - 12mm.
Polar White
Sterling White
Powder Blue
Terracota
Salmon Pink
White
Sandstone
York
Key: * Good / ** Very Good / *** Excellent
£ Low cost / ££ Mid cost / £££ High cost
Buttermilk
Green
Champagne
Grey
Cinnamon
Ivory
Cream
Oatmeal
Fintry Stone
Pewter Grey
64
65
FAÇADE
A
GE
AN
RR
OU
08
Decorative Renders & Effects
High Performance Exterior Coatings
PermaRock’s range of coatings for building façades and
interiors provides further possibilities for creative flair,
and enables existing coloured render surfaces to be
uplifted and provided with a new life. PermaRock actively
promotes the use of environmentally sound coatings many are completely solvent-free, emissions-free and
low odour, meeting and surpassing increasingly stringent
environmental requirements for protective and
decorative coatings.
Exterior coatings are available in an extensive range of
standard colours, from the Façade A1 colour range. In
addition, many of these products can be supplied in
shades from other colour collections, such as BS4800
and RAL.
Amphisilan Façade Coating
Amphisilan is a high performance silicone based coating
for exterior façades. Amphisilan combines the advantages
of synthetic resin dispersion coatings with those of the
classic mineral paints. The vehicle has a mineral basic
structural formula that is non film-forming and highly
permeable to water vapour and carbon dioxide.
These properties result in a coating that gives superior
breathability, water repellency and excellent resistance to
dirt pick-up and that is highly suited for application onto
exterior render and plaster surfaces, mineral substrates, as
well as for coating existing, sound silicate paints, flat
synthetic resin dispersion coatings and intact EWI systems.
Amphisilan is available in a wide range of colour shades
from the A1 colour system and now also incorporates
Nano-Quartz technology for outstanding resistance to dirt.
1C
OL
ThermoSan
Façade Coating
Architectural Profiles
ThermoSan represents the
culmination of years of work to
perfect a coating that incorporates the latest in clean
concept façade technology, Nano-Quartz.
Developed as a breathable, water repellent coating for
use with EWI systems, ThermoSan can be employed as a
maintenance coating over all exterior masonry coating
and render systems, including silicone and acrylic
coatings, mineral and silicate plasters and coatings.
ThermoSan is particularly suited to provide additional
protection against mould and algae growth on surfaces
clad with render or insulated render systems. ThermoSan
has a flat/matt finish and is available in a wide choice of
colourfast colours from the A1 colour range.
Quick Check – TheromSan
Thickness / coverage
150 – 250 mls/m2 per Coat
Pre-coat needed
Depends on substrate
Number of finishes
1
Colour range
**
Colour options
Colour matching available
Key benefits
Incorporates
Nano-Quartz technology
PermaRock offers a range of Architectural Profiles for new
build or renovation applications, enabling the designer to
create traditional architectural detailing or add individual
character to a building façade.
In addition to a range of standard profiles that includes
keystones and quoins, cornices, consoles and corbels,
PermaRock Architectural Profiles can be produced to
individual customer designs.
The material can be fabricated into almost any shape or
profile and can be used for rosettes, crests or coatsofarms, or to provide lettering across a façade. Profiles
are fixed adhesively, with additional mechanical fixing
being recommended for large sections, and are finished
with an exterior coating from PermaRock's extensive
range of high performance materials. Alternative
methods of creating architectural relief are also available
and our Sales and Technical staff can offer further details
and advice upon request.
Features & Effects
PermaRock decorative finishes can be used to create a
variety of effects. These can be introduced in the form of
simulated blockwork, ashlar or relief banding to add
further expression.
Key: * Good / ** Very Good / *** Excellent
Quick Check – Amphislan
Thickness / coverage
150 – 250 mls/m2 per Coat
Pre-coat needed
Depends on substrate
Number of finishes
1
Colour range
**
Colour options
Colour matching available
Key benefits
Incorporates
Nano-Quartz technology
Key: * Good / ** Very Good / *** Excellent
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09
Client Support Services
To make full and best use of the breadth of services
available from PermaRock it is recommended that
PermaRock are engaged early on in the project.
Early involvement means that attention can be focused
on achieving the specific project objectives and
specifications can be prepared that are closely tailored to
the individual project requirements.
This process will provide opportunities for reductions in
costs associated with time, materials and material waste
whilst at the same time maximising value for money and
maintaining a high quality standard.
U-value Calculations
In order to demonstrate that wall constructions comply
with the requirements of the Building Regulations for the
conservation of Fuel and Power, namely, approved
Documents L1 (dwellings) and L2 (other buildings) for
England & Wales, and Technical Standards Part J for
Scotland, PermaRock is able to provide U-values
calculated in accordance with the Combined Method
procedures of BS EN ISO 6946: 1997 based on wall
construction information provided by the specifier.
For constructions that cannot be readily handled by the
methods in BS EN ISO 6946: 1997, U-values may be
calculated by numerical analysis. In some cases
correction factors for linear thermal transmittance of
junctions can be provided.
PermaRock also provides, alongside each U-value
calculation, an assessment of condensation risk.
Internal and external environmental conditions can be
adjusted to meet specific building use criteria in order for
accurate assessments of condensation risk to be
provided, therefore tailoring the system accordingly.
68
Specifications
CAD Detail Drawings
Budget Costings
PermaRock provides full technical specifications for all of
its products and systems and incorporate a detailed
method statement, can be prepared for each individual
project.
The job of the designer is simplified considerably by the
use of PermaRock's standard detail drawings. CAD
drawings, in .dwg or .dxf formats can be provided for
most standard details, either electronically via email or in
hard copy format.
Through working with our approved installers we are able
to provide project budget costings which give an estimate
as to the supply and application of a PermaRock External
Wall Insulation system for a particular scheme.
PermaRock specifications provide a detailed description of
each system’s components and installation procedures,
and can include other associated works relevant to the
render or EWI works.
Where required, PermaRock specifications will also include
details of Guarantee and Accreditation requirements and
details on specialist installer requirements and
memberships of trade bodies e.g. NIA (National Insulation
Association), Constructionline, etc.
NBS PLUS
PermaRock render and external wall insulation (EWI)
systems are listed within NBS Plus, part of the NBS
industry standard specification software used by
architects and other construction industry professionals.
All PermaRock’s specialist render and EWI systems can be
found within the M20 & M21 specification clauses and the
software enables the generation of project specific
specifications.
Alternatively, PermaRock’s Area Sales Managers will
discuss your project requirements with you and create
NBS specifications tailored to your needs.
Site Surveys
Site surveys can be arranged to identify areas of the
scheme that may require specific reference in
specification or extents of works and to enable budget
costings to be prepared.
Feasibility Studies
PermaRock can produce project specific feasibility studies
which evaluate the requirements of a scheme to help
provide the specifier with information to assist in the
specification of a PermaRock External Wall Insulation
system. Typically feasibility studies will include the
following items:
Budget costings provide the client with indicative costs for
their project and can be used to compare costs for
different insulation solutions and decorative finishes.
Tenant Services
PermaRock are always on hand to assist with producing
information and attending events specifically tailored to
tenants.
Whether it is the production of a project specific
information sheet explaining the concept and benefits of
external wall insulation through to visual concepts and
product samples or attending tenant open days, we are
able to provide support as required.
• Project U-value Calculations
/ Condensation Risk Analyses
• Tailored PermaRock NBS Specification
• Projected Budget Costings
• Any relevant funding information
• List of PermaRock Approved Installers
• Indicative Detail Drawings
• Guarantee information
Full NBS specification clauses can also be found on the
PermaRock website which enables non-subscribers of the
NBS-Plus software to generate PermaRock exterior render
(M20) and external wall insulation (M21) specifications.
69
09
Client Support Services
Colour Concepts
Your ideas for creating interesting and attractive buildings
or streetscapes can be developed to produce true colour
concept drawings to assist with planning submissions,
client liaison, etc. with PermaRock able to produce
photographically realistic buildings designed in full colour
and façade textures based on existing digital
photography.
Colour Concept: Existing BISF Steel Frame Property
Costs associated with this service are determined on a
project-by-project basis and further details can be
obtained from PermaRock.
Product Samples
The specifier is frequently called upon to provide samples
of decorative finishes for planning applications, etc., and
PermaRock are able provide samples tailored to specific
schemes. Sample turnaround times do vary, depending
on request rates, and consultation should be made with
your PermaRock representative to establish your
requirements.
Training & Seminars
To find out more about the theoretical and technical
aspects of PermaRock's products you may wish to arrange
for PermaRock to present at your offices.
Colour Concept: Visualisation showing EWI application
with K & Brick finishes
Undertaken by PermaRock Area Sales Managers,
presentations, usually held during lunchtime, give a more
in depth look at the underlying principles behind external
wall insulation and cladding, making reference to specific
projects and case studies.
As well as providing training courses for our approved
specialist installers, PermaRock also offers one day
seminars to other project team members, such as Clerks
of Works and Site Agents.
These courses, delivered by PermaRock Systems
Technicians or Area Sales Mangers provide site personnel
with a basic level of understanding of the practical
installation aspects of external wall insulation and
rendering.
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09
Client Support Services
Approved Installers
On-site Support Technical Support
Guarantees
After Sales Service
Installation of PermaRock systems is undertaken by our
nationwide network of trained and approved applicator
contractors.
PermaRock Technical Services department provides a
range of technical services in support of the client and the
specialist applicator during the course of the contract.
Approved applicator personnel receive regular training
updates and are kept abreast of the latest innovations
and product developments. The performance of the
applicators is constantly monitored to ensure continuing
satisfactory performance.
The department is responsible for providing initial training
in all aspects of the installation of PermaRock products
and systems. Training is effected and maintained by our
Systems Technicians, skilled in the practicalities of
installation of the wide range of PermaRock products and
systems.
In addition to offering the PermaRock 10 year warranty on
materials, PermaRock also offers the PermaGuard®
Guarantee and Latent Defects Insurance on selected
PermaRock systems installed by our national network of
trained, approved applicators.
The successful installation of a PermaRock system is not
the end to PermaRock's involvement with a project.
PermaRock provides Care & Repair manuals for its
systems, detailing how your maintenance team can carry
out routine tasks such as cleaning, effecting minor repairs,
or modifying or adding new fixtures and fittings.
PermaRock operate an Identity Card system for our
trained external wall insulation site operatives. The cards
are monitored and checked by System Technicians during
routine site visits to ensure system installation is
undertaken by correct personnel and that quality
standards are maintained.
PermaRock approved applicators operate in all areas of
the UK. PermaRock can provide details, on a projectbyproject basis, of approved applicators capable of
carrying out the installation of any PermaRock system
based on a projects size, location and programme
requirements.
Many of PermaRock's applicators are of sufficient size and
calibre to undertake general building works and the full
main contractor role, providing a full package of access,
site supervision and management, and fulfilling the
requirements of Health & Safety / CDM regulations.
72
Training forms an integral part of the service provided to
our approved applicators, and the provision of training is
included in our registration to BS EN ISO 9001: 2008
Quality Management Systems - Requirements.
Training is not only provided for specialist approved
contractors, but tailored training courses can also be
provided for designers and architects, clerks of works and
site agents, etc. – training courses are open to all key
personnel involved in projects with PermaRock products
and systems.
Whether it is advice on application, a product
demonstration or familiarisation with application
techniques, Technical Services Systems Technicians are
always available to answer your questions.
The PermaGuard guarantee offers unsurpassed security
for the property owner, is completely transparent in terms
of costs and benefits and the client deals directly with the
insurance company should a problem occur. The
guarantee, available for 10, 15 or 20 years, covers
potential issues associated with materials, system design
and the application process.
PermaRock Area Sales Managers are always available to
discuss completed projects with you and to provide you
with any necessary support or assistance when you wish
to move on to your next PermaRock project.
Under the scheme, the insurers require all contracts to be
inspected by an independent body whilst work is in
progress and on completion so that the quality of the
finished scheme is further assured. If, despite the quality
checks and controls, any qualifying defect becomes
apparent after the job is complete the scheme insurers
will ensure that the problems are rectified and will meet
the cost of remedying the latent defects in accordance
with the policy terms.
The PermaGuard guarantee does not depend on the
system designer or installer continuing to pay annual
premiums to maintain the insurance cover, and the cover
is fully transferable in the event of a change of building
ownership. Further details on the PermaGuard scheme
can be obtained from PermaRock Products Ltd.
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10
External Insulation
For New Buildings
External Insulation for New Buildings
WWW.PERMAROCK.COM
Whilst PermaRock systems are of course the ideal façade
solution for existing buildings, they are equally beneficial
in terms of their technical and aesthetic attributes for
installation onto new buildings.
PermaRock’s website offers detailed information on all
PermaRock’s cladding solutions and the services along
with the following features:
PermaRock has striven to develop innovative products
that set quality benchmarks, extend building design
possibilities and meet the needs of ever changing
architectural and commercial requirements. Add to this
the benefits of the environmental enhancements that
PermaRock external wall insulation systems offer it is
clear to see why PermaRock is at the forefront of building
façade innovation, bringing energy efficient attractive
buildings into our living and working environments.
• Latest news and product developments
• Company overviews on PermaRock & Eaga plc
• Project gallery
• 3D-Plus colour selector tool
• Download literature and accreditation
• Request further information
• Area Sales Managers Contact Details
• Design: The extensive range of renders, coatings,
finishes and effects available from PermaRock provides
the designer with unprecedented freedom of expression
to create unique façades and interesting architectural
designs. PermaRock’s wide selection of aesthetic choices
gives the designer almost limitless options for texture,
colour, shape and form.
• Industry Leading ‘Self-Cleaning’ Nano-Quartz
Technology: PermaRock has introduced the latest
innovation in clean façade render, Nano-Quartz
technology, to bring the next generation of ‘selfcleaning’
renders to market that offer advanced levels of
performance in terms of cleanliness and colour stability
for unparalleled results.
• Colour: Our full 3D-Plus colour range offers in excess of
1300 colour shades as well as availability of colour
matching and this extensive range provides the building
designer an unprecedented choice of colours. A full
overview on the benefits and suitability of PermaRock’s
systems for the new build sector can be found in
PermaRock’s ‘ New Buildings ‘ brochure. Please contact
PermaRock’s Area Sales Manager to receive a copy of the
brochure or alternatively visit our website,
www.permarock.com, where you can download copies of
all PermaRock’s literature.
PermaRock make every reasonable effort to ensure the accuracy and validity of the information provided in its literature is up to date and correct. However,
PermaRock reserve the right to change at any time without notice, information contained in the brochure and make no warranties or representations as to
its accuracy. The illustrations shown in this brochure should also be used for guidance only and not as exact reproductions of colour and texture.
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