illustrated parts manual

Transcription

ILLUSTRATED PARTS MANUAL
Wildcat Trail XT
Model
Model
Model
Model
Number
Number
Number
Number
U2014WCT2PUSX
U2014WCT2PUSJ
U2014WCT2POSX - International
U2014WCT2POSJ - International
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w w w. a rc t i c c a t . c o m
TABLE OF CONTENTS
2014 Wildcat Trail XT
(Model No. U2014WCT2PUSX)
(Model No. U2014WCT2PUSJ)
(Model No. U2014WCT2POSX - Int.)
(Model No. U2014WCT2POSJ - Int.)
FRONT AND SIDE PANEL ASSEMBLIES ........................................................................................................................ 1
DASH ASSEMBLY ............................................................................................................................................................. 2
CONSOLE AND FLOOR PANEL ASSEMBLY .................................................................................................................. 3
SEAT ASSEMBLY ............................................................................................................................................................. 4
CARGO BOX AND TAILLIGHT ASSEMBLY ..................................................................................................................... 5
HEADLIGHTS .................................................................................................................................................................... 6
FRAME AND RELATED PARTS ....................................................................................................................................... 7
ROPS ASSEMBLY ............................................................................................................................................................ 8
DOOR ASSEMBLY ............................................................................................................................................................ 9
STEERING ASSEMBLY .................................................................................................................................................. 10
FRONT SUSPENSION ASSEMBLY ................................................................................................................................ 11
FRONT SUSPENSION SHOCK ABSORBER ASSEMBLY ............................................................................................. 12
REAR SUSPENSION ASSEMBLY .................................................................................................................................. 13
REAR SUSPENSION SHOCK ABSORBER ASSEMBLY ............................................................................................... 14
SWAY BAR ASSEMBLIES .............................................................................................................................................. 15
WHEEL AND TIRE ASSEMBLY ...................................................................................................................................... 16
HYDRAULIC BRAKE ASSEMBLY ................................................................................................................................... 17
ACCELERATOR ASSEMBLY .......................................................................................................................................... 18
SHIFTER ASSEMBLY ..................................................................................................................................................... 19
GAS TANK ASSEMBLY .................................................................................................................................................. 20
AIR INTAKE ASSEMBLY ................................................................................................................................................. 21
CASE/BELT COOLING AND CLUTCH COVER ASSEMBLIES ...................................................................................... 22
ENGINE AND EXHAUST ................................................................................................................................................. 23
COOLANT ASSEMBLY ................................................................................................................................................... 24
FRONT DRIVE SYSTEM ASSEMBLY ............................................................................................................................ 25
FRONT DRIVE GEARCASE ASSEMBLY ....................................................................................................................... 26
REAR DRIVE SYSTEM ASSEMBLY ............................................................................................................................... 27
REAR TRANSAXLE ASSEMBLY .................................................................................................................................... 28
WIRING HARNESS ASSEMBLY ..................................................................................................................................... 29
BATTERY AND STARTER MOTOR ASSEMBLY ........................................................................................................... 30
THROTTLE BODY ASSEMBLY ...................................................................................................................................... 31
CYLINDER AND TIMING CHAIN ASSEMBLY ................................................................................................................ 32
CYLINDER HEAD AND CAMSHAFT/VALVE ASSEMBLY ............................................................................................. 33
CRANKCASE ASSEMBLY .............................................................................................................................................. 34
CRANKSHAFT AND PISTON ASSEMBLY ..................................................................................................................... 35
OIL PAN AND STRAINER ASSEMBLY ........................................................................................................................... 36
OIL PUMP AND WATER PUMP ASSEMBLIES .............................................................................................................. 37
MAGNETO ASSEMBLY .................................................................................................................................................. 38
CLUTCH ASSEMBLIES ................................................................................................................................................... 39
MAGNETO AND PTO COVERS ...................................................................................................................................... 40
 NOTE: The illustrations used in this Parts Manual are for reference to replacement part numbers only and are not to
be used for assembly. For assembly procedures, use an Arctic Cat Service Manual. For a complete list of related items,
refer to the current accessory catalog.
©2014 Arctic Cat Inc.
®™ Trademarks of Arctic Cat Inc., Thief River Falls, MN 56701
Effective March 2014
FRONT AND SIDE PANEL ASSEMBLIES
0748-276
Ref Part No.
1
2
3
4
4406-263
0423-609
5506-517
4411-041
4411-039
5 5506-508
New Qty Description
X
X
X
X
X
5506-509 X
5506-500 X
5506-501 X
6 4411-088 X
4411-089 X
4411-076 X
4411-077 X
7
8
9
10
1423-198
0623-362
0423-577
4406-280 X
4406-281 X
1
8
1
1
1
1
Fascia, Front - Black
Screw, Machine
Hood - Black
Decal, Hood - Front (2PUSX/2POSX)
Decal, Hood - Front (2PUSJ/2POSJ)
Fender, Front - Right - Green
(2PUSX/2POSX)
1 Fender, Front - Left - Green
(2PUSX/2POSX)
1 Fender, Front - Right - Black
(2PUSJ/2POSJ)
1 Fender, Front - Left - Black
(2PUSJ/2POSJ)
1 Decal, Fender, Front - Right
(2PUSX/2POSX)
1 Decal, Fender, Front - Left
(2PUSX/2POSX)
1 Decal, Fender, Front - Right
(2PUSJ/2POSJ)
1 Decal, Fender, Front - Left
(2PUSJ/2POSJ)
18 Screw, Machine
2 Rivet, Reinstallable
8 Clip, U-Nut
1 Panel, Side - Lower Right - Black
1 Panel, Side - Lower Left - Black
Ref Part No.
New Qty Description
11 4411-090 X
1
4411-091 X
1
4411-078 X
1
4411-079 X
1
12 5506-580 X
1
5506-581 X
1
5506-572 X
1
5506-573 X
1
13 4411-096 X
1
4411-097 X
1
4411-084 X
1
4411-085 X
1
14 0623-544
6
Decal, Lower Side Panel - Right - Green
(2PUSX/2POSX)
Decal, Lower Side Panel - Left - Green
(2PUSX/2POSX)
Decal, Lower Side Panel - Right - Black
(2PUSJ/2POSJ)
Decal, Lower Side Panel - Left - Black
(2PUSJ/2POSJ)
Panel, Rear Side - Right - Green
(2PUSX/2POSX)
Panel, Rear Side - Left - Green
(2PUSX/2POSX)
Panel, Rear Side - Right - Black
(2PUSJ/2POSJ)
Panel, Rear Side - Left - Black
(2PUSJ/2POSJ)
Decal, Panel, Rear Side - Right
(2PUSX/2POSX)
Decal, Panel, Rear Side - Left
(2PUSX/2POSX)
Decal, Panel, Rear Side - Right
(2PUSJ/2POSJ)
Decal, Panel, Rear Side - Left
(2PUSJ/2POSJ)
Clip, Retaining
1
DASH ASSEMBLY
0748-075
Ref Part No.
1
2
3
4
5
6
7
8
9
10
11
5506-601
3411-918
3411-962
2411-893
2411-892
0423-678
0423-609
0623-544
0430-106
0430-112
0430-109
0430-110
12 0430-111
2
New Qty Description
X
X
X
X
X
X
X
X
1
1
1
1
1
2
6
8
1
1
1
1
1
Panel, Dash w/decals (inc. 2-6)
 Decal, Warning - Age
 Decal, Warning - Starting
 Decal, Warning - Dash - Left
 Decal, Warning - Dash - Right
 Grommet
Screw, Machine
Clip, Retaining
Switch, Ignition (inc. 10-12)
 Nut, Retaining
 Key, Ignition (A - Left-Side Cut)
 Key, Ignition (B - Right-Side Cut)
 Cover, Key
Ref
Ref Part No
No. New
NewQty
Qty Description
Description
13
14
15
16
17
18
19
20
21
22
23
0409-160
0409-061
0409-070
0641-897
0520-213
0409-161
5506-412
5506-413
1423-218
1423-208
1423-209
1423-207
X
X
X
X
X
X
X
X
X
1
1
1
1
1
1
1
1
2
2
2
2
Switch, Light
Switch, 2WD/4WD/Differential Lock
Plug, Switch-Hole
Outlet, Accessory - 12V
Gauge, LCD (inc. 18)
 Ring, Mount - Gauge
Net, Glove Box (2PUSX/2PUSJ)
Net, Glove Box (2POSX/2POSJ)
Kit, Hood Fastener (inc. 21-23)
 Receiver
 Retainer
 Knob
CONSOLE AND FLOOR PANEL ASSEMBLY
0748-074
Ref Part No.
1 4406-270
4406-271
2 0623-544
3 4406-346
4 0423-609
5 0423-577
6 1423-198
7 5506-604
8 3411-916
9 0417-024
10 5506-603
11 3411-780
12 0409-070
13 0409-071
14 0623-362
New Qty Description
X
X
X
X
X
X
X
X
1
1
17
1
13
16
26
1
1
2
1
1
1
1
2
Panel, Fender - Inner Right
Panel, Fender - Inner Left
Clip, Retaining
Shield, Splash - Steering Shaft
Screw, Machine
Clip, U-Nut
Screw, Machine
Panel, Floor - Assembly (inc. 8-9)
 Decal, Warning - TCLOC
 Seal, Floor
Console, Center w/Decals (inc. 11)
 Decal, Warning - Reverse
Plug, Switch-Hole
Switch, Override
Rivet, Reinstallable
Ref Part No.
New Qty Description
15 4406-268 X
16 1423-218 X
1
1
17
18
19
20
21
22
23
X
X
X
X
X
X
X
1
1
1
1
1
1
1
24 0412-821 X
25 4406-273 X
26 8468-625
1
1
1
1423-208
1423-209
1423-207
0445-104
0544-025
0444-291
5506-649
Panel, Oil Access
Fastener, Quarter-Turn - Assembly
(inc. 17-19)
 Reciever
 Retainer
 Knob
Cover, Access - Battery
Kit, Tool
Retainer, Tool Kit
Panel, Rear Splash Assembly - Right
(inc. 24)
 Shield, Rear Splash - Right
Panel, Rear Splash - Left
Screw, Machine
3
SEAT ASSEMBLY
0748-127
Ref Part No.
New Qty Description
1 5506-615 X
5506-215 X
2 5506-600
5506-137
3 4406-565
4 8468-617
5 5506-599
5506-136
6 8468-625
7 2706-164
8 1673-635
9 0673-023
10 1673-634
11 0623-038
4
X
X
X
X
X
2
Ref
Ref Part No
No. New
NewQty
Qty Description
Description
Seat - Assembly - Blk/Grn (inc. 2-17)
12
(2PUSX/2POSX)
13
2 Seat - Assembly - Black (inc. 2-17)
14
(2PUSJ/2POSJ)
15
2  Back, Seat - Blk/Grn (2PUSX/2POSX) 16
2  Back, Seat - Black (2PUSJ/2POSJ) 17
4  Frame Tube, Seat
18
16  Screw, Machine
19
2  Base, Seat - Blk/Grn (2PUSX/2POSX) 20
2  Base, Seat - Black (2PUSJ/2POSJ) 21
22
2  Latch, Seat - Assembly (inc. 8-10)
23
2  Cover, Seat Latch
24
2  Clip, Spring
25
2  Back, Seat Latch
26
4  Nut w/Washer
8050-223
8468-616
4406-287
4406-566
0423-538
5506-670
8050-282
0423-559
8408-845
8427-802
5506-246
4606-945
5506-243
1423-182
1423-184
X
X
X
X
8
8
2
8
8
2
2
2
2
2
1
1
2
4
4
 Washer
 Screw, Machine
 Mount, Seat Latch
 Bumper
 Screw, Self-Tapping
 Brace, Seat
Washer
Stud, Latch - Seat
Screw, Cap
Nut, Lock
Handle - Assembly (inc. 23)
 Grip
Belt, Seat - 3-Point
Screw, Cap
Nut, Lock
CARGO BOX AND TAILLIGHT ASSEMBLY
0748-277
Ref Part No.
New Qty Description
1 5506-530 X
5506-526
0423-609
2416-825
0423-535
5506-602
2411-974
4411-103
2411-890
1423-109
0423-577
4406-264
2411-944
0509-074
0509-075
14 8427-602
15 0623-784
2
3
4
5
6
7
8
9
10
11
12
13
X
X
X
X
X
X
1
Ref Part No.
Panel, Headrest - Green
16
(2PUSX/2POSX)
1 Panel, Headrest - Black (2PUSJ/2POSJ)
15 Screw, Machine
1 Cover, Access
2 Rivet, Reinstallable
1 Box, Cargo w/Decals (inc. 6-8)
2  Reflector, Rear
1  Decal, Warning - Tire Pressure
17
1  Decal, Warning - Cargo Box
4 Screw, Shoulder
9 Clip, U-Nut
1 Fascia, Rear
1 Decal, “Arctic Cat”
1 Taillight - Right
1 Taillight - Left
6 Nut, Lock
18
2 Screw, Self-Tapping
19
New Qty Description
5506-562 X
1
5506-563 X
1
5506-554 X
1
5506-555 X
1
4411-098 X
1
4411-099 X
1
4411-086 X
1
4411-087 X
1
0623-797
0623-362
4
4
Fender, Rear - Right - Green
(2PUSX/2POSX)
Fender, Rear - Left - Green
(2PUSX/2POSX)
Fender, Rear - Right - Black
(2PUSJ/2POSJ)
Fender, Rear - Left - Black
(2PUSJ/2POSJ)
Decal, Fender, Rear - Right
(2PUSX/2POSX)
Decal, Fender, Rear - Left
(2PUSX/2POSX)
Decal, Fender, Rear - Right
(2PUSJ/2POSJ)
Decal, Fender, Rear - Left
(2PUSJ/2POSJ)
Screw, Self-Tapping
5
HEADLIGHTS
0748-133
Ref Part No.
New Qty Description
1 0509-068 X
0509-069 X
2 0109-724
3 0409-157 X
6
1
1
1
1
Headlight Assembly - Right (inc. 2-3)
Headlight Assembly - Left (inc. 2-3)
 Bulb
 Kit, Repair - Headlight - Services Two
Lights
Ref
Ref Part No
No. New
NewQty
Qty Description
Description
4 1423-104
5 8476-612
6 0623-797
4
2
2
Grommet
Screw, Machine
Screw, Self-Tapping
FRAME AND RELATED PARTS
0748-134
Ref Part No.
1
2
3
4
5
6
7
8
9
10
5506-606
4411-161
5506-218
0423-538
8411-021
5506-414
8411-841
5506-398
8408-845
5506-235
New Qty Description
X
X
X
X
X
X
1
1
1
16
4
1
1
1
2
1
Frame, Main (inc. 2)
 Decal, Warning - Towing
Tube, Support - Rear
Screw, Self-Tapping
Screw, Cap
Tube, Seat Support - Front
Screw, Cap
Bracket, Support
Screw, Cap
Bumper
Ref Part No.
11
12
13
14
15
16
17
8409-820
4406-347
4406-348
1423-109
4406-349
2416-962
5506-396
5506-397
18 8408-840
19 8427-802
New Qty Description
X
X
X
X
X
2
1
1
24
1
2
1
1
4
6
Screw, Cap
Plate, Skid - Front
Plate, Skid - Center
Screw, Self-Tapping
Plate, Skid - Rear
Plug, Hole
Tube, Door Support - Right
Tube, Door Support - Left
Screw, Cap
Nut, Lock
7
ROPS ASSEMBLY
0748-135
Ref Part No.
1
2
3
4
8
New Qty Description
5506-123 X
0411-501
1423-140
1423-161
1
1
4
12
ROPS - Front Assembly
Decal, “Arctic Cat”
Screw, Cap
Nut, Lock
Ref
Ref Part No
No. New
NewQty
Qty Description
Description
5 5506-607 X
6 3411-970 X
7 4411-075 X
1
1
1
ROPS - Rear Assembly (inc. 6)
 Decal, Warning - Rops
Decal, “Wildcat”
DOOR ASSEMBLY
0748-288
Ref Part No.
New Qty Description
1 1423-222 X
2 4406-420 X
4406-421 X
3 1423-114 X
4 1423-152
5 1423-120
6 4406-428 X
4406-429 X
7 4406-430 X
8 4406-418 X
9 4406-422 X
4406-423 X
10 4406-419 X
11 4406-424 X
4406-425 X
12 4406-426 X
4406-427 X
13 1423-224 X
14 5506-250 X
5506-251 X
15 1423-225 X
16 0518-174 X
2
1
1
16
12
4
1
1
2
2
1
1
2
1
1
1
1
4
1
1
2
1
0518-175 X
1
0518-176 X
1
0518-177 X
1
Circlip
Spring, Handle - Right
Spring, Handle - Left
Screw, Cap
Washer
Washer
Latch, Rotary - Right
Latch, Rotary - Left
Pin, Rotary Latch
Pin, Latch Handle
Handle, Door - Right
Handle, Door - Left
Bumper, Door Stopper
Hinge, Door - Lower Right
Hinge, Door - Lower Left
Hinge, Door - Upper Right
Hinge, Door - Upper Left
Bushing, Door Hinge
Frame, Door - Right
Frame, Door - Left
Plug, Hole
Door w/Decals - Right (inc. 17-19)
(2PUSX/2POSX)
Door w/Decals - Left (inc. 17-19)
(2PUSX/2POSX)
Door w/Decals - Right (inc. 17-19)
(2PUSJ/2POSJ)
Door w/Decals - Left (inc. 17-19)
(2PUSJ/2POSJ)
Ref Part No.
New Qty Description
17 4406-324 X
4406-325 X
18 4411-092 X
1
1
1
4411-093 X
1
4411-080 X
1
4411-081 X
1
19 4411-094 X
1
4411-095 X
1
4411-082 X
1
4411-083 X
1
20 0826-029
21 8408-818
22 4406-594 X
4
8
2
 Door w/o Decals - Right
 Door w/o Decals - Left
 Decal, Door - Upper Right
(2PUSX/2POSX)
 Decal, Door - Upper Left
(2PUSX/2POSX)
 Decal, Door - Upper Right
(2PUSJ/2POSJ)
 Decal, Door - Upper Left
(2PUSJ/2POSJ)
 Decal, Door - Lower Right
(2PUSX/2POSX)
 Decal, Door - Lower Left
(2PUSX/2POSX)
 Decal, Door - Lower Right
(2PUSJ/2POSJ)
 Decal, Door - Lower Left
(2PUSJ/2POSJ)
Screw, Machine
Screw, Cap
Pad, Door
9
STEERING ASSEMBLY
0748-137
Ref Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
10
New Qty Description
0505-690
1411-798
0423-884
0405-398
1423-045
1423-110
0828-071
0423-558
0505-823 X
0405-405
0405-473
0423-669
8408-831
8427-802
0405-468
1423-250 X
0623-056
0405-489 X
1
1
1
1
1
1
1
1
1
2
1
2
2
4
1
2
2
1
Cap, Steering Wheel (inc. 2)
 Decal, Steering Wheel
Nut
Wheel, Steering
Clip, Retaining
Ring, Retaining
Washer
Washer
Tilt Steering - Sub Assembly (inc. 10-11)
 Bushing
 Bushing
Spacer
Screw, Cap
Nut, Lock
Lift, Support
Screw, Shoulder
Nut, Lock
Shaft, Steering
Ref
Ref Part No
No. New
NewQty
Qty Description
Description
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
8409-045
8450-157
8422-002
8409-040
8427-002
8408-820
8408-885
8422-802
0505-819
0405-485
0405-505
0405-487
0405-488
0405-504
1423-226
0405-486
0423-072
0623-175
X
X
X
X
X
X
X
X
1
1
1
1
1
2
2
4
1
2
2
1
1
2
2
2
2
2
Screw, Cap
Washer
Nut, Lock
Screw, Cap
Nut, Lock
Screw, Cap
Screw, Cap
Nut, Lock
Rack and Pinion - Assembly (inc. 28-34)
 Tie Rod End, Inner
 Clamp, Bellow - Large
 Bellow, - Drivers Side
 Bellow, Passenger Side
 Clamp, Bellow - Small
 Nut, Outer Jam
 Tie Rod End, Outer
Nut, Castle
Pin, Cotter
FRONT SUSPENSION ASSEMBLY
0748-145
Ref Part No.
New Qty Description
1 0403-292 X
2 0504-794 X
2
2
0504-874 X
2
8409-055
8428-002
0423-087
8408-821
0503-812 X
2
6
2
2
1
0503-813 X
1
0503-602 X
1
0503-603 X
1
0403-305 X
0403-264
1423-204 X
0423-009
0405-483
1423-215
2
8
8
4
4
2
3
4
5
6
7
8
9
10
11
12
13
Shock Absorber
Spring, Suspension - White (2PUSX/
2POSX)
Spring, Suspension - Black (2PUSJ/
2POSJ)
Screw, Cap
Nut, Lock
Washer
Screw, Cap
A-Arm, Upper Right - Green (inc.8-12)
(2PUSX/2POSX)
A-Arm, Upper Left - Green (inc.8-12)
(2PUSX/2POSX)
A-Arm, Upper Right - Black (inc.8-12)
(2PUSJ/2POSJ)
A-Arm, Upper Left - Black (inc.8-12)
(2PUSJ/2POSJ)
 Sleeve
 Bushing
 Seal
 Ring, Retaining
 Ball Joint
Screw, Cap
Ref Part No.
New Qty Description
14 0503-836 X
1
0503-837 X
1
0503-594 X
1
0503-595 X
1
0403-402
1423-249
1502-954 X
1436-410
1441-988
1402-885
1402-889
0423-998
0503-626 X
0503-627 X
24 1402-809
25 0423-423
2
2
2
2
2
4
2
4
1
1
2
2
15
16
17
18
19
20
21
22
23
A-Arm, Lower Right - Green
(inc. 9-12 and 15) (2PUSX/
2POSX)
A-Arm, Lower Left - Green
(inc. 9-12 and 15) (2PUSX/
2POSX)
A-Arm, Lower Right - Black
(inc. 9-12 and 15) (2PUSJ/
2POSJ)
A-Arm, Lower Left - Black
(inc. 9-12 and 15) (2PUSJ/
2POSJ)
 Sleeve
Screw, Cap
Axle - Front - Locking (inc. 18-21)
 Repair Kit, Boot (inc. 19)
 Clip, Retaining
 Pin, Detent
 Clip, Retaining
Screw, Shoulder
Knuckle - Assembly - Right (inc. 24-25)
Knuckle - Assembly - Left (inc. 24-25)
 Bearing
 Ring, Retaining
11
FRONT SUSPENSION SHOCK ABSORBER ASSEMBLY
0748-173
Ref Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
12
New Qty Description
0403-292 X
3603-013
3603-021
0603-438
3603-023
3603-026
3603-027
4604-016
3603-018
2604-966
0603-878
0603-879
0603-880
0603-881
0603-882
1
1
4
2
2
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
Complete Shock Absorber Assembly
Cap, Body
Bushing
Sleeve
Sleeve
Valve, Air - Assembly
O-Ring, Cap
Body, Shock
Piston, Internal Floating
Ring, Retaining
Ring, Retaining
Spring, Guide
Nut, Lock
Washer, Top Out
Valve, 0.625 x 0.020 in.
Valve, 0.700 x 0.012 in.
Valve, 0.800 x 0.012 in.
Valve, 0.900 x 0.012 in.
Valve, 1.000 x 0.012 in.
Valve, 1.100 x 0.012 in.
Ref
Ref Part No
No. New
NewQty
Qty Description
Description
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
0603-895
0603-344
3603-397
3603-345
0603-348
0603-330
0603-348
0603-345
0603-342
0603-336
3603-024
3603-028
3603-016
1
2
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
Valve, 0.800 x 0.004 in.
Valve, 1.100 x 0.010 in.
Piston, High-Flow
Valve, 1.300 x 0.010 in.
Valve, 1.300 x 0.006 in.
Valve, 0.700 x 0.006 in.
Valve, 1.300 x 0.006 in.
Valve, 1.250 x 0.006 in.
Valve, 1.100 x 0.006 in.
Valve, 0.900 x 0.006 in.
Valve, 1.230 x 0.082 in.
Rod, Shock
End Cap, Shock/Reservior
O-Ring
Retainer
Bumper
Spacer
Ring, Retaining
Eyelet
REAR SUSPENSION ASSEMBLY
0748-178
Ref Part No.
1
2
3
4
5
New Qty Description
0504-794 X
0404-306 X
8409-055
8428-002
0504-806 X
0504-807 X
6
7
8
9
10
0403-305
0403-264
1423-204
1423-215
1504-030 X
1504-031 X
2
2
4
14
1
Spring, Suspension - White
Shock Absorber
Screw, Cap
Nut, Lock
A-Arm, Rear - Upper Right - Black
(inc. 6-8)
1 A-Arm, Rear - Upper Left - Black
(inc. 6-8)
2  Sleeve
20  Bushing
20  Seal
2 Screw, Cap
1 A-Arm, Rear - Lower Right - Black
(inc. 7-8 and 11)
1 A-Arm, Rear - Lower Left - Black
(inc. 7-8 and 11)
Ref Part No.
11
12
13
14
15
16
17
18
New Qty Description
0403-250
8413-090
1502-955
1436-410
1441-988
1402-885
1402-889
0504-681
8
8
2
2
2
4
2
2
19 1402-809
20 0423-423
2
2
 Sleeve
Screw, Cap
Axle, Rear - Locking (inc. 14-17)
 Repair Kit, Boot
 Clip, Retaining
 Pin, Detent
 Clip, Retaining
Knuckle, Rear - Assembly
(inc. 7-8, 11 and 14-15)
 Bearing
 Ring, Retaining
13
REAR SUSPENSION SHOCK ABSORBER ASSEMBLY
0748-180
Ref Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
14
New Qty Description
0404-306 X
3603-013
3603-021
0603-438
3603-023
3603-026
3603-027
4604-016
3603-018
2604-966
0603-855
0603-886
0603-887
0603-888
0603-895
1
1
4
2
2
1
1
1
1
1
1
1
1
2
1
1
1
1
1
Complete Shock Absorber Assembly
Cap, Body
Bushing
Sleeve
Sleeve
Valve, Air - Assembly
O-Ring, Cap
Body, Shock
Piston, Internal Floating
Ring, Retaining
Ring, Retaining
Spring, Guide
Nut, Lock
Washer, Top Out
Valve, 0.800 x 0.015 in.
Valve, 0.900 x 0.015 in.
Valve, 1.000 x 0.015 in.
Valve, 1.100 x 0.015 in.
Valve, 0.800 x 0.004 in.
Ref
Ref Part No
No. New
NewQty
Qty Description
Description
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
0603-344
3603-397
0603-345
0603-348
0603-891
0603-883
0603-882
0603-880
3603-375
3603-024
3603-016
3
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Valve, 1.100 x 0.010 in.
Piston, High-Flow
Valve, 1.300 x 0.010 in.
Valve, 1.300 x 0.006 in.
Valve, 0.700 x 0.004 in.
Valve, 1.300 x 0.012 in.
Valve, 1.250 x 0.012 in.
Valve, 1.010 x 0.012 in.
Valve, 0.900 x 0.012 in.
Valve, 1.230 x 0.082 in.
Rod, Shock
End Cap, Shock/Reservoir
O-Ring
Retainer
Bumper, Shock
Spacer
Ring, Retaining
Eyelet
SWAY BAR ASSEMBLIES
0748-179
Ref Part No.
1
2
3
4
5
6
New Qty Description
0503-728 X
0404-135 X
0404-094
0404-095
8409-016
0504-835 X
1
4
2
2
8
1
Bar, Sway - Front
Clamp, Sway Bar Bushing
Bushing, Sway Bar - Upper
Bushing, Sway Bar - Lower
Screw, Cap
Bar, Sway - Rear
Ref Part No.
7
8
9
10
11
New Qty Description
0404-282
0404-283
3603-295
8413-842 X
8427-802
2
2
4
8
8
Bushing, Sway Bar - Upper
Bushing, Sway Bar - Lower
Link, Sway Bar
Screw, Cap
Nut, Lock
15
WHEEL AND TIRE ASSEMBLY
0748-289
Ref Part No.
1
2
3
4
5
6
7
New Qty Description
0423-557
1436-808
1502-462
0402-974
0423-607
0423-407
2402-068
16
4
4
16
4
4
2
2402-177 X
2
8 2402-084
2402-179 X
4
4
16
Screw, Shoulder
Disc, Brake
Hub, Wheel - Front (inc. 4)
 Stud
Nut, Castle
Pin, Cotter
Wheel - Front - Aluminum (inc. 8)
(2PUSX/2POSX)
Wheel - Front - Black (inc. 8)
(2PUSJ/2POSJ)
 Cap, Wheel (2PUSX/2POSX)
 Cap, Wheel (2PUSJ/2POSJ)
Ref
Ref Part No
No. New
NewQty
Qty Description
Description
9
10
11
12
13
0402-064
0402-140
0423-618
2402-111
2402-069
4
4
16
2
2
2402-178 X
2
14 2402-112
2
Stem, Valve (inc. 10)
 Cap, Valve Stem
Nut, Lug - Chrome
Tire - Front
Wheel - Rear - Aluminum (inc. 8)
(2PUSX/2POSX)
Wheel - Rear - Black (inc. 8)
(2PUSJ/2POSJ)
Tire - Rear
HYDRAULIC BRAKE ASSEMBLY
0748-186
Ref Part No.
New Qty Description
1 2502-043 X
2
3
4
5
6
7
8
9
10
11
12
13
14
2502-044
0402-592
1402-520
1423-252
8050-217
0117-868
8408-850
2402-213
0423-505
2502-102
8427-802
8408-826
1436-422
1436-423
1436-422
1436-423
15 1436-160
X
X
X
X
1
1
2
1
1
1
1
2
2
1
1
1
8
1
1
1
1
1
1436-161
1
1436-160
1
1436-161
1
Cylinder, Master Brake - Assembly
(inc. 2-4)
 Cap, Reservoir
 Nut
 Clevis
Pin, Clevis
Washer
Pin, Cotter
Screw, Cap
Bushing
Screw, Shoulder
Lever, Brake
Nut, Lock
Screw, Cap
Caliper, Brake - Front Right (inc. 15-21)
Caliper, Brake - Front Left (inc. 15-21)
Caliper, Brake - Rear Right (inc. 15-21)
Caliper, Brake - Rear Left (inc. 15-21)
 Housing, Caliper - Assembly - Front
Right (inc. 16-18)
 Housing, Caliper - Assembly - Front
Left (inc. 16-18)
 Housing, Caliper - Assembly - Rear
Right (inc. 16-18)
 Housing, Caliper - Assembly - Rear
Left (inc. 16-18)
Ref Part No.
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
New Qty Description
0502-606
0502-607
0502-609
0502-608
0502-605
1436-420
1436-811
0423-413
0423-178
2402-125 X
8408-616
0403-257
2402-149
0423-946
3313-239
2402-124 X
0623-038
4
4
4
4
4
2
2
5
12
1
2
2
2
4
1
1
2
 Piston/Seal Set (inc. 17)
 Seal Set
 Valve, Bleed
 O-Ring, Guide - Set
 Bracket Assembly
 Pad, Brake - Set - Front
 Pad, Brake - Set - Rear
Bolt, Banjo-Fitting
Washer, Crush
Hose, Brake - Front
Screw, Machine
Bracket, Brakeline
Clip, Brake Hose
Screw, Self-Tapping
Switch, Brake Pressure
Hose, Brake - Rear
Nut w/Washer
17
ACCELERATOR ASSEMBLY
0748-187
Ref Part No.
1
2
3
4
5
18
New Qty Description
2502-068 X
0405-233
2402-213 X
8427-802
1423-272 X
1
1
2
1
1
Pedal, Accelerator
Spring
Bushing
Nut, Lock
Screw, Shoulder
Ref
Ref Part No
No. New
NewQty
Qty Description
Description
6
7
8
9
10
1423-273
8477-616
2502-069 X
8427-602
0487-088 X
2
2
1
2
1
O-Ring
Screw, Machine
Bracket, Accelerator Pedal
Nut, Lock
Cable, Accelerator
SHIFTER ASSEMBLY
0748-188
Ref Part No.
1
2
3
4
5
6
7
New Qty Description
2402-123 X
0423-885
2502-186 X
2402-213 X
0423-505
8427-802
0423-356
1
1
1
2
1
1
1
Knob, Shift
Nut
Lever, Shift
Bushing
Screw, Shoulder
Nut, Lock
Screw, Shoulder
Ref Part No.
8
9
10
11
12
13
New Qty Description
8427-602
0487-089 X
0423-075
2402-113 X
0423-538
0124-057
1
1
1
1
3
1
Nut, Lock
Cable, Shift
Tie, Cable - Push-Mount
Bracket, Shift Cable
Screw, Self-Tapping
E-Ring
19
GAS TANK ASSEMBLY
0748-204
Ref Part No.
1
2
3
4
5
6
7
8
9
10
11
12
20
New Qty Description
0570-374 X
1670-822
1670-787
0423-898
2670-042
0570-402 X
2670-235
0470-838
0570-384 X
8476-616
1623-675
0423-688
1
1
1
6
1
1
1
1
1
1
1
1
Tank, Gas
Grommet
Valve, Check
Screw, Self-Tapping
Plate, Retaining
Pump, Fuel - Assembly (inc. 7)
 Float
Seal
Hose, Gasline
Screw, Machine
Clamp, Routing
Clamp, Hose
Ref
Ref Part No
No. New
NewQty
Qty Description
Description
13 0410-070
14 0123-788
0123-903
15 0470-438
16 0109-733
17 8060-628
18 0670-304
19 0123-802
20 0470-970
21 0624-390
22 0410-283 X
23 1470-049 X
AR
AR
AR
1
1
6
1
6
1
2
1
4
Hose, Gasline - 25 ft
Tie, Cable - 8 in.
Tie, Cable - 11.5 in.
Cap, Gas Tank (inc. 16)
 Gasket, Gas Tank Cap
Rivet
Plate, Retaining
Washer
Neck, Fill
Clamp, Hose
Hose, Gasline
Foam, Tank
AIR INTAKE ASSEMBLY
0748-205
Ref Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
0470-994
0470-995
0470-996
8477-516
1470-002
1470-003
8427-502
0570-373
1470-007
0470-981
1423-251
0423-455
0470-999
0470-986
0423-057
1470-056
New Qty Description
X
X
X
X
X
X
X
X
X
X
X
X
1
1
1
2
1
1
2
1
1
1
1
5
1
1
2
1
Cover, Air Intake
Gasket
Filter, Air
Screw, Machine
Filter, Crank
Retainer - Crank Vent Filter
Nut, Lock
Housing, Air Intake
Retainer - Air Filter
Support, Air Filter
Knob
Clip, Spring
Boot, Air Cleaner - Inlet
Duct, Air Cleaner
Clamp
Gasket, Intake Duct
Ref Part No.
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
1470-057
0623-797
1470-031
1470-032
4406-265
0623-362
0470-982
0423-045
0470-983
0423-465
0423-669
8476-625
8468-613
0470-947
1423-198
New Qty Description
X
X
X
X
X
X
1
2
1
1
1
2
1
2
1
3
3
3
2
1
1
Gasket, Intake Vent
Screw, Self-Tapping
Retainer, Intake Filter
Filter, Intake
Fasica, Side Vent
Hose, Crank Vent
Clamp
Bracket, Mounting - Air Cleaner
Grommet
Spacer
Screw, Machine
Screw, Machine
Plug, Drain - Air Cleaner
Screw, Machine
21
CASE/BELT COOLING AND CLUTCH COVER ASSEMBLIES
0748-206
Ref Part No.
1
2
3
4
5
6
7
22
0413-347
0413-313
0423-018
0823-223
0806-173
0806-160
0830-227
New Qty Description
X
X
X
X
X
1
1
2
2
1
1
8
Duct - Inlet
Duct - Outlet
Clamp, Hose
O-Ring
Cover, Inner - Assembly
Plug, Drain
O-Ring
Ref
Ref Part No
No. New
NewQty
Qty Description
Description
8
9
10
11
12
13
14
1423-220
0806-161
0806-141
1423-221
4406-606
8468-620
0623-038
X
X
X
X
X
8
1
1
9
1
2
2
Screw, Shoulder
Seal, Cover
Cover - Outer
Screw, Hi - Lo
Plate, Clutch Intake
Screw, Machine
Nut w/Washer
ENGINE AND EXHAUST
0748-207
Ref Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
3306-810
0411-426
2411-287
0508-026
0508-027
8409-035
8427-002
8408-835
0408-047
8427-802
0512-679
0512-647
1423-246
0412-675
0512-760
New Qty Description
X
X
X
X
X
X
X
X
X
1
1
1
1
1
4
2
4
2
4
1
1
1
1
1
Engine
Decal, Warning - Outer Cover
Decal, “Rapid Response”
Mount, Engine - Right Front
Mount, Engine - Left Front
Screw, Cap
Nut, Lock
Screw, Cap
Mount, Engine w/Studs
Nut, Lock
Muffler - Assembly (inc. 11-15)
 Arrester, Spark - Assembly
 Washer, Wave
 Gasket
 Tail Pipe - Assembly
Ref Part No.
15
16
17
18
19
20
21
22
23
24
25
26
27
28
8408-616
0412-647
1612-323
0612-471
0512-805
0512-794
1623-130
8050-222
8477-610
0412-642
0412-544
0412-774
1623-490
0630-302
New Qty Description
X
X
X
X
3
2
1
2
1
1
5
5
5
4
2
1
5
1
 Screw, Cap
Seal, Exhaust Pipe
Gasket, Exhaust Pipe
Spring, Extension
Manifold Assembly
Sheild, Heat - Assembly (inc. 21)
 Rivet
Washer
Screw, Machine
Nut, Lock
Grommet
Shield, Heat - Muffler
Screw, Cap
Sensor, Oxygen
23
COOLANT ASSEMBLY
0748-214
Ref Part No.
New Qty Description
1 0513-056 X
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
24
8475-512
0413-123
0413-327
0513-057
0413-322
1602-213
0413-195
0413-255
0423-030
0423-028
0423-356
0623-038
0423-496
0410-264
0410-265
0513-055
0413-309
0410-263
0410-262
0423-632
0513-052
X
X
X
X
X
X
X
X
1
Radiator w/Oil Cooler Assembly
(inc. 2-10)
1  Fan, Cooling
1  Shroud, Fan
1  Radiator
1  Cooler, Oil
1  O-Ring
1  Plug, Drain
1  Cap, Radiator
2  Grommet
2 Bushing
2 Screw, Shoulder
2 Nut w/Washer
7 Clamp, Hose
1 Hose, Coolant - Coolant/Radiator
1 Hose, Coolant - Radiator/Coolant
1 Pipe, Coolant
1 Pipe, Coolant - Thermostat / Radiator
2 Hose, Coolant
1 Hose, Bypass
2 Clamp, Hose
1 Housing, Thermostat
Ref
Ref Part No
No. New
NewQty
Qty Description
Description
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
8408-640
3304-104
3304-049
3304-186
0824-051
0813-050
0830-205
0808-202
3303-383
1623-229
0410-271
0123-903
8061-686
0413-346
0623-028
0410-273
0410-272
0413-328
0413-329
0413-320
1623-351
0410-274
X
X
X
X
X
X
X
1
1
1
1
1
1
1
1
2
3
1
AR
2
2
4
1
1
1
1
1
1
1
Screw, Cap
O-Ring
Washer
Bolt
Sensor, Engine Coolant Temperature
Thermostat
O-Ring
Cover, Thermostat
Bolt
Clamp
Hose, Coolant
Rivets
Clip, Coolant
Clamp
Hose, Oil - #2
Hose, Oil - #1
Cap
Spacer
Bottle, Overflow
Clamp, Hose
Hose, Coolant - Overflow
FRONT DRIVE SYSTEM ASSEMBLY
0748-215
Ref Part No.
1
2
3
4
5
6
7
8
9
10
New Qty Description
2502-082 X
0410-070
1623-729
0423-426
1423-179 X
8428-002
0423-393
0402-985
0423-411
1423-090
1
AR
2
4
2
2
3
3
3
1
Gearcase, Front
Screw, Cap
Washer
Spacer
Nut, Lock
Clamp
Boot, Shaft
Clamp
O-Ring
Ref Part No.
11
12
13
14
15
16
17
18
19
2402-099
1423-175
5506-079
1402-968
8408-020
8422-002
8408-816
2402-100
0123-788
New Qty Description
X
X
X
X
1
1
1
1
2
2
4
1
AR
Driveshaft, Front
Ring, Retaining
Bracket, Mounting - Bearing Assembly
Bearing
Screw, Cap
Nut, Lock
Screw, Cap
Driveshaft, Center
Tie, Cable - 8 in.
25
FRONT DRIVE GEARCASE ASSEMBLY
0746-055
Ref Part No.
New Qty Description
- 2502-082 X
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
1502-909
1402-981
1502-237
0423-892
0423-396
1502-085
1402-011
0423-423
0423-118
1402-043
0502-528
0402-947
0423-417
0402-997
0423-402
0402-998
0402-417
0423-147
0402-999
0402-413
1423-067
1502-851
23
24
25
26
27
28
1402-977
0402-327
0402-328
1502-856
2402-162 X
0402-411
26
1
Complete Front Drive Gearcase
Assembly
1 Actuator (inc. 2)
1  O-Ring
1 Bracket, Actuator
1 O-Ring
1 Shaft, Input
1 Seal
1 Ring, Retaining
1 Bearing
1 Housing, Pinion
1 Gasket, Flange
1 Ring, Retaining
1 Shaft, Selector
1 Ring, Retaining
1 Fork, Selector
1 Shaft, Shuttle
1 O-Ring
1 Spring, Return
1 Coupler, Drive
1 Ring, Retaining
1 Gear, Pinion - Assembly - 11T
(inc. 23-24)
1  Collar, Retaining
1  Bearing
1 Bearing
1 Housing, Gearcase
1 Fitting, Elbow
1 Pin, Dowel
Ref
Ref Part No
No. New
NewQty
Qty Description
Description
29
30
31
32
33
1402-210
0423-153
0423-149
0402-393
0402-405
0402-406
0402-407
0402-408
0402-409
34 1502-919
35 1402-074
1402-075
1402-076
1402-077
1402-078
36 1502-858
1
2
1
1
AR
AR
AR
AR
AR
1
AR
AR
AR
AR
AR
1
37
38
39
40
41
42
43
44
45
46
47
48
49
50
1
1
1
1
1
2
1
1
1
1
1
2
1
1
1402-053
0502-413
1402-079
1402-042
1402-054
1402-058
1402-057
1402-063
1402-656
1402-211
1402-056
3306-025
0402-333
0423-154
Plug, Magnetic (inc. one No. 30)
 O-Ring
O-Ring
Bearing
Shim, 41 x 49 x 1.3 mm
Shim, 41 x 49 x 1.4 mm
Shim, 41 x 49 x 1.5 mm
Shim, 41 x 49 x 1.6 mm
Shim, 41 x 49 x 1.7 mm
Gear, Ring - 34T
Shim, 61 x 69 x 1.3 mm
Shim, 61 x 69 x 1.4 mm
Shim, 61 x 69 x 1.5 mm
Shim, 61 x 69 x 1.6 mm
Shim, 61 x 69 x 1.7 mm
Cover, Gearcase (inc. one No. 30,
37-47, and one No. 48)
 Bearing
 Flange, Bearing
 Pin, Parallel
 Collar, Sliding
 Fork
 Ring, Retaining
 Spring
 Spring
 Shaft, Lock
 Plug, Oil Level (inc. one No. 30)
 Seal
 Seal
Plug, Fill (inc. 50)
 O-Ring
REAR DRIVE SYSTEM ASSEMBLY
0748-216
Ref Part No.
1
2
3
4
5
6
7
8
9
10
11
8409-041
0408-040
1423-243
1423-245
1423-244
1623-965
8413-031
1423-090
0623-728
0410-070
2502-020
New Qty Description
X
X
X
X
X
6
1
2
2
2
2
1
1
2
AR
1
Screw, Cap
Bracket, Engine/Transaxle
Screw, Cap
Nut, Jam
Nut, Adjuster
Nut, Lock
Screw, Cap
O-Ring
Washer
Transaxle, Rear
Ref Part No.
12
13
14
15
16
17
18
19
20
21
New Qty Description
1623-729
0423-426
0508-016 X
8428-002
8408-825
0408-047 X
8427-802
8427-002
0123-903
0123-788
2
4
1
2
4
2
4
2
AR
AR
Screw, Cap
Washer
Bracket, Transaxle
Nut, Lock
Screw, Cap
Mount, Engine w/Studs
Nut, Lock
Nut, Lock
Tie, Cable - 8 in.
27
REAR TRANSAXLE ASSEMBLY
0748-279
Ref Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
28
2502-020
0817-068
0817-081
0817-025
0817-078
0817-080
0817-034
0817-069
0817-079
0817-076
0817-077
0817-004
0817-070
0817-011
0817-038
0817-057
0817-028
0817-024
0817-015
0817-023
0817-012
0817-072
0817-047
0817-029
0817-052
0817-059
0817-010
0817-014
0817-030
0817-016
0817-008
0817-035
0817-062
0817-050
0817-043
0817-061
0817-066
0817-074
0817-027
0817-018
0817-009
New Qty Description
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
1
1
1
1
1
1
1
1
1
2
2
1
1
1
1
1
2
1
1
1
1
1
1
2
1
1
1
1
1
2
2
2
2
1
1
1
1
1
2
3
3
Complete Rear Transaxle Assembly
Pinion - Assembly (inc. 2-5)
 O-ring
 Shim
 Bearing
 Plug
Bearing
Case - Assembly (inc. 8-10)
 Seal
 Seal
 Pin, Dowel
Screw, Self-Tapping
Deflector, Oil
Pin, Dowel
Spring
Pawl, Park
Bearing
Shim
Ring, Retaining
Shim
Ring, Retaining
Seal
Output - Assembly (inc. 23)
 Bearing
Gear - 22T
Gear - 46T
Washer
Ring, Retaining
Bearing
Ring, Retaining
Washer
Spring
Fork, Shift
Rail, Shift Shaft
Gear - 47T
Shaft, Shift
Pawl
O-Ring
Bearing
Ring, Snap
Washer
Ref
Ref Part No
No. New
NewQty
Qty Description
Description
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
0817-060
0817-046
0817-031
0817-020
0817-063
0817-039
0817-064
0817-041
0817-042
0817-044
0817-073
0817-017
0817-022
0817-032
0817-056
0817-058
0817-026
0817-054
0817-049
0817-071
0817-055
0817-053
0817-021
0817-045
0817-013
0817-033
0817-040
0817-036
0817-075
0817-065
0817-051
0409-151
0817-037
0817-019
0817-067
0817-007
0430-091
0817-006
0817-003
0817-002
0817-005
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
1
1
2
1
1
1
1
1
1
1
1
2
2
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
21
Gear - 52T
Shaft, Idler - 29T
Bearing
Ring
Spacer
Spring
Cam
Drum, Shift
Gear - 23T
Star, Detent
O-Ring
Ring, Retaining
Washer
Bearing
Gear - 66T
Engagement Dog, 6-Face
Bearing
Gear - 53T
Shaft, Reverse - 27T
Chain
Sprocket - 48T
Shift Dog, Park
Shaft, Input
Sprocket - 20T
Ring,Retaining
Bearing
Cover
Spring
O-Ring
Plug
Fitting, Elbow
Switch, Gear
Spring
Ring, Retaining
Kit, Bell Crank
Nut, Lock
Sensor, Speed
Screw, Machine
Plug
Plug
Screw, Machine
WIRING HARNESS ASSEMBLY
0748-218
Ref Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
New Qty Description
0486-459 X
0486-164
0430-085
0430-037
0430-032
0430-031
0430-030
0430-045
3411-964 X
0430-086
0430-103
0430-102
1436-818 X
1436-416
8476-625
0824-072
0623-038
1
1
1
1
7
3
3
4
1
1
1
AR
1
1
2
1
3
Harness, Main (inc. 2-10)
 Tether, Accessory Connector
 Cover, Fuse Block
 Holder, Fuse
 Fuse - 10 Amp
 Fuse - 15 Amp
 Fuse - 30 Amp
 Relay (4-Pin) - 20 Amp
 Decal, Fuse Block
 Seal
 Cover, Diagnostics Connector
 Clip, Routing
Repair Kit, Connector - LCD Gauge
Repair Kit, Connector - Tilt Sensor
Screw, Machine
Regulator, Voltage
Nut w/Washer
Ref Part No.
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
8468-425
0123-802
0409-064
0423-493
4406-315
0824-079
0824-075
0423-538
5506-240
8060-686
0745-388
0530-112
0423-086
1423-217
0123-788
0123-903
New Qty Description
X
X
X
X
X
6
2
1
6
1
2
2
4
1
2
1
1
4
4
AR
AR
Screw, Machine
Washer
Sensor, Tilt
Nut w/Washer
Bracket, Coil
Coil, Ignition - Assembly (inc. 22)
 Cap, Spark Plug
Screw, Self-Tapping
Tray, Electrical - Black
Rivet
Bracket, Mounting - PDM
ECM
Grommet
Bolt, Shoulder
Tie, Cable - 8 in.
29
BATTERY AND STARTER MOTOR ASSEMBLY
0748-223
Ref Part No.
1
2
3
4
5
6
7
8
30
New Qty Description
0645-398
0645-430
0445-082
0417-022
0445-109 X
0645-019
0623-038
0445-058
1
1
1
1
1
2
6
1
Battery (inc. 2-3)
 Decal, Warning
 Kit, Hardware
Pad, Battery
Cable, Battery/Solenoid
Boot, Terminal
Nut w/Washer
Solenoid
Ref
Ref Part No
No. New
NewQty
Qty Description
Description
9
10
11
12
13
14
15
8476-625
0445-108 X
3304-002
3307-029 X
0423-538
1623-675
0623-285
2
1
2
1
2
2
AR
Screw, Machine
Cable, Solenoid/Starter
Screw, Machine
Motor, Starter
Screw, Self-Tapping
Clamp
Cable, Tie - Double Loop
THROTTLE BODY ASSEMBLY
0748-226
Ref Part No.
1
2
3
4
5
6
7
8
9
10
0423-018
0570-390
0832-088
0824-054
1423-081
0824-052
1423-080
3306-150
0824-067
0470-961
New Qty Description
2
1
1
1
3
1
1
1
1
1
Clamp
Throttle Body - Assembly (inc. 3-9)
 Seal
 Valve, Bypass - Idle Air
 Screw, Cap
 Sensor, MAP
 Screw, Machine
 O-Ring
 Sensor, Throttle Position
Cover
Ref Part No.
11
12
13
14
15
16
17
18
19
New Qty Description
1423-095
0570-375 X
0470-531
3303-383
1470-058 X
3306-251
3306-253
1470-009 X
3303-382
1
1
2
4
1
2
2
1
2
Screw, Cap
Manifold, Intake
O-Ring
Bolt
Bracket, Injector
Injector, Fuel
Clip, Retaining
Rail, Fuel
Screw, Machine
31
CYLINDER AND TIMING CHAIN ASSEMBLY
0747-940
Ref Part No.
1
2
3
4
5
6
7
8
32
3306-929
3306-990
0829-046
3306-991
3307-004
3307-001
3306-999
3307-002
New Qty Description
X
X
X
X
X
X
X
1
1
4
1
1
1
1
1
Gasket, Head
Cylinder
Pin, Dowel
Gasket, Base
Tensioner, Chain
Spring, Oil Tensionser
Gasket
Adjuster, Tensioner
Ref
Ref Part No
No. New
NewQty
Qty Description
Description
9
10
11
12
13
14
15
3307-007
3307-006
3303-385
3307-005
3306-997
3306-998
3307-003
X
X
X
X
X
X
X
1
1
2
1
1
1
1
Washer
Bolt, Stud
Bolt, Stud
Guide, Chain
Chain, Cam
Tensioner, Chain
Bolt, Stud
CYLINDER HEAD AND CAMSHAFT/VALVE ASSEMBLY
0747-941
Ref Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
3306-983
3306-981
3306-982
3306-988
0217-813
3304-012
3304-099
3303-382
3306-821
3306-930
3306-978
3306-938
3306-942
3306-943
3306-944
3306-945
3306-946
3306-947
3306-948
3306-949
3306-950
3306-951
3306-952
3306-953
3306-954
3306-955
3306-956
3306-957
3306-958
3306-959
3306-960
3306-961
3306-962
3306-963
3306-964
3306-965
3306-966
New Qty Description
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
4
4
2
2
2
1
1
1
1
1
1
8
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
Screw, Cap
Screw, Cap
Screw, Cap
Screw, Cap
Spark Plug - CR8EB
Spark Plug, Cap
O-Ring
Screw, Cap
Sensor
Seal
Cover
Lifter, Valve
Shim T= 1.80
Shim T= 1.85
Shim T= 1.90
Shim T= 1.95
Shim T= 2.00
Shim T= 2.05
Shim T= 2.10
Shim T= 2.15
Shim T= 2.20
Shim T= 2.25
Shim T= 2.30
Shim T= 2.35
Shim T= 2.40
Shim T= 2.45
Shim T= 2.50
Shim T= 2.55
Shim T= 2.60
Shim T= 2.65
Shim T= 2.70
Shim T= 2.75
Shim T= 2.80
Shim T= 2.85
Shim T= 2.90
Shim T= 2.95
Shim T= 3.00
Ref Part No.
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
3306-980
3306-941
3306-939
3306-940
3306-979
3306-968
3306-986
3303-341
3306-984
3306-987
3306-937
3306-936
3306-928
3303-387
3303-381
3306-935
3306-932
3306-931
3306-934
0828-083
3306-933
3306-985
3304-654
New Qty Description
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
16
8
8
8
8
16
2
4
1
4
4
4
1
12
1
2
1
1
1
4
2
4
2
Cotter Valve
Retainer, Valve Spring
Spring, Valve - Outer
Spring, Valve - Inner
Seat, Valve - Spring
Seal, Valve Stem
Screw, Cap
Pin, Dowel
Screw, Cap
Bolt, Stud
Valve, Exhaust
Valve, Intake
Head, Cylinder
Screw, Cap
Screw, Cap
Guide, Tensioner - Upper
Shaft, Ex Cam
Shaft, In Cam
Encoder Phase Plate
Washer
Sprocket, Cam Shaft
Bolt, Knock
Nut
33
CRANKCASE ASSEMBLY
0747-943
Ref Part No.
1
2
3
4
5
6
7
8
34
New Qty Description
3306-386
3304-649
3304-903
3306-927 X
3306-926 X
3306-924 X
3301-716
0812-034
10
1
1
6
5
2
1
1
Screw, Cap
Screw, Cap
Screw, Cap
Screw, Cap
Screw, Cap
Pin, Oil Lock
Pin, Dowel
Filter, Oil
Ref
Ref Part No
No. New
NewQty
Qty Description
Description
9
10
11
12
13
14
15
0812-066
3306-920
0806-029
3304-102
3306-923
3306-975
3306-969
X
X
X
X
1
1
1
1
11
2
1
Union, Oil Filter
Switch, Oil Pressure
Stick, Oil Level
O-Ring
Washer
Joint, Water Hose
Crankcase Assembly
CRANKSHAFT AND PISTON ASSEMBLY
0747-942
Ref Part No.
1
2
3
4
5
6
3306-992
3306-993
3306-994
3307-009
3306-995
3306-996
New Qty Description
X
X
X
X
X
X
2
2
2
4
1
4
Ring, Piston - Set
Piston
Pin, Piston
Circlip, Piston Pin
Connecting Rod Assembly
Bearing, Connecting Rod
Ref Part No.
New Qty Description
7 3307-011 X
8
-
1
9
10 0829-039
11 3307-008 X
1
1
Bearing, Crankshaft - A
Pin, Alignment - Not Serviced
Individually
Screw, Cap - Not Serviced Individually
Key
Crankshaft Assembly
35
OIL PAN AND STRAINER ASSEMBLY
0747-944
Ref Part No.
1
2
3
4
5
6
36
3306-917
3306-922
3306-921
3306-916
3306-919
3306-918
New Qty Description
X
X
X
X
X
X
1
4
2
1
1
1
Pipe, Oil
Seal
Screw, Cap
Valve, Oil Relief - Assembly
Seal, Strainer
Strainer, Fuel - Assembly
Ref
Ref Part No
No. New
NewQty
Qty Description
Description
7
8
9
10
11
12
3306-974 X
3306-973 X
3306-925 X
3303-341
3305-945
3303-384
1
1
1
2
2
8
Oil, Pan
Gasket, Crankcase - Right Side
Plug/Washer, Drain
Pin, Dowel
Screw, Cap
Screw, Cap
OIL PUMP AND WATER PUMP ASSEMBLIES
0747-945
Ref Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
3307-035
3307-013
3307-019
3307-036
3307-020
3307-021
0812-036
3306-797
3307-017
3307-014
3307-015
3307-016
3307-018
3303-341
New Qty Description
X
X
X
X
X
X
X
X
X
X
X
X
2
1
1
1
1
1
1
1
1
1
3
1
1
4
O-Ring
Oil Pump Assembly (inc. 3-11)
 Body, Oil Pump
 Pin, Dowel
 Rotor, Oil Pump - Outer
 Rotor, Oil Pump - Inner
 Pin, Driven Gear
 Shaft, Oil Pump
 Washer
 Cover, Oil Pump
 Bolt
Sprocket, Oil Pump Drive
Chain, Oil Pump
Pin, Dowel
Ref Part No.
New Qty Description
15 3303-398
16 3307-038 X
17 3307-033 X
18
-
2
1
1
1
19
20
21
22
23
24
25
26
27
1
1
1
2
2
1
1
6
1
3307-024
3307-023
3306-798
3303-385
3303-386
3304-186
3304-049
3307-010
3307-012
X
X
X
X
Screw, Cap
E-Ring
Washer, Thrust
Seal, Mechanical - Not Serviced
Individually
Shaft, Impeller
O-Ring
Cover, Water Pump
Screw, Cap
Screw, Cap
Screw, Cap
Washer
Bearing, Crankshaft
Shaft, Balancer
37
MAGNETO ASSEMBLY
0747-947
Ref Part No.
1
2
3
4
5
6
38
New Qty Description
3307-028 X
3303-308
3305-945
3307-031 X
3307-032 X
0826-120
1
2
3
1
1
6
Stator - Assembly
Screw, Cap
Screw, Cap
Screw, Cap
Washer
Screw, Cap
Ref
Ref Part No
No. New
NewQty
Qty Description
Description
7
8
9
10
11
3307-027
3307-026
3307-025
0815-007
3306-796
X
X
X
X
1
1
1
1
1
Rotor/Flywheel
Outer Cover, Starting Clutch
Gear, Starting Clutch - Outer
Pin, Starter Gear No.1
Gear, Starter Reduction
CLUTCH ASSEMBLIES
0748-227
Ref Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
0823-376
0823-452
0623-914
0823-424
0823-402
0823-426
0823-399
0823-396
0823-397
0823-450
0823-451
1623-649
1623-792
0823-421
New Qty Description
X
X
X
X
X
X
1
1
6
1
6
1
3
3
6
3
1
1
1
1
Clutch, Drive - Calibrated (inc. 2-11)
 Clutch, Drive - Uncalibrated (inc. 3-5)
 Screw, Self-Tapping
 Cover, Sheave
 Screw, Cap
 Kit, Cam Arm (inc. 7-9)
 Nut, Lock
 Screw, Shoulder
 Washer, Thrust
 Arm, Cam
 Spring, Drive Clutch - Black/Silver
Washer, High Collar
Bolt, Clutch
Belt, Drive
Ref Part No.
15
16
17
18
19
20
21
22
23
24
25
26
27
8400-060
1423-188
0823-375
0823-437
1423-189
1423-219
0823-438
0823-439
0823-440
0823-443
0823-444
0823-441
0823-445
0823-446
New Qty Description
X
X
X
X
X
X
X
X
X
X
X
X
X
1
1
1
1
AR
AR
2
2
2
1
1
1
1
5
Screw, Cap
Washer
Clutch, Driven - Assembly (inc. 18-27)
 Sheave, Stationary
 Shim, 21 x 30 x 1.00 mm
 Shim, 27 x 27 x 0.50 mm
 Roller
 Washer, Thrust
 Ring, Retaining
 Spring
 Cup, Spring
 Sheave, Movable
 Plate, Retaining
 Screw
39
MAGNETO AND PTO COVERS
0747-948
Ref Part No.
New Qty Description
1 3306-976 X
2
3
4
5
6
7
8
9
10
40
3304-065
3306-977 X
0830-207
3304-012
3304-099
0812-087
0812-088
0835-016
0826-136
1
Cover, Crankcase - Right - Assembly
(inc. 2-4)
1  Plug
1  Bearing
1  Seal, Oil
1 Plug
1 O-Ring
1 Plug - Assembly (inc. 8-9)
1  Plug
2  O-Ring
11 Screw, Cap
Ref
Ref Part No
No. New
NewQty
Qty Description
Description
11
12
13
14
15
16
17
18
19
20
3303-341
3306-386
3306-912
3306-793
3306-913
0832-087
3307-037
3307-034
3305-945
3303-384
X
X
X
X
4
2
1
1
1
1
1
1
2
7
Pin, Dowel
Screw, Cap
Gasket, Cover - Right
Cover, Crankcase - Left
Gasket, Cover - Left
Bearing
Clip, Retainer
Seal, Oil
Screw, Cap
Screw, Cap
Ref.
Part No.
Qty. Description
Printed in U.S.A.
Ref.
Part No.
Qty. Description
p/n 2260-094

illustrated parts manual

Transcription

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