4th Quarter 2010 - Jacobs Associates
Transcription
4th Quarter 2010 - Jacobs Associates
3 8 PROJECT UPDATE by Isabelle Pawlik, PE PROJECT UPDATE by Sue Bednarz, RG, CEG Bay Tunnel Breaks Ground Subsurface Exploration and Ground Characterization Services On Friday September 24th, the San Francisco Public Utilities Commission (SFPUC) officially broke ground on the Bay Tunnel project, marked by a ceremony that took place on the Ravenswood construction site in East Palo Alto next to the marshlands of San Francisco Bay. This 5-mile-long (8-km) tunnel is the centerpiece of the SFPUC’s $4.6 billion project to overhaul the Hetch Hetchy water system. It is also the first bored tunnel under San Francisco Bay. Construction of the Bay Tunnel is scheduled for completion in 2015. The new tunnel will replace the aging pipeline infrastructure built in the 1920s and 1930s that traverses the Bay on wooden trestles and will provide seismic and delivery reliability after a major earthquake for about 2.5 million customers in For the Lower Baker the geologic and geotechnical information obUnit 4 Powerhouse tained is targeted for underground design. We Project in Concrete, provide contractors with subsurface exploration Washington, Jacobs and ground characterization services to support Associates developed design-build projects and bid preparation. We and executed an also provide contractors with strategic data necexploration program essary to support the selection of construction that characterized means and methods and innovative construcground conditions tion engineering that reduces bid prices. for construction of a new power tunnel Sue has more than 15 years of experience in and powerhouse in engineering geology specializing in field explosheared, carbonate ration and design for tunnels, pipelines, and bedrock. Exploration highways. She also provides construction and Rock core from the Gorge 2nd Tunnel Project subsurface investigamethods included inspection photography services. tion. Our core logging method documents critical data on rock mass properties that are used for the design of excavation support. geologic mapping, helicopter Jacobs Associates’ professional services now in- and track access rock core drilling, mud clude subsurface exploration and ground charrotary drilling, rotosonic drilling, test acterization for the design and construction of pit excavation, geophysical investigaunderground structures. As our company has tions, and in situ permeability testing. grown, we have increased the number of our As part of our preliminary design staff with expertise in planning, executing, and services, We prepared the geotechnical interpreting subsurface exploration to obtain data report and geotechnical baseline data in soil and rock. We are experienced with report for this design-build project. performing difficult access investigations, including drilling on congested roadways, On both of these projects, Jacobs construction sites, steep hillsides, over shallow Associates used a step-by-step apMud rotary drilling for the design of the new water, and from inside underground strucproach to evaluate ground conditions. Lower Baker Unit 4 Powerhouse excavation. tures. Our exploration and characterization This includes researching existing Our extensive subsurface exploration experistaff includes geologists, engineering geolorecords, site geology, and historic ence allows us to select the optimum exploration gists, and geotechnical engineers. construction records to identify method(s) for each type of underground structure. constructability issues; performing For the design of the 11,000-foot-long (3,353-m) geologic mapping; selecting boring Gorge 2nd Tunnel in Newhalem, Washington, locations, orientations, and depth Jacobs Associates developed a core drilling based on site data; selecting drillprogram that maximized data acquisition ing methods and testing based on in the tunnel zone. B ased on our geologic expected ground conditions; logging mapping and LiDAR image interpretation, the boreholes; and overseeing downhole location and orientation of the project borings fracture imaging and borehole instruwere targeted to intercept and charactermentation to acquire the specific data ize faults and fracture zones in the gneissic needed for underground design. bedrock. The remote drill site access required Jacobs Associates’ geologists and engineers are helicopter-mobilized drill rigs to be used for Jacobs Associates thus offers clients expert at remote access exploration programs. Our the majority of the borings. During final de“one-stop shopping” for the investigawork for the Gorge 2nd Tunnel Project included the sign, Jacobs Associates will characterize rock tion and design of underground strucdrilling of two borings 1,200 feet (366 m) inside a mass behavior, evaluate portal stability, and tures. Our combined investigation and 90-year-old unlined adit to obtain rock mass data. prepare the geotechnical baseline report. design services assure the client that the San Francisco Bay area. Speeches were made during the groundbreaking event by SFPUC’s general manager Ed Harrington and other local officials. The event attracted a lot of media attention, receiving front-page coverage by the San Francisco Chronicle. John Caulfield, PE, GE; Isabelle Pawlik, PE; Sue Bednarz, RG, CEG; and Grace Lui attended the ceremony for Jacobs Associates. Isabelle has more than 14 years of experience and is currently the on-site project engineer for the Bay Tunnel project. The Bay Tunnel team from the SFPUC and Jacobs Associates. JUST ANSWERS by Eric Westergren Part II of BIM Series BIM CAN MAKE A DIFFERENCE UNDERGROUND Building Information Modeling (BIM) has traditionally been the domain of the general building market because of its early adoption by owners like the U.S. Government General Services Administration. Because of BIM’s success, however, owners in other markets are now starting to request it on their projects, including those in the underground construction market. BIM underground has some unique advantages over BIM for buildings. In general, heavy civil projects have larger economies of scale, meaning small tweaks to design and approach early in the process have a greater influence on a project’s overall cost. This, coupled with the larger margins associated with the risk to perform the work, makes the underground market fertile soil for the predictive characteristics inherent in BIM. Prior to joining Jacobs Associates I had the opportunity to implement BIM on a variety of underground projects as a consultant. Here is a brief description of two projects where BIM added value to the design coordination and construction process: MILWAUKEE HARBOR SIPHONS Three-dimensional models were created to coordinate the layout and fabrication of largediameter piping, both on the surface and underground. Underground the model was also used to verify survey control and excavated limits to ensure proper clearances were maintained. On the surface, the model was used to verify pipe routing and check for interferences Section through vault area showing primary support and transitions. Coordinated model with surface and underground piping shown. Surface piping removed showing pipe cradles and pile locations. with other structures, including shaft support of excavation, pipe cradles, thrust blocks, valve chambers, and pile locations. During this process multiple pile locations were found to be in conflict with pipe routes and were caught before pile driving began. Excavation, concrete, and backfill quantities were also derived from the model once the final layout was determined. The value came from assembling all the components early in the process, which gave both the designer and contractor time to address coordination problems prior to the commitment of field resources. CLAREMONT TUNNEL SEISMIC UPGRADE A key to this water supply project was the design and construction of the vault area. The vault increases protection as the water supply crosses the Hayward fault in the San Francisco Bay area. All the major permanent and temporary construction features were modeled for this area for the purpose of design coordination, constructability review, and sequencing. As with the Milwaukee Harbor Siphons project, the model’s primary function was to marry contract design with contractor means and methods to simulate the work months in advance of physical construction. The model streamlined the construction process and reduced the risk of changes and claims from the contractor. Despite BIM’s association with the aboveground building market, the tools and approach can be adopted for use underground. Each market has unique characteristics that place different demands on the technology. And yet in both markets, the value comes from identifying change when change is inexpensive to make. Or perhaps better said, “Measure twice, cut once.” Eric is a project engineer and has more than 10 years of experience with 3D modeling and BIM. WE APPRECIATE YOUR FEEDBACK. [email protected] VISIT US AT WWW.JACOBSSF.COM OR CALL US AT 800.842.3794 Executive Editor Victor Romero, PE, CEG Managing Editor Rebecca Anicich, CPSM Contributing Editors Tess Hartwell, Grace Lui, Julie McCullough, L.E. McCutcheon, CPSM, Emma Reiners Designer Seth McGinnis 465 California Street Suite 1000 San Francisco, CA 94104 415.434.1822 67 S. Bedford Street Suite 301E Burlington, MA 01803 781.852.0450 © 2010 Jacobs Associates 2 PRINCIPAL’S MESSAGE by Dan Adams, PE 757 Bourke Street Suite 219A Docklands, VIC 3008 AUSTRALIA +61 3 8687 9030 1001 Avenue of the Americas, 11th Floor New York, NY 10018 212.704.7383 234 E. Colorado Boulevard Suite 400 Pasadena, CA 91101 626.737.6520 101 S.W. Main Street Suite 320 Portland, OR 97204 503.227.1800 333 H Street Suite 5004 Chula Vista, CA 91910 619.565.2747 1109 First Avenue Suite 501 Seattle, WA 98101 206.588.8200 VOLUME 23 FOURTH QUARTER 2010 PROJECT UPDATE by Jason Choi, PE Mission Trails Pipeline Tunnel & Vent Demolition Project Completed Too Small to Prime? It was about five years ago when one of our best clients told me “Dan, we’d love to give you the job, but Jacobs Associates doesn’t have deep enough pockets.” At the time this was good advice. It reflected our clients’ and our firm’s general belief about what was needed to deliver a large project. However, since that time we’ve worked with firms that have deep pockets as well as firms with no pockets, delivering some pretty large projects. Time and again, when challenges have come up, particularly unanticipated challenges, the ability to solve the problem has been based on access to talented staff, not access to a bank account. Because of this we spend far more time focusing on adding to or training our staff than on financial performance. Earlier this year, the same client who told me five years back we’re too small selected us to prime one of its more complex projects, choosing Jacobs Associates over two firms more than 10 and 20 times our size, as measured by Wall Street. This win confirmed our belief that while deep pockets are important in finance, depth of and access to talent are what matters in engineering. “Depth on the bench” is coaches know the strengths another concept that inhibits of each team sitting around smaller firms from priming a them. For the third year in large project. The philosophy a row we held an off-site has been that to complete a retreat, where nearly 35% large project, you need an of the firm got together to equally large firm that can focus exclusively on internal “throw bodies at the job” to communication. Externally, get the work done. We’ve we invest time at each of our learned this philosophy has offices to understand the loflaws. Typically, a deep bench cal A/E market and establish Dan has 22 years of experience in the design and construction of is not needed at the start of personal relationships within tunnels under a broad range of a project, so there is time beboth the small and big firms project delivery methods. He curtween the attention a project we work with, getting to rently serves as project manager gets in-house, and the focus know their staff, manageof the Sound Transit North Link it will need later. This means ment, and culture. Thus, light rail extension in Seattle. that when the bench is needed when crunch time comes all most, frequently no one knows where the bench parties can get what is needed to complete their is or who on it is available. The result is that work. We do all this because successful execuwork doesn’t get done on time, or what does get tion of a large project hinges upon knowing your done isn’t what the project needs. Watching this bench, not owning your bench. occur has helped us evolve in the delivery of major projects. Internally, we’ve expanded our communication among offices and connectivity among regions, and worked to make sure our Cryderman mucking inlet shaft. After 27 months of design, a 12 month hiatus, and 24 months of construction, the San Diego County Water Authority’s Mission Trails Pipeline Tunnel and Vent Demolition (MTPT) project is essentially complete, with the final walk-through conducted at the end of September. Eventually, the project will deliver water from the existing Second San Diego Aqueduct to a future flow regulatory structure and back into the Second Aqueduct, thereby protecting the existing aqueduct from potential hydraulic surges. Located in the Mission Trails Regional Park, one of America’s largest urban parks, the $28 million MTPT project required construction of a 92-inch-diameter (2,340-mm) welded steel pipeline. This involved developing two portals; two 10-foot-wide (3-m) horseshoe tunnels totaling 4,500 feet (1,372 m); two shafts up to 150 feet (46 m) deep; upstream and downstream connections to the existing Second Aqueduct; and demolition of existing pipeline and vent structures between the shunt connections. PROJECT UPDATE by Mark Havekost, PE Underground Infrastructure for Particle Physics Transporting welded steel pipe. Note bogeys on leading side. All of this occurred within environmentally sensitive sites and in close proximity to the Tierrasanta community. Construction was in the Santiago Peak Volcanics, a fractured, strong metavolcanic rock, requiring drill-and-blast methods; and the Mission Valley Formation, a weak sandstone with interbedded siltstones, claystones, and occasional thin beds of cobbles and boulders. The tunnel was excavated by drill-and-blast and roadheader; the deep Inlet Shaft was excavated with a Cryderman mucker. Jacobs Associates provided preliminary and final design services, and design support during construction. The construction manager was Nolte and Associates. L.H. Woods & Sons, Inc., was the general contractor and subcontracted Jacobs Associates provides practical, cost-effective, and innovative solutions for difficult underground projects and excels in the water, wastewater, and transportation sectors. With an emphasis on tunnels and shafts, we offer a full range of design and construction management capabilities. We also offer the broader heavy civil construction industry a robust package of claims and dispute resolution services. the tunnel and shaft construction to Foxfire Construction, Inc. Despite the significant environmental and complex community issues, and the multiple interfacing and scheduling issues with this contract, the future second Flow Regulatory Structure contract, and an adjacent concurrent pipeline relining contract, the MTPT project was successfully completed ahead of schedule and under budget. Community issues and complaints that arose were dealt with swiftly and to the satisfaction of the affected community member. No contract claims are expected. Mr. Choi is a project engineer and has 12 years of experience. He was the design consultant representative providing on-site engineering support for the MTPT project. MORE NEWS INSIDE • • • • • • Principal’s Message Fermilab Bay Tunnel Just Answers Waterview Connection Caltrain Downtown Extension • • • • • Lower Baker Dam North Link Alternative Intake Project Multiple Project Awards New Hires, Staff Recognition Jacobs Associates is working for the Developing underground infrastructure for Fermi National Laboratory (Fermilab) Fermilab’s long baseline neutrino experiment. on design of a large underground cavern facility for the study of neutrinos. Located at the Deep Underground Science and Engineering Laboratory (DUSEL) in the Homestake Gold Mine near Lead, South Dakota, the proposed facility is part of the Long Baseline Neutrino Experiment (LBNE) project. LBNE will create a highintensity neutrino beam at Fermilab in Batavia, Illinois, and send it through the earth more than 800 miles (1,300 km) to a neutrino detector located in the cavern at Homestake. These elementary particles Two different detector technologies are being often travel close to the speed of light, are elec- considered. One proposed technology features trically neutral, have minuscule but nonzero a new cavern facility that includes a cryogenic mass, and can pass through ordinary matter al- vessel(s) that contains liquid argon. The liquid most undisturbed. Studying the neutrino is ex- argon is a neutrino beam detector medium pected to lead to insights into the particles that under consideration for the LBNE project. The existed in the initial stages of the universe. The cavern has two levels. Liquid argon containmanagement of LBNE project is governed by a ment is situated in the lower level. The level U.S. Department of Energy (DOE) order that is approximately square in cross section with requires that a series of high-level decisions be dimensions of 62 feet wide by 59 feet high (19 made as the project advances. Jacobs Associm by 18 m), and a length of about 249 feet (76 ates is supporting efforts necessary to obtain m). The upper level provides a service area for DOE approval of the LBNE project’s Alternative the containment structure and mechanical Selection and Cost Range, a milestone also equipment. It has a roughly rectangular section know as Critical Decision 1. with an arched roof. The upper level has cross section dimensions of 82 feet wide by 26 feet tall (25 m wide by 8 m) and an overall length of 331 feet (101 m). The long axis of the cavern is oriented so that it aligns with the neutrino beam generator at Fermilab. The existing mine infrastructure includes nearly 370 miles (595 km) of tunnels and shafts. Former mine levels extend to 8,000 feet (2,438 m) below ground surface. Underground access to the mine is currently provided by two vertical shafts. The proposed liquid argon cavern, including permanent operational access, would be isolated from the existing mine workings to allow any accidental escape of argon gas to be ventilated outside and not into the existing facility. The cavern would be accessed through two new portals at ground surface. These portals provide two independent means of access to the cavern and will also provide ventilation. A third egress point will be through a new drift connected to the existing 800-foot-level (244-m) mine workings. This drift will be for emergency escape. Mark is a senior associate and manages the Portland office. He serves as the project manager on the LBNE project. 3 8 PROJECT UPDATE by Isabelle Pawlik, PE PROJECT UPDATE by Sue Bednarz, RG, CEG Bay Tunnel Breaks Ground Subsurface Exploration and Ground Characterization Services On Friday September 24th, the San Francisco Public Utilities Commission (SFPUC) officially broke ground on the Bay Tunnel project, marked by a ceremony that took place on the Ravenswood construction site in East Palo Alto next to the marshlands of San Francisco Bay. This 5-mile-long (8-km) tunnel is the centerpiece of the SFPUC’s $4.6 billion project to overhaul the Hetch Hetchy water system. It is also the first bored tunnel under San Francisco Bay. Construction of the Bay Tunnel is scheduled for completion in 2015. The new tunnel will replace the aging pipeline infrastructure built in the 1920s and 1930s that traverses the Bay on wooden trestles and will provide seismic and delivery reliability after a major earthquake for about 2.5 million customers in For the Lower Baker the geologic and geotechnical information obUnit 4 Powerhouse tained is targeted for underground design. We Project in Concrete, provide contractors with subsurface exploration Washington, Jacobs and ground characterization services to support Associates developed design-build projects and bid preparation. We and executed an also provide contractors with strategic data necexploration program essary to support the selection of construction that characterized means and methods and innovative construcground conditions tion engineering that reduces bid prices. for construction of a new power tunnel Sue has more than 15 years of experience in and powerhouse in engineering geology specializing in field explosheared, carbonate ration and design for tunnels, pipelines, and bedrock. Exploration highways. She also provides construction and Rock core from the Gorge 2nd Tunnel Project subsurface investigamethods included inspection photography services. tion. Our core logging method documents critical data on rock mass properties that are used for the design of excavation support. geologic mapping, helicopter Jacobs Associates’ professional services now in- and track access rock core drilling, mud clude subsurface exploration and ground charrotary drilling, rotosonic drilling, test acterization for the design and construction of pit excavation, geophysical investigaunderground structures. As our company has tions, and in situ permeability testing. grown, we have increased the number of our As part of our preliminary design staff with expertise in planning, executing, and services, We prepared the geotechnical interpreting subsurface exploration to obtain data report and geotechnical baseline data in soil and rock. We are experienced with report for this design-build project. performing difficult access investigations, including drilling on congested roadways, On both of these projects, Jacobs construction sites, steep hillsides, over shallow Associates used a step-by-step apMud rotary drilling for the design of the new water, and from inside underground strucproach to evaluate ground conditions. Lower Baker Unit 4 Powerhouse excavation. tures. Our exploration and characterization This includes researching existing Our extensive subsurface exploration experistaff includes geologists, engineering geolorecords, site geology, and historic ence allows us to select the optimum exploration gists, and geotechnical engineers. construction records to identify method(s) for each type of underground structure. constructability issues; performing For the design of the 11,000-foot-long (3,353-m) geologic mapping; selecting boring Gorge 2nd Tunnel in Newhalem, Washington, locations, orientations, and depth Jacobs Associates developed a core drilling based on site data; selecting drillprogram that maximized data acquisition ing methods and testing based on in the tunnel zone. B ased on our geologic expected ground conditions; logging mapping and LiDAR image interpretation, the boreholes; and overseeing downhole location and orientation of the project borings fracture imaging and borehole instruwere targeted to intercept and charactermentation to acquire the specific data ize faults and fracture zones in the gneissic needed for underground design. bedrock. The remote drill site access required Jacobs Associates’ geologists and engineers are helicopter-mobilized drill rigs to be used for Jacobs Associates thus offers clients expert at remote access exploration programs. Our the majority of the borings. During final de“one-stop shopping” for the investigawork for the Gorge 2nd Tunnel Project included the sign, Jacobs Associates will characterize rock tion and design of underground strucdrilling of two borings 1,200 feet (366 m) inside a mass behavior, evaluate portal stability, and tures. Our combined investigation and 90-year-old unlined adit to obtain rock mass data. prepare the geotechnical baseline report. design services assure the client that the San Francisco Bay area. Speeches were made during the groundbreaking event by SFPUC’s general manager Ed Harrington and other local officials. The event attracted a lot of media attention, receiving front-page coverage by the San Francisco Chronicle. John Caulfield, PE, GE; Isabelle Pawlik, PE; Sue Bednarz, RG, CEG; and Grace Lui attended the ceremony for Jacobs Associates. Isabelle has more than 14 years of experience and is currently the on-site project engineer for the Bay Tunnel project. The Bay Tunnel team from the SFPUC and Jacobs Associates. JUST ANSWERS by Eric Westergren Part II of BIM Series BIM CAN MAKE A DIFFERENCE UNDERGROUND Building Information Modeling (BIM) has traditionally been the domain of the general building market because of its early adoption by owners like the U.S. Government General Services Administration. Because of BIM’s success, however, owners in other markets are now starting to request it on their projects, including those in the underground construction market. BIM underground has some unique advantages over BIM for buildings. In general, heavy civil projects have larger economies of scale, meaning small tweaks to design and approach early in the process have a greater influence on a project’s overall cost. This, coupled with the larger margins associated with the risk to perform the work, makes the underground market fertile soil for the predictive characteristics inherent in BIM. Prior to joining Jacobs Associates I had the opportunity to implement BIM on a variety of underground projects as a consultant. Here is a brief description of two projects where BIM added value to the design coordination and construction process: MILWAUKEE HARBOR SIPHONS Three-dimensional models were created to coordinate the layout and fabrication of largediameter piping, both on the surface and underground. Underground the model was also used to verify survey control and excavated limits to ensure proper clearances were maintained. On the surface, the model was used to verify pipe routing and check for interferences Section through vault area showing primary support and transitions. Coordinated model with surface and underground piping shown. Surface piping removed showing pipe cradles and pile locations. with other structures, including shaft support of excavation, pipe cradles, thrust blocks, valve chambers, and pile locations. During this process multiple pile locations were found to be in conflict with pipe routes and were caught before pile driving began. Excavation, concrete, and backfill quantities were also derived from the model once the final layout was determined. The value came from assembling all the components early in the process, which gave both the designer and contractor time to address coordination problems prior to the commitment of field resources. CLAREMONT TUNNEL SEISMIC UPGRADE A key to this water supply project was the design and construction of the vault area. The vault increases protection as the water supply crosses the Hayward fault in the San Francisco Bay area. All the major permanent and temporary construction features were modeled for this area for the purpose of design coordination, constructability review, and sequencing. As with the Milwaukee Harbor Siphons project, the model’s primary function was to marry contract design with contractor means and methods to simulate the work months in advance of physical construction. The model streamlined the construction process and reduced the risk of changes and claims from the contractor. Despite BIM’s association with the aboveground building market, the tools and approach can be adopted for use underground. Each market has unique characteristics that place different demands on the technology. And yet in both markets, the value comes from identifying change when change is inexpensive to make. Or perhaps better said, “Measure twice, cut once.” Eric is a project engineer and has more than 10 years of experience with 3D modeling and BIM. WE APPRECIATE YOUR FEEDBACK. [email protected] VISIT US AT WWW.JACOBSSF.COM OR CALL US AT 800.842.3794 Executive Editor Victor Romero, PE, CEG Managing Editor Rebecca Anicich, CPSM Contributing Editors Tess Hartwell, Grace Lui, Julie McCullough, L.E. McCutcheon, CPSM, Emma Reiners Designer Seth McGinnis 465 California Street Suite 1000 San Francisco, CA 94104 415.434.1822 67 S. Bedford Street Suite 301E Burlington, MA 01803 781.852.0450 © 2010 Jacobs Associates 2 PRINCIPAL’S MESSAGE by Dan Adams, PE 757 Bourke Street Suite 219A Docklands, VIC 3008 AUSTRALIA +61 3 8687 9030 1001 Avenue of the Americas, 11th Floor New York, NY 10018 212.704.7383 234 E. Colorado Boulevard Suite 400 Pasadena, CA 91101 626.737.6520 101 S.W. Main Street Suite 320 Portland, OR 97204 503.227.1800 333 H Street Suite 5004 Chula Vista, CA 91910 619.565.2747 1109 First Avenue Suite 501 Seattle, WA 98101 206.588.8200 VOLUME 23 FOURTH QUARTER 2010 PROJECT UPDATE by Jason Choi, PE Mission Trails Pipeline Tunnel & Vent Demolition Project Completed Too Small to Prime? It was about five years ago when one of our best clients told me “Dan, we’d love to give you the job, but Jacobs Associates doesn’t have deep enough pockets.” At the time this was good advice. It reflected our clients’ and our firm’s general belief about what was needed to deliver a large project. However, since that time we’ve worked with firms that have deep pockets as well as firms with no pockets, delivering some pretty large projects. Time and again, when challenges have come up, particularly unanticipated challenges, the ability to solve the problem has been based on access to talented staff, not access to a bank account. Because of this we spend far more time focusing on adding to or training our staff than on financial performance. Earlier this year, the same client who told me five years back we’re too small selected us to prime one of its more complex projects, choosing Jacobs Associates over two firms more than 10 and 20 times our size, as measured by Wall Street. This win confirmed our belief that while deep pockets are important in finance, depth of and access to talent are what matters in engineering. “Depth on the bench” is coaches know the strengths another concept that inhibits of each team sitting around smaller firms from priming a them. For the third year in large project. The philosophy a row we held an off-site has been that to complete a retreat, where nearly 35% large project, you need an of the firm got together to equally large firm that can focus exclusively on internal “throw bodies at the job” to communication. Externally, get the work done. We’ve we invest time at each of our learned this philosophy has offices to understand the loflaws. Typically, a deep bench cal A/E market and establish Dan has 22 years of experience in the design and construction of is not needed at the start of personal relationships within tunnels under a broad range of a project, so there is time beboth the small and big firms project delivery methods. He curtween the attention a project we work with, getting to rently serves as project manager gets in-house, and the focus know their staff, manageof the Sound Transit North Link it will need later. This means ment, and culture. Thus, light rail extension in Seattle. that when the bench is needed when crunch time comes all most, frequently no one knows where the bench parties can get what is needed to complete their is or who on it is available. The result is that work. We do all this because successful execuwork doesn’t get done on time, or what does get tion of a large project hinges upon knowing your done isn’t what the project needs. Watching this bench, not owning your bench. occur has helped us evolve in the delivery of major projects. Internally, we’ve expanded our communication among offices and connectivity among regions, and worked to make sure our Cryderman mucking inlet shaft. After 27 months of design, a 12 month hiatus, and 24 months of construction, the San Diego County Water Authority’s Mission Trails Pipeline Tunnel and Vent Demolition (MTPT) project is essentially complete, with the final walk-through conducted at the end of September. Eventually, the project will deliver water from the existing Second San Diego Aqueduct to a future flow regulatory structure and back into the Second Aqueduct, thereby protecting the existing aqueduct from potential hydraulic surges. Located in the Mission Trails Regional Park, one of America’s largest urban parks, the $28 million MTPT project required construction of a 92-inch-diameter (2,340-mm) welded steel pipeline. This involved developing two portals; two 10-foot-wide (3-m) horseshoe tunnels totaling 4,500 feet (1,372 m); two shafts up to 150 feet (46 m) deep; upstream and downstream connections to the existing Second Aqueduct; and demolition of existing pipeline and vent structures between the shunt connections. PROJECT UPDATE by Mark Havekost, PE Underground Infrastructure for Particle Physics Transporting welded steel pipe. Note bogeys on leading side. All of this occurred within environmentally sensitive sites and in close proximity to the Tierrasanta community. Construction was in the Santiago Peak Volcanics, a fractured, strong metavolcanic rock, requiring drill-and-blast methods; and the Mission Valley Formation, a weak sandstone with interbedded siltstones, claystones, and occasional thin beds of cobbles and boulders. The tunnel was excavated by drill-and-blast and roadheader; the deep Inlet Shaft was excavated with a Cryderman mucker. Jacobs Associates provided preliminary and final design services, and design support during construction. The construction manager was Nolte and Associates. L.H. Woods & Sons, Inc., was the general contractor and subcontracted Jacobs Associates provides practical, cost-effective, and innovative solutions for difficult underground projects and excels in the water, wastewater, and transportation sectors. With an emphasis on tunnels and shafts, we offer a full range of design and construction management capabilities. We also offer the broader heavy civil construction industry a robust package of claims and dispute resolution services. the tunnel and shaft construction to Foxfire Construction, Inc. Despite the significant environmental and complex community issues, and the multiple interfacing and scheduling issues with this contract, the future second Flow Regulatory Structure contract, and an adjacent concurrent pipeline relining contract, the MTPT project was successfully completed ahead of schedule and under budget. Community issues and complaints that arose were dealt with swiftly and to the satisfaction of the affected community member. No contract claims are expected. Mr. Choi is a project engineer and has 12 years of experience. He was the design consultant representative providing on-site engineering support for the MTPT project. MORE NEWS INSIDE • • • • • • Principal’s Message Fermilab Bay Tunnel Just Answers Waterview Connection Caltrain Downtown Extension • • • • • Lower Baker Dam North Link Alternative Intake Project Multiple Project Awards New Hires, Staff Recognition Jacobs Associates is working for the Developing underground infrastructure for Fermi National Laboratory (Fermilab) Fermilab’s long baseline neutrino experiment. on design of a large underground cavern facility for the study of neutrinos. Located at the Deep Underground Science and Engineering Laboratory (DUSEL) in the Homestake Gold Mine near Lead, South Dakota, the proposed facility is part of the Long Baseline Neutrino Experiment (LBNE) project. LBNE will create a highintensity neutrino beam at Fermilab in Batavia, Illinois, and send it through the earth more than 800 miles (1,300 km) to a neutrino detector located in the cavern at Homestake. These elementary particles Two different detector technologies are being often travel close to the speed of light, are elec- considered. One proposed technology features trically neutral, have minuscule but nonzero a new cavern facility that includes a cryogenic mass, and can pass through ordinary matter al- vessel(s) that contains liquid argon. The liquid most undisturbed. Studying the neutrino is ex- argon is a neutrino beam detector medium pected to lead to insights into the particles that under consideration for the LBNE project. The existed in the initial stages of the universe. The cavern has two levels. Liquid argon containmanagement of LBNE project is governed by a ment is situated in the lower level. The level U.S. Department of Energy (DOE) order that is approximately square in cross section with requires that a series of high-level decisions be dimensions of 62 feet wide by 59 feet high (19 made as the project advances. Jacobs Associm by 18 m), and a length of about 249 feet (76 ates is supporting efforts necessary to obtain m). The upper level provides a service area for DOE approval of the LBNE project’s Alternative the containment structure and mechanical Selection and Cost Range, a milestone also equipment. It has a roughly rectangular section know as Critical Decision 1. with an arched roof. The upper level has cross section dimensions of 82 feet wide by 26 feet tall (25 m wide by 8 m) and an overall length of 331 feet (101 m). The long axis of the cavern is oriented so that it aligns with the neutrino beam generator at Fermilab. The existing mine infrastructure includes nearly 370 miles (595 km) of tunnels and shafts. Former mine levels extend to 8,000 feet (2,438 m) below ground surface. Underground access to the mine is currently provided by two vertical shafts. The proposed liquid argon cavern, including permanent operational access, would be isolated from the existing mine workings to allow any accidental escape of argon gas to be ventilated outside and not into the existing facility. The cavern would be accessed through two new portals at ground surface. These portals provide two independent means of access to the cavern and will also provide ventilation. A third egress point will be through a new drift connected to the existing 800-foot-level (244-m) mine workings. This drift will be for emergency escape. Mark is a senior associate and manages the Portland office. He serves as the project manager on the LBNE project. 3 8 PROJECT UPDATE by Isabelle Pawlik, PE PROJECT UPDATE by Sue Bednarz, RG, CEG Bay Tunnel Breaks Ground Subsurface Exploration and Ground Characterization Services On Friday September 24th, the San Francisco Public Utilities Commission (SFPUC) officially broke ground on the Bay Tunnel project, marked by a ceremony that took place on the Ravenswood construction site in East Palo Alto next to the marshlands of San Francisco Bay. This 5-mile-long (8-km) tunnel is the centerpiece of the SFPUC’s $4.6 billion project to overhaul the Hetch Hetchy water system. It is also the first bored tunnel under San Francisco Bay. Construction of the Bay Tunnel is scheduled for completion in 2015. The new tunnel will replace the aging pipeline infrastructure built in the 1920s and 1930s that traverses the Bay on wooden trestles and will provide seismic and delivery reliability after a major earthquake for about 2.5 million customers in For the Lower Baker the geologic and geotechnical information obUnit 4 Powerhouse tained is targeted for underground design. We Project in Concrete, provide contractors with subsurface exploration Washington, Jacobs and ground characterization services to support Associates developed design-build projects and bid preparation. We and executed an also provide contractors with strategic data necexploration program essary to support the selection of construction that characterized means and methods and innovative construcground conditions tion engineering that reduces bid prices. for construction of a new power tunnel Sue has more than 15 years of experience in and powerhouse in engineering geology specializing in field explosheared, carbonate ration and design for tunnels, pipelines, and bedrock. Exploration highways. She also provides construction and Rock core from the Gorge 2nd Tunnel Project subsurface investigamethods included inspection photography services. tion. Our core logging method documents critical data on rock mass properties that are used for the design of excavation support. geologic mapping, helicopter Jacobs Associates’ professional services now in- and track access rock core drilling, mud clude subsurface exploration and ground charrotary drilling, rotosonic drilling, test acterization for the design and construction of pit excavation, geophysical investigaunderground structures. As our company has tions, and in situ permeability testing. grown, we have increased the number of our As part of our preliminary design staff with expertise in planning, executing, and services, We prepared the geotechnical interpreting subsurface exploration to obtain data report and geotechnical baseline data in soil and rock. We are experienced with report for this design-build project. performing difficult access investigations, including drilling on congested roadways, On both of these projects, Jacobs construction sites, steep hillsides, over shallow Associates used a step-by-step apMud rotary drilling for the design of the new water, and from inside underground strucproach to evaluate ground conditions. Lower Baker Unit 4 Powerhouse excavation. tures. Our exploration and characterization This includes researching existing Our extensive subsurface exploration experistaff includes geologists, engineering geolorecords, site geology, and historic ence allows us to select the optimum exploration gists, and geotechnical engineers. construction records to identify method(s) for each type of underground structure. constructability issues; performing For the design of the 11,000-foot-long (3,353-m) geologic mapping; selecting boring Gorge 2nd Tunnel in Newhalem, Washington, locations, orientations, and depth Jacobs Associates developed a core drilling based on site data; selecting drillprogram that maximized data acquisition ing methods and testing based on in the tunnel zone. B ased on our geologic expected ground conditions; logging mapping and LiDAR image interpretation, the boreholes; and overseeing downhole location and orientation of the project borings fracture imaging and borehole instruwere targeted to intercept and charactermentation to acquire the specific data ize faults and fracture zones in the gneissic needed for underground design. bedrock. The remote drill site access required Jacobs Associates’ geologists and engineers are helicopter-mobilized drill rigs to be used for Jacobs Associates thus offers clients expert at remote access exploration programs. Our the majority of the borings. During final de“one-stop shopping” for the investigawork for the Gorge 2nd Tunnel Project included the sign, Jacobs Associates will characterize rock tion and design of underground strucdrilling of two borings 1,200 feet (366 m) inside a mass behavior, evaluate portal stability, and tures. Our combined investigation and 90-year-old unlined adit to obtain rock mass data. prepare the geotechnical baseline report. design services assure the client that the San Francisco Bay area. Speeches were made during the groundbreaking event by SFPUC’s general manager Ed Harrington and other local officials. The event attracted a lot of media attention, receiving front-page coverage by the San Francisco Chronicle. John Caulfield, PE, GE; Isabelle Pawlik, PE; Sue Bednarz, RG, CEG; and Grace Lui attended the ceremony for Jacobs Associates. Isabelle has more than 14 years of experience and is currently the on-site project engineer for the Bay Tunnel project. The Bay Tunnel team from the SFPUC and Jacobs Associates. JUST ANSWERS by Eric Westergren Part II of BIM Series BIM CAN MAKE A DIFFERENCE UNDERGROUND Building Information Modeling (BIM) has traditionally been the domain of the general building market because of its early adoption by owners like the U.S. Government General Services Administration. Because of BIM’s success, however, owners in other markets are now starting to request it on their projects, including those in the underground construction market. BIM underground has some unique advantages over BIM for buildings. In general, heavy civil projects have larger economies of scale, meaning small tweaks to design and approach early in the process have a greater influence on a project’s overall cost. This, coupled with the larger margins associated with the risk to perform the work, makes the underground market fertile soil for the predictive characteristics inherent in BIM. Prior to joining Jacobs Associates I had the opportunity to implement BIM on a variety of underground projects as a consultant. Here is a brief description of two projects where BIM added value to the design coordination and construction process: MILWAUKEE HARBOR SIPHONS Three-dimensional models were created to coordinate the layout and fabrication of largediameter piping, both on the surface and underground. Underground the model was also used to verify survey control and excavated limits to ensure proper clearances were maintained. On the surface, the model was used to verify pipe routing and check for interferences Section through vault area showing primary support and transitions. Coordinated model with surface and underground piping shown. Surface piping removed showing pipe cradles and pile locations. with other structures, including shaft support of excavation, pipe cradles, thrust blocks, valve chambers, and pile locations. During this process multiple pile locations were found to be in conflict with pipe routes and were caught before pile driving began. Excavation, concrete, and backfill quantities were also derived from the model once the final layout was determined. The value came from assembling all the components early in the process, which gave both the designer and contractor time to address coordination problems prior to the commitment of field resources. CLAREMONT TUNNEL SEISMIC UPGRADE A key to this water supply project was the design and construction of the vault area. The vault increases protection as the water supply crosses the Hayward fault in the San Francisco Bay area. All the major permanent and temporary construction features were modeled for this area for the purpose of design coordination, constructability review, and sequencing. As with the Milwaukee Harbor Siphons project, the model’s primary function was to marry contract design with contractor means and methods to simulate the work months in advance of physical construction. The model streamlined the construction process and reduced the risk of changes and claims from the contractor. Despite BIM’s association with the aboveground building market, the tools and approach can be adopted for use underground. Each market has unique characteristics that place different demands on the technology. And yet in both markets, the value comes from identifying change when change is inexpensive to make. Or perhaps better said, “Measure twice, cut once.” Eric is a project engineer and has more than 10 years of experience with 3D modeling and BIM. WE APPRECIATE YOUR FEEDBACK. [email protected] VISIT US AT WWW.JACOBSSF.COM OR CALL US AT 800.842.3794 Executive Editor Victor Romero, PE, CEG Managing Editor Rebecca Anicich, CPSM Contributing Editors Tess Hartwell, Grace Lui, Julie McCullough, L.E. McCutcheon, CPSM, Emma Reiners Designer Seth McGinnis 465 California Street Suite 1000 San Francisco, CA 94104 415.434.1822 67 S. Bedford Street Suite 301E Burlington, MA 01803 781.852.0450 © 2010 Jacobs Associates 2 PRINCIPAL’S MESSAGE by Dan Adams, PE 757 Bourke Street Suite 219A Docklands, VIC 3008 AUSTRALIA +61 3 8687 9030 1001 Avenue of the Americas, 11th Floor New York, NY 10018 212.704.7383 234 E. Colorado Boulevard Suite 400 Pasadena, CA 91101 626.737.6520 101 S.W. Main Street Suite 320 Portland, OR 97204 503.227.1800 333 H Street Suite 5004 Chula Vista, CA 91910 619.565.2747 1109 First Avenue Suite 501 Seattle, WA 98101 206.588.8200 VOLUME 23 FOURTH QUARTER 2010 PROJECT UPDATE by Jason Choi, PE Mission Trails Pipeline Tunnel & Vent Demolition Project Completed Too Small to Prime? It was about five years ago when one of our best clients told me “Dan, we’d love to give you the job, but Jacobs Associates doesn’t have deep enough pockets.” At the time this was good advice. It reflected our clients’ and our firm’s general belief about what was needed to deliver a large project. However, since that time we’ve worked with firms that have deep pockets as well as firms with no pockets, delivering some pretty large projects. Time and again, when challenges have come up, particularly unanticipated challenges, the ability to solve the problem has been based on access to talented staff, not access to a bank account. Because of this we spend far more time focusing on adding to or training our staff than on financial performance. Earlier this year, the same client who told me five years back we’re too small selected us to prime one of its more complex projects, choosing Jacobs Associates over two firms more than 10 and 20 times our size, as measured by Wall Street. This win confirmed our belief that while deep pockets are important in finance, depth of and access to talent are what matters in engineering. “Depth on the bench” is coaches know the strengths another concept that inhibits of each team sitting around smaller firms from priming a them. For the third year in large project. The philosophy a row we held an off-site has been that to complete a retreat, where nearly 35% large project, you need an of the firm got together to equally large firm that can focus exclusively on internal “throw bodies at the job” to communication. Externally, get the work done. We’ve we invest time at each of our learned this philosophy has offices to understand the loflaws. Typically, a deep bench cal A/E market and establish Dan has 22 years of experience in the design and construction of is not needed at the start of personal relationships within tunnels under a broad range of a project, so there is time beboth the small and big firms project delivery methods. He curtween the attention a project we work with, getting to rently serves as project manager gets in-house, and the focus know their staff, manageof the Sound Transit North Link it will need later. This means ment, and culture. Thus, light rail extension in Seattle. that when the bench is needed when crunch time comes all most, frequently no one knows where the bench parties can get what is needed to complete their is or who on it is available. The result is that work. We do all this because successful execuwork doesn’t get done on time, or what does get tion of a large project hinges upon knowing your done isn’t what the project needs. Watching this bench, not owning your bench. occur has helped us evolve in the delivery of major projects. Internally, we’ve expanded our communication among offices and connectivity among regions, and worked to make sure our Cryderman mucking inlet shaft. After 27 months of design, a 12 month hiatus, and 24 months of construction, the San Diego County Water Authority’s Mission Trails Pipeline Tunnel and Vent Demolition (MTPT) project is essentially complete, with the final walk-through conducted at the end of September. Eventually, the project will deliver water from the existing Second San Diego Aqueduct to a future flow regulatory structure and back into the Second Aqueduct, thereby protecting the existing aqueduct from potential hydraulic surges. Located in the Mission Trails Regional Park, one of America’s largest urban parks, the $28 million MTPT project required construction of a 92-inch-diameter (2,340-mm) welded steel pipeline. This involved developing two portals; two 10-foot-wide (3-m) horseshoe tunnels totaling 4,500 feet (1,372 m); two shafts up to 150 feet (46 m) deep; upstream and downstream connections to the existing Second Aqueduct; and demolition of existing pipeline and vent structures between the shunt connections. PROJECT UPDATE by Mark Havekost, PE Underground Infrastructure for Particle Physics Transporting welded steel pipe. Note bogeys on leading side. All of this occurred within environmentally sensitive sites and in close proximity to the Tierrasanta community. Construction was in the Santiago Peak Volcanics, a fractured, strong metavolcanic rock, requiring drill-and-blast methods; and the Mission Valley Formation, a weak sandstone with interbedded siltstones, claystones, and occasional thin beds of cobbles and boulders. The tunnel was excavated by drill-and-blast and roadheader; the deep Inlet Shaft was excavated with a Cryderman mucker. Jacobs Associates provided preliminary and final design services, and design support during construction. The construction manager was Nolte and Associates. L.H. Woods & Sons, Inc., was the general contractor and subcontracted Jacobs Associates provides practical, cost-effective, and innovative solutions for difficult underground projects and excels in the water, wastewater, and transportation sectors. With an emphasis on tunnels and shafts, we offer a full range of design and construction management capabilities. We also offer the broader heavy civil construction industry a robust package of claims and dispute resolution services. the tunnel and shaft construction to Foxfire Construction, Inc. Despite the significant environmental and complex community issues, and the multiple interfacing and scheduling issues with this contract, the future second Flow Regulatory Structure contract, and an adjacent concurrent pipeline relining contract, the MTPT project was successfully completed ahead of schedule and under budget. Community issues and complaints that arose were dealt with swiftly and to the satisfaction of the affected community member. No contract claims are expected. Mr. Choi is a project engineer and has 12 years of experience. He was the design consultant representative providing on-site engineering support for the MTPT project. MORE NEWS INSIDE • • • • • • Principal’s Message Fermilab Bay Tunnel Just Answers Waterview Connection Caltrain Downtown Extension • • • • • Lower Baker Dam North Link Alternative Intake Project Multiple Project Awards New Hires, Staff Recognition Jacobs Associates is working for the Developing underground infrastructure for Fermi National Laboratory (Fermilab) Fermilab’s long baseline neutrino experiment. on design of a large underground cavern facility for the study of neutrinos. Located at the Deep Underground Science and Engineering Laboratory (DUSEL) in the Homestake Gold Mine near Lead, South Dakota, the proposed facility is part of the Long Baseline Neutrino Experiment (LBNE) project. LBNE will create a highintensity neutrino beam at Fermilab in Batavia, Illinois, and send it through the earth more than 800 miles (1,300 km) to a neutrino detector located in the cavern at Homestake. These elementary particles Two different detector technologies are being often travel close to the speed of light, are elec- considered. One proposed technology features trically neutral, have minuscule but nonzero a new cavern facility that includes a cryogenic mass, and can pass through ordinary matter al- vessel(s) that contains liquid argon. The liquid most undisturbed. Studying the neutrino is ex- argon is a neutrino beam detector medium pected to lead to insights into the particles that under consideration for the LBNE project. The existed in the initial stages of the universe. The cavern has two levels. Liquid argon containmanagement of LBNE project is governed by a ment is situated in the lower level. The level U.S. Department of Energy (DOE) order that is approximately square in cross section with requires that a series of high-level decisions be dimensions of 62 feet wide by 59 feet high (19 made as the project advances. Jacobs Associm by 18 m), and a length of about 249 feet (76 ates is supporting efforts necessary to obtain m). The upper level provides a service area for DOE approval of the LBNE project’s Alternative the containment structure and mechanical Selection and Cost Range, a milestone also equipment. It has a roughly rectangular section know as Critical Decision 1. with an arched roof. The upper level has cross section dimensions of 82 feet wide by 26 feet tall (25 m wide by 8 m) and an overall length of 331 feet (101 m). The long axis of the cavern is oriented so that it aligns with the neutrino beam generator at Fermilab. The existing mine infrastructure includes nearly 370 miles (595 km) of tunnels and shafts. Former mine levels extend to 8,000 feet (2,438 m) below ground surface. Underground access to the mine is currently provided by two vertical shafts. The proposed liquid argon cavern, including permanent operational access, would be isolated from the existing mine workings to allow any accidental escape of argon gas to be ventilated outside and not into the existing facility. The cavern would be accessed through two new portals at ground surface. These portals provide two independent means of access to the cavern and will also provide ventilation. A third egress point will be through a new drift connected to the existing 800-foot-level (244-m) mine workings. This drift will be for emergency escape. Mark is a senior associate and manages the Portland office. He serves as the project manager on the LBNE project. 4 5 6 7 4 5 6 7 PROJECT UPDATE by Victor Romero, PE, CEG PROJECT UPDATE by Gregg Davidson, PE, CEng NEW WIN PROJECT UPDATE by Norman Joyal, PE, GE SH20 Waterview Connection Expanding Underground at Lower Baker Dam Sound Transit Heads North Alternative Intake Project is Dedicated The Waterview Connection in Auckland is a landmark project for the New Zealand Transport Authority (NZTA) as it is the largest single roading project ever undertaken in the country. To maximize the efficient and economic use of hydrologic resources for power generation, Puget Sound Energy (PSE) is building an additional powerhouse at Lower Baker Dam to help moderate the dam’s outflows and better accommodate the needs of fish downstream. The 285-foot-high (87-m) dam, built in 1927, is located in northwest Washington State in the Cascade Mountain Range and forms Lake Shannon, a reservoir 7 miles (11.2 km) long. Jacobs Associates has been selected by Sound Transit to deliver civil engineering and architectural final design services for the North Link light rail extension. North Link consists of 4.3 miles (6.9 km) of double-track light rail, which consists of 3.2 miles (5.2 km) of twin bored soft-ground tunnels, 1.1 miles (1.7 km) of retained cut fill, and elevated guideway structures. It includes two underground transit stations (Brooklyn and Roosevelt), one elevated station (Northgate), a portal structure, and 20 cross passages. Contra Costa Water District’s Alternative Intake Project was formally dedicated on July 20, 2010, at the Middle River Intake and Pump Station. The facility was tested and brought online over the summer, and has been operating as an integral part of CCWD’s system since late August. Once constructed, the project, which includes a large component of tunneling works, will complete the Western Ring Route (WRR) and will provide an alternative 48-kilometer (30mile) north-south motorway that does not rely on the Southern Motorway or the Auckland Harbour Bridge. The connection will improve travel times and access between the west and the south sides of the city and provide a motorway link from the Central Business District to Auckland Airport. Design and construction will be procured via a competitive alliance. Because of the size and complex nature of the project, the WRR has been split into several packages, including 2.1-kilometer-long (1.3-mile) twin tunnels (Avondale Heights Tunnel), a 450-meter-long (1,476-ft) cut-and-cover tunnel, portal works, and a motorway-to-motorway interchange consisting of four viaducts totaling 1.8 kilometers (1.1 miles) in length. The Avondale Heights Tunnel will provide three lanes of traffic in each direction. Jacobs Associates has been engaged by NZTA for the Avondale Heights Tunnel and will provide technical expertise to assist with developing the project’s principal requirements. We will provide technical guidance to short-listed tender teams and will also assist with evaluation of tender proposals. The NZTA Board has approved up to NZ$2 billion to complete Auckland’s WRR, and the project stands to create over 1,000 jobs in construction-related activities at the peak of the project. Completing the WRR, which is one of the New Zealand government’s seven Roads of National Significance Projects, will support and enable economic growth for the country. PSE is Washington State’s oldest and largest energy utility, and serves more than one million electric customers. Following a 1965 landslide that significantly damaged some of the existing facilities, PSE has investigated several ways to return to maximum generation capacity. To prevent similar problems and optimize land use at the site, a new underground powerhouse and connecting tunnel were selected as the best way to achieve this. Victor is a principal with more than 18 years of experience and is providing consulting services on the Waterview Connection project. PROJECT UPDATE by Stephen Klein, PE, GE Preliminary Design Complete for Caltrain Downtown Extension Jacobs Associates recently completed preliminary design (30%) of the mined tunnel segment for the Caltrain Downtown Extension (DTX). The DTX is a 1.3-mile-long (2.1-km) rail extension being constructed by the Transbay Joint Powers Authority (TJPA), which represents several transportation agencies in San Francisco and the East Bay. This rail line will extend Caltrain rail service and the future California High Speed Rail system to downtown San Francisco. The downtown station will be the new Transbay Transit Center (TTC), which will be constructed on Mission Street at First Street. This is the site of the former Transbay Terminal, which is in the process of being demolished. The DTX tunnel will be constructed using a combination of cut-and-cover and mined tunneling methods. wide, depending on whether the alignment is on a tangent or horizontal curve. Ground cover above the tunnel crown will range from 30 to 65 feet (9 to 20 m). The tunnel is being designed using the New Austrian Tunneling Method (NATM) approach and will be one of the largest NATM tunnels constructed in the U.S. when completed. Current plans call for completing final design in 2012 and construction by 2018. The mined tunnel segment of the DTX is about 3,200 feet long (975 m) and runs from Third and Townsend streets to Second and Folsom streets. As the alignment transitions from Townsend Street to Second Street, it passes beneath 11 existing buildings. The tunnel’s finished inside dimensions will be about 33 feet (10 m) high and 50 to 55 feet (15 to 17 m) Steve is a principal with more than 30 years of experience and serves as the tunnel design manager on the DTX project. STAFF RECOGNITION Congratulations to Senior Staff Engineer Shannon Goff, PE, who received the Northern Sewerage Project (NSP) Achievement Award in May. This monthly award is given at the discretion of the NSP leadership team and is based on nominations from individuals on the job site. At the annual Colorado School of Mines (CSM) Tunneling Short Course in September, Glenn Boyce, PhD, PE, taught “Shaft Design and Construction,” while Victor Romero, PE, CEG, taught “NATM Design and Construction.” Associates delivered contract documents for design-build procurement. These documents included plans, specifications, a geotechnical data report, and a geotechnical baseline report for bidding. PSE selected PCL Construction as the design-build contractor, and ground breaking for the powerhouse excavation and tunnel portal will take place in December 2010. Jacobs Associates is representing the owner through project completion, providing design reviews and engineering services during construction. Jacobs Associates is also providing quality assurance inspection during construction. Gregg is Jacobs Associates’ project manager for the Lower Baker Dam project and a senior associate in the Seattle office. Jacobs Associates provided underground consulting services to support design of a new power tunnel, and design of temporary and final support for the new powerhouse. This included development of a geotechnical exploration program, slope stability measures, dewatering systems related to excavation, and recommendations for the layout of the new structures and optimizing of the connection between the new and existing tunnels. Rotosonic core sample being extruded into a plastic sleeve during rotosonic drilling for the powerhouse excavation. Tunnel inspectors discuss observations within the Lower Baker powerhouse scroll case. The exploration program included seven core borings, two rotosonic borings, test pits, and field mapping. The boreholes included downhole optical televiewer imaging to obtain oriented joint information and installation of vibrating wire piezometers. Geophysical survey methods, using seismic refraction lines, were also used to evaluate the depth and rippability of bedrock in the powerhouse foundation. Preliminary design was completed in mid-2010 for the underground expansion, when Jacobs The project will connect the University Link light rail segment to the Northgate business/ retail center. With a target completion date of 2020, North Link aims to increase light rail ridership, improve travel time, and add transit capacity to the congested Interstate-5 corridor. Overview of the site, including dam, powerhouse, surge tank, and new powerhouse location (foreground). ASSOCIATE PROMOTIONS The CSM Breakthroughs in Tunneling Short Course is a three-day, intensive course presented by a panel of international experts. Ken Sparks received his Planning and Scheduling Professional (PSP) certification. The PSP is a certification offered through the Association of the Advancement of Cost Engineering (AACE). Pacific Northwest Regional Marketing Manager LE McCutcheon earned her Certified Professional Services Marketer (CPSM) credential, issued by the Society for Marketing Professional Services (SMPS), which educates and connects leaders in the design and building industry. Congratulations to Jim Chilton, who earned his Professional Engineer (PE) license in the State of California. Jimmy Zheng earned his Certified Cost Engineer (CCE) certificate, which is issued by the Association for the Advancement of Cost Engineering (AACE). Goff McCutcheon Romero Chilton Boyce Zheng Sparks Renée Fippin, PE, GE, has 12 years of experience in geotechnical and structural ground support design. She has worked on several excavation shoring and temporary structural support designs. Ms. Fippin is currently managing the City of San Francisco’s Sunnydale Auxiliary Sewer project, an earth pressure balance (EPB) tunnel and microtunnel project nearing construction. Joel Kantola, PE, has been promoted to Lead Associate. He has more than 20 years of underground experience and has worked for both contractors and owners, providing claims, construction management, and detailed design services. He currently serves as the project manager for the Anacostia River Tunnel in Washington DC. Michael T. Kowalski, PE, has been with Jacobs Associates for 10 years and has 17 years of experience in the underground industry. In his current role as Contracts and Corporate Insurance Manager, he is the primary point of Jacobs Associates is the prime consultant, providing project management, tunnel and underground structure design, cost estimating and scheduling, and geotechnical engiKey team members from left to right: Gregg Davidson, PE (Jacobs Associates); neering. The team Philip Adams, QAM (Systems Consulting); Jeremy Johnson, PE (Jacobs Associates); combines the talent Laura Amundson, PE (Parsons Brinkerhoff ); Dan Adams, PE (Jacobs Associates); of more than 30 Monica Moravec, PE, and Amarjit Marwaha, PE (KPFF); Christine Scharrer, AIA, and Andrew Engel, AIA (Systems Consulting). firms, including key teaming partners Parsons Brinckerhoff, KPFF Consulting Engianticipated to be sequential excavation method neers, Hewitt Architects, and LMN Architects. structures. The project takes place in an area characterized by dense, urban neighborhoods The team will produce con- and complex subsurface and groundwater conditract documents for 10 con- tions, which will require optimizing the location struction contracts. Speand alignment of the underground elements. cific to the underground work, the tunnels will use The North Link project will complete the Link precast segments. One sta- Light Rail system connecting four major urban tion will be designed as a top-down excavation, centers, increasing transit capacity to the highone as a bottom-up, and the cross passages are est ridership corridor in the region. PROJECT AWARDS Andrew McGlenn, PE, SE, PEng, has 14 years of experience, and is currently leading the design of the tunnel permanent lining for the Airport Link project (APL) in Brisbane, Australia. His educational background in geology, combined with his structural engineering expertise, provides an integrated approach to underground projects. Andrew has worked on projects both domestically and internationally, including the Northern Sewerage Project in Melbourne, Australia; the Port Mann Water Supply Tunnel in Vancouver, B.C.; and University Link in Seattle. John Murray, PE, has 12 years of experience in underground design. He worked as the design engineer on site at the San Vicente Pipeline Project in San Diego before transferring to the New York City office. John recently worked on the design of the New Jersey Transit Trans-Hudson Express (THE) Manhattan Tunnels Project. Mark Trim, PE, has 12 years of underground design experience. He spent nearly four years in Australia, where he split his time between projects in Melbourne and Brisbane and helped open the Melbourne office. Mark is currently lending his expertise to the Northern Sewerage Project in Melbourne, Australia, and the Kaneohe-Kailua Wastewater Conveyance Project in Honolulu, HI. The new $99 million pump station is located on a levee at the south end of Victoria Island along Victoria Canal in San Joaquin County, California. The pump station is capable of pumping 250 cubic feet of raw water per second (7.08 m3/sec) through 12,000 feet (3,658 m) of 72-inch (1,830 mm) pipeline across the island to the existing Old River Pump Station Pipeline Facilities. The 900-foot (274-m)crossing of Old River required installation of a 96-inch-diameter (2,440-mm) steel casing using microtunnel pipe-jacking techniques and two watertight shafts: a 92-foot- The contractor chose the cuttersoil-mixing (CSM) method for the shaft construction. This was the second known application of CSM technology in the U.S. for construction of a microtunnel shaft, and the first known use for applying shotcrete for secondary wall reinforcement. Because of the CSM method’s unknown nature, Jacobs Associates provided full-time construction monitoring during shaft construction, excavation, and shotcreting. Associates also provided full-time construction monitoring during microtunnel installation of the casing, and during the machine and casing retraction process. Mr. Joyal is an associate with 28 years experience and provided design and engineering support services on the Alternative Intake Project. CCWD Board Members flip the giant switch. On cue, one of the five pumps is started at the Middle River Intake & Pump Station Dedication. Jacobs Associates prepared the plans and specifications for the tunnel design and a geotechnical baseline report for construction of the shafts and tunnel. Jacobs Multiple Projects Awarded Contra Costa Water District’s Alternative Intake Project (AIP) was selected by Trenchless Technology as the runner-up for the magazine’s “2010 Project of the Year Award.” Also in September, AIP received a “Project Achievement Award” from the National ConAIP struction Management Association of America (CMAA) in the infrastructure category of less than $50 million. The CMAA’s Northern California Chapter also awarded the project a “Project Achievement Award” back in March. See article on Page 7 for more details. The American Society of Civil Engineers (ASCE) San Francisco Section named the Cal Park Hill Tunnel Project the 2010 Outstanding Small Project of the Year. Jacobs Associates is providing construction management Cal Park Hill services on the project, whose unique dual focus is to rehabilitate the abandoned Cal Park railroad tunnel for commuter rail and construct a pedestrian/ bike pathway inside the tunnel. The refurbished tunnel links the Marin County towns of Larkspur and San Rafael. Phase A work was completed in June 2010, and Phase B will be completed this November. OTHER PROMOTIONS contact responsible for reviewing all contracts and billing requirements in addition to managing document control, insurance certificates, and various reportings. This project is the most significant Sacramento– San Joaquin River Delta drinking water quality project in the past decade. Water quality at the pump station located on Old River declines in late summer and early fall, when saltwater from San Francisco Bay enters the Delta. The new station will provide fresh water during those months, while also providing benefits for important Delta fish populations. deep (28-m) jacking shaft and a 49-foot-deep (15-m) receiving shaft. Microtunnel installation of the casing was halted about 185 feet (56 m) into the drive beneath the river in order to retract the microtunnel boring machine (MTBM) and 30 feet (9 m) of casing. After the MTBM was straightened out and the articulating joint at the casing connection was “locked” in place, the microtunnel drive was completed within line and grade tolerances. The Lenihan Dam Outlet Modifi cations Project was a winner in California Construction magazine’s Best of 2010 Awards Program, winning in the Civil/Public Works category. Jacobs Associates provided tunnel design and construction support services for a new outlet tunnel under the abutment of the existing dam. This is the fourth award the project has received. Lenihan Dam LA Metro Gold Line Los Angeles’ Metro Gold Line Eastside Extension Tunnel Project received the Project of the Year Award from the Underground Construction Association (UCA) of SME in June. The Eastside Extension NEW HIRES Phaidra Campbell was promoted to the position of Senior Staff Engineer. Phaidra is currently working on the Lower Baker Dam Project, North Link Transit Tunnel, and various railroad projects. Paul Dutton, PE, was promoted to the position of Project Engineer. Paul is currently focusing on cost estimating for the North Link Light Rail Project and DC Water CSO Program. Nathan D’Annibale was promoted to the position of Accounts Payable/Internal Controls Manager. In his expanded role he will focus on current intercompany work flows as they relate to accounting. Andy Mencke, PE, was promoted to the position of Senior Project Engineer. He is currently leading the design support during construction efforts on the U220 contract for University Link. Lynn Salvati, PE. PhD, was appointed to the position of Project Engineer. Lynn is currently working on University Link, North Link Light Rail, and a variety of underground and geotechnical projects. Bade Sozer, PE, PhD, was promoted to the position of Project Engineer. Bade recently worked on the DC Water Long Term Control Plan, the Airport Link Project, and the Mission Trails Pipeline Tunnel. Joe Schrank, PE, was promoted to the position of Senior Project Engineer. Joe is currently working on CSX National Gateway, in addition to a variety of trenchless and geotechnical projects. Monica Stary was promoted to the position of Senior Staff Consultant. Monica focuses on claims document control, claims preparation, and client interaction. Stephen Sullivan was promoted to the position of Senior Project Consultant. Some of his recent construction claims consulting work include a casino project in central Oregon and a roadwidening and reconstruction project in Kenmore, WA. Grant Finn joined the Seattle office as a Project Engineer in September. He has more than 10 years of experience in structural design, assessment, and construction work. Grant received his Master of Engineering from the University of Glasgow in Scotland. Jake Taylor was hired as a Project Engineer in the Seattle office in October. He has more than 10 years of engineering experience in underground construction. Jake received his Bachelor of Science in Mining Engineering from the Colorado School of Mines. John Yao, PE, was promoted to the position of Senior Project Engineer. Some of his recent projects include the Venice Dual Force Main, Irvine-Corona Expressway, and the Cross-Town Tunnel Rehabilitation Project. In September, the Portland office welcomed Nina Rodine, who was hired as an Office and Project Controls Administrator. She has more than 25 years of experience in administration and office management. The DC Water project office hired Andrew Stone as a Senior Staff Engineer in October. Andrew received his Bachelor’s degree at Vanderbilt University and his Master’s degree in geotechnical engineering at Cornell University. opened for service in November 2009. Jacobs Associates provided geotechnical, structural, and tunnel engineering services in support of preliminary and fi nal design. TRANSFERS JACOBS ASSOCIATES IS A “HOT FIRM” Peter Raleigh was transferred to New Zealand, where he will be working on the Watercare Central Interceptor Sewer Project as well as New Zealand Transport Authority’s Waterview Highway Tunnel Project. Every year, ZweigWhite recognizes the top 200 fastest-growing architecture, engineering, and environmental consulting firms on the basis of percentage growth and dollar growth with the “Hot Firm List.” Over the years, the “Hot Firm” designation has become synonymous with success in the industry. Jacobs Associates is thrilled to announce that this year, the firm is ranked number 12 on the list, which is a significant jump from the previous year’s ranking of 137. Congratulations to the entire firm! 4 5 6 7 4 5 6 7 PROJECT UPDATE by Victor Romero, PE, CEG PROJECT UPDATE by Gregg Davidson, PE, CEng NEW WIN PROJECT UPDATE by Norman Joyal, PE, GE SH20 Waterview Connection Expanding Underground at Lower Baker Dam Sound Transit Heads North Alternative Intake Project is Dedicated The Waterview Connection in Auckland is a landmark project for the New Zealand Transport Authority (NZTA) as it is the largest single roading project ever undertaken in the country. To maximize the efficient and economic use of hydrologic resources for power generation, Puget Sound Energy (PSE) is building an additional powerhouse at Lower Baker Dam to help moderate the dam’s outflows and better accommodate the needs of fish downstream. The 285-foot-high (87-m) dam, built in 1927, is located in northwest Washington State in the Cascade Mountain Range and forms Lake Shannon, a reservoir 7 miles (11.2 km) long. Jacobs Associates has been selected by Sound Transit to deliver civil engineering and architectural final design services for the North Link light rail extension. North Link consists of 4.3 miles (6.9 km) of double-track light rail, which consists of 3.2 miles (5.2 km) of twin bored soft-ground tunnels, 1.1 miles (1.7 km) of retained cut fill, and elevated guideway structures. It includes two underground transit stations (Brooklyn and Roosevelt), one elevated station (Northgate), a portal structure, and 20 cross passages. Contra Costa Water District’s Alternative Intake Project was formally dedicated on July 20, 2010, at the Middle River Intake and Pump Station. The facility was tested and brought online over the summer, and has been operating as an integral part of CCWD’s system since late August. Once constructed, the project, which includes a large component of tunneling works, will complete the Western Ring Route (WRR) and will provide an alternative 48-kilometer (30mile) north-south motorway that does not rely on the Southern Motorway or the Auckland Harbour Bridge. The connection will improve travel times and access between the west and the south sides of the city and provide a motorway link from the Central Business District to Auckland Airport. Design and construction will be procured via a competitive alliance. Because of the size and complex nature of the project, the WRR has been split into several packages, including 2.1-kilometer-long (1.3-mile) twin tunnels (Avondale Heights Tunnel), a 450-meter-long (1,476-ft) cut-and-cover tunnel, portal works, and a motorway-to-motorway interchange consisting of four viaducts totaling 1.8 kilometers (1.1 miles) in length. The Avondale Heights Tunnel will provide three lanes of traffic in each direction. Jacobs Associates has been engaged by NZTA for the Avondale Heights Tunnel and will provide technical expertise to assist with developing the project’s principal requirements. We will provide technical guidance to short-listed tender teams and will also assist with evaluation of tender proposals. The NZTA Board has approved up to NZ$2 billion to complete Auckland’s WRR, and the project stands to create over 1,000 jobs in construction-related activities at the peak of the project. Completing the WRR, which is one of the New Zealand government’s seven Roads of National Significance Projects, will support and enable economic growth for the country. PSE is Washington State’s oldest and largest energy utility, and serves more than one million electric customers. Following a 1965 landslide that significantly damaged some of the existing facilities, PSE has investigated several ways to return to maximum generation capacity. To prevent similar problems and optimize land use at the site, a new underground powerhouse and connecting tunnel were selected as the best way to achieve this. Victor is a principal with more than 18 years of experience and is providing consulting services on the Waterview Connection project. PROJECT UPDATE by Stephen Klein, PE, GE Preliminary Design Complete for Caltrain Downtown Extension Jacobs Associates recently completed preliminary design (30%) of the mined tunnel segment for the Caltrain Downtown Extension (DTX). The DTX is a 1.3-mile-long (2.1-km) rail extension being constructed by the Transbay Joint Powers Authority (TJPA), which represents several transportation agencies in San Francisco and the East Bay. This rail line will extend Caltrain rail service and the future California High Speed Rail system to downtown San Francisco. The downtown station will be the new Transbay Transit Center (TTC), which will be constructed on Mission Street at First Street. This is the site of the former Transbay Terminal, which is in the process of being demolished. The DTX tunnel will be constructed using a combination of cut-and-cover and mined tunneling methods. wide, depending on whether the alignment is on a tangent or horizontal curve. Ground cover above the tunnel crown will range from 30 to 65 feet (9 to 20 m). The tunnel is being designed using the New Austrian Tunneling Method (NATM) approach and will be one of the largest NATM tunnels constructed in the U.S. when completed. Current plans call for completing final design in 2012 and construction by 2018. The mined tunnel segment of the DTX is about 3,200 feet long (975 m) and runs from Third and Townsend streets to Second and Folsom streets. As the alignment transitions from Townsend Street to Second Street, it passes beneath 11 existing buildings. The tunnel’s finished inside dimensions will be about 33 feet (10 m) high and 50 to 55 feet (15 to 17 m) Steve is a principal with more than 30 years of experience and serves as the tunnel design manager on the DTX project. STAFF RECOGNITION Congratulations to Senior Staff Engineer Shannon Goff, PE, who received the Northern Sewerage Project (NSP) Achievement Award in May. This monthly award is given at the discretion of the NSP leadership team and is based on nominations from individuals on the job site. At the annual Colorado School of Mines (CSM) Tunneling Short Course in September, Glenn Boyce, PhD, PE, taught “Shaft Design and Construction,” while Victor Romero, PE, CEG, taught “NATM Design and Construction.” Associates delivered contract documents for design-build procurement. These documents included plans, specifications, a geotechnical data report, and a geotechnical baseline report for bidding. PSE selected PCL Construction as the design-build contractor, and ground breaking for the powerhouse excavation and tunnel portal will take place in December 2010. Jacobs Associates is representing the owner through project completion, providing design reviews and engineering services during construction. Jacobs Associates is also providing quality assurance inspection during construction. Gregg is Jacobs Associates’ project manager for the Lower Baker Dam project and a senior associate in the Seattle office. Jacobs Associates provided underground consulting services to support design of a new power tunnel, and design of temporary and final support for the new powerhouse. This included development of a geotechnical exploration program, slope stability measures, dewatering systems related to excavation, and recommendations for the layout of the new structures and optimizing of the connection between the new and existing tunnels. Rotosonic core sample being extruded into a plastic sleeve during rotosonic drilling for the powerhouse excavation. Tunnel inspectors discuss observations within the Lower Baker powerhouse scroll case. The exploration program included seven core borings, two rotosonic borings, test pits, and field mapping. The boreholes included downhole optical televiewer imaging to obtain oriented joint information and installation of vibrating wire piezometers. Geophysical survey methods, using seismic refraction lines, were also used to evaluate the depth and rippability of bedrock in the powerhouse foundation. Preliminary design was completed in mid-2010 for the underground expansion, when Jacobs The project will connect the University Link light rail segment to the Northgate business/ retail center. With a target completion date of 2020, North Link aims to increase light rail ridership, improve travel time, and add transit capacity to the congested Interstate-5 corridor. Overview of the site, including dam, powerhouse, surge tank, and new powerhouse location (foreground). ASSOCIATE PROMOTIONS The CSM Breakthroughs in Tunneling Short Course is a three-day, intensive course presented by a panel of international experts. Ken Sparks received his Planning and Scheduling Professional (PSP) certification. The PSP is a certification offered through the Association of the Advancement of Cost Engineering (AACE). Pacific Northwest Regional Marketing Manager LE McCutcheon earned her Certified Professional Services Marketer (CPSM) credential, issued by the Society for Marketing Professional Services (SMPS), which educates and connects leaders in the design and building industry. Congratulations to Jim Chilton, who earned his Professional Engineer (PE) license in the State of California. Jimmy Zheng earned his Certified Cost Engineer (CCE) certificate, which is issued by the Association for the Advancement of Cost Engineering (AACE). Goff McCutcheon Romero Chilton Boyce Zheng Sparks Renée Fippin, PE, GE, has 12 years of experience in geotechnical and structural ground support design. She has worked on several excavation shoring and temporary structural support designs. Ms. Fippin is currently managing the City of San Francisco’s Sunnydale Auxiliary Sewer project, an earth pressure balance (EPB) tunnel and microtunnel project nearing construction. Joel Kantola, PE, has been promoted to Lead Associate. He has more than 20 years of underground experience and has worked for both contractors and owners, providing claims, construction management, and detailed design services. He currently serves as the project manager for the Anacostia River Tunnel in Washington DC. Michael T. Kowalski, PE, has been with Jacobs Associates for 10 years and has 17 years of experience in the underground industry. In his current role as Contracts and Corporate Insurance Manager, he is the primary point of Jacobs Associates is the prime consultant, providing project management, tunnel and underground structure design, cost estimating and scheduling, and geotechnical engiKey team members from left to right: Gregg Davidson, PE (Jacobs Associates); neering. The team Philip Adams, QAM (Systems Consulting); Jeremy Johnson, PE (Jacobs Associates); combines the talent Laura Amundson, PE (Parsons Brinkerhoff ); Dan Adams, PE (Jacobs Associates); of more than 30 Monica Moravec, PE, and Amarjit Marwaha, PE (KPFF); Christine Scharrer, AIA, and Andrew Engel, AIA (Systems Consulting). firms, including key teaming partners Parsons Brinckerhoff, KPFF Consulting Engianticipated to be sequential excavation method neers, Hewitt Architects, and LMN Architects. structures. The project takes place in an area characterized by dense, urban neighborhoods The team will produce con- and complex subsurface and groundwater conditract documents for 10 con- tions, which will require optimizing the location struction contracts. Speand alignment of the underground elements. cific to the underground work, the tunnels will use The North Link project will complete the Link precast segments. One sta- Light Rail system connecting four major urban tion will be designed as a top-down excavation, centers, increasing transit capacity to the highone as a bottom-up, and the cross passages are est ridership corridor in the region. PROJECT AWARDS Andrew McGlenn, PE, SE, PEng, has 14 years of experience, and is currently leading the design of the tunnel permanent lining for the Airport Link project (APL) in Brisbane, Australia. His educational background in geology, combined with his structural engineering expertise, provides an integrated approach to underground projects. Andrew has worked on projects both domestically and internationally, including the Northern Sewerage Project in Melbourne, Australia; the Port Mann Water Supply Tunnel in Vancouver, B.C.; and University Link in Seattle. John Murray, PE, has 12 years of experience in underground design. He worked as the design engineer on site at the San Vicente Pipeline Project in San Diego before transferring to the New York City office. John recently worked on the design of the New Jersey Transit Trans-Hudson Express (THE) Manhattan Tunnels Project. Mark Trim, PE, has 12 years of underground design experience. He spent nearly four years in Australia, where he split his time between projects in Melbourne and Brisbane and helped open the Melbourne office. Mark is currently lending his expertise to the Northern Sewerage Project in Melbourne, Australia, and the Kaneohe-Kailua Wastewater Conveyance Project in Honolulu, HI. The new $99 million pump station is located on a levee at the south end of Victoria Island along Victoria Canal in San Joaquin County, California. The pump station is capable of pumping 250 cubic feet of raw water per second (7.08 m3/sec) through 12,000 feet (3,658 m) of 72-inch (1,830 mm) pipeline across the island to the existing Old River Pump Station Pipeline Facilities. The 900-foot (274-m)crossing of Old River required installation of a 96-inch-diameter (2,440-mm) steel casing using microtunnel pipe-jacking techniques and two watertight shafts: a 92-foot- The contractor chose the cuttersoil-mixing (CSM) method for the shaft construction. This was the second known application of CSM technology in the U.S. for construction of a microtunnel shaft, and the first known use for applying shotcrete for secondary wall reinforcement. Because of the CSM method’s unknown nature, Jacobs Associates provided full-time construction monitoring during shaft construction, excavation, and shotcreting. Associates also provided full-time construction monitoring during microtunnel installation of the casing, and during the machine and casing retraction process. Mr. Joyal is an associate with 28 years experience and provided design and engineering support services on the Alternative Intake Project. CCWD Board Members flip the giant switch. On cue, one of the five pumps is started at the Middle River Intake & Pump Station Dedication. Jacobs Associates prepared the plans and specifications for the tunnel design and a geotechnical baseline report for construction of the shafts and tunnel. Jacobs Multiple Projects Awarded Contra Costa Water District’s Alternative Intake Project (AIP) was selected by Trenchless Technology as the runner-up for the magazine’s “2010 Project of the Year Award.” Also in September, AIP received a “Project Achievement Award” from the National ConAIP struction Management Association of America (CMAA) in the infrastructure category of less than $50 million. The CMAA’s Northern California Chapter also awarded the project a “Project Achievement Award” back in March. See article on Page 7 for more details. The American Society of Civil Engineers (ASCE) San Francisco Section named the Cal Park Hill Tunnel Project the 2010 Outstanding Small Project of the Year. Jacobs Associates is providing construction management Cal Park Hill services on the project, whose unique dual focus is to rehabilitate the abandoned Cal Park railroad tunnel for commuter rail and construct a pedestrian/ bike pathway inside the tunnel. The refurbished tunnel links the Marin County towns of Larkspur and San Rafael. Phase A work was completed in June 2010, and Phase B will be completed this November. OTHER PROMOTIONS contact responsible for reviewing all contracts and billing requirements in addition to managing document control, insurance certificates, and various reportings. This project is the most significant Sacramento– San Joaquin River Delta drinking water quality project in the past decade. Water quality at the pump station located on Old River declines in late summer and early fall, when saltwater from San Francisco Bay enters the Delta. The new station will provide fresh water during those months, while also providing benefits for important Delta fish populations. deep (28-m) jacking shaft and a 49-foot-deep (15-m) receiving shaft. Microtunnel installation of the casing was halted about 185 feet (56 m) into the drive beneath the river in order to retract the microtunnel boring machine (MTBM) and 30 feet (9 m) of casing. After the MTBM was straightened out and the articulating joint at the casing connection was “locked” in place, the microtunnel drive was completed within line and grade tolerances. The Lenihan Dam Outlet Modifi cations Project was a winner in California Construction magazine’s Best of 2010 Awards Program, winning in the Civil/Public Works category. Jacobs Associates provided tunnel design and construction support services for a new outlet tunnel under the abutment of the existing dam. This is the fourth award the project has received. Lenihan Dam LA Metro Gold Line Los Angeles’ Metro Gold Line Eastside Extension Tunnel Project received the Project of the Year Award from the Underground Construction Association (UCA) of SME in June. The Eastside Extension NEW HIRES Phaidra Campbell was promoted to the position of Senior Staff Engineer. Phaidra is currently working on the Lower Baker Dam Project, North Link Transit Tunnel, and various railroad projects. Paul Dutton, PE, was promoted to the position of Project Engineer. Paul is currently focusing on cost estimating for the North Link Light Rail Project and DC Water CSO Program. Nathan D’Annibale was promoted to the position of Accounts Payable/Internal Controls Manager. In his expanded role he will focus on current intercompany work flows as they relate to accounting. Andy Mencke, PE, was promoted to the position of Senior Project Engineer. He is currently leading the design support during construction efforts on the U220 contract for University Link. Lynn Salvati, PE. PhD, was appointed to the position of Project Engineer. Lynn is currently working on University Link, North Link Light Rail, and a variety of underground and geotechnical projects. Bade Sozer, PE, PhD, was promoted to the position of Project Engineer. Bade recently worked on the DC Water Long Term Control Plan, the Airport Link Project, and the Mission Trails Pipeline Tunnel. Joe Schrank, PE, was promoted to the position of Senior Project Engineer. Joe is currently working on CSX National Gateway, in addition to a variety of trenchless and geotechnical projects. Monica Stary was promoted to the position of Senior Staff Consultant. Monica focuses on claims document control, claims preparation, and client interaction. Stephen Sullivan was promoted to the position of Senior Project Consultant. Some of his recent construction claims consulting work include a casino project in central Oregon and a roadwidening and reconstruction project in Kenmore, WA. Grant Finn joined the Seattle office as a Project Engineer in September. He has more than 10 years of experience in structural design, assessment, and construction work. Grant received his Master of Engineering from the University of Glasgow in Scotland. Jake Taylor was hired as a Project Engineer in the Seattle office in October. He has more than 10 years of engineering experience in underground construction. Jake received his Bachelor of Science in Mining Engineering from the Colorado School of Mines. John Yao, PE, was promoted to the position of Senior Project Engineer. Some of his recent projects include the Venice Dual Force Main, Irvine-Corona Expressway, and the Cross-Town Tunnel Rehabilitation Project. In September, the Portland office welcomed Nina Rodine, who was hired as an Office and Project Controls Administrator. She has more than 25 years of experience in administration and office management. The DC Water project office hired Andrew Stone as a Senior Staff Engineer in October. Andrew received his Bachelor’s degree at Vanderbilt University and his Master’s degree in geotechnical engineering at Cornell University. opened for service in November 2009. Jacobs Associates provided geotechnical, structural, and tunnel engineering services in support of preliminary and fi nal design. TRANSFERS JACOBS ASSOCIATES IS A “HOT FIRM” Peter Raleigh was transferred to New Zealand, where he will be working on the Watercare Central Interceptor Sewer Project as well as New Zealand Transport Authority’s Waterview Highway Tunnel Project. Every year, ZweigWhite recognizes the top 200 fastest-growing architecture, engineering, and environmental consulting firms on the basis of percentage growth and dollar growth with the “Hot Firm List.” Over the years, the “Hot Firm” designation has become synonymous with success in the industry. Jacobs Associates is thrilled to announce that this year, the firm is ranked number 12 on the list, which is a significant jump from the previous year’s ranking of 137. Congratulations to the entire firm! 4 5 6 7 4 5 6 7 PROJECT UPDATE by Victor Romero, PE, CEG PROJECT UPDATE by Gregg Davidson, PE, CEng NEW WIN PROJECT UPDATE by Norman Joyal, PE, GE SH20 Waterview Connection Expanding Underground at Lower Baker Dam Sound Transit Heads North Alternative Intake Project is Dedicated The Waterview Connection in Auckland is a landmark project for the New Zealand Transport Authority (NZTA) as it is the largest single roading project ever undertaken in the country. To maximize the efficient and economic use of hydrologic resources for power generation, Puget Sound Energy (PSE) is building an additional powerhouse at Lower Baker Dam to help moderate the dam’s outflows and better accommodate the needs of fish downstream. The 285-foot-high (87-m) dam, built in 1927, is located in northwest Washington State in the Cascade Mountain Range and forms Lake Shannon, a reservoir 7 miles (11.2 km) long. Jacobs Associates has been selected by Sound Transit to deliver civil engineering and architectural final design services for the North Link light rail extension. North Link consists of 4.3 miles (6.9 km) of double-track light rail, which consists of 3.2 miles (5.2 km) of twin bored soft-ground tunnels, 1.1 miles (1.7 km) of retained cut fill, and elevated guideway structures. It includes two underground transit stations (Brooklyn and Roosevelt), one elevated station (Northgate), a portal structure, and 20 cross passages. Contra Costa Water District’s Alternative Intake Project was formally dedicated on July 20, 2010, at the Middle River Intake and Pump Station. The facility was tested and brought online over the summer, and has been operating as an integral part of CCWD’s system since late August. Once constructed, the project, which includes a large component of tunneling works, will complete the Western Ring Route (WRR) and will provide an alternative 48-kilometer (30mile) north-south motorway that does not rely on the Southern Motorway or the Auckland Harbour Bridge. The connection will improve travel times and access between the west and the south sides of the city and provide a motorway link from the Central Business District to Auckland Airport. Design and construction will be procured via a competitive alliance. Because of the size and complex nature of the project, the WRR has been split into several packages, including 2.1-kilometer-long (1.3-mile) twin tunnels (Avondale Heights Tunnel), a 450-meter-long (1,476-ft) cut-and-cover tunnel, portal works, and a motorway-to-motorway interchange consisting of four viaducts totaling 1.8 kilometers (1.1 miles) in length. The Avondale Heights Tunnel will provide three lanes of traffic in each direction. Jacobs Associates has been engaged by NZTA for the Avondale Heights Tunnel and will provide technical expertise to assist with developing the project’s principal requirements. We will provide technical guidance to short-listed tender teams and will also assist with evaluation of tender proposals. The NZTA Board has approved up to NZ$2 billion to complete Auckland’s WRR, and the project stands to create over 1,000 jobs in construction-related activities at the peak of the project. Completing the WRR, which is one of the New Zealand government’s seven Roads of National Significance Projects, will support and enable economic growth for the country. PSE is Washington State’s oldest and largest energy utility, and serves more than one million electric customers. Following a 1965 landslide that significantly damaged some of the existing facilities, PSE has investigated several ways to return to maximum generation capacity. To prevent similar problems and optimize land use at the site, a new underground powerhouse and connecting tunnel were selected as the best way to achieve this. Victor is a principal with more than 18 years of experience and is providing consulting services on the Waterview Connection project. PROJECT UPDATE by Stephen Klein, PE, GE Preliminary Design Complete for Caltrain Downtown Extension Jacobs Associates recently completed preliminary design (30%) of the mined tunnel segment for the Caltrain Downtown Extension (DTX). The DTX is a 1.3-mile-long (2.1-km) rail extension being constructed by the Transbay Joint Powers Authority (TJPA), which represents several transportation agencies in San Francisco and the East Bay. This rail line will extend Caltrain rail service and the future California High Speed Rail system to downtown San Francisco. The downtown station will be the new Transbay Transit Center (TTC), which will be constructed on Mission Street at First Street. This is the site of the former Transbay Terminal, which is in the process of being demolished. The DTX tunnel will be constructed using a combination of cut-and-cover and mined tunneling methods. wide, depending on whether the alignment is on a tangent or horizontal curve. Ground cover above the tunnel crown will range from 30 to 65 feet (9 to 20 m). The tunnel is being designed using the New Austrian Tunneling Method (NATM) approach and will be one of the largest NATM tunnels constructed in the U.S. when completed. Current plans call for completing final design in 2012 and construction by 2018. The mined tunnel segment of the DTX is about 3,200 feet long (975 m) and runs from Third and Townsend streets to Second and Folsom streets. As the alignment transitions from Townsend Street to Second Street, it passes beneath 11 existing buildings. The tunnel’s finished inside dimensions will be about 33 feet (10 m) high and 50 to 55 feet (15 to 17 m) Steve is a principal with more than 30 years of experience and serves as the tunnel design manager on the DTX project. STAFF RECOGNITION Congratulations to Senior Staff Engineer Shannon Goff, PE, who received the Northern Sewerage Project (NSP) Achievement Award in May. This monthly award is given at the discretion of the NSP leadership team and is based on nominations from individuals on the job site. At the annual Colorado School of Mines (CSM) Tunneling Short Course in September, Glenn Boyce, PhD, PE, taught “Shaft Design and Construction,” while Victor Romero, PE, CEG, taught “NATM Design and Construction.” Associates delivered contract documents for design-build procurement. These documents included plans, specifications, a geotechnical data report, and a geotechnical baseline report for bidding. PSE selected PCL Construction as the design-build contractor, and ground breaking for the powerhouse excavation and tunnel portal will take place in December 2010. Jacobs Associates is representing the owner through project completion, providing design reviews and engineering services during construction. Jacobs Associates is also providing quality assurance inspection during construction. Gregg is Jacobs Associates’ project manager for the Lower Baker Dam project and a senior associate in the Seattle office. Jacobs Associates provided underground consulting services to support design of a new power tunnel, and design of temporary and final support for the new powerhouse. This included development of a geotechnical exploration program, slope stability measures, dewatering systems related to excavation, and recommendations for the layout of the new structures and optimizing of the connection between the new and existing tunnels. Rotosonic core sample being extruded into a plastic sleeve during rotosonic drilling for the powerhouse excavation. Tunnel inspectors discuss observations within the Lower Baker powerhouse scroll case. The exploration program included seven core borings, two rotosonic borings, test pits, and field mapping. The boreholes included downhole optical televiewer imaging to obtain oriented joint information and installation of vibrating wire piezometers. Geophysical survey methods, using seismic refraction lines, were also used to evaluate the depth and rippability of bedrock in the powerhouse foundation. Preliminary design was completed in mid-2010 for the underground expansion, when Jacobs The project will connect the University Link light rail segment to the Northgate business/ retail center. With a target completion date of 2020, North Link aims to increase light rail ridership, improve travel time, and add transit capacity to the congested Interstate-5 corridor. Overview of the site, including dam, powerhouse, surge tank, and new powerhouse location (foreground). ASSOCIATE PROMOTIONS The CSM Breakthroughs in Tunneling Short Course is a three-day, intensive course presented by a panel of international experts. Ken Sparks received his Planning and Scheduling Professional (PSP) certification. The PSP is a certification offered through the Association of the Advancement of Cost Engineering (AACE). Pacific Northwest Regional Marketing Manager LE McCutcheon earned her Certified Professional Services Marketer (CPSM) credential, issued by the Society for Marketing Professional Services (SMPS), which educates and connects leaders in the design and building industry. Congratulations to Jim Chilton, who earned his Professional Engineer (PE) license in the State of California. Jimmy Zheng earned his Certified Cost Engineer (CCE) certificate, which is issued by the Association for the Advancement of Cost Engineering (AACE). Goff McCutcheon Romero Chilton Boyce Zheng Sparks Renée Fippin, PE, GE, has 12 years of experience in geotechnical and structural ground support design. She has worked on several excavation shoring and temporary structural support designs. Ms. Fippin is currently managing the City of San Francisco’s Sunnydale Auxiliary Sewer project, an earth pressure balance (EPB) tunnel and microtunnel project nearing construction. Joel Kantola, PE, has been promoted to Lead Associate. He has more than 20 years of underground experience and has worked for both contractors and owners, providing claims, construction management, and detailed design services. He currently serves as the project manager for the Anacostia River Tunnel in Washington DC. Michael T. Kowalski, PE, has been with Jacobs Associates for 10 years and has 17 years of experience in the underground industry. In his current role as Contracts and Corporate Insurance Manager, he is the primary point of Jacobs Associates is the prime consultant, providing project management, tunnel and underground structure design, cost estimating and scheduling, and geotechnical engiKey team members from left to right: Gregg Davidson, PE (Jacobs Associates); neering. The team Philip Adams, QAM (Systems Consulting); Jeremy Johnson, PE (Jacobs Associates); combines the talent Laura Amundson, PE (Parsons Brinkerhoff ); Dan Adams, PE (Jacobs Associates); of more than 30 Monica Moravec, PE (KPFF), Amarjit Marwaha, PE (Parsons Brinkerhoff ); and Christine Scharrer, AIA, and Andrew Engel, AIA (HEWITT). firms, including key teaming partners Parsons Brinckerhoff, KPFF Consulting Engianticipated to be sequential excavation method neers, Hewitt Architects, and LMN Architects. structures. The project takes place in an area characterized by dense, urban neighborhoods The team will produce con- and complex subsurface and groundwater conditract documents for 10 con- tions, which will require optimizing the location struction contracts. Speand alignment of the underground elements. cific to the underground work, the tunnels will use The North Link project will complete the Link precast segments. One sta- Light Rail system connecting four major urban tion will be designed as a top-down excavation, centers, increasing transit capacity to the highone as a bottom-up, and the cross passages are est ridership corridor in the region. PROJECT AWARDS Andrew McGlenn, PE, SE, PEng, has 14 years of experience, and is currently leading the design of the tunnel permanent lining for the Airport Link project (APL) in Brisbane, Australia. His educational background in geology, combined with his structural engineering expertise, provides an integrated approach to underground projects. Andrew has worked on projects both domestically and internationally, including the Northern Sewerage Project in Melbourne, Australia; the Port Mann Water Supply Tunnel in Vancouver, B.C.; and University Link in Seattle. John Murray, PE, has 12 years of experience in underground design. He worked as the design engineer on site at the San Vicente Pipeline Project in San Diego before transferring to the New York City office. John recently worked on the design of the New Jersey Transit Trans-Hudson Express (THE) Manhattan Tunnels Project. Mark Trim, PE, has 12 years of underground design experience. He spent nearly four years in Australia, where he split his time between projects in Melbourne and Brisbane and helped open the Melbourne office. Mark is currently lending his expertise to the Northern Sewerage Project in Melbourne, Australia, and the Kaneohe-Kailua Wastewater Conveyance Project in Honolulu, HI. The new $99 million pump station is located on a levee at the south end of Victoria Island along Victoria Canal in San Joaquin County, California. The pump station is capable of pumping 250 cubic feet of raw water per second (7.08 m3/sec) through 12,000 feet (3,658 m) of 72-inch (1,830 mm) pipeline across the island to the existing Old River Pump Station Pipeline Facilities. The 900-foot (274-m)crossing of Old River required installation of a 96-inch-diameter (2,440-mm) steel casing using microtunnel pipe-jacking techniques and two watertight shafts: a 92-foot- The contractor chose the cuttersoil-mixing (CSM) method for the shaft construction. This was the second known application of CSM technology in the U.S. for construction of a microtunnel shaft, and the first known use for applying shotcrete for secondary wall reinforcement. Because of the CSM method’s unknown nature, Jacobs Associates provided full-time construction monitoring during shaft construction, excavation, and shotcreting. Associates also provided full-time construction monitoring during microtunnel installation of the casing, and during the machine and casing retraction process. Mr. Joyal is an associate with 28 years experience and provided design and engineering support services on the Alternative Intake Project. CCWD Board Members flip the giant switch. On cue, one of the five pumps is started at the Middle River Intake & Pump Station Dedication. Jacobs Associates prepared the plans and specifications for the tunnel design and a geotechnical baseline report for construction of the shafts and tunnel. Jacobs Multiple Projects Awarded Contra Costa Water District’s Alternative Intake Project (AIP) was selected by Trenchless Technology as the runner-up for the magazine’s “2010 Project of the Year Award.” Also in September, AIP received a “Project Achievement Award” from the National ConAIP struction Management Association of America (CMAA) in the infrastructure category of less than $50 million. The CMAA’s Northern California Chapter also awarded the project a “Project Achievement Award” back in March. See article on Page 7 for more details. The American Society of Civil Engineers (ASCE) San Francisco Section named the Cal Park Hill Tunnel Project the 2010 Outstanding Small Project of the Year. Jacobs Associates is providing construction management Cal Park Hill services on the project, whose unique dual focus is to rehabilitate the abandoned Cal Park railroad tunnel for commuter rail and construct a pedestrian/ bike pathway inside the tunnel. The refurbished tunnel links the Marin County towns of Larkspur and San Rafael. Phase A work was completed in June 2010, and Phase B will be completed this November. OTHER PROMOTIONS contact responsible for reviewing all contracts and billing requirements in addition to managing document control, insurance certificates, and various reportings. This project is the most significant Sacramento– San Joaquin River Delta drinking water quality project in the past decade. Water quality at the pump station located on Old River declines in late summer and early fall, when saltwater from San Francisco Bay enters the Delta. The new station will provide fresh water during those months, while also providing benefits for important Delta fish populations. deep (28-m) jacking shaft and a 49-foot-deep (15-m) receiving shaft. Microtunnel installation of the casing was halted about 185 feet (56 m) into the drive beneath the river in order to retract the microtunnel boring machine (MTBM) and 30 feet (9 m) of casing. After the MTBM was straightened out and the articulating joint at the casing connection was “locked” in place, the microtunnel drive was completed within line and grade tolerances. The Lenihan Dam Outlet Modifi cations Project was a winner in California Construction magazine’s Best of 2010 Awards Program, winning in the Civil/Public Works category. Jacobs Associates provided tunnel design and construction support services for a new outlet tunnel under the abutment of the existing dam. This is the fourth award the project has received. Lenihan Dam LA Metro Gold Line Los Angeles’ Metro Gold Line Eastside Extension Tunnel Project received the Project of the Year Award from the Underground Construction Association (UCA) of SME in June. The Eastside Extension NEW HIRES Phaidra Campbell was promoted to the position of Senior Staff Engineer. Phaidra is currently working on the Lower Baker Dam Project, North Link Transit Tunnel, and various railroad projects. Paul Dutton, PE, was promoted to the position of Project Engineer. Paul is currently focusing on cost estimating for the North Link Light Rail Project and DC Water CSO Program. Nathan D’Annibale was promoted to the position of Accounts Payable/Internal Controls Manager. In his expanded role he will focus on current intercompany work flows as they relate to accounting. Andy Mencke, PE, was promoted to the position of Senior Project Engineer. He is currently leading the design support during construction efforts on the U220 contract for University Link. Lynn Salvati, PE. PhD, was appointed to the position of Project Engineer. Lynn is currently working on University Link, North Link Light Rail, and a variety of underground and geotechnical projects. Bade Sozer, PE, PhD, was promoted to the position of Project Engineer. Bade recently worked on the DC Water Long Term Control Plan, the Airport Link Project, and the Mission Trails Pipeline Tunnel. Joe Schrank, PE, was promoted to the position of Senior Project Engineer. Joe is currently working on CSX National Gateway, in addition to a variety of trenchless and geotechnical projects. Monica Stary was promoted to the position of Senior Staff Consultant. Monica focuses on claims document control, claims preparation, and client interaction. Stephen Sullivan was promoted to the position of Senior Project Consultant. Some of his recent construction claims consulting work include a casino project in central Oregon and a roadwidening and reconstruction project in Kenmore, WA. Grant Finn joined the Seattle office as a Project Engineer in September. He has more than 10 years of experience in structural design, assessment, and construction work. Grant received his Master of Engineering from the University of Glasgow in Scotland. Jake Taylor was hired as a Project Engineer in the Seattle office in October. He has more than 10 years of engineering experience in underground construction. Jake received his Bachelor of Science in Mining Engineering from the Colorado School of Mines. John Yao, PE, was promoted to the position of Senior Project Engineer. Some of his recent projects include the Venice Dual Force Main, Irvine-Corona Expressway, and the Cross-Town Tunnel Rehabilitation Project. In September, the Portland office welcomed Nina Rodine, who was hired as an Office and Project Controls Administrator. She has more than 25 years of experience in administration and office management. The DC Water project office hired Andrew Stone as a Senior Staff Engineer in October. Andrew received his Bachelor’s degree at Vanderbilt University and his Master’s degree in geotechnical engineering at Cornell University. opened for service in November 2009. Jacobs Associates provided geotechnical, structural, and tunnel engineering services in support of preliminary and fi nal design. TRANSFERS JACOBS ASSOCIATES IS A “HOT FIRM” Peter Raleigh was transferred to New Zealand, where he will be working on the Watercare Central Interceptor Sewer Project as well as New Zealand Transport Authority’s Waterview Highway Tunnel Project. Every year, ZweigWhite recognizes the top 200 fastest-growing architecture, engineering, and environmental consulting firms on the basis of percentage growth and dollar growth with the “Hot Firm List.” Over the years, the “Hot Firm” designation has become synonymous with success in the industry. Jacobs Associates is thrilled to announce that this year, the firm is ranked number 12 on the list, which is a significant jump from the previous year’s ranking of 137. Congratulations to the entire firm! 4 5 6 7 4 5 6 7 PROJECT UPDATE by Victor Romero, PE, CEG PROJECT UPDATE by Gregg Davidson, PE, CEng NEW WIN PROJECT UPDATE by Norman Joyal, PE, GE SH20 Waterview Connection Expanding Underground at Lower Baker Dam Sound Transit Heads North Alternative Intake Project is Dedicated The Waterview Connection in Auckland is a landmark project for the New Zealand Transport Authority (NZTA) as it is the largest single roading project ever undertaken in the country. To maximize the efficient and economic use of hydrologic resources for power generation, Puget Sound Energy (PSE) is building an additional powerhouse at Lower Baker Dam to help moderate the dam’s outflows and better accommodate the needs of fish downstream. The 285-foot-high (87-m) dam, built in 1927, is located in northwest Washington State in the Cascade Mountain Range and forms Lake Shannon, a reservoir 7 miles (11.2 km) long. Jacobs Associates has been selected by Sound Transit to deliver civil engineering and architectural final design services for the North Link light rail extension. North Link consists of 4.3 miles (6.9 km) of double-track light rail, which consists of 3.2 miles (5.2 km) of twin bored soft-ground tunnels, 1.1 miles (1.7 km) of retained cut fill, and elevated guideway structures. It includes two underground transit stations (Brooklyn and Roosevelt), one elevated station (Northgate), a portal structure, and 20 cross passages. Contra Costa Water District’s Alternative Intake Project was formally dedicated on July 20, 2010, at the Middle River Intake and Pump Station. The facility was tested and brought online over the summer, and has been operating as an integral part of CCWD’s system since late August. Once constructed, the project, which includes a large component of tunneling works, will complete the Western Ring Route (WRR) and will provide an alternative 48-kilometer (30mile) north-south motorway that does not rely on the Southern Motorway or the Auckland Harbour Bridge. The connection will improve travel times and access between the west and the south sides of the city and provide a motorway link from the Central Business District to Auckland Airport. Design and construction will be procured via a competitive alliance. Because of the size and complex nature of the project, the WRR has been split into several packages, including 2.1-kilometer-long (1.3-mile) twin tunnels (Avondale Heights Tunnel), a 450-meter-long (1,476-ft) cut-and-cover tunnel, portal works, and a motorway-to-motorway interchange consisting of four viaducts totaling 1.8 kilometers (1.1 miles) in length. The Avondale Heights Tunnel will provide three lanes of traffic in each direction. Jacobs Associates has been engaged by NZTA for the Avondale Heights Tunnel and will provide technical expertise to assist with developing the project’s principal requirements. We will provide technical guidance to short-listed tender teams and will also assist with evaluation of tender proposals. The NZTA Board has approved up to NZ$2 billion to complete Auckland’s WRR, and the project stands to create over 1,000 jobs in construction-related activities at the peak of the project. Completing the WRR, which is one of the New Zealand government’s seven Roads of National Significance Projects, will support and enable economic growth for the country. PSE is Washington State’s oldest and largest energy utility, and serves more than one million electric customers. Following a 1965 landslide that significantly damaged some of the existing facilities, PSE has investigated several ways to return to maximum generation capacity. To prevent similar problems and optimize land use at the site, a new underground powerhouse and connecting tunnel were selected as the best way to achieve this. Victor is a principal with more than 18 years of experience and is providing consulting services on the Waterview Connection project. PROJECT UPDATE by Stephen Klein, PE, GE Preliminary Design Complete for Caltrain Downtown Extension Jacobs Associates recently completed preliminary design (30%) of the mined tunnel segment for the Caltrain Downtown Extension (DTX). The DTX is a 1.3-mile-long (2.1-km) rail extension being constructed by the Transbay Joint Powers Authority (TJPA), which represents several transportation agencies in San Francisco and the East Bay. This rail line will extend Caltrain rail service and the future California High Speed Rail system to downtown San Francisco. The downtown station will be the new Transbay Transit Center (TTC), which will be constructed on Mission Street at First Street. This is the site of the former Transbay Terminal, which is in the process of being demolished. The DTX tunnel will be constructed using a combination of cut-and-cover and mined tunneling methods. wide, depending on whether the alignment is on a tangent or horizontal curve. Ground cover above the tunnel crown will range from 30 to 65 feet (9 to 20 m). The tunnel is being designed using the New Austrian Tunneling Method (NATM) approach and will be one of the largest NATM tunnels constructed in the U.S. when completed. Current plans call for completing final design in 2012 and construction by 2018. The mined tunnel segment of the DTX is about 3,200 feet long (975 m) and runs from Third and Townsend streets to Second and Folsom streets. As the alignment transitions from Townsend Street to Second Street, it passes beneath 11 existing buildings. The tunnel’s finished inside dimensions will be about 33 feet (10 m) high and 50 to 55 feet (15 to 17 m) Steve is a principal with more than 30 years of experience and serves as the tunnel design manager on the DTX project. STAFF RECOGNITION Congratulations to Senior Staff Engineer Shannon Goff, PE, who received the Northern Sewerage Project (NSP) Achievement Award in May. This monthly award is given at the discretion of the NSP leadership team and is based on nominations from individuals on the job site. At the annual Colorado School of Mines (CSM) Tunneling Short Course in September, Glenn Boyce, PhD, PE, taught “Shaft Design and Construction,” while Victor Romero, PE, CEG, taught “NATM Design and Construction.” Associates delivered contract documents for design-build procurement. These documents included plans, specifications, a geotechnical data report, and a geotechnical baseline report for bidding. PSE selected PCL Construction as the design-build contractor, and ground breaking for the powerhouse excavation and tunnel portal will take place in December 2010. Jacobs Associates is representing the owner through project completion, providing design reviews and engineering services during construction. Jacobs Associates is also providing quality assurance inspection during construction. Gregg is Jacobs Associates’ project manager for the Lower Baker Dam project and a senior associate in the Seattle office. Jacobs Associates provided underground consulting services to support design of a new power tunnel, and design of temporary and final support for the new powerhouse. This included development of a geotechnical exploration program, slope stability measures, dewatering systems related to excavation, and recommendations for the layout of the new structures and optimizing of the connection between the new and existing tunnels. Rotosonic core sample being extruded into a plastic sleeve during rotosonic drilling for the powerhouse excavation. Tunnel inspectors discuss observations within the Lower Baker powerhouse scroll case. The exploration program included seven core borings, two rotosonic borings, test pits, and field mapping. The boreholes included downhole optical televiewer imaging to obtain oriented joint information and installation of vibrating wire piezometers. Geophysical survey methods, using seismic refraction lines, were also used to evaluate the depth and rippability of bedrock in the powerhouse foundation. Preliminary design was completed in mid-2010 for the underground expansion, when Jacobs The project will connect the University Link light rail segment to the Northgate business/ retail center. With a target completion date of 2020, North Link aims to increase light rail ridership, improve travel time, and add transit capacity to the congested Interstate-5 corridor. Overview of the site, including dam, powerhouse, surge tank, and new powerhouse location (foreground). ASSOCIATE PROMOTIONS The CSM Breakthroughs in Tunneling Short Course is a three-day, intensive course presented by a panel of international experts. Ken Sparks received his Planning and Scheduling Professional (PSP) certification. The PSP is a certification offered through the Association of the Advancement of Cost Engineering (AACE). Pacific Northwest Regional Marketing Manager LE McCutcheon earned her Certified Professional Services Marketer (CPSM) credential, issued by the Society for Marketing Professional Services (SMPS), which educates and connects leaders in the design and building industry. Congratulations to Jim Chilton, who earned his Professional Engineer (PE) license in the State of California. Jimmy Zheng earned his Certified Cost Engineer (CCE) certificate, which is issued by the Association for the Advancement of Cost Engineering (AACE). Goff McCutcheon Romero Chilton Boyce Zheng Sparks Renée Fippin, PE, GE, has 12 years of experience in geotechnical and structural ground support design. She has worked on several excavation shoring and temporary structural support designs. Ms. Fippin is currently managing the City of San Francisco’s Sunnydale Auxiliary Sewer project, an earth pressure balance (EPB) tunnel and microtunnel project nearing construction. Joel Kantola, PE, has been promoted to Lead Associate. He has more than 20 years of underground experience and has worked for both contractors and owners, providing claims, construction management, and detailed design services. He currently serves as the project manager for the Anacostia River Tunnel in Washington DC. Michael T. Kowalski, PE, has been with Jacobs Associates for 10 years and has 17 years of experience in the underground industry. In his current role as Contracts and Corporate Insurance Manager, he is the primary point of Jacobs Associates is the prime consultant, providing project management, tunnel and underground structure design, cost estimating and scheduling, and geotechnical engiKey team members from left to right: Gregg Davidson, PE (Jacobs Associates); neering. The team Philip Adams, QAM (Systems Consulting); Jeremy Johnson, PE (Jacobs Associates); combines the talent Laura Amundson, PE (Parsons Brinkerhoff ); Dan Adams, PE (Jacobs Associates); of more than 30 Monica Moravec, PE, and Amarjit Marwaha, PE (KPFF); Christine Scharrer, AIA, and Andrew Engel, AIA (Systems Consulting). firms, including key teaming partners Parsons Brinckerhoff, KPFF Consulting Engianticipated to be sequential excavation method neers, Hewitt Architects, and LMN Architects. structures. The project takes place in an area characterized by dense, urban neighborhoods The team will produce con- and complex subsurface and groundwater conditract documents for 10 con- tions, which will require optimizing the location struction contracts. Speand alignment of the underground elements. cific to the underground work, the tunnels will use The North Link project will complete the Link precast segments. One sta- Light Rail system connecting four major urban tion will be designed as a top-down excavation, centers, increasing transit capacity to the highone as a bottom-up, and the cross passages are est ridership corridor in the region. PROJECT AWARDS Andrew McGlenn, PE, SE, PEng, has 14 years of experience, and is currently leading the design of the tunnel permanent lining for the Airport Link project (APL) in Brisbane, Australia. His educational background in geology, combined with his structural engineering expertise, provides an integrated approach to underground projects. Andrew has worked on projects both domestically and internationally, including the Northern Sewerage Project in Melbourne, Australia; the Port Mann Water Supply Tunnel in Vancouver, B.C.; and University Link in Seattle. John Murray, PE, has 12 years of experience in underground design. He worked as the design engineer on site at the San Vicente Pipeline Project in San Diego before transferring to the New York City office. John recently worked on the design of the New Jersey Transit Trans-Hudson Express (THE) Manhattan Tunnels Project. Mark Trim, PE, has 12 years of underground design experience. He spent nearly four years in Australia, where he split his time between projects in Melbourne and Brisbane and helped open the Melbourne office. Mark is currently lending his expertise to the Northern Sewerage Project in Melbourne, Australia, and the Kaneohe-Kailua Wastewater Conveyance Project in Honolulu, HI. The new $99 million pump station is located on a levee at the south end of Victoria Island along Victoria Canal in San Joaquin County, California. The pump station is capable of pumping 250 cubic feet of raw water per second (7.08 m3/sec) through 12,000 feet (3,658 m) of 72-inch (1,830 mm) pipeline across the island to the existing Old River Pump Station Pipeline Facilities. The 900-foot (274-m)crossing of Old River required installation of a 96-inch-diameter (2,440-mm) steel casing using microtunnel pipe-jacking techniques and two watertight shafts: a 92-foot- The contractor chose the cuttersoil-mixing (CSM) method for the shaft construction. This was the second known application of CSM technology in the U.S. for construction of a microtunnel shaft, and the first known use for applying shotcrete for secondary wall reinforcement. Because of the CSM method’s unknown nature, Jacobs Associates provided full-time construction monitoring during shaft construction, excavation, and shotcreting. Associates also provided full-time construction monitoring during microtunnel installation of the casing, and during the machine and casing retraction process. Mr. Joyal is an associate with 28 years experience and provided design and engineering support services on the Alternative Intake Project. CCWD Board Members flip the giant switch. On cue, one of the five pumps is started at the Middle River Intake & Pump Station Dedication. Jacobs Associates prepared the plans and specifications for the tunnel design and a geotechnical baseline report for construction of the shafts and tunnel. Jacobs Multiple Projects Awarded Contra Costa Water District’s Alternative Intake Project (AIP) was selected by Trenchless Technology as the runner-up for the magazine’s “2010 Project of the Year Award.” Also in September, AIP received a “Project Achievement Award” from the National ConAIP struction Management Association of America (CMAA) in the infrastructure category of less than $50 million. The CMAA’s Northern California Chapter also awarded the project a “Project Achievement Award” back in March. See article on Page 7 for more details. The American Society of Civil Engineers (ASCE) San Francisco Section named the Cal Park Hill Tunnel Project the 2010 Outstanding Small Project of the Year. Jacobs Associates is providing construction management Cal Park Hill services on the project, whose unique dual focus is to rehabilitate the abandoned Cal Park railroad tunnel for commuter rail and construct a pedestrian/ bike pathway inside the tunnel. The refurbished tunnel links the Marin County towns of Larkspur and San Rafael. Phase A work was completed in June 2010, and Phase B will be completed this November. OTHER PROMOTIONS contact responsible for reviewing all contracts and billing requirements in addition to managing document control, insurance certificates, and various reportings. This project is the most significant Sacramento– San Joaquin River Delta drinking water quality project in the past decade. Water quality at the pump station located on Old River declines in late summer and early fall, when saltwater from San Francisco Bay enters the Delta. The new station will provide fresh water during those months, while also providing benefits for important Delta fish populations. deep (28-m) jacking shaft and a 49-foot-deep (15-m) receiving shaft. Microtunnel installation of the casing was halted about 185 feet (56 m) into the drive beneath the river in order to retract the microtunnel boring machine (MTBM) and 30 feet (9 m) of casing. After the MTBM was straightened out and the articulating joint at the casing connection was “locked” in place, the microtunnel drive was completed within line and grade tolerances. The Lenihan Dam Outlet Modifi cations Project was a winner in California Construction magazine’s Best of 2010 Awards Program, winning in the Civil/Public Works category. Jacobs Associates provided tunnel design and construction support services for a new outlet tunnel under the abutment of the existing dam. This is the fourth award the project has received. Lenihan Dam LA Metro Gold Line Los Angeles’ Metro Gold Line Eastside Extension Tunnel Project received the Project of the Year Award from the Underground Construction Association (UCA) of SME in June. The Eastside Extension NEW HIRES Phaidra Campbell was promoted to the position of Senior Staff Engineer. Phaidra is currently working on the Lower Baker Dam Project, North Link Transit Tunnel, and various railroad projects. Paul Dutton, PE, was promoted to the position of Project Engineer. Paul is currently focusing on cost estimating for the North Link Light Rail Project and DC Water CSO Program. Nathan D’Annibale was promoted to the position of Accounts Payable/Internal Controls Manager. In his expanded role he will focus on current intercompany work flows as they relate to accounting. Andy Mencke, PE, was promoted to the position of Senior Project Engineer. He is currently leading the design support during construction efforts on the U220 contract for University Link. Lynn Salvati, PE. PhD, was appointed to the position of Project Engineer. Lynn is currently working on University Link, North Link Light Rail, and a variety of underground and geotechnical projects. Bade Sozer, PE, PhD, was promoted to the position of Project Engineer. Bade recently worked on the DC Water Long Term Control Plan, the Airport Link Project, and the Mission Trails Pipeline Tunnel. Joe Schrank, PE, was promoted to the position of Senior Project Engineer. Joe is currently working on CSX National Gateway, in addition to a variety of trenchless and geotechnical projects. Monica Stary was promoted to the position of Senior Staff Consultant. Monica focuses on claims document control, claims preparation, and client interaction. Stephen Sullivan was promoted to the position of Senior Project Consultant. Some of his recent construction claims consulting work include a casino project in central Oregon and a roadwidening and reconstruction project in Kenmore, WA. Grant Finn joined the Seattle office as a Project Engineer in September. He has more than 10 years of experience in structural design, assessment, and construction work. Grant received his Master of Engineering from the University of Glasgow in Scotland. Jake Taylor was hired as a Project Engineer in the Seattle office in October. He has more than 10 years of engineering experience in underground construction. Jake received his Bachelor of Science in Mining Engineering from the Colorado School of Mines. John Yao, PE, was promoted to the position of Senior Project Engineer. Some of his recent projects include the Venice Dual Force Main, Irvine-Corona Expressway, and the Cross-Town Tunnel Rehabilitation Project. In September, the Portland office welcomed Nina Rodine, who was hired as an Office and Project Controls Administrator. She has more than 25 years of experience in administration and office management. The DC Water project office hired Andrew Stone as a Senior Staff Engineer in October. Andrew received his Bachelor’s degree at Vanderbilt University and his Master’s degree in geotechnical engineering at Cornell University. opened for service in November 2009. Jacobs Associates provided geotechnical, structural, and tunnel engineering services in support of preliminary and fi nal design. TRANSFERS JACOBS ASSOCIATES IS A “HOT FIRM” Peter Raleigh was transferred to New Zealand, where he will be working on the Watercare Central Interceptor Sewer Project as well as New Zealand Transport Authority’s Waterview Highway Tunnel Project. Every year, ZweigWhite recognizes the top 200 fastest-growing architecture, engineering, and environmental consulting firms on the basis of percentage growth and dollar growth with the “Hot Firm List.” Over the years, the “Hot Firm” designation has become synonymous with success in the industry. Jacobs Associates is thrilled to announce that this year, the firm is ranked number 12 on the list, which is a significant jump from the previous year’s ranking of 137. Congratulations to the entire firm! 3 8 PROJECT UPDATE by Isabelle Pawlik, PE PROJECT UPDATE by Sue Bednarz, RG, CEG Bay Tunnel Breaks Ground Subsurface Exploration and Ground Characterization Services On Friday September 24th, the San Francisco Public Utilities Commission (SFPUC) officially broke ground on the Bay Tunnel project, marked by a ceremony that took place on the Ravenswood construction site in East Palo Alto next to the marshlands of San Francisco Bay. This 5-mile-long (8-km) tunnel is the centerpiece of the SFPUC’s $4.6 billion project to overhaul the Hetch Hetchy water system. It is also the first bored tunnel under San Francisco Bay. Construction of the Bay Tunnel is scheduled for completion in 2015. The new tunnel will replace the aging pipeline infrastructure built in the 1920s and 1930s that traverses the Bay on wooden trestles and will provide seismic and delivery reliability after a major earthquake for about 2.5 million customers in For the Lower Baker the geologic and geotechnical information obUnit 4 Powerhouse tained is targeted for underground design. We Project in Concrete, provide contractors with subsurface exploration Washington, Jacobs and ground characterization services to support Associates developed design-build projects and bid preparation. We and executed an also provide contractors with strategic data necexploration program essary to support the selection of construction that characterized means and methods and innovative construcground conditions tion engineering that reduces bid prices. for construction of a new power tunnel Sue has more than 15 years of experience in and powerhouse in engineering geology specializing in field explosheared, carbonate ration and design for tunnels, pipelines, and bedrock. Exploration highways. She also provides construction and Rock core from the Gorge 2nd Tunnel Project subsurface investigamethods included inspection photography services. tion. Our core logging method documents critical data on rock mass properties that are used for the design of excavation support. geologic mapping, helicopter Jacobs Associates’ professional services now in- and track access rock core drilling, mud clude subsurface exploration and ground charrotary drilling, rotosonic drilling, test acterization for the design and construction of pit excavation, geophysical investigaunderground structures. As our company has tions, and in situ permeability testing. grown, we have increased the number of our As part of our preliminary design staff with expertise in planning, executing, and services, We prepared the geotechnical interpreting subsurface exploration to obtain data report and geotechnical baseline data in soil and rock. We are experienced with report for this design-build project. performing difficult access investigations, including drilling on congested roadways, On both of these projects, Jacobs construction sites, steep hillsides, over shallow Associates used a step-by-step apMud rotary drilling for the design of the new water, and from inside underground strucproach to evaluate ground conditions. Lower Baker Unit 4 Powerhouse excavation. tures. Our exploration and characterization This includes researching existing Our extensive subsurface exploration experistaff includes geologists, engineering geolorecords, site geology, and historic ence allows us to select the optimum exploration gists, and geotechnical engineers. construction records to identify method(s) for each type of underground structure. constructability issues; performing For the design of the 11,000-foot-long (3,353-m) geologic mapping; selecting boring Gorge 2nd Tunnel in Newhalem, Washington, locations, orientations, and depth Jacobs Associates developed a core drilling based on site data; selecting drillprogram that maximized data acquisition ing methods and testing based on in the tunnel zone. B ased on our geologic expected ground conditions; logging mapping and LiDAR image interpretation, the boreholes; and overseeing downhole location and orientation of the project borings fracture imaging and borehole instruwere targeted to intercept and charactermentation to acquire the specific data ize faults and fracture zones in the gneissic needed for underground design. bedrock. The remote drill site access required Jacobs Associates’ geologists and engineers are helicopter-mobilized drill rigs to be used for Jacobs Associates thus offers clients expert at remote access exploration programs. Our the majority of the borings. During final de“one-stop shopping” for the investigawork for the Gorge 2nd Tunnel Project included the sign, Jacobs Associates will characterize rock tion and design of underground strucdrilling of two borings 1,200 feet (366 m) inside a mass behavior, evaluate portal stability, and tures. Our combined investigation and 90-year-old unlined adit to obtain rock mass data. prepare the geotechnical baseline report. design services assure the client that the San Francisco Bay area. Speeches were made during the groundbreaking event by SFPUC’s general manager Ed Harrington and other local officials. The event attracted a lot of media attention, receiving front-page coverage by the San Francisco Chronicle. John Caulfield, PE, GE; Isabelle Pawlik, PE; Sue Bednarz, RG, CEG; and Grace Lui attended the ceremony for Jacobs Associates. Isabelle has more than 14 years of experience and is currently the on-site project engineer for the Bay Tunnel project. The Bay Tunnel team from the SFPUC and Jacobs Associates. JUST ANSWERS by Eric Westergren Part II of BIM Series BIM CAN MAKE A DIFFERENCE UNDERGROUND Building Information Modeling (BIM) has traditionally been the domain of the general building market because of its early adoption by owners like the U.S. Government General Services Administration. Because of BIM’s success, however, owners in other markets are now starting to request it on their projects, including those in the underground construction market. BIM underground has some unique advantages over BIM for buildings. In general, heavy civil projects have larger economies of scale, meaning small tweaks to design and approach early in the process have a greater influence on a project’s overall cost. This, coupled with the larger margins associated with the risk to perform the work, makes the underground market fertile soil for the predictive characteristics inherent in BIM. Prior to joining Jacobs Associates I had the opportunity to implement BIM on a variety of underground projects as a consultant. Here is a brief description of two projects where BIM added value to the design coordination and construction process: MILWAUKEE HARBOR SIPHONS Three-dimensional models were created to coordinate the layout and fabrication of largediameter piping, both on the surface and underground. Underground the model was also used to verify survey control and excavated limits to ensure proper clearances were maintained. On the surface, the model was used to verify pipe routing and check for interferences Section through vault area showing primary support and transitions. Coordinated model with surface and underground piping shown. Surface piping removed showing pipe cradles and pile locations. with other structures, including shaft support of excavation, pipe cradles, thrust blocks, valve chambers, and pile locations. During this process multiple pile locations were found to be in conflict with pipe routes and were caught before pile driving began. Excavation, concrete, and backfill quantities were also derived from the model once the final layout was determined. The value came from assembling all the components early in the process, which gave both the designer and contractor time to address coordination problems prior to the commitment of field resources. CLAREMONT TUNNEL SEISMIC UPGRADE A key to this water supply project was the design and construction of the vault area. The vault increases protection as the water supply crosses the Hayward fault in the San Francisco Bay area. All the major permanent and temporary construction features were modeled for this area for the purpose of design coordination, constructability review, and sequencing. As with the Milwaukee Harbor Siphons project, the model’s primary function was to marry contract design with contractor means and methods to simulate the work months in advance of physical construction. The model streamlined the construction process and reduced the risk of changes and claims from the contractor. Despite BIM’s association with the aboveground building market, the tools and approach can be adopted for use underground. Each market has unique characteristics that place different demands on the technology. And yet in both markets, the value comes from identifying change when change is inexpensive to make. Or perhaps better said, “Measure twice, cut once.” Eric is a project engineer and has more than 10 years of experience with 3D modeling and BIM. WE APPRECIATE YOUR FEEDBACK. [email protected] VISIT US AT WWW.JACOBSSF.COM OR CALL US AT 800.842.3794 Executive Editor Victor Romero, PE, CEG Managing Editor Rebecca Anicich, CPSM Contributing Editors Tess Hartwell, Grace Lui, Julie McCullough, L.E. McCutcheon, CPSM, Emma Reiners Designer Seth McGinnis 465 California Street Suite 1000 San Francisco, CA 94104 415.434.1822 67 S. Bedford Street Suite 301E Burlington, MA 01803 781.852.0450 © 2010 Jacobs Associates 2 PRINCIPAL’S MESSAGE by Dan Adams, PE 757 Bourke Street Suite 219A Docklands, VIC 3008 AUSTRALIA +61 3 8687 9030 1001 Avenue of the Americas, 11th Floor New York, NY 10018 212.704.7383 234 E. Colorado Boulevard Suite 400 Pasadena, CA 91101 626.737.6520 101 S.W. Main Street Suite 320 Portland, OR 97204 503.227.1800 333 H Street Suite 5004 Chula Vista, CA 91910 619.565.2747 1109 First Avenue Suite 501 Seattle, WA 98101 206.588.8200 VOLUME 23 FOURTH QUARTER 2010 PROJECT UPDATE by Jason Choi, PE Mission Trails Pipeline Tunnel & Vent Demolition Project Completed Too Small to Prime? It was about five years ago when one of our best clients told me “Dan, we’d love to give you the job, but Jacobs Associates doesn’t have deep enough pockets.” At the time this was good advice. It reflected our clients’ and our firm’s general belief about what was needed to deliver a large project. However, since that time we’ve worked with firms that have deep pockets as well as firms with no pockets, delivering some pretty large projects. Time and again, when challenges have come up, particularly unanticipated challenges, the ability to solve the problem has been based on access to talented staff, not access to a bank account. Because of this we spend far more time focusing on adding to or training our staff than on financial performance. Earlier this year, the same client who told me five years back we’re too small selected us to prime one of its more complex projects, choosing Jacobs Associates over two firms more than 10 and 20 times our size, as measured by Wall Street. This win confirmed our belief that while deep pockets are important in finance, depth of and access to talent are what matters in engineering. “Depth on the bench” is coaches know the strengths another concept that inhibits of each team sitting around smaller firms from priming a them. For the third year in large project. The philosophy a row we held an off-site has been that to complete a retreat, where nearly 35% large project, you need an of the firm got together to equally large firm that can focus exclusively on internal “throw bodies at the job” to communication. Externally, get the work done. We’ve we invest time at each of our learned this philosophy has offices to understand the loflaws. Typically, a deep bench cal A/E market and establish Dan has 22 years of experience in the design and construction of is not needed at the start of personal relationships within tunnels under a broad range of a project, so there is time beboth the small and big firms project delivery methods. He curtween the attention a project we work with, getting to rently serves as project manager gets in-house, and the focus know their staff, manageof the Sound Transit North Link it will need later. This means ment, and culture. Thus, light rail extension in Seattle. that when the bench is needed when crunch time comes all most, frequently no one knows where the bench parties can get what is needed to complete their is or who on it is available. The result is that work. We do all this because successful execuwork doesn’t get done on time, or what does get tion of a large project hinges upon knowing your done isn’t what the project needs. Watching this bench, not owning your bench. occur has helped us evolve in the delivery of major projects. Internally, we’ve expanded our communication among offices and connectivity among regions, and worked to make sure our Cryderman mucking inlet shaft. After 27 months of design, a 12 month hiatus, and 24 months of construction, the San Diego County Water Authority’s Mission Trails Pipeline Tunnel and Vent Demolition (MTPT) project is essentially complete, with the final walk-through conducted at the end of September. Eventually, the project will deliver water from the existing Second San Diego Aqueduct to a future flow regulatory structure and back into the Second Aqueduct, thereby protecting the existing aqueduct from potential hydraulic surges. Located in the Mission Trails Regional Park, one of America’s largest urban parks, the $28 million MTPT project required construction of a 92-inch-diameter (2,340-mm) welded steel pipeline. This involved developing two portals; two 10-foot-wide (3-m) horseshoe tunnels totaling 4,500 feet (1,372 m); two shafts up to 150 feet (46 m) deep; upstream and downstream connections to the existing Second Aqueduct; and demolition of existing pipeline and vent structures between the shunt connections. PROJECT UPDATE by Mark Havekost, PE Underground Infrastructure for Particle Physics Transporting welded steel pipe. Note bogeys on leading side. All of this occurred within environmentally sensitive sites and in close proximity to the Tierrasanta community. Construction was in the Santiago Peak Volcanics, a fractured, strong metavolcanic rock, requiring drill-and-blast methods; and the Mission Valley Formation, a weak sandstone with interbedded siltstones, claystones, and occasional thin beds of cobbles and boulders. The tunnel was excavated by drill-and-blast and roadheader; the deep Inlet Shaft was excavated with a Cryderman mucker. Jacobs Associates provided preliminary and final design services, and design support during construction. The construction manager was Nolte and Associates. L.H. Woods & Sons, Inc., was the general contractor and subcontracted Jacobs Associates provides practical, cost-effective, and innovative solutions for difficult underground projects and excels in the water, wastewater, and transportation sectors. With an emphasis on tunnels and shafts, we offer a full range of design and construction management capabilities. We also offer the broader heavy civil construction industry a robust package of claims and dispute resolution services. the tunnel and shaft construction to Foxfire Construction, Inc. Despite the significant environmental and complex community issues, and the multiple interfacing and scheduling issues with this contract, the future second Flow Regulatory Structure contract, and an adjacent concurrent pipeline relining contract, the MTPT project was successfully completed ahead of schedule and under budget. Community issues and complaints that arose were dealt with swiftly and to the satisfaction of the affected community member. No contract claims are expected. Mr. Choi is a project engineer and has 12 years of experience. He was the design consultant representative providing on-site engineering support for the MTPT project. MORE NEWS INSIDE • • • • • • Principal’s Message Fermilab Bay Tunnel Just Answers Waterview Connection Caltrain Downtown Extension • • • • • Lower Baker Dam North Link Alternative Intake Project Multiple Project Awards New Hires, Staff Recognition Jacobs Associates is working for the Developing underground infrastructure for Fermi National Laboratory (Fermilab) Fermilab’s long baseline neutrino experiment. on design of a large underground cavern facility for the study of neutrinos. Located at the Deep Underground Science and Engineering Laboratory (DUSEL) in the Homestake Gold Mine near Lead, South Dakota, the proposed facility is part of the Long Baseline Neutrino Experiment (LBNE) project. LBNE will create a highintensity neutrino beam at Fermilab in Batavia, Illinois, and send it through the earth more than 800 miles (1,300 km) to a neutrino detector located in the cavern at Homestake. These elementary particles Two different detector technologies are being often travel close to the speed of light, are elec- considered. One proposed technology features trically neutral, have minuscule but nonzero a new cavern facility that includes a cryogenic mass, and can pass through ordinary matter al- vessel(s) that contains liquid argon. The liquid most undisturbed. Studying the neutrino is ex- argon is a neutrino beam detector medium pected to lead to insights into the particles that under consideration for the LBNE project. The existed in the initial stages of the universe. The cavern has two levels. Liquid argon containmanagement of LBNE project is governed by a ment is situated in the lower level. The level U.S. Department of Energy (DOE) order that is approximately square in cross section with requires that a series of high-level decisions be dimensions of 62 feet wide by 59 feet high (19 made as the project advances. Jacobs Associm by 18 m), and a length of about 249 feet (76 ates is supporting efforts necessary to obtain m). The upper level provides a service area for DOE approval of the LBNE project’s Alternative the containment structure and mechanical Selection and Cost Range, a milestone also equipment. It has a roughly rectangular section know as Critical Decision 1. with an arched roof. The upper level has cross section dimensions of 82 feet wide by 26 feet tall (25 m wide by 8 m) and an overall length of 331 feet (101 m). The long axis of the cavern is oriented so that it aligns with the neutrino beam generator at Fermilab. The existing mine infrastructure includes nearly 370 miles (595 km) of tunnels and shafts. Former mine levels extend to 8,000 feet (2,438 m) below ground surface. Underground access to the mine is currently provided by two vertical shafts. The proposed liquid argon cavern, including permanent operational access, would be isolated from the existing mine workings to allow any accidental escape of argon gas to be ventilated outside and not into the existing facility. The cavern would be accessed through two new portals at ground surface. These portals provide two independent means of access to the cavern and will also provide ventilation. A third egress point will be through a new drift connected to the existing 800-foot-level (244-m) mine workings. This drift will be for emergency escape. Mark is a senior associate and manages the Portland office. He serves as the project manager on the LBNE project.