TPK-470GS - Tool Parts Pro

Illustr
ated P
ar
ts Man
ual
Illustra
Par
arts
Manual
Model Number:
TPK-470GS
47cc Paveracer Kart
P/N 32221
Rev 000
Date 1/13/04
Supplier To The Outdoor Power Equipment Industry
ISM, Inc. • 1028 4 Street SW • Auburn, WA 98001 • Phone: (253) 333-1200 • Fax: (253) 333-1212
th
www.tanaka-usa.com
[email protected]
PARTS INFORMATION
TPK-470GS
HANDLE & CONTROLS • FIGURE 1
ITEM
1-1
1-2
1-2-1
1-2-2
1-3
1-3-2
1-4
1-5
1-6
1-6-1
1-13
1-25
1-26
1-31
1-44
1-68
1-83
1-84
1-86
PART NUMBER
30798
70079
30801
70023
70024
70115
70027
70028 BK
70029
70078
70041
70051
70052
70055
70066
70068
70076
30830
31566
www.tanaka-usa.com
DESCRIPTION
GRIP,HANDLE
LEVER,BRAKE ASS'Y
LEVER,BRAKE
CABLE,BRAKE,TPK
LEVER,THROTTLE ASSY,TPK
CABLE,THROTTLE,TPK
HANDLEBAR,TPK
FRAME,BLACK,TPK
HANDLEBAR STEM
HANDLEBAR STEM CAP
TIE ROD,LONG
HANDLEBAR NYLON
PLASTIC,GM2518
SWITCH,TOGGLE,TPK
PLATE,SWITCH
CABLE END,THROTTLE
WASHER
WASHER,SPRING M6
BOLT,M6xP1.0x15
Page 1
QTY
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
COMMENTS
[email protected]
PARTS INFORMATION
TPK-470GS
HEAD BEARING KIT & STEERING • FIGURE 2
ITEM
2-6
2-7-1
2-8
2-9
2-10
2-11
2-12
PART NUMBER
70029
70030
70038
31563
70039
30936
70040
www.tanaka-usa.com
DESCRIPTION
HANDLEBAR STEM
HEAD BEARING KIT
STEERING STEM
BOLT,M6xP1.0x20
TIE ROD END
NUT,M6xP1.0
TIE ROD,SHORT
Page 2
QTY
1
1
1
1
1
3
1
COMMENTS
[email protected]
PARTS INFORMATION
TPK-470GS
FRONT WHEELS • FIGURE 3
ITEM
3-10
3-11
3-13
3-14
3-15
3-16
3-18
3-19
3-20
3-21
3-22
3-23
3-69
3-72
3-89
3-90
PART NUMBER
70039
30936
70041
70042
70043
70044
70045
70046
70047
70048
31795
70050
70069
30936
31468
31428
www.tanaka-usa.com
DESCRIPTION
TIE ROD END
NUT,M6xP1.0
TIE ROD,LONG
SPACER,T-1174
WHEEL MOUNT,RIGHT
BOLT,K-292
WASHER
NUT
WHEEL BEARING,FRONT,TPK
SPACER,T-1172
FRONT WHEEL SET,STOCK
WASHER
WHEEL MOUNT,LEFT
NUT,M6xP1.0
BOLT,M6xP1.0x25
BOLT,M6xP1.0x30
Page 3
QTY
COMMENTS
3
7
1
3
1
2
2
2
4
2
1 NOTE: Wheel bearings not included
2
1
2
2
2
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PARTS INFORMATION
TPK-470GS
BRAKE CALIPER AND BRAKE PADS • FIGURE 4
ITEM
4-11
4-23
4-24
4-41
4-42
4-43
4-46
4-47
PART NUMBER
30936
70050
30830
70065
31150
31212
70067
70090
www.tanaka-usa.com
DESCRIPTION
NUT,M6xP1.0
WASHER
WASHER,SPRING M6
BRAKE CALIPER ASSY
BOLT,M6xP1.0x35,RD HD
SPACER,T-849
WHEEL BEARING,REAR,TPK
BRAKE PAD SET
Page 4
QTY
COMMENTS
2
2
2
1 Includes brake pads
2
2
2
1
[email protected]
PARTS INFORMATION
TPK-470GS
SEAT & SEAT HARDWARE • FIGURE 5
ITEM
5-11
5-29
5-30
5-43
5-45
5-82
5-83
PART NUMBER
30936
70054
31468
31212
31563
30936
70076
www.tanaka-usa.com
DESCRIPTION
NUT,M6xP1.0
KART SEAT
BOLT,M6xP1.0x25
SPACER,T-849
BOLT,M6xP1.0x20
NUT,M6xP1.0
WASHER
Page 5
QTY
4
1
4
1
2
4
4
COMMENTS
[email protected]
PARTS INFORMATION
TPK-470GS
REAR AXLE, REAR WHEELS, BRAKE ROTOR & AXLE SPROCKET • FIGURE 6
Alternative Axle Sprockets
32085 AXLE SPROCKET,31TH (-1)
32087 AXLE SPROCKET,33TH (+1)
ITEM
6-11
6-32
6-33
6-34
6-35
6-36
6-37
6-38
6-39
6-40
6-46
6-91
PART NUMBER
30936
70056
70057
70058
31796
70060
70061
32086
70063
70064
70067
70077
www.tanaka-usa.com
DESCRIPTION
NUT,M6xP1.0
AXLE,REAR WHEEL
WASHER
NUT
REAR WHEEL SET,STOCK
BOLT,K-295
SPACER,T-1139
AXLE SPROCKET,32
KEY,6x6x28
BRAKE ROTOR
WHEEL BEARING,REAR,TPK
BOLT,K-289A
Page 6
QTY
3
1
2
2
1
1
2
1
1
1
2
2
COMMENTS
[email protected]
PARTS INFORMATION
TPK-470GS
REAR BUMPER, ROLLERS & FLAG • FIGURE 7
ITEM
7-74
7-75
7-77
7-80
7-81
7-83
7-84
7-85
7-86
PART NUMBER
70071
70072
70073
70074
70075
70076
30830
30821
31566
www.tanaka-usa.com
DESCRIPTION
REAR BUMPER
FLAG,G01-002
BUMPER CUSHION
ROLLER WHEEL
WASHER
WASHER
WASHER,SPRING M6
NUT,M8xP1.25
BOLT,M6xP1.0x15
Page 7
QTY
1
1
1
2
4
3
3
4
3
COMMENTS
[email protected]
PARTS INFORMATION
TPK-470GS
ENGINE COVER & CHAIN GUARD • FIGURE 8
ITEM
8-28
8-59
8-70
8-82
8-83
8-86
PART NUMBER
70053
31097
70070
30936
70076
31566
www.tanaka-usa.com
DESCRIPTION
SPROCKET COVER
BOLT,M6xP1.0x10
ENGINE COVER
NUT,M6xP1.0
WASHER
BOLT,M6xP1.0x15
Page 8
QTY
1
4
1
1
5
5
COMMENTS
[email protected]
PARTS INFORMATION
TPK-470GS
GEAR BOX, CLUTCH DRUM & CHAIN • FIGURE 9
Alternative Counter Sprockets
32088 COUNTER SPROCKET,16 TH (-1)
32090 COUNTER SPROCKET,18 TH (+1)
ITEM
9-11
9-23
9-24
9-45
9-47
9-48
9-49
9-50
9-53
9-55
9-62
9-63
9-65
9-65
9-65
9-65
9-66
9-66
9-66
PART NUMBER
30936
31197
30830
70081
70082
70083
30836
70084
32089
30821
70086
70087
PF-3300
TC-355
PF-4000
TC-4700
32200
32228
32229
www.tanaka-usa.com
DESCRIPTION
NUT,M6xP1.0
WASHER
WASHER,SPRING M6
BOLT
HOUSING,ENGINE MOUNTING
BOLT,M6xP1.0x30
DRUM,CLUTCH
GEAR BOX
COUNTER SPROCKET,17
NUT,M8xP1.25
BOLT
BOLT
PureFire Engine,33cc
Engine,35cc
PureFire Engine,40cc
Engine,47cc
CHAIN,TPK
CHAIN,10FT BOX,TPK
CHAIN,100FT ROLL,TPK
Page 9
QTY
COMMENTS
5
3
7
2
1
3
1
1
1
1
1
3
1
1
1
1
1
Opt Includes master links. Makes 5 loops
Opt
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PARTS INFORMATION
TC- 4700
CYLINDER, PISTON • FIGURE 1
ITEM
1-6
1-7
1-8
1-11
1-12
1-14
1-15
1-16
1-17
1-18
1-20
1-21
1-22
1-31
PART NUMBER
15711666900
25504200200
0181166021
0010422U90
99461050184
0170422021
04104090210
0300422U90
03710100200
03901000200
0360409020
0460422080
99962101480
06802000200
www.tanaka-usa.com
DESCRIPTION
CAP, SPARK PLUG ASSEMBLY
COVER,SPARK PLUG,RUBBER
PLUG,SPARK
SET,CYLINDER
BOLT,HEX,5X18,S
GASKET,CYLINDER
RING,PISTON
PISTON
PIN,PISTON,10X35
CIRCLIP,PISTON PIN
COLLAR,PISTON PIN
CRANKSHAFT
BEARING,NEEDLE
KEY,WOODRUFF,3X13X5
Page 10
QTY
1
1
1
1
4
1
2
1
1
2
2
1
1
1
COMMENTS
[email protected]
PARTS INFORMATION
TC- 4700
CRANKCASE, FLYWHEEL, STARTER PULLEY • FIGURE 2
www.tanaka-usa.com
Page 11
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PARTS INFORMATION
TC- 4700
CRANKCASE, FLYWHEEL, STARTER PULLEY • FIGURE 2
ITEM
2-19
2-23
2-24
2-25
2-26
2-27
2-28
2-29
2-30
2-32
2-32
2-32
2-32
2-32
2-33
2-36
2-38
2-46
2-47
2-51
2-52
2-54
2-55
2-56
2-63
2-66
2-67
2-68
2-69
2-70
PART NUMBER
99111100013
7880162V20
7900162V200
7980422090
0720422091
09004200210
99966152511
99961620200
07002401201
07102007200
07102007210
07102007220
07111600230
07111600240
99355050000
99414060451
99414060301
99101060013
89401401201
1552053780
99200100011
99111100011
1672053780
99416050181
19805015800
1120428222
99414060202
2030604A202
20306000200
1780656280
www.tanaka-usa.com
DESCRIPTION
NUT,10
PAWL,STARTER
SPRING,PAWL,STARTER
PAWL, STARTER ASSEMBLY
CRANKCASE ASS'Y
GASKET,CRANKCASE
SEAL,OIL,#VE15X25X7
BEARING,BALL,#6202
WASHER,CRANKSHAFT 15X22
SHIM,15.2X20X.05
SHIM,15.2X20X.10
SHIM,15.2X20X.15
SHIM,16X21X.20
SHIM,16X21X.30
RING,STOP,5
SCREW 6x45/S
SCREW,6X30/S
NUT,6
RECEIVER,OUTER
ROTOR,MAGNETO
WASHER,10
NUT,10
COIL,IGNITION
SCREW,5x18,WS
CLAMP,CORD
CASE,FAN,POLISHED
SCREW,6X20S
GROMMET
GROMMET,PRIMARY CORD
CORD,STOP,240L
QTY
1
1
1
1
1
1
2
2
2
1
1
1
1
1
1
2
2
1
1
1
1
1
1
3
2
1
4
1
1
1
Page 12
COMMENTS
[email protected]
PARTS INFORMATION
TC- 4700
FUEL SYSTEM • FIGURE 3
ITEM
3-27
3-31
3-32
3-33
3-45
3-49
3-51
3-52
3-53
3-54
3-55
3-63
3-64
3-65
3-66
3-68
3-70
3-71
3-76
3-77
3-78
3-96
PART NUMBER
65504200200
4030422021
4040422U90
4020174020
45525055900
99416050241
49504200200
70002504090
99111100011
99220100010
42225030800
22301251901
68000731201
67501630900
5910422P21
53432710200
5950651690
8850428280
60304201200
65204201200
99415050162
62632810200
www.tanaka-usa.com
DESCRIPTION
CUSHION,FUEL TANK
GASKET,INTAKE
SET,CARB INSULATOR
GASKET,CARBURETOR
CARBURETOR
SCREW 5x24WS
LEVER,CHOKE
PIPE,FUEL
NUT,10
WASHER,10 INNER TOOTHED
PUMP,PRIMING
PIPE,FUEL,3X5X230
CLIP 6.3
FILTER,FUEL
TANK,WHITE,TC-4700
GROMMET,FUEL PIPE
CAP,TANK,BLACK
WIRE,THROTTLE,2070+111
BAND,HOLDING,TANK
CUSHION
SCREW,5X16/PS
CHAIN,TANK CAP
QTY
2
1
1
1
1
2
1
2
1
1
1
1
1
1
1
1
1
1
1
1
2
1
Page 13
COMMENTS
[email protected]
PARTS INFORMATION
TC- 4700
MUFFLER & CLUTCH • FIGURE 4
ITEM
4-1
4-2
4-3
4-4
4-5
4-6
4-7
4-9
4-10
4-11
4-14
4-16
4-23
4-24
4-25
4-26
4-81
4-82
4-83
4-84
4-85
PART NUMBER
7380422020
99415050122
99461050124
99201050061
99053060653
99201060011
7040422S90
75104200201
7210430090
99414040081
73704230200
1330423020
99415050182
99415050252
65304200200
65506100200
35910112203
2900427080
3420427020
99204100030
3570136U200
www.tanaka-usa.com
DESCRIPTION
PROTECTOR,MUFFLER
SCREW,5X12/PS
BOLT,HEX,5X12S
WASHER,5
SCREW,HEX,6X65
WASHER,6
MUFFLER
GASKET,MUFFLER
TAIL PIPE SET
SCREW,4X8
GASKET,MUFFLER
SHIELD,HEAT
SCREW,5X18/PS
SCREW,PS,5X25
BRACKET,TANK
CUSHION,TANK
WASHER,CLUTCH B
SHOE,CLUTCH
SPRING,CLUTCH
WASHER,WAVE,10
BOLT,STEP,CLUTCH
QTY
1
1
1
1
2
2
1
1
1
2
1
1
2
2
1
2
2
2
1
2
2
Page 14
COMMENTS
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PARTS INFORMATION
TC- 4700
AIR FILTER • FIGURE 5
#32203 HP Velocity Stack / Air Filter
Upright design suspends fuel better thus
improves overall engine performance.
Works with original choke.
ITEM
5-36
5-37
5-38
5-39
5-41
5-42
5-43
5-44
PART NUMBER
4230427020
65900801200
4760422U80
4460652N20
4240420022
4500407220
99011050601
99210050012
www.tanaka-usa.com
DESCRIPTION
BODY,CLEANER
COLLAR
BOARD,BLOW OVER CHECK
CLEANER,ELEMENT
COVER,AIR CLEANER
COVER,CLEANER BOLT
SCREW,5X60
WASHER,S,5
QTY
1
2
1
1
1
1
2
2
Page 16
COMMENTS
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PARTS INFORMATION
TC- 4700
RECOIL STARTER • FIGURE 6
ITEM
6-0
6-1
6-2
6-3
6-9
6-12
6-14
6-17
PART NUMBER
7620422090
7720422080
7690422020
7790422020
7830427020
8350422020
7850422020
8390422020
www.tanaka-usa.com
DESCRIPTION
STARTER,RECOIL ASSY
BODY,RECOIL STARTER
REEL,STARTER ROPE
SPRING,RECOIL
ROPE,STARTER
CAP,HANDLE
HANDLE,STARTER
SCREW,SET
QTY
1
1
1
1
1
1
1
1
Page 16
COMMENTS
[email protected]
PARTS INFORMATION
TC- 4700
CARBURETOR • FIGURE 7
ITEM
7-0
7-1
7-2
7-3
7-4
7-5
7-17
7-18
7-19
7-20
7-21
7-22
7-23
7-24
7-25
7-26
7-27
7-28
7-29
7-30
7-31
PART NUMBER
4550422U90
51425001200
57525012200
~~~
~~~
57825007200
46325012200
46225006200
62325054200
46125032200
46025032200
6032501220
47725051200
47325012200
60525001200
54625001200
~~~
~~~
45425032800
47625032200
54825016200
www.tanaka-usa.com
DESCRIPTION
CARBURETOR ASS'Y
SCREW,SET
BODY,PUMP
GASKET,PUMP
DIAPHRAGM,PUMP
SCREEN,INLET
SPRING,IDLE ADJUST
SCREW,IDLE ADJUST
SPRING,ADJUST
SCREW,LOW ADJUST
SCREW,HIGH ADJUST
NEEDLE VALVE
SPRING,VALVE
LEVER,CONTROL
PIN,HINGE
SCREW,SET,HINGE PIN
GASKET,DIAPHRAGM
DIAPHRAGM,METERING
PURGE,AIR
COVER,DIAPHRAGM
SCREW,SET
QTY
COMMENTS
1
1
1
1
1
1 ~ Contained in Carb Repair Kit
1
P/N 650-25032-91
1
(Not available individually)
2
1
1
1
1
1
1
1
1
1
1
1
4
Page 17
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PARTS INFORMATION
TC- 4700
DECAL & TOOL • FIGURE 8
ITEM PART NUMBER
DESCRIPTION
8-1
9060428220
DECAL,TC-4700
8-31 8262000080
SPANNER,COMBI,17X19
www.tanaka-usa.com
QTY
1
1
Page 18
COMMENTS
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