Repairs - Falicon Crankshafts

727. 797. 2468
BILLET
CRANKSHAFTS
4
THE KNIFE ®
CONNECTING
ROD
6
BILLET CLUTCH
BASKETS
8
ADJUSTABLE
CAM
SPROCKETS
PRODUCT
LISTING INDEX
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12
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With 36 years of experience, Falicon Crankshaft Components, Inc. has been known
as “THE SOURCE” for performance products for the powersports industry. Our product line continues to expand and compliment our industry favorite products such as
the Knife® connecting rod, billet stroker cranks, billet clutch baskets, adjustable cam
sprockets, and much more!
Falicon’s status as a major player and contributor to the powersports industry has
been the direct result of continuous research and development of technologies, designs
and materials. Our state-of-the-art manufacturing facility is equipped with the latest in
computer controlled equipment, allowing us to keep a watchful eye on our products
from start to finish and maintain 100% quality control.
The bottom line is, we buy the best manufacturing equipment and maintain strict
quality standards so we can supply you with a winning product at a fair price. We have
the skill, knowledge and capability to give you a winning edge!
We have been successful in all levels of racing competition. Every weekend records
are being set with Falicon components. The key to racing domination is simple...
be Falicon
equipped!
BILLET CRANKSHAFTS
4
BILLET CRANKSHAFTS
SUZUKI
• 212-105 BUSA GSX-1300R +5MM BILLET STROKER (68MM)
• 212-109 BUSA GSX-1300R +9MM BILLET STROKER (72MM)
• 212-111 BUSA GSX-1300R +11MM BILLET STROKER (74MM)
• 212-116 SUZ DL/ TL-1000 HEAVY DIRT TRACK (66MM)
HARLEY-DAVIDSON
• 215-102 HARLEY V- ROD BILLET STROKER 1/4” (78.5MM)
• 215-103 HARLEY V- ROD BILLET STROKER 3/8” (81MM)
• 215-104 HARLEY V- ROD BILLET STROKER 1/2” (84.5MM)
HONDA
• 221-106 HON TRX-450R BILLET STROKER ‘05 (70.4MM)
• 221-107 HON TRX-450R BILLET STROKER ‘06 (69.5MM)
• 221-110 HON TRX-450R BILLET STROKER ‘05 (74.8MM)
SUZUKI
• 222-211 SUZ GS1100 BILLET PROSTOCK STROKER / 750 GEAR (70.4MM)
• 222-212 SUZ GS1100 BILLET PROMOD STROKER/ 1100 8P GEAR (72.3MM)
• 222-213 SUZ GS1100 BILLET PROMOD STROKER / 1100 8P GEAR (70.4MM)
KAWASAKI
• 223-302 KAW Z-1/ KZ/ MKII BILLET STROKER (73MM)
YAMAHA
• 224-402 YAM YFZ-450 BILLET STROKER LONG ROD ‘04-’08 (68MM)
• 224-405 YAM YZ-450F BILLET STROKER LONG ROD ‘05 (68MM)
• 224-406 YAM YFZ-450 BILLET STROKER LONG ROD ‘04-’08 (72MM)
• 224-410 YAM YFZ-450 BILLET STROKER LONG ROD ‘09 (72MM)
CANNONDALE
• 229-050 CANNONDALE BILLET CRANK (63.4MM)
• 229-051 CANNONDALE “BOOMER” BILLET CRANK (66MM)
• DOUBLE HEAT- TREATED
• NITRIDE HARDENED
• GENUINE HIGH QUALITY
• FULLY CNC MACHINED
• MAGNAFLUX TESTED
CRANK SERVICES AVAILABLE :
• Supercrank© Modification Services
• Stroke & Balance
• Lighten & Balance
• Repairs
• Magnaflux
• Cryo Treatment
• Chamfer Oil Holes
• Oil Galley Cleaning Services
THE KNIFE® CONNECTING ROD
6
• “OVAL BEAM” DESIGN
• LIGHTER & MORE AERODYNAMIC
• LESS TURBULENCE /
RESISTS TWISTING
• HORSEPOWER GAINS AND
EFFICIENT OIL FLOW
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CUSTO OBLEM!
NO PR TODAY
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• TWO-PIECE RODS COME WITH
MULTI- PHASE BOLTS CUSTOM AGE
ARP +625
• SPECIALLY DESIGNED TO WITHSTAND
HIGH RPM DEMANDS
FOR DETAILED PRODUCT LISTING GO TO PAGE 12
• FULLY MACHINED
• BALANCED END TO END
• DESIGNED USING FINITE ELEMENT
ANALYSIS
• SHOTPEENED FOR IMPROVED
FATIGUE LIFE
• SIZES HELD TO +/- .0001”
• AMPCO BRONZE WRIST
PIN BUSHINGS
• WEIGHT MATCHED +/- 1 GRAM ON
EACH END
BILLET CLUTCH BASKETS
8
• AIRCRAFT- GRADE 7075
FORGED ALUMINUM
• SPECIALLY DESIGNED FOR LARGE
DISPLACEMENT MOTORCYCLES
• INSURANCE AGAINST SERIOUS
ENGINE DAMAGE FROM
SHATTERED BASKETS
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FOR DETAILED PRODUCT LISTING GO TO PAGE 13
CLUTCH REBUILDING SERVICES:
• Magnaflux Inspection
• Billet Basket Install
• Replacement of Worn/
Broken Components
• Oversize Rivets Available
• Heavy Duty Springs Available
• Steel Backing Plates
• Dynamic Balancing
ADJUSTABLE CAM SPROCKETS
10
ADJUSTABLE CAM SPROCKETS
HONDA
• 381-101 HON HURRICANE 1000 SET
• 381-102 HON CBR 1100XX SET
• 381-103 HON HURRICANE 600 SPROCKET SET
• 381-104 HON CBR600 F4 SPROCKET SET
• 381-105 HON CBR600 F2/ 3 SPROCKET SET
• 381-106 HON NT650 HAWK SPROCKET SET
• 381-107 HON 750 SOHC SPROCKET
• 381-108 HON CBR900/ 929/ 954 SPROCKET SET
• 381-109 HON VTR1000 (4) SET
• 381-110 HON XL-250/ 350 SPROCKET
• 381-111 HON 450 UNI-CAM SPROCKET
• 381-112 HON 400 EX CAM SPROCKET
• 381-113 HON TRX-450R CAM SPROCKET 04/ 05
• 381-114 HON CRF-250 CAM SPROCKET
• 381-115 HON CRF-150 CAM SPROCKET
SUZUKI
• 382-201 SUZ SV650 CAM SPROCKET SET (4)
• 382-202 SUZ TL1000 CAM SPROCKET SET (4)
• 382-203 SUZ GSX-R600/ 750 ROLLER CHAIN 96/ 99
• 382-204 SUZ GSF1200 SPROCKET SET
• 382-205 SUZ GSX-R LIQUID COOLED SPROCKET SET
• 382 206 SUZ GSX 1300R CAM SPROCKET SET
• 382-207 SUZ GSX-R600/ 750 SPROCKET SET 96/ 99
• 382-208 SUZ GSX-R1100/ 750 LATE SPROCKET SET
• 382-209 SUZ GSX-R750 30T CAM SPROCKET SET
• 382-210 SUZ DR/ LTZ-400 CAM SPROCKET SET
• 382-211 SUZ GS1000/ 1100 2 V-SET
• 382-212 SUZ GS1100/ 1150 SPROCKET SET
• 382-213 SUZ GS1100 32T FOR 16T PIN SPROCKET SET
• 382-214 SUZ GS PRO-STOCK 6MM HOLE SPROCKET SET
• 382-215 SUZ GS PRO-STOCK 7MM HOLE SPROCKET SET
• 382-216 SUZ GSX-R600/ 750 / 1000 SPROCKET SET ‘00+
• 382-217 SUZ RM-Z450 CAM SPROCKET SET
• 382-218 SUZ LTR-450 CAM SPROCKET SET
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FOR DETAILED PRODUCT LISTING GO TO PAGE 13
© 2011 Falicon Crankshaft Components, Inc.
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visit FaliconCranks.com
for installation instructions
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GOLD ST
HIGH PERFORMANCE INDEX
12
THE KNIFE ® TWO PIECE ROD
THE KNIFE® ONE PIECE ROD
ADJUSTABLE CAM SPROCKETS (CONTINUED)
BILLET CLUTCH BASKETS
• 250-001 2 PC KNIFE REPLACEMENT ROD (MATCH SET)
• 250-002 CUSTOM KNIFE 2 PC (10 PC MIN)
• 240-001 1PC KNIFE REPLACEMENT ROD (MATCH SET)
• 240-002 CUSTOM KNIFE 1PC (10 PC MIN)
KAWASAKI
HONDA
HONDA
HONDA
• 251-102 HON CBR 1000RR KNIFE ROD
• 251-103 HON CBR 1000RR KNIFE ROD -2MM
• 251-104 HON CBR 1100XX KNIFE ROD
• 251-106 HON SOHC 750 KNIFE ROD
• 251-108 HON CBX KNIFE ROD 15MM
• 251-109 HON CBX KNIFE ROD 17MM
SUZUKI
• 252-201 SUZ GSX-R1000 KNIFE ROD ‘04 EARLY
• 252-202 SUZ GSX-R1000 KNIFE ROD -2MM ‘04 EARLY
• 252-203 SUZ GSX-R1100 KNIFE ROD
• 252-204 SUZ GSX-R1100 KNIFE ROD -2.5MM
• 252-209 SUZ GSX1300R KNIFE ROD ‘07 EARLY
• 252-210 SUZ GSX1300R CLASSIC H-BEAM ROD ‘07 EARLY
• 252-211 SUZ GSX1300R KNIFE ROD -2.5MM ‘07 EARLY
• 252-213 SUZ SV650 KNIFE ROD
• 252-216 SUZ GSX-R1000 KNIFE ROD ‘05 LATE
• 252-217 SUZ GSX1300R CLASSIC H-BEAM ROD -2.5MM ‘07 EARLY
• 252-218 SUZ GSX1300R KNIFE ROD ‘08 LATE
• 252-219 SUZ GSX1300R KNIFE ROD -2MM ‘08 LATE
• 252-220 SUZ GSX1300R CLASSIC H-BEAM ROD ‘08 LATE
• 252-221 SUZ GSX1300R CLASSIC H-BEAM ROD -2MM ‘08 LATE
• 252-226 SUZ GSX-R1000 KNIFE ROD -2MM ‘05 LATE
KAWASAKI
• 253-301 KAW ZX-10 KNIFE ROD ‘04+
• 253-302 KAW ZX-11 KNIFE ROD
• 253-303 KAW ZX-11 KNIFE ROD -2.5MM
• 253-304 KAW ZX-11 BOLTS DOWN KNIFE ROD -2.5MM
• 253-305 KAW ZX-11 BOLTS DOWN KNIFE ROD
• 253-306 KAW ZX-12 KNIFE ROD
• 253-307 KAW ZX-12 KNIFE ROD -2MM
• 253-308 KAW ZX-14 KNIFE ROD
• 253-310 KAW EX-500 KNIFE ROD
• 253-311 KAW ZX-9R KNIFE ROD
• 253-312 KAW V-FOCE 700 ATV KNIFE ROD
• 253-313 KAW NINJA 1000 KNIFE ROD
• 253-314 KAW ZX-10/ NINJA 900 KNIFE ROD ‘88+
• 253-315 KAW NINJA 650R KNIFE ROD
YAMAHA
• 254-401 YAM FJ1100/ 1200 KNIFE ROD
• 254-402 YAM FZR/ YZF 1000R KNIFE ROD
• 254-403 YAM YZF/ R1 KNIFE ROD ‘03 & EARLY
• 254-404 YAM YZF/ R1 & RX-1 KNIFE ROD LATE ‘04/ ‘05
• 254-405 YAM YZF/ R1 & RX-1 KNIFE ROD -3MM
• 254-406 YAM YZF/ R1 KNIFE ROD ‘06
HARLEY-DAVIDSON
• 255-502 HARLEY V- ROD CLASSIC H-BEAM ROD
• 255-503 HARLEY V- ROD CLASSIC H-BEAM ROD -.125”
• 255-504 HARLEY V- ROD CLASSIC H-BEAM ROD -.062”
• 241-101 HON CRF-250 KNIFE ROD
• 241-102 HON XR-600 KNIFE ROD
• 241-103 HON XR-650 KNIFE ROD
• 241-104 HON XR-400 KNIFE ROD
• 241-105 HON 400EX KNIFE ROD
• 241-107 HON CRF-450 KNIFE ROD
• 241-109 HON TRX-450R KNIFE ROD EARLY ‘05
• 241-110 HON TRX-450R KNIFE ROD LATE ‘06+
SUZUKI
• 242-201 SUZ GS1100 FALICON KNIFE ROD
• 242-202 SUZ GS1100 +.125” KNIFE ROD
• 242-203 SUZ GS1100 PRO STOCK KNIFE ROD
• 242-204 SUZ GS1150 KNIFE ROD
• 242-210 SUZ RM-Z450 KNIFE ROD
• 242-211 SUZ RM-Z250 KNIFE ROD
• 242-212 SUZ DR/ LT-Z400 KNIFE ROD
• 242-213 SUZ LT-R450 KNIFE ROD
KAWASAKI
• 243-301 KAW 1000J KNIFE ROD
• 243-302 KAW Z-1/ KZ FALICON KNIFE ROD
• 243-303 KAW MKII FALICON KNIFE ROD
• 243-304 KAW GPZ1100 KNIFE ROD
• 243-305 KAW KX-250F KNIFE ROD
• 243-306 KAW KX-450F (BIKE) KNIFE ROD
• 243-307 KAW KXF-450 (QUAD) KNIFE ROD
YAMAHA
• 244-401 YAM YZ-450F KNIFE ROD
• 244-402 YAM TT-500 KNIFE ROD
• 244-403 YAM YZ-250F KNIFE ROD
• 244-404 YAM 660 RAPTOR/ RHINO KNIFE ROD
• 244-405 YAM YFZ-450 KNIFE ROD EARLY ‘05
• 244-406 YAM YFZ-450 KNIFE ROD LATE ‘06
• 244-407 YAM 700 RAPTOR KNIFE ROD
ALSO AVAILABLE...
• 249-902 POLARIS PREDATOR KNIFE ROD
• 249-903 HUSQVARNA 450 KNIFE ROD
• 249-904 CAN-AM DS-450 KNIFE ROD
• 249-905 KTM250 KNIFE ROD
• 249-906 KTM450 SMR KNIFE ROD
• 383-301 KAW EX-500 SPROCKET SET
• 383-302 KAW ZX-10/ 11 & ZRX11 SPROCKET SET
• 383-303 KAW ZX-600 ‘85/ ‘93 SPROCKET SET
• 383-304 KAW ZX-6 ‘90/ ‘95 SPROCKET SET
• 383-305 KAW ZX-7/ NINJA ‘87/ ‘90 SPROCKET SET
• 383-306 KAW ZX-9 SPROCKET SET PRE- ‘98
• 383-307 KAW ZX-12 SPROCKET SET
• 383-308 KAW ZX-6R CAM SPROCKET SET ‘96/ ‘02
• 383-309 KAW ZX-7 CAM SPROCKET SET
• 383-310 KAW ZX-9 SPROCKET SET ‘94/ ‘97
• 383-311 KAW ZX-9R SPROCKET SET ‘98+
• 383-312 KAW KZ CAM/ GPZ CHAIN 3 HOLES 42T HIVO SPROCKET
• 383-313 KAW KZ/ GPZ CAM CHAIN 2 HOLES 32T SPROCKET SET
• 383-314 KAW GPZ1100/ 1000J HIVO 42T SPROCKET SET
• 383-315 KAW MKII 32T SPROCKET SET
• 383-316 KAW NINJA & ZL900/ 1000 SPROCKET SET
• 383-317 KAW Z-1/ KZ1000 SPROCKET SET
• 383-318 KAW ZX-14 SPROCKET SET
• 383-319 KAW KX-450F SPROCKET SET
• 383-320 KAW ZX-6 CAM SPROCKET SET LATE ‘03
YAMAHA
• 384-401 YAM FJ1100/ 1200 SPROCKET SET
• 384-402 YAM FZR600/ 400 SPROCKET SET
• 384-403 YAM YZF/ R6 SPROCKET SET EARLY ‘05
• 384-404 YAM FZ/ FZR700/ 750/ 1000 SPROCKET SET
• 384-405 YAM YZ400/ 426/ EARLY 250 SPROCKET SET
• 384-406 YAM YZ-250F CAM SPROCKET SET
• 384-407 YAM YZ/ YFZ-450 CAM SPROCKET SET
• 384-408 YAM XS-650 SPROCKET (3) BOLT
• 384-409 YAM YZF/ R1/ RX-1 SPROCKET SET
• 384-410 YAM YFZ-450 HD CAM SPROCKET SET
• 384-411 YAM YZF/ R6 SPROCKET SET LATE ‘06
• 384-412 YAM YZ/ YFZ-450 CAM SPROCKET SET
POLARIS
• 501-101 HON CBR 1100XX BILLET CLUTCH
• 501-102 HON CBR 1000RR BILLET CLUTCH EARLY ‘05
• 501-103 HON CBR 1000RR BILLET CLUTCH LATE ‘06
SUZUKI
• 502-201 SUZ GSX-R750 BILLET CLUTCH ‘01+
• 502-202 SUZ GSX 1300R HAYABUSA BILLET CLUTCH
• 502-203 SUZ GSX-R 1000 BILLET CLUTCH ‘01+
• 502-204 SUZ TL1000 BILLET CLUTCH
• 502-205 SUZ GS1100 BILLET CLUTCH
• 502-206 SUZ GS1150 BILLET CLUTCH
• 502-207 SUZ GS1150 LIGHTENED BILLET CLUTCH
• 502-208 SUZ GS1100 LIGHTENED BILLET CLUTCH
• 502-209 SUZ GS LIGHTENED BILLET W/ PRIMARY GEAR
• 502-210 SUZ GS LIGHTENED BILLET CLUTCH ASSEMBLY
• 502-211 SUZ GSX 1300R BILLET CLUTCH ASSEMBLY
KAWASAKI
• 503-301 KAW NINJA 900 BILLET CLUTCH
• 503-302 KAW ZX-11 BILLET CLUTCH
• 503-303 KAW ZX-11 LIGHTENED BILLET CLUTCH
• 503-304 KAW ZX-12 EARLY BILLET CLUTCH
• 503-305 KAW ZX-12 BILLET CLUTCH LATE ‘03+
• 503-306 KAW ZX-10 EARLY BILLET CLUTCH
• 503-307 KAW ZX-10 BILLET CLUTCH LATE ‘04+
• 503-308 KAW ZX-14 BILLET CLUTCH
• 503-309 KAW Z1/ KZ LIGHTENED BILLET CLUTCH
• 503-310 KAW Z1/ KZ BILLET CLUTCH
• 503-311 KAW 1000J/ GPZ BILLET CLUTCH
• 503-312 KAW ZX-14 BILLET CLUTCH W/ NEW CORE
YAMAHA
• 504-401 YAM FZR1000 BILLET CLUTCH
• 504-402 YAM FJ BILLET CLUTCH
• 504-403 YAM YZF/ R1 BILLET CLUTCH EARLY ‘03
• 504-404 YAM YZF/ R1 BILLET CLUTCH LATE ‘04+
• 038-902 POLARIS PREDATOR 500 SPROCKET SETOCKET SET
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EMAIL US
HIGH PERFORMANCE CLIENTELE
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Frankie Stotz
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Sales Policy:
Johnny “Turbo”
equipped!
Falicon sells products and services to the retail customers as
well as dealerships. Falicon values the protection of our dealer network with great
importance. To qualify for dealer pricing, a company must be a full-time legitimate business dealing in sales and/ or service of motorcycle, ATV, snowmobile or
marine industries. To qualify for dealer status, an application must be submitted
and the applicant must meet the following requirements : a valid business license,
a photo of your commercial store front, a state sales tax/ resale number, and a
business telephone number (phone bill acceptable). Falicon reserves the right
to qualify your company for dealer status based upon the application information
received and confirmation of the given information. Once you have qualified for
dealer status, your company will be given a Falicon dealer number. This number
will be required in order to receive dealer price quotes over the telephone or fax.
Dealer status must be maintained annually with purchases on a continuing basis.
We reserve the right to cancel dealer status without notice.
equipped!
Kenny Coolbeth
Paul Gast
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Falicon reserves the right to change prices and/ or discounts
without notice, and invoice at the prevailing prices at the time of shipment.
Shipping, insurance and handling charges are added to invoice totals. Phone
quotes are to be considered ESTIMATES ONLY and are subject to current
price status and final verification of account status. We reserve the right to
request a deposit on certain jobs. A $25.00 USD fee is charged for all returned
or NSF checks, and account may be placed on prepaid or “cash only” status.
Returns:
Ordering:
Parts Cores:
Important Packing Tips:
Chris Borich
Pricing:
All orders will be shipped U.P.S., C.O.D., F.O.B. Clearwater,
Florida. Payment will be in the form of “cashiers check only” or money order. We
also accept VISA, MasterCard or Discover credit cards. Dealer orders will be
C.O.D. “cashiers check” unless other arrangements have been made according to
company policy. We do not offer open accounts or accept personal checks.
Our business hours are from 7:30 a.m. to 4:30 p.m. Monday
through Thursday and 7:30 a.m. to 1:00 p.m. on Friday. Please include the following information for telephone orders or jobs being shipped to us - 1) name with
complete return address ; 2) daytime phone number including area code ; 3) Falicon customer number if available ; 4) complete detailed instructions with a packing
list of all parts sent and 5) the method of shipment you desire (U.P.S. ground, 3
- Day select, 2 - Day air, or 1 - Day air). U.S. mail shipments may be available but
incur additional handling fees. Parts orders may also be faxed to us ( a form is
included with the price sheet).
equipped!
The carrier is responsible if damage occurs to any item during
transit. Do not discard any portion of the shipping container or box prior to
inspection by a claims’ representative.
Merchandise returns and refusals will be subject to a 20%
restock and handling fee. Absolutely no returns after 30 days of the invoice
date. All returns or exchanges must be approved. Items must be suitable for
resale ; therefore, discontinued, damaged or obsolete merchandise will not
be accepted for return. Absolutely no returns on custom orders. Customers
who refuse shipped orders will be charged the re-shipping costs, including an
additional handling charge on their next invoice and may be asked for cash in
advance for future orders.
Payment:
Ashley Owens
Claims:
Cranks are heavy and you should assume that
the carrier will toss your crank several times before it arrives at our receiving dock.
Ensure that your package arrives safely by wrapping the crank with layers of
newspapers and cardboard wedged tight inside a sturdy cardboard box. Use plenty of crumbled newspapers. Packed correctly, your crank should not move within
the box. We will not be held responsible for damage caused by improper packing.
We advise against wood or plastic boxes as they are too rigid and split easily.
Prices and product subject to change without notice.
Information is subject to change due to technical
improvements and modifications.
Other restrictions and policy may apply.
Falicon does not use a core exchange system in supplying
you a finished product. Work is always performed on the customer’s original
part(s). Falicon will sell a new or used core outright as part of a finished job,
but we do not accept exchanges.
Job Storage:
Falicon will not be held responsible for the safe keeping of
the customer’s parts after thirty (30) days. This policy does not apply if the job
is not yet completed or if it is waiting for parts. Inactive jobs will be discarded
after sixty (60) days. Orders not picked up after sixty (60) days will be considered abandoned and will be sold/ discarded for labor or costs incurred.
Limited Warranty:
Due to the nature of performance racing products
and performance modifications, Falicon specifically disclaims the implied
warranty of merchantability and fitness for a particular purpose. Falicon does
guarantee our workmanship to meet or exceed the machining tolerances that
are generally accepted with the power sports industry. If Falicon receives
notice that a product is defective within thirty (30) days of delivery, Falicon reserves the option to repair or replace the part in question. These remedies are
the buyer’s sole and exclusive remedies. In no event shall Falicon Crankshaft
Components, Inc. be liable for direct, incidental or consequential damages of
any type. This warranty is exclusive. No other warranty whether written or oral
is expressed or implied.
p: 727. 797. 2468
f: 727. 796. 3132
www.FaliconCranks.com § [email protected]
© 2011 Falicon Crankshaft Components, Inc.
© 2011 BY FALICON CRANKSHAFT COMPONENTS, INC. • UNAUTHORIZED USE, DISTRIBUTION IS PROHIBITED • ALL RIGHTS RESERVED
1115 OLD COACHMAN ROAD CLEARWATER, FL 33765 • PHONE: 727.797.2468 FAX: 727.796.3132
WWW.FALICONCRANKS.COM