Innovative mining process solutions

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Innovative mining process solutions
INNOVATIVE MINING PROCESS SOLUTIONS
FOR IRAN’S RAW MATERIALS INDUSTRY
May 10th, 2016
A Oberrauner
CONTENT
• Sandvik introduction and safety
• Structural organization
• Product and mining process offering
• Past activities in Iran
• Expected challenges
• Conclusions
2
SAFETY FIRST
Sandvik’s objective is zero harm to
our people, the environment we work
in, our customers and our suppliers.
Sandvik Mining current LTIR=0,8
PROTECTIVE
EQUIPMENT
FIRST AID
KIT
ALARM
EMERGENCY
NUMBER
EMERGENCY
EXIT
ASSEMBLY
POINT
COMPLIANCE
The Sandvik way of doing business
We’ve always been committed to conducting
business with high integrity and in a legal and
ethical manner. We embrace our corporate
responsibility to combat corruption.
4
47,000
EMPLOYEES
89
BILLION
SEK
INVOICED
SALES
60
R&D CENTERS
GLOBALLY
5
SANDVIK
SALES IN OVER
150
COUNTRIES
AROUND THE GLOBE
A WORLD-LEADING HIGHTECHNOLOGY ENGINEERING GROUP
• Group Headquarter in Stockholm
• 5 Business Areas
3
BILLION SEK
INTO R&D
EACH YEAR
8,000
ACTIVE PATENTS
• Mining Headquarter in Amsterdam
Sandvik
Venture
SANDVIK
OUR BUSINESS AREAS
Unique customer offering
within selected areas.
9%
Sandvik
Construction
10%
Sandvik
Mining
SANDVIK
GROUP
Sandvik
Materials
Technology
30%
Equipment, tools, service
and technical solutions for
exploration, excavation and
processing of rock and minerals
in the mining industry.
6
Industry-leading provider
of high value-added products
in advanced metallic materials
for selected niches in the most
demanding industries.
17%
Sandvik
Machining
Solutions
33%
Share of Sandvik Group’s total 2014 invoicing.
The world’s widest range
of rock drilling, rock excavation,
rock processing, demolition and
bulk materials handling equipment,
tools, services and technical
solutions for the construction
industry.
34%
Holds a clear global leadership
by offering productivity
enhancing products and
solutions for advanced industrial
metal cutting.
SANDVIK MINING
GLOBAL ORGANIZATION, LOCAL FOCUS
2014
2014 sales
38%
13%
Customer
Services
10%
21%
Mining
Systems
22%
Equipment
17%
17%
7
Rock
Tools
Upgraded Flow-sheet
TRANS4MINE
STRIVES FOR CHANGE
Investigational /
Auditing Services
Trans4mine
Analysis Services
Fleet Management
Services
Operations Optimisation
Operational Coaching
Mine planning
8
IN-PIT CRUSHING AND CONVEYING
CONVEYOR BASED MINING
• Integrated wholistic mining process
• Primary processing near the mining face
• Transport with conveyor system
− Ore / Mineral product to plant
− Overburden / Host rock to dump
9
IN-PIT CRUSHING AND CONVEYING
MAIN EQUIPMENT
• Relocatable crushers
• Flexible mine conveyors
• Mobile discharge equipment
10
IN-PIT CRUSHING AND CONVEYING
ECONOMICS AND POSSIBILITIES
• Reduces use of energy and resources
• Reduces operating costs
• Capex over long time same
level as with truck/shovel
• Aims at improved mining economics
• Increases safety (less trucks)
11
BUCKET WHEEL EXCAVATOR
ALTERNATIVE FRONT END OF CONTINUOUS MINING SYSTEM
13
PF400 MOBILE MODULAR DOZER PUSH STATION
SANDVIK GERMANY ENGINEERING PRODUCT
14
“HYBRID” ROLLS CRUSHER
SANDVIK GERMANY ENGINEERING PRODUCT
• Crusher for Mining Applications in
primary, secondary and tertiary crushing
stages
• Different models for capacities from 100
tph up to 10.000 tph
• Feed sizes up to 2.000 mm
• Special features like hydraulic overload
protection, hydraulic gap adjustment and
scraper to handle wet and sticky
materials
CONVEYOR COMPONENTS
SANDVIK GERMANY PRODUCED (LATEST DEVELOPMENTS)
• Formed Rollers
− Accurate geometry
− Less maintenance requirements
• Composit roller (release on March 18th)
− Light-weight
− Silent
16
CONTINUOUS UNDERGROUND MINING
BOLTER MINER AND HAULAGE SYSTEMS
• For coal and other cuttable minerals
• Fast Road development
• Integrated ground support
• Proven technology
17
SANDVIK MINING AUTOMATION
INTEGRATED APPROACH
EQUIPMENT
Intelligent
Machines
AUTOMATION
SYSTEMS
SERVICES
Single Unit & Fleet
Automation Systems
Integration, Delivery,
Training, Support &
Optimization
INFORMATION MANAGEMENT SYSTEMS
Monitoring & Reporting
for Sandvik Fleet
Location Tracking, Scheduling,
Task Management for Total Fleet
OPTIMIZED CUSTOMER SOLUTION
Specified with the customer
Integration with mining IT systems
Tailored to the application
DRILLING AUTOMATION
AUTOMATION LEVEL 1 (MINIMAL)
4 (FULLY AUTOMATED – NO OPERATOR)
- Increased safety
- Multi-machine supervision
- Satellite-based operation and precise navigation
19
MINING EXPERTISE – TRANS4MINE
IMPROVE SAFETY, INCREASE PRODUCTIVITY AND REDUCE WASTE
• On-site Audits to identify improvement areas
Rig Efficiency: Meters drilled per pp hr
by Mining Method
• Operator trainings
• Introduce SOTA / BAT
• Optimum machine replacement models
• MAPS – Mine activity performance system
100.0
90.0
80.0
70.0
60.0
50.0
40.0
30.0
20.0
10.0
0.0
87.319
71.380
37.045
Room and pillar
20
76.434
Room and pillar / Cut Sub level cut and fill
and Fill
XLP Breast
REFERENCES
PROVEN TECHNOLOGY IN IRAN
- 3 major material handling projects
(picture)
- Constant business network before
sanctions set in
21
IDENTIFIED/EXPECTED CHALLENGES IN IRAN
SOME HURDLES TO OVERCOME
• Technical
− Electricity
− Applicable Standards
− Operational experts required (expected 15 years to regain)
• Compliance
− Financial (eg Cash-streams functionality not known)
− Banking structure and modalities
− US/EU sanction-lists, export controls on dual use item, restricted party screening
• Organizational
22
− Customer network to be (re)established
− Complicated customs and logistics to be cleared
CONCLUSIONS/RESUMEE/SUMMARY
CHALLENGES AND OPPORTUNITIES AHEAD
Sandvik is able to be a major technology
supplier in Iran
Large amount of investment requirements gives
the country a chance to get
„latest and greates“ technology rather than
„more of the old“
Technical hurdles seem to be less than
expected, challenges lie in other fields of
business
23
THANK YOU
24
Dr. Andreas Oberrauner – Mining Engineer Sandvik Trans4Mine
[email protected]
+49 173 159 5682

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