Optimizing Material Flow in AHSS with Servo

Comments

Transcription

Optimizing Material Flow in AHSS with Servo
Optimizing Material Flow in AHSS with Servo
Controlled Oscillating Forming Systems
Darrell Quander, Jr.
OVERVIEW
Common Goals
•
Manufacturing of safer, lighter
weight vehicles
•
Development of sustainable
manufacturing processes with
new AHSS
•
Creation of high quality,
affordable vehicles
•
Formability of AHSS to meet
emission regulations
OVERVIEW
Common Challenges
•
Spring back
•
Inconsistencies in Material
Batches
•
Higher Press/Binder Tonnage
Requirements
•
Overcoming part quality
Problems
The Innovative Spirit
The Innovative Spirit
A Faster Horse
Position Control
None
Speed Control
None
Force Control
None
Programmability
Limited
New Design
Options
Limited
A Faster Horse
If I was asked how to
design a die for
AHSS, I would say
HIGHER FORCE, or
MORE stations
New Equipment and Processes
Position Control
None
Most
Speed Control
None
Most
Force Control
None
Most
Programmability
Limited
Most
New Design
Options
Endless
Limited
New Equipment and Processes
Design Approach
Design Approach
B
A
Design Approach
Design Approach
B
A
3
2
1
Design Approach
B
A
3
2
1
A
Y- Axis
B
Closed Loop Feedback System
Closed Loop Feedback System
Closed Loop Feedback System
3
Closed Loop Feedback System
1. Input
2. Controller
3. Mechanism
4. Feedback
New Approach
Force
Position
Pulsating / Oscillating
Pulsating / Oscillating
Pulsating / Oscillating
DYNAMIC – Pulsating / Oscillating
Variable Force Reciple –
with Oscillation
Amplitude Study #1
Amplitude Study #2
Amplitude Study #2
Fracture
Wrinkle
THANK YOU
ANY QUESTIONS?
Darrell Quander Jr
HYSON
Product Manager
[email protected]
216-280-6049

Similar documents