T90/120 II HydroSeeder
Transcription
T90/120 II HydroSeeder
9281 LeSaint Drive • Fairfield, Ohio 45014 Phone (513) 874-2818 • Fax (513) 874-2914 Parts Dept.: 1-800-229-8707 Sales: 1-800-543-7166 T90/120 II HydroSeeder ® Parts and Operator’s Manual Model SS LBT90-SS Serial No. _____________ BLANK INDEX Safety First . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Safety Summary Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-5 Definition of Hydroseeding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-7 Attachments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-8 Pre Start Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 Equipment Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-9 2 Valve Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-11 Starting Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 Material Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-13 Tank Capacity Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 Loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15-16 Prior to Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16 Discharge Nozzle Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16 Application of Slurry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17-18 I. General Application Techniques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17 II. Application through the Boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17 III. Application through Hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18 Reloading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19 Liming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19-20 Cleaning and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20-21 Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21 Lubrication Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22-23 Clutch/Pump Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24-30 Trouble Shooting the HydroSeeder® . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29-33 Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34-40 Parts Manual Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41-75 Suction, Discharge, and Recirculation Piping . . . . . . . . . . . . . . . . . . . . . . .42-43 Clutch/Pump Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44-45 Hydraulic Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46-47 Discharge Boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48 Hydraulic Agitator Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49 Agitator Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50-51 T90 Series II Trailer Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52-53 T120 Series II Gooseneck Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54-55 HydroSeeder® is a registered trademark of Finn Corporation Skid Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56 Hatch Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57 Loose Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58-59 Engine Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60-61 Engine Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62 Trailer Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63 Control Box Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64-65 Hose Reel Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66 Hose Reel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67 Remote Valve and Discharge Hose Assembly . . . . . . . . . . . . . . . . . . . . . . . . .68 Tool Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69 Hydraulic Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70 Hydraulic Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71 Decal Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72-73 Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74 Warranty Registration Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75 SAFETY FIRST With any piece of equipment, new or used, the most important part of its operation is SAFETY! Finn Corporation encourages you and your employees to familiarize yourselves with your new equipment and to stress safe operation. The first four pages of this manual are a summary of all the main safety aspects associated with this unit. Be sure to read completely before operation of machine. This symbol is used throughout the operation and maintenance sections of this manual to call attention to safety procedures. - Pay Attention - DANGER: Immediate hazards which WILL result in severe personal injury or death. WARNING: Hazards or unsafe practices which COULD result in severe personal injury or death. CAUTION: Hazards or unsafe practices which COULD result in minor personal injury or product or property damage. IMPORTANT: Indicates that equipment or property damage could result if instructions are not followed. NOTE: Gives helpful information. CALIFORNIA Finn Corporation Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm. P/N 12304 1 HYDROSEEDER® SAFETY SUMMARY SHEET It is important that all operators of this machine are familiar with all of the safety aspects mentioned below and have read the entire Operator’s Manual before operating the machine. Always keep a copy of this manual with the machine. It is the responsibility of the operator of the machine to fully understand this safety sheet. Remember that YOU are the key to safety. Good safety practices protect not only you but also the people working with and around you. Keep in mind that this safety sheet is written for this type of machine only. Practice all other usual and customary safe working precautions; and above all, remember that safety is up to you. The FINN HydroSeeder® is designed to mix and apply water, seed, fertilizer, agricultural lime and hydraulic mulch to the prepared seedbed. The resultant slurry from mixing one or more of the above materials may react causing harmful or deadly gasses within the tank. Heat, evaporation or extended emptying period can/will accelerate the formation of these gasses. Please contact your supplier(s) of these slurry components regarding their potential reactivity. I. PRE-START EQUIPMENT CHECK (equipment check is to be made with the engine off): 1. If you have a chassis mounted unit, check devices securing HydroSeeder® to the truck or trailer frame. 2. If HydroSeeder® is a trailer unit, check hitch and hitch bolts, safety chains, lights, brakes and breakaway switch. Verify that the hitch ball is the correct size for the coupler. Use only a 25000 lb. rated 2-5/16” ball. II. MACHINE OPERATION: 1. Always wear safety goggles when operating the machine. Other safety attire such as safety shoes, ear protection, gloves, hard hats, dust masks, etc. should be worn as required by warning decals on machine, operator’s manuals or job site requirements. Remove rings, watches, etc. Avoid loose fitting clothing that may get caught in rotating machinery. 3. Make sure loading hatch bag cutter is in place and secure. 4. Check that all guard railing is in place and secure. 2. Do not operate the machine without all guards in place. 5. Verify that all guards are in place. 6. With the ignition switch on, verify that the signal horn is operating correctly. 7. By carefully looking down through the loading hatch, inspect the slurry tank for foreign objects. Never enter the tank without following the procedures described in #3 of the Maintenance section in this sheet. 10. Inspect all hydraulic hoses for cracks, bulges or damage. If hoses are bad replace immediately. 3. Do not load unit while in transit. Load only when parked and unit is as level as possible. Take care not to drop pens, lighters, etc. or pieces of paper or plastic bags into the tank, as these objects might plug the slurry system. Should any object be dropped into the tank, do NOT reach into the tank to retrieve the foreign object. See #3 under Maintenance before allowing any personnel to enter the tank. 11. Inspect all discharge hoses for cracks, bulges or damage. If hoses are bad replace immediately. 4. Make sure area to be sprayed is clear of all persons, animals, etc. 8. Remove unnecessary objects (or material) from the tank top. 9. Make sure no one is working on or inside the machine. Signal “All Clear” before starting the engine. 2 5. The driver of the carrying or towing vehicle is responsible for the safety of the operator(s) of the machine. Make sure the driver is aware and avoids all possible hazards to the operator(s) of the machine, such as low tree limbs, low power lines, etc. Vehicles on which equipment is mounted or towed must be stopped and started gradually. Avoid abrupt starts or stops. Never operate on a slope or a hill that may endanger the driver and/or the operator(s). All personnel should review and be familiar with stop/start signals between the driver and operator(s) before going into operation. Only the operator should be located on the platform during operation. 6. Operator(s) of equipment should never ride on the machine at speeds of greater than 5 MPH (8 kmh). 2. Never engage the clutch when both the recirculation and discharge valves are closed. Operation with both valves closed will result in extreme heat generation that could cause severe bodily injury and damage to the equipment. 3. Recirculation valve must be open and material flowing back into the tank when using the remote valve. A closed or plugged recirculation line will cause extreme heat in the pump or discharge lines which will result in severe bodily injury and damage to the equipment. 7. Never operate machine in an enclosed area without venting the engine exhaust of both the equipment and vehicle on which the equipment is mounted. Deadly carbon monoxide fumes can accumulate. 4. During application through a hose, high pressure can be exerted at the end of the hose. Hose holding personnel must establish good footing. The operator should apply gradual pressure to the hose only after hose holding personnel are firmly positioned and have firm control of the hose. Additional personnel to direct hose may be necessary if working on slopes. The proper technique for hose holding personnel is to firmly grasp the hose over the shoulder or under both arms. Never hold the hose so it goes between the legs. If the hose holding personnel finds that it is uncomfortable for him to handle the hose by himself additional hose holders should be positioned at the end of the hose. 8. Never operate this or any other machinery when fatigued, tired, under the influence of alcohol, illegal drugs or medication. You must be in good physical condition and mentally alert to operate this machine. 5. Plan application so that the furthest area is covered first; working back toward the HydroSeeder®, so that the individuals are not walking back over slippery ground. 9. Never modify the machine. Never remove any part of the machine (except for service and then reinstall before operating). 6. Before opening any valves or pipe clamps shut machine down and check if material in the pipe is hot. If hot, do NOT open valve or pipe clamps as the hot material may cause severe personal injury. Allow to cool and open with caution. 10. Use proper means (steps, ladder) for mounting and dismounting of the machine. Never mount or dismount a moving machine. III. SLURRY APPLICATION: 1. Do not aim discharge spray toward power-lines, transformers, or other high voltage electrical conductors. Also do not aim discharge spray towards people, animals or anything other than the intended application area. 7. Except when loading materials keep loading hatch lid closed to protect operator and prevent splashing of wet material onto the tank top. 8. Wash off spillage of slippery mulch or slurry additive from the tank top and platform before operating equipment. 3 MAINTENANCE: 1. Before servicing the machine, turn off engine and allow all moving parts to stop. To prevent accidental starting disconnect battery cables. Tag the engine operating area to show that the machine is being serviced. Use lockout/tagout procedure (OSHA 29 CFR 1910.147). 2. Certain hydroseeding amendments, when combined with or without the addition of water or heat or the element of time, may react causing harmful or deadly gasses! Consult your material suppliers regarding reactivity information. The slurry tank must be flushed and drained after each day of operation. 3. Your slurry tank may be considered a confined space by OSHA under 29 CFR 1910.146. Before entering any confined space, your company must develop a procedure for safe entry. Make sure your company’s plan meets all the requirements of 29 CFR 1910.146. including the following: a) Drain, flush and ventilate tank interior. b) Turn off engine and disconnect battery cables and perform lockout/tagout procedures. (29 CFR 1910.147) c) Provide continuous ventilation or proper breathing apparatus. d) If tank must be entered, personnel entering the tank must be tethered to a lifeline. e) Provide stand-by individual outside of tank able to communicate with person inside and able to haul him out with lifeline if necessary. 4. Before loosening any clamps or opening any valves, determine if material in the line is hot by feeling the pipe. Do NOT allow material to come in contact with personnel. Severe bodily injury could result. 5. On trailer units perform general maintenance such as checking the safety chains, hitch and hitch bolts, tires, brakes. Repair or replace if worn or broken. Never operate machine on improperly inflated or damaged tires. Always use a safety cage or cable restraints when re-inflating a repaired tire. 4 6. Radiator maintenance: Liquid cooling systems build up pressure as the engine gets hot. Before removing radiator cap, stop the engine and let the system cool. Remove radiator cap only after the coolant is cool. 7. Battery maintenance: Lead-acid batteries contain sulfuric acid, which damage eyes of skin on contact. Always wear a face shield to avoid acid in the eyes. If acid contacts the eyes, flush immediately with clean water and get medical attention. Wear rubber gloves and protective clothing to keep acid off skin. Lead acid batteries produce flammable and explosive gasses. Keep arcs, sparks, flames and lighted tobacco away. 8. Filling of fuel: Never fill the tank with the engine running, while smoking or when near an open flame. Never smoke while handling fuel or working on the fuel system. The fumes in an empty container are explosive. Never cut or weld on fuel lines, tanks or containers. Move at least 10 feet (3 meters) away from fueling point before starting engine. Wipe off any spilled fuel and let dry before starting engine. NOTE: Be careful not to allow fuel, lubricant, hydraulic fluid or cooling fluids to penetrate into the ground or be discharged into the water system. Collect all fluids and dispose of them properly. 9. It is recommended that only authorized genuine FINN replacement parts be used on the machine. 10. Do not use either cold start fluid if engine is equipped with glow plug type preheater or other intake manifold type preheater. It could cause an explosion or fire and severe injury or death. 11. Diesel fuel or hydraulic fluid under pressure can penetrate the skin or eyes and cause injury, blindness or death. Pressure may build up in the hydraulic system; use caution when removing the cap. 12. Make certain that all decals on the machine are maintained in good legible condition. Replacement decals are available through Finn Corporation by specifying part number shown in the lower right hand corner of the decal. See page 5 for the current safety decals mounted on the unit. See pages 72-73 in the Parts Manual for the location and quantity of all decals on this unit. CURRENT SET OF SAFETY DECALS Before entering the tank: 1. Drain, flush and ventilate tank interior. 2. Turn off engine and disconnect battery cables. 3. Provide continuous ventilation or proper breathing apparatus. 4. Provide standby individual outside of tank able to communicate with person inside and able to haul him out with lifeline if necessary. P/N 8097 Never operate pump with both recirculation and discharge valves closed. Do not use remote valve unless recirculation valve is open. Excessive heat or bodily injury will occur. Do not aim stream into high voltage lines. P/N-11567 P/N 5216 HOT EXHAUST 012278 Before loosening any clamps or opening any valves, determine if material in line is hot. Do not allow material to come in contact with personnel. BREAKAWAY SWITCH Do not use for parking. Attach cable to towing vehicle with slack for turning. Engine battery on trailer must be charged and hooked up for proper breakaway function. P/N 8209 23423 Rotating fan hazard. Keep hands clear. Shut off engine before servicing. Do not operate without guards in place. 12251 12179 Turn engine off, disconnect battery, and allow all moving parts to stop before servicing equipment. To prevent serious burning or scalding: • Pressurized cooling system. • Allow system to cool. • Remove cap slowly with gloves on. 012279 22357 Wear eye protection around operating equipment. 23519 Personnel should not ride this equipment at speeds greater than 5 MPH (8 km/h). SAFETY CHAIN INSTALLATION Both the single and double chains must be crossed under the tongue. They must be oriented in such a manner as to prevent the tongue from dropping to the ground in the event of failure to the hitch, coupler or ball. The chains must be connected to the towing vehicle so that the slack for each length of chain, between the trailer and the towing vehicle, is the same and must have no more slack when in use than is necessary to permit proper turning of the vehicles. The forward end of the chain must be attached to the towing vehicle, not to the ball, but to the hitch or other frame member. The chain must be looped around the member and hooked back into itself. CAUTION! USE ON 2-5 / 16" BALL ONLY P/N 5022 20970 20970 Always use step when mounting and dismounting. Do not ride on hitch when vehicle is moving. P/N-80107 Always inspect tow vehicle and equipment hitch before towing. Tighten all hitch bolts and properly connect wiring and safety chains. P/N-31227 THIS CONNECTION FOR REMOTE AND HOSE REEL ONLY USE DISCHARGE GUN FOR NON REMOTE VALVE WORK. SEE OPERATOR'S MANUAL P/N 11569 5 OPERATION AND MAINTENANCE MANUAL FOR FINN T90 & T120 HYDROSEEDERS® This manual gives you step by step instructions for the operation and maintenance of the Finn HydroSeeder®. For best results and to insure longer life of the equipment, please follow the instructions carefully. For your safety read the entire manual before operation of this unit. DEFINITION OF HYDROSEEDING: Hydroseeding is the process whereby seed, fertilizer and/or lime and wood fiber mulch (using water as a carrying medium) are applied on the soil to establish vegetation. THE FINN HYDROSEEDER® AND HOW IT WORKS: The Finn HydroSeeder® will apply seed, fertilizer and/or lime, wood fiber mulch, or stabilizing materials in any prescribed or desired combination. The materials placed in the HydroSeeder® slurry-tank are mixed with water and kept in suspension by a dual agitation process, recirculation of slurry and mechanical agitation, thus forming a slurry that is pumped to the discharge assembly and directed onto the seed bed by the operator. This equipment is designed to accomplish hydroseeding in one easy operation with maximum efficiency. MOUNTING THE HYDROSEEDER®: For speed and mobility of operation, the HydroSeeder® should be mounted on a truck or trailer, however, it is important to select a carrier with sufficient capacity to handle the added weight. Carrier Vehicle Requirements HYDROSEEDER® Type Maximum Weight (loaded) Approx. GVWR* Measurements (cab to axle) T90S 13,250 lbs. (6,010kg) 18,000 lbs. (8,165kg) 84”-100” (213-254cm) T90T 14,670 lbs. (6,654kg) Tow vehicle must be able to support 1,800 lbs. (816kg) down on its hitch. T120S 16,080 lbs. (7,293kg) 23,000 lbs. (10,432kg) T120GN 17,620 lbs. (7,992kg) (less material stored on top) Tow vehicle must be able to support 4,500 lbs. (2,041kg down. 2-5/16” ball** type gooseneck coupler standard. * 84”-106” (213-269cm) Since truck weight will vary, insure that vehicle’s GVWR is sufficient for the particular application. This information can be obtained from the truck manufacturer or dealer. ** 2-5/16” Ball rated 25000 Lbs. 6 TRUCK REQUIREMENTS Once the proper carrier has been selected, the HydroSeeder® must be securely mounted to it. CAUTION: Your FINN HydroSeeder® should be mounted by a qualified truck body installer. When mounting the HydroSeeder® to the truck, any one of the following methods of mounting is acceptable: A. Bolt the HydroSeeder® directly to the truck bed. Installer must insure that the bed as well as the bed to truck and HydroSeeder® to bed connections are adequate for the full load weights that are shown on page 6. B. Mount the HydroSeeder® to the truck frame. Note: T90 and T120 HydroSeeder® have mounting legs that are 44” across and therefore require an adapter frame or a chassis bed of adequate strength to mount to the truck’s 34” wide rails. IMPORTANT: Mounting the HydroSeeder® to the truck must allow for tire clearance as well as frame twist. Place hard wood spacers along the length of truck rails or use Finn spring mounting kit (#011562) or equivalent. C. Place chains over the HydroSeeder® and around truck bed and secure with binders. Secure the HydroSeeder® with blocks tied to the truck bed. IMPORTANT: When using a truck with a tilt bed be sure to chain the truck bed down to prevent the bed from being accidentally hoisted. ATTACHMENTS: 1. Extension hoses for reaching remote areas are available in 50 ft. (15m) lengths. All connections are camlock quick operating fittings. The hose is connected to the end of the discharge boom in place of a nozzle. The nozzle is connected to the end of the hose and controlled by the person on the ground. The flow is controlled by a second person on the HydroSeeder®. This allows for a full pressure and volume operation. 2. For lower pressure applications, or for close up work, i.e. around buildings, the remote valve attachment can be used. The attachment includes semi-rigid hose with quick disconnect fittings along with a hand held valve which fits the end of the hose and accepts the standard nozzle assemblies. The hose is connected to the outlet on the discharge pipe above the pump. The machine is run at 1/2 to 3/4 throttle and material is applied where desired. DANGER: The recirculation valve must be open when using a remote valve. If valve is not open, extreme heat will occur resulting in damage and/or bodily injury. 3. Hose Reel. The live hose reel will mount either on the HydroSeeder® or on the truck frame. The 200 foot capacity electric rewind reel will wind up and store empty hose. It can be electrically connected to the HydroSeeder® battery. NOTE: Electric hose reels can be wired to truck batteries. Please contact the Finn Corporation Engineering Dept. for instructions on this installation. 7 4. Fill pumps with the capacity of 5,500 GPH (19,000 l/h) or 9,000 GPH (34,000 l/h) can either be carried on the truck or mounted on the HydroSeeder®. 5. Hardened pump parts. Pump casing, impeller, and suction cover treated with special material designed to resist wear. 6. Rear spray bar. The spray bar option is not designed for slurry application but for the dispersion of liquids for dust control, watering, feeding and washing applications. Rear spray bar can be arranged so that operation is remotely controlled from the truck cab. PRE-START CHECK: Safety check to insure operator safety: 1. A. Skid Unit - Check condition of all mounting hardware securing HydroSeeder® to truck frame rails. B. Trailer Unit - Inspect hitch, safety chains, lights, brakes and breakaway switch. 2. Make sure bag cutter is in place and secure. 3. Inspect that all railings are in place and secure. 4. Insure that all guards are in place. EQUIPMENT CHECK: CAUTION: Equipment check is made with the engine off and all rotating parts stopped. 1. See that tool kit contains all the prescribed items (see tool kit list in parts book page 69). 2. Inspect the “slurry-tank” for foreign objects. See numbers 2 and 3 in Maintenance Section (IV) of the Safety Summary Section page 4. 3. Check fuel level. 4. Check the hydraulic oil level (see hydraulic system page 21 for oil specifications). 5. Check engine oil level...for oil type refer to the engine manual. 6. Check fluid level in radiator and overflow tank. 7. Inspect air cleaner for dust and dirt, clean if necessary. 8. Secure the drain plug on the outside-bottom of the slurry-tank. 9. Check to be certain pump drain plug is in place. 10. Verify that suction line shut-off valve is completely open. 8 11. Lubricate equipment - See Lube Chart pages 22-23. A. Each lubrication point is marked. B. Check automatic pressure lubricator at pump. If the stem is fully extended with thumb nut all the way up then pressure lubricator contains lubricant - if not, lubricant must be replaced by the following procedure: a) Turn thumb nut clockwise until stem rises to maximum height. b) Remove cap and fill cap with sodium (water soluble) base grease. (FINN part number 000698). Do not use lithium base (chassis lube) grease. c) Replace cap. d) Turn thumb nut counter-clockwise until the thumb nut is at the top of the stem. The spring and pressure disc in the lubricator forces the grease, under pressure, to the pump seal. IMPORTANT: When the thumb nut has moved down to within 1/2” (1.25 cm) of touching the cap reservice the automatic lubricator. 12. Engage and disengage clutch to determine if it “snaps” in and out. 13. Install discharge assembly (if stored in location other than standard operating position). A. Check and clean nozzle of obstructions. B. Tighten the wing bolt at the opening around the top of discharge assembly and insure that discharge assembly is secure 14. Check pump discharge and recirculation valve handles for free movement. 9 TWO VALVE OPERATION: This HydroSeeder® is equipped with two independently operated ball valves to control slurry flow. One is located in the recirculation line below the platform, and the other is located in the discharge line above the platform. The recirculation valve is open when the handle is in line with the valve ports and is closed when the handle is at a right angle to the valve ports. The discharge valve is open when the “v” notch in the foot pedal is in line with the valve ports and is closed when the “v” notch is at a right angle to valve ports. WARNING: Never engage the slurry pump clutch when both valve handles are positioned as shown Figure 1. Both valves are closed and will result in extreme heat generation that will cause damage or bodily injury if the slurry pump is running. Figure 1 10 1. Discharge Through Boom: Flow is through boom with no flow through closed recirculation valve (Figure 2). Flow through boom is controlled by engaging and disengaging slurry pump clutch. Do not use the discharge valve to control distance. Valve should be either completely open or completely closed. Control the spray volume and spray distance by adjusting the engine RPM. 2. Extension Hose Through Boom: Flow is through boom with no flow through closed recirculation valve (Figure 2). Extension hose is connected to boom and flow is controlled by engaging and disengaging pump clutch, or controlling the speed of the engine. Figure 2 DANGER: Do not use remote valve in this application. 3. Extension Hose or Hose Reel Through Remote Port: Flow is through recirculation with no flow through closed discharge valve (Figure 3). Flow through extension hose is controlled by engaging and disengaging slurry pump clutch, or by remote valve at end of hose. Open recirculation valve allows flow back into tank. Figure 3 DANGER: Recirculation valve must be open and material flowing back into tank when using a remote valve. A closed or plugged recirculation line will cause extreme heat resulting in damage and/or bodily injury. 11 STARTING PROCEDURE: CAUTION: See safety section of the manual (pages 2-4) before operating the machine. Before starting, open the recirculation valve, close discharge valve, disengage clutch, and place the agitator control in the neutral position. 1 Set throttle about 1/4 open. 2 Turn key counter clockwise and hold it until the glow plug indicator light goes out. 3 While holding in the safety switch button, turn the key clockwise until the starter engages, and the engine starts. 4 Continue to hold the safety switch in for approximately 10 seconds. Allow engine to warm up for 3 to 5 minutes. NOTE: This engine has a safety system which will shut the engine off if the engine oil pressure drops below 7 psi or if the water temperature reaches 230˚ Fahrenheit (110˚ Centigrade). AREA COVERAGE - MATERIAL CAPACITY: To determine the coverage per load for any HydroSeeder®, three questions must be answered prior to the application. First, is the job to be done “one step” (which is when the seed, fertilizer and mulch are applied proportionally per load) or “two step” (which is when the seed and fertilizer are applied alone and then covered by mulch as a second operation)? Second, at what rates (usually in pounds per 1000 square feet, or pounds per acre) are the seeding materials to be applied? Finally, what are the loading capacities of the HydroSeeder®? Application rates vary for different geographic locations, but in general, seed is applied at 6-10 pounds per 1000 square feet; fertilizer is applied at a rate of approximately 400 pound per acre; and fiber mulch is applied at 1500 to 2000 pounds per acre. (Note: There are 43,560 square feet in an acre). Local agronomists, agricultural extension agents, or soil and water conservation officials should be contacted for more specific information on application rates for a given area. The following tables show loading versus coverage rates for the Finn HydroSeeder®. Table A shows rates for “one step” applications. The coverage area is determined by the fiber mulch capacity of the HydroSeeder®, and the rate at which it is applied. Table B shows the area coverage when seeding only, where little or no mulch is applied. The coverage area is determined by the granular solids capacity of the HydroSeeder®, and the rate at which the solids are applied. 12 TABLE A Using Seed, Fertilizer and Mulch Unit Amount of Material in Tank (pounds(kilograms)) Coverage Area (sq. ft.(sq. m.)) Seed Fertilizer Mulch T90 II 92 (41) 107 (48.5) 400 (181) 11,600 (1075) T120 II 115 (52) 133 (60) 500 (227) 14,520 (1350) Above Table is based on 1500 pounds of mulch, 400 pounds of fertilizer and 345 pounds of seed (8 pounds/1000 square feet) per acre. Table A Example: For T90 II 400 pounds Mulch per Tank 400 pounds Mulch per Tank 1,500 Pounds Mulch per Acre = .267 Acre per Load 400 Pounds Fertilizer per Acre x .267 Acre = 107 Pounds Fertilizer per Load 345 Pounds Seed per Acre x .267 Acre = 92 Pounds Fertilizer per Load TABLE B Seed and Fertilizer Only Unit Amount of Material in Tank (pounds(kilograms)) Coverage Area Seed Fertilizer Total (sq. ft.(sq. m.)) Acreage (Hectare) T90 II 784 (356) 900 (408) 1,684 (764) 98,900 (9,188) 2.25 (0.91) T120 II 1,045 (474) 1,200 (544) 2,245 (1018) 130,680 (12,140) 3.00 (1.12) Above Table is based on rates of 8 pounds seed and 9.2 pounds fertilizer per 1000 square feet. Table B Example: For T90 II 500 Pound Tank Capacity (Solids) 8 Pounds (Seed) + 9.2 Pounds (Fertilizer) per 1,000 Sq. Ft. 8 Pounds Seed 1,000 Sq. Ft. = 145,490 Square Feet per Load x 145,490 Square Feet = 1,164 Pounds Seed per Tank 13 TANK CAPACITIES CHART: T90 II Gallons (Liters) in. (cm) from top in. (cm) from bottom (3407) (3207) (3028) (2839) (2650) (2460) (2271) (2082) 10 (25.4) 12 (30.5) 13.75 (34.9) 15.75 (40.00) 17.5 (44.4) 19.25 (48.9) 21 (53.3) 23 (58.4) 42 (106.7) 40 (101.6) 38.25 (97.2) 36.25 (92.1) 34.25 (87.6) 32.75 (83.2) 31 (78.7) 29 (73.7) 500 (1893) 450 (1703) 400 (1514) 350 (1325) 300 (1136) 250 (946) 200 (757) 150 (568) 100 (378) 50 (189) 24.75 (62.9) 26.5 (67.3) 28.25 (71.8) 30.25 (76.8) 32.25 (81.9) 34.25 (87.0) 36.75 (93.3) 39.25 (99.7) 42.25 (107.3) 46 (116.8) 27.25 (69.2) 25.5 (64.8) 23.75 (60.3) 21.75 (55.2) 19.75 (50.2) 17.75 (45.1) 15.25 (45.1) 12.75 (32.4) 9.75 (24.8) 6 (15.2) 900 850 800 750 700 650 600 550 T120 II 14 Gallons (Liters) in. (cm) from top in. (cm) from bottom 1150 (4353) 1100 (4163) 1050 (3975) 1000 (3785) 9.25 (23.5) 11 (27.9) 12.5 (31.8) 14 (35.6) 42.75 (108.6) 41 (104.1) 39.5 (100.3) 38 (96.5) 950 (3596) 900 (3407) 850 (3207) 800 (3028) 750 (2839) 700 (2650) 650 (2460) 600 (2271) 550 (2082) 500 (1893) 450 (1703) 400 (1514) 350 (1325) 300 (1136) 250 (946) 200 (757) 150 (568) 100 (378) 50 (189) 15.5 (39.4) 17 (43.2) 18.25 (46.4) 19.75 (50.2) 21.25 (54.0) 22.5 (57.2) 24 (61.0) 25.5 (64.8) 27 (68.6) 28.25 (71.8) 29.75 (75.6) 31.5 (80.0) 33 (83.8) 34.75 (88.3) 36.75 (93.3) 38.75 (98.4) 41 (104.1) 43.75 (111.0) 47 (119.4) 36.5 (92.7) 35 (88.9) 33.75 (85.7) 32.25 (81.9) 30.75 (78.1) 29.5 (74.9) 28 (71.1) 26.5 (67.3) 25 (63.5) 23.75 (60.3) 22.25 (56.5) 20.5 (52.81) 19 (48.3) 17.25 (43.8) 15.25 (38.7) 13.25 (33.6) 11 (27.9) 8.25 (21.0) 5 (12.7) LOADING (For wood fiber mulch, if liming see page 19): CAUTION: Take care not to lose pens, lighters, etc. from shirt pockets or drop pieces of paper or plastic bags into the tank, as these might plug the slurry system. 1. With clutch disengaged and agitator control in the neutral position, start engine and allow it to warm up (See starting procedure page 12). 2. Start filling the unit with water. When water reaches the top of the agitator shaft, move agitator control to full reverse position. Fill the tank with water from any stream or pond using a fill pump. When filling from a pond or stream be sure to use a suction strainer to filter out contaminants which could damage the pump and unit. Other sources of water: 1. Any pressure source, eg. fire hydrant. This unit is supplied with a 6” air gap fill port but it is necessary to consult with local authorities before using water main in order to abide to all local ordinances. 2. Water tanker. 3. Piping System Cleanout Procedure (Purging Line): A. Remove discharge nozzle and gasket from discharge boom. B. Aim discharge boom assembly into an open area away from any persons, obstructions or high voltage power lines. C. Open discharge valve and close recirculation valve. D. Increase engine speed to approximately 1/2 to 3/4. E. Engage clutch with a firm snap. Do NOT slip clutch. F. When discharge stream is clear, open recirculation valve and close discharge valve. After recirculation stream is clear disengage clutch. G. Replace gasket in discharge boom. 4. Continue filling tank with water. 5. Increase engine speed to full RPM. 6. Start loading dry material, loading the lightest material first. Agitator control should be in full reverse for mixing. A. Seed - Cut the seed bag and dump contents into the slurry tank. (When using inoculant, add it in the tank along with the seed.) When using quick swelling seeds load them just prior to application. B. Wood Fiber Mulch - Empty the entire bag in or cut bag and drop in the sections of fiber. The amount of mulch to be used should be loaded by the time the water level is at 3/4 full. If agitator stalls or a high pitch squeal comes from the hydraulic system, reverse agitation to forward for a moment to clear the obstruction, then return agitation to reverse. CAUTION: Hydraulic system will overheat if agitator shaft is jammed for extended period. This will damage hydraulic oil and system components. 15 C. Fertilizer - Stand over hatch opening and drop the bag onto the bagcutter. Grasp both ends of the bag and dump material. D. All other additives - Consult with manufacturer for proper loading technique. 7. When all materials are loaded and in suspension, and the tank is full, move the agitator to neutral then full speed forward to insure all material is mixed. It may be necessary to change the agitator direction more than once to insure a thorough mixture. 8. After material is thoroughly mixed, slow agitator in forward direction to 1/2 to 3/4 speed or enough to create movement in all of the corners of the tank. Do not over agitate the slurry. Always discharge the material with the agitator control in forward position. 9. Close the hatch lid on the slurry tank. NOTE: The slurry should not be recirculated for more than 15 minutes prior to discharge to reduce wear and keep seed from swelling. NOTE: If foaming occurs, reduce agitator speed. PRIOR TO APPLICATION: 1. Operator should familiarize self with area to be seeded and develop a plan to insure uniform application. 2. Develop a plan for communication between operator and driver of the carrying or towing vehicle to signal for start, stop, turn, etc. through the use of the signal horn. 3. Operator takes up position on the platform. From this point application will be controlled by the use of the clutch, valve, discharge assembly and throttle. DISCHARGE NOZZLE SELECTION: Nozzles are stored in the tool box. This HydroSeeder® is equipped with 4 nozzles - two long distance and two ribbon fan nozzles. The smaller long distance nozzle is generally better suited for seed, fertilizer and/or lime application while the large long distance nozzle is better for wood fiber mulch application. Both of the ribbon fan nozzles are generally suited for both types of application. Nozzle 16 Distance Width Discharge Time T-90 T-120 Lg. Long Distance Up to 180-ft (55m) - 5.5 min. 7.5 min. Sm. Long Distance Up to 140-ft (42m) - 12-min. 14 min. Narrow Ribbon Up to 105-ft (32m) 15.8-ft (4.8m) 5.5 min. 7.5 min. Wide Ribbon Up to 75-ft (23m) 20.5-ft (6.3m) 5.5 min. 7.5 min. APPLICATION OF SLURRY: I. General Application Techniques DANGER: Do not spray toward power lines, transformers or other high voltage conductors. CAUTION: The driver of the carrying vehicle should remain alert for hazards to the operator, such as low power lines, hanging branches, etc. Driver should never start or stop abruptly. 1. Determine which nozzle would best suit the application needs according to the nozzle selection chart on page 16. 2. Application of seed, fertilizer and lime: Elevate discharge nozzle no less than 10˚ above the area to be sprayed, allowing the slurry to gently rain onto the seed bed. 3. Application of wood and paper fiber: Whenever possible aim the stream towards the ground to create a surface with small pock marks which help get seed in contact with ground. Do not allow the stream to blast away the surface of the seed bed. 4. Generally the most remote area of the seed bed should be covered first. Distance is controlled by engine speed and nozzle selection. Do NOT partially close the valve to control the distance. 5. While moving along area to be seeded, the operator should move the nozzle back and forth in a slow, even arc. 6. If application is to be interrupted for a short period of time, leave the valves open and disengage the clutch. Re-engage the clutch to continue application. 7. It may be necessary to slow the agitator as the tank empties to reduce foaming. II. DISCHARGE THROUGH THE BOOM: 1. Move the discharge valve handle to the open position, the recirculation valve handle to the closed position, and engage the clutch. At this time, should the operator want to stop spraying for a short period, disengage the clutch; then re-engage to continue spraying. 2. When the tank is empty, or when discontinuing discharge for an extended period of time, disengage the clutch, then immediately move the discharge valve to the closed position, and idle the engine. This will maintain moisture in the discharge piping and help prevent plugging. Move the agitator control to the neutral position. III. PROCEDURES WHEN USING HOSES: Always pump clear water through the hose before pumping mulch. If the inside hose liner is dry, it will dewater the mulch causing plugging. 17 A. PUMP TAKE OFF SYSTEM OR HOSE REEL WITH REMOTE VALVE : 1. Open recirculation valve and close discharge valve and close remote valve at the end of the hose. 2. Engage clutch. When stream is flowing freely through the recirculation line, open the pump take off valve. CAUTION: The high pressure on the hose can exert strong forces causing hose operator to lose control of hose or footing. The hose will require additional holders on slopes. Open the pump take off valve and the remote valve slowly and only after the hose operator is firmly positioned and has firm control of hose. 3. With the engine at 3/4 speed, open the remote valve at the end of the hose to discharge the load. 4. When finished spraying, close the remote valve, disengage the clutch, and stop the engine. If using fiber mulch, retain as much water as possible in the hose by elevating the ends or by coupling the ends together. 5. If another load is to be done, see reloading procedure on page 19. If finished for the day, follow the clean up procedure and flush out the hose. DANGER: The recirculation valve must be open when using a remote valve. If not open, extreme heat which will cause damage and/or bodily injury will occur. B. EXTENSION HOSE SYSTEM - WITHOUT REMOTE VALVE: 1. Connect the extension hose into the end of the discharge boom. 2. A person controlling the end of the hose directs a second operator at the machine to control the clutch and adjust the engine speed. CAUTION: Since the extension hose will be seeing the full output of the pump with the recirculation closed, the equipment operator and individual at the end of the hose should exercise extreme care when operating unit on high pressure. The high pressure on the hose can exert strong forces causing hose operator to lose control of hose or footing. The hose will require additional holders on slopes. Engage the clutch only after the hose operator is firmly positioned and has firm control of hose. 3. When hose operator is ready signal the second operator to engage clutch and slowly increase the engine RPM until the desired discharge pressure is reached. 4. When finished spraying, disengage the clutch, stop the engine, and close the discharge valve. If using fiber mulch, retain as much water as possible in the hose by elevating the ends or by coupling the ends together. 5. If another load is to be done, see reloading procedure on page 19. If finished for the day, follow clean up procedure and flush out the hose. 18 RELOADING PROCEDURE: 1. Start at step 2 in loading procedure on page 15. 2. After last load of the day refer to the cleaning and maintenance section of the manual on pages 20-21. LIMING WITH THE HydroSeeder®: In using large concentrations of granular solids through the HydroSeeder ®, it is advisable to keep the slurry moving through the pump at all times. This keeps the solids from settling in the lines, and creating a stoppage. This unit was designed for the application of agricultural grade lime only. PROCEDURE: 1. With clutch disengaged and agitator control in neutral position, start engine and allow it to warm up (see starting procedure on page 12) 2. Start filling the unit with water. When water reaches the top of the agitator shaft move agitator control to approximately 1/2 speed reverse. 3. Open both the recirculation and discharge valves. 4. Remove the discharge nozzle and gasket from the discharge boom. 5. Aim the discharge boom assembly into an open area away from any persons, obstructions or high voltage power lines. 6. Move the throttle to approximately 1/2 engine speed. 7. Engage the clutch, and move the throttle to full engine speed. A stream of water should be coming from the end of the recirculation pipe beside the hatch opening, as well as from the boom. 8. As soon as both streams are clear, close the discharge valve and make sure water is being recirculated back to the tank. 9. Decrease throttle to 3/4 speed. Increase agitator speed to full reverse. DO NOT DISENGAGE CLUTCH! 10. 20 pounds of granular solids displaces approximately 1 gallon of water. When filling the tank with water the volume of granular solids must be accounted for. For example; If using the maximum recommended capacity of 2500 pounds for a T90, 125 gallons (2500 / 20) would have to be subtracted from the total tank capacity (940 gallons - 125 gallons = 815 gallons). If 1000 pounds of solids were used, 50 gallons (1000 / 20) would have to be subtracted (940 gallons - 50 gallons = 890 gallons). Using the T120 maximum recommended capacity of 3200 pounds, 160 gallons (3200 / 20) would have to subtracted (1180 gallons - 160 gallons = 1020 gallons). 11. Fill the tank to the required capacity for the rate of granular solids to be applied. 12. Load the material (see “Loading” page 15, steps 5-8). 13. When ready to apply slurry, install gasket and nozzle into boom. 14. Move agitator control to 3/4 speed, forward. 15. With the clutch still engaged, open the discharge valve. 19 CAUTION: To decrease pump wear and increase discharge distance, it may now be desirable to close the recirculation valve. However, the recirculation valve must be open BEFORE closing the discharge valve if the application of slurry is to be interrupted. Extreme heat, which will cause damage and/or bodily injury, will occur if both valves are closed. 16. Apply the slurry (see “Application of Slurry” pages 17-18). 17. If another load is to be applied, start again at step “1”. If finished, follow the clean-up procedure. CLEANING AND MAINTENANCE: AFTER FIRST 4 - 8 HOURS OF OPERATION: 1. Check and adjust clutch - see page 27. 2. Retorque wheel lugs - again after 7 days. (Trailer option only). DAILY: 1. Cleaning the HydroSeeder® A. Fill the slurry tank to the center of the agitator shaft. B. Move agitator lever to full speed to flush off inside of tank top and walls. C. Remove discharge nozzle and gasket from discharge boom. D. While pointing discharge toward an open area, move discharge valve handle to discharge position and engage clutch. Allow to discharge until clear water is coming out. E. Move recirculation valve handle to recirculation and allow to run momentarily. F. Disengage clutch, idle the engine, move valve handle to discharge position, move agitator handle to neutral and turn off the engine. G. Always remove the drain plug and allow the tank to drain. H. In freezing weather leave main tank drain plug out and remove pump drain plug. Move all slurry valves to open position. I. Wash the outside of the HydroSeeder ® , including the radiator, to remove any corrosive materials. J. If using lime - the daily maintenance should be performed after every load. K. Cleaning out extension hoses. 2. Lubricating the HydroSeeder® (see lube chart pages 22-23). IMPORTANT: Lubrication should be performed IMMEDIATELY AFTER cleaning of equipment. Engine not running. A. Lubricate the agitator shaft bearings located on the outside front and rear of the slurry-tank. B. Service the automatic lubricator on the pump as needed (for service see page 9). C. Check the engine oil and replenish when necessary. Change oil and filter after first 50 hours then 75 hours thereafter. Consult the engine operator’s manual for the correct grade of oil and the engine break-in procedure. D. Lubricate the swivel on the discharge assembly. 20 WEEKLY OR EVERY 40 HOURS OF OPERATING TIME: 1. Clean the air cleaner following the instructions in the engine operator’s manual. 2. Lubricate all the points on the HydroSeeder® as outlined in the daily maintenance section and, in addition, lubricate the four grease fittings on the clutch/pump. 3. Check the level in the hydraulic oil reservoir - maintain level at sight gauge. 4. Check the clutch adjustment to insure that it “snaps” in and out of engagement. Adjust the clutch with the engine off. 5. Check the anti-freeze in the radiator. 6. Inspect the slurry-tank for build up of residue in the suction area and clear if necessary. 7. Check and clean engine radiator. Flush with clear low pressure water and blow dry with compressed air. Do NOT use high pressure water spray. SEASONAL AND WINTER STORAGE MAINTENANCE: 1. Drain the slurry tank of all water prior to storage and leave the drain plug disconnected. 2. Park unit in suitable location and chock wheels to prevent inadvertent movement. 3. If possible cover machine with tarp or park inside of an enclosure. 4. Store the HydroSeeder® with all slurry valve handles in the open position. To prevent damage from freezing, it is advisable to remove all slurry valves and store in a heated area. 5. Pour one quart of mineral oil or environmentally safe lubricant into the pump housing and spin pump by hand to prevent rust in the pump. Remove drain plug. 6. Chip and steel brush any interior rust spots in the slurry-tank and touch up with paint. See numbers 2 and 3 in Maintenance Section (IV) of the Safety Summary Section page 4. 7. Lubricate all fittings. 8. Check anti-freeze in radiator. 9. Lubricate equipment again just prior to starting operation after storage. 10. Change hydraulic oil and filter. (400 hours) 11. Disconnect battery cables. In cold weather, remove battery and store in safe warm place. 12. Add fuel stabilizer to fuel tank. HYDRAULIC SYSTEM: The hydraulic system on your Finn HydroSeeder® is designed to give trouble free service, if maintained. The most important areas of maintenance are the hydraulic oil and filtration. The reservoir holds 19 gallons of Mobil DTE25 or Gulf 46AW or Shell-Tellus 46 hydraulic oil or equivalent. The hydraulic oil should be replaced per the lubrication schedule or if the oil becomes milky or it gives off a burnt odor. The hydraulic oil filter must be replaced on schedule with a 10 micron filter - Finn part #021618. The hydraulic system relief is factory set at 2000 psi. 21 Figure 4 22 LUBRICATION AND FLUIDS CHART (Reference Figure 4) Ref. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 Location Lubricant Frequency Number SL CL CL CL MO MO BL HO HO AF DF CL CL CL Daily Daily Daily Daily Daily See Engine Manual Weekly Weekly Seasonally Seasonally Daily Seasonally Daily Weekly 1 2 2 1 1 1 2 1 1 1 1 4 1 1 Check Grease Level in Pressure Lubricator Check Clutch Lever Bearings Grease Agitator Shaft Bearings Grease Discharge Swivels Check Engine Oil Level Check Engine Oil and Filter Grease Pump Bearings Check Hydraulic Fluid Level Change Hydraulic Fluid and Filter Change Engine Coolant Check Fuel Tank Repack Wheel Bearings Check Hose Reel Swivel Hose Reel Hand Crank Shaft LUBRICANT OR FLUID USED SL Bearing Lube (Soda Base) CL Chassis Lubricant MO Motor Oil See Engine Manual for Recommendations HO Hydraulic Oil, Gulf 46 AW, Mobile DTE25, or Shell Tellus 46 AF 50/50 Anti-Freeze and Water Mixture DF Diesel Fuel TIME KEY DAILY (8 hours) WEEKLY (40 Hours) SEASONALLY (500 hours) SEE ENGINE MANUAL FLUID CAPACITIES Diesel Fuel - 15 Gallons (57 l) Engine Oil - 6 Quarts (6 l) Engine Coolant - 1.5 Gallons (6 l) 50/50 Mix Only Hydraulic Fluid - 19 Gallons (72 l) 23 CLUTCH/PUMP MAINTENANCE: CAUTION: Clutch/Pump maintenance to be done only while engine is not running, and battery cables are disconnected. Figure 5 Figure 6 24 CLUTCH/PUMP ASSEMBLY (Reference Figures 5 and 6) Ref. No. Part Number Description 1 1B 1N 2 3 4 5 5B 5W 6 7 7B 7LW 8 9 9A 9B 10 10A 10B 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 005146 X0824SS Y08SS 006437 005543 006443 005144 X0824SS W08FSS 006444 005446 X0724SS W07LSS 005447 005475 005544-02 X0512SS 005430 005570 XST0408SS 005541 005450 005449 005448 100211 100212 100215 100216 100217 100327 100328 100330 100329 100073 100042 100041 100210 100214 100208 100209 100218 100056 100219 100207 100213 100008 100047 100045 005151 160234 007705 Suction Cover Suction Cover Bolt Suction Cover Nut O-Ring Impeller Mechanical Seal Assembly Pump Casing Suction Cover Bolt Suction Cover Washer Grease Retainer Seal Flange Bearing Flange Bearing Bolt Flange Bearing Lock Washer Grease Retainer Seal Bearing Retainer Sealing Gasket Thrust Bearing Retainer Bolt Clutch/Pump Frame Housing Nameplate Nameplate Screw Shaft Radial Ball Bearing Radial Ball Bearing with Seal Bearing Lock Nut Spring Lever Lever Connecting Link Link Pin Retaining Ring Release Sleeve and Bearing Assembly Release Sleeve Release Bearing Bearing Carrier Clutch Yoke Assembly Woodruff Key Cross Shaft Adjusting Ring Adjusting Lock Pressure Plate Clutch Facing Drive Ring Clutch Key Separator Spring Clutch Body Pivot Lever Pin Retaining Ring Lock Washer Drive Shaft Nut Pilot Bearing Pipe Plug Grease Fitting No. Req’d 1 4 4 1 1 1 1 8 8 1 1 4 4 1 1 1 6 1 1 2 1 1 1 1 1 3 6 6 6 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 3 3 1 1 1 2 2 25 PUMP MAINTENANCE SECTION: (Reference Figures 5 and 6) CAUTION: Pump maintenance to be done only while engine is not running, and battery cables are disconnected. A. FACTORY-TOLERANCES. 1. To check pump tolerances loosen the two clamps on the pump suction piping and remove the inlet elbow. Through the pump suction hole, insert a feeler gauge between the pump impeller (3) and the suction cover (1). This measurement on a new pump is between .040-.045 of an inch (1.00-1.15 mm). B. IMPELLER CLEARANCE - To bring the pump back to proper tolerance, proceed as follows: 1. Push suction cover (1) into casing (5) until suction cover hits impeller (3). Impeller should be in full contact with suction cover. 2. Tighten cap screws (5B) finger tight. Impeller should rub the suction cover and not turn easily through one revolution. 3. Tighten cap screws (1B) to 15 lb. ft.(165 kg/m). Impeller should turn freely through one revolution. 4. Back off cap screws (5B) 3/4 turn. 5. Tighten cap screws (1B) 3/4 turn and tighten nuts (1N) to 15 lb.ft.(165 kg/m). 6. Tighten cap screws (5B) to 15 lb. ft. clearance gap should be about .040 inches (1.00 mm). Check to see if impeller turns freely through one revolution. NOTE: Tightening of the cap screws should be in a criss-cross pattern. DO NOT TIGHTEN TO OVER 15 LB. FT. (2.07 kg/m). Doing so can crack the flange of the suction cover. C. CLEANING. 1. To clean pump impeller (3), loosen the two victaulic pipe clamps and remove the suction pipe assembly. The eye of the impeller can then be seen through the suction cover plate (1) and is readily accessible for cleaning. 2. To remove impeller, remove the eight bolts (5B) holding the suction cover (1) in place. Remove suction cover, being careful not to damage the O-Ring gasket (2). 3. Take the impeller wrench, which is stored in the toolbox, and position it so that the hole is aligned with any of the eight tapped holes in the front of the pump casing (5). The 90˚ leg of the wrench should face in towards the impeller and be positioned between any two of the impeller fins. Bolt the wrench securely in place with one of the suction cover bolts (5B). Using a pipe wrench on the shaft (11), unscrew the impeller turning the shaft in a clockwise direction. Be careful not to unscrew the impeller too far before removing the puller wrench. 26 D. INSTALLING NEW SEAL ASSEMBLY (#4) (Do not unwrap the new seal assembly until you are ready to install. All parts of the assembly are packed in sequence of installation.) 1. To replace the seal assembly (4), perform the above operations under cleaning and remove pump casing (5) by removing the three bolts (10B) holding the casing to the clutch housing (10). 2. After cleaning all parts including pump shaft, begin the reassembly of the pump. Install seal grease retainer (6) with the cavity portion of the seal facing outward. Rebolt the casing onto the clutch housing using the three cap screw (10B). Using a light oil lubricant (3 in 1), install the ceramic seat with its neoprene holder into the seal recess making sure it is square with the shaft. Lubricate the inside of the bellows assembly with a light oil and check to be sure the steel ring is stuck (glued) to the end of the assembly. Slide the bellows assembly onto the shaft and push till the steel ring is against the ceramic seat. 3. Install the seal spring on the hub of the impeller. After coating the threads on the pump shaft with an anti-seize compound, install the impeller - seating it securely. 4. Utilizing the rubber O-Ring gasket (2) reinstall suction cover using the eight cover bolts (5B). At this time, check to see that the pump runs freely. If the impeller rubs the cover plate, you do not have the impeller tight on the shaft or the cover plate needs readjustment - see “impeller clearance”. Tighten these bolts uniformly using 15 ft. pounds (2.07 kg/m) on the torque wrench. 5. After reinstalling the suction pipe assembly, lubricate and tighten the victaulic clamps. Service the automatic lubricator. CLUTCH MAINTENANCE SECTION: (Reference Figures 5 and 6) CAUTION: Clutch maintenance to be done only while engine is not running, and battery cables are disconnected. A. ADJUSTMENT - If the clutch does not pull, overheats, or the clutch operating lever jumps out, the clutch must be adjusted. Proceed as follows: 1. Remove the hand hole nameplate (10A) in the housing (10) and rotate the clutch until the adjusting lock collar and lock screw (28) can be reached. Remove or disengage the adjusting lock (28) being careful not to drop it into the housing. 2. Turn the adjusting ring (27) counter clockwise to obtain recommended operating lever pressure. HANDLE PRESSURE: Variation in handle length directly affects the pressure required at the handle for proper clutch adjustment. See the table below to determine the correct handle pressure. Clutch Size Reference Handle Length Pressure at Lever 7-1/2” 7-5/8” 110-130# IMPORTANT: A new clutch generally requires several adjustments until the friction surfaces are worn in. Do not let a clutch slip as this will glaze the friction plates and may ruin them. 27 B. LUBRICATION. 1. Lubricant: Use any high grade, Lithium Base #2, short fiber grease having an operating temperature of 200˚ F (93˚ C), recommended for roller bearings may be used. IMPORTANT: Do not mix Sodium or Calcium base grease with Lithium grease. 2. Anti-Friction Bearings: Shaft bearings should be lubricated after each 50 hours of operation through fittings (41) with a short fiber, high grade, high temperature, Lithium Base #2 lubricant having an operating temperature of 200˚ F (93˚ C). Use the same lubricant to occasionally lubricate the two fittings at the cross shaft (26). 3. Clutch Lever and Linkage: Levers and linkage should be lubricated with engine oil after every 500 hours of operation. IMPORTANT: Lubricate sparingly to avoid oil on clutch facings. C. REMOVAL OF CLUTCH/PUMP FROM ENGINE. 1. Remove the pump section completely as described under Cleaning and Seal Installation sections on page 27. 2. Engage the clutch handle, atop the operator’s platform, to hold clutch facings in place when removing the clutch from the engine. Unbolt the rod which connects the clutch operating lever to the operator’s platform clutch handle. 3. Attach a suitable lifting device to the clutch/pump frame housing (10). Remove the hex head cap screws that secure the clutch housing to the engine flywheel housing and the two bolts holding the housing to the HydroSeeder® frame. IMPORTANT: Caution should be exercised when removing the clutch/pump housing from the engine so that the facings and pilot bearing are not damaged. 4. Support the housing assembly on blocks with the output end of the shaft down. 5. Remove the hand hole nameplate (10A) from the housing for improved access to internal parts. D. CLUTCH FACING PLATES (ITEM 30) REPLACEMENT: A common indication that the facings’ friction surface is worn out is that the adjusting ring cannot be turned any tighter. To replace the facing plates remove the clutch/pump from the engine as described above and proceed as follows: 1. Disengage the clutch operating lever and remove the old facing plates (30). 2. Insert the new facing plates (three segments) in between the clutch body (34) and the pressure plate (29), and center the facings as close as possible. 3. Lock the clutch facings between the pressure plates as follows: A. Remove the drive ring (31) from the engine flywheel so that it can be used to center the facings. B. With the clutch assembly resting on a workbench, turn the clutch adjusting ring COUNTERCLOCKWISE until the pressure plate (29) almost contacts the clutch facing (30). C. Place clutch driving ring over clutch facings with teeth in driving ring in mesh with teeth of clutch facings, and locate the driving ring centrally relative to the pressure plate and clutch body. NOTE: 28 If driving ring is not properly located relative to the pressure plate and clutch body, the clutch cannot be assembled to the flywheel as the teeth of clutch facings will not enter the teeth of driving ring even though the clutch drive shaft enters the pilot bearing. D. Engage the clutch by applying pressure on top of release sleeve and collar assembly (20) and lock clutch facings between the pressure plate and clutch body. If clutch facings are still free to move, disengage the clutch and turn adjusting ring COUNTER-CLOCKWISE just enough to lock the clutch facings in place when clutch is engaged. NOTE: The clutch must now be engaged until the clutch assembly is attached to the engine. 4. Remove clutch driving ring (31) from the clutch facings and attach it to the flywheel with the specified bolts and lock washers. 5. Before re-installing clutch onto engine lubricate the release sleeve (21) through the grease fitting mounted on its side. 6. To re-install the clutch/pump assembly onto the engine, reverse the procedure outline under C. Removal of Clutch/Pump from engine on page 28. 7. When clutch/pump are re-installed check handle engage pressure and adjust if necessary. TROUBLE SHOOTING YOUR HydroSeeder®: Because of the tremendous work load usually placed upon the HydroSeeder®, minor malfunctions will occur from time to time. If these are not remedied immediately, they could lead to poor performance and damage to the equipment. This section describes possible problems and the action to correct them. 1. Foam in the tank and air entrainment. The mixture of dry materials with water will sometimes cause excessive foaming while others will cause air entrainment. This is noticed primarily in the erratic discharge and a drop in pressure and distance. Some solutions are: A. As the slurry level drops in the tank, slow the agitator. B. Add 2 or 3 ounces (4 to 6 cl) of an antifoaming agent to the tank. C. If you can determine which additive is causing the air problem, either add it last or not at all unless it’s the water. D. Limit recirculation time as much as possible. 2. Plugging or clogging: DANGER: Turn off engine and disconnect battery cables before working on equipment. Serious injury or death can result from moving parts or high pressure spray. Sometimes when a stoppage occurs, you will not be able to find anything in the line. When this happens, it means that the system became airbound instead of plugged. To remedy this, see “Foaming”. Plugging can occur in any one of four places; the valve and recirculation nozzle, the discharge nozzle, the pump area and the sump area. The plugging is caused by either foreign objects or dewatered fiber. 29 A. Obstruction in the discharge nozzle is determined by a change or stoppage of the spray pattern. a) Disengage clutch. b) Remove the nozzle. c) Clear the nozzle with the nozzle cleaning rod attached to the underside of the guard rail. DANGER: Severe injury can result from opening clamps when piping is hot. Before loosening any clamps, determine if the pipe is hot. If so, let it cool before attempting repair. B. If the recirculation system is not working: a) Disengage the clutch and shut down the engine. b) Remove the two clamps on each side of the recirculation valve. c) Slide the rubber seals back and remove the valve assembly. d) Check the valve assembly, the recirculation nozzle in the discharge pipe, and the recirculation pipe going into the tank. Clear any obstructions. e) Replace the valve assembly and slide the seals back into place. Lubricate the outside of the seals. f) Replace the clamps. 3. Obstruction in the pump, which can be determined by a drop in pressure. If the drop in pressure is accompanied by a frothy or whitish discharge stream, the blockage is in the suction line or sump area. To clear the pump: A. Disengage the clutch and stop the engine. B. Loosen the suction pipe clamps. If there is material in the tank, shut off the suction line valve C. Remove the clamp closest to the pump. NOTE: If no water comes out, it means that the obstruction is in the sump area. E. Reach into the pump and remove the obstruction. If it is jammed, the pump suction cover may have to be removed. F. Reassemble removing pipe “plug” in process. G. Open suction line valve. 4. Obstruction in the sump area, which is located at the bottom of the tank on the inside where the suction pipe is attached: A. The easiest way to clear the sump is to back flush through the discharge plumbing with the water supply hose. B. Another method is to remove the drain plug and run a long pole through the opening and into the sump area. Remove the obstruction and replace the drain cap. C. Use a pipe or pole through the loading hatch opening to dislodge the obstruction. 30 TROUBLE SHOOTING YOUR HydroSeeder®: Problem Probable Causes Suggested Solutions Lack of lubrication seal worn. Replace seal and follow lube schedule. Bolts not tightened. Tighten uniformly to 25 ft. lbs. properly. Pressure Clamps. Rubber seal cracked, pinched or torn. Replace, always grease seal before clamping shut. Suction. Rubber seal cracked, pinched or torn. Replace, always grease seal before clamping shut. Discharge Swivels. Not greased often enough. Rebuild swivels w/repair kit (part #6969, 2 required). Pump Shaft. Pressure lubricator not serviced. Replace pump seal, service pressure lubricator daily. Pump Suction Cover. Cover O-Ring bad. Replace cover O-Ring, use grease when replacing. Discharge Boom or Nozzle Camlock Fittings. Worn or no gasket. Replace gasket. LEAKS: Tank bearing leaks. MACHINE JUMPS DURING OPERATION: Agitator. Agitator bent by heavy object falling on it. Straighten agitator or shim, so it runs true. Bent Paddles. Loading wood fiber mulch into tank before tank is half full. Straighten agitator paddle, realign agitator to run true. FOAMING OF SOLUTION AND LACK OF DISTANCE: Pump looses prime lacks distance - leaves excessive amount in tank (100 gal (378 liters) or more). Sucking air in suction lines. Check all suction connections to see that rubber seals are in good shape. Grease seals before replacing clamps. Air entrainment. See page 30. Low engine RPM. Check throttle cable and linkage, (Below 2900 RPM-No load) See authorized engine dealer. Soft water. Slow agitator. Too much agitation. Slow the agitator. Pump worn. Reset pump tolerance page 26. 31 TROUBLE SHOOTING YOUR HydroSeeder® (continued): Problem Probable Causes Suggested Solutions Suction partially plugged. Clean out machine see page 20. Nozzle worn or plugged. Clean nozzles, replace if necessary. Fertilizer. Change type. Clutch slippage. Readjust clutch page 27. Valve stuck. Frozen. Thaw out ice, lubricate. Leave in discharge position during storage. Constant plugging during operation. Foreign material in slurry. Drain and clean out tank. Check storage for foreign materials. Constant plugging during loading and discharging. Loading HydroSeeder® before tank is half full of water. Reinstruct your operator. (See page 15). VALVE: Incorrect loading procedure. Review loading procedure page 15. Improper operation by operator. Reinstruct your operator. (Review Operator’s Manual). Clutch slipping. Readjust clutch see page 27. Not moving valve handle far enough. Valve should be fully open. Machine not being flushed out prior to reloading. See page 15. Machine not being run at Reinstruct your operator. (See correct RPM during loading. page 15). Extension hose plugs after use. Letting water run out, leaving wood fiber mulch to dry out. If hose has to be uncoupled, seal ends to keep water in hose and prevent wood fiber mulch from drying out. Out of adjustment. Readjust clutch, instruction on page 27. CLUTCH: Does not pull load or overheats. Jumps out of engagement. Too loose or too tight. 32 Readjust clutch see page 27. TROUBLE SHOOTING YOUR HydroSeeder® (continued): Problem Probable Causes Suggested Solutions Fertilizer with highly abrasive filler. Change fertilizer. Avoid abrasive fillers. Overloading machine with dry material. Load machine to recommended capacities. Too much time allowed between loading and discharging. After loading and mixing has been completed, set agitator at 1/2 speed in reverse and disengage pump. Recirculating all the time. Close recirculation valve when discharging through the boom. Frozen. Warm housing to melt ice. Jammed with fertilizer or lime. Remove cover and clean interior. Impeller rusted to suction cover plate. Pull cover and remove rust. PUMP: Excessive wear. Will not turn. CAUTION: Do not turn the shaft backwards with a pipe wrench - this will unscrew the impeller from the shaft. Consequently, when clutch is engaged, the impeller will screw onto the shaft with such force, great enough to break the impeller. 33 NOTES 34 NOTES 35 NOTES 36 NOTES 37 NOTES 38 NOTES 39 NOTES 40 T90/120 II HydroSeeder® Parts Manual Model SS 41 LBT90-SS 42 WHEN ORDERING PARTS, BE SURE TO STATE SERIAL NUMBER OF MACHINE Parts Department: 1-800-229-8707 LBT90-SS SUCTION, DISCHARGE, AND RECIRCULATION PIPING Ref. No. Part Number T90 Description T120 1 005682 005682 2 3 4 002383 005470 006144 006145 005699-01 160259 005524-02 008280 005523-06 006710 006145 008469 005526-03 006250 006251 005526-02 005526-01 012287 005674 006483 005083-07 005156 005183 005083-08 012286 005083-09 005518-02 005512-02 005512-01 005511-02 005511-03 002383 005470 006144 006145 006359 160259 005524-02 008280 005523-06 006710 006145 008469 005526-03 006250 006251 005526-02 005526-01 012287 005674 006483 005083-07 005156 005183 005083-08 012286 005083-09 005616-02 005512-02 005512-01 005511-02 005511-03 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 No. Req’d T90 Clutch/Pump Assembly 1 (See pages 44-45 for parts) Pressure Lubricator 1 Pump Shaft Guard 1 Pipe Clamp 2 Clamp Gasket 2 90˚ Pipe Elbow 1 1/2 Pipe Cap Suction Pipe Elbow 1 Suction Line Shut-Off Valve 1 Connector Pipe 1 Pipe Clamp 1 Clamp Gasket 1 Discharge Flange Gasket 1 Discharge Flange Pipe 1 Pipe Clamp 3 Clamp Gasket 3 Lower Discharge Pipe 1 Upper Discharge Pipe 1 Discharge Ball Valve 1 Discharge Valve Handle 1 Boom Connector Pipe 1 Recirculation Nozzle 1 Pipe Clamp 2 Clamp Gasket 2 Recirculation Nozzle, Valve 1 Recirculation Ball Valve 1 Recirculation Connector 1 Recirculation Pipe 1 Recirculation Valve Handle 1 Recirculation Valve Handle Actuating Rod 1 Upper Valve Handle Pad 1 Lower Valve Handle Pad 1 WHEN ORDERING PARTS, BE SURE TO STATE SERIAL NUMBER OF MACHINE LBT90-SS Parts Department: 1-800-229-8707 T120 1 1 1 2 2 1 1 1 1 1 1 1 1 1 3 3 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 43 44 WHEN ORDERING PARTS, BE SURE TO STATE SERIAL NUMBER OF MACHINE Parts Department: 1-800-229-8707 LBT90-SS CLUTCH/PUMP ASSEMBLY Ref. No. 1 2 3 4 5 6 7 8 9 9A 10 10A 11 12 13 14 15 * 16 * 17 * 18 * 19 * 20 * 21 * 22 * 23 * 24 25 26 27 * 28 * 29 * 30 * 31 * 32 33 * 34 * 35 * 36 * 37 38 39 All * Part Number Description 005682 005146 006437 005543 006443 005144 006444 005446 005447 005475 005544-02 005670 005570 005541 005450 005449 005448 100211 100212 100215 100216 100217 100327 100328 100330 100329 100073 100042 100041 100210 100214 100336 100337 100338 100056 100219 100335 100213 100008 100047 100045 005151 100334 Clutch/Pump Assembly consisting of: Suction Cover O-Ring Impeller Mechanical Seal Assembly Pump Casing Grease Retainer Seal Flange Bearing Grease Retainer Seal Bearing Retainer Sealing Gasket Clutch/Pump Frame Housing Nameplate Shaft Radial Ball Bearing Radial Ball Bearing with Seal Bearing Lock Nut Spring Lever Lever Connecting Link Link Pin Retaining Ring Release Sleeve and Link Release Sleeve Release Bearing Bearing Carrier Clutch Yoke Woodruff Key Cross Shaft Adjusting Ring Adjusting Lock Pressure Plate Clutch Facing Drive Ring Clutch Key Separator Spring Clutch Body Pivot Lever Pin Retaining Ring Lock Washer Drive Shaft Nut Pilot Bearing Clutch Assembly No. Req’d WHEN ORDERING PARTS, BE SURE TO STATE SERIAL NUMBER OF MACHINE LBT90-SS Parts Department: 1-800-229-8707 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 6 6 6 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 3 3 1 1 1 45 46 WHEN ORDERING PARTS, BE SURE TO STATE SERIAL NUMBER OF MACHINE Parts Department: 1-800-229-8707 LBT90-SS HYDRAULIC SYSTEM Ref. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 Part Number Description 004900 023616 005551 160763 011466 160482 021559 005546 005550 FW71712 160111 160426 021802 005642 005564 005227 023652 005553 041053 005547 055229 012044 070497 008293 023379 023120 023618 005554 005555 012086 070660 005549 FW71591 021617 021618 005552 005639 080329 005640 Filler Breather Cap Straight Male Adapter Fill Adapter Hose Reducer Bushing Suction Strainer Pipe Nipple Ball Valve Male 90˚ Adapter Elbow Suction Hose Straight Male Adapter Reducing Pipe Elbow Pipe Nipple Swivel Adapter Hydraulic Pump Hydraulic Block O-Ring Male 90˚ Adapter Elbow Hydraulic Pump Discharge Hose Straight Male Adapter Female Run Tee Hex Reducer Bushing Pressure Gauge Straight Swivel Adapter Hydraulic Valve (See page 71 for parts) Valve Handle Seal Kit for Hydraulic Valve Male 90˚ Adapter Elbow Short Hydraulic Motor Hose Long Hydraulic Motor Hose Straight Male Adapter Hydraulic Motor (See page 70 for parts) Straight Swivel Adapter Male 90˚ Adapter Elbow Hydraulic Oil Return Filter Filter Element Return Hose 90˚ Adapter Elbow Hydraulic Level Sight/Temperature Gauge Straight Male Adapter No. Req’d WHEN ORDERING PARTS, BE SURE TO STATE SERIAL NUMBER OF MACHINE LBT90-SS Parts Department: 1-800-229-8707 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 2 1 1 1 1 1 1 47 DISCHARGE BOOM Ref. No. 1 2 3 4 5 6 7 8 9 48 Part Number Description 005529 006102 006514 005528-01 Z0632SCP 005528-03 Z0612SCP 005527-05 007286 007288 006969 005525-02 Discharge Boom Assembly Consisting of: 2” Part D Coupler Gasket Boom Weldment Boom Handle Set Screw Boom Collar Weldment Boom Collar Set Screw Boom Handle Discharge Balance Spring 2” Swivel Joint Swivel Repair Kit Upper Discharge Pipe No. Req’d 1 1 1 1 1 2 1 1 1 2 1 WHEN ORDERING PARTS, BE SURE TO STATE SERIAL NUMBER OF MACHINE Parts Department: 1-800-229-8707 LBT90-SS HYDRAULIC AGITATOR DRIVE Ref. No. 1 2 3 4 4A 5 5A 6 6A 7 7A 8 Part Number Description No. Req’d 070660 X0824 Y08L 005463 004630 023156 X0625SH 021440 X0516 004635 X0516 007420 Hydraulic Motor (See page 70 for parts) 1/2-13 UNC HHCS x 1-1/2 Lg. 1/2-13 UNC Lock Nut Torque Arrestor Plate Rubber Bushing Coupling Assembly 1/2-13 UNC Socket Head x 1-1/2 Lg. Hydraulic Motor Bushing 5/16-20 UNC HHCS x 1 Lg. Agitator Shaft Bushing 5/16-20 UNC HHCS x 1 Lg. Bearing Assembly (See pages 50-51 for parts) WHEN ORDERING PARTS, BE SURE TO STATE SERIAL NUMBER OF MACHINE LBT90-SS Parts Department: 1-800-229-8707 1 2 2 1 2 1 4 1 3 1 3 2 49 Drive End 50 WHEN ORDERING PARTS, BE SURE TO STATE SERIAL NUMBER OF MACHINE Parts Department: 1-800-229-8707 LBT90-SS AGITATOR ASSEMBLY Ref. No. 1 2 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 Part Number Description No. Req’d T90 T120 T90 T120 007420 007420 Bearing Assembly 2 2 007417 007417 Spacing Ring 1 per 1 per 007416 007416 Shaft Seal 1 per 1 per 007212 007212 Flangette 1 per 1 per 003022 003022 Bearing 1 per 1 per 007211 007211 Flangette w/Lube Coupling 1 per 1 per 012605 012605 Bevel Sealing Washer 4 per 4 per Y08SS Y08SS Agitator Nut 4 per 4 per X0828SS X0828SS Agitator Bolt 4 per* 4 per* 007705 007705 Grease Fitting 2 2 012519 012519 Grease Line Elbow (Not Shown) 1• 1• 012520 012520 Bulk Head Fitting (Not Shown) 1• 1• 012521 012521 Grease Line Hose (Not Shown) 1• 1• 005214 ———— T90 Agitator Shaft Assembly 1 ———— 005215 T120 Agitator Shaft Assembly 1 005080 005080 Main Agitator Section w/Paddle 1 1 005081-02 005081-02 Agitator Stub Shaft, Drive 1 1 005027-01 005027-01 Bolt-On-Paddle, Rear 1 1 005027-02 005027-02 Bolt-On-Paddle, Rear w/Hole 1 1 ———— 005111 Front Agitator Extension 1 005027-03 005027-03 Bolt-On-Paddle, Front 2 3 005081-03 ———— Agitator Stub Shaft 1 X0824 X0824 1/2-13 UNC HHCS x 1-1/2 Lg. 8 6 X0820 X0820 1/2-13 UNC HHCS x 1-1/4 Lg. 4 X0828 X0828 1/2-13 UNC HHCS x 1-3/4 Lg. 4 6 Y08L Y08L 1/2-13 UNC Lock Nut 12 16 W08F W08F 1/2 Flat Washer 6 10 NOTE • 1.) #012519, #012520 and #012521 Grease Line Components Have Quantity 2 per, on all Skids. * 2.) On T90 Series II and T120 Series II the quantity of part number X0828SS is a total of eight per unit, except for the T90 Series II trailer unit, which replaces two of this part for part number X0840SS. The two replacement bolts are used on the lower two bolts on the front of the unit to hold the toe guard. WHEN ORDERING PARTS, BE SURE TO STATE SERIAL NUMBER OF MACHINE LBT90-SS Parts Department: 1-800-229-8707 51 52 WHEN ORDERING PARTS, BE SURE TO STATE SERIAL NUMBER OF MACHINE Parts Department: 1-800-229-8707 LBT90-SS TRAILER ASSEMBLY PARTS Ref. No. 1 2 3 4 5 6 7 8 9 10 Part Number T90 T120 005468 005545 005134 005135 080043 005468 005545 Description Fender Fender U-Bolt 2-5/16” Ball Coupler 2-5/16” Ball Tow Ring (Optional replaces #005134 & #005135) 005168 Safety Chain 005169 Clevis Grab Hook 005170 Chain Connector 005515-01 Agitator Control Rod Conduit 005178 O-Ring 005516-01 Agitator Control Rod 008475 Agitator Control Handle 005637 005567 7000# Torsion Axle, Hub, Drum, and Brakes 031220-03 031220-03 Axle Mounting Shim Plate WL8-219-4 Hub and Drum Assembly WL10-1 Grease Seal WL25580 Inner Bearing WL25520 Inner Cone WL14276 Outer Cup WL14125A Outer Bearing WL605 Grease Cap WL0190016 Wheel Nut WL007-232-00 Stud-5/8-18 WL5-57 Spindle Washer WL6-1 Nut WL23-181 Right Hand Brake Assembly (Passenger Side) WL23-180 Left Hand Brake Assembly (Driver Side) 005057 005057 Wheel 005060 005060 Tire 005438 7000# Drop Leg Trailer Jack 005442 005442 Red Tape Reflector 005443 005443 Amber Tape Reflector 190136 190136 Red and White Conspicuity Tape 190137 190137 White Conspicuity Tape No. Req’d T90 4 8 1 1 1 Parts Department: 1-800-229-8707 4 8 2 2 2 1 1 1 1 2 2 8 4 8 4 1 per 1 per 1 per 1 per 1 per 1 per 8 per/32 Total 8 per/32 Total 1 per 1 per 2 2 2 4 4 1 2 2 19’ 4’ WHEN ORDERING PARTS, BE SURE TO STATE SERIAL NUMBER OF MACHINE LBT90-SS T120 2 4 4 2 2 23’ 4’ 53 54 WHEN ORDERING PARTS, BE SURE TO STATE SERIAL NUMBER OF MACHINE Parts Department: 1-800-229-8707 LBT90-SS T120 GOOSENECK TRAILER ASSEMBLY Ref. No. 1 2 3 4 5 6 7 8 Part Number Description 005600 005598 005596 005599 005617 005698 005619 052160 004799 004798 004798A 005614-08 005614-09 005613 Right Rear Guard Rail Left Rear Guard Rail Slide Gate Gooseneck Deck Rail Front Cross Rail Tool Box Mount U-Bolt Tool Box Gooseneck Coupler Trailer Jack Trailer Jack Handle Jack Handle Coupling Jack Handle Extension Square Tubing Plug No. Req’d 1 1 2 2 1 1 1 1 1 1 1 1 1 4 Safety Chain & Linkage 005170 005701 190007 022962 Hammerblow Chain Mid Link 1/2” Binder Chain Hair Pin Cotter WHEN ORDERING PARTS, BE SURE TO STATE SERIAL NUMBER OF MACHINE LBT90-SS Parts Department: 1-800-229-8707 2 2 6’ 2 55 SKID MOUNT PARTS Ref. No. 1 2 3 4 5 6 56 Part Number Description 005600 005598 005596 005536 005698 005619 052160 005613 Right Rear Guard Rail Left Rear Guard Rail Slide Gate Front Cross Rail Tool Box Mount U-Bolt Tool Box Square Tubing Plug No. Req’d 1 1 2 1 1 1 1 13 WHEN ORDERING PARTS, BE SURE TO STATE SERIAL NUMBER OF MACHINE Parts Department: 1-800-229-8707 LBT90-SS HATCH ASSEMBLY Ref. No. 1 2 3 4 5 6 Part Number 005713 005486 012638 005484 X0848SS Y08LSS W08FSS 008008 070627 005487-03 005487-04 005433 002909 005565 005453 005628 005601 Description No. Req’d Hatch Assembly includes: Hatch Liner Hatch Lid Bag Cutter 1/2-13 UNC HHCS x 3” Lg. - Stainless Steel 1/2-13 UNC Lock Nut - Stainless Steel 1/2” Flat Washer - Stainless Steel Rubber Washer Hatch Lid Hinge Seal Backing Strip Hatch Lid Seal Soft Latch Handle Hatch Lid Lanyard Tank Top – T90 Trailer Tank Top – T90 Skid Tank Top – T120 WHEN ORDERING PARTS, BE SURE TO STATE SERIAL NUMBER OF MACHINE LBT90-SS Parts Department: 1-800-229-8707 1 1 1 2 2 2 2 2 4 4 2 1 1 1 1 1 57 58 WHEN ORDERING PARTS, BE SURE TO STATE SERIAL NUMBER OF MACHINE Parts Department: 1-800-229-8707 LBT90-SS COMMON LOOSE PARTS Ref. No. 1 2 3 3A 4 5 6 7 8 9 10 11 12 13 14 15 Part Number Description 005538 005161 002258 008454-02 005528-02 005700 031245 005540 005534-01 005536 005533 012052 005532-05 005532-03 005531-01 005462-03 005462-02 005462-01 005514-02 005182-07 006737 005574-02 005515-02 006596 020682 005509-02 055346 005612 005610-02 011115 005440 005441 005700 005544-01 005520 007914 005477 Right Guard Rail Rubber Strap with “S” Hook Boom Locking Handle Boom Clamping Strap Boom Holddown Pin Lanyard Snapper Pin Left Rear Guard Rail Left Rear Rail Strap Front Cross Rail (T90T Only) Gate Gate Spring Gate Hinge Mounting Strap Hinge Spacer Hand Rail Right Rear Toe Rail Left Rear Toe Rail Platform Cross Toe Rail (T90T Only) Clutch Control Arm Clutch Rod Assembly Ball Joint Clutch Lever Agitator Control Handle Agitator Control Cable Clevis Lower Control Box Mount Knob Fill Port Fill Port Support Bracket U-Bolt Fillwell Vented Lid Lid Lanyard Fill Port Gasket Fuel Tank Fuel Tank Cap Fuel Level Gauge No. Req’d 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 2 WHEN ORDERING PARTS, BE SURE TO STATE SERIAL NUMBER OF MACHINE LBT90-SS Parts Department: 1-800-229-8707 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 59 60 WHEN ORDERING PARTS, BE SURE TO STATE SERIAL NUMBER OF MACHINE Parts Department: 1-800-229-8707 LBT90-SS ENGINE PARTS Ref. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Part Number Description 031390 Kubota V1505B-86 Engine 005682 Clutch Pump Assembly (See pages 44-45) 005679 Engine Mount 005676 Center Bushing Mount 055505 Subbing Washer 005680 Engine Top Cover 005694 Engine Cover Lid 005677 Radiator Shroud KU16665-72061 Radiator Assembly 031444 Upper Radiator Hose 031445 Lower Radiator Hose KU16299-74111 Fan KU37410-88518 Muffler 005710 Exhaust Pipe 031421 Exhaust Clamp 005574-03 Exhaust Mount Bracket 031421 Exhaust Mount Shock Mount 031355 Fuel Filter Assembly KU70000-43081 Filter Element 005502-01 Filter Support Arm 080105 Pre-Fuel Filter 031397-02 Throttle Plate 005675 Throttle Cable 007675 Ball Joint KU155501-72400 Coolant Recovery Tank w/Bracket 005690 Oil Fill Extension Assembly 004987 O-Ring 004988 Conduit Nut KU16271-32090 Oil Filter No. Req’d 1 1 2 4 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 (Not Shown) 006499 Horn & Bracket KU16616-11010 Air Cleaner Assembly KU15741-11080 Element 055548 Mounting Band 055568 Temperature Switch 080103 Fuel Pump 1 1 1 WHEN ORDERING PARTS, BE SURE TO STATE SERIAL NUMBER OF MACHINE LBT90-SS Parts Department: 1-800-229-8707 2 1 1 61 Orange Brown Green 16 Ga. Blue Red ENGINE WIRING 62 Part Number Description 006499 055568 004934 002256-12 031031 000241 080103 KU16616-60010 170028 005561 023602 005687 020886 008419 011654 008135 008188 Horn Temperature Switch Oil Switch Battery Battery Cable Ground Strap Fuel Pump Shutdown Solenoid Fuse with Holder Electrical Housing Electrical Housing Plug Engine Wiring Harness Hose Reel Button 30 Amp Circuit Breaker Amp Circuit Breaker Solenoid Hose Reel Motor No. Req’d 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 WHEN ORDERING PARTS, BE SURE TO STATE SERIAL NUMBER OF MACHINE Parts Department: 1-800-229-8707 LBT90-SS TRAILER WIRING Ref. No. 1 2 3 4 5 6 7 Part Number Description 060069 023424 030934-01 005016 005017 FW71090 005434 005435 005437 005436 004720 005442 005443 005585 Trailer Plug Breakaway Switch Chain “S” Hook Snap Amber Corner Marker Light Taillight Side Marker Light - Red 3 Bar Light License Light License Light Bracket Red Tape Reflector Amber Tape Reflector Trailer Wiring Harness No. Req’d WHEN ORDERING PARTS, BE SURE TO STATE SERIAL NUMBER OF MACHINE LBT90-SS Parts Department: 1-800-229-8707 1 1 1 2 1 2 2 2 1 1 1 2 2 1 63 64 WHEN ORDERING PARTS, BE SURE TO STATE SERIAL NUMBER OF MACHINE Parts Department: 1-800-229-8707 LBT90-SS CONTROL BOX WIRING Ref. No. 1 2 3 4 5 6 7 8 9 Part Number Description 007274 022119 KU15694-65592 020886 U15403-64491 006245 KU66711-55131 023604 023601 080304 005589 Hour Meter Safety Switch Glow Plug Timer Horn Button Glow Plug Indicator Light Generator Light Ignition Switch Electrical Housing Electrical Housing Plug Liquid Tight Fitting Control Box Wiring Harness No. Req’d 1 1 1 1 1 1 1 1 1 3 1 Note: Complete Control Box Assembly Is Part # 005604 WHEN ORDERING PARTS, BE SURE TO STATE SERIAL NUMBER OF MACHINE LBT90-SS Parts Department: 1-800-229-8707 65 HOSE REEL WIRING 66 Part Number Description 005691 008419 011654 020886 008135 Hose Reel Wiring Harness 30 Amp Circuit Breaker 40 Amp Circuit Breaker Hose Reel Button Solenoid No. Req’d 1 1 1 1 1 WHEN ORDERING PARTS, BE SURE TO STATE SERIAL NUMBER OF MACHINE Parts Department: 1-800-229-8707 LBT90-SS HOSE REEL Part Number Description 008212 008144 008200 008111 008112 008109 008313 008314 008433 008199 008188 011894 041109 008210 007710 005593 005592 Electric Hose Reel Ring Gear Chain with Connecting Link Brake Pad Brake Spring Brake Wheel Drive Side Bearing Idler Side Bearing Pin Lock Assembly with Brackets Chain Sprocket - 11 Tooth Hose Reel Electric Motor Hose Roller and Spool Guide Lead In Hose 90˚ Swivel Elbow Pump Take Off Valve Remote Holder Remote Holder Latch No. Req’d WHEN ORDERING PARTS, BE SURE TO STATE SERIAL NUMBER OF MACHINE LBT90-SS Parts Department: 1-800-229-8707 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 67 REMOTE VALVE AND DISCHARGE HOSE EXTENSIONS 68 Part Number Description No. Req’d 007930 007929 006102 006514 006096 160763 007930-01 007929 002158 006515 001207 007536 003308 006102 006514 006096 160792 003309 003308 002158 006515 001207 160756 080535 080260 160307 012083 160520 080261 006515 007711 007710 160309 002158 006514 080273 080131 080260 160749 080394 006605 080260 160750 080395 004805 080260 160750 1-1/2” Semi-Rigid Hose Assembly,Boom Connection 1-1/2” Hose x 50 feet Long Female Coupler Coupler Gasket Male Adapter Reducer Bushing 1-1/2” Semi-Rigid Hose Assembly,Take-Off Connection 1-1/2” Hose x 50 feet Long Female Coupler Coupler Gasket Male Adapter 1-1/4” Semi-Rigid Hose Assembly,Boom Connection 1-1/4” Hose x 50 feet Long Female Coupler Coupler Gasket Male Adapter Reducer Bushing 1-1/4” Semi-Rigid Hose Assembly,Take-Off Connection 1-1/4” Hose x 50 feet Long Female Coupler Coupler Gasket Male Adapter Reducer Bushing Remote Valve Assembly Male Adapter Close Nipple Ball Valve Nipple Female Coupler Coupler Gasket Pump Discharge Take-Off Valve Assembly Ball Valve Nipple Female Coupler Coupler Gasket Long Distance Hose Reel Nozzle Assembly Long Distance Nozzle Nyglass Adapter Reducer Bushing Wide Fan Hose Reel Nozzle Assembly Wide Fan Nozzle Nyglass Adapter Reducer Bushing Narrow Fan Hose Reel Nozzle Assembly Narrow Fan Nozzle Nyglass Adapter Reducer Bushing 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 WHEN ORDERING PARTS, BE SURE TO STATE SERIAL NUMBER OF MACHINE Parts Department: 1-800-229-8707 LBT90-SS TOOL KIT Part Number Description 000698 005220 008187 006632 001042 006096 160309 160763 006619 006493 006096 160762 005603 012117 006096 160762 004593 006102 006514 008204 KU70000-73886 Automatic Pressure Lubricator Grease, 1# Tub Impeller Wrench Long Distance Nozzle Long Distance Nozzle Assembly Long Distance Nozzle Brass Adapter Close Nipple Reducer Bushing Wide Ribbon Nozzle Assembly Wide Ribbon Nozzle Brass Adapter Reducer Bushing Narrow Ribbon Nozzle Assembly Narrow Ribbon Nozzle Brass Adapter Reducer Bushing Drain Plug Brass Coupler Coupler Gasket Touch-Up Paint Engine Parts Manual HydroSeeder® Operator’s And Parts Manual No. Req’d 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 WHEN ORDERING PARTS, BE SURE TO STATE SERIAL NUMBER OF MACHINE LBT90-SS Parts Department: 1-800-229-8707 1 1 1 1 1 1 69 Ref. No. 1 2 •3 •4 5 6 •7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 Part Number Description 21618-002 14559-006 9121-001 9057-009 7382-000 21578-004 9050-000 22102-000 21371-007 21625-007 22134-000 8433-000 21466-000 8915-000 14351-000 7383-000 9049-01 9135-002 21564-001 9072-003 14384-012 Shaft and Bearing Kit Seal Seal, Exclusion Shaft Seal Ring, Back-up Bearing Housing Seal, Shaft Face Wear Plate Main Drive Geroler Valve Plate Valve Drive Valve Balance Ring Balance Ring Pin Compression Spring Seal, Inner Face Seal, Outer Face Valve Housing Drain Plug w/O-Ring Cap Screw No. Req’d 1 4 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 4 All parts marked with a “•“ make up Seal Kit, Part Number 023295 70 WHEN ORDERING PARTS, BE SURE TO STATE SERIAL NUMBER OF MACHINE Parts Department: 1-800-229-8707 LBT90-SS BRAND FLOW CONTROL VALVE SCDF SERIES All parts marked with a “•“ make up Seal Kit, Part Number 023120 AP52 DC3705 DC7517A DC7548B DC7550 •DC7583 •PC58 •SF304 SF305 SF306 SF308 SF309D SF311 SF312 SF313-D SF317D SF3181B SF319 SF320C Washer Detent Plunger Shuttle Spool Poppet Set Screw O-Ring O-Ring Seal Wiper Seal Retainer Cap Screw 1/4-20 x 3/4” Handle Bracket Knob Roll Pin 1/8” x 1-3/8” Detent End Cap Plug Metering Spool Metering Spring Cartridge •SF322 •SF323 SF327 SF332-1 SF333B SF384 SF386 SF387 SF388 SF391 SF394 •SF395 •SF396 SF397 •SF398 SF405 008293-01 023379 O-Ring Back Up Cap Screw 5/16-18 x 1-1/2” Friction Positioning Sleeve Detent Housing Washer Seat Acorn Nut Set Screw Spring Shuttle Stop O-Ring Back Up Plug O-Ring Washer Spool Handle WHEN ORDERING PARTS, BE SURE TO STATE SERIAL NUMBER OF MACHINE LBT90-SS Parts Department: 1-800-229-8707 71 72 WHEN ORDERING PARTS, BE SURE TO STATE SERIAL NUMBER OF MACHINE Parts Department: 1-800-229-8707 LBT90-SS DECALS Ref. No. 1 1A 1B 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 Part Number 011690 023174 011595 005216 021665 006869 020976 008209 007231 007230 005184 005186 005187 005188 008097 004661 008286 012272 023519 022357 011567 006870-HORN 022199 023391 022082 080108-03 006870-GEN 012179 007429 011569 011662 012041 031227 031228 080107 005022 023423 012180 012251 020970 012031 031297 012278 012279 012260 Description FINN Name Plate “FINN” Decal “HydroSeeder” Decal Decal “DANGER! OPEN RECIRCULATION” Decal “HYDRAULIC INSTRUCTIONS” Decal “PRESSURE LUBRICATOR” Decal “PATENT INFRINGEMENT” Decal “DANGER! BEFORE LOOSENING CLAMP” Decal “SERVICE WEEKLY” Decal “SERVICE DAILY” Decal “250 GALLONS” Decal “500 GALLONS” Decal “800 GALLONS” Decal “1000 GALLONS” (T120II Only) Decal “DANGER! BEFORE ENTERING TANK” Decal “CLUTCH ENGAGEMENT” Decal “AGITATOR SPEED” Decal “HYDRAULIC FLUID ONLY” Decal “CAUTION! WEAR EYE PROTECTION” Decal “WARNING! TURN OFF ENGINE” Decal “DANGER! DO NOT AIM STREAM” Decal “HORN” Decal “THROTTLE” Decal “DIESEL FUEL ONLY” Decal “HOLD BUTTON IN FOR 10 SECONDS” Decal “GLOW PLUG” Decal “GEN” Decal “DO NOT OPERATE WITHOUT GUARDS” Decal “RADIATOR PROTECTION” Decal “CAUTION! REMOTE VALVE & HOSE REEL” Decal “PATENT NUMBERS” Decal “HYDROSEEDER OPERATION” Decal “ALWAYS INSPECT HITCH” (Trailer Only) Decal “SAFETY CHAIN” (T90II Trailer Only) Decal “ALWAYS USE STEP” (T90II Trailer Only) Decal “USE 2-5/16” BALL ONLY” (Ball Hitch Only) Decal “BREAKAWAY SWITCH” (Trailer Only) Decal “TO AVOID DAMAGE TO SUCTION COVER” Decal “WARNING! ROTATING FAN” Decal “CAUTION! DO NOT RIDE” Decal “VALVE OPERATION” Decal “CLUTCH OPERATION” Decal “DANGER! HOT EXHAUST” Decal “WARNING! TO PREVENT...” Maintain Safety Decal Plate WHEN ORDERING PARTS, BE SURE TO STATE SERIAL NUMBER OF MACHINE LBT90-SS No. Req’d Parts Department: 1-800-229-8707 1 2 2 1 1 1 1 1 5 3 1 1 1 1 1 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 73 WARRANTY Finn warrants to the original Purchaser for use (or rental to others for use) all new construction machinery and attachments therefore manufactured by Finn to be free from defects in material and workmanship for a period of 12 months from date of purchase or 1200 hours of use, whichever comes first. Replacement parts provided under the terms of this warranty are warranted for the remainder of the warranty period applicable to the product in which installed, as if such parts were original components of that product. Finn makes no warranty with respect to (a) allied equipment or trade accessories not manufactured by it (such as, but not limited to tires, ignitions, starters, hose, batteries, magnetos, carburetors, engines or like or unlike equipment or accessories), such being subject to the warranty, if any, provided by their respective manufactures; or (b) secondhand, used, altered, or rebuilt machines. Further, the warranty herein expressed shall be rendered null and void to the extent any defect or failure of the products warranted hereby arises out of or is caused by accessories or component parts not manufactured or supplied by Finn, whether same are supplied by Purchaser, dealers or any other party. THE WARRANTY DESCRIBED IN THIS PARAGRAPH SHALL BE IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. Upon notification of Finn during the above-stated warranty period of any failure to conform to this warranty, and upon inspection by Finn to verify said nonconformity and verify the continuing existence of the warranty period, Finn will provide a new part or a repaired part, whichever Finn elects, to replace the part found to be defective. Such parts will be provided without charge to the Purchaser during normal working hours at a place of business of a Finn dealer or other establishment authorized by Finn to effect said repairs or replacements, but Purchaser shall bear all costs of transporting the product to and from such place of business or establishment. Correction of nonconformities, in the manner and for the period time provided above, shall constitute fulfillment of all liabilities of Finn under this contract. THE REMEDIES OF THE USER SET FORTH HEREIN ARE EXCLUSIVE, WITHOUT REGARD TO WHETHER ANY DEFECT WAS DISCOVERABLE OR LATENT AT THE TIME OF DELIVERY OF THE PRODUCT TO THE PURCHASER. The essential purpose of this exclusive remedy shall be to provide the Purchaser with repair or replacement of parts that prove to be defective within the period and under the conditions previously set forth. This exclusive remedy shall not have failed of its essential purpose (as that term is used in the Uniform Commercial Code) provided Finn remains willing to repair or replace defective parts within a commercially reasonable time after it obtains actual knowledge of the existence of a particular defect. IN NO EVENT SHALL FINN BE LIABLE FOR ANY SPECIAL, CONSEQUENTIAL, INCIDENTAL OR INDIRECT DAMAGES, INCLUDING LOST PROFITS OR LOST COMMERCIAL OPPORTUNITIES, WITH RESPECT TO THE SALE OF THE ABOVE WARRANTED PRODUCT OR ANYTHING DONE TN CONNECTION THEREWITH, OR FOR PROPERTY DAMAGE SUSTAINED BY A PERSON CLAIMING TO BE A THIRD PART BENEFICIARY OF A SURVIVING WARRANTY UNDER THE LAW OF ANY JURISDICTION. NOTICE FINN CORPORATION URGES THE USE OF ONLY FINN CORPORATION SUPPLIED PARTS AND ATTACHMENTS TO ASSURE PROPER PERFORMANCE AND SAFE OPERATION OF FINN CORPORATION EQUIPMENT. INSIST ON PARTS AND ATTACHMENTS MANUFACTURED OR SUPPLIED BY FINN CORPORATION WHEN YOU PURCHASE, REPAIR OR REPLACE YOUR FINN EQUIPMENT AND ATTACHMENTS. BECAUSE FINN CORPORATION CANNOT ASSURE THAT PARTS AND ATTACHMENTS NOT MANUFACTURED OR SUPPLIED BY FINN MEET FINN CORPORATION\’d5S QUALITY STANDARDS, SPECIFICATIONS, OR OPERATING REQUIREMENTS, OUR WARRANTY IS NOT EFFECTIVE TO THE EXTENT ANY FAILURE OF OR DEFECT IN A FINN CORPORATION PRODUCT ARISES FROM OR IS CAUSED BY PARTS, ATTACHMENTS OR COMPONENTS NOT ORIGINATING WITH FINN CORPORATION. USE OF FINN CORPORATION EQUIPMENT WITH PARTS AND ATTACHMENTS NOT MANUFACTURED OR SUPPLIED BY FINN COULD RESULT IN PERSONAL INJURY. Effective December 8, 1995 CALIFORNIA Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm. 74 75
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