Complete Product Guide

Complete Product Guide
Tepe Betopan® is Bilkent Holding company.
Complete Product Guide
Ta b l e o f C o n t e n t s
1. Introduction
4
1.1 Cement-bonded particle board
6
1.2 Characteristics of the material
7
1.3 Technical specifications of Betopan and the Plus group* Boards
9
2.
Our products
2.1 Betopan
2.2 Betopanplus
2.3 Yalipan
2.4 Tasonit
3. Assembly elements
10
10
10
11
11
12
4. Getting ready for applications
16
4.1 Cutting process
17
4.2 Screwing process
18
4.3 Painting process
19
a. Painting of Betopan Boards to be used in interior spaces
19
b. Painting of Betopan Boards to be used in exterior areas
20
5. Applications with Betopan and Betopanplus
21
5.1 Construction of partition walls using Betopan and Betopanplus
21
5.2 Cladding partition walls with Betopan and Betopanplus
22
5.3 Forming the bearing construction for the siding material
23
5.4 Construction of mezzanines
24
5.5 Assembly elements used in the applications
25
5.6 Construction of drop ceilings 27
5.7 Construction of raised floors
28
5.8 Column insulation
29
5.9 Usage on balcony and terrace ceilings, soffits and fascia
30
5.10 Usage under roof decking material
31
5.11 Usage for supporting water insulation
of basements
32
5.12 Construction of fire doors
33
5.13 In the elevator shaft
33
5.14 In prefabricated buildings
34
a. Wall construction
34
b. Flooring system
36
c. Construction of intermediate floors
37
d. Construction of wet areas
38
6. Some projects in which
Betopan and Betopanplus were used
40
7.
45
45
45
45
Transportation, storage, and other points of attention
7.1 Transportation
7.2 Handling
7.3 Storage
8. About Bilkent Holding
47
3
1 - INTRODUCTION
This guide explains the usage and application principles and the basic details that should be known about the boards
manufactured by TEPE BETOPAN CONSTRUCTION MATERIALS INDUSTRY AND COMMERCE INC. to architects, civil engineers,
technical staff and craftsmen, contractors, job providers and end users.
In this guide, you can find a brief introduction to our company, products and product types, main usage areas and appropriate
detail solutions, and some points of attention regarding our products.
Should you need more specific details or solutions that are not included in this guide, please consult our Technical Support
Department.
Picture 1 (Tepe Betopan Inc. Ankara Production Facilities)
4
As a Bilkent Holding company, TEPE BETOPAN established BETOPAN factory in 1984 at Ankara Beytepe Facilities with the
name TEPE GROUP as it was called at the time, and pioneered the production of cement-bonded particle boards in TURKEY.
In 1999, the factory was renovated using state of the art systems and its capacity was doubled. In 2001, the other CementBonded Particle board factory in ARHAVI was acquired making the Group the sole manufacturer in Turkey, and one of the
leading manufacturers in the world with a capacity of 67,500 m3/year. In 2008, the transfer of the production line in Arhavi to
our facilities at Bilkent, Ankara unified the production resulting in a stronger production facility and boosting the sales both
locally and globally.
Developed by diligent and unrelenting in-house research and development, “BETOPANPLUS” was added in the year 2000
to our product range as a more stable and durable BETOPAN. Thereby, TEPE BETOPAN hailed as a technology developer
company by starting the production and sales of BETOPANPLUS along with the “cement-bonded particle board” BETOPAN.
After adding BETOPANPLUS to our product range in addition to the original product BETOPAN, TEPE BETOPAN launched the
“wood-textured YALIPAN” and “stone textured TASONIT” boards. Our company now holds European patents of BETOPANPLUS,
YALIPAN and TASONIT.
TEPE BETOPAN, as an entity, made significant contributions to enhancing the quality and, widening the usage range of boards
thanks to the dynamism it has drawn from research and development over time and the respect it shows for production, and
continues to do so.
Picture 2
5
1.1 - CEMENT-BONDED PARTICLE BOARD
Cement and wood have been used as two fundamental
elements of construction throughout history.
Cement and wood had been used as two separate construction
materials until early 1920s. Then studies were started to use
a combination of the two, and most of the research activities
focused on the determination of the physico-chemical relation
between the two items.
Towards the late 1920s, it became a common practice to mix
cement with wood chips instead of sand.
By early 1940s, the knowledge required for turning the mixture
of cement and wood chips into a board was attained.
In 1940, the first wood fiber boards were manufactured by
adding very long fibers to cement and pressing. Subsequently,
the panels that were the prototypes of today’s cement-bonded
particle boards were manufactured by adding shorter wood
fibers to cement.
The first company to manufacture the present cement-bonded
particle boards was established in 1967 in Switzerland.
Research continued since then aiming to create boards
manufactured from versatile, practical, environment-friendly
and wholly ecological raw materials.
The 1970s witnessed the erection of cement-bonded particle
board factories one after another around the world.
6
1.2 - CHARACTERISTICS OF THE MATERIAL
BETOPAN production involves use of natural and traditional materials such as wood and cement and other mineralization
materials not harmful to human health.
Moisture Resistance
BETOPAN is the right material required for wet areas and exterior façades for its resistance to moisture.
Water Resistance
BETOPAN swells negligibly (1.5%) when immersed in water for 24 hours.
Non-molding
1- BETOPAN does not mold due to its moisture resistance.
2- It is resistant to insects and pests.
3- BETOPAN does not host insects and pests due to its cement content.
Fire Resistance (European Classification)
Fire resistance standard: TS EN 13501-1
Burn: B1
Smoke : s1
Fall of particles or burning drips: d0
Fire Resistance (UK Classification)
It is more resistant to fire than ‘Class 0’ according to the UK Building Regulation, Document B2, Chapter 6. According to this
regulation, ‘Class 0’ corresponds to;
Burning: B class,
Smoke : s3
Fall of particles or burning drips: d2.
As it can be inferred from above;
Being better than Class 0 as specified by United Kingdom Building Regulation proves that the material characteristics of
BETOPAN boards in European Standards (i.e. B1, s1, d0) are better than many products and rank higher in classifications.
Thermal insulation
A BETOPAN layer of 1 cm in thickness provides the same thermal insulation as a 10 cm thick concrete. Thermal insulation
provided by a 8.4 cm thick sandwich wall covered with BETOPAN on both surfaces can be equal to that provided by 39 cm
thick insulated air bricks.
Crash and Impact Resistance
The material has the highest resistance to impact and crash among similar materials.
Machine Processibility
BETOPAN allows inserting lamps, opening grooves and bushings; it can be drilled and cut.
7
Lightness
It is a light material. For example, 10 mm thick BETOPAN weighs 13 kg/m2.
Moisture Resistance
The product swells by 1.5% at maximum when immersed in water for 24 hours. So it exhibits superior resistance features in
moist environments compared to other similar materials (e.g. hardboard, MDF, plasterboard, OSB).
Airborne Sound Insulation
TS EN 13986 ARTICLE 5.10
Sound transmission loss (R) in 1 kHz - 3 kHz range,
29 dB for 10 mm
32 dB 18 mm
Sound Absorption
TS EN 13986 ARTICLE 5.11
Sound Absorption Coefficient:
Between 250 Hz - 500 Hz: 0.10
Between 1000 Hz - 2000 Hz: 0.30
Resistance to Biological Agents
Thanks to its high alkalinity (pH 11-13) and density, BETOPAN is resistant to environmental factors and biological agent. Its
susceptibility to fungus and mold was tested in above-the-ground and buried conditions in extremely moist areas. No mold
or fungus was detected on boards above the ground; some molding traces were detected on boards after remaining buried
under the ground for 8 years. However, this deterioration remains at 0.9 mm thickness on the surface. The insect infestation
test conducted in open air revealed that the boards were not affected by insects.
Seismic Resistance
Lightness of BETOPAN transfers less load to the supports of the building enhancing the seismic resistance of the building.
Fire Resistance
BETOPAN boards have fire-stop characteristics.
Movement related to Ambient Moisture and Temperature
Wooden material moves depending on the ambient moisture. Similarly, set cement and concrete move as the ambient
moisture changes.
The movement rate of BETOPAN is less than that of wood and more than that of set cement. The structure of BETOPAN is
much more homogenous and the tension it creates is much less than wood; the direction and amount of movement can be
predicted, and the disadvantages can be prevented by painting and attaching methods.
During the applications, BETOPAN boards must be painted with preferably a silicone-based, alkaline-resistant paint. With the
impact of paint, movement will diminish, but will not be completely eliminated. Thus the boards must be affixed by a method
that will allow linear movement. This will completely prevent formal movements such as hollowing and swelling up of the
surface.
8
1.3 - TECHNICAL SPECIFICATIONS OF BETOPAN AND THE PLUS GROUP* BOARDS
PLUS GROUP* includes BETOPANPLUS, YALIPAN and TASONIT boards.
Chart 1
9
2 - OUR PRODUCTS
Manufactured since 1984 and the favorite
member of the family, BETOPAN is manufactured
from a mixture of wood, cement and chemical
additives not harmful to health. It derives its
lightness, elasticity and processibility from
wood; its resistance to water, moisture, fire and
decay from cement, and serves the users’ with
superior structural qualities.
Short Particle and Cement Layer
Standard Production Dimensions:
Thickness : 08/10/12/14/16/18/20/24/30 mm
Width : 1250 mm
Length : 2500 / 2800 / 3000 mm
Custom : It is possible to MANUFACTURE
boards in other thicknesses and to CUT them in
custom widths and lengths.
Launched in 2001 as the first Plus product,
BETOPANPLUS was created by covering both
sides of the first product BETOPAN with a
mixture that does not include particles but
natural minerals and cement. This resulted in
a board which moves very little due to relative
humidity, is as resistant to external factors as
high-quality concrete, and allows the application
of all paints applicable on concrete.
Short Particle and Cement Layer
Long Particle and Cement Layer
Non-textured Cement-bonded Mineral Layer
Standard Production Dimensions:
Thickness : 08/10/12/14/16/18/20/24/30 mm
Width : 1250 mm
Length : 2500 / 2800 / 3000 mm
Custom : It is possible to MANUFACTURE
boards in other thicknesses and to CUT them in
custom widths and lengths.
10
Non-textured Cement-bonded Mineral Layer
Cement-bonded Particle Layer
Wood-textured Cement-bonded Mineral Layer
It is a variation of BETOPANPLUS which has a
non-textured surface and an exterior façade
product. YALIPAN was inspired from the warm
outlook that wood gives to façades. YALIPAN
adds the Wooden Texture to the superior
qualities of the Plus group products, which has
led to the creation of a building material that
is insect-proof and does not decay or require
constant maintenance unlike wood. YALIPAN has
a European Fire Rating A2, d1, s0.
Standard Production Dimensions:
Non-textured Cemented-bonded Mineral Layer
Cement-bonded Particle Layer
Stone-textured Cement-bonded Mineral Layer
Thickness : 10 / 12 mm
Width
: 1250 mm
Length
: 3000 mm
Custom
: It is possible to MANUFACTURE
boards in other thicknesses and to CUT them in
custom widths and lengths.
The latest product added to the Plus group,
TASONIT was inspired from STONE, the oldest
construction material in use for ages. TASONIT
has the same outlook as stone applied on façades,
but relieves the building from the heaviness of
natural stone that creates weight on the façade
and may fall down in time. TASONIT has also the
superior qualities of the Plus group products
which have European Fire Rating A2, d1, s0.
Standard Production Dimensions:
Plain Cement-bonded Mineral Layer
Cement-bonded Particle Layer
Thickness : 12 mm
Width
: 1250 mm
Length
: 3000 mm
Custom
: It is possible to MANUFACTURE
boards in other thicknesses and to CUT them in
custom widths and lengths.
11
3 - ASSEMBLY ELEMENTS
M-PROFILE (GALVANIZED)
Dimensions : 25 x 80 x 3000 mm
Weight : 0.66 kg/m
Thickness : 0.50-0.55 mm
Galvanization : 180-200 gr/m2
FLEXIBLE CONNECTION ELEMENT
(APPLICATION WITHOUT INSULATION)
GALVANIZED
Thickness : 0.55 mm
30 mm
40 mm
50 mm
FLEXIBLE CONNECTION ELEMENT
(APPLICATION WITH INSULATION)
GALVANIZED
Thickness : 0.55 mm
30 mm
40 mm
50 mm
WALL PLUG
SXR 10 x 80 T
SXR 10 x 100 T
SXR 10 x 120 T
TRIPHONE METAL SHEET SCREW
AND WASHER
Dimensions: 4 x 8 x 19.25 mm
HARDBOARD SCREW
Dimensions: 5 x 50 mm
DRYWALL SCREW
(Carbon-coated, rust-proof)
Dimensions: 3.5 x 25-35 mm
Table of Assembly Elements 1
12
Chart 2
ASSEMBLY ELEMENTS
BOX PROFILE (GALVANIZED)
WALL THICKNESS: 0.70 - 5.00 mm
OUTER DIAMETER :
20 x 40 mm
25 x 40 mm
40 x 40 mm
C PROFILE
WALL THICKNESS: 1.00 - 4.00 mm
OUTER DIAMETER :
40-50 x 60-120 x 9.1-21.9 mm
U PROFILE
WALL THICKNESS: 5.00 - 10.00 mm
WINGS : 20 - 100 mm
HEIGHT : 40 - 300 mm
H PROFILE
b : 100 - 300 mm
h : 96 - 600 mm
tw : 5.0 - 15.5 mm
tf : 8 - 30 mm
STEEL PIERS (GALVANIZED)
STEEL BRACKETS (GALVANIZED)
Table of Assembly Elements 2
Chart 3
13
ASSEMBLY ELEMENTS
DRILLING AND FASTENING MACHINE
DIAMOND BLADE HORIZONTAL
CUTTING MACHINE
DIAMOND BLADE PORTABLE
CUTTING MACHINE
INSULATION MATERIAL
(DIFFERENT MATERIALS CAN BE
PREFERRED DEPENDING ON THE
DESIRED INSULATION VALUE AND
CHARACTERISTICS)
ROCK WOOL
INSULATION MATERIAL
(DIFFERENT MATERIALS CAN BE
PREFERRED DEPENDING ON THE
DESIRED INSULATION VALUE AND
CHARACTERISTICS)
XPS
INSULATION MATERIAL
(DIFFERENT MATERIALS CAN BE
PREFERRED DEPENDING ON THE
DESIRED INSULATION VALUE AND
CHARACTERISTICS)
EPS
Table of Assembly Elements 3
14
Chart 4
ASSEMBLY ELEMENTS
30 X 30 mm
60 X 60 mm
DROP CEILING PROFILES
PAINT ROLLER
PAINT SPRAY MACHINE
PAINT BRUSH
STEEL PASTE (POLYESTER)
WALL THICKNESS: 1.45 mm
H: 10 mm
WING WIDTH: 28 mm
OMEGA PROFILE
(PRESS PAINTED)
COVER (PVC)
Table of Assembly Elements 4
Chart 5
15
4 - GETTING READY FOR APPLICATIONS
This guide mainly deals with the applications of BETOPAN
and also the spaces that allow the use of BETOPANPLUS in
the same applications.
BETOPAN is the cement board manufactured as a functional
product that can be used in all interior and exterior spaces of
a building from foundation to roof.
Our boards are not only durable, light and widely available;
but can also be used in various areas other than the main
intended usage in the construction sector (poultry-houses,
greenhouses, fishing, etc. in which food based health
is priority), which increases the number of reasons for
preference.
Before explaining our applications, we will touch upon
some points that require attention during assembly in the
subsequent pages.
16
4. 1 - CUTTING PROCESS
The best way to minimize defects is to conduct the cutting
process at the factory. However, it is sometimes necessary to
cut the material into the required dimensions on site since the
design is not known in advance and requires precise cutting
and assembly.
Such cutting processes are conducted on portable or stable cutting benches, with ARTIFICIAL DIAMOND BLADE and HARD METAL BLADE SAWS. (Picture 3)
Since our Plus Group products are more durable and solid, the corners on the edges of the boards may not be smooth after individual cutting. So our company recommends that such edges should be FINISHED. (Picture 4)
Standard Masks and Goggles should be worn during the cutting process. (Picture 5-6)
Picture 3
Picture 6
Picture 4
Picture 5
17
4. 2 - SCREWING PROCESS
Screwing is easy, however there are certain points that require
attention:
Picture 7
Picture 8
Picture 9
18
First, the screwing slots should be determined and marked on the board that will be assembled. (Picture 7)
On the marked slots, body holes will be drilled, and then countersinks will be created with a diameter wider than screw diameter, which enable the screw head to be embedded in the board. Countersinks must enable the screw head to be embedded in the board surface for 2-3 mm.
Excessive force should not be applied in order to fasten the screw during the screwing process. Such excessive pressure not only runs the risk of cracking the board, but also causes the screw to get jammed and prevent the movement of the boards. (Picture 8)
Screws must be inserted vertically to the surface during the screwing process. (Picture 9)
4. 3 - PAINTING PROCESS
The Technical Support Department of our company can offer help when necessary before the painting process.
Our company recommends that standard masks and goggles should be worn during the painting process.
Our company is not liable for the damages that may arise as a result of non-compliance with the instructions in the Painting section.
Since our company does not authorize any paint manufacturer to produce paints under the name “BETOPAN Paint,” it is not liable for the damages that may arise from the use of such products.
a - PAINTING OF BETOPAN BOARDS TO BE USED IN INTERIOR SPACES
Picture 10
If painting is to be performed before the assembly, the surface to
be painted must be cleared of dust and particles. It should also
be dry and dust-free. Painting should be performed indoors that
allows air circulation. Tools such as paint rollers and paint guns
can be used during painting (Picture 10). Our company recommends
the application of primer on BETOPAN boards on both sides before
assembly. Care should be taken to spread the paint evenly. (Picture 11)
If the paint is to be applied on assembled products, the point that
requires attention is that the surface must be dry and dust-free.
(Picture 12)
If BETOPAN boards are to be used in wet or moist spaces;
Instructions for “Painting the BETOPAN Boards to be used in
Exterior Spaces” should be followed.
Picture 11
Dry Areas:
Painting of Betopan boards:
All types of paints applicable in dry spaces can be used.
Polyurethane-based paints are recommended by our company.
Painting of BetopanPlus boards:
All types of paints applicable in dry spaces can be used.
Polyurethane-based paints are recommended in order to enhance stability.
Wet Areas:
Painting of Betopan boards:
Alkaline -resistant, waterproof, preferably water-based and silicon-added paints are recommended by our company.
Painting of BetopanPlus boards:
All types of paints that do not require resistance to ultraviolet rays and are applicable on concrete can be used.
Picture 12
19
b – PAINTING OF BETOPAN BOARDS TO BE USED IN EXTERIOR AREAS
A first painting or primer should be applied first on the BETOPAN boards to be used in exterior areas. Also this process should
be conducted indoors. In order to minimize the linear and formal movements of Betopan boards, both surfaces should be
painted with an equal amount by using the same type of paints without any time interval. It is recommended that 300 g/m2
paint must be applied on each surface including the final layer paint finishing. The final layer paint finishing can be applied
after the assembly. (Picture 13)
Painting of Betopan boards:
Alkaline - and ultraviolet - resistant, waterproof, preferably water - based and silicon - added paints are recommended by our company.
Painting of BetopanPlus boards:
Since our material is the sole façade plate in the world that exhibits the same features as concrete; all types of paints resistant to ultraviolet rays which are used for BETOPAN and concrete can be used (acrylic - based or silicone - added paints are commonly used).
Picture 13
20
5 – APPLICATIONS WITH BETOPAN AND BETOPANPLUS
5. 1 - CONSTRUCTION OF PARTITION WALLS USING BETOPAN AND BETOPANPLUS
BETOPAN - BETOPANPLUS can be used for building a partition wall
in several ways. These application types arise from the desire to
obtain different solutions especially in terms of visual appearance.
Application
Picture 17
Application starts by assembling U, C, H or Box profiles (Picture 1415-16) with appropriate spacing (with maximum 625 mm distance
from axis to axis depending on the dimensions of the product) in
order to form the bearing structure of the wall in the space where
the partition wall will be built. After these construction elements
are robustly assembled, INSULATION MATERIAL can optionally be
placed among them from profile to profile. (Picture 17)
Picture 18
Picture 14
Picture 15
Picture 16
PARTITION WALL APPLICATIONS BY USING OMEGA PROFILE:
the first board of our BETOPAN or BETOPANPLUS products will
be affixed to the bearing profiles by using a DRYWALL SCREW. It is
recommended to use our boards with maximum 625 mm width in
this application. When the other edge of BETOPAN board reaches
the second profile, OMEGA PROFILE will be affixed so as to be
placed on the bearing profiles. Omega Profile will be affixed to the
second bearing profile so as to take one edge of BETOPAN under its
wing. Like the first screwed BETOPAN board, one edge of which was
fastened under one wing of the Omega Profile; another BETOPAN
board will be similarly fastened under the other wing of the Omega
Profile, and the second Omega Profile will be affixed when the
edge of the second board reaches the third bearing profile in the
same way. The Omega application performed by affixing the omega
profiles to the Bearing profiles and affixing BETOPAN boards under
the wings of the Omega profiles is completed by covering the visible
screws on the grooves of Omega profiles by using PVC based Omega
Tapes (Picture 18). Then paint can be applied if desired. (Picture 19).
Picture 19
21
5. 2 - CLADDING PARTITION WALLS WITH BETOPAN AND BETOPANPLUS
BETOPAN, BETOPANPLUS and YALIPAN can be used in different
ways to clad partition walls. These types of applications generally
owe themselves to the desire to obtain different visual solutions.
Since YALIPAN has the same outlook as wood, it can be used
especially in lofts that can be exposed to roof leakage thanks to
its water and fire resistance instead of wall and/or roof wainscot
paneling.
Application
Picture 20
The application of cladding partition walls by using BETOPAN and
BETOPANPLUS boards starts with the affixation of box profiles
at sufficient spacing on the walls (not wider than 625 mm from
axis to axis depending on the product dimensions) (Picture 20).
Affixation will be performed on the plumb line and scale of these
profiles, with special hollow brick plugs especially in air bricks,
so that the end of the plug enters the second hollow of the brick
and gets clamped on the second wall of the brick. After this,
INSULATION MATERIAL can be placed from profile to profile if
desired. (Picture 21-22)
IF CLADDING IS TO BE PERFORMED ON AN EXISTING WALL:
Instructions for Partition Wall Applications by using Omega Profiles
(Article 6-1) will be applied for a single surface of the wall this time.
In such cladding, sound sealing tapes will not be necessary as long
as there are no holes on the existing wall. (Picture 23-24)
Picture 21
Picture 23
Picture 22
22
Picture 24
5. 3 - FORMING THE BEARING CONSTRUCTION FOR THE SIDING MATERIAL
BETOPAN and BETOPANPLUS can be used under the final product cladding material in façade claddings in several different ways.
Application
In order to perform intermediate cladding on exterior façade walls before the application of the final product by using
BETOPAN and BETOPANPLUS boards, which are necessary from time to time, the application starts with the affixation of box
profiles at sufficient spacing on the walls (not wider than 625 mm from axis to axis depending on the product dimensions).
After these profiles are robustly assembled in the plumb line and scale, INSULATION MATERIAL can be placed between them
from profile to profile if desired. (Picture 25)
a – IF BETOPAN OR BETOPANPLUS ARE TO BE APPLIED ON BOX PROFILES; edges of Betopan boards will be screwed by
SMART END DRYWALL SCREWS, at a slot whose distance to the middle axis of the box profile is equal to 0.1% of the length of
the board placed at the same direction as the profile. In this way, the space between two BETOPAN boards will be equal to 0.1%
of the total length of the boards. This space can be reduced to 0.05% in Betopanplus applications. This is why BETOPANPLUS
is recommended for such applications. Application will be completed by pasting the final layer cladding material to be applied
on the façade on BETOPAN or affixing the material to the bearing construction composed of box profiles. When this is done by
pasting, movement joint must be left among the cladding materials pasted on the boards over the board joints, with a width
at least equal to the width of board joints.
b – IF APPLICATION IS TO BE PERFORMED BY USING M PROFILE ON BOX PROFILE, M profiles will be affixed to the middle
axes of box profiles. M Profile spacing must be maximum 625 mm, and also the affixation of Box profiles must have been
performed on the same principles. Betopan boards will be screwed on both arms of M Profiles by using POINTED-END
DRYWALL SCREWS, so that the distance between the edges is equal to 0.1% of the sum of the lengths of the boards on both
sides. This space can be reduced to 0.05% in Betopanplus applications. A board must not be screwed on both arms of an M
Profile. If the final layer cladding material to be applied on the façade is to be pasted, THE movement joint must be left among
the cladding materials pasted on the boards over the board joints, with a width at least equal to the width of board joints.
Picture 25
23
5. 4 - CONSTRUCTION OF MEZZANINES
Picture 26
Intermediate floor application is a commonly employed method
for creating intermediate floor spaces in small spaces where
heavy construction will not be conducted.
Application
Picture 27
In such applications, assembly starts with fixing the bearers of the
intermediate floor (Picture 26). Load bearing, spacing, stretching,
etc. must be considered in the construction of intermediate floor,
and the bearing construction is assembled with appropriate
spacing (Picture 27). Main cover of the bearing construction will
be completed by placing metal sheets or other covers of different
thicknesses depending on calculations, followed by absolutely
necessary elements such as sound or heat insulation, or details
such as installation. Betopan boards of the necessary thickness
and dimensions (at least 16 mm) are placed on this cover and the
assembly is completed (Picture 28). Bearing construction spacing
and the thickness of BETOPAN must be chosen in accordance with
the Load Distribution Table given in the next page. Bearers must
be present under all edges of the BETOPAN boards used (Picture
29-30). Final layer covering material (carpet, PVC, flooring, etc.)
can be applied at user’s choice. If the covering material to be
applied is not airtight (e.g. carpet), a type of finishing must be
applied on BETOPAN boards such as polyethylene, etc. which
balances water vapor before the covers are placed.
Picture 28
Picture 30
Picture 29
24
5. 5 - ASSEMBLY ELEMENTS USED IN THE APPLICATIONS
Some assembly elements are used in the applications
explained in detail in this guide. These elements are
explained by providing alternative varieties so as to enable
that the most easily accessible ones can be chosen.
Sometimes different assembly elements can be used for
the same application since there are several different ways
to conduct a single application.
While choosing metal-based products, care should be taken
that they are stainless and resistant products that are not
twisted due to transportation stresses.
The most appropriate information regarding the assembly
of the said boards can be obtained from the suppliers of
such boards. For this reason, it must not be neglected to
obtain technical information regarding the purchased
boards before starting an application.
You can find the Table of Assembly Elements regarding the
products and applications in the attachment.
25
BETOPAN LOAD DISTRIBUTION CHART
Center on center
Nominal Board
Thickness
Load Bearing
Capacity 1)
Center on
center
Nominal
Thickness
Span (c.o.c.) 2)
(mm)
(mm)
(kg/m2)
Span (c.o.c.) 3)
(mm)
(mm)
417
16
500
417
16
474
465
417
18
644
417
18
611
598
417
24
1146
417
24
1100
1066
417
30
1833
417
30
1719
1698
467
16
387
467
16
387
369
467
18
500
467
18
509
474
467
24
887
467
24
887
844
467
30
1410
467
30
1440
1341
500
16
340
500
16
348
320
500
18
437
500
18
451
411
500
24
764
500
24
809
731
500
30
1196
500
30
1250
1165
600
16
239
600
16
262
226
600
18
306
600
18
335
291
600
30
550
600
24
598
518
600
24
859
600
30
948
826
625
16
220
625
16
229
210
625
18
284
625
18
320
270
625
24
500
625
24
561
482
625
30
809
625
30
887
762
Chart 6: Load Bearing Capacities for
3-span
1-span between
bearer axes
2-span between
bearer axes
Load Bearing Load Bearing
Capacity 1)
Capacity 1)
Chart 7: Load Bearing Capacities for 1- or 2-span
1) These are the final load bearing capacities calculated in consideration of material safety coefficient, coefficients of irregularities that may arise from loading, and the
critical displacement ratio (L/360) according to TS 500. It indicates the total value of plate weight and live load. Calculated values in TS 498 Chart 3 should be multiplied with
the safety coefficient of 1.6 according to TS 500 and the result should be compared with the bearing capacity. For example, 314 kg/m² obtained by multiplying 2 kN/m² value
given for house and office flooring in the second row of the chart by the coefficient 1.6, will be compared with the bearing capacity.
2) Maximum span at the longer direction is 3000 mm c.o.c.
3) Maximum span at the longer direction is 2000 mm c.o.c.
26
5. 6 - CONSTRUCTION OF DROP CEILINGS
Such applications are generally the ceiling systems manufactured for spaces with high ceilings built in accordance with the
project so as to conceal installation, ventilation, etc. created by hanging or anchoring a substructure.
Application
There are several ways to make such applications, the most common of which
are given below.
In applications on BOX PROFILE; box profiles are fixed to the walls and the ceiling,
and joined on the same level without any elevation difference, which forms a steel
bearing construction. While forming this structure, profiles should be chosen in
consideration of the fact that the space between the edges of Betopan boards
to be used will be at least 0.05 % of the total length of the boards on both sides,
and screws must be inserted at least 2.5 cm further from the edge (Picture 31).
If the middle sections of the profiles affixed are painted with the same color as
the color that BETOPAN boards will be painted, there will be no color difference
perceptions on the visible joints after the assembly, and small workmanship
defects will not be noticed. BETOPAN products will be affixed as 8 mm and with
modular cutting (maximum 50 x 50 or 60 x 60 cm). Screw heads are covered by
steel paste and painting is done. It is recommended to paint each surface of the
boards used in interior settings at least with two layers with polyurethane-based
paints (300 gm/m2) in order to minimize movement. (Picture 32)
Picture 31
Picture 32
27
5. 7 - CONSTRUCTION OF RAISED FLOORS
Picture 33
Raised floors are systems that provide efficient solutions by
creating spaces under the floor for such systems as electricity,
telephone, communication data, heating, cooling, ventilation
and fire installations in special areas of application such as
Business Centers, Office Floors, Bank Buildings, Computer
Centers, Laboratories, Shopping Malls, Universities, Showrooms,
Fairgrounds, Switchboard Centers, Mobile Switching Centers.
(Picture 33)
Application
Picture 34
Picture 35
Picture 36
28
The application of raised floor systems that have a completely
modular structure is based on placing modular-sized Betopan
boards on metal frames borne by metal piers, creating a space
underneath. BETOPAN products used in such applications are 28
and 30 mm thick, usually in 600 x 600 mm dimensions, and will
be covered by PVC tapes. Finally, top and bottom coating material
can be applied on the product if the user desires, which makes it
ready for use (Picture 34). These panels can easily be lifted and
replaced, and have high fire resistance, sound absorption and
load bearing capacity (Picture 35). It is recommended to paint
each surface of the boards used in interior settings at least with
two layers with polyurethane-based paints (300 gm/m2) in order
to minimize movement. (Picture 36)
Picture 37
5. 8 - COLUMN INSULATION
Steel columns must be insulated against fire in some buildings in
which steel construction is used. Although steel is a material that
does not easily burn, it is easily deformed and loses its bearing
capacity. However, this type of buildings must meet the relevant fire
standards. In such situations, BETOPAN or Betopanplus which has
Euroclass Fire Rating A2, s1, d0, is used in the insulation of steel
columns. (Picture 37)
The points that require attention during the use of BETOPAN or
Betopanplus are their thickness should be chosen so as to withstand
the impacts that may arise from the design where they will be used,
their values regarding fire protection shoul be chosen to meet the
fire resistance specified by the regulation, and both surfaces must be
coated at least with a primer (Picture 38).
Picture 38
29
5. 9 - USAGE ON BALCONY AND TERRACE CEILINGS, SOFFITS AND FASCIA
The grout on such parts of buildings cracks and drops in time.
Betopan or Betopanplus boards are commonly used on the soffits
and fascia in order to prevent the drips and bad outlook and obtain
an aesthetical outlook. The boards are screwed on box profile, M
profile or C profile through pre-drilled guide holes depending on the
construction element chosen (Picture 39). Care should be taken that
the boards are used after prime coating and painted with final layer
finishing paint afterwards (Picture 40).
Picture 39
BETOPANPLUS boards with different textures can be used on fascia
as desired. (Picture 41-42)
Betopanplus boards create much more durable surfaces than wood,
which is traditionally used for cladding soffits and fascia. (Picture
43-44)
Picture 40
Picture 43
Picture 41
Picture 42
30
Detail 1
Picture 44
5. 10 - USAGE UNDER ROOF DECKING MATERIAL
BETOPAN products, which offer advantages in roof systems in respect of the problems frequently experienced in traditional
products such as insufficient water resistance, difficulty of assembly, a high number of joints etc. are screwed directly on roof
joists. Preferred water insulation material is placed on BETOPAN boards, and after these are fixed, the assembly is concluded
by applying the final layer roof coating. Roof coating must be fixed to BETOPAN boards by means of screws; nails must not be
used. When the BETOPAN boards are applied on joists, attention must be paid that each edge is placed on one joist or other
support (Picture 45).
Picture 45
31
5. 11 - USAGE FOR SUPPORTING WATER INSULATION OF BASEMENTS
Surfaces of basement walls of buildings contacting the ground are insulated against water by using bituminous materials.
BETOPAN boards of 10 mm in thickness are placed on the exterior of the insulation at the stage just before the filling of
sand and gravel for drainage. Thus the bituminous layer, which can easily be damaged by the impacts of sand and gravel,
is protected. As it is known, even a single hole to be opened in such an insulation layer harms the whole insulation. For this
reason, the function of such protective cover is very valuable.
Insulation Material
Betopan (12 mm)
Wall Plug
A
A
B
B
Detail 2
32
Betopan (12 mm)
Betopan (12 mm)
Drywall Screw
Insulation Material
5. 12 - CONSTRUCTION OF FIRE DOORS
Fire Doors are one of the most important points of attention in terms of Fire Principles especially at spaces addressing
crowds of people. These doors must have maximum fire resistance. Systems covered with Betopan boards on both surfaces,
having an air space and insulation material in between can offer very high fire resistance. The production of doors with
prolonged fire resistance durations is achieved by applying metal door frame on the edges of this system in order to stabilize
the system and allow easy fitting into the door frame.
Box profile (30x50 mm)
Betopan (8 mm)
Insulation (Rockwool)
Betopan (8 mm)
Detail 3
A
5. 13 - IN THE ELEVATOR SHAFT
A
M Profile
Betopan (12 mm)
Walls of elevator shafts must be constructed with
fire resistant material from floor to ceiling. Since
walls of elevator shafts are generally made of
steel construction, it is necessary to clad these
walls with fire-resistant boards. BETOPAN and
Betopanplus which has Euroclass Fire Rating A2,
s1, d0 are generally preferred as cladding material
for such spaces. Application is conducted by fixing
the boards on steel construction elements.
Detail 4
33
5. 14 - IN PREFABRICATED BUILDINGS
There are different ways to apply Betopan and BETOPANPLUS
boards, which are commonly used in prefabricated houses,
containers, houses with steel system, and cabinets depending
on the area of use.
a – WALL CONSTRUCTION
Picture 46
Prefabricated Building Wall Panels
First, sandwich panels will be constructed with the BETOPAN or
BETOPANPLUS products that will be used in wall construction in
prefabricated and similar applications so as to contain insulation
materials in between; then these panels will be placed in the
steel bearing construction s (H, C, U Profiles) of the Prefabricated
Building. A primer coating and final layer paint finishing will be
conducted after the application.
Picture 47
Prefabricated Building Interior Wall Construction
Picture 49
Picture 48
34
Primer Coated Prefabricated Building
Picture 50
Painted Prefabricated Building
Picture 52
Painted Prefabricated Building
Picture 51
Painted Prefabricated Building
35
b – FLOORING SYSTEM
Before starting the assembly of Betopan boards to be used in floor
construction in prefabricated buildings, containers and similar
applications, the steel structure elements that will bear the load on the
floor will be assembled with appropriate spacing (should be designed
according to the thickness of the Betopan boards to be placed, spaces
between structures, and the maximum load planned to be borne)
(Picture 53). After the completion of the works such as insulation, etc.
that will be placed underneath the floor depending on the systems of
companies, the application is finished by placing Betopan boards sized
according to the bearing construction or chosen in standard sizes on,
and sometimes in, the bearing construction (Picture 54). Then final
layer covering material will be applied upon user’s desire (carpet, PVC,
flooring, etc.). Polyethylene or similar vapor balancer will be placed
under covers which allow vapor transmission, such as carpet.
Picture 54
36
Application of Betopan for Flooring in Prefabricated Buildings
Picture 53
c – CONSTRUCTION OF INTERMEDIATE FLOORS
Multi-storey applications are encountered in prefabricated and
similar applications from time to time. The assembly in such
applications goes on with fixing the bearers of the intermediate
floor after the application of the lower floor is completed.
Again, the main bearing construction must be assembled with
appropriate spacing in consideration of principles such as load
bearing taken into account in floor construction (Picture 55). The
bearing construction will be covered with metal sheet if necessary.
Thermal and sound insulation, and installation are placed in the
bearing construction (Picture 56). The assembly is completed by
applying BETOPAN boards with the necessary size and dimensions
on the metal sheet or the bearing construction (Picture 57-58).
Final layer covering material (carpet, PVC, flooring, etc.) can be
applied upon user’s choice (Picture 59). If the covering material
to be applied is not airtight (e.g. carpet), a type of finishing must
be applied on BETOPAN boards such as polyethylene, etc. which
balances water vapor before the covers are placed. BETOPAN or
Betopanplus can be applied under the bearing construction upon
preference.
Picture 56
Picture 57
Picture 58
Picture 55
Picture 59
37
d – CONSTRUCTION OF WET Areas
The most preferred board in prefabricated and similar applications,
BETOPAN is widely used in the construction of wet areas. BETOPAN
and Betopanplus boards to be used in the construction walls are turned
into sandwich panels by using insulation material and affixed to their
slots (Picture 60). Steel profiles are used as bearers in the assembly.
There are several points that require attention in the application of
ceramic products on the wet area walls covered with BETOPAN, the
joints of which can be concealed afterwards by means of cover profiles
at times. Polyurethane paste must be used while ceramic products are
applied on BETOPAN or Betopanplus (Picture 61). When the ceramic
tile that corresponds to joints is being glued, it must not be glued on
both boards, but only on the board on which the larger part of the tile
overlaps.
Picture 61
38
Picture 60
Picture 62
Picture 63
Picture 64
39
6 – Some Projects In whIch
Betopan AND Betopanplus were used
40
Picture 65
DOHA - High Rise Office Project / QATAR
Picture 66
REAL Shopping Malls
41
Picture 67
42
İş Bank Head Office – ISTANBUL
Picture 68
İş Bank Head Office – ISTANBUL
43
44
Picture 69
Bayrampaşa Forum Shopping Mall
Picture 70
Harbiye Congress Center
7 – TRANSPORTATION, STORAGE, AND OTHER POINTS OF ATTENTION
Picture 71
45
Top of the storage area must absolutely be covered.
When palettes are placed on top of each other, piers of palettes must be aligned and placed on top of one another.
Do not remove the nylon cover until usage.
Picture 72
While the palettes are stored, maximum 5
palettes must be stacked on top of each other in alignment.
Do not remove the steel strips until usage.
Materials must be placed on a surface as smooth as possible when they are situated on the area.
Picture 73
Loading must be done with maximum two
palettes at a time.
Picture 76
Picture 74
Make sure that the palettes are placed in
balance in the truck body during loading.
Picture 75
46
BETOPAN Palettes ready for transportation
BETOPAN Palettes Ready for Loading at the Port
8 - ABOUT BILKENT HOLDING
Bilkent Holding companies were founded by Prof. Dr. İhsan Doğramacı. The first company, Dilek Insaat, was founded in 1968,
and Tepe Mobilya commenced its operations as the first industrial facility in 1969.
Bilkent Holding parents more than 40 companies today. Bilkent University owns Bilkent Holding and companies operating in
the fields of construction, industry, information technologies, investment and service sector.
47
www.kentiletisim.com.tr
TEPE BETOPAN YAPI MALZEMELERİ SAN. VE TIC. A.S.
Beytepe Koyu Yolu No:5 Bilkent 06800 Ankara / Turkey
T. +90 312 266 45 51 F. +90 312 266 01 50
[email protected]
Edition: September 2010 / 2000 Pcs