标准名称
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标准名称
ICS 77.140.10;77.140.50 H 46 National standard of the People’s Republic of china GB/T 1591—2008 Supersedes GB/T 1591-1994 High Strength Low Alloy Structural Steels 点击此处添加标准英文译名 点击此处添加与国际标准一致性程度的标识 文稿版次选择 Issue date: 2008-12-06 Implementation date: 2009-10-01 Issued by General Administration of Quality Supervision, Inspection and Quarantine of the People' s Republic of China GB/T 1591—2008 Foreword This standard has been prepared by revising GB/T 1591-1994 High strength low alloy structuaral steels and referring to EN10025:2004 Hot rolled products of structural steels. This standard supersedes GB/T 1591-1994 High strength low alloy structuaral steels. Compared with the previous version, changes are made as follows: — Expanded applicable scope; — Added strength grade Q500, Q620, Q690 and cancelled strength grade Q295; — Modified the requirements for chemical composition of steel products, requiring some serious control to some harmful elements such as P and S. — Added the requirements for CEV and Pcm and their corresponding calculation formulas of CEV and Pcm. — Modified the delivery condition of steel products and cancelled the requirements for quenched and tempered steel products. — Modified the requirements for the values of mechanical properties and thickness range, making clear that the yield strength in text refer to the lower yield strength. — Increased the specified impact absorbed energy value. — Added the requirements for through-thickness characteristics of steel products. This standard was proposed by China Iron and Steel Association. This standard is under the jurisdiction of National Standardization Technical Committee of Steel. This standard was drafted by Angang Steel Co., Ltd, China Metallurgical Information and Standardization Institute, Jigang Group Co., Ltd, Shougang Group, Shagang Group Co.,Ltd, Hualing Lianyuan Iron and Steel CO.,Ltd. The main drafters of this standard: Liu Xuyuan, Piao Zhimin, Wang Xiaohu, Gao Ling, Wang Liping, Huang Zhengyu, Zhou Jian, Ma Yupu, Chen Shouqing. The superseded editions of this standard are as follows: — GB 1591-1979, GB 1591-1988, GB/T 1591-1994. I GB/T 1591—2008 High Strength Low Alloy Structural Steels 1 Scope This standard specifies the designation, dimensions, tolerances on dimensions and shape, mass, technical requirements, test methods, inspection, packaging, marking and certification of high strength low alloy steels. This standard applies to the steel sheet, steel strip, sections and bars of high strength low alloy steels for general structure and engineering services. 2 Normative references The following standards contain provisions which, through reference in this text, constitute provisions of this standard. At the time of publication, the editions indicated were valid. All standards are subject to revision, and parties to agreements based on this national standard are encouraged to investigate the possibility of applying the most recent editions of the standard indicated below. For undated references, the latest edition of the normative document referred to applies. GB/T 222 Permissible tolerances for chemical composition of steel products GB/T 223.5 Steel and iron - Determination of acid-soluble silicon and total silicon content-Reduced molybdosilicate spectrophotometric method GB/T 223.9 Iron, steel and alloy-Determination of aluminium content - Chrome azurol S photometric method GB/T 223.12 Methods for chemical analysis of iron, steel and alloy - The sodium carbonate separation-diphenyl carbazide photometric method for the determination of chromium content GB/T 223.14 Methods for chemical analysis of iron, steel and alloy - The N-benzoy-N-phenylhydroxylamine extraction photometric method for the determination of vanadium content GB/T 223.16 Methods for chemical analysis of iron, steel and alloy - The chromotropic acid photometric method for the determination of titanium content GB/T 223.19 Methods for chemical analysis of iron, steel and alloy - The neocuproine-chloroform extraction photometric method for the determination of copper content GB/T 223.23 Iron, steel and alloy - Determination of nickel content – The dimethylglyoxime spectrophotometric method GB/T 223.26 Iron, steel and alloy - Determination of molybdenum content – The thiocyanate spectrophotometric method GB/T 223.37 Methods for chemical analysis of iron, steel and alloy – The indophenol blue photometric method for the determination of nitrogen content after distillation separation GB/T 223.40 Iron, steel and alloy - Determination of niobium content - The sulphochlorophenol 1 GB/T 1591—2008 S spectrophotometric method GB/T 223.62 Methods for chemical analysis of iron, steel and alloy - The butyl acetate extraction photometric method for the determination of phosphorus content GB/T 223.63 Methods for chemical analysis of iron, steel and alloy - The sodium (potassium) periodate photometric method for the determination of manganese content GB/T 223.67 Iron, steel and alloy – Determination of sulfur content – Methylene blue spectrophotometric metrod GB/T 223.69 Iron, steel and alloy - Determination of carbon contents - Gas-volumetric method after combustion in the pipe furnace GB/T 223.78 Methods for chemical analysis of iron, steel and alloy - Curcumin spectrophotometric method for the determination of boron content GB/T 228 Metallic materials - Tensile testing at ambient temperature(GB/T 228-2002,eqv ISO 6892:1998) GB/T 229 Metallic materials - Charpy pendulum impact test method(GB/T 229-2007, ISO 148-1:2006, MOD) GB/T 232 Metallic materials - Bend test(GB/T 232-1999, eqv ISO 7438:1985) GB/T 247 General rule of package, mark and certification for steel plates(sheets) and strips GB/T 2101 General requirement of acceptance, packaging, marking, and certification for section steel GB/T 2975 Steel and steel products - Location and preparation of test pieces for mechanical testing(GB/T 2975-1998, eqv ISO 377:1997) GB/T 4336 Standard test method for spark discharge atomic emission - Spectrometric analysis of carbon and low alloy steel (routine method ) GB/T 5313 Steel plate with through-thickness characteristics GB/T 17505 Steel and steel products - General technical delivery requirements(GB/T 17505-1998, eqv ISO 404:1992) GB/T 20066 Steel and iron - Sampling and preparation of samples for the determination of chemical composition(GB/T 20066-2006,ISO 14284:1996,IDT) GB/T 20125 Low-alloy steel - Determination of multi-element contents – Inductively coupled plasma atomic emission spectrometric method YB/T 081 Rule for rounding off of numberical values and judgement of testing values for technical standards of metallurgy 3 Terms and definitions 3.1 thermomechanical rolling rolling process in which the final deformation is carried out in a certain temperature range leading to a material condition with certain properties which cannot be achieved or repeated by heat treatment alone NOTE1:Subsequent heating above 580 C may lower the strength values. If temperatures above 580 C are needed reference should be made to the supplier. 2 GB/T 1591—2008 NOTE2:Thermomechanical rolling can include processes with an increasing cooling rate with or without tempering including self-tempering but excluding direct quenching and quenching and tempering. 3.2 normalizing rolling rolling process in which the final deformation is carried out in a certain temperature range leading to a material condition equivalent to that obtained after normalizing so that the specified values of the mechanical properties are retained even after normalizing. 4 Designation The designation shall consist of bopomofo for yield strength, value of yield strength and symbol for quality grade, such as Q345D. Thereinto: Q — first bopomofo for chinese for yield strength; 345 — value of yield strength,MPa; D — quality grade D. If the purchaser requires through-thickness characteristics of a steel product, the additional symbol Z for the suitability for through-thickness characteristics shall be added, such as Q345DZ15. 5 Dimensions, tolerances on dimensions and shape, mass Dimensions, tolerances on dimensions and shape, mass shall be in accordance with the requirements of relevant documents. 6 Technical requirements 6.1 Steel designation and chemical composition 6.1.1 The steel designation and chemical composition determined by ladle analysis shall comply with the specified values of Table 1. 6.1.2 If the grain-refining elements are required, the steels contain at least one of these elements such as Al, Nb, V and Ti. If the grain-refining elements are added, they shall be reported in the inspection document. 6.1.3 If the total content of Al is determined, the Al total (Alt) shall be not less than 0.020%. 6.1.4 The nitrogen content of steels shall comply with the specified values of Table 1. If the manufacturer can make sure that the nitrogen content is suitable, the nitrogen content may no longer be determined. The maximum value for nitrogen does not apply if the N binding elements including Al, Nb, V or Ti are added. In this case the N binding elements shall be reported in the inspection document. 6.1.5 If Cr, Ni or Cu in steel is added as the remaining elements, the content of each element shall be no more than 0.30%. If the manufacturer can make sure that content of each of these elements is suitable, each content may no longer be determined. If Cr, Ni or Cu is added 3 GB/T 1591—2008 intentionally, each element shall comply with the specified values of Table 1 or agreement between the purchaser and manufacturer. 6.1.6 In order to improve the property of steel, rare earth elements may be added, with 0.02%~0.20% of the steel mass. 6.1.7 If the mechanical properties of steel products can be in accordance with the requirements of this document, the content of C, Si and Mn of quality grade A of all steels may be not required. Table1 Chemical composition of the ladle analysis Design Quality Chemical composition Si Mn P S Nb V Ti Cr Ni Cu N Mo B Als max. max. max. max. max. max. max. max. max. max. max. max. max. max. min. 0.035 0.035 0.035 0.035 0.030 0.030 0.030 0.025 0.025 0.020 A 0.035 0.035 B 0.035 0.035 0.030 0.030 D 0.030 0.025 E 0.025 0.020 A 0.035 0.035 B 0.035 0.035 0.030 0.030 D 0.030 0.025 E 0.025 0.020 C 0.030 0.030 0.030 0.025 E 0.025 0.020 C 0.030 0.030 0.030 0.025 E 0.025 0.020 C 0.030 0.030 0.030 0.025 E 0.025 0.020 C 0.030 0.030 0.030 0.025 0.025 0.020 0.030 0.030 0.030 0.025 A B 0.20 C 0.50 D Q420 Q460 Q500 Q550 Q620 1.70 0.18 E Q390 C 0.20 C 0.20 D 0.20 D 0.18 D 0.18 D 0.18 0.50 0.50 0.60 0.60 0.60 0.60 1.70 1.70 1.80 1.80 2.00 2.00 E Q690 ( mass fraction)/% C -ation grade Q345 a, b C 0.18 D 4 0.60 2.00 0.07 0.15 0.20 0.30 0.50 0.30 0.012 0.10 0.015 0.07 0.20 0.20 0.30 0.50 0.30 0.015 0.10 0.015 0.07 0.20 0.20 0.30 0.80 0.30 0.015 0.20 0.015 0.11 0.20 0.20 0.30 0.80 0.55 0.015 0.20 0.004 0.015 0.11 0.12 0.20 0.60 0.80 0.55 0.015 0.20 0.004 0.015 0.11 0.12 0.20 0.80 0.80 0.80 0.015 0.30 0.004 0.015 0.11 0.12 0.20 1.00 0.80 0.80 0.015 0.30 0.004 0.015 0.11 0.12 0.20 1.00 0.80 0.80 0.015 0.30 0.004 0.015 GB/T 1591—2008 E a 0.025 0.020 For sections and bars, the P and S content can be 0.005% higher. For quality grade A of steels, the maximum S and P content can be 0.045%. b If the grain-refining elements such as Nb, V, Ti are used in combination: the sum of Nb, V and Ti concentrations shall be no more than 0.22%, the sum of Mo and Cr concentrations shall be no more than 0.30%. 6.1.8 The maximum carbon equivalent values of the steels other than quality grade A shall comply with the specified values of table 2 for as-rolled or controlled rolling delivery condition; for normalizing, normalizing rolling or normalizing plus tempering delivery condition, shall comply with the specified values of table 3; for thermomechanical rolling (TMCP) or thermomechanical rolling plus tempering delivery condition, shall comply with the specified values of table 4. For determining the carbon equivalent (CEV) based on the ladle analysis, the following formula (1) shall be used. CEV C Mn (Cr Mo v) ( Ni Cu ) ........................... (1) 6 5 15 Table2 Maximum CEV for as-rolled or controlled rolled steel Designation Maximum CEV in % for nominal product thickness in mm ≤63 >63~250 >250 Q345 0.44 0.47 0.47 Q390 0.45 0.48 0.48 Q420 0.45 0.48 0.48 Q460 0.46 0.49 — Table3 Maximum CEV for normalized 、normalized rolled or normalized rolled +tempered steel Designation Maximum CEV in % for nominal product thickness in mm ≤63 >63~120 >120~250 Q345 0.45 0.48 0.48 Q390 0.46 0.48 0.49 Q420 0.48 0.50 0.52 Q460 0.53 0.54 0.55 Table4 Maximum CEV for thermomechanical rolled or thermomechanical rolled + tempered steel Designation Maximum CEV in % for nominal product thickness in mm ≤63 >63~120 >120~150 Q345 0.44 0.45 0.45 Q390 0.46 0.47 0.47 Q420 0.46 0.47 0.47 5 GB/T 1591—2008 Q460 0.47 0.48 0.48 Q500 0.47 0.48 0.48 Q550 0.47 0.48 0.48 Q620 0.48 0.49 0.49 Q690 0.49 0.49 0.49 6.1.9 For the thermomechanical rolling or thermomechanical rolling plus tempering delivery condition, the carbon equivalent, CEV of steels with a ladle analysis carbon mass fraction equal to or less than 0.12% can be superseded by welding crack susceptibility index, Pcm. The Pcm shall comply with the specified values of table 5. For determining the Pcm based on the ladle analysis, the following formula (2) shall be used. Pcm C Si Mn Cu Ni Cr Mo V 5B ........................ (2) 30 20 20 60 20 15 10 It shall be as agreed that whether CEV or Pcm is used .If unspecified at the time of the order, it is left to the discretion of the manufacturer to use whether CEV or Pcm. Table5 Maximum Pcm for thermomechanical rolled or thermomechanical rolled + tempered steel Designation Pcm/% Q345 0.20 Q390 0.20 Q420 0.20 Q460 0.20 Q500 0.25 Q550 0.25 Q620 0.25 Q690 0.25 6.1.10 The permissible tolerances for the product analysis shall comply with the specifications given in GB/T 222. 6.1.11 If the purchaser requires the steel products with through-thickness characteristics, the chemical composition of these steel products shall comply with the specified values given in GB/T 5313. 6.2 Steel making process The steel shall be manufactured using the electric process or an oxygen process. If necessary, the secondary refining shall be used. 6.3 Delivery condition The delivery condition can be as-rolled, controlled rolling, normalizing, normalizing rolling, normalizing plus tempering, thermomechanical rolling or thermomechanical rolling plus tempering. 6 GB/T 1591—2008 6.4 Mechanical properties 6.4.1 Tensile test The tensile properties of steels shall comply with the specified values of table 6. Table6 Mechanical properties of steels Tensile test Design Quality -ation grade ≤16 a, b, c Minimum yield strength Rel/MPa Tensile strength Rm/MPa Nominal thickness/mm Nominal thickness/mm >16 >40 >63 >80 >100 >150 >200 >250 ~40 ~63 ~80 ~100 ~150 ~200 ~250 ~400 ≤40 Minimum percentage elongation after fracture/% Nominal thickness/mm >40 >63 >80 >100 >150 >250 ~63 ~80 ~100 ~150 ~250 ~400 A B Q345 C 345 335 325 315 305 285 275 265 D 470~ 470~ 470~ 470~ 450~ 450~ 630 630 630 630 600 600 265 E ≤40 >40 >63 >100 >150 >250 ~63 ~100 ~150 ~250 ~400 20 19 19 18 17 450~ 21 20 20 19 18 - 600 - 17 A B Q390 C 390 370 350 330 330 310 - - - 420 400 380 360 360 340 - - - 460 440 420 400 400 380 - - - 500 480 470 450 440 - - - - 550 530 520 500 490 - - - - 620 600 590 570 - - - - - 690 670 660 640 - - - - - D 490~ 490~ 490~ 490~ 470~ 650 650 650 - - 20 19 19 18 - - - - 19 18 18 18 - - - - 17 16 16 16 - - - - - 17 17 17 - - - - - - 16 16 16 - - - - - - - 15 15 15 - - - - - - - 14 14 14 - - 650 620 E A B Q420 C D 520~ 520~ 520~ 520~ 500~ 680 680 680 680 650 E C Q460 D E C Q500 D E C Q550 D E C Q620 D E Q690 C D 550~ 550~ 550~ 550~ 530~ 720 720 720 720 610~ 600~ 590~ 540~ 770 760 750 730 670~ 620~ 600~ 590~ 830 810 790 710~ 690~ 670~ 880 880 860 770~ 750~ 730~ 940 920 900 780 700 7 GB/T 1591—2008 E a b c If a definite yield phenomenon is not present, the lower yield strength can be measured by 0.2% offset Rp0.2. For flat steel products with their widths not less than 600mm, the tensile test pieces shall be in the transverse direction. For sections, bars and flat steel products with their widths less than 600mm, the tensile test pieces shall be in the longitudinal direction, and the minimum percentage elongation after fracture shall be increased accordingly 1% (absolute value). The value for steels with thickness >250mm~400mm applies to flat steel products. 6.4.2 Charpy V-notch impact test 6.4.2.1 The test temperature and absorbed energy values of Charpy V-notch impact test of steels shall comply with the specified values of table 7. 6.4.2.2 The steel products with nominal thickness not less than 6mm or diameter not less than 12mm shall carry out the impact test. The standard 10mm×10mm×55mm test pieces shall be used. If the standard test pieces can not be obtained, the subsize test piece 10mm×7.5mm ×55mm or 10mm×5mm×55mm shall be used. If so, their minimum absorbed energy values shall comply respectively with 75% or 50% of the specified values of table 7. The bigger subsize test piece shall prevail. 6.4.2.3 The average value of the three test results shall meet the specified requirement. One individual value may be below the minimum average value specified, provided that it is not less than 70 % of that value. Otherwise three additional test pieces shall be taken from the same sample and tested. The average value of the six tests shall be not less than the minimum average value specified. Not more than two of the individual values may be lower than the minimum average value specified and not more than one may be lower than 70 % of this value. 6.4.3 The percentage reduction of area of steels with through-thickness characteristics shall comply with the specified values given in GB/T 5313. Table7 Test temperature and absorbed energy for impact test (V-notch) Minimum absorbed energy Designation Quality grade Test temperature/℃ Q345 Q390 Q420 Q460 8 20 C 0 D -20 E -40 B 20 C 0 D -20 E -40 B 20 C 0 D -20 E -40 C 0 D -20 KV2 /J Nominal thickness( diameter, border)/mm 12~150 B a >150~250 >250~400 - 34 27 27 34 - - 34 - - 34 - - GB/T 1591—2008 Q500、Q550、 Q620、Q690 a E -40 C 0 55 D -20 47 E -40 31 - - The impact test pieces shall be in the longitudinal direction. 6.4.4 If specified at the time of the order the bend test shall be carried out. The bend properties of steels shall comply with the specified values of table 8. If the manufacturer can make sure that the bend properties of steel products is suitable, the bend test may be cancelled. Table8 Bend test 180°bend test Designation Piece direction [d=bend diameter, a=piece thickness (diameter)] Nominal thickness( diameter、border)/ mm ≤16 >16~100 2a 3a For flat steel products with their Q345 Q390 Q420 Q460 widths not less than 600mm, the bend test pieces shall be in the transverse direction. For sections, bars and flat steel products with their widths less than 600mm, the bend test pieces shall be in the longitudinal direction 6.5 Surface properties The surface condition of steel products shall be in accordance with the requirements specified in relevant documents. 6.6 Specific requirement 6.6.1 According to the agreement between the purchaser and the manufacturer, the non-destructive testing may be carried out. The acceptance criteria and level shall be specified in the order or agreement. 6.6.2 According to the agreement between the purchaser and the manufacturer, the purchaser may require the steel products with through-thickness characteristics according to this document. 6.6.3 According to the agreement between the purchaser and the manufacturer, other tests may be carried out. 7 Test methods The test item,test piece number,method for preparing test piece and test methods of steel products shall comply with the specified requirement of table 9. 9 GB/T 1591—2008 Table9 Test item, sampling number and preparing method of test piece and test method NO. 1 Test item Chemical composition ( ladle analysis ) Test piece number Preparing methods 1/furnace GB/T 20066 Test methods GB/T 223、GB/T 4336、 GB/T 20125 2 Tensile test 1/lot GB/T 2975 GB/T 228 3 Bend test 1/lot GB/T 2975 GB/T 232 4 Impact test 3/lot GB/T 2975 GB/T 229 3/lot GB/T 5313 GB/T 5313 5 6 through-thickness percentage reduction of area Non-destructive testing Each sheet or piece Relevant document for non-destructive testing By agreement By visual 7 Surface condition Each sheet or piece - inspection or measuring equipment By applicable 8 Dimensions, shape Each sheet or piece - measuring equipment 8 Inspection 8.1 Inspection and acceptance The manufacturer shall be in charge of inspection and acceptance for steel products.The purchaser has the right to carry out inspection and acceptance tests specified in this document or the order. 8.2 Test units The steel products shall be inspected and accepted by lot. Each lot shall contain products of the same designation,quality grade,furnace number,dimension,rolling condition or heat treatment condition. The mass of each lot of the steel product shall be not more than 60t.The mass of each lot of the steel strip shall be in accordance with specifications given in relenant document. Each lot of steel products with quality grade A or B may contain steels of the same designation, quality grade, steelmaking process, cast method and different heat number, provided that different heats are not more than 6 and the difference of C and Mn content among the 6 heats shall be respectively not more than 0.22% and 0.15%. For steels with through-thickness characteristics, each lot shall be in accordance with GB/T 5313. 10 GB/T 1591—2008 8.3 Retest and acceptance criteria 8.3.1 Mechanical properties If a set of charpy test pieces fail to meet the acceptance criteria specified in 6.4.2.3, the manufacturer may take respectively three additional test pieces from two more products from the same lot. If both of the new tests meet the acceptance criteria, then all products in that lot, with the exception of the original selected products, shall be considered to meet the requirement. Otherwise the steel products in that lot shall be rejected. The retest and acceptance criteria for the tensile test of steel products shall be in accordance with GB/T 17505. 8.3.2 Retest and acceptance criteria for other test The retest and acceptance criteria for other test of steel products shall be in accordance with GB/T 17505. 8.4 Rounding for test results of chemical composition and mechanical properties Unless otherwise specified at the time of order or by agreement, to determine conformance with the specified requirements, observed or calculated values shall be rounded to the same number of digits as the specified value. The rules of rounding off for values shall be in accordance with YB/T 081. For the carbon equivalent, its vlaue shall be calculated acorrding to relevant formula and then shall be rounded off. 9 Packaging, marking, certification The packaging,marking and certification for steel procucts ahall be in accordance with GB/T 247 or GB/T 2101. _________________________________ 11