Dokumentation Top Therm chiller

Transcription

TopTherm Chiller
SK 3335.790
SK 3335.830
SK 3335.840
SK 3335.850
Montage-, Installations und Bedienungsanleitung
Assembly and operating instructions
SK 3335.860
SK 3335.870
SK 3335.880
SK 3335.890
Contents
EN
6.4
Contents
1
2.3
2.4
2.5
2.6
2.7
2.8
3
General remarks .................................... 3
Risks associated with failure to observe
the safety instructions ............................ 3
Safety instructions for the user/operator 3
Safety instructions for assembly,
inspection and maintenance work .......... 3
Potential health risks from refrigerant
R410a and the antifreeze agent ............. 4
First aid measures .................................. 4
Safety measures and equipment ........... 4
Potential hazards and how to avoid them
............................................................... 4
General overview ................................... 6
General functional description ................ 8
Control .................................................... 9
Characteristic curves .............................. 9
Characteristic curves of pump ................ 9
Performance diagrams ......................... 10
Safety equipment ................................. 10
Filter mats (optionally available) ........... 10
Proper use ............................................ 10
Scope of supply .................................... 10
Transport .......................................... 10
5 Installation site, connection and
assembly ................................................ 11
5.1
5.2
5.3
5.4
5.5
5.5.1
5.5.2
5.5.3
5.6
5.7
6
8
Dimensions .......................................... 11
Installation site requirements ............... 11
Minimum volume of installation site...... 12
Siting the Chiller ................................... 12
Notes on electrical installation .............. 13
Connecting the voltage supply ............. 14
Retrieving a system message .............. 14
External activation ................................ 15
Room temperature sensor (optional) ... 15
Installing the filter mats (optional) ........ 15
Commissioning................................ 15
6.1
6.2
6.3
Page 2 of 104
Cooling medium ................................... 15
Filling the cooling medium .................... 15
Venting the cooling medium pump ....... 16
8.2.5
8.3
8.4
8.5
9
Control components ..............................17
Programming and settings ....................18
Basic functions ......................................18
Access levels ........................................19
Basic and customer level ......................20
Types of operation (control mode) ........21
Setting the operating mode ...................27
Hot gas bypass control (optional) .........27
Setting the temperature alarms ............28
Control parameters ...............................29
Meaning of the alarm and system
messages .............................................32
Inspection and maintenance .......... 40
8.1
8.2
8.2.1
8.2.2
8.2.3
8.2.4
Device description............................. 6
3.1
3.2
3.3
3.4
3.4.1
3.4.2
3.5
3.6
3.7
3.8
4
Other applicable documents .................. 3
CE conformity ......................................... 3
Storing the documents ........................... 3
Symbols used ......................................... 3
Safety notes ....................................... 3
2.1
2.2
Operation ......................................... 17
7.1
7.2
7.2.1
7.2.2
7.2.3
7.2.4
7.2.5
7.2.6
7.3
7.4
7.5
About this documentation ................ 3
1.1
1.2
1.3
1.4
2
7
Commissioning procedure ....................16
Servicing the cooling circuit ..................40
Cooling medium ....................................40
General remarks ...................................40
Cooling medium requirements ..............40
Preparation and care ............................41
Recommended "cooling medium for
chillers" .................................................41
Monitoring the cooling medium .............42
Cleaning the condenser ........................42
Cleaning the filter mat (optional) ...........43
Draining the cooling medium tank ........43
Troubleshooting .............................. 43
10 Decommissioning and disposal .... 44
10.1
10.2
Decommissioning .................................44
Disposal ................................................44
11 Accessories ..................................... 45
11.1
11.2
11.3
11.4
Overflow valve (bypass) .......................45
Flow regulator valve ..............................45
Metal filter (aluminium filter) ..................45
Cooling medium for chillers (readymixed) ...................................................45
12 Manufacturer's guarantee &
customer service .................................. 46
13 System manual (log book).............. 47
14 Maintenance register ...................... 55
15 Appendix .......................................... 64
15.1
15.2
15.3
15.4
15.5
P+ID diagramm .....................................64
Electrical circuit diagram .......................69
Spare parts lists ....................................92
Technical specifications ........................99
EC – Decleration of Conformity ..........103
Assembly and operating instructions TopTherm Chiller
1 About this documentation
1
About this documentation
2
Safety notes
These instructions are aimed at installation and
operating personnel who are familiar with the installation and operation of the Chiller. It is very important to read and follow these operating instructions prior to commissioning. The manufacturer can
accept no liability for damage and malfunctions resulting from failure to comply with these operating
instructions.
Please observe the following safety notes when
operating and installing the Chiller system. In addition, please observe the special safety instructions
listed for selected activities in the individual chapters.
1.1
-
Other applicable documents
2.1
-
The flow chart and circuit diagram for each specific
unit type shall apply in conjunction with these instructions (see chapter 15).
1.2
CE conformity
The declaration of conformity is included with the
installation and operating instructions as a separate
document.
1.3
Storing the documents
These instructions and all other applicable
documents constitute an integral part of the product,
and must be given to the operator. The operator is
responsible for storing the documents so they are
readily available when needed.
1.4
Symbols used
Please observe the following symbols in the instructions:
Danger!
Immediate danger to life and limb!
Caution!
Potential threat to the product and its
environment.
-
2.2
2.3
Safety instructions
ser/operator
for
the
u-
Any existing contact hazard protection device for
moving parts must not be removed from operational
systems.
2.4
-
Danger!
Risk of injury from hot surfaces.
Danger!
Risk of injury from cold surfaces.
-
Caution!
Risk of explosion.
Risks associated with failure to observe the safety instructions
Failure to observe these safety instructions could
pose a risk to personal safety as well as to the environment and the device itself. Furthermore, failure
to observe the safety instructions will invalidate all
claims for compensation.
Danger!
Danger to life from electric shock.
Danger!
Risk of injury from sharp edges.
General remarks
Assembly, installation and servicing may only be
performed by specialist personnel.
Please only use original spare parts and accessories authorised by the manufacturer as these
are intended for your own safety and protection.
Use of any other parts shall invalidate our liability.
Do not make any changes to the Chiller that
have not been agreed with and approved by the
manufacturer.
-
Safety instructions for assembly,
inspection and maintenance work
The installation, commissioning and servicing of
the machine must be carried out in strict compliance with the technical documentation for the
product and in such a way that no potentially
hazardous situations are allowed to occur.
As a general principle, cleaning and maintenance work may only be carried out with the machine shut down. It is important to ensure that the
device is disconnected from the mains and protected against reactivation. It is essential to observe the procedure outlined in the operating instructions for shutting down the Chiller.
Immediately after completing the work, all safety
and protection devices must be refitted and
enabled.
Conversions or modifications to the Chiller are
not permitted.
Any work on the cooling circuit must only be
carried out by qualified personnel as defined by
BGR500 chapter 2.35 / EN 378.
Note:
Useful information and special features.
Page 3 of 104
EN
2 Safety notes
EN
-
Do not install the Chiller without protection outside of enclosed rooms or in explosive or aggressive environments.
Do not position the Chiller on unstable surfaces
or those not designed to carry its weight.
Do not bypass any of the safety devices to facilitate operation of the Chiller
-
2.5
Potential health risks from refrigerant R410a and the antifreeze agent
The refrigerant changes status during operation and
becomes pressurised. The R410a safety data sheet
must be observed. The antifreeze agent (additive) is
a liquid. We suggest: "Cooling medium for chillers"
(glycol-antifreeze-N mixture, optionally available.
See chapter 6.1). The safety data sheet "Cooling
medium for chillers" must be observed.
2.6
Note:
Safety data sheets are available
for downloading at
www.rittal.com.
2.7
-
2.8
Safety measures and equipment
Ensure adequate ventilation
Hand protection: Safety gloves
Eye protection: Safety goggles
Body protection: Wear safety shoes when handling pressurised gas bottles.
Potential hazards and how to avoid
them
The following table provides an overview of other
potential sources of danger and how to avoid them.
First aid measures
Please refer to: Safety data sheets R410a and
"Cooling medium for chillers".
Location
Hazard
Cause
Precautionary measures
Device exterior:
Louvred condenser
Minor cuts
Accidental contact or
contact while installing the air
filter (optionally available. See
chapter 5.7).
Device exterior:
Area around the device
Major
burns
Fire caused by short-circuiting
or overheating of the electricity supply line to the device.
Device interior:
Sharp edges or metal
parts
Cuts
Contact with sharp metal
parts.
Device interior:
Hot or cold parts
Burns /
frostbite
Contact with parts with a high
or low surface temperature.
Device interior
Explosion
Soldering work inside the
machine may lead to an explosion due to the installed
cooling circuit.
Device interior:
Cooling medium circuit
Contamination or
explosion
of cooled
liquids
Direct cooling of unsuitable
liquids.
Device exterior:
Chiller with wheels
Personal
injury or
damage to
property
The machine starts to move
due to unevenness of the floor
surface.
Page 4 of 104
Please wear gloves.
Ensure that the cable crosssection and electricity supply
line comply with the valid
regulations.
The device may only be opened by trained, qualified personnel.
Wear safety gloves and observe the safety symbols inside the machine.
The device may only be opened by trained, qualified personnel.
Wear safety gloves and observe the safety symbols inside the machine.
Maintenance may only be
carried out by specialist personnel. Before carrying out
soldering work on the cooling
circuit or in its immediate vicinity, the refrigerant should
be drained from the machine.
The Chiller must not be used
for direct cooling of liquids in
the food industry. Additionally,
use of the Chiller to cool
flammable materials is prohibited.
If the Chiller is equipped with
wheels (optionally available),
they must be locked with brakes.
2 Safety notes
Device exterior:
Severe
personal
injury or
damage to
property
The floor on which the machine is installed is unstable and
unable to support its weight.
The machine tips over or the
floor gives way.
Device interior: Cooling medium circuit
Fungus
and algae
formation
Use of pure water as a cooling medium or refrigerant.
The weight of the machine is
shown on the rating plate.
Additionally, please allow for
the weight of the liquid in the
tank (the tank capacity volume
is shown on the rating plate)
and make sure that the floor is
suitable for installation purposes.
Use a water-glycol mixture as
your cooling medium. Rittal
recommends the use of "Cooling medium for chillers"
(ready-mix). Further information may be found in chapters
6-8.
Tab. 1: Risks and precautionary measures
Note:
Specialist personnel are individuals who, by virtue of their training, education, experience and
knowledge of the relevant provisions, regulations and measures for accident prevention and relating to the operating conditions, have been authorised by the owner or responsible individual to
ensure the safety of the system, carry out all essential tasks, and are therefore in a position to
identify and avert all potential threats.
Page 5 of 104
EN
3 Device description
EN
3
Device description
3.1
General overview
(15)
(15)
(2)
(17)
(2)
(17)
(1)
(1)
(3)
(3)
(16)
(6)
(16)
(6)
(5)
(5)
(7)
(7)
(4)
(8)
(4)
(8)
Fig. 2: View from the front (3335.860, 3335.870)
Fig. 1: View from the front (3335.790, 3335.830,
3335.840, 3335.850)
(15)
(15)
(2)
(2)
(1)
(1)
(3)
(3)
(16)
(6)
(5)
(7)
(4)
(6)
(16)
(5)
(7)
(8)
(4)
(8)
Fig. 3: View from the front (3335.880)
Page 6 of 104
Fig. 4: View from the front (3335.890)
EN
(11)
(11)
(14)
(14)
(9)
(9)
(13)
(13)
(12)
(10)
Fig. 5: View from the rear (3335.790, 3335.830,
3335.840, 335.850)
(11)
(14)
(9)
(12)
(10)
Fig. 6: View from the rear (3335.860, 3335.870)
(14)
(11)
(9)
(13)
(13)
(10)
(12)
Fig. 7: View from the rear (3335.880)
(10)
(12)
Fig. 8: View from the rear (3335.890)
Page 7 of 104
EN
Key to Figures 1 and 8
1
Controller
2
Main switch
3
Rating plate
4
Ventilation pump motor
5
Manometer
6
Fill nozzle for cooling medium
7
Water level display
8
Tank drain nozzle
9
Cooling medium inlet
10 Cooling medium outlet
11 Air inlet on the condenser
12 Harting connector (optional)
13 Connection cable
14 Cable gland for room sensor (optional)
15 Condenser fan
16 Door lock of Chiller
17 Enclosure locks
3.2
pansion valve (20), causing it to relax and subsequently absorb the heat from the cooling medium
(water-glycol mixture) in the evaporator coil.
The cooling medium is conveyed in a closed circuit
to the equipment via the pump (55) and cooling
medium tank (10). Temperature monitoring of the
evaporator coil (15) ensures protection against freezing if the flowrate is insufficient. The inlet temperature of the cooling medium (water-glycol mixture) is
regulated via the controller (80).
Flow diagrams for the individual unit types may be
found in chapter 13
General functional description
The primary purpose of Chillers is to supply a
cooled fluid (such as a water/glycol mixture) in order
to absorb heat at source and transport it away. The
fluid required for this purpose is supplied via a pipeline system.
In principle, the Chiller is comprised of four main
parts (cf. Figure 9 and 10):
- Evaporator coil (15),
- Refrigerant compressor (1),
- Condenser (5) with fans (10),
- Expansion valve (20),
which are connected to one another via pipelines.
The high-pressure switch (70) limits the maximum
pressure in the refrigerant cycle. The low-pressure
switch (71) switches off the refrigerant cycle in the
event of low pressure. Refrigerant R134a is free
from chlorine. Its ozone destruction potential (ODP)
is 0. A filter dryer (25) which is integrated into the
hermetically sealed cooling circuit provides effective
protection against moisture, acid, dirt particles, and
foreign bodies within the cooling circuit. The temperature control (80) ensures that the cooling medium
is kept at the preset temperature. In the evaporator
coil (15), the liquid refrigerant is transformed to a
gaseous state. The heat required for this purpose is
taken from the cooling medium in the plate heat
exchanger, thereby cooling it. The refrigerant is
compressed in the compressor (1), causing the
refrigerant to achieve a higher temperature level
than the ambient air. This heat is emitted to the
ambient air via the surface of the condenser (5),
causing the refrigerant to liquefy again. It is injected
into the evaporator coil (15) via a thermostatic exPage 8 of 104
Fig. 9: Layout diagram Chiller: 3335.790, 335.830, 3335.840,
3335.850, 3335.860, 3335.870
Fig. 10: Layout diagram Chiller: 3335.880, 3335.890
Key to Figure 9 and 10
1 Compressor
5 Condenser
10 Fan
15 Evaporator coil (plate heat exchanger)
20 Expansion valve
22 Magnetic valve
25 Filter dryer
30 Cooling medium tank
31 Manometer (water pressure)
32 Bypassventil, automatisch öffnend (optional)
35
40
48
55
60
70
71
80
Filler nozzle
Tank drain
Water level display
Cooling medium pump
Flow switch (optional)
High-pressure switch
Low-pressure switch
Controller
3.3
50 Hz
Control
The devices are equipped with a controller. The
controller display indicates the operating states, with
input keys for setting the parameters.
3.4
EN
60 Hz
Characteristic curves
Fig. 13: Characteristic curve 3335.850
60 Hz
3.4.1 Characteristic curves of pump
Characteristic curves measured under the following
conditions:
- Ambient temperature (Ta) = 32°C
- Medium temperature (Tw) = 18°C
- Cooling medium with 20% glycol
- X-axis = Volumetric flow [l/min]
- Y-axis = Static pressire [bar]
50 Hz
60 Hz
50 Hz
60 Hz
50 Hz
Fig. 11: Characteristic curve 3335.790, 3335.830
60 Hz
50 Hz
60 Hz
50 Hz
Page 9 of 104
4 Transport
EN
-
60 Hz
3.6
3.7
3.4.2 Performance diagrams
Characteristic curves measured under the following conditions:
Ambient temperature (Ta) = 32 °C
Medium temperature (Tw) = 18 °C
More performance diagrams can be requested
Proper use
The Chiller was developed and designed in accordance with the latest state-of-the-art and the
recognised rules governing technical safety. Nevertheless, if used improperly, they may pose a threat
to life and limb or cause damage to property.
The Chillers described in this documentation are
intended solely for cooling water-glycol mixtures.
When using other fluids (such as deionised water),
please observe the technical specifications in the
Annex or contact the manufacturers. Under no circumstances should the tolerances specified in the
technical specifications be exceeded.
3.8
Cooling output [kW]
-
Filter mats (optionally available)
In case of coarse dust, lint and/or oily ambient air,
we recommend the use of an additional filter mat
(see chapter 11). Depending on the ambient conditions, the filters will need to be replaced at regular
intervals. By contrast, aluminium filter mats can be
cleaned using suitable detergents and then reused.
50 Hz
-
The Chiller also has a door contact switch to
prevent activation while the door is open.
Scope of supply
The unit is supplied in a packaging unit in a fully
assembled state. Check the supply contents for
completeness (see Table 3). Also, please check the
packaging carefully for signs of damage. For example, traces of oil on damaged packaging could
indicate a refrigerant leak.
Note:
Any damage to the packaging may be
the cause of subsequent malfunctions.
Medium temperature [C°]
Qty.
Nr.:
Model:
Nr.:
Model:
1
3335.790
3335.830
3335.840
3335.850
3335.860
5
3335.870
6
7
3335.880
3335.890
2
3
4
Tab. 2: Performance diagrams
3.5
-
-
-
Safety equipment
The Chiller has a component-tested pressure
switch to EN 12263 in the refrigerant circuit,
which is set to a cut-off pressure Pset ≤ PS.
If there is a risk of icing, the evaporator coil is
switched off and automatically switched on
again at higher temperatures.
The refrigerant compressor motor, fan motors
and pump are equipped with thermal winding
protection switches (RC elements) to protect
them from excess current and excess temperatures.
Page 10 of 104
Description
1
Chiller
1
Shipping bag with:
1
– Operating and installation instructions
1
– Closing cap for the drain tap
Tab. 3: Scope of supply
4
Transport
-
If the Chiller is stored or transported at temperatures below freezing point, the cooling medium
circuit must be drained completely and rinsed
out with a water-glycol mixture to prevent frost
damage. The same applies to the external condenser circuit with water-cooled condenser (optionally available).
-
The Chiller should always be transported to the
site of first commissioning in its original packaging. In case of damage, please notify the manufacturer without delay.
5 Installation site, connection and assembly
-
During transportation, please allow for the
weights specified on the rating plate.
-
When relocating, please use lifting gear with a
corresponding minimum weight capacity.
-
Only transport the unit in an upright position
-
Only transport the device on the pallet supplied
and/or using the eyebolts provided for this purpose (see (1), Figure 18).
-
Achten Sie auf gleichmäßige Belastung aller
vorhandenen Kranösen
-
Avoid severe vibrations.
-
Before transporting, empty the water circuit and
the tank (see chapter 8)
3335.790, 3335.830,
3335.840, 3335.850,
Model
Dimensions [mm]
W
H
D
3335.790
3335.830
3335.840
3335.850
3335.860
3335.870
3335.880
3335.890
805
805
805
805
1205
1205
1605
2405
(1)
W
3335.880
3335.890
X
(1)
(1)
Y
Z
Y
Fig. 20: Dimensions (supply connection) of rear excluding
base/plinth (shown 3335.790)
Fig. 18: Eyebolt for transportation
5.1
605
605
605
605
605
605
605
605
3335.870, 3335.860
(1)
5
1700
2100
2140
2140
2140
2140
2140
2140
Installation site, connection and
assembly
Model
W
3335.790
3335.830
3335.840
3335.850
3335.860
3335.870
3335.880
3335.890
Dimensions
175
175
175
175
175
175
175
175
Dimensions [mm]
X
Y
Z
315
315
315
315
315
315
315
315
140
140
140
140
140
140
140
140
525
525
525
525
925
925
525
925
Tab. 4: Dimensions (supply connection) of rear
5.2
H
D
-
The Chiller must be adequately protected from
the influences of weather.
-
If the ambient air contains a high concentration
of dust or oily substances, the Chiller should be
fitted with a metal filter (see chapter 11).
-
The supporting surface should be flat and sufficiently robust to hold the weight (see rating plate) during operation.
-
The ambient temperature must not be higher
than +43°C or lower than +10°C (or -20°C with a
winter controller, optionally available).
-
In order to prevent performance losses caused
by pressure drops in the pipework, the Chiller
W
Fig. 19: Dimensions of front excluding base/plinth (shown
3335.790)
Installation site requirements
Page 11 of 104
EN
should be sited as close as possible to the
equipment.
EN
-
In order to make maintenance and repair work
easier, the minimum distances shown under Figure 21 should be adhered to.
-
In order to avoid an "air short-circuit" (mixing of
air intake and waste air) and ensure full cooling
output, the minimum distances shown under Figure 21 should be adhered to.
5.3
Minimum volume of installation site
The minimum volume of the installation site is calculated from the ratio of refrigerant fill volume [kg] to
the practical limit [kg/m³] of the refrigerant.
Note:
The practical limit (PL) is a refrigerantspecific value. It indicates the maximum permissible volume of refrigerant
per m³ of space which could be released suddenly without injury to persons.
Example:
A
The practical limit of refrigerant R410a is 0.44 kg/m³.
The refrigerant fill volume of Chiller 3335.790 is 2.3
kg. The minimum volume of the installation site [m³]
is therefore:
Vr =
C
B
G zul .
2,3 kg
=
= 5,2 m 3
3
PL 0,44 kg m
Whereby:
Vr = Minimum room volume of installation site [m³]
PL = Practical limit of refrigerant [kg/m³]
Gzul. = Max. fill volume of refrigerant [kg]
Side
Minimum
distance
Reason
A (air outlet, top)
1000 mm
Required distance
from air outlet
B (air intake, rear)
800 mm
Required distance
from air outlet
C (front)
800 mm
Minimum distance
for maintenance
Fig. 21: Minimum distances
-
Ensure adequate ventilation of the room where
the Chiller is sited, so that the hot waste air does not heat up the room excessively.
The following table shows the minimum room volume of the installation site depending on the Chiller.
3335. 790 830 840 850 860 870 880 890
Refrigerant R410a weight:
[kg]
2,3 2,3 2,8 2,8 3,3 4,0 5,6 6,6
Empty weight of chiller
[kg]
242 248 282 282 360 374 511 646
Weight with full water tank:
[kg]
317 323 357 357 510 524 586 796
Minimum room volume of installation site
[m³ ]
Caution!
The connection of an air intake / waste
air duct is inadmissible. These devices
are equipped with axial fans and are
incapable of developing the requisite
pressure resistance.
Page 12 of 104
5,2
5,4
5,4
7,5
9,1
12,7
15
Tab. 5: Weights and minimum volume of installation site
5.4
Note:
With a water-cooled condenser (optionally available), the distances shown
under Figure 21 need not be observed
5,2
Siting the Chiller
-
Position the Chiller on a flat, stable surface.
-
Any deviations from the vertical must not
exceed a maximum of 2°.
-
A pressureless water tank is installed in the
Chiller. It must therefore be installed higher than
the equipment. For installation at a lower height
we recommend installing a non-return valve in
the inlet and a magnetic valve in the return of
the cooling medium circuit (optionally available)
so as to avoid a potential tank overflow (see Figure 22)
dium circuit before connecting to the Chiller.
A = Magnetic valve
B = Non-return valve
Fig. 22: Installation example with non-return and magnetic
valve
-
Installing an overflow valve (optionally available,
see chapter 11) ensures that cooling water circulation is always maintained with the magnetic
valves of the air/water heat exchangers closed
and the Chiller pump running. This is achieved
by opening the overflow valve as soon as the
static pressure exceeds the value set on the valve (see Figure 23).
Note:
To set the valve to the required pressure, please proceed as follows:
Remove the cap nut (1)
Loosen the lock nut (3) by twisting
in a counter-clockwise direction
and set the pressure screw (2) to
the required
Screwing it lower will increase the
pressure
Screwing it higher will reduce the
pressure
Next, tighten the lock nut (3) again
by twisting in a clockwise direction
The cooling medium outlet (see (10) Figure 5-8) of
the Chiller must be connected to the cooling medium inlet of the equipment. At the same time, the
cooling medium inlet (see (9) Figure 5-8) of the
Chiller must be connected to the cooling medium
outlet of the equipment. Please note the following:
To prevent condensation, always connect the
equipment using insulated pipelines and/or hoses.
The nominal width of the pipework should be at
least equivalent to the nominal width of the medium connections on the device.
The pipework must be suitable for the maximum
pressure (see chapter 15.4).
Note:
The use of steel pipes, zinc-plated steel
pipes and transparent hoses is not
permitted.
Before commissioning, the cooling medium pump
must be filled with cooling medium and vented (for
further details, refer to chapter 6).
Note:
With the water-cooled condenser (optionally available), make the cooling
water connections with the requisite
volumetric flow (as per the diagram in
the R+ID fluid plan).
Caution!
If the liquid to be cooled contains solid
particles, we recommend installation of
a mechanical filter upstream of the
cooling medium inlet. In order to ensure regular cleaning, two shut-off
valves should additionally be installed.
5.5
Danger!
It is vital to observe the following instructions.
A = Overflow valve
-
Fig. 23: Installation example with overflow valve
Caution!
Risk of damage to the cooling medium
pump from contaminants in the cooling
medium circuit! Rinse out the cooling meAssembly and operating instructions TopTherm Chiller
Notes on electrical installation
When carrying out the electrical installation, it is
important to observe all valid national and regional regulations as well as the provisions of the
responsible power supply company. The electrical installation may only be performed by a qualified electrician who is responsible for compliance with the applicable standards and
regulations.
Page 13 of 104
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EN
-
-
-
-
-
-
-
The connection voltage and frequency must
match the nominal values stated on the rating
plate.
No additional temperature control may be
connected upstream of the unit at the supply
end.
Set the pre-fuse (motor circuit-breaker) as per
the specifications on the rating plate.
The mains connection must ensure low-noise
potential equalisation. The device must be incorporated into the potential equalisation system of the building.
The cross-sections of the connection cable must
be consistent with the rated current (see rating
plate).
The unit does not have its own overvoltage protection. Measures must be taken by the operator at the supply end to ensure effective protection against lightning and overvoltage. The
mains voltage must not exceed a tolerance of
±10%.
In accordance with IEC 61 000-3-11, the unit is
intended solely for use at sites with a continuous current-carrying capacity (incoming
mains power supply) of more than 100 A per
phase and with a supply voltage of 400/230 V. If
necessary, the power supply company must be
consulted to ensure that the continuous currentcarrying capacity at the point of connection to
the public grid is sufficient for connection of
such a unit.
The connection must be made with a clockwise
phase sequence rotation. The direction of rotation can be measured from connection clamps
L1, L2 and L3. By connecting in a clockwise
phase sequence, you will ensure that all rotary
current motors have the correct direction of rotation.
Disconnect this connection and reassign it to 460 V (see Figure 24).
Fig. 24: Transformer connection
5.5.1 Connecting the voltage supply
The devices are wired ready for connection in the
factory, and equipped with a connection cable (3 m
long). Make the electrical connection as shown in
the circuit diagram (see wiring plan in chapter 15).
5.5.2 Retrieving a system message
You may additionally retrieve system messages
(warnings & alarms) via a floating contact on the
connection clamp of the Chiller. Suitable wires for
this purpose are already provided in the connection
cable (3, 4 and 5) and connected inside the device.
Note:
Connect the suitably labelled wires in
the connection cable to the controller
as shown in the electrical circuit diagram (see Figure 25).
Caution!
Electrical connection with 460 V / 60 Hz
If your machine uses an auxiliary supply of 24 V AC
and you wish to operate your Chiller at
460 V/3~/60 Hz, it is necessary to rewire the transformer. This transformer assignment must be carried out by an authorised, trained member of staff
prior to installation, observing all safety requirements.
Note:
The guarantee is not affected by this
rewiring.
Note:
In its delivered state, the transformer is
defined to a supply voltage of 400 V.
Page 14 of 104
Fig. 25: System message
6 Commissioning
5.5.3 External activation
Type
The Chiller is prepared for control via an external
signal. To this end, the customer should connect
contacts 1 and 2 on the signal cable.
3335.790
3335.830
3335.840
3335.850
3335.860
3335.870
3335.880
3335.890
Caution!
If you are using external activation, the
bridge implemented in the factory must be
removed.
5.6
Room temperature sensor (optional)
The Chiller supports room temperature-led control
(see chapter 7.2.4). To this end, a room temperature
sensor (cable length from Chiller: 4 m) is required,
which is available as an optional accessory, see
spare part list chapter 15.3. The cable entry is on
the rear of the Chiller (see (14) Figure 5-8). The
electrical connection is described in chapter 15.2.
The activation parameters are described in chapter
7.
5.7
Installing the filter mats (optional)
With coarse dust and oily ambient air, we recommend installing an additional metal filter mat
(available as an accessory, see chapter 11) in the
Chiller. Please proceed as follows (see Figure 26):
1. Remove the protective grille from the rear of the
Chiller by loosening the 4 screws
2. Push the filter mat (1) into the top recess
3. Press the filter mat lightly against the membranes of the condenser heat exchanger
4. Allow the filter mat (1) to slide into the bottom
recess
Model No.:
3286.550
3286.530
3286.540
2 x 3286.530
2 x 3286.540
Tab. 6: Model Numbers for metal filters
6
Commissioning
The Chiller has a red (optionally available in black)
master switch (see (2), Figure 1-4). Rotate it by a
quarter-turn in a clockwise direction to ready the
machine for operation.
6.1
Cooling medium
As standard, these units are not suitable for operation below the prescribed minimum temperature (see
chapter 15.4), unless you have selected the option
"winter control" for an extended ambient temperature range.
Generally speaking, a water-glycol mixture with a
maximum glycol proportion of between 20 and 34 %
by volume should be used as the cooling medium.
We recommend our ready-mixed "Cooling medium
for chillers" (see chapter 11). Other water-glycol
mixtures may be possible in individual cases, but
only by arrangement with the manufacturer. For
further information, please refer to chapter 8.
Model No.:
Quantity
3301.950
3301.960
3301.955
3301.965
10 l
10 l
25 l
25 l
Application
Outdoor
Indoor
Outdoor
Indoor
Tab. 7: Model Numbers, cooling medium for chillers
2
1
Caution!
Other additives may damage the pipelines
and the seal of the cooling medium pump,
and are therefore only admissible by arrangement with Rittal.
Fig. 26: Installation of the air filter
Caution!
Risk of injury from sharp edges
The table below provides an overview of the Model
Numbers for metal filters depending on the Chiller
type:
In order to avoid problems in the cooling medium
circuit (including water-cooled units), it is essential
that the VGB cooling water guidelines (VGB-R 455
P) are observed.
The correct glycol concentration proportions may be
read and determined using a refractometer.
6.2
-
Filling the cooling medium
Ensure that any shut-off valves built into the
cooling medium circuit are open.
Fill the cooling medium into the Chiller tank via
the filling nozzle (see (1), Figure 27).
Page 15 of 104
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6 Commissioning
EN
The correct fill volume (between minimum and
maximum) may be read from the water level
display (see (2), Figure 27) on the outside of the
tank without having to open the door of the Chiller.
-
Note:
With a water-cooled condenser (optionally available), you must activate
the external condenser circuit for the
condenser (optionally by the operator). Check the connection lines and
pipe connections for leaks during
commissioning.
Note:
If the compressor and the condenser
fan fail to start up, the temperature of
the filled cooling medium is lower than
the setpoint temperature. You should
therefore temporarily reduce the setpoint temperature (see chapter 7).
6.4
Commissioning procedure
Please observe the general procedure when commissioning the Chiller:
Phase
1. Read the manual
Maximum fill volume
(1)
(2)
Minimum fill volume
Fig. 27: Filling the cooling medium (shwon 3335.790)
6.3
Venting the cooling medium pump
2. Open the system valves
3. Fill the cooling
medium
4. Establish the
voltage supply
Vent the cooling medium pump (with the system at a
standstill) by loosening the vent screw (see (1),
Figure 28) a little. As soon as cooling medium flows
out, re-tighten the screw.
5. Wait for the
controller to
reboot
(1)
Fig. 28: Venting the cooling medium pump
Page 16 of 104
6. Top up the
cooling medium
Description
Ensure that the operator of
the Chiller has read and
understood the operating
instructions. Also, please
ensure that all valid provisions are adhered to and the
safety systems referred to in
this manual have been set
up.
Open the shut-off valves (if
installed) on the inlet and
outlet of the Chiller. Do not
open the manual bypass
valve or overflow kit (if installed) (refer to overflow kit
instructions).
Fill the Chiller with cooling
medium as per the rating
plate (see also chapter 6.2).
Supply the Chiller
with voltage as per
the rating plate.
Next, twist the red master
switch to ON.
Caution! If power is supplied
by a generator, always ensure that the generator is
running normally before switching on the Chiller.
After switching on the Chiller,
the electronic controller will
take about 30 seconds to
reboot. After this, the cooling
medium pump will start up.
The factory setting is 18°C. If
the temperature of the liquid
to be cooled is below this,
the compressor and fan will
fail to start.
Caution! If the phase position is incorrect, a corresponding alarm will appear on the
display. Implement a phase
change after disconnecting
the power.
With the pump operational,
the cooling medium will start
to circulate throughout the
7 Operation
7. Set the temperature
entire system, and the fill
level in the tank will drop.
Please top up the cooling
medium to restore the fill
level described in chapter
6.2.
Set the required temperature
if this differs from the preset
value (18°C) (see chapter 7)
7
The Chiller is switched on and off using the master
switch. After switching on the power supply, the
operational state is indicated for approximately 30
seconds by E0. During operation, the inlet temperature (to the equipment) of the refrigerant is displayed
in °C.
7.1
Tab. 8: Commissioning
EN
Operation
Control components
The Chiller has a controller for setting operating
parameters. If the parameters are altered, we
recommend entering them in the parameter list provided for this purpose (see chapter 7).
Fig. 29: Control components
No.
1
2
2
3
Description
Display showing the temperature and parameters
▲ Green LED = Compressor active
▼ Orange LED = Warning
Red LED = Alarm
Tab. 9: Controller description
Note:
If no LEDs are illuminated and the
display shows the inlet temperature,
the machine will run, but the cooling
medium does not need to be cooled.
Using buttons 2 and 3, you can change the control
parameters within the preset ranges.
Page 17 of 104
7 Operation
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7.2
Programming and settings
7.2.1 Basic functions
The diagram below illustrates some of the basic functions of the Chiller:
18
Switch on the chiller
(from standby)
+
Switch off the chiller
(to standby)
+
Note:
"+" means that both buttons must be
pressed simultaneously.
+
Exit menu
Restart the pump
+
Displays: Ambient temperature (Anb) (optional)
Medium temp. (Out), temp.
of anti-freeze (TA)
Anb
Out
TA
Summer suppression
Fig. 30: Basic functions
Switch the Chiller on and off:
When switching the Chiller on for the first time,
please note that after pressing the master switch
(see (2) Figure 1-4) and ending the reboot phase,
the Chiller will be in standby mode. For this reason,
in order to switch it on, it is additionally necessary to
press the key combination "set" + "C". The Chiller is
switched off into standby mode by pressing the key
combination "set" + "F". Alternatively, the device can
also be disconnected from the mains directly via the
main switch (see also Figure 30).
Note:
The "Out" display is identical to the inlet
temperature shown during operation.
Apart from these basic functions (see also Figure
30), changes to the parameters may only be made
in the appropriate levels (see chapter 7.2.2).
Note:
The Chiller can only be switched into
standby mode in its original state (display of the inlet temperature during
operation).
Temperature displays
During operation, as well as the inlet temperature
(OUT), it is also possible to display the ambient
temperature (Anb) (only with optionally available
external temperature sensor) and the temperature
on the plate heat exchanger (anti-freeze sensor)
(TA). To do so, press the "F" or "C" keys during
operation until the required sensor is displayed, and
confirm your selection with "set". Pressing the "set"
key again will return you to the start menu.
Page 18 of 104
7 Operation
7.2.2 Access levels
The parameters are accessed via menus, which are
located at three different levels.
Beispiel:
The parameter dLP allows you to set the delay time
of the low-pressure switch when starting up the
compressor (between 0-60 sec.). This parameter is
located in menu _di. This in turn is accessed via the
customer level.
The following diagram illustrates the system and
provides an overview of the three levels and their
menus. The parameters for the respective menus
may be found in chapter 7.
For simplification purposes, the basic level is referred to below as "BS", the customer level as "CU,
and the manufacturer level as "MN". Access to the
basic level is achieved by holding down the "set"
key (for approximately 2 seconds). The customer
level can only be accessed by entering the customer
password: 22. The manufacturer level is reserved
for trained service staff and is only accessible by
entering the manufacturer password. This password, together with the parameters for the manufacturer level, is not covered by this documentation but
may be requested from our technical service (see
chapter 9 for service contacts). Access to the
respective levels is explained in greater detail in
chapter 7.2.3.
18
Basic level
(BS)
Note:
Password: 22
PP
(access to
customer
level)
PSr
(set the
setpoint)
ESC
(exit level)
_cG
(access to
manufacturer level)
ESC
(exit level)
Customer
level
(CU)
_di
(parameter
for digital
input)
_pr
(operating
parameter)
cd
(parameter
for display
settings)
Manufacturer level
(MN)
_do
_FC
-In
-OU
-FU
-InV
ESC
Fig. 31: Overview of programming levels
Page 19 of 104
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7 Operation
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7.2.3 Basic and customer level
To gain access to the basic level (BS), you must hold the "set" button down for approximately 2 seconds
until PP appears in the display. As shown in Figure 32, you have the following options:
-
Switch to customer level (via PP)
Set the required temperature (parameter "PSr")
Exit the basic level (via ESC)
The customer level can be accessed by entering the customer password "22". You access the customer
level menus with the "C" and "F" keys and then confirm with the "set" key (see Figure 32).
18
= 2 Sec.
PP
Options at basic level
Set the required temperature (PSr)
Switch to customer level
10…25
PSr
PP
PP
Scroll through the
menus at customer level
ESc
PSr
PSr
Esc
22
_di
_Pr
_cd
_cG
Esc
Fig. 32: Basic and customer level
Note:
Parametrisation is aborted if no entries are made for around 2 minutes. The value currently being ed
to normal operating values.
Page 20 of 104
7 Operation
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7.2.4 Types of operation (control mode)
As a general rule, there are two different operating modes:
No.:
Operating mode
Application
1
Absolute (fixed value
control)
To be used if the application requires a constant medium temperature
2
Relative (ambient temperature-led control)
To be used if the application requires a medium temperature that varies depending
on the ambient temperature. Adjustment of the medium temperature to the ambient
temperature may be set here (e.g. so that the medium temperature is always 2°C
below the ambient temperature). However, it is limited by the limits PJr and PYr.
This application requires an external temperature sensor (optionally available)
3
Combined control
To be used when a combination of the relevant and absolute operating modes is
required. Depending on the ambient temperature, the target value is thus either
constant (absolute) or variable (relative). With due regard for the adjustable upper
and lower limit values.
Tab. 10: Overview of operating modes
Operating mode 1 – Absolute (fixed value control)
Operating mode to be used if the Chiller requires a constant
medium temperature.
PSr = Set value Tw = 18°C
Tw / °C
PSr = Set value
Pdr = Hysteresis
Pdr = Hysteresis = 2 K
PYr=25
Cooling ON
PSr+Pdr=20
If the medium temperature is above "PSr+Pdr", the Chiller
is switched on. If it is below "PSr", the Chiller is switched
off.
Cooling OFF
PSr=18
PJr=10
Time
The selectable parameters are:
PAr = ABS (standard)
PSr = Set value (standard: +18°C)
Pdr = Switching difference (standard: 2K)
PJr = Smallest value that may be set (standard: 10°C)
PYr = Highest value that may be set (standard: 25°C)
Fig. 33: Fixed value control
Note:
The limits PJr and PYr are preset in the factory to 10°C (PJr) and 25°C (PYr). The set value PSr
may therefore only have a value within this range. If a set value of > 25°C is required, you must first
adjust the limit PYr (see chapter 7.2.5).
Page 21 of 104
7 Operation
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Operating mode 2 – Relative (ambient temperature-led control)
To be used if the application requires a medium temperature that varies depending on the ambient temperature.
AMB = Ambient temperature
PSr = Set value as the difference from the ambient temperature
Pdr = Hysteresis
Set value = AMB + PSr
For the majority of applications, the set value must be
below the ambient temperature. The PSr value must
therefore be negative.
An
Aus
If the medium temperature is above "PSr+Pdr", the Chiller
is switched on. If it is below "PSr", the Chiller is switched
off. We recommend a negative value of -2 for PSr.
AMB
AMB + PSr
T [°C]
Pdr
The selectable parameters are:
PAr = REL
PSr = Set value as the difference from the ambient
temperature. We recommend the use of values <0,
such as PSr=-2
Pdr = Hysteresis
PJr = Minimum set value
PYr = Maximum set value
PSr < 0
Example:
PSr = -2 K
Pdr = +5 K
AMB = 15°C
Temperature
Cooling ON
Amb. temp.
Cooling OFF
Kon = AMB + PSr + Pdr = 15 + (-2) + 5 = 18°C
With these parameters, the Chiller will start to cool at a
medium temperature of 18°C
Koff = AMB + PSr = 15 + (-2) = 13°C
Upon reaching the set value of 13°C, the Chiller will swtich
off.
Kon = Chiller ON
Koff = Chiller OFF
Time
Fig. 34: Ambient temperature led control
Note:
Negative values for parameter PSr will mean a set value below the ambient temperature (and vice
versa). Please note that the entry for PSr is limited by the parameters PJr and PYr. As such, you
will need to modify these limits first (see chapter 7.2.5).
Page 22 of 104
7 Operation
Operating mode 3.1 – Combined control with lower limit value and positive temperature variation
If the ambient temperature falls below a certain parameter (PS1), fixed value control (absolute) becomes active. At
higher temperatures, the Chiller is in ambient temperature-led mode. If the compensated setpoint value exceeds parameter PHc, the Chiller returns to fixed value control.
The following parameters will need to be set:
Parameter
PAr
POC
PS1
Setting Min/Max
ABS
EST
0 - 40
PSr
10 - 25
Pdr
PHc
PCE
2-5
5 - 30
0,5 - 2
KSW (Compensated set value)
PSr + (AMB-PS1) x PCE
Description
For fixed value control
for summer equalisation
if the ambient temperature drops
below this value, fixed value
control will become active
Set value in fixed value control
mode
Hysteresis
Maximum set value
Gradient of the compensated set
value adjustment
Set value in ambient temperature led control mode
Example:
PS1 = 25
PSr = 24
Pdr = 2
PHc = 30
PCE = 1,5
AMB below 25°C = Mode: absolute
AMB above 25°C - 29°C = Mode: relative
AMB above 29°C = Modus: absolute
Set
PHc
PCE=2
PCE=0,5
PSr
PS1
T [°C]
Fig. 35: Combined control with lower limit value and positive temperature variation
Page 23 of 104
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7 Operation
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Operating mode 3.2 – Combined control with lower limit value and negative temperature variation
If the ambient temperature falls below a certain parameter (PS1), fixed value control (absolute) becomes active. At
higher temperatures, the Chiller is in ambient temperature-led mode. If the compensated setpoint value falls below
parameter PHc, the Chiller returns to fixed value control.
The following parameters will need to be set:
Parameter
PAr
POC
PS1
Setting Min/Max
ABS
EST
0 - 40
PSr
10 - 25
Pdr
PLc
PCE
2-5
5 - 30
-0,5 - -2
Description
for summer equalisation
if the ambient temperature drops
below this value, fixed value
control will become active
mode
Hysteresis
Maximum set value
value adjustment
Example:
PS1 = 23
PSr = 24
Pdr = 2
PLc = 15
PCE = -1,5
AMB above 23°C - 29°C = Mode: relative
AMB above 29°C = Mode: absolute
Set
PSr
PCE= -0,5
PCE= -2
PLc
PS1
T [°C]
Fig. 36: Combined control with lower limit value and negative temperature variation
Page 24 of 104
7 Operation
Operating mode 3.3 – Combined control with upper limit value and positive temperature variation
If the ambient temperature rises above a certain value (PS1), fixed value control (absolute) becomes active. At lower
temperatures, the Chiller is in room temperature-led mode. If the compensated setpoint value falls below parameter
PLc, the Chiller returns to fixed value control.
The following parameters must be set:
Parameter
PAr
POC
PS1
Setting Min/Max
ABS
INV
0 - 40
PSr
10 - 25
Pdr
PHc
PCE
2-5
5 - 30
0,5 - 2
Description
For winter equalisation
If the ambient temperature rises
above this value, fixed value
control becomes active
mode
Hysteresis
Maximum set value
value adjustment
Example:
PS1 = 24
PSr = 26
Pdr = 2
PHc = 20
PCE = 1,5
AMB below 24°C - 20°C = Mode: relative
Set
PSr
PCE= 0,5
PCE= 2
PLc
PS1
T [°C]
Fig. 37: Combined control with upper limit value and positive temperature variation
Page 25 of 104
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7 Operation
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Operating mode 3.4 – Combined control with upper limit value and negative temperature variation
If the ambient temperature rises above a certain value (PS1), fixed value control (absolute) becomes active. At lower
temperatures, the Chiller is in ambient temperature-led mode. If the compensated setpoint value exceeds parameter
PLc, the Chiller returns to fixed value control.
The following parameters must be set:
Parameter
PAr
POC
PS1
Setting Min/Max
ABS
INV
0 - 40
PSr
10 - 25
Pdr
PLc
PCE
2-5
5 - 30
0,5 - 2
Description
For winter equalisation
If the ambient temperature rises
above this value, fixed value
control becomes active
mode
Hysteresis
Maximum set value
value adjustment
Example:
PS1 = 24
PSr = 23
Pdr = 2
PLc = 30
PCE = -1,5
AMB below 24°C - 19°C = Mode: relative
Set
PHc
PCE= -2
PCE= -0,5
PSr
PS1
T [°C]
Fig. 38: Combined control with upper limit value and negative temperature variation
Page 26 of 104
7 Operation
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7.2.5 Setting the operating mode
The following illustration shows the changeover from fixed-value to room temperature-led control.
20
Change operating
mode (fixed value 
ambient temperatureled)
= 2 Sec.
PP
0
22
_Pr
PAr
rEL
Adjust lower limit
PJr
-2
Adjust upper limit
PYr
PJr +99.9
Adjust set value (in
ambient temperatureled control)
PSr
-2
Recommended value. Setting
only possible if the lower limit
(PJr) was previously set to -2.
Fig. 39: Changing the operating mode
In order to switch the device to ambient temperature-led control, you will first need to access the
customer level. From there, you have the option of
changing the operating mode from absolute (ABS)
to relative (rEL) via the _Pr menu. All other adjustable parameters in the _Pr menu are described
under chapter 7.
Note:
With combined control, other parameters (e.g. PJr) must be taken into account.
Fig. 40: Cooling circuit with HGBP valve
7.2.6 Hot gas bypass control (optional)
A hot gas bypass control (hereinafter abbreviated to
HGBP) refers to a circuit with a controllable bypass
circuit from the high-pressure to the low-pressure
side (see P+ID cooling circuit) with an infeed
between the expansion valve and the evaporator
coil (see Figure 40).
Key to Figure 40:
1
2
3
4
5
Compressor
Condenser
Expansion valve
Evaporator coil
HGBP control valve
The control valve (5) in the bypass circuit remains
closed when the cooling demand is high. The Chiller
will then supply its full output. If the required output
is reduced, the HGBP valve is continuously opened
via the controller. Hot gas will then flow via the bypass circuit to the evaporator coil input (4). There, it
is mixed with the refrigerant flowing out of the expansion valve and cooled down. As a result, the
mixture partially evaporates in the supply line to the
evaporator coil, causing the evaporation temperature to rise, and the cooling output to decrease.
Overheating of the extracted gas upstream of the
compressor is monitored and regulated by the expansion valve.
The HGBP control is used if an hysteresis of < 2 K
is required. The maximum medium temperature
hysteresis achievable with this control is 0.5 K. If
Page 27 of 104
7 Operation
EN
there is an HGBP valve built into the Chiller, the
following parameters may be set:
PSr = Set value
Pdr = Hysteresis (switching difference)
Hrr = Difference between set value PSr and
operating point of the bypass valve
Hdr = Hysteresis of bypass
Set value bypass = PSr + Hrr
7.3
Setting the temperature alarms
Adjustment of the alarm levels is a standard function
available on all models. Depending on your application, there are two logic systems available for alarm
reproduction (see Table 12):
Absolute
Relative
Logic
The HGBP valve opens if the medium temperature
is below PSr + Hrr – Hdr. The HGBP valve closes if
the medium temperature is above PSr + Hrr.
The pre-alarms (ALr and AHr)
will sound if the entered minimum and maximum temperatures are undercut or
exceeded.
Absolute
Parameter: POr (see Table 13)
POr = ABS
PLr = Minimum temperature pre-alarm
PHr = Maximum temperature pre-alarm
If the liquid temperature differs significantly
from the target value, the pre-alarms will
sound (ALr or AHr).
Note:
For machines with 32 kW and 40 kW, the
parameter eBP must additionally be
selected.
eBP = Activation of the HGBP with dual
circuit (enter "YES").
Relative
Pdr
Parameter description
Parameter: POr (siehe Tabelle 13)
POr = REL
Pbr = Differenz zu POr
E.g. The inlet temperature (PSr) > PSr +
Pbr  Pre-alarm (AHr) over-temperature.
For liquid temperature < PSr - Pbr  Prealarm under-temperature (ALr)
CH ON
CH OFF
Tab. 11: Setting the alarms
HGBP OPEN
HGBP CLOSED
PSr
Hdr
T [°C]
Hrr
Fig. 41: Circuit for the HGBP valve
Page 28 of 104
7 Operation
7.4
Control parameters
The software is used for various different types of Chiller. As a result, not all functions are always relevant.
The inactive functions are displayed as "nn" to indicate that they are not required. They should not be edited
(see "type" column in the following list of parameters).
LEVEL
No.
PAR
BS
CU
Type Parameter description
Min. value
MN
1
PP
Password for customer
level
2
PSr
Set temperature (inlet
temperature to equipment)
3
ESC
Exit menu
Max.
value
Factory
setting
Unit
New
setting
0
999
22
-
PYr
PJr
18
°C
-
-
-
-
-
MENU
_di
Settings for digital inputs
4
_di
dLP
Delay time for low-pressure
switch when starting up the
compressor
0
60
0
sec.
5
_di
dPr
Delay time for low-pressure
switch when compressor
already operational
0
60
0
sec.
6
_di
dSu
Delay time of flow switch
alarm for pump start (optional)
0
60
5
sec.
7
_di
dtr
Delay time for flow switch
alarm when pump already
operational (optional)
0
60
5
sec.
8
_di
dSL
Alarm delay with minimal
water level
(optional)
0
60
10
sec.
9
_di
ESC
Exit menu
-
-
-
-
MENU
_Pr
10
_Pr
PC1
Calibration of ambient
sensor
-9.9
+9.9
0
°C
11
_Pr
PS1
Set value in summer /
winter equalisation mode
0
40
15
°C
12
_Pr
PC2
Calibration of input sensor
-9.9
+9.9
0
°C
13
_Pr
PC3
Calibration of output sensor
-9.9
+9.9
0
°C
14
_Pr
PS4
nn
Switchpoint of evaporator
coil frost protection in fixed
value control mode
-20
+10
-2
°C
15
_Pr
Pd4
nn
Switchpoint of frost protection in relative control mode
0.0
9.9
5
°C
16
_Pr
PC4
nn
Calibration of frost protection sensor
-9.9
+9.9
0
°C
17
_Pr
PSr
Set temperature (output
temperature to equipment)
PYr
PJr
18
°C
18
_Pr
Pdr
Hysteresis
2
5
2
°C
nn
-
Operating parameter
nn
Page 29 of 104
EN
7 Operation
Control mode:
EN
19
_Pr
PAr
ABS = absolute (fixed
value control)
ABS
REL
ABS
Flag
REL = relative (ambient
temperature-led control)
20
_Pr
PLr
A pre-alarm is generated if
the operating temperature
is less than PLr
-99.9
+99.9
3
°C
21
_Pr
PHr
A pre-alarm is generated if
the operating temperature
is greater than PHr
-99.9
+99.9
40
°C
22
_Pr
PJr
Minimum set value that
may be entered
-99.9
PYr
10
°C
23
_Pr
PYr
Maximum set value that
may be entered
PJr
+99.9
25
°C
24
_Pr
Prd
Delay time of temperature
alarm
0
350
0
sec.
Pbr
An overtemperature alarm
will sound if the inlet temperature exceeds the value
PSr+Pbr, and an undertemperature alarm will
sound if the inlet temperature falls below the value
PSr-Pbr.
0
10
5
°C
ABS
REL
ABS
Flag
-
-
NOT
Flag
-2
2
1
Nr
-99.9
+99.9
10
°C
-99.9
+99.9
25
°C
25
26
_Pr
_Pr
POr
Defines the mode in which
the temperature alarm
should be emitted.
ABS = absolute
REL = relative
27
_Pr
POC
Setpoint equalisation: You
may choose between:
Summer (EST), winter
(INV) or no equalisation
(NOT)
28
_Pr
PCE
Degree of equalisation
In compensation mode:
29
_Pr
PLC
The set value becomes
PLC if the compensated
set value is lower than PLC
In compensation mode:
The set value becomes
PLC if the compensated
set value is greater than
PLC
30
_Pr
PHC
31
_Pr
HSr
Absolute set value for the
hot gas bypass valve
-99.9
+99.9
10.5
°C
32
_Pr
Hdr
Hysteresis for the hot gas
bypass valve
0
10
0.3
°C
Hrr
Set value in relative control
mode
-99.9
+99.9
0.5
°C
33
Page 30 of 104
7 Operation
34
_Pr
Absolute or relative operating mode for the hot gas
bypass valve
HAr
EN
ABS
REL
REL
Flag
-99.9
PSr
-30
°C
-9.9
+9.9
2
°C
-
-
-
-
0
15
15
Flag
AUT
MAN
AUT
Flag
-
-
OUT
Flag
ABS = absolute
REL = relative
35
_Pr
rSr
nn
Switching temperature for
tank heater. The setting is
linked to the sensor selected under parameter PIO
(optional)
36
_Pr
rdr
nn
Hysteresis of tank heater
37
_Pr
ESC
MENU
_cd
Exit menu
-
Configuration of display
Defines the buzzer settings:
0 = Buzzer OFF
38
_cd
bOF
1-14 = Buzzer ON for
1-14 minutes (except when
suppressed)
15 = Buzzer always ON
(except when suppressed)
Nature of alarm reset:
39
_cd
Aut
AUT = Automatic
MAN = Manual
Determines which temperature should be displayed in
the main mask
40
_cd
di
AMB = Ambient temperature (optional)
IN =
Input temperature
OUT = Output temperature
TA = Frost protection
temperature
41
_cd
Adr
BMS address (only if a
BMS card is installed)
1
207
1
Nr
42
_cd
nCA
Change the customer
password
0
999
22
-
-
43
_cd
ESC
Exit menu
-
-
-
-
-
Tab. 12: Meaning of the control parameters
Page 31 of 104
7 Operation
EN
7.5
Meaning of the alarm and system messages
Alarm message for Model: 3335.790, 3335.830, 3335.840, 3335.850, 3335.860, 3335.870
Alarm
code
System message / meaning
Alarm type
Cause
Remedy
AAb
Alarm, ambient temperature
sensor
Serious
Malfunction, disconnection
or temperature sensor failure / short-circuit of the ambient temperature sensor
Check the sensor cable. If defective: Request a sensor from our
servicing department and replace
AAH
Motor circuit-breaker, fan, tank
heater and/or phase control
alarm
Serious
Overheating
Check motor circuit-breaker. If
fault cannot be rectified, notify
service department
ACF
Motor circuit-breaker and/or
Klixon of compressor and/or
fan
Serious
Overheating
service department
ACH
Motor circuit-breaker of compressor and/or phase control
alarm
Serious
Overheating
service department
ACr
Motor circuit-breaker of compressor and/or tank heater
Serious
Overheating
service department
AFb
Frost protection sensor
Serious
or temperature sensor break
/ short-circuit of frost protection sensor
Check sensor cable, if defective:
Request a sensor from our servicing department and replace
AFd
Flow switch in
cooling medium circuit has
tripped (optional)
Serious
Insufficient cooling medium
flowrate in evaporator coil
(plate heat exchanger)
Check whether there is a blockage in the cooling medium circuit
Cooling medium pump
defective
Check whether cooling medium
pump is running (audible test). If
defective, notify service department
Plate heat exchanger iced
Notify service department
No cooling medium in tank
Check cooling medium level and
top up if necessary
Overheating
service department
Frost protection sensor on
plate heat exchanger has
tripped. Pump defective,
sensor defective
Lack of refrigerant
If the cooling medium pump and
sensor are not defective, there is
a lack of refrigerant. Notify service department
Filter mat (optional) contaminated
Clean filter mat
+
AHP
Condenser contaminated
Clean condenser
Ambient temperature too
high
Reduce ambient temperature.
Ventilate the room
With water-cooled condenser (optional), no or inadequate water flowrate
through the condenser
Lack of refrigerant, defective
expansion valve, inadequate
heat load, defective evaporator coil fan
Check ext. medium circuit,
connect water if necessary
AFH
Motor circuit of compressor
and/or fan and/or phase control alarm
Serious
AFP
Frost protection alarm
Serious
AHC
Page 32 of 104
Serious
Check ext. medium temperature
7 Operation
AHH
and/or phase control alarm
Serious
Overheating
service department
ALC
Low-pressure alarm
Serious
heat load, defective
evaporator coil fan
AHr
Cooling medium temperature
exceeds the set value
Pre-alarm or
signal
Insufficient cooling capacity
Wait to see whether the error
message is extinguished or
recurs after acknowledgement or
other error messages are displayed. For solution, refer to
relevant section.
AHt
Ambient temperature too high
Pre-alarm or
signal
This alarm is generated by a
malfunction in the ambient
temperature sensor or due
to disconnection/shortcircuiting of the sensor
cable. In ambient temperature-led mode, the alarm is
dependent on the liquid
temperature.
Check ambient temperature
sensor, if defective: Request a
sensor from our servicing department and replace
Aib
Alarm, input sensor
Serious
This alarm is generated due
to a malfunction in the input
sensor or disconnection/short-circuiting of the
sensor cable
ALr
is below the set value
Pre-alarm or
signal
Medium temperature has
dropped (cold environment)
Check heater (optional)
ALt
Insufficient
ambient temperature
Pre-alarm or
signal
temperature.
sensor
AOb
Alarm output sensor
Serious
to a malfunction in the output probe or disconnection/short-circuiting of the
sensor cable
Check sensor cable
AOC
Circuit-breaker and/or Klixon
of compressor has tripped
Serious
Overheating
AOF
of fan has tripped
Serious
Overheating
Notify service department.
AOP
of pump has tripped
Serious
Overheating
AOr
Circuit-breaker of tank heater
(optional) has tripped
Serious
Overheating
APC
Phase control alarm
Serious
Phase position (clockwise
phase rotation) incorrect
Check phases (L1,L2,L3) for
clockwise phase rotation and
exchange L1 and L2 if necessary
+
ALP
Page 33 of 104
EN
7 Operation
EN
APD
Alarm of differential pressure
switch (optional)
Serious
The condenser (optional
filter mat) may be congested
Clean filter mat and condenser
AqH
Motor circuit-breaker of compressor and/or fan and/or
alarm
Serious
Overheating
Aqq
Motor circuit-breaker of compressor and/or fan and/or tank
heater alarm
Serious
Overheating
ArH
Motor circuit-breaker of tank
alarm (optional)
Serious
Overheating
ASL
Alarm, float-actuated switch
(optional)
Serious
Triggered if the medium fill
level in the tank is lower
than the intake nozzle
Check fill level and top up cooling
medium if necessary (see chapter
6.2).
Lack of refrigerant
If the cooling medium pump is not
defective, there is a lack of refrigerant. Notify service department
AtA
Frost protection alarm of
mechanical thermostat on
evaporator coil
Serious
AVH
Motor circuit-breaker of fan
and/or tank heater alarm
Serious
Overheating
AVr
and/or tank heater alarm
Serious
Overheating
Cooling medium pump
defective
Replace pump and, if necessary,
notify the service department
No or insufficient cooling
medium in tank
top up if necessary
Check the cooling medium level
and top up if necessary (see
chapter 6.2).
PFd
An alarm generated by the
flow switch which merely
indicates that there is no water
flow in the equipment end.
Neither the pump nor the
compressor will be stopped
(optional)
Pre-alarm or
signal
PSL
Pre-alarm, float-actuated
switch (optional)
Pre-alarm or
signal
This merely indicates a low
fill level. Neither the pump
nor the compressor will be
stopped.
APA
Gas pressure transducer
alarm.
Serious
to a malfunction or disconnection/short-circuiting of
the sensor cable
Check sensor, if defective: Request a sensor from our servicing
department and replace
ADO
Door contact alarm
Serious
Door open
Close door
Further alarm and system messages for 3335.790, 3335.830, 3335.840, 3335.850, 3335.860, 3335.870
AP1
Water pressure transducer 1
alarm
Serious
AP2
alarm
APF
Dirty filter pressure switch
alarm
Page 34 of 104
Pre alarm or
warning
the sensor cable
Metal filter is dirty
Clean or change the metal filter
(see chapter 8.4)
7 Operation
FF2 /
FI2
Flow switch in cooling medium
circuit 2 has tripped (optional)
Cooling medium pump
defective
top up if necessary
Cooling medium pump
defective
medium in tank
top up if necessary
Serious
FW2
flow switch in cooling medium
circuit 2 which merely indicates that there is no water flow
in the equipment end. Neither
the pump nor the compressor
will be stopped (optional)
Pre-alarm or
signal
LA2
(cooling medium circuit 2,
optional)
Serious
6.2).
LW2
switch (cooling medium circuit
2, optional)
Pre-alarm or
signal
stopped.
chapter 6.2).
OP2
of pump 2 has tripped
Serious
Overheating
AOL
The expansion card (pCOe) is
not connected to the main
controller (uPC)
Serious
-
Tab. 13: Error codes 3335.790, 3335.830, 3335.840, 3335.850, 3335.860, 3335.870
Alarm messages for Model: 3335.880, 3335.890
Alarm
code
System message / meaning
AAb
Alarm, ambient temperature
sensor
AC1
Klixon of compressor
Alarm type
Cause
Remedy
Serious
or temperature sensor failure / short-circuit of the ambient temperature sensor
Check the sensor cable. If defective: Request a sensor from our
servicing department and replace
Serious
Overheating
service department
Serious
Overheating
service department
Serious
or temperature sensor break
/ short-circuit of frost protection sensor
Cooling circuit 1
AC2
Klixon of compressor
Cooling circuit 2
AF1
Klixon fan
Cooling circuit 1
AF2
Klixon fan
Cooling circuit 2
Fb1
Cooling circuit 1
Fb2
Cooling circuit 2
Page 35 of 104
EN
7 Operation
EN
AFd
Flow switch in
cooling medium circuit has
tripped (optional)
FP1
Cooling medium pump
defective
top up if necessary
Schwerwiegend
Frost protection sensor on
plate heat exchanger has
tripped. Pump defective,
sensor defective or lack of
refrigerant
If the cooling medium pump and
sensor are not defective, there is
a lack of refrigerant. Notify service department
Serious
Overheating
service department
Cooling circuit 2
AH1
Serious
Cooling circuit 1
FP2
Cooling circuit 1
AH2
Cooling circuit 2
AHr
exceeds the set value
Pre-alarm or
signal
Insufficient cooling capacity
Wait to see whether the error
message is extinguished or
recurs after acknowledgement or
other error messages are displayed. For solution, refer to
relevant section.
AHt
Ambient temperature too high
Pre-alarm or
signal
temperature.
sensor, if defective: Request a
sensor from our servicing department and replace
Aib
Alarm, input sensor
Serious
to a malfunction in the input
sensor or disconnection/short-circuiting of the
sensor cable
ALr
is below the set value
Pre-alarm or
signal
Medium temperature has
dropped (cold environment)
Check heater (optional)
ALt
Insufficient
ambient temperature
Pre-alarm or
signal
temperature.
sensor
AOb
Alarm output sensor
Serious
to a malfunction in the output probe or disconnection/short-circuiting of the
sensor cable
Check sensor cable
AOP
of pump has tripped
Serious
Overheating
Page 36 of 104
7 Operation
APC
Phase control alarm
Serious
Phase position (clockwise
phase rotation) incorrect
Check phases (L1,L2,L3) for
clockwise phase rotation and
exchange L1 and L2 if necessary
APD
Alarm of differential pressure
switch (optional)
Serious
The condenser (optional
filter mat) may be congested
Clean filter mat and condenser
APP
Motor circuit-breaker of pump
Serious
Overheating
service department
ASL
(optional)
Serious
6.2).
TA1
Antifreeze alarm
Cooling circuit 1
TA2
Antifreeze alarm
Serious
Cooling circuit 2
CF1
Lack of refrigerant
pump is running (audible test).
If defective, notify service department
Motor circuit-breaker of compressor and/or fan
Serious
Overheating
service department
Serious
Overheating
service department
Serious
Overheating
service department
Serious
Overheating
service department
Cooling circuit 1
CF2
Motor circuit-breaker of compressor and/or fan
Cooling circuit 2
CH1
alarm
Cooling circuit 1
CH2
alarm
Cooling circuit 2
Cr1
Motor circuit-breaker of compressor and/or pump
Cooling circuit 1
Cr2
Motor circuit-breaker of compressor and/or pump
Cooling circuit 2
FH1
phase control alarm
Cooling circuit 1
FH2
phase control alarm
Cooling circuit 2
HC1 +
HP1
Filter mat (optional) contaminated
Cooling circuit 1
Condenser contaminated
Ambient temperature too
high
Voralarm oder
Signalisierung
HC2 +
HP2
Cooling circuit 2
With water-cooled condenser (optional), no or inadequate water flowrate
through the condenser
heat load, defective evaporator coil fan
Clean filter mat
Clean condenser
Reduce ambient temperature.
Ventilate the room
Check ext. medium circuit,
connect water if necessary
Check ext. medium temperature.
Ext. Mediumtemperatur prüfen
Page 37 of 104
EN
7 Operation
EN
HH1
and/or pump and/or phase
control alarm
Overheating
service department
heat load, defective
evaporator coil fan
Cooling circuit 1
Serious
HH2
and/or pump and/or phase
control alarm
Cooling circuit 2
LC1 +
LP1
Low-pressure alarm
LC2 +
LP2
Low-pressure alarm
Cooling circuit 1
Cooling circuit 2
Pre-alarm or
signal
Pre-alarm or
signal
Cooling medium pump
defective
medium in tank
top up if necessary
Pre-alarm or
signal
stopped.
chapter 6.2).
Serious
Overheating
service department
Serious
Overheating
service department
Serious
Overheating
service department
Serious
Overheating
service department
Serious
Door open
Close door
PFd
flow switch which merely
indicates that there is no water
flow in the equipment end.
Neither the pump nor the
compressor will be stopped
(optional)
PSL
switch (optional)
qH1
pump and/or phase control
alarm
Voralarm oder
Signalisierung
Cooling circuit 1
qH2
pump and/or phase control
alarm
Cooling circuit 2
qq1
and/or fan
Cooling circuit 1
qq2
and/or fan
Cooling circuit 1
VH1
fan and/or phase control alarm
Cooling circuit 1
VH2
fan and/or phase control alarm
Cooling circuit 2
Vr1
and/or pump alarm
Cooling circuit 1
Vr2
and/or pump alarm
Cooling circuit 2
ADO
Door contact alarm
Page 38 of 104
7 Operation
Zusätzliche Alarm-Codes für 3335.880 und 3335x890
AP1
alarm
AP2
alarm
PF1
alarm 1
PF2
alarm 2
Serious
Pre alarm or
warning
Metal filter is dirty
Clean or change the metal filter
(see chapter 8.4)
FF2 /
FI2
Flow switch in
cooling medium circuit 2 has
tripped (optional)
Cooling medium pump
defective
top up if necessary
Cooling medium pump
defective
medium in tank
top up if necessary
Serious
FW2
flow switch in cooling medium
circuit 2 which merely indicates that there is no water flow
in the equipment end. Neither
the pump nor the compressor
will be stopped (optional)
EN
the sensor cable
Pre-alarm or
signal
LA2
(cooling medium circuit 2,
optional)
Serious
6.2).
LW2
switch (cooling medium circuit
2, optional)
Pre-alarm or
signal
stopped.
chapter 6.2).
OP2
of pump 2 has tripped
Serious
Overheating
AOL
The expansion card (pCOe) is
not connected to the main
controller (uPC)
Serious
-
Tab. 14: Error codes 3335.880, 3335.890
Page 39 of 104
8 Inspection and maintenance
EN
8
Caution!
Maintenance work on the circuit may
only be carried out by specialist refrigeration firms as per Directive (EC)
307/2008. We therefore advise you to
sign a maintenance contract which
includes annual inspection of the cooling circuit (European Directive EC No.
842/2006 / F Gases Directive). Directive (EC) 842/2006 or Chemical Climate
Protection Directive.
Inspection and maintenance
Regular, professional inspection and maintenance
(once a year is recommended) and the sole use of
original spare parts is crucial for fault-free operation
and a long service life of the Chiller. With this in
mind, we recommend that you sign a maintenance
agreement.
Note:
We offer a maintenance service!
Our service contact details:
Telephone:
+49 2772 505-1855
Fax:
+49 2772 505-1850
E-mail:
[email protected]
The following table provides an overview of inspection and maintenance activities
Assembly
Compressor
Activity
Interval
With a fully hermetic
compressor, no
maintenance is required.
-
8.2
Cooling medium
8.2.1 General remarks
When cooling the water-glycol mixture in an open
circuit, always remember that solid residues, algae,
deposits and corrosion can damage the Chiller.
Residues will always impair the performance of the
Chiller. Satisfactory conditions can rarely be achieved without water treatment. Ensure that deposits
and corrosion are avoided, even under extreme
conditions, by means of regular monitoring of the
cooling medium quality and treatment of the cooling
medium.
8.2.2 Cooling medium requirements
Fill level of cooling
medium
Check for adequate
fill level, top up if
necessary
1 week
Filter mat (optional)
Clean filter mat, or
replace if necessary
Approx.
4 weeks
Cooling medium
Check cooling medium circuit for contamination and possible
foreign bodies (swarf
etc.).
4 weeks
Check tank, components and all connections (pipeline, fittings,
hoses) etc. in the
equipment cycle
Check for leaks
Condenser (air-cooled)
Clean membranes
with compressed air,
or brush clean
Approx.
2 months
Cooling medium
Replace cooling
medium
1 year
Condenser fan
(air-cooled)
Check noise generation, clean
6 months
Condenser
(water-cooled)
Check for adequate
flowrate
1 year
Cooling circuit
Have cooling circuit
checked by a refrigeration engineer
1 year
4 weeks
The cooling medium must not cause any limescale
deposits or loose debris. In other words, it should
have a low level of hardness, particularly carbonate
hardness. Particularly when cooling in circulation
mode, it is especially important that the carbonate
hardness is not too high. On the other hand, the
water should not be so soft that it attacks the materials.
When recooling the cooling water, the evaporation
of large quantities of water must not cause an increase in the salt content, since electrical conductivity increases as the concentration of dissolved
substances rises, and the cooling medium thereby
becomes more corrosive. For this reason, not only is
it always necessary to add a corresponding quantity
of fresh water, but also to remove part of the enriched cooling medium.
Furthermore, the properties of the water used must
not deviate from the following list of hydrological
data:
Property
Value
pH value
(7) 7.5 – 8.5
Electrical conductivity
200 – 1000 µS/cm
Tab. 15: Inspection and maintenance activities
Evaporation residue
< 500 mg/dm³
8.1
Depositable substances
Hardness
< 3 mg/dm³
Ca + Mg
0.5 – 2 mmol/l (in the
international environment)
Servicing the cooling circuit
As a hermetically sealed system, the cooling circuit
has been filled in the factory with the required
amount of refrigerant, and tested for leaks and subjected to a function trial run.
Page 40 of 104
3 – 8°dH (in Germanspeaking regions)
and hardeners
water
Moderate levels of chemical contaminants
Add passifiers and/or inhibitors to the cooling medium
Biological contaminants,
slime bacteria and algae
Add biocides to the cooling
medium
Property
Value
Hydrogen carbonate
1 – 5 mmol/dm³
(60 – 300 mg/dm³)
Free CO2
< 10 mg/dm³
Sulphide
< 0.01 mg/dm³
Chloride
< 50 mg/dm³
Sulphate
< 250 mg/dm³
Tab. 17: Impurities and removal
Nitrate
< 25 mg/dm³
Nitrite
< 0.1 mg/m³
8.2.4 Recommended "cooling medium
for chillers"
COD
< 7 mg/dm³
NH4
< 0.05 mg/dm³
Fe
< 0.1 mg/dm³
Mn
< 0.1 mg/dm³
Cu
< 0.1 mg/dm³
Caution!
The cooling medium may thicken as a
result of evaporation. With a full exchange of cooling medium, you can adjust the
values to the framework conditions. Distilled or deionised water should only be
used in Chillers designed specifically for
this purpose (see data sheet, chapter
15.4).
8.2.3 Preparation and care
Depending on the type of installation to be cooled,
certain requirements are placed on the cooling medium. According to the level of contamination and
the size and design of the Chillers, a suitable process is used to prepare and/or maintain the cooling
medium. The most common types of contamination
and most frequently used techniques to eliminate
them in industrial cooling are shown in the following
table:
Type of impurity
Mechanical contamination
High level of hardness
Rittal recommends the use of "cooling medium for
chillers" (water-glycol mixture). This is a readymixed solution and is therefore suitable for immediate use (without the need for mixing) (see Table 19 +
20).
Glykol
+
20 – 30 % max.
Tab. 16: Hydrological data
Soften the cooling medium
via ion exchange
Wasser
70 – 80 % max.
=
"Cooling medium for chillers" (indoors)
The mix ratio of "cooling medium for chillers" outdoors is 1:2
Tab. 18: Composition of "cooling medium for chillers"
Model No.:
3301.950
3301.960
3301.955
3301.965
Quantity
10 l
10 l
25 l
25 l
Application
Outdoor
Indoor
Outdoor
Indoor
Tab. 19: Model Numbers, "cooling medium for chillers"
Note:
When using glycol, the cooling output
may be reduced depending on the glycol
concentration (see Table 21).
"Cooling medium for
chillers"
Temp.
[°C]
Standard
(20 % glycol)
Frost protection:
-10°C
10
Removal
Filter the cooling water
with a screen filter, gravel
filter, cartridge filter, precoated filter
EN
Outdoors
(30 % glycol)
Frost protection:
-20°C
Loss of cooling output
compared with pure
water [%]
-6 %
15
-6 %
18
-6 %
10
-13 %
15
-13 %
18
-13 %
Tab. 20: Loss of output when using glycol
Moderate levels of mechanical contaminants
Add stabilisers and/or
dispersing agents to the
Page 41 of 104
EN
8.2.5 Monitoring the cooling medium
-
-
-
-
Regularly check the fill level of the cooling medium tank
Regularly check the quality of the cooling medium, and if necessary, improve it as described
under 8.2.3.
Regularly measure the glycol content using a
refractometer (see Figure 42). If you have any
questions, please contact our service department.
In order to prevent the formation of fungus and
algae, the cooling medium should be replaced at
least once a year. The use of pure water may
also cause the formation of fungus or algae.
If the Chiller is used under certain physical conditions (Tw < 10°C), condensation may form in
the system. This can be minimised by means of
suitable insulation or the optionally available
ambient temperature-led control.
When cleaning, please proceed as follows:
1. First, decommission the unit by switching off the
power supply to the master controller and
securing it against reactivation.
2. The condenser membranes are located on the
rear of the Chiller (see (1) Figure 43). To expose them, first remove the protective grille as
described under chapter 5.7 and/or remove the
optionally installed filter mat.
3. Next, clean the condenser with compressed air
(see Figure 44) and then fit the protective grille
and/or the filter mat again.
(1)
Refractometer
Fig. 43: Condenser membranes
Fig. 42: Refractometer
Caution!
The manufacturer's guarantee and warranty will be invalidated in case of improper use and treatment of the Chiller. In
order to avoid problems in the cooling/heat
transfer circuit (even on water-cooled
devices), observance of the VEB cooling
medium guidelines (VGB-R 455 P) is essential (for reference sources, please refer
to chapter 12).
8.3
Cleaning the condenser
In order to ensure problem-free operation of the
Chiller, the membranes of the air-cooled condenser
must be kept clean. Cleaning should take place at
regular intervals (at least once per half year),
whereby the frequency depends on the level of
contamination in the installation rooms.
Oily ambient air, in conjunction with dust, will result
in increased levels of contamination of the condenser membranes. In such cases, thorough cleaning
with compressed air is only possible under certain
circumstances. In such cases, the additional use of
a metal filter mat is required (see chapter 5.7).
Page 42 of 104
Fig. 44: Clean the condenser
When cleaning, it is essential to observe the safety
notices and warnings below.
9 Troubleshooting
Danger!
Disconnect the Chiller from the power
before carrying out any maintenance and
inspection work.
Danger!
Temperatures of up to 60°C may occur
inside the unit. Wait around 10 minutes
after switching the unit off to give the line
sufficient time to cool down.
Danger of cuts!
The condenser membranes have sharp
edges. Always wear gloves for your personal safety.
Caution!
Risk of damage to the condenser membranes if using excessive compressed air
force.
Meter the compressed air carefully to
avoid damage.
8.4
Cleaning the filter mat (optional)
The metal filter mat may likewise be cleaned using
compressed air. To do so, remove it from its holder
(see chapter 5.7).
8.5
Draining the cooling medium tank
Empty the cooling medium tank directly via the tank
drain nozzle (see (1) Figure 45) or using a hose into
a container. When disposing of the cooling medium,
always observe the locally valid water protection
guidelines.
9
EN
Troubleshooting
Whilst operational, the Chiller operates safely by
keeping the inlet temperature of the cooling medium
at the set level. Possible reasons for a deviation
from the setpoint may include:
- Excessive cooling demands
- Ambient temperature too high
- Failure to observe the necessary distances
- Contaminated evaporator coil
- Contaminated condenser
- Lack of refrigerant
- Insufficient cooling medium level in the tank
- Cooling medium temperature set too low
- Incorrectly set parameters
The malfunctions must only be rectified by trained,
specialist personnel. For fault analysis, please consult Table 14-15 or speak to our service department:
Service contacts:
Rittal International Service
Auf dem Stützelberg
35745 Herborn, Germany
Telephone:
Fax:
E-mail:
+49(0)2772 505-1855
+49(0)2772 505-1850
[email protected]
(1)
Fig. 45: Empty the tank
Page 43 of 104
10 Decommissioning and disposal
EN
10
Decommissioning and disposal
Decommissioning and disposal of the Chiller may
only be carried out by authorised, specialist personnel. The unit will need to be deactivated by disconnecting it from the mains.
10.1 Decommissioning
If the Chiller is out of service for a long period (more
than six months), the cooling circuit will need to be
drained. This will prevent the evaporation of water,
and the water-glycol ratio of the cooling medium will
not be altered (the pump seal could be destroyed
due to glycol thickening). To decommission, please
proceed as follows:
- Disconnect the unit from the power supply and
protect against reactivation.
- Dismantle the connections of the cooling medium
circuit.
- Drain the cooling medium circuit as described
under chapter 8.
- To recommission, proceed as described under
chapter 6.
Certification to
BGR 500 chapter 2.35 and DIN EN 378-2
on the inspection of cooling systems
Note:
If a system is modified or remains out of
service for more than 2 years, it will need
to be re-inspected and re-certified. Modifications shall apply in the following circumstances:
If a system is opened and converted
to a different refrigerant
A stationary system is moved elsewhere
An existing system is extended or
converted
Or major improvements are carried
out.
10.2 Disposal
- When disposing of the cooling medium, always
observe the locally valid water protection guidelines. In Germany this is the Federal Water Act
(Wasserhaushaltsgesetz).
- For proper disposal of the Chiller, please notify
your supplier or our service department.
Caution!
Intentional release of the refrigerant is
prohibited. Refrigerant must be professionally disposed of.
Page 44 of 104
11 Accessories
11 Accessories
EN
11.1 Overflow valve (bypass)
Pressostat for use in the water cycle between the Chiller and the air/water heat exchanger. It prevents an
increase in the Chiller's pump pressure against the closed magnetic valve of the air/water heat exchanger
outside of the cooling cycle.
Material:
Brass
Setting range: 2 – 12 bar / presetting: 3 bar
Version
P. of
Model No.
1/2 " bypass valve
1
3301.900
3/4" bypass valve
1
3301.910
1" bypass valve
1
3301.920
11.2 Flow regulator valve
Flow regulator valve for use with air/water heat exchangers, especially if more than one heat exchanger (n
> 1) is used in the water cooling circuit. The correctly set valve then ensures the same quantity of cooling
medium for all equipment. The valve is used for hydraulic balancing.
Material:
Brass
Setting range: 3 – 12 l/min
Version
3/4˝ x 1/2˝ for
volumetric flow regulation
3/4˝ x 3/4˝ for
volumetric flow regulation
P. of
Model No.
1
3301.930
1
3301.940
11.3 Metal filter (aluminium filter)
Particularly in environments with dusty and oily ambient air, we recommend the use of washable metal
filters. If air or steam condenses on the metal surfaces, any particles present will adhere to the metal, and
can easily be washed out with water or grease-dissolving detergents.
Chillers
P. of
Model No.
3335.790-830
1
3286.550
3335.840-850
1
3286.530
3335.860-870
1
3286.540
3335.880
1
2 x 3286.530
3335.890
1
2 x 3286.540
11.4 Cooling medium for chillers (ready-mixed)
Chillers are designed solely for cooling a water-glycol mixture. As well as protecting against frost, this cooling medium also serves to inhibit bacterial growth and provide optimum corrosion protection.
Mix ratio
1 : 4 (indoors)
1 : 2 (outdoors)
ConModel No.
tents
10 l 3301.960
25 l
3301.965
10 l
3301.950
25 l
3301.955
Page 45 of 104
12 Manufacturer's guarantee & customer service
EN
12 Manufacturer's guarantee & customer service
- Any repairs required under warranty are carried
Rittal grants its customers a 24-month Rittal manufacturer's guarantee from the date of manufacture
for products from its enclosure climate control range, subject to proper usage (refer to the operating
instructions). If the contractual product experiences
a malfunction during the guarantee period of 24
months from the date of manufacture which significantly impairs the product's function, within a suitable period of time Rittal will rectify the malfunction at
its own discretion either by means of a telephone
service, or where necessary, by means of replacement, repair or other measures.
Under this warranty, Rittal shall bear all the costs
associated with the transportation, deployment and
accommodation of its personnel and the replacement or repair of parts, provided the defect occurred
during the course of proper use of the contractual
products and the costs are not increased because
the contractual products are being used in a location
other than the original delivery destination. Moreover, Rittal shall bear the necessary costs for the
procurement and delivery of replacement parts to
the original delivery destination.
The parts supplied in exchange or replacement shall
be new or in as-new condition and in perfect working order; the replaced parts shall become the property of Rittal; the customer guarantees that such
replacement and transfer of ownership is not
precluded by any third-party rights.
The guarantee is subject to the following conditions:
- The affected unit is clearly identified via its serial
number.
- External factors, such as fire, vandalism, unauthorised intervention, excessively high temperatures etc. or regular wear and tear are excluded
as the cause.
- The units have not been modified, except by authorised Rittal employees/partners.
- The units have only been subjected to proper
usage as per the documentation.
- The damage was not caused by a location change by unauthorised personnel
Installation, operation, repair and maintenance occurs in accordance with the guidelines provided by
Rittal. Specifically, this means:
- Installation, layout and assembly are carried out
in accordance with the operating and assembly
instructions, by a suitably trained expert
with compatible products
The following are not covered by the guarantee:
- Measures to repair defects associated with operating errors, other improper treatment, technical
intervention by the customer or a third party, or
other external influences for which Rittal is not liable.
- The cost of replacement parts subject to exceptional wear, consumables or data carriers
- Repairs to accessories, modifications, extensions
or other equipment
- Electrical work outside of service products
- Repair work if the ambient conditions as per the
documentation were not adhered to
Any claims resulting from this guarantee must be
made in writing to Rittal within one month of the
defect occurring. Any farther-reaching claims, particularly claims for compensation, are excluded from
this warranty. Statutory liability for defects shall
remain unaffected by this guarantee.
Page 46 of 104
out solely by a Rittal employee/partner
- The unit in question is only used in conjunction
Service contacts:
Rittal International Service
Auf dem Stützelberg
35745 Herborn, Germany
Telephone:
Fax:
E-mail:
+49(0)2772 505-1855
+49(0)2772 505-1850
[email protected]
13 System manual (log book)
13
System manual (log book)
For systems with more than 3 kg of synthetic refrigerant (if not hermetically sealed) or more than 6 kg (if
hermetically sealed) (see technical specifications), a log book must be kept in accordance with DIN EN 378.
The following points should be observed:
- Details of all maintenance and repair work
- When topping up: Quantity and type of refrigerant
- When exchanging or refilling: Quantity
- Analysis of purified refrigerant, if available
- Origin of purified refrigerant
- Components exchanged
- Time and duration of longer shutdowns
Page 47 of 104
EN
EN
First-time installation of the unit:
To be completed when installing the Chiller for the first time
Location data
Name
Street
Town, postcode
Telephone
Installation location
Owner of the system
Name
Contact person
Street
Town, postcode
Telephone
Specific data for the unit and system
Item or spare part
number
Refrigerant
Original volume
[kg]
Year of construction
System type
Application area
□
□
□
□
□
□
□
New
Extension to an existing system
Modification to an existing system
Spare part in an existing system
Industry
Commerce
Climate control technology
Details of installation company
Company name
Street
Town, postcode
Name of installer
Date of installation
Signature
Page 48 of 104
First-time commissioning:
EN
To be completed when commissioning the Chiller for the first time
Details of specialist company
Company name
Street
Town, postcode
Name of specialist
Date of first commissioning
Signature
Remarks on first installation
Any remarks
Page 49 of 104
EN
Unit second installation:
To be completed if the Chiller was relocated to a different building or another location
Location data
Name
Street
Town, postcode
Telephone
Owner of the system
Name
Contact person
Street
Town, postcode
Telephone
Item or spare part
number
Refrigerant
Original volume
[kg]
System type
Application area
□
□
□
□
□
□
□
New
Industry
Commerce
Company name
Street
Town, postcode
Name of installer
Signature
Page 50 of 104
Second commissioning
EN
To be completed upon commissioning the Chiller at the new location or in the new building
Company name
Street
Town, postcode
Name of specialist
Date of first commissioning (at the
second location)
Signature
Any remarks
Page 51 of 104
EN
Unit third installation
To be completed if the Chiller was relocated to a different building or another location
Location data
Name
Street
Town, postcode
Telephone
Owner of the system
Name
Contact person
Street
Town, postcode
Telephone
Item or spare part
number
Refrigerant
Original volume
[kg]
System type
Application area
□
□
□
□
□
□
□
New
Industry
Commerce
Company name
Street
Town, postcode
Name of installer
Signature
Page 52 of 104
Third commissioning
EN
To be completed upon commissioning the Chiller at the new location or in the new building
Company name
Street
Town, postcode
Name of specialist
Date of first commissioning (at the
third location)
Signature
Any remarks
Page 53 of 104
EN
Information about disposal:
Location data
Name
Street
Town, postcode
Telephone
Owner of the system
Name
Contact person
Street
Town, postcode
Telephone
Specific unit data
Item or spare part
number
Refrigerant
Volume [kg]
Details of specialist disposal company
Company name
Street
Town, postcode
Name of specialist
Date of decommissioning
Signature
Note:
-
Page 54 of 104
The system must be adequately drained at the instruction of the owner.
The refrigerant must be emptied and disposed of as per the relevant regulations.
The oil must be emptied out and disposed of as per the relevant regulations.
14 Maintenance register
14
EN
Maintenance register
Regular inspections are prescribed by law and regulated by European Regulation 842/2006 of 17 May 2006,
excerpts from which are shown below. However, this is no substitute for a detailed knowledge of the Regulation itself.
1. Inspections must be carried out by certified personnel and with due regard for Article 5 of the provisions.
2. All inspections should be registered on a maintenance certificate (pages to follow).
3. The volumes of refrigerant contained in the machine are shown on the rating plate.
4. The inspection periods for machines vary according to whether or not they are hermetically sealed (see
label with technical specifications)
5. If gas escapes and is followed by a machine repair, a further inspection should be carried out one month
after the repair in order to ascertain any losses.
kg of HERMETICALLY sealed
greenhouse gases in the cooling
circuit (not medium circuit)
Fill capacity < 6 kg
Frequency
-
Control
No inspection for possible losses
6 kg ≤ fill capacity < 30 kg
1 year
Inspection for possible losses
6 months
Fill capacity ≥ 300 kg
3 months
kg of NON-hermetically sealed
greenhouse gases in the cooling
circuit (not medium circuit)
Filling capacity < 3 kg
Frequency
-
Control
No inspection for possible losses
1 year
6 months
Fill capacity ≥ 300 kg
3 months
Page 55 of 104
EN
Maintenance certificate:
To be completed for systems with more than 3 kg synthetic refrigerant (if not hermetically sealed) or more
than 6 kg (if hermetically sealed) (see technical specifications).
Company name
Street
Town, postcode
Name of specialist
Date of inspection
and/or maintenance
Signature
Inspection/maintenance data
Work carried out / parts replaced
Refrigerant
removed/added
in kg
Next inspection
Date of next inspection
Signature
Page 56 of 104
Company name
Street
Town, postcode
Name of specialist
Date of inspection
and/or maintenance
Signature
Refrigerant
removed/added
in kg
Next inspection
Signature
Page 57 of 104
EN
EN
Company name
Street
Town, postcode
Name of specialist
Date of inspection
and/or maintenance
Signature
Refrigerant
removed/added
in kg
Next inspection
Signature
Page 58 of 104
Company name
Street
Town, postcode
Name of specialist
Date of inspection
and/or maintenance
Signature
Refrigerant
removed/added
in kg
Next inspection
Signature
Page 59 of 104
EN
EN
Company name
Street
Town, postcode
Name of specialist
Date of inspection
and/or maintenance
Signature
Refrigerant
removed/added
in kg
Next inspection
Signature
Page 60 of 104
Company name
Street
Town, postcode
Name of specialist
Date of inspection
and/or maintenance
Signature
Refrigerant
removed/added
in kg
Next inspection
Signature
Page 61 of 104
EN
EN
Company name
Street
Town, postcode
Name of specialist
Date of inspection
and/or maintenance
Signature
Refrigerant
removed/added
in kg
Next inspection
Signature
Page 62 of 104
Company name
Street
Town, postcode
Name of specialist
Date of inspection
and/or maintenance
Signature
Refrigerant
removed/added
in kg
Next inspection
Signature
Page 63 of 104
EN
15 Appendix
EN
15
Appendix
15.1 P+ID diagramm
Explanations of the abbreviations used may be found in the spare parts list fort he relevant type.
Type: 3335.790, 3335.830, 3335.840, 3335.850
Fig. 46: 3335.790, 3335.830, 3335.840, 3335.850
Page 64 of 104
15 Appendix
Type: 3335.860, 3335.870
EN
Fig. 47: 3335.860, 3335.870
Page 65 of 104
15 Appendix
EN
Type: 3335.880
Page 66 of 104
15 Appendix
EN
Fig. 48: 3335.880
Type: 3335.890
Page 67 of 104
15 Appendix
EN
Fig. 49: 3335.890
Page 68 of 104
15 Appendix
EN
15.2 Electrical circuit diagram
Type: 3335.790, 3335.830
Fig. 50: 3335.790, 3335.830
Fig. 51: 3335.790, 3335.830
Page 69 of 104
15 Appendix
EN
Fig. 52: 3335.790, 3335.830
Fig. 53: 3335.790, 3335.830
Page 70 of 104
15 Appendix
EN
Fig. 54: 3335.790, 3335.830
Fig. 55: 3335.790, 3335.830
Page 71 of 104
15 Appendix
EN
Type: 3335.840
Fig. 56: 3335.840
Fig. 57: 3335.840
Page 72 of 104
15 Appendix
EN
Fig. 58: 3335.840
Fig. 59: 3335.840
Page 73 of 104
15 Appendix
EN
Fig. 60: 3335.840
Fig. 61: 3335.840
Page 74 of 104
15 Appendix
Type: 3335.850
EN
Fig. 62: 3335.850
Fig. 63: 3335.850
Page 75 of 104
15 Appendix
EN
Fig. 64: 3335.850
Fig. 65: 3335.850
Page 76 of 104
15 Appendix
EN
Fig. 66: 3335.850
Fig. 67: 3335.850
Page 77 of 104
15 Appendix
EN
Type: 3335.860
Fig. 68: 3335.860
Fig. 69: 3335.860
Page 78 of 104
15 Appendix
EN
Fig. 70: 3335.860
Fig. 71: 3335.860
Page 79 of 104
15 Appendix
EN
Fig. 72: 3335.860
Fig. 73: 3335.860
Page 80 of 104
15 Appendix
Type: 3335.870
EN
Fig. 74: 3335.870
0
Fig. 75: 3335.870
Page 81 of 104
15 Appendix
EN
Fig. 76: 3335.870
,
Fig. 77: 3335.870
Page 82 of 104
15 Appendix
EN
Fig. 78: 3335.870
Fig. 79: 3335.870
Page 83 of 104
15 Appendix
EN
Type: 3335.880
Fig. 80: 3335.880
Fig. 81: 3335.880
Page 84 of 104
15 Appendix
EN
Fig. 82: 3335.880
Fig. 83: 3335.880
Page 85 of 104
15 Appendix
EN
Fig. 84: 3335.880
Fig. 85: 3335.880
Page 86 of 104
15 Appendix
EN
Fig. 86: 3335.880
Fig. 87: 3335.880
Page 87 of 104
15 Appendix
EN
Type: 3335.890
Fig. 88: 3335.890
Fig. 89: 3335.890
Page 88 of 104
15 Appendix
EN
Fig. 90: 3335.890
Fig. 91: 3335.890
Page 89 of 104
15 Appendix
EN
Fig. 92: 3335.890
Fig. 93: 3335.890
Page 90 of 104
15 Appendix
EN
Fig. 94: 3335.890
Fig. 95: 3335.890
Page 91 of 104
15 Appendix
EN
15.3 Spare parts lists
Type: 3335.790, 3335.830
Description
Manufacturer
Type
Spare part code
Position in P+ID /
Eplan diagram
Compressor
DANFOSS
SCROLL
HRH031U4
916126
M1
Condenser fan
EBM
A4D350-AP08-20
916115
M2
Pump
LOWARA
2HM76T/C+MP
918587
M3
Expansion valve
SPORLAN
BBIZE 2 GA
917267
VT
Magnetic valve
OFFENWANGER
VBJ503
917293
SLG
Condenser
RIVACOLD
919578
919578
BC
Filter dryer
DANFOSS
DML083S
FDC0001258
FI
Plate
heat exchanger
GEA
GBS240H-14
916121
PHE
Tank (PP)
RITTAL
DISA13694CA
916980
TP
Controller /
Control unit
RITTAL
916140
916140
P1
Display
RITTAL
TEC0007286
TEC0007286
P1
High-pressure
switch (HD)
DANFOSS
916189
916189
PA
Low-pressure
switch (ND)
DANFOSS
916190
916190
PB
Manometer
Finet
MG3B*INOX
ABA0001204
MN
Fluid temperature
probe
SACET
N1NA66Q30NPS
916307
B1
External temperature probe
RITTAL
916306
916306
B2
Frost protection
probe
SACET
N1NA66Q30NPS
916307
B3
Tab. 21: Spare parts, type 3335.790, 3335.830
Page 92 of 104
15 Appendix
Type: 3335.840
EN
Description
Manufacturer
Type
Spare part code
Position in P+ID /
Eplan diagram
Compressor
DANFOSS
SCROLL
HRH044U4
916128
M1
Condenser fan
EBM
A4D350-AP08-20
916115
M2
Pump
LOWARA
CEA 706 / 5 / A
918588
M3
Expansion valve
SPORLAN
BBIZE 3 GA
917268
VT
Magnetic valve
OFFENWANGER
VBJ503
917293
SLG
Condenser
RIVACOLD
919792
919792
BC
Filter dryer
DANFOSS
DML083S
FDC0001258
FI
Plate
heat exchanger
GEA
GBS240H-20
916123
PHE
Tank (PP)
RITTAL
DISA13694CA
916980
VA
Controller /
Control unit
RITTAL
916140
916140
P1
Display
RITTAL
TEC0007286
TEC0007286
P1
High-pressure
switch (HD)
DANFOSS
916189
916189
PA
Low-pressure
switch (ND)
DANFOSS
916190
916190
PB
Manometer
Finet
MG3B*INOX
ABA0001204
MN
Fluid temperature
probe
SACET
N1NA66Q30NPS
916307
B1
RITTAL
916306
916306
B2
Frost protection
probe
SACET
N1NA66Q30NPS
916307
B3
Tab. 22: Spare parts, type 3335.840
Page 93 of 104
15 Appendix
EN
Type: 3335.850
Description
Manufacturer
Type
Spare part code
Position in P+ID /
Eplan diagram
Compressor
DANFOS
SCROLL
HRH056U4
916129
M1
Condenser fan
EBM
A4D450-AD14-10
916116
M2
Pump
LOWARA
CEA 706 / 5 / A
918588
M3
Expansion valve
SPORLAN
BBIZE 5 GA
917269
VT
Magnetic valve
OFFENWANGER
VBJ503
917293
SLG
Condenser
EUROCOIL SPA
919792
919792
BC
Filter dryer
DANFOS
DML083S
FDC0001258
FI
Plate
heat exchanger
GEA
GBS240H-26
916124
PHE
Tank (PP)
RITTAL
DISA13694CA
916980
VA
Controller /
Control unit
RITTAL
916140
916140
P1
Display
RITTAL
TEC0007286
TEC0007286
P1
High-pressure
switch (HD)
DANFOS
916189
916189
PA
Low-pressure
switch (ND)
DANFOS
916190
916190
PB
Manometer
Fimet
MG3B*INOX 63
ABA0001204
MN
Fluid temperature
probe
SACET
N1NA66Q30NPS
916307
B1
RITTAL
916306
916306
B2
Frost protection
probe
SACET
N1NA66Q30NPS
916307
B3
Page 94 of 104
15 Appendix
Type: 3335.860
EN
Description
Manufacturer
Type
Spare part code
Position in P+ID /
Eplan diagram
Compressor
DANFOS
SCROLL
HLJ072T4LC6
916130
M1
Condenser fan
EBM
A4D450-A014-10
916116
M2
Condenser fan
EBM
A4D450-A014-10
916116
M3
Pump
LOWARA
CEA 1206 / 5 / A-V
918541
M4
Expansion valve
SPORLAN
BBIZE 5 GA
917269
VT
Magnetic valve
OFFENWANGER
VBJ503
917293
SLG
Condenser
EUROCOIL SPA
919688
919688
BC
Filter dryer
DANFOS
DML084
916264
FI
Plate
heat exchanger
GEA
GBS240H-30
916125
PHE
Tank (PP)
RITTAL
316981
916981
VA
Controller /
Control unit
RITTAL
916140
916140
P1
Display
RITTAL
TEC0007286
TEC0007286
P1
High-pressure
switch (HD)
DANFOS
916189
916189
PA
Low-pressure
switch (ND)
DANFOS
916190
916190
PB
Manometer
Fimet
MG3B*INOX 63
ABA0001204
MN
Fluid temperature
probe
SACET
N1NA66Q30NPS
916307
B1
RITTAL
916306
916306
B2
Frost protection
probe
SACET
N1NA66Q30NPS
916307
B3
Page 95 of 104
15 Appendix
EN
Type: 3335.870
Description
Manufacturer
Type
Spare part code
Position in P+ID /
Eplan diagram
Compressor
DANFOS
SCROLL
HLJ090T4LC6
916127
M1
Condenser fan
EBM
A4D450-A014-10
916116
M2
Condenser fan
EBM
A4D450-A014-10
916116
M3
Pump
LOWARA
CEA 1206 / 5 / A-V
918541
M4
Expansion valve
SPORLAN
BBIZE 6 GA
917270
VT
Magnetic valve
OFFENWANGER
VBJ503
917293
SLG
Condenser
EUROCOIL SPA
919688
919688
BC
Filter dryer
DANFOS
DML084
916264
FI
Plate
heat exchanger
GEA
GBS240H-42
916265
PHE
Tank (PP)
RITTAL
916981
916981
VA
Controller /
Control unit
RITTAL
916140
916140
P1
Display
RITTAL
TEC0007286
TEC0007286
P1
High-pressure
switch (HD)
DANFOS
916189
916189
PA
Low-pressure
switch (ND)
DANFOS
916190
916190
PB
Manometer
Fimet
MG3B*INOX 63
ABA0001204
MN
Fluid temperature
probe
SACET
N1NA66Q30NPS
916307
B1
RITTAL
916306
916306
B2
Frost protection
probe
SACET
N1NA66Q30NPS
916307
B3
Page 96 of 104
15 Appendix
Type: 3335.880
EN
Description
Manufacturer
Type
Spare part code
Position in P+ID /
Eplan diagram
Compressor
DANFOS
SCROLL
HRH056U4
916129
M1
Condenser fan 1
EBM
A4D450-A014-10
916116
M2.1
Condenser fan 2
EBM
A4D450-A014-10
916116
M4.1
Pump
LOWARA
CEA 2106 / 5-V
911465
M5
Expansion valve 1
SPORLAN
BBIZE 5 GA
917269
VT1
Expansion valve 2
SPORLAN
BBIZE 5 GA
917269
VT2
Magnetic valve 1
OFFENWANGER
VBJ503
917293
SLG1
Magnetic valve 2
OFFENWANGER
VBJ503
917293
SLG2
Condenser 1
EUROCOIL SPA
919792
919792
BC1
Condenser 2
EUROCOIL SPA
919792
919792
BC2
Filter dryer 1
DANFOS
DML083S
FDC0001258
FI1
Filter dryer 2
DANFOS
DML083S
FDC0001258
FI2
Plate
heat exchanger 1
GEA
GBS240H-26
916124
PHE1
Plate
heat exchanger 2
GEA
GBS240H-26
916124
PHE2
Tank (PP)
ROLLING PLAST
DISA13694CA
916980
VA
Controller /
Control unit
RITTAL
916140
916140
P1
Display
RITTAL
TEC0007286
TEC0007286
P1
High-pressure
switch (HD) 1
DANFOS
916189
916189
PA1
High-pressure
switch (HD) 2
DANFOS
916189
916189
PA2
Low-pressure
switch (ND) 1
DANFOS
916190
916190
PB1
Low-pressure
switch (ND) 2
DANFOS
916190
916190
PB2
Manometer
Fimet
MG3B*INOX 63
ABA0001204
MN
Fluid temperature
probe
SACET
N1NA66Q30NPS
916307
B1
RITTAL
916306
916306
B2
Frost protection
probe
SACET
N1NA66Q30NPS
916307
B3
Page 97 of 104
15 Appendix
EN
Type: 3335.890
Description
Manufacturer
Type
Spare part code
Position in P+ID /
Eplan diagram
Compressor
DANFOS
SCROLL
HLJ072T4LC6
916130
M1
Condenser fan 1
EBM
A4D450-A014-10
916116
M2.1
Condenser fan 2
EBM
A4D450-A014-10
916116
M2.2
Condenser fan 1
EBM
A4D450-A014-10
916116
M4.1
Condenser fan 2
EBM
A4D450-A014-10
916116
M4.2
Pump
LOWARA
CEA 1206 / 5 / A-V
918541
M5
Expansion valve 1
SPORLAN
BBIZE 5 GA
917269
VT1
Expansion valve 2
SPORLAN
BBIZE 5 GA
917269
VT2
Magnetic valve 1
OFFENWANGER
VBK503
917295
SLG1
Magnetic valve 2
OFFENWANGER
VBK503
917295
SLG2
Condenser 1
EUROCOIL SPA
919688
919688
BC1
Condenser 2
EUROCOIL SPA
919688
919688
BC2
Filter dryer 1
DANFOS
DML084
916264
FI1
Filter dryer 2
DANFOS
DML084
916264
FI2
Plate
heat exchanger 1
GEA
GBS240H-30
916125
PHE1
Plate
heat exchanger 2
GEA
GBS240H-30
916125
PHE2
Tank (PP)
RITTAL
916981
916981
VA
Controller /
Control unit
RITTAL
916140
916400
P1
Display
RITTAL
TEC0007286
TEC0007286
P1
(HD) 1
DANFOS
916189
916189
PA1
(HD) 2
DANFOS
916189
916189
PA2
Low-pressure switch
(ND) 1
DANFOS
916190
916190
PB1
Low-pressure switch
(ND) 2
DANFOS
916190
916190
PB2
Manometer
Fimet
MG3B-INOX 63
ABA0001204
MN
Fluid temperature
probe
SACET
N1NA66Q30NPS
916307
B1
External temperature
probe
RITTAL
916306
916306
B2
Frost protection
probe
SACET
N1NA66Q30NPS
916307
B3
Page 98 of 104
15 Appendix
EN
15.4 Technical specifications
Type: 3335.790, 3335.830
Description
Rated voltage +/-10%
Dimensions W x H x D
in mm
Enclosure type
Base/plinth (height)
Cooling output at TW =
18°C, Ta = 32°C
10°C, Ta = 32°C
Rated output
Rated current
3335.790
400 V / 3~ / 50Hz
3335.830
460 V / 3~ / 60Hz
400 V / 3~ / 50Hz
805 x 1700 x 605
805 x 2100 x 605
TS 8 Top enclosure system
without
8,0 kW
8,6 kW
8,0 kW
8,6 kW
6,5 kW
7,5 kW
6,5 kW
7,5 kW
4,37 kW
5,21 kW
4,37 kW
5,21 kW
8,23 A
7,71 A
8,23 A
7,71 A
Refrigerant
R410A
Refrigerant fill volume
2,3 kg
42 bar (4,2 MPa)
PS refrigerant cycle
Temperature range,
environment
Temperature range,
refrigerant
Pump capacity volume
Static pressure (external)
Pump heat loss (50 / 60
Hz)
Tank capacity
460 V / 3~ / 60Hz
+10°C bis +43°C
+10°C bis +25°C
30 L/min
47 L/min
30 L/min
47 L/min
1,22 kW
1,47 kW
2,5 bar
1,22 kW
1,47 kW
75 litres
Water connections
Weight / operating
weight
Colour
R 1“internal thread
Protection category
IP 44
Temperature hysteresis
±2K
Tank material
Noise level
248 / 323 kg
RAL 7035
Plastic (PP)
69 dB(A)
Measured in an open space at a distance of 1m and at a height of 1m
Tab. 28: Technical specifications 3335.790, 3335.830
Page 99 of 104
15 Appendix
EN
Type: 3335.840, 3335.850
Description
Dimensions W x H x D in
mm
Enclosure type
18°C, Ta = 32°C
10°C, Ta = 32°C
Rated output
Rated current
Refrigerant
3335.840
400V / 50Hz / 3~
3335.850
460V / 60Hz / 3~
Hz)
Tank capacity
460V / 60Hz / 3~
805 x 2140 x 605
without
12,0 kW
13,1 kW
16,0 kW
17,6 kW
10,3 kW
11,3 kW
13,8 kW
15,2 kW
6,6 kW
7,76 kW
7,3 kW
9,2 kW
10,03 A
11,41 A
12,73 A
13,3 A
R410A
2,8 kg
42 Bar
Temperature range, environment
Temperature range, refrigerant
400V / 50Hz / 3~
+10°C bis +43°C
+10°C bis +25°C
30 l/min
55 l/min
35 l/min
63 l/min
1,5 kW
2,69 kW
2,5 bar
0,8 kW
Water connections
Weight / operating weight
Colour
Protection category
Tank material
Noise level
1,1 kW
75 litres
282 / 357 kg
RAL 7035
IP 44
± 2K
Plastic (PP)
69 dB(A)
Page 100 of 104
15 Appendix
Type: 3335.860, 3335.870
Description
mm
Enclosure type
18°C, Ta = 32°C
10°C, Ta = 32°C
Rated output
Rated current
Refrigerant
EN
3335.860
400V / 50Hz / 3~
3335.870
460V / 60Hz / 3~
1205 x 2140 x 605
Hz)
Tank capacity
without
20,0 kW
21,8 kW
25,0 kW
27,6 kW
16,6 kW
18,7 kW
20,8 kW
23,8 kW
9,2 kW
12 kW
11,4 kW
13,9 kW
20,12 A
17,34 A
22,82 A
23,84 A
R410A
3,3 kg
4,0 kg
42 bar
+10°C bis +43°C
+10°C bis +25°C
43 l/min
76 l/min
49 l/min
86 l/min
1,068 kW
1,54 kW
2,5 bar
1,35 kW
1,92 kW
150 litres
Water connections
460V / 60Hz / 3~
1205 x 2140 x 605
400V / 50Hz / 3~
360 / 510 kg
Colour
Protection category
Tank material
Noise level
374 / 524 kg
RAL 7035
IP 44
± 2K
Plastic (PP)
70 dB(A)
Page 101 of 104
15 Appendix
EN
Type: 3335.880, 3335.890
Description
mm
Enclosure type
18°C, Ta = 32°C
10°C, Ta = 32°C
Rated output
Rated current
3335.880
400V / 50Hz / 3~
3335.890
460V / 60Hz / 3~
1605 x 2140 x 605 mm
without
32 kW
35,2 kW
40,0 kW
44,0 kW
27 kW
30,4 kW
32,5 kW
37,5 kW
14,95 kW
17,6 kW
17,91 kW
23,10 kW
26,25 A
26,72 A
38,43 A
32,66 A
R410A
5,6 (2,8+2,8) kg
6,6 (3,3 + 3,3) kg
42 bar
Hz)
Tank capacity
+10°C bis +43°C
+10°C bis +25°C
55 l/min
70 l/min
52 l/min
73 l/min
2,5 bar
3,5 bar
2,5 bar
3,5 bar
1,64 kW
2,43 kW
1,43 kW
1,97 kW
75 litres
Water connections
460V / 60Hz / 3~
2405 x 2140 x 605
Refrigerant
400V / 50Hz / 3~
150 litres
R 1¼“ internal thread
511 / 586 kg
Colour
646 / 796 kg
RAL 7035
Protection category
IP 44
± 2K
Tank material
Noise level
Plastic (PP)
72 dB(A)
Page 102 of 104
15 Appendix
EN
15.5 EC – Decleration of Conformity
EG - Konformitätserklärung
DGRL 97/23/EG Anhang VII
EC - Declaration of Conformity
PED 97/23/EC Annex VII
Reg.-Nr.: 3 737 309 - 0
Hiermit erklären wir / We,
Rittal GmbH & Co. KG, Auf dem Stützelberg, D-35745 Herborn
dass die Baugruppe / hereby declare that the assembly: TopTherm Chiller
SK3335.79x
SK3335.86x
SK3335.83x
SK3335.87x
SK3335.84x
SK3335.88x
SK3335.85x
SK3335.89x
Beschreibung der Baugruppe siehe beiliegender Produktdokumentation / Description of the assembly see attached product documentation
folgender Richtlinie entspricht / complies with the following directives:
Druckgeräterichtlinie 97/23/EG / Pressure equipment directive 97/23/EC
Angewandtes Konformitätsverfahren / Applied conformity assessment procedure:
Category I + II Module D1
Benannte Stelle nach Anhang IV / Notified Body acc. to Annex IV:
0045
Zertifizierungstelle für Druckgeräte der
Systems GmbH & Co. KG
Langemarckstrasse 20
45141 Essen
D1-Cert:
07 202 1403 Z 1091 / 8 / D / 0078
Andere angewandte Richtlinien / Other applied directives:
Maschinenrichtlinie 2006/42/EG / Machinery Directive 2006/42/EC
Anhang / Annex II A
Anhang / Annex II B 1)
Richtlinie Elektromagnetische Verträglichkeit / Directive Electromagnetic Compatibility 2004/108/EC
Angewandte harmonisierte Normen / Applied harmonised standards:
EN 378-1 bis / to -4,
EN ISO 12100,
EN ISO 13857,
EN 60204-1,
EN 61000-6-2
EN 61000-6-4
Kälteanlagen und Wärmepumpen (Refrigerating systems and heat pumps)
Sicherheit von Maschinen (Safety of machinery)
Sicherheitsabstände gegen das Erreichen von Gefährdungsbereichen mit den oberen
und unteren Gliedmaßen (Safety distances to prevent hazard zones being reached by upper
and lower limbs)
Elektrische Ausrüstung von Maschinen (Electrical equipment of machinery)
Elektromagnetische Verträglichkeit (Electromagnetic compatibility)
Elektromagnetische Verträglichkeit (Electromagnetic compatibility)
Angewandte nationale technische Spezifikationen, insbesondere / Applied national technical specifications in particular:
- keine / none Bei einer nicht mit uns abgestimmten Änderung der Maschine verliert diese EG-Konformitätserklärung ihre Gültigkeit.
This EC declaration of conformity shall become null and void when the assembly is subjected to any modification that has
not met with our approval.
Valeggio sul Mincio, 19.09.2013
___________________________
General Manage
1)
Die Inbetriebnahme ist so lange untersagt bis festgestellt wurde, dass die Maschine, in die diese Maschine eingebaut werden soll, den Bestimmungen der Richtlinie entspricht! Siehe Installationsanweisung nach DGRL.
The machinery must not be put into service until the machinery into which it is to be incorporated has been declared in conformity with the
provisions of the Directive! See Installation instruction acc. to PED.
Page 103 of 104
1. Aufl. / 12-2013
RITTAL GmbH & Co. KG
Postfach 1662 · D-35726 Herborn
Phone + 49(0)2772 505-0 · Fax + 49(0)2772 505-2319
E-mail: [email protected] · www.rittal.com

Dokumentation Top Therm chiller

Transcription

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