Retrofit Steering Column

Retrofit Steering Column
INSTALLATION INSTRUCTIONS
for 1976-86 CJ5 & CJ7
FOR PART NUMBER’S: 1520800010, 1520800020,
1520800051, 1526800010, 1526800020, 1526800051
S I N C E
1 9 8 6
www.ididitinc.com
610 S. Maumee St., Tecumseh, MI 49286
PH: (517) 424-0577 FAX: (517) 424-7293
Instruction # 8000000010 REV 09/15
(A)
(D)
(C)
(F)
(E)
(B)
The ididit 1976-86 Jeep CJ5 & CJ7 Steering Column
comes complete with these components:
(A) Column (Black powder coated column pictured)
(B) Standard Dress Up Kit
(C) Wheel Nut (1)
(D) 2 Ignition Keys w/ Key Code
(E) OE Wiring Plug Kit
(F) Relay Harness
INDEX
OEM COLUMN REMOVAL.................................................... 1-3
ELECTRICAL........................................................................ 3-4
COLUMN PREPARATION.........................................................4
INSTALLATION OF COLUMN............................................... 4-5
INSTALLATION OF KNOBS & LEVERS............................... 5-6
IGNITION ELECTRICAL....................................................... 6-7
TURN SIGNAL ELECTRICAL...................................................7
STEERING WHEEL INSTALLATION.................................... 8-9
Some of the components that were bolted to your original column will be
needed to install the ididit retrofit column. Before you begin disassembling
the OEM column, please read over the following installation instructions.
It is recommended that you give the bolt that goes through the u-joint on
the bottom of the column a good soaking with a penetrating fluid 6 hours
prior to starting this project.
OEM COLUMN REMOVAL
Disconnect the battery. We will be dealing with wires that have a direct
connection to the battery. These wires are NOT fused.
Straighten the steering wheel so
that the driving wheels and steering
wheel are pointing straight ahead.
Loosen and remove the bolt on the
u-joint that holds the column to the
intermediate shaft with an 11/16”
socket. (Figure 1)
(Figure 1)
Remove the 4 screws that hold the dash cover. Slide this cover up the
column and secure with a piece of tape. (Figure 2)
(Figure 2)
(Figure 3)
Locate the flat plug on the passenger side of the column located at about
3 o’clock. There is a tab on the side of this plug that must be pried up to
release. These wires are for the turn signals. (Figure 3)
Locate the plug on the ignition switch at 12 o’clock. These have to be
removed in order. Remove the black plug first. There are two tabs that
1
must be depressed to release this from the
socket. Then, you can remove the clear/
white plug; it has only one tab to depress.
(Figure 4)
To remove the floor mount of the column,
use a 1/2” socket to loosen and remove
the two vertical bolts. Next, remove the
other 4 bolts using the 1/2” socket. The
mount will then need to be pried
away from the firewall. You will be
reusing the mount and gasket, so use
caution when removing. (Figure 5)
The gasket will want to stay with the
mount. Once removed, let the mount
sit loose on the column.
(Figure 4)
To remove the dash mount, there are
2 bolts that must be removed using a
(Figure 5)
9/16” socket with a 3” extension. These
two bolts will cause the column to drop loose from the dashboard, so use
some care when removing them. (Figure 6)
Though it is possible to pull the column
through the hole in the dash with the
mount still attached, it is easier to do if
you remove the electric part of the ignition
switch first using a 5/16” nut driver.
It is beneficial to have a helper at this point.
The only thing still holding this column in
the vehicle is the u-joint. (Figure 7) The
column now just needs to be pulled from
this joint. If the column hangs up, the
helper can pry the u-joint open slightly
with a #2 regular screwdriver, releasing
it from the column. Caution should be
used while removing the column through
the dash as there are lots of items that will
catch on the dash. Keep wires clear and
2
(Figure 6)
(Figure 7)
remove the floor mount from the column as soon as it clears the floor board.
You may have to rotate the column to clear these items while removing it.
You should now be able to remove
the dash mount and the dash cover.
Both of these items will be re-used
with the new column. (Figure 8) If
you wanted to repaint the floor mount,
this is the time to do that. Also, a new
gasket for the floor mount might be a
good idea also.
(Figure 8)
ELECTRICAL
The electrical part of this
1
installation is explained in the
electrical packet that came with
the column. It will tell you how
3
to remove the terminals and what
4
they attach to. The figure 9 is just
a reference to the OEM plug. If
5
you have an aftermarket harness
these will most likely match color
for color, but here is a brief description that should help.
2
6
(Figure 9)
The black wire is a bulb check. This is only used to check the bulbs in the
idiot lights. You can use a toggle switch that has a ground on one side
and this wire on the other side, if you wish. When the key is in an “ON”
position and you flip this switch and your idiot lights will come on. We do
not address this, as our switch is not capable.
1.
2.
3.
4.
5.
6.
Blue goes to our Purple - starter solenoid
Red with White tracer goes to Red side of our jumper - accessory feed
Red goes to our Red wire - battery hot
Yellow goes to our Yellow & Red jumper - accessory feed
Red with White tracer goes to our Pink - ignition feed
Black - not used
After all these connections are made you will have to secure these wires in
an area that will stay dry and out of the way of brake, clutch and throttle
3
pedals. There is a flat area between the heater and the throttle pedal that
should be fine. It is not necessary to mount the relays, but tabs were
provided if you wish. Do not mount the relays to the heater box as the
excess heat is not good for the relays.
IMPORTANT NOTE:
We cannot stress this enough, the relays must be mounted so the wires
are pointing down out of the relays. This is to ensure that no water will
get into them. If you wash out your Jeep or go under water for any
reason these relays canNOT get wet.
PREPARATION
Slide the original dash cover
onto the new ididit column.
Then install the dash
mount with the new bolts
provided. Note: The mount
should have the rounded
corners facing the bottom
of the column. These bolts
should be torqued to 22 ft.
lbs. (Figures 10 & 11)
(Figure 10)
Slip the column through
the dash and install the floor
mount and gasket over the column.
You may want to cover the edge of
the dash with a cloth so you don’t
scratch the new column. (Figure 12)
INSTALLING YOUR
IDIDIT COLUMN
(Figure 11)
(Figure 12)
Get your helper to hold the u-joint
from the intermediate shaft. Rotate
the column shaft until the flat on the
shaft aligns with the pinch bolt for
the joint. Slide the column down into
4
(Figure 13)
the joint. The column shaft should slide in with 1/8” or less of the spline
showing above the joint. Install the original bolt and nut and tighten to 42
ft lbs. (Figure 13)
Next, install the dash mount and floor mount loosely until both are secure.
Then, draw the dash mount up tight at 42 ft. lbs. Now you can tighten the
two lower nuts on the floor mount to 22 ft lbs, the vertical bolts to 22 ft lbs
and then the upper bolts to 22 ft lbs. This sequence allows the column and
the mount to draw down properly with the gasket. (Figures 14 & 15)
(Figure 14)
(Figure 15)
The dash bezel is next to be
installed. Install the 4 screws for
this cover. Note the column and
cover should be centered on each
other. If necessary, the column
bolts could be loosened and shifted
a little either way. Make sure you
re-tighten these if you move the
column. (Figure 16)
(Figure 16)
KNOB & LEVER INSTALLATION
Tilt Lever:
After removing all items from the package, screw
the knobs onto the levers. The tilt lever is installed
on the left side of the column in the threaded hole
closest to the dash. We recommend using Locktite.
Turn Signal Lever:
The turn signal lever is inserted into the hole closest
to the top of the column. With the steering wheel
5
and adaptor removed, look down from the top
of the column and you’ll see two holes on the
turn signal switch. One is D shaped and the
other is round. With the lever in place, insert the
provided screw into the round hole. Use a #2
Phillips screw driver to tighten the screw tightly.
Emergency Flasher Knob:
The emergency flasher is threaded into the hole
located on the right side of the column. You will
notice the nylon switch that the flasher screws into
is flush with the outer surface when in the OFF
position. It is easy to accidently turn the flashers
ON while installing, which could lead to problems
later. Check to make sure that the knob is in the
OFF (out), position before continuing.
WARNING
WARNING
WARNING
IGNITION ELECTRICAL
Remember when we told you earlier that there is NO fuse in this system.
This means that the next step will either happen perfectly OR you’ll have a
problem. You are about to plug the ignition system together, if there was
a problem with the wiring or a dead short anywhere, this is where it will
show up! We advise that you plug this connector in only enough to make
contact. Not enough to latch the clip on the plug. If there is a short, the
Red wire will get very hot and begin to burn.
So if you are not comfortable with your wiring…watch out for this!!! This
is another great chance to utilize your helper to make sure the plug can be
unplugged quickly if needed.
Turn the ignition to the off position by turning
the key back all the way counter clockwise,
then come back clockwise 1 click. This is off.
Now you can plug the two halves of the 4 wire
plug together.
6
Now you can test the circuits. One click back
counter clockwise and the accessories should
come on. (radio, heater blower, etc.)
Turn two clicks forward. This should turn the
accessories on and the ignition system on. (coil
or electronic ignition has power)
Check that the vehicle isn’t in gear!!! Now go to crank position. Starter
should engage and vehicle should turn over.
NOTE: If your vehicle has no spark or power to the coil during the crank,
you have reversed the two Red w/White tracer wires, #2 and #5. Please
switch these two.
TURN SIGNAL ELECTRICAL
The next step is to plug in your turn signals.
(Figure 17)
Note: Our 1976-1986 column comes with a
4 ¼” plug installed. There is also a 3 7/8”
plug for the early 1976 models. You just have
to exchange the plastic part of the plug if you
have this early 1976 model
(Figure 17)
If you have an aftermarket wiring harness, please resist the urge to cut
the plugs off. We have both male plugs and both female plugs in stock if
you need one that was not supplied with the kit. These plugs come with
terminals and instructions.
You can verify function of the turn
signals. With the key in an on position
check both left and right turn signals.
Then with key in an off position, check
Hazard Flashers, in is on, out is off.
And finally, check the brakes.
7
STEERING WHEEL INSTALLATION
The original wheel will bolt on almost like it was on the original column.
Torque to 45 ft. lbs. The one thing that is different is the retainer for the
horn pin. Originally this was a snap-in item, now it has a twist lock. This
item is a small black plastic piece in the electrical bag. We bagged it all by
itself so it wouldn’t get lost. It looks like this.
Retainer
The complete assembly should go in this order:
1.) Retainer is inserted onto aluminum
2
plunger with locking tab towards
plunger/flat.
2.) Spring is inserted into steering column
horn cam.
3.) Aluminum plunger & retainer are pushed into
horn cam with plunger/flat first. (Figure 18)
4.) While pushing plunger turn Retainer so that it
locks in groove of horn cam. (Figure 18)
1
If you have an aftermarket steering wheel you may
need a wire to attach the horn (as shown below).
We have included it with your column, just in case.
(PART# 9000000400)
The large nut on the wheel should
be torqued to 45 ft. lbs and requires a 7/8” socket.
(Figure 18)
Horn Wire
(Figure 19)
(Figure 18)
It is wise to either unplug the column or the horn while installing the contact
plate. The contact plate is beveled and should be installed with the outside
8
being the low part and the center sitting up. (Figure 18) Then install the
can and plastic piece so it fits down into the can. (Figure 19) The notch in
the edge of the can should be at 12 o’clock. These screws should be tight.
Now center your horn button and push back in place (reconnect horn or
column plug) Test the horn.
Need Further Assistance?
ididit has been serving the rodding community since 1986 and we take pride
in our outstanding customer service. If you need further assistance, feel free
to call us at (517) 424-0577 during our normal business hours. You can also
email us at [email protected]. Go to www.ididitinc.com/contact-us for hours
of operation.
Need A Visual?
Go to www.ididitinc.com/videos to watch installation videos, tech tips &
more!
NOTES:
9
No part of this guide may be reprinted, reproduced or utilized in any
form without the express written permission of ididit.
2009 ididit
All Rights Reserved
Printed in the USA
ididit
610 S. Maumee St., Tecumseh, MI 49286
(517) 424-0577 • (517) 424-7293 fax
www.ididitinc.com