595-341-E Hydro outhaul B

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Hydraulic out haul 300 boom
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595-341-E
PHB 2051
2009-04-15
General
Preparation and cut out
Assembly
Check point
General
This instruction describes how to make B300 with hydraulic out haul
For references see: PHB 2220, 2220:08.
PHB 2051, 595-273-E
Preparation and cut out
Pic 1.
See 595-273-E: Make the cut out according to Preparation
and cut out, point 1 - 29.
See Rcb 30 track for out haul on furlin
boom to fit the track.
Addition for boom with hydraulic out haul
1. When fastening the outboard end, measure out drill Ø 5,2 mm and
tap for two MFT 6x16 on both side in the barrels,
Countersink, see pic 2-3.
2. Fasten outboard end after running outhaul line.
3. Fit Loctite 639 on the threads
Pic 2.
Pic 3.
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595-341-E
PHB 2051
2009-04-15
3.
Fit two spring pin and cut the pins on Sheave boxes
505-054 according to pic 5b, 6.
4.
Fit the three Sheave boxes with
rivets on starboard side at the
underside and inside of boom,
see 4 and 8. And one sheave
box for preventer on port side,
see pic 4, 5a.
Pic 4.
Pic 5a.
5. Use a kicker slider 511-801
as a template in the groove at the
under side of boom, see pic 7, 8.
6. Mark and drill Ø 4,9 mm enlarge
to Ø 10,5 mm.
7. Use the kicker slider 511-801
as a template and drill Ø 4,9 mm
holes in the spacer 507-609 enlarge
to Ø 11,0 mm, see pic 9.
8. Cover shackle 307-024 and toggle
174-105 over the connection point
with a heat shrink 319-676,
see pic 9.
9. Fit the kicker slider with block
538-439 when running the
out haul line,
use Loctie 639 on the M10
screws, see pic 10.
Pic 5b.
Pic 6.
Sheave box
505-054
Pic 8.
Pic 7.
Toggle
Shackle
Spacer
Heat shrink
Pic 9.
Pic 10.
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595-341-E
PHB 2051
2009-04-15
Assembly
Assembly out haul car
1. Assembly out haul car 511-588-01 with sheave and bear pins, pin with
split pin and washer.
2. Fit grease into the sheave hole for pin, see pic 12 and push the bear pins
between the pin and sheave, see pic 13.
3. Take carefully out the centre pin, fit washer 164-027 on both side of the
sheave and fit the sheave into the car, push the pin through the car and
sheave, lock the pin with a split pin and bend it around the pin.
Pic 11.
5. Fasten clevis pin 165-405 with washer and slit pin.
4. Fit the out haul car onto the track, see pic 11.
Assembly Hydraulic outhaul running block.
1. Fit guide to the two side plates with screw M6x16,
use Loctite 639 on the screw threads.
2. Fasten one spirolox and a washer on the Ø 25 pin, fit
one side plate over the pin and fit the four screws
8x90 through the holes in the side plate.
3. Turn the side plate with the screw threads and pin
without spirilox side up, fit spacer over the screws,
see pic 16.
Pic 12.
• Centre plate
550-251.
Pic 13.
• Nyloc nut M8
158-006.
• Side plate
550-255.
• Screw 6x16
155-610.
• Screw 8x90
151-049.
Pic 16.
Pic 17.
• Washer
164-052.
• Pin Ø 25x89
166-343.
• Fit washers on each
side of the two sheaves.
• Spirolox
301-526.
Pic 18.
4. Fit grease and bear pins, washers on one
sheave 504-055, fit two centre plates and
four new spacers, sheave with grease, bear pin,
washers, see pic 17.
5. Place the last side plate with guide on top of spacers
and sheave, fasten with nylock nuts, fit washer and
spirolox on the pin Ø 25.
Pic 14.
• Guide
550-254.
• Sheave
504-055-01
• Spacer
306-730.
Pic 15.
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595-341-E
PHB 2051
2009-04-15
Assembly fork (to runn. block and hydraulic cylinder)
1. Fasten the fork (550-216) to the runn. block with a pin (166-343)
two spirolox (301-526) , washers (164-052) , see pic 19.
2. Before fitting the grub screw (153-110) insert two plastic
insert (550-211) Ø 6x5, use grease on the threads, see pic 20.
Pic 19.
3. Use grease on the hydraulic cylinder thread, tighten up the thread
into the fork, lock it by tighten up the grub screw, see pic 21.
Assembly hydraulic cylinder.
1. Fit self-ahering insulator at the inside of the clamp 550-219, see
pic 22.
2. Before fitting the two clamps around the hydraulic cylinder mark
for rivets by using a piece of track to find the correct distance
between clamp and spacer, drill Ø 6,5 mm in spacer, see pic 22.
Pic 20.
3. Bend the clamps apart to fit it around the hydraulic cylinder, fasten
spacer with rivet (6,4 short), see pic 23.
4. Punch out the mandrel heads.
Pic 21.
Spacer
Tra
c
k
Insulator
Pic 22.
Pic 23.
5. Make three support (550-225) from a ethafoam block, see pic 24.
Use template if available.
Pic 24.
6. Divide the supports equal on the
hydraulic cylinder and
fasten them with grey adhesive tape,
Pic 25.
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595-341-E
PHB 2051
2009-04-15
Assembly Hydraulic hose, coupling.
1. Remove the plastic pluggs and fasten the hydraulic hoses,
make sure that the hydr. seal washers are fitted.
2. Remove the plastic pluggs and fasten the venting assy,
see pic 26.
Assembly inboard end.
1. Fit the two links 550-264 to the hydraulic cylinder with
pin 166-343, washer 164-046, spirolux 301-526,
see pic 29.
2. Push the links into inboard end, fasten them with pin
166-209, turn the pin with the two holes up and fit the two
spring pin 166-528 to lock pin 166-209, see pic 27-28.
Pic 26.
Link 550-264
3. Insert two sheaves 504-339 and fix them with pin
166-182, see pic 27 and 29.
Slotted
nut.
Pic 29.
Pic 28.
4. Fit screw M16x74 151-005 with slotted nut (slots to face towards casting)
and split pin 301-013, see pic 29.
Pic 27.
Assembly outboard end.
1. Assembly outboard end with one sheave 504-339 at
centre and one at port side for outhaul. Starboard sheave
for emergance outhaul, push the pin 166-181 through
outboard end and sheaves, see pic 30-31.
2. Use a glass fibre rod or similar and push a Ø 6 mm
messinger line through the boom, run the mess. line as
on pic 30-32 and fasten the port end of the line on the
outboard end.
3.
Pic 30.
Pic 31.
Fit hydraulic cylinder to the internal track in the boom,
see pic 34.
Pic 32.
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595-341-E
PHB 2051
2009-04-15
4. Push the cylinder into the boom and at the sametime pull
the mess. line. Make sure that both the running block and
clamp is sliding onto the internal track.
5. Fasten outboard end with two screws 153-006 at lower
end, two 162-053 at top end and four screws 162-025 into
the barrels.
6. Use Loctite 639 on the screw threads.
Assembly boom.
1. Fasten inboard end with four screws
162-053 at top, five screws 162-055 on both sides of
inboard end.
Pic 33.
2. Use Loctite 639 on the screw threads.
Pic 34.
3. Use a glass fibre rod or similar and push a messinger
line through the boom.
Use the mess. line and run emergence outhaul through
starboard sheave outboard end and through the three
blocks and out through starboard sheave in the inboard
end, see pic 33.
4. Run the preventer through the bulls eye end out
through the portside sheave box and sheave on inboard
end, see pic 35.
Pic 35.
5. Evacuate the hydraulic cylinder by using the venting
assy and connect valve 540-935, see pic 36.
6. Make the cylinder arm go in and out, open the valve
and evacuate until oil without air flows out of the hose.
7. Disconnect the valve.
8. Tie outhaul line to mess. line and run it through blocks
in the boom, fit line stop 550-262 to outhaul line in
portside sheave, see pic 37.
9. Fit outhaul line to outhaul car temporary, see pic 38.
Pic 36.
Pic 38.
Pic 37.
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595-341-E
PHB 2051
2009-04-15
10. Set running block in (close to hudraulic cylinder) stretch the outhaul
line trough the line stop and tie a overhand knot. Make sure the
outhaul car is close to outboard end stop, make a loop from
clevis pin on the outhaul line before it enters under the sheave,
see pic 39.
11. To find the correct length on the outhaul line:
Loosen the outhaul line from the pin on the car, tie a new rope to
outhaul line. Set running block out (against inboard end) tie the new
rope and outhaul line to inboard end.
Stretch the ropes with the hydraulic cylinder, the overhand knot will
be tightened, cut the line with a hotknife.
12. Set running block in (close to hudraulic cylinder) and fit the outhaul
line with a loop around clevis pin 165-405 and slit pin 301-05,
washer 164-039 bend it around pin, see pic 38. Make sure to fit
dougnut buffer with instruction..
13. Orgenize emergance outhaul line and preventer at inboard end.
Check point
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Make sure to pack the valve with hose and a empty can
with the boom, see spec.
Loop
Pic 39.