here

116
INNOVATIVE
AUTOMATION SOLUTIONS
Ilsemann Automation
Ilsemann Automation has been supplying system solutions to the industry for more than 40 years.
We combine highly dynamic takeout
systems with precise automation
solutions to handle the most complex jobs. The automation systems
we deliver are successfully used by
2
our customers all over the world.
It is standard for our automation
lines to output ready-loaded pallets.
Ilsemann Automation stands for reliable and well thought-out engineering
that always puts customer benefits
first.
Worldwide in more than sixty countries
Companies in more than 60 countries
use Ilsemann Automation takeout
systems and automation solutions in
their production.
Key industries are food packaging,
medical, healthcare as well as automotive and multimedia. Various standard
systems are available for the production of IML products, plastic cutlery
and disposable dinnerware, petri dishes,
spray caps, multimedia boxes, etc. We
focus on providing the most efficient
solution for any of your applications.
Our customer service will be there
for you with technical telephone and
e-mail support, fast spare parts delivery
and on-site service.
Our east coast office in the US provides
qualified on-site service in North,
Central and South America.
3
FOOD
A CLEAN SOLUTION
High-quality packaging
Convenience products for humans
and pets are becoming increasingly
popular. Appealing high-quality packaging is therefore of crucial importance.
In addition to protecting the product
it has also assumed a critical marketing role. Food sold in multi-component food trays presents new and
special challenges that packaging is
expected to meet.
4
IML is now used for closures as well
and is gaining in importance.
To further extend the shelf life of
foodstuffs packed in plastic packaging, packaging has to have enhanced
barrier functions. Together with our
customers’ research departments
we develop new approaches to
implement forward-looking solutions today.
•
•
•
•
•
High-speed takeout
IML systems
Oxygen barrier
Closures
Retail packaging
• Cycle times shorter
than 2.5 sec.
• Takeout times shorter
than 0.25 sec.
• High number of cavities
• Suitable for single and
stack molds
• Integration of
down-stream processes
From production to packaging: everything from one single source
Today our automation systems produce
a wide range of products from straightforward drinking cups to reusable
beakers with hologram 3D labelling
including plastic cutlery and disposable
dinnerware.
Reducing cycle times is the key to
cutting unit costs.
With total cycle times shorter than 2.5
sec, our systems are unique in that
they feature excellent takeout times
shorter than 0.25 sec for single molds
as well as stack molds with eight
cavities or more. Naturally, these
highly dynamic processes enable the
downstream integration of optical
quality inspection, stacking, packaging
and palletizing.
5
IML TECHNOLOGY
MORE THAN JUST DECORATION
High-availability precision
IML food packaging is increasingly taking
over from conventional packaging.
Its key benefits such as durability and
the print quality of the labels confer an
enhanced, premium image to the packaging and dispense with the need for
printing and labelling.
The quality of the finished product is
already determined when the label is
passed from the magazine to the insertion gripper. The subsequent positioning of the labels inside the mold is
performed by our proven high-precision systems.
Naturally, our IML systems also feature
very short cycle times, not least due to
the use of the innovative, low-weight
carbon end-of-arm tooling.
SideMotion 700 IML
IML automation for 4+4 stack molds
with visual inspection and stacking unit
6
• Precision
• High availability
• Quick and easy
format change
• Low space
requirement
• Short cycle times
• Flexibility
Ultimate flexibility
We have developed a highly flexible
IML system for the production of
various low-quantity products. The
system can be reset and changed
rapidly between various product
sizes and even different cavity numbers. The ease and speed of format
change ensures that the system is
extremely economic.
More than just food packaging
In addition to automation solutions
for traditional food packaging, we
also supply systems for the production of buckets and bottle crates
using the IML process. The systems
are suitable for molds with one or
two cavities.
Here too, further processes such
as insertion of handles or soft-touch
handles, stacking, packaging, or palletizing can be easily integrated into
the system.
Our product range comprises both
lateral product picking with simultaneous insertion of the label as well
as customized downstream processes such as assembly, quality control,
stacking, and packaging in various
packing units.
• High number
of cavities
• Carbon fibre
end-of-arm tool
• Quality controls
• Packing
7
BODY CARE
ATTRACTIVELY PACKAGED
Spray cap assembly and quality inspection line
Lateral product takeout with servo drive ensuring shortest
possible takeout times combined with cam-driven assembly
for highest availability and optimal productivity
8
•
•
•
•
•
High availability
Shortest cycle times
Durable
Low-maintenance
Adds high value
Our technology for your well-being
Packaging no longer just stores and
protects a product, it also communicates something about the content and
its properties.
Thus, expectations as to the design and
quality of packaging are continually
increasing. Our customized automation systems ensure that you fully meet
these expectations. Our highly experienced teams will be keen to face
the most complex challenges in the
assembly of components. Ilsemann
Automation systems safeguard your
value added process through high availability under production conditions.
9
MEDICAL AND
PHARMACEUTICAL
TOP QUALITY
Meeting medical standards
You make sure that people get well
and stay that way.
Our automation systems for medical
equipment optimise the quality and
safety of your production process.
The special packaging required for
medical equipment can be realised
10
through our add-on systems.
The systems are suitable for the use
in cleanrooms up to the highest
class. To support your validation, we
optionally supply the cGMP-conform
quality documentation for our automation systems.
• For high class
cleanrooms
• Conforms with
cGMP
• Process safety
• Assembly systems
• Quality control
• Retail packaging
Assembly, inspection, and packaging solutions
Our automation systems set themselves apart by their innovative ideas
and customer-focused solutions.
For your application we supply entire
lines, comprising article assembly,
foil-bagging machines, cartoners, case
packers for packing in transport cartons, as well as various palletizing
options.
Removal and subsequent handling of
smaller products is no problem for us
even if the number of cavities and the
number of packaging units differ. We
have developed suitable transfer
systems which compensate for the different numbers of units and supply the
products to the transfer gripper at a
suitable rate.
11
GLOBAL
& SER
Ilsemann Automation
Ilsemann Corp.
12
SALES
VICES
17
Knowledgeable advice right from the start
Why do we go and see our customers with a blank sheet of paper?
Quite simple: When we design automation systems, we don’t believe we
need to have the concepts ready
when we come to see you. We want
to ask the right questions first. And
then we carefully listen to you.
Extensive know-how combined with
• Customers in 60
countries
• Local offices
• Agencies and
representatives
• Local sales
13
years of experience will turn this
into a new, pioneering design that
will give you a competitive edge.
The willingness to communicate
openly and the ability to see beyond
the current project are the best
ingredients for a partnership that
benefits both.
Perfection down to the last detail
The consistent use of 3D CAD
systems means our automation
systems are designed and planned
down to the last detail. The use of specialist simulation software enables us to
identify and remedy collisions during
the design phase. It is no longer necessary to waste time and money by
modifying finished systems.
And because every single engineer is in
touch with the assembly, the finished
design is always practical.
Naturally, our designs are validated
using all the major tools such as design
review and FMEA. As customer, you are
involved in all the important steps right
from the start.
• 3D CAD systems
• Simulation of movement sequences
• FEM analyses
• Design review
• FMEA validation
• In-house production
• Supplier integration
• Highest quality
standards
• Validation and
verification of
incoming goods
Everything from one single source
A very large proportion of parts is
produced in-house. Our specialists
regularly audit our suppliers, with
whom we enjoy long-standing relationships.
As a result, we achieve top quality in
part production as well as final
assembly.
Before delivery, an endurance run
tests the quality and ensures optimal
functioning under production conditions.
14
We spend a lot of money to safeguard your production
It has always been our philosophy
that in order to maintain the highest
quality standards it is best to have all
the manufacturing stages under one
roof. We have short lines of decision.
From sales to line design and component design, part production,
preassembly and final assembly to
the programming of our machines
and the production of switch cabinets, everything is done in-house.
Every machine is put through extensive tests before delivery.
• Component design
• Switch cabinet
manufacturing
• Final assembly
• Programming
• Test runs
• Final inspection
15
• Technical support
hotline
• Worldwide on-site
service
• Modern spare parts
warehouse
Worldwide delivery and quick service
to safeguard your production
The team from our technical service
department will provide immediate and
effective telephone support, with specially trained technicians available to assist
you on-site all over the world.
A modern paternoster warehouse
ensures the quick delivery of parts
worldwide – in most cases even overnight.
16
PLASTIC CUTLERY
CONVENIENTLY PACKED
Stacked or as a set
We have developed special automation solutions for the production,
stacking, and packing of plastic cutlery. After removal from the mold
with up to 96 cavities, the system
will stack up to 50 products on top
of each other. A plastic banderole
can be placed around the finished
stack before plastic bagging it. The
18
bags are packed in cartons and/or
shipping cases and palletized fully
automatically.
Separate solutions are available for
the assembly of freely configurable
sets. For example, a napkin and other
items such as tooth picks or spice
sachets can be added to the cutlery
sets.
•
•
•
•
•
•
Stacking
Banderoling
Plastic bagging
Cartoning
Palletizing
Set assembly
CARTONING
SIMPLE & SECURE
Packaging solutions
Today, most products are produced a
long way from their eventual place of
use.
With the Ilsemann Automation
cartoning systems, you can pack
your products safely and reliably in
cartons and close them fully automatically. Our cartoning systems can be
optionally supplied with integrated
palletizing. These combined systems
are equipped with one single central
control.
Naturally, our palletizers are also
available as a separate solution or
as central palletizers for several
production lines when you wish to
expand your existing system.You can
select the palletizing scheme depending on your customers’ requirements.
• Compact design
• Integrated palletizer
• Central control
for cartoner and
palletizer
• Cartons may be
labelled on as many
sides as you like
19
SideMotion 100
The little one: for single molds – disappears in
the housing of the injection moulding machine.
SideMotion 300
The fast one: for medium size single molds with
only a few cavities.
SideMotion 500
The fastest one: twin telescopes mean
shortest takeout times.
SideMotion 700
The versatile one: for a high number of cavities
and large items in single and stack molds.
TAKEOUT SYSTEMS
HIGH-SPEED SOLUTIONS
SideMotion
Our lateral insertion and takeout
systems are consistently designed
for top acceleration and traversing
speeds to implement shortest cycle
times.
Non-moving system components
such as base frame and guides are
solidly built for durability. To make
20
best use of the performance of the
drives we employ low-weight carbon
fibre end-of-arm tools. They are
custom-designed by specialists and
produced in our in-house carbon
fibre design and production unit. A
competitive advantage that you
benefit from.
• Rigid steel design
• Carbon fibre end-ofarm tool
• Shortest cycle times
• Highest efficiency
• Servo technology
• Small footprint
TopMotion 200
The low-cost one: for takeout and handling small
and light products.
TopMotion 400
The proven one: for takeout and palletizing jobs.
TopMotion 600
Our bestseller: for all major articles.
TopMotion
Takeout systems in five different
sizes are available for the vertical
automation of injection molding
processes. The three main axes
feature servo drives. Additional swivelling axes are pneumatically or
servomotor driven.
A comprehensive set of units for the
flexible and quick automation of
your production is therefore available to you.
TopMotion 800
The big one: for the production of crates and
boxes.
TopMotion 1200
The strong one: for handling weights in
excess of 100 kg is standard for us.
21
PACKAGING SOLUTIONS
22
Heino Ilsemann GmbH
Heino Ilsemann was established as an
engineering office specialized in the
design of packaging machines in
1965.
Today we deliver a wide range of
versatile packaging lines for the pharmaceutical, tissue and multimedia
industries.
Our name is synonymous with reliable, robust and low-maintenance
machine construction.
Since 1998 Ilsemann Automation has
been part of the Ilsemann Group.
Our machines are used in more than 60 countries worldwide
Our complete product range includes
packaging, foil-wrapping, blister machines, cartoners, various feed and
buffer systems, and fully automatic
palletizers for almost any product in
the pharmaceutical, tissue and multimedia industries.
Our customers use Heino Ilsemann
machines and systems in more than 60
countries worldwide. We are focused
on providing our customers with the
optimal solution for any application.
Our service team stands by via telephone hotline or e-mail support, rapid
parts delivery and on-site assistance to
safeguard your production.
A global network of agents ensures
qualified advice and excellent service
nearby.
Our branch office on the east coast of
the USA provides technical on-site
service in North America, Central and
South America.
• Customers in more
than 60 countries
worldwide
• Branch offices
• Agents
• Local sales
23
Packaging health
Our blister machines combine innovative ideas with quality, flexibility and
operator friendly design demanded
by companies in the pharmaceutical
industry.
Characteristic features: cGMP conformity, short changeover time, user-opti-
24
mized handling, small foot print and
servo technology.
Upon request we support our customers to obtain the validation, we deliver the cGMP-compliant qualification
of our pharma packaging machines.
•
•
•
•
•
•
•
Pills and Capsules
Blisters
Tubes
Ampullae
Oblongs
Vials
Make-up
Complete packaging solutions for
the tissue industry
For most of the products of the tissue
industry we offer cartoners, case packers, banding machines and palletizers.
Ask us.
We deliver cartoners for facial tissues,
which process the commercially available folding boxes. In addition we
offer case packers and palletizer.
Experts for packaging solutions
for the multimedia industry
We design, develop and manufacture
complete packaging lines for almost
every packaging task in the multimedia
industry.
Our comprehensive product range
covers packaging machines, cartoners,
palletizing systems, sleeving machines
and handling systems.
25
ILSEMANN CORP.
26
On-site in America
Ilsemann Corporation, located just
outside of Philadelphia, PA, is a full
service center for our customers in
the Americas. Our extensive spare
parts inventory allows for quick turnaround of parts orders.
We offer telephone and on-site technical service for our equipment
directly from our Philadelphia facility.
In addition we can offer our customers operator and technician level
training opportunities in Bremen and
Philadelphia.
Visit our showroom to see the
machines performing.
• Local sales contacts
• Technical support
• Spare parts
warehouse
• In-house or
on-site training
27
116
Ask us. We have the solution. Your solution – the Best.
Customer service and technical sales across the world
We offer consultation and sales.
For further information please contact us at one of the listed locations. The request will be forwarded
to your local representative.
Ilsemann Automation
Niederlassung der Heino Ilsemann GmbH
Zur Aumundswiese 10
28279 Bremen • Germany
Phone +49 421 8412 - 0
Fax
+49 421 8412 - 52
e-mail: [email protected]
w w w. i l s e m a n n . c o m
Ilsemann Corp.
800 Calcon Hook Road • Bays 1 & 2
Sharon Hill, PA 19079 • USA
Phone +1 (6 10) 4 61 61 42
Fax +1 (6 10) 4 61 61 67
e-mail: [email protected]
If you would like to learn more about Ilsemann Automation or our products
and services you can contact us through our UK & Ireland representatives
Plastech Solutions Ltd
Manor Barn,
Church Rd,
Bacton, Norfolk.
NR12 0ET
t. 0870 919 8686
m. 07801 208686
e. [email protected]
w. www.plastechsolutions.co.uk