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CONTENTS
IMPORTANT NOTES………………………………………………………………….
SECURITY NOTES…………………………………………………………………….
HAULING AND STORAGE…………………………………………………………
MOUNTING AND DISMOUNTING ………………………………………………….
OPERATION..........................................................................................................
CONTROL AND MAINTENANCE……………………………………………………
FREQUENTLY ASKED QUESTIONS…………………………………………….
INSTALLATION POSITIONS AND OIL LEVELS………………………………
SPARE PARTS LISTS………………………………………………………………...
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13
14
øRAM …
øR$FM …
øR)M …
øR)M …-…
øR$M …-…
15
Mounting Positions
Oil Quantities for Mounting ( liter )
Type
V1
P1
P5
P6
V5
V6
P3
V3
P4
P2
V4
øR_M 42-43
0,4 / 0,35
0,5 / 0,45
0,5 / 0,45
0,7 / 0,65
øR_M 52-53
0,8 / 0,75
0,8 / 0,75
0,8 / 0,75
1,2 / 1,15
øR_M 621-631
1,25 / 1,1
1,25 / 1,1
1,25 / 1,1
1,8 / 1,65
øR_M 62-63
1,25 / 1,1
1,25 / 1,1
1,25 / 1,1
1,8 / 1,65
øR_M 721-731
2,2 / 2
2,2 / 2
2,2 / 2
2,7 / 2,5
øR_M 72-73
2,5 / 2,3
2,5 / 2,3
2,5 / 2,3
3 / 2,8
øR_M 82-83
5,5 / 5
5,5 / 5
5,5 / 5
7,5 / 7
øR_M 92-93
9/8
9/8
9/8
11 / 10
øR_M 102-103
14 / 13
14 / 13
14 / 13
17 / 16
øR_M 122-123
23 / 21
53 / 50
53 / 50
61 / 56
16
V2
*eQHUDO3DUWV/LVW
T<P(
øRA - øRAP - øRAM - øRAM
øRAF - øRAFP - øRAFM- øRAFM
øRF - øRFP - øRFM - øRFM
43-53-631-63-73-83-93-103
53
57
34
35
33
52
54
55
56
37
39
40
36
35
34
21
32
31
23
46
1
51
24
26
15
50
51
11
13
17
16
12
6
14
3
5
10
9
4
2
7
8
28
17
24
27
33
30
35
34
12
43
36
19
28
33
29
20 18
45
38
41
47 48 49
22
44
25
42
General Parts List
TYPE
øRA / øRAF / øRF / øRAM / øRAFM / øRFM
øRAP / øRAFP / øRFP / øRAPM / øRAFPM / øRFPM
43-53-631-63-73-83-93-103
1- Gear Case
30- Bearing
2- Circlip
31- Motor Mounting Adapter
3- Bearing
32- Seal
4- Bearing
33- Key
5- Gear Z5
34- Gear Z1
6- Key
35- Circlip
7- Gear Z4
36- Bolt
8- Bearing
37- Gear Case Cover
9- Circlip
38- Bearing
10- Locking cover
39- Input Shaft
11- Circlip
40- Bearing
12- Bearing
41- Circlip
13- Gear Z3
42- Seal
14- Key
43- Bolt
15- Gear Z2
44- Key
16- Circlip
45- Key
17- Locking Cover
46- Lifting Eye Bolt
18- Circlip
47- Upper Cover
19- Output Shaft
48- Bolt
20- Key
49- Vent Plug
21- Gear Z6
50- Oil Level Plug
22- Bearing
51- Drain Plug
23- Circlip
52- Connection Shaft
24- Bearing
53- Bearing
25- Output Flange
54- Circlip
26- Circlip
27- Bolt
28- Seal
29- Electric Motor
55- Seal
56- Circlip
57- IEC Flange
18
Yedek Parça Listesi
General Parts List
TøP / TYPE / TYP
øRA - øRAP - øRAM - øRAPM
øRF - øRFP - øRFM - øRFPM
øRAF - øRAFP - øRAFM- øRAFPM
Einzelteilliste
42-52-621-62-721-72-82-92-102
øki Kademeli / Double Reduction
Doppel Reduzierung
48
47
45
26
27
50
49
46
35
28
31
37
32
26
29
36
33
30
34
28
27
22
40 41 42
29
26
25
14
13
38
15
16
11
28 27
12
1
44
17
21
23
39
19
43
44
6
3
5
10
9
4
2
7
8
21
17 20
19
18
24
General Parts List
TYPE
øRA / øRAF / øRF / øRAM / øRAFM / øRFM
øRAP / øRAFP / øRFP / øRAPM / øRAFPM / øRFPM
42-52-621-62-72-82-92-102
Double Reduction
1- Gear Case
26- Key
2- Circlip
27- Gear Z1
3- Bearing
28- Circlip
4- Bearing
29- Bolt
5- Gear Z3
30- Gear Case Cover
6- Key
31- Bearing
7- Gear Z2
32- Input Shaft
8- Bearing
33- Bearing
9- Circlip
34- Circlip
10- Locking Cap
35- Seal
11- Circlip
36- Bolt
12- Output Shaft
37- Key
13- Key
38- Key
14- Gear Z4
39- Lifting Eye Bolt
15- Bearing
40- Upper Cover
16- Circlip
41- Bolt
17- Bearing
42- Vent Plug
18- Output Flange
43- Oil Level Plug
19- Circlip
44- Drain Plug
20- Bolt
45- Connection Shaft
21- Seal
46- Bearing
22- Electric Motor
47- Circlip
23- Bearing
48- Seal
24- Motor Mounting Adapter
49- Circlip
25- Seal
50- IEC Flange
20
WARRANTY CONDITIONS
1.
All gearboxes and variators’ parts except the engine are warranted for 1(one) year.
2.
Conditions in the warranty and user’s guide of manufacturer are valid for the
Warranty of the Engine.
3.
This warranty is valid if there is no direct or indirect intervention to the product by
the end user and if it is used accordingly to the user’s guide.
4.
This warranty does not cover the defects arising from misuse and wrong choices.
5.
The time taken for maintenance, repair and replacement made under the warranty
shall be added to warranty period. This time starts with the delivery of the product to the
service station.
6.
Warranty period is valid beginning the invoice date, commissioning date is void.
7.
No interference such as mounting, demounting, or maintenance shall be made to
the warranted product on the machine or facility it works.
8.
Our company does not warrant the parts of other companies which are mounted on
our standard product; related company is responsible for the warranty of these products.
9.
Warranty conditions cover the parts produced by ø-mak Gearbox&Variator Co.; do
not cover the customer parts coming with the standard product and damages caused while
mounting and demounting these parts.
10. This warranty does not cover the damages that may be occurred during
transportation.
11. Consumers have to inform the manufacturer about their questions on maintenance
and repair.
12. ø-mak Gearbox&Variator Co. is not responsible for the material and moral losses in
case of the failure of the product.
13. Our company will supply a free of charge repair in its factory for the product
failures under the conditions and period of warranty. Cost of shipment is borne by the
user.
14. Only the replaced parts of the products, on which revisions are made, are
warranted; warrant period for the spare parts is 6(six) months.
21
WARRANTY
ø.Mak Gearbox&Variator products and all parts except electrical motor and
faulty choices are warranted on condition that they are used accordingly to the
user’s guide and not maintained, repaired or interfered by any other individuals
other than ø.Mak Gearbox&Variator Service Employees, against defects in
material, workmanship and manufacturing for 1(one) year.
All costs relating to workmanship and replacement of parts regarding the work
performed within the extent of warranty shall be borne by our company.
The time used for repairs to be made within the warranty period shall be added
to warranty period.
Power(kW):
Ratio (i):
Type:
Serial Number:
Date:
Manufacturer:
ø-Mak Gearbox & Variator Co.
Factory : Sanayi Caddesi No. 1 Seyhli Pendik – ISTANBUL
Tel: +90 216 378 03 26 Fax: +90 216 378 06 86
Office : Demirkapi Keresteciler Sitesi RÕza Uzun Sokak
No: 21 34030 Topçular – ISTANBUL
Tel: +90 212 567 87 32-33 Fax: +90 212 612 61 17
Authorized Signature/Seal
User Company :
22
MANUFACTURER’S DECLARATION IN ACCORDANCE
WITH THE EC MACHINERY DIRECTIVE 98/37/EC
ANEXIIB
BELGE NO / AY – YIL
DOCUMENT NO. / MONTH – YEAR : øM – 01/11/03
øMALATÇI
MANUFACTURER : øMAK REDÜKTÖR VARYATÖR SAN ve TøC. A.ù.
DEMøRKAPI KERESTECøLER SøT. RIZA UZUN SOK. NO:21
TOPÇULAR – øSTANBUL – TÜRKøYE
ÜRÜN TANITIMI : HELøSEL ve SONSUZ DøùLøLø REDÜKTÖRLER VARYATÖRLER
PRODUCT DESIGNATION : HELICAL and WORM GEARED UNITS VARIABLE SPEED DRIVES
TANIMLANAN ÜRÜNLERøN AùAöIDAKø AVRUPA NORMLARININ TALøMATLARINA UYGUNDUR.
THE DESIGNATED PRODUCTS CONFIRM TO THE PROVISIONS OF THE FOLLOWING EUROPEN
DIRECTIVES
SAYI / NUMBER : YAYIN TARøHø :
EN 292 – 1
EN 292 – 2
OCAK 1996
OCAK 1996
UYGULANAN DøREKTøFLER / THE FOLLOWING DIRECTIVES
98/37/AT MAKøNE EMNøYET DøREKTøFø
98/37/EEC MACHINERY DIRECTIVE
BU TALøMATLARA UYGUNLUKLA øLGøLø BøLGøLER UYGUNLUK DOSYASINDA BELøRTøLMøùTøR.
FOR FURTHER INFORMATION ABOUT COMPLIANCE WITH THESE DIRECTIVES SEE TECHNICAL
FILES
CE øùARETø UYGULAMA SIRASI / AFFIXING OF THE CE MARKING : 01
TANZøM EDEN / ISSUER : 0(+0(7)$7ø+g='(0ø5
YER – TARøH / PLACE – DATE : øSTANBUL 03.12.03
YETKøLø øMZA – LEGALLY BINDING SIGNATURE
BU BEYAN, BELøRTøLEN TALøMATLARA UYGUNLUöU, BELGELER, ÖZELLøKLER øLE øLGøLø
GARANTø HAKKI øÇERMEZ. ÜRÜN øLE BøRLøKTE VERøLEN TÜM GÜVENLøK UYARILARI, MONTAJ
VE øùLETøM TALøMATLARINA UYULMASI GEREKøR. BU BEYAN, DøùLø ÜNøTESø øÇøN GEÇERLøDøR.
MOTORU KAPSAMAZ.
THIS DEGLARATION CERTIFIES COMPLIANCE WITH THE INDIGATED DIRECTIVES BUT IMPLIENCE
NO WARRANTY OF PROPERTIES ALL SAFETY INSTRUCTIONS SHOWN ON DOCUMENTATION AND
MOUNTING INSTRUCTIONS ETC. SHALL COSERVED. THIS DECLARATION IS VALID ONLY FOR THE
GEAR UNIT PARTS AND DOES NOT COVER THE MOTOR.
KAYIT NO : 113199
23
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