Untitled - Customs
Transcription
Untitled - Customs
7 388 SECTION 7 WINDSHIELDS EPA-CERTIFIED ENGINE PACKAGES •EPA-certified (49-state) engine packages for new builds in custom 84-99 style Big Twin chassis •These fully assembled engines are available in 96”, 113” and 124” displacements, and come in natural, black, and polished finishes •For carbureted models only and include an S&S ignition system •The 96” engine comes with the S&S Super Stock® ignition, while the 113” and 124” engines come with the S&S IST™ ignition •Made in the U.S.A. NOTE: These engines are not to be used in a previously certified vehicle or a custom motorcycle built from a previously certified vehicle. TOURING LUGGAGE 0901-0150 NOTE: In order to complete EPA certification, all vehicles must have an N/V ratio (engine rpm divided by miles per hour in top gear) of 43.3; weight for vehicles with 96” and 113” engines must not exceed 992 lb.; weight for vehicles with 124” engines must not exceed 1,058 lb.; exhaust system selected must create back pressure within the specified limits (all the requirements are included in the engine package paperwork ). SEATS & SISSY BARS FOR 84-99 EVOLUTION-STYLE CHASSIS PART # DESCRIPTION 96” WITH SUPER STOCK IGNITION AND SUPER E CARB 0901-0148 Natural w/ cast gear cover 0901-0149 Wrinkle black w/ cast gear cover 0901-0150 Polished w/ billet gear cover 113” WITH IST IGNITION AND SUPER G CARB 0901-0151 Natural w/ billet gear cover 0901-0152 Black w/ billet gear cover SUG. RETAIL $5,961.95 6,613.95 7,607.95 7,607.95 7,757.95 PART # DESCRIPTION 113” WITH IST IGNITION AND SUPER G CARB (CONT) 0901-0153 Polished w/ billet gear cover 124” WITH IST IGNITION AND SUPER G CARB 0901-0154 Natural w/ billet gear cover 0901-0155 Black w/ billet gear cover 0901-0156 Polished w/ billet gear cover SUG. RETAIL EXHAUST $8,559.95 8,973.95 9,309.95 10,137.95 FUEL/AIR SYSTEMS ENGINE TRANSMISSION & DRIVELINE 0901-0157 0901-0104 0901-0161 GASKETS & SEALS 0901-0162 ELECTRICAL 1022-0024 LIGHTING 1022-0027 0950-0201 HANDLEBARS, CONTROLS & MIRRORS 0950-0145 124” TWIN CAM “A”-STYLE MOTORS 1013-0016 1022-0025 •Truly complete Twin Cam-style 124” motors •All motors have a 41/8” bore, a 45/8” stroke and forged pistons with 10.8:1 compression ratio •Feature super-strong S&S Twin Cam-style crankcases with extra thickness in key stress areas •Timken®-style sprocket shaft bearing for superior strength and load capacity •S&S’s legendary flywheel, connecting rods, .640 lift gear drive cams, S&S cylinders and pistons, S&S cylinder heads, rocker arms, rocker covers and electric compression releases; also feature the new S&S Twin Cam-style oil pump and tappets 1022-0026 •Available in single-bore fuel-injection style or carbureted style •Single-bore fuel-injection version features a Delphi-style S&S Variable Fuel Injection (VFI) module, manifold, throttle body, fuel rail, injectors and Desperado teardrop air cleaner (Harley-Davidson® Screamin’ Eagle® EFI Race Tuner Kit or similar aftermarket single-bore fuel-injection module may also be used) •Throttle body has the same bore diameter as S&S Super G carburetor, so it provides ample airflow for high-performance 124” motors; does not include idle air control motor, throttle position sensor, MAP sensor or temperature sensor; optional tuned induction air cleaner available •Carbureted versions feature an S&S Super G series carb with the slotted “Desperado” air cleaner cover, and come with an S&S Intelligent Spark Technology (IST) ignition system which automatically adjusts ignition timing, retarding it at detonation or during knocking to prevent engine damage, and advancing it for maximum power and economy when detonation or knocking is not present •Made in the U.S.A. NOTE: These motors are for use in applications where the oil tank is located lower than the oil pump. NOTE: If a different intake system is used on the fuel-injected motor, the fuel map must be modified. NOTE: Installation of 124” motors in 01-05 Dyna models requires oil line installation kit PART #0950-0201; this kit includes a special transmission top cover and oil lines. Installation in 99-05 FLT models requires oil line installation kit PART #0950-0145, but the stock transmission cover may be used. PART # DESCRIPTION SUG. RETAIL PART # DESCRIPTION SUG. RETAIL 02-05 SINGLE-BORE FUEL-INJECTED MOTOR OIL LINE KITS FOR 124” TWIN CAM “A” STYLE MOTORS WITH DELPHI-STYLE VFI INJECTION MODULE 0950-0201 For 99-05 Dyna $342.95 0901-0161 Natural $9,589.95 0950-0145 For 99-05 FLT 99.95 0901-0157 Black powder-coated 9,925.95 OPTIONAL COMPONENTS 0901-0162 Polished 10,960.95 1022-0027 Tuned induction bracket for single-bore 99-06 CARBURETED MOTORS WITH IST IGNITION SYSTEM fuel-injected motor; chrome 385.95 AND EVOLUTION-STYLE MOTOR MOUNTS 1013-0016 Tuned induction bracket for carbureted 0901-0104 Natural 8,977.95 motors; chrome 421.95 0901-0105 Black powder-coated 9,307.95 1022-0024 Tuned induction air cleaner, natural 246.95 0901-0106 Polished 10,804.95 1022-0025 Tuned induction air cleaner, black 267.95 99-06 CARBURETED MOTORS WITH IST IGNITION SYSTEM 1022-0026 Tuned induction air cleaner, chrome 334.95 AND TWIN CAM-STYLE MOTOR MOUNTS 0901-0089 Natural 8,977.95 0901-0090 Black powder-coated 9,307.95 0901-0091 Polished 10,804.95 All part numbers in BOLD MAGENTA are new for 2009. CABLES BRAKES TANKS & OIL FILTERS DASHES & GAUGES FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL 389 SECTION 7 WINDSHIELDS TOURING 0901-0093 LUGGAGE SEATS & SISSY BARS EXHAUST FUEL/AIR SYSTEMS ENGINE TRANSMISSION & DRIVELINE 0901-0107 GASKETS & SEALS ELECTRICAL 0901-0097 0901-0125 LIGHTING HANDLEBARS, CONTROLS & MIRRORS CABLES EVOLUTION-STYLE MOTORS •All motors are fully assembled and come with a certificate stating that motor was assembled by S&S, using all S&S components •Feature polished billet tappet guides and gearcover, electric compression releases (except 96” motors), show-quality chrome-plated die-cast S&S rocker covers, high-volume high-pressure (HVHP) oil pump and teardrop air cleaner cover •Carbureted motors feature S&S Super Stock® ignition or S&S Intelligent Spark Technology (IST) dual-spark ignition system which automatically adjusts ignition timing, retarding it at detonation or during knocking to prevent engine damage, and advancing it for maximum power and economy when detonation or knocking is not present •124” and 113” motors come with an S&S Super G carburetor and have an S&S 640 and 600 cam respectively •96” motors come with an S&S Super E carburetor and have S&S 585 cams •See Section 6 for optional tuned induction air cleaners and brackets •Made in the U.S.A. 124” BRAKES TANKS & OIL FILTERS DASHES & GAUGES FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL 390 PART # DESCRIPTION CARBURETED MOTORS WITH IST IGNITION SYSTEM 0901-0096 Black powder-coated 0901-0097 Polished CARBURETED MOTORS WITH SUPER STOCK IGNITION SYSTEM 0901-0092 Natural 0901-0093 Black powder-coated 0901-0094 Polished BORE/STROKE COMP. RATIO SUG. RETAIL 41/8”/45/8” 41/8”/45/8” 10.8:1 10.8:1 $8,901.95 9,688.95 41/8”/45/8” 41/8”/45/8” 41/8”/45/8” 10.8:1 10.8:1 10.8:1 8,074.95 8,404.95 9,190.95 BORE/STROKE COMP. RATIO 4”/41/2” 4”/41/2” 4”/41/2” 10.1:1 10.1:1 10.1:1 $7,049.95 7,379.95 8,165.95 4”/41/2” 4”/41/2” 4”/41/2” 10.1:1 10.1:1 10.1:1 6,562.95 6,891.95 7,678.95 BORE/STROKE COMP. RATIO 35/8”/45/8” 35/8”/45/8” 35/8”/45/8” 10.1:1 10.1:1 10.1:1 $6,343.95 6,673.95 7,607.95 35/8”/45/8” 35/8”/45/8”” 35/8”/45/8” 10.1:1 10.1:1 10.1:1 5,673.95 6,003.95 6,790.95 113” PART # DESCRIPTION CARBURETED MOTORS WITH IST IGNITION SYSTEM 0901-01101 Natural 0901-01111 Black powder-coated 0901-01121 Polished CARBURETED MOTORS WITH SUPER STOCK IGNITION SYSTEM 1 0901-0107 Natural 0901-01081 Black powder-coated 0901-01091 Polished SUG. RETAIL 96” PART # DESCRIPTION CARBURETED MOTORS WITH IST IGNITION 0901-0125 Natural finish 0901-0126 Black finish 0901-0127 Polished CARBURETED MOTORS WITH SUPER STOCK IGNITION 0901-0122 Natural finish 0901-0123 Black finish 0901-0124 Polished 1 Motors are 0.050” shorter than stock. All part numbers in BOLD MAGENTA are new for 2009. SUG. RETAIL SECTION 7 WINDSHIELDS 93” AND 103” SHOVELHEAD-STYLE MOTORS TOURING •Assembled 93” standard compression, 93” high compression and 103” Shovelhead motors •All feature classic stock appearance with genuine S&S billet rocker covers and cam covers, S&S rocker arms, Evolution-style cam and tappets, tappet guides and S&S Super Stock® single-fire ignition system with a custom ignition curve tailored to the engine •Available in alternator style •93” standard-compression motor has a 35/8” bore, a 41/2” stroke, 585 camshaft and cast pistons with 8.2:1 compression ratio •93” high-compression motor has a 35/8” bore, a 41/2” stroke, 600 camshaft and forged pistons with 10:1 compression ratio •103” motor has a 35/8” bore, a 5” stroke, 640 camshaft and forged pistons with 10.7:1 compression ratio •Made in the U.S.A. LUGGAGE SEATS & SISSY BARS 0901-0132 NOTE: Charging systems are not included; must be purchased separately. PART # DESCRIPTION ALTERNATOR-STYLE MOTORS 0901-0129 93” standard compression 0901-0132 93” high compression SUG. RETAIL $7,506.95 7,582.95 PART # DESCRIPTION ALTERNATOR-STYLE MOTORS (CONT) 0901-0134 103” SUG. RETAIL EXHAUST $7,592.95 FUEL/AIR SYSTEMS ENGINE SHOW-POLISHED BILLET EVOLUTION-STYLE MOTORS TRANSMISSION & DRIVELINE •All motors include Patrick Racing billet CNC-ported T-6061 heads and billet cylinders, dynamically balanced crankshaft assembly, JE-forged pistons, Patrick Racing custom-designed cam with .602” lift and 266° duration, JIMS roller rockers, roller lifters, billet lifter blocks, billet rocker boxes, billet cam cover and billet oil pump; also included are Sumax billet pushrod tubes and Crane HI-4 ignition •All motors have 10.25:1 compression ratio •128” motors have a 4.25” bore, 4.50” stroke, 2.10” intake valves, 1.70” exhaust valves, electronic decompressors and a 45mm Mikuni carburetor •113” motors have a 4.00” bore, 4.50” stroke, 2.00” intake valves, 1.625” exhaust valves, manual decompressors and a 42mm Mikuni carburetor; 113” polished motors also feature the unique Patrick Racing round billet cylinders •Motors are fully show-polished to the base of each cylinder and head fin for award-winning beauty, and also feature polished carburetor with chrome cover, chrome cam cover and lifter blocks •Polished carburetor support bracket and PART # DESCRIPTION SUG. RETAIL velocity stack for the 128” motor sold in 0901-0147 128” $11,499.95 FUEL/AIR SYSTEMS section 0901-0049 113” 10,654.95 •Made in the U.S.A. GASKETS & SEALS ELECTRICAL LIGHTING 0901-0147 HANDLEBARS, CONTROLS & MIRRORS CABLES BRAKES TANKS & OIL FILTERS 0901-0140 0901-0139 DASHES & GAUGES FRAMES, SUSPENSION & FENDERS PRO-SERIES® EVOLUTION-STYLE COMPLETE MOTORS •Pro-Series® motors are assembled with the highest quality American-made components •Include TP Engineering’s chrome billet pro-vent rocker boxes, chrome billet cam cover, patented Smart Pump billet oil pump, forged flat-top pistons, CNC-ported heads with compression releases, forged steel roller rocker arms, stainless steel valves, American-made billet tappet blocks, single-fire ignition and Mikuni 45mm carburetors •114” motor has 9.5:1 compression ratio; 121” motor has a 10.4:1 compression ratio; 124” motor has a 10.5:1 compression ratio •All assembled Pro-Series engines are pre-run to ensure consistent quality and performance right out of the box •Available in polished and show-polished finish •Polished motors have polished crankcases, tappet blocks, cylinder bases, cylinder and head fins and spark plug area •Show-polished motors have polished crankcases, tappet blocks, cylinders, heads, carburetor and intake manifold •”EPA” engines have been qualified to meet emissions standards; contact TP for details •Made in the U.S.A. PART # DESCRIPTION POLISHED FINISH 0901-0135 114” motor, 41/8” 0901-0141 114” motor, 41/8” 0901-0137 121” motor, 41/8” 0901-0143 121” motor, 41/8” 0901-0139 124” motor, 41/8” 0901-0145 124” motor, 41/8” SUG. RETAIL bore bore bore bore bore bore x x x x x x 41/4” 41/4” 41/2” 41/2” 45/8” 45/8” stroke stroke EPA stroke stroke EPA stroke stroke EPA $8,024.95 8,334.95 8,171.90 8,481.95 8,234.95 8,544.95 PART # DESCRIPTION SHOW POLISHED 0901-0136 114” motor, 41/8” 0901-0142 114” motor, 41/8” 0901-0138 121” motor, 41/8” 0901-0144 121” motor, 41/8” 0901-0140 124” motor, 41/8” 0901-0146 124” motor, 41/8” All part numbers in BOLD MAGENTA are new for 2009. FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS SUG. RETAIL bore bore bore bore bore bore x x x x x x 41/4” 41/4” 41/2” 41/2” 45/8” 45/8” stroke stroke EPA stroke stroke EPA stroke stroke EPA $9,399.95 9,709.95 9,546.95 9,856.95 9,609.95 9,919.95 HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL 391 SECTION 7 WINDSHIELDS TOURING 0903-0143 DS-0452 LUGGAGE SEATS & SISSY BARS 1022-0051 EXHAUST DS-751306 0903-0141 FUEL/AIR SYSTEMS ENGINE TRANSMISSION & DRIVELINE GASKETS & SEALS ELECTRICAL LIGHTING HANDLEBARS, CONTROLS & MIRRORS CABLES BRAKES TANKS & OIL FILTERS DASHES & GAUGES FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL 392 95”/103” SUPER STOCK™ HOT SET-UP KITS FOR 88”/96” ENGINES •All kits include fully-assembled S&S Super Stock Twin Cam style heads, S&S 585G gear-drive cams, S&S pushrod kit and all required gaskets •Complete kits also include cylinders and 37/8” pop-up pistons for converting 88” engines to 95”, or 96” engines to 103” •Kits with heads only are intended for 95” and 103” which already have 37/8” bore cylinders; these kits will require a pop-up piston kit (sold separately) depending on the piston oversize required •Fuel system (carb or EFI) is not included and must be ordered separately •For replacement rings see page 409 •For replacement gasket kit see GASKET SECTION •Made in the U.S.A. NOTE: This project requires a skilled technician. It is the responsibility of the person assembling the parts to check all clearances and assembly specifications. PART # DESCRIPTION SUG. RETAIL FOR 06 DYNA AND ALL 07-09 BIG TWIN MODELS (EXCEPT 08-09 TOURING) 0903-0389 W/ heads only; natural finish $2,375.95 0903-0419 W/ heads only; black finish 2,463.95 FOR ALL 07-09 TWIN CAM MOTORS (EXCEPT 08-09 TOURING) 0903-0387 W/ cylinders, heads and pistons; natural finish 2,975.95 0903-0388 W/ cylinders, heads and pistons; black finish 3,151.95 FOR 99-06 TWIN CAM MOTORS (EXCEPT 06 DYNA) 0903-0142 W/ cylinders, heads and pistons; natural finish 2,913.95 0903-0141 W/ cylinders, heads and pistons; black finish 3,089.95 0903-0143 W/ heads only; black finish 2,380.95 FUEL SYSTEMS DS-0452 S&S Super E carb kit for 99-06 models 524.95 1022-0051 S&S single-bore EFI induction kit w/ teardrop air cleaner for 06-09 models (Delphi-style) 955.95 124” HOT SET-UP KITS PART # DESCRIPTION SUG. RETAIL FUEL SYSTEMS (CONT) 1022-0031 S&S single-bore EFI induction kit w/ teardrop air cleaner for 01-05 models (Delphi-style) $981.95 1022-0032 S&S single-bore EFI induction kit w/ teardrop air cleaner for 99-01 models (Magneti-Marelli-style) 1,131.95 95” POP-UP PISTON KITS 06 DYNA DS-751306 Std. 356.95 DS-751307 +.005” 356.95 DS-751308 +.010” 356.95 DS-751309 +.020” 356.95 103” POP-UP PISTON KITS FOR ALL 07-09 TWIN CAMS (EXCEPT 08-09 TOURING) 0910-0839 Std. 304.95 0910-0840 +.005” 304.95 0910-0841 +.010” 304.95 1010-0323 •The S&S Hot Set Up kit for Twin Cams allows a Twin Cam owner to convert a stock 88” or 96” engine to 124” using the stock crankcases •Versions available using stock heads or S&S Super Stock heads: first version contains a dished piston designed to provide a 10.8:1 compression ratio with stock cylinder heads; second version features S&S 91cc cylinder heads with a compression ratio of 10.8:1 and electric compression releases •Both include 41/8” bore cylinders and pistons, an S&S 45/8” stroke flywheel assembly, a set of S&S 640 gear drive cams, tappets, S&S pushrods, roller rocker arms, and all hardware, gaskets and instructions •Fuel system (carb or EFI) is not included and must be ordered separately NOTE: This project requires a skilled technician. It is the responsibility of the person assembling the parts to check all clearances and assembly specifications. PART # DESCRIPTION 124” HOT SET-UP KIT FOR USE WITH STOCK CYLINDER HEADS 0903-0411 For 99-06 Twin Cam 88A (except 06 Dyna); natural finish 0903-0412 For 99-06 Twin Cam 88A (except 06 Dyna); black finish 0903-0413 For 00-06 Twin Cam 88B; black finish 0903-0417 For 06 Dyna 88A and all 07-09 Twin Cam 96A (except 08-09 Touring); black finish 0903-0418 For 06 Dyna 88A and all 07-09 Twin Cam 96A (except 08-09 Touring); natural finish 124” HOT SET-UP KIT WITH S&S SUPER STOCK CYLINDER HEADS 0903-0404 For 99-06 Twin Cam 88A (except 06 Dyna); natural finish 0903-0405 For 99-06 Twin Cam 88A (except 06 Dyna); black finish 0903-0406 For 00-06 Twin Cam 88B; natural finish 0903-0407 For 06 Dyna 88A and all 07-09 Twin Cam 96A (except 08-09 Touring); natural finish 0903-0408 For 06 Dyna 88A and all 07-09 Twin Cam 96A (except 08-09 Touring); black finish 0903-0409 For 07-09 Twin Cam 96B; natural finish 0903-0410 For 07-09 Twin Cam 96B; black finish SUG. RETAIL $3,663.95 3,751.95 3,798.95 3,783.95 3,684.95 5,511.95 5,687.95 5,749.95 5,542.95 5,718.95 5,604.95 5,780.95 1022-0034 0903-0405 PART # DESCRIPTION FUEL SYSTEMS 1001-0013 S&S Super G carb kit for 99-06 motors 1010-0323 S&S single-bore EFI induction kit w/ Desperado air cleaner for 06-09 motors (except 08-09 Touring) w/ S&S Super Stock heads (Delphi-style) 1010-0324 S&S single-bore EFI induction kit w/ Teardrop air cleaner for 06-09 motors (except 08-09 Touring) w/ stock heads or S&S heads w/ stock-style breather (Delphi-style) 1022-0034 S&S single-bore EFI induction kit w/ Desperado air cleaner for 01-05 motors w/ S&S Super Stock heads (Delphi-style) 1022-0033 S&S single-bore EFI induction kit w/ Teardrop air cleaner for 01-05 motors w/ stock heads or S&S heads w/ stockstyle breather (Delphi-style) 1022-0036 S&S single-bore EFI induction kit w/ Desperado air cleaner for 99-01 motors w/ S&S Super Stock heads (Magneti-Marelli-style) 1022-0035 S&S single-bore EFI induction kit w/ Teardrop air cleaner for 99-01 motors w/ stock heads or S&S heads w/ stockstyle breather (Magneti-Marelli-style) All part numbers in BOLD MAGENTA are new for 2009. SUG. RETAIL $544.95 988.95 988.95 981.95 981.95 1,130.95 1,130.95 SECTION 7 WINDSHIELDS TOURING LUGGAGE SEATS & SISSY BARS EXHAUST FUEL/AIR SYSTEMS ENGINE TRANSMISSION & DRIVELINE 0903-0393 GASKETS & SEALS ELECTRICAL LIGHTING HANDLEBARS, CONTROLS & MIRRORS CABLES 1022-0051 DS-0452 106” HOT SET-UP KITS •Kits include 41/2” stroker flywheels with rods, S&S Twin Cam style 89cc cylinder heads, rocker covers, 585 gear drive cams, S&S chrome moly pushrods, S&S electric compression releases, and all required gaskets and seals •Require no case modification •Kits require S&S piston kit (sold separately); include 9.8:1 ratio pistons, rings, pins and clips •Fuel system (carb or EFI) is not included and must be purchased separately •Stock cylinders will require boring to 37/8”; or you can purchase S&S 37/8” bore cylinder and piston kit PART #s 0931-0099 (natural) or 0931-0100 (black) with 10.5:1 compression; sold separately •For replacement piston rings, see page 409 •Made in the U.S.A. NOTE: This project requires a skilled technician. It is the responsibility of the person assembling the parts to check all clearances and assembly specifications. PART # DESCRIPTION SUG. RETAIL FOR 99-06 TWIN CAM A MOTORS (EXCEPT 06 DYNA) 0903-0392 Natural finish $4,134.95 0903-0393 Black finish 4,222.95 FOR 00-06 TWIN CAM B MOTORS 0903-0396 Natural finish 4,176.95 0903-0397 Black finish 4,529.95 FOR 06 DYNA AND ALL 07-09 TWIN CAMS 96A (EXCEPT 08-09 TOURING) 0903-0390 Natural finish 4,253.95 0903-0391 Black finish 4,341.95 FOR 07-09 TWIN CAM 96B 0903-0394 Natural finish 4,341.95 0903-0395 Black finish 4,429.95 FUEL SYSTEMS CARBURETED MOTORS DS-0452 S&S Super E carb kit for 99-06 models 524.95 PART # DESCRIPTION SUG. RETAIL FUEL SYSTEMS FUEL-INJECTED MOTORS 1022-0051 S&S single-bore EFI induction kit w/ teardrop air cleaner for 06-09 models (Delphi-style) (except 08-09 Touring) $955.95 1022-0031 S&S single-bore EFI induction kit w/ teardrop air cleaner for 01-05 models (Delphi-style) 981.95 1022-0032 S&S single-bore EFI induction kit w/ teardrop air cleaner for 99-01 models (Magneti-Marelli-style) 1,130.95 PISTON KITS 0920-0001 Std. 356.95 2001-2910 +.005” pistons (pr.) 356.95 2001-2911 +.010” pistons (pr.) 356.95 2001-2912 +.020” pistons (pr.) 356.95 843.95 0931-0099 S&S 37/8” bore cylinder and piston kit, natural 0931-0100 S&S 37/8” bore cylinder and piston kit, black 931.95 All part numbers in BOLD MAGENTA are new for 2009. BRAKES TANKS & OIL FILTERS DASHES & GAUGES FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL 393 SECTION 7 WINDSHIELDS TOURING LUGGAGE SEATS & SISSY BARS EXHAUST FUEL/AIR SYSTEMS 0922-0068 106” TWIN CAM STROKER KITS 0922-0079 •Economical way to increase horsepower and torque •Kit combines an S&S 41/2” stroke flywheel assembly with S&S 37/8” bore pistons (sold separately) for a displacement of 106” •Include assembled flywheels with shafts and instructions •Do not require any motor case modification •Motors with factory 95” kits require piston fitting only; stock or S&S cylinder heads can be used •Stock cylinders will require boring to 37/8”; or you can purchase S&S 37/8” bore cylinder/piston kit (sold separately) •For replacement piston rings, see page 409 •Made in the U.S.A. 0920-0001 NOTE: Fuel-injected motors will require recalibration of the fuel-injection system. NOTE: This project requires a skilled technician. It is the responsibility of the person assembling the parts to check all clearances and assembly specifications. ENGINE TRANSMISSION & DRIVELINE GASKETS & SEALS ELECTRICAL PART # DESCRIPTION 106” STROKER KITS 0922-0068 For 99-06 Twin Cam “A” motor (except 06 Dyna) 0922-0069 For 00-06 Twin Cam “B” motor 0922-0079 For 06 Dyna and all 07-09 Twin Cam 96” A (except Touring) 0922-0080 For 07-09 Twin Cam 96B PISTON KITS 0920-0001 Std. 2001-2910 +.005” pistons (pr.) SUG. RETAIL $1,381.95 1,433.95 1,392.95 1.443.95 356.95 356.95 0910-0839 PART # DESCRIPTION SUG. RETAIL PISTON KITS (CONT) 2001-2911 +.010” pistons (pr.) $356.95 2001-2912 +.020” pistons (pr.) 356.95 103” CYLINDER/PISTON KITS FOR STOCK 88” OR 96” (10.5:1 COMPRESSION) 0931-0099 Natural 843.95 0931-0100 Black 931.95 95” CYLINDER/PISTON KITS FOR STOCK 88” (9.7:1 COMPRESSION) 91-7046 Natural 822.95 91-7047 Black 910.95 0903-0383 LIGHTING HANDLEBARS, CONTROLS & MIRRORS CABLES BRAKES TANKS & OIL FILTERS DASHES & GAUGES FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL 394 95”/103” HOT SET-UP KITS WITH STOCK CYLINDER HEADS FOR 88”/96” MOTORS •Economical way to boost power from fuel-injected Twin Cam engines with stock heads •All kits include S&S gear drive cam set, adjustable pushrod kit, S&S 640” valve springs, bearings, gaskets and instructions •Also include an S&S high-flow air cleaner kit that bolts directly to the Delphi® throttle body •Kits require 37/8” bore “pop up” piston kits (sold separately) which for the 06 Dyna yields a 95” displacement and a compression ratio to 9.7:1, and for 96” models yields a 103” displacement and a compression ratio of 10.5:1 •For replacement piston rings, see page 409 •For replacement 95” gasket kit, see GASKET section •Made in the U.S.A. NOTE: We recommend these kits for engines with ported cylinder heads to take advantage of the increased lift of the S&S cams. Kits with the 585G camshafts are recommended for engines with “decked” cylinder heads and compression ration of 10:1 to 10.5:1. S&S 95” kits may be installed in stock 88” engines if the stock 88” cylinder are bored from 33/4” to 37/8” bore, or if 37/8” bore cylinders are purchased. NOTE: This project requires a skilled technician. It is the responsibility of the person assembling the parts to check all clearances and assembly specifications. PART # DESCRIPTION SUG. RETAIL FOR 06 DYNA AND ALL 07-09 FUEL-INJECTED TWIN CAM MOTORS (EXCEPT 08-09 TOURING) 0903-0383 W/ 570G gear-driven cams $1,495.95 0903-0384 W/ 585G gear-driven cams 1,495.95 95” POP-UP PISTON KITS FOR 06 DYNA 88” DS-751306 Std. 356.95 DS-751307 +.005” pistons (pr.) 356.95 PART # DESCRIPTION 95” POP-UP PISTON KITS FOR 06 DYNA 88” (CONT) DS-751308 +.010” pistons (pr.) DS-751309 +.020” pistons (pr.) 103” POP-UP PISTON KITS FOR ALL 07-09 96” TWIN CAMS (EXCEPT 08-09 TOURING) 0910-0839 Std. 0910-0840 +.005” pistons (pr.) 0910-0841 +.010” pistons (pr.) All part numbers in BOLD MAGENTA are new for 2009. SUG. RETAIL $356.95 356.95 304.95 304.95 304.95 SECTION 7 WINDSHIELDS TOURING 0903-0582 CAM, PUSHROD AND INDUCTION HOT SET-UP KITS •Economical way to boost power from Twin Cam engines with stock heads and valve springs •All kits include S&S adjustable pushrods and pushrod tube kit, 510 gear-drive cam kit, tappets, bearings, gaskets and instructions •Carbureted kits also include an S&S Super E carburetor kit •Fuel-injected kits also include an S&S high-flow air cleaner kit that bolts directly to the Delphi® throttle body •Made in the U.S.A. LUGGAGE SEATS & SISSY BARS NOTE: This project requires a skilled technician. It is the responsibility of the person assembling the parts to check all clearances and assembly specifications. PART # 0903-0582 0903-0403 DESCRIPTION For 99-06 carbureted Twin Cam motors For 06 Dyna Glides and all Delphi 07 fuel-injected Twin Cam motors EXHAUST SUG. RETAIL $1,559.95 FUEL/AIR SYSTEMS 1,386.95 0903-0026 ENGINE TRANSMISSION & DRIVELINE 0910-0009 GASKETS & SEALS ELECTRICAL LIGHTING SUPER-STOCK™ HOT SET-UP KIT •Designed to turn your XL into a street burner •Kit includes fully-assembled S&S Super Stock heads, S&S Super E carburetor with air cleaner and intake manifold (uses existing OEM mounting flanges) •Also includes N9 cams (.555” lift), chromoly pushrods, HL2T solid lifter kit, head and base gaskets, and instructions •Must reuse stock headbolts •To complete the set-up kit, a piston kit must be ordered separately •Piston kits include 10.5:1 ratio pistons, rings, piston pins and clips •00-03 applications will also require 91-99-style pinion gears (sold separately) •Includes head/base and exhaust gaskets only •For replacement pinion gears, see page 452 •Made in the U.S.A. NOTE: 883 models will require cylinder boring when used with piston kits. DESCRIPTION SUG. RETAIL For 91-03 883/1200 XL models $2,261.95 PART # DESCRIPTION PISTON KITS FOR 1200 XL ONLY 0910-0009 Std. 0910-0011 +010” SUG. RETAIL $304.95 304.95 45/8” •Include stroker flywheels assembled with mainshafts and rods, 9.75:1 pistons, rings, piston pins, clips, sprocket shaft, pinion shaft, 35/8” bore cylinders, S&S 561 cam, S&S Super E carburetor, valve springs, adjustable chromoly pushrods and installation instructions •Used in conjunction with the stock heads, tappets and pinion gears •For 90-99 applications, installation of pinion shaft conversion kit PART #33-4148 is required (must be purchased separately) •For replacement pistons and rings, see page 409 •Made in the U.S.A. FRAMES, SUSPENSION & FENDERS 0903-0028 FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS NOTE: Installation of this kit requires your motor cases to be bored to accept 35/8” cylinders. NOTE: This project requires a skilled technician. It is the responsibility of the person assembling the parts to check all clearances and assembly specifications. DESCRIPTION For 93-99 Evolution Big Twin (natural cylinders) For 93-99 Evolution Big Twin (black cylinders) For 84-92 Evolution Big Twin (natural cylinders) TANKS & OIL FILTERS DASHES & GAUGES 96” HOT SET-UP KITS PART # 0903-0029 0903-0031 0903-0028 CABLES BRAKES NOTE: This project requires a skilled technician. It is the responsibility of the person assembling the parts to check all clearances and assembly specifications. PART # HOT SET-UP KIT 0903-0026 HANDLEBARS, CONTROLS & MIRRORS HARDWARE, CHEMICALS & TOOLS 33-4148 SUG. RETAIL $2,566.95 2,654.95 2,566.95 PART # DESCRIPTION 0903-0030 For 84-92 Evolution Big Twin (black cylinders) PINION SHAFT CONVERSION KIT 33-4148 For 90-99 Evolution Big Twins All part numbers in BOLD MAGENTA are new for 2009. SUG. RETAIL $2,654.95 121.95 COVERS, SECURITY & GENERAL 395 SECTION 7 WINDSHIELDS 93” HOT SET-UP KITS TOURING •Kits come with 41/2” stroker flywheels assembled with mainshafts and rods, 35/8” bore cylinders, pistons, rings, pins and clips, S&S 514 cam, S&S Super E carb kit, valve springs, adjustable chromoly pushrods, top pushrod tube clips, top motor mount and installation instructions •Use stock heads, cases, tappets and pinion gears •Bearings and seals are not included; must be purchased separately •Yield an approximate compression ratio of 8.5:1 •For replacement pistons and rings, see page 409 •Made in the U.S.A. LUGGAGE SEATS & SISSY BARS NOTE: Require motor cases to be bored to accept 35/8” cylinders. NOTE: This project requires a skilled technician. It is the responsibility of the person assembling the parts to check all clearances and assembly specifications. PART # DESCRIPTION SUG. RETAIL 0903-0068 For 66-69 Big Twin Shovelhead $2,622.95 0903-0069 For 70-72 Big Twin Shovelhead 2,606.95 0903-0070 For 73-77 Big Twin Shovelhead 2,596.95 0903-0071 For 78-84 Big Twin Shovelhead 2,660.95 EXHAUST 0903-0068 FUEL/AIR SYSTEMS 0903-0060 ENGINE TRANSMISSION & DRIVELINE GASKETS & SEALS ELECTRICAL LIGHTING HANDLEBARS, CONTROLS & MIRRORS CABLES BRAKES TANKS & OIL FILTERS DASHES & GAUGES FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL 396 89” HOT SET-UP KITS •Kits are available in two styles: with S&S Superstock™ heads or for use with stock heads •All kits include 45/8” stroker flywheels assembled with mainshafts, heavy-duty connecting rods, S&S 561 cam kit, S&S Super E carburetor, adjustable chrome moly pushrod, valve springs, gaskets and installation instructions (must reuse stock headbolts) •90-99 models require pinion shaft coversion kit PART #33-4148 (sold separately) •Kits require S&S piston kit (sold separately); includes pistons, rings, pins and clips 0910-0295 0910-0291 0903-0056 NOTE: This project requires a skilled technician. It is the responsibility of the person assembling the parts to check all clearances and assembly specifications. PART # DESCRIPTION WITH S&S SUPER STOCK™ HEADS 0903-0055 For 84-92 89” Big Twin 0903-0057 For 84-92 89” Big Twin 0903-0056 For 93-99 89” Big Twin 0903-0058 For 93-99 89” Big Twin USING STOCK HEADS 0903-0059 For 84-92 89” Big Twin 0903-0060 For 93-99 89” Big Twin PISTON KITS FOR 31/2” BORE S&S HEADS 0910-0295 Std. 0910-0296 +.005” 0910-0297 +.010” 0910-0298 +.020” SUG. RETAIL (natural finish) (black finish) (natural finish) (black finish) $2,500.95 2,675.95 2,587.95 2,675.95 1,894.95 1,894.95 304.95 304.95 304.95 304.95 PART # DESCRIPTION PISTON KITS FOR 31/2” BORE STOCK HEADS 0910-0291 Std. 0910-0292 +.005” 0910-0293 +.010” 0910-0294 +.020” REPLACEMENT RINGS (FOR S&S 31/2” PISTONS ONLY) 0912-0001 Std. 0912-0002 +.005” 0912-0003 +.010” 0912-0004 +.020” SUG. RETAIL $304.95 304.95 304.95 304.95 30.95 30.95 30.95 30.95 0903-0024 80” HOT SET-UP KITS •Kit includes fully-assembled S&S Super Stock™ heads, S&S Super E carburetor, air cleaner and intake manifold without mounting flanges (uses existing mounting flanges) •Also includes S&S 561 cam, adjustable chromoly pushrods, HL2T tappet travel limiter kit, gaskets and installation instructions •Kits require S&S piston kit (sold separately); includes 10:1 ratio pistons, rings, pins and clips •Must reuse stock headbolts •Made in the U.S.A. NOTE: This project requires a skilled technician. It is the responsibility of the person assembling the parts to check all clearances and assembly specifications. PART # 0903-0025 0903-0042 0903-0041 0903-0024 PISTON KITS 0910-0005 0910-0006 0910-0007 DESCRIPTION For 84-92 Evolution For 84-92 Evolution For 93-99 Evolution For 93-99 Evolution Std. +.005” +.010” Big Big Big Big Twin Twin Twin Twin (black finish) (natural finish) (black finish) (natural finish) SUG. RETAIL $1,984.95 1,780.95 1,984.95 1,780.95 304.95 304.95 304.95 0910-0005 PART # DESCRIPTION PISTON KITS (CONT) 0910-0008 +.020” REPLACEMENT RINGS FOR S&S PISTONS ONLY 0912-0001 Std. 0912-0002 +.005” 0912-0003 +.010” 0912-0004 +.020” All part numbers in BOLD MAGENTA are new for 2009. SUG. RETAIL $304.95 30.95 30.95 30.95 30.95 SECTION 7 WINDSHIELDS TOP END KITS •Feature Delkron Hi-Flow assembled cylinder heads •Aluminum casted cylinders with centrifugally spun cast-iron liners provide excellent thermal conductivity •Cylinders honed to match pistons •Bore sizes from 37/8” to 41/8” (107” kits require case boring) •Compression ratio of 10.5:1 on either kit •Includes a flange mount manifold, Cometic MLS gasket kit and Ross Racing Piston kit •Available in natural or black finish •Made in the U.S.A. TOURING LUGGAGE SEATS & SISSY BARS NOTE: Top End kits accept stock rocker arms; for better rocker arm alignment on the valves when using high lift cams, use Delkron’s +.030” billet rocker arm supports, PART #2009-9924. EXHAUST 0903-0152 NOTE: Some machining required for use with stock rocker boxes. PART # DESCRIPTION FOR 99-06 TWIN CAM MOTORS (CARBURETED) 0903-0151 95” natural 0903-0152 95” black SUG. RETAIL $1,927.95 1,981.95 PART # DESCRIPTION FOR 99-06 TWIN CAM MOTORS (CARBURETED) (CONT) 0903-0153 107” natural 0903-0154 107” black SUG. RETAIL $1,927.95 1,981.95 FUEL/AIR SYSTEMS ENGINE TRANSMISSION & DRIVELINE 95” TWIN CAM EFI POWER PACKAGES •Get more performance out of your fuel-injected Harley without the guesswork of matching components •Feature completely assembled CNC-ported heads and aluminum intake manifold where required (models with a one-piece throttle body and intake manifold will use the stock intake manifold) •06-style packages include Edelbrock’s “Round Entrance Intake Ports” to match the stock intake or aftermarket throttle bodies •Packages also include Performer RPM camshafts in chain, gear, or Dyna-style chain configurations, 10.25:1 pistons with rings, adjustable pushrod set, complete gasket set and high-flow air cleaner compatible with 8” round covers •Kits are designed to run on 91 octane fuel •All kits are compatible with both Dyno Jet Power Commmander and Screaming Eagle Race Tuner •Power Commander maps are available on their web site for a selection of popular pipes GASKETS & SEALS ELECTRICAL LIGHTING 0903-0037 HANDLEBARS, CONTROLS & MIRRORS CABLES INCLUDES CD-ROM FOR FUEL CALIBRATIONS •So convenient! Just select your setup and the Maps do the rest •With tuning calibrations for popular aftermarket pipes including: Vance & Hines with standard or competition baffle, Rinehart, BUB, Cycle Shack PHD 140SS, 240SS and 240T, D & D Big Bore and Borezilla, plus Thunderheader •Maps are for use with Harley Screaming Eagle Race Tuner OEM# 32107-01A, 32107-01B, 32107-01C or 32107-01D. •Screaming Eagle Race Tuner maps for popular pipes are also available on the Edelbrock web site; see web site for the most up-to-date listings BRAKES TANKS & OIL FILTERS DASHES & GAUGES 0903-0078 NOTE: Will require boring the stock cylinders to 95” or purchasing new 95” cylinders. NOTE: Gear drive cam kits will require a cam drive gear set, PART #DS-199532 or PART #DS-199538 and a cam installation kit, DS-199235 (sold separately). NOTE: Chain drive cam kits require the use of a cam installation kit, PART #DS-199321 or #0925-0182 (sold separately). PART # DESCRIPTION SUG. RETAIL FOR 06 FXSTI/FLSTI/FLHTI/FLHRI/FLHRI/FLTRI/FLHXI MODELS 0903-0131 Chain drive cam kit w/ black wrinkle finish $2,679.95 0903-0134 Chain drive cam kit w/ gray finish 2,661.95 0903-0132 Gear drive cam kit w/ black wrinkle finish 2,725.95 0903-0135 Gear drive cam kit w/ gray finish 2,708.95 FOR 01-05 FXSTI/FLSTI, 04-05 FXDI/FXDWGI AND 02-05 FLHTI, FLHRI, FLTRI MODELS 0903-0037 Chain drive cam kit w/ black wrinkle finish 2,774.95 0903-0039 Chain drive cam kit w/ natural finish 2,695.95 0903-0078 Chain drive cam kit w/ gray finish 2,768.95 0903-0038 Gear drive cam kit w/ black wrinkle finish 2,821.95 0903-0079 Gear drive cam kit w/ gray finish 2,814.95 CAM INFORMATION FOR TWIN CAM KITS GRIND OPEN CLOSE DURATION @ 53° VALVE LIFT 1748 (CHAIN DRIVE), 1734 (CHAIN DRIVE), 1735 (GEAR DRIVE) Intake 20° 46° 246° .619” Exhaust 52° 22° 254° .619” PART # DESCRIPTION FOR 99-01 FLHTI/FLHRI/FLTRI 0903-01311 Chain drive cam kit w/ black wrinkle finish 0903-01341 Chain drive cam kit w/ gray finish 0903-01321 Gear drive cam kit w/ black wrinkle finish 0903-01351 Gear drive cam kit w/ gray finish FOR 06 FXDI/FXDWGI 0903-0133 Chain drive cam kit w/ black wrinkle finish 0903-0136 Chain drive cam kit w/ gray finish 1 LIFT TDC .188” .193” SUG. RETAIL $2,679.95 2,661.95 2,725.95 2,708.95 2,711.95 2,694.95 Will require the purchase of 06-09 OEM-style intake manifold flanges. All part numbers in BOLD MAGENTA are new for 2009. FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL 397 SECTION 7 WINDSHIELDS 95” TWIN CAM CARBURETED PERFORMER RPM POWER PACKAGE TOURING LUGGAGE •The highest-quality components designed, developed and tested to significantly increase torque and horsepower across the powerband •Correctly matched components provide sound, reliable performance •Includes CNC-ported Performer RPM cylinder heads with a 72cc combustion chamber, Performer RPM camshafts, Edelbrock/JE 10.25:1 Pistons, pins, rings, locks, adjustable pushrod set and gasket set NOTE: Will require boring the stock cylinders to 95”. NOTE: Requires the use of an Edelbrock intake manifold, sold separately. SEATS & SISSY BARS NOTE: Gear drive cam kit will require a cam drive gear set, PART #s DS-199532 or DS-199538 and a cam installation kit, PART # DS-199235 (sold separately). NOTE: Chain drive cam kit will require the use of a cam installation kit, PART #DS-199321 (sold separately). EXHAUST FUEL/AIR SYSTEMS ENGINE TRANSMISSION & DRIVELINE GASKETS & SEALS ELECTRICAL LIGHTING HANDLEBARS, CONTROLS & MIRRORS CABLES BRAKES TANKS & OIL FILTERS DASHES & GAUGES FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL 398 PART # DESCRIPTION FOR 99-06 95” TWIN CAM ENGINES 0903-0013 Black heads w/ chain-drive camshafts 0903-0061 Black heads w/ gear-drive camshafts 0903-0090 Gray heads w/ chain-drive camshafts 0903-0091 Gray heads w/ gear-drive camshafts INTAKE MANIFOLDS DS-289262 Spigot manifold (stock width) CV, Mikuni 42, Edelbrock Spigot carbs DS-289264 Spigot manifold (stock width) CV, Mikuni 45, Screaming Eagle 44mm CV carbs 1010-0080 Flange manifold for Edelbrock or S&S E series carb 1010-0081 Flange manifold for S&S G series carb or Mikuni HSR 48mm carb 0903-0090 SUG. RETAIL $2,593.95 2,639.95 2,586.95 2,633.95 CAM INFORMATION FOR TWIN CAM KITS 108.95 108.95 104.95 104.95 GRIND OPEN 1748 (CHAIN DRIVE) Intake 20° Exhaust 52° 1735 (GEAR DRIVE) Intake 20° Exhaust 52° CLOSE DURATION @ 53° VALVE LIFT LIFT TDC 46° 22° 246° 254° .619” .619” .188” .193” 46° 22° 246° 254° .619” .619” .188” .193” EVO 80” POWER PACKAGES •The highest-quality components designed, developed and tested to significantly increase torque and horsepower across the powerband on 80” Evolution, S&S and aftermarket Evo-style engines •Correctly matched components provide sound, reliable performance •Edelbrock’s Performer RPM Power Package includes black-finish CNCported Performer RPM cylinder heads with a 72cc combustion chamber, Performer RPM #1741 camshaft, Edelbrock/JE Pistons +.005 bore that produce a 10.5:1 compression ratio, pins, rings, locks, gasket set and adjustable pushrod set •Edelbrock’s Performer Power Package includes black-finish Performer cylinder heads, Performer #1740 camshaft, adjustable pushrod set and gasket set, which contains all gaskets needed for upgrade; compression ratio: 9.5:1 0903-0012 NOTE: Requires the use of an Edelbrock intake manifold, sold separately. NOTE: Not for use on fuel-injected models. PART # DESCRIPTION FOR 84-99 80” EVOLUTION ENGINES 0903-0012 Performer RPM Power Package w/ pistons 0903-0014 Performer Power Package w/o pistons INTAKE MANIFOLDS 2114-3001 Spigot manifold, polished 2114-3002 Flange manifold, polished DS-289220 Spigot manifold, stock width DS-289221 Flange manifold, stock width DS-289224 Flange manifold for S&S G series carb and Mikuni HSR 48 mm carb, stock width SUG. RETAIL $2,400.95 1,498.95 172.95 165.95 110.95 104.95 104.95 CAM INFORMATION FOR EVOLUTION KITS GRIND OPEN CLOSE DURATION @ 53° 1741 Intake 20° 46° 246° Exhaust 52° 22° 254° 1740 Intake 19° 43° 242° Exhaust 48° 24° 252° SPORTSTER PERFORMER RPM POWER PACKAGE VALVE LIFT LIFT TDC .600” .600” .183” .187” .490” .490” .176” .203” 1010-0105 •The highest-quality components designed, developed and tested to significantly increase torque and horsepower across the powerband on 91-03, 5-speed 883 or 1200 Sportster •Correctly matched components provide sound, reliable performance •Package includes black-finish 1200cc cylinder heads, Performer RPM camshafts, pushrods, +.005” bore, 10.3:1 compression ratio Edelbrock/JE pistons, pins, rings, locks and all necessary gaskets for upgrade NOTE: 883 models will require cylinder boring to 1200cc. NOTE: 00-03 models will require the use of 91-99 style pinion gear. NOTE: Requires the use of an Edelbrock intake manifold, sold separately. 0903-0015 PART # DESCRIPTION FOR 91-03 XL MODELS 0903-0015 Performer RPM Power Package INTAKE MANIFOLDS 1010-0104 Flange manifold for S&S E carb and Edelbrock carb 1010-0105 Spigot manifold for CV and Mikuni HSR 42/45 carb SUG. RETAIL $1,957.95 102.95 100.95 CAM INFORMATION FOR XL CAM GRIND OPEN CLOSE 1743 Intake 18° 42° Exhaust 46° 22° All part numbers in BOLD MAGENTA are new for 2009. KITS DURATION @ 53° 240° 248° VALVE LIFT LIFT TDC .590” .590” .166” .192” SECTION 7 WINDSHIELDS TWIN CAM ENGINE CASES TOURING •Replacement Twin Cam “A” engine cases for stock H-D chassis only •Feature greater overall strength than stock crankcases •Strong, dependable Timken®-style sprocket shaft bearings •Clearanced for strokes up to and including 5” •All passages between the crankcase cam support plate are O-ring sealed •Compatible with most stock components •Cam chest has clearance for up to .675” lift cams •Include S&S crankcase breather reed valve designed to eliminate oil carry-over and oil scavenging problems •Rear motor mount bolts directly to the stock transmission; fully compatible with the stock primary, charging system, and other stock components •Available with stock bore (ideal for replacement applications), 4” bore (ideal for use with the S&S Super Sidewinder® Hot Set Up Kits), and 41/8” bore engines with stock or S&S cylinder stud pattern (ideal for custom applications and for use with the S&S 124” Hot Set Up Kit®) •Available with natural aluminum, black powder-coat or polished finish •Made in the U.S.A. LUGGAGE SEATS & SISSY BARS EXHAUST NOTE: Installation in 99-06 FLT models requires oil line installation kit PART #0950-0145, but the stock transmission cover may be used. FUEL/AIR SYSTEMS NOTE: Installation in 99-05 Dyna models require oil line installation kit PART #0950-0144. NOTE: This project requires a skilled technician. It is the responsibility of the person assembling the parts to check all clearances and assembly specifications. FOR 99-06 TWIN CAM “A” ENGINES (EXCEPT 06 DYNA) PART # DESCRIPTION STOCK BORE 0920-0022 Natural 0920-0023 Black powder-coat 0920-0024 Polished 4” BORE 0920-0025 Natural 0920-0026 Black powder-coat 0920-0027 Polished SUG. RETAIL $1,521.95 1,646.95 2,779.95 1,521.95 1,646.95 2,779.95 0920-0022 PART # DESCRIPTION 41/8” BORE WITH STOCK STUD PATTERN 0920-0031 Natural 0920-0032 Black powder-coat 0920-0033 Polished 41/8” BORE WITH S&S STUD PATTERN 0920-0028 Natural 0920-0029 Black powder-coat 0920-0030 Polished SUG. RETAIL $1,652.95 1,778.95 2,911.95 1,652.95 1,778.95 2,911.95 ENGINE TRANSMISSION & DRIVELINE GASKETS & SEALS ELECTRICAL BIG BORE ALTERNATOR/GENERATOR ENGINE CASE LIGHTING •Cast from A356 T-6 heat-treated aluminum alloy •Includes crankcase bolts, washers and nuts, cylinder mounting studs, timing hole plug, magnetic drain plug, assorted breather and oil line fittings, top end oil screen spring and plug, sprocket shaft, Timken® bearing assembly, oil seal, pinion shaft main bearing race, cam needle bearing assembly, oil pump shaft bushings and installation instructions •Uses Timken-style left-side bearings and 1958-up pinion bearing; will not accept 1957-earlier flywheel assembly •Bearing races are all line-honed and breather cavity is precision-machined to optimize breather timing for maximum oil scavenging •Features alternator/generator style, which looks like the classic generator style but will accept an alternator-style’s modern charging system •35/8” bore and machined for 70-84 alloy primary •Made in the U.S.A. PART # 0920-0007 DESCRIPTION For 70-84 Shovelhead HANDLEBARS, CONTROLS & MIRRORS CABLES BRAKES SUG. RETAIL $1,521.95 TANKS & OIL FILTERS SUPER STOCK GENERATOR ENGINE CASES •Cast from A356 T-6 heat-treated aluminum alloy •Include crankcase bolts, washers and nuts, cylinder mounting studs, timing hole plug, magnetic drain plug, assorted breather and oil line fittings, top end oil screen spring and plug, sprocket shaft Timken® bearing assembly, oil seal, pinion shaft main bearing race, cam needle bearing assembly, oil pump shaft bushings and installation instructions •Use Timken style sprocket shaft bearings and 1958 and later pinion bearings (will not accept 1957 and earlier flywheels) •Bearing races are all line honed and breather cavity is precision machined to optimize breather timing for maximum oil scavenging •Machined for 37/16” cylinders and tapped 1/4”-20 for gear covers, oil pump, tappet guides, timer and timer advance •Available in two styles of inner primaries – 36-64 models use 55-64 style inner primary and 65-69 models use 65-69 alloy inner primary •Drilled for 5/16” generator mounting bolts •63-65 models with outside oil lines must use oil port to the rear of the tappet block or oil port in gear cover and use custom oil lines •Generator crankcase gear kit (includes circuit breaker drive gear, idler gear, circuit breaker gear and shims) and shafts must be purchased separately •Made in the U.S.A. SUG. PART # DESCRIPTION RETAIL PART # DESCRIPTION 31-0010 65-69 Generator engine cases $1,510.95 33-4226 Generator crankcase gear kit 31-0008 48-64 Generator engine cases 1,510.95 31-2037 Circuit breaker drive gear shaft 31-0006 36-47 Generator engine cases 1,510.95 31-2039 Idler gear shaft DASHES & GAUGES FRAMES, SUSPENSION & FENDERS 31-0010 FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS SUG. RETAIL $380.95 13.95 10.95 All part numbers in BOLD MAGENTA are new for 2009. HARDWARE, CHEMICALS & TOOLS 33-4226 31-2037 31-2039 COVERS, SECURITY & GENERAL 399 SECTION 7 SUPER STOCK™ ENGINE CASES WINDSHIELDS TOURING LUGGAGE SEATS & SISSY BARS EXHAUST •Cast from A356 T-6 heat-treated aluminum alloy •Cases are available for 31/2” stock and 35/8” big bore motors for any stroke up to and including 5” and most stock length connecting rods •Machined to accept an oil filter assembly that mounts on the front of stock motor cases •All races are line-honed and breather cavity is precision-machined to optimize breather timing for maximum oil scavenging •Additional parts include crankcase bolts, washers and nuts, cylinder mounting studs, timing hole plug, magnetic drain plug, assorted breather and oil line fittings, oil pressure switch (Evolution cases), oil screen, spring and plug, sprocket shaft Timken® bearing assembly and oil seal, pinion shaft main bearing race, cam needle bearing assembly, oil pump drive shaft bushing and installation instructions •Machined for EFI fitment •Made in the U.S.A. PART # DESCRIPTION STANDARD BORE CASES DS-194301 For 92-99 Evolution-style DS-194303 For 84-91 Evolution-style DS-194305 For 70-84 Shovelhead-style SUG. RETAIL $1,091.95 1,091.95 1,028.95 PART # BIG BORE CASES DS-194302 DS-194304 DS-194306 DESCRIPTION SUG. RETAIL For 92-99 Evolution-style For 84-91 Evolution-style For 70-84 Shovelhead-style $1,091.95 1,091.95 1,101.95 FUEL/AIR SYSTEMS BIG BLOCK ENGINE CASES ENGINE •Cast from 356 T-6 aluminum alloy with standard American fasteners and 4140 steel inserts on pinion and Timken sides •Pinion race-installed and line-lapped to standard size •Timken bearings included •Additional parts include Torrington bearing, cylinder studs and chrome timing plug •Accepts cylinders with 41/4” i.d. •Cases set up for any stroke up to 5” and most stock length connecting rods •Cam chest and lifter block pad offset .250” •Deck height is .625” taller than stock EVO •All other components are based off a 92-99 Evolution-style engine case •Available in natural or black finish PART # DESCRIPTION SUG. RETAIL •Made in the U.S.A. FOR STOCK CHASSIS W/ 92-99 EVOLUTION-STYLE MOTOR NOTE: Requires custom flywheel assembly, cylinders (EXCEPT EFI MODELS) (PART #s 0931-0089, 0931-0090) and heads 0920-0015 Natural case $1,092.95 (PART #s 0930-0046, 0930-0047). 0920-0016 Black case 1,185.95 NOTE: Not for EFI applications. TRANSMISSION & DRIVELINE GASKETS & SEALS ELECTRICAL 0920-0016 LIGHTING HANDLEBARS, CONTROLS & MIRRORS CABLES BIG BLOCK CYLINDER HEADS •Manufactured from A356 T-6 aluminum •Designed for use with a 41/4” Delkron Big Block Cylinders and Big Block engine cases •Feature 2” intake valves, 1.625” exhaust valves and 1.80” intake valves •Spring travel and valve clearance for cams up to .640” lift •Heads come assembled; include a flange-style intake manifold and top end gasket kit •Available in natural or black finish •Sold in pairs •Made in the U.S.A. NOTE: Accept Delkron Rocker Box, PART #0940-0597. NOTE: Not for EFI applications. BRAKES PART # 0930-0046 TANKS & OIL FILTERS DASHES & GAUGES FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL 400 DESCRIPTION Natural SUG. RETAIL $1,195.95 PART # 0930-0047 DESCRIPTION Black 0930-0047 SUG. RETAIL $1,224.95 BIG BLOCK ENGINE CASES 0931-0090 41/4” BIG BLOCK CYLINDERS •Feature 356 T-6 aluminum castings with centrifugally spun cast-iron liners to provide excellent thermal conductivity •Specially designed fin pack provides more cooling surface area than stock •Cylinders bored to within .010” of final dimension to allow you to select your piston •41/4” custom pistons required, but not included •Cylinder length will work with most 41/4” stroke flywheel assemblies using a 7.440” connecting rod •For use with Delkron Big Block engine cases and Big Block cylinder heads •Available in natural or black finish •Sold in pairs •Made in the U.S.A. PART # DESCRIPTION SUG. RETAIL 0931-0089 Natural $613.95 0931-0090 Black 647.95 •Cast from 356 T-6 aluminum alloy with standard American fasteners and 4140 steel inserts on pinion and Timken sides •Pinion race-installed and line-lapped to standard size •Timken bearings included DS-194311 •Additional parts include Torrington bearing, cylinder studs and chrome timing plug •Accepts cylinders with 41/4” i.d. •Cases set up for any stroke up to 5” and most stock length connecting rods •Cam chest and lifter block pad offset .250” •Deck height is .625” taller than stock EVO •All other components are based off a 92-99 Evolution-style engine case •Available in natural or black finish •Made in the U.S.A. NOTE: Requires custom flywheel assembly, cylinders (PART #s 0931-0089, 0931-0090) and heads (PART #s 0930-0046, 0930-0047). NOTE: Not for EFI applications. STANDARD BORE CASES PART # DESCRIPTION DS-194311 92-99 Evolution (except EFI models) DS-194313 84-91 Evolution DS-194315 70-84 Shovelhead DS-194060 Bottom plate gaskets; 12-hole (pr.) 7806-1558 Bottom plate O-ring; 14-hole (ea.) SUG. RETAIL $896.95 896.95 896.95 1.95 1.95 BIG BORE CASES (35/8”) PART # DESCRIPTION SUG. RETAIL DS-194312 92-99 Evolution style (except EFI models) $896.95 DS-194314 84-91 Evolution style 896.95 DS-194316 70-84 Shovelhead style 896.95 DS-194060 Bottom plate gaskets; 12-hole (pr.) 1.95 7806-1558 Bottom plate O-ring; 14-hole (ea.) 1.95 All part numbers in BOLD MAGENTA are new for 2009. SECTION 7 0921-0035 WINDSHIELDS ROD SETS •Heavy-duty replacements, perfect for stock motors •Meet or exceed OEM specifications •Come completely fitted and ready to install •Complete set includes a threehole crankpin, aluminum retainers, bearings, nuts and forged heattreated steel rods REPLACEMENT FLYWHEEL ASSEMBLIES •Flywheel assemblies are designed for use with Timken®-style sprocket shaft bearings •Fit directly in stock crankcases with no modifications •For 88”, 95” and 100” displacement in 0921-0036 Twin Cam A and B motors; 4” stroke •Can also be used in 03-06 motors when the left-side main bearing is converted to a Timken-style bearing PART # 0921-0035 0921-0036 DESCRIPTION For 99-02 Twin Cam “A” motor For 00-02 Twin Cam “B” motor SUG. RETAIL $1,340.95 1,392.95 PART # DS-194662 DS-194661 DS-194660 DS-194664 DS-194663 DS-194665 TOURING LUGGAGE DS-194660 DESCRIPTION SUG. RETAIL For 84-99 Evolution Big Twin; repl. OEM #24281-83 $284.95 For 74-E81 Big Twin; repl. OEM #24281-74A 284.95 For 41-73 74” Big Twin; repl. OEM #24281-41A 284.95 For 86-99 XL; repl. OEM #24275-86A 284.95 For L81-85 XL; repl. OEM #24275-80A 284.95 For 57-E81 XL; repl. OEM #24275-57 284.95 •High-quality, heavy-duty rod sets come complete and ready to install •Set includes front and rear rods, crankpin and nuts, steel cages and roller bearings •Rods are deep-forged and heat-treated, .120” wider than stock in the I-beam section and feature rod-to-rod clearance to accommodate strokes up to and including 5” •Crankpin has two oil holes and four slots ground on each side of the throw ends to help maintain the oil film on thrust faces ENGINE DS-194652 NOTE: Installation of rod sets may require additional clearancing of flywheels and cases. PART # DS-194027 DS-194653 DS-194652 DS-194655 DS-194654 DS-194028 TRANSMISSION & DRIVELINE GASKETS & SEALS DS-194655 DESCRIPTION For L84-99 Evolution Big Twin (.792” wrist pin) For L81-E84 Big Twin (.791” wrist pin) For 41-E81 74” Big Twin (.791” wrist pin) For 86-01 XL (.792” wrist pin) For L81-85 XL (.791” wrist pin) For 57-E81 XL (.791” wrist pin) DS-194002 EXHAUST FUEL/AIR SYSTEMS DS-194027 HEAVY-DUTY CONNECTING ROD SETS SEATS & SISSY BARS SUG. RETAIL $377.95 377.95 398.95 484.95 398.95 398.95 DS-194028 ELECTRICAL LIGHTING DS-194005 DS-194010 HANDLEBARS, CONTROLS & MIRRORS CABLES CRANKPINS FOR BIG TWIN AND XL •Quality replacements that equal or exceed OEM specifications •Made in the U.S.A. by JIMS Machining •Sold individually PART # DS-194005 DS-193970 DS-193971 DS-194004 DS-194006 DS-194002 DS-194013 DS-194004 DESCRIPTION For L81-99 Evolution Big Twin; repl. OEM #23961-80A (three-hole) For L81-99 Evolution Big Twin (+.001”, three-hole) For L81-99 Evolution Big Twin (two-hole w/ nuts) For 41-E81 74” Big Twin OHV; repl. OEM #23961-41 (three-hole) For L81-99 XL and 94-99 Buells; repl. OEM #23960-80A (three-hole) For 54-E81 XL; repl. OEM #23960-54 BRAKES DS-194006 CRANKPIN NUT/ LOCK KITS SUG. RETAIL $78.95 78.95 105.95 76.95 73.95 73.95 •Includes nuts, locks and screws PART # DS-194010 DS-194013 DESCRIPTION For 41-E81 Big Twin; repl. OEM #23966-78 For 57-E81 XL; repl. OEM #23967-79 SUG. RETAIL $25.95 27.95 DS-196274 WRIST PIN BUSHINGS DS-198831 CRANKPIN NUTS •CNC-machined to within .002” tolerance •Nuts have 1”-20 threads •Sold in pairs PART # DS-198833 DS-198831 DS-198832 DESCRIPTION For 84-99 Evolution Big Twin; repl. OEM #23969-83 For L81-98 XL, 94-99 Buell; repl. OEM #23901-81 For 54-E81 XL; repl. OEM #23967-54A SUG. RETAIL $37.95 37.95 32.95 •Made of 100% bronze •Available in two styles and two sizes •Sold in pairs •Made in the U.S.A. PART # DESCRIPTION FOR 99-06 TWIN CAM 0922-0070 Std. 0922-0071 + .002” oversize FOR 36-99 BIG TWIN DS-197041 Std. DS-197042 +.002” oversize FOR 54-09 XL DS-197044 Std. DS-197045 +.002” oversize WRIST PIN BUSHINGS SUG. RETAIL •Machined from solid bronze bar stock •Hold concentricity to less than .0002” •Lead-in edge for easy installation •Sold in pairs $12.95 12.95 PART # DS-196274 12.95 12.95 DS-197065 12.95 12.95 DS-197066 DS-198825 All part numbers in BOLD MAGENTA are new for 2009. TANKS & OIL FILTERS SUG. DESCRIPTION RETAIL For 99-06 Twin Cam std.; repl. OEM #24316-99 $31.95 For 36-99 Big Twin std.; repl. OEM #24334-36 24.95 For 36-99 Big Twin +.005” 24.95 For 45” Big Twin and 54-09 XL; repl. OEM #2433136 24.95 DASHES & GAUGES FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL 401 SECTION 7 ROD BEARING RETAINERS WINDSHIELDS •Replacement rollertype for Harley connecting rods •Quality equal to OEM •Sold in sets of three ROD RACE SET TOURING LUGGAGE SEATS & SISSY BARS EXHAUST •Made from 52100 aerospace-quality Timken® bearing stock •Sold as a set •Made in the U.S.A. PART # DS-194014 DESCRIPTION For 41-99 Big Twin models; repl. OEM #s 24345-36A and 24356-36A PART # DESCRIPTION DS-194018 For 41-86 Big Twin; repl. OEM #s 24366-71, 24367-71 DS-194017 For 52-86 XL; repl. OEM #s 24362-54A, 24364-54A SUG. RETAIL $55.95 SUG. RETAIL $24.95 22.95 ROD ROLLER BEARINGS •Exact replacement bearings •Sizes range from standard to +.003 for most applications •Available in packs of 100 •Made in the U.S.A. to OEM specifications LONG ROD ROLLERS FUEL/AIR SYSTEMS ENGINE TRANSMISSION & DRIVELINE GASKETS & SEALS ELECTRICAL LIGHTING HANDLEBARS, CONTROLS & MIRRORS PART # DESCRIPTION FOR 73-86 BIG TWIN 0924-0088 Std. (.1875” x .594”) 0924-0084 +.0002 0924-0086 +.0004 0924-0082 +.0006 0924-0087 +.0008 0924-0083 +.0010 0924-0096 +.0020 0924-0097 +.0030 0924-0101 -.0002 FOR 51-72 BIG TWIN 0924-0079 Std. (.1875” x .662”) 0924-0080 +.0002 0924-0081 +.0004 0924-0089 +.0006 0924-0090 +.0008 0924-0091 +.0010 FOR 54-E86 XL 0924-0067 Std. (.1875” x .480”) 0924-0068 +.0002 0924-0069 +.0003 0924-0070 +.0006 0924-0071 +.0008 0924-0072 +.0010 0924-0094 +.0015 0924-0093 +.0020 0924-0092 +.0030 0924-0095 -.0002 REPLACES OEM # SUG. RETAIL 9186 9180 9181 9182 9183 9184 9450A $15.95 15.95 15.95 15.95 15.95 15.95 15.95 15.95 12.95 9171A 9172A 9173A 9174A 9175A 9176A 15.95 15.95 15.95 15.95 15.95 15.95 9150A 9152A 9154A 9156A 9158A 9160A 9416 9417 9150 9161 12.95 12.95 12.95 12.95 12.95 12.95 12.95 12.95 12.95 12.95 SHORT ROD ROLLERS PART # DESCRIPTION FOR 73-86 BIG TWIN 0924-0061 Std. (.1875” x .300”) 0924-0062 +.0002 0924-0063 +.0004 0924-0065 +.0008 0924-0066 +.0010 0924-0098 +.0015 0924-0099 +.0020 0924-0085 -.0002 FOR 51-72 BIG TWIN 0924-0073 Std. (.1875” x .329”) 0924-0075 +.0004 0924-0076 +.0006 0924-0077 +.0008 0924-0078 +.0010 FOR 54-E86 XL 0924-0061 Std. (.1875” x .300”) 0924-0062 +.0002 0924-0063 +.0004 0924-0065 +.0008 0924-0066 +.0010 0924-0098 +.0015 0924-0099 +.0020 0924-0100 +.0030 0924-0101 -.0002 REPLACES OEM # SUG. RETAIL 9441A 9442A 9443A 9445A 9446A 9415 9418 9185 $12.95 12.95 12.95 12.95 12.95 12.95 12.95 15.95 9101A 9103A 9104A 9105A 9106A 14.95 14.95 14.95 14.95 14.95 9441A 9442A 9443A 9445A 9446A 9415 9418 9441 (+.003) 9450A 12.95 12.95 12.95 12.95 12.95 12.95 12.95 12.95 12.95 CABLES DS-198834 DS-194142 BRAKES DS-194190 DS-194191 TANKS & OIL FILTERS DASHES & GAUGES FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL 402 DS-194087 DS-194080 DS-194139 DS-194086 CONNECTING ROD BEARING KIT •Kit contains three standard-size, fully assembled bearings needed for a rebuild •Made in the U.S.A. PART # 0924-0112 DESCRIPTION For 99-09 Twin Cam SUG. RETAIL $69.95 ROD ROLLER BEARINGS WITH RETAINER •Include bearings and bearing retainer •Replace OEM #24346-87A •Made in the U.S.A. PART # 2010-2960 DESCRIPTION For 87-99 Evolution Big Twin motors DS-194141 DS-194073 SUG. RETAIL $96.95 PINION AND MOTOR SPROCKET SHAFTS PART # MOTOR SPROCKET SHAFTS DS-194190 DS-194073 DS-194080 DS-194139 DS-198834 PINION GEAR SHAFTS DS-194142 DS-194191 DS-194087 DS-194086 DS-194141 DS-194143 DS-194143 DESCRIPTION For For For For For L81-E85 Big Twin; repl. OEM #23909-80 56-64 74”; repl. OEM #24001-56 30-54 74”, OHV; repl. OEM #24001-30 L81-85 XL; repl. OEM #24000-80 77-E81 XL; repl. OEM #24000-75 For For For For For For 87-99 Big Twin; repl. OEM #24006-87 L81-86 Big Twin; repl. OEM #s 24006-80, 24006-83 73-E81 Big Twin; repl. OEM #24006-73 58-72 Big Twin; repl. OEM #24006-58 54-57 Big Twin; repl. OEM #24006-54A 39-53 Big Twin; repl. OEM #24007-39 All part numbers in BOLD MAGENTA are new for 2009. SUG. RETAIL $88.95 82.95 57.95 80.95 80.95 83.95 83.95 80.95 80.95 88.95 99.95 SECTION FLYWHEEL-SIDE PINION SHAFT NUT FLYWHEEL-SIDE MOTOR SPROCKET SHAFT NUT TOURING NOTE: Check rod clearance. SUG. RETAIL $21.95 PART # DS-198835 DESCRIPTION For L81-89 Big Twin; repl. OEM #24016-80 (ea.) SUG. RETAIL $16.95 LUGGAGE ACORN FRONT BELT DRIVE PULLEY NUT •Chrome front pulley nut for open primary belt drive applications •Sold individually •Made in the U.S.A. GEAR-SIDE PINION SHAFT NUT •5/8”-24 left-hand threads •Sold each •Made in the U.S.A. PART # DS-198838 DS-198839 WINDSHIELDS •Heavy-duty nut fits flywheel-side of pinion shaft •3/4”-20 thread •Made in the U.S.A. •Heavy-duty nut fits flywheel-side of sprocket shaft •11/8”-16 threads •Made in the U.S.A. PART # DESCRIPTION DS-198836 For 72-E85 Big Twin (rod clearance must be checked on 72-E81 models) and JIMS big tapered motor sprocket shafts (ea.) PART # DS-193813 DESCRIPTION For 90-92 Big Twin; repl. OEM #24022-90 (ea.) For 54-89 Big Twin; repl. OEM #24023-54 (ea.) SUG. RETAIL $14.95 11.95 SEATS & SISSY BARS DESCRIPTION For 55-06 Big Twin models SUG. RETAIL $11.95 MOTOR SPROCKET SHAFT SEAL KIT PART # DS-174205 DESCRIPTION For 36-54 Big Twin models SUG. RETAIL $19.95 •Sold in packs of five PART # 0950-0225 MOTOR SPROCKET SEALS •OEM replacement style •Sold each •Made in the U.S.A. PART # DESCRIPTION DS-189865 For 30-54 Big Twin models; repl. OEM #24003-30 DS-189864 For 55-06 Big Twin models; repl. OEM #24003-55 SUG. RETAIL $8.95 13.95 ENGINE TRANSMISSION & DRIVELINE DESCRIPTION SUG. RETAIL For 93-99 Big Twin and 91-08 XL; repl. OEM #7916A $4.95 (ea.) MOTOR SPROCKET NUTS EXHAUST FUEL/AIR SYSTEMS •Prevents oil leaks at the motor shaft •Ideal for use with belt drives •Comes complete with retaining ring •Sold each GEAR-SIDE PINION SHAFT NUT 7 GASKETS & SEALS •Quick solution to the problem of oil seeping around the motor sprocket shaft DS-193410 •Sold each •Made in the U.S.A. PART # DESCRIPTION DS-193410 For 55-68 Big Twin w/ lip ring DS-193411 For 36-54 Big Twin w/ snap ring DS-193411 SUG. RETAIL $34.95 18.95 ELECTRICAL LIGHTING CRANKCASE MAIN BEARINGS •High-quality original Timken bearing assemblies PART # DESCRIPTION 0924-0108 For 69-99 Big Twin except Twin Cam 88; repl. OEM #9028 (set) 0924-0109 For 55-68 Big Twin; repl. OEM #9029 (set) 0924-0110 For 57-76 XL; repl. OEM #24729-52 (set) HANDLEBARS, CONTROLS & MIRRORS SUG. RETAIL $39.95 59.95 78.95 CABLES MOTOR SPROCKET NUT •Motor sprocket nut for belt-drive conversions and/or eliminating compensating sprockets SUG. PART # DESCRIPTION RETAIL DS-194074 For 55-06 Big Twin; repl. OEM #24003-55 (10-pk.) $.95 (ea.) BRAKES RIGHT ROLLER BEARING RETAINER •High-quality, replacement right crankcase roller bearing retainer •Sold each PART # DS-194015 DESCRIPTION For 36-86 Big Twin; repl. OEM #43578-35 DS-194090 SUG. RETAIL $14.95 CRANKCASE ROLLER BEARINGS •Available for Big Twin and Sportster models •Made in the U.S.A. to factory specifications •Sold in packs of 100 FOR 30-54 BIG TWIN LEFT SIDE (24 REQUIRED) AND 58-86 BIG TWIN RIGHT SIDE (28 REQUIRED) PART # DS-198880 DS-198881 DS-198882 DS-198883 SUG. DESCRIPTION RETAIL Std., repl. OEM #9220A $19.95 +.0002, repl. OEM #9221A 19.95 +.0004, repl. OEM #9222A 19.95 +.0006, repl. OEM #9223A 19.95 FOR 57-76 XL RIGHT SIDE AND 55-57 BIG TWIN SUG. PART # DESCRIPTION RETAIL DS-198887 Std., repl. OEM #9421 $18.95 DS-198888 +.0002, repl. OEM #9422 18.95 DS-198889 +.0004, repl. OEM #9423 18.95 PART # DS-198884 DS-198885 DS-198886 SUG. DESCRIPTION RETAIL +.0008, repl. OEM #9224A $19.95 +.001, repl. OEM #9225A 19.95 +.002, repl. OEM #9220A 19.95 RIGHT SIDE (13 REQUIRED) PART # DS-198890 DS-198891 DS-198892 DESCRIPTION +.0006, repl. OEM #9424 +.0008, repl. OEM #9425 +.001, repl. OEM #9426 SUG. RETAIL $18.95 18.95 18.95 DS-194095 TANKS & OIL FILTERS DS-194100 RIGHT-SIDE CRANKCASE BUSHINGS PART # DESCRIPTION DS-194100 For 58-99 Big Twin std. except Twin Cam 88; repl. OEM #24599-58B/93 DS-197067 For 58-99 Big Twin +.002 except Twin Cam 88; repl. OEM #24600-58B DS-194095 For 55-57 Big Twin std.; repl. OEM #24599-55 DS-194090 For 40-54 Big Twin std.; repl. OEM #24599-40 (w/ OHV) SUG. RETAIL $70.95 92.95 85.95 81.95 All part numbers in BOLD MAGENTA are new for 2009. FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS LEFT-SIDE CRANKCASE BUSHING PART # DESCRIPTION DS-194098 For 40-54 Big Twin, std.; repl. OEM #24621-40 (SV and OHV) DASHES & GAUGES SUG. RETAIL $65.95 COVERS, SECURITY & GENERAL 403 SECTION 7 WINDSHIELDS PINION SHAFT BEARINGS TOURING LUGGAGE PINION SHAFT BEARINGS SPROCKET SHAFT NUT LOCK PLATE •Sold each •Sold in 10-pk. SEATS & SISSY BARS •Caged bearings •Same color coding as OEM bearings •Sold each 0924-0121 PART # 0950-0221 DESCRIPTION For 72-86 Big Twin; repl. OEM #24018-72 SUG. RETAIL PART # 0924-0121 0924-0122 $1.55 (ea.) SUG. DESCRIPTION RETAIL For 03-09 Big Twin $28.95 For 99-02 Big Twin (right side) 28.95 •Available in standard •Made in the U.S.A.; sold each PART # DS-194236 ENGINE TRANSMISSION & DRIVELINE DESCRIPTION Standard for 54-76 XL and K models; repl. OEM #24585-57 SUG. RETAIL PART # DS-194043 PART # DS-194056 $85.95 DS-194042 DESCRIPTION For 29-54 OHV V-Twin models; repl. OEM #24100-17 •Sold each PART # DS-195172 BRAKES DESCRIPTION For 70-99 Big Twin models (except Twin Cam); repl. OEM #24002-70 TANKS & OIL FILTERS 404 $13.95 13.95 SUG. RETAIL $45.95 SUG. RETAIL PART # DS-197034 $17.95 DESCRIPTION For 70-99 Big Twin (except Twin Cam); repl. OEM #24002-70 MOTOR SPROCKET SHAFT SPACER KIT •Spacers are machined to a 32-micron, burr-free finish for extended seal life •Made to fit the sprocket shaft oil seal •Eight-piece kit contains one of each of the following sizes: .336, .621, .516, .546, .574, .606, .636, .666 •Made in the U.S.A. •Machined to a 32-micron, burr-free finish for extended seal life •Sold each •Made in the U.S.A. MOTOR SPROCKET SHAFT SPACER COVERS, SECURITY & GENERAL SUG. RETAIL For L70-99 Big Twin except Twin Cam 88; L79-E86 XL; repl. OEM #6506 For 41-E70 Big Twin; repl. steel OEM #23973-41 MOTOR SPROCKET SHAFT SPACER HANDLEBARS, CONTROLS & MIRRORS HARDWARE, CHEMICALS & TOOLS $24.95 24.95 24.95 24.95 DESCRIPTION LIGHTING TIRES, TUBES & WHEELS 24626-87 24628-87 24641-87 24643-87 •Set includes flywheel thrust washers in 11 different thicknesses, ranging from .064” to .102” •Sold in sets of 11 ELECTRICAL FOOTRESTS & LICENSE PLATE FRAMES SUG. RETAIL FLYWHEEL THRUST WASHER SET GASKETS & SEALS FRAMES, SUSPENSION & FENDERS REPL. OEM # •Replacement-type made from top-quality bronze and designed to meet or exceed OEM specifications •Sold in pairs RIGHT-SIDE CRANKCASE BEARING RACE FUEL/AIR SYSTEMS DASHES & GAUGES DESCRIPTION TWIN MODELS White Green Red Blue FLYWHEEL THRUST WASHERS EXHAUST CABLES PART # FOR 87-99 BIG DS-198656 DS-198657 DS-198658 DS-198659 PART # DS-197035 SUG. RETAIL DESCRIPTION SUG. RETAIL For 55-69 Big Twin models $67.95 DS-196135 $23.95 WOODRUFF PARALLEL KEYS •Replacement for S&S cam gear drive kits •Sold in a 5-pack 0925-0107 PART # 0925-0107 0925-0279 SIZE .125” x .5” crankpin key .19” x .15” x .42” SUG. RETAIL $.95 (ea.) 5.95 (ea.) DS-194349 WOODRUFF KEYS •All meet or exceed OEM specifications •For Big Twin and XL models; sold in 10-pk. PART # DS-173417 DS-194300 0921-0143 DS-194310 DS-194320 DS-194325 DS-194349 DS-194206 0950-0220 0925-0287 DS-194300 DESCRIPTION Trans. drive gear spacer keys; repl. OEM #35175-38 Rods, flywheels, crankpin keys; repl. OEM #23985-18 Crankpin key for For 81-99 Big Twin and XL; repl. OEM #11218 Crankpin, pinion shaft, gear shaft keys; repl. OEM #23985-12 Rods, flywheels, sprocket shaft keys; repl. OEM #23985-56 Gear shaft pinion keys for 54-89 Big Twin; repl. OEM #23985-54 Oil pump shaft key, repl. OEM #26340-36 Oil pump key for 68-99 80” Big Twin; repl. OEM #26348-15 Pinion shaft gear key for 90-99 Big Twin and 86-03 XL; repl. OEM #11219 Rear intake cam gear key for 80-08 XL; repl. OEM #11204 SUG. RETAIL $1.95 1.95 .55 1.95 1.95 .95 1.95 .95 .95 1.95 (ea.) (ea.) (ea.) (ea.) (ea.) (ea.) (ea.) (ea.) (ea.) (ea.) SPROCKET SHAFT SPACERS •The only way to properly space/align the front motor sprocket or belt drive pulley •Various thicknesses available in individual packs of five or as a set that includes one each of .060, .090, .120, .150, .180 and .210 SUG. PART # DESCRIPTION RETAIL FOR 01-03 SOFTAIL 0950-0229 Repl. OEM #24039-01A $26.95 FOR 99-02 SOFTAIL MODELS 0950-0230 Repl. OEM #24038-99 28.95 FOR 99-02 FLT MODELS 0950-0228 Repl. OEM #24008-99 26.95 FOR 70-99 BIG TWIN (EXCEPT TWIN CAM) DS-196135 Set, .060-.210 27.95 DS-196151 .010; repl. OEM #35850-84 2.95 DS-196152 .020; repl. OEM #35851-84 2.95 DS-196153 .030; repl. OEM #35852-84 2.95 DS-196136 .060; repl. OEM #24032-70 3.95 DS-196137 .090; repl. OEM #24033-70 3.95 DS-196138 .120; repl. OEM #24034-70 3.95 DS-196140 .150; repl. OEM #24035-70 3.95 DS-196141 .180; repl. OEM #24036-70 4.95 DS-196143 .210; repl. OEM #24037-70 4.95 All part numbers in BOLD MAGENTA are new for 2009. (ea.) (ea.) (ea.) (ea.) (ea.) (ea.) (ea.) (ea.) (ea.) (ea.) (ea.) (ea.) SECTION 7 WINDSHIELDS HIGH-PERFORMANCE PISTONS •Forged from a high-silicone aluminum alloy to deliver long life and consistent dimensions •Wiseco’s high-tech manufacturing ensures greater operating strength and lower expansion at high temperatures •Sold in kits that include two pistons, rings, piston pins and circlips •Include forged pistons with coated skirts, rings, retainer clips and chrome piston pins •Piston kits are available with Hastings-style X-Ring package (.062 top ring, .062 compression ring and .158 oil ring), or XC-Ring packages (.039 top ring, .062 compression ring, .158 oil ring); X-Rings and XC-Rings will not interchange •X- and XC-rings are identified by PART # in the application chart; X-Ring PART #s end with an “X” and XC-Ring Part #s end with an “XC” •Twin Cam 1550cc kits also include a top end gasket kit •103” kits require cylinder boring; 110” kit requires big-bore cylinders and case boring; Hastings-style X-Ring package (.0472” top ring, .0472” compression ring and .118” oil ring); recalibration required TOURING LUGGAGE SEATS & SISSY BARS NOTE: Replacement rings include rings for one piston only. EXHAUST WARNING: Wiseco pistons that use XC-rings can only be fitted with Wiseco XC-rings. REPL. REPL. PISTON REPL. WRIST CIRCLIP DESCRIPTION KIT RINGS PIN (EA.) (PR.) 07-09 TWIN CAM 96 BORED TO 1691CC (103 CU. IN.) HASTINGS RING PACKAGE (9:1 COMP. REVERSE DOME) ALSO FITS 99-06 TWIN CAM 88 WITH 43/8” STROKER CRANK 3.875”/+.125” 0910-0832 0912-0145 W5752 3.880”/+.130” 0910-0833 0912-0146 W5752 3.885”/+.135 0910-0834 0912-0147 W5752 07-09 TWIN CAM 96 BORED TO 1691CC (103 CU. IN.) HASTINGS RING PACKAGE (10.5:1 COMP. REVERSE DOME) ALSO FITS 99-06 TWIN CAM 88 WITH 43/8” STROKER CRANK 3.875”/+.125” 0910-0835 0912-0145 W5752 3.880”/+.130” 0910-0836 0912-0146 W5752 3.885”/+.135 0910-0837 0912-0147 W5752 07-09 TWIN CAM 96 BORED TO 1802CC (110 CU. IN.) HASTINGS RING PACKAGE (10.5:1 COMP. REVERSE DOME) ALSO FITS 99-06 TWIN CAM 88 WITH 43/8” STROKER CRANK 4.00”/+.250” 0910-0838 W5752 TWIN CAM 88 BORED TO 1550CC HASTINGS RING PACKAGE (9:1 COMP.) Std. K1719 W5752 .005” K1720 W5752 .010” K1721 W5752 .020” K1722 W5752 TWIN CAM 88 BORED TO 1550CC HASTINGS RING PACKAGE (10.5:1 COMP.) NOTE: REQUIRES SCREAMIN’ EAGLE MODULE ON FUEL-INJECTED MODELS Std. K1709 W5752 .005” K1710 W5752 .010” K1711 W5752 .020” K1712 W5752 84-99 1340CC EVO. BIG TWIN HASTINGS X-RING PACKAGE (10:1 COMP.) Std. K1665 3497X S534 W5731 .005” K1675 3504X S534 W5731 .010” K1666 3507X S534 W5731 .020” K1667 3517X S534 W5731 .030” K1668 3527X S534 W5731 .040” K1669 3537X S534 W5731 84-99 1340CC EVO. BIG TWIN XC-RING PACKAGE (10:1 COMP.) .005” 3504XC S534 W5731 .015” 3514XC S534 W5731 .025” 3524XC S534 W5731 .035” 3534XC S534 W5731 .045” 3544XC S534 W5731 PART # PISTON KITS 0903-0145 0903-0146 0903-0147 0903-0148 0903-0149 0903-0150 0903-0583 0903-0584 0903-0585 0910-0832 0910-0833 0910-0834 0910-0835 0910-0836 0910-0837 0910-0838 K1600 SUG RETAIL $267.37 274.74 267.37 267.37 264.77 274.74 272.44 272.44 272.44 285.42 285.42 285.42 285.42 285.42 285.42 285.42 224.44 SUG PART # RETAIL PISTON KITS (CONT) K1601 $224.44 K1602 224.44 K1603 224.44 K1604 224.44 K1605 224.44 K1606 224.44 K1607 224.44 K1608 224.44 K1609 224.44 K1610 224.44 K1611 224.44 K1612 224.44 K1613 236.53 K1614 236.53 K1615 236.53 K1616 236.53 K1617 236.53 REPL. REPL. PISTON REPL. WRIST CIRCLIP DESCRIPTION KIT RINGS PIN (EA.) (PR.) 84-99 1340CC EVO. BIG TWIN HASTINGS X-RING PACKAGE (8.5:1 COMP.) Std. K1640 3497X S534 W5731 .010” K1641 3507X S534 W5731 .020” K1642 3517X S534 W5731 .030” K1643 3527X S534 W5731 .040” K1644 3537X S534 W5731 84-99 1340CC EVO. BIG TWIN HASTINGS X-RING PACKAGE (10.5:1 COMP.) FITS EDELBROCK CYLINDER HEADS Std. 3497X S534 W5731 .020” 3517X S534 W5731 .040” 3537X S534 W5731 84-99 1340CC EVO. BIG TWIN HASTINGS X-RING PACKAGE ® (10.5:1 COMP.) FITS SCREAMIN’ EAGLE CYLINDER HEADS .005” K1714 3504X S534 W5731 .020” K1716 3517X S534 W5731 78-84 1340 “80” (9.5:1 COMP.) HASTINGS X-RING PACKAGE Std. K1623 3497X S535 W5731 .010” K1624 3507X S535 W5731 .020” K1625 3517X S535 W5731 .030” K1626 3527X S535 W5731 .040” K1627 3537X S535 W5731 78-84 1340CC BIG TWIN (7:1 COMP.) HASTINGS X-RING PACKAGE Std. K1613 3497X S535 W5731 .010” K1614 3507X S535 W5731 .020” K1615 3517X S535 W5731 .030” K1616 3527X S535 W5731 .040” K1617 3537X S535 W5731 48-80 1200CC BIG TWIN (9:1 COMP.) HASTINGS X-RING PACKAGE Std. K1605 3437X S-521 W5731 .010” K1606 3447X S-521 W5731 .020” K1607 3457X S-521 W5731 .030” K1608 3467X S-521 W5731 .040” K1609 3477X S-521 W5731 .050” K1610 3487X S-521 W5731 .060” K1611 3497X S-521 W5731 .080” K1612 3517X S-521 W5731 04-09 XL1200 (10.5:1 COMPRESSION) HASTINGS RING PACKAGE; SKIRT COATED Std. 0903-0583 3497X S534 W5731 .010” 0903-0584 3507X S534 W5731 .020” 0903-0585 3517X S534 W5731 SUG PART # RETAIL PISTON KITS (CONT) K1623 $236.53 K1624 236.53 K1625 236.53 K1626 236.53 K1627 236.53 K1640 255.23 K1641 255.23 K1642 255.23 K1643 255.23 K1644 255.23 K1655 274.74 K1656 274.74 K1657 274.74 K1659 274.74 K1660 267.37 K1662 267.37 K1664 267.37 SUG PART # RETAIL PISTON KITS (CONT) K1665 $264.77 K1666 264.77 K1667 264.77 K1668 264.77 K1669 264.77 K1675 264.77 K1682 274.74 K1684 274.74 K1685 267.37 K1687 267.37 K1700 264.77 K1702 264.77 K1709 390.74 K1710 390.74 K1711 390.74 K1712 390.74 K1714 267.37 REPL. REPL. PISTON REPL. WRIST CIRCLIP DESCRIPTION KIT RINGS PIN (EA.) (PR.) 88-03 XL 1200CC AND BUELL MODELS WITH OEM 1200 HEADS (9:1 COMP.) HASTINGS X-RING PACKAGE Std. K1660 3497X W5731 .010” 0903-0145 3507X W5731 .020” K1662 3517X W5731 .040” K1664 3537X W5731 88-03 XL 1200CC (10.5:1 COMPRESSION) HASTINGS X-RING PACKAGE Std. K1685 3497X W5731 .010” 0903-0147 3507X W5731 .020” K1687 3517X W5731 .030” 0903-0148 3527X W5731 86-09 883 XL BORED TO 1200CC (REVERSE DOME) (8.5:1 COMP.) HASTINGS X-RING PACKAGE Std. 0903-0150 3497X W5731 86-09 883 XL BORED TO 1200CC (REVERSE DOME) (9.5:1 COMP.) HASTINGS X-RING PACKAGE Std. K1655 3497X W5731 .010” K1656 3507X W5731 .020” K1657 3517X W5731 .040” K1659 3537X W5731 86-09 883 XL BORED TO 1200CC (REVERSE DOME) (10:1 COMP.) HASTINGS X-RING PACKAGE Std. K1682 3497X W5731 .010” 0903-0146 3507X W5731 .020” K1684 3527X W5731 72-85 XL 1000CC (10:1 COMP.) HASTINGS X-RING PACKAGE Std. K1600 3188X S-521 CW20 .010” K1601 3198X S-521 CW20 .020” K1602 3208X S-521 CW20 .030” K1603 3218X S-521 CW20 .040” K1604 S-521 CW20 S1 BUELL 1200CC W/ 101 HP THUNDERSTORM HEAD (DOME) (10:1 COMP.) HASTINGS X-RING PACKAGE Std. K1700 3497X W5731 .010” 0903-0149 3507X W5731 .020” K1702 3517X W5731 SUG PART # RETAIL PISTON KITS (CONT) K1716 $267.37 K1719 390.74 K1720 390.74 K1721 390.74 K1722 390.74 REPLACEMENT RING SETS 0912-0145 28.69 0912-0146 28.69 0912-0147 28.69 3188X 32.15 3198X 32.15 3208X 32.15 3218X 32.15 3437X 32.15 3447X 32.15 3457X 32.15 All part numbers in BOLD MAGENTA are new for 2009. FUEL/AIR SYSTEMS ENGINE TRANSMISSION & DRIVELINE GASKETS & SEALS ELECTRICAL LIGHTING HANDLEBARS, CONTROLS & MIRRORS CABLES BRAKES TANKS & OIL FILTERS DASHES & GAUGES SUG RETAIL PART # REPLACEMENT RING SETS (CONT) 3467X $32.15 3477X 32.15 3487X 32.15 3497X 32.15 3504X 32.15 3504XC 32.15 3507X 32.15 3514XC 32.15 3517X 32.15 3524XC 32.15 3527X 32.15 3534XC 32.15 3537X 32.15 3544XC 32.15 SUG RETAIL PART # REPLACEMENT WRIST PINS S-521 $16.05 S534 16.05 S535 16.05 REPLACEMENT CIRCLIPS CW20 2.00 W5731 2.00 W5752 2.00 FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL 405 SECTION 7 DS-751229 DS-751258 WINDSHIELDS TOURING LUGGAGE SEATS & SISSY BARS EXHAUST FUEL/AIR SYSTEMS ENGINE TRANSMISSION KB PERFORMANCE & DRIVELINE HYPEREUTECTIC PISTON KITS GASKETS & SEALS ELECTRICAL LIGHTING HANDLEBARS, CONTROLS & MIRRORS CABLES BRAKES TANKS & OIL FILTERS DASHES & GAUGES FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL 406 DS-751253 •These pistons were originally designed by Keith Black •Manufactured from high-strength, T-6, heat-treated, 390 hypereutectic aluminum alloy •Allow a tighter fit and longer piston and ring life •Diamond-machined pistons are held to plus or minus one gram weight and less than one-half-thousandth-inch (.0005”) tolerances from piston to piston •Each kit contains two pistons, pins, spiro-lock pin clips and Hastings moly rings •Replacement piston rings and pin lock rings available separately •Made in the U.S.A. NOTE: KB pistons can be installed tighter than other pistons. This results in less piston rock and better ring seal. Please read instructions included with piston for correct piston clearance. NOTE: Due to the thermal conductivity and design of KB pistons, special attention is required to the top ring end gap. Please read instructions furnished with piston for correct ring installation. NOTE: Each replacement ring PART # denotes rings for two pistons, except 48-99 Big Bore kits and 99-06 88” Twin Cam kits, which require two sets. 07-09 96” TWIN CAM BORE (3.750”) Std. +.005” +.010” 10.0:1 COMP PISTON # 0910-0915 0910-0916 0910-0917 REPLACEMENT RINGS # DS-750692 DS-750693 DS-750694 NOTE: Use lock rings PART #0913-0002 (4-pk.) 99-06 88” TWIN CAM BORE (3.750”) Std. +.005” +.010” +.020” 10.5:1 COMP PISTON # 0910-0575 DS-751277 0910-0576 0910-0577 9.25:1 COMP PISTON # 0910-0578 DS-751272 0910-0579 0910-0580 REPLACEMENT RINGS # DS-750869 DS-750870 - NOTE: Use lock rings PART #0913-0002 (4-pk.) 99-06 95” TWIN CAM BIG BORE 10.5:1 COMP BORE PISTON # Std. (3.875”) DS-751286 +.005” DS-751287 +.010” DS-751288 9.25:1 COMP PISTON REPLACEMENT # RINGS # DS-751281 DS-750874 DS-751282 DS-750875 DS-750876 NOTE: Use lock rings PART #0913-0002 (4-pk.) 84-99 80” EVOLUTION BIG TWIN 10.5: COMP 9.5:1 COMP BORE PISTON # PISTON # Std. (3.498”) DS-751247 DS-751265 +.005 DS-751248 DS-751266 +.010 DS-751249 DS-751267 +.020 DS-751250 DS-751268 +.030 DS-751251 DS-751269 +.040 DS-751252 NOTE: Use lock rings PART #0913-0001 (4-pk.) 8.5:1 COMP PISTON # DS-751242 DS-751243 DS-751244 - REPLACEMENT RINGS # DS-750830 DS-750867 DS-750831 DS-750832 DS-750833 DS-750834 48-84 88” BIG BORE BIG TWIN (3.625” BORE/4.250” STROKE) 10:1 COMP REPLACEMENT BORE PISTON # RINGS # Std. (3.625”) DS-751229 DS-750861 +.005” DS-750862 +.010” DS-751231 DS-750863 +.020” DS-751232 DS-750864 +.030” DS-750865 NOTE: Use lock rings PART #0913-0001 (4-pk.) 78-84 80” SHOVELHEAD BIG TWIN (4.250” STROKE) 9.5:1 COMP 8.0:1 COMP BORE PISTON # PISTON # Std. (3.498”) DS-751258 DS-751211 +.005 DS-751259 DS-751212 +.010 DS-751260 DS-751213 +.020 DS-751261 DS-751214 +.030 DS-751262 DS-751215 +.040 DS-751263 DS-751216 REPLACEMENT RINGS # DS-750830 DS-750867 DS-750831 DS-750832 DS-750833 DS-750834 NOTE: Use lock rings PART #0913-0001 (4-pk.) 41-79 74” KNUCKLE, PAN AND SHOVELHEAD 8.5: 1 COMP BORE PISTON # Std. (3.438”) DS-751201 +.005 DS-751202 +.010 DS-751203 +.020 DS-751204 +.030 DS-751205 +.040 DS-751206 +.050 DS-751207 +.060 DS-751208 +.070 +.080 - All part numbers in BOLD MAGENTA are new for 2009. REPLACEMENT RINGS # DS-750820 DS-750868 DS-750821 DS-750822 DS-750823 DS-750824 DS-750825 DS-750830 DS-750831 DS-750832 SECTION 7 KB PERFORMANCE PISTON KITS (CONT) 86-03 XL BORE Std. (3.498”) +.005 +.010 +.020 REPLACEMENT RINGS # DS-750830 DS-750867 DS-750831 DS-750832 NOTE: Use lock rings PART #0913-0001 (4-pk.) BORE Std. (3.498”) +.005 +.010 +.020 +.030 WINDSHIELDS 72-85 1000 XL 86-09 XL 1200 XL (FLAT TOP) 9.0:1 COMP PISTON # DS-751235 DS-751236 DS-751237 DS-751238 883 TO 1200 CONV. (REVERSE DOME) 9.0:1 COMP PISTON # DS-751253 DS-751264 DS-751254 DS-751255 DS-751256 REPLACEMENT RINGS # DS-750830 DS-750867 DS-750831 DS-750832 DS-750833 BORE Std. (3.188”) +.010 +.020 +.030 +.040 +.050 9.0:1 COMP PISTON # DS-751218 DS-751219 DS-751220 DS-751221 DS-751222 REPLACEMENT RINGS # DS-750810 DS-750811 DS-750812 DS-750813 DS-750814 DS-750815 TOURING LUGGAGE NOTE: Use lock rings PART #0913-0001 (4-pk.) NOTE: Use lock rings PART #0913-0001 (4-pk.) SEATS & SISSY BARS PRICE LIST PART # SUG. RETAIL PISTONS 0910-0575 $218.95 0910-0576 218.95 0910-0577 218.95 0910-0578 212.95 0910-0579 212.95 0910-0580 212.95 0910-0915 186.95 0910-0916 186.95 0910-0917 186.95 DS-751201 177.95 DS-751202 177.95 DS-751203 177.95 DS-751204 177.95 DS-751205 177.95 DS-751206 177.95 DS-751207 177.95 DS-751208 177.95 DS-751211 182.95 PART # SUG. RETAIL PISTONS (CONT) DS-751212 $182.95 DS-751213 182.95 DS-751214 182.95 DS-751215 182.95 DS-751216 182.95 DS-751218 199.95 DS-751219 199.95 DS-751220 199.95 DS-751221 199.95 DS-751222 199.95 DS-751229 218.95 DS-751231 218.95 DS-751232 218.95 DS-751235 168.95 DS-751236 168.95 DS-751237 168.95 DS-751238 168.95 DS-751242 172.95 PART # SUG. RETAIL PISTONS (CONT) DS-751243 $172.95 DS-751244 172.95 DS-751247 182.95 DS-751248 182.95 DS-751249 182.95 DS-751250 182.95 DS-751251 182.95 DS-751252 182.95 DS-751253 182.95 DS-751254 182.95 DS-751255 182.95 DS-751256 182.95 DS-751258 182.95 DS-751259 182.95 DS-751260 182.95 DS-751261 182.95 DS-751262 182.95 DS-751263 182.95 PART # SUG. RETAIL PISTONS (CONT) DS-751264 $182.95 DS-751265 182.95 DS-751266 182.95 DS-751267 182.95 DS-751268 182.95 DS-751269 182.95 DS-751272 212.95 DS-751277 218.95 DS-751281 218.95 DS-751282 218.95 DS-751286 178.95 DS-751287 178.95 DS-751288 178.95 REPLACEMENT RINGS DS-750692 54.95 DS-750693 54.95 DS-750694 54.95 DS-750810 46.95 PART # SUG. RETAIL REPLACEMENT RINGS (CONT) DS-750811 $46.95 DS-750812 46.95 DS-750813 46.95 DS-750814 46.95 DS-750815 46.95 DS-750820 42.95 DS-750821 42.95 DS-750822 42.95 DS-750823 42.95 DS-750824 42.95 DS-750825 42.95 DS-750830 43.95 DS-750831 43.95 DS-750832 43.95 DS-750833 43.95 DS-750834 43.95 DS-750861 20.95 PART # SUG. RETAIL REPLACEMENT RINGS (CONT) DS-750862 $20.95 DS-750863 20.95 DS-750864 20.95 DS-750865 20.95 DS-750867 42.95 DS-750868 42.95 DS-750869 39.95 DS-750870 39.95 DS-750874 48.95 DS-750875 48.95 DS-750876 48.95 PISTON LOCK RINGS 0913-0001 4.95 0913-0002 6.95 EXHAUST FUEL/AIR SYSTEMS ENGINE TRANSMISSION & DRIVELINE GASKETS & SEALS ELECTRICAL LIGHTING HANDLEBARS, CONTROLS & MIRRORS 0910-0939 CABLES 0910-0938 KB PERFORMANCE FORGED PISTONS •Pistons forged from 4032 aluminum alloy •Offset pin design •Each kit contains two pistons with coated skirts, pins, spiro-lock pin clips and Hastings moly rings •Piston pin lock rings available separately •Replacement rings are also available separately •Made in the U.S.A. BRAKES 0913-0002 TANKS & OIL FILTERS NOTE: Each replacement ring PART # denotes rings for two pistons, except 99-06 88” Twin Cam kits, which require two sets. 07-09 96” TWIN CAM 10.5:1 COMP BORE PISTON # (3.750”) Std. 0910-0939 +.005” 0910-0940 9.5:1 COMP PISTON # 0910-0937 0910-0938 REPLACEMENT RINGS # DS-750692 DS-750693 99-06 88” TWIN CAM 10.5:1 COMP BORE PISTON # (3.750”) Std. 0910-0935 +.005” 0910-0936 9.25:1 COMP PISTON # 0910-0933 0910-0934 NOTE: Use lock rings PART #0913-0002 (4-pk.) NOTE: Use lock rings PART #0913-0002 (4-pk.) 86-09 XL 883 CONVERSION TO 1200 (REVERSE DOME) 9.0:1 COMP BORE PISTON # Std. (3.498”) 0910-0930 +.005 0910-0931 +.010 0910-0932 84-99 80” EVOLUTION BIG TWIN 10.5: COMP 9.5:1 COMP BORE PISTON # PISTON # Std. (3.498”) 0910-0926 0910-0922 +.005 0910-0927 0910-0923 +.010 0910-0928 0910-0924 +.020 0910-0929 0910-0925 REPLACEMENT RINGS # DS-750830 DS-750867 DS-750831 NOTE: Use lock rings PART #0913-0001 (4-pk.) 8.5:1 COMP PISTON # 0910-0918 0910-0919 0910-0920 0910-0921 REPLACEMENT RINGS # DS-750692 DS-750693 REPLACEMENT RINGS # DS-750830 DS-750867 DS-750831 DS-750832 NOTE: Use lock rings PART #0913-0001 (4-pk.) PRICE LIST PART # SUG. RETAIL PISTONS 0910-0918 $230.95 0910-0919 230.95 0910-0920 230.95 0910-0921 230.95 0910-0922 230.95 0910-0923 230.95 PART # SUG. RETAIL PISTONS (CONT) 0910-0924 $230.95 0910-0925 230.95 0910-0926 230.95 0910-0927 230.95 0910-0928 230.95 0910-0929 230.95 PART # SUG. RETAIL PISTONS (CONT) 0910-0930 $230.95 0910-0931 230.95 0910-0932 230.95 0910-0933 248.95 0910-0934 248.95 0910-0935 248.95 PART # SUG. RETAIL PISTONS (CONT) 0910-0936 $248.95 0910-0937 248.95 0910-0938 248.95 0910-0939 248.95 0910-0940 248.95 PART # SUG. RETAIL REPLACEMENT RINGS DS-750692 $54.95 DS-750693 54.95 DS-750830 43.95 DS-750831 43.95 DS-750832 43.95 DS-750867 42.95 All part numbers in BOLD MAGENTA are new for 2009. PART # SUG. RETAIL PISTON LOCK RINGS 0913-0001 $4.95 0913-0002 6.95 DASHES & GAUGES FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL 407 SECTION 7 REPLACEMENT PISTONS WINDSHIELDS TOURING LUGGAGE SEATS & SISSY BARS EXHAUST FUEL/AIR SYSTEMS ENGINE TRANSMISSION & DRIVELINE •Pistons come complete with wrist pins and keepers (sold in pairs) •Available in various compression ratios •Rings are not included (suggest using Hastings rings) SUG. PART # DESCRIPTION RETAIL 1340CC FOR 84-99 80” EVOLUTION (8.5:1 RATIO, 3.498” BORE) DS-750739 Std. $68.95 DS-750740 .005 68.95 DS-750741 .010 68.95 DS-750742 .020 68.95 DS-750743 .030 68.95 1340CC HIGH COMPRESSION FOR 78-84 SHOVELHEAD (8:1 RATIO, 3.498” BORE) DS-750720 Std. 68.95 DS-750721 .010 68.95 DS-750722 .020 68.95 DS-750723 .030 68.95 DS-750724 .040 68.95 DS-750725 .050 68.95 1340CC LOW COMPRESSION FOR 78-84 SHOVELHEAD (7.2:1 RATIO, 3.498” BORE) DS-750730 Std. 68.95 DS-750731 .010 68.95 DS-750732 .020 68.95 DS-750733 .030 68.95 DS-750734 .040 68.95 DS-750735 .050 68.95 SUG. PART # DESCRIPTION RETAIL 1200CC HIGH COMPRESSION FOR 41-80 BIG TWIN (8.5:1 RATIO, 37/16” BORE) DS-750700 Std. $65.95 DS-750701 .010 65.95 DS-750702 .020 65.95 DS-750703 .030 65.95 DS-750704 .040 65.95 DS-750705 .050 65.95 DS-750706 .060 65.95 DS-750707 .070 65.95 1200CC LOW COMPRESSION FOR 41-80 BIG TWIN (7.5:1 RATIO, 37/16” BORE) DS-750710 Std. 65.95 DS-750711 .010 65.95 DS-750712 .020 65.95 DS-750713 .030 65.95 DS-750714 .040 65.95 DS-750715 .050 65.95 DS-750716 .060 65.95 SUG. PART # DESCRIPTION RETAIL 1200CC FOR 88-03 XL EVOLUTION (9:1 RATIO, 3.498” BORE) DS-750766 Std. $73.95 DS-750767 .005 73.95 DS-750768 .010 73.95 DS-750769 .020 73.95 DS-750770 .030 73.95 883CC FOR 86-03 XL EVOLUTION (9:1 RATIO, 3” BORE) DS-750675 Std. 58.95 DS-750676 .005 58.95 1000CC HIGH COMPRESSION FOR 72-85 XL (9:1 RATIO, 33/16” BORE) DS-750750 Std. 58.95 DS-750751 .010 58.95 DS-750752 .020 58.95 DS-750753 .030 58.95 DS-750754 .040 58.95 DS-750755 .050 58.95 DS-750756 .060 58.95 DS-750757 .070 58.95 SUG. PART # DESCRIPTION RETAIL 1000CC LOW COMPRESSION FOR 72-85 XL (8:1 RATIO, 33/16” BORE) DS-750760 Std. $58.95 DS-750761 .010 58.95 DS-750762 .020 58.95 DS-750763 .030 58.95 DS-750764 .040 58.95 DS-750765 .050 58.95 900CC FOR 57-71 XL (9:1 RATIO, 3” BORE) DS-750771 Std. 58.95 DS-750772 .010 58.95 DS-750773 .020 58.95 DS-750774 .030 58.95 DS-750775 .040 58.95 DS-750776 .050 58.95 DS-750777 .060 58.95 DS-750778 .070 58.95 GASKETS & SEALS ELECTRICAL LIGHTING HANDLEBARS, CONTROLS & MIRRORS CABLES BRAKES TANKS & OIL FILTERS DASHES & GAUGES FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL 408 0910-0670 PISTON KITS FOR 66-84 SHOVELHEADS •Replacement pistons available for stock 74”, 80” and 35/8” big-bore applications for Shovelheads •All pistons kits come with twopistons, rings, wrist pins, and wrist pin keepers •Compression ratios listed are approximate and are calculated using the correct length cylinders as specified by S&S •Requires the use of connecting rods with a rod length of 7.440” (standard length OEM #24281-74A connecting rods); use of earlier connecting rods with a rod length of 7.470” (OEM #24281-41A) will result in a slight increase in the compression ratio of about 1/2 point, and may also result in clearance problems (check all piston to cylinder head clearances carefully when using the early style rods) PART # SIZE S&S # SUG. RETAIL 1620 SERIES CAST PISTONS, 35/8” BORE, 88” (7.5:1 C.R.), 93” (8.5:1 C.R.), 98” (8.0:1 C.R.) MOTORS AND SIDEWINDER KITS 0910-0670 Std. 92-1620 $309.95 0910-0671 .010 92-1621 309.95 0910-0672 .020 92-1622 309.95 0910-0673 .030 92-1623 309.95 0910-0674 .040 92-1624 321.95 5 1800 SERIES FORGED PISTONS 3 /8” BORE, 88” (7.6:1 C.R.), 93” (9.3:1 C.R.), 93” HC (10.1:1 C.R.), 98” (9.7:1 C.R.), MOTORS AND SIDEWINDER KITS 0910-0675 Std. 92-1800 309.95 0910-0676 .010 92-1801 309.95 0910-0677 .020 92-1802 309.95 0910-0678 .030 92-1803 309.95 0910-0679 .040 92-1804 309.95 2500 SERIES CAST PISTONS, FOR 74” STOCK MOTORS WITH 37/16” BORE AND 331/32” STROKE (8:1 C.R.). 0910-0680 Std. 92-2500 228.95 0910-0681 .010 92-2501 228.95 0910-0682 .020 92-2502 228.95 0910-0683 .030 92-2503 228.95 0910-0684 .040 92-2504 228.95 0910-0685 .050 92-2505 228.95 0910-0686 .060 92-2506 228.95 PART # SIZE S&S # SUG. RETAIL 2500 SERIES CAST PISTONS, FOR 74” STOCK MOTORS WITH 37/16” BORE AND 331/32” STROKE (8:1 C.R.). (CONT) 0910-0687 .070 92-2507 $228.95 0910-0688 .080 92-2508 237.95 0910-0689 .090 92-2509 237.95 2510 SERIES CAST PISTONS, FOR 74” STOCK MOTORS WITH 37/16” BORE AND 331/32” STROKE (7.25:1 C.R.) 0910-0690 Std. 92-2510 248.95 0910-0691 .010 92-2511 248.95 0910-0692 .020 92-2512 248.95 0910-0693 .030 92-2513 248.95 0910-0694 .040 92-2514 248.95 0910-0695 .050 92-2515 248.95 0910-0696 .060 92-2516 248.95 0910-0697 .070 92-2517 248.95 0910-0698 .080 92-2518 311.95 0910-0699 .090 92-2519 311.95 2510 SERIES CAST PISTONS, FOR 80” STOCK MOTORS WITH 31/2” BORE AND 41/4” STROKE (8.75:1 C.R.) 0910-0696 Std. 92-2516 248.95 0910-0697 .010 92-2517 248.95 0910-0698 .020 92-2518 311.95 0910-0699 .030 92-2519 311.95 0910-0675 0910-0680 PART # SIZE S&S # SUG. RETAIL 2600 SERIES CAST PISTONS, FOR SHOVELHEAD MOTORS WITH 37/16” BORE AND 41/4” STROKE (8:1 C.R.) 0910-0700 Std. 90-2600 $273.95 0910-0701 .010 90-2601 273.95 0910-0702 .020 90-2602 273.95 0910-0703 .030 90-2603 273.95 0910-0704 .040 90-2604 273.95 0910-0705 .050 90-2605 273.95 0910-0706 .060 90-2606 273.95 0910-0707 .070 90-2607 273.95 0910-0708 .080 90-2608 311.95 0910-0709 .090 90-2609 311.95 2600 SERIES CAST PISTONS, FOR 80” SHOVELHEAD MOTORS WITH 31/2” BORE AND 41/4” STROKE (8:1 C.R.) 0910-0706 Std. 90-2606 273.95 0910-0707 .010 90-2607 273.95 0910-0708 .020 90-2608 311.95 0910-0709 .030 90-2609 311.95 1 All part numbers in BOLD MAGENTA are new for 2009. 98” motors must use small-diameterstyle flywheels. SECTION 7 WINDSHIELDS TOURING REPLACEMENT PISTONS AND RINGS FOR S&S MOTORS 0912-0083 •Piston kits include pistons, rings, wrist pins and clips •Replacement rings come as sets for two pistons •Made in the U.S.A. LUGGAGE PISTON KITS MOTOR 96” motor 100” motor 106” motor 107” motor 111” motor 113” motor 117” motor 124” motor BORE SIZE 35/8” 4” 37/8” 4” 41/8” 4” 41/8” 41/8” STD. 92-1060 92-1400 0920-0001 92-1400 92-1560 92-1410 92-1550 92-1556 +.005” 2001-2910 - +.010” 92-1061 92-1401 2001-2911 92-1401 92-1561 92-1411 92-1551 92-1557 SUG. +.020” RETAIL 92-1062 $333.95 92-1402 304.95 2001-2912 356.95 92-1402 304.95 92-1562 367.95 92-1412 304.95 92-1552 367.95 92-1558 367.95 SEATS & SISSY BARS EXHAUST 92-1060 REPLACEMENT RING SETS FOR S&S PISTONS ONLY BORE SIZE STD. +.005” 0912-0083 37/16” 31/2” 0912-0089 35/8” (.059” wide top ring) 94-1210 35/8” (.078” wide top ring) 0912-0093 2002-2910 2002-2911 37/8” 4” 94-1300 41/8” 94-1400 - +.010” 0912-0084 0912-0090 94-1211 0912-0094 2002-2912 94-1301 94-1401 BORE SIZE 37/16” +.070” 0912-0090 +.050” 0912-0088 +.060” 0912-0089 +.020” 0912-0085 0912-0091 94-1212 0912-0095 2002-2913 94-1302 94-1402 +.080” 0912-0091 +.030” 0912-0086 0912-0092 0912-0098 0912-0096 - +.040” 0912-0087 0912-0099 0912-0097 - +.090” 0912-0092 SUG. RETAIL $30.95 30.95 28.95 28.95 35.95 27.95 36.95 SUG. RETAIL $30.95 DS-751306 FUEL/AIR SYSTEMS ENGINE TRANSMISSION & DRIVELINE GASKETS & SEALS ELECTRICAL LIGHTING HANDLEBARS, CONTROLS & MIRRORS CABLES BRAKES 95” POP-UP PISTON KITS TANKS & OIL FILTERS •Piston kits include pistons, rings, piston pins and clips •Compression ratio 9.7:1 with stock heads •Made in the U.S.A. BIG BORE KIT PART # DESCRIPTION SUG. RETAIL FOR 99-06 TWIN CAM-STYLE ENGINES WITH STOCK CYLINDER HEADS DS-751306 Std. $356.95 DS-751307 +.005” 356.95 DS-751308 +.010” 356.95 DS-751309 +.020” 356.95 REPLACEMENT RINGS FOR S&S 95” PISTON KITS ONLY (PR.) DS-751310 Std. 30.95 DS-751311 +.005” 30.95 DS-751312 +.010” 30.95 DS-751313 +.020” 30.95 •Upgrades an 883 or 1100 XL to a full 1200cc •Comes complete with 9.0:1 compression pistons, rings, all the necessary gaskets and a special combustion chamber template for proper installation NOTE: Will work on 91-03 models if gasket kit DS-173241 is purchased. PART # DS-750745 DS-173241 DESCRIPTION Big Bore kit for 86-90 883 and 1100 XL; repl. OEM #16140-87, 25629-88 Gasket kit for 91-03 XL Big Bore kit SUG. RETAIL $127.95 84.95 DASHES & GAUGES FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS PISTON COOLING JET KIT •For Twin Cam style engines with strokes greater than stock •Special piston cooling jets that won’t contact pistons at the bottom of the stroke •Provides an extra .150” of clearance between piston skirt and jet PART # 31-2026 DESCRIPTION Cooling jet kit SUG. RETAIL $45.95 All part numbers in BOLD MAGENTA are new for 2009. HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL 409 SECTION 7 REPLACEMENT PISTON RINGS WINDSHIELDS TOURING LUGGAGE SEATS & SISSY BARS EXHAUST FUEL/AIR SYSTEMS ENGINE TRANSMISSION & DRIVELINE GASKETS & SEALS ELECTRICAL LIGHTING HANDLEBARS, CONTROLS & MIRRORS CABLES BRAKES •Available in standard and oversize versions •Feature a cast or moly top ring (chrome 900cc XL) •Reverse torsional taper face second ring and easy "spiral on" three-piece oil rings NOTE: Each PART # includes enough rings for two pistons except where noted. DESCRIPTION MOLY SUG. RETAIL CAST SUG. RETAIL FOR 88" TWIN CAM MOTORS Standard DS-750687 $54.95 +.005 DS-750688 54.95 +.010 DS-750689 54.95 +.020 DS-750690 54.95 FOR 95" BIG BORE TWIN CAM MOTORS Standard DS-750692 54.95 +.005 DS-750693 54.95 +.010 DS-750694 54.95 FOR 84-99 1340CC EVOLUTION AND L83-84 1340CC SHOVELHEAD Standard DS-750840 42.95 DS-750640 $35.90 +.005 DS-750653 42.95 DS-750654 35.95 +.010 DS-750841 42.95 DS-750641 35.90 +.020 DS-750842 42.95 DS-750642 35.90 +.030 DS-750843 42.95 DS-750643 35.90 +.040 DS-750644 35.90 FOR 78-E83 1340CC SHOVELHEAD Standard DS-750830 43.95 DS-750630 35.90 +.005 DS-750867 42.95 +.010 DS-750831 43.95 DS-750631 35.90 +.020 DS-750832 43.95 DS-750632 35.90 +.030 DS-750833 43.95 DS-750633 35.90 +.040 DS-750834 43.95 DS-750634 35.90 +.050 DS-750855 35.95 FOR 48-80 1200CC BIG TWIN NOTE: Has 1/16" compression rings. Standard DS-750820 42.95 DS-750620 32.95 +.005 DS-750868 42.95 +.010 DS-750821 42.95 DS-750621 32.95 +.020 DS-750822 42.95 DS-750622 32.95 +.030 DS-750823 42.95 DS-750623 32.95 +.040 DS-750824 42.95 DS-750624 32.95 +.050 DS-750825 42.95 DS-750625 32.95 +.060 DS-750826 42.95 DS-750626 32.95 +.070 DS-750827 42.95 DS-750627 32.95 FOR 48-84 BIG TWIN 35/8" BIG BORE KB PISTONS NOTE: Big bore sets include enough rings for one piston only. You must order two sets for complete motor. These rings consist of two 1/16" compression rings and one 3/16" oil control ring. Standard DS-750861 20.95 +.005 DS-750862 20.95 +.010 DS-750863 20.95 +.020 DS-750864 20.95 +.030 DS-750865 20.95 FOR 88-03 1200CC XL EVOLUTION Standard DS-750840 42.95 DS-750640 35.90 +.005 DS-750653 42.95 DS-750654 35.95 DESCRIPTION MOLY SUG. RETAIL CAST SUG. RETAIL FOR 88-03 1200CC XL EVOLUTION (CONT) +.010 DS-750841 $42.95 DS-750641 $35.90 +.020 DS-750842 42.95 DS-750642 35.90 +.030 DS-750843 42.95 DS-750643 35.90 +.040 DS-750644 35.90 FOR 86-87 1100CC XL EVOLUTION NOTE: 86-87 1100 XL Evolution sets include enough rings for one piston only. Must order two sets for complete motor. Standard DS-750655 40.95 FOR 86-03 883CC XL EVOLUTION NOTE: 86-03 883 XL Evolution sets include enough rings for one piston only. Must order two sets for complete motor. Standard DS-750850 32.95 +.005 DS-750851 32.95 +.010 DS-750852 32.95 +.020 DS-750853 32.95 FOR 72-E85 1000CC XL Standard DS-750810 46.95 DS-750610 42.95 +.010 DS-750811 46.95 DS-750611 42.95 +.020 DS-750812 46.95 DS-750612 42.95 +.030 DS-750813 46.95 DS-750613 42.95 +.040 DS-750814 46.95 DS-750614 42.95 +.050 DS-750815 46.95 DS-750615 42.95 +.060 DS-750816 46.95 DS-750616 42.95 +.070 DS-750817 46.95 DS-750617 42.95 FOR 57-71 900CC XL Standard DS-750800 64.95 DS-750645 46.95 +.010 DS-750801 64.95 DS-750646 46.95 +.020 DS-750802 64.95 DS-750647 46.95 +.030 DS-750803 64.95 DS-750648 46.95 +.040 DS-750804 64.95 DS-750649 46.95 +.050 DS-750805 64.95 DS-750650 46.95 +.060 DS-750806 64.95 DS-750651 46.95 +.070 DS-750807 64.95 DS-750652 46.95 TANKS & OIL FILTERS DASHES & GAUGES FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL 410 DS-750599 DS-750598 DS-750597 PISTON PIN CLIPS •Replacement for a wide variety of Harley models •Quality equals or exceeds OEM specifications PART # 0913-0016 DS-750597 DESCRIPTION For 99-09 Twin Cam; repl. OEM #22097-99 (10-pk.) For 84-99 Evolution Big Twin; L85-03 XL; repl. OEM #22589-83B (10-pk.) SUG. RETAIL PART # DS-750598 $.55 (ea.) DS-750599 .95 (ea.) DESCRIPTION For L77-83 Big Twin; L77-E85 XL; repl. OEM #22588-78 (10-pk.) For 73-E77 Big Twin; 57-E77 XL; repl. OEM #22582-52 (10-pk.) All part numbers in BOLD MAGENTA are new for 2009. SUG. RETAIL $.95 (ea.) 1.95 (ea.) SECTION 7 WINDSHIELDS EVOLUTION-STYLE ALUMINUM CYLINDERS TWIN CAM 37/8” CYLINDERS •Available in a black finish •Big bore 37/8” cylinders feature cast-iron liners •Can be used for 95”, 103” and 106” kits” •Made in the U.S.A.; sold in pairs PART # 91-7045 TOURING •Stock replacement cylinders, 31/2" bore with cast-iron liner •Natural finish •Sold in pairs DESCRIPTION For 99-06 Twin Cam motors SUG. RETAIL $605.95 PART # DS-750539 DESCRIPTION For 84-99 Evolution Big Twin SUG. RETAIL $470.95 LUGGAGE SEATS & SISSY BARS EVOLUTION-STYLE CYLINDERS •356 T-6 aluminum castings with centrifugally spun cast-iron liners provide excellent thermal conductivity •Specially designed fin pack provides more cooling surface area over stock •Cylinders are finished to within .010" of final dimension to allow you to select your piston •37/8" or 41/8" bore i.d. •Cylinder length will work with most 41/4" stroke flywheel assemblies using a 7.440" connecting rod •Available in natural or black finish PART # DESCRIPTION SUG. RETAIL PART # DESCRIPTION SUG. RETAIL •Sold in pairs FOR 92-99 EVOLUTION BIG TWIN FOR 92-99 EVOLUTION BIG TWIN (CONT) •Made in the U.S.A. 0931-0085 37/8" natural 41/8" natural $613.95 0931-0087 $613.95 NOTE: Boring out standard engine 0931-0086 37/8" black 41/8" black 647.95 0931-0088 647.95 cases is required on all 41/8" cylinders. 0931-0086 EXHAUST FUEL/AIR SYSTEMS ENGINE TRANSMISSION & DRIVELINE REPLACEMENT CYLINDERS FOR EVOLUTION-STYLE MOTORS GASKETS & SEALS •Replacement cylinders feature ductile cast-iron sleeves in aluminum castings •Sleeve has external ribs that "lock" the sleeve DS-750507 to the aluminum casting so it cannot move •Excellent for stock replacement •Cylinders are finished slightly undersized so they may be finish-honed to fit your pistons •Available for all Evo Big Twins and 1200 XL models •1200 XL cylinders make increasing the displacement of an 883 a snap •Sold each PART # NATURAL DS-750507 DS-750506 BLACK 0931-0017 0931-0018 0931-0017 DS-750506 ELECTRICAL DESCRIPTION LIGHTING SUG. RETAIL For 84-99 80" Evolution Big Twin 1340cc models; repl. OEM #16510-83A For 88-03 XL 1200cc models; repl. OEM #16447-88 $219.95 219.95 For 84-99 80" Evolution Big Twin 1340cc models; repl. OEM #16512-86A, 16510-83A For 88-03 XL1200cc models, repl. OEM #16447-88A 239.95 239.95 0931-0018 HANDLEBARS, CONTROLS & MIRRORS CABLES BRAKES TANKS & OIL FILTERS DS-750602 DS-750608 35/8" SHOVELHEAD CYLINDER KIT •5.330" cylinder length for 41/4" stroke •Used for big-bore applications; requires crankcase machining •Kit includes one front and rear cylinder, base nuts, headbolts, base gaskets and head gaskets •Made in the U.S.A. DS-750609 DS-750603 CYLINDERS •Cast-iron cylinders meet or exceed OEM tolerance specifications •Withstand greater pressure and heat than stock •Available in front and rear versions PART # 0931-0075 NOTE: All Shovelhead cylinders require the use of 12-point head bolts DS-190796. DESCRIPTION Cylinder kit SUG. RETAIL $693.95 NOTE: 78-84 cylinders do not have provisions for 81-E82 external oil drain line. NOTE: Panhead cylinders overbore is limited to .040". NOTE: Due to the many different brands of pistons that are available, all cylinders listed below will need to be sized and clearanced to the type of piston being used. PART # DS-750608 DS-750609 DS-750605 DS-750604 DS-750607 DS-750606 DS-750602 DS-750603 DESCRIPTION 3.495" front, for 78-84 1340cc Shovelhead; repl. OEM #16498-80A 3.495" rear, for 78-84 1340cc Shovelhead; repl. OEM #16499-80A 3.435" front, for 66-80 1200cc Shovelhead; repl. OEM #s #16484-66B and 16485-74A 3.435" rear, for 66-80 1200cc Shovelhead; repl. OEM #s #16492-66B and 16492-74A 3.435" front, for 48-65 Panhead; repl. OEM #16483-48 3.435" rear, for 48-65 Panhead; repl. OEM #16492-48 3.435" cylinder for 74" Knucklehead, front; repl. OEM #16483-41 3.435" cylinder for 74" Knucklehead, rear; repl. OEM #16491-41 SUG. RETAIL $189.95 189.95 189.95 189.95 189.95 189.95 189.95 189.95 PART # DS-199772 All part numbers in BOLD MAGENTA are new for 2009. DESCRIPTION For 84-99 80" Evolution Big Twin and 86-09 XL; repl. OEM #16573-83 FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS CYLINDER DOWELS •CNC-machined dowels used for locating cylinder head •Sold as a four-pack •Made in the U.S.A. DASHES & GAUGES SUG. RETAIL $11.95 HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL 411 SECTION 7 WINDSHIELDS TOURING LUGGAGE SEATS & SISSY BARS EXHAUST SUPER STOCK™ CYLINDER HEADS FOR TWIN CAM •High port flow gives great performance now, and more later when additional upgrades are done •Heads are fully assembled and are available in natural aluminum or black powder-coat finish •Compression ratio is 8.3 to 10.3 depending on pistons used and engine displacement •Accept S&S rocker boxes only (PART #90-4110) •Heads are machined for compression releases •Handle cams with up to .640 lift •Do not include rocker arm components, intake manifold, gaskets or headbolts (requires 8 long OEM length head bolts) •Recommend using S&S intake manifold PART #DS-289146 (OEM intake manifold will fit but does not flow as well), sold separately •Sold in pairs •Made in the U.S.A. 0930-0005 NOTE: OEM pistons will require machining for valve clearance. FUEL/AIR SYSTEMS PART # FOR 99-06 TWIN CAM 0930-0005 DESCRIPTION SUG. RETAIL Natural $1,210.95 PART # FOR 99-06 TWIN CAM (CONT) 0930-0006 DESCRIPTION SUG. RETAIL Black $1,299.95 ENGINE TRANSMISSION & DRIVELINE GASKETS & SEALS 92-1060 ELECTRICAL LIGHTING HANDLEBARS, CONTROLS & MIRRORS CABLES BRAKES TANKS & OIL FILTERS DASHES & GAUGES FRAMES, SUSPENSION & FENDERS 0930-0007 SUPER STOCK™ CYLINDER HEADS FOR EVO BIG TWIN •S&S heads give great performance now, and work perfectly with additional upgrades later •Kits are fully assembled, and include stainless steel valves and high-lift springs (up to .640 lift) •Available in natural and black powder-coat finish •Intake manifold, pistons and gasket kits are sold separately; gasket kits contain head gaskets, base gaskets and exhaust pipe gaskets (rocker box gaskets are not included due to the variety of available rocker box styles) •Must reuse stock headbolts •S&S Super Stock piston kits are required and include 10:1 ratio pistons, rings, piston pins and clips (sold separately in pairs) •Sold in pairs •Made in the U.S.A. FOR 84-99 EVOLUTION BIG TWIN PART # CYLINDER HEADS 0930-0007 0930-0008 SUPER STOCK PISTON KITS (31/2” 0910-0005 0910-0006 0910-0007 0910-0008 DESCRIPTION 0910-0005 SUG. RETAIL Natural Black BORE) Std. +.005” +.010” +.020” $926.95 1,014.95 304.95 304.95 304.95 304.95 PART # DESCRIPTION SUPER STOCK PISTON KITS (35/8” BORE) 92-1060 Std. 92-1061 +.010” 92-1062 +.020” HEAD INSTALLATION GASKET SETS 0934-0325 31/2” bore 0934-0326 35/8” bore 0934-0327 4” bore HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL PART # DESCRIPTION FOR 84-99 EVOLUTION BIG TWIN 0930-0029 Natural 0930-0030 Black TIRES, TUBES & WHEELS 412 SUG. RETAIL $333.95 333.95 333.95 27.95 27.95 27.95 CYLINDER HEADS FOR STOCK PISTONS •Now S&S heads are available to be used with stock flat-top pistons •Kits are fully assembled, and include stainless steel valves and high-lift springs •Intake manifold and gasket kits are sold separately; gasket kits contain head gaskets, base gaskets and exhaust pipe gaskets (rocker box gaskets are not included due to the variety of available rocker box styles) •Optimized for smaller displacement engines •Slight increase in compression (8.8:1 in an 80” motor) •Port design increases flow, while maintaining velocity 0930-0029 •Set up for .640” maximum lift •EFI compatible •Available in natural and black powder-coat finish •Sold in pairs •Made in the U.S.A. FOOTRESTS & LICENSE PLATE FRAMES 0934-0327 SUG. RETAIL $926.95 1,014.95 PART # DESCRIPTION HEAD INSTALLATION GASKET SETS 0934-0325 31/2” bore 0934-0326 35/8” bore All part numbers in BOLD MAGENTA are new for 2009. 0934-0325 SUG. RETAIL $27.95 27.95 SECTION 7 0930-0009 WINDSHIELDS TOURING 0930-0010 SUPER STOCK™ CYLINDER HEAD KITS •Heads come completely assembled with valve seats, valves, guides, seals, .590” lift valve springs, collars and valve keepers •Complete kits also include rocker cover gaskets, head gaskets and miscellaneous hardware with instructions •Use OEM manifolds and exhaust •79-84 design uses band-style intake (not included) •PART #0930-0013 comes machined for dual plugs and internal oil drains •Sold in pairs •Made in the U.S.A. PART # DESCRIPTION FOR STOCK BORE SHOVELHEAD CYLINDERS 0930-0015 66-78 style heads, O-ring intake (natural finish) 0930-0016 66-78 style heads, O-ring intake (black finish) 0930-0009 79-84 style heads, rubber band intake (natural finish) 0930-0010 79-84 style heads, rubber band (black finish) SUG. RETAIL $1,241.95 1,330.95 1,241.95 1,330.95 LUGGAGE SEATS & SISSY BARS PART # DESCRIPTION FOR 3 5/8” BORE SHOVELHEAD CYLINDERS 0930-0017 66-78 style heads, O-ring intake (natural finish) 0930-0018 66-78 style heads, O-ring intake (black finish) 0930-0011 79-84 style heads, rubber band (natural finish) 0930-0012 79-84 style heads, rubber band intake (black finish) 0930-0013 66-84 high-compression style heads, O-ring intake, dual plugs/internal oil drains (natural finish) SUG. RETAIL $1,241.95 1,330.95 1,241.95 1,330.95 EXHAUST FUEL/AIR SYSTEMS 1,241.95 ENGINE TRANSMISSION & DRIVELINE GASKETS & SEALS CYLINDER HEADS •Manufactured from A356 T-6 aluminum •Feature 2” intake valves, 1.625” exhaust valves and 1.80” intake ports •Spring travel and valve clearance for cams up to .640” lift •Heads come assembled; include a flange-style intake manifold and top end gasket kit •Accept stock rocker boxes and rocker arm supports •Sold in pairs •Made in the U.S.A. ELECTRICAL LIGHTING NOTE: Not for fuel-injected models. 2009-9922 PART # DESCRIPTION FOR 99-06 TWIN CAM CARBURETOR MOTORS 2009-9921 Natural heads 2009-9922 Black wrinkle heads HANDLEBARS, CONTROLS & MIRRORS SUG. RETAIL $1,123.95 1,152.95 TWIN CAM HEAD FLOWCHART/COMPARISON CHART DELKRON HEAD VS. STOCK H-D HEADS NOTE: These numbers were run on a Super-Flo 600 at 25 inches of water. Valve spring pressure: 175# closed, 300# at .600 lift, 89cc combustion chamber. LIFT .100” .150” .200” .250” DELKRON INTAKE 60.4 90.6 120.8 151.5 H-D INTAKE 62.8 94.7 123.8 147.3 DELKRON EXHAUST 50.9 71.6 100 122.2 H-D EXHAUST 47.5 80.8 105.3 123.2 LIFT .300” .350” .400” .450” DELKRON INTAKE 183 213 231 238.5 H-D INTAKE 168 181.8 185.4 186.6 DELKRON EXHAUST 138.4 152.8 169.6 177.96 H-D EXHAUST 137.9 148 154.4 163.2 LIFT .500” .550” .600” .650” DELKRON INTAKE 246 251.4 255.6 259.2 H-D INTAKE 187.2 187.8 188.7 189 DELKRON EXHAUST 184.6 188.8 192 194.2 H-D EXHAUST 164.8 166.4 167.7 168.6 PERFORMER HEADS •Cast out of 356 aluminum and heat-treated to T-6 specifications •Feature 35% gain at peak torque, 92% gain at peak horsepower over stock with the use of aftermarket cam (Edelbrock 1740 grind, PART #DS-199197), carburetor and pipes •Broad power curve for excellent driveability and crisp throttle response throughout the rpm range •Rectangular-shaped intake port increases surface area of the floor for noticeable airflow increase •The .125” raised rectangular intake port also helps to increase velocity of incoming air for more power •The 72cc combustion chamber increases compression ratio from 8.5:1 to 9.5:1 •Heads will accept up to a .570 lift cam and bore size up to 313/16” (some machining required) •Street-legal in all 50 states; patent pending •Heads require the use of Edlebrock three-piece manifolds (sold separately) •Replacement components available separately; made in the U.S.A. All part numbers in BOLD MAGENTA are new for 2009. BRAKES TANKS & OIL FILTERS DASHES & GAUGES DS-750550 FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS NOTE: Not for fuel-injected models. NOTE: “Complete” heads come assembled with stainless steel valves (1.850” intake DS-750547 and 1.610” exhaust), ductile iron seats and guides, 1.460” o.d. valve springs, Teflon® valve stem seals, retainers and locks, 14mm spark plug PART # DESCRIPTION hole and 1/2’’ cylinder bolt size. REPLACEMENT COMPONENTS FOR PERFORMER HEADS NOTE: Guides and seals will also fit Performer RPM assembled heads. DS-198982 Exhaust valve (ea.) PART # DESCRIPTION SUG. RETAIL DS-198983 Intake valve (ea.) FOR 84-99 80” EVOLUTION BIG TWIN (PR.) DS-199015 Exhaust valve guide (ea.) DS-750550 Standard finish $1,157.95 DS-199016 Intake valve guide (ea.) DS-750547 Black finish 1,140.95 DS-199110 Valve stem seals (4-pk.) CABLES SUG. RETAIL $21.95 21.95 20.95 20.95 14.95 HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL 413 SECTION 7 WINDSHIELDS TOURING DS-750555 LUGGAGE SEATS & SISSY BARS EXHAUST FUEL/AIR SYSTEMS ENGINE TRANSMISSION & DRIVELINE DS-750554 DS-750552 PERFORMER RPM ASSEMBLED HEADS •Heads feature radius valve job, stainless steel valves (1.940” intake/1.625” exhaust), titanium retainers, seven-degree locks, valve springs and seals •Valve springs have 175 lb. of pressure when installed at 1.800” (.650” maximum valve lift) •Evolution heads feature 3/8” headbolt holes that allow bore sizes up to 313/16” •Twin Cam heads are designed for 37/8” bore 95” models •All heads have a combustion chamber volume of 72cc •Spark plug hole is centrally located and tapped for use with 12mm spark plugs •Heads require the use of Edelbrock three-piece manifolds (sold separately); 06-style heads use stock type intake •Drilled for crankcase breather system •CNC ported and are compatible with stock rocker boxes •Sold in pairs •Made in the U.S.A. NOTE: Not for fuel-injected Evolution models. PART # DESCRIPTION SUG. RETAIL FOR 06 95” TWIN CAM W/ EFI 0930-0042 Black wrinkle finish $1,796.95 0930-0043 Standard finish 1,777.95 FOR 01-05 EFI AND 99-05 CARB 95” TWIN CAM 7 3 /8” BORE DS-750552 Black wrinkle finish 1,804.95 DS-750554 Standard finish 1,723.95 PART # DESCRIPTION SUG. RETAIL FOR 80” EVOLUTION 31/2” TO 313/16” BORE DS-750549 Black wrinkle finish $1,772.95 DS-750555 Standard finish 1,674.95 REPLACEMENT COMPONENTS FOR PERFORMER RPM HEADS PART # DESCRIPTION SUG. RETAIL DS-198985 Exhaust valve (ea.) $32.95 DS-198986 Intake valve (ea.) 32.95 DS-199015 Std. exhaust guide (ea.) 20.95 DS-199016 Std. intake guide (ea.) 20.95 DS-199110 Valve guide seals (4-pk.) 14.95 DS-289220 GASKETS & SEALS ELECTRICAL LIGHTING HANDLEBARS, CONTROLS & MIRRORS CABLES BRAKES TANKS & OIL FILTERS PERFORMER INTAKE MANIFOLDS FOR BIG TWIN DS-289206 DS-289221 •Specifically designed to match Edelbrock cylinder heads •Must be used with Edelbrock head kits to optimize the flow of the heads and obtain optimum results •Use a unique rectangular .125” raised runner configuration •Each intake comes with intake seals, bolts, carburetor flange gaskets or spigot grommet and vacuum fittings (if needed) PART # DESCRIPTION THREE-PIECE MANIFOLDS FOR 99-06 TWIN CAM MODELS DS-289262 Spigot manifold, stock width DS-289264 Spigot manifold for Mikuni HSR42/45 carb, stock width 1010-0080 Flange manifold for Edelbrock or S&S E series carb 1010-0081 Flange manifold for S&S G or Mikuni HSR 48mm carb THREE-PIECE MANIFOLDS FOR BIG TWIN EVOLUTION MODELS 2114-3001 Spigot manifold, polished DS-289222 SUG. RETAIL $108.95 108.95 104.95 104.95 172.95 PART # DESCRIPTION SUG. RETAIL THREE-PIECE MANIFOLDS FOR BIG TWIN EVOLUTION MODELS (CONT) 2114-3002 Flange manifold, polished $165.95 DS-289220 Spigot manifold, stock width 110.95 DS-289221 Flange manifold, stock width 104.95 DS-289224 Flange manifold for S&S “G” series carb or Mikuni HSR 48MM carb stock width 104.95 REPLACEMENT COMPONENTS DS-289206 Repl. intake manifold gaskets for one-piece manifolds (pr.) 5.95 DS-289222 Repl. seals for three-piece manifolds 10.95 DASHES & GAUGES FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL 414 CAMS FOR BIG TWIN •Designed to give you a no-guesswork combination with Edelbrock heads •Come complete with cam gear •Made in the U.S.A. DS-199197 PART # DESCRIPTION FOR 99-06 TWIN CAM (EXCEPT 06 DYNA GLIDE) 0925-0241 Chain-driven crane cams for Performer R.P.M. heads 0925-0242 Chain-driven crane cams for Performer R.P.M. heads, includes lifters PART # DESCRIPTION FOR 84-99 80” EVOLUTION BIG TWIN DS-199197 Performer Plus cam for Performer heads (.490 lift) DS-199198 Performer R.P.M. cam for Performer R.P.M. heads (.600 lift) DESCRIPTION OPEN CLOSE EDELBROCK #1740 (DS-199197) 1 Intake 19° 34°1 Exhaust 40°1 24°1 EDELBROCK #1741 (DS-199198) Intake 20°1 46°1 Exhaust 50°1 22°1 SUG. RETAIL $307.95 430.95 DURATION @.053 VALVE LIFT 242° 252° .490”2,3,4 246° 254° .600”2,3,4 .600”2,3,4 .490”2,3,4 0925-0241 DESCRIPTION CRANE #1-3005 Intake Exhaust 1 2 3 4 OPEN CLOSE DURATION @.053 (0925-0241 & 0925-0242) 1 1 20° 46° 246° 52°1 22°1 254° SUG. RETAIL $246.95 269.95 VALVE LIFT .619”2,4 .619”2,4 Measured at “0” keyway position. 1.6 rocker arm ratio for 84-99 80” Evolution Big Twin. Will work with OEM heads when properly modified and clearanced. 1.65 rocker arm ratio for 99-04 Big Twin Cam. All part numbers in BOLD MAGENTA are new for 2009. SECTION 7 EDELBROCK/JE PISTONS •Pistons are made of certified aerospace aluminum, CNC-machined for maximum efficiency and quiet operation; no need to rebalance •Increase the compression ratio to 10.25:1 on Twin Cam motors when used with Performer heads •Can accommodate a maximum 1.940” intake valve and a 1.750” exhaust valve •Wrist pins are heat-treated chromoly bar stock with rifle drilled i.d. and chamfered ends •Each kit contains pistons, piston pins, clips and rings for one motor •Work in conjunction with OEM gaskets •Made in the U.S.A. NOTE: Not designed for use with OEM stroker kit. SUG. PART # DESCRIPTION RETAIL 7 3 /8” PISTON KITS FOR 95” TWIN CAM MOTORS DS-750568 STD $449.95 DS-750569 +.005 449.95 DS-750570 +.010 449.95 DS-750571 +.020 449.95 REPLACEMENT MOLY RINGS FOR 95” TWIN CAM KITS DS-750874 STD 44.95 DS-750875 +.005 44.95 WINDSHIELDS TOURING DS-750559 LUGGAGE heads; pistons will not fit with SUG. PART # DESCRIPTION RETAIL REPLACEMENT MOLY RINGS FOR 95” TWIN CAM KITS (CONT) DS-750876 +.010 $44.95 31/2” PISTON KITS FOR 80” EVOLUTION BIG TWIN MOTORS DS-750559 STD 383.95 DS-750560 +.005 383.95 DS-750561 +.010 383.95 DS-750562 +.020 383.95 SEATS & SISSY BARS SUG. PART # DESCRIPTION RETAIL REPLACEMENT MOLY RINGS FOR 80” EVOLUTION BIG TWIN KIT DS-750840 STD $42.95 DS-750653 +.005 42.95 DS-750841 +.010 42.95 DS-750842 +.020 42.95 SUG. PART # DESCRIPTION RETAIL REPLACEMENT CAST RINGS FOR 80” EVOLUTION BIG TWIN KIT DS-750640 STD $35.90 DS-750654 +.005 35.95 DS-750641 +.010 35.90 DS-750642 +.020 35.90 EXHAUST FUEL/AIR SYSTEMS ENGINE 2009-9080 TRANSMISSION & DRIVELINE COMPRESSION RELEASE KITS GASKETS & SEALS •Available in electric or manual styles for S&S heads that accept compression releases •Electric compression releases open when you press the start button and close when the button is released •Manual compression releases are opened manually and close when the motor starts •Kits include the required parts for installation •For ease of installation and removal, a special socket can be purchased separately •Not for use on OEM heads •Made in the U.S.A. PART # 2009-9080 2009-9081 2009-9082 2009-9081 ELECTRICAL LIGHTING 1601-2911 DESCRIPTION Electric compression release kit Manual compression release kit Compression release hole plugs (ea.) SUG. RETAIL $298.95 311.95 8.95 PART # 1601-2911 0930-0041 DESCRIPTION Compression release socket Repl. silicone solenoid caps (pr.) SUG. RETAIL $78.95 6.95 0950-0082 0950-0002 0950-0080 0950-0081 HANDLEBARS, CONTROLS & MIRRORS CABLES BRAKES DS-196400 0950-0003 DS-196409 MANUAL COMPRESSION RELEASE VALVES •Give your starter a hand by installing these in your high-compression, big-inch motor •Simply drill and tap (10mm x 1.0mm) each cylinder head and thread in the self-sealing release valves (thread tap PART #DS-196409 available separately) •Sold in pairs •Made in the U.S.A. PART # DS-196400 DS-196409 DESCRIPTION Compression release valves for all Big Twin, XL and Buell motors Thread tap for all Big Twin, XL and Buell motors SUG. RETAIL TANKS & OIL FILTERS MANUAL COMPRESSION RELEASE VALVES COMPRESSION RELEASE ADAPTERS •Manufactured from 303 stainless steel •Available with billet aluminum cap or threaded to accept any standard tire valve cap for a truly custom appearance •Require a .650” 10mm x 1.0mm-threaded hole for installation •Sold individually •Made in the U.S.A. •Designed to be used in twin plug heads •Fit into the additional spark plug hole, eliminating the dual plug function •Sold each •Made in the U.S.A. NOTE: Not for use with Alloy Art compression release adapters. $87.95 47.95 PART # 0950-0002 0950-0003 DESCRIPTION SUG. RETAIL W/ billet cap $26.95 W/ threaded end for valve stem cap 27.95 FRAMES, SUSPENSION & FENDERS NOTE: For use with JIMS compression releases PART # DS-196400 with 10mm x 1.0mm thread only. PART # 0950-0082 0950-0081 0950-0080 DESCRIPTION 12mm x 3/4” reach 14mm x 3/8” reach 14mm x 3/4” reach •Chrome cap covers the plain plastic end on many aftermarket compression releases •Billet aluminum construction •Install with silicone adhesive (not included) •Sold in pairs DESCRIPTION Compression release caps All part numbers in BOLD MAGENTA are new for 2009. SUG. RETAIL $18.95 18.95 18.95 FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COMPRESSION RELEASE CAPS PART # 0950-0101 DASHES & GAUGES SUG. RETAIL $9.95 COVERS, SECURITY & GENERAL 415 SECTION 7 WINDSHIELDS ROWE TRU-BORE CAST-IRON GUIDES, HONED TOURING •Cast-iron guides are precision-machined, hand-honed and roll-stamped for easy identification •Made in the U.S.A. FOR ALL 84-04 BIG TWIN AND 86-03 XL MODELS LUGGAGE SEATS & SISSY BARS EXHAUST FUEL/AIR SYSTEMS ENGINE •Top diameter is .420” •Overall length is 2.40” •Use seal numbers DS-458509 (each), DS-458525 (25-pack) and DS-458510 (100-pack) CAST IRON SUG. CAST IRON SIZE INTAKE RETAIL EXHAUST Standard DS-199975 $11.95 DS-199988 .001” DS-199976 11.95 DS-199989 .002” DS-199977 11.95 DS-199990 .004” DS-199979 11.95 DS-199992 SUG. RETAIL $11.95 11.95 11.95 11.95 GUIDE O.D. .5620” .5620” .5620” .5620” FOR L79-84 SHOVELHEAD GUIDE I.D. .3111” to .3111” to .3111” to .3111” to •Top diameter is .625” •Overall length is 2.40” •Use seal numbers DS-009509 (each) and DS-009525 (25-pack) .3115” .3115” .3115” .3115” FOR 36-48 KNUCKLEHEAD •Overall length is 2.01” SIZE CAST IRON EXHAUST .002” DS-514902 .006” DS-514906 SUG. RETAIL $18.95 18.95 GUIDE O.D. .6458” .6498” GUIDE I.D. .3765” to .3770” .3765” to .3770” FOR 45” FLATHEAD TRANSMISSION & DRIVELINE GASKETS & SEALS ELECTRICAL LIGHTING HANDLEBARS, CONTROLS & MIRRORS CABLES BRAKES TANKS & OIL FILTERS DASHES & GAUGES FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL 416 SIZE Std. SUG. CAST IRON RETAIL EXHAUST $18.95 DS-514500 SUG. RETAIL $18.95 GUIDE O.D. .5645” GUIDE I.D. .3424” to .3424” FOR 57-E83 XL •Top diameter is .531” •Overall length of intake is 1.73” and exhaust is 1.86” •Use seal numbers: intake DS-004109 (each) and DS-004125 (25-pack); exhaust DS-004309 (each) and DS-004325 (25-pack) SIZE Std. .001” .002” .003” .004” CAST IRON INTAKE DS-199820C DS-199821C DS-199822C DS-199824C SUG. RETAIL $11.95 11.95 11.95 11.95 CAST IRON SUG. CAST IRON INTAKE RETAIL EXHAUST DS-199844C $11.95 DS-199861C DS-199845C 11.95 DS-199862C DS-199846C 11.95 DS-199863C DS-199847C 11.95 DS-199864C DS-199848C 11.95 DS-199865C - DS-199889C DS-199849C 11.95 DS-199866C DS-199860C 11.95 DS-199867C - DS-199892C SUG. RETAIL $11.95 11.95 11.95 11.95 11.95 11.95 11.95 11.95 11.95 GUIDE O.D. .6245” .6255” .6265” .6275” .6285” .6295” .6305” .6325” .6345” GUIDE I.D. .3780” to .3770” .3780” to .3770” .3780” to .3770” .3780” to .3770” .3780” to .3770” .3780” to .3770” .3780” to .3770” .3780” to .3770” .3780” to .3770” FOR 48-E79 PANHEAD/SHOVELHEAD •Overall length is 2.77” CAST IRON INTAKE DS-514500 SIZE Std. .001” .002” .003” .004” .005” .006” .008” .010” CAST IRON SUG. GUIDE EXHAUST RETAIL O.D. DS-199825C $11.95 .5645” DS-199826C 11.95 .5655” DS-199827C 11.95 .5665” DS-199828C 11.95 .5675” DS-199829C 11.95 .5685” GUIDE I.D. .3100” to .3100” to .3100” to .3100” to .3100” to .3400” .3400” .3400” .3400” .3400” •Top diameter is .562” •Overall length is 2.05” •Use seal numbers DS-440009 (each), DS-440025 (25-pack) and DS-440010 (100-pack) SIZE Std. .001” .002” .003” .004” .005” .006” .008” .010” .012” .020” CAST IRON INTAKE DS-199837C DS-199838C DS-199839C DS-199840C DS-199841C DS-199894C DS-199842C DS-199843C DS-199895C DS-199896C R513120 SUG. RETAIL $11.95 11.95 11.95 11.95 11.95 11.95 11.95 11.95 11.95 11.95 11.95 CAST IRON EXHAUST DS-199830C DS-199831C DS-199832C DS-199833C DS-199834C DS-199897C DS-199835C DS-199836C DS-199898C DS-199899C R513220 SUG. RETAIL $11.95 11.95 11.95 11.95 11.95 11.95 11.95 11.95 11.95 11.95 11.95 GUIDE O.D. .5655” .5665” .5675” .5685” .5695” .5705” .5715” .5725” .5745” .5765” .5845” GUIDE I.D. .3780” to .3770” .3780” to .3770” .3780” to .3770” .3780” to .3770” .3780” to .3770” .3780” to .3770” .3780” to .3770” .3780” to .3770” .3780” to .3770” .3780” to .3770” .3780” to .3770” SMALL BORE CAST IRON GUIDES, UNHONED FOR 05-09 BIG TWIN AND 04-09 XL MODELS •Top diameter is .347” •Overall length is 2.03” •Use seal number 0926-0205 (ea.) SUG. SIZE INTAKE RETAIL EXHAUST Std. 0926-0206 $10.95 0926-0206 + .001” 0926-0207 10.95 0926-0207 + .002” 0926-0208 10.95 0926-0208 SUG. RETAIL $10.95 10.95 10.95 GUIDE O.D. GUIDE I.D. .3950” .2310” .3950” .2310” .3950” .2310” FOR 84-04 BIG TWINS AND 86-03 XL MODELS •Top diameter is .420” •Overall length is 2.40” •Use seal numbers DS-458509 (each), DS-458525 (25-pack) and DS-458510 (100-pack) SUG. SUG. GUIDE GUIDE SIZE INTAKE RETAIL EXHAUST RETAIL O.D. I.D. Std. DS-520400 $11.95 DS-520400 $11.95 .5620” .3095 to .3105” .001” DS-520401 11.95 DS-520401 11.95 .5630” .3095 to .3105” .002” DS-520402 11.95 DS-520402 11.95 .5640” .3095 to .3105” FOR L79-84 SHOVELHEAD •Top diameter is .625” •Overall length is 1.98” •Use seal numbers DS-009509 (each) and DS-009525 (25-pack) SIZE Std. .001” .002” .003” .004” SUG. INTAKE RETAIL DS-520000 $11.95 DS-520001 11.95 DS-520002 11.95 DS-520003 11.95 DS-520004 11.95 EXHAUST DS-520000 DS-520001 DS-520002 DS-520003 DS-520004 SUG. RETAIL $11.95 11.95 11.95 11.95 11.95 GUIDE O.D. .6245” .6255” .6265” .6275” .6285” GUIDE I.D. .3750” to .3760” .3750” to .3760” .3750” to .3760” .3750” to .3760” .3750” to .3760” FOR 57-E83 XL •Top diameter is .531” with flange •Overall length of intake is 1.72” and exhaust is 1.86” •Use seal numbers: intake DS-004109 (each), DS-004125 (25-pack) and DS-004110 (100-pack); exhaust DS-004309 (each.), DS-004325 (25-pack) and DS-004310 (100-pack) SIZE Std. .001” .002” INTAKE DS-520200 DS-520201 DS-520202 FOR 48-E79 PANHEAD/SHOVELHEAD •Top diameter is .562” •Overall length is 2.05” •Use seal numbers DS-440009 (each), DS-440025 (25-pack) and DS-440010 (100-pack) SIZE Std. .001” .002” .003” .004” .005” .006” .008” .010” .012” .020” SUG. RETAIL $11.95 11.95 11.95 INTAKE DS-520100 DS-520101 DS-520102 DS-520103 DS-520104 DS-520105 DS-520106 DS-520108 DS-520110 DS-520112 R520120 SUG. RETAIL $11.95 11.95 11.95 11.95 11.95 11.95 11.95 11.95 11.95 11.95 11.95 EXHAUST DS-520300 DS-520301 DS-520302 SUG. EXHAUST RETAIL DS-520100 $11.95 DS-520101 11.95 DS-520102 11.95 DS-520103 11.95 DS-520104 11.95 DS-520105 11.95 DS-520106 11.95 DS-520108 11.95 DS-520110 11.95 DS-520112 11.95 R520120 11.95 SUG. RETAIL $11.95 11.95 11.95 All part numbers in BOLD MAGENTA are new for 2009. GUIDE O.D. .5645” .5655” .5665” GUIDE O.D. .5645” .5655” .5665” .5675” .5685” .5705” .5725” .5745” .5765” .5765” .5655” GUIDE I.D. .3750” to .3760” .3750” to .3760” .3750” to .3760” .3750” to .3760” .3750” to .3760” .3750” to .3760” .3750” to .3760” .3750” to .3760” .3750” to .3760” .3750” to .3760” .3750” to .3760” GUIDE I.D. IN .3085/.3095”, EX. .3385/ .3395” IN .3085/.3095”, EX. .3385/ .3395” IN .3085/.3095”, EX. .3385/ .3395” SECTION SPECIAL TOP CAST IRON VALVE GUIDES SPECIAL TOP CAST IRON VALVE GUIDES, UNHONED SIZE INTAKE FOR 84-04 BIG TWIN Std. DS-523500 .001” DS-523501 .002” DS-523502 WINDSHIELDS •Top diameter is .625” •Overall length is 1.94” •Use seal numbers DS-009509 (each), DS-009525 (25-pack) •Top diameter is .531” •Overall length is 2.10” •Use seal numbers DS-004109 (each) and DS-004125 (25-pack) SUG. SUG. GUIDE GUIDE RETAIL EXHAUST RETAIL O.D. I.D. AND 86-03 XL BIG TOP WITH FLANGE, .300” SHORTER $11.95 DS-523500 $11.95 .5620” .3095” to .3105” 11.95 DS-523501 11.95 .5630” .3095” to .3105” 11.95 DS-523502 11.95 .5640” .3095” to .3105” AMPCO-45 NICKEL BRONZE VALVE GUIDES SUG. SUG. GUIDE SIZE INTAKE RETAIL EXHAUST RETAIL O.D. FOR L79-84 SHOVELHEAD WITH FLANGE, .040” SHORTER ON SPRING SIDE .002” DS-520502 $11.95 DS-520502 $11.95 .6265” .020” R520520 11.95 R520520 11.95 .6265” GUIDE I.D. TOURING .3750” to .3760” .3750” to .3760” BRONZE VALVE GUIDES •Available in bronze; for race applications only •Silicon aluminum bronze valve guides are precision-machined from PART # DESCRIPTION SUG. RETAIL solid bar stock •Provide proper self-lubrication FOR 84-99 80” EVOLUTION, 99-04 TWIN CAM AND 86-03 XL at high temps DS-198897 Std. intake/exhaust $15.95 •Chrome or nitride valves are compatible with these guides FOR 57-E83 XL Std. intake 15.95 •I.D. is honed, o.d. is ground to DS-198911 DS-198913 Std. exhaust 15.95 ensure tight tolerances •Ampco-45 guides provide maximum service when used with all valves, have self-lubrication capabilities and offer superior heat dissipation •Specifications: 5% nickel, 2.5% iron, 10% aluminum, 1% magnesium and 81.5% virgin copper •Guide outside-diameter tolerances are +.005” to .000” and inside diameters are +.006” to .000” •Guides feature centerless grinding and are roll-stamped for easy identification •Sold each •Made in the U.S.A. VALVE GUIDES FOR ALL 84-04 BIG TWIN AND 86-03 XL MODELS •Top diameter is .420” •Overall length is 2.40” •Use seal DS-458509 (each), DS-458525 (25-pack) and DS-458510 (100-pack) SIZE AMPCO-45 INTAKE SUG. RETAIL AMPCO-45 EXHAUST SUG. RETAIL GUIDE O.D. GUIDE I.D. Std. .001” .002” .003” DS-199960 DS-199962 DS-199963 DS-199965 $17.95 17.95 17.95 17.95 DS-199960 DS-199962 DS-199963 DS-199965 $17.95 17.95 17.95 17.95 .562” .563” .564” .565” .3117” .3117” .3117” .3117” to to to to .3117” .3117” .3117” .3117” FOR L79-84 SHOVELHEADS •Top diameter is .625” •Overall length is 1.98” •Use seal numbers DS-009509 (each) and DS-009525 (25-pack) •Valve guides are precisionmachined from cast iron or Ampco-45 •Compatible with no-lead fuel and accept any type of valve-stem material •Ampco-45 guides provide maximum service with DS-199760 chromed valve stems •84-04 Big Twin/86-03 XL Ampco-45 applications are shouldered guides that accept .600” lift cams and use OEM style .420” seal •05-09 Twin Cam/04-09 XL guides feature a tapered nose design for maximum bearing service and minimal port obstruction; improves flow characteristics •05-09 Twin Cam/04-09 XL applications accept .600” lift cams; also supplied with a one-piece Viton® seal that locks onto a mechanical groove in the guide •Made in the U.S.A. AMPCO-45 GUIDES SIZE AMPCO-45 INTAKE SUG. RETAIL AMPCO-45 EXHAUST SUG. RETAIL GUIDE O.D. GUIDE I.D. Std. .001” .002” .003” .004” .005” .006” DS-199844 DS-199845 DS-199846 DS-199847 DS-199848 DS-199849 $17.95 17.95 17.95 17.95 17.95 17.95 DS-199861 DS-199862 DS-199863 DS-199864 DS-199865 DS-199889 DS-199866 $17.95 17.95 17.95 17.95 17.95 17.95 17.95 .6245” .6255” .6265” .6275” .6285” .6295” .6305” .3785” to .3775” .3785” to .3775” .3785” to .3775” .3785” to .3775” .3785” to .3775” .3785” to .3775” .3785” to .3775” AMPCO-45 SUG. SIZE INTAKE RETAIL FOR 05-09 TWIN CAM, 04-09 XL Std. 0926-0185 $18.95 .001” 0926-0186 18.95 FOR 84-04 BIG TWIN, 86-03 XL Std. 0926-0318 $20.95 .001” 0926-0319 20.95 .002” DS-1997652 16.95 1 2 CAST IRON SUG. SIZE INTAKE RETAIL FOR 05-09 TWIN CAM, 04-09 XL Std. 0926-0187 $13.95 .001” 0926-0188 13.95 FOR 84-04 BIG TWIN, 86-03 XL 10.95 .001” DS-1997601 .002” DS-1997611 10.95 SIZE AMPCO-45 EXHAUST SUG. RETAIL GUIDE O.D. GUIDE I.D. Std. .001” .002” .003” .004” .006” .008” .012” .020” DS-199837 DS-199838 DS-199839 DS-199840 DS-199841 DS-199842 - $17.95 17.95 17.95 17.95 17.95 17.95 - DS-199830 DS-199831 DS-199832 DS-199833 DS-199834 DS-199835 DS-199836 DS-199899 R450120 $17.95 17.95 17.95 17.95 17.95 17.95 17.95 17.95 17.95 .5655” .5665” .5675” .5685” .5695” .5715” .5735” .5775” .5855” .3785” .3785” .3785” .3785” .3785” .3785” .3785” .3785” .3785” to to to to to to to to to .3775” .3775” .3775” .3775” .3775” .3775” .3775” .3775” .3775” 1 SUG. RETAIL GUIDE O.D. GUIDE I.D. 0926-0189 0926-0190 $17.95 17.95 .5620” .5630” .275” .275” 0926-0320 0926-0321 DS-1997652 $18.95 18.95 16.95 .5620” .5630” .5640” .3085”1 .3085”1 .3090” •Top diameter is .531” •Use seal numbers: intake DS-004109 (each), DS-004125 (25-pack) and DS-004110 (100-pack); exhaust DS-004309 (each) and DS-004325 (25-pack) SIZE AMPCO-45 INTAKE SUG. RETAIL AMPCO-45 EXHAUST SUG. RETAIL GUIDE O.D. GUIDE I.D. Std. .001” .002” .003” DS-199820 DS-199821 DS-199822 DS-199823 $17.95 17.95 17.95 17.95 DS-199825 DS-199826 DS-199827 DS-199828 $17.95 17.95 17.95 17.95 .5645” .5655” .5665” .5675” .3115” .3115” .3115” .3115” to to to to .341” .341” .341” .341” FOR L83-85 XL •Top diameter is .531” •Overall length of intake is 1.73” and exhaust is 1.86” •Use seal numbers: intake DS-004109 (each) and DS-004125 (25-pack); exhaust DS-004309 (each) and DS-004325 (25-pack) SIZE AMPCO-45 INTAKE SUG. RETAIL AMPCO-45 EXHAUST SUG. RETAIL GUIDE O.D. GUIDE I.D. Std. DS-199810 $17.95 DS-199815 $17.95 .5645” .3115” to .341” EXHAUST FUEL/AIR SYSTEMS ENGINE TRANSMISSION & DRIVELINE GASKETS & SEALS ELECTRICAL LIGHTING HANDLEBARS, CONTROLS & MIRRORS CAST IRON EXHAUST SUG. RETAIL GUIDE O.D. GUIDE I.D. 0926-0191 0926-0192 $13.95 13.95 .5620” .5630” .275” .275” 10.95 10.95 .5630” .5640” .3090” .3090” DS-1997601 DS-1997611 BRAKES OEM style. Machined for std. .420” seal and can be used as an intake or exhaust guide. VALVE GUIDE SEALS WITH INSTALLATION TOOLS FRAMES, SUSPENSION & FENDERS INSTALLATION TOOLS FOR VALVE GUIDE SEALS •Drivers and capsules sold each FITS MODELS EACH 05-09 Big Twin, 04-09 XL 0926-0205 84-04 Big Twin, 86-03 XL DS-458509 SUG. RETAIL 25-PK. SUG. RETAIL $1.95 - - 100-PK. SUG. RETAIL STEM O.D. GUIDE O.D. - 7mm .531” - 1.95 DS-458525 $34.95 DS-458510 $129.95 5 /16” .420” L79-84 Shovelhead DS-009509 1.95 DS-009525 34.95 - - 3 /8” .625” 48-E79 Panhead and Shovelhead DS-440009 1.95 DS-440025 34.95 DS-440010 129.95 3 /8” .562” 57-85 XL intake DS-004109 1.95 DS-004125 34.95 - - 5 /16” .531” - 11 - 3 57-85 XL exhaust Special seal PART # DS-004309 DS-004009 DESCRIPTION 1.95 DS-004325 34.95 1.95 - - SUG. RETAIL SEAL DRIVERS - PART # DESCRIPTION /32” /8” .531” .531” SUG. RETAIL CAPSULE FOR THE VALVE STEM (NOT SHOWN) DS-094586 5 $1.95 DS-094590 5 DS-094587 3 1.95 DS-094591 11 1.95 DS-094592 3 1.95 /16” white /8” black All part numbers in BOLD MAGENTA are new for 2009. TANKS & OIL FILTERS DASHES & GAUGES •Seal kits of 25 and 100 include driver and two capsules •Made in the U.S.A. NOTE: Valve seal kits come with seal driver and capsule. Individual seals do not. FOR 57-E83 XL SEATS & SISSY BARS CABLES CAST IRON GUIDES •Top diameter is .562” •Overall length is 2.10” •Use seal numbers DS-440009 (each), DS-440025 (25-pack) and DS-440010 (100-pack) SUG. RETAIL AMPCO-45 EXHAUST LUGGAGE Exhaust guide PART #s 0926-0320 and 0926-0321 have a .3095” Guide I.D. OEM Style. Machined for std. .420” seal and can be used as an intake or exhaust guide. FOR 48-E79 PANHEAD/SHOVELHEAD AMPCO-45 INTAKE 7 /16” green /32” yellow /8” red $1.95 FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL 417 SECTION 7 WINDSHIELDS TOURING LUGGAGE 0926-0326 VITON VALVE STEM SEAL KITS VALVE STEM SEALS •For use with intake or exhaust valve guides •Sold in packages of four 0926-0327 PART # DESCRIPTION VITON™ SEALS 0935-0044 For 05-09 Twin Cam, 04-09 XL 0926-0326 For 84-04 Big Twin, 86-03 XL TEFLON SEALS 0926-0327 For 84-09 Big Twin, 86-03 XL SUG. RETAIL $7.95 8.95 FUEL/AIR SYSTEMS ENGINE TRANSMISSION & DRIVELINE GASKETS & SEALS VALVE STEM SEALS •Teflon® seals provide maximum valve stem oil control and prevent oil from contaminating the cylinder by wiping excess oil from the stem with a unique spring-loaded wiper assembly •Sold in sets of four DS-199090 NOTE: Machining may be required where noted. See description below. PART # DESCRIPTION DS-199103 For 84-04 80” and Twin Cam; 86-03 XL models (fits OEM type guides) DS-199091 For 84-04 80” and Twin Cam or 86-03 XL Evolution (5/16” valve stem dia. with aftermarket guides machined to .531” o.d.) DS-199090 For 48-84 Big Twin (3/8” valve stem dia. with aftermarket guides machined to .531” o.d.) SUG. RETAIL $8.95 8.95 8.95 ELECTRICAL VALVE SEATS LIGHTING HANDLEBARS, CONTROLS & MIRRORS CABLES BRAKES TANKS & OIL FILTERS DASHES & GAUGES FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL 418 •Constructed of tungsten alloyed with chrome, molybdenum and vanadium in a tool-steel base, creating an extremely strong metal •Safely operate in excess of 1,400°F temperatures •Each seat is individually cast using a process that, together with the special alloy, gives greater resistance to oxidation from fuel contaminants •Will not cause valve and valve-seat pocketing and recession •Seats have a rockwell C42 that rises to 50R/C during the first few hours of running time •Made in the U.S.A. DESCRIPTION INTAKE SUG. RETAIL EXHAUST SUG. RETAIL STANDARD SEATS 84-09 Big Twin DS-644 $13.95 DS-605 $13.95 87-03 1100/1200 XL DS-614 13.95 86 1100 XL DS-644 13.95 DS-605 13.95 86-06 883 XL DS-614 13.95 70-85 XL DS-624 13.95 DS-629 13.95 58-69 XL DS-630 13.95 DS-629 13.95 PART # O.D. SPECIALTY SEATS DS-605 1.7545” DS-614 1.880” DS-624 2.068 DS-629 1.7545 DS-630 2.0055 DS-644 2.007” R665 2.13” R664 1.94” I.D. HEIGHT 1.375 1.437 1.687” 1.437” 1.687” 1.625” 1.750” 1.562” .437” .406” .281” .250” .281” .437” .400” .400” SUG. RETAIL $13.95 13.95 13.95 13.95 13.95 13.95 13.95 13.95 FOR 84-09 BIG TWIN, 03-06 BUELL PART # DESCRIPTION INTAKE 0926-0322 1.9690” o.d. x 1.535” 0926-0323 2.0070” o.d. x 1.562” 0926-0324 2.1320” o.d. x 1.690” EXHAUST 0926-0325 1.7570” o.d. x 1.375” SUG. RETAIL $8.95 6.95 •One-piece stainless-steel, stellitetipped valves impregnated by a special nitrided process with .002” depth and .0002” surface buildup to improve wear properties and reduce friction •This process provides resistance to corrosion; wears superior to hard chromium and electroless nickel-plating •Lightweight with profiles that provide excellent flow characteristics •Compatible with leaded and unleaded fuels and can be run in cast ironand bronze-type guides at close tolerances for maximum oil control and heat dissipation •Sold each •Made in the U.S.A. FOR 05-09 TWIN CAM HEAD PART # YEAR DIA. INTAKE 0926-0193 05-09 1.805” 0926-0194 05-09 1.900” EXHAUST 0926-0195 05-09 1.575” 0926-0196 05-09 1.630” FOR 99-04 TWIN CAM HEAD PART # YEAR DIA. INTAKE 0926-0330 99-04 1.840” 0926-0407 99-04 1.900” 0926-0408 99-04 2.000” EXHAUST 0926-0331 99-04 1.565” STEM DIA. TULIP LENGTH NOTES OEM # SUG. RETAIL .2754” 1.700”R 4.425” .2754” 28° 4.425” Std. 18074-05 $25.95 Oversize 25.95 .2754” 22° .2754” 34° Std. 18085-05 Oversize - 4.520” 4.520” STEM DIA. TULIP LENGTH NOTES OEM # 25.95 25.95 SUG. RETAIL .3106” 23° .3106” 28° .3100” 23° 4.430” 4.400” 4.445” Std. 18074-83A $25.95 Oversize 17.95 Oversize 33.95 .3101” 17° 4.515” Std. 18085-991 25.95 FOR 84-99 EVOLUTION HEAD STEM SUG. PART # YEAR DIA. DIA. TULIP LENGTH NOTES OEM # RETAIL INTAKE 0926-0126 84-99 1.900” .3107” 28° 4.400” Oversize (Racing Profile) $25.95 DS-198972 84-99 1.840” .3100” 23° 4.445” Std. 18074-83B 25.95 DS-198973 84-99 1.940” .3107” 23° 4.380” Oversize 33.95 EXHAUST 0926-0127 84-99 1.630” .3096” 44° 4.520” Oversize (Racing Profile) 25.95 DS-198974 84-99 1.615” .3096” 29° 4.520” Std. 18082-83 25.95 FOR 66-E84 SHOVELHEAD HEAD STEM PART # YEAR DIA. DIA. TULIP INTAKE DS-198971 66-84 1.950” .3765” 23° EXHAUST DS-198970 66-84 1.750” .3760” 29° FOR 48-65 PANHEAD HEAD PART # YEAR DIA. INTAKE 0926-0409 45-65 1.750” EXHAUST DS-198970 48-65 1.750” LENGTH NOTES OEM # SUG. RETAIL 3.885” Std. 180704-66 $25.95 3.820” Std. 18082-57 25.95 STEM DIA. TULIP LENGTH NOTES OEM # SUG. RETAIL .3765” 23° 3.800” Std. 18071-48 $25.95 .3760” 29° 3.820” Std. 18082-57 25.95 FOR XL VALVE SEATS •Cast iron construction •Sold each DS-199107 NITRIDED VALVES 8.95 SEATS & SISSY BARS EXHAUST •Kits include four valve stem seals •Made in the U.S.A. 0935-0108 PART # DESCRIPTION 0935-0108 For 05-09 Big Twin and 04-09 Sportster models DS-199107 For 84-04 Big Twin, 86-03 Sportster and 95-03 Buell models 0926-0322 SUG. RETAIL i.d. x 0.453” H i.d. x 0.450” H i.d. x 0.450” H $12.95 12.95 13.95 i.d. x 0.450” H 11.95 PART # INTAKE 0926-0328 DS-198806 DS-198975 DS-198962 EXHAUST 0926-0329 DS-198807 DS-198976 YEAR HEAD STEM DIA. DIA. TULIP LENGTH NOTES OEM # SUG. RETAIL 88-03 1200 1.710” .3100” 23° 86-03 883 1.585” .3100” 23° 70-83 1.935” .3090” 23° 58-69 1.825” .3090” 23° 4.480” 4.550” 3.615” 3.565” Std. Std. Std. Std. 18023-87 $25.95 18031-86 33.95 18070-70 25.95 18071-58 25.95 88-03 1200 1.475” .3095” 44° 86-03 886 1.350” .3095” 17° 70-83 1.570” .3384” 29° 4.560” 4.640” 3.510” Std. Std. Std. 18024-87 25.95 18030-86 33.95 18080-58R 25.95 All part numbers in BOLD MAGENTA are new for 2009. SECTION 7 VALVES •Available in three types: black melonite, hard chrome and roller burnished •Fitments for most Big Twin and XL •Sold each •Made in the U.S.A. FITS MODEL VALVE FINISH PART # SUG. RETAIL 05-09 TWIN CAM, FULLY MACHINED HEAD Intake Exhaust Black melonite FITS MODEL Exhaust Exhaust 0926-0197 $22.95 26.95 Black melonite, +.100” 0926-0199 26.95 48-65 PANHEAD, FULLY MACHINED HEAD Black melonite 0926-0200 27.95 Exhaust Black melonite, +.058” 0926-0399 27.95 Exhaust Exhaust Black melonite DS-72103 $25.95 Roller burnished DS-72101 23.95 TOURING Black melonite, 1.906” oversize valve head DS-72163 27.95 Roller burnished 25.95 DS-72111 LUGGAGE FITS MODEL VALVE FINISH DS-70013 24.95 48-65 PANHEAD, FORGED AND SHOT-PEENED Hard chrome DS-198946 21.95 Intake Black melonite DS-72403 27.95 Roller burnished DS-70011 21.95 Exhaust Black melonite DS-72103 25.95 Black melonite 0926-0001 27.95 Hard chrome DS-198957 26.95 70-85 XL, FULLY MACHINED HEAD Roller burnished DS-72101 23.95 Intake Black melonite DS-70013 24.95 36-48 KNUCKLEHEAD Hard chrome DS-198946 21.95 Intake Black melonite DS-74013 27.95 Black melonite DS-74113 27.95 PART # Exhaust Black melonite DS-71113 Hard chrome DS-198945 26.95 Black melonite DS-73013 27.95 Hard chrome DS-198953 26.95 Roller burnished DS-73011 25.95 Black melonite DS-73113 27.95 Hard chrome DS-198954 26.95 Black melonite DS-73003 25.95 Roller burnished DS-73001 23.95 Black melonite DS-73103 25.95 Roller burnished DS-73101 23.95 DS-73113 27.95 Roller burnished DS-70011 21.95 Exhaust DS-70113 27.95 04-09 1200 XL, FULLY MACHINED HEAD Hard chrome DS-198947 26.95 Intake Black nitride 0926-0201 22.95 70-85 XL, FORGED AND SHOT-PEENED Roller burnished DS-70111 25.95 Exhaust Black nitride 0926-0202 27.95 Intake Exhaust 88-03 1200 XL, 87 1100 XL Black melonite DS-72013 27.95 Intake Black melonite DS-70213 24.95 Hard chrome DS-198959 25.95 Exhaust Black melonite DS-70313 27.95 Roller burnished DS-72011 24.95 04-09 883 XL, FULLY MACHINED HEAD Black melonite DS-72113 27.95 Intake Black nitride 0926-0203 22.95 Exhaust Hard chrome DS-198957 26.95 Exhaust Black nitride 0926-0204 27.95 58-69 XL, FORGED AND SHOT-PEENED 25.95 86-03 883 XL Black melonite DS-71013 24.95 Hard chrome DS-198944 21.95 DS-72111 Intake 66-84 SHOVELHEAD, FORBED AND SHOT PEENED Black melonite DS-72003 24.95 Roller burnished DS-72001 22.95 SUG. RETAIL 86-03 883 XL (CONT) Black melonite Roller burnished Intake SUG. RETAIL Black melonite 66-84 SHOVELHEAD, FULLY MACHINED HEAD Intake PART # Black melonite, +.0625” 0926-0198 84-99 80” BIG TWIN Intake VALVE FINISH 66-84 SHOVELHEAD, FORBED AND SHOT PEENED (CONT) 99-04 TWIN CAM Intake WINDSHIELDS Exhaust $27.95 Black melonite Intake Black melonite DS-73403 27.95 Exhaust Black melonite DS-73103 25.95 Hard chrome DS-198954 26.95 Roller burnished DS-73101 23.95 •Designed to out-flow and out-perform all others, even in the most severe environments •One-piece forgings manufactured from high-temperature materials •Feature swirl-polished, performance-oriented shapes and durable chrome-plated stems •Up to 30% weight reduction over stock ensures a stable valve train, even at high rpm •Available with a choice of stem protection: durable hard-chrome plating or state-of-the-art black nitrite •Sold in pairs DS-199040 ENGINE TRANSMISSION & DRIVELINE GASKETS & SEALS FOR 86-03 XL SUG. RETAIL STEM DIA. OEM # NOTES .310” .310” .310” .310” 18074-83 18074-83 18074-83 none “Street Master” $51.95 78.95 78.95 “.060” short” 78.95 .3095” .3095” .3095” .3095” 18082-83 18082-83 18082-83 18074-66 “Street Master” - 51.95 75.95 75.95 75.95 FOR 48-84 BIG TWIN PART # INTAKE DS-199053 DS-199010 DS-199083 DS-199029 EXHAUST DS-199052 DS-199011 DS-199084 FUEL/AIR SYSTEMS ELECTRICAL DS-199039 NOTE: PART #DS-199032 is the stock length of the valve supplied by the factory. PART # YEAR STYLE HEAD DIA. INTAKE DS-199059 84-04 Chrome 1.850” DS-199082 84-04 Chrome 1.850” DS-199063 84-04 Nitride 1.850” DS-199030 84-04 Chrome 1.940” o/s EXHAUST (80” EVOLUTION ONLY) DS-199058 84-99 Chrome 1.615” DS-199081 84-99 Chrome 1.615” DS-199062 84-99 Nitride 1.615” DS-199060 84-99 Chrome 1.650” o/s EXHAUST 58-69 XL, FULLY MACHINED HEAD STAINLESS STEEL HARD CHROME/NITRIDED VALVES FOR 84-04 80” EVOLUTION AND TWIN CAM SEATS & SISSY BARS SUG. RETAIL YEAR STYLE HEAD DIA. STEM DIA. OEM # NOTES 66-84 66-84 66-84 48-65 Chrome Chrome Nitride Chrome 1.9375” 1.9375” 1.9375” 1.750” .3765” .3765” .3765” .3765” 18082-57 18074-66 18074-66 18071-57 “Street Master” $43.95 61.95 62.95 78.95 66-84 48-84 48-84 Chrome Chrome Nitride 1.750” 1.750” 1.750” .3745” .3745” .3745” 18082-57 18082-57 18082-66 “Street Master” - PART # INTAKE DS-199039 DS-199035 EXHAUST DS-199040 DS-199036 YEAR STYLE HEAD DIA. STEM DIA. OEM # NOTES SUG. RETAIL 86-03 86-03 Chrome Chrome 1.715” 1.585” .3105” .3105” 18023-87 18031-86 1100/1200 883 $78.95 78.95 86-03 86-03 Chrome Chrome 1.480” 1.345” .3095” .3095” 18024-87 18030-86 1100/1200 883 75.95 75.95 PART # INTAKE DS-199032 DS-199034 EXHAUST DS-199000 YEAR STYLE HEAD DIA. STEM DIA. OEM # SUG. RETAIL 70-85 58-69 Chrome Chrome 1.9375” 1.8125” .309” .309” 18070-70 18070-58 $78.95 78.95 58-85 Chrome 1.5625” .3385” 18080-58A •Intake valve has the stock 1.950” head dia. •Exhaust valve has 1.720” head, .030” smaller than stock; the smaller exhaust valve head allows higher TDC lifts without valve-to-valve interference as well as improved flow PART # DESCRIPTION FOR 86-03 883-TO-1200 XL CONVERSIONS DS-198929 Intake valves; 1.715” head dia./.3105” stem dia. DS-198930 Exhaust valves; 1.480” head dia./.3095” stem dia. PART # FOR 66-84 BIG TWIN 0926-0128 0926-0129 $78.95 75.95 FRAMES, SUSPENSION & FENDERS 0926-0129 DESCRIPTION SUG. RETAIL 1.950” intake valve 1.720” exhaust valve $57.95 57.95 2008-2910 •Available for 89cc and 79cc cylinder heads •89cc heads are found on S&S Twin Camstyle motors and Evolution-style motors and use 2.000” intake valves and 1.605”exhaust valves •79cc heads are also found on S&S Twin Cam-style motors and use 1.940” intake valves and 1.575” exhaust valves BRAKES PART # DESCRIPTION SUG. RETAIL FOR 89CC HEADS 2008-2910 Intake valve 2.000” std. length $22.95 2008-2911 Exhaust valve 1.605” std. length 50.95 FOR 79CC HEADS 2008-2918 Intake valve 1.940” 26.95 2008-2919 Exhaust valve 1.575” 36.95 All part numbers in BOLD MAGENTA are new for 2009. DASHES & GAUGES 0926-0128 •.060” shorter than stock overall length to regain valve clearance •Retains stock installed spring height after valve seats are enlarged DS-198929 •Severe-duty materials; hard chrome stems •Sold in pairs REPLACEMENT STAINLESS STEEL VALVES FOR S&S HEADS 75.95 CABLES TANKS & OIL FILTERS REPLACEMENT VALVES SUG. RETAIL HANDLEBARS, CONTROLS & MIRRORS FOR 58-85 XL 43.95 61.95 62.95 PERFORMANCE VALVES LIGHTING 2008-2911 2008-2918 2008-2919 FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL 419 SECTION 7 WINDSHIELDS .550”, .600” AND .650” VALVE SPRING KITS TOURING 0926-0304 LUGGAGE DS-199065 SEATS & SISSY BARS EXHAUST FUEL/AIR SYSTEMS ENGINE TRANSMISSION & DRIVELINE GASKETS & SEALS ELECTRICAL LIGHTING HANDLEBARS, CONTROLS & MIRRORS “RACE MASTER” VALVE TRAIN KITS •Complete valve train packages •Perfectly matched for maximum performance •Includes “Race Master” valves, valve spring assemblies, top and lower collars and high-temperature Viton valve guide oil seals •Requires no cylinder head or valve guide machining for installation SUG. PART # DESCRIPTION RETAIL FOR 05-09 TWIN CAM WITH STOCK TRIPLE KEEPER GROOVE 0926-0304 W/ steel collars (stock stem valves) .600” lift $278.95 0926-0305 W/ titanium collars (stock stem valves) .600” lift 337.95 0926-0306 W/ titanium collars (stock stem valves) .650” lift 312.95 VALVE/ SPRING KITS •Kits include “Race Master” valves, performance double-spring assemblies, steel top collars and machined keys •Requires no cylinder head machining for installation •Will accept cams with lift up to .495 •Titanium top collars are recommended when lift exceeds .500 •Cams sold separately SUG. PART # DESCRIPTION RETAIL 0926-0404 For 80-84 Big Twin $226.95 0926-0406 For 99-04 Twin Cam 239.95 DS-199065 For 84-99 80” Big Twin 239.95 DS-199064 For 66-79 Big Twin 226.95 DASHES & GAUGES SUG. RETAIL $173.95 232.95 208.95 NOTE: Requires machining of valve guides. PART # DESCRIPTION FOR 05-09 TWIN CAM, 04-09 XL 0926-0183 Titanium 0926-0184 Steel SUG. RETAIL $237.95 150.95 •Thermo-Cool coating reduces friction and eliminates hot spots in spring coils •Maintains original pressure longer and reduces oil contamination •Results in less pressure fade and cleaner, cooler oil in a Harley engine VALVE SPRING KIT TANKS & OIL FILTERS 0926-0307 “THERMO-COOL” COATED VALVE SPRING KITS CABLES BRAKES VALVE SPRING KIT •Designed for maximum performance •Features interference-wound, double-chrome silicone springs; heat-treated steel base washers •.600” maximum valve lift •Available in a complete set for one engine •Uses OEM keepers •.600” lift applications feature single ovate wire in a conical design •.650” lift application features dual reversewound chrome silicone alloy design PERFORMANCE VALVE SPRING KITS •.600” lift applications feature single ovate wire in a conical design •.650” lift application features dual reverse wound chrome silicon alloy design •Requires no cylinder head or valve guide machining for installation PART # DESCRIPTION FOR 05-09 TWIN CAM WITH STOCK TRIPLE KEEPER GROOVE 0926-0307 W/ steel top collars (stock stem valves) .600” lift 0926-0308 W/ titanium top collars (stock stem valves) .600” lift 0926-0309 W/ titanium top collars (stock stem valves) .650” lift •Kit contains inner DS-198932 springs, outer springs, top collars and keys •No head machining required for installation •Can be used with cams with up to .650 lift •Use of titanium top collars is recommended when using cams exceeding .550 lift •Kits have a .1.020” coil bind SUG. PART # DESCRIPTION RETAIL FOR 84-04 BIG TWIN AND 86-03 XL DS-199044 W/ steel collars (stock stem valves) .550” lift max. $141.95 0926-0405 W/ titanium collars (stock stem valves) .600” lift max. 250.95 DS-198932 W/ titanium collars (stock stem valves) .650” lift max. 199.95 •Available with chromoly or titanium retainers •Features interference-wound double springs with a damper •Includes 10° super keys and lower seats •For use with cam lifts up to .700” PART # DESCRIPTION FOR 84-04 BIG TWIN DS-199501 W/ chromoly retainers, .600” lift (seat pressure 160 lb.) DS-199502 W/ titanium retainers, .600” lift (seat pressure 160 lb.) DS-199503 W/ titanium retainers, .650” lift (seat pressure 195 lb.) DS-199504 W/ titanium retainers, .700” lift (seat pressure 230 lb.) SUG. RETAIL $86.95 198.95 200.95 280.95 NOTE: It is the installer’s responsibility to check for coil bind. PART # DESCRIPTION FOR 84-04 BIG TWIN AND 86-03 XL DS-199710 155 lb. spring kit (includes titanium retainers, keepers and lower seats) DS-199705 175 lb. spring kit (includes titanium retainers, keepers and lower seats) SUG. RETAIL $160.95 160.95 FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES VALVE SPRING AND RETAINER KITS TIRES, •Available for the most TUBES & popular applications •Includes springs, lower spring seat and split keepers WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL 420 HIGH-LIFT VALVE SPRING KIT •Available with steel or titanium retainers NOTE: It is the installer’s responsibility to check for coil bind. PART # DESCRIPTION FOR 84-04 BIG TWIN AND 86-03 XL DS-199722 W/ steel retainers, 175 lb. DS-199723 W/ titanium retainers, 175 lb. DS-199699 W/ steel retainers, 155 lb. DS-199700 W/ titanium retainers, 155 lb. SUG. RETAIL $71.95 129.95 71.95 129.95 •Features a triple spring configuration that can be used with stock length valves •Kit includes springs, upper and lower collars and keys •Can be used with cams with lift up to .630” •Spring pressures are 170 lb. when closed, 390 lb. at .560” lift and 415 lb. at .630” lift •Correct installed spring height is 1.800” PART # DESCRIPTION DS-199201 For 84-04 Big Twin, 86-03 XL All part numbers in BOLD MAGENTA are new for 2009. SUG. RETAIL $122.95 SECTION VALVE SPRING KITS •Incorporate an interference double-spring design with a damper to control harmonics •Engineered for maximum performance in DS-199523 severe applications such as high compression and big-inch street motors •.600” spring kits are 1.460” o.d. and have a pressure of 160 lb. when closed and 440 lb. at .600” lift; installed height should be 1.850”, coil bind is at 1.200” •.675” spring kits are 1.510” o.d. and have a pressure of 184 lb. when closed and 422 lb. at .570” lift; installed height should be 1.850”; coil bind occurs at 1.080” •Kits include locks, retainers and spring seats •Made in the U.S.A. PART # DESCRIPTION SUG. RETAIL FOR 84-04 BIG TWINS DS-199523 .600” spring kit w/ chromoly retainers $109.95 DS-199524 .600” spring kit w/ titanium retainers 168.95 DS-199525 .675” spring kit w/ chromoly retainers 122.95 DS-199526 .675” spring kit w/ titanium retainers 243.95 7 WINDSHIELDS TOURING LUGGAGE HIGH-LIFT VALVE SPRING KIT •Designed primarily for 66-84 Shovelhead engines •Can also be used with 48-65 Panhead engines by allowing additional rocker clearance •To be used with cams with up to .550” lift •Includes springs and aluminum top retainers •140-lb. seat pressure PART # DESCRIPTION SUG. RETAIL DS-199729 For 48-84 Big Twin $97.95 SEATS & SISSY BARS EXHAUST FUEL/AIR SYSTEMS .600” VALVE SPRING KITS .490” VALVE SPRING KIT •Kits contain special tri-springs (outerintermediate-inner), interference fit to reduce harmonics and control spring surge •Machining is required to lower the height of the valve guides to avoid interference with top collars; use tool PART #DS-198917 (comes with 3/8” pilot) •Thin stem guides require using tool PART #DS-198917 and 5/16” or 11/32” pilots •Kits have a .930 coil bind SUG. PART # DESCRIPTION RETAIL FOR 66-84 BIG TWIN DS-199043 Valve spring kit w/ titanium collars (stock stem valves) $196.95 DS-198917 Spring seat tool w/ 3/8” pilot 190.95 84.95 DS-198919 5/16” pilot only •Features stock (o.d.) springs, interference fit to reduce harmonics and control spring surge •Springs have 20% more pressure than stock •For use with cams up to .490” lift •No machining required for installation •.750” coil bind PART # DESCRIPTION SUG. RETAIL DS-199047 For 57-85 XL, w/ steel $136.95 collars (stock stem valves) ENGINE TRANSMISSION & DRIVELINE VALVE SPRING KIT •Include upper spring retainers and springs •Spring retainers are steel NOTE: It is the installer’s responsibility to check for coil bind. PART # DESCRIPTION SUG. RETAIL DS-199724 For 48-84 Panhead/Shovelhead $71.95 VALVE SPRING SETS PREMIUM VALVE SPRINGS •Premium valve springs made from H-11 tool steel •Designed for maximum- and racingperformance installations •For use with up to .650” valve lift •180-185 lb. of seat pressure at 1.800” installed height •Sold in a set of four •Use retainer PART #s DS-199742 or DS-199743 for best results NOTE: It is the installer’s responsibility to check for coil bind. SUG. PART # DESCRIPTION RETAIL DS-199741 For 84-04 Evolution or Twin Cam models $123.95 “THERMO-COOL” COATED VALVE SPRING SET •Thermo-Cool coating reduces friction and eliminates hot spots in spring coils •Springs maintain original pressure longer and reduce oil contamination •Results in less pressure fade and cleaner, cooler oil in a Harley engine NOTE: It is the installer’s responsibility to check for coil bind. PART # DESCRIPTION SUG. RETAIL DS-199719 For 48-84 Big Twin (springs only) $102.95 •Incorporate an interference doublespring design with a damper to control harmonics •Engineered for maximum performance in severe applications such as high compression and big-inch street motors •.600” spring sets are 1.460” o.d. and have a pressure of 125 lb. when closed and 275 lb. at .500” lift; installed height should be 1.800”; coil bind occurs at 1.150” •.675” spring sets are 1.510” o.d. and have a pressure of 184 lb. when closed and 422 lb. at .570” lift; installed height should be 1.850”; coil bind occurs at 1.080” •Sold in a set of four springs (enough for one engine) •Made in the U.S.A. PART # DESCRIPTION SUG. RETAIL FOR 84-04 BIG TWIN DS-199547 .600” spring set $57.95 DS-199550 .675” spring set 70.95 VALVE SPRING SET •Manufactured from high-quality spring wire and precision-wound to exacting specifications •Among the market’s most reliable valve springs •Available in a complete set NOTE: It is the installer’s responsibility to check for coil bind. SUG. PART # DESCRIPTION RETAIL DS-199718 For 48-84 Big Twin models $55.95 GASKETS & SEALS ELECTRICAL LIGHTING HANDLEBARS, CONTROLS & MIRRORS CABLES BRAKES HIGH-LIFT VALVE SPRINGS •Provide correct spring force for any of our performance cams when used in 74” and 80” motors •Installation does not require complicated machining •Made in the U.S.A. PART # DESCRIPTION SUG. RETAIL DS-199736 For 66-84 Shovelhead (set of four) $33.95 HIGH-LIFT VALVE SPRING KIT •Accommodates cam lifts of .550+ •Installation does not require machining of heads •Kit includes four inner and four outer springs •For use with titanium upper-spring collars •Collars sold separately •Made in the U.S.A. PART # DESCRIPTION SUG. RETAIL DS-199739 For 84-04 Big Twin and 86-03 XL Evolution $33.95 All part numbers in BOLD MAGENTA are new for 2009. TANKS & OIL FILTERS DASHES & GAUGES FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL 421 SECTION 7 WINDSHIELDS TITANIUM VALVE SPRING RETAINERS TOURING LUGGAGE SEATS & SISSY BARS EXHAUST FUEL/AIR SYSTEMS ENGINE TRANSMISSION & DRIVELINE GASKETS & SEALS •CNC-machined from the finest-quality metals •Stronger than stock retainers •Titanium is 50% lighter than stock retainers •Allow motor to rev faster with less spring pressure •Sold as a set of four •Made in the U.S.A. SUG. PART # DESCRIPTION RETAIL DS-199528 For 84-04 Big Twin w/ spring diameters of 1.500”-1.550” (we suggest using springs PART #DS-199550) $140.95 VALVE SPRING LOWER COLLARS •Provide positive location to prevent spring from dancing •Reduce bad harmonics and excessive wear •Made from chromoly steel •.585” i.d., .500” o.d., .080” thick •Sold in set of four •Made in the U.S.A. PART # DESCRIPTION DS-199554 For 84-04 Big Twin and 86-03 XL DS-199742 VALVE SPRING RETAINERS DS-199743 •Precision-manufactured from high-quality 4140 chromoly heat-treated steel •Sold in sets of four PART # DESCRIPTION SUG. RETAIL DS-199720 For 48-84 Big Twin $20.95 LOWER VALVE SPRING COLLARS •Made from heat-treated chromoly material and black oxided •Work well with OEM and aftermarket spring kits •Sold as a set of four PART # DESCRIPTION DS-198894 For 48-79 Big Twin, stock spring travel; repl. OEM #18222-48 DS-198893 For 48-79 Big Twin, +.030” spring travel DS-198896 For 57-85 XL, stock spring travel; repl. OEM #18220-57 SUG. RETAIL $27.95 27.95 27.95 VALVE SPRING RETAINER KIT •Precision-manufactured from high-quality 4140 chromoly heat-treated steel or weight-saving titanium alloy •Contains four lower collars, four upper collars and four sets of valve keys •Recommended for use with Crane valve springs PART # DS-199741 PART # DESCRIPTION SUG. RETAIL FOR 84-99 EVOLUTION AND 99-04 TWIN CAM MODELS DS-199742 Titanium $97.95 DS-199743 Chromoly steel 43.95 LOW-PROFILE LOWER SPRING COLLARS •Similar to the late H-D collars •Will provide .060” more spring travel than stock collars •Sold in sets of four •Made in the U.S.A. PART # DS-199727 DESCRIPTION For 57-85 XL SUG. RETAIL $30.95 SUG. RETAIL $65.95 ELECTRICAL LIGHTING HANDLEBARS, CONTROLS & MIRRORS CABLES BRAKES VALVE LOCK KEYS LOW-PROFILE LOWER SPRING COLLARS •Similar to stock 80-style parts, but lower profile for easier installation of higher lift cams •Required parts if you use 80-style valve guides that utilize “K” line stem seals •Heat-treated steel •For 74” and 80” motors •Made in the U.S.A. PART # DESCRIPTION SUG. RETAIL DS-199738 For 66-84 Shovelhead (set of four) $43.95 HIGH-LIFT UPPER SPRING COLLARS •Cams with .600 lift can easily be accommodated when used with high-lift springs •Made from T-6 aluminum, collars are lightweight, hard-coated and very strong •For 74” and 80” motors •Made in the U.S.A. PART # DESCRIPTION SUG. RETAIL DS-199735 For 66-84 Shovelhead (set of four) $43.95 TANKS & OIL FILTERS DASHES & GAUGES FRAMES, SUSPENSION & FENDERS •Made from the highest grade materials and heat-treated to JIMS strict standards •Feature a 10° lock angle •Work well with JIMS titanium valve spring retainers •Sold in eight-pack •Made in the U.S.A. SUG. PART # DESCRIPTION RETAIL DS-199555 For all 84-04 Big Twin and 86-03 XL models that use a 10° lock angle and 5/16” valve stems $14.95 VALVE KEYS MEDIUM-LIFT UPPER SPRING COLLARS •This complete set is available in two different spring-pressure strengths •Sold in sets of four pairs •Made in the U.S.A. PART # DESCRIPTION SUG. RETAIL FOR 84-04 BIG TWIN AND 86-03 XL EVOLUTION; REPLACES OEM #18229-83 DS-199070 155 lb. spring pressure $14.95 DS-199071 175 lb. spring pressure 14.95 •Intended to work with stock springs and add approximately .060” spring travel with no other modifications on 66-84 74” and 80” motors •The easy way to install B or #2 cams in stock heads •Made in the U.S.A. PART # DESCRIPTION DS-199737 For 66-84 Shovelhead (set of 4) SUG. RETAIL $51.95 FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL 422 VALVE KEYS VALVE SPRING SHIMS •Made of a special chromoly material •Hardened and coated with black oxide for durability and longer wear •Made in the U.S.A. NOTE: Not for use with thin-stem valves. PART # DESCRIPTION DS-199080 For 84-04 Big Twin and 86-03 XL Evo.; repl. OEM #18229-83 (4 pr.) DS-199086 For 36-84 Big Twin; repl. OEM #188228-36 (4 pr.) DS-199089 For 57-85 XL; repl. OEM #18228-30 (4 pr.) SUG. RETAIL $31.95 20.95 31.95 •Make it easy to get precise and equal pressure on all valves •The kit includes 12 shims: four .015”, four .030” and four .060” •Allow you to shim from .015” to .105” in .015” increments to ensure equal pressure between springs or to increase pressure as desired PART # DESCRIPTION DS-199927 For 84-04 Big Twin and 86-03 XL (12-pk.) All part numbers in BOLD MAGENTA are new for 2009. SUG. RETAIL $16.95 SECTION 7 WINDSHIELDS TOURING 90-4036 LUGGAGE SEATS & SISSY BARS EXHAUST FUEL/AIR SYSTEMS 0927-0010 FORGED ROLLER ROCKER ARMS •Forged from 4140 steel, heat-treated then shot-peened for additional strength and durability •Rocker arms have 3/4” long bushings instead of the 1/2” long bushings found on most other rocker arms •Feature a modified lubrication system with unrestricted roller oiling •Must be used with adjustable pushrods; sold separately •For ease of adjustment on 91-03 XL and Buell models, use pushrod tube covers DS-193829 •Recommended that new rocker shafts be used when installing roller rocker arms; available separately •Made in the U.S.A. PART # DESCRIPTION SUG. RETAIL PART # DESCRIPTION SUG. RETAIL FOR 84-09 BIG TWIN AND 86-09 XL AND 94-02 BUELL MODELS FOR 84-09 BIG TWIN AND 86-09 XL AND 94-02 BUELL MODELS (CONT) 0927-0010 Roller rocker arms (set of 4) $462.95 0927-0001 Roller rocker rebuild kit $111.95 90-4036 Rocker shaft set 31.95 ENGINE TRANSMISSION & DRIVELINE GASKETS & SEALS ELECTRICAL LIGHTING HANDLEBARS, CONTROLS & MIRRORS CABLES FORGED ROLLER ROCKER ARMS FORGED STANDARD ROCKER ARMS •An economical solution for stock rebuilds, and mild performance upgrades •Forged from 4140 steel for greater strength than stock or cast steel •Feature the same .750” long rocker shaft bushings as S&S Roller Rockers: longer bushing provides 50% more load bearing area; eliminates the risk of engine damage associated with failed needle bearings •Valve contact tips are induction hardened for extended durability •Recommended for cams of .585” lift or less •Sold in set containing two each of front and rear arms PART # DESCRIPTION SUG. RETAIL 0927-0003 For 84-99 Evolution, 99-09 Twin Cam and 96-09 XL $183.95 •Machined from 4140 forged steel and heat treated for maximum strength •Feature the exclusive .750” long S&S rocker arm bushing which provides 50% more load bearing surface than stock .500” bushings •Can be oiled through pushrods when used with S&S Shovelhead-style tappet guides and pushrods •Nominal rocker ratio of 1.5:1 •Compatible with stock and S&S billet Shovelhead-style rocker boxes •Some clearancing may be required when using stock rocker boxes •Set includes two each front and rear rocker arms PART # DESCRIPTION SUG. RETAIL 0927-0002 For 66-84 Shovelheads $462.95 BRAKES TANKS & OIL FILTERS DASHES & GAUGES FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS PRO-SERIES® ROLLER ROCKER ARMS •Premium rocker arms are forged from 4140 steel and CNC-machined for a perfect fit •Feature a roller tip for less drag and a solid bushing for extended life •Sold in a set of four PART # TP245-20 DESCRIPTION For all 84-09 Big Twin, 86-09 XL SUG. RETAIL $337.95 All part numbers in BOLD MAGENTA are new for 2009. HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL 423 SECTION 7 DS-193833 WINDSHIELDS DS-193834 ROLLER ROCKER ARMS TOURING LUGGAGE SEATS & SISSY BARS •The lightest rocker arm available, but still has superior strength characteristics due to its design •The strength of 660 bronze bushings and bearing-grade steel for the roller tip •Extensively tested under extreme conditions to ensure durability in your engine •Will accept cams with up to .700 lift at a ratio of 1.625 (stock) •Sold as a set of four •Made in the U.S.A. NOTE: Twin Cam rocker boxes may need to be clearanced. EXHAUST PART # DESCRIPTION SUG. RETAIL DS-193850 For 84-09 Big Twin, 86-09 XL and 94-09 Buell $518.95 (except 1125R); repl. OEM #s 17360-83 and 17375-83 FUEL/AIR SYSTEMS ENGINE TRANSMISSION & DRIVELINE GASKETS & SEALS REPLACEMENT ROCKER ARMS WITH BUSHINGS •OEM style rocker arms •Sold each PART # FOR 84-09 BIG TWIN AND DS-193833 DS-193834 FOR 66-84 SHOVELHEAD DS-193800 DS-193801 FOR 57-85 XL DS-193420 DS-193421 DS-193422 DS-193423 DESCRIPTION 86-09 XL Front intake/rear exhaust Front exhaust/rear intake SUG. RETAIL Front intake/rear exhaust Front exhaust/rear intake 39.95 39.95 Front exhaust Rear exhaust Front intake Rear intake 38.95 38.95 38.95 38.95 $53.95 53.95 ROLLER TIP ROCKER ARMS WITH BUSHINGS •Guaranteed accurate ratio •Roller tip reduces the friction and scuffing that cause valve-guide wear •Accept stock rocker shafts •Sold as a set of four •Made in the U.S.A. PART # DS-193832 DS-193827 DS-193832 DESCRIPTION For 84-09 Big Twin and 86-09 XL, stock 1.6 ratio Repl. front roller kit (4-pk.) SUG. RETAIL $489.95 16.95 ELECTRICAL ROCKER SHAFTS LIGHTING HANDLEBARS, CONTROLS & MIRRORS CABLES •OEM replacement •Sold as a set of four or individually •Made in the U.S.A. PART # DESCRIPTION FOR 84-07 BIG TWIN, 86-09 XL AND 91-09 BUELL MODELS 90-4036 Rocker arm shaft set 90-4006 Rocker arm shaft (ea.); repl. OEM #17611-83 SUG. RETAIL $31.95 9.95 DS-193818 BRAKES TANKS & OIL FILTERS DASHES & GAUGES FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL 424 DS-193819 DS-193820 DS-193818 DS-193821 •Made from 6061 T-651 aluminum that has double the strength of the stock die-cast rocker arm supports •Available in two styles: stock or with a .030” offset •Offset supports are used in high-performance applications when using long stem valves •Sold in pairs •Made in the U.S.A. PART # DESCRIPTION FOR 99-09 TWIN CAM MODELS 2009-9923 Stock rocker arm supports 2009-9924 +.030” rocker arm supports SUG. RETAIL $267.95 267.95 DS-197054 CUSTOM ROCKER ARM BUSHINGS •Quality, American-made rocker arm shafts and bushings DS-193819 BILLET ROCKER ARM SUPPORTS DS-193821 ROCKER ARM SHAFTS AND BUSHINGS PART # DS-193820 2009-9924 2009-9923 DESCRIPTION SUG. RETAIL Shaft for all Evolution and Twin Cam motors; repl. OEM #17611-83 (ea.) $19.95 Shaft for 66-84 Shovelhead models; repl. OEM #17611-66B (ea.) 63.95 Shaft for 57-85 XL; repl. OEM #17435-57B (ea.) 58.95 Bushings for 66-09 Big Twin and 57-09 XL models; repl. OEM #17428-57 (8-pk.) 37.95 •For repairing roller rockers that use Torrington roller bearings •Press fit and line ream to H-D specifications •Work in Crane roller rocker arms •Must be used with rocker shafts PART #DS-193820 (sold separately) •Sold in sets of eight •Made in the U.S.A. PART # DESCRIPTION FOR TWIN CAM AND EVOLUTION MODELS DS-197054 Roller rocker arm bushings DS-193820 Rocker shaft (ea.) SUG. RETAIL $82.95 19.95 ROCKER ARM SHIMS •Sold in 5-pk. •Made in the U.S.A. PART # DESCRIPTION FOR 66-84 BIG TWIN AND 57-85 XL 0927-0006 .007” thick 0927-0007 .005” thick 0927-0008 .015” thick SUG. RETAIL $.95 (ea.) .95 (ea.) .95 (ea.) ROCKER ARM SHAFT SPACERS •Sold in a 4-pk. •Made in the U.S.A. PART # DESCRIPTION 0927-0009 For 66-84 Big Twin; replaces OEM #17452-66 All part numbers in BOLD MAGENTA are new for 2009. SUG. RETAIL $3.55 (ea.) SECTION 7 DS-190774 WINDSHIELDS ROCKER SHAFT ADJUSTER KIT •Contains shims, spacers and seals to rebuild all four rocker arm shafts found in 66-84 Shovelhead engines •Rocker arm won’t come out of adjustment or need re-shimming •Only needs to be replaced with each valve job •Replacement seals are also available PART # 0927-0004 0927-0005 CHROME REPLACEMENT ROCKER SHAFT END PLUGS AND NUTS DS-190773 TOURING •Complete sets of beautifully chrome-plated stock-style replacement rocker shaft end plugs, nuts, and washers •Made in the U.S.A. 0927-0004 DESCRIPTION For 66-84 Shovelhead Repl. seals (4-pk.) SUG. RETAIL $19.95 7.95 LUGGAGE PART # DESCRIPTION FOR 71-84 SHOVELHEAD/71-85 XL DS-190773 Chrome repl. rocker shaft end plugs & nuts FOR 66-70 SHOVELHEAD/57-70 XL DS-190774 Chrome repl. rocker shaft end plugs & nuts SUG. RETAIL $34.95 SEATS & SISSY BARS 34.95 EXHAUST FUEL/AIR SYSTEMS CHROME-PLATED ROCKER SHAFT END PLUGS DS-190777 DS-190779 SOCKET-HEAD ROCKER ARM SHAFT END PLUG •Chrome •Sold in a set of 4 PART # DESCRIPTION SUG. RETAIL $35.95 DS-190777 For 57-70 XL; 66-70 FL; (5/16”-24) DS-190779 For 71-84 FX, FL; 71-85 XL; 82-83 FXR, FXRS; (1/2”-20) 39.95 •Hex-head design makes installation or removal easier than stock slotted style •Sold in a set of four •Made in the U.S.A. PART # FOR 66-70 BIG TWIN/57-70 XL DS-189930 FOR 71-84 BIG TWIN/71-85 XL DS-189931 ENGINE DS-189931 DESCRIPTION SUG. RETAIL 5/16”-24 TRANSMISSION & DRIVELINE $26.95 1/2”-20 26.95 GASKETS & SEALS ELECTRICAL DS-194046 DS-199012 TAPER-LITE ADJUSTABLE PUSHRODS ADJUSTABLE PUSHROD/COVER KIT •Kit includes four pushrods, four pushrod covers and O-rings •Pushrods are manufactured from chrome-moly steel for superior strength •Pushrod covers are chrome-plated •Installation does not require the removal of the rocker boxes •Made in the U.S.A. SUG. PART # DESCRIPTION RETAIL 0928-0017 For 99-09 Twin Cam models $210.95 •Manufactured from aluminum or chromoly with a unique taper design for added strength and flex resistance •Features high-rpm upper ball ends and 3/8”-40 threads for accurate adjustments •For models with hydraulic lifters only; will not work with solid lifters •Removal of rocker boxes and lifter blocks is not required for installation or removal on 70-09 Big Twin and 86-90 XL models •91-03 XL models require the removal of the heads and replacing the pushrod tubes with collapsible pushrod tubes •Made in the U.S.A. PART # DESCRIPTION SUG. RETAIL DS-194055 For 99-09 Twin Cam (aluminum) $169.95 DS-194046 For 84-99 80” Evolution Big Twin (chromoly) 160.95 DS-194050 For 70-84 Big Twin (chromoly) 160.95 DS-194049 For 91-03 XL (chromoly) 160.95 DS-194047 For 86-90 XL (chromoly) 160.95 LIGHTING HANDLEBARS, CONTROLS & MIRRORS DS-199013 CABLES EZ-INSTALL PUSHRODS •EZ-install pushrods eliminate the need to disassemble your rocker boxes or remove the gas tank when changing cams or doing maintenance •Available in aluminum or chromoly •Sold in a set of four •Made in the U.S.A. PART # DESCRIPTION FOR 99-09 TWIN CAM DS-199012 Aluminum DS-199013 Chromoly FOR 84-99 80” BIG TWIN DS-193852 Aluminum DS-193851 Chromoly SUG. RETAIL HP+® ADJUSTABLE PUSHRODS •Maintains maximum valve lift; increases stiffness and column rigidity •Maximizes valve-train stability to increase engine rpm horsepower and torque output •Minimal adjustment parameter eliminates flex and loss of valve-train stability problems •Individual length intake & exhaust pushrods keep the adjustment extension to a minimum •Designed to exceed performance engine needs and maintain proper and critical oil flow •Made from CNC-machined 7/16” chromoly steel tube; 32 thread per inch adjustment •Can be used with hydraulic or solid lifters and street or race engines; “Race” Series recommended when extreme spring pressures are used •Made in the U.S.A. PART # DESCRIPTION SUG. RETAIL FOR 99-09 TWIN CAM 0928-0009 Standard .095” thickness $200.95 0928-0010 “Race” .120” thickness 218.95 0928-0011 “Shorty” .120” thickness (for use w/ Feuling Solids lifters) 218.95 FOR 84-99 EVOLUTION BIG TWINS 0928-0012 Standard .095” thickness 200.95 0928-0013 “Race” .120” thickness 218.95 All part numbers in BOLD MAGENTA are new for 2009. 0928-0009 $163.95 164.95 156.95 163.95 BRAKES TANKS & OIL FILTERS DASHES & GAUGES FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL 425 SECTION 7 DS-193953 WINDSHIELDS TOURING LUGGAGE DS-193723 DS-193723 DS-192288 DS-192288 SEATS & SISSY BARS EXHAUST FUEL/AIR SYSTEMS ENGINE DS-193129 DS-193129 ADJUSTABLE CHROMOLY PUSHROD SETS “TIME SAVER” ADJUSTABLE PUSHRODS •Made from aircraft-grade seamless 4130 chromoly heat-treated steel tubing to be lighter and stronger than stock •Contain two intake and two exhaust pushrods for the most accurate geometry and best strength characteristics •Pushrods adjust from 8.750” to 10.750” on Twin Cam models and from 9.500” to 11.500” on 80” Evolution and Shovelhead models •Speed up the installation of performance cams, rockers or other maintenance •Removal of rocker boxes is not required for installation •Adjusting end is a huge 9mm (.354”) – 40% larger than 1/4” ends •Sold in sets of four •Made in the U.S.A. PART # DS-192288 DS-193129 TRANSMISSION & DRIVELINE DESCRIPTION For 99-09 Twin Cam models For all 80” Evolution hydraulic and mechanical lifters and Shovelhead mechanical lifters 0928-0003 GASKETS & SEALS PART # DS-193723 DS-193953 DS-193954 DS-193957 DESCRIPTION SUG. RETAIL For 99-09 Twin Cam models $98.95 For 84-99 80” Evo (stock repl.) 98.95 For 84-99 Evo Big Twin (strokers) 98.95 For 66-84 Shovelhead; repl. OEM #17904-66 (stock repl.) 98.95 DS-193964 For 66-84 Shovelhead; repl. OEM #17904-66 (strokers) 98.95 DS-193130 For 91-03 XL 98.95 DS-193955 For 86-90 XL 98.95 SUG. RETAIL $197.95 197.95 QUICKEE PUSHRODS •Feature revolutionary design – allows quicker, easier installation •Threaded adjuster screws into the pushrod until the threads disengage and the adjuster simply slides into the pushrod, making installation or removal a snap •Once the pushrod is installed and adjusted, the lock nut prevents the adjuster from moving •The ball ends of the pushrods are drilled so that oil can flow through the pushrod NOTE: S&S Quickee pushrods are designed especially for use with Evolution and Twin Cam style hydraulic tappets. They are not compatible with stock or aftermarket Shovelhead hydraulic tappets or most solid-style tappets. ELECTRICAL PART # 0928-0002 0928-0003 0928-0004 0928-0005 0928-0006 LIGHTING HANDLEBARS, CONTROLS & MIRRORS DESCRIPTION For 99-09 Twin Cam w/ 88-124” displacement For 84-99 Evolution Big Twin w/ 80-98” displacement For 69-84 Shovelhead w/ 74-103” displacement For 91-03 XL w/ 54-89” displacement For 86-90 XL w/ 54-89” displacement SUG. RETAIL $195.95 195.95 195.95 195.95 195.95 DS-193808 CABLES FAST TIMES™ PUSHROD KIT 93-5076 DS-193124 BRAKES TANKS & OIL FILTERS DASHES & GAUGES FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES ADJUSTABLE PUSHRODS ADJUSTABLE PUSHRODS •7/16” diameter chromoly steel for maximum strength •Rocker boxes must be removed for installation •Sold in sets of four •Made in the U.S.A. •Andrews completely adjustable pushrods easily replace the nonadjustable stock pushrods on Evolution engines •Available in aluminum or chromoly •Made in the U.S.A. SUG. PART # DESCRIPTION RETAIL DS-199241 For 99-09 Twin Cam $97.95 93-5076 For 84-99 Big Twin Evolution 97.95 93-5022 For 91-03 XL, Buell 99.95 93-5033 For 86-90 XL 97.95 PART # DESCRIPTION FOR 84-99 80” EVOLUTION DS-193124 Aluminum pushrod set DS-193112 Chromoly pushrod set SUG. RETAIL $83.95 91.95 •Special adjustment system allows installation without removing the rocker boxes •Made from 4130 chromoly steel tubing with a .049” wall thickness •The adjuster portion of the pushrod features 4140 high-strength steel with an induction-hardened tip •Available in stock length and +.250” length for stroker motors •Sold in a set of four •Made in the U.S.A. PART # DESCRIPTION SUG. RETAIL DS-193816 99-09 Twin Cam motors (stock length) $129.95 DS-193803 84-99 80” Evolution (stock length) 132.95 DS-193804 84-99 80” Big Twin stroker motors (+.250” longer) 132.95 DS-193808 66-84 Shovelhead (stock length) 132.95 DS-193805 66-84 Shovelhead stroker motors (+.250” longer) 132.95 DS-193815 48-65 Panhead (stock length) 124.95 TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL 426 DS-189848 REPLACEMENT ALUMINUM PUSHRODS •Aircraft-grade aluminum tubing •Heat-treated steel tips •Fits stock stroke lengths •Made in the U.S.A. PART # DS-189847 DS-189849 DS-189847 DESCRIPTION For 48-52 Big Twin w/ solid lifters For 53-65 Big Twin w/ hydraulic lifters SUG. RETAIL $34.95 45.95 PART # DS-189848 DS-189846 DESCRIPTION For 66-83 Big Twin w/ hydraulic lifters For 57-85 XL w/ solid lifters All part numbers in BOLD MAGENTA are new for 2009. SUG. RETAIL $45.95 34.95 SECTION 7 WINDSHIELDS TOURING LUGGAGE SEATS & SISSY BARS PUSHROD KITS •Super-light, heavy-duty fixed-length pushrods •Available in a choice of aluminum or chromoly •Sold in sets of four SUG. PART # DESCRIPTION RETAIL FOR 91-03 XL MODELS REQUIRING A FIXED-LENGTH, NONADJUSTABLE PUSHROD DS-193123 Aluminum pushrod set $77.95 DS-193111 Chromoly pushrod set 79.95 ADJUSTABLE PUSHROD KITS PUSHROD SETS •Available in a choice of aluminum or chromoly steel for maximum strength •Made in the U.S.A. •3/8” nonadjustable pushrod sets in either a chromoly style, for high performance and racing applications where maximum strength is required, or an aluminum style, for street use where quiet operation is desired •Made in the U.S.A.; set of four PART # FOR 91-03 XL 0928-0021 0928-0020 FOR 86-90 XL DS-193115 DS-193110 DESCRIPTION SUG. RETAIL Chromoly Aluminum $90.95 77.95 Chromoly Aluminum 90.95 77.95 PART # FOR 57-85 XL DS-193116 DS-193117 DESCRIPTION EXHAUST FUEL/AIR SYSTEMS SUG. RETAIL Chromoly Aluminum $73.95 68.95 ENGINE TRANSMISSION & DRIVELINE DS-193965 DS-193952 GASKETS & SEALS ELECTRICAL LIGHTING ADJUSTABLE MECHANICAL TAPPET/PUSHROD KIT •Lifters are precision-machined and heat-treated for strength and durability •Pushrod adjusters and seats are heat-treated and secured with aircraft-style locknut •Threaded adjuster allows adjustment of valve lash at the lifter •Installation does not require removal of top end or camshaft SUG. PART # DESCRIPTION RETAIL FOR 66-84 SHOVELHEAD DS-193965 Standard kit $273.95 DS-193966 Stroker kit (for +.200” cylinders) 273.95 DS-194105 Repl. adjustable mechanical tappet assemblies (pr.) 120.95 DS-193967 Repl. standard non-adjustable pushrods (set of 4) 98.95 DS-193968 Repl. stroker non-adjustable pushrods (set of 4) 98.95 HANDLEBARS, CONTROLS & MIRRORS DS-193951 CABLES LIFTER/CHROMOLY PUSHROD KIT •Roller tappet assembly features a mechanical lifter and precision-machined, heat-treated steel tappet bodies •Relocated pushrod seat heights result in less weight, improved valve train geometry and reduced tappet guide block wear •Much lighter than stock •Chromoly steel pushrods ensure that a matched assembly provides the performance and durability Crane offers NOTE: Requires rocker box removal to install. PART # DESCRIPTION SUG. RETAIL FOR SHOVELHEAD 66-84 DS-193951 Std. kit $274.95 DS-194103 Repl. std. mechanical tappet assembly (pr.) 92.95 HYDRAULIC LIFTER/PUSHROD KITS •Lifters are precision-machined, heat-treated and feature standard pushrod seat location •High-quality, chromoly steel, adjustable pushrods are matched to the lifters •Installation does not require removal of the cam •Made in the U.S.A. PART # DESCRIPTION FOR SHOVELHEAD 66-84 DS-193952 Std. kit DS-193962 Stroker kit (for +.200” cylinders) DS-193961 Std. kit w/ +.005” tappets SUG. RETAIL $530.95 530.95 530.95 CHROMOLY PUSHROD/ TAPPET CONVERSION KIT BRAKES TANKS & OIL FILTERS DASHES & GAUGES FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES •Converts existing hydraulic tappets to mechanical operation •Provides a new pushrod seat and plug assembly that prevents oil from entering the hollow tappet body •Also features improved geometry and a 25% weight reduction from the stock tappet/pushrod •Chromoly steel pushrods included SOLID LIFTER CONVERSION KIT NOTE: Installation of mechanical tappet kits requires the removal of the camshaft from the engine or “top-end” disassembly. PART # DESCRIPTION SUG. RETAIL DS-193950 For 66-84 Shovelhead models $140.95 •Converts stock hydraulic lifters to adjustable solids •Kit includes four nonadjustable steel pushrods, four adjustable inserts and instructions •Made in the U.S.A. PART # DESCRIPTION SUG. RETAIL 2008-5003 For 66-84 Big Twin $78.95 All part numbers in BOLD MAGENTA are new for 2009. TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL 427 SECTION 7 WINDSHIELDS TOP-END OILING KIT •Meticulously engineered valve train kit enables Evolution-style oiling of your Shovelhead top-end •Allows removal of stock Shovelhead top-end oiling system •Top-end is oiled through JIMS proven Powerglide™ tappets, then up through Worksaver® pushrods into JIMS roller rocker arms •Tappets maintain oil pressure better and improve lubrication because oil is pressurized through the points of contact •Kit includes special Powerglide tappets with Evolution-style pushrod seat, special Worksaver pushrods, chrome tappet blocks with gaskets and roller rocker arms •Easy-to-follow instructions •Made in the U.S.A. TOURING LUGGAGE SEATS & SISSY BARS EXHAUST FUEL/AIR SYSTEMS PART # DESCRIPTION DS-194068 For 66-84 Shovelhead motors ENGINE TRANSMISSION & DRIVELINE SUG. RETAIL $1,238.95 CHROME TAPPET BLOCK KIT •Kit features tappet blocks made from 7075 T-651 aluminum, four big axle Powerglide™ tappets, gaskets and chrome mounting screws •Will accommodate a gross valve lift of .625” and will clear most small base circle cams with .655” of lift or more •Tappet blocks PART #DS-194083 also available separately; SUG. RETAIL $445.95 •Made in the U.S.A. GASKETS & SEALS ELECTRICAL LIGHTING HANDLEBARS, CONTROLS & MIRRORS PART # DS-194019 DESCRIPTION For 84-99 80” Evolution Big Twin SUG. RETAIL $777.95 CABLES BRAKES V-THUNDER™ TAPPET ASSEMBLIES TANKS & OIL FILTERS •Features an oil metering design that provides uniform metering DS-194262 throughout the entire rpm range •Rollers and axles are manufactured from high-carbon/ chromium bearing-quality steel, which is through-hardened for improved wear and load-carrying capability, and the pushrod seat is carbo-nitrided •Each unit is 100% tested for proper function •HIGH ENERGY™ hydraulic roller lifter is a performance replacement for the stock hydraulic roller lifter, which should be used for street applications •PRO-MAGNUM™ hydraulic roller lifter is designed to perform at higher engine speeds, as in race applications, and a slight increase in noise should be expected; unique anti-pump-up retainer is designed to replace the stock spring retainer clip, which precisely limits plunger travel •HY-REV™ hydraulic roller lifter features internal hydraulic check valve, which allows for higher rpm •Made in the U.S.A.; sold each DASHES & GAUGES FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL 428 HYDRAULIC LIFTER/TAPPET BLOCK KIT •Fully engineered to utilize Evolution lifters and cams in Shovelhead engines •Includes polished billet lifter blocks, lifter set, gaskets, pushrod clips, mounting hardware and a set of Quickee pushrods •Evolution cams must be used (sold separately) •Allows for top end oiling through the pushrods when used with S&S billet Shovelhead rocker covers (sold separately) PART # 0929-0002 DESCRIPTION For 66-84 Big Twin Shovelhead SUG. RETAIL $801.95 PART # DESCRIPTION SUG. RETAIL DS-194328 HIGH ENERGY™ for 99-09 Twin Cam, 00-09 XL and 00-09 Buell models $19.95 DS-194329 PRO-MAGNUM™ for 99-09 Twin Cam, 00-09 XL and 00-09 Buell models 21.95 DS-194262 HY-REV™ for 91-99 XL and 94-99 Buell 15.95 All part numbers in BOLD MAGENTA are new for 2009. SECTION 7 HYDROSOLID TAPPETS POWERGLIDE II HYDRAULIC AND HYDROSOLID TAPPETS •These tappets haves undergone extensive development to increase load, lubrication, hydraulic and life capacities •Billet body •Increased roller width •Roller perpendicularity held to .0002” •Hand-honed hydraulic unit cavity •Dynamic load capacities increased over 30% •Lubrication capacities for hydraulic unit and valve train (top end) increased 10% •Lubrication capacities for the roller, cams and cam bearings have increased 100% for increased cooling •Sold each •Made in the U.S.A. PART # DESCRIPTION SUG. RETAIL FOR 99-09 TWIN CAM, 00-09 XL AND 00-09 BUELL 0929-0014 Hydraulic $96.95 0929-0015 Hydrosolid 96.95 •Performs like a hydraulic tappet up to 5500 rpm, then turns into a solid tappet •When it turns into a solid tappet, it adds approximately three to six more useable horsepower •Prevent hydraulic pump at high rpms •Sold each •Made in the U.S.A. WINDSHIELDS TOURING NOTE: Requires the use of adjustable pushrods. PART # DESCRIPTION DS-194347 Std. for all 91-99 XL and 94-99 Buell models; repl. OEM #18529-89 (.9035” o.d.) DS-194342 Std. for 84-99 Evolution Big Twin and 86-90 XL models; repl. OEM #18523-86 (.8425” o.d.) DS-194343 .002” oversize for 84-99 Evolution Big Twin and 86-90 XL models DS-194344 .005” oversize for 84-99 Evolution Big Twin and 86-90 XL models 2007-2200 SUG. RETAIL $92.95 93.95 1 Will also fit 48-52 models. 2 98.95 DS-193999 HYDRAULIC TAPPETS •Rollers have a larger-thanstock inner bearing race 0929-0004 that reduces stress and increases axle life •Each lifter body and plunger assembly is hand-fit and pressure-tested to ensure correct operation •Redesigned plunger assembly withstands forces associated with heavy-duty valve springs and pushrods typically used in high-performance applications •Revised metering device precisely controls oil delivery to top end, ensuring rapid lifter pump-up and reducing possibility of oil starvation to bottom end •Sold in set of four •Made in the U.S.A. PART # 0929-0004 DESCRIPTION For 84-99 Evolution Big Twin and 86-90 XL •Designed for high-performance applications •Tappets feature the S&S limited travel kit which improves cold starting and high rpm valve timing accuracy •Requires the use of adjustable pushrods, sold separately •Sold in set of four PART # DESCRIPTION 0929-0003 For 99-09 Twin Cam, 00-09 XL and 00-09 Buell ELECTRICAL LIGHTING BRAKES SUG. RETAIL $267.95 TANKS & OIL FILTERS 0929-0017 0929-0018 DASHES & GAUGES FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES •Performance hydraulic roller lifters dyno developed and track tested •CNC-machined and precision ground •When used with Feuling® oil pump, they will increase critical oil flow to valves, springs, rockers, shafts and valve guides •Extends life of top end valve gear •Can also be used for OEM replacements •Sold in a set of four •Made in the U.S.A. TIRES, TUBES & WHEELS SUG. RETAIL HARDWARE, CHEMICALS & TOOLS $149.95 167.95 228.95 COVERS, SECURITY & GENERAL NOTE: Designed to work with Feuling® oil pumps. 0929-0017 0929-0018 GASKETS & SEALS CABLES HP+® HYDRAULIC LIFTERS PART # 0929-0005 TRANSMISSION & DRIVELINE HANDLEBARS, CONTROLS & MIRRORS HIGHPERFORMANCE TAPPET KIT SUG. RETAIL $246.95 ENGINE DS-193998 •Features precision-hardened ball-type check valve to provide superior sealing and lash control •Valve seal is self-cleaning, making it less susceptible to noise caused by oil contamination •Lifter body and roller are heat-treated for improved strength and wear resistance •Plunger is precision-ground and select-fitted to a tolerance in the millionths-of-an-inch for quieter operation •PART #0929-0000 is recommended for performance use and has an improved high-pressure chamber and larger diameter axle than PART #DS-193999 •Made in the U.S.A.; sold each PART # DESCRIPTION SUG. RETAIL 2007-2200 For 99-09 Twin Cam, 00-09 XL and 00-09 Buell $55.95 0929-0000 For 84-99 80” Evolution Big Twin and 86-90 XL 56.95 DS-193999 For 84-99 80” Evolution Big Twin and 86-90 XL 74.95 DS-193998 For 91-99 XL and 94-99 Buell 27.95 0929-0005 EXHAUST FUEL/AIR SYSTEMS HYDRAULIC TAPPET ASSEMBLIES Hydraulic lifter not included. SEATS & SISSY BARS 98.95 BIG AXLE™ TAPPETS •Powerglide™ tappets have a micro-finish bore that allows a running fit of .0002” •Big Axle™ rollers are designed around three working parts •The outer wheel/roller has a 27% greater wall size — less harmonic distortion for better tracking of cam lobe •Pin bearings are decreased in size by 12%, which DS-194107 increases rpm for more precise tracking •Axle size is increased 36% and doubles as the inner race, so the pin bearing and complete roller assembly now rotates around the axle instead of an inner race, eliminating all possible movement in and around the axle •All tappets sold each, unless otherwise noted •Made in the U.S.A. POWERGLIDE SUG. STANDARD SUG. STANDARD SUG. SIZE HYDRAULIC RETAIL HYDRAULIC RETAIL SOLID RETAIL FOR 84-99 80” EVOLUTION; REPL. OEM #18523-86 Std. (.8425”) DS-194107 $81.95 - DS-194270 $75.95 +.002” DS-194362 87.95 - +.005” DS-194114 87.95 - FOR 66-84 SHOVELHEAD, 53-65 PANHEAD; REPL. OEM #S 18498-48, 18522-53A Std. (.731”) DS-194271 98.95 DS-1943692 $63.95 DS-1942721 65.95 68.95 DS-1943731 79.95 +.002” DS-194367 105.95 DS-1943702 +.005” DS-194275 105.95 DS-1943712 68.95 DS-194273 79.95 FOR 91-99 XL, 94-99 BUELL; REPL. OEM #18526-89 Std. (.9035”) DS-194278 84.95 - DS-194379 91.95 FOR 86-90 XL; REPL. OEM #18523-86 Std. (.8425”) DS-194107 81.95 - DS-194270 75.95 +.002” DS-194362 87.95 - +.005” DS-194114 87.95 - FOR 57-85 XL; REPL. OEM #18509-52B Std. (.730”) - - DS-194276 65.95 +.002” - - DS-194384 79.95 +.005” - - DS-194277 79.95 LUGGAGE DESCRIPTION For 99-09 Twin Cam motors, 00-09 XL and 00-09 Buell For 91-99 XL and 94-99 Buell For 85-99 Evolution Big Twin, 86-90 XL All part numbers in BOLD MAGENTA are new for 2009. 429 SECTION 7 WINDSHIELDS TOURING LUGGAGE SEATS & SISSY BARS “RAISED SOLIDS” LIFTERS RACE LIFTERS •Designed to exceed needs of performance engines running high rpm using large lift camshafts and higher spring pressures; maintains proper and critical oil flow to valves, springs, rockers, shafts & valve guides •Optimize valve-train stability, increase engine rpm, horsepower and torque output •Decrease valve float; maintain maximum valve lift •Made of 8620 steel with a hardened surface held to aerospace tolerances; CNC-machined, precision-ground and pressure-tested •Requires the use of Feuling® “Shorty” HP+® Adjustable Pushrods (sold separately; see page 425) •Sold in a set of four •Made in the U.S.A. •Lightweight hydraulic roller lifters made from cold headed 1018 steel with a heat treated hardened surface •CNC-machined, precision ground and pressure tested •Inner piston clearance and outer diameter held to aerospace tolerances •Exceeds the needs of large-lift camshafts and higher spring pressures •Maintains proper and critical oil flow to valves, springs, rockers, shafts and valve guides •Increases engine RPM and valve-train stability; decreases valve float •Sold in a set of four •Made in the U.S.A. NOTE: Designed to work with EXHAUST PART # 0929-0013 Feuling® oil pumps. DESCRIPTION Lifters for 99-09 Twin Cam SUG. RETAIL $318.95 FUEL/AIR SYSTEMS ENGINE TRANSMISSION & DRIVELINE GASKETS & SEALS •Quality hydraulic lifter unit •Sold each PART # DESCRIPTION DS-194044 For 53-84 Panhead and Shovelhead Big Twin; repl. OEM #17920-53A HYDRAULIC TAPPET ASSEMBLIES •Precision-machined and heat-treated bodies •Premium-quality anti-pump-up hydraulic inserts •Eliminate noise from the mechanical valve train •Sold in pairs PART # DESCRIPTION FOR 54-84 BIG TWIN DS-194128 Standard-hydraulic tappet assembly; repl. OEM #18522-53A DS-194129 +.005” hydraulic tappet assembly SUG. RETAIL $229.95 229.95 HYDRAULIC LIFTER UNIT HANDLEBARS, CONTROLS & MIRRORS PART # DESCRIPTION FOR 99-09 TWIN CAM, 00-09 XL, 00-09 BUELL 0929-0007 Standard 0929-0008 +0.001” 0929-0009 +0.0015” SUG. RETAIL $277.95 287.95 287.95 HYDRAULIC LIFTER UNIT ELECTRICAL LIGHTING NOTE: Designed to work with Feuling® oil pumps •Made in Japan; sold individually PART # DS-194051 DESCRIPTION For 53-84 Panhead and Shovelhead Big Twin; repl. OEM #17920-53A SUG. RETAIL $44.95 SUG. RETAIL $105.95 HYDRAULIC LIFTER LIMITED-TRAVEL SPACER •Spacers are designed to limit the range of travel of the hydraulic tappet plunger •Helps with starting and high-speed operation by not letting the hydraulic lifter bleed down or collapse •Sold in sets of four •Made in the U.S.A. NOTE: Requires the use of adjustable pushrods, see page 425 PART # DESCRIPTION SUG. RETAIL 2008-5002 For 86-99 Evolution Big Twin and 86-03 Sportster w/ .655” i.d. tappets $18.95 0929-0006 For 84-85 Evolution Big Twin and S&S Evo-style lifters w/ .612” i.d. tappets 18.95 CABLES HIGH-QUALITY TAPPET ROLLER KITS BRAKES TANKS & OIL FILTERS TAPPET ROLLER KIT •Made from 52100 bearing material •Include 4340 chromoly axles •Sold in a four-pack PART # DESCRIPTION SUG. RETAIL DS-194052 For 84-99 80” Evolution Big Twin, 86-90 XL $66.95 DS-194041 For 29-84 Big Twin, 57-85 XL; repl. OEM #18534-29A 73.95 DASHES & GAUGES •Sold in 4-pk. •Made in the U.S.A. PART # DESCRIPTION DS-193141 For 36-84 Big Twin; repl. OEM #18555-36 DS-193142 For 57-85 XL; repl. OEM #18555-57 FOOTRESTS TAPPET ROLLERS & LICENSE •4-pk. of tappet rollers DESCRIPTION PLATE FRAMES PART # HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL 430 PART # DESCRIPTION SUG. RETAIL $20.95 DS-197020 For 29-84 Big Twin and 57-85 XL; repl. OEM #18534-29A TAPPET ADJUSTING SCREWS FRAMES, SUSPENSION & FENDERS TIRES, TUBES & WHEELS •Made from 52100 bearing material •Includes 4340 chromoly axle •Sold each •Made in the U.S.A. DS-194029 For 29-84 Big Twin and 57-85 XL; repl. OEM #18534-29A SUG. RETAIL $17.95 17.95 SUG. RETAIL $55.95 TAPPET ADJUSTING SCREW LOCK NUTS TAPPET ADJUSTER LOCK NUTS •High-quality steel construction •Sold in 10-pk. •Made in the U.S.A. PART # DESCRIPTION DS-193143 For 38-84 Big Twin and 57-85 XL models; repl. OEM #18570-38 •Split lock nuts with 9/32”-32 thread •Sold in four-pack •Made in the U.S.A. SUG. RETAIL $19.95 PART # DESCRIPTION SUG. RETAIL FOR 38-84 BIG TWIN/57-85 XL MODELS DS-189844 Tappet adjuster locknuts; repl. OEM #18570-38 $7.95 TAPPET ANTI-ROTATION 2401-0106 00-05 XL models 17.95 All part numbers in BOLD MAGENTA are new for 2009. SECTION 7 WINDSHIELDS BILLET TAPPET GUIDES •Made from 7075 T-651 aluminum •Precision machined with helical-style grooves for better lubrication •Available polished or chrome-plated •Sold each •Made in the U.S.A. POLISHED BILLET TAPPET GUIDES DS-194034 PART # DESCRIPTION FOR 57-85 XL; REPL. OEM#18607-57 DS-194077 Chrome DS-194034 Polished SUG. RETAIL $74.95 67.95 DS-194030 TOURING •Machined from a solid aluminum billet with a polished finish •Part of S&S’s top-of-theline engine kits •Available for engines with stock-style crankcases, and for engines using S&S Special Application (SA) crankcases with .250” offset cam chest •Sold in pairs 0940-0297 PART # DESCRIPTION FOR 84-99 EVOLUTION BIG TWINS 0940-0297 For stock crankcases 0940-0298 For S&S Special Application (SA) crankcases LUGGAGE SEATS & SISSY BARS EXHAUST SUG. RETAIL $308.95 359.95 FUEL/AIR SYSTEMS DS-194020 ENGINE ALUMINUM LIFTER BLOCKS TRANSMISSION & DRIVELINE •Made from 7075 T-651 aluminum, available with polished or chrome finish •Kits include front lifter block, rear lifter block and gaskets •Mounting screws must be purchased separately; 77-99 models use 1/4”-20 screws, 53-76 models use 1/4”-24 screws •Made in the U.S.A. PART # DESCRIPTION FOR 84-99 80” EVOLUTION DS-194040 Chrome DS-194020 Polished FOR 53-84 SHOVELHEAD AND PANHEAD DS-194001 Chrome DS-194030 Polished GASKETS & SEALS SUG. RETAIL $466.95 390.95 ELECTRICAL 481.95 391.95 CHROME BIG BORE TAPPET BLOCKS LIGHTING •Made for large bore motor cases that have had the cam case area moved out 1/4” to 3/8” •Includes gaskets •Sold in pairs •Made in the U.S.A. PART # DS-194082 DESCRIPTION For 84-99 Evolution-style big bore cases SUG. RETAIL $506.95 HANDLEBARS, CONTROLS & MIRRORS CABLES BRAKES LIFTER BLOCKS DS-194024 •Each pair is precision-machined and comes with a set of chrome-plated socket-head screws •Made from cast aluminum, polished and chrome plated PART # DESCRIPTION DS-194054 For 84-99 80” Evolution Big Twin; repl. OEM #s 18542-83A and 18540-83A DS-194025 TANKS & OIL FILTERS DASHES & GAUGES SUG. RETAIL FRAMES, SUSPENSION & FENDERS $169.95 FOOTRESTS & LICENSE PLATE FRAMES LIFTER BLOCKS CHROME BILLET TAPPET BLOCK KIT •Made from 7075 T-651 billet aluminum with chrome finish •Kit includes front and rear tappet blocks, gaskets and mounting screws •Made in the U.S.A. PART # DS-194083 DESCRIPTION For 84-99 80” Evolution motors SUG. RETAIL $499.95 •Come complete with two sets of Allen cap screws (1/4”-24 for 66-E76 and 1/4”-20 for L76-84), completely machined and ready for installation •Made from durable cast iron and finished in either black or chrome •Will also fit Panhead motors •Sold in pairs PART # DESCRIPTION SUG. RETAIL FOR 66-84 SHOVELHEAD MODELS; REPL. OEM #S 18600-66B AND 18610-66A DS-194024 Black $124.95 DS-194025 Chrome 149.95 All part numbers in BOLD MAGENTA are new for 2009. TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL 431 SECTION 7 WINDSHIELDS TOURING LUGGAGE CHROME BILLET LIFTER COVERS SEATS & SISSY BARS •CNC-machined from 6061 T-6 billet aluminum •Gaskets and screws included •Made in the U.S.A. PART # DS-194532 DESCRIPTION For 99-09 Twin Cam models SUG. RETAIL $175.95 EXHAUST FUEL/AIR SYSTEMS ENGINE TRANSMISSION & DRIVELINE GASKETS & SEALS BILLET TAPPET COVERS •CNC-machined from 6061 T-6 billet aluminum and polished to a show finish •Billet material provides extra strength and dimensional stability over a wide temperature range; is also free of voids which can cause leaks and oil weeping PART # 0940-0295 BILLET LIFTER COVERS •Chrome radius design •Replace factory die cast parts •Include mounting hardware •Sold in pairs DESCRIPTION For stock and S&S Twin Cam style crankcases SUG. RETAIL $179.95 PART # DS-193722 DESCRIPTION For 99-09 Twin Cam models; repl. OEM #s 17964-99, 17966-99, 17576-99 and 17577-99 SUG. RETAIL $218.95 DS-376493 DS-305022 ELECTRICAL DS-376494 LIGHTING HANDLEBARS, CONTROLS & MIRRORS CABLES BRAKES TAPPET BLOCK COVERS •Show-chromed die-cast covers •Install in minutes •Include chrome hardware PART # DESCRIPTION DS-305022 99-09 Twin Cam DS-376493 For 84-99 80” Evolution Big Twins (FLT models with two-terminal sending unit require DS-272190 sending unit cover) DS-376494 For 91-03 XL models SUG. RETAIL $69.95 69.95 49.95 TANKS & OIL FILTERS DASHES & GAUGES FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL 432 LIFTER BASE SCREW KITS CHROME LIFTER BLOCK BOLT CAPS •Exclusive chrome lifter block bolt caps are finely machined from aluminum, then plated with a brilliant chrome finish •Install easily onto the stock 12-point mounting bolts with a dab of clear silicone •Made in the U.S.A.; sold in 8-packs PART # DS-190991 DESCRIPTION For 76-99 80” Big Twin models SUG. RETAIL $20.95 •Each kit includes eight chrome socket-head screws •Made in the U.S.A. 12-POINT LIFTER BASE SCREWS PART # DESCRIPTION SUG. RETAIL DS-190699 For 77-99 models $10.95 (except Twin Cam) (1/4”-20) DS-190700 For 36-77 models (1/4”-24) 10.95 DS-190701 For 36-76 lifter blocks when used on 12.95 77-84 models (1/4”-20) DS-190702 For 77-85 lifter blocks when used on 22.95 36-79 models (1/4”-24) •Chrome-plated finish •Sold in sets of eight All part numbers in BOLD MAGENTA are new for 2009. SUG. PART # DESCRIPTION RETAIL FOR L76-99 BIG TWIN MODELS DS-189998 1/4” -20 $9.95 FOR 36-E76 BIG TWIN MODELS DS-189997 1/4” -24 9.95 SECTION PUSHROD TUBE ASSEMBLIES WINDSHIELDS •Billet chromeplated radius design aluminum pushrod covers replace the factory chrome outer covers on Big Twin models •Use the factory inner sleeve and spring to assure the proven sealing method – the best guaranteed sealing available •No threads to play with; no tightening required •All pushrod seals included •Made in the U.S.A.; sold in sets of four PART # DS-193720 “FAT-RODS” PUSHROD TUBE COVERS DESCRIPTION For 99-09 Twin Cam models TOURING LUGGAGE SEATS & SISSY BARS DESCRIPTION For 99-09 Twin Cam SUG. RETAIL $192.95 EXHAUST DS-193764 •Fattest chrome-plated pushrod covers in the industry •Made from 1.25” round billet aluminum •Use OEM inner sleeve and spring to provide best possible seal •Work with stock or big-inch motors •Sold in sets of four with new seals PART # DS-193701 7 FUEL/AIR SYSTEMS SUG. RETAIL $202.95 ENGINE TRANSMISSION & DRIVELINE GASKETS & SEALS 0928-0016 ELECTRICAL LIGHTING DS-193052 DS-193782 CUSTOM BILLET ALUMINUM PUSHROD COVER SETS CHROME PUSHROD TUBE KITS •CNC-machined to a patented design, then polished •Sets include covers for one engine •Installation instructions included •Choice of Classic Smooth or Speedline styles •Kits include upper and lower tubes, clips, cups, springs and washers (O-rings sold separately unless noted) •One kit will do a complete engine PART # DESCRIPTION CLASSIC SMOOTH DS-193779 99-09 Twin Cam DS-193782 84-99 80” Big Twins DS-193057 84-99 80” Big Twins (+.200” stroker) DS-193783 66-84 Shovelheads SPEEDLINE DS-193785 99-09 Twin Cam DS-193052 84-99 80” Big Twins DS-193053 84-99 80” Big Twins (+.200” stroker) DS-193054 66-84 Shovelheads REPLACEMENT SEALS DS-174294 For 99-09 Twin Cam models DS-174291 For 84-99 80” Evolutions DS-174293 For 66-84 Shovelheads PUSHROD TUBE KITS SUG. RETAIL DS-193766 $240.95 240.95 240.95 240.95 240.95 240.95 240.95 240.95 20.95 20.95 20.95 HANDLEBARS, CONTROLS & MIRRORS CABLES PART # DESCRIPTION PUSHROD TUBE KITS 0928-00161 For 99-09 Twin Cam (compatible w/ adjustable pushrods) DS-193764 For 84-99 80” Evolution Big Twin DS-193761 For L79-84 Big Twin DS-193760 For 66-E79 Big Twin CORK AND RUBBER SEAL KITS DS-173247 For 99-09 Twin Cam models DS-194458 For 84-99 80” Evolution Big Twin; O-ring seal kit DS-194486 For 82-84 Big Twin; quad seal kit DS-194491 For L79-81Big Twin; O-ring seal kit DS-194493 For 48-E79 Big Twin; cork seal kit DS-194489 For 57-E79 XL; cork seal kit 1 SUG. RETAIL $95.95 79.95 79.95 79.95 10.95 6.95 6.95 6.95 9.95 7.95 Includes O-rings and is compatible with adjustable pushrods. DS-193767 DS-193768 DESCRIPTION For all Shovelhead, Big Twin Evolution and 40-47 Knucklehead models; upper cover kit For 84-99 Big Twin evolution and 86-90 XL; lower cover kit; (repl. OEM #17938-83) For 79-84 Shovelhead and 84-99 Big Twin Evolution models; inner cover kit; (repl. OEM #17935-79) All part numbers in BOLD MAGENTA are new for 2009. TANKS & OIL FILTERS DASHES & GAUGES FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES •These kits contain exact OEM duplicate parts for proper fitment •Upper cover kit contains chrome clips, chrome cups, springs, rubber seals and steel washers for four pushrod tubes •Lower cover kit contains four chrome tubes, steel washers and O-rings •Inner cover kit contains four aluminum inner covers •Kits sold separately •Made in the U.S.A. PART # DS-193766 DS-193767 DS-193768 BRAKES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS SUG. RETAIL $42.95 50.95 29.95 COVERS, SECURITY & GENERAL 433 SECTION 7 WINDSHIELDS TOURING LUGGAGE SEATS & SISSY BARS EXHAUST FUEL/AIR SYSTEMS PUSHROD COVERS •Chrome covers feature unique clips that look like a complete tube •Ends are square at the O-ring for a no-leak seal •Compatible with all lifter blocks •Accommodate all pushrods on Evolution Big Twin models •Made in the U.S.A.; set of four PART # DESCRIPTION DS-193709 For 84-99 Evolution Big Twin models SUG. RETAIL $313.95 DS-193787 ENGINE CHROME PUSHROD TUBE ASSEMBLIES •Original-style replacement for Shovelhead, Panhead and XL models; includes everything needed TRANSMISSION & DRIVELINE NOTE: Each motor requires four tube assemblies. GASKETS & SEALS ELECTRICAL PUSHROD CUP KIT LIGHTING •Kit includes four chrome cups, clips, springs, cork washers and metal washers PART # DS-193849 DESCRIPTION For 48-65 Panhead and 57-85 XL models SUG. RETAIL $24.95 HANDLEBARS, CONTROLS & MIRRORS CABLES BRAKES TANKS & OIL FILTERS DASHES & GAUGES TWIN CAM QUICK INSTALL LOWER PUSHROD TUBE KIT •This kit is a must when installing adjustable pushrods in a Twin Cam motor •Includes four short lower tubes and clips, which allow easy access to the adjuster nut and lock nut •Requires the use of OEM inner tubes, springs, spring cups, washers and O-rings •Made in the U.S.A. PART # DS-193758 DESCRIPTION 99-09 Twin Cam models SUG. RETAIL $62.95 FRAMES, SUSPENSION & FENDERS 0928-0008 HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL 434 0928-0007 PUSHROD COVER CONVERSION KITS FOOTRESTS & LICENSE XL AND BUELL PLATE FRAMES PUSHROD TIRES, TUBES & WHEELS PART # DESCRIPTION SUG. RETAIL FOR 48-65 PANHEAD DS-193788 Chrome pushrod tube assembly $19.95 DS-193792 Retainer clip only for Panhead pushrod tubes; repl. OEM #17950-48 (4-pk.) 11.95 FOR 66-E79 SHOVELHEAD DS-193789 Chrome pushrod tube assembly 19.95 DS-193793 Retainer clip only for 66-99 74”/80” Big Twin pushrod tubes; repl. OEM #17950-66 (4-pk.) 11.95 FOR 57-E79 XL DS-193787 Chrome pushrod tube assembly 19.95 DS-193792 Retainer clip only; repl. OEM #17950-48 (4-pk.) 11.95 PUSHROD CORKS DS-174190 Drag Specialties’ corks for pushrods, small; repl. OEM #17955-36 (10-pk.) 2.95 (10-pk.) DS-174390 Drag Specialties’ corks for pushrods, large; repl. OEM #17955-48 (10-pk.) .95 (ea.) TUBE COVER CONVERSION KIT •Complete kit includes four adapter rings, four inner tubes, four bottom tubes, four clips, four spring covers, four springs, four spring washers and all seals •For use with adjustable pushrods •Made in the U.S.A. PART # DS-193829 DESCRIPTION 91-03 XL and 95-02 Buell models (except Blast) SUG. RETAIL $112.95 •Eliminates the need to remove the cylinder heads and take off the one-piece pushrod covers to get to the pushrods •Permits access to the pushrods using adaptors that allow the use of earlier-style telescoping pushrod covers •Provides easier pushrod adjustments for tuning or maintenance when adjustable pushrods have been installed •PART #0928-0008 includes a full telescoping pushrod cover kit with retaining clips •PART #0928-0007 includes twin aluminum bases and special seals for the front and rear cylinders that replace the factory pushrod tube lower retainers and a full telescoping pushrod cover kit that includes standard and extra-long clips for big engines equipped with longer cylinders •Made in the U.S.A. PART # DESCRIPTION SUG. RETAIL 0928-0008 For 04-09 XL 883/1200 $99.95 0928-0007 For 91-03 XL, 95-02 Buell 1200 149.95 All part numbers in BOLD MAGENTA are new for 2009. SECTION 7 WINDSHIELDS GEAR-DRIVEN CAMS •Andrews Products grinds its cams with the help of a computer with cam design capabilities. This superior technology gives the utmost in both performance and reliability. Only the best alloy steel billets and heat-treating processes are utilized. Furthermore, the power in Harley’s Twin Cam engine can be made even more convincing when superior Andrews computer-designed high-performance cams are installed. •Made in the U.S.A. TOURING NOTE: All Andrews gear-driven cams require four-gear set for installation (DS-199532 or DS-199538 for 99-06 applications; 0925-0166 or 0925-0152 for 07-09 Twin Cam and 06 Dyna applications) . LUGGAGE NOTE: Installer must check coil bind, valve-to-valve clearance and valve-to-piston clearance. NOTE: 59G, 60G and 64G cams are for highly tuned engines and require the knowledge of an expert engine builder for proper setup and installation. 21HG GRIND CAMS 54HG GRIND CAMS •Bolt-in cam for more torque with stock compression •Run best with low-restriction exhausts (1700-5200 rpm) •Similar to the EV-23 cam •Cams work well with fuel injection or carburetor models •Can be used with stock valve springs and tappets •Works well with carbs or fuel injection •Designed for 96” and 103” motors with up to 10: 1 compression ratio •Cams work best at rpm range of 2200-5600 PART # 0925-0168 DS-199250 DESCRIPTION For all 07-09 Twin Cam and 06 Dyna For 99-06 Twin Cam (except 06 Dyna) PART # 0925-0280 0925-0281 SUG. RETAIL $314.95 312.95 26HG GRIND CAMS •Bolt-in cam for lower rpm torque on heavier bikes •For two-up touring •Good power from 1800-5500 rpm •Can be used with stock springs and tappets •Works well with carbs or fuel injection PART # 0925-0169 DS-199117 DESCRIPTION For all 07-09 Twin Cam and 06 Dyna Glide For 99-06 Twin Cam (except 06 Dyna Glide) SUG. RETAIL $314.95 312.95 31HG GRIND CAMS •Great cam for motors with 95+ inches and 10:1 compressioin ratio •Lower TDC lift means easy installation •Similar to 37G but different timing (2000-5800 rpm power range) •Can be used with stock springs and tappets PART # DESCRIPTION SUG. RETAIL 0925-0170 For all 07-09 Twin Cam and 06 Dyna Glide $314.95 0925-0069 For 99-06 Twin Cam (except 06 Dyna Glide) 312.95 32HG GRIND CAMS •Hi-lift High lift version of 31G. Much more (+20%) power thru RPM range with 10:1+ comp. ratio •2800-5800 RPM range PART # 0925-0171 0925-0180 DESCRIPTION For all 07-09 Twin Cam and 06 Dyna Glide For 99-06 Twin Cam (except 06 Dyna Glide) SUG. RETAIL $314.95 312.95 •Bolt-in cams have shown 80+ rear wheel HP •Smooth idle with broad torque band •Run best with low-restriction exhausts (2200-5800 rpm) •Can be used with stock valve springs and tappets •Works well with carbs or fuel injection DESCRIPTION For all 07-09 Twin Cam and 06 Dyna Glide For 99-06 Twin Cam (except 06 Dyna Glide) SUG. RETAIL $326.95 312.95 SUG. RETAIL $314.95 312.95 50HG GRIND CAMS •Designed for 95”+ motors with 9.25:1 to 9.50:1 compression ratio and stock heads •For lighter bikes •Cams work best at higher rpm of 2500-6000 •Can be used with stock valve springs and tappets PART # 0925-0174 DS-199118 DESCRIPTION For all 07-09 Twin Cam and 06 Dyna Glide For 99-06 Twin Cam (except 06 Dyna Glide) GRIND 21HG/G Intake Exhaust 26HG/G Intake Exhaust 31HG/G Intake Exhaust 32HG/G Intake Exhaust 37HG/G Intake Exhaust 50HG/G Intake Exhaust OPEN CLOSE DURATION @ .053 DURATION @ .020 VALVE LIFT •Cams for maximum torque and horsepower at higher rpm ranges (2600-6000+ rpm) •Designed for engines with 9.5:1 CR or higher with 88-95” •Coil bind must be checked, but stock tappets can be used PART # DESCRIPTION SUG. RETAIL 0925-0175 For all 07-09 Twin Cam and 06 Dyna Glide $314.95 DS-199249 For 99-06 Twin Cam (except 06 Dyna Glide) 312.95 10° 40° 30° 08° 220° 228° 255° 264° .498 .498 .134 .121 11° 41° 35° 09° 226° 230° 262° 266° .490 .490 .129 .112 10° 52° 46° 08° 236° 240° 272° 276° .510 .510 .131 .120 10° 52° 46° 08° 236° 240° 272° 276° .570 .570 .131 .120 14° 48° 42° 12° 236° 240° 272° 276° .510 .510 .151 .140 20° 54° 48° 18° 248° 252° 283° 287° .510 .510 .184 .168 FUEL/AIR SYSTEMS ENGINE 59HG GRIND CAMS •For 95”+ motors with 10:1 CR or higher •Maximum torque and HP at middle and upper rpm ranges (2400-6200 rpm) •Coil bind must be checked, but can use stock tappets PART # 0925-0176 DS-199251 DESCRIPTION For all 07-09 Twin Cam and 06 Dyna Glide For 99-06 Twin Cam (except 06 Dyna Glide) TRANSMISSION & DRIVELINE SUG. RETAIL $372.95 437.95 GASKETS & SEALS 60HG GRIND CAMS •Designed for 95”+ motors with major head work •Maximum torque and HP at middle and upper rpm ranges (2700-6500+ rpm) •Coil bind and valve-to-valve and valve-to-piston clearance must be checked PART # DESCRIPTION 0925-0177 For all 07-09 Twin Cam and 06 Dyna Glide DS-199119 For 99-06 Twin Cam (except 06 Dyna Glide) ELECTRICAL SUG. RETAIL $314.95 312.95 64HG GRIND CAMS PART # 0925-0178 DS-199252 DESCRIPTION For all 07-09 Twin Cam and 06 Dyna Glide For 99-06 Twin Cam (except 06 Dyna Glide) LIGHTING HANDLEBARS, CONTROLS & MIRRORS CABLES SUG. RETAIL $372.95 437.95 BRAKES 67HG GRIND CAMS •Hi-lift Performance cams for 95-107+ inches, 10.0 to10.8 compression ratio with high-flow head setup (2600-6400+ RPM) PART # DESCRIPTION SUG. RETAIL 0925-0179 For all 07-09 Twin Cam and 06 Dyna Glide $314.95 0925-0181 For 99-06 Twin Cam (except 06 Dyna Glide) 312.95 TANKS & OIL FILTERS DASHES & GAUGES SUG. RETAIL $303.95 312.95 LIFT TDC EXHAUST 55HG GRIND CAMS •For 95”+ motors with 10:1 CR or higher •Heads must be set up for .700 lift cams and flowed for peak airflow •Make maximum torque and HP at upper rpm (3000-6500 rpm) •Coil bind must be checked, but can use stock tappets 37HG GRIND CAMS PART # 0925-0172 DS-199247 DESCRIPTION For all 07-08 Twin Cam and 06 Dyna Glide For 99-06 Twin Cam (except 06 Dyna Glide) SEATS & SISSY BARS GRIND 54HG/G Intake Exhaust 55HG/G Intake Exhaust 59HG/G Intake Exhaust 60HG/G Intake Exhaust 64HG/G Intake Exhaust 67HG/G Intake Exhaust OPEN CLOSE DURATION @ .053 DURATION @ .020 VALVE LIFT 16° 43° 42° 15° 238° 238° 273° 273° .555 .555 .165 .158 22° 52° 46° 20° 248° 252° 283° 292° .550 .550 .197 .181 29° 63° 57° 27° 266° 270° 303° 307° .590 .590 .238 .218 24° 58° 56° 22° 260° 260° 296° 296° .560 .560 .205 .205 30° 68° 62° 32° 272° 276° 307° 312° .640 .640 .262 .232 24° 48° 48° 22° 252° 260° 287° 297° .570 .570 .209 .187 All part numbers in BOLD MAGENTA are new for 2009. LIFT TDC FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL 435 SECTION 7 WINDSHIELDS TOURING CHAIN DRIVEN CAMS LUGGAGE SEATS & SISSY BARS EXHAUST FUEL/AIR SYSTEMS ENGINE TRANSMISSION & DRIVELINE GASKETS & SEALS ELECTRICAL Andrews Products grinds its cams using a computer with cam design capabilities. This superior technology gives the utmost in both performance and reliability. Only the best alloy steel billets and heat-treating processes are used. The power in a Harley Twin Cam engine is completely released only when superior Andrews computer-designed high-performance cams are installed. Cams come with new bearings (1 roller and 1 ball). Andrews recommends using their steel cam drive sprocket DS-199175 and crankshaft cam drive sprocket DS-199074 (must be purchased separately). NOTE: 00-06 model cams use a splined cam drive sprocket. These cams will fit in the 1999 Twin Cam motor, but the splined cam drive sprocket OEM #25716-99 or DS-199175 must be used. NOTE: Installer must check coil bind, valve-to-valve clearance and valve-to-piston clearance. TW21 GRIND CAMS •Bolt-in cam with more torque at low and middle rpm range (1,700-5,200 rpm) •Similar to EV23 for heavy bikes •Work well with either fuel-injection or carburetor •Can be used with stock valve springs and tappets PART # 0925-0112 DS-199176 DESCRIPTION For all 07-09 Twin Cam and 06 Dyna Glide For 00-06 Twin Cam (except 06 Dyna Glide) SUG. RETAIL $279.95 279.95 TW26A GRIND CAMS •Bolt-in cams for low rpm torque and two-up touring •Add more torque and horsepower at low and middle rpm range (1,800-5,500 rpm) •Work well with either fuel-injection or carburetor •Can be used with stock valve springs and tappets PART # DESCRIPTION SUG. RETAIL 0925-0113 For all 07-09 Twin Cam and 06 Dyna Glide $279.95 DS-199179 For 00-06 Twin Cam (except 06 Dyna Glide) 279.95 TW31S GRIND CAMS LIGHTING HANDLEBARS, CONTROLS & MIRRORS •Great cams for motors with 9.8 to 10.2 compression ratio •Lower TDC lift for easy installation •Similar to TW37 with different timing (2000-5600 rpm power range) •Can be used with stock springs and tappets PART # 0925-0114 0925-0070 DESCRIPTION For all 07-09 Twin Cam and 06 Dyna Glide For 00-06 Twin Cam (except 06 Dyna Glide) BRAKES SUG. RETAIL $279.95 279.95 •High-lift version of 31H •Much more power through rpm range with 10:1+ compression pistons (2800-5600 RPM) PART # DESCRIPTION SUG. RETAIL 0925-0188 For all 07-09 Twin Cam and 06 Dyna Glide $279.95 TW37B GRIND CAMS TANKS & OIL FILTERS DASHES & GAUGES FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL 436 •Bolt-in cams for 88", 95" or 96" motors •Smooth idle, broad torque band •Run best with low restriction exhausts (2,200-5,800 rpm) •Work well with either fuel-injection or carburetor •Can be used with stock valve springs and tappets PART # DESCRIPTION 0925-0115 For all 07-09 Twin Cam and 06 Dyna Glide DS-199180 For 00-06 Twin Cam (except 06 Dyna Glide) GRIND OPEN CLOSE STOCK CARBURETOR (A) Intake 02° 38° Exhaust 36° 04° STOCK FUEL INJECTED (B) Intake 02° 34° Exhaust 36° 04° 21H/TW21 Intake 10° 30° Exhaust 40° 08° 26H/TW26A Intake 09° 37° Exhaust 43° 04° 31H/TW31S Intake 10° 46° Exhaust 52° 08° 32H Intake 10° 46° Exhaust 52° 08° •Maximum torque and horsepower at higher rpm ranges •For lighter bikes and engines with a 9.5 compression ratio or higher (2,600-6,000+ rpm) •Can be used with stock valve springs and tappets PART # DESCRIPTION SUG. RETAIL 0925-0117 For all 07-09 Twin Cam and 06 Dyna Glide $279.95 DS-199181 For 00-06 Twin Cam (except 06 Dyna Glide) 279.95 TW54 GRIND CAMS TW32H GRIND CAMS CABLES TW50 GRIND CAMS •Designed for 96" and 103" motors with up to 10:1 compression ratio •Cams work best at rpm range of 2200-5600 PART # DESCRIPTION SUG. RETAIL 0925-0278 For all 07-09 Twin Cam and 06 Dyna Glide $278.95 0925-0282 For 00-06 Twin Cam (except 06 Dyna Glide) 278.95 TW55 GRIND CAMS •Maximum torque and horsepower at higher rpm ranges (2,600-6,000+ rpm) •Designed for engines with 9.5:1 compression ratio or higher •Coil bind should be checked; can be used with stock tappets PART # DESCRIPTION SUG. RETAIL 0925-0118 For all 07-09 Twin Cam and 06 Dyna Glide $279.95 DS-199178 For 00-06 Twin Cam (except 06 Dyna Glide) 279.95 TW60A GRIND CAMS SUG. RETAIL $279.95 279.95 DURATION @ .053 DURATION @ .020 VALVE LIFT LIFT TDC 216° 220° 257° 260° .473 .473 .072 .110 216° 220° 257° 260° .473 .473 .087 .110 220° 228° 255° 264° .498 .498 .134 .121 226° 220° 262° 266° .490 .490 .138 .120 236° 240° 272° 276∫ .510 .510 .131 .120 236° 240° 272° 276° .570 .570 .131 .120 •Require high-lift valve springs and collars •Use with low restriction exhaust (2,400-6,000+ rpm) PART # DESCRIPTION 0925-0119 For all 07-09 Twin Cam and 06 Dyna Glide DS-199182 For 00-06 Twin Cam (except 06 Dyna Glide) GRIND 37H/TW37B Intake Exhaust 50H/TW50 Intake Exhaust 54H/TW54 Intake Exhaust 55H/TW55 Intake Exhaust 60H/TW60A Intake Exhaust SUG. RETAIL $279.95 279.95 OPEN CLOSE DURATION @ .053 DURATION @ .020 VALVE LIFT LIFT TDC 18° 46° 38° 14° 236° 240° 272° 276° .510 .510 .174 .148 20° 54° 48° 18° 248° 252° 283° 287° .510 .510 .184 .168 16° 43° 42° 15° 238° 238° 273° 273° .555 .555 .165 .158 22° 52° 46° 20° 248° 252° 283° 292° .550 .550 .197 .181 24° 58° 56° 22° 260° 260° 296° 296° .560 .560 .205 .192 All part numbers in BOLD MAGENTA are new for 2009. SECTION 7 WINDSHIELDS TWIN CAM CONVERSION CAMSHAFTS •Allows you to upgrade your 99-06 Twin Cam (except 06 Dyna Glide) to the newer roller-style cam chains and replaces the spring tension cam chain adjusters with the laterstyle hydraulic adjusters for longer life. •Cam grinds listed are designed to be used with stock lifters. They require the installation of a 2007 cam plate, oil pump, cam sprockets and chains, and both hydraulic chain adjusters. These parts are not included and must be purchased separately. A list of required components is supplied with each set of cams. •Performance should be similar to earlier bikes with the same cam grinds. TOURING LUGGAGE NOTE: 99-06 Twin Cam motors (except 06 Dyna Glide) cannot use the 2007 cams, as the bearing journal on the earlier motors is .875” in diameter and the 2007 cams are 1.000” in diameter. The “N” series of cams feature the .875” bearing journal, yet still accept the new style cam support plate. SEATS & SISSY BARS NOTE: 99-01 model motors must use the Andrews rear cam sprocket Drag PART #0925-0147 SUG. RETAIL $50.95. 2002-2006 models must use the stock rear cam sprocket, OEM # 25728-06. EXHAUST NOTE: Installer must check coil bind, valve-to-valve clearance and valve-to-piston clearance. FOR 99-06 TWIN CAM (EXCEPT 06 DYNA GLIDE) “12N” GRIND CAMS “21N” GRIND CAMS •Bolt-in cams with the same output as the stock cams •Slight power increase when compared to stock •No retuning of the stock system is necessary •Can be used with stock valve springs and tappets PART # DESCRIPTION 0925-0139 “12N” grind cams •Bolt-in cams with more torque at low and middle rpm range (1700-4800 rpm) •Similar to EV23 for heavy bikes •Ideal for heavy bikes with stock compression ratios and stock pistons •Can be used with stock valve springs and tappets PART # DESCRIPTION SUG. RETAIL 0925-0140 “21N” grind cams $287.95 SUG. RETAIL $287.95 “26N” GRIND CAMS “31N” GRIND CAMS •Bolt-in cams for low rpm torque and two-up touring •Add more torque and horsepower at low and middle rpm range (1800-5200 rpm) •Can be used with stock valve springs and tappets PART # DESCRIPTION SUG. RETAIL 0925-0141 “41N” grind cams $287.95 •Great cams for motors with 95 inches and 9.8:1 to 10.2:1 compression ratio •Lower TDC lift for easy installation •Similar to TW37 with different timing (2000-5600 rpm power range) •Can be used with stock springs and tappets PART # DESCRIPTION SUG. RETAIL 0925-0142 “31N” grind cams $287.95 “37N” GRIND CAMS “50N” GRIND CAMS •Bolt-in cams for 88” or 95” motors •Smooth idle, broad torque band •Run best with low-restriction exhausts (2200-5800 rpm) •Can be used with stock valve springs and tappets PART # DESCRIPTION 0925-0143 “37N” grind cams •Designed for easy installation in 95 inch motors with stock heads •For lighter bikes with 9.5:1 to 9.8:1 compression ratio (2400-6000+ rpm) •Can be used with stock valve springs and tappets, but valve travel must be checked (minimum .620”) •Piston-to-valve and valve-to-valve clearance must be checked PART # DESCRIPTION SUG. RETAIL 0925-0145 “50N” grind cams $287.95 SUG. RETAIL $287.95 “55N” GRIND CAMS •Maximum torque and horsepower at higher rpm ranges (2600-6200+ rpm) •Designed for engines with 9.8:1 to 10.2:1 compression ratio •Coil bind should be checked; can be used with stock tappets (minimum valve travel of .620”) •Piston-to-valve and valve-to-valve clearance must be checked DURATION GRIND OPEN CLOSE @ .053 STOCK CARBURETOR (A) Intake 02° 38° 216° Exhaust 36° 04° 220° STOCK FUEL INJECTED (B) Intake 02° 34° 216° Exhaust 36° 04° 220° ANDREWS “12N” Intake 02° 34° 216° Exhaust 37° 05° 220° DURATION VALVE LIFT @ .020 LIFT TDC 257° 260° .473 .473 .072 .110 257° 260° .473 .473 .087 .110 252° 259° .489 .489 .091 .106 GRIND OPEN CLOSE ANDREWS “21N” Intake 10° 30° Exhaust 40° 08° ANDREWS “26N” Intake 09° 37° Exhaust 43° 04° ANDREWS “31N” Intake 10° 46° Exhaust 52° 08° PART # 0925-0146 DESCRIPTION “55N” grind cams DURATION DURATION VALVE LIFT @ .053 @ .020 LIFT TDC 220° 228° 255° 264° .498 .498 .134 .121 226° 220° 262° 266° .490 .490 .138 .120 236° 240° 272° 276° .510 .510 .131 .120 GRIND OPEN CLOSE ANDREWS “37N” Intake 18° 38° Exhaust 46° 14° ANDREWS “50N” Intake 20° 48° Exhaust 54° 18° ANDREWS “55N” Intake 22° 46° Exhaust 52° 20° SUG. RETAIL $287.95 DURATION DURATION VALVE LIFT @ .053 @ .020 LIFT TDC 236° 240° 272° 276° .510 .510 .174 .148 248° 252° 283° 287° .510 .510 .184 .168 248° 252° 283° 292° .550 .550 .197 .181 ENGINE TRANSMISSION & DRIVELINE GASKETS & SEALS ELECTRICAL LIGHTING HANDLEBARS, CONTROLS & MIRRORS CABLES BRAKES TANKS & OIL FILTERS DASHES & GAUGES ANDREWS CAMS •Andrews Products grinds its cams with the help of a computer with cam design capabilities. This superior technology gives the utmost in both performance and reliability. Only the best alloy steel billets and heat-treating processes are utilized. Furthermore, the power in Harley’s Evolution engines can be made even more convincing when a superior Andrews computer-designed high-performance cam is installed. These hydraulic lifter cams are capable of 6,000-plus rpm with stock springs and no valve float. Made in the U.S.A. FRAMES, SUSPENSION & FENDERS NOTE: Must check coil bind, valve-to-valve clearance and valve-to-piston clearance. EV3 GRIND CAM EV5 GRIND CAM •Bolt-in cam for light bikes (FXRS, etc.) adds significant mid-range power without affecting idle •A 6,000+ rpm cam for stock heads and springs with hydraulic lifters PART # DESCRIPTION SUG. RETAIL DS-199320 For 84-99 80” Evolution $145.95 •Designed for mildly stroked motors or motors with head work done •Works with stock hydraulics, with stock spring travel set to .560” minimum •Excellent power in the 2,500-6,500 rpm range PART # DESCRIPTION SUG. RETAIL DS-199443 For 84-99 80” Evolution $145.95 EV7 GRIND CAM EV13 GRIND CAM •Designed for big-inch stroker motors with head work •Works with stock hydraulics, with stock spring travel set to .560” minimum •Excellent in the 2,800-6,500 rpm range •Uses stock springs PART # DESCRIPTION SUG. RETAIL DS-199445 For 84-99 80” Evolution $145.95 •Bolt-in cam for street or touring use with more mid-range and upperend power than the stock 88 EV cams •Especially effective in reducing oil temperature •Uses stock springs; works with carbs or fuel injection PART # DESCRIPTION SUG. RETAIL DS-199323 For 84-99 80” Evolution $145.95 Andrews Cams continued on next page All part numbers in BOLD MAGENTA are new for 2009. FUEL/AIR SYSTEMS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL 437 SECTION 7 ANDREWS CAMS (CONT) WINDSHIELDS TOURING EV23 GRIND CAM EV27 GRIND CAM •Bolt-in cam for heavier touring bikes and high-geared bikes with 65-tooth rear pulleys •Crisp throttle response and strong pulling power from 1,500 to 6,000 rpm •Works well in higher altitudes •Uses stock springs; works with carbs or fuel injection PART # DESCRIPTION SUG. RETAIL DS-199097 For 84-99 80” Evolution $145.95 •Bolt-in street cam with fast open and close ramps •Similar timing to EV3, but designed to produce a very broad torque band •Pulls from 1,500 to 6,000 rpm •Uses stock springs; works with carbs or fuel injection PART # DESCRIPTION SUG. RETAIL DS-199344 For 84-99 80” Evolution $145.95 EV38 GRIND CAM LUGGAGE EV31 GRIND CAM SEATS & SISSY BARS •Super power for supercharged engines •Basically an EV27 cam with timing set for superchargers or big inch motors with 10.5+ compression ratio PART # DESCRIPTION SUG. RETAIL 0925-0071 For 84-99 80” Evolution $145.95 •Lower lift exhaust for easy installation •Bolt-in for lighter bikes (FXLR, etc.) •Great mid-range and high-end power •Longer exhaust cam lowers oil temperature PART # DESCRIPTION DS-199446 For 84-99 80” Evolution SUG. RETAIL $145.95 EV51 GRIND CAM EXHAUST EV46 GRIND CAM FUEL/AIR SYSTEMS •Bolt-in performance cam with fast open and close ramps •Similar to “EV3” but higher static compression pressure for 4,000+ rpm with stock heads and hydraulic lifters PART # DESCRIPTION SUG. RETAIL DS-199327 For 84-99 80” Evolution $145.95 •Long duration for modified street motors •Works with stock hydraulics •Easy installation •Power range from 3,000-6,500 rpm PART # DESCRIPTION DS-199447 For 84-99 80” Evolution SUG. RETAIL $145.95 EV72 GRIND CAM ENGINE TRANSMISSION & DRIVELINE GASKETS & SEALS ELECTRICAL LIGHTING HANDLEBARS, CONTROLS & MIRRORS CABLES BRAKES TANKS & OIL FILTERS DASHES & GAUGES FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL 438 EV59 GRIND CAM •Designed for modified 80” to 88” motors •For use with high lift springs and collars •Very broad powerband to 6,000 rpm PART # DESCRIPTION DS-199444 For 84-99 80” Evolution GRIND Stock (L) 1,2 88-91 Stock (N) 1,3 92-93 EV3 Intake Exhaust EV5 Intake Exhaust EV7 Intake Exhaust EV13 Intake Exhaust OPEN 03/39 54/02 -02/30 31/-09 CLOSE 222 236 208 202 DURATION @ VALVE .053 LIFT 274 .495 288 .495 250 .472 242 .472 21° 43° 37° 15° 238° 238° .495 .495 28° 52° 44° 20° 252° 252° .530 .530 31° 59° 15° 45° 55° 27° 31° 13° 266° 266° 226° 238° .560 .560 .485 .495 SUG. RETAIL $145.95 GRIND EV23 Intake Exhaust EV27 Intake Exhaust EV31 Intake Exhaust EV38 Intake Exhaust EV46 Intake Exhaust •Upgraded EV7, for 92” or larger street motors •For use with Andrews springs and titanium collars •Very broad powerband, 2,800-6,000 rpm •OK for use with hydraulic lifters PART # DESCRIPTION DS-199194 For 84-99 80” Evolution OPEN DURATION @ VALVE CLOSE .053 LIFT 10° 40° 30° 8° 220° 228° .498 .498 20° 44° 36° 16° 236° 240° .495 .495 10° 52° 46° 08° 236° 240° .495 .495 21° 52° 37° 20° 238° 252° .495 .500 25° 49° 41° 17° 246° 246° .495 .495 GRIND EV51 Intake Exhaust EV59 Intake Exhaust EV72 Intake Exhaust 1 2 3 SUG. RETAIL $145.95 OPEN DURATION @ VALVE CLOSE .053 LIFT 28° 54° 44° 22° 252° 256° .510 .510 28° 56° 48° 24° 256° 260° .560 .560 30° 60° 54° 28° 264° 268° .560 .560 Stock. Listed for reference. 84-87 cam is 212° intake, 202° exhaust, .472 lift on both valves. Listed for reference. 92 cam is very close to 84-87 specs. California cams are approximately 178° duration. CAMS FOR 48-84 BIG TWIN •More mid-range and top-end power for street and drag bikes. These cams work with solid or hydraulic lifters, and the idle remains unaffected up to 6,000 rpm with stock valve springs. “A2” GRIND CAMS •Cams bolt into 48-84 (except 80-81) Big Twin engines with no head work; on 80-81 engines the height of the stock H-D valve guides restricts spring travel (and cam lift) to .430” or less •More mid-range and high-end power; idle unaffected •Spring travel and clearance, plus clearance at main bearing boss must be checked on 80 and later models PART # DESCRIPTION SUG. RETAIL 0925-0293 For L77-84 Shovelhead (except 80-81 models) $145.95 0925-0292 For 70-E77 Shovelhead 145.95 0925-0291 For 48-69 Shovel, Panhead 145.95 “AB” GRIND CAMS “B2” GRIND CAMS “BH” GRIND CAMS •Bolt-in street cams have an “A” intake and a long duration exhaust for cooler running and high-end power •Suitable for hydraulic lifters SUG. PART # DESCRIPTION RETAIL DS-199328 For L77-84 Shovelhead (except for 80-81) $145.95 DS-199347 For 70-E77 Shovelhead 145.95 DS-199317 For 48-69 Shovel, Panhead 145.95 •More mid-range and high-end power for street/strip with smooth idle; best cam for 74/80 inchers and small strokers •Spring spacing required, and clearance at main bearing boss must be checked SUG. PART # DESCRIPTION RETAIL 0925-0296 For L77-84 Shovelhead $145.95 0925-0295 For 70-E77 Shovelhead 145.95 0925-0294 For 48-69 Shovel, Panhead 145.95 •A hydraulic version of Andrews “B” grind cams, for 48-84 Big Twin models •Most are bolt-in, but spring spacing may be required SUG. PART # DESCRIPTION RETAIL DS-199299 For L77-84 Shovelhead $145.95 DS-199298 For 70-E77 Shovelhead 145.95 DS-199297 For 48-69 Shovel, Panhead 145.95 “C” GRIND CAMS “J” GRIND CAMS “7” GRIND CAMS •Best production cam made for big street engines •Strokers from 84 to 96 inches will really turn on this cam •Broad torque range from 2,000 to 7,000+ rpm PART # DESCRIPTION SUG. RETAIL DS-199314 For L77-84 Shovelhead $145.95 DS-199313 For 70-E77 Shovelhead 145.95 •For mild street applications •Add more power throughout rpm range and maintain a smooth idle •Bolt in with no head work PART # DESCRIPTION SUG. RETAIL DS-199303 For L77-84 Shovelhead $145.95 DS-199302 For 70-E77 Shovelhead 145.95 DS-199301 For 48-69 Big Twin 145.95 •Upgraded version of the original #6 grind •Great street cam, especially for 84/88-inch strokers with maximum torque from 2,200 to 6,500 rpm PART # DESCRIPTION SUG. RETAIL 0925-0299 For L77-84 Shovelhead $145.95 0295-0298 For 70-E77 Shovelhead 145.95 0295-0297 For 48-69 Big Twin 145.95 All part numbers in BOLD MAGENTA are new for 2009. SECTION 7 CAMS FOR 48-84 BIG TWIN (CONT) GRIND “A2” Intake Exhaust “AB” Intake Exhaust “B2” Intake Exhaust DURATION VALVE LIFT OPEN CLOSE @ .053 SHOVEL PAN 19° 50° 43° 18° 242° 248° .450 .450 .470 .470 21° 43° 50° 26° 244° 256° .450 .450 .470 .470 26° 53° 50° 25° 256° 258° .485 .485 .507 .507 GRIND “BH” Intake Exhaust “C” Intake Exhaust “J” Intake Exhaust DURATION VALVE LIFT OPEN CLOSE @ .053 SHOVEL PAN 24° 52° 52° 24° 256° 256° .450 .450 .470 .470 37° 61° 61° 37° 278° 278° .525 .525 .425 .425 21° 41° 41° 21° 242° 242° .405 .405 .425 .425 #1 AND #2 CAMS FOR LOW-COMPRESSION 48-84 BIG TWIN GRIND “7” Intake Exhaust DURATION VALVE LIFT OPEN CLOSE @ .053 SHOVEL PAN 29° 56° 53° 27° 268° 268° .510 .510 .535 .535 NOTE: On late 77 and later engines, the pitch diameter on the camshaft, pinion gear and the breather valve gear was changed. These components are not interchangable with earlier-style components unless replaced in sets only. Late 77 and later gear sets are indentified by a circular groove machined in the outer face of the cam gear. •Designed with a combination of shorter durations and higher lifts to offer the advantages of a broad torque output through the entire rpm range •Designed for hydraulics, but could be run with solids •Grind #1 is the low-compression version of an “A” grind cam for 74” and 80” models •Grind #2 offers more power through the rpm range for engines with low-compression pistons; the low-compression sister to a “B” grind cam •Will not fit Evolution models WINDSHIELDS TOURING LUGGAGE SEATS & SISSY BARS EXHAUST NOTE: On late 77 and later engines, the pitch diameter on the camshaft, pinion gear and breather valve gear was changed. These components are not interchangeable with earlier style components unless replaced in sets only. Late 77 and later gear sets are identified by a circular groove machined in the outer face of the cam gear. DURATION VALVE LIFT PART # DESCRIPTION SUG. RETAIL GRIND OPEN CLOSE @ .053 SHOVEL PAN #1 GRIND CAMS FOR LOW-COMPRESSION DS-199324 For L77-84 FX, FL $145.95 ANDREWS “#1” 16° 36° 232° .427 .450 DS-199282 For 70-E77 FX, FL 145.95 Intake 36° 16° 232° .427 .450 DS-199283 For 48-69 FL 145.95 Exhaust ANDREWS “#2” #2 GRIND CAMS FOR LOW-COMPRESSION 15° 35° 230° .490 .512 DS-199326 For L77-84 FX, FL 145.95 Intake 35° 15° 230° .490 .512 DS-199325 For 70-E77 FX, FL 145.95 Exhaust DS-199281 For 48-69 FL 302.95 XL AND BUELL CAMS •Cams run to 6,500 rpm with stock hydraulic lifters; recommend solids not be installed •Stock base circle sizes allow the use of stock pushrods •V2 and N2 are bolt-in cams for stock applications designed for up to 6,000 rpm •N3 cam is bolt-in for 05-06 883/1200 engines with stock springs and heads (cams for 04-06 models with more than .465 lift may need different valves, springs and collars) •V4 and N4 are for stock or modified applications and have a slightly higher idle speed, but can be used with stock hydraulic lifters and springs; rpm range of 2,500-6,500 •V6 and N6 designed for modified 1200s to 80” and/or high compression pistons: stock springs and hydraulic lifters recommended; rpm range 2,500-6,500 •V8 and N8 designed for modified 883, 1100 and 1200 stroker models; stock springs and hydraulic lifters recommended; rpm range 2,000-6,000 •N6 designed for modified 1200s to 80” and/or high-compression pistons: stock springs and hydraulic lifters recommended; rpm range 2,500-6,500 •N8 designed for modified 883, 1100 and 1200 stroker models; stock springs and hydraulic lifters recommended; rpm range 2,000-6,000 •B50 designed for more valve lift and duration; stock hydraulics and springs; more power and torque 2,000 to 6,000 rpm •B70 designed for high lift in modified motors; works best with high compression; more torque and HP 2,400 to 6,500+ rpm PART # DESCRIPTION SUG. RETAIL PART # DESCRIPTION SUG. RETAIL PART # DESCRIPTION SUG. RETAIL FOR 00-06 XL AND 00-02 BUELL FOR 86-90 XL FOR 91-99 XL AND 94-99 BUELL DS-199075 N2 cams $330.95 DS-199295 V2 cams $330.95 DS-199195 N2 cams $330.95 0925-0072 N3 cams (05-06 XL models only) 330.95 DS-199296 V4 cams 330.95 DS-199196 N4 cams 330.95 DS-199076 N4 cams 330.95 DS-199113 V6 cams 330.95 DS-199114 N6 cams 330.95 DS-199077 N6 cams 330.95 DS-199111 V8 cams 330.95 DS-199112 N8 cams 330.95 DS-199078 N8 cams 330.95 “Y” CAMS “R5” CAMS •Biggest available cam that does not require head work; however, some 82 engines may require spring spacing •Cam uses stock springs and provides great mid-range and upper-end power •A complete set of intake and exhaust cams designed for modified 1000cc engines and mild strokers for the street or the strip •A big boost in torque over stock P cams through entire rpm range, up to 7,500 •Can use stock springs, but spacing is required NOTE: Tach drive gear must be removed from #4 cam on 81-E84 models. PART # DESCRIPTION SUG. RETAIL DS-199356 For XL 71-E84 $407.95 NOTE: Cam lobe clearance must be checked on 77 and later models; tach drive gear must be removed from #4 cam on 81-E84 models. PART # DESCRIPTION SUG. RETAIL DS-199355 For 71-E84 XL $407.95 FUEL/AIR SYSTEMS ENGINE TRANSMISSION & DRIVELINE GASKETS & SEALS ELECTRICAL LIGHTING HANDLEBARS, CONTROLS & MIRRORS CABLES BRAKES TANKS & OIL FILTERS DASHES & GAUGES “PB+” EXHAUST CAMS B50 GRIND CAM SET B70 GRIND CAM SET •”PB+” exhaust cams only (#s 1 and 4) •Use with stock P intake cams for bolt-in power with stock 1000cc engines; stock springs are okay and no head work is required •More valve lift and duration •Works with stock hydraulics and springs •More power and torque 2,000 to 6,000 rpm •High-lift cam for modified motors •Works best with high compression •More torque and HP 2,400 to 6,500+ rpm FRAMES, SUSPENSION & FENDERS PART # DESCRIPTION SUG. RETAIL DS-199254 B50 cam set for 00-06 Buell Blast $218.95 PART # DESCRIPTION SUG. RETAIL DS-199255 B70 cam set for 00-06 Buell Blast $218.95 FOOTRESTS & LICENSE PLATE FRAMES NOTE: Come with tach gear pressed on; however, must remove tach gear from #4 cam on 81-E84 models. PART # DESCRIPTION SUG. RETAIL DS-199345 For 71-E84 XL $203.95 GRIND V2, N2 Intake Exhaust N3 Intake Exhaust V4, N4 Intake Exhaust V6, N6 Intake DURATION DURATION VALVE OPEN CLOSE @ .053 @ .020 LIFT LIFT @ TDC 22° 46° 38° 18° 240° 244° - .465 .440 - 17° 43° 33° 11° 240° 234° - .465 .482 - 30° 52° 46° 24° 256° 256° - .490 .490 - 34° 50° 264° - .500 - GRIND OPEN V6, N6 (CONT) Exhaust 56° V8, N8 Intake 32° Exhaust 56° Y Intake 35° Exhaust 53° R5 Intake 33° Exhaust 43° DURATION DURATION VALVE CLOSE @ .053 @ .020 LIFT LIFT @ TDC 28° 264° - .500 - 44° 28° 256° 264° - .490 .500 - 47° 29° 262° 262° - .425 .425 - 41° 31° 254° 254° - .445 .445 - GRIND PB+ Intake Exhaust B50 Intake Exhaust B70 Intake Exhaust All part numbers in BOLD MAGENTA are new for 2009. DURATION DURATION VALVE OPEN CLOSE @ .053 @ .020 LIFT LIFT @ TDC 34° 43° 40° 31° 254° 254° - .410 .410 - 16° 43° 32° 15° 228° 238° 264° 276° .498 .498 .163 .146 22° 48° 38° 20° 240° 248° 277° 285° .530 .530 .196 .176 TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL 439 SECTION 7 WINDSHIELDS TOURING LUGGAGE SEATS & SISSY BARS EXHAUST FUEL/AIR SYSTEMS ENGINE GEAR DRIVE CAMSHAFT KITS •Camshaft gear drive kits increase valve timing accuracy in 99-09 Twin Cam and 06 Dyna Glide engines 2007-2510 by eliminating timing chain lash and loosely fit stock chain drive 0925-0162 0925-0157 •Reverses the rear cam's direction of rotation, providing additional operating clearance between cam lobes; as a result, higher cam lifts are possible with the gear drive kit •Kits include cams, inner gears, outer drive gears, inner and outer bearings, gasket and instructions •Cams without any gears can also be purchased separately •Material must be removed from the inner surface of the stock gear cover to install S&S gear drive cams •A hydraulic press and other professional-level tools are required to install these kits •S&S recommends that adjustable pushrod/cover kit PART #0928-0017 be used •Cam bearings and gaskets must be replaced when installing new cams •Made in the U.S.A. NOTE: Kits require high-performance valve springs (except 510G). NOTE: Installer must check coil bind, valve-to-valve clearance and valve-to-piston clearance. TRANSMISSION & DRIVELINE GASKETS & SEALS ELECTRICAL LIGHTING HANDLEBARS, CONTROLS & MIRRORS CABLES BRAKES TANKS & OIL FILTERS DASHES & GAUGES FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS NOTE: Due to the inherent characteristics of gear drives, you may experience more valve train noise. S&S 510G GRIND CAMS •Bolt-in cams for 88/96 cubic-inch engines with stock cylinder head assemblies •Stock valve spring acceptable •Compression ratios below 10:1 S&S 570G GRIND CAMS S&S 585G GRIND CAMS • For 88/96/103 cubic-inch engines •High-lift springs required • Compression ratios below 10:1 •For 88/96/103/110 cubic-inch engines •High-lift springs required •Compression ratios from 10:1 to 10.5:1 PART # DESCRIPTION SUG. RETAIL FOR ALL 07-09 TWIN CAM AND 06 DYNA GLIDE 0925-0156 510G cam kit $781.95 0925-0161 510G cams only 340.95 FOR 99-06 TWIN CAM (EXCEPT 06 DYNA GLIDE) 2007-2510 510G cam kit 755.95 2007-3510 510G cams only 314.95 PART # DESCRIPTION SUG. RETAIL FOR ALL 07-09 TWIN CAM AND 06 DYNA GLIDE 0925-0157 570G cam kit $781.95 0925-0162 570G cams only 340.95 FOR 99-06 TWIN CAM (EXCEPT 06 DYNA GLIDE) 2007-2570 570G cam kit 755.95 2007-3570 570G cams only 314.95 PART # DESCRIPTION SUG. RETAIL FOR ALL 07-09 TWIN CAM AND 06 DYNA GLIDE 0925-0158 585G cam kit $781.95 0925-0163 585G cams only 340.95 FOR 99-06 TWIN CAM (EXCEPT 06 DYNA GLIDE) 2007-2585 585G cam kit 755.95 2007-3585 585G cams only 314.95 S&S 625G GRIND CAMS S&S 640 GRIND CAMS •For 95/96/103/110 cubic-inch engines •High-lift springs required •Compression ratios from 10:1 to 10.75:1 •For 95/96/103/110 cubic-inch engines •High-lift springs required •Compression ratios from 10.5:1 to 11.5:1 PART # DESCRIPTION FOR ALL 07-09 TWIN CAM AND 06 DYNA GLIDE 0925-0159 625G cam kit 0925-0164 625G cams only FOR 99-06 TWIN CAM (EXCEPT 06 DYNA GLIDE) 2007-2625 625G cam kit 2007-3625 625G cams only GRIND OPEN CLOSE STOCK CARBURETORS/INJECTED Intake -02°/02° 38°/34° Exhaust 36°/36° 04°/04° S&S 510G Intake 20° 38° Exhaust 52° 20° S&S 570G Intake 20° 40° Exhaust 55° 20° $813.95 367.95 781.95 341.95 DURATION @ .053 VALVE LIFT 216°/216° 220°/220° .473"/.473" .473"/.473" 238° 252° .510" .510" 240° 250° .570" .570" PART # DESCRIPTION FOR ALL 07-09 TWIN CAM AND 06 DYNA GLIDE 0925-0160 640 cam kit 0925-0165 640 cams only FOR 99-06 TWIN CAM (EXCEPT 06 DYNA GLIDE) 2007-2640 640 cam kit 2007-3640 640 cams only GRIND S&S 585G Intake Exhaust S&S 625G Intake Exhaust S&S 640G Intake Exhaust SUG. RETAIL $813.95 367.95 781.95 341.95 OPEN CLOSE DURATION @ .053 VALVE LIFT 20° 60° 60° 20° 240° 260° .585" .585" 20° 60° 55° 20° 255° 260° .625" .625" 25° 60° 55° 25° 265° 265° .640" .640" CHAIN DRIVEN CAMS •Cams use splined drive gears that are stock on 00-06 Twin Cam motors •For installation on 99 Twin Cam motors you must purchase splined outer drive sprocket •S&S recommends that Andrews 4340 steel drive sprocket PART #DS-199175 be used •Made in the U.S.A. NOTE: Installer must check coil bind, valve-to-valve clearance and valve-to-piston clearance. FOR 99-06 TWIN CAM (EXCEPT 06 DYNA) 510C •For 88-95 cubic-inch engines •Compression ratios 10:1 and below •Works best at 3000 to 5500 rpm HARDWARE, CHEMICALS & TOOLS PART # 2007-4510 COVERS, SECURITY & GENERAL VALVE GRIND OPEN STOCK CARBURETORS/INJECTED Intake -02°/02° Exhaust 36°/36° 440 SUG. RETAIL DESCRIPTION 510C cam SUG. RETAIL $314.95 CLOSE DURATION @ .053 VALVE LIFT 38°/34° 04°/04° 216°/216° 220°/220° .473"/.473" .473"/.473" VALVE GRIND S&S 510C Intake Exhaust OPEN CLOSE DURATION @ .053 VALVE LIFT 20° 52° 38° 20° 238° 252° .510" .510" All part numbers in BOLD MAGENTA are new for 2009. SECTION 7 WINDSHIELDS TOURING LUGGAGE DS-199225 S&S CAMS FOR EVOLUTION-STYLE ENGINES SEATS & SISSY BARS •S&S Cams are tested on the dyno, street and track before being offered to the public •With hundreds of hours of testing on each cam, you know you are getting the best cam S&S can produce NOTE: Installer must check coil bind, valve-to-valve clearance, valve-to-piston clearance and cam lobe to case clearance. EXHAUST FOR 84-99 EVOLUTION ENGINES 510 CAM FUEL/AIR SYSTEMS •S&S' best bolt-in cam •Ideal for engines to 96" up to 10:1 compression •No spring spacing required •Works with hydraulic tappets PART # DESCRIPTION 0925-0076 510 cam SUG. RETAIL $183.95 ENGINE 520 CAM •Works well in all size motors up to 10:1 compression •Makes best power in low to mid-range •Works with hydraulic tappets •Requires high-lift springs PART # DESCRIPTION DS-199224 520 cam SUG. RETAIL $183.95 561 CAM •For motors with up to 10:1 compression •Very good mid-range performance •Works with hydraulic tappets •Requires high-lift springs PART # DESCRIPTION DS-199225 561 cam SUG. RETAIL $183.95 •Works well in large-displacement engines 9.5 to 10.5:1 compression •Makes best power in mid-range •Works with hydraulic or solid tappets •Requires high-lift springs PART # DESCRIPTION SUG. RETAIL DS-199228 600 cam $183.95 OPEN CLOSE DURATION @ .053 VALVE LIFT 20° 52° 38° 20° 238° 252° .510" .510" 0° 50° 40° 2° 220° 232° .520" .520" 32° 50° 40° 26° 252° 256° .560" .560" GASKETS & SEALS 631 CAM •For all high-compression engines 11:1 and up compression •Makes best power from 4500 rpm and up •Works with solid or hydraulic tappets •Requires high-lift springs PART # DS-199229 600 CAM GRIND S&S 510 Intake Exhaust S&S 520 Intake Exhaust S&S 561 Intake Exhaust TRANSMISSION & DRIVELINE 0925-0076 DESCRIPTION 631 cam SUG. RETAIL $183.95 640 CAM •For large displacement engines (110"+) with 10.5 to 11.5:1 compression and smaller engines (96 - 107") with 11 to 12:1 compression •Less overlap and fast ramps build high cylinder pressure •Lower TDC lift makes installation easier •Designed for use with hydraulic tappets •Requires high-lift springs PART # 0925-0044 DESCRIPTION 640 cam GRIND S&S 600 Intake Exhaust S&S 631 Intake Exhaust S&S 640 Intake Exhaust SUG. RETAIL $183.95 OPEN CLOSE DURATION @ .053 VALVE LIFT 20° 60° 55° 20° 255° 260° .600" .600" 34° 66° 61° 29° 275° 276° .630" .630" 25° 65° 60° 20° 265° 265° .640" .640" ELECTRICAL LIGHTING HANDLEBARS, CONTROLS & MIRRORS CABLES BRAKES TANKS & OIL FILTERS DASHES & GAUGES S&S CAMS FOR SHOVELHEAD- AND PANHEAD-STYLE ENGINES FRAMES, SUSPENSION & FENDERS •S&S cams are tested on the dyno, street and racetrack before being offered to the public •With hundreds of test hours on them you know that you are getting the best cam S&S can produce NOTE: Installer must check coil bind, valve-to-valve clearance, valve-to-piston clearance and cam lobe to case clearance. FOR 48-84 BIG TWIN 514 CAM 560S CAM •For lower compression motors, not more than 9:1 •Best response from 2500 to 5000 rpm •Recommend solid lifters PART # DESCRIPTION SUG. RETAIL DS-199188 For L77-84 Shovelhead $183.95 DS-199187 For 70-E77 Shovelhead 183.95 DS-199186 For 48-69 Panhead/ Shovelhead 183.95 •For 10:1 and higher compression motors •Best response from 3500 rpm and up •Recommend solid lifters PART # DESCRIPTION SUG. RETAIL DS-199191 For L77-84 Shovelhead $183.95 DS-199190 For 70-E77 Shovelhead 183.95 DS-199189 For 48-69 Panhead/ Shovelhead 183.95 GRIND S&S 514 Intake Exhaust DURATION VALVE LIFT VALVE LIFT OPEN CLOSE @ .053 PANHEAD SHOVELHEAD 23° 43° 43° 23° 246° 246° .542" .542" .514" .514" GRIND S&S 560S Intake Exhaust FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS DURATION VALVE LIFT VALVE LIFT OPEN CLOSE @ .053 PANHEAD SHOVELHEAD 20° 60° 55° 20° 255° 260° .587" .587" .560" .560" All part numbers in BOLD MAGENTA are new for 2009. HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL 441 SECTION 7 WINDSHIELDS TOURING LUGGAGE SEATS & SISSY BARS CHAIN DRIVE PERFORMANCE CAMS FOR 99-09 TWIN CAM EXHAUST FUEL/AIR SYSTEMS ENGINE •Computer-designed hydraulic cams •Available from mild street/cruising up to big-bore and race engine build-ups •Lobe-to-lobe cam profile accuracy for off-idle torque and high-rpm horsepower •Cams for 06 Dyna and all 07-09 models require the use of 99-04 style valves, seals, valve guides and spring kits (unless noted) •Sold in sets of two, one intake and one exhaust cam •Cams now feature Mikronite surface enhancement, which strengthens the cams and makes them significantly more durable •Increase horsepower by reducing friction loss •Highly resistant to corrosion NOTE: Must check coil bind, valve to valve clearance and valve to piston clearance. TRANSMISSION & DRIVELINE GASKETS & SEALS ELECTRICAL 290-2 HOT STREET PERFORMANCE 296-2 HOT STREET •Great mid-range and upper end power •Provides optimum power with 9.5:1 compression ratio and modified heads •Must use Crane valve springs, set up for .570” lift, performance air cleaner and exhaust •Power range from 1800 to 5800 rpm PART # DESCRIPTION SUG. RETAIL 0925-0244 For 06 Dyna and 07-09 Twin Cam $307.95 0925-0227 For 99-06 Twin Cam (except 06 Dyna Glide) 307.95 0925-0228 W/ lifters for 99-06 Twin Cam (except 06 Dyna Glide) 430.95 •For heavily modified engines with a compression ratio of 10.25:1 and up, big bore kit and headwork •Performance air cleaner and performance exhaust also required •Designed for use with Edelbrock Performer RPM Twin Cam cylinder heads •.620” lift, range: 2000 to 6000 rpm PART # DESCRIPTION SUG. RETAIL 0925-0245 For 06 Dyna and 07-09 Twin Cam $307.95 0925-0229 For 99-06 Twin Cam (except 06 Dyna Glide) 307.95 0925-0230 W/ lifters, for 99-06 Twin Cam (except 06 Dyna Glide) 430.95 304-2 MAX HOT STREET LIGHTING HANDLEBARS, CONTROLS & MIRRORS CABLES BRAKES TANKS & OIL FILTERS DASHES & GAUGES FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL 442 300-2 MILD STREET, CRUISING/TOURING •Bolt-in camshaft; great low-end and mid-range power •Works well in heavier bikes with performance air cleaner, exhaust and stock compression ratio •Can be used with stock valve springs •Power range from idle to 5000 rpm PART # DESCRIPTION SUG. RETAIL 0925-0246 For 06 Dyna Glide and 07-09 Twin Cam $307.95 0925-0232 For 99-06 Twin Cam (except 06 Dyna Glide) 307.95 0925-0233 W/ lifters for 99-06 Twin Cam (except 06 Dyna Glide) 430.95 •Strong mid-range torque with great upper end power •Best for modified engines with 10.5:1 compression ratio, big bore kits and modified heads •Must use Crane valve springs, set up for .700” travel, performance air cleaner and exhaust •Power range from 2000 to 6200 rpm PART # DESCRIPTION SUG. RETAIL 0925-0247 For 06 Dyna Glide and 07-09 Twin Cam $307.95 0925-0235 For 99-06 Twin Cam (except 06 Dyna Glide) 307.95 0925-0236 W/ lifters for 99-06 Twin Cam (except 06 Dyna Glide) 430.95 310-2 MODERATE STREET, CRUISING 316-2 STREET PERFORMANCE •Bolt-in camshaft; good low-end and mid-range power •Great for Dynas, Softails and solo riders •Works best with performance air cleaner, exhaust and compression ratio from stock to 9.5:1 •Can be used with stock valve springs •Power range from 1500 to 5000 rpm PART # DESCRIPTION SUG. RETAIL 0925-0248 For 06 Dyna Glide and 07-09 Twin Cam $307.95 0925-0238 For 99-06 Twin Cam (except 06 Dyna Glide) 307.95 0925-0239 W/ lifters for 99-06 Twin Cam (except 06 Dyna Glide) 430.95 •Bolt-in camshaft; 10.1:1 compression ratio recommended •Works best with performance air cleaner and exhaust •Can use stock valve springs •Power range from 1800 to 5800 rpm PART # DESCRIPTION 0925-0249 For 06 Dyna Glide and 07-09 Twin Cam 0925-0241 For 99-06 Twin Cam (except 06 Dyna Glide) 0925-0242 W/ lifters, for 99-06 Twin Cam (except 06 Dyna Glide) GRIND CRANE 290-2 Intake Exhaust CRANE 296-2 Intake Exhaust CRANE 300-2 Intake Exhaust CRANE 304-2 Intake Exhaust CRANE 310-2 Intake Exhaust CRANE 316-2 Intake Exhaust SUG. RETAIL $307.95 307.95 430.95 OPEN CLOSE DURATION @ .053” VALVE LIFT 18° 46° 42° 22° 240° 248° .570” .570” 20° 52° 46° 22° 246° 254° .619” .619” 13° 42° 33° 14° 226° 236° .505” .505” 25° 56° 49° 24° 254° 260° .600” .600” 20° 47° 36° 15° 236° 242° .505” .505” 19° 48° 43° 24° 242° 252° .505” .505” All part numbers in BOLD MAGENTA are new for 2009. SECTION 7 WINDSHIELDS TOURING LUGGAGE SEATS & SISSY BARS EXHAUST FUEL/AIR SYSTEMS ENGINE TRANSMISSION & DRIVELINE GASKETS & SEALS GEAR DRIVE STREET PERFORMANCE CAMS FOR 99-09 TWIN CAM •Gear drive cams for 99-06 models (except 06 Dyna) require a four-gear set to install (S&S PART #DS-199532 or Andrews PART #DS-199538) •For easy and accurate installation we recommend using S&S installation kit PART #DS-199235; kit contains cam cover gasket, two inner cam needle bearings, two outer cam ball bearings, one HHC 5/16”-18 x 3/4” screw and one retaining ring •Gear drive cams for 06 Dyna and all 07-09 Twin Cam require a 4-gear set to install (S&S PART #0925-0152 or Andrews PART #0925-0166) •For easy installation we recommend using S&S installation kit PART #0925-0153 or Andrews kit PART #0925-0167; kits contain all 296-2 GEAR DRIVE – HOT STREET PERFORMANCE, MODIFIED necessary parts for servicing or changing to gear-drive cams •For modified engines with 10.25:1 compression ratio, big bore kits and •All gear-drive cams now feature Mikronite surface enhancement, head modifications which strengthens the cams and makes them significantly more durable •Must use with Crane valve springs for .700” lift, performance air cleaner •Increase horsepower by reducing friction loss and exhaust •Highly resistant to corrosion •Power range is 2000 to 6000 rpm 290-2 GEAR DRIVE – HOT STREET PERFORMANCE •Great mid-range and upper end power •Works great with stock to 95 cu. in. kits •Provides optimum power with 9.5:1 compression ratio and modified heads •Must use Crane valve springs set up for .570” lift, performance air cleaner and exhaust •Power range from 1800 to 5800 rpm PART # DESCRIPTION SUG. RETAIL 0925-0252 For 06 Dyna and 07-09 Twin Cam $337.95 0925-0237 For 99-06 Twin Cam (except 06 Dyna) 337.95 PART # 0925-0254 0925-0243 DESCRIPTION For 06 Dyna and 07-09 Twin Cam For 99-06 Twin Cam (except 06 Dyna) SUG. RETAIL $337.95 337.95 ELECTRICAL LIGHTING HANDLEBARS, CONTROLS & MIRRORS CABLES 304-2 GEAR DRIVE – MAX HOT STREET •For modified engines, 10.5:1+ compression ratio with ported heads •Must use Crane springs with a minimum of .600” lift •Requires low-restriction air cleaner and exhaust •Power range is 2000 to 6200 rpm PART # DESCRIPTION SUG. RETAIL 0925-0253 For 06 Dyna and 07-09 Twin Cam $337.95 0925-0240 For 99-06 Twin Cam (except 06 Dyna) 337.95 BRAKES TANKS & OIL FILTERS 310-2 GEAR DRIVE – MODERATE STREET, CRUISING •Bolt-in camshaft; good low-end and mid-range power •Great for Dynas, Softails and single riders •Works best with performance air cleaner and exhaust, compression ratios from stock to 9.5:1; stock valve springs okay •Power range from 1500 to 5500 rpm PART # DESCRIPTION SUG. RETAIL 0925-0250 For 06 Dyna and 07-09 Twin Cam $337.95 0925-0231 For 99-06 Twin Cam (except 06 Dyna) 337.95 GRIND 290-2 Intake Exhaust 296-2 Intake Exhaust 304-2 Intake Exhaust 310-2 Intake Exhaust 316-2 Intake Exhaust 316-2 GEAR DRIVE – STREET PERFORMANCE •Bolt-in camshaft; 10:1 compression ratio recommended •Works best with performance air cleaner and exhaust; stock valve springs okay •Power range from 1800 to 5800 rpm PART # DESCRIPTION SUG. RETAIL 0925-0251 For 06 Dyna and 07-09 Twin Cam $337.95 0925-0234 For 99-06 Twin Cam (except 06 Dyna) 337.95 OPEN CLOSE DURATION @ .065 VALVE LIFT 18 46 42 22 240° 248° .570” .570” 20 52 46 22 246° 254° .619” .619” 25 56 49 24 254° 260° .600” .600” 20 47 36 15 236° 242° .505” .505” 19 48 43 24 242° 252° .505” .505” All part numbers in BOLD MAGENTA are new for 2009. DASHES & GAUGES FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL 443 SECTION 7 WINDSHIELDS TOURING FIREBALL CAMS FOR 84-99 80” EVOLUTION LUGGAGE SEATS & SISSY BARS EXHAUST •Available with or without cam gear •These bolt-in cams are designed to deliver high performance in a stock engine with hydraulic lifters for the street or the strip •Made of high-quality materials, the computer-designed camshaft has a broader powerband •Cams now feature Mikronite surface enhancement, which strengthens the cams and makes them significantly more durable •Increase horsepower by reducing friction loss •Highly resistant to corrosion •Made in the U.S.A. Cam w/ gear Cam only NOTE: Not for use on fuel-injected models. NOTE: Must check coil bind, valve-to-valve clearance and valve-to-piston clearance. FUEL/AIR SYSTEMS ENGINE TRANSMISSION & DRIVELINE GASKETS & SEALS ELECTRICAL LIGHTING HANDLEBARS, CONTROLS & MIRRORS CABLES 300-2B GRIND, HYDRAULIC 310-2 GRIND, HYDRAULIC •Bolt-in cam designed for broad power range starting from low rpm; right where you need it for street performance •Replaces EV-13; cam lift at TDC: Int: .094” Exh: .093” PART # DESCRIPTION SUG. RETAIL 0925-0219 Cam w/ gear $189.95 0925-0220 Cam only, no gear 138.95 •Bolt-in cam, works well with stock carb and performance exhaust •Replaces EV3 PART # DESCRIPTION SUG. RETAIL 0925-0225 Cam w/ gear $189.95 0925-0226 Cam only, no gear 138.95 316-2 GRIND, HYDRAULIC 326-2 GRIND, HYDRAULIC •Bolt-in performance with noticeable difference throughout rpm range; works better with high-performance carb and exhaust •Valve-to-piston clearances must be checked in some early Evolution engines without notched pistons •Replaces EV-38; cam lift at TDC: Int: .110” Exh: .127” PART # DESCRIPTION SUG. RETAIL 0925-0221 Cam w/ gear $189.95 0925-0222 Cam only, no gear 138.95 •Performance cam works well to increase performance in mid- and upper-rpm range •Valve-to-piston clearances must be checked in some early Evolution engines without notched pistons •Replaces EV-5; cam lift at TDC: Int: .125” Exh: .129” PART # DESCRIPTION SUG. RETAIL 0925-0223 Cam w/ gear $189.95 0925-0224 Cam only, no gear 138.95 GRIND 300-2B Intake Exhaust 310-2 Intake Exhaust GRIND 316-2 Intake Exhaust 326-2 Intake Exhaust OPEN CLOSE DURATION @ .053 VALVE LIFT 12° 41° 34° 15° 226° 236° .490 .490 19° 46° 37° 16° 236° 242° .490 .490 OPEN CLOSE DURATION @ .053 VALVE LIFT 19° 48° 43° 24° 242° 252° .490 .490 23° 56° 49° 26° 252° 262° .490 .500 FOR 48-84 SHOVELHEAD, PANHEAD •Cams now feature Mikronite surface enhancement, which strengthens the cams and makes them significantly more durable •Increase horsepower by reducing friction loss •Highly resistant to corrosion NOTE: Must check coil bind, valve-to-valve clearance and valve-to-piston clearance. BRAKES TANKS & OIL FILTERS DASHES & GAUGES FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL 444 NOTE: On late 77 and later engines, the pitch diameter on the camshaft, pinion gear and breather valve gear was changed. These components are not interchangeable with earlier-style components unless replaced in sets only. Late 77 and later gear sets are identified by a circular groove machined in the outer face of the cam gear. 300H GRIND, HYDRAULIC 296A GRIND, MECHANICAL •Bolt-in ease with broad power range for great street performance •Replaces BH, cam lift at TDC: Int: .126”, Exh: .130 PART # DESCRIPTION SUG. RETAIL CAM WITH GEAR 0925-0207 For 78-84 Shovelhead $189.95 0925-0205 For 70-77 Shovelhead 189.95 0925-0203 For 48-69 Pan/Shovelhead 192.95 CAM ONLY, NO GEAR 0925-0206 For 70-84 Shovelhead 138.95 0925-0204 For 48-69 Pan/Shovelhead 138.95 •Bolt-in performance throughout the power range; also recommended for increased torque in heavy bikes with heavy loads •No spring change required •Replaces A; cam lift at TDC: Int: .108” Exh: .108” PART # DESCRIPTION SUG. RETAIL CAM WITH GEAR 0925-0210 For 78-84 Shovelhead $189.95 0925-0208 For 70-77 Shovelhead 194.95 CAM ONLY, NO GEAR 0925-0209 For 70-84 Shovelhead 138.95 308B GRIND, MECHANICAL •Mild performance with an additional increase in mid-range and top-end horsepower; works well with high-performance carb and exhaust systems •Replaces B; cam lift at TDC: Int: .129” Exh: .129” •Check spring travel, piston-to-valve and valve-to-valve clearances PART # DESCRIPTION SUG. RETAIL CAM ONLY, NO GEAR 0925-0211 For 70-84 Shovelhead $138.95 GRIND 296A Intake Exhaust 300H Intake OPEN CLOSE DURATION @ .053 VALVE LIFT SHOVELHEAD PANHEAD 20° 44° 44° 20° 244° 244° .455 .455 .479 .479 24° 44° 248° .455 .479 GRIND OPEN 300H (CONT) Exhaust 44° 308B Intake 26° Exhaust 50° CLOSE DURATION @ .053 VALVE LIFT SHOVELHEAD PANHEAD 24° 248° .455 .479 50° 26° 256° 256° .490 .490 .516 .516 All part numbers in BOLD MAGENTA are new for 2009. SECTION 7 WINDSHIELDS TOURING LUGGAGE SEATS & SISSY BARS EXHAUST FUEL/AIR SYSTEMS HI-ROLLER CAMS FOR 84-99 80” EVOLUTION •Revolutionary cam design for 84-99 80” Evolution only has Multi-Index Gears to offer the versatility of three cam timing settings with one camshaft. One position gives a 4° advance of usual cam timing and another position is 4° retarded of the original timing. An overall 8° timing range is available. Made in the U.S.A. •Cams now feature Mikronite surface enhancement, which strengthens the cams and makes them significantly more durable •Increase horsepower by reducing friction loss •Highly resistant to corrosion ENGINE TRANSMISSION & DRIVELINE H286-2B GRIND, HYDRAULIC H290-2 GRIND, HYDRAULIC •Bolt-in performance that works better with high performance carb and exhaust, offering a noticeable difference throughout the rpm range •Excellent for speed and touring •Valve-to-piston clearances must be checked in some early Evolution engines without notched pistons PART # DESCRIPTION SUG. RETAIL 0925-0212 H286-2B cam $247.95 •Produces strong low-end and mid-range power •Engine must have higher-than-stock compression ratio or increased displacement up to 88 cu. in. •Works best in modified engines with headwork performed PART # DESCRIPTION SUG. RETAIL 0925-0216 H290-2 cam $247.95 H304-2 GRIND, HYDRAULIC H296-2 GRIND, HYDRAULIC ELECTRICAL LIGHTING •Increases performance in mid- and upper-rpm range •Valve-to-piston clearances must be checked in some early Evolution engines without notched pistons PART # DESCRIPTION SUG. RETAIL 0925-0213 H296-2 cam $247.95 •Produces a wide power range in your Evolution •Engine must have at least 10:1 compression ratio •Good cam for strokers and motors with up to 95 cu. in. •Modified heads and high-lift springs required PART # DESCRIPTION 0925-0217 H304-2 cam H306-2 GRIND, HYDRAULIC H310-2 GRIND, HYDRAULIC •Bolt-in performance that increases horsepower in engines with carb and exhaust work, but will work in a stock engine •Valve-to-piston clearances must be checked in some early Evolution engines without notched pistons PART # DESCRIPTION SUG. RETAIL 0925-0214 H306-2 cam $247.95 •Designed for increased cubic inch/compression engines •Valve clearance must be checked and performance springs are necessary for a higher lift •Shows off head and carb work PART # DESCRIPTION SUG. RETAIL 0925-0215 H310-2 cam $247.95 SUG. RETAIL $247.95 H314-S GRIND, HYDRAULIC HANDLEBARS, CONTROLS & MIRRORS CABLES BRAKES TANKS & OIL FILTERS •Camshaft for large-displacement, performance-oriented engines •Will provide maximum street and strip performance PART # DESCRIPTION SUG. RETAIL 0925-0218 H314-S cam $247.95 GRIND H286-2B Intake Exhaust H290-2 Intake Exhaust H296-2 Intake Exhaust H304-2 Intake Exhaust H306-2 Intake Exhaust H310-2 Intake Exhaust H314-S Intake Exhaust GASKETS & SEALS OPEN CLOSE DURATION @ .053 VALVE LIFT 19° 48° 43° 24° 242° 252° .490 .490 17° 45° 43° 23° 240° 248° .581 .581 23° 56° 49° 26° 252° 262° .490 .500 24° 55° 50° 25° 254° 260° .600 .600 28° 69° 54° 23° 262° 272° .500 .510 23° 68° 63° 28° 266° 276° .550 .550 26° 65° 54° 21° 260° 266° .600 .600 All part numbers in BOLD MAGENTA are new for 2009. DASHES & GAUGES FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL 445 SECTION 7 FOR 48-84 SHOVELHEAD, PANHEAD WINDSHIELDS TOURING •Cams now feature Mikronite surface enhancement, which strengthens the cams and makes them significantly more durable •Increase horsepower by reducing friction loss •Highly resistant to corrosion NOTE: On late 77 and later engines, the pitch diameter on the camshaft, pinion gear and breather valve gear was changed. These components are not interchangeable with earlier style components unless replaced in sets only. Late 77 and later gear sets are identified by a circular groove machined in the outer face of the cam gear. NOTE: Some engines with thick valve seats and/or thick valve heads may have a valve-to-valve clearance problem with this cam. Be sure to check spacing between the valves during installation. LUGGAGE SEATS & SISSY BARS EXHAUST FUEL/AIR SYSTEMS H288-B GRIND, HYDRAULIC H288-2B GRIND, HYDRAULIC •Recommended for increased torque in big bikes with heavy loads; provides bolt-in performance throughout the power range •Bolt in, no spring change is required, and they work well with stock carbs and exhaust •Increase horsepower throughout the rpm range •Bolt-in mild performance with stock springs, carb and exhaust or performance exhaust system PART # 0925-0197 0925-0196 DESCRIPTION For 78-84 Big Twin For 70-77 Big Twin SUG. RETAIL $189.95 189.95 288B GRIND, MECHANICAL •Bolt-in performance with increased mid-range and top-end horsepower •Utilizes stock springs, carb and exhaust, without requiring an increased compression ratio PART # 0925-0200 DESCRIPTION For 78-84 Big Twin SUG. RETAIL $189.95 PART # 0925-0198 DESCRIPTION For 78-84 Big Twin SUG. RETAIL $189.95 298B GRIND, MECHANICAL •Bolt-in increase in mid-range and top-end horsepower •Works well with high-performance carb and exhaust systems •Can be used with stock springs •Check spring travel, piston-to-valve and valve-to-valve clearances PART # 0925-0201 DESCRIPTION For 70-77 Big Twin SUG. RETAIL $189.95 304B GRIND, MECHANICAL ENGINE TRANSMISSION & DRIVELINE GASKETS & SEALS ELECTRICAL LIGHTING HANDLEBARS, CONTROLS & MIRRORS H298-2B GRIND, HYDRAULIC •A performance cam to be used with Drag Specialties exhaust and air cleaner or other performance products •Increases mid-range and top-end horsepower •Street or high-performance cam •Increased compression ratio and/or cubic inches required •Must change valve springs and check spring travel, piston-to-valve and valve-to-valve clearances PART # 0925-0199 PART # 0925-0202 DESCRIPTION For 78-84 Big Twin SUG. RETAIL $189.95 DESCRIPTION For 78-84 Big Twin PART # 0925-0195 OEM REPLACEMENT CAM, HYDRAULIC •Stock specification hydraulic camshaft for the restoration of early Big Twin, replaces H-grind cam GRIND OPEN 288B/H288-B Intake 22° Exhaust 42° H288-2B Intake 18° Exhaust 51° 298B Intake 29° Exhaust 53° CLOSE DURATION @.053 VALVE LIFT SHOVEL PAN 42° 22° 244° 244° .450 .450 .472 .472 46° 23° 244° 254° .450 .450 .473 .473 53° 29° 262° 262° .450 .450 .473 .473 GRIND H298-2B Intake Exhaust 304B Intake Exhaust OEM STYLE Intake Exhaust SUG. RETAIL $189.95 DESCRIPTION For 70-77 Big Twin SUG. RETAIL $189.95 OPEN CLOSE DURATION @.053 VALVE LIFT SHOVEL PAN 25° 62° 49° 22° 254° 264° .450 .450 .473 .473 32° 56° 56° 32° 268° 268° .485 .485 .510 .510 0° 53° 40° 12° 220° 244° .389 .391 - THUNDERMAX CHAIN DRIVE CAMS BY RED SHIFT CABLES BRAKES •The stroked crankshaft in 07-09 Twin Cam models changes the dynamic from previous Twin Cam 88 engines, making correct cam choice crucial to avoid engine-damaging detonation from today’s lessening fuel quality •Choose cam grind to match engine configuration •Ground from one-piece 8620 steel billets •Provide smooth, linear power with great valvetrain dynamics •Require adjustable pushrods NOTE: All numbers shown are calculated using stock (1.62”) rocker arm ratios. Recalculate if using higher rocker arm ratios. TANKS & OIL FILTERS DASHES & GAUGES FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES NOTE: Legal in California only for racing vehicles which may never be used upon a highway. FOR 07-09 TWIN CAM 575S CAMS – 96” AND 110” ENGINES 577S CAMS – 103” ENGINES •Great bolt-in upgrade for stock 96” or 110” engines in 07-08 Twin Cam •Increase torque and horsepower across the board •No headwork required PART # DESCRIPTION SUG. RETAIL 0925-0189 575S cams $349.95 •Strong performer for 07-08 103” conversion engines with flat-top pistons and stock 96” heads •Provide smooth power without detonation •Broader timing for lower cranking compression •No headwork required 647S CAMS – 113” ENGINES PART # 0925-0190 •Max power grind for 07-08 larger-displacement engines •Broader timing for higher-compression engines •Complement high-flow heads, intake and exhaust •Headwork required PART # DESCRIPTION 0925-0191 647S cams TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL 446 GRIND 575S Intake Exhaust 577S Intake Exhaust DESCRIPTION 577S cams SUG. RETAIL $349.95 657S CAMS – 107” AND LARGER ENGINES SUG. RETAIL $349.95 LIFT OPENING LOBE CENTER CLOSING DURATION @ TDC LIFT @ 0.053” (DEGREES) @ 0.053” (DEGREES) (INCHES) (INCHES) 25 49 98 105 41 17 246 246 0.201 0.162 0.575 0.575 25 50 100 104 47 23 252 252 0.214 0.198 0.577 0.577 •Max torque grind for 07-08 larger displacement with heavy payload •Narrower timing for more low-end grunt •Work well with bagger exhaust •Headwork required PART # DESCRIPTION SUG. RETAIL 0925-0192 657S cams $349.95 GRIND 647S Intake Exhaust 657S Intake Exhaust LIFT OPENING LOBE CENTER CLOSING DURATION @ TDC LIFT @ 0.053” (DEGREES) @ 0.053” (DEGREES) (INCHES) (INCHES) 26 58 106 106 58 26 264 264 0.211 0.211 0.647 0.647 27 52 99 104 45 27 252 258 0.228 0.217 0.657 0.650 All part numbers in BOLD MAGENTA are new for 2009. SECTION 7 WINDSHIELDS WILD THINGS CHAIN DRIVEN CAMS FOR 99-09 TWIN CAM 0925-0185 •Low cam noise and long valve train life •Designed to give strong low-end torque and high horsepower with a wide, usable power band and extended rpm ranges •Chain-driven cams for 99-06 models (except 06 Dyna) use stock splined gear and chain; '99 models with keyed drive gear will require the installation of a splined gear (sold separately) •Chain-driven cams for 06 Dyna and all 07-09 models use stock cam chain drives •Sold in sets of two •Cam installation kit are recommended for chain-driven cams (kit #DS-199235) TOURING LUGGAGE NOTE: The TC-4D and TC-46D cams are specifically designed to allow you to use the stock starter in larger than stock motors; and they help eliminate detonation (pinging) when running up to 10.5 compression if 92-octane fuel is used. TC-1 TC-2/TC-2D TC-4D •Bolt-in low- and mid-range power increases; 80+ horsepower possible with no head work •Recommended for heavy bikes with stock or near stock compression •Works best in 88" to 96" motors •Power gains through the entire rpm range •Big power for 88" to 103" motors; best for use with motors that have head work, larger carb or throttle body and a performance exhaust system •Can be used in stock motors PART # DESCRIPTION 0925-0098 TC-1 cams for 99-06 Twin Cam (except 06 Dyna) PART # DESCRIPTION 0925-0106 TC-2 cams for 99-06 Twin Cam (except 06 Dyna) TC-2D cams for all 07-09 Twin Cam and 06 Dyna SUG. RETAIL 0925-0183 $349.95 SUG. RETAIL $349.95 PART # DESCRIPTION 0925-0185 TC-4D cams for all 07-09 Twin Cam and 06 Dyna 349.95 SUG. RETAIL TC-46D TC-546D •High-lift version of our TC-2 cams, very street-friendly •When combined with Wild Things heads, pistons and throttle body, more than 120 horsepower can be produced •Requires clearancing •High-lift version of the TC-4D •For 95"+ motors •Impressive power gains and a wide powerband •High compression, head work, large carburetor or throttle body and a performance exhaust will get the most out of this cam SUG. •Require some PART # DESCRIPTION RETAIL clearancing 0925-0186 TC-46D cams for all 07-09 •For 100"+ engines •Large powerband with good drivability yet it runs quiet •Really helps when starting highcompression, big-inch motors •Requires clearancing DESCRIPTION 0925-0184 TC-26D cams for all 07-09 Twin Cam and 06 Dyna SUG. RETAIL $349.95 Twin Cam and 06 Dyna PART # DESCRIPTION FUEL/AIR SYSTEMS ENGINE SUG. RETAIL 0925-0187 TC-546D cams for all 07-09 Twin Cam and 06 Dyna $349.95 $349.95 WILD THINGS GEAR DRIVEN CAMS FOR 99-06 TWIN CAM (EXCEPT 06 DYNA GLIDE) 0925-0099 ELECTRICAL NOTE: The TC-4G and TC-46G cams are specifically designed to allow you to use the stock starter in larger than stock motors; and they help eliminate detonation (pinging) when running up to 10.5 compression if 92-octane fuel is used. TC-1G TC-2G TC-4G TC-26G •Bolt-in low- and mid-range power increases; 80+ horsepower possible with no head work •Recommended for heavy bikes with stock or near stock compression •Works best in 88" to 95" motors •Power gains through the entire rpm range PART # DESCRIPTION •Big power for 88" to 103" motors; best for use with motors that have head work, larger carb or throttle body and a performance exhaust system •Can be used in stock motors •High-lift version of our TC-2G cams, very street-friendly •When combined with Wild Things heads, pistons and throttle body, more than 120 horsepower can be produced •Requires clearancing PART # DESCRIPTION 0925-0101 DESCRIPTION PART # DESCRIPTION TC-1G cams TC-2G cams PART # 0925-0100 0925-0104 TC-26G cams 0925-0099 TC-4G cams $349.95 SUG. RETAIL $349.95 SUG. RETAIL $349.95 SUG. RETAIL TC-546G TC-46G •A high horsepower, high torque cruiser cam for 103"+ motors •High compression, head work, large carburetor or throttle body and a performance exhaust will get the most out of this cam •Excellent choice for engines with restricted intake tracts or those with SUG. Magneti Marelli PART # DESCRIPTION RETAIL fuel-injection systems 0925-0102 TC-46G cams $349.95 •For 100"+ engines •Large powerband with good drivability yet it runs quiet •Really helps when starting highcompression, big-inch motors •Requires clearancing •High-lift version of the TC-4G •For 95"+ motors •Impressive power gains and a wide powerband •High compression, head work, large carburetor or throttle body and a performance exhaust will get the most out of this cam SUG. •Require some PART # DESCRIPTION RETAIL clearancing 0925-0105 TC-546G cams $349.95 LIFT (INCHES) GRIND TC-1/TC-1G Intake .510 Exhaust .498 TC-2/TC-2D/TC-2G Intake .510 Exhaust .495 TC-4D/TC-4G Intake .560 Exhaust .550 TC-5G Intake .590 DESCRIPTION 0925-0103 TC-5G cams LIFT @ TDC (INCHES) OPENING CLOSING (DEGREES) (DEGREES) DURATION (DEGREES) LOBE CENTER (DEGREES) .158 .121 15 40 41 8 236 228 103 106 .169 .145 18 48 50 14 248 242 106 107 .217 .181 26 52 54 20 260 252 104 106 .225 27 59 266 106 SUG. RETAIL $349.95 LIFT GRIND (INCHES) TC-5G (CONT) Exhaust .560 TC-26D/TC-26G Intake .575 Exhaust .495 TC-46D/TC-46G Intake .625 Exhaust .575 TC-546D/TC-546G Intake .630 Exhaust .575 LIFT @ TDC (INCHES) OPENING CLOSING (DEGREES) (DEGREES) DURATION (DEGREES) LOBE CENTER (DEGREES) .189 58 22 260 108 .175 .145 18 48 50 14 248 242 106 107 .230 .182 26 52 54 20 260 252 104 106 .234 .182 27 52 59 20 266 252 106 106 WILD THINGS CAMS FOR 84-99 EVOLUTION BIG TWIN •Low cam noise and long valve train life •Produce wide, usable power with strong low-end torque, high horsepower and extended rpm ranges •Sold each •Wide powerband for 80" to 96" motor •Works well in larger, low-compression motors •Valve springs and spacing required PART # DESCRIPTION 0925-0096 0925-0097 ER-2 cam ER-46 cam SUG. RETAIL $219.95 219.95 •The Evo version of our venerable TC46-G cam •Intended for use on 96"+ motors •Head work, a larger carburetor, performance exhaust and higher compression really make this cam shine •Valve springs and spacing required PART # DESCRIPTION 0925-0096 0925-0097 ER-2 cam ER-46 cam SUG. RETAIL $219.95 219.95 GRIND ER-2 Intake Exhaust ER-46 Intake Exhaust All part numbers in BOLD MAGENTA are new for 2009. HANDLEBARS, CONTROLS & MIRRORS CABLES BRAKES TANKS & OIL FILTERS DASHES & GAUGES FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS 0925-0096 ER-46 ER-2 LIGHTING $349.95 TC-5G PART # TRANSMISSION & DRIVELINE GASKETS & SEALS •Low cam noise and long valve train life •Designed to give strong low-end torque and high horsepower with a wide, usable power band and extended rpm ranges •Sold in sets of two •Gear-driven cams require the use of 4-gear gear set (DS-199532 or DS-199538) and a high lift spring kit (both sold separately) •Cam installation kit recommended for gear-driven cams (kit #DS-199321) SUG. RETAIL EXHAUST $349.95 TC-26D PART # SEATS & SISSY BARS LIFT OPENING CLOSING DURATION LOBE CENTER (INCHES) (DEGREES) (DEGREES) (DEGREES) (DEGREES) .560 .510 26 52 50 20 256 252 102 106 .625 .575 24 56 56 16 260 252 106 110 HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL 447 SECTION 7 WINDSHIELDS XTREME ENERGY™ CAMS TOURING •New cam lobe designs allow maximum performance for Evolution engines •Give great throttle response and mid-range with excellent high-rpm power •Fast opening and closing gives better airflow with the lift and duration used •Xtreme Energy cams require valve springs designed for high-lift cams •All cams made from SAE 6150 bearing-quality steel for durability and include the cam gear •Made in the U.S.A. LUGGAGE FOR 84-99 EVOLUTION BIG TWIN EVL-5000 CAM EVL-5005 CAM EVL-5010 CAM •Excellent low-end and mid-range; idle-5300 rpm •For trailer towing, two-up •Low-end and mid-range power for heavy bikes; 1500-5500 rpm •Mid-range to top-end for light bikes; 1800-5800 rpm; stock heads with performance springs PART # DESCRIPTION SUG. RETAIL PART # DESCRIPTION SUG. RETAIL 0925-0038 EVL-5005 cam $181.95 0925-0039 EVL-5010 cam $181.95 SEATS & SISSY BARS PART # DESCRIPTION 0925-0037 EVL-5000 cam SUG. RETAIL $181.95 EVL-5015 CAM EXHAUST FUEL/AIR SYSTEMS ENGINE EVL-5020 CAM •Mid-range to top-end for modified 80- to 88-cu.-in. engines, 9.5:1+ compression and low-restriction pipes and intake DESCRIPTION SUG. RETAIL 0925-0040 EVL-5015 cam $181.95 GRIND OPEN EVL-5000 230 17 EVL-5005 236 EVL-5010 244 •Maximum power in 88+-cu.-in. engines, 10.5:1+ compression, head work, performance pipes and intake •Modified engines over 88 cu. in., low-restriction pipes and intake; up to 6500 rpm PART # INTAKE DURATION EVL-5025 CAM CLOSE EXHAUST DURATION OPEN 33 230 41 18 38 256 22 42 244 PART # DESCRIPTION SUG. RETAIL 0925-0041 EVL-5020 cam $181.95 CLOSE LIFT INT./EXH. TDC LIFT INT./EXH. GRIND INTAKE DURATION 9 .562/.562 .172/.130 OPEN EVL-5015 252 26 42 14 .569/.569 .177/.158 EVL-5020 260 48 16 .585/.585 .203/.171 EVL-5030 268 PART # DESCRIPTION 0925-0042 EVL-5025 cam CLOSE EXHAUST DURATION OPEN 46 252 52 58 52 260 23 56 272 SUG. RETAIL $181.95 CLOSE LIFT INT./EXH. TDC LIFT INT./EXH. 20 .585/.585 .228/.182 56 24 .585/.585 .139/.216 64 28 .601/.601 .263/.240 V-THUNDER™ CAMS TRANSMISSION & DRIVELINE GASKETS & SEALS ELECTRICAL LIGHTING HANDLEBARS, CONTROLS & MIRRORS •Provide the ultimate in arm-stretching power on the street or in competition •Power proven and backed by hundreds of exhaustive hours on V-Thunder's dyno and in on-bike testing, these cams provide added punch at all levels of performance for Evolution motors while maintaining the longevity and integrity of valvetrain parts •V-Thunder cams are made with SAE6150 bearing-quality steel and induction-hardened for optimum surface longevity •Tolerances are extremely precise with the aid of computer-controlled machining centers •Made in the U.S.A. NOTE: Always check valve spring coil bind, valve guide-to-collar, valve-to-valve and valve-to-piston clearance when installing a new cam. FOR 84-99 EVOLUTION BIG TWIN EVL-3000 CAM EVL-3030 CAM •For two-up riding and pulling trailers •Good power to 5000 rpm PART # DESCRIPTION SUG. RETAIL DS-199152 EVL-3000 cam $181.95 TANKS & OIL FILTERS DASHES & GAUGES FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL 448 PART # DESCRIPTION SUG. RETAIL DS-199158 EVL-3060 cam $181.95 DESCRIPTION SUG. RETAIL DS-199155 EVL-3030 cam $181.95 •Stock motor •Good low-end and mid-range power •Power from 1500 to 5600 rpm EVL-3040 CAM DESCRIPTION SUG. RETAIL DS-199153 EVL-3010 cam $181.95 CABLES BRAKES •Requires valve springs, free-flowing pipes and carb work •Works better with higher compression •Hot street/strip cam for light bikes •Power from 3000 to 7000 rpm PART # •Requires valve springs, freeflowing pipes and carb work •Pulls hard through power range •Power from 2000 to 6500 rpm PART # DESCRIPTION SUG. RETAIL DS-199156 EVL-3040 cam $181.95 EVL-3020 CAM EVL-3050 CAM •Works best with free-flowing pipes and carb work •Strong mid-range •Power from 2000 to 6000 rpm •Requires valve springs, freeflowing pipes and carb work •Top-end cam •Power from 2500 to 6500 rpm PART # DESCRIPTION SUG. RETAIL PART # DESCRIPTION SUG. RETAIL DS-199154 EVL-3020 cam $181.95 DS-199157 EVL-3050 cam $181.95 DURATION OPEN CLOSE @ .053 LIFT EVL-3000 •Requires head work, freeflowing pipes and carb work •Good roll-on in high gear •Strong mid-range •Power from 2000 to 6300 rpm EVL-3010 CAM PART # GRIND EVL-3060 CAM Intake 10° 34° .224° .500" Exhaust 34° 10° .224° .500" EVL-3010 Intake 15° 39° .234° .500" Exhaust 39° 15° .234° .500" EVL-3020 Intake 18° 42° .240° .500" Exhaust 42° 18° .240° .500" EVL-3070 CAM EVL-3030 •Requires valve springs, headwork, free-flowing pipes and carb work •Recommended for 88 cu. in. and larger motors •Works best with 10.5-to-1 and higher compression •Very hot street/strip cam •Power from 3500 to 7500 rpm Intake 16° 44° .240° .530" Exhaust 44° 16° .240° .530" EVL-3040 Intake 17° 45° .242° .510" Exhaust 50° 22° .252° .510" EVL-3050 Intake 22° 50° .252° .510" Exhaust 50° 22° .252° .510" EVL-3060 NOTE: Always check valve spring coil bind, valve guide-to-collar, valve-to-valve and valveto-piston clearance when installing a new cam. PART # DESCRIPTION SUG. RETAIL DS-199159 EVL-3070 cam $181.95 Intake 24° 54° .260° .585" Exhaust 61° 29° .270° .585" EVL-3070 Intake 29° 61° .270° .608" Exhaust 63° 31° .274° .608" V-THUNDER™ CAMS FOR SHOVELHEAD •V-Thunder cams provide the ultimate in arm-stretching power on the street or in competition •Power proven and backed by hundreds of exhaustive hours on V-Thunder's dyno and in on-bike testing, these cams provide added punch at all levels of performance for Shovelhead motors while maintaining the longevity and integrity of valvetrain parts •V-Thunder cams are made with SAE6150 bearing-quality steel and are induction-hardened for optimum surface longevity •Tolerances are extremely precise with the aid of computer-controlled machining centers •Made in the U.S.A. FOR 70-84 SHOVELHEAD SHV-4000/4001 CAM SHV-4030 CAM •Good mid-range •Power from 1500 to 4500 rpm PART # DESCRIPTION SUG. RETAIL DS-199160 For 78-84 Shovelhead $181.95 DS-199161 For 70-77 Shovelhead 181.95 SHV-4010/4011 CAM DESCRIPTION GRIND Intake 14° 42° 236° .450" PART # DESCRIPTION Exhaust 42° 14° 236° .450" DS-199166 For 78-84 Shovelhead SUG. RETAIL $181.95 SHV-4040 CAM •Requires valve springs; very good mid-range •Power from 1500 to 5000 rpm PART # •Requires valve springs, free-flowing pipes and carb •Performance cam •Power from 2500 to 6500 rpm SUG. RETAIL DS-199162 For 78-84 Shovelhead $181.95 DS-199163 For 70-77 Shovelhead 181.95 •Requires valve springs, free-flowing pipes and carb •Pulls strong all through power band •Power from 2000 to 6000 rpm PART # DESCRIPTION DS-199168 For 78-84 Shovelhead SUG. RETAIL $181.95 SHV-4020/4021 CAM •Requires upgraded valve springs; best mid-range •Power from 1800 to 5500 rpm PART # DESCRIPTION DS-199164 For 78-84 Shovelhead SUG. RETAIL $181.95 DS-199165 For 70-77 Shovelhead 181.95 OPEN CLOSE DURATION @ .053 VALVE LIFT V-THUNDER (SHV-4000/1) V-THUNDER (SHV-4010/1) Intake 14° 42° 236° .485" Exhaust 42° 14° 236° .485" V-THUNDER (SHV-4020/1) Intake 17° 45° 242° .485" Exhaust 45° 17° 242° .485" V-THUNDER (SHV-4030) Intake 22° 50° 252° .485" Exhaust 50° 22° 252° .485" V-THUNDER (SHV-4040) SHV-4050 CAM Intake 17° 45° 242° .485" •Must have valve springs, free-flowing pipes and carb •Hot street or strip cam pulls from 3000 to 7000 rpm Exhaust 50° 22° 252° .485" PART # DESCRIPTION Intake 24° 56° 260° .550" DS-199170 For 78-84 Shovelhead Exhaust 61° 29° 270° .550" SUG. RETAIL $181.95 All part numbers in BOLD MAGENTA are new for 2009. V-THUNDER (SHV-4050) SECTION 7 CAMS FOR 84-99 80” EVOLUTION MOTORS •Feature an improved ramp design for longevity and quiet operation •All cams include new inner cam bearing (Torrington) and gear •Made in the U.S.A. WINDSHIELDS 1361G CAM 1362G CAM •Bolt-in cam for 80” motors •Use of a free-flowing air cleaner and exhaust is recommended •Works well from 2000 to 6000 rpm •For use in 89-103” motors •Requires performance valve springs, high-flowing heads and exhaust •Works best from 3000 to 6000 rpm PART # DESCRIPTION SUG. RETAIL 2007-2107 1362G cam $215.95 PART # 2007-2105 DESCRIPTION 1361G cam SUG. RETAIL $215.95 1363G CAM 1364G CAM •For use in 96-120” motors •Requires high-compression, free-flowing motor •Requires performance valve springs •Generates best power from 2800 to 6000 rpm •For use in 100”+ motors •This cam requires major head and piston modifications •Requires performance valve springs •Use for street and strip PART # 2007-2109 GRIND 1361G Intake Exhaust 1362G Intake Exhaust DESCRIPTION 1363G cam SUG. RETAIL $215.95 OPEN CLOSE DURATION @ .053” VALVE LIFT 16” 50” 38” 14” 234° 244° .500” .500” 24” 56” 50” 22” 254° 258° .565” .565” PART # 2007-2111 GRIND 1363G Intake Exhaust 1364G Intake Exhaust DESCRIPTION 1364G cam SUG. RETAIL $215.95 OPEN CLOSE DURATION @ .053” VALVE LIFT 28” 68” 56” 24” 264° 272° .660” .660” 31” 72” 59” 24” 270° 276° .660” .660” LUGGAGE SEATS & SISSY BARS EXHAUST FUEL/AIR SYSTEMS ENGINE 0925-0182 0925-0167 TOURING 0925-0153 TRANSMISSION & DRIVELINE GASKETS & SEALS CAM INSTALLATION KITS FOR TWIN CAM DS-199321 •Includes all gaskets, bearings and hardware necessary to install gear-driven cams PART # DESCRIPTION 0925-0167 For 06 Dyna Glide and all 07-09 Twin Cam motors 0925-0182 For all 99-06 Twin Cam motors (except 06 Dyna Glide) 46.95 DS-199009 DS-199175 ELECTRICAL DS-199235 SUG. RETAIL $42.95 CAM DRIVE SPROCKETS CAM INSTALLATION KIT •Includes all required parts needed when servicing or changing to gear- or chain-drive cams in a Twin Cam motor •Made in the U.S.A. PART # DESCRIPTION FOR ALL 99-06 TWIN CAM MOTORS (EXCEPT 06 DYNA GLIDE) DS-199235 Gear drive cam installation kit DS-199321 Chain drive cam installation kit FOR 06 DYNA AND ALL 07-09 TWIN CAM 0925-0153 Gear drive cam installation kit LIGHTING SUG. RETAIL $37.95 86.95 45.95 CRANKSHAFT CAM DRIVE SPROCKET •Manufactured from 4340 steel and replaces the stock 34-tooth cam drive sprocket •Includes shims •Sold each PART # DESCRIPTION DS-199175 For 00-06 Twin Cam motors (except 06 Dyna Glide), splined; repl. OEM #25716-99 DS-199009 For 99 Twin Cam motors, keyed; repl. OEM #25563-99 SUG. RETAIL $81.95 81.95 TANKS & OIL FILTERS DESCRIPTION For all 99-06 Twin Cam motors (except 06 Dyna Glide) DS-199539 SUG. RETAIL $65.95 DS-199538 DASHES & GAUGES FRAMES, SUSPENSION & FENDERS 0925-0166 GEAR SETS FOR GEAR-DRIVEN CAMS •Sets will work with all Andrews and S&S gear-driven cams for Twin Cam motors •Choose from a two-gear set that includes a pinion shaft gear and an outer cam gear or a four-gear set that includes a pinion gear, an outer cam gear and two inner cam gears •Sets include bolts, thrust washer and key •Made in the U.S.A. PART # DESCRIPTION FOR 06 DYNA GLIDE AND ALL O7-09 TWIN CAM MOTORS 0925-0166 Four-gear set CABLES BRAKES •Manufactured from 4340 steel and replaces OEM #25609-99 •17-tooth sprocket can be used with the OEM cam drive sprocket or DS-199009 •Made in the U.S.A. PART # DS-199074 HANDLEBARS, CONTROLS & MIRRORS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS SUG. RETAIL $449.25 PART # DESCRIPTION FOR 99-06 TWIN CAM MOTORS (EXCEPT 06 DYNA GLIDE) DS-199539 Two-gear set DS-199538 Four-gear set All part numbers in BOLD MAGENTA are new for 2009. SUG. RETAIL $252.95 449.95 COVERS, SECURITY & GENERAL 449 SECTION 7 WINDSHIELDS TOURING LUGGAGE SEATS & SISSY BARS EXHAUST FOUR-GEAR SET FOR GEAR-DRIVEN CAMS •A four-gear set is required for geardriven cams that do not come with secondary cam gears; includes two DS-199532 secondary cam gears, outer cam drive gear, outer pinion drive gear and mounting hardware •Due to the inherent characteristics of gear drives, you may experience more valve train noise with gear driven cams; oversized and undersized gears are available to help achieve correct gear lash •Made in the U.S.A. 0925-0152 0925-0092 NOTE: It is the installer’s responsibility to check all clearances and follow all procedures in the S&S instructions and Harley-Davidson manual. PART # DESCRIPTION SUG. RETAIL CAM GEAR DRIVE KIT DS-199532 For 99-06 Twin Cam models (except 06 Dyna Glide) $453.95 PART # DESCRIPTION CAM GEAR DRIVE KIT (CONT) 0925-0152 For 06 Dyna Glide and all 07-09 Twin Cam models SUG. RETAIL OVERSIZED AND UNDERSIZED GEARS PART # DESCRIPTION FOR 99-06 TWIN CAM MOTORS (EXCEPT 06 DYNA GLIDE) 0925-0092 Rear inner cam gear, undersized 0925-0093 Rear inner cam gear, oversized 0925-0094 Pinion gear, undersized 0925-0095 Pinion gear, oversized PART # DESCRIPTION FOR 06 DYNA GLIDE AND ALL 07-09 TWIN CAM MODELS 0925-0154 Rear inner cam gear, undersized 0925-0155 Rear inner cam gear, oversized 0925-0094 Pinion gear, undersized 0925-0095 Pinion gear, oversized SUG. RETAIL SUG. RETAIL $113.95 113.95 92.95 92.95 $453.95 $102.95 102.95 92.95 92.95 FUEL/AIR SYSTEMS ENGINE BEARING PLATE TRANSMISSION CAM •Heavy-duty cam bearing plate is recommended for use with all gear-drive BLOCK OFF PLATES & DRIVELINE •Block off hydraulic chain tensioner holes when using gear driven cams cams and is included in S&S complete gear-drive cam kits GASKETS & SEALS ELECTRICAL LIGHTING HANDLEBARS, CONTROLS & MIRRORS PART # 0925-0046 DESCRIPTION For all 99-06 Twin Cam motors (exc. 06 Dyna Glide) SUG. RETAIL $6.95 PART # 0932-0036 DESCRIPTION For 06 Dyna and 07-09 Twin Cam camplates SUG. RETAIL $35.95 CAM PLATE/OIL PUMP FASTENER KIT •12-point, heat-treated 8740 chromoly steel bolts with black oxide finish manufactured to Feuling’s® exact specifications •Tensile strength rated at 170,000 psi; superior and stronger than OEM and stronger than grade 8 fasteners •Works with Feuling® cam plate PART #0920-0006 and oil pumps PART #s 0932-0020, 0932-0018 •Precision-rolled threads provide optimum engagement, prevent galling and promote consistent torque loading •Wide, underhead flange design provides even load distribution for optimum sealing of surfaces •Includes assembly lubricant for installation •Made in the U.S.A. PART # 2401-0127 DESCRIPTION For 99-06 Twin Cam motors (except 06 Dyna Glide ) SUG. RETAIL $41.95 CABLES CAM SUPPORT PLATES BRAKES TANKS & OIL FILTERS DASHES & GAUGES FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL 450 •Made of 7075 billet aluminum then hard anodized which increases strength and hardness of cam plate; no need for pinion shaft bushing •Increases engine oil flow to pinion shaft and connecting rod bearings •Decreases engine temperature by +/- 20 degrees 0925-0110 •Tighter cam bearing bore tolerance for improved press fit •Pressure relief valve and spring designed to increase volume and pressure and eliminate need to stretch the spring or use a shim •Includes bearing retainer plate and hardware •Bolts to stock location •Made in the U.S.A. CAM SUPPORT PLATE 0920-0006 NOTE: For use ONLY with Feuling® oil pumps (PART #s 0932-0018, 0932-0020 or 0932-0023); see page 455. PART # 0925-01101 0920-0006 0925-01092 1 2 DESCRIPTION For 06 Dyna and all 07-09 Twin Cam motors For gear drive cams in 99-06 Twin Cam motors (except 06 Dyna) For chain drive cams in 99-06 Twin Cam motors (except 06 Dyna) SUG. RETAIL $387.95 387.95 398.95 Includes block-off plates for gear drive cams. Includes tensioner pins and guide tower. •Made from billet 6061 T-651 aluminum •Optimized oil passages for better oil distribution •High-tolerance dowel locaters for a more precise cam bore-to-cam bore location •Made in the U.S.A. PART # DESCRIPTION DS-199667 For all 99-06 Twin Cam motors (except 06 Dyna Glide); repl. OEM #24607-99 SUG. RETAIL $339.95 CAM INSTALLER KIT •Kit contains a variety of parts necessary to correctly install a new camshaft, including: five S&S cam bearings, five each of a variety of S&S cam thrust washers ranging from .050” to .090” thickness in increments of .010”, five cam lock washers, five cam seals, and one pinion nut •Comes in a handy vinyl divider box with re-order numbers on the inside PART # 0925-0045 DESCRIPTION For 70-99 Big Twin (except Twin Cam) All part numbers in BOLD MAGENTA are new for 2009. SUG. RETAIL $316.95 SECTION 7 0924-0012 CAM BEARINGS/BUSHINGS PART # DESCRIPTION CAM BEARINGS 0924-0107 Inner cam bearing for 06 Dyna and all 07-09 Big Twin; rep OEM #9215 0924-0011 Inside needle bearing for 99-06 Twin Cam models (except 06 Dyna Glide); repl. OEM #9198 (Timken) (ea.) 0924-0012 Outside ball bearing for 99-06 Twin Cam models (except 06 Dyna Glide); repl. OEM #8990A (Timken) (ea.) 0924-0013 Needle bearing for 58-99 Big Twin, (except Twin Cam); repl. OEM #9058 (Timken) (ea.) 0924-0010 Needle bearing for L58-90 XL; repl. OEM #9057 (Timken) (ea.) CAM COVER BUSHINGS DS-194198 For 70-99 74”/80” Big Twin; repl. OEM #25581-70 (ea.) DS-194147 For 36-69 61”, 74”; repl. OEM #25581-36 (OHV engines) (ea.) DS-194171 For 57-06 XL (#s 1, 3, 4); 45” (#4); repl. OEM #25586-37 (ea.) DS-194174 For 57-90 XL (#2); repl. OEM #25588-57 (ea.) WINDSHIELDS SUG. RETAIL $9.95 0924-0011 14.95 7.95 9.95 DS-194147 DS-194198 LUGGAGE DS-194171 19.95 15.95 21.95 19.95 DS-194174 CAM BUSHING KITS FOR BIG TWIN AND XL DESCRIPTION SEATS & SISSY BARS EXHAUST DS-194199 •Big Twin kits include cam and gear shaft bushings/bearings, along with lock pins and thrust plate •XL kits include all cam and gear shaft bushings/ bearings, along with lock pins and shims •Made in the U.S.A. PART # FOR BIG TWIN DS-194195 DS-194194 DS-194193 DS-194172 FOR XL DS-194199 DS-194197 DS-194196 TOURING 0924-0107 10.95 FUEL/AIR SYSTEMS SUG. RETAIL For 73-99 Big Twin (except Twin Cam) For 70-72 Big Twin For 58-69 Big Twin For 36-53 Big Twin $32.95 32.95 53.95 53.95 For 86-90 XL For 77-85 XL For 57-77 XL 86.95 102.95 102.95 DS-194195 ENGINE TRANSMISSION & DRIVELINE GASKETS & SEALS DS-194172 CAM COVER BUSHINGS •Bushings are made from solid bronze bar stock •Machined in one operation with a tolerance of .0002” •Feature a lead-in for ease of installation •Sold each •Made in the U.S.A. PINION SHAFT BUSHINGS •Quality pinion shaft bushings; sold individually •Made in the U.S.A. PART # DS-194123 DS-194180 DS-194177 DS-194232 DS-194231 DS-194123 PART # DS-197069 DESCRIPTION SUG. RETAIL For 93-99 80” Evolution Big Twin; repl. OEM #25582-93 $20.95 For 54-92 Big Twin; repl. OEM #25582-54, 73 29.95 For 36-53 Big Twin; repl. OEM #25582-36 24.95 For 77-09 XL; repl. OEM #25593-74 18.95 For 57-76 XL; repl. OEM #25593-57 17.95 DS-197055 DS-197068 DS-197070 DS-197071 ELECTRICAL DS-197069 DESCRIPTION For 70-99 Big Twin, except Twin Cam; repl. OEM #25581-70 (1.2015” o.d.) For 70-99 Big Twin, except 99 Twin Cam 88, .(+005 o.d.) For 36-69 O.H.V. Big Twin; repl. OEM #25581-36 (1.0035” o.d.) For 37-73 45”, 37-48 74” and 80” side valves and 54-09 XL; repl. OEM #25586-37 (.9405” o.d.) For 57-90 XL rear intake; repl. OEM #25588-57 (1.3775” o.d.) SUG. RETAIL $19.95 19.95 15.95 22.95 22.95 LIGHTING HANDLEBARS, CONTROLS & MIRRORS CABLES DS-194070 DS-194162 BRAKES 0925-0288 TANKS & OIL FILTERS CAM SHIMS PART # DESCRIPTION FOR 32-73 45”; 52-56 K, KH AND KHK; 57-85 XL DS-194070 .005” for cam gears #1, 3 and 4; repl. OEM #6770 (10-pk.) DS-194071 .007” for cam gears #1, 3 and 4; repl. OEM #6769 (10-pk.) DS-194072 .015” for cam gears #1, 3 and 4 (10-pk.) 0925-0284 .005” for cam gear #2 (10-pk.) 0925-0285 .010” for cam gear #2 (10-pk.) 0925-0286 .015” for cam gear #2 (10-pk.) CAM SHIMS •Available in a complete set of 10, or in individual sizes in 5-pk. •Made in the U.S.A. NOTE: The .100” shim is sold only in a 5-pk. and is not included in the set. CAM LOCK WASHERS PART # DESCRIPTION FOR 36-99 BIG TWIN (EXCEPT TWIN CAM) DS-194162 Complete set (10-pk.) 0925-0288 .040” (5-pk.) 0925-0289 .045”; repl. OEM #25555-48 (5-pk.) DS-194163 .050”; repl. OEM #25550-36 (5-pk.) DS-194164 .055”; repl. OEM #25551-36 (5-pk.) DS-194165 .060”; repl. OEM #25552-36 (5-pk.) DS-194166 .065”; repl. OEM #25553-36 (5-pk.) DS-194167 .070”; repl. OEM #25554-36 (5-pk.) DS-194168 .075”; repl. OEM #25555-36 (5-pk.) DS-194169 .080”; repl. OEM #25556-79 (5-pk.) DS-194170 .085”; repl. OEM #25557-79 (5-pk.) DS-194175 .090”; repl. OEM #25558-79 (5-pk.) DS-194176 .095”; repl. OEM #25559-79 (5-pk.) DS-194178 Special .100”; repl. OEM #25559-80 (5-pk.) •Sold in 5-pks. •Made in the U.S.A. SUG. RETAIL $25.95 2.55 2.55 2.95 2.95 2.95 2.95 2.95 2.95 2.95 2.95 2.95 2.95 2.95 (ea.) (ea.) (ea.) (ea.) (ea.) (ea.) (ea.) (ea.) (ea.) (ea.) (ea.) (ea.) (ea.) SUG. PART # DESCRIPTION RETAIL DS-193144 For 58-99 Big Twin models (except Twin Cam models); repl. OEM #25550-57 $3.95(ea.) •Sold in pairs DESCRIPTION For 58-08 XL; repl. OEM #25551-58 All part numbers in BOLD MAGENTA are new for 2009. $.95 .95 .95 .95 .95 .95 (ea.) (ea.) (ea.) (ea.) (ea.) (ea.) DASHES & GAUGES FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS CAM GEAR THRUST PLATES PART # 0925-0290 SUG. RETAIL SUG. RETAIL $19.95 COVERS, SECURITY & GENERAL 451 SECTION 7 31-2037 WINDSHIELDS TOURING LUGGAGE SEATS & SISSY BARS EXHAUST FUEL/AIR SYSTEMS ENGINE TRANSMISSION & DRIVELINE GENERATOR CRANKCASE GEAR KITS 0950-0083 IDLER GEAR AND CIRCUIT BREAKER BUSHINGS/STUDS 31-2039 •Include circuit breaker drive gear, idler gear assembly and circuit breaker shaft gear with shims •Circuit breaker gear shaft and idler gear shaft sold separately •Made in the U.S.A. PART # FOR 36-69 BIG 33-4226 0950-0083 31-2037 31-2039 DESCRIPTION TWIN Gear kit (standard clockwise rotation) Gear kit (reverse counterclockwise rotation) Circuit breaker gear shaft Idler gear shaft PART # DS-194192 SUG. RETAIL $380.95 369.95 13.95 10.95 •Circuit breaker shaft kit consists of a shaft and two replacement bushings •All parts are made in the U.S.A. PART # DS-194234 DASHES & GAUGES DESCRIPTION Shaft kit for 36-69 Big Twin models SUG. RETAIL $30.95 •Replacement for OEM #24703-54B •Made in the U.S.A.; sold each DESCRIPTION For 54-89 Big Twin models SUG. RETAIL For 91-99 XL MYSTFREE OIL SEPARATOR KIT •Permanent solution to blow-by oil misting generated from breather system •Direct replacement for factory umbrella modules; no modifications required •Precision machined aluminum billet construction •Includes gaskets, hardware PART # and instructions 0950-0084 •Made in the U.S.A. COVERS, SECURITY & GENERAL 452 15.95 24.95 .95 (ea.) COLOR Yellow Red Blue Green Red Blue Green White Blue Red White Green Yellow 0921-0005 PART # DS-194247 DS-194248 DS-194249 DS-194483 DS-194472 DS-194473 DS-194474 DS-194477 0921-0001 0921-0002 0921-0003 0921-0004 0921-0005 OEM # 24042-78 24043-78 24044-78 24045-78 24010-54 24010-54 24010-54 24010-54 24056-91 24057-91 24058-91 24059-91 24060-91 SIZE 1.4737” 1.4729” 1.4721” 1.4715” 1.4475” 1.4470” 1.4465” 1.4460” - - 1.4745” 1.4737” 1.4729” 1.4721” 1.4480” 1.4475” 1.4470” 1.4465” SUG. RETAIL $78.95 78.95 78.95 78.95 90.95 90.95 90.95 90.95 126.95 126.95 126.95 126.95 126.95 CRANKCASE BREATHER REED VALVE DESCRIPTION SUG. RETAIL For 99-09 Twin Cam $229.95 DS-194243 DS-194466 •New-style breather is not dependent on the rotation of the crankshaft to make it open and close; instead, reeds open when the pressure in the crankcase becomes greater than the pressure in the cam chest and close when the pressure in the cam chest is equal to or greater than the pressure in the crankcase •By opening and closing “on demand,” the reed valves automatically compensate for the lag time associated with accelerating the mass of air as it is forced out of the crankcase, increasing performance and stopping high-rpm oil carryover in engines with marginal PART # DESCRIPTION piston ring seal FOR 93-99 BIG TWIN •Installation is fast and simple; EVOLUTION-STYLE ENGINES no aligning timing marks, 0920-0008 Standard and no rotating parts 0920-0009 +.030” oversize •Made in the U.S.A. SUG. RETAIL $92.95 111.95 2018-2909 FOOTRESTS & LICENSE PLATE FRAMES STEEL BREATHER GEAR KITS HARDWARE, CHEMICALS & TOOLS For 54-E77 Big Twin $5.95 FRAMES, SUSPENSION & FENDERS TIRES, TUBES & WHEELS $15.95 DS-194473 •Available in various sizes •Sold each •Made in the U.S.A. APPLICATION For L77-89 Big Twin PINION GEAR SPACER DS-194242 SUG RETAIL PINION GEARS LIGHTING TANKS & OIL FILTERS DS-195008 DESCRIPTION Idler gear bushings for 32-73 45”; 36-69 Big Twin; 36-69 Big Twin circuit breaker bushings (pr.); repl. OEM #25785-30A Idler gear stud with bushing for 36-69 Big Twin OHV; repl. OEM #s 25791-36, 25785-30A Idler gear stud and bushing kit for 57-85 XL; repl. OEM #s 25787-57, 25597-57 Idler and circuit breaker stud snap rings for 36-69 Big Twin (10-pk.); repl. OEM #25810-15 DS-194248 PART # DS-194341 BRAKES DS-195007 DS-188049 CIRCUIT BREAKER SHAFT KIT ELECTRICAL CABLES •Idler gear bushings/studs for Big Twin and XL models •Also works for circuit breakers as noted below DS-188049 GASKETS & SEALS HANDLEBARS, CONTROLS & MIRRORS DS-195008 DS-195007 CRANKCASE BREATHER VALVE •Kit comes with gear and spacer •Available in standard or +.030” oversize •Require the use of corresponding cam and pinion gear •Made in the U.S.A. PART # STANDARD DS-194242 DS-194243 DS-194466 +.030” OVERSIZE DS-194471 DS-194469 DS-194467 DESCRIPTION SUG. RETAIL For L77-99 Big Twin For 48-E77 Big Twin For 36-47 Big Twin $102.95 113.95 113.95 For L77-99 Big Twin For 48-E77 Big Twin For 36-47 Big Twin 100.95 111.95 111.95 2018-2908 •Solves the problem of oil carryover in Twin Cam “A” motors •Oil carryover is the oil that comes out your breather and all over your bike •Easy to install when changing cams or servicing the oil pump •Made in the U.S.A. PART # 2018-2909 2018-2908 DESCRIPTION For 03-06 Twin Cam (except 06 Dyna Glide) For 99-02 Twin Cam All part numbers in BOLD MAGENTA are new for 2009. SUG. RETAIL $99.95 99.95 SECTION STEEL AND PLASTIC BREATHER VALVE WASHER SETS WINDSHIELDS •Available in steel and plastic styles depending on application •Sold in sets of four or eight •Made in the U.S.A. TOURING NOTE: Use only plastic washers with plastic breather valves. Do not intermix plastic and steel parts. •Increases cfm flow by approximately 80% •Helps remove more air and oil from the crankcase NOTE: Requires the removal of the screen on S&S breather gears. PART # DESCRIPTION DS-194254 For S&S breather gears for 36-99 Big Twin DS-194159 PART # DESCRIPTION FOR 50-99 80” BIG TWIN DS-194160 Plastic, for 82-99, .130”, .135”, .140”, .145”, .150”, .155”, .160”, and 165”; repl. OEM #25320-82 DS-194159 Steel washers for 79-82 Big Twin, sizes .110”, .115”, .120”, .125”, .130”, .135”, .140”, and 145”; repl. OEM #25320-79 DS-194161 Steel washers for 50-79 Big Twin, sizes .115”, .120”, .110” and .125”; repl. OEM #25313-50 AIR RAMP FOR S&S BREATHER GEARS SUG. RETAIL $44.95 DS-194160 SUG. RETAIL 25.95 DESCRIPTION 2005-3001 70-99 Big Twin and all aftermarket cases (except Twin Cam) EXHAUST FUEL/AIR SYSTEMS SUG. RETAIL $7.95 KRANK VENT PLUS 1012-0105 BREATHER FITTINGS •Sold each PART # DESCRIPTION 1012-0103 Breather nipple only for 58-64 Big Twin; repl. OEM #24918-58 1012-0105 Crankcase to primary breather pipe w/ spacers for 58-64 Big Twin; repl. OEM #24913-58 1012-0104 Crankcase to primary breather pipe for 48-57 Big Twin; repl. OEM #24912-48A 0950-0227 SUG. RETAIL OIL SCREENS $10.95 PART # DESCRIPTION 0950-0224 For 01-09 Big Twin; repl. OEM #24983-00 For 66-69 Big Twin; repl. OEM #24981-66 For 63-65 Big Twin; repl. OEM #24975-63 39.95 •Sold in packs of five 0950-0227 0950-0226 26.95 SUG. RETAIL $4.55 (ea.) ENGINE •Installs on your crankcase breather hose •Controls the air under the pistons by maintaining the proper amount of vacuum in the crankcase at any rpm •Better seal is achieved due to an increased pressure differential across the compression ring •Designed to give a 2-7 horsepower increase, with a deeper motor sound •Comes apart for easy cleaning 5.95 (ea.) PART # DESCRIPTION DS-289525 Krank Vent Plus $119.95 14-20910 CRANKCASE VENT FILTERS DS-289515 CRANKCASE VENT FILTERS •One-piece crankcase filter assembly comes complete with filter clamp and a chrome, diecast mounting base and accepts a 3/8” i.d. hose •Replacement filters available; all sold each PART # DESCRIPTION DS-289515 Chrome crankcase vent filter assembly Repl. filter w/ chrome top Button head bolt filter Rubber top filter DS-289516 DS-289519 DS-289517 SUG. RETAIL $15.95 12.95 13.95 12.95 •Features a steel base, one-piece design and chrome or black rubber top •Measures 2” in dia. and 11/2” H; comes with or without a mounting stud PART # DESCRIPTION KN62-109 KN62-110 KN62-111 KN62-112 KN62-113 62-1000 3 /8” vent filter, chrome w/ stud /2” vent filter, chrome w/ stud 5 /8” vent filter, chrome w/ stud 3 /4” vent filter, chrome w/ stud 1” vent filter, chrome w/ stud 3 /8” vent filter w/o stud 1 SUG. RETAIL $27.95 27.95 27.95 27.95 27.95 26.95 BLOW-BY OIL COLLECTOR MINI CRANKCASE VENT FILTER •Features chrome end caps with washable filter •Measures 1.5” in diameter and 1.6” high •Has a 1/4” mounting tab and accepts a 3/8” i.d. hose PART # DESCRIPTION 2110-0322 Chrome mini vent filter SUG. RETAIL $15.95 2110-6731 Blow-by oil collector PART # DESCRIPTION SUG. RETAIL 14-20900 Chrome crankcase vent filter assembly $15.95 14-20905 Repl. chrome-top filter for use w/ 14-20900 only 7.95 14-20910 Rubber-top crankcase vent filter 5.95 SUG. RETAIL $31.95 PART # DESCRIPTION DS-289073 Dual inlet filter All part numbers in BOLD MAGENTA are new for 2009. LIGHTING CABLES BRAKES TANKS & OIL FILTERS DASHES & GAUGES FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS •Prevents impurities from entering the engine when an aftermarket air cleaner and breather kit is mounted •Measures 11/2” L x 2” in diameter; 3/8” inlet on each end U.S. Patent #s 5.972.213/399.299. DESCRIPTION •High-quality crankcase breathers and filters from Emgo •Crankcase breather filter kit 14-20900 features one-piece, chrome-top filter, hose clamp and die-cast mounting base; accepts 3/8” i.d. hose •Replacement filter with chrome die-cast cap 14-20905 is for use only with 14-20900 (crankcase breather filter kit) •Black rubber-top crankcase breather 14-20910 can be clamped directly to 3/8” i.d. hose AIR CLEANER BREATHER FILTER •Designed to collect head or crankcase blow-by •Made from chrome-plated CNC-machined aluminum •Measures 21/8” L x 15/16” diameter •Made in the U.S.A. PART # ELECTRICAL HANDLEBARS, CONTROLS & MIRRORS 14-20905 14-20900 62-1000 DS-289517 GASKETS & SEALS SUG. RETAIL DS-289516 CRANKCASE VENT FILTER TRANSMISSION & DRIVELINE 5.95 (ea.) KN62-109 DS-289519 SEATS & SISSY BARS 13.95 •Tappet screen and spring •Replaces oil screen OEM #24981-70 and spring OEM #24982-70 •Made in the U.S.A. PART # LUGGAGE $20.95 CRANKCASE OIL SCREEN AND SPRING 1012-0103 7 SUG. RETAIL $12.95 HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL 453 SECTION 7 WINDSHIELDS TOURING LUGGAGE SEATS & SISSY BARS EXHAUST FUEL/AIR SYSTEMS 0932-0021 TWIN CAM OIL PUMP/CAM COVER KIT •Revolutionary design replaces stock oil pump, cams, cam support plate, bearing plate, bearings and decorative gear cover •Compatible with S&S and stock Twin Cam style crankcases; for engines without balancers •Oil pressure is regulated after the oil filter, resulting in more consistent engine oil pressure •Increased scavenge capacity means less power loss and heat buildup •Excess oil from pressure relief valve is filtered for longer pump life •Polished billet aluminum outer cover supports outer ends of camshafts •Breather valve and spring are not included •Oil pump is designed to be used with special S&S gear drive cams (sold separately) NOTE: Not for use with early ignition systems that utilize a cam position sensor. PART # DESCRIPTION SUG. RETAIL OIL PUMP/CAM COVER KIT 0932-0021 For 99-06 Twin Cam “A” engines and all Twin Cam $1,593.95 engines built w/ S&S crankcases (except 06 Dyna Glide) CAMS FOR USE WITH S&S OIL PUMP ENGINE TRANSMISSION & DRIVELINE GASKETS & SEALS ELECTRICAL LIGHTING HANDLEBARS, CONTROLS & MIRRORS S&S 510G CAM •Designed as a bolt-in cam for 88” to 95” engines with compression ratios below 9.7:1. Intended primarily for stock heads that have not been ported 0925-0052 PART # DESCRIPTION SUG. RETAIL 0925-0052 510G cam w/ drive gear $493.95 S&S 570G CAM S&S 625G CAM •Designed for 88” to 95” engines with compression ratios between 9:1 and 10:1 •Designed for 95” or larger engines with compression ratios between 10.0 and 10.75:1 PART # DESCRIPTION SUG. RETAIL 0925-0053 570G cam w/ drive gear $493.95 PART # DESCRIPTION SUG. RETAIL 0925-0055 625G cam w/ drive gear $524.95 S&S 585G CAM S&S 640G CAM •Designed for 88” to 95” engines with compression ratios from 10 to 10.5:1 and 100” and 107” engines at 9.7:1 to 10.5:1 compression •Designed for engines of 95” or more with compression ratios between 10.5:1 and 11.5:1 used in S&S 124” Twin Cam style engines PART # DESCRIPTION 0925-0054 585G cam w/ drive gear PART # DESCRIPTION 0925-0056 640G cam w/ drive gear SUG. RETAIL $493.95 SUG. RETAIL $524.95 GRIND S&S 510G Intake Exhaust S&S 570G Intake Exhaust S&S 585G Intake Exhaust S&S 625G Intake Exhaust S&S 640G Intake Exhaust OPEN CLOSE DURATION @ .053 VALVE LIFT 20° 52° 38° 20° 238° 252° .510” .510” 20° 55° 40° 20° 240° 255° .570” .570” 20° 60° 45° 20° 245° 260° .585” .585” 20° 60° 55° 20° 255° 260° .625” .625” 25° 65° 60° 25° 265° 270° .640” .640” 31-6302 CABLES BRAKES TANKS & OIL FILTERS DASHES & GAUGES FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL 454 31-6208 HIGH VOLUME/HIGH PRESSURE (HVHP) POLISHED BILLET OIL PUMPS •HVHP oil pumps have a new gear tooth profile with fewer but larger teeth that provides an increased oil volume for both supply and return side of the pump •Supply side gears are 9% wider than stock •Return gears are 28% wider than stock to ensure that the additional volume of oil supplied to the engine is scavenged and returned to the oil tank, reducing the amount of oil in the crankcase breather •Pumps are available in universal and standard styles; universal style has a number of oil feed and return 31-6299 options allowing maximum flexibility for custom installations, while standard has 92-99 style oil line hookups •Available as a kit or oil pump only •Kits include supply gears, return gears, drive shaft, drive shaft keys, drive shaft snap rings, check ball, check ball spring, pressure valve spring, cover screws with O-rings, miscellaneous hose fittings, plugs, screws, gaskets, mounting hardware, oil pump drive shaft gear, oil pump pinion shaft gear, S&S breather gear and shim kit and instructions •Oil pumps only include supply gears, return gears, drive shaft keys, drive shaft snap rings, check ball, check ball spring, pressure valve spring, cover screws with O-rings, miscellaneous hose fittings, SUG. plugs, screws, gaskets, mounting hardware and instructions PART # DESCRIPTION RETAIL •Made in the U.S.A. REPLACEMENT COMPONENTS Gasket kit $6.95 PART # DESCRIPTION SUG. RETAIL PART # DESCRIPTION SUG. RETAIL 31-6299 0934-1552 Genuine James gasket kit (w/ OIL PUMP KITS FOR 92-99 80” BIG TWIN OIL PUMP FOR 92-99 80” BIG TWIN metal beaded gaskets) 12.95 31-6298 W/ 92-99 style cover $483.95 31-6209 W/ 92-99 style cover $370.95 Master repair kit 17.95 31-6302 W/ universal cover 483.95 31-6208 W/ universal cover 370.95 31-6300 All part numbers in BOLD MAGENTA are new for 2009. SECTION DS-194062 7 DS-194063 WINDSHIELDS TOURING BILLET OIL PUMP KITS •Kits include an oil pump with cover, mounting bolts, supply and return gears, drive shaft with keys and snap rings, check ball and spring, pressure relief valve and spring, check ball and release valve cover screws with O-rings, miscellaneous hose fittings, plugs, screws and gaskets •Pumps feature a smoother design and pressure relief towers that are .300" shorter than •92-99 pumps accept OEM steel oil lines and have late-style mounting bolt pattern •36-91 pumps accept PART # DESCRIPTION SUG. RETAIL 3/8" rubber oil lines DS-194061 For 92-99 80" Big Twin models $303.95 •Replacement gaskets DS-194062 For 73-91 Big Twin models 303.95 available separately DS-194063 For 36-72 Big Twin models 309.95 •Made in the U.S.A. DS-194246 LUGGAGE SEATS & SISSY BARS the OEM oil pump PART # DS-194064 DS-194246 DESCRIPTION SUG. RETAIL Repl. gaskets for PART #DS-194061 $4.95 Repl. gaskets for PART #s DS-194062 and DS-194063 4.95 HI VOLUME OIL PUMP FUEL/AIR SYSTEMS ENGINE •Made of 6061 billet aluminum with high-flow 2" gerotor gears •Stock replacement oil pump increases oil pressure •Gain 20% pressure volume and 30% scavenge volume over stock oil pump •Eliminates blow-by, wet sumping and oily air cleaners •Provides cooler engine temperatures and oil, more horsepower and more torque •Made in the U.S.A. PART # 0932-0023 EXHAUST 0932-0030 0932-0035 TRANSMISSION & DRIVELINE GASKETS & SEALS DESCRIPTION For 06 Dyna, all 07-09 Twin Cam models SUG. RETAIL $428.95 ELECTRICAL 0932-0027 RACE SERIES OIL PUMPS LIGHTING •Made of 7075 billet aluminum and hard anodized •Tighter tolerances and harder billet aluminum alloy make this a true precision part •Gain 40% pressure volume and 60% scavenge volume over stock oil pump •Eliminates blow-by, 0932-0020 wet sumping and oily air cleaners •Provides cooler engine and oil temperatures, more horsepower, torque and oil pressure •Recommended for racing applications •Made in the U.S.A. 0932-0028 OIL SYSTEM PACK NOTE: Use with Feuling® cam support plate (recommended but not required); see page 450. PART # 0932-0020 0932-0026 0932-0026 DESCRIPTION For 99-06 Twin Cam models (except 06 Dyna Glide) For 06 Dyna Glide, 07-09 Twin Cam models SUG. RETAIL $528.95 528.95 SUPER PUMP™ OIL PUMP •Made of 6061 billet aluminum •Features aerospace design, tolerances and materials •High-flow 2" gerotor gears pump 40% more pressure volume and 60% more scavenge volume •Eliminates blow-by, wet sumping and oily air cleaners •Increases oil pressure and provides cooler oil and engine temperatures •Bolts to stock location •Feuling® recommends that HP+™ lifters be used with oil pump for best results (sold separately; see page 450) •Made in the U.S.A. NOTE: Use with Feuling® cam support plate (recommended but not required); see page 450. PART # 0932-0018 HANDLEBARS, CONTROLS & MIRRORS DESCRIPTION For 99-06 Twin Cam models (except 06 Dyna Glide) SUG. RETAIL •Available in either HP+® Performance or Race styles •All packs include oil pump, camplate, lifters and gasket kit •HP+® Performance style features an oil pump made of 6061 billet aluminum, camplate made of 7075 hard anodized billet aluminum and HP+ hydraulic roller lifters •Race style features an oil pump made of 7075 hard anodized billet aluminum, full travel hydraulic roller lifters and is recommended for racing applications only •Made in the U.S.A. SUG. PART # DESCRIPTION RETAIL FOR 07-09 TWIN CAM AND 06 DYNA 0932-0029 HP+ Performance pack $859.95 0932-0030 Race pack 1,099.95 0932-0035 Chain drive conversion kit 59.95 1 For use with gear driven cams only. 0932-0019 OIL PUMP REBUILD KITS PART # DESCRIPTION 0932-00191 For Feuling® Super Pump oil pump and Race Pump oil pump 0932-00242 For Feuling® Hi Volume oil pump and Race Pump oil pump 2 Fits Race Pump made for 99-06 Twin Cam models. Fits Race Pump made for 06 Dyna Glide, 07-09 Twin Cam models. All part numbers in BOLD MAGENTA are new for 2009. BRAKES TANKS & OIL FILTERS DASHES & GAUGES FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS •Includes everything needed to rebuild Feuling® oil pumps •Kit comes with new O-rings, separator plate and installation instructions •Made in the U.S.A. 1 $428.95 SUG. PART # DESCRIPTION RETAIL FOR 99-06 TWIN CAM WITH GEAR DRIVEN CAMS (EXCEPT 06 DYNA) 0932-00271 HP+ Performance pack $859.95 1,099.95 0932-00281 Race pack CABLES SUG. RETAIL $22.95 22.95 HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL 455 SECTION 7 FLOW PRO 1 BILLET OIL PUMP BODIES AND COVERS WINDSHIELDS TOURING LUGGAGE •Oil pump increases horsepower by decreasing drag on the flywheels and other rotating parts •CNC-machined to exact tolerances for the most durable, strong and wear-resistant performance •Feed and return gears are individually matched to each body •Increases oil return volume over stock pumps •Oil pump covers are available in a choice of bottom-feed or top-feed •Top-feed cover for models not having oil tank under transmission •Cover designed with late-style oil pressure relief •Returns excess oil to feed side of pump •Covers are for use with all stock-style aluminum oil pumps 0932-0007 0932-0003 NOTE: No provision in bottom- or top-feed cover for front or rear chain oiling. SEATS & SISSY BARS EXHAUST FUEL/AIR SYSTEMS ENGINE TRANSMISSION & DRIVELINE GASKETS & SEALS ELECTRICAL LIGHTING HANDLEBARS, CONTROLS & MIRRORS CABLES BRAKES TANKS & OIL FILTERS DASHES & GAUGES NOTE: 73-80 cases will require a simple drilling for oil drain hole by using drilling jig PART #DS-197009. PART # DESCRIPTION OIL PUMP BODY, OEM BLACK WRINKLE 0932-0007 For 92-99 single-cam Big Twins w/ 80” -140” motors 0932-0006 For 73-91 Big Twins w/ 74” -140” motors SUG. RETAIL $313.95 313.95 PART # DESCRIPTION OIL PUMP COVERS, OEM BLACK WRINKLE 0932-0003 Bottom-feed cover for 92-99 80” Big Twins 0932-0002 Bottom-feed cover for 73-91 Big Twins 0932-0005 Top-feed cover for 92-99 80” Big Twins 0932-0004 Top-feed cover for 73-91 Big Twins FLOW PRO 1 BILLET OIL PUMP COMPLETE ASSEMBLIES SUG. RETAIL $91.95 91.95 91.95 91.95 DS-197093 •Your choice of polished billet or OEM-style black wrinkle finished 6061 aluminum construction •CNC-machined feed and return gears increase pump flow and return volume •Pumps include cover, gears, drive shaft, seals, gaskets, woodruff keys, snap-rings and mounting bolts •PART #DS-197093 uses 92-99 OEM-style oil line fittings; PART #DS-197094 and PART #DS-197095 use 1/8" NPT fittings •Oil pumps do not have provisions for primary chain or drive chain oiling •Made in the U.S.A. 0932-0009 NOTE: Must check the thread size in the motor cases before mounting oil pump. NOTE: 73-80 models may require drilling – use drilling jig PART # DS-197009, SUG. RETAIL $39.95, available separately. PART # FOR 92-99 BIG 0932-0008 DS-197093 0932-0009 DESCRIPTION TWIN MODELS (EXCEPT 99 TWIN CAM 88) Black w/ top feed/return oil lines Polished w/ bottom feed/return oil lines Black w/ bottom feed/return oil lines SUG. RETAIL $430.95 422.95 430.95 PART # FOR 73-91 BIG DS-197094 0932-0010 DS-197095 0932-0011 DESCRIPTION TWIN MODELS Polished w/ top feed/return oil lines Black w/ top feed/return oil lines Polished w/ bottom feed/return oil lines Black w/ bottom feed/return oil lines SUG. RETAIL $422.95 430.95 422.95 430.95 PRO-SERIES® SMART PUMP OIL PUMPS •Filter your oil before it enters your motor •Complete with fittings that send oil to the filter before pumping it through your engine •Allows the use of 10-micron oil filters for additional protection •Machined from 6061 T-6 aluminum billet and polished to a mirror finish •Patented three-valve system delivers oil to the crankshaft at idle •Stainless steel check-valve eliminates wet-sumping upon startup; positively will not leak oil into lower end during storage •No provisions for primary or rear-chain oiling •Replacement gasket kits include cover gasket, body gasket, snap rings and keys 0934-0331 0932-0014 U.S. Patent #6,230,680 PART # OIL PUMP ASSEMBLY 0932-0014 0932-0015 DESCRIPTION SUG. RETAIL For 92-99 80" Big Twin For 73-91 Big Twin $415.95 415.95 FRAMES, SUSPENSION & FENDERS PART # DESCRIPTION REPLACEMENT GASKET KIT 0934-0331 For 92-99 80" Big Twin 0934-0332 For 73-91 Big Twin SUG. RETAIL $27.95 27.95 DS-194502 FOOTRESTS ® & LICENSE PRO-SERIES BILLET OIL PUMP •Constructed of high-quality billet aluminum with a polished finish PLATE FRAMES •Unique three-valve system delivers 8-10 lb. of oil pressure to the TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL 456 crankshaft at idle (all other oil pumps have a pressure valve that closes at idle, denying the crankshaft oil flow at idle) •Stainless steel check valve eliminates wet sumping upon start-up; positively will not leak oil into the lower end during storage •Available as an oil-pump assembly •No provisions for primary or rear-chain oiling •Will also fit 73 Big Twin with proper case modifications 0934-0331 U.S. Patent #6,230,680 PART # DESCRIPTION OIL PUMP ASSEMBLY DS-194502 For 92-99 Big Twin (except Twin Cam) DS-194501 For 81-91 Big Twin SUG. RETAIL $397.95 397.95 PART # DESCRIPTION REPLACEMENT GASKET KIT 0934-0331 For 92-99 80" Big Twin 0934-0332 For 73-91 Big Twin All part numbers in BOLD MAGENTA are new for 2009. SUG. RETAIL $27.95 27.95 SECTION 7 WINDSHIELDS DS-197037 OIL PUMP DRIVE SHAFTS OIL PUMP GEARS •Made from solid billet steel •Made in the U.S.A. DS-197039 PART # DESCRIPTION DS-197039 DS-197040 DS-197050 DS-197051 Return drive gear; repl. OEM #26315-68A Return idler gear; repl. OEM #26317-68A Feed idler gear; repl. OEM #26326-62A Feed drive gear; repl. OEM #26328-74 SUG. RETAIL $30.95 30.95 30.95 30.95 TOURING •Top-quality replacement shafts precisionground to tight tolerances •Made in the U.S.A. PART # DESCRIPTION DS-197038 For 68-99 Big Twin except Twin Cam models; repl. OEM #26346-69/70 For 36-67 Big Twin; repl. OEM #26346-36 DS-197037 SUG. RETAIL LUGGAGE $18.95 25.95 DS-194244 SEATS & SISSY BARS EXHAUST OIL PUMP DRIVE GEARS 0932-0034 •Sold each PART # 0932-0034 DS-194007 0932-0033 OIL PUMP DRIVE GEARS DS-194007 DESCRIPTION 84-89 Big Twin; repl. OEM #26349-84 73-83 Big Twin; repl. OEM #26349-73A 54-72 Big Twin; repl. OEM #26349-54 SUG. RETAIL $32.95 29.95 32.95 FUEL/AIR SYSTEMS DS-194245 •Must be used as a set or with OEM equivalents PART # DESCRIPTION DS-194244 Oil pump drive gear (24-tooth) for 73-99 Big Twin (except Twin Cam); repl. OEM #26345-73 Pinion shaft oil pump gear for 73-89 Big Twin; repl. OEM #26349-73A DS-194245 SUG. RETAIL $24.95 ENGINE 35.95 OIL PUMP FITTINGS WITH EASY-ACCESS SOCKET HEADS TRANSMISSION & DRIVELINE •Replace the oil fittings on top of the oil pump that are difficult to get a wrench on •Fittings are 1/8” NPT and accept 1/8” NPT straight oil line fitting PART #s DS-245272 and DS-245274 •Require a 5/16” Allen wrench for installation •Fit in the tightest applications with no problems •Sold in a set of two •Made in the U.S.A. PART # DESCRIPTION 1611-3100 Socket head oil pump fittings PRESSURE RELIEF SPRING GASKETS & SEALS •Increases camplate pressure relief pop-off pressure •Proper spring rate to control pop-off pressure and oil flow in by-pass port •Bench testing recommended with Feuling® Camplate Pressure Test tool PART #3801-0071 •Sold as a 6-pack SUG. RETAIL $14.95 PART # DESCRIPTION 0925-0300 For 99-09 Twin Cam; repl. OEM #26210-99 ELECTRICAL SUG. RETAIL $5.95 (ea.) LIGHTING OIL PUMP RELIEF VALVE SPRING •This premium quality, steel-alloy oil pump pressure relief spring actually increases engine oil pressure by 2-3 psi, and does not interfere with critical bearing lubrication needs PART # DESCRIPTION DS-194048 For 36-99 Big Twin models (except Twin Cam); repl. OEM #26207-83 HANDLEBARS, CONTROLS & MIRRORS SUG. RETAIL $8.95 DS-194222 DS-245272 DS-173403 CABLES BRAKES DS-194349 DS-245276 DS-245205 TANKS & OIL FILTERS DS-245274 OIL PUMP COMPONENTS DS-173404 •Miscellaneous hardware, check balls, retainers, etc. are available for various oil pumps found on Big Twin or XL models CHECK VALVE SPRINGS AND BALLS FOR XL PART # DESCRIPTION FITTINGS FOR BIG TWIN AND XL DS-194228 DS-173404 Check valve spring for L72-76 (10-pk.); repl. OEM #26364-72 Repl. check ball for 54-76; repl. OEM #8873 (10-pk.) PART # DESCRIPTION DS-245276 DS-245205 Hex socket plug, 1/8” male NPT, for custom petcocks, etc. 90° elbow, 1/8” male NPT to 1/8” female NPT, for oil tanks, pressure gauges, etc. Male hose connector, 3/8” hose to 1/8” male NPT, for oil tanks, coolers, etc. Male hose connector, 5/16” hose to 1/8” male NPT, for oil tanks, coolers, etc. DS-245274 DS-245272 SUG. RETAIL $2.95 DESCRIPTION 0950-0232 DS-194207 DS-194209 For 99-08 (10-pk.); repl. OEM #26210-99 For L83-99 (10-pk.); repl. OEM #26207-83 For 54-E73 (10-pk. – two used); repl. OEM #26374-54 $1.95 (ea.) .95 (ea.) SNAP RINGS FOR BIG TWIN AND XL PART # DESCRIPTION 4.95 DS-188050 3.95 DS-188051 DS-188052 DS-173529 Half – oil pump breather gear for 52-76 XL; repl. OEM #26341-37 (10-pk.) Oil pump shaft for 36-98 Big Twin; repl. OEM #26348-36 (10-pk.) Oil pump shaft for 70-90 XL; repl. OEM #26497-75 (10-pk.) Oil pump shaft snap ring for 70-99 Big Twin; repl. OEM #11002 (10-pk.) Repl. retainer clip for 70-99 Big Twin; 54-76, 91-05 XL models oil pump; repl. OEM #11002 (10-pk.) Oil pump shaft end C-clip for 41-98 Big Twin, 54-90 XL; repl. OEM #26348-36 (10-pk.) 3.95 RELIEF VALVE SPRINGS FOR BIG TWIN PART # SUG. RETAIL SUG. RETAIL $.95 (ea.) .95 (ea.) 1.95 (ea.) DS-173403 DS-174433 SUG. RETAIL $1.95 .95 (ea.) .95 (ea.) .95 (ea.) .95 (ea.) 1.95 (ea.) WOODRUFF KEYS WITH WASHERS FOR BIG TWIN AND XL CHECK VALVE SPRINGS AND BALLS FOR BIG TWIN PART # DESCRIPTION DS-194222 DS-194223 DS-194224 DS-173404 DS-173397 Spring for 81-99 (10-pk.); repl. OEM #26262-80 Spring for 66-80 and 41-55 (10-pk.); repl. OEM #26363-41 Spring for 56-65 (10-pk.); repl. OEM #26363-56 Repl. ball for 37-99; repl. OEM #8873 (10-pk.) Repl. ball, early style; repl. OEM #8858 (10-pk.) SUG. RETAIL $.95 (ea.) 1.95 (ea.) 1.95 (ea.) .95 (ea.) .95 (ea.) PART # DESCRIPTION DS-194349 DS-194206 DS-174814 Oil pump shaft key, replaces OEM #26340-36 (10-pk.) Oil pump key, 68-99 Big Twin; replaces OEM #26348-15 (10-pk.) Repl. brass washer for chain oiler screw on 36-69 Big Twin; repl. OEM #6156 (10-pk.) Repl. brass washer for oil pump body plug on L50-86 Big Twin; repl. OEM #6377 (10-pk.) DS-174816 All part numbers in BOLD MAGENTA are new for 2009. SUG. RETAIL $1.95 (ea.) .95 (ea.) .95 (ea.) .95 (ea.) DASHES & GAUGES FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL 457 SECTION 7 DS-173375 DS-194202 DS-194205 WINDSHIELDS TOURING LUGGAGE DS-173382 SEATS & SISSY BARS EXHAUST FUEL/AIR SYSTEMS ENGINE TRANSMISSION & DRIVELINE OIL PUMP REPAIR KITS •Comes with new components that allow you to totally rebuild/rebush most Big Twin and XL oil pumps •Gasket/seal kits are available to complete the job •Made in the U.S.A. PART # DS-194205 DS-194202 DS-194201 DS-173382 DS-173375 DS-173374 DS-173373 DS-173408 SUG. DESCRIPTION RETAIL Shaft/bushing kit for 70-99 Big Twin $27.95 Gasket/bushing kit for 83-90 XL 8.95 Gasket/bushing kit for 77-82 XL 8.95 Gasket/seal kit with metal gaskets for 92-99 Evolution Big Twin 10.95 Gasket/seal kit w/ paper gaskets for 92-99 Evolution Big Twin 10.95 Gasket/seal kit w/ Mylar gaskets for 81-91 Big Twin 10.95 Gasket/seal kit w/ paper gaskets for 68-80 Big Twin 10.95 Gasket/seal kit for 81-91 Big Twin (black paper gaskets) 10.95 PART # 0934-1198 DS-173409 DS-173410 DS-174905 DS-173524 DS-173406 0934-1637 DS-174531 DS-173407 SUG. DESCRIPTION RETAIL Gasket/seal kit for 81-91 Big Twin (metal w/ beading) $10.95 Gasket/seal kit for 68-80 Big Twin (Mylar gaskets) 9.95 Gasket kit for 48-67 Big Twin (white paper) 9.95 Gasket kit (no seals) for 37-73 Flatheads (45", 74" and 80") 9.95 Gasket/seal kit for 36-48 FL 9.95 Gasket/seal kit for 77-90 XL 10.95 Gasket/seal kit for 91-03 XL (w/ DL-style gasket) 12.95 Gasket/seal kit for 91-03 XL 10.95 Gasket/seal kit for 54-76 XL 10.95 DS-376501 GASKETS & SEALS CHROME OIL PUMP COVERS ELECTRICAL •Neatly covers the side and top of the oil pump •A special hardware kit is available to allow installation on 92-99 Softail and 91-98 Dyna models •Attaches easily to an existing oil pump bolt and comes with a special vibration-dampening foam cushion to ensure positive mounting LIGHTING HANDLEBARS, CONTROLS & MIRRORS CABLES BRAKES TANKS & OIL FILTERS DASHES & GAUGES OIL PUMP COVER •Neatly covers the side and top of the oil pump •Attaches easily using two existing oil pump body mounting points •Includes chrome hardware PART # DS-376504 DESCRIPTION For 92-99 80" Big Twin PART # DS-376501 DS-376506 SUG. RETAIL $23.95 DS-376505 DESCRIPTION SUG. RETAIL Oil pump cover for 80-91 Big Twin without chain oiler screw (ea.) $24.95 Upgrade Hardware Kit for 92-99 Softail and 91-98 Dyna models; use with DS-376501 cover 9.95 Oil pump cover for 70-84 Big Twin with chain oiler screw (ea.) 17.95 0950-0201 0950-0145 FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL 458 OIL LINE KITS FOR 124" TWIN-CAM STYLE MOTORS AND CASES •Due to changes in S&S crankcase design, installation of an S&S 124" engine or S&S crankcase in 01-05 Dyna models requires oil line kit PART #0950-0201; this kit contains a special PART # DESCRIPTION transmission top cover and oil lines for Dyna models 0950-0201 99-05 Dyna •Installation in 00-06 FLT models requires oil line kit PART #0950-0145, 0950-0145 99-06 FLT but stock transmission top cover may be used All part numbers in BOLD MAGENTA are new for 2009. SUG. RETAIL $342.95 99.95 SECTION NOSTALGIA TOP MOTOR MOUNTS 7 0933-0050 WINDSHIELDS 0933-0051 •Polished stainless steel construction •Direct replacement for stock mounts •PART # 0933-0044 relocates stock coil to top motor mount •PART # 0933-0052 retains stock location of coil •Works with both carbureted or fuel-injected models •All mounting hardware included •Matches Roland Sands Design Nostalgia motor cover lineup •Made in the U.S.A. 0933-0044 TOURING NOTE: Horn must be relocated. PART # DESCRIPTION FOR 00-09 TWIN CAM SOFTAIL MODELS 0933-0044 W/ relocation of coil 0933-0052 W/o relocation of coil LUGGAGE TOP MOTOR MOUNTS 0933-0052 SUG. RETAIL $220.95 205.95 •Constructed from 1018 laser-cut steel for a custom look •Available in raw or black military paint finish •Style and function add to the value with a convenient ignition hole switch •Made in the U.S.A. NOTE: Will also fit aftermarket frames with Evo-based engine. NOTE: Use with ignition switch with starter PART # 2106-0016. PART # DESCRIPTION 84-99 EVO BIG TWIN MODELS 0933-0050 Raw 0933-0051 Black 0933-0002 SEATS & SISSY BARS SUG. RETAIL $199.95 243.95 EXHAUST FUEL/AIR SYSTEMS 0933-0029 TOP MOTOR MOUNT/ IGNITION HOUSING ASSEMBLY 0933-0030 •Heavy-duty billet aluminum motor mount has been CNC-machined and triple chrome-plated 0933-0004 •Cleans up the dash area on your fuel tank by relocating the ignition switch •Custom housings come with holes for starter button and toggle switch •Ignition switch housing includes mounting hardware •Top motor mount hardware not included PART # DESCRIPTION SUG. RETAIL FOR 00-05 SOFTAIL MODELS 0933-0002 EFI $394.95 0933-0003 Carb 374.95 DS-243606 TRANSMISSION & DRIVELINE TOP MOTOR MOUNTS •High-quality one- and two-piece top motor mounts •Bolts not included NOTE: Also work with Paughco frames. PART # DESCRIPTION SUG. RETAIL FOR CUSTOM APPLICATIONS 0933-0004 3-hole, 84-99 Softail $374.95 PART # 0933-0029 0933-0030 DESCRIPTION For 87-89 FXST/FLST; repl. OEM #16852-83A For 87-89 FXR w/ coil mount; repl. OEM #16216-83D 1902-0016 ENGINE SUG. RETAIL $34.95 GASKETS & SEALS ELECTRICAL 44.95 PMM-2 LIGHTING DS-243607 HANDLEBARS, CONTROLS & MIRRORS DS-273619 TOP MOTOR MOUNTS PART # 1902-0016 PMM-2 •Chrome-plated heavy-duty mounts are 30% thicker than stock •Mounts include chrome choke/horn brackets •Softail bracket comes with sockethead hardware PART # DS-243607 DS-243606 DS-273619 CABLES •Polished billet aluminum mounts that replace plain OEM mount •No provisions for choke, horn or coil mounts HEAVY-DUTY TOP MOTOR MOUNTS DESCRIPTION For 84-99 Softail models For 84-94 FXR For 48-84 FL/FX SUG. RETAIL $44.95 29.95 29.95 DS-243602 0933-0014 DESCRIPTION For 84-99 FXST/FLST models For 48-84 FX, FL and FLH models SUG. RETAIL $143.95 142.95 TANKS & OIL FILTERS V-STYLE CUSTOM MOTOR MOUNT •Unique-style motor mount is made from 18-gauge steel and includes an L bracket •Available in a raw finish only •Can be drilled to accept switches, buttons and brackets •Made in the U.S.A. PART # DS-243624 DESCRIPTION For custom applications on Big Twin models DASHES & GAUGES SUG. RETAIL $94.95 DS-243615 0933-0011 •High-quality, chrome two-piece motor mount •Bolts not included with mount PART # DS-243602 0933-0014 DS-243615 0933-0011 DESCRIPTION SUG. For 91-98 FLT, FXDB and 91-99 Softail models; repl. OEM #s 16247-91/16242-90 For 00-05 Softail models w/ carb. repl. OEM #s 69136-00/16247-00 For 77-84 FXB, FXS, FXEF, FXSB; repl. OEM #69013-77A For 04-09 XL; repl. OEM #16353-04 RETAIL $28.95 33.95 18.95 34.95 •Looks great and complements the natural shape of the V-twin engine •Solves the problem of where to mount your coil, run/off and start buttons on a TC88-B powered custom •Made from 1/2" plate steel •Shipped in a raw finish that is ready for plating or paint •Fits stock Twin Cam coil and coil PART #s 2102-0007 and 7805-3031 •Includes starter switch and toggle switch; coil not included TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS NOTE: Not for use on fuel-injected models. PART # 0933-0005 All part numbers in BOLD MAGENTA are new for 2009. DESCRIPTION The Mount FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES THE MOUNT TOP MOTOR MOUNTS BRAKES SUG. RETAIL $389.95 COVERS, SECURITY & GENERAL 459 SECTION 7 WINDSHIELDS •Made of heavy-duty chromed steel to OEM specifications PART # DS-243601 TOURING LUGGAGE SEATS & SISSY BARS DS-243609 FRONT MOTOR MOUNT PLATE DS-243610 DESCRIPTION For 82-94, 99 FXR and 80-06 FLT 5-speed models; repl. OEM #47159-79T SUG. RETAIL VELVA-RIDE™ FRONT MOTOR MOUNT $22.95 •Available in a black or polished finish •Reduces engine vibration by 20% to 50% •Made in the U.S.A. PART # DESCRIPTION FOR 80-08 FXR AND FLT MODELS DS-243609 Black (ea.) DS-243610 Polished (ea.) FRONT ISO-MOUNT™ MOTOR MOUNT SUG.RETAIL $92.95 116.95 •Front motor mount •Sold individually PART # DS-243515 EXHAUST DESCRIPTION For 82-94, 99 FXR, FXRS, FXRT; 80-08 FLT, FLHT models; repl. OEM #16207-79B SUG. RETAIL $19.95 FRONT MOTOR MOUNT LIMITER •Restricts excessive movement of the engine in the motorcycle frame •Especially useful for big-inch motors •Installs with OEM hardware •Natural billet aluminum finish PART # DESCRIPTION DS-243535 For 82-94 FXR, 99-00 FXR, 80-08 FLT/ FLHT and 95-07 Buell models FUEL/AIR SYSTEMS ENGINE SUG. RETAIL $39.95 MOTOR MOUNT COVER TRANSMISSION & DRIVELINE GASKETS & SEALS ELECTRICAL LIGHTING HANDLEBARS, CONTROLS & MIRRORS •Chrome cover hides unsightly top motor mount and choke cable bracket •Gives a unique custom look •Installs easily with existing OEM hardware PART # 0933-0015 DESCRIPTION For 04-09 XL SUG. RETAIL $66.95 •Beautiful cover for an ugly motor mount •Easy two-bolt installation U.S. Patent # DES 416,227. PART # DS-243504 CHROME MOTOR MOUNT KIT PART # 0933-0012 DESCRIPTION For 04-09 XL •Steel mount plates with a polished chrome finish •Sold in pairs SUG. RETAIL $74.95 PART # DS-243516 SUG. RETAIL $29.95 XL REAR MOTOR MOUNT TANKS & OIL FILTERS CHROME XL MOTOR MOUNTS DASHES & GAUGES PART # 2015-2610 •Front lower mounts sold in pairs •Front upper mount sold each •Made in the U.S.A. 2015-2611 0933-0028 DESCRIPTION Front lower mounts for L84-03 models (except custom models); repl. OEM #s 16210-84A and 16212-84 Front upper mount for all 86-03 XL models; repl. OEM #s 16222-86 and 16214-86 Front for 54-85 XL models and 54-78 KH, XL, XLH and XLCH when using Paughco XL frames FOOTRESTS & LICENSE PLATE FRAMES 91.95 •Heavy-duty – made of super-high-tensile alloy that is virtually indestructible •Heavily reinforced in all areas that tend to crack •Replaces two-bolt and four-bolt top case OEM mounts •Slips over studs and starter shaft on completely assembled motors •Gusseted on top rather than bottom as on stock mount •Made in the U.S.A. 44.95 PART # DS-243617 SUG. RETAIL $73.95 TIRES, TUBES & WHEELS 460 DESCRIPTION For L84-03 XL (except 883C/1200C); repl. OEM #s 16210-84A and 16212-84A 0933-0028 2015-2610 COVERS, SECURITY & GENERAL SUG. RETAIL $59.95 2015-2611 BRAKES HARDWARE, CHEMICALS & TOOLS DESCRIPTION For 91-05 FXD XL ENGINE MOUNT PLATES •Chome-plated steel construction •Includes two lower front mounts and front cylinder head mount •Hardware included •Replaces OEM #47480-04 CABLES FRAMES, SUSPENSION & FENDERS FRONT MOTOR MOUNT COVER® DESCRIPTION For 52-81 XL SUG. RETAIL $128.95 TWIN CAM MOTOR CONVERSION PLATE ENGINE ADAPTER PLATE •Mounts Twin Cam 88 "A" motor into any Evolution style Softail or Rigid frame CHROME TIE-LINK •Chrome-plated steel •Replaces OEM #16232-04 •Sold each PART # 0933-0013 DESCRIPTION For 04-09 XL SUG. RETAIL $31.95 PART # 0933-0027 DESCRIPTION For 99-06 Twin Cam motor SUG. RETAIL •Rear motor-mount conversion plate allows you to mount a Twin Cam A motor in an Evolution-style FXST/FLST or Rigid frame •Works in conjunction with pre-Twin Cam transmissions •Made in the U.S.A. PART # DS-111120 $134.95 All part numbers in BOLD MAGENTA are new for 2009. DESCRIPTION 99-06 Twin Cam rear motor mount SUG. RETAIL $122.95 SECTION TRI-LINK FRONT MOTOR STABILIZERS •Replaces stock front motor stabilizer link •Eliminates the floaty, lightness feel in handlebars at high speeds •Drastically increases high-speed handling performance •Stabilizes front of motor by triangulating the motor in the front of the chassis •Eliminates premature front motor mount deterioration •Includes CNC-machined aluminum components, with grade 8 and stainless hardware •Uses Gooden Tight bushings for variable adjustment •Available in black anodized or chrome finish •Made in the U.S.A. PART # DESCRIPTION SUG. RETAIL FOR 80-08 FLT, FLHT MODELS 0933-0045 Chrome $400.95 0933-0046 Black 351.95 7 WINDSHIELDS TOURING LUGGAGE SEATS & SISSY BARS EXHAUST 0933-0045 0933-0046 FUEL/AIR SYSTEMS DS-243613 ENGINE VELVA-RIDE™ MOTOR MOUNT STABILIZER DS-243510 MOTOR MOUNT STABILIZER •Available with a polished stainless steel, chrome or zinc finish •Sold each •Made in the U.S.A. PART # DESCRIPTION SUG. RETAIL FOR 80-08 FXR AND FLT MODELS; REPL. OEM #16219-79A/C DS-243510 Polished stainless steel $92.95 0933-0025 Zinc 34.95 0933-0026 Chrome 79.95 •Body contains a plunger encased in a specially formulated urethane to absorb vibration •Available in a standard or polished stainless steel finish DS-243618 •Sold each or in pairs •Made in the U.S.A. PART # FOR FRONT AND TOP OF 80-08 FXR, FLT AND DS-243614 DS-243618 DS-243613 DS-243616 GASKETS & SEALS ELECTRICAL DESCRIPTION TOP DYNA MODELS Polished (pr.) Polished (ea.) Standard (pr.) Standard (ea.) SUG.RETAIL $280.95 140.95 185.95 89.95 2102-0099 0933-0019 2102-0100- shown with motor mount, coil cover, key switch bracket and choke bracket TRANSMISSION & DRIVELINE HANDLEBARS, CONTROLS & MIRRORS 0933-0023 CABLES 2106-0034 2102-0089 0933-0022 BRAKES 1050-0117 2102-0098 2102-0090 MOTOR MOUNTS/COIL COVERS/BRACKETS LIGHTING 0933-0020 •Mounts, covers, key switches and brackets are machined from 6061 T-6 billet aluminum •All are either triple show-chrome-plated or black anodized •All components sold individually to allow for mixing 1050-0171 and matching finishes to create a custom look 2106-0035 •Include necessary mounting hardware •Black ignition/starter switch and chrome ignition key switch sold separately; see section 10 •Made in the U.S.A. PART # DESCRIPTION SUG. RETAIL MOTOR MOUNTS FOR 84-99 FXST/FLST 0933-0019 Chrome $160.95 0933-0020 Black 160.95 MOTOR MOUNT SPACERS 0933-0021 0.7", chrome 39.95 0933-0022 0.7", black 39.95 0933-0023 1.25", chrome 44.95 0933-0024 1.25", black 44.95 CHOKE BRACKET 1050-0117 Choke bracket, chrome 22.95 1050-0171 Choke bracket, black 22.95 COIL BRACKETS 2102-0089 Chrome bracket for one Dyna Twin Fire II coil, Crane 3 ohm Single Fire coil or similar mounting coils 77.95 2102-0090 Black bracket for one Dyna Twin Fire II coil, Crane 3 ohm Single Fire coil or similar mounting coils 77.95 PART # DESCRIPTION COIL COVERS 2102-0091 Chrome 2102-0092 Black CHROME COIL COVER INSERTS 2102-0093 Smooth 2102-0097 Iron Cross 2102-0099 Flames 2102-0103 Ball-milled BLACK COIL COVER INSERTS 2102-0094 Smooth 2102-0098 Iron Cross 2102-0100 Flames 2102-0104 Ball-milled KEY SWITCH BRACKETS 2106-0034 Key switch bracket, chrome 2106-0035 Key switch bracket, black All part numbers in BOLD MAGENTA are new for 2009. TANKS & OIL FILTERS DASHES & GAUGES 2102-0091 2102-0104 2102-0092 SUG. RETAIL $154.95 154.95 55.95 55.95 55.95 55.95 55.95 55.95 55.95 55.95 88.95 88.95 FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL 461 SECTION 7 PMM-3 0903-0416 WINDSHIELDS 1902-0017 TOURING DS-330021 LUGGAGE PMM-1 DS-330025 SEATS & SISSY BARS DS-330022 1902-0022 2102-0082 EXHAUST 2102-0081 FUEL/AIR SYSTEMS ENGINE 2102-0084 2102-0083 DS-325626 TRANSMISSION & DRIVELINE DS-325641 DS-325642 GASKETS & SEALS ELECTRICAL LIGHTING 1902-0023 HANDLEBARS, CONTROLS & MIRRORS DS-325762 CABLES BRAKES TANKS & OIL FILTERS DASHES & GAUGES FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL 462 DS-325631 2102-0163 DS-325764 BILLET TOP MOTOR MOUNTS/COIL BRACKETS/COIL COVERS •The modular design provides greater strength and less vibration than stock mounts •Optional coil brackets/adapters permit installation of several coil combinations •Chrome coil covers (sold separately) tuck into motor tightly •Switch bracket (PART #1902-0019), long choke bracket (PART #1902-0020) and short choke bracket (PART #1902-0021) are available separately if you wish to mount the switch or choke cables instead of the coils •Key switch mount is now chrome •See chart for proper application; made in the U.S.A. PART # DESCRIPTION MOTOR MOUNTS 1902-0017 For 00-06 FXST/FLST carb models 0903-0416 For 00-06 FXST/FLST EFI models 1902-0018 For S&S Super Sidewinder (FXST/FLST frame) PMM-1 For 86-94, 99 FXR PMM-3 For 48-84 FX, FL, FLH DS-330021 For 84-99 FXST/FLST models DS-330022 For 91-98 Dyna Glide DS-330025 For 84-03 XL COIL BRACKETS 1902-0022 For 99-06 OEM Twin Cam coil, Crane Twin Cam coil and Daytona Twin Tec Twin Cam coil 2102-0081 For one Dyna or Accel Super post-type coil 2102-0082 For one Nology coil, (works w/ existing motor mounts, covers and accessories) 2102-0083 For two Dyna "Mini" coils, (works w/ existing motor mounts, covers and accessories) 2102-0084 For one Dyna "Mini" coil, (works w/ existing motor mounts, covers and accessories) DS-325626 For two Dyna or Andrews end mount coils DS-325641 For one Crane single fire, MC Power Pak, 80-99 80" OEM, 80-99 Accel Super or "Spike" coil DS-325642 For one Dyna Tech coil SUG. RETAIL $153.95 181.95 153.95 147.95 153.95 149.95 142.95 160.95 98.95 128.95 94.95 123.95 123.95 139.95 98.95 101.95 DS-376628 PART # DESCRIPTION SUG. RETAIL COIL BRACKETS (CONT) DS-325762 For two Nology coils, either dual or single plug, or two Compu-Fire closed core design coils $103.95 DS-325764 For one Compu-Fire HD-1 or HD-2 coil, no cover available 115.95 COIL BRACKET ADAPTERS DS-325631 For DS-33002, DS-330022, 1902-0017 and 1902-0018 motor mounts 47.95 COIL COVERS 1902-0023 For Dyna Twin Fire II coils 140.95 2102-0163 For Dyna Twin Fire II coils (fin style) 132.95 DS-376628 For two Compu-Fire closed core coils 132.95 DS-376629 For two Nology coils, 80-99 80" OEM coil, Crane single fire coil 80-99 Accel super coil, MC Power Pak coil, new style Spike coil and 132.95 Dyna Twin Fire coil DS-376630 For one Nology coil or one Compu-Fire closed core coil (dual fire only) 132.95 HORN, SWITCH AND CHOKE BRACKETS DS-330024 Horn bracket 47.95 1902-0019 Switch bracket 99.95 1902-0020 Choke bracket (long) 36.95 1902-0021 Choke bracket (short) 36.95 All part numbers in BOLD MAGENTA are new for 2009. SECTION 7 WINDSHIELDS 1902-0021 TOURING DS-376629 DS-376630 1902-0020 1902-0019 DS-330024 LUGGAGE BILLET TOP MOTOR MOUNTS/COIL BRACKETS/COIL COVERS (CONT) YANKEE ENGINEUITY MOTOR MOUNT/COIL BRACKETS AND COVER APPLICATIONS SEATS & SISSY BARS COILS 00-06 FXST/FLST PART # 84-99 FXST PART # 91-98 DYNA GLIDE PART # 84-94, 99 FXR PART # 48-65 PANHEAD, 66-E84 SHOVELHEAD PART # S&S SUPER SIDEWINDER (FXST/FLST/ CUSTOM FRAME) 99-06 OEM Twin Cam, Motor mount 1902-0017 - - - - - - - - - - Crane Twin Cam, Adapter DS-325631 - - - - - - - - - - Daytona Twin Tec Coil bracket 1902-0022 - - - - - - - - - - Twin Cam Cover DS-376629 - - - - - - - - - - PART # Crane Single Fire Motor mount 0903-0416 Motor mount DS-330021 Motor mount DS-330022 Motor mount PMM-1 Motor mount PMM-3 Motor mount 1902-0018 MC Power Pak Adapter - Adapter DS-325631 Adapter DS-325631 Adapter NOT USED Adapter N/A Adapter DS-325631 80-99 OEM Coil bracket 80-99 Accel Super Spike Cover Dyna Tech Compu-Fire Single Nology Single Nology Dual Compu-Fire HD-1 and HD-2 DS-325641 Coil bracket DS-325641 Coil bracket DS-325641 Coil bracket DS-325641 Coil bracket DS-325641 Coil bracket DS-325641 DS-376629 Cover DS-376629 Cover DS-376629 Cover DS-376629 Cover DS-376629 Cover DS-376629 - - Motor mount DS-330021 Motor mount DS-330022 Motor mount PMM-1 Motor mount PMM-3 - - - - Adapter DS-325631 Adapter DS-325631 Adapter NOT USED Adapter N/A - - - - Coil bracket DS-325642 Coil bracket DS-325642 Coil bracket DS-325642 Coil bracket DS-325642 - - - - Cover DS-376629 Cover DS-376629 Cover DS-376629 Cover DS-376629 - - - - Motor mount DS-330021 Motor mount DS-330022 Motor mount PMM-1 Motor mount PMM-3 - - - - Adapter DS-325631 Adapter DS-325631 Adapter NOT USED Adapter N/A - - - - Coil bracket N/A Coil bracket N/A Coil bracket N/A Coil bracket N/A - - - - Cover DS-376629/ Cover DS-376629/ Cover DS-376629/ Cover DS-376629/ - - - - - DS-376630 - DS-376630 - DS-376630 - DS-376630 - - Motor mount 1902-0017 Motor mount DS-330021 Motor mount DS-330022 Motor mount PMM-1 Motor mount PMM-3 - - - - Adapter1 DS-325631 Adapter1 DS-325631 Adapter NOT USED Adapter N/A - - Coil bracket 2102-0082 Coil bracket 2102-0082 Coil bracket 2102-0082 Coil bracket 2102-0082 Coil bracket 2102-0082 Coil bracket 2102-0082 - - Cover DS-376629/ Cover DS-376629/ Cover DS-376629/ Cover DS-376629/ - - - - - DS-376630 - DS-376630 - DS-376630 - DS-376630 - - Motor mount DS-330022 Motor mount - - - Motor mount DS-330021 PMM-1 Motor mount PMM-3 - - - Adapter1 DS-3256311 Adapter1 DS-3256311 Adapter NOT USED Adapter N/A - - - - Coil bracket DS-325762 DS-325762 DS-325762 Coil bracket DS-325762 - - Coil bracket Coil bracket - - Cover DS-376629 Cover DS-376629 Cover DS-376629 Cover DS-376629 - - - - Motor mount DS-330021 Motor mount DS-330022 Motor mount PMM-1 Motor mount PMM-3 - - - - Adapter DS-325631 Adapter DS-325631 Adapter NOT USED Adapter N/A - - - - Coil bracket DS-325764 Coil bracket DS-325764 Coil bracket DS-325764 Coil bracket DS-325764 - - - - Cover N/A Cover N/A Cover N/A Cover N/A - - Andrews/Dyna End - - Motor mount DS-330021 Motor mount DS-330022 Motor mount PMM-1 Motor mount PMM-3 Motor mount 1902-0018 Mount Coils - - Adapter DS-325631 Adapter DS-325631 Adapter NOT USED Adapter N/A Adapter DS-325631 - - Coil bracket DS-325626 Coil bracket DS-325626 Coil bracket DS-325626 Coil bracket DS-325626 Coil bracket DS-325641 - - Cover 1902-0023 Cover 1902-0023 Cover 1902-0023 Cover 1902-0023 Cover 1902-0023 Motor mount 1902-0017 Motor mount DS-330021 Motor mount DS-330022 Motor mount PMM-1 Motor mount PMM-3 Motor mount 1902-0018 Coil bracket 2102-0081 Coil bracket 2102-0081 Coil bracket 2102-0081 Coil bracket 2102-0081 Coil bracket 2102-0081 Coil bracket 2102-0081 Single Dyna (post-type) and Accel Super (post-type) Dual Dyna (post-type) Single Dyna Mini coils - Adapter Motor mount 1902-0017 Motor mount Coil bracket DS-325626 Coil bracket DS-325631 Stock OEM 65-79 Compu-Fire Dual Closed Core Design 1 DS-325631 Adapter NOT USED Adapter N/A - - Motor mount DS-330022 Motor mount PMM-1 Motor mount PMM-3 Motor mount 1902-0018 Coil bracket DS-325626 Coil bracket DS-325626 Coil bracket DS-325626 Coil bracket DS-325626 1902-0023 Chrome cover 1902-0023 Chrome cover 1902-0023 Chrome cover 1902-0023 Chrome cover 1902-0023 Chrome cover 1902-0023 Chrome cover Stainless cover N/A Stainless cover DS-376615 Stainless cover DS-376615 Stainless cover DS-376615 Stainless cover DS-376615 Stainless cover DS-376615 Adapter NOT USED Adapter DS-325631 Adapter DS-325631 Adapter NOT USED Adapter NOT USED Adapter DS-325631 Motor mount 1902-0017 Motor mount DS-330021 Motor mount DS-330022 Motor mount PMM-1 Motor mount PMM-3 Motor mount 1902-0018 Coil bracket 2102-0084 Coil bracket 2102-0084 Chrome cover DS-376630 Chrome cover DS-376630 Dual Dyna Mini coils Adapter DS-330021 DS-325626 Coil bracket 2102-0084 Coil bracket 2102-0084 Coil bracket 2102-0084 Coil bracket 2102-0084 Chrome cover DS-376630 Chrome cover DS-376630 Chrome cover DS-376630 Chrome cover DS-376630 Adapter NOT USED Adapter DS-325631 Adapter DS-325631 Adapter NOT USED Adapter NOT USED Adapter DS-325631 Motor mount 1902-0017 Motor mount DS-330021 Motor mount DS-330022 Motor mount PMM-1 Motor mount PMM-3 Motor mount 1902-0018 Coil bracket 2102-0083 Coil bracket 2102-0083 Coil bracket 2102-0083 Coil bracket 2102-0083 Coil bracket 2102-0083 Coil bracket 2102-0083 Chrome cover DS-376629 Chrome cover DS-376629 Chrome cover DS-376629 Chrome cover DS-376629 Chrome cover DS-376629 Chrome cover DS-376629 Adapter NOT USED Adapter DS-325631 Adapter - Adapter - Adapter - Adapter - - - Motor mount DS-330021 Motor mount DS-330022 Motor mount PMM-1 Motor mount PMM-3 - - - - Adapter NOT USED Adapter NOT USED Adapter NOT USED Adapter NOT USED - - - - Coil bracket NOT USED Coil bracket NOT USED Coil bracket NOT USED Coil bracket NOT USED - - - - Cover NOT USED Cover NOT USED Cover NOT USED Cover NOT USED - - - - Motor mount DS-330021 Motor mount DS-330022 Motor mount PMM-1 Motor mount PMM-3 - - - - Adapter DS-325631 Adapter DS-325631 Adapter NOT USED Adapter N/A - - - - Coil bracket DS-325762 Coil bracket DS-325762 Coil bracket DS-325762 Coil bracket DS-325762 - - - - Cover DS-376628 Cover DS-376628 Cover DS-376628 Cover DS-376628 - - May be used to provide extra clearance. 0933-0031 MOTOR MOUNT STANDOFFS 0933-0033 DESCRIPTION 1/2" taller 1/2" wider SUG. RETAIL $48.95 48.95 PART # 0933-0033 0933-0034 SUG. DESCRIPTION RETAIL 3/4" wider $54.95 11/2" taller and 1/2" wider 35.95 All part numbers in BOLD MAGENTA are new for 2009. FUEL/AIR SYSTEMS ENGINE TRANSMISSION & DRIVELINE GASKETS & SEALS ELECTRICAL LIGHTING HANDLEBARS, CONTROLS & MIRRORS CABLES BRAKES TANKS & OIL FILTERS DASHES & GAUGES FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS •PART #0933-0031 is for frames that have been stretched and the original motor mount position has been altered; made from 6061 T-6 billet aluminum with a polished finish •PART #s 0933-0032 and 0933-0033 are used when an engine has been offset or to reduce the space between the motor mount and the frame bracket; made from 6061 T-6 billet aluminum with a polished finish •PART #0933-0034 is unpolished and undrilled and is used for any special applications or modified frames PART # 0933-0031 0933-0032 EXHAUST HARDWARE, CHEMICALS & TOOLS 0933-0032 0933-0034 COVERS, SECURITY & GENERAL 463 SECTION 7 0940-0558 WINDSHIELDS TOURING 0940-0557 LUGGAGE FINNED PANHEAD ROCKER COVERS SEATS & SISSY BARS EXHAUST •Made from 356 T-6 cast finished or polished aluminum •Designed to eliminate the oil seepage associated with the stock Panhead rocker box covers (12 bolt design) •Sold in pairs •Made in the U.S.A. PART # DESCRIPTION SUG. RETAIL PART # DESCRIPTION FOR 48-65 PANHEAD ENGINES FOR 48-65 PANHEAD ENGINES (CONT) 0940-0557 Polished rocker covers $377.95 0940-0558 Natural rocker covers SUG. RETAIL $304.95 FUEL/AIR SYSTEMS ENGINE BIG BLOCK ROCKER BOX KIT TRANSMISSION TWIN CAM FINNED & DRIVELINE ROCKER COVERS GASKETS & SEALS ELECTRICAL •Billet 6061 T-6 aluminum with a chrome finish •Feature deep fins that act as a heat sink and help reduce engine oil temperature 8-to-12° •Bolt up with stock hardware and offer a great custom look •Sold in pairs •Made in the U.S.A. PART # DESCRIPTION SUG. RETAIL 0940-0556 99-09 Twin Cam $714.95 •CNC-machined from 6061 T-6 aluminum with a chrome finish •Open valve spring pockets for high lift cams and springs eliminates grinding •Easy-to-install two-piece design •Includes Cometic rocker box gasket set and chrome hardware •Made in the U.S.A. PART # 0940-0597 DESCRIPTION 99-09 Twin Cam and Big Block Cylinder Heads SUG. RETAIL $785.95 LIGHTING HANDLEBARS, CONTROLS & MIRRORS CABLES 0934-0037 BRAKES 0940-0155 TANKS & OIL FILTERS DASHES & GAUGES FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL 464 0940-0324 0934-0038 ROCKER BOXES •Two-piece chrome billet aluminum rocker boxes with integral rocker arm shaft supports •Feature patented TP-designed breather system for superior engine breathing •Available engraved with a ball-milled design •Complete with rocker arm shafts, O-rings, gaskets and hardware •Sold in sets PART # DESCRIPTION SUG. RETAIL PART # DESCRIPTION SUG. RETAIL FOR 99-09 TWIN CAM MOTORS FOR ALL 84-99 BIG TWIN AND 86-03 XL EVOLUTION-STYLE MOTORS 0940-0155 Ball-milled design $799.95 0940-0324 Ball-milled $799.95 0934-0037 Repl. rocker box gasket set 52.95 Repl. gasket set 52.95 0934-0038 All part numbers in BOLD MAGENTA are new for 2009. SECTION DS-376522 90-4095 7 90-4110 WINDSHIELDS TOURING LUGGAGE SEATS & SISSY BARS CHROME ROCKER BOXES •Positive O-ring seal ensures leak-free operation •Can be installed with the stock engine in the frame in most applications •Include rocker boxes, gaskets and mounting bolts •Assembler must supply rocker shafts and rocker arms for all rocker boxes •Billet Twin Cam rocker boxes use OEM rocker shaft supports that assembler must also supply •Die-cast and billet Evolution boxes and die-cast Twin Cam boxes come with rocker arm supports •Installation on Buell models requires removal of some material from the front motor mount •Made in the U.S.A. EXHAUST FUEL/AIR SYSTEMS ENGINE 90-4111 NOTE: It is the engine builder’s responsibility to confirm all operating clearances. PART # DESCRIPTION DIE-CAST ROCKER BOXES 90-4110 For 99-09 Twin Cam motors 90-4095 For 84-99 Evolution Big Twin, 86-03 XL 90-4111 Repl. gasket kit for rocker boxes PART #90-4110 90-4091 Repl. gasket kit for rocker boxes PART #90-4095 BILLET ROCKER BOXES DS-376522 For 84-99 Evolution Big Twin, 86-03 XL DS-174081 Repl. gasket kit for early-style S&S rocker boxes only DS-174301 Repl. gasket kit for rocker boxes DS-376522 SUG. RETAIL $615.95 615.95 47.95 51.95 931.95 34.95 47.95 TRANSMISSION & DRIVELINE GASKETS & SEALS ELECTRICAL LIGHTING HANDLEBARS, CONTROLS & MIRRORS CABLES BRAKES 0940-0440 TANKS & OIL FILTERS DS-376502 DASHES & GAUGES FRAMES, SUSPENSION & FENDERS CHROME ROCKER COVER KITS •Quality construction with exact dimensions ensures a perfect, leak-proof fit •Sold as a kit for one cylinder (two required per engine) •Replacement inner gaskets sold to dealer in 10-pk.; sold to consumer as each CUSTOM ROCKER BOX KIT •Die-cast aluminum rocker boxes fit all Twin Cam motors •Chrome-plated with a smooth finish •Rocker arm supports not included; reuse stock arm supports •Gaskets and mounting hardware included •Sold as an engine set SUG. PART # DESCRIPTION RETAIL 0940-0677 For 99-09 Twin Cam $432.95 PART # FOR 99-08 TWIN CAM 0940-0737 FOR 92-99 80” BIG TWIN DS-376513 DS-376510 FOR 84-91 BIG TWIN DS-376502 DS-376556 FOR 04-06 XL 0940-0440 FOR 86-03 XL DS-376512 DS-376510 DS-376512 DESCRIPTION Chrome rocker box cover (ea.) Chrome rocker box kit Repl. inner gasket for DS-376513 (.190” thick) (10-pk.) SUG. RETAIL $169.95 $238.95 1.95 (EA.) Chrome rocker box kit Repl. chrome rocker box cover upper (top); repl. OEM #17528-84A 141.95 49.95 Chrome rocker box kit 219.95 Chrome rocker box kit Repl. inner gasket for DS-376512 (.190” thick) (10-pk.) All part numbers in BOLD MAGENTA are new for 2009. 238.95 1.95 (EA.) FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL 465 SECTION 7 0940-0672 0940-0671 WINDSHIELDS TOURING LUGGAGE SEATS & SISSY BARS ROCKER BOX COVERS 0934-1202 •Made from polished 6061 billet aluminum •Uses stock HD Rocker carriers and stock installation bolt pattern •Designed to give you that old school look •Can be installed with engine in frames •Sold in pairs PART # DESCRIPTION FOR 99-09 TWIN CAMS 0940-0671 Smooth 0940-0672 Knuckle SUG. RETAIL $1,049.95 1,049.95 PART # DESCRIPTION FOR PANHEADS AND S&S “P” STYLE MOTORS 0940-0675 Finned 0934-1202 Repl. gaskets (pr.) SUG. RETAIL $814.95 50.95 EXHAUST FUEL/AIR SYSTEMS ENGINE TRANSMISSION & DRIVELINE GASKETS & SEALS BILLET ROCKER COVERS •CNC-machined from 6061-T6511 aluminum billets and polished to a show finish •Two-piece design allows removal and installation in some frames •Top and bottom are sealed with O-ring-type seal for leak-free operation •Includes front and rear rocker boxes and rocker shafts •S&S rocker arms available separately PART # DESCRIPTION 0940-0299 For 66-84 Big Twin Shovelhead 0934-1571 Repl. gasket kit 0940-0606 0940-0752 NOSTALGIA ROCKER BOX COVERS SUG. RETAIL $750.95 34.95 ELECTRICAL LIGHTING •Roland Sands Design inspired by his Discovery Channel Biker Build-Off project The Glory Stomper •CNC machined from a forged aluminum blank •Choice of chrome plated or black anodized finish •Sold as a pair •All mounting hardware included •Matching derby cover, points cover, inspection cover and timing cover are available separately PART # DESCRIPTION SUG. RETAIL FOR 99-09 TWIN CAM MODELS 0940-0606 Chrome $499.95 0940-0752 Black anodized 499.95 HANDLEBARS, CONTROLS & MIRRORS CHROME ROCKER ARM COVERS CABLES BRAKES •Sold in sets; come complete with long and short stud spacers to cover all years PART # DESCRIPTION DS-376520 For 66-84 Shovelhead models; repl. OEM #s 17516-77B, 17517-77B, 17518-80, 17519-80, 17550-80, 17552-80 ROCKER BOX BOLT COVERS SUG. RETAIL $449.95 •Quality chrome-plated steel bolt covers •Polished and buffed to a mirror-like finish PART # DESCRIPTION 2402-0071 Twin Cam rocker box bolt covers (4-pk.) SUG. RETAIL $24.95 FINNED PANHEAD VALVE COVERS TANKS & OIL FILTERS 0940-0747 DASHES & GAUGES FRAMES, SUSPENSION & FENDERS 0940-0688 FOOTRESTS & LICENSE PLATE FRAMES •Machined from a 21/2” thick x 8” long chunk of 6061 T-6 aluminum •Low-profile design is much narrower than stock cover •Include chromed mounting hardware •Made in the U.S.A. COVERS, SECURITY & GENERAL 466 VALVE COVERS •Chrome, heavy-gauge steel construction •Felt pads are available separately PART # DESCRIPTION FOR 48-65 PANHEAD BIG TWIN MODELS; REPLACES OEM #17500-48 DS-376503 Pan covers DS-174425 Felt pads (10-pk.) SUG. RETAIL $71.95 2.95 (ea.) $899.95 899.95 849.95 0940-0578 NOTE: Not for use with gear-driven cams. PART # DESCRIPTION FOR 01-09 TWIN CAM 0940-0578 Finned 0940-0579 Smooth All part numbers in BOLD MAGENTA are new for 2009. SUG. RETAIL 0940-0579 CHROME BILLET CAM COVERS TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS •CNC-machined billet aluminum construction •Measure approximately 23/4” tall •Sold in pairs •Made in the U.S.A. PART # DESCRIPTION FOR 99-09 TWIN CAM ENGINES 0940-0747 Black 0940-0748 Chrome FOR 48-65 PANHEAD ENGINES 0940-0688 Chrome SUG. RETAIL $314.95 314.95 SECTION 7 WINDSHIELDS TOURING 0940-0605 LUGGAGE 0940-0751 0940-0751 NOSTALGIA TIMING COVERS •A Roland Sand Design inspired by his Discovery Channel Biker Build-Off project The Glory Stomper •CNC machined from a forged aluminum blank •Choice of chrome plated or black anodized finish •Include all mounting hardware •Matching rocker box covers, inspection covers, derby cover and points cover are available separately PART # DESCRIPTION SUG. RETAIL FOR 01-09 TWIN CAM MODELS 0940-0605 Chrome $329.95 0940-0751 Black anodized 329.95 SEATS & SISSY BARS NESS-TECH® OVAL SERIES CAM COVER •Machined from 6061 T-6 billet aluminum •Polished and chrome-plated in a smooth design •Comes complete with mounting hardware, gaskets and bushing •Made in the U.S.A. PART # DESCRIPTION DS-376669 For 01-09 Twin Cam EXHAUST SUG. RETAIL $400.95 FUEL/AIR SYSTEMS ENGINE 0940-0300 CHROME ALUMINUM CAM COVER TRANSMISSION & DRIVELINE •Made from 7075 T-651 aluminum •Tensile strength of 83,000 psi (almost three times more than OEM) •Two-piece design is within DS-376560 .0002” of the cam and pinion bushing center lines •Comes with all necessary bushings, seals, O-rings and screws •Made in the U.S.A. POLISHED BILLET CAM COVER KITS •Same cover used on S&S polished engines •Machined from soild 6061 aluminum billet and given a show-quality polish •Includes chrome-plated billet points cover PART # DESCRIPTION SUG. RETAIL 0940-0301 For 93-99 Big Twin (exc. Twin Cam); repl. OEM #25256-93A $447.95 0940-0300 For 73-92 Big Twin; repl. OEM #25268-84A 447.95 0940-0302 Repl. points cover 51.95 PART # DESCRIPTION DS-376559 For 93-99 Big Twin, except Twin Cam DS-376560 For 73-92 Big Twin DS-376546 Repl. large O-ring for JIMS cam covers DS-376547 Repl. small O-ring for JIMS cam covers SUG. RETAIL $580.95 580.95 6.95 3.95 GASKETS & SEALS 0940-0438 0940-0437 ELECTRICAL CHROME CAM COVERS •Replacement covers with fit and finish that matches the OEM parts •Replace damaged parts or upgrade your polished covers PART # DESCRIPTION 0940-0438 For 99-00 Twin Cam; repl. OEM #25247-99 0940-0437 For 01-09 Twin Cam; repl. OEM #25369-01 SUG. RETAIL $114.95 114.95 LIGHTING HANDLEBARS, CONTROLS & MIRRORS CABLES 31-0201 BRAKES TANKS & OIL FILTERS 31-0209 31-0200 DASHES & GAUGES FRAMES, SUSPENSION & FENDERS CAM COVER FOR DELKRON MOTOR CASES •Polished-billet 6061 T-6 aluminum •Designed for Shovelhead and Evolution Delkron motor cases ONLY •Include cam cover, mounting screws with chrome Allen plugs, bushing (installed), seal, points cover with screws, breather tube and gaskets •Made in the U.S.A. PART # DS-373910 DESCRIPTION For Delkron Evolution / Shovelhead motor cases FOOTRESTS & LICENSE PLATE FRAMES GEAR COVERS •Alternator gear covers available for 73-99 Big Twin; include chrome billet outer cover, gasket and mounting hardware •Generator gear covers available for 36-69 Big Twin and S&S motor cases; available in cast construction; include gasket and mounting hardware •58-69 applications require drilling the generator mounting holes to 5/16” •All 36-72 gear covers use pinion shaft bushings that supply oil to either the side-oiling or end-oiling pinion shafts •Made in the U.S.A. SUG. RETAIL $433.95 PART # DESCRIPTION SUG. RETAIL ALTERNATOR GEAR COVERS 31-0243 For 93-99 Big Twin (except Twin Cam); chrome $293.95 31-0209 For 73-92 Big Twin (except Twin Cam); chrome 293.95 PART # DESCRIPTION GENERATOR GEAR COVERS 31-0240 For 54-69 Big Twin 31-0201 For 36-53 Big Twin 31-0200 For 36-69 S&S motor cases All part numbers in BOLD MAGENTA are new for 2009. TIRES, TUBES & WHEELS SUG. RETAIL HARDWARE, CHEMICALS & TOOLS $190.95 190.95 190.95 COVERS, SECURITY & GENERAL 467 SECTION 7 WINDSHIELDS TOURING ALI BABA POINTS COVER LUGGAGE 0940-0686 0940-0687 SEATS & SISSY BARS EXHAUST FUEL/AIR SYSTEMS POINTS COVERS •CNC-machined from billet aluminum •Show chrome or black finish available •Made in the U.S.A. PART # FINISH SUG. RETAIL FOR 99-09 TWIN CAM 0940-0686 Black $79.95 0940-0687 Chrome 79.95 PART # FINISH SUG. RETAIL FOR 70-99 BIG TWIN (EXCEPT TWIN CAM) 0940-0684 Black $79.95 0940-0685 Chrome 79.95 •All mounting hardware is concealed so you get a super-clean look •Made of chrome-plated 6061 T-6 aluminum •All necessary installation hardware included •Pre-drilled in a 2-5 bolt pattern to fit both Evolution, Twin Cam and most aftermarket motors PART # DESCRIPTION SUG. RETAIL 0940-0304 Ali Baba points cover $109.95 0940-0746 0940-0608 ENGINE TRANSMISSION & DRIVELINE NOSTALGIA POINTS COVERS 0940-0743 0940-0741 POINTS COVERS GASKETS & SEALS ELECTRICAL LIGHTING HANDLEBARS, CONTROLS & MIRRORS CABLES •Created from 6061 aluminum •One-piece covers are polished and showcase the WCC logo •Two-piece covers feature a back plate painted with black military paint and a polished stainless steel insert with the choice of WCC or FTW logos •Made in the U.S.A. PART # DESCRIPTION FOR 99-09 TWIN CAM 0940-0742 Polished, one-piece 0940-0744 FTW logo, two-piece 0940-0746 WCC logo, two-piece FOR 70-99 BIG TWIN (EXCEPT TWIN CAM), 04-09 XL 0940-0741 Polished, one-piece 0940-0743 FTW logo, two-piece 0940-0745 WCC logo, two-piece 2105-0045 SUG. RETAIL $99.95 99.95 99.95 99.95 99.95 99.95 0940-0749 •A Roland Sand Design inspired by his Discovery Channel Biker Build-Off project The Glory Stomper •Machined from aluminum to exacting standards •Choice of chrome plating or black anodized finish •All mounting hardware included •Matching rocker box covers, timing cover, derby cover and inspection cover are available separately •Made in the U.S.A. PART # DESCRIPTION SUG. RETAIL FOR 99-09 TWIN CAM MODELS 0940-0608 Chrome $149.95 0940-0750 Black anodized 149.95 FOR 70-99 BIG TWIN MODELS (EXCEPT TWIN CAM), 04-09 XL 0940-0607 Chrome 149.95 0940-0749 Black anodized 149.95 2105-0039 2105-0046 2105-0049 2105-0049 shown shown mounted mounted on on black black points points cover cover 2105-0046 2105-0046 2105-0042 BRAKES TANKS & OIL FILTERS DASHES & GAUGES FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL 468 BILLET POINTS COVERS AND INTERCHANGEABLE INSERTS 2105-0048 •Machined from 6061 T-6 billet aluminum •Predrilled in 2- and 5-bolt patterns to fit Evolutions and Twin Cams •Two-piece design hides hardware for a clean look •Covers and inserts are sold separately so you can mix-andmatch chrome or black anodized base covers and inserts to create a custom look •Points covers include all necessary mounting hardware •Made in the U.S.A. PART # DESCRIPTION SUG. RETAIL POINTS COVERS FOR 70-09 MODELS 2105-0045 Chrome $72.95 2105-0046 Black 72.95 CHROME INSERTS 2105-0039 Iron Cross 39.95 2105-0041 Flame 39.95 2105-0047 Smooth 39.95 PART # DESCRIPTION CHROME INSERTS (CONT) 2105-0049 Ball-milled BLACK INSERTS 2105-0040 Iron Cross 2105-0042 Flame 2105-0048 Smooth 2105-0050 Ball-milled SUG. RETAIL $39.95 39.95 39.95 39.95 39.95 0940-0270 0940-0271 POINTS COVERS •Engraved with Cutie Pie logo in silhouette •Available in polished billet aluminum or anodized black finish •Made in the U.S.A. PART # DESCRIPTION 70-99 SHOVELHEAD/EVOLUTION BIG TWIN, 04-09 XL 0940-0270 Polished aluminum 0940-0271 Anodized black All part numbers in BOLD MAGENTA are new for 2009. SUG. RETAIL $100.95 120.95 SECTION NESS-TECH® POINTS COVERS WINDSHIELDS •Machined from 6061 T-6 billet aluminum, polished and show-chromed •Includes chrome-plated hardware •Sold each •Made in the U.S.A. PART # DESCRIPTION FOR 70-99 BIG TWIN (EXCEPT TWIN CAM), 94-09 XL DS-373954 Grooved DS-373915 Flamed TOURING SUG. RETAIL $49.95 55.95 DS-373915 DS-373954 LUGGAGE FINNED POINTS COVER •Machined from 6061 T-6 aluminum •Polished finish •Include chrome hardware •Covers fit JIMS and OEM-style cam covers, except Twin Cam •Made in the U.S.A. SEATS & SISSY BARS •Machined billet aluminum points cover is polished and chrome-plated •Distinctive finned pattern matches our finned rocker covers DS-376511 •Supplied with polished stainless steel hardware •Made in the U.S.A. BILLET POINTS COVERS PART # DS-373931 DS-376549 PART # DESCRIPTION FOR 70-99 BIG TWIN MODELS (EXCEPT TWIN CAM), 94-09 XL DS-376549 W/ lasered JIMS logo DS-376548 Plain EXHAUST DESCRIPTION For 70-99 Big Twin (except Twin Cam), 04-09 XL SUG. RETAIL $64.95 ENGINE $34.95 34.95 •Custom aluminum covers available with a smooth or ball-milled design •Feature a chrome finish •Sold each •Made in the U.S.A. 0940-0782 IRON CROSS POINTS COVERS •Black/gold iron cross •Two piece assembly DESCRIPTION 00-09 Twin Cam 82-99 EVO FUEL/AIR SYSTEMS SUG. RETAIL POINTS COVERS PART # 0940-0782 0940-0781 7 SUG. RETAIL $115.95 115.95 TRANSMISSION & DRIVELINE DS-373965 GASKETS & SEALS DS-373964 PART # DESCRIPTION FOR 99-09 TWIN CAM MODELS DS-373965 Millennium smooth DS-373966 Millennium ball-milled FOR 70-99 BIG TWIN MODELS (EXCEPT TWIN CAM), 94-09 XL DS-373963 Millennium smooth DS-373964 Millennium ball-milled SUG. RETAIL $44.95 44.95 44.95 44.95 ELECTRICAL LIGHTING HANDLEBARS, CONTROLS & MIRRORS CABLES 0940-0584 0940-0014 0940-0582 DS-325921 0940-0580 DS-325922 BRAKES TANKS & OIL FILTERS 0940-0583 0940-0273 DS-325919 DS-325920 0940-0282 POINTS COVERS 0940-0272 •Available in a variety of designs •Chrome-plated and anodized billet aluminum •Include mounting screws •Made in the U.S.A. DS-373064 SUG. RETAIL PART # DESCRIPTION FOR 99-09 TWIN CAM 0940-0584 Finned $38.95 0940-0585 Money to Burn 38.95 0940-0586 Rock and Roll 38.95 0940-0014 Jokeneer 39.95 DS-325921 Flame 39.95 DS-325922 Hot Head 39.95 DS-325923 Joker 39.95 DS-325924 Smooth 39.95 DS-373065 Lucky 7 39.95 FOR 70-99 BIG TWIN (EXCEPT TWIN CAM), 04-09 XL 0940-0581 Finned 39.95 0940-0582 Money to Burn 39.95 PART # DESCRIPTION FOR 70-99 BIG TWIN (EXCEPT TWIN CAM), 04-09 XL (CONT) 0940-0583 Rock and Roll 0940-0006 Jokeneer 0940-0280 Joker Racing – anodized black DS-325917 Flame DS-325918 Hot Head DS-325919 Joker DS-325920 Smooth DS-373064 Lucky 7 FOR 71-03 XL, 94-09 BUELL MODELS (EXCEPT 1125R, BLAST) 0940-0282 Joker Racing – anodized black SUG. RETAIL $39.95 39.95 39.95 39.95 39.95 39.95 39.95 39.95 39.95 All part numbers in BOLD MAGENTA are new for 2009. SUPREME POINTS COVERS •Domed style available in a variety of designs •Chrome-plated billet aluminum •Include mounting screws •Made in the U.S.A. PART # DESCRIPTION SUG. RETAIL FOR 99-09 TWIN CAM 0940-0274 Hot Head $38.95 0940-0275 Joker 38.95 0940-0580 Smooth 38.95 FOR 70-99 BIG TWIN (EXCEPT TWIN CAM), 04-09 XL 0940-0272 Hot Head 38.95 0940-0273 Joker 38.95 DASHES & GAUGES FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL 469 SECTION 7 0940-0757 WINDSHIELDS TOURING 0940-0313 0940-0316 LUGGAGE SEATS & SISSY BARS EXHAUST FUEL/AIR SYSTEMS MALTESE CROSS POINTS COVERS 0940-0761 2105-0002 •Billet aluminum points covers with a choice of chrome or black powder-coat background behind a raised chrome Maltese Cross design •Made in the U.S.A. PART # DESCRIPTION SUG. RETAIL FOR 99-09 TWIN CAM 0940-0315 Chrome $127.95 0940-0316 Black powder-coat 127.95 FOR 70-99 BIG TWIN (EXCEPT TWIN CAM), 71-09 XL 0940-0313 Chrome 127.95 0940-0314 Black powder-coat 127.95 0940-0265 ENGINE 0940-0264 POINTS COVERS 0940-0293 •Machined billet aluminum, brilliantly chrome-plated or black wrinkle finish •Both styles have matching derby covers, inspection covers and gas caps; sold separately PART # DESCRIPTION FOR 99-09 TWIN CAM MODELS 2105-0002 Reflections, chrome 0940-0293 Crusader Maltese cross, chrome 0940-0759 Smoothie, chrome 0940-0760 Smoothie, black wrinkle 0940-0762 American Diva 2, chrome 0940-0764 Skull, chrome FOR 70-99 BIG TWIN (EXCEPT TWIN CAM) AND 71-09 XL MODELS 0940-0292 Crusader Maltese cross 0940-0757 Smoothie, chrome 0940-0758 Smoothie, black wrinkle 0940-0761 American Diva 2, chrome (except 71-03 XL) 0940-0763 Skull, chrome (except 71-03 XL) TRANSMISSION & DRIVELINE FLUSH-MOUNT 0940-0763 SUG. RETAIL $33.95 34.95 35.95 35.95 39.95 39.95 34.95 35.95 35.95 39.95 39.95 7805-0080 POINTS COVERS GASKETS & SEALS ELECTRICAL LIGHTING •CNC-machined from 6061 T-6 billet aluminum and complete with gasket and hardware •Clean and smooth points cover is fastened with an innovative hidden bolt and O-ring combination that makes the cam cover appear like one complete unit SUG. PART # DESCRIPTION RETAIL 0940-0264 For 99-09 Twin Cam $114.95 0940-0265 For 70-99 Big Twin (except Twin Cam) and 71-08 XL 114.95 HANDLEBARS, CONTROLS & MIRRORS 0940-0767 CHROME SPHERICAL RADIUS POINTS COVER DS-373919 •Beautiful radiused chrome points cover matches our brake caliper inserts and fork tube cap covers •Comes complete with screws and gasket PART # DESCRIPTION SUG. RETAIL 7805-0080 For 99-09 Twin Cam (no gasket) $19.95 DS-373919 For 70-99 Big Twin (except Twin Cam) and 71-09 XL models (ea.) 13.95 0940-0768 POINTS COVERS •Choice of chrome-plated or black aluminum construction PART # DESCRIPTION SUG. RETAIL PART # DESCRIPTION FOR 70-99 BIG TWIN MODELS FOR 99-09 TWIN CAM MODELS (EXCEPT TWIN CAM), 04-09 XL 0940-0765 Chrome 0940-0767 Chrome $91.95 0940-0766 Black 0940-0768 Black 91.95 CABLES BRAKES DS-373404 SUG. RETAIL $91.95 91.95 1902-1605 TANKS & OIL FILTERS DASHES & GAUGES FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL 470 0940-0482 DS-373927 DS-373926 DS-373928 DS-373929 0940-0332 0940-0483 POINTS COVERS 1902-7591 •Choice of chrome or black-anodized 6061 T-6 billet aluminum •Available in Stepped, Elite, Tribal or Maltese Cross designs •Mounting hardware included •Made in the U.S.A. CHROME BLACK ANODIZED SUG. RETAIL PART # DESCRIPTION FOR 99-09 TWIN CAM DS-373404 Elite $52.95 FOR 70-99 BIG TWIN (EXCEPT TWIN CAM), 71-09 XL 1902-1605 Stepped 60.95 DS-373403 Elite 60.95 0940-0332 Maltese Cross 60.95 SUG. PART # DESCRIPTION RETAIL FOR 99-09 TWIN CAM 0940-0482 Tribal $56.95 0940-0483 Maltese Cross 56.95 FOR 70-99 BIG TWIN (EXCEPT TWIN CAM), 71-09 XL 0940-0481 Maltese Cross 60.95 LIVE TO RIDE/EAGLE SPIRIT POINTS COVERS •Die-cast aluminum construction •Feature detailed chrome or gold eagle with banner and script •Sold each PART # DESCRIPTION SUG. RETAIL FOR 99-09 TWIN CAM 1902-7591 Gold $29.95 FOR 84-99 EVOLUTION BIG TWIN, 04-09 XL DS-373926 Chrome 17.95 DS-373928 Gold 29.95 FOR 71-03 XL DS-373927 Chrome 17.95 DS-373929 Gold 29.95 All part numbers in BOLD MAGENTA are new for 2009. SECTION 7 1902-0186 WINDSHIELDS TOURING LUGGAGE 3-D SKULL POINTS COVER •Billet aluminum with a chrome finish •Features a unique mounting system with no visible screws PART # 7805-0081 DESCRIPTION For 70-99 Big Twin (except Twin Cam), 71-09 XL models SEATS & SISSY BARS •Chrome die-cast construction •Features blackened eyes and mouth •Skull protrudes outward about .750” SMOOTH POINTS COVER SUG. RETAIL $49.95 PART # 1902-0181 1902-0185 1902-0186 DESCRIPTION For 99-09 Twin Cam For 70-99 Big Twin, 04-09 XL For 71-03 XL POINTS COVER SUG. RETAIL $22.95 22.95 24.95 •Chromed, heavy-gauge steel replacement point cover PART # DS-373917 DESCRIPTION For 70-99 Big Twin (except Twin Cam) and 71-09 XL models SUG. RETAIL $6.95 EXHAUST FUEL/AIR SYSTEMS DS-376519 ENGINE TRANSMISSION & DRIVELINE CHROME HEADBOLT/ SPARK PLUG COVERS DS-305024 SCORPIONS™ •Covers add a classy touch to any Twin Cam motor •Held in position with setscrews to prevent noisy rattling •Spark plugs may be removed without cover removal on Twin Cam models •Sold in pairs PART # DESCRIPTION SUG. RETAIL DS-376519 For 99-09 Twin Cam $49.95 DS-305024 For all Evolution Big Twin and XL 39.95 DS-305003 GASKETS & SEALS DS-305009 •A step beyond individual headbolt covers and spark plug covers •Drag and Billy Westbrook have teamed up to put an end to having to buy individual parts; our die-cast aluminum covers fit over the entire headbolt area as well as the spark plug base •Beautiful detail to really accent the finned area of the head PART # DESCRIPTION DS-305003 Chrome headbolt/spark plug covers for 86-99 80” (set) DS-305005 Repl. rubber grommets for DS-305003 (pr.) DS-305009 Chrome headbolt/spark plug covers for 86-03 XL (except 98-03 1200S) (set) ELECTRICAL LIGHTING SUG. RETAIL $39.95 3.95 HANDLEBARS, CONTROLS & MIRRORS 39.95 CABLES •Specially designed for S&S headbolts •Not for stock headbolts •Magnets hold covers in place; no setscrews needed •Chrome finish •Sold in sets of four PART # DESCRIPTION 0930-0014 S&S headbolt covers BRAKES CUSTOM HEX HEAD HEADBOLT COVER MAGNETIC HEADBOLT COVERS SUG. RETAIL $54.95 •Chrome-plated hex head cover hides dull 12-point headbolts •Easy setscrew installation •Sold in 4-pk. PART # DESCRIPTION 2401-0113 For 86-09 FL, FX, and XL models TANKS & OIL FILTERS SUG. RETAIL $44.95 DASHES & GAUGES 0950-0060 0950-0063 HEADBOLT COVERS STILETTO™ HEAD BOLT COVERS •Awesome style, easy installation •Beautiful chrome finish •Sold in a set of four PART # DESCRIPTION 0940-0494 For all 86-09 H-D models SUG. RETAIL $39.95 •Fit completely over the washer and headbolt without interference from the head fins for S&S 107 cubic inch motors •Available in Warrior or vertical-milled styles •Set of four SUG. SUG. PART # DESCRIPTION RETAIL PART # DESCRIPTION RETAIL WARRIOR VERTICAL MILLED 0950-0060 For all S&S motors up 0950-0062 For all S&S motors up to 107 cu. in. $67.95 to 107 cu. in. $67.95 0950-0061 For all Evolution S&S 113+ 0950-0063 For all Evolution S&S 113+ cu. in. motors and other cu. in. motors and other aftermarket motors 67.95 aftermarket motors 67.95 All part numbers in BOLD MAGENTA are new for 2009. FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL 471 SECTION 7 WINDSHIELDS ALI BABA HEADBOLT COVERS •Machined from 6061 T-6 aluminum and chrome plated •A great detail addition to your bike •Sold in a set of four TOURING LUGGAGE SEATS & SISSY BARS EXHAUST FUEL/AIR SYSTEMS ENGINE TRANSMISSION & DRIVELINE GASKETS & SEALS 0940-0305 SUG. PART # DESCRIPTION RETAIL 0940-0303 For 86-09 Big Twin and XL models $89.95 0940-0306 NESS-TECH® HEADBOLT COVERS UNIQUE HEADBOLT COVERS •Be as creative as you want to be with these amazing skull or devil bolt covers •Four-piece sets available in either genuine 24k gold or beautiful show chrome •Cover measures 13/4” tall by 1” in 0940-0308 diameter and attaches with a stainless steel setscrew •Sets include two right- and two left-side covers for a clean, hidden-fastener look PART # DESCRIPTION FOR 86-09 BIG TWIN AND 86-09 XL MODELS 0940-0305 Gold skull 0940-0306 Chrome skull 0940-0308 Chrome devil •Smooth design carved from 6061 T-6 billet aluminum •Chrome-plated for that complete finish •Sold in a set of four PART # DESCRIPTION 1902-5730 For 86-09 Big Twin and XL models SUG. RETAIL $41.95 SUG. RETAIL $158.95 136.95 136.95 0940-0447 0940-0328 DS-376492 ELECTRICAL FIREDOMES AND HEADBOLT COVERS LIGHTING HANDLEBARS, CONTROLS & MIRRORS CABLES BRAKES TANKS & OIL FILTERS DS-375078 HEADBOLT COVERS •Chrome-plated 6061 T-6 billet aluminum covers in packs of four •Easy setscrew installation •Made in the U.S.A. PART # DESCRIPTION FOR 86-09 BIG TWIN AND XL MODELS 0940-0328 Gothic headbolt covers DS-375078 Elite headbolt covers SUG. RETAIL $90.95 56.95 •A quick, easy way to dress up the engine •Firedomes slip right over the spark plug, held in place with a rubber grommet •Headbolt covers slip right over the hex of a spark plug; rubber grommet holds it in place •Low-profile peaked design covers the entire headbolt •All feature a beautiful chrome finish •Firedomes sold in pairs, headbolt covers sold in 4-pk. PART # DESCRIPTION SUG. RETAIL FIREDOMES 0940-0447 For Evolution Big Twin, Shovelhead and iron XL (pr.) $19.95 0940-0448 For Twin Cam and Evolution XL (pr.) 24.95 HEADBOLT COVERS DS-376492 For 86-09 Big Twin and XL models (4-pk.) 19.95 DS-375073 DS-375073 DASHES & GAUGES DS-190669 FRAMES, SUSPENSION & FENDERS DS-190926 0930-0028 CHROME HEADBOLT COVERS CYLINDER FOOTRESTS HEADBOLT COVERS & LICENSE •Cover the top of the OEM PLATE FRAMES headbolts found on the left TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL 472 side of the engine by the spark plugs, totally refining the look of the cylinder heads •CNC-machined – not cast – from 6061 T-6 aluminum and fully chrome-plated •Easy to install with included setscrews •Sold in sets of four •Made in the U.S.A. PART # DESCRIPTION SUG. RETAIL FOR 86-09 BIG TWIN AND 86-09 XL MODELS 0930-0028 Flat Top $62.95 DS-375073 Series 2000 64.95 •Eye-pleasing machined aluminum chrome headbolt covers •Available individually or in packs of four •Made in the U.S.A. PART # DS-190926 DS-190930 DS-190932 DS-190927 SUG. DESCRIPTION RETAIL For 92-09 Big Twin and 92-09 XL Evolution (4-pk.) $50.95 For 86-91 80” and 86-91 XL Evolution (4-pk.) 46.95 For 84-85 80” Evolution (4-pk.) 46.95 For 92-09 Big Twin and 92-09 XL Evolution (ea.) 15.95 ACORN AND CAP-STYLE HEADBOLT COVERS •Cover the unsightly factory 12-point headbolts; come complete with setscrews •Available with a chrome head in a 7/16” hex acorn or cap-style cover •Sold four per pack PART # DESCRIPTION SUG. RETAIL FOR 84-E85 80” EVOLUTION MODELS DS-190791 Acorn-style $19.95 DS-190669 Cap-style 19.95 All part numbers in BOLD MAGENTA are new for 2009. SECTION DS-375629 7 WINDSHIELDS DS-375632 TOURING LUGGAGE STAINLESS STEEL HEADBOLT COVERS •Custom covers made by Landmark Mfg. •An Allen-head set screw holds them in place •Polished to a mirror-like finish •Sold in sets of four PART # DESCRIPTION SUG. RETAIL FOR ALL 86-09 BIG TWIN AND XL MODELS DS-375629 Bandit $46.95 DS-375632 Renegade 46.95 HEADBOLT COVERS •Machined from solid aluminum, then chromeplated to a smooth finish •Snap-on locking feature keeps covers in place •Sold in packs of four •Made in the U.S.A. PART # DESCRIPTION SUG. RETAIL 2402-0083 For all S&S engines $29.95 SEATS & SISSY BARS CHROME DIE-CAST HEADBOLT COVERS •Come with set screws and hex wrench •Sold in a four pack PART # DESCRIPTION SUG. RETAIL 1902-0409 For 86-09 Big Twin and XL models $25.95 EXHAUST FUEL/AIR SYSTEMS ENGINE TRANSMISSION & DRIVELINE 2107-0901 GASKETS & SEALS CHROME HEADBOLT COVERS •Quality chrome-plated steel bolt covers •Polished and buffed to a mirror-like finish PART # DESCRIPTION SUG. RETAIL 2402-0073 For 86-09 Big Twin and XL models (4-pk.) $32.95 ELECTRICAL WATER PUMP HOSE COVER •Chromed stamped-steel construction •Comes complete with mounting hardware PART # DESCRIPTION 2107-0901 Smooth cover for 02-09 V-Rod SUG. RETAIL $31.95 LIGHTING HANDLEBARS, CONTROLS & MIRRORS REAR CYLINDER BASE COVER CABLES •Covers the area between the transmission top cover and rear cylinder •Installs quickly and easily •Beautiful chrome finish NOTE: PART # 0950-0199 requires the use of Küryakyn’s front transmission shroud for installation. PART # DESCRIPTION 0940-0591 For 02-06 Touring models DS-376490 0940-0591 SUG. RETAIL $39.95 BRAKES 0950-0199 PART # 0950-0199 DESCRIPTION For 07-08 Touring models SUG. RETAIL $49.95 DS-376488 TANKS & OIL FILTERS DASHES & GAUGES FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES DS-305017 MOTOR KAPZ CYLINDER BASE TIMING HOLE COVERS •High-quality, chrome-plated, die-cast construction •Smooths the transition from the cylinders to the engine cases •Easy installation PART # DESCRIPTION 0940-0739 For 07-09 FLHT/FLHR/FLTR and FLHX, 06-08 FXDWG 0940-0740 For 07-09 FXST/FLST DS-305017 For 00-06 Softail, 99-06 FLHT, FLHR and FLTR, 99-05 FXDWG DS-376488 For 84-99 80” Evolution Big Twin w/ forward controls or floorboards DS-376490 For 91-03 XL models SUG. RETAIL $69.95 69.95 59.95 39.95 39.95 •Designed to cover the lower front motor mount nuts and bolts •Machined from billet aluminum, then chrome plated for a beautiful shine •Fasten with set screws •Sold in pairs PART # DESCRIPTION SUG. RETAIL 1902-0000 For 00-09 FXST/FLST $29.95 All part numbers in BOLD MAGENTA are new for 2009. TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL 473
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