Untitled - Customs

Transcription

Untitled - Customs
7
388
SECTION
7
WINDSHIELDS
EPA-CERTIFIED ENGINE PACKAGES
•EPA-certified (49-state) engine packages for new builds in custom 84-99 style Big Twin chassis
•These fully assembled engines are available in 96”, 113” and 124” displacements, and come in natural, black,
and polished finishes
•For carbureted models only and include an S&S ignition system
•The 96” engine comes with the S&S Super Stock® ignition, while the 113” and 124” engines come with the S&S IST™ ignition
•Made in the U.S.A.
NOTE: These engines are not to be used in a previously certified vehicle or a custom motorcycle built from
a previously certified vehicle.
TOURING
LUGGAGE
0901-0150
NOTE: In order to complete EPA certification, all vehicles must have an N/V ratio (engine rpm divided by miles per hour in top gear) of 43.3; weight for
vehicles with 96” and 113” engines must not exceed 992 lb.; weight for vehicles with 124” engines must not exceed 1,058 lb.; exhaust system selected
must create back pressure within the specified limits (all the requirements are included in the engine package paperwork ).
SEATS &
SISSY BARS
FOR 84-99 EVOLUTION-STYLE CHASSIS
PART #
DESCRIPTION
96” WITH SUPER STOCK IGNITION AND SUPER E CARB
0901-0148
Natural w/ cast gear cover
0901-0149
Wrinkle black w/ cast gear cover
0901-0150
Polished w/ billet gear cover
113” WITH IST IGNITION AND SUPER G CARB
0901-0151
Natural w/ billet gear cover
0901-0152
Black w/ billet gear cover
SUG. RETAIL
$5,961.95
6,613.95
7,607.95
7,607.95
7,757.95
PART #
DESCRIPTION
113” WITH IST IGNITION AND SUPER G CARB (CONT)
0901-0153
Polished w/ billet gear cover
124” WITH IST IGNITION AND SUPER G CARB
0901-0154
Natural w/ billet gear cover
0901-0155
Black w/ billet gear cover
0901-0156
Polished w/ billet gear cover
SUG. RETAIL
EXHAUST
$8,559.95
8,973.95
9,309.95
10,137.95
FUEL/AIR
SYSTEMS
ENGINE
TRANSMISSION
& DRIVELINE
0901-0157
0901-0104
0901-0161
GASKETS
& SEALS
0901-0162
ELECTRICAL
1022-0024
LIGHTING
1022-0027
0950-0201
HANDLEBARS,
CONTROLS
& MIRRORS
0950-0145
124” TWIN CAM “A”-STYLE MOTORS
1013-0016
1022-0025
•Truly complete Twin Cam-style 124” motors
•All motors have a 41/8” bore, a 45/8” stroke and forged pistons with 10.8:1 compression ratio
•Feature super-strong S&S Twin Cam-style crankcases with extra thickness in key stress areas
•Timken®-style sprocket shaft bearing for superior strength and load capacity
•S&S’s legendary flywheel, connecting rods, .640 lift gear drive cams, S&S cylinders and pistons, S&S cylinder heads,
rocker arms, rocker covers and electric compression releases; also feature the new S&S Twin Cam-style oil pump and tappets
1022-0026
•Available in single-bore fuel-injection style or carbureted style
•Single-bore fuel-injection version features a Delphi-style S&S Variable Fuel Injection (VFI) module, manifold, throttle body, fuel rail, injectors and
Desperado teardrop air cleaner (Harley-Davidson® Screamin’ Eagle® EFI Race Tuner Kit or similar aftermarket single-bore fuel-injection module may also
be used)
•Throttle body has the same bore diameter as S&S Super G carburetor, so it provides ample airflow for high-performance 124” motors; does not include
idle air control motor, throttle position sensor, MAP sensor or temperature sensor; optional tuned induction air cleaner available
•Carbureted versions feature an S&S Super G series carb with the slotted “Desperado” air cleaner cover, and come with an S&S Intelligent Spark
Technology (IST) ignition system which automatically adjusts ignition timing, retarding it at detonation or during knocking to prevent engine damage,
and advancing it for maximum power and economy when detonation or knocking is not present
•Made in the U.S.A.
NOTE: These motors are for use in applications where the oil tank is located lower than the oil pump.
NOTE: If a different intake system is used on the fuel-injected motor, the fuel map must be modified.
NOTE: Installation of 124” motors in 01-05 Dyna models requires oil line installation kit PART #0950-0201; this kit includes a special transmission top
cover and oil lines. Installation in 99-05 FLT models requires oil line installation kit PART #0950-0145, but the stock transmission cover may be used.
PART #
DESCRIPTION
SUG. RETAIL PART #
DESCRIPTION
SUG. RETAIL
02-05 SINGLE-BORE FUEL-INJECTED MOTOR
OIL LINE KITS FOR 124” TWIN CAM “A” STYLE MOTORS
WITH DELPHI-STYLE VFI INJECTION MODULE
0950-0201
For 99-05 Dyna
$342.95
0901-0161
Natural
$9,589.95 0950-0145
For 99-05 FLT
99.95
0901-0157
Black powder-coated
9,925.95 OPTIONAL COMPONENTS
0901-0162
Polished
10,960.95 1022-0027
Tuned induction bracket for single-bore
99-06 CARBURETED MOTORS WITH IST IGNITION SYSTEM
fuel-injected motor; chrome
385.95
AND EVOLUTION-STYLE MOTOR MOUNTS
1013-0016
Tuned induction bracket for carbureted
0901-0104
Natural
8,977.95
motors; chrome
421.95
0901-0105
Black powder-coated
9,307.95 1022-0024
Tuned induction air cleaner, natural
246.95
0901-0106
Polished
10,804.95 1022-0025
Tuned induction air cleaner, black
267.95
99-06 CARBURETED MOTORS WITH IST IGNITION SYSTEM
1022-0026
Tuned induction air cleaner, chrome
334.95
AND TWIN CAM-STYLE MOTOR MOUNTS
0901-0089
Natural
8,977.95
0901-0090
Black powder-coated
9,307.95
0901-0091
Polished
10,804.95
All part numbers in BOLD MAGENTA are new for 2009.
CABLES
BRAKES
TANKS &
OIL FILTERS
DASHES
& GAUGES
FRAMES,
SUSPENSION
& FENDERS
FOOTRESTS
& LICENSE
PLATE FRAMES
TIRES,
TUBES &
WHEELS
HARDWARE,
CHEMICALS
& TOOLS
COVERS,
SECURITY
& GENERAL
389
SECTION
7
WINDSHIELDS
TOURING
0901-0093
LUGGAGE
SEATS &
SISSY BARS
EXHAUST
FUEL/AIR
SYSTEMS
ENGINE
TRANSMISSION
& DRIVELINE
0901-0107
GASKETS
& SEALS
ELECTRICAL
0901-0097
0901-0125
LIGHTING
HANDLEBARS,
CONTROLS
& MIRRORS
CABLES
EVOLUTION-STYLE MOTORS
•All motors are fully assembled and come with a certificate stating that motor was assembled by S&S, using all S&S components
•Feature polished billet tappet guides and gearcover, electric compression releases (except 96” motors), show-quality chrome-plated die-cast S&S
rocker covers, high-volume high-pressure (HVHP) oil pump and teardrop air cleaner cover
•Carbureted motors feature S&S Super Stock® ignition or S&S Intelligent Spark Technology (IST) dual-spark ignition system which automatically adjusts
ignition timing, retarding it at detonation or during knocking to prevent engine damage, and advancing it for maximum power and economy when
detonation or knocking is not present
•124” and 113” motors come with an S&S Super G carburetor and have an S&S 640 and 600 cam respectively
•96” motors come with an S&S Super E carburetor and have S&S 585 cams
•See Section 6 for optional tuned induction air cleaners and brackets
•Made in the U.S.A.
124”
BRAKES
TANKS &
OIL FILTERS
DASHES
& GAUGES
FRAMES,
SUSPENSION
& FENDERS
FOOTRESTS
& LICENSE
PLATE FRAMES
TIRES,
TUBES &
WHEELS
HARDWARE,
CHEMICALS
& TOOLS
COVERS,
SECURITY
& GENERAL
390
PART #
DESCRIPTION
CARBURETED MOTORS WITH IST IGNITION SYSTEM
0901-0096
Black powder-coated
0901-0097
Polished
CARBURETED MOTORS WITH SUPER STOCK IGNITION SYSTEM
0901-0092
Natural
0901-0093
Black powder-coated
0901-0094
Polished
BORE/STROKE
COMP. RATIO
SUG. RETAIL
41/8”/45/8”
41/8”/45/8”
10.8:1
10.8:1
$8,901.95
9,688.95
41/8”/45/8”
41/8”/45/8”
41/8”/45/8”
10.8:1
10.8:1
10.8:1
8,074.95
8,404.95
9,190.95
BORE/STROKE
COMP. RATIO
4”/41/2”
4”/41/2”
4”/41/2”
10.1:1
10.1:1
10.1:1
$7,049.95
7,379.95
8,165.95
4”/41/2”
4”/41/2”
4”/41/2”
10.1:1
10.1:1
10.1:1
6,562.95
6,891.95
7,678.95
BORE/STROKE
COMP. RATIO
35/8”/45/8”
35/8”/45/8”
35/8”/45/8”
10.1:1
10.1:1
10.1:1
$6,343.95
6,673.95
7,607.95
35/8”/45/8”
35/8”/45/8””
35/8”/45/8”
10.1:1
10.1:1
10.1:1
5,673.95
6,003.95
6,790.95
113”
PART #
DESCRIPTION
CARBURETED MOTORS WITH IST IGNITION SYSTEM
0901-01101
Natural
0901-01111
Black powder-coated
0901-01121
Polished
CARBURETED MOTORS WITH SUPER STOCK IGNITION SYSTEM
1
0901-0107
Natural
0901-01081
Black powder-coated
0901-01091
Polished
SUG. RETAIL
96”
PART #
DESCRIPTION
CARBURETED MOTORS WITH IST IGNITION
0901-0125
Natural finish
0901-0126
Black finish
0901-0127
Polished
CARBURETED MOTORS WITH SUPER STOCK IGNITION
0901-0122
Natural finish
0901-0123
Black finish
0901-0124
Polished
1
Motors are 0.050” shorter than stock.
All part numbers in BOLD MAGENTA are new for 2009.
SUG. RETAIL
SECTION
7
WINDSHIELDS
93” AND 103” SHOVELHEAD-STYLE MOTORS
TOURING
•Assembled 93” standard compression, 93” high compression and 103” Shovelhead motors
•All feature classic stock appearance with genuine S&S billet rocker covers and cam covers, S&S rocker
arms, Evolution-style cam and tappets, tappet guides and S&S Super Stock® single-fire ignition system
with a custom ignition curve tailored to the engine
•Available in alternator style
•93” standard-compression motor has a 35/8” bore, a 41/2” stroke, 585 camshaft and cast pistons with
8.2:1 compression ratio
•93” high-compression motor has a 35/8” bore, a 41/2” stroke, 600 camshaft and forged pistons with 10:1
compression ratio
•103” motor has a 35/8” bore, a 5” stroke, 640 camshaft and forged pistons with 10.7:1 compression ratio
•Made in the U.S.A.
LUGGAGE
SEATS &
SISSY BARS
0901-0132
NOTE: Charging systems are not included; must be purchased separately.
PART #
DESCRIPTION
ALTERNATOR-STYLE MOTORS
0901-0129
93” standard compression
0901-0132
93” high compression
SUG. RETAIL
$7,506.95
7,582.95
PART #
DESCRIPTION
ALTERNATOR-STYLE MOTORS (CONT)
0901-0134
103”
SUG. RETAIL
EXHAUST
$7,592.95
FUEL/AIR
SYSTEMS
ENGINE
SHOW-POLISHED BILLET EVOLUTION-STYLE MOTORS
TRANSMISSION
& DRIVELINE
•All motors include Patrick Racing billet CNC-ported T-6061 heads and billet cylinders, dynamically balanced
crankshaft assembly, JE-forged pistons, Patrick Racing custom-designed cam with .602” lift and 266° duration,
JIMS roller rockers, roller lifters, billet lifter blocks, billet rocker boxes, billet cam cover and billet oil pump; also
included are Sumax billet pushrod tubes and Crane HI-4 ignition
•All motors have 10.25:1 compression ratio
•128” motors have a 4.25” bore, 4.50” stroke, 2.10” intake valves, 1.70” exhaust valves, electronic decompressors
and a 45mm Mikuni carburetor
•113” motors have a 4.00” bore, 4.50” stroke, 2.00” intake valves, 1.625” exhaust valves, manual decompressors and
a 42mm Mikuni carburetor; 113” polished motors also feature the unique Patrick Racing round billet cylinders
•Motors are fully show-polished to the base of each cylinder and head fin for award-winning beauty, and also
feature polished carburetor with chrome cover, chrome cam cover and lifter blocks
•Polished carburetor support bracket and
PART #
DESCRIPTION
SUG. RETAIL
velocity stack for the 128” motor sold in
0901-0147
128”
$11,499.95
FUEL/AIR SYSTEMS section
0901-0049
113”
10,654.95
•Made in the U.S.A.
GASKETS
& SEALS
ELECTRICAL
LIGHTING
0901-0147
HANDLEBARS,
CONTROLS
& MIRRORS
CABLES
BRAKES
TANKS &
OIL FILTERS
0901-0140
0901-0139
DASHES
& GAUGES
FRAMES,
SUSPENSION
& FENDERS
PRO-SERIES® EVOLUTION-STYLE COMPLETE MOTORS
•Pro-Series® motors are assembled with the highest quality American-made components
•Include TP Engineering’s chrome billet pro-vent rocker boxes, chrome billet cam cover, patented Smart Pump billet oil pump,
forged flat-top pistons, CNC-ported heads with compression releases, forged steel roller rocker arms, stainless steel valves,
American-made billet tappet blocks, single-fire ignition and Mikuni 45mm carburetors
•114” motor has 9.5:1 compression ratio; 121” motor has a 10.4:1 compression ratio; 124” motor has a 10.5:1 compression ratio
•All assembled Pro-Series engines are pre-run to ensure consistent quality and performance right out of the box
•Available in polished and show-polished finish
•Polished motors have polished crankcases, tappet blocks, cylinder bases, cylinder and head fins and spark plug area
•Show-polished motors have polished crankcases, tappet blocks, cylinders, heads, carburetor and intake manifold
•”EPA” engines have been qualified to meet emissions standards; contact TP for details
•Made in the U.S.A.
PART #
DESCRIPTION
POLISHED FINISH
0901-0135
114” motor, 41/8”
0901-0141
114” motor, 41/8”
0901-0137
121” motor, 41/8”
0901-0143
121” motor, 41/8”
0901-0139
124” motor, 41/8”
0901-0145
124” motor, 41/8”
SUG. RETAIL
bore
bore
bore
bore
bore
bore
x
x
x
x
x
x
41/4”
41/4”
41/2”
41/2”
45/8”
45/8”
stroke
stroke EPA
stroke
stroke EPA
stroke
stroke EPA
$8,024.95
8,334.95
8,171.90
8,481.95
8,234.95
8,544.95
PART #
DESCRIPTION
SHOW POLISHED
0901-0136
114” motor, 41/8”
0901-0142
114” motor, 41/8”
0901-0138
121” motor, 41/8”
0901-0144
121” motor, 41/8”
0901-0140
124” motor, 41/8”
0901-0146
124” motor, 41/8”
All part numbers in BOLD MAGENTA are new for 2009.
FOOTRESTS
& LICENSE
PLATE FRAMES
TIRES,
TUBES &
WHEELS
SUG. RETAIL
bore
bore
bore
bore
bore
bore
x
x
x
x
x
x
41/4”
41/4”
41/2”
41/2”
45/8”
45/8”
stroke
stroke EPA
stroke
stroke EPA
stroke
stroke EPA
$9,399.95
9,709.95
9,546.95
9,856.95
9,609.95
9,919.95
HARDWARE,
CHEMICALS
& TOOLS
COVERS,
SECURITY
& GENERAL
391
SECTION
7
WINDSHIELDS
TOURING
0903-0143
DS-0452
LUGGAGE
SEATS &
SISSY BARS
1022-0051
EXHAUST
DS-751306
0903-0141
FUEL/AIR
SYSTEMS
ENGINE
TRANSMISSION
& DRIVELINE
GASKETS
& SEALS
ELECTRICAL
LIGHTING
HANDLEBARS,
CONTROLS
& MIRRORS
CABLES
BRAKES
TANKS &
OIL FILTERS
DASHES
& GAUGES
FRAMES,
SUSPENSION
& FENDERS
FOOTRESTS
& LICENSE
PLATE FRAMES
TIRES,
TUBES &
WHEELS
HARDWARE,
CHEMICALS
& TOOLS
COVERS,
SECURITY
& GENERAL
392
95”/103” SUPER STOCK™ HOT SET-UP KITS FOR 88”/96” ENGINES
•All kits include fully-assembled S&S Super Stock Twin Cam style heads, S&S 585G gear-drive cams, S&S pushrod kit and all required gaskets
•Complete kits also include cylinders and 37/8” pop-up pistons for converting 88” engines to 95”, or 96” engines to 103”
•Kits with heads only are intended for 95” and 103” which already have 37/8” bore cylinders; these kits will require a pop-up piston kit (sold separately)
depending on the piston oversize required
•Fuel system (carb or EFI) is not included and must be ordered separately
•For replacement rings see page 409
•For replacement gasket kit see GASKET SECTION
•Made in the U.S.A.
NOTE: This project requires a skilled technician. It is the responsibility of the person assembling the parts to check all clearances
and assembly specifications.
PART #
DESCRIPTION
SUG. RETAIL
FOR 06 DYNA AND ALL 07-09 BIG TWIN MODELS (EXCEPT 08-09 TOURING)
0903-0389 W/ heads only; natural finish
$2,375.95
0903-0419 W/ heads only; black finish
2,463.95
FOR ALL 07-09 TWIN CAM MOTORS (EXCEPT 08-09 TOURING)
0903-0387 W/ cylinders, heads and pistons; natural finish
2,975.95
0903-0388 W/ cylinders, heads and pistons; black finish
3,151.95
FOR 99-06 TWIN CAM MOTORS (EXCEPT 06 DYNA)
0903-0142 W/ cylinders, heads and pistons; natural finish
2,913.95
0903-0141 W/ cylinders, heads and pistons; black finish
3,089.95
0903-0143 W/ heads only; black finish
2,380.95
FUEL SYSTEMS
DS-0452
S&S Super E carb kit for 99-06 models
524.95
1022-0051 S&S single-bore EFI induction kit w/ teardrop air
cleaner for 06-09 models (Delphi-style)
955.95
124” HOT SET-UP KITS
PART #
DESCRIPTION
SUG. RETAIL
FUEL SYSTEMS (CONT)
1022-0031 S&S single-bore EFI induction kit w/ teardrop air
cleaner for 01-05 models (Delphi-style)
$981.95
1022-0032 S&S single-bore EFI induction kit w/ teardrop air
cleaner for 99-01 models (Magneti-Marelli-style)
1,131.95
95” POP-UP PISTON KITS 06 DYNA
DS-751306 Std.
356.95
DS-751307 +.005”
356.95
DS-751308 +.010”
356.95
DS-751309 +.020”
356.95
103” POP-UP PISTON KITS FOR ALL 07-09 TWIN CAMS (EXCEPT 08-09 TOURING)
0910-0839 Std.
304.95
0910-0840 +.005”
304.95
0910-0841 +.010”
304.95
1010-0323
•The S&S Hot Set Up kit for Twin Cams allows a
Twin Cam owner to convert a stock 88” or 96”
engine to 124” using the stock crankcases
•Versions available using stock heads or S&S
Super Stock heads: first version contains a
dished piston designed to provide a 10.8:1
compression ratio with stock cylinder heads;
second version features S&S 91cc cylinder
heads with a compression ratio of 10.8:1 and
electric compression releases
•Both include 41/8” bore cylinders and pistons,
an S&S 45/8” stroke flywheel assembly, a set of S&S 640 gear drive cams, tappets,
S&S pushrods, roller rocker arms, and all hardware, gaskets and instructions
•Fuel system (carb or EFI) is not included and must be ordered separately
NOTE: This project requires a skilled technician. It is the responsibility of the
person assembling the parts to check all clearances and assembly specifications.
PART #
DESCRIPTION
124” HOT SET-UP KIT FOR USE WITH STOCK CYLINDER HEADS
0903-0411 For 99-06 Twin Cam 88A (except 06 Dyna); natural finish
0903-0412 For 99-06 Twin Cam 88A (except 06 Dyna); black finish
0903-0413 For 00-06 Twin Cam 88B; black finish
0903-0417 For 06 Dyna 88A and all 07-09 Twin Cam 96A
(except 08-09 Touring); black finish
0903-0418 For 06 Dyna 88A and all 07-09 Twin Cam 96A
(except 08-09 Touring); natural finish
124” HOT SET-UP KIT WITH S&S SUPER STOCK CYLINDER HEADS
0903-0404 For 99-06 Twin Cam 88A (except 06 Dyna); natural finish
0903-0405 For 99-06 Twin Cam 88A (except 06 Dyna); black finish
0903-0406 For 00-06 Twin Cam 88B; natural finish
0903-0407 For 06 Dyna 88A and all 07-09 Twin Cam 96A
(except 08-09 Touring); natural finish
0903-0408 For 06 Dyna 88A and all 07-09 Twin Cam 96A
(except 08-09 Touring); black finish
0903-0409 For 07-09 Twin Cam 96B; natural finish
0903-0410 For 07-09 Twin Cam 96B; black finish
SUG.
RETAIL
$3,663.95
3,751.95
3,798.95
3,783.95
3,684.95
5,511.95
5,687.95
5,749.95
5,542.95
5,718.95
5,604.95
5,780.95
1022-0034
0903-0405
PART #
DESCRIPTION
FUEL SYSTEMS
1001-0013 S&S Super G carb kit for 99-06 motors
1010-0323 S&S single-bore EFI induction kit w/ Desperado air cleaner
for 06-09 motors (except 08-09 Touring) w/ S&S Super
Stock heads (Delphi-style)
1010-0324 S&S single-bore EFI induction kit w/ Teardrop air cleaner
for 06-09 motors (except 08-09 Touring) w/ stock heads or
S&S heads w/ stock-style breather (Delphi-style)
1022-0034 S&S single-bore EFI induction kit w/ Desperado air cleaner
for 01-05 motors w/ S&S Super Stock heads (Delphi-style)
1022-0033 S&S single-bore EFI induction kit w/ Teardrop air cleaner
for 01-05 motors w/ stock heads or S&S heads w/ stockstyle breather (Delphi-style)
1022-0036 S&S single-bore EFI induction kit w/ Desperado air cleaner
for 99-01 motors w/ S&S Super Stock heads
(Magneti-Marelli-style)
1022-0035 S&S single-bore EFI induction kit w/ Teardrop air cleaner
for 99-01 motors w/ stock heads or S&S heads w/ stockstyle breather (Magneti-Marelli-style)
All part numbers in BOLD MAGENTA are new for 2009.
SUG.
RETAIL
$544.95
988.95
988.95
981.95
981.95
1,130.95
1,130.95
SECTION
7
WINDSHIELDS
TOURING
LUGGAGE
SEATS &
SISSY BARS
EXHAUST
FUEL/AIR
SYSTEMS
ENGINE
TRANSMISSION
& DRIVELINE
0903-0393
GASKETS
& SEALS
ELECTRICAL
LIGHTING
HANDLEBARS,
CONTROLS
& MIRRORS
CABLES
1022-0051
DS-0452
106” HOT SET-UP KITS
•Kits include 41/2” stroker flywheels with rods, S&S Twin Cam style 89cc cylinder heads, rocker covers, 585 gear drive cams,
S&S chrome moly pushrods, S&S electric compression releases, and all required gaskets and seals
•Require no case modification
•Kits require S&S piston kit (sold separately); include 9.8:1 ratio pistons, rings, pins and clips
•Fuel system (carb or EFI) is not included and must be purchased separately
•Stock cylinders will require boring to 37/8”; or you can purchase S&S 37/8” bore cylinder and piston kit PART #s 0931-0099 (natural) or 0931-0100 (black)
with 10.5:1 compression; sold separately
•For replacement piston rings, see page 409
•Made in the U.S.A.
NOTE: This project requires a skilled technician. It is the responsibility of the person assembling the parts to check all clearances
and assembly specifications.
PART #
DESCRIPTION
SUG. RETAIL
FOR 99-06 TWIN CAM A MOTORS (EXCEPT 06 DYNA)
0903-0392 Natural finish
$4,134.95
0903-0393 Black finish
4,222.95
FOR 00-06 TWIN CAM B MOTORS
0903-0396 Natural finish
4,176.95
0903-0397 Black finish
4,529.95
FOR 06 DYNA AND ALL 07-09 TWIN CAMS 96A (EXCEPT 08-09 TOURING)
0903-0390 Natural finish
4,253.95
0903-0391 Black finish
4,341.95
FOR 07-09 TWIN CAM 96B
0903-0394 Natural finish
4,341.95
0903-0395 Black finish
4,429.95
FUEL SYSTEMS CARBURETED MOTORS
DS-0452
S&S Super E carb kit for 99-06 models
524.95
PART #
DESCRIPTION
SUG. RETAIL
FUEL SYSTEMS FUEL-INJECTED MOTORS
1022-0051 S&S single-bore EFI induction kit w/ teardrop
air cleaner for 06-09 models (Delphi-style)
(except 08-09 Touring)
$955.95
1022-0031 S&S single-bore EFI induction kit w/ teardrop air
cleaner for 01-05 models (Delphi-style)
981.95
1022-0032 S&S single-bore EFI induction kit w/ teardrop air
cleaner for 99-01 models (Magneti-Marelli-style)
1,130.95
PISTON KITS
0920-0001 Std.
356.95
2001-2910 +.005” pistons (pr.)
356.95
2001-2911 +.010” pistons (pr.)
356.95
2001-2912 +.020” pistons (pr.)
356.95
843.95
0931-0099 S&S 37/8” bore cylinder and piston kit, natural
0931-0100 S&S 37/8” bore cylinder and piston kit, black
931.95
All part numbers in BOLD MAGENTA are new for 2009.
BRAKES
TANKS &
OIL FILTERS
DASHES
& GAUGES
FRAMES,
SUSPENSION
& FENDERS
FOOTRESTS
& LICENSE
PLATE FRAMES
TIRES,
TUBES &
WHEELS
HARDWARE,
CHEMICALS
& TOOLS
COVERS,
SECURITY
& GENERAL
393
SECTION
7
WINDSHIELDS
TOURING
LUGGAGE
SEATS &
SISSY BARS
EXHAUST
FUEL/AIR
SYSTEMS
0922-0068
106” TWIN CAM STROKER KITS
0922-0079
•Economical way to increase horsepower and torque
•Kit combines an S&S 41/2” stroke flywheel assembly with S&S 37/8” bore pistons (sold separately) for a displacement of 106”
•Include assembled flywheels with shafts and instructions
•Do not require any motor case modification
•Motors with factory 95” kits require piston fitting only; stock or S&S cylinder heads can be used
•Stock cylinders will require boring to 37/8”; or you can purchase S&S 37/8” bore cylinder/piston kit (sold separately)
•For replacement piston rings, see page 409
•Made in the U.S.A.
0920-0001
NOTE: Fuel-injected motors will require recalibration of the fuel-injection system.
NOTE: This project requires a skilled technician. It is the responsibility of the person assembling the parts to check all clearances and
assembly specifications.
ENGINE
TRANSMISSION
& DRIVELINE
GASKETS
& SEALS
ELECTRICAL
PART #
DESCRIPTION
106” STROKER KITS
0922-0068 For 99-06 Twin Cam “A” motor (except 06 Dyna)
0922-0069 For 00-06 Twin Cam “B” motor
0922-0079 For 06 Dyna and all 07-09 Twin Cam 96” A
(except Touring)
0922-0080 For 07-09 Twin Cam 96B
PISTON KITS
0920-0001 Std.
2001-2910 +.005” pistons (pr.)
SUG. RETAIL
$1,381.95
1,433.95
1,392.95
1.443.95
356.95
356.95
0910-0839
PART #
DESCRIPTION
SUG. RETAIL
PISTON KITS (CONT)
2001-2911 +.010” pistons (pr.)
$356.95
2001-2912 +.020” pistons (pr.)
356.95
103” CYLINDER/PISTON KITS FOR STOCK 88” OR 96” (10.5:1 COMPRESSION)
0931-0099 Natural
843.95
0931-0100 Black
931.95
95” CYLINDER/PISTON KITS FOR STOCK 88” (9.7:1 COMPRESSION)
91-7046
Natural
822.95
91-7047
Black
910.95
0903-0383
LIGHTING
HANDLEBARS,
CONTROLS
& MIRRORS
CABLES
BRAKES
TANKS &
OIL FILTERS
DASHES
& GAUGES
FRAMES,
SUSPENSION
& FENDERS
FOOTRESTS
& LICENSE
PLATE FRAMES
TIRES,
TUBES &
WHEELS
HARDWARE,
CHEMICALS
& TOOLS
COVERS,
SECURITY
& GENERAL
394
95”/103” HOT SET-UP KITS WITH STOCK
CYLINDER HEADS FOR 88”/96” MOTORS
•Economical way to boost power from fuel-injected
Twin Cam engines with stock heads
•All kits include S&S gear drive cam set, adjustable
pushrod kit, S&S 640” valve springs, bearings, gaskets
and instructions
•Also include an S&S high-flow air cleaner kit that bolts
directly to the Delphi® throttle body
•Kits require 37/8” bore “pop up” piston kits (sold
separately) which for the 06 Dyna yields a 95”
displacement and a compression ratio to 9.7:1, and for
96” models yields a 103” displacement and
a compression ratio of 10.5:1
•For replacement piston rings, see page 409
•For replacement 95” gasket kit, see GASKET section
•Made in the U.S.A.
NOTE: We recommend these kits for engines with ported
cylinder heads to take advantage of the increased lift of the S&S cams. Kits with the 585G camshafts are recommended for engines with “decked”
cylinder heads and compression ration of 10:1 to 10.5:1. S&S 95” kits may be installed in stock 88” engines if the stock 88” cylinder are bored from 33/4”
to 37/8” bore, or if 37/8” bore cylinders are purchased.
NOTE: This project requires a skilled technician. It is the responsibility of the person assembling the parts to check all clearances
and assembly specifications.
PART #
DESCRIPTION
SUG. RETAIL
FOR 06 DYNA AND ALL 07-09 FUEL-INJECTED TWIN CAM MOTORS
(EXCEPT 08-09 TOURING)
0903-0383
W/ 570G gear-driven cams
$1,495.95
0903-0384
W/ 585G gear-driven cams
1,495.95
95” POP-UP PISTON KITS FOR 06 DYNA 88”
DS-751306
Std.
356.95
DS-751307
+.005” pistons (pr.)
356.95
PART #
DESCRIPTION
95” POP-UP PISTON KITS FOR 06 DYNA 88” (CONT)
DS-751308
+.010” pistons (pr.)
DS-751309
+.020” pistons (pr.)
103” POP-UP PISTON KITS FOR ALL 07-09 96” TWIN CAMS
(EXCEPT 08-09 TOURING)
0910-0839
Std.
0910-0840
+.005” pistons (pr.)
0910-0841
+.010” pistons (pr.)
All part numbers in BOLD MAGENTA are new for 2009.
SUG. RETAIL
$356.95
356.95
304.95
304.95
304.95
SECTION
7
WINDSHIELDS
TOURING
0903-0582
CAM, PUSHROD AND INDUCTION HOT SET-UP KITS
•Economical way to boost power from Twin Cam engines with stock heads
and valve springs
•All kits include S&S adjustable pushrods and pushrod tube kit,
510 gear-drive cam kit, tappets, bearings, gaskets and instructions
•Carbureted kits also include an S&S Super E carburetor kit
•Fuel-injected kits also include an S&S high-flow air cleaner kit that bolts
directly to the Delphi® throttle body
•Made in the U.S.A.
LUGGAGE
SEATS &
SISSY BARS
NOTE: This project requires a skilled technician. It is the responsibility
of the person assembling the parts to check all clearances
and assembly specifications.
PART #
0903-0582
0903-0403
DESCRIPTION
For 99-06 carbureted Twin Cam motors
For 06 Dyna Glides and all Delphi 07
fuel-injected Twin Cam motors
EXHAUST
SUG. RETAIL
$1,559.95
FUEL/AIR
SYSTEMS
1,386.95
0903-0026
ENGINE
TRANSMISSION
& DRIVELINE
0910-0009
GASKETS
& SEALS
ELECTRICAL
LIGHTING
SUPER-STOCK™
HOT SET-UP KIT
•Designed to turn your XL into a street burner
•Kit includes fully-assembled S&S Super Stock heads, S&S Super E carburetor with air cleaner and intake manifold (uses existing OEM mounting flanges)
•Also includes N9 cams (.555” lift), chromoly pushrods, HL2T solid lifter kit, head and base gaskets, and instructions
•Must reuse stock headbolts
•To complete the set-up kit, a piston kit must be ordered separately
•Piston kits include 10.5:1 ratio pistons, rings, piston pins and clips
•00-03 applications will also require 91-99-style pinion gears (sold separately)
•Includes head/base and exhaust gaskets only
•For replacement pinion gears, see page 452
•Made in the U.S.A.
NOTE: 883 models will require cylinder boring when used with piston kits.
DESCRIPTION
SUG. RETAIL
For 91-03 883/1200 XL models
$2,261.95
PART #
DESCRIPTION
PISTON KITS FOR 1200 XL ONLY
0910-0009
Std.
0910-0011
+010”
SUG. RETAIL
$304.95
304.95
45/8”
•Include
stroker flywheels assembled with
mainshafts and rods, 9.75:1 pistons, rings, piston
pins, clips, sprocket shaft, pinion shaft, 35/8” bore
cylinders, S&S 561 cam, S&S Super E carburetor,
valve springs, adjustable chromoly pushrods and
installation instructions
•Used in conjunction with the stock heads, tappets
and pinion gears
•For 90-99 applications, installation of pinion shaft
conversion kit PART #33-4148 is required (must be
purchased separately)
•For replacement pistons and rings, see page 409
•Made in the U.S.A.
FRAMES,
SUSPENSION
& FENDERS
0903-0028
FOOTRESTS
& LICENSE
PLATE FRAMES
TIRES,
TUBES &
WHEELS
NOTE: Installation of this kit requires your motor
cases to be bored to accept 35/8” cylinders.
NOTE: This project requires a skilled technician. It is
the responsibility of the person assembling the parts
to check all clearances and assembly specifications.
DESCRIPTION
For 93-99 Evolution Big Twin (natural cylinders)
For 93-99 Evolution Big Twin (black cylinders)
For 84-92 Evolution Big Twin (natural cylinders)
TANKS &
OIL FILTERS
DASHES
& GAUGES
96” HOT SET-UP KITS
PART #
0903-0029
0903-0031
0903-0028
CABLES
BRAKES
NOTE: This project requires a skilled technician. It is the responsibility of the person assembling the parts to check all clearances
and assembly specifications.
PART #
HOT SET-UP KIT
0903-0026
HANDLEBARS,
CONTROLS
& MIRRORS
HARDWARE,
CHEMICALS
& TOOLS
33-4148
SUG. RETAIL
$2,566.95
2,654.95
2,566.95
PART #
DESCRIPTION
0903-0030 For 84-92 Evolution Big Twin (black cylinders)
PINION SHAFT CONVERSION KIT
33-4148
For 90-99 Evolution Big Twins
All part numbers in BOLD MAGENTA are new for 2009.
SUG. RETAIL
$2,654.95
121.95
COVERS,
SECURITY
& GENERAL
395
SECTION
7
WINDSHIELDS
93” HOT SET-UP KITS
TOURING
•Kits come with 41/2” stroker flywheels assembled with mainshafts and rods,
35/8” bore cylinders, pistons, rings, pins and clips, S&S 514 cam, S&S Super E
carb kit, valve springs, adjustable chromoly pushrods, top pushrod tube clips,
top motor mount and installation instructions
•Use stock heads, cases, tappets and pinion gears
•Bearings and seals are not included; must be purchased separately
•Yield an approximate compression ratio of 8.5:1
•For replacement pistons and rings, see page 409
•Made in the U.S.A.
LUGGAGE
SEATS &
SISSY BARS
NOTE: Require motor cases to be bored to accept 35/8” cylinders.
NOTE: This project requires a skilled technician. It is the responsibility
of the person assembling the parts to check all clearances and
assembly specifications.
PART #
DESCRIPTION
SUG. RETAIL
0903-0068
For 66-69 Big Twin Shovelhead
$2,622.95
0903-0069
For 70-72 Big Twin Shovelhead
2,606.95
0903-0070
For 73-77 Big Twin Shovelhead
2,596.95
0903-0071
For 78-84 Big Twin Shovelhead
2,660.95
EXHAUST
0903-0068
FUEL/AIR
SYSTEMS
0903-0060
ENGINE
TRANSMISSION
& DRIVELINE
GASKETS
& SEALS
ELECTRICAL
LIGHTING
HANDLEBARS,
CONTROLS
& MIRRORS
CABLES
BRAKES
TANKS &
OIL FILTERS
DASHES
& GAUGES
FRAMES,
SUSPENSION
& FENDERS
FOOTRESTS
& LICENSE
PLATE FRAMES
TIRES,
TUBES &
WHEELS
HARDWARE,
CHEMICALS
& TOOLS
COVERS,
SECURITY
& GENERAL
396
89” HOT SET-UP KITS
•Kits are available in two styles:
with S&S Superstock™ heads
or for use with stock heads
•All kits include 45/8” stroker
flywheels assembled with
mainshafts, heavy-duty
connecting rods, S&S 561 cam
kit, S&S Super E carburetor,
adjustable chrome moly
pushrod, valve springs, gaskets
and installation instructions
(must reuse stock headbolts)
•90-99 models require pinion
shaft coversion kit PART
#33-4148 (sold separately)
•Kits require S&S piston kit
(sold separately); includes pistons, rings, pins and clips
0910-0295
0910-0291
0903-0056
NOTE: This project requires a skilled technician. It is the responsibility of the person
assembling the parts to check all clearances and assembly specifications.
PART #
DESCRIPTION
WITH S&S SUPER STOCK™ HEADS
0903-0055
For 84-92 89” Big Twin
0903-0057
For 84-92 89” Big Twin
0903-0056
For 93-99 89” Big Twin
0903-0058
For 93-99 89” Big Twin
USING STOCK HEADS
0903-0059
For 84-92 89” Big Twin
0903-0060
For 93-99 89” Big Twin
PISTON KITS FOR 31/2” BORE S&S HEADS
0910-0295
Std.
0910-0296
+.005”
0910-0297
+.010”
0910-0298
+.020”
SUG. RETAIL
(natural finish)
(black finish)
(natural finish)
(black finish)
$2,500.95
2,675.95
2,587.95
2,675.95
1,894.95
1,894.95
304.95
304.95
304.95
304.95
PART #
DESCRIPTION
PISTON KITS FOR 31/2” BORE STOCK HEADS
0910-0291
Std.
0910-0292
+.005”
0910-0293
+.010”
0910-0294
+.020”
REPLACEMENT RINGS (FOR S&S 31/2” PISTONS ONLY)
0912-0001
Std.
0912-0002
+.005”
0912-0003
+.010”
0912-0004
+.020”
SUG. RETAIL
$304.95
304.95
304.95
304.95
30.95
30.95
30.95
30.95
0903-0024
80” HOT SET-UP KITS
•Kit includes fully-assembled S&S Super Stock™ heads, S&S Super E
carburetor, air cleaner and intake manifold without mounting flanges
(uses existing mounting flanges)
•Also includes S&S 561 cam, adjustable chromoly pushrods, HL2T tappet
travel limiter kit, gaskets and installation instructions
•Kits require S&S piston kit (sold separately); includes 10:1 ratio pistons,
rings, pins and clips
•Must reuse stock headbolts
•Made in the U.S.A.
NOTE: This project requires a skilled technician. It is the responsibility
of the person assembling the parts to check all clearances and
assembly specifications.
PART #
0903-0025
0903-0042
0903-0041
0903-0024
PISTON KITS
0910-0005
0910-0006
0910-0007
DESCRIPTION
For 84-92 Evolution
For 84-92 Evolution
For 93-99 Evolution
For 93-99 Evolution
Std.
+.005”
+.010”
Big
Big
Big
Big
Twin
Twin
Twin
Twin
(black finish)
(natural finish)
(black finish)
(natural finish)
SUG. RETAIL
$1,984.95
1,780.95
1,984.95
1,780.95
304.95
304.95
304.95
0910-0005
PART #
DESCRIPTION
PISTON KITS (CONT)
0910-0008
+.020”
REPLACEMENT RINGS FOR S&S PISTONS ONLY
0912-0001
Std.
0912-0002
+.005”
0912-0003
+.010”
0912-0004
+.020”
All part numbers in BOLD MAGENTA are new for 2009.
SUG. RETAIL
$304.95
30.95
30.95
30.95
30.95
SECTION
7
WINDSHIELDS
TOP END KITS
•Feature Delkron Hi-Flow assembled cylinder heads
•Aluminum casted cylinders with centrifugally
spun cast-iron liners provide excellent
thermal conductivity
•Cylinders honed to match pistons
•Bore sizes from 37/8” to 41/8”
(107” kits require case boring)
•Compression ratio of 10.5:1 on either kit
•Includes a flange mount manifold, Cometic
MLS gasket kit and Ross Racing Piston kit
•Available in natural or black finish
•Made in the U.S.A.
TOURING
LUGGAGE
SEATS &
SISSY BARS
NOTE: Top End kits accept stock rocker arms; for better rocker
arm alignment on the valves when using high lift cams,
use Delkron’s +.030” billet rocker arm supports, PART #2009-9924.
EXHAUST
0903-0152
NOTE: Some machining required for use with stock rocker boxes.
PART #
DESCRIPTION
FOR 99-06 TWIN CAM MOTORS (CARBURETED)
0903-0151
95” natural
0903-0152
95” black
SUG. RETAIL
$1,927.95
1,981.95
PART #
DESCRIPTION
FOR 99-06 TWIN CAM MOTORS (CARBURETED) (CONT)
0903-0153
107” natural
0903-0154
107” black
SUG. RETAIL
$1,927.95
1,981.95
FUEL/AIR
SYSTEMS
ENGINE
TRANSMISSION
& DRIVELINE
95” TWIN CAM EFI POWER PACKAGES
•Get more performance out of your
fuel-injected Harley without the
guesswork of matching components
•Feature completely assembled CNC-ported heads and
aluminum intake manifold where required (models
with a one-piece throttle body and intake manifold
will use the stock intake manifold)
•06-style packages include Edelbrock’s
“Round Entrance Intake Ports” to match
the stock intake or aftermarket throttle bodies
•Packages also include Performer RPM camshafts in
chain, gear, or Dyna-style chain configurations, 10.25:1
pistons with rings, adjustable pushrod set, complete
gasket set and high-flow air cleaner compatible
with 8” round covers
•Kits are designed to run on 91 octane fuel
•All kits are compatible with both Dyno Jet
Power Commmander and Screaming
Eagle Race Tuner
•Power Commander maps are available on their web
site for a selection of popular pipes
GASKETS
& SEALS
ELECTRICAL
LIGHTING
0903-0037
HANDLEBARS,
CONTROLS
& MIRRORS
CABLES
INCLUDES CD-ROM FOR FUEL CALIBRATIONS
•So convenient! Just select your setup and the
Maps do the rest
•With tuning calibrations for popular aftermarket
pipes including: Vance & Hines with standard
or competition baffle, Rinehart, BUB,
Cycle Shack PHD 140SS, 240SS and 240T,
D & D Big Bore and Borezilla, plus Thunderheader
•Maps are for use with Harley Screaming
Eagle Race Tuner OEM# 32107-01A, 32107-01B,
32107-01C or 32107-01D.
•Screaming Eagle Race Tuner maps for popular pipes
are also available on the Edelbrock web site;
see web site for the most up-to-date listings
BRAKES
TANKS &
OIL FILTERS
DASHES
& GAUGES
0903-0078
NOTE: Will require boring the stock cylinders to 95”
or purchasing new 95” cylinders.
NOTE: Gear drive cam kits will require a cam drive gear set,
PART #DS-199532 or PART #DS-199538 and a cam installation kit,
DS-199235 (sold separately).
NOTE: Chain drive cam kits require the use of a cam installation kit,
PART #DS-199321 or #0925-0182 (sold separately).
PART #
DESCRIPTION
SUG. RETAIL
FOR 06 FXSTI/FLSTI/FLHTI/FLHRI/FLHRI/FLTRI/FLHXI MODELS
0903-0131
Chain drive cam kit w/ black wrinkle finish
$2,679.95
0903-0134
Chain drive cam kit w/ gray finish
2,661.95
0903-0132
Gear drive cam kit w/ black wrinkle finish
2,725.95
0903-0135
Gear drive cam kit w/ gray finish
2,708.95
FOR 01-05 FXSTI/FLSTI, 04-05 FXDI/FXDWGI
AND 02-05 FLHTI, FLHRI, FLTRI MODELS
0903-0037
Chain drive cam kit w/ black wrinkle finish
2,774.95
0903-0039
Chain drive cam kit w/ natural finish
2,695.95
0903-0078
Chain drive cam kit w/ gray finish
2,768.95
0903-0038
Gear drive cam kit w/ black wrinkle finish
2,821.95
0903-0079
Gear drive cam kit w/ gray finish
2,814.95
CAM INFORMATION FOR TWIN CAM KITS
GRIND
OPEN
CLOSE
DURATION @ 53° VALVE LIFT
1748 (CHAIN DRIVE), 1734 (CHAIN DRIVE), 1735 (GEAR DRIVE)
Intake
20°
46°
246°
.619”
Exhaust
52°
22°
254°
.619”
PART #
DESCRIPTION
FOR 99-01 FLHTI/FLHRI/FLTRI
0903-01311 Chain drive cam kit w/ black wrinkle finish
0903-01341 Chain drive cam kit w/ gray finish
0903-01321 Gear drive cam kit w/ black wrinkle finish
0903-01351 Gear drive cam kit w/ gray finish
FOR 06 FXDI/FXDWGI
0903-0133
Chain drive cam kit w/ black wrinkle finish
0903-0136
Chain drive cam kit w/ gray finish
1
LIFT TDC
.188”
.193”
SUG. RETAIL
$2,679.95
2,661.95
2,725.95
2,708.95
2,711.95
2,694.95
Will require the purchase of 06-09 OEM-style intake manifold flanges.
All part numbers in BOLD MAGENTA are new for 2009.
FRAMES,
SUSPENSION
& FENDERS
FOOTRESTS
& LICENSE
PLATE FRAMES
TIRES,
TUBES &
WHEELS
HARDWARE,
CHEMICALS
& TOOLS
COVERS,
SECURITY
& GENERAL
397
SECTION
7
WINDSHIELDS
95” TWIN CAM CARBURETED PERFORMER RPM POWER PACKAGE
TOURING
LUGGAGE
•The highest-quality components designed, developed and tested to significantly increase
torque and horsepower across the powerband
•Correctly matched components provide sound, reliable performance
•Includes CNC-ported Performer RPM cylinder heads with a 72cc combustion chamber,
Performer RPM camshafts, Edelbrock/JE 10.25:1 Pistons, pins, rings, locks,
adjustable pushrod set and gasket set
NOTE: Will require boring the stock cylinders to 95”.
NOTE: Requires the use of an Edelbrock intake manifold,
sold separately.
SEATS &
SISSY BARS
NOTE: Gear drive cam kit will require a cam drive gear set,
PART #s DS-199532 or DS-199538 and a cam installation kit,
PART # DS-199235 (sold separately).
NOTE: Chain drive cam kit will require the use of a cam
installation kit, PART #DS-199321 (sold separately).
EXHAUST
FUEL/AIR
SYSTEMS
ENGINE
TRANSMISSION
& DRIVELINE
GASKETS
& SEALS
ELECTRICAL
LIGHTING
HANDLEBARS,
CONTROLS
& MIRRORS
CABLES
BRAKES
TANKS &
OIL FILTERS
DASHES
& GAUGES
FRAMES,
SUSPENSION
& FENDERS
FOOTRESTS
& LICENSE
PLATE FRAMES
TIRES,
TUBES &
WHEELS
HARDWARE,
CHEMICALS
& TOOLS
COVERS,
SECURITY
& GENERAL
398
PART #
DESCRIPTION
FOR 99-06 95” TWIN CAM ENGINES
0903-0013 Black heads w/ chain-drive camshafts
0903-0061 Black heads w/ gear-drive camshafts
0903-0090 Gray heads w/ chain-drive camshafts
0903-0091 Gray heads w/ gear-drive camshafts
INTAKE MANIFOLDS
DS-289262 Spigot manifold (stock width) CV,
Mikuni 42, Edelbrock Spigot carbs
DS-289264 Spigot manifold (stock width) CV,
Mikuni 45, Screaming Eagle 44mm CV carbs
1010-0080 Flange manifold for Edelbrock or
S&S E series carb
1010-0081 Flange manifold for S&S G series
carb or Mikuni HSR 48mm carb
0903-0090
SUG. RETAIL
$2,593.95
2,639.95
2,586.95
2,633.95
CAM INFORMATION FOR TWIN CAM KITS
108.95
108.95
104.95
104.95
GRIND
OPEN
1748 (CHAIN DRIVE)
Intake
20°
Exhaust
52°
1735 (GEAR DRIVE)
Intake
20°
Exhaust
52°
CLOSE
DURATION
@ 53°
VALVE
LIFT
LIFT TDC
46°
22°
246°
254°
.619”
.619”
.188”
.193”
46°
22°
246°
254°
.619”
.619”
.188”
.193”
EVO 80” POWER PACKAGES
•The highest-quality components designed, developed and tested to
significantly increase torque and horsepower across the powerband
on 80” Evolution, S&S and aftermarket Evo-style engines
•Correctly matched components provide sound, reliable performance
•Edelbrock’s Performer RPM Power Package includes black-finish CNCported Performer RPM cylinder heads with a 72cc combustion chamber,
Performer RPM #1741 camshaft, Edelbrock/JE Pistons +.005 bore that
produce a 10.5:1 compression ratio, pins, rings, locks, gasket set and
adjustable pushrod set
•Edelbrock’s Performer Power Package includes black-finish
Performer cylinder heads, Performer #1740 camshaft,
adjustable pushrod set and gasket set, which contains
all gaskets needed for upgrade; compression ratio: 9.5:1
0903-0012
NOTE: Requires the use of an Edelbrock intake manifold, sold separately.
NOTE: Not for use on fuel-injected models.
PART #
DESCRIPTION
FOR 84-99 80” EVOLUTION ENGINES
0903-0012 Performer RPM Power Package w/ pistons
0903-0014 Performer Power Package w/o pistons
INTAKE MANIFOLDS
2114-3001 Spigot manifold, polished
2114-3002 Flange manifold, polished
DS-289220 Spigot manifold, stock width
DS-289221 Flange manifold, stock width
DS-289224 Flange manifold for S&S G series carb and
Mikuni HSR 48 mm carb, stock width
SUG. RETAIL
$2,400.95
1,498.95
172.95
165.95
110.95
104.95
104.95
CAM INFORMATION FOR EVOLUTION KITS
GRIND
OPEN
CLOSE
DURATION @ 53°
1741
Intake
20°
46°
246°
Exhaust
52°
22°
254°
1740
Intake
19°
43°
242°
Exhaust
48°
24°
252°
SPORTSTER PERFORMER
RPM POWER PACKAGE
VALVE LIFT
LIFT TDC
.600”
.600”
.183”
.187”
.490”
.490”
.176”
.203”
1010-0105
•The highest-quality components designed, developed and
tested to significantly increase torque and horsepower
across the powerband on 91-03, 5-speed 883 or 1200 Sportster
•Correctly matched components provide sound,
reliable performance
•Package includes black-finish 1200cc cylinder heads,
Performer RPM camshafts, pushrods, +.005” bore, 10.3:1
compression ratio Edelbrock/JE pistons, pins, rings,
locks and all necessary gaskets for upgrade
NOTE: 883 models will require
cylinder boring to 1200cc.
NOTE: 00-03 models will require
the use of 91-99 style pinion gear.
NOTE: Requires the use of an Edelbrock
intake manifold, sold separately.
0903-0015
PART #
DESCRIPTION
FOR 91-03 XL MODELS
0903-0015 Performer RPM Power Package
INTAKE MANIFOLDS
1010-0104 Flange manifold for S&S E carb and Edelbrock carb
1010-0105 Spigot manifold for CV and Mikuni HSR 42/45 carb
SUG.
RETAIL
$1,957.95
102.95
100.95
CAM INFORMATION FOR XL CAM
GRIND
OPEN
CLOSE
1743
Intake
18°
42°
Exhaust
46°
22°
All part numbers in BOLD MAGENTA are new for 2009.
KITS
DURATION @ 53°
240°
248°
VALVE LIFT
LIFT TDC
.590”
.590”
.166”
.192”
SECTION
7
WINDSHIELDS
TWIN CAM ENGINE CASES
TOURING
•Replacement Twin Cam “A” engine cases for stock H-D chassis only
•Feature greater overall strength than stock crankcases
•Strong, dependable Timken®-style sprocket shaft bearings
•Clearanced for strokes up to and including 5”
•All passages between the crankcase cam support plate are O-ring sealed
•Compatible with most stock components
•Cam chest has clearance for up to .675” lift cams
•Include S&S crankcase breather reed valve designed to eliminate oil carry-over and oil scavenging problems
•Rear motor mount bolts directly to the stock transmission; fully compatible with the stock primary,
charging system, and other stock components
•Available with stock bore (ideal for replacement applications), 4” bore (ideal for use with the S&S Super
Sidewinder® Hot Set Up Kits), and 41/8” bore engines with stock or S&S cylinder stud pattern
(ideal for custom applications and for use with the S&S 124” Hot Set Up Kit®)
•Available with natural aluminum, black powder-coat or polished finish
•Made in the U.S.A.
LUGGAGE
SEATS &
SISSY BARS
EXHAUST
NOTE: Installation in 99-06 FLT models requires oil line installation kit
PART #0950-0145, but the stock transmission cover may be used.
FUEL/AIR
SYSTEMS
NOTE: Installation in 99-05 Dyna models require oil line installation kit PART #0950-0144.
NOTE: This project requires a skilled technician. It is the responsibility of the person assembling the
parts to check all clearances and assembly specifications.
FOR 99-06 TWIN CAM “A” ENGINES (EXCEPT 06 DYNA)
PART #
DESCRIPTION
STOCK BORE
0920-0022
Natural
0920-0023
Black powder-coat
0920-0024
Polished
4” BORE
0920-0025
Natural
0920-0026
Black powder-coat
0920-0027
Polished
SUG. RETAIL
$1,521.95
1,646.95
2,779.95
1,521.95
1,646.95
2,779.95
0920-0022
PART #
DESCRIPTION
41/8” BORE WITH STOCK STUD PATTERN
0920-0031
Natural
0920-0032
Black powder-coat
0920-0033
Polished
41/8” BORE WITH S&S STUD PATTERN
0920-0028
Natural
0920-0029
Black powder-coat
0920-0030
Polished
SUG. RETAIL
$1,652.95
1,778.95
2,911.95
1,652.95
1,778.95
2,911.95
ENGINE
TRANSMISSION
& DRIVELINE
GASKETS
& SEALS
ELECTRICAL
BIG BORE ALTERNATOR/GENERATOR ENGINE CASE
LIGHTING
•Cast from A356 T-6 heat-treated aluminum alloy
•Includes crankcase bolts, washers and nuts, cylinder mounting studs, timing hole plug,
magnetic drain plug, assorted breather and oil line fittings, top end oil screen spring and
plug, sprocket shaft, Timken® bearing assembly, oil seal, pinion shaft main bearing race,
cam needle bearing assembly, oil pump shaft bushings and installation instructions
•Uses Timken-style left-side bearings and 1958-up pinion bearing; will not accept
1957-earlier flywheel assembly
•Bearing races are all line-honed and breather cavity is precision-machined to optimize
breather timing for maximum oil scavenging
•Features alternator/generator style, which looks like the classic generator style but will
accept an alternator-style’s modern charging system
•35/8” bore and machined for 70-84 alloy primary
•Made in the U.S.A.
PART #
0920-0007
DESCRIPTION
For 70-84 Shovelhead
HANDLEBARS,
CONTROLS
& MIRRORS
CABLES
BRAKES
SUG. RETAIL
$1,521.95
TANKS &
OIL FILTERS
SUPER STOCK GENERATOR ENGINE CASES
•Cast from A356 T-6 heat-treated aluminum alloy
•Include crankcase bolts, washers and nuts, cylinder mounting studs,
timing hole plug, magnetic drain plug, assorted breather and oil line fittings,
top end oil screen spring and plug, sprocket shaft Timken® bearing assembly,
oil seal, pinion shaft main bearing race, cam needle bearing assembly, oil
pump shaft bushings and installation instructions
•Use Timken style sprocket shaft bearings and 1958 and later
pinion bearings (will not accept 1957 and earlier flywheels)
•Bearing races are all line honed and breather cavity is precision
machined to optimize breather timing for maximum oil scavenging
•Machined for 37/16” cylinders and tapped 1/4”-20 for gear covers,
oil pump, tappet guides, timer and timer advance
•Available in two styles of inner primaries – 36-64 models
use 55-64 style inner primary and 65-69 models use 65-69 alloy inner primary
•Drilled for 5/16” generator mounting bolts
•63-65 models with outside oil lines must use oil port to the rear of
the tappet block or oil port in gear cover and use custom oil lines
•Generator crankcase gear kit (includes circuit breaker drive gear, idler gear,
circuit breaker gear and shims) and shafts must be purchased separately
•Made in the U.S.A.
SUG.
PART #
DESCRIPTION
RETAIL PART #
DESCRIPTION
31-0010 65-69 Generator engine cases
$1,510.95 33-4226 Generator crankcase gear kit
31-0008 48-64 Generator engine cases
1,510.95 31-2037 Circuit breaker drive gear shaft
31-0006 36-47 Generator engine cases
1,510.95 31-2039 Idler gear shaft
DASHES
& GAUGES
FRAMES,
SUSPENSION
& FENDERS
31-0010
FOOTRESTS
& LICENSE
PLATE FRAMES
TIRES,
TUBES &
WHEELS
SUG.
RETAIL
$380.95
13.95
10.95
All part numbers in BOLD MAGENTA are new for 2009.
HARDWARE,
CHEMICALS
& TOOLS
33-4226
31-2037 31-2039
COVERS,
SECURITY
& GENERAL
399
SECTION
7
SUPER STOCK™ ENGINE CASES
WINDSHIELDS
TOURING
LUGGAGE
SEATS &
SISSY BARS
EXHAUST
•Cast from A356 T-6 heat-treated aluminum alloy
•Cases are available for 31/2” stock and 35/8” big bore motors for
any stroke up to and including 5” and most stock length connecting rods
•Machined to accept an oil filter assembly that mounts
on the front of stock motor cases
•All races are line-honed and breather cavity is precision-machined
to optimize breather timing for maximum oil scavenging
•Additional parts include crankcase bolts, washers and nuts, cylinder mounting studs, timing hole
plug, magnetic drain plug, assorted breather and oil line fittings, oil pressure switch (Evolution
cases), oil screen, spring and plug, sprocket shaft Timken® bearing assembly and oil seal, pinion
shaft main bearing race, cam needle bearing assembly, oil pump drive shaft bushing and
installation instructions
•Machined for EFI fitment
•Made in the U.S.A.
PART #
DESCRIPTION
STANDARD BORE CASES
DS-194301
For 92-99 Evolution-style
DS-194303
For 84-91 Evolution-style
DS-194305
For 70-84 Shovelhead-style
SUG. RETAIL
$1,091.95
1,091.95
1,028.95
PART #
BIG BORE CASES
DS-194302
DS-194304
DS-194306
DESCRIPTION
SUG. RETAIL
For 92-99 Evolution-style
For 84-91 Evolution-style
For 70-84 Shovelhead-style
$1,091.95
1,091.95
1,101.95
FUEL/AIR
SYSTEMS
BIG BLOCK ENGINE CASES
ENGINE
•Cast from 356 T-6 aluminum alloy with standard American fasteners and 4140 steel inserts on pinion and Timken sides
•Pinion race-installed and line-lapped to standard size
•Timken bearings included
•Additional parts include Torrington bearing, cylinder studs and chrome timing plug
•Accepts cylinders with 41/4” i.d.
•Cases set up for any stroke up to 5” and most stock length connecting rods
•Cam chest and lifter block pad offset .250”
•Deck height is .625” taller than stock EVO
•All other components are based off a 92-99 Evolution-style engine case
•Available in natural or black finish
PART #
DESCRIPTION
SUG. RETAIL
•Made in the U.S.A.
FOR STOCK CHASSIS W/ 92-99 EVOLUTION-STYLE MOTOR
NOTE: Requires custom flywheel assembly, cylinders
(EXCEPT EFI MODELS)
(PART #s 0931-0089, 0931-0090) and heads
0920-0015
Natural case
$1,092.95
(PART #s 0930-0046, 0930-0047).
0920-0016
Black case
1,185.95
NOTE: Not for EFI applications.
TRANSMISSION
& DRIVELINE
GASKETS
& SEALS
ELECTRICAL
0920-0016
LIGHTING
HANDLEBARS,
CONTROLS
& MIRRORS
CABLES
BIG BLOCK CYLINDER HEADS
•Manufactured from A356 T-6 aluminum
•Designed for use with a 41/4” Delkron Big Block Cylinders and Big Block engine cases
•Feature 2” intake valves, 1.625” exhaust valves and 1.80” intake valves
•Spring travel and valve clearance for cams up to .640” lift
•Heads come assembled; include a flange-style intake manifold and top end gasket kit
•Available in natural or black finish
•Sold in pairs
•Made in the U.S.A.
NOTE: Accept Delkron Rocker Box, PART #0940-0597.
NOTE: Not for EFI applications.
BRAKES
PART #
0930-0046
TANKS &
OIL FILTERS
DASHES
& GAUGES
FRAMES,
SUSPENSION
& FENDERS
FOOTRESTS
& LICENSE
PLATE FRAMES
TIRES,
TUBES &
WHEELS
HARDWARE,
CHEMICALS
& TOOLS
COVERS,
SECURITY
& GENERAL
400
DESCRIPTION
Natural
SUG. RETAIL
$1,195.95
PART #
0930-0047
DESCRIPTION
Black
0930-0047
SUG. RETAIL
$1,224.95
BIG BLOCK ENGINE CASES
0931-0090
41/4”
BIG BLOCK
CYLINDERS
•Feature 356 T-6
aluminum castings
with centrifugally spun
cast-iron liners
to provide excellent
thermal conductivity
•Specially designed fin pack provides more
cooling surface area than stock
•Cylinders bored to within .010” of final
dimension to allow you to select your piston
•41/4” custom pistons required, but not included
•Cylinder length will work with most
41/4” stroke flywheel assemblies
using a 7.440” connecting rod
•For use with Delkron Big Block engine cases
and Big Block cylinder heads
•Available in natural or black finish
•Sold in pairs
•Made in the U.S.A.
PART #
DESCRIPTION
SUG. RETAIL
0931-0089
Natural
$613.95
0931-0090
Black
647.95
•Cast from 356 T-6 aluminum alloy with standard American
fasteners and 4140 steel inserts on pinion and Timken sides
•Pinion race-installed and line-lapped to standard size
•Timken bearings included
DS-194311
•Additional parts include Torrington bearing, cylinder
studs and chrome timing plug
•Accepts cylinders with 41/4” i.d.
•Cases set up for any stroke up to 5” and most stock length
connecting rods
•Cam chest and lifter block pad offset .250”
•Deck height is .625” taller than stock EVO
•All other components are based off a 92-99 Evolution-style engine case
•Available in natural or black finish
•Made in the U.S.A.
NOTE: Requires custom flywheel assembly, cylinders (PART #s 0931-0089,
0931-0090) and heads (PART #s 0930-0046, 0930-0047).
NOTE: Not for EFI applications.
STANDARD BORE CASES
PART #
DESCRIPTION
DS-194311 92-99 Evolution
(except EFI models)
DS-194313 84-91 Evolution
DS-194315 70-84 Shovelhead
DS-194060 Bottom plate gaskets;
12-hole (pr.)
7806-1558 Bottom plate O-ring;
14-hole (ea.)
SUG. RETAIL
$896.95
896.95
896.95
1.95
1.95
BIG BORE CASES (35/8”)
PART #
DESCRIPTION
SUG. RETAIL
DS-194312 92-99 Evolution style
(except EFI models)
$896.95
DS-194314 84-91 Evolution style
896.95
DS-194316 70-84 Shovelhead style
896.95
DS-194060 Bottom plate gaskets;
12-hole (pr.)
1.95
7806-1558 Bottom plate O-ring;
14-hole (ea.)
1.95
All part numbers in BOLD MAGENTA are new for 2009.
SECTION
7
0921-0035
WINDSHIELDS
ROD SETS
•Heavy-duty replacements,
perfect for stock motors
•Meet or exceed OEM specifications
•Come completely fitted and
ready to install
•Complete set includes a threehole crankpin, aluminum retainers,
bearings, nuts and forged heattreated steel rods
REPLACEMENT
FLYWHEEL
ASSEMBLIES
•Flywheel assemblies are designed
for use with Timken®-style sprocket
shaft bearings
•Fit directly in stock crankcases with
no modifications
•For 88”, 95” and 100” displacement in
0921-0036
Twin Cam A and B motors; 4” stroke
•Can also be used in 03-06 motors when the left-side main
bearing is converted to a Timken-style bearing
PART #
0921-0035
0921-0036
DESCRIPTION
For 99-02 Twin Cam “A” motor
For 00-02 Twin Cam “B” motor
SUG. RETAIL
$1,340.95
1,392.95
PART #
DS-194662
DS-194661
DS-194660
DS-194664
DS-194663
DS-194665
TOURING
LUGGAGE
DS-194660
DESCRIPTION
SUG. RETAIL
For 84-99 Evolution Big Twin; repl. OEM #24281-83
$284.95
For 74-E81 Big Twin; repl. OEM #24281-74A
284.95
For 41-73 74” Big Twin; repl. OEM #24281-41A
284.95
For 86-99 XL; repl. OEM #24275-86A
284.95
For L81-85 XL; repl. OEM #24275-80A
284.95
For 57-E81 XL; repl. OEM #24275-57
284.95
•High-quality, heavy-duty rod sets come
complete and ready to install
•Set includes front and rear rods, crankpin
and nuts, steel cages and roller bearings
•Rods are deep-forged and heat-treated, .120” wider than stock
in the I-beam section and feature rod-to-rod clearance to
accommodate strokes up to and including 5”
•Crankpin has two oil holes and four slots
ground on each side of the throw ends to help maintain
the oil film on thrust faces
ENGINE
DS-194652
NOTE: Installation of rod sets may require additional
clearancing of flywheels and cases.
PART #
DS-194027
DS-194653
DS-194652
DS-194655
DS-194654
DS-194028
TRANSMISSION
& DRIVELINE
GASKETS
& SEALS
DS-194655
DESCRIPTION
For L84-99 Evolution Big Twin (.792” wrist pin)
For L81-E84 Big Twin (.791” wrist pin)
For 41-E81 74” Big Twin (.791” wrist pin)
For 86-01 XL (.792” wrist pin)
For L81-85 XL (.791” wrist pin)
For 57-E81 XL (.791” wrist pin)
DS-194002
EXHAUST
FUEL/AIR
SYSTEMS
DS-194027
HEAVY-DUTY
CONNECTING ROD SETS
SEATS &
SISSY BARS
SUG. RETAIL
$377.95
377.95
398.95
484.95
398.95
398.95
DS-194028
ELECTRICAL
LIGHTING
DS-194005
DS-194010
HANDLEBARS,
CONTROLS
& MIRRORS
CABLES
CRANKPINS FOR BIG TWIN AND XL
•Quality replacements that equal or
exceed OEM specifications
•Made in the U.S.A. by JIMS Machining
•Sold individually
PART #
DS-194005
DS-193970
DS-193971
DS-194004
DS-194006
DS-194002
DS-194013
DS-194004
DESCRIPTION
For L81-99 Evolution Big Twin; repl. OEM #23961-80A (three-hole)
For L81-99 Evolution Big Twin (+.001”, three-hole)
For L81-99 Evolution Big Twin (two-hole w/ nuts)
For 41-E81 74” Big Twin OHV; repl. OEM #23961-41 (three-hole)
For L81-99 XL and 94-99 Buells; repl. OEM #23960-80A (three-hole)
For 54-E81 XL; repl. OEM #23960-54
BRAKES
DS-194006
CRANKPIN NUT/
LOCK KITS
SUG. RETAIL
$78.95
78.95
105.95
76.95
73.95
73.95
•Includes nuts, locks and screws
PART #
DS-194010
DS-194013
DESCRIPTION
For 41-E81 Big Twin;
repl. OEM #23966-78
For 57-E81 XL;
repl. OEM #23967-79
SUG.
RETAIL
$25.95
27.95
DS-196274
WRIST PIN BUSHINGS
DS-198831
CRANKPIN NUTS
•CNC-machined to within .002” tolerance
•Nuts have 1”-20 threads
•Sold in pairs
PART #
DS-198833
DS-198831
DS-198832
DESCRIPTION
For 84-99 Evolution Big
Twin; repl. OEM #23969-83
For L81-98 XL, 94-99 Buell;
repl. OEM #23901-81
For 54-E81 XL; repl.
OEM #23967-54A
SUG.
RETAIL
$37.95
37.95
32.95
•Made of 100% bronze
•Available in two styles
and two sizes
•Sold in pairs
•Made in the U.S.A.
PART #
DESCRIPTION
FOR 99-06 TWIN CAM
0922-0070
Std.
0922-0071
+ .002” oversize
FOR 36-99 BIG TWIN
DS-197041
Std.
DS-197042
+.002” oversize
FOR 54-09 XL
DS-197044
Std.
DS-197045
+.002” oversize
WRIST PIN BUSHINGS
SUG. RETAIL
•Machined from solid bronze bar stock
•Hold concentricity to less than .0002”
•Lead-in edge for easy installation
•Sold in pairs
$12.95
12.95
PART #
DS-196274
12.95
12.95
DS-197065
12.95
12.95
DS-197066
DS-198825
All part numbers in BOLD MAGENTA are new for 2009.
TANKS &
OIL FILTERS
SUG.
DESCRIPTION
RETAIL
For 99-06 Twin Cam std.;
repl. OEM #24316-99
$31.95
For 36-99 Big Twin std.;
repl. OEM #24334-36
24.95
For 36-99 Big Twin +.005”
24.95
For 45” Big Twin and
54-09 XL; repl. OEM #2433136
24.95
DASHES
& GAUGES
FRAMES,
SUSPENSION
& FENDERS
FOOTRESTS
& LICENSE
PLATE FRAMES
TIRES,
TUBES &
WHEELS
HARDWARE,
CHEMICALS
& TOOLS
COVERS,
SECURITY
& GENERAL
401
SECTION
7
ROD BEARING
RETAINERS
WINDSHIELDS
•Replacement rollertype for Harley connecting rods
•Quality equal to OEM
•Sold in sets of three
ROD RACE SET
TOURING
LUGGAGE
SEATS &
SISSY BARS
EXHAUST
•Made from 52100
aerospace-quality Timken®
bearing stock
•Sold as a set
•Made in the U.S.A.
PART #
DS-194014
DESCRIPTION
For 41-99 Big Twin models; repl.
OEM #s 24345-36A and 24356-36A
PART #
DESCRIPTION
DS-194018 For 41-86 Big Twin; repl.
OEM #s 24366-71, 24367-71
DS-194017 For 52-86 XL; repl. OEM #s
24362-54A, 24364-54A
SUG. RETAIL
$55.95
SUG.
RETAIL
$24.95
22.95
ROD ROLLER BEARINGS
•Exact replacement bearings
•Sizes range from standard to
+.003 for most applications
•Available in packs of 100
•Made in the U.S.A. to OEM specifications
LONG ROD ROLLERS
FUEL/AIR
SYSTEMS
ENGINE
TRANSMISSION
& DRIVELINE
GASKETS
& SEALS
ELECTRICAL
LIGHTING
HANDLEBARS,
CONTROLS
& MIRRORS
PART #
DESCRIPTION
FOR 73-86 BIG TWIN
0924-0088
Std. (.1875” x .594”)
0924-0084
+.0002
0924-0086
+.0004
0924-0082
+.0006
0924-0087
+.0008
0924-0083
+.0010
0924-0096
+.0020
0924-0097
+.0030
0924-0101
-.0002
FOR 51-72 BIG TWIN
0924-0079
Std. (.1875” x .662”)
0924-0080
+.0002
0924-0081
+.0004
0924-0089
+.0006
0924-0090
+.0008
0924-0091
+.0010
FOR 54-E86 XL
0924-0067
Std. (.1875” x .480”)
0924-0068
+.0002
0924-0069
+.0003
0924-0070
+.0006
0924-0071
+.0008
0924-0072
+.0010
0924-0094
+.0015
0924-0093
+.0020
0924-0092
+.0030
0924-0095
-.0002
REPLACES OEM #
SUG. RETAIL
9186
9180
9181
9182
9183
9184
9450A
$15.95
15.95
15.95
15.95
15.95
15.95
15.95
15.95
12.95
9171A
9172A
9173A
9174A
9175A
9176A
15.95
15.95
15.95
15.95
15.95
15.95
9150A
9152A
9154A
9156A
9158A
9160A
9416
9417
9150
9161
12.95
12.95
12.95
12.95
12.95
12.95
12.95
12.95
12.95
12.95
SHORT ROD ROLLERS
PART #
DESCRIPTION
FOR 73-86 BIG TWIN
0924-0061
Std. (.1875” x .300”)
0924-0062
+.0002
0924-0063
+.0004
0924-0065
+.0008
0924-0066
+.0010
0924-0098
+.0015
0924-0099
+.0020
0924-0085
-.0002
FOR 51-72 BIG TWIN
0924-0073
Std. (.1875” x .329”)
0924-0075
+.0004
0924-0076
+.0006
0924-0077
+.0008
0924-0078
+.0010
FOR 54-E86 XL
0924-0061
Std. (.1875” x .300”)
0924-0062
+.0002
0924-0063
+.0004
0924-0065
+.0008
0924-0066
+.0010
0924-0098
+.0015
0924-0099
+.0020
0924-0100
+.0030
0924-0101
-.0002
REPLACES OEM #
SUG. RETAIL
9441A
9442A
9443A
9445A
9446A
9415
9418
9185
$12.95
12.95
12.95
12.95
12.95
12.95
12.95
15.95
9101A
9103A
9104A
9105A
9106A
14.95
14.95
14.95
14.95
14.95
9441A
9442A
9443A
9445A
9446A
9415
9418
9441 (+.003)
9450A
12.95
12.95
12.95
12.95
12.95
12.95
12.95
12.95
12.95
CABLES
DS-198834
DS-194142
BRAKES
DS-194190
DS-194191
TANKS &
OIL FILTERS
DASHES
& GAUGES
FRAMES,
SUSPENSION
& FENDERS
FOOTRESTS
& LICENSE
PLATE FRAMES
TIRES,
TUBES &
WHEELS
HARDWARE,
CHEMICALS
& TOOLS
COVERS,
SECURITY
& GENERAL
402
DS-194087
DS-194080
DS-194139
DS-194086
CONNECTING ROD
BEARING KIT
•Kit contains three standard-size, fully
assembled bearings needed for a rebuild
•Made in the U.S.A.
PART #
0924-0112
DESCRIPTION
For 99-09 Twin Cam
SUG. RETAIL
$69.95
ROD ROLLER
BEARINGS
WITH RETAINER
•Include bearings and
bearing retainer
•Replace OEM #24346-87A
•Made in the U.S.A.
PART #
2010-2960
DESCRIPTION
For 87-99 Evolution
Big Twin motors
DS-194141
DS-194073
SUG. RETAIL
$96.95
PINION AND MOTOR
SPROCKET SHAFTS
PART #
MOTOR SPROCKET SHAFTS
DS-194190
DS-194073
DS-194080
DS-194139
DS-198834
PINION GEAR SHAFTS
DS-194142
DS-194191
DS-194087
DS-194086
DS-194141
DS-194143
DS-194143
DESCRIPTION
For
For
For
For
For
L81-E85 Big Twin; repl. OEM #23909-80
56-64 74”; repl. OEM #24001-56
30-54 74”, OHV; repl. OEM #24001-30
L81-85 XL; repl. OEM #24000-80
77-E81 XL; repl. OEM #24000-75
For
For
For
For
For
For
87-99 Big Twin; repl. OEM #24006-87
L81-86 Big Twin; repl. OEM #s 24006-80, 24006-83
73-E81 Big Twin; repl. OEM #24006-73
58-72 Big Twin; repl. OEM #24006-58
54-57 Big Twin; repl. OEM #24006-54A
39-53 Big Twin; repl. OEM #24007-39
All part numbers in BOLD MAGENTA are new for 2009.
SUG. RETAIL
$88.95
82.95
57.95
80.95
80.95
83.95
83.95
80.95
80.95
88.95
99.95
SECTION
FLYWHEEL-SIDE
PINION SHAFT NUT
FLYWHEEL-SIDE
MOTOR SPROCKET
SHAFT NUT
TOURING
NOTE: Check rod clearance.
SUG. RETAIL
$21.95
PART #
DS-198835
DESCRIPTION
For L81-89 Big Twin; repl. OEM #24016-80 (ea.)
SUG. RETAIL
$16.95
LUGGAGE
ACORN FRONT BELT
DRIVE PULLEY NUT
•Chrome front pulley
nut for open primary belt drive applications
•Sold individually
•Made in the U.S.A.
GEAR-SIDE
PINION SHAFT NUT
•5/8”-24 left-hand threads
•Sold each
•Made in the U.S.A.
PART #
DS-198838
DS-198839
WINDSHIELDS
•Heavy-duty nut fits
flywheel-side of pinion shaft
•3/4”-20 thread
•Made in the U.S.A.
•Heavy-duty nut fits flywheel-side of sprocket shaft
•11/8”-16 threads
•Made in the U.S.A.
PART #
DESCRIPTION
DS-198836
For 72-E85 Big Twin (rod clearance must
be checked on 72-E81 models) and JIMS
big tapered motor sprocket shafts (ea.)
PART #
DS-193813
DESCRIPTION
For 90-92 Big Twin; repl. OEM #24022-90 (ea.)
For 54-89 Big Twin; repl. OEM #24023-54 (ea.)
SUG. RETAIL
$14.95
11.95
SEATS &
SISSY BARS
DESCRIPTION
For 55-06 Big Twin models
SUG. RETAIL
$11.95
MOTOR SPROCKET
SHAFT SEAL KIT
PART #
DS-174205
DESCRIPTION
For 36-54 Big Twin models
SUG. RETAIL
$19.95
•Sold in packs of five
PART #
0950-0225
MOTOR SPROCKET SEALS
•OEM replacement style
•Sold each
•Made in the U.S.A.
PART #
DESCRIPTION
DS-189865
For 30-54 Big Twin models; repl. OEM #24003-30
DS-189864
For 55-06 Big Twin models; repl. OEM #24003-55
SUG. RETAIL
$8.95
13.95
ENGINE
TRANSMISSION
& DRIVELINE
DESCRIPTION
SUG. RETAIL
For 93-99 Big Twin and 91-08 XL; repl. OEM #7916A $4.95 (ea.)
MOTOR
SPROCKET NUTS
EXHAUST
FUEL/AIR
SYSTEMS
•Prevents oil leaks at
the motor shaft
•Ideal for use with belt drives
•Comes complete with retaining ring
•Sold each
GEAR-SIDE
PINION
SHAFT NUT
7
GASKETS
& SEALS
•Quick solution to the problem of oil
seeping around the motor sprocket shaft
DS-193410
•Sold each
•Made in the U.S.A.
PART #
DESCRIPTION
DS-193410
For 55-68 Big Twin w/ lip ring
DS-193411
For 36-54 Big Twin w/ snap ring
DS-193411
SUG. RETAIL
$34.95
18.95
ELECTRICAL
LIGHTING
CRANKCASE MAIN BEARINGS
•High-quality original Timken bearing assemblies
PART #
DESCRIPTION
0924-0108 For 69-99 Big Twin except Twin Cam 88;
repl. OEM #9028 (set)
0924-0109 For 55-68 Big Twin; repl. OEM #9029 (set)
0924-0110 For 57-76 XL; repl. OEM #24729-52 (set)
HANDLEBARS,
CONTROLS
& MIRRORS
SUG.
RETAIL
$39.95
59.95
78.95
CABLES
MOTOR SPROCKET NUT
•Motor sprocket nut for belt-drive
conversions and/or eliminating
compensating sprockets
SUG.
PART #
DESCRIPTION RETAIL
DS-194074 For 55-06
Big Twin; repl.
OEM #24003-55
(10-pk.)
$.95 (ea.)
BRAKES
RIGHT ROLLER
BEARING RETAINER
•High-quality, replacement right
crankcase roller bearing retainer
•Sold each
PART #
DS-194015
DESCRIPTION
For 36-86 Big Twin;
repl. OEM #43578-35
DS-194090
SUG. RETAIL
$14.95
CRANKCASE
ROLLER BEARINGS
•Available for Big Twin and
Sportster models
•Made in the U.S.A. to factory specifications
•Sold in packs of 100
FOR 30-54 BIG TWIN LEFT SIDE (24 REQUIRED)
AND 58-86 BIG TWIN RIGHT SIDE (28 REQUIRED)
PART #
DS-198880
DS-198881
DS-198882
DS-198883
SUG.
DESCRIPTION
RETAIL
Std., repl. OEM #9220A
$19.95
+.0002, repl. OEM #9221A
19.95
+.0004, repl. OEM #9222A
19.95
+.0006, repl. OEM #9223A
19.95
FOR 57-76 XL RIGHT SIDE AND 55-57 BIG TWIN
SUG.
PART #
DESCRIPTION
RETAIL
DS-198887 Std., repl. OEM #9421
$18.95
DS-198888 +.0002, repl. OEM #9422
18.95
DS-198889 +.0004, repl. OEM #9423
18.95
PART #
DS-198884
DS-198885
DS-198886
SUG.
DESCRIPTION
RETAIL
+.0008, repl. OEM #9224A $19.95
+.001, repl. OEM #9225A
19.95
+.002, repl. OEM #9220A
19.95
RIGHT SIDE (13 REQUIRED)
PART #
DS-198890
DS-198891
DS-198892
DESCRIPTION
+.0006, repl. OEM #9424
+.0008, repl. OEM #9425
+.001, repl. OEM #9426
SUG.
RETAIL
$18.95
18.95
18.95
DS-194095
TANKS &
OIL FILTERS
DS-194100
RIGHT-SIDE CRANKCASE BUSHINGS
PART #
DESCRIPTION
DS-194100 For 58-99 Big Twin std. except Twin
Cam 88; repl. OEM #24599-58B/93
DS-197067 For 58-99 Big Twin +.002 except Twin
Cam 88; repl. OEM #24600-58B
DS-194095 For 55-57 Big Twin std.;
repl. OEM #24599-55
DS-194090 For 40-54 Big Twin std.; repl.
OEM #24599-40 (w/ OHV)
SUG.
RETAIL
$70.95
92.95
85.95
81.95
All part numbers in BOLD MAGENTA are new for 2009.
FRAMES,
SUSPENSION
& FENDERS
FOOTRESTS
& LICENSE
PLATE FRAMES
TIRES,
TUBES &
WHEELS
HARDWARE,
CHEMICALS
& TOOLS
LEFT-SIDE
CRANKCASE
BUSHING
PART #
DESCRIPTION
DS-194098 For 40-54 Big Twin, std.; repl.
OEM #24621-40 (SV and OHV)
DASHES
& GAUGES
SUG. RETAIL
$65.95
COVERS,
SECURITY
& GENERAL
403
SECTION
7
WINDSHIELDS
PINION SHAFT
BEARINGS
TOURING
LUGGAGE
PINION SHAFT BEARINGS
SPROCKET SHAFT
NUT LOCK PLATE
•Sold each
•Sold in 10-pk.
SEATS &
SISSY BARS
•Caged bearings
•Same color coding as OEM bearings
•Sold each
0924-0121
PART #
0950-0221
DESCRIPTION
For 72-86 Big Twin; repl.
OEM #24018-72
SUG. RETAIL
PART #
0924-0121
0924-0122
$1.55 (ea.)
SUG.
DESCRIPTION
RETAIL
For 03-09 Big Twin $28.95
For 99-02 Big Twin
(right side)
28.95
•Available in standard
•Made in the U.S.A.; sold each
PART #
DS-194236
ENGINE
TRANSMISSION
& DRIVELINE
DESCRIPTION
Standard for 54-76 XL and K
models; repl. OEM #24585-57
SUG.
RETAIL
PART #
DS-194043
PART #
DS-194056
$85.95
DS-194042
DESCRIPTION
For 29-54 OHV V-Twin models;
repl. OEM #24100-17
•Sold each
PART #
DS-195172
BRAKES
DESCRIPTION
For 70-99 Big
Twin models
(except Twin Cam);
repl. OEM #24002-70
TANKS &
OIL FILTERS
404
$13.95
13.95
SUG. RETAIL
$45.95
SUG. RETAIL
PART #
DS-197034
$17.95
DESCRIPTION
For 70-99 Big Twin
(except Twin Cam);
repl. OEM #24002-70
MOTOR
SPROCKET
SHAFT
SPACER KIT
•Spacers are machined to a 32-micron,
burr-free finish for extended seal life
•Made to fit the sprocket shaft oil seal
•Eight-piece kit contains one of each
of the following sizes: .336, .621, .516,
.546, .574, .606, .636, .666
•Made in the U.S.A.
•Machined to a
32-micron, burr-free
finish for extended seal life
•Sold each
•Made in the U.S.A.
MOTOR SPROCKET SHAFT SPACER
COVERS,
SECURITY
& GENERAL
SUG. RETAIL
For L70-99 Big Twin except Twin Cam 88;
L79-E86 XL; repl. OEM #6506
For 41-E70 Big Twin; repl. steel OEM #23973-41
MOTOR
SPROCKET
SHAFT SPACER
HANDLEBARS,
CONTROLS
& MIRRORS
HARDWARE,
CHEMICALS
& TOOLS
$24.95
24.95
24.95
24.95
DESCRIPTION
LIGHTING
TIRES,
TUBES &
WHEELS
24626-87
24628-87
24641-87
24643-87
•Set includes flywheel thrust washers
in 11 different thicknesses, ranging
from .064” to .102”
•Sold in sets of 11
ELECTRICAL
FOOTRESTS
& LICENSE
PLATE FRAMES
SUG.
RETAIL
FLYWHEEL THRUST WASHER SET
GASKETS
& SEALS
FRAMES,
SUSPENSION
& FENDERS
REPL.
OEM #
•Replacement-type made from
top-quality bronze and designed
to meet or exceed OEM
specifications
•Sold in pairs
RIGHT-SIDE CRANKCASE
BEARING RACE
FUEL/AIR
SYSTEMS
DASHES
& GAUGES
DESCRIPTION
TWIN MODELS
White
Green
Red
Blue
FLYWHEEL
THRUST WASHERS
EXHAUST
CABLES
PART #
FOR 87-99 BIG
DS-198656
DS-198657
DS-198658
DS-198659
PART #
DS-197035
SUG. RETAIL
DESCRIPTION
SUG. RETAIL
For 55-69 Big Twin models
$67.95
DS-196135
$23.95
WOODRUFF PARALLEL KEYS
•Replacement for S&S cam gear drive kits
•Sold in a 5-pack
0925-0107
PART #
0925-0107
0925-0279
SIZE
.125” x .5” crankpin key
.19” x .15” x .42”
SUG. RETAIL
$.95 (ea.)
5.95 (ea.)
DS-194349
WOODRUFF
KEYS
•All meet or
exceed OEM
specifications
•For Big Twin and XL
models; sold in 10-pk.
PART #
DS-173417
DS-194300
0921-0143
DS-194310
DS-194320
DS-194325
DS-194349
DS-194206
0950-0220
0925-0287
DS-194300
DESCRIPTION
Trans. drive gear spacer keys; repl. OEM #35175-38
Rods, flywheels, crankpin keys; repl. OEM #23985-18
Crankpin key for For 81-99 Big Twin and XL; repl. OEM #11218
Crankpin, pinion shaft, gear shaft keys; repl. OEM #23985-12
Rods, flywheels, sprocket shaft keys; repl. OEM #23985-56
Gear shaft pinion keys for 54-89 Big Twin; repl. OEM #23985-54
Oil pump shaft key, repl. OEM #26340-36
Oil pump key for 68-99 80” Big Twin; repl. OEM #26348-15
Pinion shaft gear key for 90-99 Big Twin and 86-03 XL; repl. OEM #11219
Rear intake cam gear key for 80-08 XL; repl. OEM #11204
SUG. RETAIL
$1.95
1.95
.55
1.95
1.95
.95
1.95
.95
.95
1.95
(ea.)
(ea.)
(ea.)
(ea.)
(ea.)
(ea.)
(ea.)
(ea.)
(ea.)
(ea.)
SPROCKET
SHAFT SPACERS
•The only way to properly space/align the front
motor sprocket or belt drive pulley
•Various thicknesses available in individual packs
of five or as a set that includes one each
of .060, .090, .120, .150, .180 and .210
SUG.
PART #
DESCRIPTION
RETAIL
FOR 01-03 SOFTAIL
0950-0229 Repl. OEM #24039-01A
$26.95
FOR 99-02 SOFTAIL MODELS
0950-0230 Repl. OEM #24038-99
28.95
FOR 99-02 FLT MODELS
0950-0228 Repl. OEM #24008-99
26.95
FOR 70-99 BIG TWIN (EXCEPT TWIN CAM)
DS-196135 Set, .060-.210
27.95
DS-196151 .010; repl. OEM #35850-84
2.95
DS-196152 .020; repl. OEM #35851-84
2.95
DS-196153 .030; repl. OEM #35852-84
2.95
DS-196136 .060; repl. OEM #24032-70
3.95
DS-196137 .090; repl. OEM #24033-70
3.95
DS-196138 .120; repl. OEM #24034-70
3.95
DS-196140 .150; repl. OEM #24035-70
3.95
DS-196141 .180; repl. OEM #24036-70
4.95
DS-196143 .210; repl. OEM #24037-70
4.95
All part numbers in BOLD MAGENTA are new for 2009.
(ea.)
(ea.)
(ea.)
(ea.)
(ea.)
(ea.)
(ea.)
(ea.)
(ea.)
(ea.)
(ea.)
(ea.)
SECTION
7
WINDSHIELDS
HIGH-PERFORMANCE PISTONS
•Forged from a high-silicone aluminum alloy to deliver long life and consistent dimensions
•Wiseco’s high-tech manufacturing ensures greater operating strength
and lower expansion at high temperatures
•Sold in kits that include two pistons, rings, piston pins and circlips
•Include forged pistons with coated skirts, rings, retainer clips and chrome piston pins
•Piston kits are available with Hastings-style X-Ring package (.062 top ring, .062 compression
ring and .158 oil ring), or XC-Ring packages (.039 top ring, .062 compression ring, .158 oil ring);
X-Rings and XC-Rings will not interchange
•X- and XC-rings are identified by PART # in the application chart; X-Ring PART #s
end with an “X” and XC-Ring Part #s end with an “XC”
•Twin Cam 1550cc kits also include a top end gasket kit
•103” kits require cylinder boring; 110” kit requires big-bore cylinders and case boring;
Hastings-style X-Ring package (.0472” top ring, .0472” compression ring and .118” oil ring);
recalibration required
TOURING
LUGGAGE
SEATS &
SISSY BARS
NOTE: Replacement rings include rings for one piston only.
EXHAUST
WARNING: Wiseco pistons that use XC-rings can only be fitted with Wiseco XC-rings.
REPL.
REPL.
PISTON
REPL.
WRIST
CIRCLIP
DESCRIPTION KIT
RINGS
PIN (EA.) (PR.)
07-09 TWIN CAM 96 BORED TO 1691CC (103 CU. IN.)
HASTINGS RING PACKAGE (9:1 COMP. REVERSE DOME)
ALSO FITS 99-06 TWIN CAM 88 WITH
43/8” STROKER CRANK
3.875”/+.125” 0910-0832 0912-0145 W5752
3.880”/+.130” 0910-0833 0912-0146 W5752
3.885”/+.135
0910-0834 0912-0147 W5752
07-09 TWIN CAM 96 BORED TO 1691CC (103 CU. IN.)
HASTINGS RING PACKAGE (10.5:1 COMP. REVERSE DOME)
ALSO FITS 99-06 TWIN CAM 88 WITH
43/8” STROKER CRANK
3.875”/+.125” 0910-0835 0912-0145 W5752
3.880”/+.130” 0910-0836 0912-0146 W5752
3.885”/+.135
0910-0837 0912-0147 W5752
07-09 TWIN CAM 96 BORED TO 1802CC (110 CU. IN.)
HASTINGS RING PACKAGE (10.5:1 COMP. REVERSE DOME)
ALSO FITS 99-06 TWIN CAM 88 WITH
43/8” STROKER CRANK
4.00”/+.250”
0910-0838 W5752
TWIN CAM 88 BORED TO 1550CC HASTINGS
RING PACKAGE (9:1 COMP.)
Std.
K1719
W5752
.005”
K1720
W5752
.010”
K1721
W5752
.020”
K1722
W5752
TWIN CAM 88 BORED TO 1550CC HASTINGS RING PACKAGE
(10.5:1 COMP.)
NOTE: REQUIRES SCREAMIN’ EAGLE MODULE
ON FUEL-INJECTED MODELS
Std.
K1709
W5752
.005”
K1710
W5752
.010”
K1711
W5752
.020”
K1712
W5752
84-99 1340CC EVO. BIG TWIN HASTINGS
X-RING PACKAGE (10:1 COMP.)
Std.
K1665
3497X
S534
W5731
.005”
K1675
3504X
S534
W5731
.010”
K1666
3507X
S534
W5731
.020”
K1667
3517X
S534
W5731
.030”
K1668
3527X
S534
W5731
.040”
K1669
3537X
S534
W5731
84-99 1340CC EVO. BIG TWIN
XC-RING PACKAGE (10:1 COMP.)
.005”
3504XC
S534
W5731
.015”
3514XC
S534
W5731
.025”
3524XC
S534
W5731
.035”
3534XC
S534
W5731
.045”
3544XC
S534
W5731
PART #
PISTON KITS
0903-0145
0903-0146
0903-0147
0903-0148
0903-0149
0903-0150
0903-0583
0903-0584
0903-0585
0910-0832
0910-0833
0910-0834
0910-0835
0910-0836
0910-0837
0910-0838
K1600
SUG
RETAIL
$267.37
274.74
267.37
267.37
264.77
274.74
272.44
272.44
272.44
285.42
285.42
285.42
285.42
285.42
285.42
285.42
224.44
SUG
PART #
RETAIL
PISTON KITS (CONT)
K1601
$224.44
K1602
224.44
K1603
224.44
K1604
224.44
K1605
224.44
K1606
224.44
K1607
224.44
K1608
224.44
K1609
224.44
K1610
224.44
K1611
224.44
K1612
224.44
K1613
236.53
K1614
236.53
K1615
236.53
K1616
236.53
K1617
236.53
REPL.
REPL.
PISTON
REPL.
WRIST
CIRCLIP
DESCRIPTION KIT
RINGS
PIN (EA.) (PR.)
84-99 1340CC EVO. BIG TWIN HASTINGS
X-RING PACKAGE (8.5:1 COMP.)
Std.
K1640
3497X
S534
W5731
.010”
K1641
3507X
S534
W5731
.020”
K1642
3517X
S534
W5731
.030”
K1643
3527X
S534
W5731
.040”
K1644
3537X
S534
W5731
84-99 1340CC EVO. BIG TWIN HASTINGS X-RING PACKAGE
(10.5:1 COMP.) FITS EDELBROCK CYLINDER HEADS
Std.
3497X
S534
W5731
.020”
3517X
S534
W5731
.040”
3537X
S534
W5731
84-99 1340CC EVO. BIG TWIN HASTINGS X-RING PACKAGE
®
(10.5:1 COMP.) FITS SCREAMIN’ EAGLE CYLINDER HEADS
.005”
K1714
3504X
S534
W5731
.020”
K1716
3517X
S534
W5731
78-84 1340 “80” (9.5:1 COMP.) HASTINGS X-RING PACKAGE
Std.
K1623
3497X
S535
W5731
.010”
K1624
3507X
S535
W5731
.020”
K1625
3517X
S535
W5731
.030”
K1626
3527X
S535
W5731
.040”
K1627
3537X
S535
W5731
78-84 1340CC BIG TWIN (7:1 COMP.)
HASTINGS X-RING PACKAGE
Std.
K1613
3497X
S535
W5731
.010”
K1614
3507X
S535
W5731
.020”
K1615
3517X
S535
W5731
.030”
K1616
3527X
S535
W5731
.040”
K1617
3537X
S535
W5731
48-80 1200CC BIG TWIN (9:1 COMP.)
HASTINGS X-RING PACKAGE
Std.
K1605
3437X
S-521
W5731
.010”
K1606
3447X
S-521
W5731
.020”
K1607
3457X
S-521
W5731
.030”
K1608
3467X
S-521
W5731
.040”
K1609
3477X
S-521
W5731
.050”
K1610
3487X
S-521
W5731
.060”
K1611
3497X
S-521
W5731
.080”
K1612
3517X
S-521
W5731
04-09 XL1200 (10.5:1 COMPRESSION) HASTINGS
RING PACKAGE; SKIRT COATED
Std.
0903-0583 3497X
S534
W5731
.010”
0903-0584 3507X
S534
W5731
.020”
0903-0585 3517X
S534
W5731
SUG
PART #
RETAIL
PISTON KITS (CONT)
K1623
$236.53
K1624
236.53
K1625
236.53
K1626
236.53
K1627
236.53
K1640
255.23
K1641
255.23
K1642
255.23
K1643
255.23
K1644
255.23
K1655
274.74
K1656
274.74
K1657
274.74
K1659
274.74
K1660
267.37
K1662
267.37
K1664
267.37
SUG
PART #
RETAIL
PISTON KITS (CONT)
K1665
$264.77
K1666
264.77
K1667
264.77
K1668
264.77
K1669
264.77
K1675
264.77
K1682
274.74
K1684
274.74
K1685
267.37
K1687
267.37
K1700
264.77
K1702
264.77
K1709
390.74
K1710
390.74
K1711
390.74
K1712
390.74
K1714
267.37
REPL.
REPL.
PISTON
REPL.
WRIST
CIRCLIP
DESCRIPTION KIT
RINGS
PIN (EA.) (PR.)
88-03 XL 1200CC AND BUELL MODELS WITH OEM 1200
HEADS (9:1 COMP.) HASTINGS X-RING PACKAGE
Std.
K1660
3497X
W5731
.010”
0903-0145 3507X
W5731
.020”
K1662
3517X
W5731
.040”
K1664
3537X
W5731
88-03 XL 1200CC (10.5:1 COMPRESSION) HASTINGS
X-RING PACKAGE
Std.
K1685
3497X
W5731
.010”
0903-0147 3507X
W5731
.020”
K1687
3517X
W5731
.030”
0903-0148 3527X
W5731
86-09 883 XL BORED TO 1200CC (REVERSE DOME)
(8.5:1 COMP.) HASTINGS X-RING PACKAGE
Std.
0903-0150 3497X
W5731
86-09 883 XL BORED TO 1200CC (REVERSE DOME)
(9.5:1 COMP.) HASTINGS X-RING PACKAGE
Std.
K1655
3497X
W5731
.010”
K1656
3507X
W5731
.020”
K1657
3517X
W5731
.040”
K1659
3537X
W5731
86-09 883 XL BORED TO 1200CC (REVERSE DOME)
(10:1 COMP.) HASTINGS X-RING PACKAGE
Std.
K1682
3497X
W5731
.010”
0903-0146 3507X
W5731
.020”
K1684
3527X
W5731
72-85 XL 1000CC (10:1 COMP.) HASTINGS X-RING PACKAGE
Std.
K1600
3188X
S-521
CW20
.010”
K1601
3198X
S-521
CW20
.020”
K1602
3208X
S-521
CW20
.030”
K1603
3218X
S-521
CW20
.040”
K1604
S-521
CW20
S1 BUELL 1200CC W/ 101 HP THUNDERSTORM HEAD
(DOME) (10:1 COMP.) HASTINGS X-RING PACKAGE
Std.
K1700
3497X
W5731
.010”
0903-0149 3507X
W5731
.020”
K1702
3517X
W5731
SUG
PART #
RETAIL
PISTON KITS (CONT)
K1716
$267.37
K1719
390.74
K1720
390.74
K1721
390.74
K1722
390.74
REPLACEMENT
RING SETS
0912-0145
28.69
0912-0146
28.69
0912-0147
28.69
3188X
32.15
3198X
32.15
3208X
32.15
3218X
32.15
3437X
32.15
3447X
32.15
3457X
32.15
All part numbers in BOLD MAGENTA are new for 2009.
FUEL/AIR
SYSTEMS
ENGINE
TRANSMISSION
& DRIVELINE
GASKETS
& SEALS
ELECTRICAL
LIGHTING
HANDLEBARS,
CONTROLS
& MIRRORS
CABLES
BRAKES
TANKS &
OIL FILTERS
DASHES
& GAUGES
SUG
RETAIL
PART #
REPLACEMENT
RING SETS (CONT)
3467X
$32.15
3477X
32.15
3487X
32.15
3497X
32.15
3504X
32.15
3504XC
32.15
3507X
32.15
3514XC
32.15
3517X
32.15
3524XC
32.15
3527X
32.15
3534XC
32.15
3537X
32.15
3544XC
32.15
SUG
RETAIL
PART #
REPLACEMENT
WRIST PINS
S-521
$16.05
S534
16.05
S535
16.05
REPLACEMENT
CIRCLIPS
CW20
2.00
W5731
2.00
W5752
2.00
FRAMES,
SUSPENSION
& FENDERS
FOOTRESTS
& LICENSE
PLATE FRAMES
TIRES,
TUBES &
WHEELS
HARDWARE,
CHEMICALS
& TOOLS
COVERS,
SECURITY
& GENERAL
405
SECTION
7
DS-751229
DS-751258
WINDSHIELDS
TOURING
LUGGAGE
SEATS &
SISSY BARS
EXHAUST
FUEL/AIR
SYSTEMS
ENGINE
TRANSMISSION KB PERFORMANCE
& DRIVELINE HYPEREUTECTIC PISTON KITS
GASKETS
& SEALS
ELECTRICAL
LIGHTING
HANDLEBARS,
CONTROLS
& MIRRORS
CABLES
BRAKES
TANKS &
OIL FILTERS
DASHES
& GAUGES
FRAMES,
SUSPENSION
& FENDERS
FOOTRESTS
& LICENSE
PLATE FRAMES
TIRES,
TUBES &
WHEELS
HARDWARE,
CHEMICALS
& TOOLS
COVERS,
SECURITY
& GENERAL
406
DS-751253
•These pistons were originally designed by Keith Black
•Manufactured from high-strength, T-6, heat-treated, 390 hypereutectic
aluminum alloy
•Allow a tighter fit and longer piston and ring life
•Diamond-machined pistons are held to plus or minus one gram weight
and less than one-half-thousandth-inch (.0005”) tolerances from piston
to piston
•Each kit contains two pistons, pins, spiro-lock pin clips and Hastings
moly rings
•Replacement piston rings and pin lock rings available separately
•Made in the U.S.A.
NOTE: KB pistons can be installed tighter than other pistons. This results
in less piston rock and better ring seal. Please read instructions included
with piston for correct piston clearance.
NOTE: Due to the thermal conductivity and design of KB pistons, special
attention is required to the top ring end gap. Please read instructions
furnished with piston for correct ring installation.
NOTE: Each replacement ring PART # denotes rings for two pistons,
except 48-99 Big Bore kits and 99-06 88” Twin Cam kits, which require
two sets.
07-09 96” TWIN CAM
BORE
(3.750”) Std.
+.005”
+.010”
10.0:1 COMP
PISTON #
0910-0915
0910-0916
0910-0917
REPLACEMENT
RINGS #
DS-750692
DS-750693
DS-750694
NOTE: Use lock rings PART #0913-0002 (4-pk.)
99-06 88” TWIN CAM
BORE
(3.750”) Std.
+.005”
+.010”
+.020”
10.5:1 COMP
PISTON #
0910-0575
DS-751277
0910-0576
0910-0577
9.25:1 COMP
PISTON #
0910-0578
DS-751272
0910-0579
0910-0580
REPLACEMENT
RINGS #
DS-750869
DS-750870
-
NOTE: Use lock rings PART #0913-0002 (4-pk.)
99-06 95” TWIN CAM BIG BORE
10.5:1 COMP
BORE
PISTON #
Std. (3.875”)
DS-751286
+.005”
DS-751287
+.010”
DS-751288
9.25:1 COMP PISTON REPLACEMENT
#
RINGS #
DS-751281
DS-750874
DS-751282
DS-750875
DS-750876
NOTE: Use lock rings PART #0913-0002 (4-pk.)
84-99 80” EVOLUTION BIG TWIN
10.5: COMP
9.5:1 COMP
BORE
PISTON #
PISTON #
Std. (3.498”) DS-751247
DS-751265
+.005
DS-751248
DS-751266
+.010
DS-751249
DS-751267
+.020
DS-751250
DS-751268
+.030
DS-751251
DS-751269
+.040
DS-751252
NOTE: Use lock rings PART #0913-0001 (4-pk.)
8.5:1 COMP
PISTON #
DS-751242
DS-751243
DS-751244
-
REPLACEMENT
RINGS #
DS-750830
DS-750867
DS-750831
DS-750832
DS-750833
DS-750834
48-84 88” BIG BORE BIG TWIN (3.625” BORE/4.250” STROKE)
10:1 COMP
REPLACEMENT
BORE
PISTON #
RINGS #
Std. (3.625”)
DS-751229
DS-750861
+.005”
DS-750862
+.010”
DS-751231
DS-750863
+.020”
DS-751232
DS-750864
+.030”
DS-750865
NOTE: Use lock rings PART #0913-0001 (4-pk.)
78-84 80” SHOVELHEAD BIG TWIN (4.250” STROKE)
9.5:1 COMP
8.0:1 COMP
BORE
PISTON #
PISTON #
Std. (3.498”)
DS-751258
DS-751211
+.005
DS-751259
DS-751212
+.010
DS-751260
DS-751213
+.020
DS-751261
DS-751214
+.030
DS-751262
DS-751215
+.040
DS-751263
DS-751216
REPLACEMENT
RINGS #
DS-750830
DS-750867
DS-750831
DS-750832
DS-750833
DS-750834
NOTE: Use lock rings PART #0913-0001 (4-pk.)
41-79 74” KNUCKLE, PAN AND SHOVELHEAD
8.5: 1 COMP
BORE
PISTON #
Std. (3.438”)
DS-751201
+.005
DS-751202
+.010
DS-751203
+.020
DS-751204
+.030
DS-751205
+.040
DS-751206
+.050
DS-751207
+.060
DS-751208
+.070
+.080
-
All part numbers in BOLD MAGENTA are new for 2009.
REPLACEMENT
RINGS #
DS-750820
DS-750868
DS-750821
DS-750822
DS-750823
DS-750824
DS-750825
DS-750830
DS-750831
DS-750832
SECTION
7
KB PERFORMANCE PISTON KITS (CONT)
86-03 XL
BORE
Std. (3.498”)
+.005
+.010
+.020
REPLACEMENT
RINGS #
DS-750830
DS-750867
DS-750831
DS-750832
NOTE: Use lock rings PART #0913-0001 (4-pk.)
BORE
Std. (3.498”)
+.005
+.010
+.020
+.030
WINDSHIELDS
72-85 1000 XL
86-09 XL
1200 XL
(FLAT TOP)
9.0:1 COMP
PISTON #
DS-751235
DS-751236
DS-751237
DS-751238
883 TO 1200 CONV.
(REVERSE DOME)
9.0:1 COMP
PISTON #
DS-751253
DS-751264
DS-751254
DS-751255
DS-751256
REPLACEMENT
RINGS #
DS-750830
DS-750867
DS-750831
DS-750832
DS-750833
BORE
Std. (3.188”)
+.010
+.020
+.030
+.040
+.050
9.0:1 COMP
PISTON #
DS-751218
DS-751219
DS-751220
DS-751221
DS-751222
REPLACEMENT
RINGS #
DS-750810
DS-750811
DS-750812
DS-750813
DS-750814
DS-750815
TOURING
LUGGAGE
NOTE: Use lock rings PART #0913-0001 (4-pk.)
NOTE: Use lock rings PART #0913-0001 (4-pk.)
SEATS &
SISSY BARS
PRICE LIST
PART #
SUG. RETAIL
PISTONS
0910-0575
$218.95
0910-0576
218.95
0910-0577
218.95
0910-0578
212.95
0910-0579
212.95
0910-0580
212.95
0910-0915
186.95
0910-0916
186.95
0910-0917
186.95
DS-751201
177.95
DS-751202
177.95
DS-751203
177.95
DS-751204
177.95
DS-751205
177.95
DS-751206
177.95
DS-751207
177.95
DS-751208
177.95
DS-751211
182.95
PART #
SUG. RETAIL
PISTONS (CONT)
DS-751212
$182.95
DS-751213
182.95
DS-751214
182.95
DS-751215
182.95
DS-751216
182.95
DS-751218
199.95
DS-751219
199.95
DS-751220
199.95
DS-751221
199.95
DS-751222
199.95
DS-751229
218.95
DS-751231
218.95
DS-751232
218.95
DS-751235
168.95
DS-751236
168.95
DS-751237
168.95
DS-751238
168.95
DS-751242
172.95
PART #
SUG. RETAIL
PISTONS (CONT)
DS-751243
$172.95
DS-751244
172.95
DS-751247
182.95
DS-751248
182.95
DS-751249
182.95
DS-751250
182.95
DS-751251
182.95
DS-751252
182.95
DS-751253
182.95
DS-751254
182.95
DS-751255
182.95
DS-751256
182.95
DS-751258
182.95
DS-751259
182.95
DS-751260
182.95
DS-751261
182.95
DS-751262
182.95
DS-751263
182.95
PART #
SUG. RETAIL
PISTONS (CONT)
DS-751264
$182.95
DS-751265
182.95
DS-751266
182.95
DS-751267
182.95
DS-751268
182.95
DS-751269
182.95
DS-751272
212.95
DS-751277
218.95
DS-751281
218.95
DS-751282
218.95
DS-751286
178.95
DS-751287
178.95
DS-751288
178.95
REPLACEMENT RINGS
DS-750692
54.95
DS-750693
54.95
DS-750694
54.95
DS-750810
46.95
PART #
SUG. RETAIL
REPLACEMENT
RINGS (CONT)
DS-750811
$46.95
DS-750812
46.95
DS-750813
46.95
DS-750814
46.95
DS-750815
46.95
DS-750820
42.95
DS-750821
42.95
DS-750822
42.95
DS-750823
42.95
DS-750824
42.95
DS-750825
42.95
DS-750830
43.95
DS-750831
43.95
DS-750832
43.95
DS-750833
43.95
DS-750834
43.95
DS-750861
20.95
PART #
SUG. RETAIL
REPLACEMENT
RINGS (CONT)
DS-750862
$20.95
DS-750863
20.95
DS-750864
20.95
DS-750865
20.95
DS-750867
42.95
DS-750868
42.95
DS-750869
39.95
DS-750870
39.95
DS-750874
48.95
DS-750875
48.95
DS-750876
48.95
PISTON LOCK RINGS
0913-0001
4.95
0913-0002
6.95
EXHAUST
FUEL/AIR
SYSTEMS
ENGINE
TRANSMISSION
& DRIVELINE
GASKETS
& SEALS
ELECTRICAL
LIGHTING
HANDLEBARS,
CONTROLS
& MIRRORS
0910-0939
CABLES
0910-0938
KB PERFORMANCE FORGED PISTONS
•Pistons forged from 4032 aluminum alloy
•Offset pin design
•Each kit contains two pistons with coated skirts, pins,
spiro-lock pin clips and Hastings moly rings
•Piston pin lock rings available separately
•Replacement rings are also available separately
•Made in the U.S.A.
BRAKES
0913-0002
TANKS &
OIL FILTERS
NOTE: Each replacement ring PART # denotes rings for two pistons, except 99-06 88” Twin Cam kits, which require two sets.
07-09 96” TWIN CAM
10.5:1 COMP
BORE
PISTON #
(3.750”) Std.
0910-0939
+.005”
0910-0940
9.5:1 COMP
PISTON #
0910-0937
0910-0938
REPLACEMENT
RINGS #
DS-750692
DS-750693
99-06 88” TWIN CAM
10.5:1 COMP
BORE
PISTON #
(3.750”) Std.
0910-0935
+.005”
0910-0936
9.25:1 COMP
PISTON #
0910-0933
0910-0934
NOTE: Use lock rings PART #0913-0002 (4-pk.)
NOTE: Use lock rings PART #0913-0002 (4-pk.)
86-09 XL 883 CONVERSION TO 1200
(REVERSE DOME)
9.0:1 COMP
BORE
PISTON #
Std. (3.498”)
0910-0930
+.005
0910-0931
+.010
0910-0932
84-99 80” EVOLUTION BIG TWIN
10.5: COMP
9.5:1 COMP
BORE
PISTON #
PISTON #
Std. (3.498”) 0910-0926
0910-0922
+.005
0910-0927
0910-0923
+.010
0910-0928
0910-0924
+.020
0910-0929
0910-0925
REPLACEMENT
RINGS #
DS-750830
DS-750867
DS-750831
NOTE: Use lock rings PART #0913-0001 (4-pk.)
8.5:1 COMP
PISTON #
0910-0918
0910-0919
0910-0920
0910-0921
REPLACEMENT
RINGS #
DS-750692
DS-750693
REPLACEMENT
RINGS #
DS-750830
DS-750867
DS-750831
DS-750832
NOTE: Use lock rings PART #0913-0001 (4-pk.)
PRICE LIST
PART #
SUG. RETAIL
PISTONS
0910-0918
$230.95
0910-0919
230.95
0910-0920
230.95
0910-0921
230.95
0910-0922
230.95
0910-0923
230.95
PART #
SUG. RETAIL
PISTONS (CONT)
0910-0924
$230.95
0910-0925
230.95
0910-0926
230.95
0910-0927
230.95
0910-0928
230.95
0910-0929
230.95
PART #
SUG. RETAIL
PISTONS (CONT)
0910-0930
$230.95
0910-0931
230.95
0910-0932
230.95
0910-0933
248.95
0910-0934
248.95
0910-0935
248.95
PART #
SUG. RETAIL
PISTONS (CONT)
0910-0936
$248.95
0910-0937
248.95
0910-0938
248.95
0910-0939
248.95
0910-0940
248.95
PART #
SUG. RETAIL
REPLACEMENT RINGS
DS-750692
$54.95
DS-750693
54.95
DS-750830
43.95
DS-750831
43.95
DS-750832
43.95
DS-750867
42.95
All part numbers in BOLD MAGENTA are new for 2009.
PART #
SUG. RETAIL
PISTON LOCK RINGS
0913-0001
$4.95
0913-0002
6.95
DASHES
& GAUGES
FRAMES,
SUSPENSION
& FENDERS
FOOTRESTS
& LICENSE
PLATE FRAMES
TIRES,
TUBES &
WHEELS
HARDWARE,
CHEMICALS
& TOOLS
COVERS,
SECURITY
& GENERAL
407
SECTION
7
REPLACEMENT PISTONS
WINDSHIELDS
TOURING
LUGGAGE
SEATS &
SISSY BARS
EXHAUST
FUEL/AIR
SYSTEMS
ENGINE
TRANSMISSION
& DRIVELINE
•Pistons come complete with wrist pins and keepers (sold in pairs)
•Available in various compression ratios
•Rings are not included (suggest using Hastings rings)
SUG.
PART #
DESCRIPTION RETAIL
1340CC FOR 84-99 80” EVOLUTION
(8.5:1 RATIO, 3.498” BORE)
DS-750739 Std.
$68.95
DS-750740 .005
68.95
DS-750741 .010
68.95
DS-750742 .020
68.95
DS-750743 .030
68.95
1340CC HIGH COMPRESSION
FOR 78-84 SHOVELHEAD
(8:1 RATIO, 3.498” BORE)
DS-750720 Std.
68.95
DS-750721 .010
68.95
DS-750722 .020
68.95
DS-750723 .030
68.95
DS-750724 .040
68.95
DS-750725 .050
68.95
1340CC LOW COMPRESSION
FOR 78-84 SHOVELHEAD
(7.2:1 RATIO, 3.498” BORE)
DS-750730 Std.
68.95
DS-750731 .010
68.95
DS-750732 .020
68.95
DS-750733 .030
68.95
DS-750734 .040
68.95
DS-750735 .050
68.95
SUG.
PART #
DESCRIPTION RETAIL
1200CC HIGH COMPRESSION
FOR 41-80 BIG TWIN
(8.5:1 RATIO, 37/16” BORE)
DS-750700 Std.
$65.95
DS-750701 .010
65.95
DS-750702 .020
65.95
DS-750703 .030
65.95
DS-750704 .040
65.95
DS-750705 .050
65.95
DS-750706 .060
65.95
DS-750707 .070
65.95
1200CC LOW COMPRESSION
FOR 41-80 BIG TWIN
(7.5:1 RATIO, 37/16” BORE)
DS-750710 Std.
65.95
DS-750711 .010
65.95
DS-750712 .020
65.95
DS-750713 .030
65.95
DS-750714 .040
65.95
DS-750715 .050
65.95
DS-750716 .060
65.95
SUG.
PART #
DESCRIPTION RETAIL
1200CC FOR 88-03 XL EVOLUTION
(9:1 RATIO, 3.498” BORE)
DS-750766 Std.
$73.95
DS-750767 .005
73.95
DS-750768 .010
73.95
DS-750769 .020
73.95
DS-750770 .030
73.95
883CC FOR 86-03 XL EVOLUTION
(9:1 RATIO, 3” BORE)
DS-750675 Std.
58.95
DS-750676 .005
58.95
1000CC HIGH COMPRESSION FOR
72-85 XL (9:1 RATIO, 33/16” BORE)
DS-750750 Std.
58.95
DS-750751 .010
58.95
DS-750752 .020
58.95
DS-750753 .030
58.95
DS-750754 .040
58.95
DS-750755 .050
58.95
DS-750756 .060
58.95
DS-750757 .070
58.95
SUG.
PART #
DESCRIPTION RETAIL
1000CC LOW COMPRESSION FOR
72-85 XL (8:1 RATIO, 33/16” BORE)
DS-750760 Std.
$58.95
DS-750761 .010
58.95
DS-750762 .020
58.95
DS-750763 .030
58.95
DS-750764 .040
58.95
DS-750765 .050
58.95
900CC FOR 57-71 XL
(9:1 RATIO, 3” BORE)
DS-750771 Std.
58.95
DS-750772 .010
58.95
DS-750773 .020
58.95
DS-750774 .030
58.95
DS-750775 .040
58.95
DS-750776 .050
58.95
DS-750777 .060
58.95
DS-750778 .070
58.95
GASKETS
& SEALS
ELECTRICAL
LIGHTING
HANDLEBARS,
CONTROLS
& MIRRORS
CABLES
BRAKES
TANKS &
OIL FILTERS
DASHES
& GAUGES
FRAMES,
SUSPENSION
& FENDERS
FOOTRESTS
& LICENSE
PLATE FRAMES
TIRES,
TUBES &
WHEELS
HARDWARE,
CHEMICALS
& TOOLS
COVERS,
SECURITY
& GENERAL
408
0910-0670
PISTON KITS FOR
66-84 SHOVELHEADS
•Replacement pistons available
for stock 74”, 80” and 35/8”
big-bore applications for Shovelheads
•All pistons kits come with twopistons, rings, wrist pins,
and wrist pin keepers
•Compression ratios listed are approximate and are calculated using
the correct length cylinders as specified by S&S
•Requires the use of connecting rods with a rod length of 7.440”
(standard length OEM #24281-74A connecting rods); use of earlier
connecting rods with a rod length of 7.470” (OEM #24281-41A) will result
in a slight increase in the compression ratio of about 1/2 point, and
may also result in clearance problems (check all piston to cylinder head
clearances carefully when using the early style rods)
PART #
SIZE
S&S #
SUG. RETAIL
1620 SERIES CAST PISTONS, 35/8” BORE,
88” (7.5:1 C.R.), 93” (8.5:1 C.R.), 98” (8.0:1 C.R.)
MOTORS AND SIDEWINDER KITS
0910-0670
Std.
92-1620
$309.95
0910-0671
.010
92-1621
309.95
0910-0672
.020
92-1622
309.95
0910-0673
.030
92-1623
309.95
0910-0674
.040
92-1624
321.95
5
1800 SERIES FORGED PISTONS 3 /8” BORE, 88”
(7.6:1 C.R.), 93” (9.3:1 C.R.), 93” HC (10.1:1 C.R.),
98” (9.7:1 C.R.), MOTORS AND SIDEWINDER KITS
0910-0675
Std.
92-1800
309.95
0910-0676
.010
92-1801
309.95
0910-0677
.020
92-1802
309.95
0910-0678
.030
92-1803
309.95
0910-0679
.040
92-1804
309.95
2500 SERIES CAST PISTONS,
FOR 74” STOCK MOTORS WITH 37/16” BORE
AND 331/32” STROKE (8:1 C.R.).
0910-0680
Std.
92-2500
228.95
0910-0681
.010
92-2501
228.95
0910-0682
.020
92-2502
228.95
0910-0683
.030
92-2503
228.95
0910-0684
.040
92-2504
228.95
0910-0685
.050
92-2505
228.95
0910-0686
.060
92-2506
228.95
PART #
SIZE
S&S #
SUG. RETAIL
2500 SERIES CAST PISTONS, FOR 74” STOCK
MOTORS WITH 37/16” BORE AND 331/32”
STROKE (8:1 C.R.). (CONT)
0910-0687
.070
92-2507
$228.95
0910-0688
.080
92-2508
237.95
0910-0689
.090
92-2509
237.95
2510 SERIES CAST PISTONS, FOR 74” STOCK
MOTORS WITH 37/16” BORE AND 331/32”
STROKE (7.25:1 C.R.)
0910-0690
Std.
92-2510
248.95
0910-0691
.010
92-2511
248.95
0910-0692
.020
92-2512
248.95
0910-0693
.030
92-2513
248.95
0910-0694
.040
92-2514
248.95
0910-0695
.050
92-2515
248.95
0910-0696
.060
92-2516
248.95
0910-0697
.070
92-2517
248.95
0910-0698
.080
92-2518
311.95
0910-0699
.090
92-2519
311.95
2510 SERIES CAST PISTONS, FOR 80” STOCK
MOTORS WITH 31/2” BORE AND 41/4” STROKE
(8.75:1 C.R.)
0910-0696
Std.
92-2516
248.95
0910-0697
.010
92-2517
248.95
0910-0698
.020
92-2518
311.95
0910-0699
.030
92-2519
311.95
0910-0675
0910-0680
PART #
SIZE
S&S #
SUG. RETAIL
2600 SERIES CAST PISTONS, FOR SHOVELHEAD
MOTORS WITH 37/16” BORE AND 41/4” STROKE
(8:1 C.R.)
0910-0700
Std.
90-2600
$273.95
0910-0701
.010
90-2601
273.95
0910-0702
.020
90-2602
273.95
0910-0703
.030
90-2603
273.95
0910-0704
.040
90-2604
273.95
0910-0705
.050
90-2605
273.95
0910-0706
.060
90-2606
273.95
0910-0707
.070
90-2607
273.95
0910-0708
.080
90-2608
311.95
0910-0709
.090
90-2609
311.95
2600 SERIES CAST PISTONS,
FOR 80” SHOVELHEAD MOTORS WITH 31/2” BORE
AND 41/4” STROKE (8:1 C.R.)
0910-0706
Std.
90-2606
273.95
0910-0707
.010
90-2607
273.95
0910-0708
.020
90-2608
311.95
0910-0709
.030
90-2609
311.95
1
All part numbers in BOLD MAGENTA are new for 2009.
98” motors must use small-diameterstyle flywheels.
SECTION
7
WINDSHIELDS
TOURING
REPLACEMENT PISTONS
AND RINGS FOR S&S MOTORS
0912-0083
•Piston kits include pistons, rings, wrist pins and clips
•Replacement rings come as sets for two pistons
•Made in the U.S.A.
LUGGAGE
PISTON KITS
MOTOR
96” motor
100” motor
106” motor
107” motor
111” motor
113” motor
117” motor
124” motor
BORE
SIZE
35/8”
4”
37/8”
4”
41/8”
4”
41/8”
41/8”
STD.
92-1060
92-1400
0920-0001
92-1400
92-1560
92-1410
92-1550
92-1556
+.005”
2001-2910
-
+.010”
92-1061
92-1401
2001-2911
92-1401
92-1561
92-1411
92-1551
92-1557
SUG.
+.020”
RETAIL
92-1062
$333.95
92-1402
304.95
2001-2912
356.95
92-1402
304.95
92-1562
367.95
92-1412
304.95
92-1552
367.95
92-1558
367.95
SEATS &
SISSY BARS
EXHAUST
92-1060
REPLACEMENT RING SETS FOR S&S PISTONS ONLY
BORE SIZE
STD.
+.005”
0912-0083
37/16”
31/2”
0912-0089
35/8” (.059” wide top ring)
94-1210
35/8” (.078” wide top ring)
0912-0093
2002-2910
2002-2911
37/8”
4”
94-1300
41/8”
94-1400
-
+.010”
0912-0084
0912-0090
94-1211
0912-0094
2002-2912
94-1301
94-1401
BORE SIZE
37/16”
+.070”
0912-0090
+.050”
0912-0088
+.060”
0912-0089
+.020”
0912-0085
0912-0091
94-1212
0912-0095
2002-2913
94-1302
94-1402
+.080”
0912-0091
+.030”
0912-0086
0912-0092
0912-0098
0912-0096
-
+.040”
0912-0087
0912-0099
0912-0097
-
+.090”
0912-0092
SUG. RETAIL
$30.95
30.95
28.95
28.95
35.95
27.95
36.95
SUG. RETAIL
$30.95
DS-751306
FUEL/AIR
SYSTEMS
ENGINE
TRANSMISSION
& DRIVELINE
GASKETS
& SEALS
ELECTRICAL
LIGHTING
HANDLEBARS,
CONTROLS
& MIRRORS
CABLES
BRAKES
95” POP-UP PISTON KITS
TANKS &
OIL FILTERS
•Piston kits include pistons, rings, piston pins
and clips
•Compression ratio 9.7:1 with stock heads
•Made in the U.S.A.
BIG BORE KIT
PART #
DESCRIPTION
SUG. RETAIL
FOR 99-06 TWIN CAM-STYLE ENGINES WITH STOCK CYLINDER HEADS
DS-751306
Std.
$356.95
DS-751307
+.005”
356.95
DS-751308
+.010”
356.95
DS-751309
+.020”
356.95
REPLACEMENT RINGS FOR S&S 95” PISTON KITS ONLY (PR.)
DS-751310
Std.
30.95
DS-751311
+.005”
30.95
DS-751312
+.010”
30.95
DS-751313
+.020”
30.95
•Upgrades an 883 or 1100 XL to a full 1200cc
•Comes complete with 9.0:1 compression
pistons, rings, all the
necessary gaskets
and a special combustion chamber template for proper installation
NOTE: Will work on 91-03 models if gasket kit DS-173241 is purchased.
PART #
DS-750745
DS-173241
DESCRIPTION
Big Bore kit for 86-90 883 and 1100 XL;
repl. OEM #16140-87, 25629-88
Gasket kit for 91-03 XL Big Bore kit
SUG.
RETAIL
$127.95
84.95
DASHES
& GAUGES
FRAMES,
SUSPENSION
& FENDERS
FOOTRESTS
& LICENSE
PLATE FRAMES
TIRES,
TUBES &
WHEELS
PISTON COOLING JET KIT
•For Twin Cam style engines with strokes greater than stock
•Special piston cooling jets that won’t contact pistons at the bottom of the stroke
•Provides an extra .150” of clearance between piston skirt and jet
PART #
31-2026
DESCRIPTION
Cooling jet kit
SUG. RETAIL
$45.95
All part numbers in BOLD MAGENTA are new for 2009.
HARDWARE,
CHEMICALS
& TOOLS
COVERS,
SECURITY
& GENERAL
409
SECTION
7
REPLACEMENT PISTON RINGS
WINDSHIELDS
TOURING
LUGGAGE
SEATS &
SISSY BARS
EXHAUST
FUEL/AIR
SYSTEMS
ENGINE
TRANSMISSION
& DRIVELINE
GASKETS
& SEALS
ELECTRICAL
LIGHTING
HANDLEBARS,
CONTROLS
& MIRRORS
CABLES
BRAKES
•Available in standard and oversize versions
•Feature a cast or moly top ring (chrome 900cc XL)
•Reverse torsional taper face second ring and easy
"spiral on" three-piece oil rings
NOTE: Each PART # includes enough rings for two pistons except
where noted.
DESCRIPTION
MOLY
SUG. RETAIL
CAST
SUG. RETAIL
FOR 88" TWIN CAM MOTORS
Standard
DS-750687
$54.95
+.005
DS-750688
54.95
+.010
DS-750689
54.95
+.020
DS-750690
54.95
FOR 95" BIG BORE TWIN CAM MOTORS
Standard
DS-750692
54.95
+.005
DS-750693
54.95
+.010
DS-750694
54.95
FOR 84-99 1340CC EVOLUTION AND L83-84 1340CC SHOVELHEAD
Standard
DS-750840
42.95
DS-750640
$35.90
+.005
DS-750653
42.95
DS-750654
35.95
+.010
DS-750841
42.95
DS-750641
35.90
+.020
DS-750842
42.95
DS-750642
35.90
+.030
DS-750843
42.95
DS-750643
35.90
+.040
DS-750644
35.90
FOR 78-E83 1340CC SHOVELHEAD
Standard
DS-750830
43.95
DS-750630
35.90
+.005
DS-750867
42.95
+.010
DS-750831
43.95
DS-750631
35.90
+.020
DS-750832
43.95
DS-750632
35.90
+.030
DS-750833
43.95
DS-750633
35.90
+.040
DS-750834
43.95
DS-750634
35.90
+.050
DS-750855
35.95
FOR 48-80 1200CC BIG TWIN
NOTE: Has 1/16" compression rings.
Standard
DS-750820
42.95
DS-750620
32.95
+.005
DS-750868
42.95
+.010
DS-750821
42.95
DS-750621
32.95
+.020
DS-750822
42.95
DS-750622
32.95
+.030
DS-750823
42.95
DS-750623
32.95
+.040
DS-750824
42.95
DS-750624
32.95
+.050
DS-750825
42.95
DS-750625
32.95
+.060
DS-750826
42.95
DS-750626
32.95
+.070
DS-750827
42.95
DS-750627
32.95
FOR 48-84 BIG TWIN 35/8" BIG BORE KB PISTONS
NOTE: Big bore sets include enough rings for one piston only. You must
order two sets for complete motor. These rings consist of two 1/16"
compression rings and one 3/16" oil control ring.
Standard
DS-750861
20.95
+.005
DS-750862
20.95
+.010
DS-750863
20.95
+.020
DS-750864
20.95
+.030
DS-750865
20.95
FOR 88-03 1200CC XL EVOLUTION
Standard
DS-750840
42.95
DS-750640
35.90
+.005
DS-750653
42.95
DS-750654
35.95
DESCRIPTION
MOLY
SUG. RETAIL
CAST
SUG. RETAIL
FOR 88-03 1200CC XL EVOLUTION (CONT)
+.010
DS-750841
$42.95
DS-750641
$35.90
+.020
DS-750842
42.95
DS-750642
35.90
+.030
DS-750843
42.95
DS-750643
35.90
+.040
DS-750644
35.90
FOR 86-87 1100CC XL EVOLUTION
NOTE: 86-87 1100 XL Evolution sets include enough rings for one piston
only. Must order two sets for complete motor.
Standard
DS-750655
40.95
FOR 86-03 883CC XL EVOLUTION
NOTE: 86-03 883 XL Evolution sets include enough rings for one piston
only. Must order two sets for complete motor.
Standard
DS-750850
32.95
+.005
DS-750851
32.95
+.010
DS-750852
32.95
+.020
DS-750853
32.95
FOR 72-E85 1000CC XL
Standard
DS-750810
46.95
DS-750610
42.95
+.010
DS-750811
46.95
DS-750611
42.95
+.020
DS-750812
46.95
DS-750612
42.95
+.030
DS-750813
46.95
DS-750613
42.95
+.040
DS-750814
46.95
DS-750614
42.95
+.050
DS-750815
46.95
DS-750615
42.95
+.060
DS-750816
46.95
DS-750616
42.95
+.070
DS-750817
46.95
DS-750617
42.95
FOR 57-71 900CC XL
Standard
DS-750800
64.95
DS-750645
46.95
+.010
DS-750801
64.95
DS-750646
46.95
+.020
DS-750802
64.95
DS-750647
46.95
+.030
DS-750803
64.95
DS-750648
46.95
+.040
DS-750804
64.95
DS-750649
46.95
+.050
DS-750805
64.95
DS-750650
46.95
+.060
DS-750806
64.95
DS-750651
46.95
+.070
DS-750807
64.95
DS-750652
46.95
TANKS &
OIL FILTERS
DASHES
& GAUGES
FRAMES,
SUSPENSION
& FENDERS
FOOTRESTS
& LICENSE
PLATE FRAMES
TIRES,
TUBES &
WHEELS
HARDWARE,
CHEMICALS
& TOOLS
COVERS,
SECURITY
& GENERAL
410
DS-750599
DS-750598
DS-750597
PISTON PIN CLIPS
•Replacement for a wide variety of Harley models
•Quality equals or exceeds OEM specifications
PART #
0913-0016
DS-750597
DESCRIPTION
For 99-09 Twin Cam; repl.
OEM #22097-99 (10-pk.)
For 84-99 Evolution Big Twin; L85-03 XL;
repl. OEM #22589-83B (10-pk.)
SUG. RETAIL
PART #
DS-750598
$.55 (ea.)
DS-750599
.95 (ea.)
DESCRIPTION
For L77-83 Big Twin; L77-E85 XL;
repl. OEM #22588-78 (10-pk.)
For 73-E77 Big Twin; 57-E77 XL;
repl. OEM #22582-52 (10-pk.)
All part numbers in BOLD MAGENTA are new for 2009.
SUG. RETAIL
$.95 (ea.)
1.95 (ea.)
SECTION
7
WINDSHIELDS
EVOLUTION-STYLE
ALUMINUM CYLINDERS
TWIN CAM 37/8” CYLINDERS
•Available in a black finish
•Big bore 37/8” cylinders feature cast-iron liners
•Can be used for 95”, 103” and 106” kits”
•Made in the U.S.A.; sold in pairs
PART #
91-7045
TOURING
•Stock replacement cylinders, 31/2" bore with cast-iron liner
•Natural finish
•Sold in pairs
DESCRIPTION
For 99-06 Twin Cam motors
SUG. RETAIL
$605.95
PART #
DS-750539
DESCRIPTION
For 84-99 Evolution Big Twin
SUG. RETAIL
$470.95
LUGGAGE
SEATS &
SISSY BARS
EVOLUTION-STYLE CYLINDERS
•356 T-6 aluminum castings with centrifugally spun cast-iron liners provide excellent
thermal conductivity
•Specially designed fin pack provides more cooling surface area over stock
•Cylinders are finished to within .010" of final dimension to allow you to select your piston
•37/8" or 41/8" bore i.d.
•Cylinder length will work with most 41/4" stroke flywheel assemblies using a 7.440" connecting rod
•Available in natural or black finish
PART #
DESCRIPTION
SUG. RETAIL PART #
DESCRIPTION
SUG. RETAIL
•Sold in pairs
FOR 92-99 EVOLUTION BIG TWIN
FOR 92-99 EVOLUTION BIG TWIN (CONT)
•Made in the U.S.A.
0931-0085
37/8" natural
41/8" natural
$613.95 0931-0087
$613.95
NOTE: Boring out standard engine
0931-0086
37/8" black
41/8" black
647.95 0931-0088
647.95
cases is required on all 41/8" cylinders.
0931-0086
EXHAUST
FUEL/AIR
SYSTEMS
ENGINE
TRANSMISSION
& DRIVELINE
REPLACEMENT CYLINDERS
FOR EVOLUTION-STYLE MOTORS
GASKETS
& SEALS
•Replacement cylinders feature ductile cast-iron
sleeves in aluminum castings
•Sleeve has external ribs that "lock" the sleeve
DS-750507
to the aluminum casting so it cannot move
•Excellent for stock replacement
•Cylinders are finished slightly undersized so they may be finish-honed to fit your pistons
•Available for all Evo Big Twins and 1200 XL models
•1200 XL cylinders make increasing the displacement of an 883 a snap
•Sold each
PART #
NATURAL
DS-750507
DS-750506
BLACK
0931-0017
0931-0018
0931-0017
DS-750506
ELECTRICAL
DESCRIPTION
LIGHTING
SUG. RETAIL
For 84-99 80" Evolution Big Twin 1340cc models; repl. OEM #16510-83A
For 88-03 XL 1200cc models; repl. OEM #16447-88
$219.95
219.95
For 84-99 80" Evolution Big Twin 1340cc models; repl. OEM #16512-86A, 16510-83A
For 88-03 XL1200cc models, repl. OEM #16447-88A
239.95
239.95
0931-0018
HANDLEBARS,
CONTROLS
& MIRRORS
CABLES
BRAKES
TANKS &
OIL FILTERS
DS-750602
DS-750608
35/8" SHOVELHEAD CYLINDER KIT
•5.330" cylinder length for 41/4" stroke
•Used for big-bore applications; requires
crankcase machining
•Kit includes one front and rear cylinder, base
nuts, headbolts, base gaskets and head gaskets
•Made in the U.S.A.
DS-750609
DS-750603
CYLINDERS
•Cast-iron cylinders meet or exceed OEM tolerance specifications
•Withstand greater pressure and heat than stock
•Available in front and rear versions
PART #
0931-0075
NOTE: All Shovelhead cylinders require the use of 12-point head bolts DS-190796.
DESCRIPTION
Cylinder kit
SUG. RETAIL
$693.95
NOTE: 78-84 cylinders do not have provisions for 81-E82 external oil drain line.
NOTE: Panhead cylinders overbore is limited to .040".
NOTE: Due to the many different brands of pistons that are available, all cylinders listed below will
need to be sized and clearanced to the type of piston being used.
PART #
DS-750608
DS-750609
DS-750605
DS-750604
DS-750607
DS-750606
DS-750602
DS-750603
DESCRIPTION
3.495" front, for 78-84 1340cc Shovelhead; repl. OEM #16498-80A
3.495" rear, for 78-84 1340cc Shovelhead; repl. OEM #16499-80A
3.435" front, for 66-80 1200cc Shovelhead; repl. OEM #s #16484-66B
and 16485-74A
3.435" rear, for 66-80 1200cc Shovelhead; repl. OEM #s #16492-66B
and 16492-74A
3.435" front, for 48-65 Panhead; repl. OEM #16483-48
3.435" rear, for 48-65 Panhead; repl. OEM #16492-48
3.435" cylinder for 74" Knucklehead, front; repl. OEM #16483-41
3.435" cylinder for 74" Knucklehead, rear; repl. OEM #16491-41
SUG. RETAIL
$189.95
189.95
189.95
189.95
189.95
189.95
189.95
189.95
PART #
DS-199772
All part numbers in BOLD MAGENTA are new for 2009.
DESCRIPTION
For 84-99 80" Evolution
Big Twin and 86-09 XL;
repl. OEM #16573-83
FRAMES,
SUSPENSION
& FENDERS
FOOTRESTS
& LICENSE
PLATE FRAMES
TIRES,
TUBES &
WHEELS
CYLINDER DOWELS
•CNC-machined dowels
used for locating cylinder head
•Sold as a four-pack
•Made in the U.S.A.
DASHES
& GAUGES
SUG.
RETAIL
$11.95
HARDWARE,
CHEMICALS
& TOOLS
COVERS,
SECURITY
& GENERAL
411
SECTION
7
WINDSHIELDS
TOURING
LUGGAGE
SEATS &
SISSY BARS
EXHAUST
SUPER STOCK™ CYLINDER HEADS FOR TWIN CAM
•High port flow gives great performance now, and more later when additional
upgrades are done
•Heads are fully assembled and are available in natural aluminum or black
powder-coat finish
•Compression ratio is 8.3 to 10.3 depending on pistons used and engine displacement
•Accept S&S rocker boxes only (PART #90-4110)
•Heads are machined for compression releases
•Handle cams with up to .640 lift
•Do not include rocker arm components, intake manifold, gaskets or headbolts
(requires 8 long OEM length head bolts)
•Recommend using S&S intake manifold PART #DS-289146 (OEM intake manifold will fit
but does not flow as well), sold separately
•Sold in pairs
•Made in the U.S.A.
0930-0005
NOTE: OEM pistons will require machining for valve clearance.
FUEL/AIR
SYSTEMS
PART #
FOR 99-06 TWIN CAM
0930-0005
DESCRIPTION
SUG. RETAIL
Natural
$1,210.95
PART #
FOR 99-06 TWIN CAM (CONT)
0930-0006
DESCRIPTION
SUG. RETAIL
Black
$1,299.95
ENGINE
TRANSMISSION
& DRIVELINE
GASKETS
& SEALS
92-1060
ELECTRICAL
LIGHTING
HANDLEBARS,
CONTROLS
& MIRRORS
CABLES
BRAKES
TANKS &
OIL FILTERS
DASHES
& GAUGES
FRAMES,
SUSPENSION
& FENDERS
0930-0007
SUPER STOCK™ CYLINDER HEADS
FOR EVO BIG TWIN
•S&S heads give great performance now, and work perfectly
with additional upgrades later
•Kits are fully assembled, and include stainless steel valves
and high-lift springs (up to .640 lift)
•Available in natural and black powder-coat finish
•Intake manifold, pistons and gasket kits are sold separately;
gasket kits contain head gaskets, base gaskets and exhaust
pipe gaskets (rocker box gaskets are not included due to
the variety of available rocker box styles)
•Must reuse stock headbolts
•S&S Super Stock piston kits are required and include 10:1
ratio pistons, rings, piston pins and clips (sold separately
in pairs)
•Sold in pairs
•Made in the U.S.A.
FOR 84-99 EVOLUTION BIG TWIN
PART #
CYLINDER HEADS
0930-0007
0930-0008
SUPER STOCK PISTON KITS (31/2”
0910-0005
0910-0006
0910-0007
0910-0008
DESCRIPTION
0910-0005
SUG. RETAIL
Natural
Black
BORE)
Std.
+.005”
+.010”
+.020”
$926.95
1,014.95
304.95
304.95
304.95
304.95
PART #
DESCRIPTION
SUPER STOCK PISTON KITS (35/8” BORE)
92-1060
Std.
92-1061
+.010”
92-1062
+.020”
HEAD INSTALLATION GASKET SETS
0934-0325
31/2” bore
0934-0326
35/8” bore
0934-0327
4” bore
HARDWARE,
CHEMICALS
& TOOLS
COVERS,
SECURITY
& GENERAL
PART #
DESCRIPTION
FOR 84-99 EVOLUTION BIG TWIN
0930-0029
Natural
0930-0030
Black
TIRES,
TUBES &
WHEELS
412
SUG. RETAIL
$333.95
333.95
333.95
27.95
27.95
27.95
CYLINDER HEADS FOR STOCK PISTONS
•Now S&S heads are available to be used with stock flat-top pistons
•Kits are fully assembled, and include stainless steel valves and high-lift springs
•Intake manifold and gasket kits are sold separately; gasket kits contain head
gaskets, base gaskets and exhaust pipe gaskets (rocker box gaskets are not
included due to the variety of available rocker box styles)
•Optimized for smaller displacement engines
•Slight increase in compression (8.8:1 in an 80” motor)
•Port design increases flow, while maintaining velocity
0930-0029
•Set up for .640” maximum lift
•EFI compatible
•Available in natural and black powder-coat finish
•Sold in pairs
•Made in the U.S.A.
FOOTRESTS
& LICENSE
PLATE FRAMES
0934-0327
SUG. RETAIL
$926.95
1,014.95
PART #
DESCRIPTION
HEAD INSTALLATION GASKET SETS
0934-0325
31/2” bore
0934-0326
35/8” bore
All part numbers in BOLD MAGENTA are new for 2009.
0934-0325
SUG. RETAIL
$27.95
27.95
SECTION
7
0930-0009
WINDSHIELDS
TOURING
0930-0010
SUPER STOCK™
CYLINDER HEAD KITS
•Heads come completely assembled
with valve seats, valves, guides,
seals, .590” lift valve springs, collars
and valve keepers
•Complete kits also include rocker cover gaskets, head
gaskets and miscellaneous hardware with instructions
•Use OEM manifolds and exhaust
•79-84 design uses band-style intake (not included)
•PART #0930-0013 comes machined for dual plugs and internal oil drains
•Sold in pairs
•Made in the U.S.A.
PART #
DESCRIPTION
FOR STOCK BORE SHOVELHEAD CYLINDERS
0930-0015
66-78 style heads, O-ring intake (natural finish)
0930-0016
66-78 style heads, O-ring intake (black finish)
0930-0009
79-84 style heads, rubber band intake
(natural finish)
0930-0010
79-84 style heads, rubber band (black finish)
SUG. RETAIL
$1,241.95
1,330.95
1,241.95
1,330.95
LUGGAGE
SEATS &
SISSY BARS
PART #
DESCRIPTION
FOR 3 5/8” BORE SHOVELHEAD CYLINDERS
0930-0017
66-78 style heads, O-ring intake (natural finish)
0930-0018
66-78 style heads, O-ring intake (black finish)
0930-0011
79-84 style heads, rubber band (natural finish)
0930-0012
79-84 style heads, rubber band intake
(black finish)
0930-0013
66-84 high-compression style heads,
O-ring intake, dual plugs/internal oil drains
(natural finish)
SUG. RETAIL
$1,241.95
1,330.95
1,241.95
1,330.95
EXHAUST
FUEL/AIR
SYSTEMS
1,241.95
ENGINE
TRANSMISSION
& DRIVELINE
GASKETS
& SEALS
CYLINDER HEADS
•Manufactured from A356 T-6 aluminum
•Feature 2” intake valves, 1.625” exhaust valves and 1.80” intake ports
•Spring travel and valve clearance for cams up to .640” lift
•Heads come assembled; include a flange-style intake manifold
and top end gasket kit
•Accept stock rocker boxes and rocker arm supports
•Sold in pairs
•Made in the U.S.A.
ELECTRICAL
LIGHTING
NOTE: Not for fuel-injected models.
2009-9922
PART #
DESCRIPTION
FOR 99-06 TWIN CAM CARBURETOR MOTORS
2009-9921
Natural heads
2009-9922
Black wrinkle heads
HANDLEBARS,
CONTROLS
& MIRRORS
SUG. RETAIL
$1,123.95
1,152.95
TWIN CAM HEAD FLOWCHART/COMPARISON CHART DELKRON HEAD VS. STOCK H-D HEADS
NOTE: These numbers were run on a Super-Flo 600 at 25 inches of water. Valve spring pressure: 175# closed, 300# at .600 lift, 89cc combustion chamber.
LIFT
.100”
.150”
.200”
.250”
DELKRON
INTAKE
60.4
90.6
120.8
151.5
H-D
INTAKE
62.8
94.7
123.8
147.3
DELKRON
EXHAUST
50.9
71.6
100
122.2
H-D
EXHAUST
47.5
80.8
105.3
123.2
LIFT
.300”
.350”
.400”
.450”
DELKRON
INTAKE
183
213
231
238.5
H-D
INTAKE
168
181.8
185.4
186.6
DELKRON
EXHAUST
138.4
152.8
169.6
177.96
H-D
EXHAUST
137.9
148
154.4
163.2
LIFT
.500”
.550”
.600”
.650”
DELKRON
INTAKE
246
251.4
255.6
259.2
H-D
INTAKE
187.2
187.8
188.7
189
DELKRON
EXHAUST
184.6
188.8
192
194.2
H-D
EXHAUST
164.8
166.4
167.7
168.6
PERFORMER HEADS
•Cast out of 356 aluminum and heat-treated to T-6 specifications
•Feature 35% gain at peak torque, 92% gain at peak horsepower over stock
with the use of aftermarket cam (Edelbrock 1740 grind, PART #DS-199197),
carburetor and pipes
•Broad power curve for excellent driveability and crisp throttle response
throughout the rpm range
•Rectangular-shaped intake port increases surface area of the floor for noticeable airflow increase
•The .125” raised rectangular intake port also helps to increase velocity of incoming air for more power
•The 72cc combustion chamber increases compression ratio from
8.5:1 to 9.5:1
•Heads will accept up to a .570 lift cam and bore size up to 313/16”
(some machining required)
•Street-legal in all 50 states; patent pending
•Heads require the use of Edlebrock three-piece manifolds (sold separately)
•Replacement components available separately; made in the U.S.A.
All part numbers in BOLD MAGENTA are new for 2009.
BRAKES
TANKS &
OIL FILTERS
DASHES
& GAUGES
DS-750550
FRAMES,
SUSPENSION
& FENDERS
FOOTRESTS
& LICENSE
PLATE FRAMES
TIRES,
TUBES &
WHEELS
NOTE: Not for fuel-injected models.
NOTE: “Complete” heads come assembled with stainless steel valves (1.850” intake
DS-750547
and 1.610” exhaust), ductile iron seats and guides, 1.460” o.d. valve springs,
Teflon® valve stem seals, retainers and locks, 14mm spark plug
PART #
DESCRIPTION
hole and 1/2’’ cylinder bolt size.
REPLACEMENT COMPONENTS FOR PERFORMER HEADS
NOTE: Guides and seals will also fit Performer RPM assembled heads.
DS-198982
Exhaust valve (ea.)
PART #
DESCRIPTION
SUG. RETAIL DS-198983
Intake valve (ea.)
FOR 84-99 80” EVOLUTION BIG TWIN (PR.)
DS-199015
Exhaust valve guide (ea.)
DS-750550
Standard finish
$1,157.95 DS-199016
Intake valve guide (ea.)
DS-750547
Black finish
1,140.95 DS-199110
Valve stem seals (4-pk.)
CABLES
SUG. RETAIL
$21.95
21.95
20.95
20.95
14.95
HARDWARE,
CHEMICALS
& TOOLS
COVERS,
SECURITY
& GENERAL
413
SECTION
7
WINDSHIELDS
TOURING
DS-750555
LUGGAGE
SEATS &
SISSY BARS
EXHAUST
FUEL/AIR
SYSTEMS
ENGINE
TRANSMISSION
& DRIVELINE
DS-750554
DS-750552
PERFORMER RPM ASSEMBLED HEADS
•Heads feature radius valve job, stainless steel valves (1.940” intake/1.625” exhaust),
titanium retainers, seven-degree locks, valve springs and seals
•Valve springs have 175 lb. of pressure when installed at 1.800” (.650” maximum valve lift)
•Evolution heads feature 3/8” headbolt holes that allow bore sizes up to 313/16”
•Twin Cam heads are designed for 37/8” bore 95” models
•All heads have a combustion chamber volume of 72cc
•Spark plug hole is centrally located and tapped for use with 12mm spark plugs
•Heads require the use of Edelbrock three-piece manifolds (sold separately); 06-style heads use stock type intake
•Drilled for crankcase breather system
•CNC ported and are compatible with stock rocker boxes
•Sold in pairs
•Made in the U.S.A.
NOTE: Not for fuel-injected Evolution models.
PART #
DESCRIPTION
SUG. RETAIL
FOR 06 95” TWIN CAM W/ EFI
0930-0042 Black wrinkle finish
$1,796.95
0930-0043 Standard finish
1,777.95
FOR 01-05 EFI AND 99-05 CARB 95” TWIN CAM
7
3 /8” BORE
DS-750552 Black wrinkle finish
1,804.95
DS-750554 Standard finish
1,723.95
PART #
DESCRIPTION
SUG. RETAIL
FOR 80” EVOLUTION 31/2” TO 313/16” BORE
DS-750549 Black wrinkle finish
$1,772.95
DS-750555 Standard finish
1,674.95
REPLACEMENT COMPONENTS
FOR PERFORMER RPM HEADS
PART #
DESCRIPTION
SUG. RETAIL
DS-198985 Exhaust valve (ea.)
$32.95
DS-198986 Intake valve (ea.)
32.95
DS-199015 Std. exhaust guide (ea.)
20.95
DS-199016 Std. intake guide (ea.)
20.95
DS-199110 Valve guide seals (4-pk.)
14.95
DS-289220
GASKETS
& SEALS
ELECTRICAL
LIGHTING
HANDLEBARS,
CONTROLS
& MIRRORS
CABLES
BRAKES
TANKS &
OIL FILTERS
PERFORMER INTAKE
MANIFOLDS FOR BIG TWIN
DS-289206
DS-289221
•Specifically designed to match Edelbrock
cylinder heads
•Must be used with Edelbrock head kits to
optimize the flow of the heads and obtain
optimum results
•Use a unique rectangular .125” raised
runner configuration
•Each intake comes with intake seals, bolts,
carburetor flange gaskets or spigot grommet and
vacuum fittings (if needed)
PART #
DESCRIPTION
THREE-PIECE MANIFOLDS FOR 99-06 TWIN CAM MODELS
DS-289262
Spigot manifold, stock width
DS-289264
Spigot manifold for Mikuni HSR42/45 carb,
stock width
1010-0080
Flange manifold for Edelbrock or S&S E
series carb
1010-0081
Flange manifold for S&S G or Mikuni HSR
48mm carb
THREE-PIECE MANIFOLDS FOR BIG TWIN EVOLUTION MODELS
2114-3001
Spigot manifold, polished
DS-289222
SUG. RETAIL
$108.95
108.95
104.95
104.95
172.95
PART #
DESCRIPTION
SUG. RETAIL
THREE-PIECE MANIFOLDS FOR BIG TWIN EVOLUTION MODELS (CONT)
2114-3002
Flange manifold, polished
$165.95
DS-289220
Spigot manifold, stock width
110.95
DS-289221
Flange manifold, stock width
104.95
DS-289224
Flange manifold for S&S “G” series carb or
Mikuni HSR 48MM carb stock width
104.95
REPLACEMENT COMPONENTS
DS-289206
Repl. intake manifold gaskets for one-piece
manifolds (pr.)
5.95
DS-289222
Repl. seals for three-piece manifolds
10.95
DASHES
& GAUGES
FRAMES,
SUSPENSION
& FENDERS
FOOTRESTS
& LICENSE
PLATE FRAMES
TIRES,
TUBES &
WHEELS
HARDWARE,
CHEMICALS
& TOOLS
COVERS,
SECURITY
& GENERAL
414
CAMS FOR BIG TWIN
•Designed to give you a no-guesswork combination with Edelbrock heads
•Come complete with cam gear
•Made in the U.S.A.
DS-199197
PART #
DESCRIPTION
FOR 99-06 TWIN CAM (EXCEPT 06 DYNA GLIDE)
0925-0241
Chain-driven crane cams for Performer
R.P.M. heads
0925-0242
Chain-driven crane cams for Performer
R.P.M. heads, includes lifters
PART #
DESCRIPTION
FOR 84-99 80” EVOLUTION BIG TWIN
DS-199197
Performer Plus cam for Performer heads
(.490 lift)
DS-199198
Performer R.P.M. cam for Performer R.P.M.
heads (.600 lift)
DESCRIPTION
OPEN
CLOSE
EDELBROCK #1740 (DS-199197)
1
Intake
19°
34°1
Exhaust
40°1
24°1
EDELBROCK #1741 (DS-199198)
Intake
20°1
46°1
Exhaust
50°1
22°1
SUG. RETAIL
$307.95
430.95
DURATION @.053
VALVE LIFT
242°
252°
.490”2,3,4
246°
254°
.600”2,3,4
.600”2,3,4
.490”2,3,4
0925-0241
DESCRIPTION
CRANE #1-3005
Intake
Exhaust
1
2
3
4
OPEN
CLOSE
DURATION @.053
(0925-0241 & 0925-0242)
1
1
20°
46°
246°
52°1
22°1
254°
SUG. RETAIL
$246.95
269.95
VALVE LIFT
.619”2,4
.619”2,4
Measured at “0” keyway position.
1.6 rocker arm ratio for 84-99 80” Evolution Big Twin.
Will work with OEM heads when properly modified and clearanced.
1.65 rocker arm ratio for 99-04 Big Twin Cam.
All part numbers in BOLD MAGENTA are new for 2009.
SECTION
7
EDELBROCK/JE PISTONS
•Pistons are made of certified aerospace aluminum, CNC-machined for
maximum efficiency and quiet operation; no need to rebalance
•Increase the compression ratio to 10.25:1 on Twin Cam motors when used
with Performer heads
•Can accommodate a maximum 1.940” intake valve and a 1.750”
exhaust valve
•Wrist pins are heat-treated chromoly bar stock with rifle drilled i.d. and
chamfered ends
•Each kit contains pistons, piston pins, clips and rings for one motor
•Work in conjunction with OEM gaskets
•Made in the U.S.A.
NOTE: Not designed for use with OEM
stroker kit.
SUG.
PART #
DESCRIPTION RETAIL
7
3 /8” PISTON KITS
FOR 95” TWIN CAM MOTORS
DS-750568
STD
$449.95
DS-750569
+.005
449.95
DS-750570
+.010
449.95
DS-750571
+.020
449.95
REPLACEMENT MOLY RINGS
FOR 95” TWIN CAM KITS
DS-750874
STD
44.95
DS-750875
+.005
44.95
WINDSHIELDS
TOURING
DS-750559
LUGGAGE
heads; pistons will not fit with
SUG.
PART #
DESCRIPTION RETAIL
REPLACEMENT MOLY RINGS
FOR 95” TWIN CAM KITS (CONT)
DS-750876
+.010
$44.95
31/2” PISTON KITS FOR 80”
EVOLUTION BIG TWIN MOTORS
DS-750559
STD
383.95
DS-750560
+.005
383.95
DS-750561
+.010
383.95
DS-750562
+.020
383.95
SEATS &
SISSY BARS
SUG.
PART #
DESCRIPTION RETAIL
REPLACEMENT MOLY RINGS
FOR 80” EVOLUTION BIG TWIN KIT
DS-750840
STD
$42.95
DS-750653
+.005
42.95
DS-750841
+.010
42.95
DS-750842
+.020
42.95
SUG.
PART #
DESCRIPTION RETAIL
REPLACEMENT CAST RINGS
FOR 80” EVOLUTION BIG TWIN KIT
DS-750640
STD
$35.90
DS-750654
+.005
35.95
DS-750641
+.010
35.90
DS-750642
+.020
35.90
EXHAUST
FUEL/AIR
SYSTEMS
ENGINE
2009-9080
TRANSMISSION
& DRIVELINE
COMPRESSION RELEASE KITS
GASKETS
& SEALS
•Available in electric or manual styles for S&S
heads that accept compression releases
•Electric compression releases open when
you press the start button and close when
the button is released
•Manual compression releases are opened
manually and close when the motor starts
•Kits include the required parts for installation
•For ease of installation and removal, a special
socket can be purchased separately
•Not for use on OEM heads
•Made in the U.S.A.
PART #
2009-9080
2009-9081
2009-9082
2009-9081
ELECTRICAL
LIGHTING
1601-2911
DESCRIPTION
Electric compression release kit
Manual compression release kit
Compression release hole plugs (ea.)
SUG. RETAIL
$298.95
311.95
8.95
PART #
1601-2911
0930-0041
DESCRIPTION
Compression release socket
Repl. silicone solenoid caps (pr.)
SUG. RETAIL
$78.95
6.95
0950-0082
0950-0002
0950-0080
0950-0081
HANDLEBARS,
CONTROLS
& MIRRORS
CABLES
BRAKES
DS-196400
0950-0003
DS-196409
MANUAL COMPRESSION
RELEASE VALVES
•Give your starter a hand by installing these
in your high-compression, big-inch motor
•Simply drill and tap (10mm x 1.0mm) each
cylinder head and thread in the self-sealing
release valves (thread tap PART #DS-196409
available separately)
•Sold in pairs
•Made in the U.S.A.
PART #
DS-196400
DS-196409
DESCRIPTION
Compression release
valves for all Big Twin,
XL and Buell motors
Thread tap for all
Big Twin, XL and
Buell motors
SUG. RETAIL
TANKS &
OIL FILTERS
MANUAL COMPRESSION
RELEASE VALVES
COMPRESSION
RELEASE ADAPTERS
•Manufactured from 303 stainless steel
•Available with billet aluminum cap or threaded
to accept any standard tire valve cap for a truly
custom appearance
•Require a .650” 10mm x 1.0mm-threaded hole
for installation
•Sold individually
•Made in the U.S.A.
•Designed to be used in twin
plug heads
•Fit into the additional spark
plug hole, eliminating the
dual plug function
•Sold each
•Made in the U.S.A.
NOTE: Not for use with Alloy Art compression
release adapters.
$87.95
47.95
PART #
0950-0002
0950-0003
DESCRIPTION
SUG. RETAIL
W/ billet cap
$26.95
W/ threaded end for
valve stem cap
27.95
FRAMES,
SUSPENSION
& FENDERS
NOTE: For use with JIMS compression releases
PART # DS-196400 with 10mm x 1.0mm
thread only.
PART #
0950-0082
0950-0081
0950-0080
DESCRIPTION
12mm x 3/4” reach
14mm x 3/8” reach
14mm x 3/4” reach
•Chrome cap covers the plain plastic end on many aftermarket compression releases
•Billet aluminum construction
•Install with silicone adhesive (not included)
•Sold in pairs
DESCRIPTION
Compression release caps
All part numbers in BOLD MAGENTA are new for 2009.
SUG. RETAIL
$18.95
18.95
18.95
FOOTRESTS
& LICENSE
PLATE FRAMES
TIRES,
TUBES &
WHEELS
HARDWARE,
CHEMICALS
& TOOLS
COMPRESSION RELEASE CAPS
PART #
0950-0101
DASHES
& GAUGES
SUG. RETAIL
$9.95
COVERS,
SECURITY
& GENERAL
415
SECTION
7
WINDSHIELDS
ROWE TRU-BORE CAST-IRON GUIDES, HONED
TOURING
•Cast-iron guides are precision-machined, hand-honed
and roll-stamped for easy identification
•Made in the U.S.A.
FOR ALL 84-04 BIG TWIN AND 86-03 XL MODELS
LUGGAGE
SEATS &
SISSY BARS
EXHAUST
FUEL/AIR
SYSTEMS
ENGINE
•Top diameter is .420”
•Overall length is 2.40”
•Use seal numbers DS-458509 (each), DS-458525 (25-pack) and
DS-458510 (100-pack)
CAST IRON
SUG. CAST IRON
SIZE
INTAKE
RETAIL EXHAUST
Standard DS-199975 $11.95 DS-199988
.001”
DS-199976 11.95 DS-199989
.002”
DS-199977 11.95 DS-199990
.004”
DS-199979 11.95 DS-199992
SUG.
RETAIL
$11.95
11.95
11.95
11.95
GUIDE
O.D.
.5620”
.5620”
.5620”
.5620”
FOR L79-84 SHOVELHEAD
GUIDE
I.D.
.3111” to
.3111” to
.3111” to
.3111” to
•Top diameter is .625”
•Overall length is 2.40”
•Use seal numbers DS-009509 (each) and DS-009525 (25-pack)
.3115”
.3115”
.3115”
.3115”
FOR 36-48 KNUCKLEHEAD
•Overall length is 2.01”
SIZE CAST IRON EXHAUST
.002” DS-514902
.006” DS-514906
SUG. RETAIL
$18.95
18.95
GUIDE O.D.
.6458”
.6498”
GUIDE I.D.
.3765” to .3770”
.3765” to .3770”
FOR 45” FLATHEAD
TRANSMISSION
& DRIVELINE
GASKETS
& SEALS
ELECTRICAL
LIGHTING
HANDLEBARS,
CONTROLS
& MIRRORS
CABLES
BRAKES
TANKS &
OIL FILTERS
DASHES
& GAUGES
FRAMES,
SUSPENSION
& FENDERS
FOOTRESTS
& LICENSE
PLATE FRAMES
TIRES,
TUBES &
WHEELS
HARDWARE,
CHEMICALS
& TOOLS
COVERS,
SECURITY
& GENERAL
416
SIZE
Std.
SUG. CAST IRON
RETAIL EXHAUST
$18.95 DS-514500
SUG.
RETAIL
$18.95
GUIDE
O.D.
.5645”
GUIDE
I.D.
.3424” to .3424”
FOR 57-E83 XL
•Top diameter is .531”
•Overall length of intake is 1.73” and exhaust is 1.86”
•Use seal numbers: intake DS-004109 (each) and DS-004125 (25-pack);
exhaust DS-004309 (each) and DS-004325 (25-pack)
SIZE
Std.
.001”
.002”
.003”
.004”
CAST IRON
INTAKE
DS-199820C
DS-199821C
DS-199822C
DS-199824C
SUG.
RETAIL
$11.95
11.95
11.95
11.95
CAST IRON
SUG. CAST IRON
INTAKE
RETAIL EXHAUST
DS-199844C $11.95 DS-199861C
DS-199845C
11.95 DS-199862C
DS-199846C
11.95 DS-199863C
DS-199847C
11.95 DS-199864C
DS-199848C
11.95 DS-199865C
- DS-199889C
DS-199849C
11.95 DS-199866C
DS-199860C
11.95 DS-199867C
- DS-199892C
SUG.
RETAIL
$11.95
11.95
11.95
11.95
11.95
11.95
11.95
11.95
11.95
GUIDE
O.D.
.6245”
.6255”
.6265”
.6275”
.6285”
.6295”
.6305”
.6325”
.6345”
GUIDE
I.D.
.3780” to .3770”
.3780” to .3770”
.3780” to .3770”
.3780” to .3770”
.3780” to .3770”
.3780” to .3770”
.3780” to .3770”
.3780” to .3770”
.3780” to .3770”
FOR 48-E79 PANHEAD/SHOVELHEAD
•Overall length is 2.77”
CAST IRON
INTAKE
DS-514500
SIZE
Std.
.001”
.002”
.003”
.004”
.005”
.006”
.008”
.010”
CAST IRON
SUG. GUIDE
EXHAUST
RETAIL O.D.
DS-199825C $11.95 .5645”
DS-199826C
11.95 .5655”
DS-199827C
11.95 .5665”
DS-199828C
11.95 .5675”
DS-199829C
11.95 .5685”
GUIDE
I.D.
.3100” to
.3100” to
.3100” to
.3100” to
.3100” to
.3400”
.3400”
.3400”
.3400”
.3400”
•Top diameter is .562”
•Overall length is 2.05”
•Use seal numbers DS-440009 (each), DS-440025 (25-pack) and
DS-440010 (100-pack)
SIZE
Std.
.001”
.002”
.003”
.004”
.005”
.006”
.008”
.010”
.012”
.020”
CAST IRON
INTAKE
DS-199837C
DS-199838C
DS-199839C
DS-199840C
DS-199841C
DS-199894C
DS-199842C
DS-199843C
DS-199895C
DS-199896C
R513120
SUG.
RETAIL
$11.95
11.95
11.95
11.95
11.95
11.95
11.95
11.95
11.95
11.95
11.95
CAST IRON
EXHAUST
DS-199830C
DS-199831C
DS-199832C
DS-199833C
DS-199834C
DS-199897C
DS-199835C
DS-199836C
DS-199898C
DS-199899C
R513220
SUG.
RETAIL
$11.95
11.95
11.95
11.95
11.95
11.95
11.95
11.95
11.95
11.95
11.95
GUIDE
O.D.
.5655”
.5665”
.5675”
.5685”
.5695”
.5705”
.5715”
.5725”
.5745”
.5765”
.5845”
GUIDE
I.D.
.3780” to .3770”
.3780” to .3770”
.3780” to .3770”
.3780” to .3770”
.3780” to .3770”
.3780” to .3770”
.3780” to .3770”
.3780” to .3770”
.3780” to .3770”
.3780” to .3770”
.3780” to .3770”
SMALL BORE CAST IRON GUIDES, UNHONED
FOR 05-09 BIG TWIN AND 04-09 XL MODELS
•Top diameter is .347”
•Overall length is 2.03”
•Use seal number 0926-0205 (ea.)
SUG.
SIZE
INTAKE
RETAIL
EXHAUST
Std.
0926-0206 $10.95
0926-0206
+ .001” 0926-0207
10.95
0926-0207
+ .002” 0926-0208
10.95
0926-0208
SUG.
RETAIL
$10.95
10.95
10.95
GUIDE O.D. GUIDE I.D.
.3950”
.2310”
.3950”
.2310”
.3950”
.2310”
FOR 84-04 BIG TWINS AND 86-03 XL MODELS
•Top diameter is .420”
•Overall length is 2.40”
•Use seal numbers DS-458509 (each), DS-458525 (25-pack) and
DS-458510 (100-pack)
SUG.
SUG. GUIDE GUIDE
SIZE INTAKE
RETAIL EXHAUST
RETAIL O.D.
I.D.
Std. DS-520400 $11.95 DS-520400
$11.95 .5620” .3095 to .3105”
.001” DS-520401
11.95 DS-520401
11.95 .5630” .3095 to .3105”
.002” DS-520402
11.95 DS-520402
11.95 .5640” .3095 to .3105”
FOR L79-84 SHOVELHEAD
•Top diameter is .625”
•Overall length is 1.98”
•Use seal numbers DS-009509 (each) and DS-009525 (25-pack)
SIZE
Std.
.001”
.002”
.003”
.004”
SUG.
INTAKE
RETAIL
DS-520000 $11.95
DS-520001
11.95
DS-520002
11.95
DS-520003
11.95
DS-520004
11.95
EXHAUST
DS-520000
DS-520001
DS-520002
DS-520003
DS-520004
SUG.
RETAIL
$11.95
11.95
11.95
11.95
11.95
GUIDE
O.D.
.6245”
.6255”
.6265”
.6275”
.6285”
GUIDE
I.D.
.3750” to .3760”
.3750” to .3760”
.3750” to .3760”
.3750” to .3760”
.3750” to .3760”
FOR 57-E83 XL
•Top diameter is .531” with flange
•Overall length of intake is 1.72” and exhaust is 1.86”
•Use seal numbers: intake DS-004109 (each), DS-004125
(25-pack) and DS-004110 (100-pack); exhaust DS-004309
(each.), DS-004325 (25-pack) and DS-004310 (100-pack)
SIZE
Std.
.001”
.002”
INTAKE
DS-520200
DS-520201
DS-520202
FOR 48-E79 PANHEAD/SHOVELHEAD
•Top diameter is .562”
•Overall length is 2.05”
•Use seal numbers DS-440009 (each), DS-440025 (25-pack) and DS-440010
(100-pack)
SIZE
Std.
.001”
.002”
.003”
.004”
.005”
.006”
.008”
.010”
.012”
.020”
SUG.
RETAIL
$11.95
11.95
11.95
INTAKE
DS-520100
DS-520101
DS-520102
DS-520103
DS-520104
DS-520105
DS-520106
DS-520108
DS-520110
DS-520112
R520120
SUG.
RETAIL
$11.95
11.95
11.95
11.95
11.95
11.95
11.95
11.95
11.95
11.95
11.95
EXHAUST
DS-520300
DS-520301
DS-520302
SUG.
EXHAUST
RETAIL
DS-520100 $11.95
DS-520101
11.95
DS-520102
11.95
DS-520103
11.95
DS-520104
11.95
DS-520105
11.95
DS-520106
11.95
DS-520108
11.95
DS-520110
11.95
DS-520112
11.95
R520120
11.95
SUG.
RETAIL
$11.95
11.95
11.95
All part numbers in BOLD MAGENTA are new for 2009.
GUIDE
O.D.
.5645”
.5655”
.5665”
GUIDE
O.D.
.5645”
.5655”
.5665”
.5675”
.5685”
.5705”
.5725”
.5745”
.5765”
.5765”
.5655”
GUIDE
I.D.
.3750” to .3760”
.3750” to .3760”
.3750” to .3760”
.3750” to .3760”
.3750” to .3760”
.3750” to .3760”
.3750” to .3760”
.3750” to .3760”
.3750” to .3760”
.3750” to .3760”
.3750” to .3760”
GUIDE
I.D.
IN .3085/.3095”, EX. .3385/ .3395”
IN .3085/.3095”, EX. .3385/ .3395”
IN .3085/.3095”, EX. .3385/ .3395”
SECTION
SPECIAL TOP CAST
IRON VALVE GUIDES
SPECIAL TOP CAST IRON
VALVE GUIDES, UNHONED
SIZE
INTAKE
FOR 84-04 BIG TWIN
Std.
DS-523500
.001”
DS-523501
.002”
DS-523502
WINDSHIELDS
•Top diameter is .625”
•Overall length is 1.94”
•Use seal numbers DS-009509 (each), DS-009525 (25-pack)
•Top diameter is .531”
•Overall length is 2.10”
•Use seal numbers DS-004109 (each)
and DS-004125 (25-pack)
SUG.
SUG.
GUIDE
GUIDE
RETAIL
EXHAUST
RETAIL
O.D.
I.D.
AND 86-03 XL BIG TOP WITH FLANGE, .300” SHORTER
$11.95
DS-523500
$11.95
.5620”
.3095” to .3105”
11.95
DS-523501
11.95
.5630”
.3095” to .3105”
11.95
DS-523502
11.95
.5640”
.3095” to .3105”
AMPCO-45 NICKEL
BRONZE VALVE GUIDES
SUG.
SUG.
GUIDE
SIZE
INTAKE
RETAIL
EXHAUST
RETAIL
O.D.
FOR L79-84 SHOVELHEAD WITH FLANGE, .040” SHORTER ON SPRING SIDE
.002”
DS-520502
$11.95
DS-520502
$11.95
.6265”
.020”
R520520
11.95
R520520
11.95
.6265”
GUIDE
I.D.
TOURING
.3750” to .3760”
.3750” to .3760”
BRONZE
VALVE GUIDES
•Available in bronze; for race applications only
•Silicon aluminum bronze valve guides are
precision-machined from
PART #
DESCRIPTION
SUG. RETAIL
solid bar stock
•Provide proper self-lubrication FOR 84-99 80” EVOLUTION, 99-04 TWIN CAM
AND
86-03
XL
at high temps
DS-198897
Std. intake/exhaust
$15.95
•Chrome or nitride valves are
compatible with these guides FOR 57-E83 XL
Std. intake
15.95
•I.D. is honed, o.d. is ground to DS-198911
DS-198913
Std. exhaust
15.95
ensure tight tolerances
•Ampco-45 guides provide
maximum service when used
with all valves, have self-lubrication capabilities
and offer superior heat dissipation
•Specifications: 5% nickel, 2.5% iron, 10% aluminum,
1% magnesium and 81.5% virgin copper
•Guide outside-diameter tolerances are +.005” to
.000” and inside diameters are +.006” to .000”
•Guides feature centerless grinding and are
roll-stamped for easy identification
•Sold each
•Made in the U.S.A.
VALVE GUIDES
FOR ALL 84-04 BIG TWIN AND 86-03 XL MODELS
•Top diameter is .420”
•Overall length is 2.40”
•Use seal DS-458509 (each), DS-458525 (25-pack) and DS-458510 (100-pack)
SIZE
AMPCO-45
INTAKE
SUG.
RETAIL
AMPCO-45
EXHAUST
SUG.
RETAIL
GUIDE
O.D.
GUIDE
I.D.
Std.
.001”
.002”
.003”
DS-199960
DS-199962
DS-199963
DS-199965
$17.95
17.95
17.95
17.95
DS-199960
DS-199962
DS-199963
DS-199965
$17.95
17.95
17.95
17.95
.562”
.563”
.564”
.565”
.3117”
.3117”
.3117”
.3117”
to
to
to
to
.3117”
.3117”
.3117”
.3117”
FOR L79-84 SHOVELHEADS
•Top diameter is .625”
•Overall length is 1.98”
•Use seal numbers DS-009509 (each) and DS-009525 (25-pack)
•Valve guides are precisionmachined from cast iron
or Ampco-45
•Compatible with no-lead fuel
and accept any type of valve-stem material
•Ampco-45 guides provide maximum service with
DS-199760
chromed valve stems
•84-04 Big Twin/86-03 XL Ampco-45 applications are
shouldered guides that accept .600” lift cams and use OEM style .420” seal
•05-09 Twin Cam/04-09 XL guides feature a tapered nose design for
maximum bearing service and minimal port obstruction; improves
flow characteristics
•05-09 Twin Cam/04-09 XL applications accept .600” lift cams; also supplied
with a one-piece Viton® seal that locks onto a mechanical groove
in the guide
•Made in the U.S.A.
AMPCO-45 GUIDES
SIZE
AMPCO-45
INTAKE
SUG.
RETAIL
AMPCO-45
EXHAUST
SUG.
RETAIL
GUIDE
O.D.
GUIDE
I.D.
Std.
.001”
.002”
.003”
.004”
.005”
.006”
DS-199844
DS-199845
DS-199846
DS-199847
DS-199848
DS-199849
$17.95
17.95
17.95
17.95
17.95
17.95
DS-199861
DS-199862
DS-199863
DS-199864
DS-199865
DS-199889
DS-199866
$17.95
17.95
17.95
17.95
17.95
17.95
17.95
.6245”
.6255”
.6265”
.6275”
.6285”
.6295”
.6305”
.3785” to .3775”
.3785” to .3775”
.3785” to .3775”
.3785” to .3775”
.3785” to .3775”
.3785” to .3775”
.3785” to .3775”
AMPCO-45
SUG.
SIZE
INTAKE
RETAIL
FOR 05-09 TWIN CAM, 04-09 XL
Std.
0926-0185
$18.95
.001”
0926-0186
18.95
FOR 84-04 BIG TWIN, 86-03 XL
Std.
0926-0318
$20.95
.001”
0926-0319
20.95
.002”
DS-1997652
16.95
1
2
CAST IRON
SUG.
SIZE
INTAKE
RETAIL
FOR 05-09 TWIN CAM, 04-09 XL
Std.
0926-0187
$13.95
.001”
0926-0188
13.95
FOR 84-04 BIG TWIN, 86-03 XL
10.95
.001”
DS-1997601
.002”
DS-1997611
10.95
SIZE
AMPCO-45
EXHAUST
SUG.
RETAIL
GUIDE
O.D.
GUIDE
I.D.
Std.
.001”
.002”
.003”
.004”
.006”
.008”
.012”
.020”
DS-199837
DS-199838
DS-199839
DS-199840
DS-199841
DS-199842
-
$17.95
17.95
17.95
17.95
17.95
17.95
-
DS-199830
DS-199831
DS-199832
DS-199833
DS-199834
DS-199835
DS-199836
DS-199899
R450120
$17.95
17.95
17.95
17.95
17.95
17.95
17.95
17.95
17.95
.5655”
.5665”
.5675”
.5685”
.5695”
.5715”
.5735”
.5775”
.5855”
.3785”
.3785”
.3785”
.3785”
.3785”
.3785”
.3785”
.3785”
.3785”
to
to
to
to
to
to
to
to
to
.3775”
.3775”
.3775”
.3775”
.3775”
.3775”
.3775”
.3775”
.3775”
1
SUG.
RETAIL
GUIDE O.D.
GUIDE I.D.
0926-0189
0926-0190
$17.95
17.95
.5620”
.5630”
.275”
.275”
0926-0320
0926-0321
DS-1997652
$18.95
18.95
16.95
.5620”
.5630”
.5640”
.3085”1
.3085”1
.3090”
•Top diameter is .531”
•Use seal numbers: intake DS-004109 (each), DS-004125 (25-pack) and
DS-004110 (100-pack); exhaust DS-004309 (each) and DS-004325 (25-pack)
SIZE
AMPCO-45
INTAKE
SUG.
RETAIL
AMPCO-45
EXHAUST
SUG.
RETAIL
GUIDE
O.D.
GUIDE
I.D.
Std.
.001”
.002”
.003”
DS-199820
DS-199821
DS-199822
DS-199823
$17.95
17.95
17.95
17.95
DS-199825
DS-199826
DS-199827
DS-199828
$17.95
17.95
17.95
17.95
.5645”
.5655”
.5665”
.5675”
.3115”
.3115”
.3115”
.3115”
to
to
to
to
.341”
.341”
.341”
.341”
FOR L83-85 XL
•Top diameter is .531”
•Overall length of intake is 1.73” and exhaust is 1.86”
•Use seal numbers: intake DS-004109 (each) and DS-004125 (25-pack);
exhaust DS-004309 (each) and DS-004325 (25-pack)
SIZE
AMPCO-45
INTAKE
SUG.
RETAIL
AMPCO-45
EXHAUST
SUG.
RETAIL
GUIDE
O.D.
GUIDE
I.D.
Std.
DS-199810
$17.95
DS-199815
$17.95
.5645”
.3115” to .341”
EXHAUST
FUEL/AIR
SYSTEMS
ENGINE
TRANSMISSION
& DRIVELINE
GASKETS
& SEALS
ELECTRICAL
LIGHTING
HANDLEBARS,
CONTROLS
& MIRRORS
CAST IRON
EXHAUST
SUG.
RETAIL
GUIDE O.D.
GUIDE I.D.
0926-0191
0926-0192
$13.95
13.95
.5620”
.5630”
.275”
.275”
10.95
10.95
.5630”
.5640”
.3090”
.3090”
DS-1997601
DS-1997611
BRAKES
OEM style. Machined for std. .420” seal and can be used as an intake or exhaust guide.
VALVE GUIDE SEALS WITH
INSTALLATION TOOLS
FRAMES,
SUSPENSION
& FENDERS
INSTALLATION TOOLS FOR VALVE GUIDE SEALS
•Drivers and capsules sold each
FITS MODELS
EACH
05-09 Big Twin,
04-09 XL
0926-0205
84-04 Big Twin,
86-03 XL
DS-458509
SUG.
RETAIL 25-PK.
SUG.
RETAIL
$1.95 -
-
100-PK.
SUG.
RETAIL
STEM
O.D.
GUIDE
O.D.
-
7mm
.531”
-
1.95 DS-458525 $34.95
DS-458510 $129.95
5
/16”
.420”
L79-84 Shovelhead DS-009509
1.95 DS-009525
34.95
-
-
3
/8”
.625”
48-E79 Panhead
and Shovelhead
DS-440009
1.95 DS-440025
34.95
DS-440010
129.95
3
/8”
.562”
57-85 XL intake
DS-004109
1.95 DS-004125
34.95
-
-
5
/16”
.531”
-
11
-
3
57-85 XL exhaust
Special seal
PART #
DS-004309
DS-004009
DESCRIPTION
1.95 DS-004325
34.95
1.95 -
-
SUG. RETAIL
SEAL DRIVERS
-
PART #
DESCRIPTION
/32”
/8”
.531”
.531”
SUG. RETAIL
CAPSULE FOR THE VALVE STEM (NOT SHOWN)
DS-094586
5
$1.95
DS-094590
5
DS-094587
3
1.95
DS-094591
11
1.95
DS-094592
3
1.95
/16” white
/8” black
All part numbers in BOLD MAGENTA are new for 2009.
TANKS &
OIL FILTERS
DASHES
& GAUGES
•Seal kits of 25 and 100 include
driver and two capsules
•Made in the U.S.A.
NOTE: Valve seal kits come with seal driver and
capsule. Individual seals do not.
FOR 57-E83 XL
SEATS &
SISSY BARS
CABLES
CAST IRON GUIDES
•Top diameter is .562”
•Overall length is 2.10”
•Use seal numbers DS-440009 (each), DS-440025 (25-pack) and
DS-440010 (100-pack)
SUG.
RETAIL
AMPCO-45
EXHAUST
LUGGAGE
Exhaust guide PART #s 0926-0320 and 0926-0321 have a .3095” Guide I.D.
OEM Style. Machined for std. .420” seal and can be used as an intake or exhaust guide.
FOR 48-E79 PANHEAD/SHOVELHEAD
AMPCO-45
INTAKE
7
/16” green
/32” yellow
/8” red
$1.95
FOOTRESTS
& LICENSE
PLATE FRAMES
TIRES,
TUBES &
WHEELS
HARDWARE,
CHEMICALS
& TOOLS
COVERS,
SECURITY
& GENERAL
417
SECTION
7
WINDSHIELDS
TOURING
LUGGAGE
0926-0326
VITON
VALVE STEM
SEAL KITS
VALVE
STEM
SEALS
•For use with
intake or exhaust valve guides
•Sold in packages of four
0926-0327
PART #
DESCRIPTION
VITON™ SEALS
0935-0044
For 05-09 Twin Cam, 04-09 XL
0926-0326
For 84-04 Big Twin, 86-03 XL
TEFLON SEALS
0926-0327
For 84-09 Big Twin, 86-03 XL
SUG. RETAIL
$7.95
8.95
FUEL/AIR
SYSTEMS
ENGINE
TRANSMISSION
& DRIVELINE
GASKETS
& SEALS
VALVE
STEM SEALS
•Teflon® seals provide maximum valve stem
oil control and prevent oil from
contaminating the cylinder by wiping excess
oil from the stem with a unique spring-loaded
wiper assembly
•Sold in sets of four
DS-199090
NOTE: Machining may be required where noted.
See description below.
PART #
DESCRIPTION
DS-199103 For 84-04 80” and Twin Cam; 86-03 XL models
(fits OEM type guides)
DS-199091 For 84-04 80” and Twin Cam or 86-03 XL Evolution
(5/16” valve stem dia. with aftermarket guides
machined to .531” o.d.)
DS-199090 For 48-84 Big Twin (3/8” valve stem dia. with
aftermarket guides machined to .531” o.d.)
SUG. RETAIL
$8.95
8.95
8.95
ELECTRICAL
VALVE SEATS
LIGHTING
HANDLEBARS,
CONTROLS
& MIRRORS
CABLES
BRAKES
TANKS &
OIL FILTERS
DASHES
& GAUGES
FRAMES,
SUSPENSION
& FENDERS
FOOTRESTS
& LICENSE
PLATE FRAMES
TIRES,
TUBES &
WHEELS
HARDWARE,
CHEMICALS
& TOOLS
COVERS,
SECURITY
& GENERAL
418
•Constructed of tungsten alloyed
with chrome, molybdenum and
vanadium in a tool-steel base,
creating an extremely
strong metal
•Safely operate in excess
of 1,400°F temperatures
•Each seat is individually cast using a process that, together with the
special alloy, gives greater resistance to oxidation from fuel contaminants
•Will not cause valve and valve-seat pocketing and recession
•Seats have a rockwell C42 that rises to 50R/C during the first few hours
of running time
•Made in the U.S.A.
DESCRIPTION
INTAKE
SUG. RETAIL
EXHAUST
SUG. RETAIL
STANDARD SEATS
84-09 Big Twin
DS-644
$13.95
DS-605
$13.95
87-03 1100/1200 XL DS-614
13.95
86 1100 XL
DS-644
13.95
DS-605
13.95
86-06 883 XL
DS-614
13.95
70-85 XL
DS-624
13.95
DS-629
13.95
58-69 XL
DS-630
13.95
DS-629
13.95
PART #
O.D.
SPECIALTY SEATS
DS-605
1.7545”
DS-614
1.880”
DS-624
2.068
DS-629
1.7545
DS-630
2.0055
DS-644
2.007”
R665
2.13”
R664
1.94”
I.D.
HEIGHT
1.375
1.437
1.687”
1.437”
1.687”
1.625”
1.750”
1.562”
.437”
.406”
.281”
.250”
.281”
.437”
.400”
.400”
SUG. RETAIL
$13.95
13.95
13.95
13.95
13.95
13.95
13.95
13.95
FOR 84-09 BIG TWIN, 03-06 BUELL
PART #
DESCRIPTION
INTAKE
0926-0322
1.9690” o.d. x 1.535”
0926-0323
2.0070” o.d. x 1.562”
0926-0324
2.1320” o.d. x 1.690”
EXHAUST
0926-0325
1.7570” o.d. x 1.375”
SUG. RETAIL
$8.95
6.95
•One-piece stainless-steel, stellitetipped valves impregnated by a
special nitrided process with .002”
depth and .0002” surface buildup to
improve wear properties and reduce friction
•This process provides resistance to corrosion;
wears superior to hard chromium and
electroless nickel-plating
•Lightweight with profiles that provide excellent flow characteristics
•Compatible with leaded and unleaded fuels and can be run in cast ironand bronze-type guides at close tolerances for maximum oil control and
heat dissipation
•Sold each
•Made in the U.S.A.
FOR 05-09 TWIN CAM
HEAD
PART #
YEAR DIA.
INTAKE
0926-0193 05-09 1.805”
0926-0194 05-09 1.900”
EXHAUST
0926-0195 05-09 1.575”
0926-0196 05-09 1.630”
FOR 99-04 TWIN CAM
HEAD
PART #
YEAR DIA.
INTAKE
0926-0330 99-04 1.840”
0926-0407 99-04 1.900”
0926-0408 99-04 2.000”
EXHAUST
0926-0331 99-04 1.565”
STEM
DIA.
TULIP
LENGTH NOTES
OEM #
SUG.
RETAIL
.2754” 1.700”R 4.425”
.2754” 28°
4.425”
Std.
18074-05 $25.95
Oversize 25.95
.2754” 22°
.2754” 34°
Std.
18085-05
Oversize -
4.520”
4.520”
STEM
DIA.
TULIP LENGTH NOTES
OEM #
25.95
25.95
SUG.
RETAIL
.3106” 23°
.3106” 28°
.3100” 23°
4.430”
4.400”
4.445”
Std.
18074-83A $25.95
Oversize 17.95
Oversize 33.95
.3101” 17°
4.515”
Std.
18085-991
25.95
FOR 84-99 EVOLUTION
HEAD STEM
SUG.
PART #
YEAR DIA. DIA.
TULIP LENGTH NOTES OEM #
RETAIL
INTAKE
0926-0126 84-99 1.900” .3107” 28°
4.400”
Oversize
(Racing
Profile) $25.95
DS-198972 84-99 1.840” .3100” 23°
4.445”
Std.
18074-83B 25.95
DS-198973 84-99 1.940” .3107” 23°
4.380”
Oversize 33.95
EXHAUST
0926-0127 84-99 1.630” .3096” 44°
4.520”
Oversize
(Racing
Profile) 25.95
DS-198974 84-99 1.615” .3096” 29°
4.520”
Std.
18082-83
25.95
FOR 66-E84 SHOVELHEAD
HEAD STEM
PART #
YEAR DIA. DIA.
TULIP
INTAKE
DS-198971 66-84 1.950” .3765” 23°
EXHAUST
DS-198970 66-84 1.750” .3760” 29°
FOR 48-65 PANHEAD
HEAD
PART #
YEAR DIA.
INTAKE
0926-0409 45-65 1.750”
EXHAUST
DS-198970 48-65 1.750”
LENGTH NOTES OEM #
SUG.
RETAIL
3.885”
Std.
180704-66 $25.95
3.820”
Std.
18082-57
25.95
STEM
DIA.
TULIP
LENGTH NOTES OEM #
SUG.
RETAIL
.3765” 23°
3.800”
Std.
18071-48
$25.95
.3760” 29°
3.820”
Std.
18082-57
25.95
FOR XL
VALVE SEATS
•Cast iron construction
•Sold each
DS-199107
NITRIDED VALVES
8.95
SEATS &
SISSY BARS
EXHAUST
•Kits include four valve stem seals
•Made in the U.S.A.
0935-0108
PART #
DESCRIPTION
0935-0108 For 05-09 Big Twin and 04-09 Sportster models
DS-199107 For 84-04 Big Twin, 86-03 Sportster and
95-03 Buell models
0926-0322
SUG. RETAIL
i.d. x 0.453” H
i.d. x 0.450” H
i.d. x 0.450” H
$12.95
12.95
13.95
i.d. x 0.450” H
11.95
PART #
INTAKE
0926-0328
DS-198806
DS-198975
DS-198962
EXHAUST
0926-0329
DS-198807
DS-198976
YEAR
HEAD STEM
DIA. DIA. TULIP LENGTH NOTES OEM #
SUG.
RETAIL
88-03 1200 1.710” .3100” 23°
86-03 883 1.585” .3100” 23°
70-83
1.935” .3090” 23°
58-69
1.825” .3090” 23°
4.480”
4.550”
3.615”
3.565”
Std.
Std.
Std.
Std.
18023-87 $25.95
18031-86 33.95
18070-70 25.95
18071-58 25.95
88-03 1200 1.475” .3095” 44°
86-03 886 1.350” .3095” 17°
70-83
1.570” .3384” 29°
4.560”
4.640”
3.510”
Std.
Std.
Std.
18024-87 25.95
18030-86 33.95
18080-58R 25.95
All part numbers in BOLD MAGENTA are new for 2009.
SECTION
7
VALVES
•Available in three types: black melonite, hard chrome and roller burnished
•Fitments for most Big Twin and XL
•Sold each
•Made in the U.S.A.
FITS MODEL
VALVE FINISH
PART #
SUG. RETAIL
05-09 TWIN CAM, FULLY MACHINED HEAD
Intake
Exhaust
Black melonite
FITS MODEL
Exhaust
Exhaust
0926-0197
$22.95
26.95
Black melonite, +.100” 0926-0199
26.95
48-65 PANHEAD, FULLY MACHINED HEAD
Black melonite
0926-0200
27.95
Exhaust
Black melonite, +.058” 0926-0399
27.95
Exhaust
Exhaust
Black melonite
DS-72103
$25.95
Roller burnished
DS-72101
23.95
TOURING
Black melonite, 1.906”
oversize valve head
DS-72163
27.95
Roller burnished
25.95
DS-72111
LUGGAGE
FITS MODEL
VALVE FINISH
DS-70013
24.95
48-65 PANHEAD, FORGED AND SHOT-PEENED
Hard chrome
DS-198946
21.95
Intake
Black melonite
DS-72403
27.95
Roller burnished
DS-70011
21.95
Exhaust
Black melonite
DS-72103
25.95
Black melonite
0926-0001
27.95
Hard chrome
DS-198957
26.95
70-85 XL, FULLY MACHINED HEAD
Roller burnished
DS-72101
23.95
Intake
Black melonite
DS-70013
24.95
36-48 KNUCKLEHEAD
Hard chrome
DS-198946
21.95
Intake
Black melonite
DS-74013
27.95
Black melonite
DS-74113
27.95
PART #
Exhaust
Black melonite
DS-71113
Hard chrome
DS-198945
26.95
Black melonite
DS-73013
27.95
Hard chrome
DS-198953
26.95
Roller burnished
DS-73011
25.95
Black melonite
DS-73113
27.95
Hard chrome
DS-198954
26.95
Black melonite
DS-73003
25.95
Roller burnished
DS-73001
23.95
Black melonite
DS-73103
25.95
Roller burnished
DS-73101
23.95
DS-73113
27.95
Roller burnished
DS-70011
21.95
Exhaust
DS-70113
27.95
04-09 1200 XL, FULLY MACHINED HEAD
Hard chrome
DS-198947
26.95
Intake
Black nitride
0926-0201
22.95
70-85 XL, FORGED AND SHOT-PEENED
Roller burnished
DS-70111
25.95
Exhaust
Black nitride
0926-0202
27.95
Intake
Exhaust
88-03 1200 XL, 87 1100 XL
Black melonite
DS-72013
27.95
Intake
Black melonite
DS-70213
24.95
Hard chrome
DS-198959
25.95
Exhaust
Black melonite
DS-70313
27.95
Roller burnished
DS-72011
24.95
04-09 883 XL, FULLY MACHINED HEAD
Black melonite
DS-72113
27.95
Intake
Black nitride
0926-0203
22.95
Exhaust
Hard chrome
DS-198957
26.95
Exhaust
Black nitride
0926-0204
27.95
58-69 XL, FORGED AND SHOT-PEENED
25.95
86-03 883 XL
Black melonite
DS-71013
24.95
Hard chrome
DS-198944
21.95
DS-72111
Intake
66-84 SHOVELHEAD, FORBED AND SHOT PEENED
Black melonite
DS-72003
24.95
Roller burnished
DS-72001
22.95
SUG. RETAIL
86-03 883 XL (CONT)
Black melonite
Roller burnished
Intake
SUG. RETAIL
Black melonite
66-84 SHOVELHEAD, FULLY MACHINED HEAD
Intake
PART #
Black melonite, +.0625” 0926-0198
84-99 80” BIG TWIN
Intake
VALVE FINISH
66-84 SHOVELHEAD, FORBED AND SHOT PEENED (CONT)
99-04 TWIN CAM
Intake
WINDSHIELDS
Exhaust
$27.95
Black melonite
Intake
Black melonite
DS-73403
27.95
Exhaust
Black melonite
DS-73103
25.95
Hard chrome
DS-198954
26.95
Roller burnished
DS-73101
23.95
•Designed to out-flow and out-perform all others, even in the most severe environments
•One-piece forgings manufactured from high-temperature materials
•Feature swirl-polished, performance-oriented shapes and durable chrome-plated stems
•Up to 30% weight reduction over stock ensures a stable valve train, even at high rpm
•Available with a choice of stem protection: durable hard-chrome plating or state-of-the-art black nitrite
•Sold in pairs
DS-199040
ENGINE
TRANSMISSION
& DRIVELINE
GASKETS
& SEALS
FOR 86-03 XL
SUG.
RETAIL
STEM DIA. OEM #
NOTES
.310”
.310”
.310”
.310”
18074-83
18074-83
18074-83
none
“Street Master” $51.95
78.95
78.95
“.060” short”
78.95
.3095”
.3095”
.3095”
.3095”
18082-83
18082-83
18082-83
18074-66
“Street Master”
-
51.95
75.95
75.95
75.95
FOR 48-84 BIG TWIN
PART #
INTAKE
DS-199053
DS-199010
DS-199083
DS-199029
EXHAUST
DS-199052
DS-199011
DS-199084
FUEL/AIR
SYSTEMS
ELECTRICAL
DS-199039
NOTE: PART #DS-199032 is the stock length of the valve supplied by the factory.
PART #
YEAR STYLE
HEAD DIA.
INTAKE
DS-199059 84-04 Chrome 1.850”
DS-199082 84-04 Chrome 1.850”
DS-199063 84-04 Nitride
1.850”
DS-199030 84-04 Chrome 1.940” o/s
EXHAUST (80” EVOLUTION ONLY)
DS-199058 84-99 Chrome 1.615”
DS-199081 84-99 Chrome 1.615”
DS-199062 84-99 Nitride
1.615”
DS-199060 84-99 Chrome 1.650” o/s
EXHAUST
58-69 XL, FULLY MACHINED HEAD
STAINLESS STEEL HARD CHROME/NITRIDED VALVES
FOR 84-04 80” EVOLUTION AND TWIN CAM
SEATS &
SISSY BARS
SUG.
RETAIL
YEAR
STYLE
HEAD DIA. STEM DIA. OEM #
NOTES
66-84
66-84
66-84
48-65
Chrome
Chrome
Nitride
Chrome
1.9375”
1.9375”
1.9375”
1.750”
.3765”
.3765”
.3765”
.3765”
18082-57
18074-66
18074-66
18071-57
“Street Master” $43.95
61.95
62.95
78.95
66-84
48-84
48-84
Chrome
Chrome
Nitride
1.750”
1.750”
1.750”
.3745”
.3745”
.3745”
18082-57
18082-57
18082-66
“Street Master”
-
PART #
INTAKE
DS-199039
DS-199035
EXHAUST
DS-199040
DS-199036
YEAR
STYLE
HEAD DIA. STEM DIA. OEM #
NOTES
SUG.
RETAIL
86-03
86-03
Chrome
Chrome
1.715”
1.585”
.3105”
.3105”
18023-87
18031-86
1100/1200
883
$78.95
78.95
86-03
86-03
Chrome
Chrome
1.480”
1.345”
.3095”
.3095”
18024-87
18030-86
1100/1200
883
75.95
75.95
PART #
INTAKE
DS-199032
DS-199034
EXHAUST
DS-199000
YEAR
STYLE
HEAD DIA.
STEM DIA.
OEM #
SUG.
RETAIL
70-85
58-69
Chrome
Chrome
1.9375”
1.8125”
.309”
.309”
18070-70
18070-58
$78.95
78.95
58-85
Chrome
1.5625”
.3385”
18080-58A
•Intake valve has the stock
1.950” head dia.
•Exhaust valve has 1.720” head,
.030” smaller than stock; the smaller exhaust valve
head allows higher TDC lifts without valve-to-valve
interference as well as improved flow
PART #
DESCRIPTION
FOR 86-03 883-TO-1200 XL CONVERSIONS
DS-198929
Intake valves; 1.715” head dia./.3105” stem dia.
DS-198930
Exhaust valves; 1.480” head dia./.3095” stem dia.
PART #
FOR 66-84 BIG TWIN
0926-0128
0926-0129
$78.95
75.95
FRAMES,
SUSPENSION
& FENDERS
0926-0129
DESCRIPTION
SUG. RETAIL
1.950” intake valve
1.720” exhaust valve
$57.95
57.95
2008-2910
•Available for 89cc and 79cc
cylinder heads
•89cc heads are found on S&S Twin Camstyle motors and Evolution-style motors and
use 2.000” intake valves and 1.605”exhaust valves
•79cc heads are also found on S&S Twin Cam-style motors
and use 1.940” intake valves and 1.575” exhaust valves
BRAKES
PART #
DESCRIPTION
SUG. RETAIL
FOR 89CC HEADS
2008-2910
Intake valve 2.000” std. length
$22.95
2008-2911
Exhaust valve 1.605” std. length
50.95
FOR 79CC HEADS
2008-2918
Intake valve 1.940”
26.95
2008-2919
Exhaust valve 1.575”
36.95
All part numbers in BOLD MAGENTA are new for 2009.
DASHES
& GAUGES
0926-0128
•.060” shorter than stock overall length to regain valve clearance
•Retains stock installed spring height after valve
seats are enlarged
DS-198929
•Severe-duty materials; hard chrome stems
•Sold in pairs
REPLACEMENT STAINLESS
STEEL VALVES FOR S&S HEADS
75.95
CABLES
TANKS &
OIL FILTERS
REPLACEMENT VALVES
SUG. RETAIL
HANDLEBARS,
CONTROLS
& MIRRORS
FOR 58-85 XL
43.95
61.95
62.95
PERFORMANCE VALVES
LIGHTING
2008-2911
2008-2918
2008-2919
FOOTRESTS
& LICENSE
PLATE FRAMES
TIRES,
TUBES &
WHEELS
HARDWARE,
CHEMICALS
& TOOLS
COVERS,
SECURITY
& GENERAL
419
SECTION
7
WINDSHIELDS
.550”, .600”
AND .650”
VALVE
SPRING KITS
TOURING
0926-0304
LUGGAGE
DS-199065
SEATS &
SISSY BARS
EXHAUST
FUEL/AIR
SYSTEMS
ENGINE
TRANSMISSION
& DRIVELINE
GASKETS
& SEALS
ELECTRICAL
LIGHTING
HANDLEBARS,
CONTROLS
& MIRRORS
“RACE MASTER” VALVE TRAIN KITS
•Complete valve train packages
•Perfectly matched for maximum performance
•Includes “Race Master” valves, valve spring
assemblies, top and lower collars and
high-temperature Viton valve guide oil seals
•Requires no cylinder head or valve guide
machining for installation
SUG.
PART #
DESCRIPTION
RETAIL
FOR 05-09 TWIN CAM WITH STOCK
TRIPLE KEEPER GROOVE
0926-0304 W/ steel collars (stock stem
valves) .600” lift
$278.95
0926-0305 W/ titanium collars (stock
stem valves) .600” lift
337.95
0926-0306 W/ titanium collars (stock
stem valves) .650” lift
312.95
VALVE/
SPRING KITS
•Kits include “Race Master” valves,
performance double-spring assemblies, steel
top collars and machined keys
•Requires no cylinder head machining
for installation
•Will accept cams with lift up to .495
•Titanium top collars are recommended when
lift exceeds .500
•Cams sold separately
SUG.
PART #
DESCRIPTION
RETAIL
0926-0404
For 80-84 Big Twin
$226.95
0926-0406
For 99-04 Twin Cam
239.95
DS-199065
For 84-99 80” Big Twin
239.95
DS-199064
For 66-79 Big Twin
226.95
DASHES
& GAUGES
SUG. RETAIL
$173.95
232.95
208.95
NOTE: Requires machining of valve guides.
PART #
DESCRIPTION
FOR 05-09 TWIN CAM, 04-09 XL
0926-0183
Titanium
0926-0184
Steel
SUG. RETAIL
$237.95
150.95
•Thermo-Cool coating
reduces friction and eliminates hot spots
in spring coils
•Maintains original pressure longer and
reduces oil contamination
•Results in less pressure fade and cleaner,
cooler oil in a Harley engine
VALVE SPRING KIT
TANKS &
OIL FILTERS
0926-0307
“THERMO-COOL”
COATED VALVE
SPRING KITS
CABLES
BRAKES
VALVE
SPRING KIT
•Designed for maximum performance
•Features interference-wound, double-chrome
silicone springs; heat-treated steel
base washers
•.600” maximum valve lift
•Available in a complete set for one engine
•Uses OEM keepers
•.600” lift applications feature single ovate wire
in a conical design
•.650” lift application features dual reversewound chrome silicone alloy design
PERFORMANCE VALVE SPRING KITS
•.600” lift applications feature single ovate wire in
a conical design
•.650” lift application features dual reverse wound
chrome silicon alloy design
•Requires no cylinder head or valve guide machining
for installation
PART #
DESCRIPTION
FOR 05-09 TWIN CAM WITH STOCK TRIPLE KEEPER GROOVE
0926-0307
W/ steel top collars (stock stem valves) .600” lift
0926-0308
W/ titanium top collars (stock stem valves) .600” lift
0926-0309
W/ titanium top collars (stock stem valves) .650” lift
•Kit contains inner
DS-198932
springs, outer
springs, top collars and keys
•No head machining required for installation
•Can be used with cams with up to .650 lift
•Use of titanium top collars is recommended
when using cams exceeding .550 lift
•Kits have a .1.020” coil bind
SUG.
PART #
DESCRIPTION
RETAIL
FOR 84-04 BIG TWIN AND 86-03 XL
DS-199044 W/ steel collars (stock stem
valves) .550” lift max.
$141.95
0926-0405 W/ titanium collars (stock
stem valves) .600” lift max.
250.95
DS-198932 W/ titanium collars (stock
stem valves) .650” lift max.
199.95
•Available with chromoly or titanium retainers
•Features interference-wound double springs
with a damper
•Includes 10° super keys and lower seats
•For use with cam lifts up to .700”
PART #
DESCRIPTION
FOR 84-04 BIG TWIN
DS-199501 W/ chromoly retainers, .600” lift (seat pressure 160 lb.)
DS-199502 W/ titanium retainers, .600” lift (seat pressure 160 lb.)
DS-199503 W/ titanium retainers, .650” lift (seat pressure 195 lb.)
DS-199504 W/ titanium retainers, .700” lift (seat pressure 230 lb.)
SUG.
RETAIL
$86.95
198.95
200.95
280.95
NOTE: It is the installer’s responsibility to check for coil bind.
PART #
DESCRIPTION
FOR 84-04 BIG TWIN AND 86-03 XL
DS-199710
155 lb. spring kit (includes titanium retainers,
keepers and lower seats)
DS-199705
175 lb. spring kit (includes titanium retainers,
keepers and lower seats)
SUG. RETAIL
$160.95
160.95
FRAMES,
SUSPENSION
& FENDERS
FOOTRESTS
& LICENSE
PLATE FRAMES VALVE SPRING
AND RETAINER KITS
TIRES,
•Available for the most
TUBES &
popular applications
•Includes springs, lower spring seat and split keepers
WHEELS
HARDWARE,
CHEMICALS
& TOOLS
COVERS,
SECURITY
& GENERAL
420
HIGH-LIFT VALVE
SPRING KIT
•Available with steel or titanium retainers
NOTE: It is the installer’s responsibility to check for coil bind.
PART #
DESCRIPTION
FOR 84-04 BIG TWIN AND 86-03 XL
DS-199722
W/ steel retainers, 175 lb.
DS-199723
W/ titanium retainers, 175 lb.
DS-199699
W/ steel retainers, 155 lb.
DS-199700
W/ titanium retainers, 155 lb.
SUG. RETAIL
$71.95
129.95
71.95
129.95
•Features a triple spring
configuration that can be used with stock length valves
•Kit includes springs, upper and lower collars and keys
•Can be used with cams with lift up to .630”
•Spring pressures are 170 lb. when closed, 390 lb. at .560” lift
and 415 lb. at .630” lift
•Correct installed spring height is 1.800”
PART #
DESCRIPTION
DS-199201
For 84-04 Big Twin, 86-03 XL
All part numbers in BOLD MAGENTA are new for 2009.
SUG. RETAIL
$122.95
SECTION
VALVE
SPRING KITS
•Incorporate an
interference double-spring design with
a damper to control harmonics
•Engineered for maximum performance in
DS-199523
severe applications such as high compression
and big-inch street motors
•.600” spring kits are 1.460” o.d. and have a pressure of 160 lb. when closed
and 440 lb. at .600” lift; installed height should be 1.850”, coil bind is at 1.200”
•.675” spring kits are 1.510” o.d. and have a pressure of 184 lb. when closed
and 422 lb. at .570” lift; installed height should be 1.850”; coil bind
occurs at 1.080”
•Kits include locks, retainers and spring seats
•Made in the U.S.A.
PART #
DESCRIPTION
SUG. RETAIL
FOR 84-04 BIG TWINS
DS-199523
.600” spring kit w/ chromoly retainers
$109.95
DS-199524
.600” spring kit w/ titanium retainers
168.95
DS-199525
.675” spring kit w/ chromoly retainers
122.95
DS-199526
.675” spring kit w/ titanium retainers
243.95
7
WINDSHIELDS
TOURING
LUGGAGE
HIGH-LIFT VALVE SPRING KIT
•Designed primarily for 66-84 Shovelhead engines
•Can also be used with 48-65 Panhead engines by allowing additional
rocker clearance
•To be used with cams with up to .550” lift
•Includes springs and aluminum top retainers
•140-lb. seat pressure
PART #
DESCRIPTION
SUG. RETAIL
DS-199729
For 48-84 Big Twin
$97.95
SEATS &
SISSY BARS
EXHAUST
FUEL/AIR
SYSTEMS
.600” VALVE
SPRING KITS
.490” VALVE
SPRING KIT
•Kits contain special
tri-springs (outerintermediate-inner),
interference fit to
reduce harmonics
and control spring surge
•Machining is required to lower the height of
the valve guides to avoid interference with top
collars; use tool PART #DS-198917 (comes with
3/8” pilot)
•Thin stem guides require using tool PART
#DS-198917 and 5/16” or 11/32” pilots
•Kits have a .930 coil bind
SUG.
PART #
DESCRIPTION
RETAIL
FOR 66-84 BIG TWIN
DS-199043 Valve spring kit w/ titanium
collars (stock stem valves)
$196.95
DS-198917 Spring seat tool w/ 3/8” pilot 190.95
84.95
DS-198919 5/16” pilot only
•Features stock (o.d.)
springs, interference
fit to reduce
harmonics and
control spring surge
•Springs have 20%
more pressure than stock
•For use with cams up to .490” lift
•No machining required for installation
•.750” coil bind
PART #
DESCRIPTION
SUG. RETAIL
DS-199047 For 57-85 XL, w/ steel
$136.95
collars (stock stem valves)
ENGINE
TRANSMISSION
& DRIVELINE
VALVE
SPRING KIT
•Include upper spring
retainers and springs
•Spring retainers are steel
NOTE: It is the installer’s responsibility to check
for coil bind.
PART #
DESCRIPTION
SUG. RETAIL
DS-199724
For 48-84
Panhead/Shovelhead
$71.95
VALVE
SPRING SETS
PREMIUM VALVE SPRINGS
•Premium valve springs made from
H-11 tool steel
•Designed for maximum- and racingperformance installations
•For use with up to .650” valve lift
•180-185 lb. of seat pressure at 1.800”
installed height
•Sold in a set of four
•Use retainer PART #s DS-199742 or DS-199743 for
best results
NOTE: It is the installer’s responsibility to check
for coil bind.
SUG.
PART #
DESCRIPTION
RETAIL
DS-199741
For 84-04 Evolution or
Twin Cam models
$123.95
“THERMO-COOL”
COATED VALVE
SPRING SET
•Thermo-Cool coating reduces friction and
eliminates hot spots in spring coils
•Springs maintain original pressure longer and
reduce oil contamination
•Results in less pressure fade and cleaner, cooler
oil in a Harley engine
NOTE: It is the installer’s responsibility to check
for coil bind.
PART #
DESCRIPTION
SUG. RETAIL
DS-199719
For 48-84 Big Twin
(springs only)
$102.95
•Incorporate an
interference doublespring design with a damper to
control harmonics
•Engineered for maximum performance in
severe applications such as high compression
and big-inch street motors
•.600” spring sets are 1.460” o.d. and have
a pressure of 125 lb. when closed and 275 lb. at
.500” lift; installed height should be 1.800”; coil
bind occurs at 1.150”
•.675” spring sets are 1.510” o.d. and have a
pressure of 184 lb. when closed and 422 lb. at
.570” lift; installed height should be 1.850”; coil
bind occurs at 1.080”
•Sold in a set of four springs
(enough for one engine)
•Made in the U.S.A.
PART #
DESCRIPTION
SUG. RETAIL
FOR 84-04 BIG TWIN
DS-199547
.600” spring set
$57.95
DS-199550
.675” spring set
70.95
VALVE
SPRING SET
•Manufactured from
high-quality spring wire
and precision-wound to exacting specifications
•Among the market’s most reliable valve springs
•Available in a complete set
NOTE: It is the installer’s responsibility to check
for coil bind.
SUG.
PART #
DESCRIPTION
RETAIL
DS-199718 For 48-84 Big Twin models
$55.95
GASKETS
& SEALS
ELECTRICAL
LIGHTING
HANDLEBARS,
CONTROLS
& MIRRORS
CABLES
BRAKES
HIGH-LIFT VALVE SPRINGS
•Provide correct spring force for any of our
performance cams when used in 74”
and 80” motors
•Installation does not require
complicated machining
•Made in the U.S.A.
PART #
DESCRIPTION
SUG. RETAIL
DS-199736 For 66-84 Shovelhead
(set of four)
$33.95
HIGH-LIFT VALVE
SPRING KIT
•Accommodates cam
lifts of .550+
•Installation does not
require machining
of heads
•Kit includes four inner and four outer springs
•For use with titanium upper-spring collars
•Collars sold separately
•Made in the U.S.A.
PART #
DESCRIPTION
SUG. RETAIL
DS-199739 For 84-04 Big Twin and
86-03 XL Evolution
$33.95
All part numbers in BOLD MAGENTA are new for 2009.
TANKS &
OIL FILTERS
DASHES
& GAUGES
FRAMES,
SUSPENSION
& FENDERS
FOOTRESTS
& LICENSE
PLATE FRAMES
TIRES,
TUBES &
WHEELS
HARDWARE,
CHEMICALS
& TOOLS
COVERS,
SECURITY
& GENERAL
421
SECTION
7
WINDSHIELDS
TITANIUM VALVE
SPRING RETAINERS
TOURING
LUGGAGE
SEATS &
SISSY BARS
EXHAUST
FUEL/AIR
SYSTEMS
ENGINE
TRANSMISSION
& DRIVELINE
GASKETS
& SEALS
•CNC-machined from the finest-quality metals
•Stronger than stock retainers
•Titanium is 50% lighter than stock retainers
•Allow motor to rev faster with less spring
pressure
•Sold as a set of four
•Made in the U.S.A.
SUG.
PART #
DESCRIPTION
RETAIL
DS-199528 For 84-04 Big Twin w/ spring
diameters of 1.500”-1.550”
(we suggest using springs
PART #DS-199550)
$140.95
VALVE
SPRING
LOWER
COLLARS
•Provide positive
location to prevent
spring from dancing
•Reduce bad
harmonics and excessive wear
•Made from chromoly steel
•.585” i.d., .500” o.d., .080” thick
•Sold in set of four
•Made in the U.S.A.
PART #
DESCRIPTION
DS-199554
For 84-04 Big Twin
and 86-03 XL
DS-199742
VALVE SPRING
RETAINERS
DS-199743
•Precision-manufactured from high-quality 4140
chromoly heat-treated steel
•Sold in sets of four
PART #
DESCRIPTION
SUG. RETAIL
DS-199720
For 48-84 Big Twin
$20.95
LOWER VALVE
SPRING COLLARS
•Made from heat-treated
chromoly material and
black oxided
•Work well with OEM and
aftermarket spring kits
•Sold as a set of four
PART #
DESCRIPTION
DS-198894 For 48-79 Big Twin,
stock spring travel;
repl. OEM #18222-48
DS-198893 For 48-79 Big Twin,
+.030” spring travel
DS-198896 For 57-85 XL, stock spring
travel; repl. OEM #18220-57
SUG.
RETAIL
$27.95
27.95
27.95
VALVE SPRING
RETAINER KIT
•Precision-manufactured
from high-quality 4140
chromoly heat-treated
steel or weight-saving titanium alloy
•Contains four lower collars, four upper collars
and four sets of valve keys
•Recommended for use with Crane valve springs
PART # DS-199741
PART #
DESCRIPTION
SUG. RETAIL
FOR 84-99 EVOLUTION AND
99-04 TWIN CAM MODELS
DS-199742
Titanium
$97.95
DS-199743
Chromoly steel
43.95
LOW-PROFILE LOWER
SPRING COLLARS
•Similar to the late H-D collars
•Will provide .060” more
spring travel than
stock collars
•Sold in sets of four
•Made in the U.S.A.
PART #
DS-199727
DESCRIPTION
For 57-85 XL
SUG. RETAIL
$30.95
SUG. RETAIL
$65.95
ELECTRICAL
LIGHTING
HANDLEBARS,
CONTROLS
& MIRRORS
CABLES
BRAKES
VALVE
LOCK KEYS
LOW-PROFILE
LOWER SPRING
COLLARS
•Similar to stock 80-style
parts, but lower profile for
easier installation of higher lift cams
•Required parts if you use 80-style valve guides
that utilize “K” line stem seals
•Heat-treated steel
•For 74” and 80” motors
•Made in the U.S.A.
PART #
DESCRIPTION
SUG. RETAIL
DS-199738 For 66-84 Shovelhead
(set of four)
$43.95
HIGH-LIFT UPPER SPRING COLLARS
•Cams with .600 lift can easily be accommodated
when used with high-lift springs
•Made from T-6 aluminum, collars are
lightweight, hard-coated and very strong
•For 74” and 80” motors
•Made in the U.S.A.
PART #
DESCRIPTION
SUG. RETAIL
DS-199735 For 66-84 Shovelhead
(set of four)
$43.95
TANKS &
OIL FILTERS
DASHES
& GAUGES
FRAMES,
SUSPENSION
& FENDERS
•Made from the
highest grade materials and heat-treated to
JIMS strict standards
•Feature a 10° lock angle
•Work well with JIMS titanium valve
spring retainers
•Sold in eight-pack
•Made in the U.S.A.
SUG.
PART #
DESCRIPTION
RETAIL
DS-199555
For all 84-04 Big Twin and
86-03 XL models that use
a 10° lock angle and 5/16”
valve stems
$14.95
VALVE KEYS
MEDIUM-LIFT
UPPER SPRING COLLARS
•This complete set is available in two different
spring-pressure strengths
•Sold in sets of four pairs
•Made in the U.S.A.
PART #
DESCRIPTION
SUG. RETAIL
FOR 84-04 BIG TWIN AND 86-03 XL EVOLUTION; REPLACES OEM #18229-83
DS-199070
155 lb. spring pressure
$14.95
DS-199071
175 lb. spring pressure
14.95
•Intended to work with stock springs
and add approximately .060” spring
travel with no other modifications on
66-84 74” and 80” motors
•The easy way to install B or #2 cams in stock heads
•Made in the U.S.A.
PART #
DESCRIPTION
DS-199737
For 66-84 Shovelhead (set of 4)
SUG. RETAIL
$51.95
FOOTRESTS
& LICENSE
PLATE FRAMES
TIRES,
TUBES &
WHEELS
HARDWARE,
CHEMICALS
& TOOLS
COVERS,
SECURITY
& GENERAL
422
VALVE KEYS
VALVE SPRING SHIMS
•Made of a special chromoly material
•Hardened and coated with black oxide for
durability and longer wear
•Made in the U.S.A.
NOTE: Not for use with thin-stem valves.
PART #
DESCRIPTION
DS-199080
For 84-04 Big Twin and 86-03 XL Evo.;
repl. OEM #18229-83 (4 pr.)
DS-199086
For 36-84 Big Twin; repl. OEM #188228-36 (4 pr.)
DS-199089
For 57-85 XL; repl. OEM #18228-30 (4 pr.)
SUG. RETAIL
$31.95
20.95
31.95
•Make it easy to get precise and
equal pressure on all valves
•The kit includes 12 shims: four
.015”, four .030” and four .060”
•Allow you to shim from .015” to
.105” in .015” increments to ensure
equal pressure between springs or
to increase pressure as desired
PART #
DESCRIPTION
DS-199927
For 84-04 Big Twin and 86-03 XL (12-pk.)
All part numbers in BOLD MAGENTA are new for 2009.
SUG. RETAIL
$16.95
SECTION
7
WINDSHIELDS
TOURING
90-4036
LUGGAGE
SEATS &
SISSY BARS
EXHAUST
FUEL/AIR
SYSTEMS
0927-0010
FORGED ROLLER ROCKER ARMS
•Forged from 4140 steel, heat-treated then shot-peened for additional strength and durability
•Rocker arms have 3/4” long bushings instead of the 1/2” long bushings found on most other rocker arms
•Feature a modified lubrication system with unrestricted roller oiling
•Must be used with adjustable pushrods; sold separately
•For ease of adjustment on 91-03 XL and Buell models, use pushrod tube covers DS-193829
•Recommended that new rocker shafts be used when installing roller rocker arms; available separately
•Made in the U.S.A.
PART #
DESCRIPTION
SUG. RETAIL PART #
DESCRIPTION
SUG. RETAIL
FOR 84-09 BIG TWIN AND 86-09 XL AND 94-02 BUELL MODELS
FOR 84-09 BIG TWIN AND 86-09 XL AND 94-02 BUELL MODELS (CONT)
0927-0010
Roller rocker arms (set of 4)
$462.95 0927-0001
Roller rocker rebuild kit
$111.95
90-4036
Rocker shaft set
31.95
ENGINE
TRANSMISSION
& DRIVELINE
GASKETS
& SEALS
ELECTRICAL
LIGHTING
HANDLEBARS,
CONTROLS
& MIRRORS
CABLES
FORGED ROLLER
ROCKER ARMS
FORGED STANDARD ROCKER ARMS
•An economical solution for stock rebuilds, and mild
performance upgrades
•Forged from 4140 steel for greater strength than stock or cast steel
•Feature the same .750” long rocker shaft bushings as S&S Roller Rockers:
longer bushing provides 50% more load bearing area; eliminates the risk
of engine damage associated with failed needle bearings
•Valve contact tips are induction hardened for extended durability
•Recommended for cams of .585” lift or less
•Sold in set containing two each of front and rear arms
PART #
DESCRIPTION
SUG. RETAIL
0927-0003 For 84-99 Evolution, 99-09 Twin Cam and 96-09 XL
$183.95
•Machined from 4140 forged
steel and heat treated
for maximum strength
•Feature the exclusive .750” long
S&S rocker arm bushing which
provides 50% more load bearing surface than stock .500” bushings
•Can be oiled through pushrods when used with S&S Shovelhead-style
tappet guides and pushrods
•Nominal rocker ratio of 1.5:1
•Compatible with stock and S&S billet Shovelhead-style rocker boxes
•Some clearancing may be required when using stock rocker boxes
•Set includes two each front and rear rocker arms
PART #
DESCRIPTION
SUG. RETAIL
0927-0002
For 66-84 Shovelheads
$462.95
BRAKES
TANKS &
OIL FILTERS
DASHES
& GAUGES
FRAMES,
SUSPENSION
& FENDERS
FOOTRESTS
& LICENSE
PLATE FRAMES
TIRES,
TUBES &
WHEELS
PRO-SERIES® ROLLER ROCKER ARMS
•Premium rocker arms are forged from 4140 steel and CNC-machined
for a perfect fit
•Feature a roller tip for less drag and a solid bushing for extended life
•Sold in a set of four
PART #
TP245-20
DESCRIPTION
For all 84-09 Big Twin, 86-09 XL
SUG. RETAIL
$337.95
All part numbers in BOLD MAGENTA are new for 2009.
HARDWARE,
CHEMICALS
& TOOLS
COVERS,
SECURITY
& GENERAL
423
SECTION
7
DS-193833
WINDSHIELDS
DS-193834
ROLLER
ROCKER ARMS
TOURING
LUGGAGE
SEATS &
SISSY BARS
•The lightest rocker arm
available, but still has superior
strength characteristics due
to its design
•The strength of 660 bronze
bushings and bearing-grade steel for the roller tip
•Extensively tested under extreme conditions to ensure durability in
your engine
•Will accept cams with up to .700 lift at a ratio of 1.625 (stock)
•Sold as a set of four
•Made in the U.S.A.
NOTE: Twin Cam rocker boxes may need to be clearanced.
EXHAUST
PART #
DESCRIPTION
SUG. RETAIL
DS-193850 For 84-09 Big Twin, 86-09 XL and 94-09 Buell
$518.95
(except 1125R); repl. OEM #s 17360-83 and 17375-83
FUEL/AIR
SYSTEMS
ENGINE
TRANSMISSION
& DRIVELINE
GASKETS
& SEALS
REPLACEMENT ROCKER
ARMS WITH BUSHINGS
•OEM style rocker arms
•Sold each
PART #
FOR 84-09 BIG TWIN AND
DS-193833
DS-193834
FOR 66-84 SHOVELHEAD
DS-193800
DS-193801
FOR 57-85 XL
DS-193420
DS-193421
DS-193422
DS-193423
DESCRIPTION
86-09 XL
Front intake/rear exhaust
Front exhaust/rear intake
SUG. RETAIL
Front intake/rear exhaust
Front exhaust/rear intake
39.95
39.95
Front exhaust
Rear exhaust
Front intake
Rear intake
38.95
38.95
38.95
38.95
$53.95
53.95
ROLLER TIP ROCKER ARMS
WITH BUSHINGS
•Guaranteed accurate ratio
•Roller tip reduces the friction and
scuffing that cause valve-guide wear
•Accept stock rocker shafts
•Sold as a set of four
•Made in the U.S.A.
PART #
DS-193832
DS-193827
DS-193832
DESCRIPTION
For 84-09 Big Twin and 86-09 XL, stock 1.6 ratio
Repl. front roller kit (4-pk.)
SUG. RETAIL
$489.95
16.95
ELECTRICAL
ROCKER SHAFTS
LIGHTING
HANDLEBARS,
CONTROLS
& MIRRORS
CABLES
•OEM replacement
•Sold as a set of four
or individually
•Made in the U.S.A.
PART #
DESCRIPTION
FOR 84-07 BIG TWIN, 86-09 XL AND 91-09 BUELL MODELS
90-4036
Rocker arm shaft set
90-4006
Rocker arm shaft (ea.); repl. OEM #17611-83
SUG. RETAIL
$31.95
9.95
DS-193818
BRAKES
TANKS &
OIL FILTERS
DASHES
& GAUGES
FRAMES,
SUSPENSION
& FENDERS
FOOTRESTS
& LICENSE
PLATE FRAMES
TIRES,
TUBES &
WHEELS
HARDWARE,
CHEMICALS
& TOOLS
COVERS,
SECURITY
& GENERAL
424
DS-193819
DS-193820
DS-193818
DS-193821
•Made from 6061 T-651 aluminum that has double
the strength of the stock die-cast rocker arm supports
•Available in two styles: stock or with a .030” offset
•Offset supports are used in high-performance
applications when using long stem valves
•Sold in pairs
•Made in the U.S.A.
PART #
DESCRIPTION
FOR 99-09 TWIN CAM MODELS
2009-9923
Stock rocker arm supports
2009-9924
+.030” rocker arm supports
SUG. RETAIL
$267.95
267.95
DS-197054
CUSTOM ROCKER
ARM BUSHINGS
•Quality, American-made rocker arm shafts
and bushings
DS-193819
BILLET ROCKER ARM SUPPORTS
DS-193821
ROCKER ARM SHAFTS
AND BUSHINGS
PART #
DS-193820
2009-9924
2009-9923
DESCRIPTION
SUG. RETAIL
Shaft for all Evolution and Twin Cam motors;
repl. OEM #17611-83 (ea.)
$19.95
Shaft for 66-84 Shovelhead models; repl. OEM
#17611-66B (ea.)
63.95
Shaft for 57-85 XL; repl. OEM #17435-57B (ea.)
58.95
Bushings for 66-09 Big Twin and 57-09 XL models;
repl. OEM #17428-57 (8-pk.)
37.95
•For repairing roller rockers that
use Torrington roller bearings
•Press fit and line ream to
H-D specifications
•Work in Crane roller rocker arms
•Must be used with rocker shafts
PART #DS-193820 (sold separately)
•Sold in sets of eight
•Made in the U.S.A.
PART #
DESCRIPTION
FOR TWIN CAM AND EVOLUTION MODELS
DS-197054
Roller rocker arm bushings
DS-193820
Rocker shaft (ea.)
SUG. RETAIL
$82.95
19.95
ROCKER
ARM SHIMS
•Sold in 5-pk.
•Made in the U.S.A.
PART #
DESCRIPTION
FOR 66-84 BIG TWIN AND 57-85 XL
0927-0006
.007” thick
0927-0007
.005” thick
0927-0008
.015” thick
SUG. RETAIL
$.95 (ea.)
.95 (ea.)
.95 (ea.)
ROCKER ARM
SHAFT SPACERS
•Sold in a 4-pk.
•Made in the U.S.A.
PART #
DESCRIPTION
0927-0009 For 66-84 Big Twin; replaces OEM #17452-66
All part numbers in BOLD MAGENTA are new for 2009.
SUG. RETAIL
$3.55 (ea.)
SECTION
7
DS-190774
WINDSHIELDS
ROCKER SHAFT ADJUSTER KIT
•Contains shims, spacers and seals
to rebuild all four rocker arm
shafts found in 66-84
Shovelhead engines
•Rocker arm won’t come out of
adjustment or need re-shimming
•Only needs to be replaced with
each valve job
•Replacement seals are also available
PART #
0927-0004
0927-0005
CHROME REPLACEMENT
ROCKER SHAFT END
PLUGS AND NUTS
DS-190773
TOURING
•Complete sets of beautifully
chrome-plated stock-style
replacement rocker shaft end
plugs, nuts, and washers
•Made in the U.S.A.
0927-0004
DESCRIPTION
For 66-84 Shovelhead
Repl. seals (4-pk.)
SUG. RETAIL
$19.95
7.95
LUGGAGE
PART #
DESCRIPTION
FOR 71-84 SHOVELHEAD/71-85 XL
DS-190773
Chrome repl. rocker shaft end plugs & nuts
FOR 66-70 SHOVELHEAD/57-70 XL
DS-190774
Chrome repl. rocker shaft end plugs & nuts
SUG. RETAIL
$34.95
SEATS &
SISSY BARS
34.95
EXHAUST
FUEL/AIR
SYSTEMS
CHROME-PLATED
ROCKER SHAFT
END PLUGS
DS-190777
DS-190779
SOCKET-HEAD ROCKER ARM SHAFT END PLUG
•Chrome
•Sold in a set of 4
PART #
DESCRIPTION
SUG. RETAIL
$35.95
DS-190777 For 57-70 XL; 66-70 FL; (5/16”-24)
DS-190779 For 71-84 FX, FL; 71-85 XL; 82-83 FXR, FXRS; (1/2”-20)
39.95
•Hex-head design makes
installation or removal easier
than stock slotted style
•Sold in a set of four
•Made in the U.S.A.
PART #
FOR 66-70 BIG TWIN/57-70 XL
DS-189930
FOR 71-84 BIG TWIN/71-85 XL
DS-189931
ENGINE
DS-189931
DESCRIPTION
SUG. RETAIL
5/16”-24
TRANSMISSION
& DRIVELINE
$26.95
1/2”-20
26.95
GASKETS
& SEALS
ELECTRICAL
DS-194046
DS-199012
TAPER-LITE
ADJUSTABLE PUSHRODS
ADJUSTABLE
PUSHROD/COVER KIT
•Kit includes four pushrods,
four pushrod covers
and O-rings
•Pushrods are manufactured from chrome-moly
steel for superior strength
•Pushrod covers are chrome-plated
•Installation does not require the removal of the
rocker boxes
•Made in the U.S.A.
SUG.
PART #
DESCRIPTION
RETAIL
0928-0017 For 99-09 Twin Cam models $210.95
•Manufactured from aluminum or chromoly
with a unique taper design for added strength
and flex resistance
•Features high-rpm upper ball ends and 3/8”-40
threads for accurate adjustments
•For models with hydraulic lifters only; will not
work with solid lifters
•Removal of rocker boxes and lifter blocks is not
required for installation or removal on 70-09
Big Twin and 86-90 XL models
•91-03 XL models require the removal of the
heads and replacing the pushrod tubes with
collapsible pushrod tubes
•Made in the U.S.A.
PART #
DESCRIPTION
SUG. RETAIL
DS-194055 For 99-09 Twin Cam
(aluminum)
$169.95
DS-194046 For 84-99 80” Evolution
Big Twin (chromoly)
160.95
DS-194050 For 70-84 Big Twin
(chromoly)
160.95
DS-194049 For 91-03 XL (chromoly)
160.95
DS-194047 For 86-90 XL (chromoly)
160.95
LIGHTING
HANDLEBARS,
CONTROLS
& MIRRORS
DS-199013
CABLES
EZ-INSTALL PUSHRODS
•EZ-install pushrods eliminate the need to
disassemble your rocker boxes or remove
the gas tank when changing cams or
doing maintenance
•Available in aluminum or chromoly
•Sold in a set of four
•Made in the U.S.A.
PART #
DESCRIPTION
FOR 99-09 TWIN CAM
DS-199012
Aluminum
DS-199013
Chromoly
FOR 84-99 80” BIG TWIN
DS-193852
Aluminum
DS-193851
Chromoly
SUG. RETAIL
HP+® ADJUSTABLE PUSHRODS
•Maintains maximum valve lift; increases stiffness and column rigidity
•Maximizes valve-train stability to increase engine rpm horsepower and torque output
•Minimal adjustment parameter eliminates flex and loss of valve-train stability problems
•Individual length intake & exhaust pushrods keep the adjustment extension to a minimum
•Designed to exceed performance engine needs and maintain proper and critical oil flow
•Made from CNC-machined 7/16” chromoly steel tube; 32 thread per inch adjustment
•Can be used with hydraulic or solid lifters and street or race engines; “Race” Series
recommended when extreme spring pressures are used
•Made in the U.S.A.
PART #
DESCRIPTION
SUG. RETAIL
FOR 99-09 TWIN CAM
0928-0009
Standard .095” thickness
$200.95
0928-0010
“Race” .120” thickness
218.95
0928-0011
“Shorty” .120” thickness (for use w/ Feuling Solids lifters)
218.95
FOR 84-99 EVOLUTION BIG TWINS
0928-0012
Standard .095” thickness
200.95
0928-0013
“Race” .120” thickness
218.95
All part numbers in BOLD MAGENTA are new for 2009.
0928-0009
$163.95
164.95
156.95
163.95
BRAKES
TANKS &
OIL FILTERS
DASHES
& GAUGES
FRAMES,
SUSPENSION
& FENDERS
FOOTRESTS
& LICENSE
PLATE FRAMES
TIRES,
TUBES &
WHEELS
HARDWARE,
CHEMICALS
& TOOLS
COVERS,
SECURITY
& GENERAL
425
SECTION
7
DS-193953
WINDSHIELDS
TOURING
LUGGAGE
DS-193723
DS-193723
DS-192288
DS-192288
SEATS &
SISSY BARS
EXHAUST
FUEL/AIR
SYSTEMS
ENGINE
DS-193129
DS-193129
ADJUSTABLE CHROMOLY
PUSHROD SETS
“TIME SAVER”
ADJUSTABLE PUSHRODS
•Made from aircraft-grade seamless 4130 chromoly
heat-treated steel tubing to be lighter and
stronger than stock
•Contain two intake and two exhaust pushrods for the most accurate
geometry and best strength characteristics
•Pushrods adjust from 8.750” to 10.750” on
Twin Cam models and from 9.500” to 11.500”
on 80” Evolution and Shovelhead models
•Speed up the installation of performance cams, rockers or
other maintenance
•Removal of rocker boxes is not required for installation
•Adjusting end is a huge 9mm (.354”) – 40% larger than 1/4” ends
•Sold in sets of four
•Made in the U.S.A.
PART #
DS-192288
DS-193129
TRANSMISSION
& DRIVELINE
DESCRIPTION
For 99-09 Twin Cam models
For all 80” Evolution hydraulic and mechanical
lifters and Shovelhead mechanical lifters
0928-0003
GASKETS
& SEALS
PART #
DS-193723
DS-193953
DS-193954
DS-193957
DESCRIPTION
SUG. RETAIL
For 99-09 Twin Cam models
$98.95
For 84-99 80” Evo (stock repl.)
98.95
For 84-99 Evo Big Twin (strokers)
98.95
For 66-84 Shovelhead; repl. OEM #17904-66
(stock repl.)
98.95
DS-193964 For 66-84 Shovelhead; repl. OEM #17904-66 (strokers)
98.95
DS-193130 For 91-03 XL
98.95
DS-193955 For 86-90 XL
98.95
SUG. RETAIL
$197.95
197.95
QUICKEE PUSHRODS
•Feature revolutionary design – allows quicker, easier installation
•Threaded adjuster screws into the pushrod until the threads disengage and the
adjuster simply slides into the pushrod, making installation or removal a snap
•Once the pushrod is installed and adjusted, the lock nut prevents the adjuster
from moving
•The ball ends of the pushrods are drilled so that oil can flow through the pushrod
NOTE: S&S Quickee pushrods are designed especially for use with Evolution and Twin Cam style
hydraulic tappets. They are not compatible with stock or aftermarket Shovelhead hydraulic tappets
or most solid-style tappets.
ELECTRICAL
PART #
0928-0002
0928-0003
0928-0004
0928-0005
0928-0006
LIGHTING
HANDLEBARS,
CONTROLS
& MIRRORS
DESCRIPTION
For 99-09 Twin Cam w/ 88-124” displacement
For 84-99 Evolution Big Twin w/ 80-98” displacement
For 69-84 Shovelhead w/ 74-103” displacement
For 91-03 XL w/ 54-89” displacement
For 86-90 XL w/ 54-89” displacement
SUG. RETAIL
$195.95
195.95
195.95
195.95
195.95
DS-193808
CABLES
FAST TIMES™
PUSHROD KIT
93-5076
DS-193124
BRAKES
TANKS &
OIL FILTERS
DASHES
& GAUGES
FRAMES,
SUSPENSION
& FENDERS
FOOTRESTS
& LICENSE
PLATE FRAMES
ADJUSTABLE PUSHRODS
ADJUSTABLE PUSHRODS
•7/16” diameter chromoly steel
for maximum strength
•Rocker boxes must be removed
for installation
•Sold in sets of four
•Made in the U.S.A.
•Andrews completely adjustable
pushrods easily replace the
nonadjustable stock pushrods
on Evolution engines
•Available in aluminum or chromoly
•Made in the U.S.A.
SUG.
PART #
DESCRIPTION
RETAIL
DS-199241 For 99-09 Twin Cam $97.95
93-5076
For 84-99 Big Twin
Evolution
97.95
93-5022
For 91-03 XL, Buell
99.95
93-5033
For 86-90 XL
97.95
PART #
DESCRIPTION
FOR 84-99 80” EVOLUTION
DS-193124 Aluminum
pushrod set
DS-193112 Chromoly
pushrod set
SUG.
RETAIL
$83.95
91.95
•Special adjustment system allows
installation without removing
the rocker boxes
•Made from 4130 chromoly steel
tubing with a .049” wall thickness
•The adjuster portion of the
pushrod features 4140
high-strength steel with an
induction-hardened tip
•Available in stock length and +.250” length for stroker motors
•Sold in a set of four
•Made in the U.S.A.
PART #
DESCRIPTION
SUG. RETAIL
DS-193816 99-09 Twin Cam motors (stock length)
$129.95
DS-193803 84-99 80” Evolution (stock length)
132.95
DS-193804 84-99 80” Big Twin stroker motors (+.250” longer)
132.95
DS-193808 66-84 Shovelhead (stock length)
132.95
DS-193805 66-84 Shovelhead stroker motors (+.250” longer)
132.95
DS-193815 48-65 Panhead (stock length)
124.95
TIRES,
TUBES &
WHEELS
HARDWARE,
CHEMICALS
& TOOLS
COVERS,
SECURITY
& GENERAL
426
DS-189848
REPLACEMENT ALUMINUM PUSHRODS
•Aircraft-grade aluminum tubing
•Heat-treated steel tips
•Fits stock stroke lengths
•Made in the U.S.A.
PART #
DS-189847
DS-189849
DS-189847
DESCRIPTION
For 48-52 Big Twin w/ solid lifters
For 53-65 Big Twin w/ hydraulic lifters
SUG. RETAIL
$34.95
45.95
PART #
DS-189848
DS-189846
DESCRIPTION
For 66-83 Big Twin w/ hydraulic lifters
For 57-85 XL w/ solid lifters
All part numbers in BOLD MAGENTA are new for 2009.
SUG. RETAIL
$45.95
34.95
SECTION
7
WINDSHIELDS
TOURING
LUGGAGE
SEATS &
SISSY BARS
PUSHROD KITS
•Super-light, heavy-duty fixed-length pushrods
•Available in a choice of aluminum or chromoly
•Sold in sets of four
SUG.
PART #
DESCRIPTION
RETAIL
FOR 91-03 XL MODELS REQUIRING A
FIXED-LENGTH, NONADJUSTABLE PUSHROD
DS-193123
Aluminum pushrod set
$77.95
DS-193111
Chromoly pushrod set
79.95
ADJUSTABLE PUSHROD KITS
PUSHROD SETS
•Available in a choice of aluminum or chromoly
steel for maximum strength
•Made in the U.S.A.
•3/8” nonadjustable pushrod sets in either
a chromoly style, for high performance and
racing applications where maximum strength
is required, or an aluminum style, for street use
where quiet operation is desired
•Made in the U.S.A.; set of four
PART #
FOR 91-03 XL
0928-0021
0928-0020
FOR 86-90 XL
DS-193115
DS-193110
DESCRIPTION
SUG. RETAIL
Chromoly
Aluminum
$90.95
77.95
Chromoly
Aluminum
90.95
77.95
PART #
FOR 57-85 XL
DS-193116
DS-193117
DESCRIPTION
EXHAUST
FUEL/AIR
SYSTEMS
SUG. RETAIL
Chromoly
Aluminum
$73.95
68.95
ENGINE
TRANSMISSION
& DRIVELINE
DS-193965
DS-193952
GASKETS
& SEALS
ELECTRICAL
LIGHTING
ADJUSTABLE MECHANICAL
TAPPET/PUSHROD KIT
•Lifters are precision-machined and heat-treated
for strength and durability
•Pushrod adjusters and seats are heat-treated
and secured with aircraft-style locknut
•Threaded adjuster allows adjustment of valve
lash at the lifter
•Installation does not require removal of top
end or camshaft
SUG.
PART #
DESCRIPTION
RETAIL
FOR 66-84 SHOVELHEAD
DS-193965 Standard kit
$273.95
DS-193966 Stroker kit
(for +.200” cylinders)
273.95
DS-194105 Repl. adjustable mechanical
tappet assemblies (pr.)
120.95
DS-193967 Repl. standard
non-adjustable
pushrods (set of 4)
98.95
DS-193968 Repl. stroker
non-adjustable
pushrods (set of 4)
98.95
HANDLEBARS,
CONTROLS
& MIRRORS
DS-193951
CABLES
LIFTER/CHROMOLY PUSHROD KIT
•Roller tappet assembly features a mechanical
lifter and precision-machined, heat-treated
steel tappet bodies
•Relocated pushrod seat heights result in less
weight, improved valve train geometry and
reduced tappet guide block wear
•Much lighter than stock
•Chromoly steel pushrods ensure that
a matched assembly provides the performance
and durability Crane offers
NOTE: Requires rocker box removal to install.
PART #
DESCRIPTION
SUG. RETAIL
FOR SHOVELHEAD 66-84
DS-193951
Std. kit
$274.95
DS-194103
Repl. std. mechanical
tappet assembly (pr.)
92.95
HYDRAULIC LIFTER/PUSHROD KITS
•Lifters are precision-machined, heat-treated
and feature standard pushrod seat location
•High-quality, chromoly steel, adjustable
pushrods are matched to the lifters
•Installation does not require removal
of the cam
•Made in the U.S.A.
PART #
DESCRIPTION
FOR SHOVELHEAD 66-84
DS-193952 Std. kit
DS-193962 Stroker kit
(for +.200” cylinders)
DS-193961 Std. kit w/ +.005” tappets
SUG.
RETAIL
$530.95
530.95
530.95
CHROMOLY
PUSHROD/
TAPPET
CONVERSION KIT
BRAKES
TANKS &
OIL FILTERS
DASHES
& GAUGES
FRAMES,
SUSPENSION
& FENDERS
FOOTRESTS
& LICENSE
PLATE FRAMES
•Converts existing
hydraulic tappets to mechanical operation
•Provides a new pushrod seat and plug
assembly that prevents oil from entering
the hollow tappet body
•Also features improved geometry
and a 25% weight reduction from the stock
tappet/pushrod
•Chromoly steel pushrods included
SOLID LIFTER
CONVERSION KIT
NOTE: Installation of mechanical tappet kits
requires the removal of the camshaft from the engine or “top-end” disassembly.
PART #
DESCRIPTION
SUG. RETAIL
DS-193950
For 66-84 Shovelhead models
$140.95
•Converts stock hydraulic lifters
to adjustable solids
•Kit includes four nonadjustable steel pushrods,
four adjustable inserts and instructions
•Made in the U.S.A.
PART #
DESCRIPTION
SUG. RETAIL
2008-5003
For 66-84 Big Twin
$78.95
All part numbers in BOLD MAGENTA are new for 2009.
TIRES,
TUBES &
WHEELS
HARDWARE,
CHEMICALS
& TOOLS
COVERS,
SECURITY
& GENERAL
427
SECTION
7
WINDSHIELDS
TOP-END OILING KIT
•Meticulously engineered valve train kit
enables Evolution-style oiling of your
Shovelhead top-end
•Allows removal of stock Shovelhead
top-end oiling system
•Top-end is oiled through JIMS proven
Powerglide™ tappets, then up
through Worksaver® pushrods into
JIMS roller rocker arms
•Tappets maintain oil pressure
better and improve lubrication because
oil is pressurized through the points
of contact
•Kit includes special Powerglide tappets
with Evolution-style pushrod seat, special
Worksaver pushrods, chrome tappet
blocks with gaskets and roller rocker arms
•Easy-to-follow instructions
•Made in the U.S.A.
TOURING
LUGGAGE
SEATS &
SISSY BARS
EXHAUST
FUEL/AIR
SYSTEMS
PART #
DESCRIPTION
DS-194068 For 66-84
Shovelhead
motors
ENGINE
TRANSMISSION
& DRIVELINE
SUG. RETAIL
$1,238.95
CHROME TAPPET
BLOCK KIT
•Kit features tappet blocks made from
7075 T-651 aluminum, four big axle
Powerglide™ tappets, gaskets and
chrome mounting screws
•Will accommodate a gross valve
lift of .625” and will clear most small
base circle cams with .655” of lift
or more
•Tappet blocks PART #DS-194083
also available separately;
SUG. RETAIL $445.95
•Made in the U.S.A.
GASKETS
& SEALS
ELECTRICAL
LIGHTING
HANDLEBARS,
CONTROLS
& MIRRORS
PART #
DS-194019
DESCRIPTION
For 84-99
80” Evolution
Big Twin
SUG.
RETAIL
$777.95
CABLES
BRAKES
V-THUNDER™
TAPPET ASSEMBLIES
TANKS &
OIL FILTERS
•Features an oil metering
design that provides
uniform metering
DS-194262
throughout the entire
rpm range
•Rollers and axles are manufactured from high-carbon/
chromium bearing-quality steel, which is through-hardened
for improved wear and load-carrying capability, and the
pushrod seat is carbo-nitrided
•Each unit is 100% tested for proper function
•HIGH ENERGY™ hydraulic roller lifter is a performance
replacement for the stock hydraulic roller lifter, which
should be used for street applications
•PRO-MAGNUM™ hydraulic roller lifter is designed to perform
at higher engine speeds, as in race applications, and a slight
increase in noise should be expected; unique anti-pump-up
retainer is designed to replace the stock spring retainer clip,
which precisely limits plunger travel
•HY-REV™ hydraulic roller lifter features internal hydraulic
check valve, which allows for higher rpm
•Made in the U.S.A.; sold each
DASHES
& GAUGES
FRAMES,
SUSPENSION
& FENDERS
FOOTRESTS
& LICENSE
PLATE FRAMES
TIRES,
TUBES &
WHEELS
HARDWARE,
CHEMICALS
& TOOLS
COVERS,
SECURITY
& GENERAL
428
HYDRAULIC LIFTER/TAPPET BLOCK KIT
•Fully engineered to utilize Evolution lifters and cams
in Shovelhead engines
•Includes polished billet lifter blocks, lifter set, gaskets, pushrod
clips, mounting hardware and a set of Quickee pushrods
•Evolution cams must be used (sold separately)
•Allows for top end oiling through the pushrods when used with S&S
billet Shovelhead rocker covers (sold separately)
PART #
0929-0002
DESCRIPTION
For 66-84 Big Twin Shovelhead
SUG. RETAIL
$801.95
PART #
DESCRIPTION
SUG. RETAIL
DS-194328 HIGH ENERGY™ for 99-09 Twin Cam,
00-09 XL and 00-09 Buell models
$19.95
DS-194329 PRO-MAGNUM™ for 99-09 Twin Cam,
00-09 XL and 00-09 Buell models
21.95
DS-194262 HY-REV™ for 91-99 XL and 94-99 Buell
15.95
All part numbers in BOLD MAGENTA are new for 2009.
SECTION
7
HYDROSOLID TAPPETS
POWERGLIDE II HYDRAULIC
AND HYDROSOLID TAPPETS
•These tappets haves undergone extensive development to increase load,
lubrication, hydraulic and life capacities
•Billet body
•Increased roller width
•Roller perpendicularity held to .0002”
•Hand-honed hydraulic unit cavity
•Dynamic load capacities increased over 30%
•Lubrication capacities for hydraulic unit and valve train (top end)
increased 10%
•Lubrication capacities for the roller, cams and cam bearings have
increased 100% for increased cooling
•Sold each
•Made in the U.S.A.
PART #
DESCRIPTION
SUG. RETAIL
FOR 99-09 TWIN CAM, 00-09 XL AND 00-09 BUELL
0929-0014
Hydraulic
$96.95
0929-0015
Hydrosolid
96.95
•Performs like a hydraulic
tappet up to 5500 rpm,
then turns into a solid tappet
•When it turns into a solid tappet,
it adds approximately three to six more
useable horsepower
•Prevent hydraulic pump at high rpms
•Sold each
•Made in the U.S.A.
WINDSHIELDS
TOURING
NOTE: Requires the use of adjustable pushrods.
PART #
DESCRIPTION
DS-194347
Std. for all 91-99 XL and 94-99 Buell models;
repl. OEM #18529-89 (.9035” o.d.)
DS-194342
Std. for 84-99 Evolution Big Twin and 86-90 XL
models; repl. OEM #18523-86 (.8425” o.d.)
DS-194343
.002” oversize for 84-99 Evolution Big Twin and
86-90 XL models
DS-194344
.005” oversize for 84-99 Evolution Big Twin and
86-90 XL models
2007-2200
SUG. RETAIL
$92.95
93.95
1
Will also fit 48-52 models.
2
98.95
DS-193999
HYDRAULIC TAPPETS
•Rollers have a larger-thanstock inner bearing race
0929-0004
that reduces stress and
increases axle life
•Each lifter body and plunger assembly is hand-fit and
pressure-tested to ensure correct operation
•Redesigned plunger assembly withstands forces
associated with heavy-duty valve springs and pushrods typically
used in high-performance applications
•Revised metering device precisely controls oil delivery to top
end, ensuring rapid lifter pump-up and reducing possibility
of oil starvation to bottom end
•Sold in set of four
•Made in the U.S.A.
PART #
0929-0004
DESCRIPTION
For 84-99 Evolution Big Twin and
86-90 XL
•Designed for high-performance applications
•Tappets feature the S&S limited travel kit
which improves cold starting and high rpm
valve timing accuracy
•Requires the use of adjustable pushrods,
sold separately
•Sold in set of four
PART #
DESCRIPTION
0929-0003
For 99-09 Twin Cam, 00-09 XL and 00-09 Buell
ELECTRICAL
LIGHTING
BRAKES
SUG. RETAIL
$267.95
TANKS &
OIL FILTERS
0929-0017
0929-0018
DASHES
& GAUGES
FRAMES,
SUSPENSION
& FENDERS
FOOTRESTS
& LICENSE
PLATE FRAMES
•Performance hydraulic roller lifters dyno developed
and track tested
•CNC-machined and precision ground
•When used with Feuling® oil pump, they will increase
critical oil flow to valves, springs, rockers, shafts and valve guides
•Extends life of top end valve gear
•Can also be used for OEM replacements
•Sold in a set of four
•Made in the U.S.A.
TIRES,
TUBES &
WHEELS
SUG. RETAIL
HARDWARE,
CHEMICALS
& TOOLS
$149.95
167.95
228.95
COVERS,
SECURITY
& GENERAL
NOTE: Designed to work with Feuling® oil pumps.
0929-0017
0929-0018
GASKETS
& SEALS
CABLES
HP+®
HYDRAULIC
LIFTERS
PART #
0929-0005
TRANSMISSION
& DRIVELINE
HANDLEBARS,
CONTROLS
& MIRRORS
HIGHPERFORMANCE
TAPPET KIT
SUG. RETAIL
$246.95
ENGINE
DS-193998
•Features precision-hardened ball-type check valve
to provide superior sealing and lash control
•Valve seal is self-cleaning, making it less susceptible to noise
caused by oil contamination
•Lifter body and roller are heat-treated for improved strength and
wear resistance
•Plunger is precision-ground and select-fitted to a tolerance in the
millionths-of-an-inch for quieter operation
•PART #0929-0000 is recommended for performance use and has an
improved high-pressure chamber and larger diameter axle than
PART #DS-193999
•Made in the U.S.A.; sold each
PART #
DESCRIPTION
SUG. RETAIL
2007-2200
For 99-09 Twin Cam, 00-09 XL and 00-09 Buell
$55.95
0929-0000
For 84-99 80” Evolution Big Twin and 86-90 XL
56.95
DS-193999
For 84-99 80” Evolution Big Twin and 86-90 XL
74.95
DS-193998
For 91-99 XL and 94-99 Buell
27.95
0929-0005
EXHAUST
FUEL/AIR
SYSTEMS
HYDRAULIC TAPPET ASSEMBLIES
Hydraulic lifter not included.
SEATS &
SISSY BARS
98.95
BIG AXLE™ TAPPETS
•Powerglide™ tappets have a
micro-finish bore that allows
a running fit of .0002”
•Big Axle™ rollers are designed around three
working parts
•The outer wheel/roller has a 27% greater wall size
— less harmonic distortion for better tracking
of cam lobe
•Pin bearings are decreased in size by 12%, which
DS-194107
increases rpm for more precise tracking
•Axle size is increased 36% and doubles as the inner race,
so the pin bearing and complete roller assembly now rotates around the
axle instead of an inner race, eliminating all possible movement in and
around the axle
•All tappets sold each, unless otherwise noted
•Made in the U.S.A.
POWERGLIDE
SUG. STANDARD
SUG. STANDARD
SUG.
SIZE
HYDRAULIC RETAIL HYDRAULIC RETAIL SOLID
RETAIL
FOR 84-99 80” EVOLUTION; REPL. OEM #18523-86
Std. (.8425”) DS-194107
$81.95 - DS-194270 $75.95
+.002”
DS-194362
87.95 - +.005”
DS-194114
87.95 - FOR 66-84 SHOVELHEAD, 53-65 PANHEAD;
REPL. OEM #S 18498-48, 18522-53A
Std. (.731”)
DS-194271
98.95 DS-1943692 $63.95 DS-1942721 65.95
68.95 DS-1943731 79.95
+.002”
DS-194367
105.95 DS-1943702
+.005”
DS-194275
105.95 DS-1943712
68.95 DS-194273 79.95
FOR 91-99 XL, 94-99 BUELL; REPL. OEM #18526-89
Std. (.9035”) DS-194278
84.95 - DS-194379 91.95
FOR 86-90 XL; REPL. OEM #18523-86
Std. (.8425”) DS-194107
81.95 - DS-194270 75.95
+.002”
DS-194362
87.95 - +.005”
DS-194114
87.95 - FOR 57-85 XL; REPL. OEM #18509-52B
Std. (.730”)
- - DS-194276 65.95
+.002”
- - DS-194384 79.95
+.005”
- - DS-194277 79.95
LUGGAGE
DESCRIPTION
For 99-09 Twin Cam motors, 00-09 XL and
00-09 Buell
For 91-99 XL and 94-99 Buell
For 85-99 Evolution Big Twin, 86-90 XL
All part numbers in BOLD MAGENTA are new for 2009.
429
SECTION
7
WINDSHIELDS
TOURING
LUGGAGE
SEATS &
SISSY BARS
“RAISED SOLIDS” LIFTERS
RACE LIFTERS
•Designed to exceed needs of
performance engines running high rpm using
large lift camshafts and higher spring pressures;
maintains proper and critical oil flow to valves,
springs, rockers, shafts & valve guides
•Optimize valve-train stability, increase engine rpm,
horsepower and torque output
•Decrease valve float; maintain maximum valve lift
•Made of 8620 steel with a hardened surface held to aerospace tolerances;
CNC-machined, precision-ground and pressure-tested
•Requires the use of Feuling® “Shorty” HP+® Adjustable Pushrods (sold
separately; see page 425)
•Sold in a set of four
•Made in the U.S.A.
•Lightweight hydraulic roller lifters made from
cold headed 1018 steel with a heat treated
hardened surface
•CNC-machined, precision ground and pressure tested
•Inner piston clearance and outer diameter held to aerospace tolerances
•Exceeds the needs of large-lift camshafts and higher spring pressures
•Maintains proper and critical oil flow to valves, springs, rockers, shafts
and valve guides
•Increases engine RPM and valve-train stability; decreases valve float
•Sold in a set of four
•Made in the U.S.A.
NOTE: Designed to work with
EXHAUST
PART #
0929-0013
Feuling®
oil pumps.
DESCRIPTION
Lifters for 99-09 Twin Cam
SUG. RETAIL
$318.95
FUEL/AIR
SYSTEMS
ENGINE
TRANSMISSION
& DRIVELINE
GASKETS
& SEALS
•Quality hydraulic lifter unit
•Sold each
PART #
DESCRIPTION
DS-194044
For 53-84 Panhead and Shovelhead Big Twin;
repl. OEM #17920-53A
HYDRAULIC TAPPET ASSEMBLIES
•Precision-machined and heat-treated bodies
•Premium-quality anti-pump-up hydraulic inserts
•Eliminate noise from the mechanical valve train
•Sold in pairs
PART #
DESCRIPTION
FOR 54-84 BIG TWIN
DS-194128
Standard-hydraulic tappet assembly;
repl. OEM #18522-53A
DS-194129
+.005” hydraulic tappet assembly
SUG. RETAIL
$229.95
229.95
HYDRAULIC LIFTER UNIT
HANDLEBARS,
CONTROLS
& MIRRORS
PART #
DESCRIPTION
FOR 99-09 TWIN CAM, 00-09 XL, 00-09 BUELL
0929-0007
Standard
0929-0008
+0.001”
0929-0009
+0.0015”
SUG. RETAIL
$277.95
287.95
287.95
HYDRAULIC
LIFTER UNIT
ELECTRICAL
LIGHTING
NOTE: Designed to work with Feuling® oil pumps
•Made in Japan; sold individually
PART #
DS-194051
DESCRIPTION
For 53-84 Panhead and Shovelhead Big Twin;
repl. OEM #17920-53A
SUG. RETAIL
$44.95
SUG. RETAIL
$105.95
HYDRAULIC LIFTER
LIMITED-TRAVEL
SPACER
•Spacers are designed to
limit the range of travel
of the hydraulic tappet plunger
•Helps with starting and high-speed operation
by not letting the hydraulic lifter bleed down
or collapse
•Sold in sets of four
•Made in the U.S.A.
NOTE: Requires the use of adjustable pushrods, see page 425
PART #
DESCRIPTION
SUG. RETAIL
2008-5002
For 86-99 Evolution Big Twin and
86-03 Sportster w/ .655” i.d. tappets
$18.95
0929-0006
For 84-85 Evolution Big Twin and S&S
Evo-style lifters w/ .612” i.d. tappets
18.95
CABLES
HIGH-QUALITY
TAPPET ROLLER KITS
BRAKES
TANKS &
OIL FILTERS
TAPPET ROLLER KIT
•Made from 52100
bearing material
•Include 4340 chromoly axles
•Sold in a four-pack
PART #
DESCRIPTION
SUG. RETAIL
DS-194052 For 84-99 80” Evolution Big Twin, 86-90 XL
$66.95
DS-194041 For 29-84 Big Twin, 57-85 XL; repl. OEM #18534-29A
73.95
DASHES
& GAUGES
•Sold in 4-pk.
•Made in the U.S.A.
PART #
DESCRIPTION
DS-193141
For 36-84 Big Twin; repl. OEM #18555-36
DS-193142
For 57-85 XL; repl. OEM #18555-57
FOOTRESTS TAPPET ROLLERS
& LICENSE •4-pk. of tappet rollers
DESCRIPTION
PLATE FRAMES PART #
HARDWARE,
CHEMICALS
& TOOLS
COVERS,
SECURITY
& GENERAL
430
PART #
DESCRIPTION
SUG. RETAIL
$20.95
DS-197020 For 29-84 Big Twin and 57-85 XL; repl. OEM #18534-29A
TAPPET
ADJUSTING
SCREWS
FRAMES,
SUSPENSION
& FENDERS
TIRES,
TUBES &
WHEELS
•Made from 52100 bearing material
•Includes 4340 chromoly axle
•Sold each
•Made in the U.S.A.
DS-194029 For 29-84 Big Twin and 57-85 XL; repl. OEM #18534-29A
SUG. RETAIL
$17.95
17.95
SUG. RETAIL
$55.95
TAPPET
ADJUSTING
SCREW LOCK NUTS
TAPPET ADJUSTER LOCK NUTS
•High-quality
steel construction
•Sold in 10-pk.
•Made in the U.S.A.
PART #
DESCRIPTION
DS-193143
For 38-84 Big Twin and 57-85 XL models;
repl. OEM #18570-38
•Split lock nuts with 9/32”-32 thread
•Sold in four-pack
•Made in the U.S.A.
SUG. RETAIL
$19.95
PART #
DESCRIPTION
SUG. RETAIL
FOR 38-84 BIG TWIN/57-85 XL MODELS
DS-189844
Tappet adjuster locknuts; repl. OEM #18570-38
$7.95
TAPPET ANTI-ROTATION
2401-0106
00-05 XL models
17.95
All part numbers in BOLD MAGENTA are new for 2009.
SECTION
7
WINDSHIELDS
BILLET TAPPET GUIDES
•Made from 7075 T-651 aluminum
•Precision machined with helical-style
grooves for better lubrication
•Available polished or chrome-plated
•Sold each
•Made in the U.S.A.
POLISHED BILLET
TAPPET GUIDES
DS-194034
PART #
DESCRIPTION
FOR 57-85 XL; REPL. OEM#18607-57
DS-194077
Chrome
DS-194034
Polished
SUG. RETAIL
$74.95
67.95
DS-194030
TOURING
•Machined from a solid
aluminum billet with
a polished finish
•Part of S&S’s top-of-theline engine kits
•Available for engines
with stock-style
crankcases, and for
engines using S&S
Special Application (SA)
crankcases with .250”
offset cam chest
•Sold in pairs
0940-0297
PART #
DESCRIPTION
FOR 84-99 EVOLUTION BIG TWINS
0940-0297
For stock crankcases
0940-0298
For S&S Special Application (SA) crankcases
LUGGAGE
SEATS &
SISSY BARS
EXHAUST
SUG. RETAIL
$308.95
359.95
FUEL/AIR
SYSTEMS
DS-194020
ENGINE
ALUMINUM LIFTER BLOCKS
TRANSMISSION
& DRIVELINE
•Made from 7075 T-651 aluminum, available with polished or chrome finish
•Kits include front lifter block, rear lifter block and gaskets
•Mounting screws must be purchased separately; 77-99 models use 1/4”-20
screws, 53-76 models use 1/4”-24 screws
•Made in the U.S.A.
PART #
DESCRIPTION
FOR 84-99 80” EVOLUTION
DS-194040
Chrome
DS-194020
Polished
FOR 53-84 SHOVELHEAD AND PANHEAD
DS-194001
Chrome
DS-194030
Polished
GASKETS
& SEALS
SUG. RETAIL
$466.95
390.95
ELECTRICAL
481.95
391.95
CHROME BIG BORE TAPPET BLOCKS
LIGHTING
•Made for large bore motor cases that have had
the cam case area moved out 1/4” to 3/8”
•Includes gaskets
•Sold in pairs
•Made in the U.S.A.
PART #
DS-194082
DESCRIPTION
For 84-99 Evolution-style big bore cases
SUG. RETAIL
$506.95
HANDLEBARS,
CONTROLS
& MIRRORS
CABLES
BRAKES
LIFTER BLOCKS
DS-194024
•Each pair is precision-machined and comes
with a set of chrome-plated socket-head screws
•Made from cast aluminum, polished and
chrome plated
PART #
DESCRIPTION
DS-194054
For 84-99 80” Evolution Big Twin;
repl. OEM #s 18542-83A and 18540-83A
DS-194025
TANKS &
OIL FILTERS
DASHES
& GAUGES
SUG. RETAIL
FRAMES,
SUSPENSION
& FENDERS
$169.95
FOOTRESTS
& LICENSE
PLATE FRAMES
LIFTER BLOCKS
CHROME BILLET
TAPPET BLOCK KIT
•Made from 7075 T-651 billet
aluminum with chrome finish
•Kit includes front and rear
tappet blocks, gaskets and
mounting screws
•Made in the U.S.A.
PART #
DS-194083
DESCRIPTION
For 84-99 80” Evolution motors
SUG. RETAIL
$499.95
•Come complete with two sets of Allen cap
screws (1/4”-24 for 66-E76 and 1/4”-20 for L76-84),
completely machined and ready for installation
•Made from durable cast iron and finished in either black or chrome
•Will also fit Panhead motors
•Sold in pairs
PART #
DESCRIPTION
SUG. RETAIL
FOR 66-84 SHOVELHEAD MODELS; REPL. OEM #S 18600-66B AND 18610-66A
DS-194024
Black
$124.95
DS-194025
Chrome
149.95
All part numbers in BOLD MAGENTA are new for 2009.
TIRES,
TUBES &
WHEELS
HARDWARE,
CHEMICALS
& TOOLS
COVERS,
SECURITY
& GENERAL
431
SECTION
7
WINDSHIELDS
TOURING
LUGGAGE
CHROME BILLET LIFTER COVERS
SEATS &
SISSY BARS
•CNC-machined from 6061 T-6 billet aluminum
•Gaskets and screws included
•Made in the U.S.A.
PART #
DS-194532
DESCRIPTION
For 99-09 Twin Cam models
SUG. RETAIL
$175.95
EXHAUST
FUEL/AIR
SYSTEMS
ENGINE
TRANSMISSION
& DRIVELINE
GASKETS
& SEALS
BILLET
TAPPET COVERS
•CNC-machined from 6061
T-6 billet aluminum and
polished to a show finish
•Billet material provides
extra strength and
dimensional stability over a
wide temperature range; is
also free of voids which can
cause leaks and oil weeping
PART #
0940-0295
BILLET LIFTER COVERS
•Chrome radius design
•Replace factory die cast parts
•Include mounting hardware
•Sold in pairs
DESCRIPTION
For stock and S&S Twin Cam style crankcases
SUG. RETAIL
$179.95
PART #
DS-193722
DESCRIPTION
For 99-09 Twin Cam models; repl. OEM #s
17964-99, 17966-99, 17576-99 and 17577-99
SUG. RETAIL
$218.95
DS-376493
DS-305022
ELECTRICAL
DS-376494
LIGHTING
HANDLEBARS,
CONTROLS
& MIRRORS
CABLES
BRAKES
TAPPET BLOCK COVERS
•Show-chromed die-cast covers
•Install in minutes
•Include chrome hardware
PART #
DESCRIPTION
DS-305022
99-09 Twin Cam
DS-376493
For 84-99 80” Evolution Big Twins (FLT models with two-terminal sending unit require DS-272190 sending unit cover)
DS-376494
For 91-03 XL models
SUG. RETAIL
$69.95
69.95
49.95
TANKS &
OIL FILTERS
DASHES
& GAUGES
FRAMES,
SUSPENSION
& FENDERS
FOOTRESTS
& LICENSE
PLATE FRAMES
TIRES,
TUBES &
WHEELS
HARDWARE,
CHEMICALS
& TOOLS
COVERS,
SECURITY
& GENERAL
432
LIFTER BASE SCREW KITS
CHROME LIFTER BLOCK BOLT CAPS
•Exclusive chrome lifter block bolt caps are
finely machined from aluminum, then plated
with a brilliant chrome finish
•Install easily onto the stock 12-point mounting
bolts with a dab of clear silicone
•Made in the U.S.A.; sold in 8-packs
PART #
DS-190991
DESCRIPTION
For 76-99 80”
Big Twin models
SUG. RETAIL
$20.95
•Each kit includes eight chrome socket-head screws
•Made in the U.S.A.
12-POINT
LIFTER BASE SCREWS
PART #
DESCRIPTION
SUG. RETAIL
DS-190699 For 77-99 models
$10.95
(except Twin Cam) (1/4”-20)
DS-190700 For 36-77 models (1/4”-24)
10.95
DS-190701 For 36-76 lifter blocks when used on
12.95
77-84 models (1/4”-20)
DS-190702 For 77-85 lifter blocks when used on
22.95
36-79 models (1/4”-24)
•Chrome-plated finish
•Sold in sets of eight
All part numbers in BOLD MAGENTA are new for 2009.
SUG.
PART #
DESCRIPTION
RETAIL
FOR L76-99 BIG TWIN MODELS
DS-189998 1/4” -20
$9.95
FOR 36-E76 BIG TWIN MODELS
DS-189997 1/4” -24
9.95
SECTION
PUSHROD
TUBE
ASSEMBLIES
WINDSHIELDS
•Billet chromeplated radius
design aluminum
pushrod covers
replace the factory chrome outer
covers on Big Twin models
•Use the factory inner sleeve and
spring to assure the proven sealing
method – the best guaranteed
sealing available
•No threads to play with;
no tightening required
•All pushrod seals included
•Made in the U.S.A.; sold in sets of four
PART #
DS-193720
“FAT-RODS” PUSHROD TUBE COVERS
DESCRIPTION
For 99-09 Twin Cam models
TOURING
LUGGAGE
SEATS &
SISSY BARS
DESCRIPTION
For 99-09 Twin Cam
SUG. RETAIL
$192.95
EXHAUST
DS-193764
•Fattest chrome-plated pushrod covers in the industry
•Made from 1.25” round billet aluminum
•Use OEM inner sleeve and spring to provide
best possible seal
•Work with stock or big-inch motors
•Sold in sets of four with new seals
PART #
DS-193701
7
FUEL/AIR
SYSTEMS
SUG. RETAIL
$202.95
ENGINE
TRANSMISSION
& DRIVELINE
GASKETS
& SEALS
0928-0016
ELECTRICAL
LIGHTING
DS-193052
DS-193782
CUSTOM BILLET ALUMINUM
PUSHROD COVER SETS
CHROME PUSHROD TUBE KITS
•CNC-machined to a patented design, then polished
•Sets include covers for one engine
•Installation instructions included
•Choice of Classic Smooth or Speedline styles
•Kits include upper and lower tubes,
clips, cups, springs and washers
(O-rings sold separately unless noted)
•One kit will do a complete engine
PART #
DESCRIPTION
CLASSIC SMOOTH
DS-193779
99-09 Twin Cam
DS-193782
84-99 80” Big Twins
DS-193057
84-99 80” Big Twins (+.200” stroker)
DS-193783
66-84 Shovelheads
SPEEDLINE
DS-193785
99-09 Twin Cam
DS-193052
84-99 80” Big Twins
DS-193053
84-99 80” Big Twins (+.200” stroker)
DS-193054
66-84 Shovelheads
REPLACEMENT SEALS
DS-174294
For 99-09 Twin Cam models
DS-174291
For 84-99 80” Evolutions
DS-174293
For 66-84 Shovelheads
PUSHROD
TUBE KITS
SUG. RETAIL
DS-193766
$240.95
240.95
240.95
240.95
240.95
240.95
240.95
240.95
20.95
20.95
20.95
HANDLEBARS,
CONTROLS
& MIRRORS
CABLES
PART #
DESCRIPTION
PUSHROD TUBE KITS
0928-00161 For 99-09 Twin Cam (compatible w/
adjustable pushrods)
DS-193764 For 84-99 80” Evolution Big Twin
DS-193761 For L79-84 Big Twin
DS-193760 For 66-E79 Big Twin
CORK AND RUBBER SEAL KITS
DS-173247 For 99-09 Twin Cam models
DS-194458 For 84-99 80” Evolution Big Twin; O-ring seal kit
DS-194486 For 82-84 Big Twin; quad seal kit
DS-194491 For L79-81Big Twin; O-ring seal kit
DS-194493 For 48-E79 Big Twin; cork seal kit
DS-194489 For 57-E79 XL; cork seal kit
1
SUG. RETAIL
$95.95
79.95
79.95
79.95
10.95
6.95
6.95
6.95
9.95
7.95
Includes O-rings and is compatible with adjustable pushrods.
DS-193767
DS-193768
DESCRIPTION
For all Shovelhead, Big Twin Evolution and 40-47 Knucklehead models; upper cover kit
For 84-99 Big Twin evolution and 86-90 XL; lower cover kit; (repl. OEM #17938-83)
For 79-84 Shovelhead and 84-99 Big Twin Evolution models; inner cover kit; (repl. OEM #17935-79)
All part numbers in BOLD MAGENTA are new for 2009.
TANKS &
OIL FILTERS
DASHES
& GAUGES
FRAMES,
SUSPENSION
& FENDERS
FOOTRESTS
& LICENSE
PLATE FRAMES
•These kits contain exact
OEM duplicate parts for
proper fitment
•Upper cover kit contains chrome clips, chrome
cups, springs, rubber seals and steel washers
for four pushrod tubes
•Lower cover kit contains four chrome tubes,
steel washers and O-rings
•Inner cover kit contains four aluminum
inner covers
•Kits sold separately
•Made in the U.S.A.
PART #
DS-193766
DS-193767
DS-193768
BRAKES
TIRES,
TUBES &
WHEELS
HARDWARE,
CHEMICALS
& TOOLS
SUG. RETAIL
$42.95
50.95
29.95
COVERS,
SECURITY
& GENERAL
433
SECTION
7
WINDSHIELDS
TOURING
LUGGAGE
SEATS &
SISSY BARS
EXHAUST
FUEL/AIR
SYSTEMS
PUSHROD COVERS
•Chrome covers feature unique clips that look
like a complete tube
•Ends are square at the O-ring for a no-leak seal
•Compatible with all lifter blocks
•Accommodate all pushrods on Evolution Big Twin models
•Made in the U.S.A.; set of four
PART #
DESCRIPTION
DS-193709
For 84-99 Evolution Big Twin models
SUG. RETAIL
$313.95
DS-193787
ENGINE
CHROME PUSHROD
TUBE ASSEMBLIES
•Original-style replacement for Shovelhead,
Panhead and XL models; includes
everything needed
TRANSMISSION
& DRIVELINE
NOTE: Each motor requires four tube assemblies.
GASKETS
& SEALS
ELECTRICAL
PUSHROD CUP KIT
LIGHTING
•Kit includes four chrome cups, clips, springs,
cork washers and metal washers
PART #
DS-193849
DESCRIPTION
For 48-65 Panhead and 57-85 XL models
SUG. RETAIL
$24.95
HANDLEBARS,
CONTROLS
& MIRRORS
CABLES
BRAKES
TANKS &
OIL FILTERS
DASHES
& GAUGES
TWIN CAM QUICK
INSTALL LOWER
PUSHROD TUBE KIT
•This kit is a must when installing
adjustable pushrods in a Twin
Cam motor
•Includes four short lower tubes
and clips, which allow easy access
to the adjuster nut and lock nut
•Requires the use of OEM inner
tubes, springs, spring cups,
washers and O-rings
•Made in the U.S.A.
PART #
DS-193758
DESCRIPTION
99-09 Twin Cam models
SUG. RETAIL
$62.95
FRAMES,
SUSPENSION
& FENDERS
0928-0008
HARDWARE,
CHEMICALS
& TOOLS
COVERS,
SECURITY
& GENERAL
434
0928-0007
PUSHROD COVER CONVERSION KITS
FOOTRESTS
& LICENSE XL AND BUELL
PLATE FRAMES PUSHROD
TIRES,
TUBES &
WHEELS
PART #
DESCRIPTION
SUG. RETAIL
FOR 48-65 PANHEAD
DS-193788
Chrome pushrod tube assembly
$19.95
DS-193792
Retainer clip only for Panhead pushrod tubes;
repl. OEM #17950-48 (4-pk.)
11.95
FOR 66-E79 SHOVELHEAD
DS-193789
Chrome pushrod tube assembly
19.95
DS-193793
Retainer clip only for 66-99 74”/80” Big Twin
pushrod tubes; repl. OEM #17950-66 (4-pk.)
11.95
FOR 57-E79 XL
DS-193787
Chrome pushrod tube assembly
19.95
DS-193792
Retainer clip only; repl. OEM #17950-48 (4-pk.)
11.95
PUSHROD CORKS
DS-174190
Drag Specialties’ corks for pushrods, small;
repl. OEM #17955-36 (10-pk.)
2.95 (10-pk.)
DS-174390
Drag Specialties’ corks for pushrods, large;
repl. OEM #17955-48 (10-pk.)
.95 (ea.)
TUBE COVER
CONVERSION KIT
•Complete kit includes four
adapter rings, four inner
tubes, four bottom tubes,
four clips, four spring
covers, four springs, four
spring washers and all seals
•For use with
adjustable pushrods
•Made in the U.S.A.
PART #
DS-193829
DESCRIPTION
91-03 XL and 95-02 Buell models (except Blast)
SUG. RETAIL
$112.95
•Eliminates the need to remove the cylinder
heads and take off the one-piece pushrod
covers to get to the pushrods
•Permits access to the pushrods using adaptors that allow the use of
earlier-style telescoping pushrod covers
•Provides easier pushrod adjustments for tuning or maintenance when
adjustable pushrods have been installed
•PART #0928-0008 includes a full telescoping pushrod cover kit with
retaining clips
•PART #0928-0007 includes twin aluminum bases and special seals for the
front and rear cylinders that replace the factory pushrod tube lower
retainers and a full telescoping pushrod cover kit that includes standard
and extra-long clips for big engines equipped with longer cylinders
•Made in the U.S.A.
PART #
DESCRIPTION
SUG. RETAIL
0928-0008
For 04-09 XL 883/1200
$99.95
0928-0007
For 91-03 XL, 95-02 Buell 1200
149.95
All part numbers in BOLD MAGENTA are new for 2009.
SECTION
7
WINDSHIELDS
GEAR-DRIVEN CAMS
•Andrews Products grinds its cams with the help of a computer with cam design capabilities. This superior
technology gives the utmost in both performance and reliability. Only the best alloy steel billets and
heat-treating processes are utilized. Furthermore, the power in Harley’s Twin Cam engine can be made even
more convincing when superior Andrews computer-designed high-performance cams are installed.
•Made in the U.S.A.
TOURING
NOTE: All Andrews gear-driven cams require four-gear set for installation (DS-199532 or DS-199538
for 99-06 applications; 0925-0166 or 0925-0152 for 07-09 Twin Cam and 06 Dyna applications) .
LUGGAGE
NOTE: Installer must check coil bind, valve-to-valve clearance and valve-to-piston clearance.
NOTE: 59G, 60G and 64G cams are for highly tuned engines and require the knowledge of an expert engine builder for proper setup and installation.
21HG GRIND CAMS
54HG GRIND CAMS
•Bolt-in cam for more torque with stock compression
•Run best with low-restriction exhausts (1700-5200 rpm)
•Similar to the EV-23 cam
•Cams work well with fuel injection or carburetor models
•Can be used with stock valve springs and tappets
•Works well with carbs or fuel injection
•Designed for 96” and 103” motors with up to 10: 1 compression ratio
•Cams work best at rpm range of 2200-5600
PART #
0925-0168
DS-199250
DESCRIPTION
For all 07-09 Twin Cam and 06 Dyna
For 99-06 Twin Cam (except 06 Dyna)
PART #
0925-0280
0925-0281
SUG. RETAIL
$314.95
312.95
26HG GRIND CAMS
•Bolt-in cam for lower rpm torque on heavier bikes
•For two-up touring
•Good power from 1800-5500 rpm
•Can be used with stock springs and tappets
•Works well with carbs or fuel injection
PART #
0925-0169
DS-199117
DESCRIPTION
For all 07-09 Twin Cam and 06 Dyna Glide
For 99-06 Twin Cam (except 06 Dyna Glide)
SUG. RETAIL
$314.95
312.95
31HG GRIND CAMS
•Great cam for motors with 95+ inches and 10:1 compressioin ratio
•Lower TDC lift means easy installation
•Similar to 37G but different timing (2000-5800 rpm power range)
•Can be used with stock springs and tappets
PART #
DESCRIPTION
SUG. RETAIL
0925-0170
For all 07-09 Twin Cam and 06 Dyna Glide
$314.95
0925-0069
For 99-06 Twin Cam (except 06 Dyna Glide)
312.95
32HG GRIND CAMS
•Hi-lift High lift version of 31G. Much more (+20%) power thru RPM range
with 10:1+ comp. ratio
•2800-5800 RPM range
PART #
0925-0171
0925-0180
DESCRIPTION
For all 07-09 Twin Cam and 06 Dyna Glide
For 99-06 Twin Cam (except 06 Dyna Glide)
SUG. RETAIL
$314.95
312.95
•Bolt-in cams have shown 80+ rear wheel HP
•Smooth idle with broad torque band
•Run best with low-restriction exhausts (2200-5800 rpm)
•Can be used with stock valve springs and tappets
•Works well with carbs or fuel injection
DESCRIPTION
For all 07-09 Twin Cam and 06 Dyna Glide
For 99-06 Twin Cam (except 06 Dyna Glide)
SUG. RETAIL
$326.95
312.95
SUG. RETAIL
$314.95
312.95
50HG GRIND CAMS
•Designed for 95”+ motors with 9.25:1 to 9.50:1 compression ratio
and stock heads
•For lighter bikes
•Cams work best at higher rpm of 2500-6000
•Can be used with stock valve springs and tappets
PART #
0925-0174
DS-199118
DESCRIPTION
For all 07-09 Twin Cam and 06 Dyna Glide
For 99-06 Twin Cam (except 06 Dyna Glide)
GRIND
21HG/G
Intake
Exhaust
26HG/G
Intake
Exhaust
31HG/G
Intake
Exhaust
32HG/G
Intake
Exhaust
37HG/G
Intake
Exhaust
50HG/G
Intake
Exhaust
OPEN
CLOSE DURATION @ .053
DURATION @ .020
VALVE LIFT
•Cams for maximum torque and horsepower at higher rpm ranges
(2600-6000+ rpm)
•Designed for engines with 9.5:1 CR or higher with 88-95”
•Coil bind must be checked, but stock tappets can be used
PART #
DESCRIPTION
SUG. RETAIL
0925-0175
For all 07-09 Twin Cam and 06 Dyna Glide
$314.95
DS-199249
For 99-06 Twin Cam (except 06 Dyna Glide)
312.95
10°
40°
30°
08°
220°
228°
255°
264°
.498
.498
.134
.121
11°
41°
35°
09°
226°
230°
262°
266°
.490
.490
.129
.112
10°
52°
46°
08°
236°
240°
272°
276°
.510
.510
.131
.120
10°
52°
46°
08°
236°
240°
272°
276°
.570
.570
.131
.120
14°
48°
42°
12°
236°
240°
272°
276°
.510
.510
.151
.140
20°
54°
48°
18°
248°
252°
283°
287°
.510
.510
.184
.168
FUEL/AIR
SYSTEMS
ENGINE
59HG GRIND CAMS
•For 95”+ motors with 10:1 CR or higher
•Maximum torque and HP at middle and upper rpm ranges
(2400-6200 rpm)
•Coil bind must be checked, but can use stock tappets
PART #
0925-0176
DS-199251
DESCRIPTION
For all 07-09 Twin Cam and 06 Dyna Glide
For 99-06 Twin Cam (except 06 Dyna Glide)
TRANSMISSION
& DRIVELINE
SUG. RETAIL
$372.95
437.95
GASKETS
& SEALS
60HG GRIND CAMS
•Designed for 95”+ motors with major head work
•Maximum torque and HP at middle and upper rpm ranges
(2700-6500+ rpm)
•Coil bind and valve-to-valve and valve-to-piston clearance
must be checked
PART #
DESCRIPTION
0925-0177
For all 07-09 Twin Cam and 06 Dyna Glide
DS-199119
For 99-06 Twin Cam (except 06 Dyna Glide)
ELECTRICAL
SUG. RETAIL
$314.95
312.95
64HG GRIND CAMS
PART #
0925-0178
DS-199252
DESCRIPTION
For all 07-09 Twin Cam and 06 Dyna Glide
For 99-06 Twin Cam (except 06 Dyna Glide)
LIGHTING
HANDLEBARS,
CONTROLS
& MIRRORS
CABLES
SUG. RETAIL
$372.95
437.95
BRAKES
67HG GRIND CAMS
•Hi-lift Performance cams for 95-107+ inches, 10.0 to10.8 compression ratio
with high-flow head setup (2600-6400+ RPM)
PART #
DESCRIPTION
SUG. RETAIL
0925-0179
For all 07-09 Twin Cam and 06 Dyna Glide
$314.95
0925-0181
For 99-06 Twin Cam (except 06 Dyna Glide)
312.95
TANKS &
OIL FILTERS
DASHES
& GAUGES
SUG. RETAIL
$303.95
312.95
LIFT TDC
EXHAUST
55HG GRIND CAMS
•For 95”+ motors with 10:1 CR or higher
•Heads must be set up for .700 lift cams and flowed for peak airflow
•Make maximum torque and HP at upper rpm (3000-6500 rpm)
•Coil bind must be checked, but can use stock tappets
37HG GRIND CAMS
PART #
0925-0172
DS-199247
DESCRIPTION
For all 07-08 Twin Cam and 06 Dyna Glide
For 99-06 Twin Cam (except 06 Dyna Glide)
SEATS &
SISSY BARS
GRIND
54HG/G
Intake
Exhaust
55HG/G
Intake
Exhaust
59HG/G
Intake
Exhaust
60HG/G
Intake
Exhaust
64HG/G
Intake
Exhaust
67HG/G
Intake
Exhaust
OPEN
CLOSE DURATION @ .053
DURATION @ .020
VALVE LIFT
16°
43°
42°
15°
238°
238°
273°
273°
.555
.555
.165
.158
22°
52°
46°
20°
248°
252°
283°
292°
.550
.550
.197
.181
29°
63°
57°
27°
266°
270°
303°
307°
.590
.590
.238
.218
24°
58°
56°
22°
260°
260°
296°
296°
.560
.560
.205
.205
30°
68°
62°
32°
272°
276°
307°
312°
.640
.640
.262
.232
24°
48°
48°
22°
252°
260°
287°
297°
.570
.570
.209
.187
All part numbers in BOLD MAGENTA are new for 2009.
LIFT TDC
FRAMES,
SUSPENSION
& FENDERS
FOOTRESTS
& LICENSE
PLATE FRAMES
TIRES,
TUBES &
WHEELS
HARDWARE,
CHEMICALS
& TOOLS
COVERS,
SECURITY
& GENERAL
435
SECTION
7
WINDSHIELDS
TOURING
CHAIN DRIVEN CAMS
LUGGAGE
SEATS &
SISSY BARS
EXHAUST
FUEL/AIR
SYSTEMS
ENGINE
TRANSMISSION
& DRIVELINE
GASKETS
& SEALS
ELECTRICAL
Andrews Products grinds its cams using a computer with cam design
capabilities. This superior technology gives the utmost in both
performance and reliability. Only the best alloy steel billets and
heat-treating processes are used. The power in a Harley Twin Cam engine
is completely released only when superior Andrews computer-designed
high-performance cams are installed. Cams come with new bearings
(1 roller and 1 ball). Andrews recommends using their steel cam drive
sprocket DS-199175 and crankshaft cam drive sprocket DS-199074
(must be purchased separately).
NOTE: 00-06 model cams use a splined cam drive sprocket. These cams
will fit in the 1999 Twin Cam motor, but the splined cam drive sprocket
OEM #25716-99 or DS-199175 must be used.
NOTE: Installer must check coil bind, valve-to-valve clearance
and valve-to-piston clearance.
TW21 GRIND CAMS
•Bolt-in cam with more torque at low and middle rpm range
(1,700-5,200 rpm)
•Similar to EV23 for heavy bikes
•Work well with either fuel-injection or carburetor
•Can be used with stock valve springs and tappets
PART #
0925-0112
DS-199176
DESCRIPTION
For all 07-09 Twin Cam and 06 Dyna Glide
For 00-06 Twin Cam (except 06 Dyna Glide)
SUG. RETAIL
$279.95
279.95
TW26A GRIND CAMS
•Bolt-in cams for low rpm torque and two-up touring
•Add more torque and horsepower at low and middle rpm range
(1,800-5,500 rpm)
•Work well with either fuel-injection or carburetor
•Can be used with stock valve springs and tappets
PART #
DESCRIPTION
SUG. RETAIL
0925-0113
For all 07-09 Twin Cam and 06 Dyna Glide
$279.95
DS-199179
For 00-06 Twin Cam (except 06 Dyna Glide)
279.95
TW31S GRIND CAMS
LIGHTING
HANDLEBARS,
CONTROLS
& MIRRORS
•Great cams for motors with 9.8 to 10.2 compression ratio
•Lower TDC lift for easy installation
•Similar to TW37 with different timing (2000-5600 rpm power range)
•Can be used with stock springs and tappets
PART #
0925-0114
0925-0070
DESCRIPTION
For all 07-09 Twin Cam and 06 Dyna Glide
For 00-06 Twin Cam (except 06 Dyna Glide)
BRAKES
SUG. RETAIL
$279.95
279.95
•High-lift version of 31H
•Much more power through rpm range with 10:1+ compression pistons
(2800-5600 RPM)
PART #
DESCRIPTION
SUG. RETAIL
0925-0188
For all 07-09 Twin Cam and 06 Dyna Glide
$279.95
TW37B GRIND CAMS
TANKS &
OIL FILTERS
DASHES
& GAUGES
FRAMES,
SUSPENSION
& FENDERS
FOOTRESTS
& LICENSE
PLATE FRAMES
TIRES,
TUBES &
WHEELS
HARDWARE,
CHEMICALS
& TOOLS
COVERS,
SECURITY
& GENERAL
436
•Bolt-in cams for 88", 95" or 96" motors
•Smooth idle, broad torque band
•Run best with low restriction exhausts (2,200-5,800 rpm)
•Work well with either fuel-injection or carburetor
•Can be used with stock valve springs and tappets
PART #
DESCRIPTION
0925-0115
For all 07-09 Twin Cam and 06 Dyna Glide
DS-199180
For 00-06 Twin Cam (except 06 Dyna Glide)
GRIND
OPEN
CLOSE
STOCK CARBURETOR (A)
Intake
02°
38°
Exhaust
36°
04°
STOCK FUEL INJECTED (B)
Intake
02°
34°
Exhaust
36°
04°
21H/TW21
Intake
10°
30°
Exhaust
40°
08°
26H/TW26A
Intake
09°
37°
Exhaust
43°
04°
31H/TW31S
Intake
10°
46°
Exhaust
52°
08°
32H
Intake
10°
46°
Exhaust
52°
08°
•Maximum torque and horsepower at higher rpm ranges
•For lighter bikes and engines with a 9.5 compression ratio or higher
(2,600-6,000+ rpm)
•Can be used with stock valve springs and tappets
PART #
DESCRIPTION
SUG. RETAIL
0925-0117
For all 07-09 Twin Cam and 06 Dyna Glide
$279.95
DS-199181
For 00-06 Twin Cam (except 06 Dyna Glide)
279.95
TW54 GRIND CAMS
TW32H GRIND CAMS
CABLES
TW50 GRIND CAMS
•Designed for 96" and 103" motors with up to 10:1 compression ratio
•Cams work best at rpm range of 2200-5600
PART #
DESCRIPTION
SUG. RETAIL
0925-0278
For all 07-09 Twin Cam and 06 Dyna Glide
$278.95
0925-0282
For 00-06 Twin Cam (except 06 Dyna Glide)
278.95
TW55 GRIND CAMS
•Maximum torque and horsepower at higher rpm ranges
(2,600-6,000+ rpm)
•Designed for engines with 9.5:1 compression ratio or higher
•Coil bind should be checked; can be used with stock tappets
PART #
DESCRIPTION
SUG. RETAIL
0925-0118
For all 07-09 Twin Cam and 06 Dyna Glide
$279.95
DS-199178
For 00-06 Twin Cam (except 06 Dyna Glide)
279.95
TW60A GRIND CAMS
SUG. RETAIL
$279.95
279.95
DURATION
@ .053
DURATION
@ .020
VALVE
LIFT
LIFT
TDC
216°
220°
257°
260°
.473
.473
.072
.110
216°
220°
257°
260°
.473
.473
.087
.110
220°
228°
255°
264°
.498
.498
.134
.121
226°
220°
262°
266°
.490
.490
.138
.120
236°
240°
272°
276∫
.510
.510
.131
.120
236°
240°
272°
276°
.570
.570
.131
.120
•Require high-lift valve springs and collars
•Use with low restriction exhaust (2,400-6,000+ rpm)
PART #
DESCRIPTION
0925-0119
For all 07-09 Twin Cam and 06 Dyna Glide
DS-199182
For 00-06 Twin Cam (except 06 Dyna Glide)
GRIND
37H/TW37B
Intake
Exhaust
50H/TW50
Intake
Exhaust
54H/TW54
Intake
Exhaust
55H/TW55
Intake
Exhaust
60H/TW60A
Intake
Exhaust
SUG. RETAIL
$279.95
279.95
OPEN
CLOSE
DURATION
@ .053
DURATION
@ .020
VALVE
LIFT
LIFT
TDC
18°
46°
38°
14°
236°
240°
272°
276°
.510
.510
.174
.148
20°
54°
48°
18°
248°
252°
283°
287°
.510
.510
.184
.168
16°
43°
42°
15°
238°
238°
273°
273°
.555
.555
.165
.158
22°
52°
46°
20°
248°
252°
283°
292°
.550
.550
.197
.181
24°
58°
56°
22°
260°
260°
296°
296°
.560
.560
.205
.192
All part numbers in BOLD MAGENTA are new for 2009.
SECTION
7
WINDSHIELDS
TWIN CAM CONVERSION CAMSHAFTS
•Allows you to upgrade your 99-06 Twin Cam (except 06 Dyna Glide) to the newer
roller-style cam chains and replaces the spring tension cam chain adjusters with the laterstyle hydraulic adjusters for longer life.
•Cam grinds listed are designed to be used with stock lifters. They require the installation
of a 2007 cam plate, oil pump, cam sprockets and chains, and both hydraulic chain
adjusters. These parts are not included and must be purchased separately. A list of required
components is supplied with each set of cams.
•Performance should be similar to earlier bikes with the same cam grinds.
TOURING
LUGGAGE
NOTE: 99-06 Twin Cam motors (except 06 Dyna Glide) cannot use the 2007 cams, as the bearing
journal on the earlier motors is .875” in diameter and the 2007 cams are 1.000” in diameter.
The “N” series of cams feature the .875” bearing journal, yet still accept the new style cam
support plate.
SEATS &
SISSY BARS
NOTE: 99-01 model motors must use the Andrews rear cam sprocket Drag PART #0925-0147
SUG. RETAIL $50.95. 2002-2006 models must use the stock rear cam sprocket, OEM # 25728-06.
EXHAUST
NOTE: Installer must check coil bind, valve-to-valve clearance and valve-to-piston clearance.
FOR 99-06 TWIN CAM (EXCEPT 06 DYNA GLIDE)
“12N” GRIND CAMS
“21N” GRIND CAMS
•Bolt-in cams with the same output as the stock cams
•Slight power increase when compared to stock
•No retuning of the stock system is necessary
•Can be used with stock valve springs and tappets
PART #
DESCRIPTION
0925-0139
“12N” grind cams
•Bolt-in cams with more torque at low and middle rpm range (1700-4800 rpm)
•Similar to EV23 for heavy bikes
•Ideal for heavy bikes with stock compression ratios and stock pistons
•Can be used with stock valve springs and tappets
PART #
DESCRIPTION
SUG. RETAIL
0925-0140
“21N” grind cams
$287.95
SUG. RETAIL
$287.95
“26N” GRIND CAMS
“31N” GRIND CAMS
•Bolt-in cams for low rpm torque and two-up touring
•Add more torque and horsepower at low and middle rpm range
(1800-5200 rpm)
•Can be used with stock valve springs and tappets
PART #
DESCRIPTION
SUG. RETAIL
0925-0141
“41N” grind cams
$287.95
•Great cams for motors with 95 inches and 9.8:1 to 10.2:1 compression ratio
•Lower TDC lift for easy installation
•Similar to TW37 with different timing (2000-5600 rpm power range)
•Can be used with stock springs and tappets
PART #
DESCRIPTION
SUG. RETAIL
0925-0142
“31N” grind cams
$287.95
“37N” GRIND CAMS
“50N” GRIND CAMS
•Bolt-in cams for 88” or 95” motors
•Smooth idle, broad torque band
•Run best with low-restriction exhausts (2200-5800 rpm)
•Can be used with stock valve springs and tappets
PART #
DESCRIPTION
0925-0143
“37N” grind cams
•Designed for easy installation in 95 inch motors with stock heads
•For lighter bikes with 9.5:1 to 9.8:1 compression ratio (2400-6000+ rpm)
•Can be used with stock valve springs and tappets, but valve travel must
be checked (minimum .620”)
•Piston-to-valve and valve-to-valve clearance must be checked
PART #
DESCRIPTION
SUG. RETAIL
0925-0145
“50N” grind cams
$287.95
SUG. RETAIL
$287.95
“55N” GRIND CAMS
•Maximum torque and horsepower at higher rpm ranges (2600-6200+ rpm)
•Designed for engines with 9.8:1 to 10.2:1 compression ratio
•Coil bind should be checked; can be used with stock tappets (minimum
valve travel of .620”)
•Piston-to-valve and valve-to-valve clearance must be checked
DURATION
GRIND
OPEN CLOSE @ .053
STOCK CARBURETOR (A)
Intake
02°
38°
216°
Exhaust 36°
04°
220°
STOCK FUEL INJECTED (B)
Intake
02°
34°
216°
Exhaust 36°
04°
220°
ANDREWS “12N”
Intake
02°
34°
216°
Exhaust 37°
05°
220°
DURATION VALVE LIFT
@ .020
LIFT
TDC
257°
260°
.473
.473
.072
.110
257°
260°
.473
.473
.087
.110
252°
259°
.489
.489
.091
.106
GRIND
OPEN CLOSE
ANDREWS “21N”
Intake
10°
30°
Exhaust 40°
08°
ANDREWS “26N”
Intake
09°
37°
Exhaust 43°
04°
ANDREWS “31N”
Intake
10°
46°
Exhaust 52°
08°
PART #
0925-0146
DESCRIPTION
“55N” grind cams
DURATION DURATION VALVE LIFT
@ .053
@ .020
LIFT
TDC
220°
228°
255°
264°
.498
.498
.134
.121
226°
220°
262°
266°
.490
.490
.138
.120
236°
240°
272°
276°
.510
.510
.131
.120
GRIND
OPEN CLOSE
ANDREWS “37N”
Intake
18°
38°
Exhaust 46°
14°
ANDREWS “50N”
Intake
20°
48°
Exhaust 54°
18°
ANDREWS “55N”
Intake
22°
46°
Exhaust 52°
20°
SUG. RETAIL
$287.95
DURATION DURATION VALVE LIFT
@ .053
@ .020
LIFT
TDC
236°
240°
272°
276°
.510
.510
.174
.148
248°
252°
283°
287°
.510
.510
.184
.168
248°
252°
283°
292°
.550
.550
.197
.181
ENGINE
TRANSMISSION
& DRIVELINE
GASKETS
& SEALS
ELECTRICAL
LIGHTING
HANDLEBARS,
CONTROLS
& MIRRORS
CABLES
BRAKES
TANKS &
OIL FILTERS
DASHES
& GAUGES
ANDREWS CAMS
•Andrews Products grinds its cams with the help of a computer with cam design capabilities. This
superior technology gives the utmost in both performance and reliability. Only the best alloy steel
billets and heat-treating processes are utilized. Furthermore, the power in Harley’s Evolution engines
can be made even more convincing when a superior Andrews computer-designed high-performance
cam is installed. These hydraulic lifter cams are capable of 6,000-plus rpm with stock springs and no
valve float. Made in the U.S.A.
FRAMES,
SUSPENSION
& FENDERS
NOTE: Must check coil bind, valve-to-valve clearance and
valve-to-piston clearance.
EV3 GRIND CAM
EV5 GRIND CAM
•Bolt-in cam for light bikes (FXRS, etc.) adds significant mid-range power
without affecting idle
•A 6,000+ rpm cam for stock heads and springs with hydraulic lifters
PART #
DESCRIPTION
SUG. RETAIL
DS-199320
For 84-99 80” Evolution
$145.95
•Designed for mildly stroked motors or motors with head work done
•Works with stock hydraulics, with stock spring travel set to .560” minimum
•Excellent power in the 2,500-6,500 rpm range
PART #
DESCRIPTION
SUG. RETAIL
DS-199443
For 84-99 80” Evolution
$145.95
EV7 GRIND CAM
EV13 GRIND CAM
•Designed for big-inch stroker motors with head work
•Works with stock hydraulics, with stock spring travel set to .560” minimum
•Excellent in the 2,800-6,500 rpm range
•Uses stock springs
PART #
DESCRIPTION
SUG. RETAIL
DS-199445
For 84-99 80” Evolution
$145.95
•Bolt-in cam for street or touring use with more mid-range and upperend power than the stock 88 EV cams
•Especially effective in reducing oil temperature
•Uses stock springs; works with carbs or fuel injection
PART #
DESCRIPTION
SUG. RETAIL
DS-199323
For 84-99 80” Evolution
$145.95
Andrews Cams continued on next page
All part numbers in BOLD MAGENTA are new for 2009.
FUEL/AIR
SYSTEMS
FOOTRESTS
& LICENSE
PLATE FRAMES
TIRES,
TUBES &
WHEELS
HARDWARE,
CHEMICALS
& TOOLS
COVERS,
SECURITY
& GENERAL
437
SECTION
7
ANDREWS CAMS (CONT)
WINDSHIELDS
TOURING
EV23 GRIND CAM
EV27 GRIND CAM
•Bolt-in cam for heavier touring bikes and high-geared bikes with
65-tooth rear pulleys
•Crisp throttle response and strong pulling power from 1,500 to 6,000 rpm
•Works well in higher altitudes
•Uses stock springs; works with carbs or fuel injection
PART #
DESCRIPTION
SUG. RETAIL
DS-199097
For 84-99 80” Evolution
$145.95
•Bolt-in street cam with fast open and close ramps
•Similar timing to EV3, but designed to produce a very broad torque band
•Pulls from 1,500 to 6,000 rpm
•Uses stock springs; works with carbs or fuel injection
PART #
DESCRIPTION
SUG. RETAIL
DS-199344
For 84-99 80” Evolution
$145.95
EV38 GRIND CAM
LUGGAGE
EV31 GRIND CAM
SEATS &
SISSY BARS
•Super power for supercharged engines
•Basically an EV27 cam with timing set for superchargers or big inch
motors with 10.5+ compression ratio
PART #
DESCRIPTION
SUG. RETAIL
0925-0071
For 84-99 80” Evolution
$145.95
•Lower lift exhaust for easy installation
•Bolt-in for lighter bikes (FXLR, etc.)
•Great mid-range and high-end power
•Longer exhaust cam lowers oil temperature
PART #
DESCRIPTION
DS-199446
For 84-99 80” Evolution
SUG. RETAIL
$145.95
EV51 GRIND CAM
EXHAUST
EV46 GRIND CAM
FUEL/AIR
SYSTEMS
•Bolt-in performance cam with fast open and close ramps
•Similar to “EV3” but higher static compression pressure for 4,000+ rpm
with stock heads and hydraulic lifters
PART #
DESCRIPTION
SUG. RETAIL
DS-199327
For 84-99 80” Evolution
$145.95
•Long duration for modified street motors
•Works with stock hydraulics
•Easy installation
•Power range from 3,000-6,500 rpm
PART #
DESCRIPTION
DS-199447
For 84-99 80” Evolution
SUG. RETAIL
$145.95
EV72 GRIND CAM
ENGINE
TRANSMISSION
& DRIVELINE
GASKETS
& SEALS
ELECTRICAL
LIGHTING
HANDLEBARS,
CONTROLS
& MIRRORS
CABLES
BRAKES
TANKS &
OIL FILTERS
DASHES
& GAUGES
FRAMES,
SUSPENSION
& FENDERS
FOOTRESTS
& LICENSE
PLATE FRAMES
TIRES,
TUBES &
WHEELS
HARDWARE,
CHEMICALS
& TOOLS
COVERS,
SECURITY
& GENERAL
438
EV59 GRIND CAM
•Designed for modified 80” to 88” motors
•For use with high lift springs and collars
•Very broad powerband to 6,000 rpm
PART #
DESCRIPTION
DS-199444
For 84-99 80” Evolution
GRIND
Stock (L) 1,2
88-91
Stock (N) 1,3
92-93
EV3
Intake
Exhaust
EV5
Intake
Exhaust
EV7
Intake
Exhaust
EV13
Intake
Exhaust
OPEN
03/39
54/02
-02/30
31/-09
CLOSE
222
236
208
202
DURATION @ VALVE
.053
LIFT
274
.495
288
.495
250
.472
242
.472
21°
43°
37°
15°
238°
238°
.495
.495
28°
52°
44°
20°
252°
252°
.530
.530
31°
59°
15°
45°
55°
27°
31°
13°
266°
266°
226°
238°
.560
.560
.485
.495
SUG. RETAIL
$145.95
GRIND
EV23
Intake
Exhaust
EV27
Intake
Exhaust
EV31
Intake
Exhaust
EV38
Intake
Exhaust
EV46
Intake
Exhaust
•Upgraded EV7, for 92” or larger street motors
•For use with Andrews springs and titanium collars
•Very broad powerband, 2,800-6,000 rpm
•OK for use with hydraulic lifters
PART #
DESCRIPTION
DS-199194
For 84-99 80” Evolution
OPEN
DURATION @ VALVE
CLOSE .053
LIFT
10°
40°
30°
8°
220°
228°
.498
.498
20°
44°
36°
16°
236°
240°
.495
.495
10°
52°
46°
08°
236°
240°
.495
.495
21°
52°
37°
20°
238°
252°
.495
.500
25°
49°
41°
17°
246°
246°
.495
.495
GRIND
EV51
Intake
Exhaust
EV59
Intake
Exhaust
EV72
Intake
Exhaust
1
2
3
SUG. RETAIL
$145.95
OPEN
DURATION @ VALVE
CLOSE .053
LIFT
28°
54°
44°
22°
252°
256°
.510
.510
28°
56°
48°
24°
256°
260°
.560
.560
30°
60°
54°
28°
264°
268°
.560
.560
Stock.
Listed for reference. 84-87 cam is 212° intake,
202° exhaust, .472 lift on both valves.
Listed for reference. 92 cam is very close to
84-87 specs. California cams are approximately
178° duration.
CAMS FOR 48-84 BIG TWIN
•More mid-range and top-end power for street and drag bikes. These cams
work with solid or hydraulic lifters, and the idle remains unaffected up to 6,000
rpm with stock valve springs.
“A2” GRIND CAMS
•Cams bolt into 48-84 (except 80-81) Big Twin engines with no head work; on
80-81 engines the height of the stock H-D valve guides restricts spring travel
(and cam lift) to .430” or less
•More mid-range and high-end power; idle unaffected
•Spring travel and clearance, plus clearance at main bearing boss must be
checked on 80 and later models
PART #
DESCRIPTION
SUG. RETAIL
0925-0293 For L77-84 Shovelhead (except 80-81 models)
$145.95
0925-0292 For 70-E77 Shovelhead
145.95
0925-0291 For 48-69 Shovel, Panhead
145.95
“AB” GRIND CAMS
“B2” GRIND CAMS
“BH” GRIND CAMS
•Bolt-in street cams have an “A” intake and a
long duration exhaust for cooler running and
high-end power
•Suitable for hydraulic lifters
SUG.
PART #
DESCRIPTION
RETAIL
DS-199328 For L77-84 Shovelhead
(except for 80-81)
$145.95
DS-199347 For 70-E77 Shovelhead
145.95
DS-199317 For 48-69 Shovel, Panhead
145.95
•More mid-range and high-end power for
street/strip with smooth idle; best cam for
74/80 inchers and small strokers
•Spring spacing required, and clearance at main
bearing boss must be checked
SUG.
PART #
DESCRIPTION
RETAIL
0925-0296 For L77-84 Shovelhead
$145.95
0925-0295 For 70-E77 Shovelhead
145.95
0925-0294 For 48-69 Shovel, Panhead
145.95
•A hydraulic version of Andrews “B” grind cams,
for 48-84 Big Twin models
•Most are bolt-in, but spring spacing may
be required
SUG.
PART #
DESCRIPTION
RETAIL
DS-199299 For L77-84 Shovelhead
$145.95
DS-199298 For 70-E77 Shovelhead
145.95
DS-199297 For 48-69 Shovel, Panhead
145.95
“C” GRIND CAMS
“J” GRIND CAMS
“7” GRIND CAMS
•Best production cam made for big street engines
•Strokers from 84 to 96 inches will really turn on
this cam
•Broad torque range from 2,000 to 7,000+ rpm
PART #
DESCRIPTION
SUG. RETAIL
DS-199314 For L77-84 Shovelhead
$145.95
DS-199313 For 70-E77 Shovelhead
145.95
•For mild street applications
•Add more power throughout rpm range and
maintain a smooth idle
•Bolt in with no head work
PART #
DESCRIPTION
SUG. RETAIL
DS-199303 For L77-84 Shovelhead
$145.95
DS-199302 For 70-E77 Shovelhead
145.95
DS-199301 For 48-69 Big Twin
145.95
•Upgraded version of the original #6 grind
•Great street cam, especially for 84/88-inch
strokers with maximum torque from 2,200 to
6,500 rpm
PART #
DESCRIPTION
SUG. RETAIL
0925-0299 For L77-84 Shovelhead
$145.95
0295-0298 For 70-E77 Shovelhead
145.95
0295-0297 For 48-69 Big Twin
145.95
All part numbers in BOLD MAGENTA are new for 2009.
SECTION
7
CAMS FOR 48-84 BIG TWIN (CONT)
GRIND
“A2”
Intake
Exhaust
“AB”
Intake
Exhaust
“B2”
Intake
Exhaust
DURATION VALVE LIFT
OPEN CLOSE @ .053
SHOVEL
PAN
19°
50°
43°
18°
242°
248°
.450
.450
.470
.470
21°
43°
50°
26°
244°
256°
.450
.450
.470
.470
26°
53°
50°
25°
256°
258°
.485
.485
.507
.507
GRIND
“BH”
Intake
Exhaust
“C”
Intake
Exhaust
“J”
Intake
Exhaust
DURATION VALVE LIFT
OPEN CLOSE @ .053
SHOVEL
PAN
24°
52°
52°
24°
256°
256°
.450
.450
.470
.470
37°
61°
61°
37°
278°
278°
.525
.525
.425
.425
21°
41°
41°
21°
242°
242°
.405
.405
.425
.425
#1 AND #2 CAMS FOR LOW-COMPRESSION 48-84 BIG TWIN
GRIND
“7”
Intake
Exhaust
DURATION VALVE LIFT
OPEN CLOSE @ .053
SHOVEL
PAN
29°
56°
53°
27°
268°
268°
.510
.510
.535
.535
NOTE: On late 77 and later engines, the pitch
diameter on the camshaft, pinion gear and
the breather valve gear was changed. These
components are not interchangable with
earlier-style components unless replaced in sets
only. Late 77 and later gear sets are indentified
by a circular groove machined in the outer face
of the cam gear.
•Designed with a combination of shorter durations and higher lifts to offer the advantages of a broad torque output through the entire rpm range
•Designed for hydraulics, but could be run with solids
•Grind #1 is the low-compression version of an “A” grind cam for 74” and 80” models
•Grind #2 offers more power through the rpm range for engines with low-compression pistons; the low-compression sister to a “B” grind cam
•Will not fit Evolution models
WINDSHIELDS
TOURING
LUGGAGE
SEATS &
SISSY BARS
EXHAUST
NOTE: On late 77 and later engines, the pitch diameter on the camshaft, pinion gear and breather valve gear was changed. These components are not
interchangeable with earlier style components unless replaced in sets only. Late 77 and later gear sets are identified by a circular groove machined in
the outer face of the cam gear.
DURATION
VALVE LIFT
PART #
DESCRIPTION
SUG. RETAIL
GRIND
OPEN
CLOSE
@ .053
SHOVEL
PAN
#1 GRIND CAMS FOR LOW-COMPRESSION
DS-199324
For L77-84 FX, FL
$145.95 ANDREWS “#1”
16°
36°
232°
.427
.450
DS-199282
For 70-E77 FX, FL
145.95 Intake
36°
16°
232°
.427
.450
DS-199283
For 48-69 FL
145.95 Exhaust
ANDREWS “#2”
#2 GRIND CAMS FOR LOW-COMPRESSION
15°
35°
230°
.490
.512
DS-199326
For L77-84 FX, FL
145.95 Intake
35°
15°
230°
.490
.512
DS-199325
For 70-E77 FX, FL
145.95 Exhaust
DS-199281
For 48-69 FL
302.95
XL AND BUELL CAMS
•Cams run to 6,500 rpm with stock hydraulic lifters; recommend
solids not be installed
•Stock base circle sizes allow the use of stock pushrods
•V2 and N2 are bolt-in cams for stock applications designed for up to 6,000 rpm
•N3 cam is bolt-in for 05-06 883/1200 engines with stock springs and heads
(cams for 04-06 models with more than .465 lift may need different valves, springs and collars)
•V4 and N4 are for stock or modified applications and have a slightly higher idle speed, but can
be used with stock hydraulic lifters and springs; rpm range of 2,500-6,500
•V6 and N6 designed for modified 1200s to 80” and/or high compression pistons: stock springs and hydraulic lifters recommended; rpm range 2,500-6,500
•V8 and N8 designed for modified 883, 1100 and 1200 stroker models; stock springs and hydraulic lifters recommended; rpm range 2,000-6,000
•N6 designed for modified 1200s to 80” and/or high-compression pistons: stock springs and hydraulic lifters recommended; rpm range 2,500-6,500
•N8 designed for modified 883, 1100 and 1200 stroker models; stock springs and hydraulic lifters recommended; rpm range 2,000-6,000
•B50 designed for more valve lift and duration; stock hydraulics and springs; more power and torque 2,000 to 6,000 rpm
•B70 designed for high lift in modified motors; works best with high compression; more torque and HP 2,400 to 6,500+ rpm
PART #
DESCRIPTION
SUG. RETAIL PART #
DESCRIPTION
SUG. RETAIL PART #
DESCRIPTION
SUG. RETAIL
FOR 00-06 XL AND 00-02 BUELL
FOR 86-90 XL
FOR 91-99 XL AND 94-99 BUELL
DS-199075 N2 cams
$330.95 DS-199295
V2 cams
$330.95 DS-199195
N2 cams
$330.95
0925-0072 N3 cams (05-06 XL models only)
330.95 DS-199296
V4 cams
330.95 DS-199196
N4 cams
330.95
DS-199076 N4 cams
330.95 DS-199113
V6 cams
330.95 DS-199114
N6 cams
330.95
DS-199077 N6 cams
330.95 DS-199111
V8 cams
330.95 DS-199112
N8 cams
330.95
DS-199078 N8 cams
330.95
“Y” CAMS
“R5” CAMS
•Biggest available cam that does not require head work;
however, some 82 engines may require spring spacing
•Cam uses stock springs and provides great mid-range
and upper-end power
•A complete set of intake and exhaust cams designed for modified 1000cc engines and
mild strokers for the street or the strip
•A big boost in torque over stock P cams through entire rpm range, up to 7,500
•Can use stock springs, but spacing is required
NOTE: Tach drive gear must be removed from #4 cam on
81-E84 models.
PART #
DESCRIPTION
SUG. RETAIL
DS-199356
For XL 71-E84
$407.95
NOTE: Cam lobe clearance must be checked on 77 and later models; tach drive gear must
be removed from #4 cam on 81-E84 models.
PART #
DESCRIPTION
SUG. RETAIL
DS-199355
For 71-E84 XL
$407.95
FUEL/AIR
SYSTEMS
ENGINE
TRANSMISSION
& DRIVELINE
GASKETS
& SEALS
ELECTRICAL
LIGHTING
HANDLEBARS,
CONTROLS
& MIRRORS
CABLES
BRAKES
TANKS &
OIL FILTERS
DASHES
& GAUGES
“PB+” EXHAUST CAMS
B50 GRIND CAM SET
B70 GRIND CAM SET
•”PB+” exhaust cams only (#s 1 and 4)
•Use with stock P intake cams for bolt-in power with stock 1000cc
engines; stock springs are okay and no head work is required
•More valve lift and duration
•Works with stock hydraulics and springs
•More power and torque 2,000 to
6,000 rpm
•High-lift cam for modified motors
•Works best with high compression
•More torque and HP 2,400 to 6,500+ rpm
FRAMES,
SUSPENSION
& FENDERS
PART #
DESCRIPTION
SUG. RETAIL
DS-199254 B50 cam set for
00-06 Buell Blast
$218.95
PART #
DESCRIPTION
SUG. RETAIL
DS-199255 B70 cam set for
00-06 Buell Blast
$218.95
FOOTRESTS
& LICENSE
PLATE FRAMES
NOTE: Come with tach gear pressed on; however, must remove
tach gear from #4 cam on 81-E84 models.
PART #
DESCRIPTION
SUG. RETAIL
DS-199345
For 71-E84 XL
$203.95
GRIND
V2, N2
Intake
Exhaust
N3
Intake
Exhaust
V4, N4
Intake
Exhaust
V6, N6
Intake
DURATION DURATION VALVE
OPEN CLOSE @ .053
@ .020
LIFT
LIFT
@
TDC
22°
46°
38°
18°
240°
244°
-
.465
.440
-
17°
43°
33°
11°
240°
234°
-
.465
.482
-
30°
52°
46°
24°
256°
256°
-
.490
.490
-
34°
50°
264°
-
.500
-
GRIND
OPEN
V6, N6 (CONT)
Exhaust 56°
V8, N8
Intake
32°
Exhaust 56°
Y
Intake
35°
Exhaust 53°
R5
Intake
33°
Exhaust 43°
DURATION DURATION VALVE
CLOSE @ .053
@ .020
LIFT
LIFT
@
TDC
28°
264°
-
.500
-
44°
28°
256°
264°
-
.490
.500
-
47°
29°
262°
262°
-
.425
.425
-
41°
31°
254°
254°
-
.445
.445
-
GRIND
PB+
Intake
Exhaust
B50
Intake
Exhaust
B70
Intake
Exhaust
All part numbers in BOLD MAGENTA are new for 2009.
DURATION DURATION VALVE
OPEN CLOSE @ .053
@ .020
LIFT
LIFT
@
TDC
34°
43°
40°
31°
254°
254°
-
.410
.410
-
16°
43°
32°
15°
228°
238°
264°
276°
.498
.498
.163
.146
22°
48°
38°
20°
240°
248°
277°
285°
.530
.530
.196
.176
TIRES,
TUBES &
WHEELS
HARDWARE,
CHEMICALS
& TOOLS
COVERS,
SECURITY
& GENERAL
439
SECTION
7
WINDSHIELDS
TOURING
LUGGAGE
SEATS &
SISSY BARS
EXHAUST
FUEL/AIR
SYSTEMS
ENGINE
GEAR DRIVE
CAMSHAFT KITS
•Camshaft gear drive kits
increase valve timing
accuracy in 99-09 Twin Cam
and 06 Dyna Glide engines
2007-2510
by eliminating timing chain
lash and loosely fit stock
chain drive
0925-0162
0925-0157
•Reverses the rear cam's
direction of rotation, providing additional operating clearance between cam lobes; as a result, higher cam lifts are possible with the gear drive kit
•Kits include cams, inner gears, outer drive gears, inner and outer bearings, gasket and instructions
•Cams without any gears can also be purchased separately
•Material must be removed from the inner surface of the stock gear cover to install S&S gear drive cams
•A hydraulic press and other professional-level tools are required to install these kits
•S&S recommends that adjustable pushrod/cover kit PART #0928-0017 be used
•Cam bearings and gaskets must be replaced when installing new cams
•Made in the U.S.A.
NOTE: Kits require high-performance valve springs (except 510G).
NOTE: Installer must check coil bind, valve-to-valve clearance and valve-to-piston clearance.
TRANSMISSION
& DRIVELINE
GASKETS
& SEALS
ELECTRICAL
LIGHTING
HANDLEBARS,
CONTROLS
& MIRRORS
CABLES
BRAKES
TANKS &
OIL FILTERS
DASHES
& GAUGES
FRAMES,
SUSPENSION
& FENDERS
FOOTRESTS
& LICENSE
PLATE FRAMES
TIRES,
TUBES &
WHEELS
NOTE: Due to the inherent characteristics of gear drives, you may experience more valve train noise.
S&S 510G GRIND CAMS
•Bolt-in cams for 88/96 cubic-inch engines with
stock cylinder head assemblies
•Stock valve spring acceptable
•Compression ratios below 10:1
S&S 570G GRIND CAMS
S&S 585G GRIND CAMS
• For 88/96/103 cubic-inch engines
•High-lift springs required
• Compression ratios below 10:1
•For 88/96/103/110 cubic-inch engines
•High-lift springs required
•Compression ratios from 10:1 to 10.5:1
PART #
DESCRIPTION
SUG. RETAIL
FOR ALL 07-09 TWIN CAM AND 06 DYNA GLIDE
0925-0156
510G cam kit
$781.95
0925-0161
510G cams only
340.95
FOR 99-06 TWIN CAM (EXCEPT 06 DYNA GLIDE)
2007-2510
510G cam kit
755.95
2007-3510
510G cams only
314.95
PART #
DESCRIPTION
SUG. RETAIL
FOR ALL 07-09 TWIN CAM AND 06 DYNA GLIDE
0925-0157
570G cam kit
$781.95
0925-0162
570G cams only
340.95
FOR 99-06 TWIN CAM (EXCEPT 06 DYNA GLIDE)
2007-2570
570G cam kit
755.95
2007-3570
570G cams only
314.95
PART #
DESCRIPTION
SUG. RETAIL
FOR ALL 07-09 TWIN CAM AND 06 DYNA GLIDE
0925-0158
585G cam kit
$781.95
0925-0163
585G cams only
340.95
FOR 99-06 TWIN CAM (EXCEPT 06 DYNA GLIDE)
2007-2585
585G cam kit
755.95
2007-3585
585G cams only
314.95
S&S 625G GRIND CAMS
S&S 640 GRIND CAMS
•For 95/96/103/110 cubic-inch engines
•High-lift springs required
•Compression ratios from 10:1 to 10.75:1
•For 95/96/103/110 cubic-inch engines
•High-lift springs required
•Compression ratios from 10.5:1 to 11.5:1
PART #
DESCRIPTION
FOR ALL 07-09 TWIN CAM AND 06 DYNA GLIDE
0925-0159
625G cam kit
0925-0164
625G cams only
FOR 99-06 TWIN CAM (EXCEPT 06 DYNA GLIDE)
2007-2625
625G cam kit
2007-3625
625G cams only
GRIND
OPEN
CLOSE
STOCK CARBURETORS/INJECTED
Intake
-02°/02°
38°/34°
Exhaust
36°/36°
04°/04°
S&S 510G
Intake
20°
38°
Exhaust
52°
20°
S&S 570G
Intake
20°
40°
Exhaust
55°
20°
$813.95
367.95
781.95
341.95
DURATION @ .053
VALVE LIFT
216°/216°
220°/220°
.473"/.473"
.473"/.473"
238°
252°
.510"
.510"
240°
250°
.570"
.570"
PART #
DESCRIPTION
FOR ALL 07-09 TWIN CAM AND 06 DYNA GLIDE
0925-0160
640 cam kit
0925-0165
640 cams only
FOR 99-06 TWIN CAM (EXCEPT 06 DYNA GLIDE)
2007-2640
640 cam kit
2007-3640
640 cams only
GRIND
S&S 585G
Intake
Exhaust
S&S 625G
Intake
Exhaust
S&S 640G
Intake
Exhaust
SUG. RETAIL
$813.95
367.95
781.95
341.95
OPEN
CLOSE
DURATION @ .053
VALVE LIFT
20°
60°
60°
20°
240°
260°
.585"
.585"
20°
60°
55°
20°
255°
260°
.625"
.625"
25°
60°
55°
25°
265°
265°
.640"
.640"
CHAIN DRIVEN CAMS
•Cams use splined drive gears that are stock on 00-06 Twin Cam motors
•For installation on 99 Twin Cam motors you must purchase splined outer drive sprocket
•S&S recommends that Andrews 4340 steel drive sprocket PART #DS-199175 be used
•Made in the U.S.A.
NOTE: Installer must check coil bind, valve-to-valve clearance and valve-to-piston clearance.
FOR 99-06 TWIN CAM (EXCEPT 06 DYNA)
510C
•For 88-95 cubic-inch engines
•Compression ratios 10:1 and below
•Works best at 3000 to 5500 rpm
HARDWARE,
CHEMICALS
& TOOLS
PART #
2007-4510
COVERS,
SECURITY
& GENERAL
VALVE GRIND
OPEN
STOCK CARBURETORS/INJECTED
Intake
-02°/02°
Exhaust
36°/36°
440
SUG. RETAIL
DESCRIPTION
510C cam
SUG. RETAIL
$314.95
CLOSE
DURATION
@ .053
VALVE
LIFT
38°/34°
04°/04°
216°/216°
220°/220°
.473"/.473"
.473"/.473"
VALVE GRIND
S&S 510C
Intake
Exhaust
OPEN
CLOSE
DURATION
@ .053
VALVE
LIFT
20°
52°
38°
20°
238°
252°
.510"
.510"
All part numbers in BOLD MAGENTA are new for 2009.
SECTION
7
WINDSHIELDS
TOURING
LUGGAGE
DS-199225
S&S CAMS FOR EVOLUTION-STYLE ENGINES
SEATS &
SISSY BARS
•S&S Cams are tested on the dyno, street and track before
being offered to the public
•With hundreds of hours of testing on each cam, you know
you are getting the best cam S&S can produce
NOTE: Installer must check coil bind, valve-to-valve clearance,
valve-to-piston clearance and cam lobe to case clearance.
EXHAUST
FOR 84-99 EVOLUTION ENGINES
510 CAM
FUEL/AIR
SYSTEMS
•S&S' best bolt-in cam
•Ideal for engines to 96" up to 10:1 compression
•No spring spacing required
•Works with hydraulic tappets
PART #
DESCRIPTION
0925-0076
510 cam
SUG. RETAIL
$183.95
ENGINE
520 CAM
•Works well in all size motors up to 10:1 compression
•Makes best power in low to mid-range
•Works with hydraulic tappets
•Requires high-lift springs
PART #
DESCRIPTION
DS-199224
520 cam
SUG. RETAIL
$183.95
561 CAM
•For motors with up to 10:1 compression
•Very good mid-range performance
•Works with hydraulic tappets
•Requires high-lift springs
PART #
DESCRIPTION
DS-199225
561 cam
SUG. RETAIL
$183.95
•Works well in large-displacement engines 9.5 to 10.5:1 compression
•Makes best power in mid-range
•Works with hydraulic or solid tappets
•Requires high-lift springs
PART #
DESCRIPTION
SUG. RETAIL
DS-199228
600 cam
$183.95
OPEN
CLOSE
DURATION @ .053
VALVE LIFT
20°
52°
38°
20°
238°
252°
.510"
.510"
0°
50°
40°
2°
220°
232°
.520"
.520"
32°
50°
40°
26°
252°
256°
.560"
.560"
GASKETS
& SEALS
631 CAM
•For all high-compression engines 11:1 and up compression
•Makes best power from 4500 rpm and up
•Works with solid or hydraulic tappets
•Requires high-lift springs
PART #
DS-199229
600 CAM
GRIND
S&S 510
Intake
Exhaust
S&S 520
Intake
Exhaust
S&S 561
Intake
Exhaust
TRANSMISSION
& DRIVELINE
0925-0076
DESCRIPTION
631 cam
SUG. RETAIL
$183.95
640 CAM
•For large displacement engines (110"+) with 10.5 to 11.5:1 compression
and smaller engines (96 - 107") with 11 to 12:1 compression
•Less overlap and fast ramps build high cylinder pressure
•Lower TDC lift makes installation easier
•Designed for use with hydraulic tappets
•Requires high-lift springs
PART #
0925-0044
DESCRIPTION
640 cam
GRIND
S&S 600
Intake
Exhaust
S&S 631
Intake
Exhaust
S&S 640
Intake
Exhaust
SUG. RETAIL
$183.95
OPEN
CLOSE
DURATION @ .053
VALVE LIFT
20°
60°
55°
20°
255°
260°
.600"
.600"
34°
66°
61°
29°
275°
276°
.630"
.630"
25°
65°
60°
20°
265°
265°
.640"
.640"
ELECTRICAL
LIGHTING
HANDLEBARS,
CONTROLS
& MIRRORS
CABLES
BRAKES
TANKS &
OIL FILTERS
DASHES
& GAUGES
S&S CAMS FOR SHOVELHEAD- AND PANHEAD-STYLE ENGINES
FRAMES,
SUSPENSION
& FENDERS
•S&S cams are tested on the dyno, street and racetrack before being offered to the public
•With hundreds of test hours on them you know that you are getting the best cam S&S can produce
NOTE: Installer must check coil bind, valve-to-valve clearance, valve-to-piston clearance and cam lobe
to case clearance.
FOR 48-84 BIG TWIN
514 CAM
560S CAM
•For lower compression motors, not more than 9:1
•Best response from 2500 to 5000 rpm
•Recommend solid lifters
PART #
DESCRIPTION
SUG. RETAIL
DS-199188
For L77-84 Shovelhead
$183.95
DS-199187
For 70-E77 Shovelhead
183.95
DS-199186
For 48-69 Panhead/
Shovelhead
183.95
•For 10:1 and higher compression motors
•Best response from 3500 rpm and up
•Recommend solid lifters
PART #
DESCRIPTION
SUG. RETAIL
DS-199191
For L77-84 Shovelhead
$183.95
DS-199190
For 70-E77 Shovelhead
183.95
DS-199189
For 48-69 Panhead/
Shovelhead
183.95
GRIND
S&S 514
Intake
Exhaust
DURATION
VALVE LIFT
VALVE LIFT
OPEN
CLOSE
@ .053
PANHEAD
SHOVELHEAD
23°
43°
43°
23°
246°
246°
.542"
.542"
.514"
.514"
GRIND
S&S 560S
Intake
Exhaust
FOOTRESTS
& LICENSE
PLATE FRAMES
TIRES,
TUBES &
WHEELS
DURATION
VALVE LIFT
VALVE LIFT
OPEN
CLOSE
@ .053
PANHEAD
SHOVELHEAD
20°
60°
55°
20°
255°
260°
.587"
.587"
.560"
.560"
All part numbers in BOLD MAGENTA are new for 2009.
HARDWARE,
CHEMICALS
& TOOLS
COVERS,
SECURITY
& GENERAL
441
SECTION
7
WINDSHIELDS
TOURING
LUGGAGE
SEATS &
SISSY BARS
CHAIN DRIVE PERFORMANCE CAMS
FOR 99-09 TWIN CAM
EXHAUST
FUEL/AIR
SYSTEMS
ENGINE
•Computer-designed hydraulic cams
•Available from mild street/cruising up to big-bore
and race engine build-ups
•Lobe-to-lobe cam profile accuracy for off-idle
torque and high-rpm horsepower
•Cams for 06 Dyna and all 07-09 models require the
use of 99-04 style valves, seals, valve guides and spring kits (unless noted)
•Sold in sets of two, one intake and one exhaust cam
•Cams now feature Mikronite surface enhancement, which strengthens the cams and makes them significantly more durable
•Increase horsepower by reducing friction loss
•Highly resistant to corrosion
NOTE: Must check coil bind, valve to valve clearance and valve to piston clearance.
TRANSMISSION
& DRIVELINE
GASKETS
& SEALS
ELECTRICAL
290-2 HOT STREET PERFORMANCE
296-2 HOT STREET
•Great mid-range and upper end power
•Provides optimum power with 9.5:1 compression ratio and
modified heads
•Must use Crane valve springs, set up for .570” lift, performance air cleaner
and exhaust
•Power range from 1800 to 5800 rpm
PART #
DESCRIPTION
SUG. RETAIL
0925-0244
For 06 Dyna and 07-09 Twin Cam
$307.95
0925-0227
For 99-06 Twin Cam (except 06 Dyna Glide)
307.95
0925-0228
W/ lifters for 99-06 Twin Cam
(except 06 Dyna Glide)
430.95
•For heavily modified engines with a compression ratio of 10.25:1 and up,
big bore kit and headwork
•Performance air cleaner and performance exhaust also required
•Designed for use with Edelbrock Performer RPM Twin Cam cylinder heads
•.620” lift, range: 2000 to 6000 rpm
PART #
DESCRIPTION
SUG. RETAIL
0925-0245
For 06 Dyna and 07-09 Twin Cam
$307.95
0925-0229
For 99-06 Twin Cam (except 06 Dyna Glide)
307.95
0925-0230
W/ lifters, for 99-06 Twin Cam
(except 06 Dyna Glide)
430.95
304-2 MAX HOT STREET
LIGHTING
HANDLEBARS,
CONTROLS
& MIRRORS
CABLES
BRAKES
TANKS &
OIL FILTERS
DASHES
& GAUGES
FRAMES,
SUSPENSION
& FENDERS
FOOTRESTS
& LICENSE
PLATE FRAMES
TIRES,
TUBES &
WHEELS
HARDWARE,
CHEMICALS
& TOOLS
COVERS,
SECURITY
& GENERAL
442
300-2 MILD STREET, CRUISING/TOURING
•Bolt-in camshaft; great low-end and mid-range power
•Works well in heavier bikes with performance air cleaner, exhaust and
stock compression ratio
•Can be used with stock valve springs
•Power range from idle to 5000 rpm
PART #
DESCRIPTION
SUG. RETAIL
0925-0246
For 06 Dyna Glide and 07-09 Twin Cam
$307.95
0925-0232
For 99-06 Twin Cam (except 06 Dyna Glide)
307.95
0925-0233
W/ lifters for 99-06 Twin Cam
(except 06 Dyna Glide)
430.95
•Strong mid-range torque with great upper end power
•Best for modified engines with 10.5:1 compression ratio, big bore kits and
modified heads
•Must use Crane valve springs, set up for .700” travel, performance air
cleaner and exhaust
•Power range from 2000 to 6200 rpm
PART #
DESCRIPTION
SUG. RETAIL
0925-0247
For 06 Dyna Glide and 07-09 Twin Cam
$307.95
0925-0235
For 99-06 Twin Cam (except 06 Dyna Glide)
307.95
0925-0236
W/ lifters for 99-06 Twin Cam
(except 06 Dyna Glide)
430.95
310-2 MODERATE STREET, CRUISING
316-2 STREET PERFORMANCE
•Bolt-in camshaft; good low-end and mid-range power
•Great for Dynas, Softails and solo riders
•Works best with performance air cleaner, exhaust and compression ratio
from stock to 9.5:1
•Can be used with stock valve springs
•Power range from 1500 to 5000 rpm
PART #
DESCRIPTION
SUG. RETAIL
0925-0248
For 06 Dyna Glide and 07-09 Twin Cam
$307.95
0925-0238
For 99-06 Twin Cam (except 06 Dyna Glide)
307.95
0925-0239
W/ lifters for 99-06 Twin Cam
(except 06 Dyna Glide)
430.95
•Bolt-in camshaft; 10.1:1 compression ratio recommended
•Works best with performance air cleaner and exhaust
•Can use stock valve springs
•Power range from 1800 to 5800 rpm
PART #
DESCRIPTION
0925-0249
For 06 Dyna Glide and 07-09 Twin Cam
0925-0241
For 99-06 Twin Cam (except 06 Dyna Glide)
0925-0242
W/ lifters, for 99-06 Twin Cam
(except 06 Dyna Glide)
GRIND
CRANE 290-2
Intake
Exhaust
CRANE 296-2
Intake
Exhaust
CRANE 300-2
Intake
Exhaust
CRANE 304-2
Intake
Exhaust
CRANE 310-2
Intake
Exhaust
CRANE 316-2
Intake
Exhaust
SUG. RETAIL
$307.95
307.95
430.95
OPEN
CLOSE
DURATION @ .053”
VALVE LIFT
18°
46°
42°
22°
240°
248°
.570”
.570”
20°
52°
46°
22°
246°
254°
.619”
.619”
13°
42°
33°
14°
226°
236°
.505”
.505”
25°
56°
49°
24°
254°
260°
.600”
.600”
20°
47°
36°
15°
236°
242°
.505”
.505”
19°
48°
43°
24°
242°
252°
.505”
.505”
All part numbers in BOLD MAGENTA are new for 2009.
SECTION
7
WINDSHIELDS
TOURING
LUGGAGE
SEATS &
SISSY BARS
EXHAUST
FUEL/AIR
SYSTEMS
ENGINE
TRANSMISSION
& DRIVELINE
GASKETS
& SEALS
GEAR DRIVE STREET PERFORMANCE CAMS FOR 99-09 TWIN CAM
•Gear drive cams for 99-06 models (except 06 Dyna) require a four-gear set to install (S&S PART #DS-199532 or Andrews PART #DS-199538)
•For easy and accurate installation we recommend using S&S installation kit PART #DS-199235; kit contains cam cover gasket, two inner cam needle
bearings, two outer cam ball bearings, one HHC 5/16”-18 x 3/4” screw and one retaining ring
•Gear drive cams for 06 Dyna and all 07-09 Twin Cam require a 4-gear set to
install (S&S PART #0925-0152 or Andrews PART #0925-0166)
•For easy installation we recommend using S&S installation kit
PART #0925-0153 or Andrews kit PART #0925-0167; kits contain all
296-2 GEAR DRIVE – HOT STREET PERFORMANCE, MODIFIED
necessary parts for servicing or changing to gear-drive cams
•For modified engines with 10.25:1 compression ratio, big bore kits and
•All gear-drive cams now feature Mikronite surface enhancement,
head modifications
which strengthens the cams and makes them significantly more durable
•Must use with Crane valve springs for .700” lift, performance air cleaner
•Increase horsepower by reducing friction loss
and exhaust
•Highly resistant to corrosion
•Power range is 2000 to 6000 rpm
290-2 GEAR DRIVE – HOT STREET PERFORMANCE
•Great mid-range and upper end power
•Works great with stock to 95 cu. in. kits
•Provides optimum power with 9.5:1 compression ratio
and modified heads
•Must use Crane valve springs set up for .570” lift, performance air cleaner
and exhaust
•Power range from 1800 to 5800 rpm
PART #
DESCRIPTION
SUG. RETAIL
0925-0252
For 06 Dyna and 07-09 Twin Cam
$337.95
0925-0237
For 99-06 Twin Cam (except 06 Dyna)
337.95
PART #
0925-0254
0925-0243
DESCRIPTION
For 06 Dyna and 07-09 Twin Cam
For 99-06 Twin Cam (except 06 Dyna)
SUG. RETAIL
$337.95
337.95
ELECTRICAL
LIGHTING
HANDLEBARS,
CONTROLS
& MIRRORS
CABLES
304-2 GEAR DRIVE – MAX HOT STREET
•For modified engines, 10.5:1+ compression ratio with ported heads
•Must use Crane springs with a minimum of .600” lift
•Requires low-restriction air cleaner and exhaust
•Power range is 2000 to 6200 rpm
PART #
DESCRIPTION
SUG. RETAIL
0925-0253
For 06 Dyna and 07-09 Twin Cam
$337.95
0925-0240
For 99-06 Twin Cam (except 06 Dyna)
337.95
BRAKES
TANKS &
OIL FILTERS
310-2 GEAR DRIVE – MODERATE STREET, CRUISING
•Bolt-in camshaft; good low-end and mid-range power
•Great for Dynas, Softails and single riders
•Works best with performance air cleaner and exhaust, compression ratios
from stock to 9.5:1; stock valve springs okay
•Power range from 1500 to 5500 rpm
PART #
DESCRIPTION
SUG. RETAIL
0925-0250
For 06 Dyna and 07-09 Twin Cam
$337.95
0925-0231
For 99-06 Twin Cam (except 06 Dyna)
337.95
GRIND
290-2
Intake
Exhaust
296-2
Intake
Exhaust
304-2
Intake
Exhaust
310-2
Intake
Exhaust
316-2
Intake
Exhaust
316-2 GEAR DRIVE – STREET PERFORMANCE
•Bolt-in camshaft; 10:1 compression ratio recommended
•Works best with performance air cleaner and exhaust; stock valve
springs okay
•Power range from 1800 to 5800 rpm
PART #
DESCRIPTION
SUG. RETAIL
0925-0251
For 06 Dyna and 07-09 Twin Cam
$337.95
0925-0234
For 99-06 Twin Cam (except 06 Dyna)
337.95
OPEN
CLOSE
DURATION @ .065
VALVE LIFT
18
46
42
22
240°
248°
.570”
.570”
20
52
46
22
246°
254°
.619”
.619”
25
56
49
24
254°
260°
.600”
.600”
20
47
36
15
236°
242°
.505”
.505”
19
48
43
24
242°
252°
.505”
.505”
All part numbers in BOLD MAGENTA are new for 2009.
DASHES
& GAUGES
FRAMES,
SUSPENSION
& FENDERS
FOOTRESTS
& LICENSE
PLATE FRAMES
TIRES,
TUBES &
WHEELS
HARDWARE,
CHEMICALS
& TOOLS
COVERS,
SECURITY
& GENERAL
443
SECTION
7
WINDSHIELDS
TOURING
FIREBALL CAMS FOR 84-99 80” EVOLUTION
LUGGAGE
SEATS &
SISSY BARS
EXHAUST
•Available with or without cam gear
•These bolt-in cams are designed to deliver high performance in a stock
engine with hydraulic lifters for the street or the strip
•Made of high-quality materials, the computer-designed camshaft has
a broader powerband
•Cams now feature Mikronite surface enhancement, which strengthens
the cams and makes them significantly more durable
•Increase horsepower by reducing friction loss
•Highly resistant to corrosion
•Made in the U.S.A.
Cam w/ gear
Cam only
NOTE: Not for use on fuel-injected models.
NOTE: Must check coil bind, valve-to-valve clearance and valve-to-piston clearance.
FUEL/AIR
SYSTEMS
ENGINE
TRANSMISSION
& DRIVELINE
GASKETS
& SEALS
ELECTRICAL
LIGHTING
HANDLEBARS,
CONTROLS
& MIRRORS
CABLES
300-2B GRIND, HYDRAULIC
310-2 GRIND, HYDRAULIC
•Bolt-in cam designed for broad power range starting from low rpm; right
where you need it for street performance
•Replaces EV-13; cam lift at TDC: Int: .094” Exh: .093”
PART #
DESCRIPTION
SUG. RETAIL
0925-0219
Cam w/ gear
$189.95
0925-0220
Cam only, no gear
138.95
•Bolt-in cam, works well with stock carb and performance exhaust
•Replaces EV3
PART #
DESCRIPTION
SUG. RETAIL
0925-0225
Cam w/ gear
$189.95
0925-0226
Cam only, no gear
138.95
316-2 GRIND, HYDRAULIC
326-2 GRIND, HYDRAULIC
•Bolt-in performance with noticeable difference throughout rpm range;
works better with high-performance carb and exhaust
•Valve-to-piston clearances must be checked in some early Evolution
engines without notched pistons
•Replaces EV-38; cam lift at TDC: Int: .110” Exh: .127”
PART #
DESCRIPTION
SUG. RETAIL
0925-0221
Cam w/ gear
$189.95
0925-0222
Cam only, no gear
138.95
•Performance cam works well to increase performance in mid- and
upper-rpm range
•Valve-to-piston clearances must be checked in some early Evolution
engines without notched pistons
•Replaces EV-5; cam lift at TDC: Int: .125” Exh: .129”
PART #
DESCRIPTION
SUG. RETAIL
0925-0223
Cam w/ gear
$189.95
0925-0224
Cam only, no gear
138.95
GRIND
300-2B
Intake
Exhaust
310-2
Intake
Exhaust
GRIND
316-2
Intake
Exhaust
326-2
Intake
Exhaust
OPEN
CLOSE
DURATION @ .053
VALVE LIFT
12°
41°
34°
15°
226°
236°
.490
.490
19°
46°
37°
16°
236°
242°
.490
.490
OPEN
CLOSE
DURATION @ .053
VALVE LIFT
19°
48°
43°
24°
242°
252°
.490
.490
23°
56°
49°
26°
252°
262°
.490
.500
FOR 48-84 SHOVELHEAD, PANHEAD
•Cams now feature Mikronite surface enhancement, which strengthens the cams and makes them
significantly more durable
•Increase horsepower by reducing friction loss
•Highly resistant to corrosion
NOTE: Must check coil bind, valve-to-valve clearance and valve-to-piston clearance.
BRAKES
TANKS &
OIL FILTERS
DASHES
& GAUGES
FRAMES,
SUSPENSION
& FENDERS
FOOTRESTS
& LICENSE
PLATE FRAMES
TIRES,
TUBES &
WHEELS
HARDWARE,
CHEMICALS
& TOOLS
COVERS,
SECURITY
& GENERAL
444
NOTE: On late 77 and later engines, the pitch diameter on the camshaft, pinion gear and breather
valve gear was changed. These components are not interchangeable with earlier-style components
unless replaced in sets only. Late 77 and later gear sets are identified by a circular groove
machined in the outer face of the cam gear.
300H GRIND, HYDRAULIC
296A GRIND, MECHANICAL
•Bolt-in ease with broad power range for great street performance
•Replaces BH, cam lift at TDC: Int: .126”, Exh: .130
PART #
DESCRIPTION
SUG. RETAIL
CAM WITH GEAR
0925-0207
For 78-84 Shovelhead
$189.95
0925-0205
For 70-77 Shovelhead
189.95
0925-0203
For 48-69 Pan/Shovelhead
192.95
CAM ONLY, NO GEAR
0925-0206
For 70-84 Shovelhead
138.95
0925-0204
For 48-69 Pan/Shovelhead
138.95
•Bolt-in performance throughout the power range; also recommended
for increased torque in heavy bikes with heavy loads
•No spring change required
•Replaces A; cam lift at TDC: Int: .108” Exh: .108”
PART #
DESCRIPTION
SUG. RETAIL
CAM WITH GEAR
0925-0210
For 78-84 Shovelhead
$189.95
0925-0208
For 70-77 Shovelhead
194.95
CAM ONLY, NO GEAR
0925-0209
For 70-84 Shovelhead
138.95
308B GRIND, MECHANICAL
•Mild performance with an additional increase in mid-range and top-end horsepower; works well with high-performance carb and exhaust systems
•Replaces B; cam lift at TDC: Int: .129” Exh: .129”
•Check spring travel, piston-to-valve and valve-to-valve clearances
PART #
DESCRIPTION
SUG. RETAIL
CAM ONLY, NO GEAR
0925-0211
For 70-84 Shovelhead
$138.95
GRIND
296A
Intake
Exhaust
300H
Intake
OPEN
CLOSE
DURATION @ .053
VALVE LIFT
SHOVELHEAD
PANHEAD
20°
44°
44°
20°
244°
244°
.455
.455
.479
.479
24°
44°
248°
.455
.479
GRIND
OPEN
300H (CONT)
Exhaust 44°
308B
Intake
26°
Exhaust 50°
CLOSE
DURATION @ .053
VALVE LIFT
SHOVELHEAD
PANHEAD
24°
248°
.455
.479
50°
26°
256°
256°
.490
.490
.516
.516
All part numbers in BOLD MAGENTA are new for 2009.
SECTION
7
WINDSHIELDS
TOURING
LUGGAGE
SEATS &
SISSY BARS
EXHAUST
FUEL/AIR
SYSTEMS
HI-ROLLER CAMS FOR 84-99 80” EVOLUTION
•Revolutionary cam design for 84-99 80” Evolution only has Multi-Index
Gears to offer the versatility of three cam timing settings with one
camshaft. One position gives a 4° advance of usual cam timing and
another position is 4° retarded of the original timing. An overall 8° timing
range is available. Made in the U.S.A.
•Cams now feature Mikronite surface enhancement, which strengthens
the cams and makes them significantly more durable
•Increase horsepower by reducing friction loss
•Highly resistant to corrosion
ENGINE
TRANSMISSION
& DRIVELINE
H286-2B GRIND, HYDRAULIC
H290-2 GRIND, HYDRAULIC
•Bolt-in performance that works better with high performance carb and
exhaust, offering a noticeable difference throughout the rpm range
•Excellent for speed and touring
•Valve-to-piston clearances must be checked in some early Evolution
engines without notched pistons
PART #
DESCRIPTION
SUG. RETAIL
0925-0212
H286-2B cam
$247.95
•Produces strong low-end and mid-range power
•Engine must have higher-than-stock compression ratio or increased
displacement up to 88 cu. in.
•Works best in modified engines with headwork performed
PART #
DESCRIPTION
SUG. RETAIL
0925-0216
H290-2 cam
$247.95
H304-2 GRIND, HYDRAULIC
H296-2 GRIND, HYDRAULIC
ELECTRICAL
LIGHTING
•Increases performance in mid- and upper-rpm range
•Valve-to-piston clearances must be checked in some early Evolution
engines without notched pistons
PART #
DESCRIPTION
SUG. RETAIL
0925-0213
H296-2 cam
$247.95
•Produces a wide power range in your Evolution
•Engine must have at least 10:1 compression ratio
•Good cam for strokers and motors with up to 95 cu. in.
•Modified heads and high-lift springs required
PART #
DESCRIPTION
0925-0217
H304-2 cam
H306-2 GRIND, HYDRAULIC
H310-2 GRIND, HYDRAULIC
•Bolt-in performance that increases horsepower in engines with carb and
exhaust work, but will work in a stock engine
•Valve-to-piston clearances must be checked in some early Evolution
engines without notched pistons
PART #
DESCRIPTION
SUG. RETAIL
0925-0214
H306-2 cam
$247.95
•Designed for increased cubic inch/compression engines
•Valve clearance must be checked and performance springs are necessary
for a higher lift
•Shows off head and carb work
PART #
DESCRIPTION
SUG. RETAIL
0925-0215
H310-2 cam
$247.95
SUG. RETAIL
$247.95
H314-S GRIND, HYDRAULIC
HANDLEBARS,
CONTROLS
& MIRRORS
CABLES
BRAKES
TANKS &
OIL FILTERS
•Camshaft for large-displacement, performance-oriented engines
•Will provide maximum street and strip performance
PART #
DESCRIPTION
SUG. RETAIL
0925-0218
H314-S cam
$247.95
GRIND
H286-2B
Intake
Exhaust
H290-2
Intake
Exhaust
H296-2
Intake
Exhaust
H304-2
Intake
Exhaust
H306-2
Intake
Exhaust
H310-2
Intake
Exhaust
H314-S
Intake
Exhaust
GASKETS
& SEALS
OPEN
CLOSE
DURATION @ .053
VALVE LIFT
19°
48°
43°
24°
242°
252°
.490
.490
17°
45°
43°
23°
240°
248°
.581
.581
23°
56°
49°
26°
252°
262°
.490
.500
24°
55°
50°
25°
254°
260°
.600
.600
28°
69°
54°
23°
262°
272°
.500
.510
23°
68°
63°
28°
266°
276°
.550
.550
26°
65°
54°
21°
260°
266°
.600
.600
All part numbers in BOLD MAGENTA are new for 2009.
DASHES
& GAUGES
FRAMES,
SUSPENSION
& FENDERS
FOOTRESTS
& LICENSE
PLATE FRAMES
TIRES,
TUBES &
WHEELS
HARDWARE,
CHEMICALS
& TOOLS
COVERS,
SECURITY
& GENERAL
445
SECTION
7
FOR 48-84 SHOVELHEAD, PANHEAD
WINDSHIELDS
TOURING
•Cams now feature Mikronite surface enhancement, which strengthens the cams and makes them
significantly more durable
•Increase horsepower by reducing friction loss
•Highly resistant to corrosion
NOTE: On late 77 and later engines, the pitch diameter on the camshaft, pinion gear and breather valve gear was changed.
These components are not interchangeable with earlier style components unless replaced in sets only. Late 77 and later
gear sets are identified by a circular groove machined in the outer face of the cam gear.
NOTE: Some engines with thick valve seats and/or thick valve heads may have a valve-to-valve clearance problem with this cam. Be sure to check
spacing between the valves during installation.
LUGGAGE
SEATS &
SISSY BARS
EXHAUST
FUEL/AIR
SYSTEMS
H288-B GRIND, HYDRAULIC
H288-2B GRIND, HYDRAULIC
•Recommended for increased torque in big bikes with heavy loads;
provides bolt-in performance throughout the power range
•Bolt in, no spring change is required, and they work well with stock carbs
and exhaust
•Increase horsepower throughout the rpm range
•Bolt-in mild performance with stock springs, carb and exhaust or
performance exhaust system
PART #
0925-0197
0925-0196
DESCRIPTION
For 78-84 Big Twin
For 70-77 Big Twin
SUG. RETAIL
$189.95
189.95
288B GRIND, MECHANICAL
•Bolt-in performance with increased mid-range and top-end horsepower
•Utilizes stock springs, carb and exhaust, without requiring an increased
compression ratio
PART #
0925-0200
DESCRIPTION
For 78-84 Big Twin
SUG. RETAIL
$189.95
PART #
0925-0198
DESCRIPTION
For 78-84 Big Twin
SUG. RETAIL
$189.95
298B GRIND, MECHANICAL
•Bolt-in increase in mid-range and top-end horsepower
•Works well with high-performance carb and exhaust systems
•Can be used with stock springs
•Check spring travel, piston-to-valve and valve-to-valve clearances
PART #
0925-0201
DESCRIPTION
For 70-77 Big Twin
SUG. RETAIL
$189.95
304B GRIND, MECHANICAL
ENGINE
TRANSMISSION
& DRIVELINE
GASKETS
& SEALS
ELECTRICAL
LIGHTING
HANDLEBARS,
CONTROLS
& MIRRORS
H298-2B GRIND, HYDRAULIC
•A performance cam to be used with Drag Specialties exhaust and air
cleaner or other performance products
•Increases mid-range and top-end horsepower
•Street or high-performance cam
•Increased compression ratio and/or cubic inches required
•Must change valve springs and check spring travel, piston-to-valve and
valve-to-valve clearances
PART #
0925-0199
PART #
0925-0202
DESCRIPTION
For 78-84 Big Twin
SUG. RETAIL
$189.95
DESCRIPTION
For 78-84 Big Twin
PART #
0925-0195
OEM REPLACEMENT CAM, HYDRAULIC
•Stock specification hydraulic camshaft for the restoration of early Big Twin, replaces H-grind cam
GRIND
OPEN
288B/H288-B
Intake
22°
Exhaust
42°
H288-2B
Intake
18°
Exhaust
51°
298B
Intake
29°
Exhaust
53°
CLOSE
DURATION @.053
VALVE LIFT
SHOVEL
PAN
42°
22°
244°
244°
.450
.450
.472
.472
46°
23°
244°
254°
.450
.450
.473
.473
53°
29°
262°
262°
.450
.450
.473
.473
GRIND
H298-2B
Intake
Exhaust
304B
Intake
Exhaust
OEM STYLE
Intake
Exhaust
SUG. RETAIL
$189.95
DESCRIPTION
For 70-77 Big Twin
SUG. RETAIL
$189.95
OPEN
CLOSE
DURATION @.053
VALVE LIFT
SHOVEL
PAN
25°
62°
49°
22°
254°
264°
.450
.450
.473
.473
32°
56°
56°
32°
268°
268°
.485
.485
.510
.510
0°
53°
40°
12°
220°
244°
.389
.391
-
THUNDERMAX CHAIN DRIVE CAMS BY RED SHIFT
CABLES
BRAKES
•The stroked crankshaft in 07-09 Twin Cam models changes the dynamic from previous Twin Cam
88 engines, making correct cam choice crucial to avoid engine-damaging detonation from today’s
lessening fuel quality
•Choose cam grind to match engine configuration
•Ground from one-piece 8620 steel billets
•Provide smooth, linear power with great valvetrain dynamics
•Require adjustable pushrods
NOTE: All numbers shown are calculated using stock (1.62”) rocker arm ratios. Recalculate if using higher rocker arm ratios.
TANKS &
OIL FILTERS
DASHES
& GAUGES
FRAMES,
SUSPENSION
& FENDERS
FOOTRESTS
& LICENSE
PLATE FRAMES
NOTE: Legal in California only for racing vehicles which may never be used upon a highway.
FOR 07-09 TWIN CAM
575S CAMS – 96” AND 110” ENGINES
577S CAMS – 103” ENGINES
•Great bolt-in upgrade for stock 96” or 110” engines in 07-08 Twin Cam
•Increase torque and horsepower across the board
•No headwork required
PART #
DESCRIPTION
SUG. RETAIL
0925-0189
575S cams
$349.95
•Strong performer for 07-08 103” conversion engines with flat-top pistons
and stock 96” heads
•Provide smooth power without detonation
•Broader timing for lower cranking compression
•No headwork required
647S CAMS – 113” ENGINES
PART #
0925-0190
•Max power grind for 07-08 larger-displacement engines
•Broader timing for higher-compression engines
•Complement high-flow heads, intake and exhaust
•Headwork required
PART #
DESCRIPTION
0925-0191
647S cams
TIRES,
TUBES &
WHEELS
HARDWARE,
CHEMICALS
& TOOLS
COVERS,
SECURITY
& GENERAL
446
GRIND
575S
Intake
Exhaust
577S
Intake
Exhaust
DESCRIPTION
577S cams
SUG. RETAIL
$349.95
657S CAMS – 107” AND LARGER ENGINES
SUG. RETAIL
$349.95
LIFT
OPENING LOBE CENTER CLOSING DURATION @ TDC
LIFT
@ 0.053” (DEGREES)
@ 0.053” (DEGREES) (INCHES) (INCHES)
25
49
98
105
41
17
246
246
0.201
0.162
0.575
0.575
25
50
100
104
47
23
252
252
0.214
0.198
0.577
0.577
•Max torque grind for 07-08 larger displacement with heavy payload
•Narrower timing for more low-end grunt
•Work well with bagger exhaust
•Headwork required
PART #
DESCRIPTION
SUG. RETAIL
0925-0192
657S cams
$349.95
GRIND
647S
Intake
Exhaust
657S
Intake
Exhaust
LIFT
OPENING LOBE CENTER CLOSING DURATION @ TDC
LIFT
@ 0.053” (DEGREES)
@ 0.053” (DEGREES) (INCHES) (INCHES)
26
58
106
106
58
26
264
264
0.211
0.211
0.647
0.647
27
52
99
104
45
27
252
258
0.228
0.217
0.657
0.650
All part numbers in BOLD MAGENTA are new for 2009.
SECTION
7
WINDSHIELDS
WILD THINGS CHAIN DRIVEN CAMS FOR 99-09 TWIN CAM
0925-0185
•Low cam noise and long valve train life
•Designed to give strong low-end torque and high horsepower with a wide, usable power band and extended rpm ranges
•Chain-driven cams for 99-06 models (except 06 Dyna) use stock splined gear and chain; '99 models with keyed drive gear
will require the installation of a splined gear (sold separately)
•Chain-driven cams for 06 Dyna and all 07-09 models use stock cam chain drives
•Sold in sets of two
•Cam installation kit are recommended for chain-driven cams (kit #DS-199235)
TOURING
LUGGAGE
NOTE: The TC-4D and TC-46D cams are specifically designed to allow you to use the stock starter in larger than stock motors;
and they help eliminate detonation (pinging) when running up to 10.5 compression if 92-octane fuel is used.
TC-1
TC-2/TC-2D
TC-4D
•Bolt-in low- and mid-range power increases;
80+ horsepower possible with no head work
•Recommended for heavy bikes with stock
or near stock compression
•Works best in 88" to 96" motors
•Power gains through the entire rpm range
•Big power for 88" to 103" motors; best for use
with motors that have head work, larger carb or
throttle body and a performance exhaust system
•Can be used in stock motors
PART #
DESCRIPTION
0925-0098
TC-1 cams for 99-06 Twin
Cam (except 06 Dyna)
PART #
DESCRIPTION
0925-0106
TC-2 cams for 99-06 Twin Cam
(except 06 Dyna)
TC-2D cams for all 07-09 Twin
Cam and 06 Dyna
SUG. RETAIL
0925-0183
$349.95
SUG. RETAIL
$349.95
PART #
DESCRIPTION
0925-0185
TC-4D cams for all 07-09 Twin
Cam and 06 Dyna
349.95
SUG. RETAIL
TC-46D
TC-546D
•High-lift version of our TC-2 cams, very
street-friendly
•When combined with Wild Things heads,
pistons and throttle body, more than 120
horsepower can be produced
•Requires clearancing
•High-lift version of the TC-4D
•For 95"+ motors
•Impressive power gains and a wide powerband
•High compression, head work, large carburetor or throttle
body and a performance exhaust will get the most
out of this cam
SUG.
•Require some
PART #
DESCRIPTION
RETAIL
clearancing
0925-0186 TC-46D cams for all 07-09
•For 100"+ engines
•Large powerband with good
drivability yet it runs quiet
•Really helps when starting highcompression, big-inch motors
•Requires clearancing
DESCRIPTION
0925-0184
TC-26D cams for all 07-09
Twin Cam and 06 Dyna
SUG. RETAIL
$349.95
Twin Cam and 06 Dyna
PART #
DESCRIPTION
FUEL/AIR
SYSTEMS
ENGINE
SUG.
RETAIL
0925-0187 TC-546D cams for all 07-09
Twin Cam and 06 Dyna
$349.95
$349.95
WILD THINGS GEAR DRIVEN CAMS FOR 99-06 TWIN CAM (EXCEPT 06 DYNA GLIDE)
0925-0099
ELECTRICAL
NOTE: The TC-4G and TC-46G cams are specifically designed to allow you to use the stock starter in larger than stock motors;
and they help eliminate detonation (pinging) when running up to 10.5 compression if 92-octane fuel is used.
TC-1G
TC-2G
TC-4G
TC-26G
•Bolt-in low- and mid-range
power increases; 80+ horsepower
possible with no head work
•Recommended for heavy bikes
with stock or near
stock compression
•Works best in 88" to
95" motors
•Power gains through the
entire rpm range
PART #
DESCRIPTION
•Big power for 88" to 103" motors;
best for use with motors that have
head work, larger carb or throttle
body and a performance
exhaust system
•Can be used in stock motors
•High-lift version of our TC-2G cams, very
street-friendly
•When combined with Wild Things heads,
pistons and throttle body, more than
120 horsepower can be produced
•Requires clearancing
PART #
DESCRIPTION
0925-0101
DESCRIPTION
PART #
DESCRIPTION
TC-1G cams
TC-2G
cams
PART #
0925-0100
0925-0104
TC-26G cams
0925-0099
TC-4G cams
$349.95
SUG.
RETAIL
$349.95
SUG. RETAIL
$349.95
SUG. RETAIL
TC-546G
TC-46G
•A high horsepower, high torque cruiser cam for 103"+ motors
•High compression, head work, large carburetor or throttle
body and a performance exhaust will get the most out
of this cam
•Excellent choice for engines with restricted intake
tracts or those with
SUG.
Magneti Marelli
PART #
DESCRIPTION
RETAIL
fuel-injection systems
0925-0102
TC-46G cams
$349.95
•For 100"+ engines
•Large powerband with good
drivability yet it runs quiet
•Really helps when starting highcompression, big-inch motors
•Requires clearancing
•High-lift version of the TC-4G
•For 95"+ motors
•Impressive power gains and a wide powerband
•High compression, head work, large carburetor
or throttle body and a performance exhaust
will get the most out of this cam
SUG.
•Require some PART #
DESCRIPTION
RETAIL
clearancing
0925-0105 TC-546G cams $349.95
LIFT
(INCHES)
GRIND
TC-1/TC-1G
Intake
.510
Exhaust
.498
TC-2/TC-2D/TC-2G
Intake
.510
Exhaust
.495
TC-4D/TC-4G
Intake
.560
Exhaust
.550
TC-5G
Intake
.590
DESCRIPTION
0925-0103
TC-5G cams
LIFT @ TDC
(INCHES)
OPENING
CLOSING
(DEGREES) (DEGREES)
DURATION
(DEGREES)
LOBE CENTER
(DEGREES)
.158
.121
15
40
41
8
236
228
103
106
.169
.145
18
48
50
14
248
242
106
107
.217
.181
26
52
54
20
260
252
104
106
.225
27
59
266
106
SUG. RETAIL
$349.95
LIFT
GRIND
(INCHES)
TC-5G (CONT)
Exhaust
.560
TC-26D/TC-26G
Intake
.575
Exhaust
.495
TC-46D/TC-46G
Intake
.625
Exhaust
.575
TC-546D/TC-546G
Intake
.630
Exhaust
.575
LIFT @ TDC
(INCHES)
OPENING
CLOSING
(DEGREES) (DEGREES)
DURATION
(DEGREES)
LOBE CENTER
(DEGREES)
.189
58
22
260
108
.175
.145
18
48
50
14
248
242
106
107
.230
.182
26
52
54
20
260
252
104
106
.234
.182
27
52
59
20
266
252
106
106
WILD THINGS CAMS FOR 84-99 EVOLUTION BIG TWIN
•Low cam noise and long valve train life
•Produce wide, usable power with strong low-end torque, high horsepower and extended rpm ranges
•Sold each
•Wide powerband for 80" to 96" motor
•Works well in larger,
low-compression motors
•Valve springs and spacing required
PART #
DESCRIPTION
0925-0096
0925-0097
ER-2 cam
ER-46 cam
SUG. RETAIL
$219.95
219.95
•The Evo version of our venerable TC46-G cam
•Intended for use on 96"+ motors
•Head work, a larger carburetor, performance exhaust
and higher compression really make this cam shine
•Valve springs and spacing required
PART #
DESCRIPTION
0925-0096
0925-0097
ER-2 cam
ER-46 cam
SUG. RETAIL
$219.95
219.95
GRIND
ER-2
Intake
Exhaust
ER-46
Intake
Exhaust
All part numbers in BOLD MAGENTA are new for 2009.
HANDLEBARS,
CONTROLS
& MIRRORS
CABLES
BRAKES
TANKS &
OIL FILTERS
DASHES
& GAUGES
FRAMES,
SUSPENSION
& FENDERS
FOOTRESTS
& LICENSE
PLATE FRAMES
TIRES,
TUBES &
WHEELS
0925-0096
ER-46
ER-2
LIGHTING
$349.95
TC-5G
PART #
TRANSMISSION
& DRIVELINE
GASKETS
& SEALS
•Low cam noise and long valve train life
•Designed to give strong low-end torque and high horsepower with a wide, usable power band and extended rpm ranges
•Sold in sets of two
•Gear-driven cams require the use of 4-gear gear set (DS-199532 or DS-199538) and a high lift spring kit (both sold separately)
•Cam installation kit recommended for gear-driven cams (kit #DS-199321)
SUG.
RETAIL
EXHAUST
$349.95
TC-26D
PART #
SEATS &
SISSY BARS
LIFT
OPENING CLOSING DURATION LOBE CENTER
(INCHES) (DEGREES) (DEGREES) (DEGREES) (DEGREES)
.560
.510
26
52
50
20
256
252
102
106
.625
.575
24
56
56
16
260
252
106
110
HARDWARE,
CHEMICALS
& TOOLS
COVERS,
SECURITY
& GENERAL
447
SECTION
7
WINDSHIELDS
XTREME ENERGY™ CAMS
TOURING
•New cam lobe designs allow maximum performance for Evolution engines
•Give great throttle response and mid-range with excellent high-rpm power
•Fast opening and closing gives better airflow with the lift and duration used
•Xtreme Energy cams require valve springs designed for high-lift cams
•All cams made from SAE 6150 bearing-quality steel for durability and include the cam gear
•Made in the U.S.A.
LUGGAGE
FOR 84-99 EVOLUTION BIG TWIN
EVL-5000 CAM
EVL-5005 CAM
EVL-5010 CAM
•Excellent low-end and mid-range; idle-5300 rpm
•For trailer towing, two-up
•Low-end and mid-range power for heavy bikes;
1500-5500 rpm
•Mid-range to top-end for light bikes; 1800-5800
rpm; stock heads with performance springs
PART #
DESCRIPTION
SUG. RETAIL
PART #
DESCRIPTION
SUG. RETAIL
0925-0038
EVL-5005 cam
$181.95
0925-0039
EVL-5010 cam
$181.95
SEATS &
SISSY BARS
PART #
DESCRIPTION
0925-0037
EVL-5000 cam
SUG. RETAIL
$181.95
EVL-5015 CAM
EXHAUST
FUEL/AIR
SYSTEMS
ENGINE
EVL-5020 CAM
•Mid-range to top-end for modified 80- to
88-cu.-in. engines, 9.5:1+ compression
and low-restriction pipes and intake
DESCRIPTION
SUG. RETAIL
0925-0040
EVL-5015 cam
$181.95
GRIND
OPEN
EVL-5000
230
17
EVL-5005
236
EVL-5010
244
•Maximum power in 88+-cu.-in. engines, 10.5:1+
compression, head work, performance pipes
and intake
•Modified engines over 88 cu. in., low-restriction
pipes and intake; up to 6500 rpm
PART #
INTAKE
DURATION
EVL-5025 CAM
CLOSE
EXHAUST
DURATION
OPEN
33
230
41
18
38
256
22
42
244
PART #
DESCRIPTION
SUG. RETAIL
0925-0041
EVL-5020 cam
$181.95
CLOSE
LIFT
INT./EXH.
TDC LIFT
INT./EXH.
GRIND
INTAKE
DURATION
9
.562/.562
.172/.130
OPEN
EVL-5015
252
26
42
14
.569/.569
.177/.158
EVL-5020
260
48
16
.585/.585
.203/.171
EVL-5030
268
PART #
DESCRIPTION
0925-0042
EVL-5025 cam
CLOSE
EXHAUST
DURATION
OPEN
46
252
52
58
52
260
23
56
272
SUG. RETAIL
$181.95
CLOSE
LIFT
INT./EXH.
TDC LIFT
INT./EXH.
20
.585/.585
.228/.182
56
24
.585/.585
.139/.216
64
28
.601/.601
.263/.240
V-THUNDER™ CAMS
TRANSMISSION
& DRIVELINE
GASKETS
& SEALS
ELECTRICAL
LIGHTING
HANDLEBARS,
CONTROLS
& MIRRORS
•Provide the ultimate in arm-stretching power on the street or in competition
•Power proven and backed by hundreds of exhaustive hours on V-Thunder's dyno and in on-bike testing, these cams provide
added punch at all levels of performance for Evolution motors while maintaining the longevity and integrity of valvetrain parts
•V-Thunder cams are made with SAE6150 bearing-quality steel and induction-hardened for optimum surface longevity
•Tolerances are extremely precise with the aid of computer-controlled machining centers
•Made in the U.S.A.
NOTE: Always check valve spring coil bind, valve guide-to-collar, valve-to-valve and valve-to-piston clearance when installing a new cam.
FOR 84-99 EVOLUTION BIG TWIN
EVL-3000 CAM
EVL-3030 CAM
•For two-up riding
and pulling trailers
•Good power to 5000 rpm
PART #
DESCRIPTION
SUG. RETAIL
DS-199152
EVL-3000 cam
$181.95
TANKS &
OIL FILTERS
DASHES
& GAUGES
FRAMES,
SUSPENSION
& FENDERS
FOOTRESTS
& LICENSE
PLATE FRAMES
TIRES,
TUBES &
WHEELS
HARDWARE,
CHEMICALS
& TOOLS
COVERS,
SECURITY
& GENERAL
448
PART #
DESCRIPTION
SUG. RETAIL
DS-199158
EVL-3060 cam
$181.95
DESCRIPTION
SUG. RETAIL
DS-199155
EVL-3030 cam
$181.95
•Stock motor
•Good low-end and
mid-range power
•Power from 1500 to 5600 rpm
EVL-3040 CAM
DESCRIPTION
SUG. RETAIL
DS-199153
EVL-3010 cam
$181.95
CABLES
BRAKES
•Requires valve springs, free-flowing pipes
and carb work
•Works better with higher compression
•Hot street/strip cam for light bikes
•Power from 3000 to 7000 rpm
PART #
•Requires valve springs, freeflowing pipes and carb work
•Pulls hard through power range
•Power from 2000 to 6500 rpm
PART #
DESCRIPTION
SUG. RETAIL
DS-199156
EVL-3040 cam
$181.95
EVL-3020 CAM
EVL-3050 CAM
•Works best with free-flowing
pipes and carb work
•Strong mid-range
•Power from 2000 to 6000 rpm
•Requires valve springs, freeflowing pipes and carb work
•Top-end cam
•Power from 2500 to 6500 rpm
PART #
DESCRIPTION
SUG. RETAIL
PART #
DESCRIPTION
SUG. RETAIL
DS-199154
EVL-3020 cam
$181.95
DS-199157
EVL-3050 cam
$181.95
DURATION
OPEN CLOSE @ .053
LIFT
EVL-3000
•Requires head work, freeflowing pipes and carb work
•Good roll-on in high gear
•Strong mid-range
•Power from 2000 to 6300 rpm
EVL-3010 CAM
PART #
GRIND
EVL-3060 CAM
Intake
10°
34°
.224°
.500"
Exhaust
34°
10°
.224°
.500"
EVL-3010
Intake
15°
39°
.234°
.500"
Exhaust
39°
15°
.234°
.500"
EVL-3020
Intake
18°
42°
.240°
.500"
Exhaust
42°
18°
.240°
.500"
EVL-3070 CAM
EVL-3030
•Requires valve springs, headwork,
free-flowing pipes and carb work
•Recommended for 88 cu. in.
and larger motors
•Works best with 10.5-to-1
and higher compression
•Very hot street/strip cam
•Power from 3500 to 7500 rpm
Intake
16°
44°
.240°
.530"
Exhaust
44°
16°
.240°
.530"
EVL-3040
Intake
17°
45°
.242°
.510"
Exhaust
50°
22°
.252°
.510"
EVL-3050
Intake
22°
50°
.252°
.510"
Exhaust
50°
22°
.252°
.510"
EVL-3060
NOTE: Always check valve spring coil bind,
valve guide-to-collar, valve-to-valve and valveto-piston clearance when installing a new cam.
PART #
DESCRIPTION
SUG. RETAIL
DS-199159
EVL-3070 cam
$181.95
Intake
24°
54°
.260°
.585"
Exhaust
61°
29°
.270°
.585"
EVL-3070
Intake
29°
61°
.270°
.608"
Exhaust
63°
31°
.274°
.608"
V-THUNDER™ CAMS FOR SHOVELHEAD
•V-Thunder cams provide the ultimate in arm-stretching power on the street or in competition
•Power proven and backed by hundreds of exhaustive hours on V-Thunder's dyno and in on-bike testing, these cams provide
added punch at all levels of performance for Shovelhead motors while maintaining the longevity and integrity of valvetrain parts
•V-Thunder cams are made with SAE6150 bearing-quality steel and are induction-hardened for optimum surface longevity
•Tolerances are extremely precise with the aid of computer-controlled machining centers
•Made in the U.S.A.
FOR 70-84 SHOVELHEAD
SHV-4000/4001 CAM
SHV-4030 CAM
•Good mid-range
•Power from 1500 to 4500 rpm
PART #
DESCRIPTION
SUG. RETAIL
DS-199160
For 78-84 Shovelhead
$181.95
DS-199161
For 70-77 Shovelhead
181.95
SHV-4010/4011 CAM
DESCRIPTION
GRIND
Intake
14°
42°
236°
.450"
PART #
DESCRIPTION
Exhaust
42°
14°
236°
.450"
DS-199166
For 78-84 Shovelhead
SUG. RETAIL
$181.95
SHV-4040 CAM
•Requires valve springs; very good mid-range
•Power from 1500 to 5000 rpm
PART #
•Requires valve springs, free-flowing pipes and carb
•Performance cam
•Power from 2500 to 6500 rpm
SUG. RETAIL
DS-199162
For 78-84 Shovelhead
$181.95
DS-199163
For 70-77 Shovelhead
181.95
•Requires valve springs, free-flowing pipes and carb
•Pulls strong all through power band
•Power from 2000 to 6000 rpm
PART #
DESCRIPTION
DS-199168
For 78-84 Shovelhead
SUG. RETAIL
$181.95
SHV-4020/4021 CAM
•Requires upgraded valve springs; best mid-range
•Power from 1800 to 5500 rpm
PART #
DESCRIPTION
DS-199164
For 78-84 Shovelhead
SUG. RETAIL
$181.95
DS-199165
For 70-77 Shovelhead
181.95
OPEN
CLOSE DURATION @ .053
VALVE LIFT
V-THUNDER (SHV-4000/1)
V-THUNDER (SHV-4010/1)
Intake
14°
42°
236°
.485"
Exhaust
42°
14°
236°
.485"
V-THUNDER (SHV-4020/1)
Intake
17°
45°
242°
.485"
Exhaust
45°
17°
242°
.485"
V-THUNDER (SHV-4030)
Intake
22°
50°
252°
.485"
Exhaust
50°
22°
252°
.485"
V-THUNDER (SHV-4040)
SHV-4050 CAM
Intake
17°
45°
242°
.485"
•Must have valve springs, free-flowing pipes and carb
•Hot street or strip cam pulls from 3000 to 7000 rpm
Exhaust
50°
22°
252°
.485"
PART #
DESCRIPTION
Intake
24°
56°
260°
.550"
DS-199170
For 78-84 Shovelhead
Exhaust
61°
29°
270°
.550"
SUG. RETAIL
$181.95
All part numbers in BOLD MAGENTA are new for 2009.
V-THUNDER (SHV-4050)
SECTION
7
CAMS FOR 84-99 80” EVOLUTION MOTORS
•Feature an improved ramp design for longevity and quiet operation
•All cams include new inner cam bearing (Torrington) and gear
•Made in the U.S.A.
WINDSHIELDS
1361G CAM
1362G CAM
•Bolt-in cam for 80” motors
•Use of a free-flowing air cleaner and exhaust is recommended
•Works well from 2000 to 6000 rpm
•For use in 89-103” motors
•Requires performance valve springs, high-flowing heads and exhaust
•Works best from 3000 to 6000 rpm
PART #
DESCRIPTION
SUG. RETAIL
2007-2107
1362G cam
$215.95
PART #
2007-2105
DESCRIPTION
1361G cam
SUG. RETAIL
$215.95
1363G CAM
1364G CAM
•For use in 96-120” motors
•Requires high-compression, free-flowing motor
•Requires performance valve springs
•Generates best power from 2800 to 6000 rpm
•For use in 100”+ motors
•This cam requires major head and piston modifications
•Requires performance valve springs
•Use for street and strip
PART #
2007-2109
GRIND
1361G
Intake
Exhaust
1362G
Intake
Exhaust
DESCRIPTION
1363G cam
SUG. RETAIL
$215.95
OPEN
CLOSE
DURATION @ .053”
VALVE LIFT
16”
50”
38”
14”
234°
244°
.500”
.500”
24”
56”
50”
22”
254°
258°
.565”
.565”
PART #
2007-2111
GRIND
1363G
Intake
Exhaust
1364G
Intake
Exhaust
DESCRIPTION
1364G cam
SUG. RETAIL
$215.95
OPEN
CLOSE
DURATION @ .053”
VALVE LIFT
28”
68”
56”
24”
264°
272°
.660”
.660”
31”
72”
59”
24”
270°
276°
.660”
.660”
LUGGAGE
SEATS &
SISSY BARS
EXHAUST
FUEL/AIR
SYSTEMS
ENGINE
0925-0182
0925-0167
TOURING
0925-0153
TRANSMISSION
& DRIVELINE
GASKETS
& SEALS
CAM INSTALLATION KITS
FOR TWIN CAM
DS-199321
•Includes all gaskets, bearings and hardware necessary to install
gear-driven cams
PART #
DESCRIPTION
0925-0167 For 06 Dyna Glide and all 07-09 Twin Cam motors
0925-0182 For all 99-06 Twin Cam motors
(except 06 Dyna Glide)
46.95
DS-199009
DS-199175
ELECTRICAL
DS-199235
SUG. RETAIL
$42.95
CAM DRIVE SPROCKETS
CAM INSTALLATION KIT
•Includes all required parts needed when servicing
or changing to gear- or chain-drive cams in a
Twin Cam motor
•Made in the U.S.A.
PART #
DESCRIPTION
FOR ALL 99-06 TWIN CAM MOTORS (EXCEPT 06 DYNA GLIDE)
DS-199235
Gear drive cam installation kit
DS-199321
Chain drive cam installation kit
FOR 06 DYNA AND ALL 07-09 TWIN CAM
0925-0153
Gear drive cam installation kit
LIGHTING
SUG. RETAIL
$37.95
86.95
45.95
CRANKSHAFT CAM
DRIVE SPROCKET
•Manufactured from 4340 steel and replaces
the stock 34-tooth cam drive sprocket
•Includes shims
•Sold each
PART #
DESCRIPTION
DS-199175 For 00-06 Twin Cam motors (except 06 Dyna Glide),
splined; repl. OEM #25716-99
DS-199009 For 99 Twin Cam motors, keyed; repl. OEM #25563-99
SUG.
RETAIL
$81.95
81.95
TANKS &
OIL FILTERS
DESCRIPTION
For all 99-06 Twin Cam motors (except 06 Dyna Glide)
DS-199539
SUG.
RETAIL
$65.95
DS-199538
DASHES
& GAUGES
FRAMES,
SUSPENSION
& FENDERS
0925-0166
GEAR SETS FOR
GEAR-DRIVEN CAMS
•Sets will work with all
Andrews and S&S gear-driven
cams for Twin Cam motors
•Choose from a two-gear set
that includes a pinion shaft
gear and an outer cam gear or
a four-gear set that includes
a pinion gear, an outer cam
gear and two inner cam gears
•Sets include bolts, thrust
washer and key
•Made in the U.S.A.
PART #
DESCRIPTION
FOR 06 DYNA GLIDE AND ALL O7-09 TWIN CAM MOTORS
0925-0166
Four-gear set
CABLES
BRAKES
•Manufactured from 4340 steel and replaces
OEM #25609-99
•17-tooth sprocket can be used with the OEM
cam drive sprocket or DS-199009
•Made in the U.S.A.
PART #
DS-199074
HANDLEBARS,
CONTROLS
& MIRRORS
FOOTRESTS
& LICENSE
PLATE FRAMES
TIRES,
TUBES &
WHEELS
HARDWARE,
CHEMICALS
& TOOLS
SUG. RETAIL
$449.25
PART #
DESCRIPTION
FOR 99-06 TWIN CAM MOTORS (EXCEPT 06 DYNA GLIDE)
DS-199539
Two-gear set
DS-199538
Four-gear set
All part numbers in BOLD MAGENTA are new for 2009.
SUG. RETAIL
$252.95
449.95
COVERS,
SECURITY
& GENERAL
449
SECTION
7
WINDSHIELDS
TOURING
LUGGAGE
SEATS &
SISSY BARS
EXHAUST
FOUR-GEAR SET FOR
GEAR-DRIVEN CAMS
•A four-gear set is required for geardriven cams that do not come with
secondary cam gears; includes two
DS-199532
secondary cam gears, outer cam drive gear, outer pinion
drive gear and mounting hardware
•Due to the inherent characteristics of gear drives, you may experience more valve train noise with gear
driven cams; oversized and undersized gears are available to help achieve correct gear lash
•Made in the U.S.A.
0925-0152
0925-0092
NOTE: It is the installer’s responsibility to check all clearances and follow all procedures in the S&S instructions and Harley-Davidson manual.
PART #
DESCRIPTION
SUG. RETAIL
CAM GEAR DRIVE KIT
DS-199532 For 99-06 Twin Cam models (except 06 Dyna Glide)
$453.95
PART #
DESCRIPTION
CAM GEAR DRIVE KIT (CONT)
0925-0152 For 06 Dyna Glide and all 07-09 Twin Cam models
SUG. RETAIL
OVERSIZED AND UNDERSIZED GEARS
PART #
DESCRIPTION
FOR 99-06 TWIN CAM MOTORS (EXCEPT 06 DYNA GLIDE)
0925-0092 Rear inner cam gear, undersized
0925-0093 Rear inner cam gear, oversized
0925-0094 Pinion gear, undersized
0925-0095 Pinion gear, oversized
PART #
DESCRIPTION
FOR 06 DYNA GLIDE AND ALL 07-09 TWIN CAM MODELS
0925-0154 Rear inner cam gear, undersized
0925-0155 Rear inner cam gear, oversized
0925-0094 Pinion gear, undersized
0925-0095 Pinion gear, oversized
SUG. RETAIL
SUG. RETAIL
$113.95
113.95
92.95
92.95
$453.95
$102.95
102.95
92.95
92.95
FUEL/AIR
SYSTEMS
ENGINE
BEARING PLATE
TRANSMISSION CAM
•Heavy-duty cam bearing plate is recommended for use with all gear-drive
BLOCK OFF PLATES
& DRIVELINE
•Block off hydraulic chain tensioner holes when using gear driven cams
cams and is included in S&S complete gear-drive cam kits
GASKETS
& SEALS
ELECTRICAL
LIGHTING
HANDLEBARS,
CONTROLS
& MIRRORS
PART #
0925-0046
DESCRIPTION
For all 99-06 Twin Cam motors (exc. 06 Dyna Glide)
SUG. RETAIL
$6.95
PART #
0932-0036
DESCRIPTION
For 06 Dyna and 07-09 Twin Cam camplates
SUG. RETAIL
$35.95
CAM PLATE/OIL PUMP FASTENER KIT
•12-point, heat-treated 8740 chromoly steel bolts with black oxide finish manufactured to Feuling’s® exact specifications
•Tensile strength rated at 170,000 psi; superior and stronger than OEM and stronger than grade 8 fasteners
•Works with Feuling® cam plate PART #0920-0006 and oil pumps
PART #s 0932-0020, 0932-0018
•Precision-rolled threads provide optimum engagement, prevent galling and promote consistent torque loading
•Wide, underhead flange design provides even load distribution for optimum sealing of surfaces
•Includes assembly lubricant for installation
•Made in the U.S.A.
PART #
2401-0127
DESCRIPTION
For 99-06 Twin Cam motors (except 06 Dyna Glide )
SUG. RETAIL
$41.95
CABLES
CAM SUPPORT PLATES
BRAKES
TANKS &
OIL FILTERS
DASHES
& GAUGES
FRAMES,
SUSPENSION
& FENDERS
FOOTRESTS
& LICENSE
PLATE FRAMES
TIRES,
TUBES &
WHEELS
HARDWARE,
CHEMICALS
& TOOLS
COVERS,
SECURITY
& GENERAL
450
•Made of 7075 billet aluminum then hard
anodized which increases strength and
hardness of cam plate; no need for pinion
shaft bushing
•Increases engine oil flow to pinion shaft and
connecting rod bearings
•Decreases engine temperature
by +/- 20 degrees
0925-0110
•Tighter cam bearing bore tolerance for
improved press fit
•Pressure relief valve and spring designed to increase volume and
pressure and eliminate need to stretch the spring or use a shim
•Includes bearing retainer plate and hardware
•Bolts to stock location
•Made in the U.S.A.
CAM
SUPPORT
PLATE
0920-0006
NOTE: For use ONLY with Feuling® oil pumps (PART #s 0932-0018, 0932-0020 or 0932-0023);
see page 455.
PART #
0925-01101
0920-0006
0925-01092
1
2
DESCRIPTION
For 06 Dyna and all 07-09 Twin Cam motors
For gear drive cams in 99-06 Twin Cam motors (except 06 Dyna)
For chain drive cams in 99-06 Twin Cam motors (except 06 Dyna)
SUG. RETAIL
$387.95
387.95
398.95
Includes block-off plates for gear drive cams.
Includes tensioner pins and guide tower.
•Made from
billet 6061 T-651
aluminum
•Optimized oil
passages for better oil distribution
•High-tolerance dowel locaters for a more
precise cam bore-to-cam bore location
•Made in the U.S.A.
PART #
DESCRIPTION
DS-199667 For all 99-06 Twin Cam
motors (except 06 Dyna
Glide); repl. OEM #24607-99
SUG.
RETAIL
$339.95
CAM INSTALLER KIT
•Kit contains a variety of parts necessary to correctly install a new camshaft, including: five S&S cam
bearings, five each of a variety of S&S cam thrust washers ranging from .050” to .090” thickness in
increments of .010”, five cam lock washers, five cam seals, and one pinion nut
•Comes in a handy vinyl divider box with re-order numbers on the inside
PART #
0925-0045
DESCRIPTION
For 70-99 Big Twin (except Twin Cam)
All part numbers in BOLD MAGENTA are new for 2009.
SUG. RETAIL
$316.95
SECTION
7
0924-0012
CAM BEARINGS/BUSHINGS
PART #
DESCRIPTION
CAM BEARINGS
0924-0107 Inner cam bearing for 06 Dyna and all 07-09 Big Twin; rep OEM #9215
0924-0011 Inside needle bearing for 99-06 Twin Cam models (except 06 Dyna
Glide); repl. OEM #9198 (Timken) (ea.)
0924-0012 Outside ball bearing for 99-06 Twin Cam models (except 06 Dyna
Glide); repl. OEM #8990A (Timken) (ea.)
0924-0013 Needle bearing for 58-99 Big Twin, (except Twin Cam);
repl. OEM #9058 (Timken) (ea.)
0924-0010 Needle bearing for L58-90 XL; repl. OEM #9057 (Timken) (ea.)
CAM COVER BUSHINGS
DS-194198 For 70-99 74”/80” Big Twin; repl. OEM #25581-70 (ea.)
DS-194147 For 36-69 61”, 74”; repl. OEM #25581-36 (OHV engines) (ea.)
DS-194171 For 57-06 XL (#s 1, 3, 4); 45” (#4); repl. OEM #25586-37 (ea.)
DS-194174 For 57-90 XL (#2); repl. OEM #25588-57 (ea.)
WINDSHIELDS
SUG. RETAIL
$9.95
0924-0011
14.95
7.95
9.95
DS-194147
DS-194198
LUGGAGE
DS-194171
19.95
15.95
21.95
19.95
DS-194174
CAM BUSHING KITS
FOR BIG TWIN AND XL
DESCRIPTION
SEATS &
SISSY BARS
EXHAUST
DS-194199
•Big Twin kits include cam and gear shaft
bushings/bearings, along with lock pins
and thrust plate
•XL kits include all cam and gear shaft bushings/
bearings, along with lock pins and shims
•Made in the U.S.A.
PART #
FOR BIG TWIN
DS-194195
DS-194194
DS-194193
DS-194172
FOR XL
DS-194199
DS-194197
DS-194196
TOURING
0924-0107
10.95
FUEL/AIR
SYSTEMS
SUG. RETAIL
For 73-99 Big Twin (except Twin Cam)
For 70-72 Big Twin
For 58-69 Big Twin
For 36-53 Big Twin
$32.95
32.95
53.95
53.95
For 86-90 XL
For 77-85 XL
For 57-77 XL
86.95
102.95
102.95
DS-194195
ENGINE
TRANSMISSION
& DRIVELINE
GASKETS
& SEALS
DS-194172
CAM COVER BUSHINGS
•Bushings are made from solid
bronze bar stock
•Machined in one operation with a tolerance of .0002”
•Feature a lead-in for ease of installation
•Sold each
•Made in the U.S.A.
PINION SHAFT BUSHINGS
•Quality pinion shaft bushings;
sold individually
•Made in the U.S.A.
PART #
DS-194123
DS-194180
DS-194177
DS-194232
DS-194231
DS-194123
PART #
DS-197069
DESCRIPTION
SUG. RETAIL
For 93-99 80” Evolution Big Twin; repl. OEM #25582-93
$20.95
For 54-92 Big Twin; repl. OEM #25582-54, 73
29.95
For 36-53 Big Twin; repl. OEM #25582-36
24.95
For 77-09 XL; repl. OEM #25593-74
18.95
For 57-76 XL; repl. OEM #25593-57
17.95
DS-197055
DS-197068
DS-197070
DS-197071
ELECTRICAL
DS-197069
DESCRIPTION
For 70-99 Big Twin, except Twin Cam;
repl. OEM #25581-70 (1.2015” o.d.)
For 70-99 Big Twin, except 99 Twin Cam 88, .(+005 o.d.)
For 36-69 O.H.V. Big Twin; repl. OEM #25581-36 (1.0035” o.d.)
For 37-73 45”, 37-48 74” and 80” side valves and 54-09 XL;
repl. OEM #25586-37 (.9405” o.d.)
For 57-90 XL rear intake; repl. OEM #25588-57 (1.3775” o.d.)
SUG. RETAIL
$19.95
19.95
15.95
22.95
22.95
LIGHTING
HANDLEBARS,
CONTROLS
& MIRRORS
CABLES
DS-194070
DS-194162
BRAKES
0925-0288
TANKS &
OIL FILTERS
CAM SHIMS
PART #
DESCRIPTION
FOR 32-73 45”; 52-56 K, KH AND KHK; 57-85 XL
DS-194070 .005” for cam gears #1, 3 and 4; repl. OEM #6770 (10-pk.)
DS-194071 .007” for cam gears #1, 3 and 4; repl. OEM #6769 (10-pk.)
DS-194072 .015” for cam gears #1, 3 and 4 (10-pk.)
0925-0284 .005” for cam gear #2 (10-pk.)
0925-0285 .010” for cam gear #2 (10-pk.)
0925-0286 .015” for cam gear #2 (10-pk.)
CAM SHIMS
•Available in a complete set of 10, or in individual sizes in 5-pk.
•Made in the U.S.A.
NOTE: The .100” shim is sold only in a 5-pk. and is not included in the set.
CAM LOCK WASHERS
PART #
DESCRIPTION
FOR 36-99 BIG TWIN (EXCEPT TWIN CAM)
DS-194162
Complete set (10-pk.)
0925-0288
.040” (5-pk.)
0925-0289
.045”; repl. OEM #25555-48 (5-pk.)
DS-194163
.050”; repl. OEM #25550-36 (5-pk.)
DS-194164
.055”; repl. OEM #25551-36 (5-pk.)
DS-194165
.060”; repl. OEM #25552-36 (5-pk.)
DS-194166
.065”; repl. OEM #25553-36 (5-pk.)
DS-194167
.070”; repl. OEM #25554-36 (5-pk.)
DS-194168
.075”; repl. OEM #25555-36 (5-pk.)
DS-194169
.080”; repl. OEM #25556-79 (5-pk.)
DS-194170
.085”; repl. OEM #25557-79 (5-pk.)
DS-194175
.090”; repl. OEM #25558-79 (5-pk.)
DS-194176
.095”; repl. OEM #25559-79 (5-pk.)
DS-194178
Special .100”; repl. OEM #25559-80 (5-pk.)
•Sold in 5-pks.
•Made in the U.S.A.
SUG. RETAIL
$25.95
2.55
2.55
2.95
2.95
2.95
2.95
2.95
2.95
2.95
2.95
2.95
2.95
2.95
(ea.)
(ea.)
(ea.)
(ea.)
(ea.)
(ea.)
(ea.)
(ea.)
(ea.)
(ea.)
(ea.)
(ea.)
(ea.)
SUG.
PART #
DESCRIPTION
RETAIL
DS-193144 For 58-99 Big Twin
models (except
Twin Cam models);
repl. OEM #25550-57 $3.95(ea.)
•Sold in pairs
DESCRIPTION
For 58-08 XL;
repl. OEM #25551-58
All part numbers in BOLD MAGENTA are new for 2009.
$.95
.95
.95
.95
.95
.95
(ea.)
(ea.)
(ea.)
(ea.)
(ea.)
(ea.)
DASHES
& GAUGES
FRAMES,
SUSPENSION
& FENDERS
FOOTRESTS
& LICENSE
PLATE FRAMES
TIRES,
TUBES &
WHEELS
HARDWARE,
CHEMICALS
& TOOLS
CAM GEAR
THRUST PLATES
PART #
0925-0290
SUG.
RETAIL
SUG.
RETAIL
$19.95
COVERS,
SECURITY
& GENERAL
451
SECTION
7
31-2037
WINDSHIELDS
TOURING
LUGGAGE
SEATS &
SISSY BARS
EXHAUST
FUEL/AIR
SYSTEMS
ENGINE
TRANSMISSION
& DRIVELINE
GENERATOR
CRANKCASE
GEAR KITS
0950-0083
IDLER GEAR AND CIRCUIT
BREAKER BUSHINGS/STUDS
31-2039
•Include circuit breaker drive gear, idler gear
assembly and circuit breaker shaft gear with shims
•Circuit breaker gear shaft and idler gear shaft sold separately
•Made in the U.S.A.
PART #
FOR 36-69 BIG
33-4226
0950-0083
31-2037
31-2039
DESCRIPTION
TWIN
Gear kit (standard clockwise rotation)
Gear kit (reverse counterclockwise rotation)
Circuit breaker gear shaft
Idler gear shaft
PART #
DS-194192
SUG. RETAIL
$380.95
369.95
13.95
10.95
•Circuit breaker shaft kit consists of a shaft
and two replacement bushings
•All parts are made in the U.S.A.
PART #
DS-194234
DASHES
& GAUGES
DESCRIPTION
Shaft kit for 36-69 Big Twin models
SUG. RETAIL
$30.95
•Replacement for
OEM #24703-54B
•Made in the U.S.A.; sold each
DESCRIPTION
For 54-89
Big Twin models
SUG. RETAIL
For 91-99 XL
MYSTFREE OIL
SEPARATOR KIT
•Permanent solution
to blow-by oil misting
generated from
breather system
•Direct replacement for
factory umbrella
modules; no modifications required
•Precision machined aluminum
billet construction
•Includes gaskets, hardware
PART #
and instructions
0950-0084
•Made in the U.S.A.
COVERS,
SECURITY
& GENERAL
452
15.95
24.95
.95 (ea.)
COLOR
Yellow
Red
Blue
Green
Red
Blue
Green
White
Blue
Red
White
Green
Yellow
0921-0005
PART #
DS-194247
DS-194248
DS-194249
DS-194483
DS-194472
DS-194473
DS-194474
DS-194477
0921-0001
0921-0002
0921-0003
0921-0004
0921-0005
OEM #
24042-78
24043-78
24044-78
24045-78
24010-54
24010-54
24010-54
24010-54
24056-91
24057-91
24058-91
24059-91
24060-91
SIZE
1.4737”
1.4729”
1.4721”
1.4715”
1.4475”
1.4470”
1.4465”
1.4460”
-
-
1.4745”
1.4737”
1.4729”
1.4721”
1.4480”
1.4475”
1.4470”
1.4465”
SUG.
RETAIL
$78.95
78.95
78.95
78.95
90.95
90.95
90.95
90.95
126.95
126.95
126.95
126.95
126.95
CRANKCASE BREATHER
REED VALVE
DESCRIPTION
SUG. RETAIL
For 99-09 Twin Cam
$229.95
DS-194243
DS-194466
•New-style breather is not dependent
on the rotation of the crankshaft
to make it open and close; instead,
reeds open when the pressure in the crankcase
becomes greater than the pressure in the cam
chest and close when the pressure in the cam chest
is equal to or greater than the pressure
in the crankcase
•By opening and closing “on demand,” the reed
valves automatically compensate for the lag time associated with
accelerating the mass of air as it is forced out of the crankcase,
increasing performance and stopping high-rpm oil carryover
in engines with marginal
PART #
DESCRIPTION
piston ring seal
FOR 93-99 BIG TWIN
•Installation is fast and simple;
EVOLUTION-STYLE ENGINES
no aligning timing marks,
0920-0008
Standard
and no rotating parts
0920-0009
+.030” oversize
•Made in the U.S.A.
SUG.
RETAIL
$92.95
111.95
2018-2909
FOOTRESTS
& LICENSE
PLATE FRAMES STEEL BREATHER GEAR KITS
HARDWARE,
CHEMICALS
& TOOLS
For 54-E77 Big Twin
$5.95
FRAMES,
SUSPENSION
& FENDERS
TIRES,
TUBES &
WHEELS
$15.95
DS-194473
•Available in various sizes
•Sold each
•Made in the U.S.A.
APPLICATION
For L77-89 Big Twin
PINION
GEAR SPACER
DS-194242
SUG RETAIL
PINION GEARS
LIGHTING
TANKS &
OIL FILTERS
DS-195008
DESCRIPTION
Idler gear bushings for 32-73 45”; 36-69 Big Twin;
36-69 Big Twin circuit breaker bushings (pr.);
repl. OEM #25785-30A
Idler gear stud with bushing for 36-69 Big Twin
OHV; repl. OEM #s 25791-36, 25785-30A
Idler gear stud and bushing kit for 57-85 XL;
repl. OEM #s 25787-57, 25597-57
Idler and circuit breaker stud snap rings
for 36-69 Big Twin (10-pk.); repl. OEM #25810-15
DS-194248
PART #
DS-194341
BRAKES
DS-195007
DS-188049
CIRCUIT
BREAKER
SHAFT KIT
ELECTRICAL
CABLES
•Idler gear bushings/studs for
Big Twin and XL models
•Also works for circuit breakers as
noted below
DS-188049
GASKETS
& SEALS
HANDLEBARS,
CONTROLS
& MIRRORS
DS-195008
DS-195007
CRANKCASE
BREATHER VALVE
•Kit comes with gear and spacer
•Available in standard or +.030” oversize
•Require the use of corresponding cam and pinion gear
•Made in the U.S.A.
PART #
STANDARD
DS-194242
DS-194243
DS-194466
+.030” OVERSIZE
DS-194471
DS-194469
DS-194467
DESCRIPTION
SUG. RETAIL
For L77-99 Big Twin
For 48-E77 Big Twin
For 36-47 Big Twin
$102.95
113.95
113.95
For L77-99 Big Twin
For 48-E77 Big Twin
For 36-47 Big Twin
100.95
111.95
111.95
2018-2908
•Solves the problem of oil
carryover in Twin Cam “A” motors
•Oil carryover is the oil that
comes out your breather
and all over your bike
•Easy to install when changing
cams or servicing the oil pump
•Made in the U.S.A.
PART #
2018-2909
2018-2908
DESCRIPTION
For 03-06 Twin Cam (except 06 Dyna Glide)
For 99-02 Twin Cam
All part numbers in BOLD MAGENTA are new for 2009.
SUG. RETAIL
$99.95
99.95
SECTION
STEEL AND PLASTIC BREATHER
VALVE WASHER SETS
WINDSHIELDS
•Available in steel and plastic styles
depending on application
•Sold in sets of four or eight
•Made in the U.S.A.
TOURING
NOTE: Use only plastic washers with
plastic breather valves. Do not intermix
plastic and steel parts.
•Increases cfm flow by approximately 80%
•Helps remove more air and oil
from the crankcase
NOTE: Requires the removal of the screen on
S&S breather gears.
PART #
DESCRIPTION
DS-194254
For S&S breather gears for
36-99 Big Twin
DS-194159
PART #
DESCRIPTION
FOR 50-99 80” BIG TWIN
DS-194160
Plastic, for 82-99, .130”, .135”, .140”, .145”, .150”, .155”, .160”,
and 165”; repl. OEM #25320-82
DS-194159
Steel washers for 79-82 Big Twin, sizes .110”, .115”,
.120”, .125”, .130”, .135”, .140”, and 145”; repl. OEM #25320-79
DS-194161
Steel washers for 50-79 Big Twin, sizes .115”, .120”,
.110” and .125”; repl. OEM #25313-50
AIR RAMP FOR S&S
BREATHER GEARS
SUG. RETAIL
$44.95
DS-194160
SUG. RETAIL
25.95
DESCRIPTION
2005-3001
70-99 Big Twin and all aftermarket
cases (except Twin Cam)
EXHAUST
FUEL/AIR
SYSTEMS
SUG. RETAIL
$7.95
KRANK
VENT PLUS
1012-0105
BREATHER FITTINGS
•Sold each
PART #
DESCRIPTION
1012-0103 Breather nipple only for 58-64 Big
Twin; repl. OEM #24918-58
1012-0105 Crankcase to primary breather pipe
w/ spacers for 58-64 Big Twin;
repl. OEM #24913-58
1012-0104 Crankcase to primary breather pipe
for 48-57 Big Twin; repl.
OEM #24912-48A
0950-0227
SUG.
RETAIL
OIL SCREENS
$10.95
PART #
DESCRIPTION
0950-0224
For 01-09 Big Twin;
repl. OEM #24983-00
For 66-69 Big Twin;
repl. OEM #24981-66
For 63-65 Big Twin;
repl. OEM #24975-63
39.95
•Sold in packs of five
0950-0227
0950-0226
26.95
SUG. RETAIL
$4.55 (ea.)
ENGINE
•Installs on your
crankcase
breather hose
•Controls the air
under the pistons
by maintaining the proper
amount of vacuum in the
crankcase at any rpm
•Better seal is achieved due to
an increased pressure differential across
the compression ring
•Designed to give a 2-7 horsepower increase,
with a deeper motor sound
•Comes apart for easy cleaning
5.95 (ea.)
PART #
DESCRIPTION
DS-289525
Krank Vent Plus
$119.95
14-20910
CRANKCASE
VENT FILTERS
DS-289515
CRANKCASE
VENT FILTERS
•One-piece crankcase filter assembly comes
complete with filter clamp and a chrome, diecast mounting base and accepts a 3/8” i.d. hose
•Replacement filters available; all sold each
PART #
DESCRIPTION
DS-289515
Chrome crankcase
vent filter assembly
Repl. filter w/ chrome top
Button head bolt filter
Rubber top filter
DS-289516
DS-289519
DS-289517
SUG.
RETAIL
$15.95
12.95
13.95
12.95
•Features a steel base,
one-piece design and
chrome or black rubber top
•Measures 2” in dia. and 11/2” H; comes with or
without a mounting stud
PART #
DESCRIPTION
KN62-109
KN62-110
KN62-111
KN62-112
KN62-113
62-1000
3
/8” vent filter, chrome w/ stud
/2” vent filter, chrome w/ stud
5
/8” vent filter, chrome w/ stud
3
/4” vent filter, chrome w/ stud
1” vent filter, chrome w/ stud
3
/8” vent filter w/o stud
1
SUG.
RETAIL
$27.95
27.95
27.95
27.95
27.95
26.95
BLOW-BY
OIL COLLECTOR
MINI CRANKCASE VENT FILTER
•Features chrome end caps with washable filter
•Measures 1.5” in diameter and 1.6” high
•Has a 1/4” mounting tab and accepts
a 3/8” i.d. hose
PART #
DESCRIPTION
2110-0322
Chrome mini vent filter
SUG. RETAIL
$15.95
2110-6731
Blow-by oil collector
PART #
DESCRIPTION
SUG.
RETAIL
14-20900 Chrome crankcase vent filter assembly $15.95
14-20905 Repl. chrome-top filter for
use w/ 14-20900 only
7.95
14-20910 Rubber-top crankcase vent filter
5.95
SUG. RETAIL
$31.95
PART #
DESCRIPTION
DS-289073
Dual inlet filter
All part numbers in BOLD MAGENTA are new for 2009.
LIGHTING
CABLES
BRAKES
TANKS &
OIL FILTERS
DASHES
& GAUGES
FRAMES,
SUSPENSION
& FENDERS
FOOTRESTS
& LICENSE
PLATE FRAMES
TIRES,
TUBES &
WHEELS
•Prevents impurities from entering the engine
when an aftermarket air cleaner and breather
kit is mounted
•Measures 11/2” L x 2” in diameter;
3/8” inlet on each end
U.S. Patent #s 5.972.213/399.299.
DESCRIPTION
•High-quality crankcase
breathers and filters from Emgo
•Crankcase breather filter kit 14-20900 features
one-piece, chrome-top filter, hose clamp and
die-cast mounting base; accepts 3/8” i.d. hose
•Replacement filter with chrome die-cast cap
14-20905 is for use only with 14-20900
(crankcase breather filter kit)
•Black rubber-top crankcase breather 14-20910
can be clamped directly to 3/8” i.d. hose
AIR CLEANER
BREATHER FILTER
•Designed to collect head
or crankcase blow-by
•Made from chrome-plated
CNC-machined aluminum
•Measures 21/8” L x 15/16” diameter
•Made in the U.S.A.
PART #
ELECTRICAL
HANDLEBARS,
CONTROLS
& MIRRORS
14-20905
14-20900
62-1000
DS-289517
GASKETS
& SEALS
SUG. RETAIL
DS-289516
CRANKCASE VENT FILTER
TRANSMISSION
& DRIVELINE
5.95 (ea.)
KN62-109
DS-289519
SEATS &
SISSY BARS
13.95
•Tappet screen and spring
•Replaces oil screen OEM #24981-70 and spring OEM #24982-70
•Made in the U.S.A.
PART #
LUGGAGE
$20.95
CRANKCASE OIL SCREEN AND SPRING
1012-0103
7
SUG. RETAIL
$12.95
HARDWARE,
CHEMICALS
& TOOLS
COVERS,
SECURITY
& GENERAL
453
SECTION
7
WINDSHIELDS
TOURING
LUGGAGE
SEATS &
SISSY BARS
EXHAUST
FUEL/AIR
SYSTEMS
0932-0021
TWIN CAM OIL PUMP/CAM COVER KIT
•Revolutionary design replaces stock oil pump, cams, cam support plate,
bearing plate, bearings and decorative gear cover
•Compatible with S&S and stock Twin Cam style crankcases; for engines
without balancers
•Oil pressure is regulated after the oil filter, resulting in more consistent
engine oil pressure
•Increased scavenge capacity means less power loss and heat buildup
•Excess oil from pressure relief valve is filtered for longer pump life
•Polished billet aluminum outer cover supports outer ends of camshafts
•Breather valve and spring are not included
•Oil pump is designed to be used with special S&S gear drive cams
(sold separately)
NOTE: Not for use with early ignition systems that utilize a cam
position sensor.
PART #
DESCRIPTION
SUG. RETAIL
OIL PUMP/CAM COVER KIT
0932-0021 For 99-06 Twin Cam “A” engines and all Twin Cam
$1,593.95
engines built w/ S&S crankcases (except 06 Dyna Glide)
CAMS FOR USE WITH S&S OIL PUMP
ENGINE
TRANSMISSION
& DRIVELINE
GASKETS
& SEALS
ELECTRICAL
LIGHTING
HANDLEBARS,
CONTROLS
& MIRRORS
S&S 510G CAM
•Designed as a bolt-in cam for 88” to 95”
engines with compression ratios below 9.7:1.
Intended primarily for stock heads that have
not been ported
0925-0052
PART #
DESCRIPTION
SUG. RETAIL
0925-0052 510G cam w/ drive gear
$493.95
S&S 570G CAM
S&S 625G CAM
•Designed for 88” to 95” engines with
compression ratios between 9:1 and 10:1
•Designed for 95” or larger engines with
compression ratios between 10.0 and 10.75:1
PART #
DESCRIPTION
SUG. RETAIL
0925-0053 570G cam w/ drive gear
$493.95
PART #
DESCRIPTION
SUG. RETAIL
0925-0055 625G cam w/ drive gear
$524.95
S&S 585G CAM
S&S 640G CAM
•Designed for 88” to 95” engines with
compression ratios from 10 to 10.5:1 and 100”
and 107” engines at 9.7:1 to 10.5:1 compression
•Designed for engines of 95” or more with
compression ratios between 10.5:1 and 11.5:1
used in S&S 124” Twin Cam style engines
PART #
DESCRIPTION
0925-0054 585G cam w/ drive gear
PART #
DESCRIPTION
0925-0056 640G cam w/ drive gear
SUG. RETAIL
$493.95
SUG. RETAIL
$524.95
GRIND
S&S 510G
Intake
Exhaust
S&S 570G
Intake
Exhaust
S&S 585G
Intake
Exhaust
S&S 625G
Intake
Exhaust
S&S 640G
Intake
Exhaust
OPEN
CLOSE
DURATION
@ .053
VALVE
LIFT
20°
52°
38°
20°
238°
252°
.510”
.510”
20°
55°
40°
20°
240°
255°
.570”
.570”
20°
60°
45°
20°
245°
260°
.585”
.585”
20°
60°
55°
20°
255°
260°
.625”
.625”
25°
65°
60°
25°
265°
270°
.640”
.640”
31-6302
CABLES
BRAKES
TANKS &
OIL FILTERS
DASHES
& GAUGES
FRAMES,
SUSPENSION
& FENDERS
FOOTRESTS
& LICENSE
PLATE FRAMES
TIRES,
TUBES &
WHEELS
HARDWARE,
CHEMICALS
& TOOLS
COVERS,
SECURITY
& GENERAL
454
31-6208
HIGH VOLUME/HIGH PRESSURE (HVHP) POLISHED BILLET OIL PUMPS
•HVHP oil pumps have a new gear tooth profile with fewer but larger teeth that provides an increased
oil volume for both supply and return side of the pump
•Supply side gears are 9% wider than stock
•Return gears are 28% wider than stock to ensure that the additional volume of oil supplied to the engine
is scavenged and returned to the oil tank, reducing the amount of oil in the crankcase breather
•Pumps are available in universal and standard styles; universal style has a number of oil feed and return
31-6299
options allowing maximum flexibility for custom installations, while standard has 92-99 style oil line hookups
•Available as a kit or oil pump only
•Kits include supply gears, return gears, drive shaft, drive shaft keys, drive shaft snap rings, check ball, check ball
spring, pressure valve spring, cover screws with O-rings, miscellaneous hose fittings, plugs, screws, gaskets,
mounting hardware, oil pump drive shaft gear, oil pump pinion shaft gear, S&S breather gear and shim kit
and instructions
•Oil pumps only include supply gears, return gears, drive shaft keys, drive shaft snap rings, check ball,
check ball spring, pressure valve spring, cover screws with O-rings, miscellaneous hose fittings,
SUG.
plugs, screws, gaskets, mounting hardware and instructions
PART #
DESCRIPTION
RETAIL
•Made in the U.S.A.
REPLACEMENT COMPONENTS
Gasket kit
$6.95
PART #
DESCRIPTION
SUG. RETAIL PART #
DESCRIPTION
SUG. RETAIL 31-6299
0934-1552 Genuine James gasket kit (w/
OIL PUMP KITS FOR 92-99 80” BIG TWIN
OIL PUMP FOR 92-99 80” BIG TWIN
metal beaded gaskets)
12.95
31-6298
W/ 92-99 style cover
$483.95 31-6209
W/ 92-99 style cover
$370.95
Master repair kit
17.95
31-6302
W/ universal cover
483.95 31-6208
W/ universal cover
370.95 31-6300
All part numbers in BOLD MAGENTA are new for 2009.
SECTION
DS-194062
7
DS-194063
WINDSHIELDS
TOURING
BILLET OIL PUMP KITS
•Kits include an oil pump with
cover, mounting bolts, supply
and return gears, drive shaft
with keys and snap rings,
check ball and spring,
pressure relief valve and spring,
check ball and release valve cover screws with O-rings, miscellaneous hose
fittings, plugs, screws and gaskets
•Pumps feature a smoother design and pressure relief towers that are .300" shorter than
•92-99 pumps accept OEM steel oil lines and have late-style mounting bolt pattern
•36-91 pumps accept
PART #
DESCRIPTION
SUG. RETAIL
3/8" rubber oil lines
DS-194061
For 92-99 80" Big Twin models
$303.95
•Replacement gaskets
DS-194062
For 73-91 Big Twin models
303.95
available separately
DS-194063
For 36-72 Big Twin models
309.95
•Made in the U.S.A.
DS-194246
LUGGAGE
SEATS &
SISSY BARS
the OEM oil pump
PART #
DS-194064
DS-194246
DESCRIPTION
SUG. RETAIL
Repl. gaskets for PART #DS-194061
$4.95
Repl. gaskets for PART #s
DS-194062 and DS-194063
4.95
HI VOLUME OIL PUMP
FUEL/AIR
SYSTEMS
ENGINE
•Made of 6061 billet aluminum with
high-flow 2" gerotor gears
•Stock replacement oil pump increases
oil pressure
•Gain 20% pressure volume and 30% scavenge
volume over stock oil pump
•Eliminates blow-by, wet sumping
and oily air cleaners
•Provides cooler engine temperatures and oil,
more horsepower and more torque
•Made in the U.S.A.
PART #
0932-0023
EXHAUST
0932-0030
0932-0035
TRANSMISSION
& DRIVELINE
GASKETS
& SEALS
DESCRIPTION
For 06 Dyna, all 07-09 Twin Cam models
SUG. RETAIL
$428.95
ELECTRICAL
0932-0027
RACE SERIES OIL PUMPS
LIGHTING
•Made of 7075 billet aluminum
and hard anodized
•Tighter tolerances and
harder billet aluminum
alloy make this a true
precision part
•Gain 40% pressure volume
and 60% scavenge volume
over stock oil pump
•Eliminates blow-by,
0932-0020
wet sumping and
oily air cleaners
•Provides cooler engine and oil
temperatures, more horsepower,
torque and oil pressure
•Recommended for racing applications
•Made in the U.S.A.
0932-0028
OIL SYSTEM PACK
NOTE: Use with Feuling® cam support plate
(recommended but not required); see page 450.
PART #
0932-0020
0932-0026
0932-0026
DESCRIPTION
For 99-06 Twin Cam models
(except 06 Dyna Glide)
For 06 Dyna Glide, 07-09 Twin Cam models
SUG. RETAIL
$528.95
528.95
SUPER PUMP™ OIL PUMP
•Made of 6061 billet aluminum
•Features aerospace design,
tolerances and materials
•High-flow 2" gerotor gears pump
40% more pressure volume and
60% more scavenge volume
•Eliminates blow-by, wet sumping
and oily air cleaners
•Increases oil pressure and
provides cooler oil and engine
temperatures
•Bolts to stock location
•Feuling® recommends that HP+™ lifters be used with oil pump for
best results (sold separately; see page 450)
•Made in the U.S.A.
NOTE: Use with Feuling® cam support plate (recommended but not
required); see page 450.
PART #
0932-0018
HANDLEBARS,
CONTROLS
& MIRRORS
DESCRIPTION
For 99-06 Twin Cam models
(except 06 Dyna Glide)
SUG. RETAIL
•Available in either HP+®
Performance or
Race styles
•All packs include oil pump,
camplate, lifters and gasket kit
•HP+® Performance style features an oil pump
made of 6061 billet aluminum, camplate made
of 7075 hard anodized billet aluminum and HP+ hydraulic roller lifters
•Race style features an oil pump made of 7075 hard anodized billet aluminum,
full travel hydraulic roller lifters and is recommended for racing
applications only
•Made in the U.S.A.
SUG.
PART #
DESCRIPTION
RETAIL
FOR 07-09 TWIN CAM AND 06 DYNA
0932-0029 HP+
Performance pack $859.95
0932-0030 Race pack
1,099.95
0932-0035 Chain drive
conversion kit
59.95
1
For use with gear driven cams only.
0932-0019
OIL PUMP REBUILD KITS
PART #
DESCRIPTION
0932-00191 For Feuling® Super Pump oil pump and Race Pump oil pump
0932-00242 For Feuling® Hi Volume oil pump and Race Pump oil pump
2
Fits Race Pump made for 99-06 Twin Cam models.
Fits Race Pump made for 06 Dyna Glide, 07-09 Twin Cam models.
All part numbers in BOLD MAGENTA are new for 2009.
BRAKES
TANKS &
OIL FILTERS
DASHES
& GAUGES
FRAMES,
SUSPENSION
& FENDERS
FOOTRESTS
& LICENSE
PLATE FRAMES
TIRES,
TUBES &
WHEELS
•Includes everything needed to rebuild
Feuling® oil pumps
•Kit comes with new O-rings, separator plate
and installation instructions
•Made in the U.S.A.
1
$428.95
SUG.
PART #
DESCRIPTION
RETAIL
FOR 99-06 TWIN CAM WITH GEAR
DRIVEN CAMS (EXCEPT 06 DYNA)
0932-00271 HP+
Performance pack $859.95
1,099.95
0932-00281 Race pack
CABLES
SUG.
RETAIL
$22.95
22.95
HARDWARE,
CHEMICALS
& TOOLS
COVERS,
SECURITY
& GENERAL
455
SECTION
7
FLOW PRO 1 BILLET OIL PUMP BODIES AND COVERS
WINDSHIELDS
TOURING
LUGGAGE
•Oil pump increases horsepower by decreasing drag on the flywheels
and other rotating parts
•CNC-machined to exact tolerances for the most durable, strong and
wear-resistant performance
•Feed and return gears are individually matched to each body
•Increases oil return volume over stock pumps
•Oil pump covers are available in a choice of bottom-feed or top-feed
•Top-feed cover for models not having oil tank under transmission
•Cover designed with late-style oil pressure relief
•Returns excess oil to feed side of pump
•Covers are for use with all stock-style aluminum oil pumps
0932-0007
0932-0003
NOTE: No provision in bottom- or top-feed cover for front or rear chain oiling.
SEATS &
SISSY BARS
EXHAUST
FUEL/AIR
SYSTEMS
ENGINE
TRANSMISSION
& DRIVELINE
GASKETS
& SEALS
ELECTRICAL
LIGHTING
HANDLEBARS,
CONTROLS
& MIRRORS
CABLES
BRAKES
TANKS &
OIL FILTERS
DASHES
& GAUGES
NOTE: 73-80 cases will require a simple drilling for oil drain hole by using drilling
jig PART #DS-197009.
PART #
DESCRIPTION
OIL PUMP BODY, OEM BLACK WRINKLE
0932-0007 For 92-99 single-cam Big Twins
w/ 80” -140” motors
0932-0006 For 73-91 Big Twins w/ 74” -140” motors
SUG. RETAIL
$313.95
313.95
PART #
DESCRIPTION
OIL PUMP COVERS, OEM BLACK WRINKLE
0932-0003 Bottom-feed cover for 92-99 80” Big Twins
0932-0002 Bottom-feed cover for 73-91 Big Twins
0932-0005 Top-feed cover for 92-99 80” Big Twins
0932-0004 Top-feed cover for 73-91 Big Twins
FLOW PRO 1 BILLET OIL PUMP
COMPLETE ASSEMBLIES
SUG. RETAIL
$91.95
91.95
91.95
91.95
DS-197093
•Your choice of polished billet or OEM-style
black wrinkle finished 6061 aluminum construction
•CNC-machined feed and return gears increase pump flow
and return volume
•Pumps include cover, gears, drive shaft, seals, gaskets, woodruff keys,
snap-rings and mounting bolts
•PART #DS-197093 uses 92-99 OEM-style oil line fittings; PART #DS-197094
and PART #DS-197095 use 1/8" NPT fittings
•Oil pumps do not have provisions for primary chain or drive chain oiling
•Made in the U.S.A.
0932-0009
NOTE: Must check the thread size in the motor cases before mounting
oil pump.
NOTE: 73-80 models may require drilling – use drilling jig PART #
DS-197009, SUG. RETAIL $39.95, available separately.
PART #
FOR 92-99 BIG
0932-0008
DS-197093
0932-0009
DESCRIPTION
TWIN MODELS (EXCEPT 99 TWIN CAM 88)
Black w/ top feed/return oil lines
Polished w/ bottom feed/return oil lines
Black w/ bottom feed/return oil lines
SUG. RETAIL
$430.95
422.95
430.95
PART #
FOR 73-91 BIG
DS-197094
0932-0010
DS-197095
0932-0011
DESCRIPTION
TWIN MODELS
Polished w/ top feed/return oil lines
Black w/ top feed/return oil lines
Polished w/ bottom feed/return oil lines
Black w/ bottom feed/return oil lines
SUG. RETAIL
$422.95
430.95
422.95
430.95
PRO-SERIES® SMART PUMP
OIL PUMPS
•Filter your oil before it enters your motor
•Complete with fittings that send oil
to the filter before pumping it through your engine
•Allows the use of 10-micron oil filters for additional protection
•Machined from 6061 T-6 aluminum billet and polished to a mirror finish
•Patented three-valve system delivers oil to the crankshaft at idle
•Stainless steel check-valve eliminates wet-sumping upon startup;
positively will not leak oil into lower end during storage
•No provisions for primary or rear-chain oiling
•Replacement gasket kits include cover gasket, body gasket, snap rings and keys
0934-0331
0932-0014
U.S. Patent #6,230,680
PART #
OIL PUMP ASSEMBLY
0932-0014
0932-0015
DESCRIPTION
SUG. RETAIL
For 92-99 80" Big Twin
For 73-91 Big Twin
$415.95
415.95
FRAMES,
SUSPENSION
& FENDERS
PART #
DESCRIPTION
REPLACEMENT GASKET KIT
0934-0331
For 92-99 80" Big Twin
0934-0332
For 73-91 Big Twin
SUG. RETAIL
$27.95
27.95
DS-194502
FOOTRESTS
®
& LICENSE PRO-SERIES BILLET OIL PUMP
•Constructed of high-quality billet aluminum with a polished finish
PLATE FRAMES •Unique three-valve system delivers 8-10 lb. of oil pressure to the
TIRES,
TUBES &
WHEELS
HARDWARE,
CHEMICALS
& TOOLS
COVERS,
SECURITY
& GENERAL
456
crankshaft at idle (all other oil pumps have a pressure valve that closes
at idle, denying the crankshaft oil flow at idle)
•Stainless steel check valve eliminates wet sumping upon start-up;
positively will not leak oil into the lower end during storage
•Available as an oil-pump assembly
•No provisions for primary or rear-chain oiling
•Will also fit 73 Big Twin with proper case modifications
0934-0331
U.S. Patent #6,230,680
PART #
DESCRIPTION
OIL PUMP ASSEMBLY
DS-194502
For 92-99 Big Twin (except Twin Cam)
DS-194501
For 81-91 Big Twin
SUG. RETAIL
$397.95
397.95
PART #
DESCRIPTION
REPLACEMENT GASKET KIT
0934-0331
For 92-99 80" Big Twin
0934-0332
For 73-91 Big Twin
All part numbers in BOLD MAGENTA are new for 2009.
SUG. RETAIL
$27.95
27.95
SECTION
7
WINDSHIELDS
DS-197037
OIL PUMP DRIVE SHAFTS
OIL PUMP GEARS
•Made from solid billet steel
•Made in the U.S.A.
DS-197039
PART #
DESCRIPTION
DS-197039
DS-197040
DS-197050
DS-197051
Return drive gear; repl. OEM #26315-68A
Return idler gear; repl. OEM #26317-68A
Feed idler gear; repl. OEM #26326-62A
Feed drive gear; repl. OEM #26328-74
SUG. RETAIL
$30.95
30.95
30.95
30.95
TOURING
•Top-quality replacement shafts precisionground to tight tolerances
•Made in the U.S.A.
PART #
DESCRIPTION
DS-197038
For 68-99 Big Twin except Twin Cam models;
repl. OEM #26346-69/70
For 36-67 Big Twin; repl. OEM #26346-36
DS-197037
SUG. RETAIL
LUGGAGE
$18.95
25.95
DS-194244
SEATS &
SISSY BARS
EXHAUST
OIL PUMP
DRIVE GEARS
0932-0034
•Sold each
PART #
0932-0034
DS-194007
0932-0033
OIL PUMP
DRIVE GEARS
DS-194007
DESCRIPTION
84-89 Big Twin; repl. OEM #26349-84
73-83 Big Twin; repl. OEM #26349-73A
54-72 Big Twin; repl. OEM #26349-54
SUG. RETAIL
$32.95
29.95
32.95
FUEL/AIR
SYSTEMS
DS-194245
•Must be used as a set or
with OEM equivalents
PART #
DESCRIPTION
DS-194244
Oil pump drive gear (24-tooth) for 73-99 Big Twin
(except Twin Cam); repl. OEM #26345-73
Pinion shaft oil pump gear for 73-89 Big Twin;
repl. OEM #26349-73A
DS-194245
SUG. RETAIL
$24.95
ENGINE
35.95
OIL PUMP FITTINGS
WITH EASY-ACCESS
SOCKET HEADS
TRANSMISSION
& DRIVELINE
•Replace the oil fittings on
top of the oil pump that
are difficult to get a wrench on
•Fittings are 1/8” NPT and accept 1/8” NPT straight
oil line fitting PART #s DS-245272 and DS-245274
•Require a 5/16” Allen wrench for installation
•Fit in the tightest applications with no problems
•Sold in a set of two
•Made in the U.S.A.
PART #
DESCRIPTION
1611-3100
Socket head oil pump fittings
PRESSURE RELIEF SPRING
GASKETS
& SEALS
•Increases camplate pressure relief
pop-off pressure
•Proper spring rate to control pop-off pressure and
oil flow in by-pass port
•Bench testing recommended with Feuling® Camplate
Pressure Test tool PART #3801-0071
•Sold as a 6-pack
SUG. RETAIL
$14.95
PART #
DESCRIPTION
0925-0300
For 99-09 Twin Cam; repl. OEM #26210-99
ELECTRICAL
SUG. RETAIL
$5.95 (ea.)
LIGHTING
OIL PUMP RELIEF VALVE SPRING
•This premium quality, steel-alloy oil pump pressure relief spring actually
increases engine oil pressure by 2-3 psi, and does not interfere with
critical bearing lubrication needs
PART #
DESCRIPTION
DS-194048
For 36-99 Big Twin models (except Twin Cam); repl. OEM #26207-83
HANDLEBARS,
CONTROLS
& MIRRORS
SUG. RETAIL
$8.95
DS-194222
DS-245272
DS-173403
CABLES
BRAKES
DS-194349
DS-245276
DS-245205
TANKS &
OIL FILTERS
DS-245274
OIL PUMP COMPONENTS
DS-173404
•Miscellaneous hardware, check balls, retainers, etc. are
available for various oil pumps found on Big Twin
or XL models
CHECK VALVE SPRINGS AND BALLS FOR XL
PART #
DESCRIPTION
FITTINGS FOR BIG TWIN AND XL
DS-194228
DS-173404
Check valve spring for L72-76 (10-pk.); repl. OEM #26364-72
Repl. check ball for 54-76; repl. OEM #8873 (10-pk.)
PART #
DESCRIPTION
DS-245276
DS-245205
Hex socket plug, 1/8” male NPT, for custom petcocks, etc.
90° elbow, 1/8” male NPT to 1/8” female NPT, for oil tanks,
pressure gauges, etc.
Male hose connector, 3/8” hose to 1/8” male NPT, for oil
tanks, coolers, etc.
Male hose connector, 5/16” hose to 1/8” male NPT, for oil
tanks, coolers, etc.
DS-245274
DS-245272
SUG. RETAIL
$2.95
DESCRIPTION
0950-0232
DS-194207
DS-194209
For 99-08 (10-pk.); repl. OEM #26210-99
For L83-99 (10-pk.); repl. OEM #26207-83
For 54-E73 (10-pk. – two used); repl. OEM #26374-54
$1.95 (ea.)
.95 (ea.)
SNAP RINGS FOR BIG TWIN AND XL
PART #
DESCRIPTION
4.95
DS-188050
3.95
DS-188051
DS-188052
DS-173529
Half – oil pump breather gear for 52-76 XL;
repl. OEM #26341-37 (10-pk.)
Oil pump shaft for 36-98 Big Twin; repl. OEM #26348-36 (10-pk.)
Oil pump shaft for 70-90 XL; repl. OEM #26497-75 (10-pk.)
Oil pump shaft snap ring for 70-99 Big Twin;
repl. OEM #11002 (10-pk.)
Repl. retainer clip for 70-99 Big Twin; 54-76, 91-05 XL models
oil pump; repl. OEM #11002 (10-pk.)
Oil pump shaft end C-clip for 41-98 Big Twin, 54-90 XL;
repl. OEM #26348-36 (10-pk.)
3.95
RELIEF VALVE SPRINGS FOR BIG TWIN
PART #
SUG. RETAIL
SUG. RETAIL
$.95 (ea.)
.95 (ea.)
1.95 (ea.)
DS-173403
DS-174433
SUG. RETAIL
$1.95
.95 (ea.)
.95 (ea.)
.95 (ea.)
.95 (ea.)
1.95 (ea.)
WOODRUFF KEYS WITH WASHERS FOR BIG TWIN AND XL
CHECK VALVE SPRINGS AND BALLS FOR BIG TWIN
PART #
DESCRIPTION
DS-194222
DS-194223
DS-194224
DS-173404
DS-173397
Spring for 81-99 (10-pk.); repl. OEM #26262-80
Spring for 66-80 and 41-55 (10-pk.); repl. OEM #26363-41
Spring for 56-65 (10-pk.); repl. OEM #26363-56
Repl. ball for 37-99; repl. OEM #8873 (10-pk.)
Repl. ball, early style; repl. OEM #8858 (10-pk.)
SUG. RETAIL
$.95 (ea.)
1.95 (ea.)
1.95 (ea.)
.95 (ea.)
.95 (ea.)
PART #
DESCRIPTION
DS-194349
DS-194206
DS-174814
Oil pump shaft key, replaces OEM #26340-36 (10-pk.)
Oil pump key, 68-99 Big Twin; replaces OEM #26348-15 (10-pk.)
Repl. brass washer for chain oiler screw on 36-69 Big Twin;
repl. OEM #6156 (10-pk.)
Repl. brass washer for oil pump body plug on L50-86 Big
Twin; repl. OEM #6377 (10-pk.)
DS-174816
All part numbers in BOLD MAGENTA are new for 2009.
SUG. RETAIL
$1.95 (ea.)
.95 (ea.)
.95 (ea.)
.95 (ea.)
DASHES
& GAUGES
FRAMES,
SUSPENSION
& FENDERS
FOOTRESTS
& LICENSE
PLATE FRAMES
TIRES,
TUBES &
WHEELS
HARDWARE,
CHEMICALS
& TOOLS
COVERS,
SECURITY
& GENERAL
457
SECTION
7
DS-173375
DS-194202
DS-194205
WINDSHIELDS
TOURING
LUGGAGE
DS-173382
SEATS &
SISSY BARS
EXHAUST
FUEL/AIR
SYSTEMS
ENGINE
TRANSMISSION
& DRIVELINE
OIL PUMP REPAIR KITS
•Comes with new components that allow you to totally rebuild/rebush most Big Twin and XL oil pumps
•Gasket/seal kits are available to complete the job
•Made in the U.S.A.
PART #
DS-194205
DS-194202
DS-194201
DS-173382
DS-173375
DS-173374
DS-173373
DS-173408
SUG.
DESCRIPTION
RETAIL
Shaft/bushing kit for 70-99 Big Twin
$27.95
Gasket/bushing kit for 83-90 XL
8.95
Gasket/bushing kit for 77-82 XL
8.95
Gasket/seal kit with metal gaskets
for 92-99 Evolution Big Twin
10.95
Gasket/seal kit w/ paper gaskets
for 92-99 Evolution Big Twin
10.95
Gasket/seal kit w/ Mylar gaskets for 81-91 Big Twin
10.95
Gasket/seal kit w/ paper gaskets for 68-80 Big Twin
10.95
Gasket/seal kit for 81-91 Big Twin (black paper gaskets) 10.95
PART #
0934-1198
DS-173409
DS-173410
DS-174905
DS-173524
DS-173406
0934-1637
DS-174531
DS-173407
SUG.
DESCRIPTION
RETAIL
Gasket/seal kit for 81-91 Big Twin (metal w/ beading)
$10.95
Gasket/seal kit for 68-80 Big Twin (Mylar gaskets)
9.95
Gasket kit for 48-67 Big Twin (white paper)
9.95
Gasket kit (no seals) for 37-73 Flatheads (45", 74" and 80") 9.95
Gasket/seal kit for 36-48 FL
9.95
Gasket/seal kit for 77-90 XL
10.95
Gasket/seal kit for 91-03 XL (w/ DL-style gasket)
12.95
Gasket/seal kit for 91-03 XL
10.95
Gasket/seal kit for 54-76 XL
10.95
DS-376501
GASKETS
& SEALS
CHROME
OIL PUMP COVERS
ELECTRICAL
•Neatly covers the side
and top of the oil pump
•A special hardware kit
is available to allow
installation on
92-99 Softail and
91-98 Dyna models
•Attaches easily to an
existing oil pump bolt
and comes with a special
vibration-dampening
foam cushion to ensure
positive mounting
LIGHTING
HANDLEBARS,
CONTROLS
& MIRRORS
CABLES
BRAKES
TANKS &
OIL FILTERS
DASHES
& GAUGES
OIL PUMP COVER
•Neatly covers the side
and top of the oil pump
•Attaches easily using two
existing oil pump body mounting points
•Includes chrome hardware
PART #
DS-376504
DESCRIPTION
For 92-99 80" Big Twin
PART #
DS-376501
DS-376506
SUG. RETAIL
$23.95
DS-376505
DESCRIPTION
SUG. RETAIL
Oil pump cover for 80-91 Big Twin
without chain oiler screw (ea.)
$24.95
Upgrade Hardware Kit for 92-99 Softail and 91-98
Dyna models; use with DS-376501 cover
9.95
Oil pump cover for 70-84 Big Twin with chain
oiler screw (ea.)
17.95
0950-0201
0950-0145
FRAMES,
SUSPENSION
& FENDERS
FOOTRESTS
& LICENSE
PLATE FRAMES
TIRES,
TUBES &
WHEELS
HARDWARE,
CHEMICALS
& TOOLS
COVERS,
SECURITY
& GENERAL
458
OIL LINE KITS FOR 124" TWIN-CAM STYLE MOTORS AND CASES
•Due to changes in S&S crankcase design, installation of an S&S 124" engine or S&S crankcase in 01-05 Dyna models
requires oil line kit PART #0950-0201; this kit contains a special
PART #
DESCRIPTION
transmission top cover and oil lines for Dyna models
0950-0201
99-05 Dyna
•Installation in 00-06 FLT models requires oil line kit PART #0950-0145,
0950-0145
99-06 FLT
but stock transmission top cover may be used
All part numbers in BOLD MAGENTA are new for 2009.
SUG. RETAIL
$342.95
99.95
SECTION
NOSTALGIA TOP
MOTOR MOUNTS
7
0933-0050
WINDSHIELDS
0933-0051
•Polished stainless
steel construction
•Direct replacement for stock mounts
•PART # 0933-0044 relocates stock coil
to top motor mount
•PART # 0933-0052 retains stock location of coil
•Works with both carbureted or fuel-injected models
•All mounting hardware included
•Matches Roland Sands Design Nostalgia motor
cover lineup
•Made in the U.S.A.
0933-0044
TOURING
NOTE: Horn must be relocated.
PART #
DESCRIPTION
FOR 00-09 TWIN CAM SOFTAIL MODELS
0933-0044
W/ relocation of coil
0933-0052
W/o relocation of coil
LUGGAGE
TOP MOTOR MOUNTS
0933-0052
SUG. RETAIL
$220.95
205.95
•Constructed from 1018 laser-cut steel for a custom look
•Available in raw or black military paint finish
•Style and function add to the value with a convenient ignition
hole switch
•Made in the U.S.A.
NOTE: Will also fit aftermarket frames with Evo-based engine.
NOTE: Use with ignition switch with starter PART # 2106-0016.
PART #
DESCRIPTION
84-99 EVO BIG TWIN MODELS
0933-0050
Raw
0933-0051
Black
0933-0002
SEATS &
SISSY BARS
SUG. RETAIL
$199.95
243.95
EXHAUST
FUEL/AIR
SYSTEMS
0933-0029
TOP MOTOR MOUNT/
IGNITION HOUSING
ASSEMBLY
0933-0030
•Heavy-duty billet aluminum
motor mount has been
CNC-machined and triple chrome-plated
0933-0004
•Cleans up the dash area on your fuel tank
by relocating the ignition switch
•Custom housings come with holes for starter button and toggle switch
•Ignition switch housing includes mounting hardware
•Top motor mount hardware not included
PART #
DESCRIPTION SUG. RETAIL
FOR 00-05 SOFTAIL MODELS
0933-0002 EFI
$394.95
0933-0003 Carb
374.95
DS-243606
TRANSMISSION
& DRIVELINE
TOP MOTOR MOUNTS
•High-quality one- and
two-piece top motor mounts
•Bolts not included
NOTE: Also work with Paughco frames.
PART #
DESCRIPTION SUG. RETAIL
FOR CUSTOM APPLICATIONS
0933-0004 3-hole,
84-99 Softail
$374.95
PART #
0933-0029
0933-0030
DESCRIPTION
For 87-89 FXST/FLST;
repl. OEM #16852-83A
For 87-89 FXR w/ coil mount;
repl. OEM #16216-83D
1902-0016
ENGINE
SUG. RETAIL
$34.95
GASKETS
& SEALS
ELECTRICAL
44.95
PMM-2
LIGHTING
DS-243607
HANDLEBARS,
CONTROLS
& MIRRORS
DS-273619
TOP MOTOR MOUNTS
PART #
1902-0016
PMM-2
•Chrome-plated heavy-duty mounts
are 30% thicker than stock
•Mounts include chrome choke/horn brackets
•Softail bracket comes with sockethead hardware
PART #
DS-243607
DS-243606
DS-273619
CABLES
•Polished billet aluminum
mounts that replace plain OEM mount
•No provisions for choke, horn or coil mounts
HEAVY-DUTY
TOP MOTOR
MOUNTS
DESCRIPTION
For 84-99 Softail models
For 84-94 FXR
For 48-84 FL/FX
SUG. RETAIL
$44.95
29.95
29.95
DS-243602
0933-0014
DESCRIPTION
For 84-99 FXST/FLST models
For 48-84 FX, FL and FLH models
SUG. RETAIL
$143.95
142.95
TANKS &
OIL FILTERS
V-STYLE CUSTOM MOTOR MOUNT
•Unique-style motor mount is made from
18-gauge steel and includes an L bracket
•Available in a raw finish only
•Can be drilled to accept switches, buttons
and brackets
•Made in the U.S.A.
PART #
DS-243624
DESCRIPTION
For custom applications on Big Twin models
DASHES
& GAUGES
SUG. RETAIL
$94.95
DS-243615
0933-0011
•High-quality, chrome two-piece motor mount
•Bolts not included with mount
PART #
DS-243602
0933-0014
DS-243615
0933-0011
DESCRIPTION
SUG.
For 91-98 FLT, FXDB and 91-99 Softail models;
repl. OEM #s 16247-91/16242-90
For 00-05 Softail models w/ carb.
repl. OEM #s 69136-00/16247-00
For 77-84 FXB, FXS, FXEF, FXSB; repl. OEM #69013-77A
For 04-09 XL; repl. OEM #16353-04
RETAIL
$28.95
33.95
18.95
34.95
•Looks great and
complements
the natural shape
of the V-twin engine
•Solves the problem of where
to mount your coil, run/off and start
buttons on a TC88-B powered custom
•Made from 1/2" plate steel
•Shipped in a raw finish that is ready for plating or paint
•Fits stock Twin Cam coil and coil PART #s 2102-0007
and 7805-3031
•Includes starter switch and toggle switch; coil not included
TIRES,
TUBES &
WHEELS
HARDWARE,
CHEMICALS
& TOOLS
NOTE: Not for use on fuel-injected models.
PART #
0933-0005
All part numbers in BOLD MAGENTA are new for 2009.
DESCRIPTION
The Mount
FRAMES,
SUSPENSION
& FENDERS
FOOTRESTS
& LICENSE
PLATE FRAMES
THE MOUNT
TOP MOTOR MOUNTS
BRAKES
SUG. RETAIL
$389.95
COVERS,
SECURITY
& GENERAL
459
SECTION
7
WINDSHIELDS
•Made of heavy-duty
chromed steel
to OEM specifications
PART #
DS-243601
TOURING
LUGGAGE
SEATS &
SISSY BARS
DS-243609
FRONT MOTOR
MOUNT PLATE
DS-243610
DESCRIPTION
For 82-94, 99 FXR and
80-06 FLT 5-speed models;
repl. OEM #47159-79T
SUG.
RETAIL
VELVA-RIDE™
FRONT MOTOR MOUNT
$22.95
•Available in a black or polished finish
•Reduces engine vibration by 20% to 50%
•Made in the U.S.A.
PART #
DESCRIPTION
FOR 80-08 FXR AND FLT MODELS
DS-243609
Black (ea.)
DS-243610
Polished (ea.)
FRONT
ISO-MOUNT™
MOTOR MOUNT
SUG.RETAIL
$92.95
116.95
•Front motor mount
•Sold individually
PART #
DS-243515
EXHAUST
DESCRIPTION
For 82-94, 99 FXR, FXRS, FXRT; 80-08 FLT, FLHT
models; repl. OEM #16207-79B
SUG. RETAIL
$19.95
FRONT MOTOR MOUNT LIMITER
•Restricts excessive movement of the engine
in the motorcycle frame
•Especially useful for big-inch motors
•Installs with OEM hardware
•Natural billet aluminum finish
PART #
DESCRIPTION
DS-243535
For 82-94 FXR, 99-00 FXR, 80-08 FLT/
FLHT and 95-07 Buell models
FUEL/AIR
SYSTEMS
ENGINE
SUG. RETAIL
$39.95
MOTOR MOUNT COVER
TRANSMISSION
& DRIVELINE
GASKETS
& SEALS
ELECTRICAL
LIGHTING
HANDLEBARS,
CONTROLS
& MIRRORS
•Chrome cover hides unsightly
top motor mount and choke cable bracket
•Gives a unique custom look
•Installs easily with existing OEM hardware
PART #
0933-0015
DESCRIPTION
For 04-09 XL
SUG. RETAIL
$66.95
•Beautiful cover for an ugly motor mount
•Easy two-bolt installation
U.S. Patent # DES 416,227.
PART #
DS-243504
CHROME MOTOR
MOUNT KIT
PART #
0933-0012
DESCRIPTION
For 04-09 XL
•Steel mount plates with
a polished chrome finish
•Sold in pairs
SUG. RETAIL
$74.95
PART #
DS-243516
SUG. RETAIL
$29.95
XL REAR MOTOR MOUNT
TANKS &
OIL FILTERS
CHROME XL MOTOR MOUNTS
DASHES
& GAUGES
PART #
2015-2610
•Front lower mounts sold in pairs
•Front upper mount sold each
•Made in the U.S.A.
2015-2611
0933-0028
DESCRIPTION
Front lower mounts for L84-03 models (except
custom models); repl. OEM #s 16210-84A and 16212-84
Front upper mount for all 86-03 XL models;
repl. OEM #s 16222-86 and 16214-86
Front for 54-85 XL models and 54-78 KH, XL, XLH
and XLCH when using Paughco XL frames
FOOTRESTS
& LICENSE
PLATE FRAMES
91.95
•Heavy-duty – made
of super-high-tensile alloy that
is virtually indestructible
•Heavily reinforced in all areas
that tend to crack
•Replaces two-bolt and four-bolt
top case OEM mounts
•Slips over studs and starter shaft
on completely assembled motors
•Gusseted on top rather than bottom as on stock mount
•Made in the U.S.A.
44.95
PART #
DS-243617
SUG.
RETAIL
$73.95
TIRES,
TUBES &
WHEELS
460
DESCRIPTION
For L84-03 XL (except 883C/1200C);
repl. OEM #s 16210-84A and 16212-84A
0933-0028
2015-2610
COVERS,
SECURITY
& GENERAL
SUG. RETAIL
$59.95
2015-2611
BRAKES
HARDWARE,
CHEMICALS
& TOOLS
DESCRIPTION
For 91-05 FXD
XL ENGINE
MOUNT PLATES
•Chome-plated steel construction
•Includes two lower
front mounts and front cylinder head mount
•Hardware included
•Replaces OEM #47480-04
CABLES
FRAMES,
SUSPENSION
& FENDERS
FRONT MOTOR MOUNT COVER®
DESCRIPTION
For 52-81 XL
SUG. RETAIL
$128.95
TWIN CAM MOTOR
CONVERSION PLATE
ENGINE ADAPTER PLATE
•Mounts Twin Cam 88 "A" motor
into any Evolution style Softail
or Rigid frame
CHROME TIE-LINK
•Chrome-plated steel
•Replaces OEM #16232-04
•Sold each
PART #
0933-0013
DESCRIPTION
For 04-09 XL
SUG.
RETAIL
$31.95
PART #
0933-0027
DESCRIPTION
For 99-06 Twin
Cam motor
SUG.
RETAIL
•Rear motor-mount
conversion plate allows
you to mount a Twin Cam A
motor in an Evolution-style FXST/FLST or Rigid frame
•Works in conjunction with pre-Twin Cam transmissions
•Made in the U.S.A.
PART #
DS-111120
$134.95
All part numbers in BOLD MAGENTA are new for 2009.
DESCRIPTION
99-06 Twin Cam rear
motor mount
SUG. RETAIL
$122.95
SECTION
TRI-LINK FRONT
MOTOR STABILIZERS
•Replaces stock front motor
stabilizer link
•Eliminates the floaty,
lightness feel in handlebars
at high speeds
•Drastically increases high-speed
handling performance
•Stabilizes front of motor by triangulating the motor in the front
of the chassis
•Eliminates premature front motor mount deterioration
•Includes CNC-machined aluminum components, with grade 8
and stainless hardware
•Uses Gooden Tight bushings for variable adjustment
•Available in black anodized or chrome finish
•Made in the U.S.A.
PART #
DESCRIPTION
SUG. RETAIL
FOR 80-08 FLT, FLHT MODELS
0933-0045
Chrome
$400.95
0933-0046
Black
351.95
7
WINDSHIELDS
TOURING
LUGGAGE
SEATS &
SISSY BARS
EXHAUST
0933-0045
0933-0046
FUEL/AIR
SYSTEMS
DS-243613
ENGINE
VELVA-RIDE™
MOTOR MOUNT
STABILIZER
DS-243510
MOTOR MOUNT STABILIZER
•Available with a polished stainless steel, chrome
or zinc finish
•Sold each
•Made in the U.S.A.
PART #
DESCRIPTION
SUG. RETAIL
FOR 80-08 FXR AND FLT MODELS;
REPL. OEM #16219-79A/C
DS-243510 Polished stainless steel
$92.95
0933-0025 Zinc
34.95
0933-0026 Chrome
79.95
•Body contains a plunger
encased in a specially
formulated urethane
to absorb vibration
•Available in a standard
or polished stainless
steel finish
DS-243618
•Sold each or in pairs
•Made in the U.S.A.
PART #
FOR FRONT AND TOP OF 80-08 FXR, FLT AND
DS-243614
DS-243618
DS-243613
DS-243616
GASKETS
& SEALS
ELECTRICAL
DESCRIPTION
TOP DYNA MODELS
Polished (pr.)
Polished (ea.)
Standard (pr.)
Standard (ea.)
SUG.RETAIL
$280.95
140.95
185.95
89.95
2102-0099
0933-0019
2102-0100- shown
with motor mount,
coil cover, key
switch bracket
and choke bracket
TRANSMISSION
& DRIVELINE
HANDLEBARS,
CONTROLS
& MIRRORS
0933-0023
CABLES
2106-0034
2102-0089
0933-0022
BRAKES
1050-0117
2102-0098
2102-0090
MOTOR MOUNTS/COIL
COVERS/BRACKETS
LIGHTING
0933-0020
•Mounts, covers, key switches
and brackets are machined from 6061 T-6 billet aluminum
•All are either triple show-chrome-plated or black anodized
•All components sold individually to allow for mixing
1050-0171
and matching finishes to create a custom look
2106-0035
•Include necessary mounting hardware
•Black ignition/starter switch and chrome ignition key switch sold separately; see section 10
•Made in the U.S.A.
PART #
DESCRIPTION
SUG. RETAIL
MOTOR MOUNTS FOR 84-99 FXST/FLST
0933-0019 Chrome
$160.95
0933-0020 Black
160.95
MOTOR MOUNT SPACERS
0933-0021 0.7", chrome
39.95
0933-0022 0.7", black
39.95
0933-0023 1.25", chrome
44.95
0933-0024 1.25", black
44.95
CHOKE BRACKET
1050-0117 Choke bracket, chrome
22.95
1050-0171 Choke bracket, black
22.95
COIL BRACKETS
2102-0089 Chrome bracket for one Dyna Twin Fire II coil, Crane
3 ohm Single Fire coil or similar mounting coils
77.95
2102-0090 Black bracket for one Dyna Twin Fire II coil, Crane
3 ohm Single Fire coil or similar mounting coils
77.95
PART #
DESCRIPTION
COIL COVERS
2102-0091 Chrome
2102-0092 Black
CHROME COIL COVER INSERTS
2102-0093 Smooth
2102-0097 Iron Cross
2102-0099 Flames
2102-0103 Ball-milled
BLACK COIL COVER INSERTS
2102-0094 Smooth
2102-0098 Iron Cross
2102-0100 Flames
2102-0104 Ball-milled
KEY SWITCH BRACKETS
2106-0034 Key switch bracket, chrome
2106-0035 Key switch bracket, black
All part numbers in BOLD MAGENTA are new for 2009.
TANKS &
OIL FILTERS
DASHES
& GAUGES
2102-0091
2102-0104
2102-0092
SUG. RETAIL
$154.95
154.95
55.95
55.95
55.95
55.95
55.95
55.95
55.95
55.95
88.95
88.95
FRAMES,
SUSPENSION
& FENDERS
FOOTRESTS
& LICENSE
PLATE FRAMES
TIRES,
TUBES &
WHEELS
HARDWARE,
CHEMICALS
& TOOLS
COVERS,
SECURITY
& GENERAL
461
SECTION
7
PMM-3
0903-0416
WINDSHIELDS
1902-0017
TOURING
DS-330021
LUGGAGE
PMM-1
DS-330025
SEATS &
SISSY BARS
DS-330022
1902-0022
2102-0082
EXHAUST
2102-0081
FUEL/AIR
SYSTEMS
ENGINE
2102-0084
2102-0083
DS-325626
TRANSMISSION
& DRIVELINE
DS-325641
DS-325642
GASKETS
& SEALS
ELECTRICAL
LIGHTING
1902-0023
HANDLEBARS,
CONTROLS
& MIRRORS
DS-325762
CABLES
BRAKES
TANKS &
OIL FILTERS
DASHES
& GAUGES
FRAMES,
SUSPENSION
& FENDERS
FOOTRESTS
& LICENSE
PLATE FRAMES
TIRES,
TUBES &
WHEELS
HARDWARE,
CHEMICALS
& TOOLS
COVERS,
SECURITY
& GENERAL
462
DS-325631
2102-0163
DS-325764
BILLET TOP MOTOR MOUNTS/COIL BRACKETS/COIL COVERS
•The modular design provides greater strength and less vibration than stock mounts
•Optional coil brackets/adapters permit installation of several coil combinations
•Chrome coil covers (sold separately) tuck into motor tightly
•Switch bracket (PART #1902-0019), long choke bracket (PART #1902-0020) and short choke bracket
(PART #1902-0021) are available separately if you wish to mount the switch or choke cables instead of the coils
•Key switch mount is now chrome
•See chart for proper application; made in the U.S.A.
PART #
DESCRIPTION
MOTOR MOUNTS
1902-0017
For 00-06 FXST/FLST carb models
0903-0416
For 00-06 FXST/FLST EFI models
1902-0018
For S&S Super Sidewinder (FXST/FLST frame)
PMM-1
For 86-94, 99 FXR
PMM-3
For 48-84 FX, FL, FLH
DS-330021
For 84-99 FXST/FLST models
DS-330022
For 91-98 Dyna Glide
DS-330025
For 84-03 XL
COIL BRACKETS
1902-0022
For 99-06 OEM Twin Cam coil, Crane Twin Cam
coil and Daytona Twin Tec Twin Cam coil
2102-0081
For one Dyna or Accel Super post-type coil
2102-0082
For one Nology coil, (works w/ existing motor
mounts, covers and accessories)
2102-0083
For two Dyna "Mini" coils, (works w/ existing
motor mounts, covers and accessories)
2102-0084
For one Dyna "Mini" coil, (works w/ existing
motor mounts, covers and accessories)
DS-325626
For two Dyna or Andrews end mount coils
DS-325641
For one Crane single fire, MC Power Pak,
80-99 80" OEM, 80-99 Accel Super or "Spike" coil
DS-325642
For one Dyna Tech coil
SUG. RETAIL
$153.95
181.95
153.95
147.95
153.95
149.95
142.95
160.95
98.95
128.95
94.95
123.95
123.95
139.95
98.95
101.95
DS-376628
PART #
DESCRIPTION
SUG. RETAIL
COIL BRACKETS (CONT)
DS-325762
For two Nology coils, either dual or single plug,
or two Compu-Fire closed core design coils
$103.95
DS-325764
For one Compu-Fire HD-1 or HD-2 coil,
no cover available
115.95
COIL BRACKET ADAPTERS
DS-325631
For DS-33002, DS-330022, 1902-0017 and
1902-0018 motor mounts
47.95
COIL COVERS
1902-0023
For Dyna Twin Fire II coils
140.95
2102-0163
For Dyna Twin Fire II coils (fin style)
132.95
DS-376628
For two Compu-Fire closed core coils
132.95
DS-376629
For two Nology coils, 80-99 80" OEM coil,
Crane single fire coil 80-99 Accel super coil,
MC Power Pak coil, new style Spike coil and
132.95
Dyna Twin Fire coil
DS-376630
For one Nology coil or one Compu-Fire closed
core coil (dual fire only)
132.95
HORN, SWITCH AND CHOKE BRACKETS
DS-330024
Horn bracket
47.95
1902-0019
Switch bracket
99.95
1902-0020
Choke bracket (long)
36.95
1902-0021
Choke bracket (short)
36.95
All part numbers in BOLD MAGENTA are new for 2009.
SECTION
7
WINDSHIELDS
1902-0021
TOURING
DS-376629
DS-376630
1902-0020
1902-0019
DS-330024
LUGGAGE
BILLET TOP MOTOR MOUNTS/COIL BRACKETS/COIL COVERS (CONT)
YANKEE ENGINEUITY MOTOR MOUNT/COIL BRACKETS AND COVER APPLICATIONS
SEATS &
SISSY BARS
COILS
00-06
FXST/FLST
PART #
84-99 FXST
PART #
91-98
DYNA GLIDE
PART #
84-94,
99 FXR
PART #
48-65
PANHEAD,
66-E84
SHOVELHEAD
PART #
S&S SUPER
SIDEWINDER
(FXST/FLST/
CUSTOM
FRAME)
99-06 OEM Twin Cam,
Motor mount
1902-0017
-
-
-
-
-
-
-
-
-
-
Crane Twin Cam,
Adapter
DS-325631 -
-
-
-
-
-
-
-
-
-
Daytona Twin Tec
Coil bracket
1902-0022
-
-
-
-
-
-
-
-
-
-
Twin Cam
Cover
DS-376629 -
-
-
-
-
-
-
-
-
-
PART #
Crane Single Fire
Motor mount
0903-0416
Motor mount
DS-330021
Motor mount
DS-330022
Motor mount
PMM-1
Motor mount
PMM-3
Motor mount
1902-0018
MC Power Pak
Adapter
-
Adapter
DS-325631
Adapter
DS-325631
Adapter
NOT USED
Adapter
N/A
Adapter
DS-325631
80-99 OEM
Coil bracket
80-99 Accel Super Spike Cover
Dyna Tech
Compu-Fire Single
Nology Single
Nology Dual
Compu-Fire HD-1 and
HD-2
DS-325641 Coil bracket
DS-325641
Coil bracket
DS-325641
Coil bracket
DS-325641
Coil bracket
DS-325641
Coil bracket
DS-325641
DS-376629 Cover
DS-376629
Cover
DS-376629
Cover
DS-376629
Cover
DS-376629
Cover
DS-376629
-
-
Motor mount
DS-330021
Motor mount
DS-330022
Motor mount
PMM-1
Motor mount
PMM-3
-
-
-
-
Adapter
DS-325631
Adapter
DS-325631
Adapter
NOT USED
Adapter
N/A
-
-
-
-
Coil bracket
DS-325642
Coil bracket
DS-325642
Coil bracket
DS-325642
Coil bracket
DS-325642
-
-
-
-
Cover
DS-376629
Cover
DS-376629
Cover
DS-376629
Cover
DS-376629
-
-
-
-
Motor mount
DS-330021
Motor mount
DS-330022
Motor mount
PMM-1
Motor mount
PMM-3
-
-
-
-
Adapter
DS-325631
Adapter
DS-325631
Adapter
NOT USED
Adapter
N/A
-
-
-
-
Coil bracket
N/A
Coil bracket
N/A
Coil bracket
N/A
Coil bracket
N/A
-
-
-
-
Cover
DS-376629/ Cover
DS-376629/ Cover
DS-376629/ Cover
DS-376629/ -
-
-
-
-
DS-376630
-
DS-376630
-
DS-376630
-
DS-376630
-
-
Motor mount
1902-0017
Motor mount
DS-330021
Motor mount
DS-330022
Motor mount
PMM-1
Motor mount
PMM-3
-
-
-
-
Adapter1
DS-325631
Adapter1
DS-325631
Adapter
NOT USED
Adapter
N/A
-
-
Coil bracket
2102-0082
Coil bracket
2102-0082
Coil bracket
2102-0082
Coil bracket
2102-0082
Coil bracket
2102-0082
Coil bracket
2102-0082
-
-
Cover
DS-376629/ Cover
DS-376629/ Cover
DS-376629/ Cover
DS-376629/ -
-
-
-
-
DS-376630
-
DS-376630
-
DS-376630
-
DS-376630
-
-
Motor mount
DS-330022
Motor mount
-
-
-
Motor mount
DS-330021
PMM-1
Motor mount
PMM-3
-
-
-
Adapter1
DS-3256311 Adapter1
DS-3256311 Adapter
NOT USED
Adapter
N/A
-
-
-
-
Coil bracket
DS-325762
DS-325762
DS-325762
Coil bracket
DS-325762
-
-
Coil bracket
Coil bracket
-
-
Cover
DS-376629
Cover
DS-376629
Cover
DS-376629
Cover
DS-376629
-
-
-
-
Motor mount
DS-330021
Motor mount
DS-330022
Motor mount
PMM-1
Motor mount
PMM-3
-
-
-
-
Adapter
DS-325631
Adapter
DS-325631
Adapter
NOT USED
Adapter
N/A
-
-
-
-
Coil bracket
DS-325764
Coil bracket
DS-325764
Coil bracket
DS-325764
Coil bracket
DS-325764
-
-
-
-
Cover
N/A
Cover
N/A
Cover
N/A
Cover
N/A
-
-
Andrews/Dyna End
-
-
Motor mount
DS-330021
Motor mount
DS-330022
Motor mount
PMM-1
Motor mount
PMM-3
Motor mount
1902-0018
Mount Coils
-
-
Adapter
DS-325631
Adapter
DS-325631
Adapter
NOT USED
Adapter
N/A
Adapter
DS-325631
-
-
Coil bracket
DS-325626
Coil bracket
DS-325626
Coil bracket
DS-325626
Coil bracket
DS-325626
Coil bracket
DS-325641
-
-
Cover
1902-0023
Cover
1902-0023
Cover
1902-0023
Cover
1902-0023
Cover
1902-0023
Motor mount
1902-0017
Motor mount
DS-330021
Motor mount
DS-330022
Motor mount
PMM-1
Motor mount
PMM-3
Motor mount
1902-0018
Coil bracket
2102-0081
Coil bracket
2102-0081
Coil bracket
2102-0081
Coil bracket
2102-0081
Coil bracket
2102-0081
Coil bracket
2102-0081
Single Dyna
(post-type) and
Accel Super (post-type) Dual Dyna (post-type)
Single Dyna Mini coils
-
Adapter
Motor mount
1902-0017
Motor mount
Coil bracket
DS-325626 Coil bracket
DS-325631
Stock OEM 65-79
Compu-Fire Dual
Closed Core Design
1
DS-325631
Adapter
NOT USED
Adapter
N/A
-
-
Motor mount
DS-330022
Motor mount
PMM-1
Motor mount
PMM-3
Motor mount
1902-0018
Coil bracket
DS-325626
Coil bracket
DS-325626
Coil bracket
DS-325626
Coil bracket
DS-325626
1902-0023
Chrome cover
1902-0023
Chrome cover
1902-0023
Chrome cover
1902-0023
Chrome cover 1902-0023
Chrome cover 1902-0023
Chrome cover
Stainless cover N/A
Stainless cover DS-376615
Stainless cover DS-376615
Stainless cover DS-376615
Stainless cover DS-376615
Stainless cover DS-376615
Adapter
NOT USED
Adapter
DS-325631
Adapter
DS-325631
Adapter
NOT USED
Adapter
NOT USED
Adapter
DS-325631
Motor mount
1902-0017
Motor mount
DS-330021
Motor mount
DS-330022
Motor mount
PMM-1
Motor mount
PMM-3
Motor mount
1902-0018
Coil bracket
2102-0084
Coil bracket
2102-0084
Chrome cover DS-376630 Chrome cover DS-376630
Dual Dyna Mini coils
Adapter
DS-330021
DS-325626
Coil bracket
2102-0084
Coil bracket
2102-0084
Coil bracket
2102-0084
Coil bracket
2102-0084
Chrome cover
DS-376630
Chrome cover
DS-376630
Chrome cover
DS-376630
Chrome cover
DS-376630
Adapter
NOT USED
Adapter
DS-325631
Adapter
DS-325631
Adapter
NOT USED
Adapter
NOT USED
Adapter
DS-325631
Motor mount
1902-0017
Motor mount
DS-330021
Motor mount
DS-330022
Motor mount
PMM-1
Motor mount
PMM-3
Motor mount
1902-0018
Coil bracket
2102-0083
Coil bracket
2102-0083
Coil bracket
2102-0083
Coil bracket
2102-0083
Coil bracket
2102-0083
Coil bracket
2102-0083
Chrome cover DS-376629 Chrome cover DS-376629
Chrome cover
DS-376629
Chrome cover
DS-376629
Chrome cover
DS-376629
Chrome cover
DS-376629
Adapter
NOT USED
Adapter
DS-325631
Adapter
-
Adapter
-
Adapter
-
Adapter
-
-
-
Motor mount
DS-330021
Motor mount
DS-330022
Motor mount
PMM-1
Motor mount
PMM-3
-
-
-
-
Adapter
NOT USED
Adapter
NOT USED
Adapter
NOT USED
Adapter
NOT USED
-
-
-
-
Coil bracket
NOT USED
Coil bracket
NOT USED
Coil bracket
NOT USED
Coil bracket
NOT USED
-
-
-
-
Cover
NOT USED
Cover
NOT USED
Cover
NOT USED
Cover
NOT USED
-
-
-
-
Motor mount
DS-330021
Motor mount
DS-330022
Motor mount
PMM-1
Motor mount
PMM-3
-
-
-
-
Adapter
DS-325631
Adapter
DS-325631
Adapter
NOT USED
Adapter
N/A
-
-
-
-
Coil bracket
DS-325762
Coil bracket
DS-325762
Coil bracket
DS-325762
Coil bracket
DS-325762
-
-
-
-
Cover
DS-376628
Cover
DS-376628
Cover
DS-376628
Cover
DS-376628
-
-
May be used to provide extra clearance.
0933-0031
MOTOR MOUNT STANDOFFS
0933-0033
DESCRIPTION
1/2" taller
1/2" wider
SUG.
RETAIL
$48.95
48.95
PART #
0933-0033
0933-0034
SUG.
DESCRIPTION
RETAIL
3/4" wider
$54.95
11/2" taller and 1/2" wider 35.95
All part numbers in BOLD MAGENTA are new for 2009.
FUEL/AIR
SYSTEMS
ENGINE
TRANSMISSION
& DRIVELINE
GASKETS
& SEALS
ELECTRICAL
LIGHTING
HANDLEBARS,
CONTROLS
& MIRRORS
CABLES
BRAKES
TANKS &
OIL FILTERS
DASHES
& GAUGES
FRAMES,
SUSPENSION
& FENDERS
FOOTRESTS
& LICENSE
PLATE FRAMES
TIRES,
TUBES &
WHEELS
•PART #0933-0031 is for frames that have been stretched and the
original motor mount position has been altered; made from 6061 T-6
billet aluminum with a polished finish
•PART #s 0933-0032 and 0933-0033 are used when an engine has been
offset or to reduce the space between the motor mount and the
frame bracket; made from 6061 T-6 billet aluminum with a polished finish
•PART #0933-0034 is unpolished and undrilled and is used for any special applications or
modified frames
PART #
0933-0031
0933-0032
EXHAUST
HARDWARE,
CHEMICALS
& TOOLS
0933-0032
0933-0034
COVERS,
SECURITY
& GENERAL
463
SECTION
7
0940-0558
WINDSHIELDS
TOURING
0940-0557
LUGGAGE
FINNED PANHEAD ROCKER COVERS
SEATS &
SISSY BARS
EXHAUST
•Made from 356 T-6 cast finished or polished aluminum
•Designed to eliminate the oil seepage associated with the stock Panhead rocker box covers (12 bolt design)
•Sold in pairs
•Made in the U.S.A.
PART #
DESCRIPTION
SUG. RETAIL PART #
DESCRIPTION
FOR 48-65 PANHEAD ENGINES
FOR 48-65 PANHEAD ENGINES (CONT)
0940-0557
Polished rocker covers
$377.95 0940-0558
Natural rocker covers
SUG. RETAIL
$304.95
FUEL/AIR
SYSTEMS
ENGINE
BIG BLOCK
ROCKER BOX KIT
TRANSMISSION TWIN CAM FINNED
& DRIVELINE ROCKER COVERS
GASKETS
& SEALS
ELECTRICAL
•Billet 6061 T-6 aluminum with
a chrome finish
•Feature deep fins that act as a heat sink and
help reduce engine oil temperature 8-to-12°
•Bolt up with stock hardware and offer a great
custom look
•Sold in pairs
•Made in the U.S.A.
PART #
DESCRIPTION
SUG. RETAIL
0940-0556
99-09 Twin Cam
$714.95
•CNC-machined from
6061 T-6 aluminum with
a chrome finish
•Open valve spring pockets
for high lift cams and
springs eliminates grinding
•Easy-to-install two-piece design
•Includes Cometic rocker box gasket set and
chrome hardware
•Made in the U.S.A.
PART #
0940-0597
DESCRIPTION
99-09 Twin Cam and Big Block Cylinder Heads
SUG. RETAIL
$785.95
LIGHTING
HANDLEBARS,
CONTROLS
& MIRRORS
CABLES
0934-0037
BRAKES
0940-0155
TANKS &
OIL FILTERS
DASHES
& GAUGES
FRAMES,
SUSPENSION
& FENDERS
FOOTRESTS
& LICENSE
PLATE FRAMES
TIRES,
TUBES &
WHEELS
HARDWARE,
CHEMICALS
& TOOLS
COVERS,
SECURITY
& GENERAL
464
0940-0324
0934-0038
ROCKER BOXES
•Two-piece chrome billet aluminum rocker boxes with integral rocker arm shaft supports
•Feature patented TP-designed breather system for superior engine breathing
•Available engraved with a ball-milled design
•Complete with rocker arm shafts, O-rings, gaskets and hardware
•Sold in sets
PART #
DESCRIPTION
SUG. RETAIL PART #
DESCRIPTION
SUG. RETAIL
FOR 99-09 TWIN CAM MOTORS
FOR ALL 84-99 BIG TWIN AND 86-03 XL EVOLUTION-STYLE MOTORS
0940-0155
Ball-milled design
$799.95 0940-0324
Ball-milled
$799.95
0934-0037
Repl. rocker box gasket set
52.95
Repl. gasket set
52.95 0934-0038
All part numbers in BOLD MAGENTA are new for 2009.
SECTION
DS-376522
90-4095
7
90-4110
WINDSHIELDS
TOURING
LUGGAGE
SEATS &
SISSY BARS
CHROME ROCKER BOXES
•Positive O-ring seal ensures
leak-free operation
•Can be installed with the
stock engine in the frame
in most applications
•Include rocker boxes, gaskets and mounting bolts
•Assembler must supply rocker shafts and rocker
arms for all rocker boxes
•Billet Twin Cam rocker boxes use OEM rocker
shaft supports that assembler must also supply
•Die-cast and billet Evolution boxes and die-cast
Twin Cam boxes come with rocker arm supports
•Installation on Buell models requires removal of some
material from the front motor mount
•Made in the U.S.A.
EXHAUST
FUEL/AIR
SYSTEMS
ENGINE
90-4111
NOTE: It is the engine builder’s responsibility to confirm all
operating clearances.
PART #
DESCRIPTION
DIE-CAST ROCKER BOXES
90-4110
For 99-09 Twin Cam motors
90-4095
For 84-99 Evolution Big Twin, 86-03 XL
90-4111
Repl. gasket kit for rocker boxes PART #90-4110
90-4091
Repl. gasket kit for rocker boxes PART #90-4095
BILLET ROCKER BOXES
DS-376522
For 84-99 Evolution Big Twin, 86-03 XL
DS-174081
Repl. gasket kit for early-style S&S rocker boxes only
DS-174301
Repl. gasket kit for rocker boxes DS-376522
SUG. RETAIL
$615.95
615.95
47.95
51.95
931.95
34.95
47.95
TRANSMISSION
& DRIVELINE
GASKETS
& SEALS
ELECTRICAL
LIGHTING
HANDLEBARS,
CONTROLS
& MIRRORS
CABLES
BRAKES
0940-0440
TANKS &
OIL FILTERS
DS-376502
DASHES
& GAUGES
FRAMES,
SUSPENSION
& FENDERS
CHROME ROCKER COVER KITS
•Quality construction with exact dimensions ensures a perfect, leak-proof fit
•Sold as a kit for one cylinder (two required per engine)
•Replacement inner gaskets sold to dealer in 10-pk.; sold to consumer as each
CUSTOM ROCKER BOX KIT
•Die-cast aluminum rocker boxes fit
all Twin Cam motors
•Chrome-plated with
a smooth finish
•Rocker arm supports not included;
reuse stock arm supports
•Gaskets and mounting
hardware included
•Sold as an engine set
SUG.
PART #
DESCRIPTION
RETAIL
0940-0677 For 99-09
Twin Cam
$432.95
PART #
FOR 99-08 TWIN CAM
0940-0737
FOR 92-99 80” BIG TWIN
DS-376513
DS-376510
FOR 84-91 BIG TWIN
DS-376502
DS-376556
FOR 04-06 XL
0940-0440
FOR 86-03 XL
DS-376512
DS-376510
DS-376512
DESCRIPTION
Chrome rocker box cover (ea.)
Chrome rocker box kit
Repl. inner gasket for DS-376513 (.190” thick) (10-pk.)
SUG. RETAIL
$169.95
$238.95
1.95 (EA.)
Chrome rocker box kit
Repl. chrome rocker box cover upper (top); repl. OEM #17528-84A
141.95
49.95
Chrome rocker box kit
219.95
Chrome rocker box kit
Repl. inner gasket for DS-376512 (.190” thick) (10-pk.)
All part numbers in BOLD MAGENTA are new for 2009.
238.95
1.95 (EA.)
FOOTRESTS
& LICENSE
PLATE FRAMES
TIRES,
TUBES &
WHEELS
HARDWARE,
CHEMICALS
& TOOLS
COVERS,
SECURITY
& GENERAL
465
SECTION
7
0940-0672
0940-0671
WINDSHIELDS
TOURING
LUGGAGE
SEATS &
SISSY BARS
ROCKER BOX COVERS
0934-1202
•Made from polished 6061 billet aluminum
•Uses stock HD Rocker carriers and stock
installation bolt pattern
•Designed to give you that old school look
•Can be installed with engine
in frames
•Sold in pairs
PART #
DESCRIPTION
FOR 99-09 TWIN CAMS
0940-0671
Smooth
0940-0672
Knuckle
SUG. RETAIL
$1,049.95
1,049.95
PART #
DESCRIPTION
FOR PANHEADS AND S&S “P” STYLE MOTORS
0940-0675
Finned
0934-1202
Repl. gaskets (pr.)
SUG. RETAIL
$814.95
50.95
EXHAUST
FUEL/AIR
SYSTEMS
ENGINE
TRANSMISSION
& DRIVELINE
GASKETS
& SEALS
BILLET ROCKER COVERS
•CNC-machined from 6061-T6511
aluminum billets and polished
to a show finish
•Two-piece design allows removal
and installation in some frames
•Top and bottom are sealed with
O-ring-type seal for leak-free operation
•Includes front and rear rocker boxes and rocker shafts
•S&S rocker arms available separately
PART #
DESCRIPTION
0940-0299
For 66-84 Big Twin Shovelhead
0934-1571
Repl. gasket kit
0940-0606
0940-0752
NOSTALGIA ROCKER
BOX COVERS
SUG. RETAIL
$750.95
34.95
ELECTRICAL
LIGHTING
•Roland Sands Design inspired by his
Discovery Channel Biker Build-Off project The Glory Stomper
•CNC machined from a forged aluminum blank
•Choice of chrome plated or black anodized finish
•Sold as a pair
•All mounting hardware included
•Matching derby cover, points cover, inspection cover and timing cover
are available separately
PART #
DESCRIPTION
SUG. RETAIL
FOR 99-09 TWIN CAM MODELS
0940-0606
Chrome
$499.95
0940-0752
Black anodized
499.95
HANDLEBARS,
CONTROLS
& MIRRORS
CHROME ROCKER ARM COVERS
CABLES
BRAKES
•Sold in sets; come complete with long and
short stud spacers to cover all years
PART #
DESCRIPTION
DS-376520
For 66-84 Shovelhead models; repl. OEM #s
17516-77B, 17517-77B, 17518-80, 17519-80,
17550-80, 17552-80
ROCKER BOX BOLT COVERS
SUG. RETAIL
$449.95
•Quality chrome-plated steel bolt covers
•Polished and buffed to a mirror-like finish
PART #
DESCRIPTION
2402-0071
Twin Cam rocker box bolt covers (4-pk.)
SUG. RETAIL
$24.95
FINNED PANHEAD VALVE COVERS
TANKS &
OIL FILTERS
0940-0747
DASHES
& GAUGES
FRAMES,
SUSPENSION
& FENDERS
0940-0688
FOOTRESTS
& LICENSE
PLATE FRAMES
•Machined from a 21/2”
thick x 8” long chunk of
6061 T-6 aluminum
•Low-profile design is much
narrower than stock cover
•Include chromed
mounting hardware
•Made in the U.S.A.
COVERS,
SECURITY
& GENERAL
466
VALVE COVERS
•Chrome, heavy-gauge steel construction
•Felt pads are available separately
PART #
DESCRIPTION
FOR 48-65 PANHEAD BIG TWIN MODELS;
REPLACES OEM #17500-48
DS-376503
Pan covers
DS-174425
Felt pads (10-pk.)
SUG. RETAIL
$71.95
2.95 (ea.)
$899.95
899.95
849.95
0940-0578
NOTE: Not for use with gear-driven cams.
PART #
DESCRIPTION
FOR 01-09 TWIN CAM
0940-0578
Finned
0940-0579
Smooth
All part numbers in BOLD MAGENTA are new for 2009.
SUG. RETAIL
0940-0579
CHROME BILLET
CAM COVERS
TIRES,
TUBES &
WHEELS
HARDWARE,
CHEMICALS
& TOOLS
•CNC-machined billet aluminum construction
•Measure approximately 23/4” tall
•Sold in pairs
•Made in the U.S.A.
PART #
DESCRIPTION
FOR 99-09 TWIN CAM ENGINES
0940-0747
Black
0940-0748
Chrome
FOR 48-65 PANHEAD ENGINES
0940-0688
Chrome
SUG. RETAIL
$314.95
314.95
SECTION
7
WINDSHIELDS
TOURING
0940-0605
LUGGAGE
0940-0751
0940-0751
NOSTALGIA TIMING COVERS
•A Roland Sand Design inspired by his
Discovery Channel Biker Build-Off project The Glory Stomper
•CNC machined from a forged aluminum blank
•Choice of chrome plated or black anodized finish
•Include all mounting hardware
•Matching rocker box covers, inspection covers, derby cover and points cover are
available separately
PART #
DESCRIPTION
SUG. RETAIL
FOR 01-09 TWIN CAM MODELS
0940-0605
Chrome
$329.95
0940-0751
Black anodized
329.95
SEATS &
SISSY BARS
NESS-TECH® OVAL
SERIES CAM COVER
•Machined from 6061 T-6 billet aluminum
•Polished and chrome-plated in
a smooth design
•Comes complete with mounting
hardware, gaskets and bushing
•Made in the U.S.A.
PART #
DESCRIPTION
DS-376669
For 01-09 Twin Cam
EXHAUST
SUG. RETAIL
$400.95
FUEL/AIR
SYSTEMS
ENGINE
0940-0300
CHROME
ALUMINUM
CAM COVER
TRANSMISSION
& DRIVELINE
•Made from 7075
T-651 aluminum
•Tensile strength of
83,000 psi (almost
three times more
than OEM)
•Two-piece design is within
DS-376560
.0002” of the cam and pinion
bushing center lines
•Comes with all necessary bushings,
seals, O-rings and screws
•Made in the U.S.A.
POLISHED BILLET
CAM COVER KITS
•Same cover used on S&S
polished engines
•Machined from soild 6061
aluminum billet and given a show-quality polish
•Includes chrome-plated billet points cover
PART #
DESCRIPTION
SUG. RETAIL
0940-0301 For 93-99 Big Twin
(exc. Twin Cam); repl.
OEM #25256-93A
$447.95
0940-0300 For 73-92 Big Twin; repl.
OEM #25268-84A
447.95
0940-0302 Repl. points cover
51.95
PART #
DESCRIPTION
DS-376559 For 93-99 Big Twin,
except Twin Cam
DS-376560 For 73-92 Big Twin
DS-376546 Repl. large O-ring for
JIMS cam covers
DS-376547 Repl. small O-ring for
JIMS cam covers
SUG. RETAIL
$580.95
580.95
6.95
3.95
GASKETS
& SEALS
0940-0438
0940-0437
ELECTRICAL
CHROME CAM COVERS
•Replacement covers with fit and finish that
matches the OEM parts
•Replace damaged parts or upgrade your
polished covers
PART #
DESCRIPTION
0940-0438 For 99-00 Twin Cam;
repl. OEM #25247-99
0940-0437 For 01-09 Twin Cam;
repl. OEM #25369-01
SUG. RETAIL
$114.95
114.95
LIGHTING
HANDLEBARS,
CONTROLS
& MIRRORS
CABLES
31-0201
BRAKES
TANKS &
OIL FILTERS
31-0209
31-0200
DASHES
& GAUGES
FRAMES,
SUSPENSION
& FENDERS
CAM COVER
FOR DELKRON
MOTOR CASES
•Polished-billet
6061 T-6 aluminum
•Designed for
Shovelhead and
Evolution Delkron
motor cases ONLY
•Include cam cover,
mounting screws
with chrome Allen plugs,
bushing (installed), seal, points
cover with screws, breather tube
and gaskets
•Made in the U.S.A.
PART #
DS-373910
DESCRIPTION
For Delkron Evolution /
Shovelhead motor cases
FOOTRESTS
& LICENSE
PLATE FRAMES
GEAR COVERS
•Alternator gear covers available for 73-99 Big Twin;
include chrome billet outer cover,
gasket and mounting hardware
•Generator gear covers available for 36-69 Big Twin and S&S motor cases;
available in cast construction; include gasket and mounting hardware
•58-69 applications require drilling the generator mounting holes to 5/16”
•All 36-72 gear covers use pinion shaft bushings that supply
oil to either the side-oiling or end-oiling pinion shafts
•Made in the U.S.A.
SUG.
RETAIL
$433.95
PART # DESCRIPTION
SUG. RETAIL
ALTERNATOR GEAR COVERS
31-0243 For 93-99 Big Twin (except
Twin Cam); chrome
$293.95
31-0209 For 73-92 Big Twin (except
Twin Cam); chrome
293.95
PART #
DESCRIPTION
GENERATOR GEAR COVERS
31-0240
For 54-69 Big Twin
31-0201
For 36-53 Big Twin
31-0200
For 36-69 S&S motor cases
All part numbers in BOLD MAGENTA are new for 2009.
TIRES,
TUBES &
WHEELS
SUG.
RETAIL
HARDWARE,
CHEMICALS
& TOOLS
$190.95
190.95
190.95
COVERS,
SECURITY
& GENERAL
467
SECTION
7
WINDSHIELDS
TOURING
ALI BABA
POINTS COVER
LUGGAGE
0940-0686
0940-0687
SEATS &
SISSY BARS
EXHAUST
FUEL/AIR
SYSTEMS
POINTS COVERS
•CNC-machined from billet aluminum
•Show chrome or black finish available
•Made in the U.S.A.
PART #
FINISH
SUG. RETAIL
FOR 99-09 TWIN CAM
0940-0686
Black
$79.95
0940-0687
Chrome
79.95
PART #
FINISH
SUG. RETAIL
FOR 70-99 BIG TWIN (EXCEPT TWIN CAM)
0940-0684
Black
$79.95
0940-0685
Chrome
79.95
•All mounting hardware
is concealed so you get
a super-clean look
•Made of chrome-plated
6061 T-6 aluminum
•All necessary installation
hardware included
•Pre-drilled in a 2-5 bolt pattern to fit both
Evolution, Twin Cam and most
aftermarket motors
PART #
DESCRIPTION
SUG. RETAIL
0940-0304 Ali Baba points cover
$109.95
0940-0746
0940-0608
ENGINE
TRANSMISSION
& DRIVELINE
NOSTALGIA
POINTS COVERS
0940-0743
0940-0741
POINTS COVERS
GASKETS
& SEALS
ELECTRICAL
LIGHTING
HANDLEBARS,
CONTROLS
& MIRRORS
CABLES
•Created from 6061 aluminum
•One-piece covers are polished and showcase
the WCC logo
•Two-piece covers feature a back plate painted with
black military paint and a polished stainless steel
insert with the choice of WCC or FTW logos
•Made in the U.S.A.
PART #
DESCRIPTION
FOR 99-09 TWIN CAM
0940-0742
Polished, one-piece
0940-0744
FTW logo, two-piece
0940-0746
WCC logo, two-piece
FOR 70-99 BIG TWIN (EXCEPT TWIN CAM), 04-09 XL
0940-0741
Polished, one-piece
0940-0743
FTW logo, two-piece
0940-0745
WCC logo, two-piece
2105-0045
SUG. RETAIL
$99.95
99.95
99.95
99.95
99.95
99.95
0940-0749
•A Roland Sand Design
inspired by his Discovery Channel Biker
Build-Off project The Glory Stomper
•Machined from aluminum
to exacting standards
•Choice of chrome plating or black anodized finish
•All mounting hardware included
•Matching rocker box covers, timing cover, derby cover and inspection
cover are available separately
•Made in the U.S.A.
PART #
DESCRIPTION
SUG. RETAIL
FOR 99-09 TWIN CAM MODELS
0940-0608
Chrome
$149.95
0940-0750
Black anodized
149.95
FOR 70-99 BIG TWIN MODELS (EXCEPT TWIN CAM), 04-09 XL
0940-0607
Chrome
149.95
0940-0749
Black anodized
149.95
2105-0039
2105-0046
2105-0049
2105-0049 shown
shown
mounted
mounted on
on black
black
points
points cover
cover
2105-0046
2105-0046
2105-0042
BRAKES
TANKS &
OIL FILTERS
DASHES
& GAUGES
FRAMES,
SUSPENSION
& FENDERS
FOOTRESTS
& LICENSE
PLATE FRAMES
TIRES,
TUBES &
WHEELS
HARDWARE,
CHEMICALS
& TOOLS
COVERS,
SECURITY
& GENERAL
468
BILLET
POINTS
COVERS AND
INTERCHANGEABLE INSERTS
2105-0048
•Machined from 6061 T-6 billet aluminum
•Predrilled in 2- and 5-bolt patterns to fit Evolutions
and Twin Cams
•Two-piece design hides hardware for a clean look
•Covers and inserts are sold separately so you can mix-andmatch chrome or black anodized base covers and inserts
to create a custom look
•Points covers include all necessary mounting hardware
•Made in the U.S.A.
PART #
DESCRIPTION
SUG. RETAIL
POINTS COVERS FOR 70-09 MODELS
2105-0045
Chrome
$72.95
2105-0046
Black
72.95
CHROME INSERTS
2105-0039
Iron Cross
39.95
2105-0041
Flame
39.95
2105-0047
Smooth
39.95
PART #
DESCRIPTION
CHROME INSERTS (CONT)
2105-0049
Ball-milled
BLACK INSERTS
2105-0040
Iron Cross
2105-0042
Flame
2105-0048
Smooth
2105-0050
Ball-milled
SUG. RETAIL
$39.95
39.95
39.95
39.95
39.95
0940-0270
0940-0271
POINTS COVERS
•Engraved with Cutie Pie logo in silhouette
•Available in polished billet aluminum or anodized black finish
•Made in the U.S.A.
PART #
DESCRIPTION
70-99 SHOVELHEAD/EVOLUTION BIG TWIN, 04-09 XL
0940-0270
Polished aluminum
0940-0271
Anodized black
All part numbers in BOLD MAGENTA are new for 2009.
SUG. RETAIL
$100.95
120.95
SECTION
NESS-TECH® POINTS COVERS
WINDSHIELDS
•Machined from 6061 T-6 billet aluminum, polished and show-chromed
•Includes chrome-plated hardware
•Sold each
•Made in the U.S.A.
PART #
DESCRIPTION
FOR 70-99 BIG TWIN (EXCEPT TWIN CAM), 94-09 XL
DS-373954
Grooved
DS-373915
Flamed
TOURING
SUG. RETAIL
$49.95
55.95
DS-373915
DS-373954
LUGGAGE
FINNED
POINTS COVER
•Machined from 6061
T-6 aluminum
•Polished finish
•Include chrome hardware
•Covers fit JIMS and OEM-style
cam covers, except Twin Cam
•Made in the U.S.A.
SEATS &
SISSY BARS
•Machined billet aluminum
points cover is polished and
chrome-plated
•Distinctive finned pattern
matches our finned
rocker covers DS-376511
•Supplied with polished
stainless steel hardware
•Made in the U.S.A.
BILLET POINTS COVERS
PART #
DS-373931
DS-376549
PART #
DESCRIPTION
FOR 70-99 BIG TWIN MODELS (EXCEPT TWIN CAM), 94-09 XL
DS-376549 W/ lasered JIMS logo
DS-376548 Plain
EXHAUST
DESCRIPTION
For 70-99 Big Twin (except Twin Cam), 04-09 XL
SUG. RETAIL
$64.95
ENGINE
$34.95
34.95
•Custom aluminum
covers available with
a smooth or
ball-milled design
•Feature a chrome finish
•Sold each
•Made in the U.S.A.
0940-0782
IRON CROSS POINTS COVERS
•Black/gold iron cross
•Two piece assembly
DESCRIPTION
00-09 Twin Cam
82-99 EVO
FUEL/AIR
SYSTEMS
SUG. RETAIL
POINTS COVERS
PART #
0940-0782
0940-0781
7
SUG. RETAIL
$115.95
115.95
TRANSMISSION
& DRIVELINE
DS-373965
GASKETS
& SEALS
DS-373964
PART #
DESCRIPTION
FOR 99-09 TWIN CAM MODELS
DS-373965
Millennium smooth
DS-373966
Millennium ball-milled
FOR 70-99 BIG TWIN MODELS (EXCEPT TWIN CAM), 94-09 XL
DS-373963
Millennium smooth
DS-373964
Millennium ball-milled
SUG. RETAIL
$44.95
44.95
44.95
44.95
ELECTRICAL
LIGHTING
HANDLEBARS,
CONTROLS
& MIRRORS
CABLES
0940-0584
0940-0014
0940-0582
DS-325921
0940-0580
DS-325922
BRAKES
TANKS &
OIL FILTERS
0940-0583
0940-0273
DS-325919
DS-325920
0940-0282
POINTS COVERS
0940-0272
•Available in a variety of designs
•Chrome-plated and anodized billet aluminum
•Include mounting screws
•Made in the U.S.A.
DS-373064
SUG.
RETAIL
PART #
DESCRIPTION
FOR 99-09 TWIN CAM
0940-0584 Finned
$38.95
0940-0585 Money to Burn
38.95
0940-0586 Rock and Roll
38.95
0940-0014 Jokeneer
39.95
DS-325921 Flame
39.95
DS-325922 Hot Head
39.95
DS-325923 Joker
39.95
DS-325924 Smooth
39.95
DS-373065 Lucky 7
39.95
FOR 70-99 BIG TWIN (EXCEPT TWIN CAM), 04-09 XL
0940-0581 Finned
39.95
0940-0582 Money to Burn
39.95
PART #
DESCRIPTION
FOR 70-99 BIG TWIN
(EXCEPT TWIN CAM), 04-09 XL (CONT)
0940-0583 Rock and Roll
0940-0006 Jokeneer
0940-0280 Joker Racing – anodized black
DS-325917 Flame
DS-325918 Hot Head
DS-325919 Joker
DS-325920 Smooth
DS-373064 Lucky 7
FOR 71-03 XL, 94-09 BUELL MODELS
(EXCEPT 1125R, BLAST)
0940-0282 Joker Racing – anodized black
SUG.
RETAIL
$39.95
39.95
39.95
39.95
39.95
39.95
39.95
39.95
39.95
All part numbers in BOLD MAGENTA are new for 2009.
SUPREME
POINTS COVERS
•Domed style available
in a variety of designs
•Chrome-plated
billet aluminum
•Include mounting screws
•Made in the U.S.A.
PART #
DESCRIPTION
SUG. RETAIL
FOR 99-09 TWIN CAM
0940-0274
Hot Head
$38.95
0940-0275
Joker
38.95
0940-0580
Smooth
38.95
FOR 70-99 BIG TWIN
(EXCEPT TWIN CAM), 04-09 XL
0940-0272
Hot Head
38.95
0940-0273
Joker
38.95
DASHES
& GAUGES
FRAMES,
SUSPENSION
& FENDERS
FOOTRESTS
& LICENSE
PLATE FRAMES
TIRES,
TUBES &
WHEELS
HARDWARE,
CHEMICALS
& TOOLS
COVERS,
SECURITY
& GENERAL
469
SECTION
7
0940-0757
WINDSHIELDS
TOURING
0940-0313
0940-0316
LUGGAGE
SEATS &
SISSY BARS
EXHAUST
FUEL/AIR
SYSTEMS
MALTESE CROSS
POINTS COVERS
0940-0761
2105-0002
•Billet aluminum points
covers with a choice of
chrome or black powder-coat background
behind a raised chrome Maltese Cross design
•Made in the U.S.A.
PART #
DESCRIPTION
SUG. RETAIL
FOR 99-09 TWIN CAM
0940-0315 Chrome
$127.95
0940-0316 Black powder-coat
127.95
FOR 70-99 BIG TWIN
(EXCEPT TWIN CAM), 71-09 XL
0940-0313 Chrome
127.95
0940-0314 Black powder-coat
127.95
0940-0265
ENGINE
0940-0264
POINTS COVERS
0940-0293
•Machined billet aluminum, brilliantly
chrome-plated or black wrinkle finish
•Both styles have matching derby covers,
inspection covers and gas caps; sold separately
PART #
DESCRIPTION
FOR 99-09 TWIN CAM MODELS
2105-0002
Reflections, chrome
0940-0293
Crusader Maltese cross, chrome
0940-0759
Smoothie, chrome
0940-0760
Smoothie, black wrinkle
0940-0762
American Diva 2, chrome
0940-0764
Skull, chrome
FOR 70-99 BIG TWIN (EXCEPT TWIN CAM) AND 71-09 XL MODELS
0940-0292
Crusader Maltese cross
0940-0757
Smoothie, chrome
0940-0758
Smoothie, black wrinkle
0940-0761
American Diva 2, chrome (except 71-03 XL)
0940-0763
Skull, chrome (except 71-03 XL)
TRANSMISSION
& DRIVELINE FLUSH-MOUNT
0940-0763
SUG. RETAIL
$33.95
34.95
35.95
35.95
39.95
39.95
34.95
35.95
35.95
39.95
39.95
7805-0080
POINTS COVERS
GASKETS
& SEALS
ELECTRICAL
LIGHTING
•CNC-machined from 6061 T-6
billet aluminum and complete
with gasket and hardware
•Clean and smooth points
cover is fastened with an innovative hidden
bolt and O-ring combination that makes the
cam cover appear like one complete unit
SUG.
PART #
DESCRIPTION
RETAIL
0940-0264 For 99-09 Twin Cam
$114.95
0940-0265 For 70-99 Big Twin (except
Twin Cam) and 71-08 XL
114.95
HANDLEBARS,
CONTROLS
& MIRRORS
0940-0767
CHROME SPHERICAL RADIUS POINTS COVER
DS-373919
•Beautiful radiused chrome points cover matches our brake
caliper inserts and fork tube cap covers
•Comes complete with screws and gasket
PART #
DESCRIPTION
SUG. RETAIL
7805-0080 For 99-09 Twin Cam (no gasket)
$19.95
DS-373919 For 70-99 Big Twin (except Twin Cam)
and 71-09 XL models (ea.)
13.95
0940-0768
POINTS COVERS
•Choice of chrome-plated or black aluminum construction
PART #
DESCRIPTION
SUG. RETAIL PART #
DESCRIPTION
FOR 70-99 BIG TWIN MODELS
FOR 99-09 TWIN CAM MODELS
(EXCEPT TWIN CAM), 04-09 XL
0940-0765
Chrome
0940-0767
Chrome
$91.95 0940-0766
Black
0940-0768
Black
91.95
CABLES
BRAKES
DS-373404
SUG. RETAIL
$91.95
91.95
1902-1605
TANKS &
OIL FILTERS
DASHES
& GAUGES
FRAMES,
SUSPENSION
& FENDERS
FOOTRESTS
& LICENSE
PLATE FRAMES
TIRES,
TUBES &
WHEELS
HARDWARE,
CHEMICALS
& TOOLS
COVERS,
SECURITY
& GENERAL
470
0940-0482
DS-373927
DS-373926
DS-373928
DS-373929
0940-0332
0940-0483
POINTS
COVERS
1902-7591
•Choice of chrome or black-anodized 6061
T-6 billet aluminum
•Available in Stepped, Elite, Tribal or Maltese Cross designs
•Mounting hardware included
•Made in the U.S.A.
CHROME
BLACK ANODIZED
SUG.
RETAIL
PART #
DESCRIPTION
FOR 99-09 TWIN CAM
DS-373404 Elite
$52.95
FOR 70-99 BIG TWIN (EXCEPT
TWIN CAM), 71-09 XL
1902-1605 Stepped
60.95
DS-373403 Elite
60.95
0940-0332 Maltese Cross
60.95
SUG.
PART #
DESCRIPTION
RETAIL
FOR 99-09 TWIN CAM
0940-0482 Tribal
$56.95
0940-0483 Maltese Cross
56.95
FOR 70-99 BIG TWIN (EXCEPT
TWIN CAM), 71-09 XL
0940-0481 Maltese Cross
60.95
LIVE TO RIDE/EAGLE SPIRIT
POINTS COVERS
•Die-cast aluminum construction
•Feature detailed chrome or gold eagle with banner and script
•Sold each
PART #
DESCRIPTION
SUG. RETAIL
FOR 99-09 TWIN CAM
1902-7591
Gold
$29.95
FOR 84-99 EVOLUTION BIG TWIN, 04-09 XL
DS-373926
Chrome
17.95
DS-373928
Gold
29.95
FOR 71-03 XL
DS-373927
Chrome
17.95
DS-373929
Gold
29.95
All part numbers in BOLD MAGENTA are new for 2009.
SECTION
7
1902-0186
WINDSHIELDS
TOURING
LUGGAGE
3-D SKULL
POINTS COVER
•Billet aluminum with a chrome finish
•Features a unique mounting system with
no visible screws
PART #
7805-0081
DESCRIPTION
For 70-99 Big Twin
(except Twin Cam),
71-09 XL models
SEATS &
SISSY BARS
•Chrome
die-cast construction
•Features blackened eyes and mouth
•Skull protrudes outward about .750”
SMOOTH POINTS COVER
SUG. RETAIL
$49.95
PART #
1902-0181
1902-0185
1902-0186
DESCRIPTION
For 99-09 Twin Cam
For 70-99 Big Twin, 04-09 XL
For 71-03 XL
POINTS COVER
SUG.
RETAIL
$22.95
22.95
24.95
•Chromed, heavy-gauge steel replacement
point cover
PART #
DS-373917
DESCRIPTION
For 70-99 Big Twin
(except Twin Cam)
and 71-09 XL models
SUG. RETAIL
$6.95
EXHAUST
FUEL/AIR
SYSTEMS
DS-376519
ENGINE
TRANSMISSION
& DRIVELINE
CHROME HEADBOLT/
SPARK PLUG COVERS
DS-305024
SCORPIONS™
•Covers add a classy touch to any Twin Cam motor
•Held in position with setscrews to prevent noisy rattling
•Spark plugs may be removed without cover removal on Twin Cam models
•Sold in pairs
PART #
DESCRIPTION
SUG. RETAIL
DS-376519
For 99-09 Twin Cam
$49.95
DS-305024
For all Evolution Big Twin and XL
39.95
DS-305003
GASKETS
& SEALS
DS-305009
•A step beyond individual headbolt
covers and spark plug covers
•Drag and Billy Westbrook have
teamed up to put an end to
having to buy individual parts; our
die-cast aluminum covers fit over
the entire headbolt area as well as
the spark plug base
•Beautiful detail to really accent the
finned area of the head
PART #
DESCRIPTION
DS-305003
Chrome headbolt/spark plug covers for
86-99 80” (set)
DS-305005
Repl. rubber grommets for DS-305003 (pr.)
DS-305009
Chrome headbolt/spark plug covers for
86-03 XL (except 98-03 1200S) (set)
ELECTRICAL
LIGHTING
SUG. RETAIL
$39.95
3.95
HANDLEBARS,
CONTROLS
& MIRRORS
39.95
CABLES
•Specially designed for S&S headbolts
•Not for stock headbolts
•Magnets hold covers in place; no setscrews needed
•Chrome finish
•Sold in sets of four
PART #
DESCRIPTION
0930-0014
S&S headbolt covers
BRAKES
CUSTOM HEX HEAD
HEADBOLT COVER
MAGNETIC HEADBOLT COVERS
SUG. RETAIL
$54.95
•Chrome-plated hex head cover hides dull
12-point headbolts
•Easy setscrew installation
•Sold in 4-pk.
PART #
DESCRIPTION
2401-0113
For 86-09 FL, FX, and XL models
TANKS &
OIL FILTERS
SUG. RETAIL
$44.95
DASHES
& GAUGES
0950-0060
0950-0063
HEADBOLT COVERS
STILETTO™
HEAD BOLT COVERS
•Awesome style, easy installation
•Beautiful chrome finish
•Sold in a set of four
PART #
DESCRIPTION
0940-0494 For all 86-09 H-D models
SUG. RETAIL
$39.95
•Fit completely over the washer and headbolt without
interference from the head fins for S&S 107 cubic inch motors
•Available in Warrior or vertical-milled styles
•Set of four
SUG.
SUG.
PART #
DESCRIPTION
RETAIL PART #
DESCRIPTION
RETAIL
WARRIOR
VERTICAL MILLED
0950-0060 For all S&S motors up
0950-0062 For all S&S motors up
to 107 cu. in.
$67.95
to 107 cu. in.
$67.95
0950-0061 For all Evolution S&S 113+
0950-0063 For all Evolution S&S 113+
cu. in. motors and other
cu. in. motors and other
aftermarket motors
67.95
aftermarket motors
67.95
All part numbers in BOLD MAGENTA are new for 2009.
FRAMES,
SUSPENSION
& FENDERS
FOOTRESTS
& LICENSE
PLATE FRAMES
TIRES,
TUBES &
WHEELS
HARDWARE,
CHEMICALS
& TOOLS
COVERS,
SECURITY
& GENERAL
471
SECTION
7
WINDSHIELDS
ALI BABA HEADBOLT COVERS
•Machined from 6061 T-6 aluminum and
chrome plated
•A great detail addition to your bike
•Sold in a set of four
TOURING
LUGGAGE
SEATS &
SISSY BARS
EXHAUST
FUEL/AIR
SYSTEMS
ENGINE
TRANSMISSION
& DRIVELINE
GASKETS
& SEALS
0940-0305
SUG.
PART #
DESCRIPTION
RETAIL
0940-0303 For 86-09 Big Twin and XL models $89.95
0940-0306
NESS-TECH®
HEADBOLT
COVERS
UNIQUE
HEADBOLT
COVERS
•Be as creative as
you want to be with
these amazing skull or devil bolt covers
•Four-piece sets available in either
genuine 24k gold or beautiful
show chrome
•Cover measures 13/4” tall by 1” in
0940-0308
diameter and attaches with a
stainless steel setscrew
•Sets include two right- and two left-side
covers for a clean, hidden-fastener look
PART #
DESCRIPTION
FOR 86-09 BIG TWIN AND 86-09 XL MODELS
0940-0305
Gold skull
0940-0306
Chrome skull
0940-0308
Chrome devil
•Smooth design
carved from 6061
T-6 billet aluminum
•Chrome-plated for
that complete finish
•Sold in a set of four
PART #
DESCRIPTION
1902-5730 For 86-09 Big
Twin and
XL models
SUG.
RETAIL
$41.95
SUG. RETAIL
$158.95
136.95
136.95
0940-0447
0940-0328
DS-376492
ELECTRICAL
FIREDOMES AND
HEADBOLT COVERS
LIGHTING
HANDLEBARS,
CONTROLS
& MIRRORS
CABLES
BRAKES
TANKS &
OIL FILTERS
DS-375078
HEADBOLT COVERS
•Chrome-plated 6061 T-6 billet aluminum covers
in packs of four
•Easy setscrew installation
•Made in the U.S.A.
PART #
DESCRIPTION
FOR 86-09 BIG TWIN AND XL MODELS
0940-0328
Gothic headbolt covers
DS-375078
Elite headbolt covers
SUG. RETAIL
$90.95
56.95
•A quick, easy way to
dress up the engine
•Firedomes slip right
over the spark plug, held in place with a rubber grommet
•Headbolt covers slip right over the hex of a spark plug; rubber grommet
holds it in place
•Low-profile peaked design covers the entire headbolt
•All feature a beautiful chrome finish
•Firedomes sold in pairs, headbolt covers sold in 4-pk.
PART #
DESCRIPTION
SUG. RETAIL
FIREDOMES
0940-0447
For Evolution Big Twin, Shovelhead
and iron XL (pr.)
$19.95
0940-0448
For Twin Cam and Evolution XL (pr.)
24.95
HEADBOLT COVERS
DS-376492
For 86-09 Big Twin and XL models (4-pk.)
19.95
DS-375073
DS-375073
DASHES
& GAUGES
DS-190669
FRAMES,
SUSPENSION
& FENDERS
DS-190926
0930-0028
CHROME
HEADBOLT COVERS
CYLINDER
FOOTRESTS HEADBOLT COVERS
& LICENSE •Cover the top of the OEM
PLATE FRAMES headbolts found on the left
TIRES,
TUBES &
WHEELS
HARDWARE,
CHEMICALS
& TOOLS
COVERS,
SECURITY
& GENERAL
472
side of the engine by the spark
plugs, totally refining the
look of the cylinder heads
•CNC-machined – not cast –
from 6061 T-6 aluminum and fully
chrome-plated
•Easy to install with included setscrews
•Sold in sets of four
•Made in the U.S.A.
PART #
DESCRIPTION
SUG. RETAIL
FOR 86-09 BIG TWIN AND 86-09 XL MODELS
0930-0028
Flat Top
$62.95
DS-375073
Series 2000
64.95
•Eye-pleasing machined aluminum
chrome headbolt covers
•Available individually or in
packs of four
•Made in the U.S.A.
PART #
DS-190926
DS-190930
DS-190932
DS-190927
SUG.
DESCRIPTION
RETAIL
For 92-09 Big Twin and
92-09 XL Evolution (4-pk.) $50.95
For 86-91 80” and 86-91 XL
Evolution (4-pk.)
46.95
For 84-85 80”
Evolution (4-pk.)
46.95
For 92-09 Big Twin and
92-09 XL Evolution (ea.)
15.95
ACORN AND
CAP-STYLE
HEADBOLT COVERS
•Cover the unsightly factory 12-point headbolts;
come complete with setscrews
•Available with a chrome head in a 7/16” hex
acorn or cap-style cover
•Sold four per pack
PART #
DESCRIPTION
SUG. RETAIL
FOR 84-E85 80” EVOLUTION MODELS
DS-190791
Acorn-style
$19.95
DS-190669
Cap-style
19.95
All part numbers in BOLD MAGENTA are new for 2009.
SECTION
DS-375629
7
WINDSHIELDS
DS-375632
TOURING
LUGGAGE
STAINLESS STEEL
HEADBOLT COVERS
•Custom covers made by Landmark Mfg.
•An Allen-head set screw holds them in place
•Polished to a mirror-like finish
•Sold in sets of four
PART #
DESCRIPTION
SUG. RETAIL
FOR ALL 86-09 BIG TWIN AND XL MODELS
DS-375629
Bandit
$46.95
DS-375632
Renegade
46.95
HEADBOLT COVERS
•Machined from solid aluminum, then chromeplated to a smooth finish
•Snap-on locking feature keeps covers in place
•Sold in packs of four
•Made in the U.S.A.
PART #
DESCRIPTION
SUG. RETAIL
2402-0083
For all S&S engines
$29.95
SEATS &
SISSY BARS
CHROME
DIE-CAST
HEADBOLT
COVERS
•Come with set screws and hex wrench
•Sold in a four pack
PART #
DESCRIPTION
SUG. RETAIL
1902-0409
For 86-09 Big Twin
and XL models
$25.95
EXHAUST
FUEL/AIR
SYSTEMS
ENGINE
TRANSMISSION
& DRIVELINE
2107-0901
GASKETS
& SEALS
CHROME HEADBOLT COVERS
•Quality chrome-plated steel bolt covers
•Polished and buffed to a mirror-like finish
PART #
DESCRIPTION
SUG. RETAIL
2402-0073 For 86-09 Big Twin and
XL models (4-pk.)
$32.95
ELECTRICAL
WATER PUMP HOSE COVER
•Chromed stamped-steel construction
•Comes complete with mounting hardware
PART #
DESCRIPTION
2107-0901
Smooth cover for 02-09 V-Rod
SUG. RETAIL
$31.95
LIGHTING
HANDLEBARS,
CONTROLS
& MIRRORS
REAR CYLINDER BASE COVER
CABLES
•Covers the area between the transmission top
cover and rear cylinder
•Installs quickly and easily
•Beautiful chrome finish
NOTE: PART # 0950-0199 requires the use
of Küryakyn’s front transmission shroud
for installation.
PART #
DESCRIPTION
0940-0591
For 02-06 Touring models
DS-376490
0940-0591
SUG. RETAIL
$39.95
BRAKES
0950-0199
PART #
0950-0199
DESCRIPTION
For 07-08 Touring models
SUG. RETAIL
$49.95
DS-376488
TANKS &
OIL FILTERS
DASHES
& GAUGES
FRAMES,
SUSPENSION
& FENDERS
FOOTRESTS
& LICENSE
PLATE FRAMES
DS-305017
MOTOR KAPZ
CYLINDER BASE TIMING HOLE COVERS
•High-quality, chrome-plated, die-cast construction
•Smooths the transition from the cylinders to the engine cases
•Easy installation
PART #
DESCRIPTION
0940-0739
For 07-09 FLHT/FLHR/FLTR and FLHX, 06-08 FXDWG
0940-0740
For 07-09 FXST/FLST
DS-305017
For 00-06 Softail, 99-06 FLHT, FLHR and FLTR, 99-05 FXDWG
DS-376488
For 84-99 80” Evolution Big Twin w/ forward controls or floorboards
DS-376490
For 91-03 XL models
SUG. RETAIL
$69.95
69.95
59.95
39.95
39.95
•Designed to cover the
lower front motor
mount nuts and bolts
•Machined from billet
aluminum, then
chrome plated for a beautiful shine
•Fasten with set screws
•Sold in pairs
PART #
DESCRIPTION
SUG. RETAIL
1902-0000
For 00-09 FXST/FLST
$29.95
All part numbers in BOLD MAGENTA are new for 2009.
TIRES,
TUBES &
WHEELS
HARDWARE,
CHEMICALS
& TOOLS
COVERS,
SECURITY
& GENERAL
473

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