Parts Catalogue 3rd ver

I F I
E X P O R T S
DESCRIPTION
PAGES
245DI BHOOMIPUTRA
Alternator Drive & Mountings --------------------------------------------------------------------- 4-5
Starter Motor ------------------------------------------------------------------------------------------ 4-5
Battery Cover, Instrument Panel, Scuttle Panel, Controlling
Ininstruments, Gauges, Horn & Lamps ------------------------------------------------------- 4-5
Clutch Housing & Connections ------------------------------------------------------------------ 6-7
Transmission Gears & Shafts ------------------------------------------------------------------- 6-7
Differential --------------------------------------------------------------------------------------------- 8-9
Rear Axle Carrier And Rear Axle----------------------------------------------------------------- 8-9
Front Axle (One Piece), Stay Rod And Cast Iron Weight --------------------------------- 10-11
Front Axle Support (Folded),Front End Weights & Bracket ------------------------------ 10-11
Steering Knuckle, Arm, Drag Link And Tie Rod ---------------------------------------------- 12-13
Fuel System ------------------------------------------------------------------------------------------ 14-15
Battery Box -------------------------------------------------------------------------------------------- 14-15
Governor Control Linkages ----------------------------------------------------------------------- 14-15
Foot Accelerator ------------------------------------------------------------------------------------- 16-17
Hood And Radiator Grille -------------------------------------------------------------------------- 16-17
Hydraulics --------------------------------------------------------------------------------------------- 18-19
Crankcase Assembly ------------------------------------------------------------------------------ 20-23
Crankshaft Mechanism ---------------------------------------------------------------------------- 24-25
Valve Gear --------------------------------------------------------------------------------------------- 26-27
Cylinder Head Assembly -------------------------------------------------------------------------- 28-29
Cylinder Head Assembly -------------------------------------------------------------------------- 30-31
Cooling System -------------------------------------------------------------------------------------- 32-33
Water Pump Assembly ---------------------------------------------------------------------------- 32-33
Lubricating System --------------------------------------------------------------------------------- 34-35
Fuel System ------------------------------------------------------------------------------------------ 36-37
Air Cleaner -------------------------------------------------------------------------------------------- 36-37
ALTERNATOR DRIVE & MOUNTINGS
1
8
7
8
5
4
9
10
2
6
3
STARTER MOTOR
1
BATTERY COVER, INSTRUMENT PANEL, SCUTTLE PANEL, CONTROLLING
INSTRUMENTS, GAUGES, HORN & LAMPS
1
3
2
4
ALTERNATOR DRIVE & MOUNTINGS
PART
NUMBER
REF.
NO.
006001656H1
1
006002828B11 2
000020308E05 3
002029734
4
006002103B1
5
006000993B1
6
005552901R1
7
005554365R1
8
006002865B1
9
006001801B1 10
DESCRIPTION OF PART
ALTERNATOR with pulley cpte.(36 Amps)
BRACKET Alternator mounting
BOLT Alternator Bracket Mounting
BOLT Alternator (M10 x 1.5 x 85 mm long)
STRUT Alternator
BOLT (M10 x 1.5 x 15) Strut to Idler
BOLT (M10 x 1.5 x 20) Strut to Alternator
NUT M10 x 1.5 pitch
Ví BELT Alternator Pulley to Pump Pulley
IDLER Cage
UNIT
QTY.
NEW /
REVISED
PART NO.
1
1
3
1
1
1
1
2
1
1
STARTER MOTOR
006002003B91
000022273RD
001233891R1
1
*
*
STARTER Motor - (2SM14)
SPRING Washer M10 for Starter Motor
BOLT M10 x 30L for Starter Motor
BATTERY COVER, INSTRUMENT PANEL, SCUTTLE PANEL, CONTROLLING
INSTRUMENTS, GAUGES, HORN & LAMPS
007700089B1
008000580A91
000018657R1
008000663B91
008000660B1
005558681R92
007700090B1
007601243B91
006001355B1
* - Parts not illustrated
*
1
*
*
*
*
2
*
3
CABLE Battery Positive
INSTRUMENT Cluster
BOLT 1/4î UNC x 1-1/2î Hx Hd
WIRING Harness Front
WIRING Harness Main
WIRING Harness Platform
CABLE Hour Meter Flexible
CABLE Pull To Stop
BRACKET Cable Mtg. Pull to Stop
1
1
4
1
1
1
1
1
1
5
CLUTCH HOUSING & CONNECTIONS
2
4
5
1
10
2
3
9
6
7
8
TRANSMISSION GEARS & SHAFTS
6
11
12
CLUTCH HOUSING & CONNECTIONS
PART
NUMBER
REF.
NO.
007600415A91 1
001082014R3
2
000019992R1
3
000020549R1
4
000120378
5
006502427B11 6
001082012R2
7
000179841
8
006501266B91 9
006501263B1 10
001082012R2
11
001099323R1 12
DESCRIPTION OF PART
HOUSING Clutch Cpte. With 2 Grease Nipples
WASHER Spring Lock 1/2î
BOLT Clutch Hsg. 1/2î UNC x 2-1/4î
BOLT Clutch Hsg. 1/2î UNC x 1-7/8î
NUT Clutch Hsg. 1/2î UNC
COVER Dust Cpte.
WASHER Dust Cover (3/8î Spring Lock)
BOLTS Dust Cover Mtg. (3/8î UNC x 1-1/4î)
COVER Hand Hole Clutch Hsg. Cpte.
RUBBER Hand Hole Clutch Hsg.
WASHER Hand Hole Cover (3/8î Spring Lock)
BOLTS Cover Hand Hole Mtg.
UNIT
QTY.
NEW /
REVISED
PART NO.
1
11
3
7
1
1
4
4
1
1
10
10
TRANSMISSION GEARS & SHAFTS
Not Serviced Seperately
006501521B1
006503100B1
006501140B1
006501142B1
006501172B91
006501030B1
006501037B1
006501141B1
006501143B1
006501374B1
006501038B1
006501139B1
006501144B1
000124556
* - Parts not illustrated
1
2
3
4
5
*
6
7
8
9
10
11
12
13
*
SHAFT Transmission Spline (11 Teeth)
SPACER Transmission Spline Shaft T.R. Bearing
CAGE Transmission Spline Shaft T.R. Bearing
GEAR Sliding 1st & Reverse Speed (54 Teeth)
GEAR Sliding 2nd & 3rd Speed (45 & 39 Teeth)
SET of 4 comprising of
GEAR 4th &Direct Speed (35 Teeth)
SHAFT Transmission Driving (16 Teeth)
SHAFT Counter Trans & 1st Speed Gear (Non CRPTO)
GEAR Driving 2nd Speed (24 Teeth)
GEAR Driving 3rd & 4th Speed
GEAR Constant Mesh (54 Teeth)
GEAR Driving Reverse Idler (Teeth)
SHAFT and Gear Reverse Idler (21 Teeth)
KEY Woodruff 1/4 x 1 - 1/8
1
1
1
1
1
1
1
1
1
1
1
1
1
1
7
DIFFERENTIAL
REAR AXLE CARRIER AND REAR AXLE
1
8
DIFFERENTIAL
PART
NUMBER
REF.
NO.
006501237B91
Not Serviced Seperately
Not Serviced Seperately
000031267B12
003069954R3
006501197B91
Not Serviced Seperately
Not Serviced Seperately
*
1
2
3
4
5
6
DESCRIPTION OF PART
SET of Two
Comprising of
SHAFT Transmission Spline (11 Teeth)
GEAR Spiral Bevel Drive
LOCK Plate Ring Gear
SHAFT Bull Pinion & Brake R.H
CASE Differential Cpte
Comprising of
CASE Differential LH
CASE Differential RH
UNIT
QTY.
NEW /
REVISED
PART NO.
1
1
1
1
2
1
1
1
REAR AXLE CARRIER AND REAR AXLE
006501430R91
* - Parts not illustrated
1
BEARING Rear Axle Inner
2
9
FRONT AXLE (ONE PIECE)
11
13
1
14
12
2
10
15
5
3
16
9
1
1
4
6, 7, 8
2
FRONT AXLE SUPPORT (FOLDED)
5
3
6
4
1
2
10
FRONT AXLE (ONE PIECE)
PART
NUMBER
REF.
NO.
007600518B11
007601647B1
007601646B1
007601013B11
007601018B1
001081607R1
007601710B1
007601711B1
007601712B1
007601023B1
007601024B1
000114745
007600522B1
007600523B1
000271565
000124589
007601726B1
007601727B1
007601728B1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
16
16
DESCRIPTION OF PART
FRONT Axle Cpte. Comprising of
BUSH Central Sleeve Front Axle
BUSH Steering Knuckle (Thrust)
PIN Pivot Front Axle With Lock Plate
LOCK Plate Small - Front Axle Pivot Pin
BOLT (8mm x 1.25mm x 20mm)
SHIM Stg. Knuckle Pivot Pin (0.1 thickness)
SHIM Stg. Knuckle Pivot Pin (0.2 thickness)
SHIM Stg. Knuckle Pivot Pin (0.5 thickness)
Oí RING Front Axle Pivot Pin
Oí RING Bottom Steering Knuckle
KEY Woodruff 1/4 x 1.1/4
ARM Knuckle LH
ARM Knuckle RH
BOLT 5/8 UNC x 2-3/4 Hx. Hd.
NUT
SHIM Front Axle Pivot Pin (0.2 thickness)
SHIM Front Axle Pivot Pin (0.2 thickness)
SHIM Front Axle Pivot Pin (0.2 thickness)
UNIT
QTY.
NEW /
REVISED
PART NO.
4
2
1
2
2
2
2
4
2
2
1
1
1
2
1
4
4
4
FRONT AXLE SUPPORT (FOLDED)
007600521B11
007600980B91
005552901R1
000022273RD
007601116B1
007601117B1
1
2
3
4
5
6
SUPPORT Front Axle (Folded)
BOTTOM Sealing
BOLT M10 x 20
WASHER Spring Lock M10
BOLT Hx Hd M14 x 50 (FAS to Front Cover)
WASHER Spring Lock M14 (FAS to Front Cover)
1
1
4
4
8
8
11
STEERING KNUCKLE, ARM, DRAG LINK AND TIE ROD
2
6
10
4
3
5
8
7
12
11
14
9
13
12
STEERING KNUCKLE, ARM, DRAG LINK AND TIE ROD
PART
NUMBER
REF.
NO.
DESCRIPTION OF PART
UNIT
QTY.
007601022B91
007601025B11
005555556R2
000000000BC
000000000BD
000050259D
000427645
000700572R1
000103398
005558517R1
000179816
001082011R2
005555558R1
005555557R1
007601021B91
007600679B11
005555556R2
000000000BC
000000000BD
000050259D
000427645
000700572R1
000103398
005558517R1
000179816
001082011R2
005555558R1
005555557R1
007600524B1
001233491R1
000103374
007600525B1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
1
2
3
4
5
6
7
8
9
10
11
12
13
14
*
*
*
*
STEERING Knuckle With Hub Assly. RH Consists of
STEERING Knuckle Cpte RH
FRONT Wheel Hub
INNER Bearing
OUTER Bearing
FELT Washer
SLOTTED Nut 7/8î
HUB Washer (Outer Bearing)
COTTER Pin
OIL Seal
BOLT 5/6î UNC x 3/4 HEX. Head
WASHER 5/16î Spring Lock
GASKET Front Wheel Hub Cap
CAP Front Wheel Hub
STEERING Knuckle With Hub Assly. LH Consists of
STEERING Knuckle Cpte LH
FRONT Wheel Hub
INNER Bearing
OUTER Bearing
FELT Washer
SLOTTED Nut 7/8î
HUB Washer (Outer Bearing)
COTTER Pin
OIL Seal
BOLT 5/6î UNC x 3/4 HEX. Head
WASHER 5/16î Spring Lock
GASKET Front Wheel Hub Cap
CAP Front Wheel Hub
TIE Rod Assly..
WASHER Plain M10
PIN Cotter
DRAG Link Cpte.
1
1
1
1
1
1
1
1
1
1
4
4
1
1
1
1
1
1
1
1
1
1
1
1
4
4
1
1
1
2
6
1
* - Parts not illustrated
NEW /
REVISED
PART NO.
13
FUEL SYSTEM
BATTERY BOX
4
2
1
1
2
3
GOVERNOR CONTROL LINKAGES
2
1
14
FUEL SYSTEM
PART
NUMBER
REF.
NO.
007505383B1
008000675B1
007505204B92
1
*
2
DESCRIPTION OF PART
PANEL Scuttle
GROMMET Rubber Scuttle Panel
SUPPORT Scuttle Rear Cpte
UNIT
QTY.
NEW /
REVISED
PART NO.
1
1
1
BATTERY BOX
007700087B91
007700098B1
007700099B1
007700172B1
1
2
3
4
TRAY Battery Cpte.
BRACE Battery Front
BRACE Battery Rear
FLAP Mud
1
1
1
1
GOVERNOR CONTROL LINKAGES
006001357B1
008000637B91
* - Parts not illustrated
1
2
ROD Control Cross Shaft to Governor
LEVER Governor Cpte.
1
1
15
FOOT ACCELERATOR
1
HOOD AND RADIATOR GRILLE
4
3
2
1
3
16
FOOT ACCELERATOR
PART
NUMBER
REF.
NO.
007600833B1
1
DESCRIPTION OF PART
ROD Control Cpte. (Foot Pedal Cross Shaft)
UNIT
QTY.
NEW /
REVISED
PART NO.
1
HOOD AND RADIATOR GRILLE
007500383B91
007500529B1
007602069B1
007602070B1
007602071B1
1
2
3
4
4
HOOD & Radiator Grille Assembly
GRILL Screen Mesh
GRAPHIC Product
STRIPE LH
STRIPE RH
1
1
2
1
1
17
HYDRAULICS
3
4
2
1
18
HYDRAULICS
PART
NUMBER
REF.
NO.
007200723B1
007601777B91
006001798B1
000020421SH
1
2
3
4
DESCRIPTION OF PART
PIPE Pressure Cpte.
PIPE Cpte. Suction
PINION Hydraulic Pump
PUMP Hydraulic
UNIT
QTY.
NEW /
REVISED
PART NO.
1
1
1
1
19
CRANKCASE ASSEMBLY
20
CRANKCASE ASSEMBLY
PART
NUMBER
REF.
NO.
006000393H1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
22
23
24
25
26
27
28
29
31
33
34
35
*
Not Serviced Seperately
Not Serviced Seperately
Not Serviced Seperately
006000421H1
006000414H1
000172580
000020787E05
006000406H1
006000359H91
Not Serviced Seperately
Not Serviced Seperately
Not Serviced Seperately
Not Serviced Seperately
006000349H91
Not Serviced Seperately
Not Serviced Seperately
Not Serviced Seperately
Not Serviced Seperately
006000403H1
000012653P04
005556521R1
006000405H91
006000417H1
006000408H1
006001515H1
006000409H1
000020988R1
000020883E05
006000394H1
000022055RD
000020786E05
006001196H1
* - Parts not illustrated
DESCRIPTION OF PART
CRANKCASE Assy With Bearing Cap
CAP Front Bearing
CENTRE Bearing Cap
CAP Rear Bearing
STUD Bearing M14 X 126
NUT M14 X 1.5 For Mb Cap
PLUG Sheet Metal -weltch Plug
PLUG For Oil Gallery
PLUG With Groove 18 X 1.5 (Front Oil Gallery)
SET Of Bearings Comprising Of
MAIN BEARING Top Front
MAIN BEARING Bottom Front
MAIN BEARING Top Rear
MAIN BEARING Bottom Rear
SET Of Thrust Washer Comprising Of
THRUST WASHER Top Outer
THRUST WASHER Bottom Outer
THRUST WASHER Top Inner
THRUST WASHER Bottom Inner
STUD For Front Cover M16 X84
NUT M16 X2 ( Front Cover)
WASHER 16.2(front Cover)
OIL Dip Stick Assy.
SEALING Ring For Dip Stick
SEALING Ring - Cylinder Liner (Lower)
SEALING Ring - Cylinder Liner (Upper)
CYLINDER Liner
DRAIN Plug
STUD M10 X 25 (Fip)
SCREW Lubricating Distibution Mechanism
NUT
PLUG Crankcase
STUD M10 for Starter Motor Mtg.
UNIT
QTY.
NEW /
REVISED
PART NO.
1
1
1
1
6
6
1
3
2
1
2
2
1
1
1
1
1
1
1
8
8
8
1
1
2
2
2
1
3
1
1
3
3
21
CRANKCASE ASSEMBLY
22
CRANKCASE ASSEMBLY
PART
NUMBER
REF.
NO.
006000442H91
006000436H1
006000448H1
006000462H1
006000455H1
000020307E05
009343009R1
001099900R2
001081618R1
006000438H1
006000439H1
006002000B1
006000473H1
005556320R1
006002820H1
006000453H1
000012249P04
001231899R2
000022273Rd
006000441H1
006000440H1
006002025A1
005556668R91
000030020R1
006002087H1
006000449H1
006000443H1
000012249P04
006000459H1
006000450H1
006000446H1
006000445H1
000934309R1
000020306E05
000020309E05
006001963H1
005552909
006001922H1
006001901H1
006000637H1
000020565E05
006001801B1
000020280E05
006001807B1
006001945B1
006000524H1
006000530H1
006001797B1
006002149H1
000020306E05
005551963R1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
DESCRIPTION OF PART
SHEET Metal Cover Assy.
OIL Pan Gasket
OIL Pan Assy(sheet Metal)
LATTERAL Batton
BATTON
BOLT M8x25 For Oil Pan To Rear Cover
WASHER Spring M8 For Oil Pan
DRAIN Plug M30 X 1.5
WASHER For Drain Plug
CENTRING Tube - Front Cover(dowel)
FRONT Cover Gasket
FRONT Cover
SHAFT Sealing Ring 52x72x12 (Front Cover)
BOLT M10 X 85 Long For Front Cover
BOLT M10 X 85 With Sealing Hole
BOLT M10x 55 Front Cover
BOLT M10x45 For Front Cover
BOLT M10 X 60 For Front Cover
SPRING Washer 10.2 For Front Cover
GASKET Timing Gear Cover(fip Cover)
COVER Timing Gear (Fip)
FILTER Cap
CLIP
BOLT M 10 X 25 (Timing Gear Cover Fip)
BREATHER Tube
SIDE Cover Gasket
SIDE Cover(tappet)
BOLT For Side Cover
PIN M8x6x16 (Dowel Rear Cover)
REAR Covergasket
REAR Cover
OIL Sealing Ring (Crankshaft Seal)
SPRING Washer 8.2 For Rear Cover
BOLT M8 X 30 For Rear Cover
BOLT M8 X 25 Rear Cover)
CONNECTOR Hour Meter Cable
WASHER For Connector
NUT Transmission Cable
TIMING Mark Pointer
DOWEL
BOLT
IDLER Cage
DOWEL
GASKET Cage Idler
IDLER Shaft
BEARING 6204 N
CIRCLIP Internal
GEAR Idler
CIRCLIP External
BOLT M8 X 1.25 X 30
DOWEL Crankcase To Clutch Housing
UNIT
QTY.
NEW /
REVISED
PART NO.
1
1
1
2
2
20
13
1
1
2
1
1
1
2
1
1
1
1
7
1
1
1
1
1
1
1
1
6
2
1
1
1
7
2
5
1
1
1
1
2
1
2
1
1
2
1
1
1
4
2
23
CRANKSHAFT MECHANISM
24
CRANKSHAFT MECHANISM
PART
NUMBER
REF.
NO.
006000472H91
006000482H1
1
2
3
4
5
6
7
8
Not Serviced Seperately
006000499H1
006000498H1
006000496H1
006000495H1
006001167B91
Not Serviced Seperately
006000489H1
006000490H1
006000619H1
006000683H1
006000348H1
006000475H1
006000506H1
006003308H91
9
10
11
13
14
15
16
17
006000476H1 18
006000487H1 19
006000497H1 20
006003309H91 *
006000477H1
006000478H1
006000479H1
006000485H91
Not Serviced Seperately
006000486H1
006000493H1
006000494H1
006000474H1
21
22
23
24
24a
25
27
28
26
* - Parts not illustrated
DESCRIPTION OF PART
CRANKSHAFT Assy.
COUNTER Weight Bolt
COUNTER Weight
BEARING Pilot 6304ZR
CIRCLIP 32 (Crank Shaft)
KEY 10h 9 X 8 X 55 (CRANKSHAFT)
PIN 12 X 28 (Dowel Crankshaft to flywheel)
FLYWHEEL Assy.
Comprising of
FLYWHEEL 11î
FLY WHEEL Ring Gear
FLY WHEEL bolt
CRANKSHAFT Timing Gear
FRONT Oil Slinger Ring
ENGINE Belt Pulley
PULLEY Bolt (Crankshaft)
WASHER For Crankshaft
KIT Piston
Comprising of
PISTON
PISTON PIN
CIRCLIP (Piston Pin)
RING Set (For 1 Piston)
Comprising of
RING 1
RING 2
RING 3
CONNECTING Rod Assembly
Comprising of
CONROD
CONROD Small End Bush
CONNECTING Rod Bolt
CONNECTING Rod Bolt Nut
CONROD Big End Liner
UNIT
QTY.
NEW /
REVISED
PART NO.
1
4
2
1
1
1
1
1
1
1
4
1
1
1
1
1
1
2
2
4
1
2
2
2
2
2
2
4
4
4
25
VALVE GEAR
26
VALVE GEAR
PART
NUMBER
REF.
NO.
006003585H1
006000518H1
006000503H1
006000721H1
006000504H1
006000505H1
000020308E05
006000484H1
006000507H91
006002299H91
006000526H1
006000502H1
006000524H1
006000530H1
006000527H1
006000513H1
000020308E05
006002739B1
006002756H1
006000512H1
006000523H1
006000521H1
006000510H1
006000511H1
006000519H1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
19
18
16
17
20
21
22
23
24
25
DESCRIPTION OF PART
CAMSHAFT
WOODRUF Key
CAM Shaft Washer
CAM Shaft Bolt
CAM Shaft Pad
CAMSHAFT Adaptor
BOLT M 8x16 L For Camshaft Pad
TIMING Gear Camshaft
VALVE Tappet Assy.
PUSH Rod Assy.
INTERMEDIATE Gear Pin
TOP Intermediate Gear (Idler Gear)
BEARING 6204
CIRCLIP 47 csn 022931
WASHER Special for Intermediate Gear
TIMING Gear - FIP
BOLT M8X16 for timing gear - FIP
LOCK PAD (star washser)
NUT For Top Inter. Gear (Idler)
BOTTOM Intermediate Gear
BEARING 6203
CIRCLIP 40 (Bottom Intermidiate Gear Pin)
INTERMEIATE Gear Pin Bottom
INTERMEIATE Gear Pad Bottom
CIRCLIP 17 (Bottom Intermidiate Gear Pin)
UNIT
QTY.
NEW /
REVISED
PART NO.
1
1
1
1
1
1
3
1
4
4
1
1
2
1
1
1
6
1
1
1
2
1
1
1
2
27
CYLINDER HEAD ASSEMBLY
28
CYLINDER HEAD ASSEMBLY
PART
NUMBER
REF.
NO.
20507E05
6000603H1
6000344H91
6000338H1
000020299E05
000020301E05
000020903E05
6001981H1
6001980H1
6000614H1
6000615H1
6000343H1
5550349R91
6000618H1
6000616H1
6000342H1
6000610H1
6000611H1
5557681R1
000020150E05
6001198H1
6001195H1
6000637H1
6000589H91
6000621H1
6000623H1
6000604H91
6000622H1
6000352H1
6000624H1
000032140B12
6000626H1
6000640H1
000934309R1
005553017R1
22273RD
22055RD
6000628H1
6000339H1
6000351H1
6001207H1
6000599H1
006003126H1
6001200H1
000934309R1
005553017R1
5550766R2
1
2
3
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
DESCRIPTION OF PART
CYL. DOWEL
CYLINDER head gasket
ASSY CYLINDER Head with Weltch Plugs
CYLINDER Head
PLUG Expansion 30 X 2.0 X 42
PLUG Expansion 56 X 2.0 X 80
PLUG Expansion Dia 40
VALVE guide Exhaust prefinish
VALVE guide Inlet - prefinish
INLET valve seat Insert- Prefinish
EXHAUST Valve seat Insert- Prefinish
WATER Director
VALVE STEM seal
SPRING retainer cup lower
VALVE spring
RETAINER Spring Upper
INLET valve
EXHAUST Valve
SCORED cone collet
CYLINDER HEAD BOLTS
STUD ROCKER ARM BRACKET
STUD M10 X1.5 ROCKER COVER
LOCATION Sleeve for Rocker Bracket (Pin7X14)
ASSEMBLY Rocker Group
ROCKER Arm Bracket
ROCKER Shaft
ROCKER Arm Assembly
ROCKER Arm
ROCKER Arm Bush
ADJUSTING Screw
ADJUSTING Screw Nut
ROCKER shaft washer
CIRCLIP 19 (rocker shaft)
SPRING Washer(m8) For Rocker Assy Mtg Stud
NUT (m8) For Rocker Bkt Stud
SPRING Washer(m10) For Rocker Assy Mtg Stud
NUT (M10) for Rocker Bkt Stud
VALVE Cover gasket
COVER CYL HD (valve hsg. cover)
PLAIN WASHER VALVE HSG. COVER
CAP NUT VALVE HOUSING COVER
GASKET WATER Manifold
OUTLET water manifold
STUD M8 - WATER MANIFOLD
WASHER 8.2
NUT M8 X 1.25
WASHER For Temperature Sensor Adaptor
UNIT
QTY.
NEW /
REVISED
PART NO.
4
2
2
1
6
1
1
1
1
1
1
2
4
4
4
4
2
2
8
8
2
2
2
2
1
1
2
1
1
2
2
2
2
2
2
2
2
2
2
1
2
2
1
4
4
4
1
29
CYLINDER HEAD ASSEMBLY
30
CYLINDER HEAD ASSEMBLY
PART
NUMBER
REF.
NO.
005551426
40
006000600H1 41
006002158H91 *
006000680H1
000704613R1
001231400R13
000179840
001082012R2
006001196H1
000022273RD
000022055RD
006000601H1
006000606H1
006001199H1
000934309R1
005553017R1
006000653H1
006001199H1
000934309R1
005553017R1
006002841H1
006000507H91
006002299H91
* - Parts not illustrated
42
46
47
48
49
43
44
45
50
51
52
53
54
55
56
57
58
59
60
61
DESCRIPTION OF PART
TEMP Sensor Adapter
GASKET Between Exhaust manifold And Cyl. Head
EXHAUST Manifold Assembly
Comprising of
EXHAUST Manifold
GASKET STUB PIPE
STUB PIPE ASSY
BOLT - EXHAUST MANIFOD AND STUB PIPE
WASHER
STUD M10 - EXHAUST MANIFOLD
WASHER 10.2
NUT M 10
GASKET BETWEEN INTAKE MANI AND CYL HEAD
INTAKE MANIFOLD
STUD M8 INLET MANIFOLD
SPRING WASHER 8.2
NUT M8 X 1.25
GASKET
STUD
WASHER
NUT
INTERMEDIATE Manifold
VALVE Tappet Assy.
PUSH Rod Assy.
UNIT
QTY.
NEW /
REVISED
PART NO.
1
2
1
1
1
1
2
2
4
4
4
2
1
4
4
4
1
2
2
2
1
4
4
31
COOLING SYSTEM
3
6
2
7
5 4
9
1
12
11
8
13
10
15 14
WATER PUMP ASSEMBLY
32
COOLING SYSTEM
PART
NUMBER
REF.
NO.
007600501B1
007601731B1
005552901R1
000022273RD
005554365R1
007601737B1
005556103R91
007601621B1
007601402B1
007601403B1
076001953B91
007600505B1
006002090B1
000934309R1
000061157M01
006000653H1
006000652H1
006001200H1
000934309R1
005553017R1
006000651H1
006000350H1
006000654H1
005554679R1
001233808R1
006002827B1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
DESCRIPTION OF PART
RADIATOR Cowl Cpte
BRACE Radiator
BOLT M10î x 1.5î 20mm
WASHER Spring Lock M10
NUT M10 x 1.5 Pitch
HOSE Radiator To Thermostat
HOSE Clip
HOSE Radiator To Water Pump
RADIATOR Side Sealing RH
RADIATOR Side Sealing LH
RADIATOR Assembly
FAN Blade Assembly
FAN Spacer
WASHER Spring Lock M8
FAN MTG Bolt (M8 x 50) Hex Head
GASKET Thermostat Hsg. & Water Outlet Manifold
THERMOSTAT HSG
STUD M8 - THERMO. HSG. COVER & WATER MANIFOLD
WASHER 8.2 FOR STUD8
NUT M 8
THERMOSTAT
GASKET betn Thermostat Hsg & cover
COVER THERMOSTAT HSG.
BOLT
WASHER SPRING LOCK M6
HOSE Thermostat Housing to Water Pump
UNIT
QTY.
NEW /
REVISED
PART NO.
1
1
2
2
2
1
6
1
1
1
1
1
1
4
4
1
1
2
2
2
1
1
1
3
3
1
WATER PUMP ASSEMBLY
006002102B91
005554734R92
006001498H1
006001499H1
006001500H1
006001501H1
006001502H1
006001503H1
006001504H1
006001505H1
006001506H1
006001507H1
006001508H1
000051420D01
000022273RD
6000536H1
1a
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
WATER PUMP ASSY
SEAL Unitized
IMPELLER
SHAFT Water Pump
PULLEY
NUT Nyloc
OIL Seal
SPACER Tube
CIRCLIP Internal
SPACER
KEY Woodruff
WASHER for Locknut
GREASE Cup Assy.
BOLT M10 X 1.5 X 35 ( 10.9 GR )
WASHER 10.2
WATER PUMP GASKET
1
1
1
1
1
1
1
1
1
1
1
1
1
4
4
1
33
LUBRICATING SYSTEM
34
LUBRICATING SYSTEM
PART
NUMBER
REF.
NO.
006000537H91
006000538H1
006000552H1
006000554H1
006000634H1
000020286E05
006000541H1
006000570H1
005552905R1
006001637H1
006000572H1
005552905R1
006000574H91
1
2
4
5
6
7
8
9
10
11
12
13
14
006001678H1
006000573H1
000020316E05
000030020R1
000022273Rd
006001972B1
006000570H1
005552905R1
006001638H1
006001639H1
15
16
24
17
18
19
20
21
22
23
DESCRIPTION OF PART
OIL Pump Assembly
OIL Pump Drive Gear
OIL Pump Centering Tube
BOLT M10 X 130 L For Oil Pump Mounting
SCREW Connector (Connector Oil Pump Inlet)
COPPER Washer 26 X 31 For Screw Connector
SUCTION Strainer Assy
BANJO Bolt 13 For Lub Oil Pump
COPPER Washer 18.2x23
DELIVERY Pipe Assy
CONNECTOR - Hp Pipe To Block
COPPER Washer 18.2x23
SINGLE Stage Oil Filter Assy.
Comprising Of
BRACKET Oil Filter
SEALING Ring
FILTER Element
BOLT M10x25 For Mounting Oil Filter Assy
WASHER Spring 10.2 For Mounting Oil Filter Assy
DELIVERY Pipe Lub Oil Pump To Block
BANJO Bolt 13 For Delivery Pipe Pump To Block
COPPER Washer 18.2 X 23
SEALING Taper
FERRULE
UNIT
QTY.
NEW /
REVISED
PART NO.
1
1
2
2
1
1
1
1
2
1
1
1
1
1
2
1
2
2
1
2
4
1
1
35
FUEL SYSTEM
AIR CLEANER
2
4
36
3
1
FUEL SYSTEM
PART
NUMBER
REF.
NO.
006000688H91
006000520H1
006000689H1
000020882E05
000022273Rd
006001904H1
006000715H1
000022201Rd
006003049H1
000020744E05
001081724R2
000022206Rd
001233808R1
001233807R1
006000687H91
000022171Rd
000022056Rd
006000696H1
005553017R1
000934309R1
006000629H1
000020710E05
001232932R1
006000704H1
006000710H1
006000703H1
006000717H1
006000583H1
000020565E05
000022273Rd
1082293r95/
006000094F1
001233891R1
000022055Rd
005550700R1
006003360H1
006003355H1
001081724R2
006000177F1
001081778R93
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
INJECTION Pump ( Mico )
ADAPTER (Fip)
GASKET For Injection Pump
NUT M10 For Pump Mounting
SPRING Washer 10
FUEL Injection Pipe (High Press Pipe No. 1)
FUEL Injection Pipe (High Press Pipe No. 2)
CLIP For Holding High Pressure Pipe (Holder High Pressure Pipe)
PIPE - FIP Lubrication
BANJO M10
WASHER Copper
BOLT For Clip-high Pressure Pipe
SPRING Washer M6
NUT For Bolt For Clip - High Pressure Pipe
INJECTOR Assembly
CLAMP Nozzle Holder
WASHER Spherical Inj Nozzle Holder
STUD Nozzle Holder
NUT M8 For Injector Clampling
WASHER 8.2
PIPE Cpte. From Filter To Fip
WASHER Copper - Pipe Cpte From Filter To Fip (Sealing Ring)
BANJO Bolt M14x1.5 - Pipe Cpte From Filter To Fip
PIPE From Feed Pump To Fuel Filter
OVERFLOW Pipe From Fip To Tank
PIPE Cpte Fuel Spill Injector To Tank
PIPE Cpte Water Seperator To Feed Pump
BRACKET For Diesel Filter
BOLT M10 X 20 Filter Angle Plate Mounting
WASHER Spring M 10 - For Fuel Filter Bracket
1
1
1
3
3
1
1
1
1
2
4
1
2
1
2
2
2
2
2
2
1
4
2
1
1
1
1
1
2
2
31
32
33
34
35
36
37
38
39
FUEL Filter Twin 1/2 Lit. Mico
BOLT M10 X 30 For Mounting Filter Assy.
NUT For Mounting Filter Assyl.
WASHER Spring Lock M12 For Mtg. Fuel Filter On Filt. Bracket
PIPE - Oil Gallery To Front Cover
BANJO M10
WASHER Copper
FILTER Element Primary
FILTER Element Secondary
1
2
2
2
1
2
4
1
1
DESCRIPTION OF PART
UNIT
QTY.
NEW /
REVISED
PART NO.
AIR CLEANER
006001513B91
007600595R91
006001252B1
005555585R91
1
2
3
4
AIR Cleaner
BRACKET Air Cleane
HOSE Air Intake Oil
CLIP Hose Air Cleaner End
1
1
1
2
37