Update OCTG V37.indd

Transcription

Update OCTG V37.indd
CATALOG OCTG 11E
Chucks for Oil Country Tubular Goods
Customer Benefits
SMW-Autoblok
is the Inventor
Worldwide
Service + Support
Partner of
Oil Industrie
SMW-Autoblok - the
inventor and pacemaker in technologie for
OCTG chucks. More
than 40 years of expirience ensuring the
highest
productivity
for all of our customers.
Our worldwide SMWAutoblok
network
guarantees immediate service, availability
of parts and support
wherever needed.
Working closely with
our customers, we are
able to provide new
and innovative solutions as challenges arise.
Widest Range
of OCTG Products
Fast Time and
High Accuracy
Applications
Worldwide
SMW-Autoblok offers
a complete range of
OCTG chucks as standard product.The need
for expensive “special
product” chucks with
long lead times is eliminated.
Improving Production
Processes with rapid
chuck actuation, SMW
Autoblok’s OCTG chuck
increase productivity
and decrease machine
downtime.
5 Continents - 1 Partner: All major players
in the OCTG industry
on 5 continents trust
in SMW-Autoblok as
their reliable workholding partner.
Applications
Chapters
OIL COUNTRY TUBULAR GOODS
Content
Straight
Pipe
Bent
Pipe
Couplings
Introduction
Page 5
Performance Characteristics
Page 6
Pipe
Page 9
Couplings
Page 25
Pneumatic Diagrams
Page 34
Chuck finder for Oil Country Tubular Goods:
Introduction
• Straight Pipe
• Bent Pipe
• Couplings
Chuck Type
Machining
OCTG Product
Straight Pipe
Bent Pipe with shimming
Bent Pipe
with external centering
chuck
BB-N/BB-N-ES
B N/B
/B
BB N ES
BB-SC
BB-AZ-ES
Page 12/14
Page 16
Page 18
Page 12/14
Page 16
Page 18
Page 18

Page 22

Threading of Couplings
in 1 set up

SF-RAZ
SF RAZ

~  ~

Bent Pipe with integrated
centering chuck
Threading of Couplings
in 2 set ups
BB-FZA
BB
B FZA
Page 28
~
~
Page 30/32
Ideal
Page 28
~
Possible
SMW-AUTOBLOK
5
Performance
Characteristics
Explanation of the end product properties
Big Bore
Quick Clamping
Circle
ES
Spring Clamp
Big Bore is synonymous with self contained air chucks
with large through
holes.
Big Bore
chucks allow for the
full spindle bore of
the machine to be
utilized.
Optimal sized air
feeds and valve systems guarantee a
quick
clamping
cycle.
ES chucks offer extended jaw stroke
for greater clearance
to ensure safe loading and unloading
of pipe.
Spring clamp technology ensures the
quickest clamping
cycles and the highest degree of safety
under any conditions.
Low Maintenance
AZ
FZA
Proofline
chucks
are fully sealed,
low maintenance
allowing for long
service intervals, minimizing
machine
downtime.
AZ chucks offer the
versatility of clamping either compensating or self
centering.
FZA chucks sequence 3 centering jaws along
with 3 compensating jaws integrated within the same
chuck body.
Conversion Table (US)
6
SMW-AUTOBLOK
1 mm
=
0.03937 Inch
1 cm²
=
0.155 square inches
1 bar
=
14.5 psi
1 liter
=
1.05 quarts (qt)
1 kN
=
220.46 lbf
1 kg·m²
=
3417 lb square inches
1 kg
=
2.2046 lbs
1 liter/min
=
0.264 galon/min
Performance
characteristics
Data sheet
in mm
in mm
in mm
2/ 6/ 8bar
2/ 6/ 8bar
Max. Grip
force
(at max.
pressure)
in kN
BB-N
400-140
467
140
-
-
266
196
155
 Big Bore
 Quick Clamping
Circle
470-191
470
191
2
2
191
196
160
500-205
570
205
3,5
3,5
350
225
230
500-230
570
230
3,5
3,5
316
225
200
600-275
605
275
3,5
3,5
333
225
270
630-310
685
310
5
5
366
263
420
800-410
850
410
11
11
550
305
650
400-140
467
140
-
-
216
240
200
470-191
470
191
2,5
2,5
191
240
195
500-205
570
205
4
4
316
280
340
500-230
570
230
4
4
283
280
325
600-275
605
275
4
4
308
280
350
630-325
685
325
5
5
333
307.5
630
850-375
850
375
7
7
333
354
970
1000-560
1000
560
6
6
283
332
960
600-275
750
275
3
3
150
320.5
516
850-395
925
395
3
3
170
375.5
1025
1020-565
1095
565
4,5
4,5
170
375.5
1256
590-220
590
220
-
-
265
420.5
550
630-275
685
275
4 / 3,5*
4 / 3,5 *
300
423.5
720
750-370
775
365
4 / 4*
4/4*
398
423.5
820
740-275
740
275
11 **
3
149
548
1100
920-375
920
378
4
255
588
1900
750
750
185
2
2
250
456
1018
840
840
275
2
2
250
501
1286
950
950
368
2
2
250
560
1650
OCTG chuck
BB-N-ES
 Big Bore
 Quick Clamping
Circle
 Extended Stroke
BB-SC
 Big Bore
 Spring Clamp
 Low Maintenance
BB-AZ-ES
 Big Bore
 Self centering or
compensating
 Extended Stroke
BB-FZA
 Big Bore
 Sequence chuck
SF-RAZ
 Hydraulic indexing
chuck
 Low Maintenance
Size
Outside
Dia. Max
Time for a Time for a
Work piefull clam- full opece capacity
ping
ning
(4 / 3 / 4)
13 **
(4,5 / 4 / 4,5)
Height
of chuck
without
adapter
in mm
Weight
without
jaws and
adapter
in kg
* Time for compensating clamping mode.
** Sequence: Centering jaws move forward, compensating jaws clamp, centering jaws move back.
For conditions how the listed time for full clamping/ opening are measured see page 34-35.
SMW-AUTOBLOK
7
Pipe
Straight
Pipe
Bent
Pipe
Overview Pipe
Page 10
Recommended Combinations
Page 11
BB-N
Page 12
BB-N-ES
Page 14
BB-SC
Page 16
BB-AZ-ES
Page 18
BB-FZA
Page 22
Overview
Pipe
Customer´s OCTG product:
• Straight pipe
• Bent pipe
CHUCK
APPLICATION
BB-N
Threading of straight pipe
with the original SMW Big
Bore Type BB-N.
 Quick jaw movement
more pipe per hour
 Can be used for other work
pieces besides piping
 O.D. and I.D. clamping
Threading of straight pipe
with upset ends with the
original SMW Big Bore Type
BB-N-ES.
 Quick jaw movement
more pipe per hour
 Large jaw stroke for easy
loading of pipe and less
danger of damaging
threads when unloading
High
production
spring
clamp chuck for threading of
straight pipe with or without
upset ends with the original
SMW Big Bore Type BB-SC.
 Full jaw stroke in 2 seconds for highest productivity
 Fully sealed/low maintenance for highest availabitlity of the machine
 Safe clamping of pipe
even in longer machining
processes with spring clamp
technology
Threading of straight and
bent pipe with the original
SMW Big Bore Type BB-AZ-ES.
 Self centering or compensating clamping for
universal use
 Quick jaw movement
 External centering device
needed when used in compensating mode
 O.D. clamping only
Threading of straight and
bent pipe with integrated
centering jaws with the
original SMW Big Bore Type
BB-FZA.
 Integrated centering jaws
for the pipe = no external
centering device needed
 Quick jaw movement
 Fully automatic programable cycle
Page 12
BB-N-ES
Page 14
BB-SC
Page 16
BB-AZ-ES
Page 18
BB-FZA
Page 22
10
SMW-AUTOBLOK
OCTG PRODUCT
CUSTOMER BENEFITS
Recommended
Combinations
Pipe Clamping
Self centering or Compensating
Clamping
Self centering clamping
3+3-Combination
Combination A
Note: This combination
can be only used for
straight pipe!
Pipe
Loading
Rear Chuck
Front Chuck
Combination B
Pipe
Loading
Centering
Rear Chuck
Front Chuck
Combination C
Note: No centering
necessary!
Pipe
Loading
Rear Chuck
Front Chuck
Combination D
Pipe
Loading
Centering
Rear Chuck
Front Chuck
Combination E
Note: No centering
necessary!
Pipe
Loading
Rear Chuck
Front Chuck
Respective chuck matrix:
Self centering
clamping
Self centering or compensating Clamping
BB-N/ BB-N-ES
3 jaw + 3 jaw
combination
BB-AZ-ES
Page 12/14
BB-FZA
Page 18
Page 22
BB-SC
Page 16
Centering options:
Chuck CC
Page 20
Turret
by customer
SMW-AUTOBLOK
11
BB-N
Big Bore front-end pneumatic power chucks
INCH
serration
• EXTRA LARGE THROUGH HOLE Ø 140 - 410 mm
• standard jaw stroke
• 3 jaws
Application/ customer benefits
• End machining of long pipe
• Full spindle bore can be used
Technical features
•
•
•
•
Air chuck for external clamping with built-in pneumatic cylinder
Air feed via distributor ring and SMW-profile seals, at stopped spindle
Built in non-return valves maintain the air pressure during machining
Clamping pressure level constantly checked by a safety control system
(only for external clamping)
Standard equipment
Ordering example
3 jaw chuck
2 elbow unions G 1/2“
12 mounting bolts (9 for the BB-N 400)
1 lifting eye bolt
1 set T-nuts with bolts
1 set soft top jaws
without distributor ring bracket
BIG BORE BB-N 400-140/Z310
Accessories
Control unit AC-BB/AC-X
(Page 21)
The principle invented by SMW: air supply via distributor ring and SMW-profile seal rings
Pressure control prox. sensor
Fig. 1
Open/close movement (only possible at stopped
spindle). The profile seals deform radially under
the pneumatic pressure, sealing on the chuck
body and filling the cylinder chamber. When
the clamping pressure is reached, the air feed is
stopped, closing the twin non-return valve.
Fig. 2
The SMW-profile seals lift to the expanded position, not touching the chuck body anymore.
The clamping pressure is maintained by the twin
non-return valve.
The chuck can start to rotate.
Fig. 3
Safety pressure control: if the pressure is less
than a pre-set safety level, the switch ring
moves into the proximity-switch field, sending
an alarm signal.
End machining of pipes with front and rear chucks
Technical data
SMW-AUTOBLOK BB-N Type
Id. No.
Through-hole
Stroke per jaw
Operating pressure min./max.
Piston area
Gripping force at 6 bar
Max. speed
Air consumption/jaw stroke at 6 bar
Weight (without top jaws)
Moment of inertia
12
SMW-AUTOBLOK
mm
mm
bar
cm²
kN
r.p.m.
liter
kg
kg·m²
400-140
052300
140
7
2/10
710
160
1700
21
150
3.22
470-191
053535
191
7
2/10
565
115
1700
16
150
5.66
500-205
052318
205
8.5
2/10
1024
210
1300
36
230
8.53
500-230
052340
230
8.5
2/10
940
190
1300
32
200
8
600-275
052989
275
8.5
2/10
990
200
1300
34
270
15
630-310
052534
310
10
2/10
1270
220
1000
52
420
28
800-410
052347
410
12
2/10
2064
330
750
108
650
71.25
BB-N
INCH
serration
Main dimensions and technical data
Jaw position: Open for external clamping
H
a
c
a
b
c
J
b
d
e
®
g
f
h
*
®
*
C
K E
F
B
D
A
G
G1
N
L
M
O
*all hoses must be min. 1/2" up to chuck size
600 and 3/4" from chuck size 630 on!
P
H1
Pressure control
(o.d. clamping only)
T
Subject to technical changes
For more details please request a separate chuck drawing!
SMW-AUTOBLOK BB-N Type
Id. No.
Mounting
A
B
C
D H6
E
Fixing bolts circle
F
G
G1
H
H1
J
Thread circle 6 x M8
K
L
M
Pneumatic connection
N
O
P
R
S
a
b
Serration
c
Bolt DIN 912 12.9
d
min.
e
T-nuts distance min./max.
f
Serration length
g
min./max.
h
(Pressure control)
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
inch
mm
mm
mm
mm
mm
mm
inch
mm
mm
mm
mm
mm
400-140
052300
Z310
422
140
467
310
400
374
M12
26
196
194
8
448
20
70
G 1/2"
37
26
35
374
57
25.5
3/32" x 90°
M20
13
38/85
117.5
94.5/101.5
R
U
S
enlarged illustration
470-191
053535
Z310
470
191
467
310
400
374
M12
26
196
194
8
448
20
G 1/2"
37
26
35
374
57
25.5
3/32" x 90°
M20
13
38/85
117
124/131
500-205
052318
Z415
540
205
570
415
500
474
M12
26
225
223
8
550
20
98
G 1/2"
37
26
35
474
57
25.5
3/32" x 90°
M20
14
38/102
138
133.5/142
500-230
052340
Z415
570
230
570
415
500
474
M12
26
225
223
8
550
20
98
G 1/2"
37
26
35
475
57
25.5
3/32" x 90°
M20
14
38/102
138
143.5/152
600-275
052989
Z450
605
275
605
450
535
508
M12
25
225
223
8
585
20
G 1/2"
37
26
35
508
57
25.5
3/32" x 90°
M20
14
38/94
130
165/173.5
630-310
052534
Z510
662
310
685
510
610
580
M16
30
263
261
8
666
20
115
G 1/2"
39.5
33
42
575
75
30
3/32" x 90°
M24
16
47/103
142
190.5/200.5
800-410
052347
Z700
800
410
850
700
775
745
M16
30
305
303
8
830
25
154
G 1/2"
44.5
33
35
745
75
30
3/32" x 90°
M24
16
47/130
171.5
243/255
α°
20
20
15
15
15
15
15
β°
9 x 40
9 x 40
12 x 30
12 x 30
12 x 30
12 x 30
12 x 30
γ°
37
83
60
60
60
60
60
SMW-AUTOBLOK
13
BB-N-ES
Big Bore front-end pneumatic power chucks
INCH
serration
• Extra Large through hole Ø 140 - 560 mm
• 3 jaws - extended jaw stroke
Application/ customer benefits
• End machining of long pipe with collars
• Rapid and clamping stroke for short clamping cycles
• Full spindle bore can be used
Technical features
•
•
•
•
•
•
Air chuck for external clamping with built-in pneumatic cylinder
Rapid and clamping stroke
Air feed via distributor ring and SMW-profile seals, at stopped spindle
Built in non-return valves maintain the air pressure during machining
Clamping pressure level constantly checked by a safety control system (only for external clamping)
Clamping stroke control (no clamping in rapid stroke) is monitored
Standard equipment
Ordering example
3 jaw chuck
2 elbow unions G 1/2" (4 for BB-N-ES 1000)
12 mounting bolts (9 for the BB-N-ES 400)
1 lifting eye bolt
1 set T-nuts with bolts
1 set soft top jaws
without distributor ring bracket
BIG BORE BB-N-ES 400-140/Z310
Accessories
Control unit AC-BB/AC-X
(Page 21)
The principle invented by SMW: air supply via distributor ring and SMW-profile seal rings
Pressure control prox. sensor
Fig. 1
Open/close movement (only possible at stopped
spindle). The profile seals deform radially under
the pneumatic pressure, sealing on the chuck
body and filling the cylinder chamber. When
the clamping pressure is reached, the air feed is
stopped, closing the twin non-return valve.
Fig. 2
The SMW-profile seals lift to the expanded position, not touching the chuck body anymore.
The clamping pressure is maintained by the twin
non-return valve.
The chuck can start to rotate.
Rapid and clamping stroke control
prox. sensor
Fig. 3
Safety pressure control: if the pressure is less
than a pre-set safety level, the switch ring
moves into the proximity-switch field, sending
an alarm signal. Clamping stroke control: if the
part is clamped during the rapid stroke, the
proximity-switch sends an alarm signal.
Rapid stroke/jaw
Clamping stroke/jaw
Clamping stroke
End machining of pipe with front and rear chucks
Rapid stroke
Technical data
SMW-AUTOBLOK BB-N-ES Type
Id. No.
Through-hole
Total stroke per jaw
Rapid stroke per jaw*
Clamping stroke per jaw
Operating pressure min./max.
Piston area
Gripping force at 6 bar
Max. speed
Air consumption/jaw stroke at 6 bar
Weight (without top jaws)
Moment of inertia
*must not be used for clamping
14
SMW-AUTOBLOK
mm
mm
mm
mm
bar
cm²
kN
r.p.m.
liter
kg
kg·m²
400-140
052330
140
20
13
7
2/10
705
130
1300
29
200
6.5
470-191
053536
191
20
13
7
2/10
565
115
1300
22
190
9.83
500-205
052651
205
25.4
16.9
8.5
2/10
1004
190
1300
41
340
16.4
500-230
052652
230
25.4
16.9
8.5
2/10
895
170
1300
37
325
16.1
600-275
052990
275
25.4
16.9
8.5
2/10
954
185
1100
39
360
19
630-325
052653
325
25.4
16.9
8.5
2/10
1193
200
900
48
520
36
850-375
052654
375
25.4
13.4
12
2/10
1340
200
750
79
970
105
1000-560
052655
560
25.4
15
10.4
3/10
1090
170
450
57
960
160
BB-N-ES
INCH
serration
Main dimensions and technical data
Jaw position: Open for external clamping
H
a
c
a
b
c
J
b
d
e
®
g
f
h
*
®
*
C
K E
F
B
D
A
G
G1
N
L
O
*all hoses must be min. 1/2" up to chuck size
600 and 3/4" from chuck size 630 on!
BB-N-ES 1000 needs 2 hoses per function
open/close (see installation manual)
H1
Rapid stroke safety control
T
Subject to technical changes
For more details please request a separate chuck drawing!
SMW-AUTOBLOK BB-N-ES Type
Id. No.
Mounting
A
B
C
D H6
E
Fixing bolts circle
F
G
G1
H
H1
J
Thread circle 6 x M8
K
L
M
Pneumatic connection
N
O
P
R
S
T
U
a
b
Serration
c
Bolt DIN 912 12.9
d
min.
e
T-nuts distance min./max.
f
Serration length
g
min./max.
h
α°
β°
γ°
(Pressure control)
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
inch
mm
mm
mm
mm
mm
mm
mm
mm
inch
mm
mm
mm
mm
mm
400-140
052330
Z310
467
140
467
310
400
374
M12
26
240
238
8
448
20
G 1/2"
37
26
35
374
35
374
57
25.5
3/32" x 90°
M20
14
38/90
121
104/124
20
9 x 40
83
M
P
R
U
470-191
053536
Z310
470
191
467
310
400
374
M12
26
240
238
8
448
20
G 1/2"
37
26
35
374
35
374
57
25.5
3/32" x 90°
M20
14
38/85
106
127/147
20
9 x 40
83
Pressure control
(o.d. clamping only)
S
enlarged illustration
500-205
052651
Z415
570
205
570
415
500
474
M12
26
282
280
8
550
20
G 1/2"
37
26
35
474
35
474
57
25.5
3/32" x 90°
M20
14
38/104
140
145.6/171
15
12 x 30
60
500-230
600-275
630-325
052652
052990
052653
Z415
Z450
Z510
570
605
685
230
275
325
570
605
685
415
450
510
500
535
610
474
508
580
M12
M12
M16
26
25
30
282
282
307.5
280
280
305.5
8
8
8
550
585
666
20
20
20
G 1/2"
G 1/2"
G 1/2"
37
37
39.5
26
26
33
35
35
42
474
508
575
35
35
35
474
508
580
57
57
75
25.5
25.5
30
3/32" x 90° 3/32" x 90° 3/32" x 90°
M20
M20
M24
14
14
16
38/92
38/79
47/100
127.5
116.5
138
158/182.5 179.1/204.5 204.6/230
15
15
15
12 x 30
12 x 30
12 x 30
60
60
60
850-375
052654
Z700
850
375
850
700
775
745
M16
30
354
352
8
830
25
G 1/2"
44.5
33
35
745
35
745
75
30
3/32" x 90°
M24
16
47/140
182
242.6/268
15
12 x 30
60
1000-560
052655
Z700
1000
560
925
700
850
815
M16
30
332
330
10
910
33
224
G 1/2"
52.5
33
42
815
35
815
75
30
3/32" x 90°
M24
16
47/125
166
334.6/360
15
12 x 30
60
SMW-AUTOBLOK
15
BB-SC
Big Bore front-end spring clamp power chucks
• EXTRA LARGE THROUGH HOLE Ø 275 - 565 mm
• Clamping with spring packs
• Rapid and clamping stroke
INCH serration
Application/ customer benefits
•
•
•
•
•
•
End machining of long pipe/self centering clamping
Long jaw stroke to clear upset piping
Highest productivity/open and clamp time < 3 sec.
Low maintenance = high availability of the machine
Step mode for partial opening/clamping for shimming
Full availability of the spindle bore
Technical features
•
•
•
•
•
•
•
•
Self centering clamping with either 9/6/3 spring packs
Encapsulated spring packs
Opening via integrated cylinder
Permanent grease lubricated for constant grip force
Step mode for opening/clamping for shimming
Long jaw stroke with rapid and clamping stroke
Low air consumption
proofline® chucks = fully sealed – low maintenance
Standard equipment
Ordering example
BB-SC 850-395
Id. No. 053350
Accessories
Chuck with mounting bolts
1 set of soft top jaws
1 set of T-nuts and bolts
Air control AC-SC
The reliable principle: Clamping via encapsulated spring packs/ opening via air cylinder
Fig. 1
Chuck open (only at stopped spindle).
The SMW profile seal collapses radial under the
air pressure and seals against the chuck body.
The cylinder chamber is filled.
The piston is compressing the springs, the jaws
open.
Fig. 2
Chuck clamped.
The SMW profile seal lifts off the chuck body
due to elastic force. The springs expand and
transmit their force onto the jaws via the
wedge hook drive. The spindle can rotate.
Fig. 3
Stroke control chuck open.
The position “chuck open” can be monitored via
a mechanical cam by a proximity switch.
Rapid stroke/jaw
Clamping stroke/jaw
Slow movement
Quick movement
End machining of pipe with front and rear chucks
Extra long jaw stroke
Technical data
SMW-AUTOBLOK Type
Id. No.
Chuck trough hole
Stroke per jaw
Rapid stroke per jaw*
Clamping stroke per jaw
Opening pressure
at 9 springs
Max. gripping force
at 3/6/9 springs
Max. speed
Air consumption
to open at 5 bar
Weight (without jaws)
Moment of inertia
16
SMW-AUTOBLOK
mm
mm
mm
mm
BB-SC 600-275
053540
275
25.4
16.9
8.5
BB-SC 850-395
053350
395
27
15
12
BB-SC 1020-565
053570
565
27
15
12
bar
5 bar
5 bar
5 bar
kN
50
100
150
57
113
170
57
113
r.p.m.
1000
700
420
liter
60
115
139
kg
kg·m²
510
34
930
101
1260
223
170
BB-SC
INCH serration
Main dimensions and technical data
a
b
3/32"x90°
H2
P
C
D
B
BB-SC-600 only
F
A
G
A
A1
H3
Opening pressure with all springs mounted
5 bar/73 psi, max. 8 bar / 116 psi
Id. of air hose
min. 19 mm / 3/4“
H
N
O
H
H1
H1
Subject to technical changes
For more details please request a separate chuck drawing!
SMW-AUTOBLOK Type
Id. No.
(BB-SC-600-275)
Through hole
(BB-SC-600-275)
max. swing
Rapid stroke
Clamping stroke
Total clamping stroke
A
A1
B
C
D H6
F
G
H
H1
H2
H3
N
O
P
a
b
mm
mm
mm
mm
mm
mm
mm
mm
mm
BB-SC 600-275
053540
605
675
275
750
520
640
M12 (12x)
126.7
307.5
320.5
102
G 3/4"
21.5
655.8
58
25.5
16.9
8.5
25.4
BB-SC 850-395
053350
850
395
925
700
810
M16 (12x)
282.5
361.5
374.5
G 3/4"
21.5
902.8
73
30
15
12
27
BB-SC 1020-565
053570
1020
565
1095
870
980
M16 (12x)
282.5
361.5
374.5
G 3/4"
21.5
1074
73
30
15
12
27
SMW-AUTOBLOK
17
BB-AZ-ES
Big Bore front-end pneumatic power chucks
INCH serration
• EXTRA LARGE THROUGH HOLE Ø 220 - 370 mm
• self centering or compensating clamping
• chuck with rapid and clamping stroke
Application/ customer benefits
• End machining of straight or bent pipe
• Pipe can be clamped selfcentering or with radial jaw compensation at bent pipe,
using a retractable centering chuck
• Full spindle bore can be used
Technical features
• Air chuck with built-in pneumatic cylinders for self centering or compensating
clamping mode
• Air feed for both functions via distributor ring and SMW-AUTOBLOK profile seales
at stopped spindle
• Built-in non return valves maintain the air pressure during machining
• Rapid and clamping stroke
• For external clamping only
Standard equipment
Ordering example
Chuck with mounting bolts
1 set of T-nuts with bolts
BIG BORE BBU-AZ-ES 630-270-3 A15
A Z E
A Z E
A
Z
Z
retractable
centering
chuck
Z
Z
Self centering clamping
Compensating clamping
Technical data
SMW-AUTOBLOK Type
Id. No. A15 mounting
Id. No. A20 mounting
Through-hole
Total stroke per jaw
Rapid stroke per jaw*
Clamping stroke per jaw
Operating pressure min./max.
Piston area
Gripping force at 6 bar self centering
Gripping force at 6 bar compensating
Max. speed
Air consumption/jaw stroke at 6 bar
Centering
Compensating
Weight (without top jaws)
Moment of inertia
*must not be used for clamping
18
SMW-AUTOBLOK
BB-AZ-ES 590-220
053930
mm
mm
mm
mm
bar
cm²
kN
kN
r.p.m.
220
25.4
16
9.4
2
991
160
78
1100
BB-AZ-ES 630-275
053883
053884
270
25.4
16
9.4
2/10
1333
181
100
1000
liter
liter
kg
kg·m²
42
22
548
25.3
57
29
704
44.2
BB-AZ-ES 750-370
64
29
900
78
053892
370
25.4
16
9.4
2/10
1505
240
100
750
BB-AZ-ES
INCH serration
Main dimensions and technical data
*all hoses must be min. 3/4"
Subject to technical changes
For more details please request a separate chuck drawing!
SMW-AUTOBLOK Type
Id. No. A15 mounting
Id. No. A20 mounting
Mounting
Fixing bolts circle
Thread circle 12 x M8
Pneumatic connection
Serration
Bolt DIN 912 12.9
min.
T-nuts distance min./max.
Serration length
min./max.
BB-AZ-ES 590-220
053930
A
B
C
D H6
E
F
G
H
H1
H2
J
K
L
M
N
O
P
P1
a
b
c
d
e
f
g
h
α°
β°
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
inch
mm
mm
mm
mm
inch
mm
mm
mm
mm
mm
A15
570
220
590
415
520
468
M20
380.5
372
420.5
8
555
54.5
235
G 3/4"
33
26
26
61
25.5
3/32" x 90°
M20
21
30/97
126
159.5/184.9
37.5
22.5
BB-AZ-ES 630-275
053883
053884
A15
A20
645
275
685
510
615
555
M20
380.5
372
423.5
8
674
57.5
235
G 3/4"
39.5
26
26
75
30
3/32" x 90°
M24
25
36/98
135
183.9/209.3
37.5
22.5
BB-AZ-ES 750-370
053892
A20
750
370
775
590
705
640
M20
380.5
372
423.5
8
755
57.5
235
G 3/4"
36
26
26
75
30
3/32" x 90°
M24
25
36/98
135
258.3/332.9
37.5
22.5
SMW-AUTOBLOK
19
CC
Stationary centering and dampening chuck, pneumatic
INCH
serration
• Ø 240 and 350 mm
• with integrated dampener
Application/customer benefits
• Axial positioning and centering of pipe when a BB-AZ chuck on the main spindle is
used in compensating clamping mode
• Integrated hydraulic dampener with fixed and position for controlled decelaration
and positioning of pipe
• Suitable for o.d. and i.d. centering
Technical features
• Stationary pneumatic clampingunit with integrated dampener/endstop
• Operating pressure 2–10 bar (29–145 psi)
• Monitoring of endposition of the axial stop via prox. switch
(prox. switch not included with the chuck)
Standard equipment
Ordering example
3-jaw centering chuck
1 set of soft top jaws
Stationary centering chuck CC-350
H
C
a
b
G1
e
G
d
Betriebsdruck
max. 10 bar
SM
AU W
TO
BL
f
g
AØ
OK
KØ
h
CC
-35
05
0-B
31
H2
4
*C
E FØ DØ
92
B
SMW
AUTOBLOK
J
*Dimension C
Chuck CC-240 has no ring
N
L
Subject to technical changes
For more detailed information please ask for customer drawing
SMW-AUTOBLOK Type
Id. No.
Clamping Ø
Pneumatic connection
Serration
Bolts DIN 912 12.9
T-nut distance
Length of serration
A
B
C
D H6
E
F
G/G1
H
H1
J
max.
K
L
M
N
min./max. S
a
o
p
b f7
c
d
min.
e
min./max. f
g
min./max. h
Stroke/jaw
Pressure
min./max.
Piston area
Air consumption/jaw stroke at 6 bar
Weight (without top jaws)
20
SMW-AUTOBLOK
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
inch
mm
mm
mm
mm
mm
inch
mm
mm
mm
mm
mm
mm
bar
cm²
liter
kg
O
M
P
H1
CC 240 Z
053290
240
306
250
195
223.8
M12/39
135.5
134
6.5
245
–
49
G 1/4“
45/95
40
74
–
17
1/16“ x 90°
M12 x 30
9.5
22/41.5
59
53/66
12.7
2/10
290
6
53
S
CC 350 Z
053192
360
446
372
235
315
290.5
M12/39
191.5
190
6.5
365
21
92
G 1/4”
47/97
44
33
33
21
1/16” x 90°
M16 x 35
12
25/72
95
85/109
24
2/10
486
14
115
Control units for chucks
Accessories
• AC-BB
• AC-X
AC-BB
•
•
•
•
•
Electropneumatic control unit for
Big Bore chucks
1/2” or 3/4” design for Big Bore chucks
Actuation via foot pedal or push botton (not included in the supply range)
Clamping control via air flow sensors
Quick chuck actuation via diaphragm valves with quick exhaust
Airflow control with LED for ready and air flow. Adjustable air flow sensor sensitivity.
Pressure switch
(optional pressure transducer)
Pressure adjustment with gage
for clamping pressure
Air flow control for
air flow sensor
Relais
Solenoid valves
Air flow sensor
AC-X
•
•
•
•
•
Universal, electronic micro-processor compact control unit for
Big Bore chucks in 1/2” design
All safety systems integrated
Easy installation - no other devices needed
Can be connected to all common voltages
LCD display
To be actuated by an external signal
Pressure switch
with adjusting screw
Connections for
actuation
“chuck clamp” and
“chuck unclamp”
(min 1/2” hoses
and fittings)
Airflow sensor
Line pressure
in (min 1/2”
hoses and fittings)
Transformer
Display in
English with
programming
buttons
(OK button is
also reset)
Fuse
Electric connections
Electric connections
SMW-AUTOBLOK
21
BB-FZA
Big Bore front-end pneumatic 6-jaw sequence chuck
• 3 integrated centering jaws and 3 compensating jaws
Application/ customer benefits
• High efficiency machining of bent or straight pipe
• Fast jaw movement for short cycle times = more pipe per hour
• Full spindle bore can be used
Technical features
• 3+3 jaw air chuck with 3 integrated centering jaws and 3 compensating jaws
• Integrated centering jaws move axially forward to center the pipe exactly at the area to be
threaded
• For external clamping only
• Fully automatic sequence is programmable
Standard equipment
Ordering example
3+3 jaw chuck
1 set of T-nuts with bolts
without top jaws
BIG BORE BB-FZA 740-275
Machining of bent pipe with integrated centering jaws:
1
2
Chuck open, load pipe
3
4
Compensating jaws pick up the pipe in the centered position
22
Centering jaws move forward axially to center the pipe at the
threading area
SMW-AUTOBLOK
Centering jaws open and retract back axialy into the chuck body.
The pipe can be machined now.
BB-FZA
Main dimensions and technical data
H1
a
c
H
b
J
e
G
g
b
a1
d f
r
A,C
D E
C K F
B A
r1
B,D
d1 f1 g1
G
e1
O
Subject to technical changes
For more details please request a separate chuck drawing!
SMW-AUTOBLOK Type
Id. No.
Chuck diameter
Through hole
Chuck height
Connection for air hoses
Centering jaws axial stroke
Jaw mounting bolts
Jaw mounting bolts
Speed max.
Gripping force max. compensating
jaw
Gripping force max. centering jaw
Jaw stroke compensating jaws
Jaw stroke centering jaws
Air consumption/jaw stroke at 6 bar
Centering
Compensating
Weight
Moment of inertia
A
B
C
D
E
F
G
H
H1
H2
J
K
L
N
O
P
Q
a
a1
b
c
d
d1
e
e1
f
f1
g
g1
r
r1
α°
A
X
B
C
H2
Q
D
N
L
P
kN
BB-FZA 740-275
053675
740
275
740
510
463,6
562
M24
500
548
492
7
720/6xM8
71.5
G 3/4"
51.5
3x29
100
75
62
25.5
3/32"
M20
M20
18
20
160
110
199
160
197
180
15
850
90
BB-FZA 920-378
053640
920
378
920
550
463,6
724
M24
540
588
532
7
890/6xM8
73.5
G 3/4"
51.5
3x31
125
75
62
25.5
3/32"
M20
M20
18
20
200
110
221
160
252
250
15
600
154
kN
mm
mm
80
14 = ± 7
9
140
16 = ± 8
9
liter
liter
kg
kg·m²
96
28
1000
80
198
50
1900
238
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
H7
min.
min.
max.
max.
mm
mm
min.
min.
SMW-AUTOBLOK
23
Couplings
Overview Couplings
Page 27
SF-RAZ
Page 28
BB-N
Page 30
BB-N-ES
Page 32
Overview
Couplings
Coupling Clamping
CHUCK
APPLICATION
SF-RAZ
Hydraulic ring indexing chuck
for threading of couplings
in 1 set up with the original SMW Type SF-RAZ (6-jaw
clamping).
 6 jaw clamping for low
deformation of coupling
 Quick jaw movement
more couplings per hour
 Rigid strong design and
highest accuracy for all
premium couplings
Threading of couplings in 2
set ups with the original SMW
Big Bore Type BB-N (3-jaw
clamping).
 Quick jaw movement
more couplings per hour
 Can be used for other work
pieces besides coupling
 O.D. and I.D. clamping
Threading of couplings in
2 set ups with the original
SMW Big Bore Type BB-N-ES
(3-jaw clamping).
 Quick jaw movement
more couplings per hour
 Large jaw stroke for easy
loading of couplings
Page 28
BB-N
Page 30
BB-N-ES
Page 32
OCTG PRODUCT
CUSTOMER BENEFITS
SMW-AUTOBLOK
27
SF-RAZ
2 Position hydraulic ring indexing chuck
• 3 self centering and 3 compensating jaws
• large evacuation windows for easy chip flow
• fully automatic and controlled indexing
Application/ customer benefits
•
•
•
•
Machining of couplings in one set up
Indexing 180° in 2 seconds
6 jaw clamping for perfect roundness of the coupling = Ideal for premium threads
Hi-low clamping (roughing-finishing)
Technical features
•
•
•
•
Hydraulic, automatic ring indexing chuck
All functions controlled by proximity switches
Extremly accurate and rigid indexing mechanism
For external clamping only
Ordering example
Standard equipment
BIG BORE SF-RAZ 950-3+3 A20
Chuck with mounting bolts
Accessories
Hydraulic manifold including
electric manifold, hose kit
Machining of a coupling in 1 set up:

180°
Fig. 1
Clamping the coupling on the outside diameter
with 6 jaws (3 self centering and 3 compensating jaws) and machining the thread on side 1.
Fig. 4
3 self centering jaws center and clamp the coupling.
28
SMW-AUTOBLOK
Fig. 2
Indexing the chuck 180° with the coupling
remaining clamped.
Fig. 3
After indexing 180° machining the thread on
side 2.
Fig. 5
When the coupling is centered and clamped ,3 compensating jaws clamp
the coupling additionaly to distribute the total clamping force onto 6 jaws
= less deformation of the coupling/perfect roundness of thread.
SF-RAZ
Main dimensions and technical data
Datasheet shows no jaw dimensions and radial covers for switches and adjustments.
Datasheet shows only general dimensions!
H1
H2
self centering
H3
co
ing
sat
en
sat
p
om
ing
P
c
F
G
Residual stroke
Clamping stroke
D
A
E
O
Q
B
en
C
mp
N M
fc
t
en
fc
sel
sel
ng
eri
en
ter
ing
I
K
compensating
L
Subject to technical changes
For more details please request a separate chuck drawing!
SMW-AUTOBLOK Type
Id. No.
Chuck o.d.
Indexing ring i.d.
Max. workpiece o.d.
Spindle mounting
Recess for spindle o.d.
Max. swing workpiece
Swing indexing ring
Max. lenght of workpiece
Clamping at recom. clamping
stroke
Recom. residual stroke
Total jaw stroke
Mounting bolts
Max. speed
Max. pressure
Max. gripforce
Weight
Moment of inertia
A
B
C
D
E
F
G
H1
H2
H3
I
K
L
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
SF-RAZ 750
053090
750
250
185
A15
435
480
526
456
440
355
221.5
221.5
443
SF-RAZ 840
053097
840
340
275
A15
435
570
618
501
485
400
250
250
500
SF-RAZ 950
053206
950
450
368
A20
562
680
728
560
544
459
286
286
572
SF-RAZ 1050
053900
1050
550
468
A20
562
780
828
610
594
509
312
312
624
M
mm
5.5
5.5
5.5
5.5
N
S
O
P
Q
mm
mm
mm
mm
mm
r.p.m.
bar
kN
kg
kg·m²
4.5
10
M24
37
21
800
70
250
1018
63
4.5
10
M24
37
21
700
70
250
1290
104
4.5
10
M24
36
25
600
70
250
1650
176
4.5
10
M24
36
530
70
250
2155
282
Installation of SF-RAZ with hydraulic manifold, electric manifold and hose kit:
(All these accessories must be ordered separately)
electric manifold hydraulic manifold
electric connection 6 hydraulic ports
1 drain port
1 electric wire bundle through the spindle bore
6 hydraulic hoses through the spindle bore
1 hydraulic hose oil return through the spindle bore
SMW-AUTOBLOK
29
BB-N
Big Bore front-end pneumatic power chucks
INCH
serration
• EXTRA LARGE THROUGH HOLE Ø 140 - 410 mm
• standard jaw stroke
• 3 jaws
Application/ customer benefits
• Machining of couplings
• Full spindle bore can be used
Technical features
•
•
•
•
Air chuck for external clamping with built-in pneumatic cylinder
Air feed via distributor ring and SMW-profile seals, at stopped spindle
Built in non-return valves maintain the air pressure during machining
Clamping pressure level constantly checked by a safety control system
(only for external clamping)
Standard equipment
Ordering example
3 jaw chuck
2 elbow unions G 1/2“
12 mounting bolts (9 for the BB-N 400)
1 lifting eye bolt
1 set T-nuts with bolts
1 set soft top jaws
without distributor ring bracket
BIG BORE BB-N 400-140/Z310
Accessories
Control unit AC-BB/AC-X
(Page 21)
Machining of a coupling in 2 set ups:
1.

2.
180°
3.
Fig. 1
Clamping the coupling on the outside diameter
with 3 jaws and machining the thread on side 1.
Fig. 2
Unclamping the coupling, turning around 180°
and reloading into the chuck
Fig. 3
Clamping the coupling on the outside diameter
with 3 jaws and machining the thread on side 2.
Technical data
SMW-AUTOBLOK BB-N Type
Id. No.
Through-hole
Stroke per jaw
Operating pressure min./max.
Piston area
Gripping force at 6 bar
Max. speed
Air consumption/jaw stroke at 6 bar
Weight (without top jaws)
Moment of inertia
30
SMW-AUTOBLOK
mm
mm
bar
cm²
kN
r.p.m.
liter
kg
kg·m²
400-140
052300
470-191
053535
500-205
052318
500-230
052340
600-275
052989
630-310
052534
800-410
052347
140
7
2/10
710
160
1700
21
150
3.22
191
7
2/10
565
115
1700
16
150
5.66
205
8.5
2/10
1024
210
1300
36
230
8.53
230
8.5
2/10
940
190
1300
32
200
8
275
8.5
2/10
990
200
1300
34
270
15
310
10
2/10
1270
220
1000
52
420
28
410
12
2/10
2064
330
750
108
650
71.25
BB-N
INCH
serration
Main dimensions and technical data
Jaw position: Open for external clamping
H
J
a
c
b
d
e
g
f
h
*
*
C
K E
F
B
D
A
G
G1
N
L
*all hoses must be min. 1/2" i.d. up to chuck size
600 and 3/4" from chuck size 630 on!
M
O P
H1
Pressure control
(o.d. clamping only)
R
Subject to technical changes
For more details please request a separate chuck drawing!
SMW-AUTOBLOK BB-N Type
Id. No.
Mounting
A
B
C
D H6
E
Fixing bolts circle
F
G
G1
H
H1
J
Thread circle 6 x M8
K
L
M
Pneumatic connection
N
O
P
R
S
a
b
Serration
c
Bolt DIN 912 12.9
d
min.
e
T-nuts distance min./max.
f
Serration length
g
min./max.
h
α°
β°
γ°
(Pressure control)
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
inch
mm
mm
mm
mm
mm
mm
inch
mm
mm
mm
mm
mm
400-140
052300
Z310
422
140
467
310
400
374
M12
26
196
194
8
448
20
70
G 1/2"
37
26
35
374
57
25.5
3/32" x 90°
M20
13
38/85
117.5
94.5/101.5
20
9 x 40
37
S
enlarged illustration
470-191
053535
Z310
470
191
467
310
400
374
M12
26
196
194
8
448
20
G 1/2"
37
26
35
374
57
25.5
3/32" x 90°
M20
13
38/85
117
124/131
20
9 x 40
83
500-205
052318
Z415
540
205
570
415
500
474
M12
26
225
223
8
550
20
98
G 1/2"
37
26
35
474
57
25.5
3/32" x 90°
M20
14
38/102
138
133.5/142
15
12 x 30
60
500-230
052340
Z415
570
230
570
415
500
474
M12
26
225
223
8
550
20
98
G 1/2"
37
26
35
475
57
25.5
3/32" x 90°
M20
14
38/102
138
143.5/152
15
12 x 30
60
600-275
052989
Z450
605
275
605
450
535
508
M12
25
225
223
8
585
20
G 1/2"
37
26
35
508
57
25.5
3/32" x 90°
M20
14
38/94
130
165/173.5
15
12 x 30
60
630-310
052534
Z510
662
310
685
510
610
580
M16
30
263
261
8
666
20
115
G 1/2"
39.5
33
42
575
75
30
3/32" x 90°
M24
16
47/103
142
190.5/200.5
15
12 x 30
60
800-410
052347
Z700
800
410
850
700
775
745
M16
30
305
303
8
830
25
154
G 1/2"
44.5
33
35
745
75
30
3/32" x 90°
M24
16
47/130
171.5
243/255
15
12 x 30
60
SMW-AUTOBLOK
31
BB-N-ES
Big Bore front-end pneumatic power chucks
INCH
serration
• EXTRA LARGE THROUGH HOLE Ø 140 - 560 mm
• 3 jaws - extended jaw stroke
Application/ customer benefits
• Machining of couplings
• Rapid and clamping stroke for short clamping cycles
• Full spindle bore can be used
Technical features
•
•
•
•
•
Air chuck for external clamping with built-in pneumatic cylinder
Rapid and clamping stroke
Air feed via distributor ring and SMW-profile seals, at stopped spindle
Built in non-return valves maintain the air pressure during machining
Clamping pressure level constantly checked by a safety control system
(only for external clamping)
• Clamping stroke control (no clamping in rapid stroke) is monitored
Standard equipment
Ordering example
3 jaw chuck
2 elbow unions G 1/2“ (4 for BB-N-ES 1000)
12 mounting bolts (9 for the BB-N-ES 400)
1 lifting eye bolt
1 set T-nuts with bolts
1 set soft top jaws without distributor ring bracket
BIG BORE BB-N-ES 400-140/Z310
Accessories
Control unit AC-BB/AC-X
(Page 21)
Machining of a coupling in 2 set ups:
1.

2.
180°
3.
Fig. 1
Clamping the coupling on the outside diameter
with 3 jaws and machining the thread on side 1.
Fig. 2
Unclamping the coupling, turning around 180°
and reloading into the chuck
Fig. 3
Clamping the coupling on the outside diameter
with 3 jaws and machining the thread on side 2.
Technical data
SMW-AUTOBLOK BB-N-ES Type
Id. No.
Through-hole
Total stroke per jaw
Rapid stroke per jaw*
Clamping stroke per jaw
Operating pressure min./max.
Piston area
Gripping force at 6 bar
Max. speed
Air consumption/jaw stroke at 6 bar
Weight (without top jaws)
Moment of inertia
*must not be used for clamping
32
SMW-AUTOBLOK
mm
mm
mm
mm
bar
cm²
kN
r.p.m.
liter
kg
kg·m²
400-140
052330
140
20
13
7
2/10
705
130
1300
29
200
6.5
470-191
053536
191
20
13
7
2/10
565
115
1300
22
190
9.83
500-205
052651
205
25.4
16.9
8.5
2/10
1004
190
1300
41
340
16.4
500-230
052652
230
25.4
16.9
8.5
2/10
895
170
1300
37
325
16.1
600-275
052990
275
25.4
16.9
8.5
2/10
954
185
1100
39
360
19
630-325
052653
325
25.4
16.9
8.5
2/10
1193
200
900
48
520
36
850-375
052654
375
25.4
13.4
12
2/10
1340
200
750
79
970
105
1000-560
052655
560
25.4
15
10.4
3/10
1090
170
450
57
960
160
BB-N-ES
INCH
serration
Main dimensions and technical data
Jaw position: Open for external clamping
H
a
c
a
b
c
J
b
d
e
®
g
f
h
*
®
*
C
K E
F
B
D
A
G
G1
N
L
H1
Rapid stroke safety control
T
Subject to technical changes
For more details please request a separate chuck drawing!
SMW-AUTOBLOK BB-N-ES Type
Id. No.
Mounting
A
B
C
D H6
E
Fixing bolts circle
F
G
G1
H
H1
J
Thread circle 6 x M8
K
L
M
Pneumatic connection
N
O
P
R
S
T
U
a
b
Serration
c
Bolt DIN 912 12.9
d
min.
e
T-nuts distance min./max.
f
Serration length
g
min./max.
h
α°
β°
γ°
(Pressure control)
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
inch
mm
mm
mm
mm
mm
mm
mm
mm
inch
mm
mm
mm
mm
mm
400-140
052330
Z310
467
140
467
310
400
374
M12
26
240
238
8
448
20
G 1/2"
37
26
35
374
35
374
57
25.5
3/32" x 90°
M20
14
38/90
121
104/124
20
9 x 40
83
M
O P
*all hoses must be min. 1/2" up to chuck size
600 and 3/4" from chuck size 630 on!
BB-N-ES 1000 needs 2 hoses per function
open/close (see installation manual)
R
U
470-191
053536
Z310
470
191
467
310
400
374
M12
26
240
238
8
448
20
G 1/2"
37
26
35
374
35
374
57
25.5
3/32" x 90°
M20
14
38/85
106
127/147
20
9 x 40
83
Pressure control
(o.d. clamping only)
S
enlarged illustration
500-205
052651
Z415
570
205
570
415
500
474
M12
26
282
280
8
550
20
G 1/2"
37
26
35
474
35
474
57
25.5
3/32" x 90°
M20
14
38/104
140
145.6/171
15
12 x 30
60
500-230
600-275
052652
052990
Z415
Z450
570
605
230
275
570
605
415
450
500
535
474
508
M12
M12
26
25
282
282
280
280
8
8
550
585
20
20
G 1/2"
G 1/2"
37
37
26
26
35
35
474
508
35
35
474
508
57
57
25.5
25.5
3/32" x 90° 3/32" x 90°
M20
M20
14
14
38/92
38/79
127.5
116.5
158/182.5 179.1/204.5
15
15
12 x 30
12 x 30
60
60
630-325
052653
Z510
685
325
685
510
610
580
M16
30
307.5
305.5
8
666
20
G 1/2"
39.5
33
42
575
35
580
75
30
M24
16
47/100
138
204.6/230
15
12 x 30
60
850-375
052654
Z700
850
375
850
700
775
745
M16
30
354
352
8
830
25
G 1/2"
44.5
33
35
745
35
745
75
30
3/32" x 90°
M24
16
47/140
182
242.6/268
15
12 x 30
60
1000-560
052655
Z700
1000
560
925
700
850
815
M16
30
332
330
10
910
33
224
G 1/2"
52.5
33
42
815
35
815
75
30
3/32" x 90°
M24
16
47/125
166
334.6/360
15
12 x 30
60
SMW-AUTOBLOK
33
Pneumatic
Diagrams
Sumary of pneumatic cycles and parts
• Cycle clamp BB-N/ BB-N-ES
• Cycle clamp BB-SC
Common parts for all Big Bore air circuits:
V
non return valve towards the pneumatic system
S
accumulator (approx. 90 normal liter/ 23 gallon)
W
air service unit 3/4" with filter, dryer, oiler and pressure regulator (0-10 bar), min. flowrate
3100 l/min (819 gallon/ min); rec. Type: FRL 34S; Riegler & Co. KG, Bad Urach, Germany
D
silencer 3/4", min. flowrate 15000 l/min (3963 gallon/min); rec. Type: 2311;
Festo, Esslingen, Germany
F
Air flow sensor
Connections
BB-N/-N-ES
Used connection parts for time measuring according to page 7:
• Length of hoses from air control to chuck: 3000mm
• Inside dia. of hoses from air control to chuck 3/4" (19mm)
2 Unclamp
Connections
1 2
Cycle clamp BB-N/ BB-N-ES
action
clamp/ unclamp
Valve Y1
Valve Y2
clamp
unclamp
1. chuck open
O
F
2. chuck clamp
O
O = Valve actuated for jaw movement
!
1 Clamp
Q
NOTE:
All valves, hoses and fittings must be at least:
1/2" inside dia. per function up to chuck size 600
3/4" inside dia. per function on larger chuck sizes
F
D
Y1
V
S
Q
D
Y2
W
Cycle standard clamp BB-SC
action
Valve Y1
Valve Y2
clamp/ unclamp
unclamp
clamp
1. chuck open
X
2. chuck clamp
BB-SC
O
Cycle step mode/ inching BB-SC
action
Valve Y1
Valve Y2
clamp/ unclamp
unclamp
clamp
1. chuck open
X
2. chuck clamp
3. step open
O
O
4. step close
X = Valve permanently actuated
O = Valve actuated for jaw movement
!
1 Unclamp
O
PS
Y1
NOTE:
All valves, hoses and fittings must be at least 3/4"
D
V
S
W
Pneumatic connection parts for BB-N/-N-ES and BB-SC:
Y1/ Y2
2/2 solenoid valve 3/4", min. flowrate 3100 l/min (819 gallon/min); rec. Type: EGV
121/C78/3/4"BN; AVS Roemer GmbH, Koenigsdorf, Germany
PS
pressure switch, 0-10 bar, 4-20 mA; rec. Type: A-10-6-BG410-HD1Z-AA-AGZ;
WIKA, Klingenberg, Germany
Q
Quick exhaust valves, min. flowrate 6800 l/min (1765 gallon/min)
rec. Type: 573, 1"; Bosch Rexroth, Germany
34
SMW-AUTOBLOK
Y2
Sumary of pneumatic cycles and parts
Pneumatic
Diagrams
• Cycle clamp BB-AZ-ES
• Cycle clamp BB-FZA
Cycle compensating clamp BB-AZ-ES
action
Valve Y1
Valve Y2
Valve Y5
clamp
unclamp
clamp comp.
clamp/ unclamp
1. chuck open
X
2. chuck compensating clamp
Connections
O
BB-AZ-ES
O
1 Clamp compensating
Cycle self centering clamp BB-AZ-ES
action
2 Clamp self
centering
Valve Y1
Valve Y2
Valve Y5
clamp
unclamp
clamp comp.
clamp/ unclamp
1. chuck open
2. chuck centering clamp
Connections
1 2 3
O
X = Valve permanently actuated
O = Valve actuated for jaw movement
D
Q
Q
Y5
!
3 Unclamp
X
NOTE:
All valves, hoses and fittings must be at least 3/4"
D
F
F
Y1
Y2
D
V
D
Q
D
W
S
Cycle BB-FZA
action when pipe is loaded
Valve Y1
Valve Y2
Valve Y3
Valve Y4
clamp
cent.
unclamp
cent.
clamp
comp.
unclamp
comp.
1. self centering jaws forward and
clamp
2. compensating jaws clamp
X
X**
3. centering jaws open and retract
Connections
X*
1 Clamp self
centering
BB-FZA
O
2 Unclamp self
centering
O
4. machining of pipe
5. compensating jaws open
3 Clamp compensating
Connections
1 2 3 4
X
4 Unclamp compensating
* unclamp compensating must remain pressurized while centering jaws are clamping
** clamp centering must remain pressurized while compensating jaws are clamping
X = Valve permanently actuated
O = Valve actuated for jaw movement
F
F
Q
!
NOTE:
All valves, hoses and fittings must be at least 3/4"
D
Y1
Q
D
Y2
D
S
Q
F
D
Y3
D
V
F
Q
D
Y4
D
D
W
Pneumatic connection parts for BB-AZ-ES and BB-FZA:
Y1/ Y2/
Y3/ Y4
3/2 solenoid valve 1", min. flowrate 3900 l/min (1031 gallon/min); rec. Type:
NL6-SOV; Bosch Rexroth, Germany
Y5
3/2 solenoid valve 3/4", lockable, min. flowrate 7500 l/min (1981 gallon/
min); Type: 11967; Festo, Esslingen, Germany
Q
Quick exhaust valves, min. flowrate 6800 l/min (1765 gallon/min)
rec. Type: 573, 1"; Bosch Rexroth, Germany
SMW-AUTOBLOK
35
SMW-AUTOBLOK Spannsysteme GmbH
Postfach 1151 • D-88070 Meckenbeuren
Wiesentalstraße 28 • D-88074 Meckenbeuren
Tel.: +49 (0) 7542 - 405 - 0
Vertrieb Inland:
Fax: +49 (0) 7542 - 3886
E-mail  [email protected]
AUTOBLOK s.p.a.
I-10040 Caprie - Torino
Tel.: +39 011 - 9632020
Tel.: +39 011 - 9632121
Fax: +39 011 - 9638456
E-mail  [email protected]
Sales International:
Fax: +49 (0) 7542 - 405 - 181
E-mail  [email protected]
U.S.A.
SMW-AUTOBLOK Corporation
285 Egidi Drive - Wheeling, IL 60090
Tel. +1 888 - 224 - 8254
Tel. +1 847 - 215 - 0591
Fax +1 847 - 215 - 0594
E-mail  [email protected]
Japan
SMW-AUTOBLOK Japan Inc.
1-5 Tamaike-Cho, Nishi-Ku
461-Nagoya
Tel. +81 (0) 52 - 504 - 0203
Fax +81 (0) 52 - 504 - 0205
E-mail  [email protected]
China
SMW-AUTOBLOK s.p.a. Shanghai
Building 6, No.72, JinWen Road, KongGang
Industrial Zone, ZhuQiao Town, Pudong District
201323, Shanghai P.R. China
Tel. +86 21 - 5810 - 6396
Fax +86 21 - 5810 - 6395
E-mail  [email protected]
Mexico
SMW-AUTOBLOK Mexico, S.A. de C.V.
Calle Pirineos No. 515-B, Nave 16
Micro Parque Industrial Santiago
Queretaro, Qro. C.P. 76130
Tel. +52 01 (442) 209 - 5118
Tel. +52 01 (442) 209 - 5119
Fax +52 01 (442) 209 - 51221
E-mail  [email protected]
France
SMW-AUTOBLOK
17, Avenue des Frères Montgolfier
Z.I Mi. Plaine
F-69680 Chassieu
Tel. +33 (0) 4 - 727 - 918 18
Fax +33 (0) 4 - 727 - 918 19
E-mail  [email protected]
Great Britain
SMW-AUTOBLOK Workholding Ltd.
8, The Metro Centre
GB-Peterborough, PE2 7UH
Tel. +44 (0) 1733 - 394 394
Fax +44 (0) 1733 - 394 395
E-mail  [email protected]
Spain
SMW-AUTOBLOK IBERICA, S.L.
c/ Iribar nº 4 – Pabellón C-19
C.P.(Post code): 20018 San Sebastián
Guipúzcoa (Spain)
Tel.: +34 943 - 225 079
Fax: +34 943 - 225 074
E-mail  [email protected]
Russia
SMW-AUTOBLOK Russia
Lomonosovskij Prospekt, 38/Off.93
119330
Moscow (Russia)
Tel. +7 499 - 143 1962
Fax +7 495 - 937 9883
E-mail  [email protected]
India
SMW-AUTOBLOK Workholding Pvt. Ltd.,
Plot No. 45, B.U. Bhandari Industrial Estate,
Sanaswadi, Tal. Shirur
DIST. PUNE - 412 208
Tel. +91 2137 - 616 974
Fax +91 2137 - 616 972
E-mail  [email protected]
Brazil
SYSTEC METALÚRGICA LTDA
R. Luiz Brisque, 980
13280-000 - Vinhedo - SP
Tel. +55 (0) 193 886 - 6900
Fax +55 (0) 193 886 - 6970
E-mail  [email protected]
Argentina
SMW-AUTOBLOK Argentina
Rio Pilcomay 1121 - Bella Vista
RA - 1661 Bella Vista Buenos Aires
Tel. +54 (0) 1146 - 660 603
Fax +54 (0) 1146 - 660 603
E-mail  [email protected]
www.smw-autoblok.de