Digitalization in Machine Engineering - CADENAS Industry

Transcription

Digitalization in Machine
Engineering
Siemens MCD and Cadenas smart catalog
components
Restricted © Siemens AG 2016
Realize innovation.
Siemens MCD and Cadenas smart catalog components
Table of content
• Overview: Interdisciplinary engineering of machinery and
equipment with the Mechatronics Concept Designer
• Early mechatronic simulation in the design and development
with support from CADENAS SmartParts
• Reuse of simulation objects and "smart" catalog parts
• Virtual commissioning with the Mechatronics Concept Designer
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09.03.2016
Siemens PLM Software
Complexity, globalization, customization and Compliance - Decisive factors
for change in industrial machines
Complexity is the new standard in
industial engineering
The demand of the end users for customized
products
New providers with low cost structures
generate global competition
The pressure by law affects many aspects
of industrial engineering
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09.03.2016
Increased pressure to innovate to component suppliers while maintaining
profitability and satisfy delivery expectations
Complexity
Globalization
Customer specific obligations
Legal regulations
• Change of Configure-to-Order (CTO) for Engineer-to-Order (ETO) increases
complexity
• All software in the machine increases product complexity
• A higher number of product types makes the reuse of knowledge difficult
• Global design, local manufacturing: Customers have individual demands on the
configuration
• Increasing process complexity
• To maintain the competitive edge, products must be innovative
•
•
•
Demand for adaptation of standard deals
Fewer opportunities for reuse of previous constructions
Better management of customer requirements
• Higher complexity of structures to ensure compliance
• Not for sale to markets without compliance; Risk of legal action
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09.03.2016
The situation in industial engineering
TREND:
Complexity is the new
standard in industial
engineering
Industry 4.0: The German government has
provided € 200 million to support industry
associations, research institutes and companies
in the development of an implementation
strategy for industry 4.0.
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09.03.2016
The Evolution of Industry 4.0 in production
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09.03.2016
The influence on the companies
• CONSEQUENCES:
• Machines must be smarter.
• Machine users need more functionality in
the machine.
• Machines must be networked to manage
performance and service at all times.
• The machine complexity increases in
areas that are new for machinery OEMs.
• There is more system information
required (self-diagnostics,
communication).
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09.03.2016
Quelle: VDMA
Objectives for an intelligent machine development with increasing complexity
More control
Simpler service
Efficient designing
Fewer risks
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09.03.2016
Topics to manage complexity
Modularization
Service Engineering
Interdisciplinary collaboration
Virtual Commissioning
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09.03.2016
Current Industial engineering challenges
If this is "just" a loading door?
Limit Switch
Safety Relays
Control Cabinet
HMI - User Interface
Cable, Hose, Tube
I/O-Signals
emergency limit switches
PLC Software
Air- and Valve Unit
Solutions never refer exclusively to the
mechanics!
Pneumatic Cylinder
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09.03.2016
Today
Integrated Engineering (Machine Design)
reduces the time from the first idea to the Machine
Planning
Concept
Design
Requirements
Mechanical
Concept
Detailed
Engineering
Mechanical
Electrical / Fluid
Software
Future
Systems
Engineering
Concept
Design
Requirements
Mechatronic
Concept
Interdisciplinary
Engineering
Commissioning
Real
Machine
Real Commissioning
Commissioning
Electrical / Fluid
Digital Twin
Mechanical
Virtual
Commissioning
Software
Real
Machine
Real
Commissioning
Time Saving
Siemens products already support modern development methods today
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09.03.2016
reduces the time from the first idea to the Machine (Authoring systems)
Systems
Engineering
Requirements
Concept Design
Mechatronic
Concept
Interdisciplinary Engineering
Teamcenter
Commissioning
Tools
Electrical /
Fluid
Mechanical
Commissioning
NX
Software
MCD
Automation
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09.03.2016
Requirements
Requirements
Mechatronic
Concept
Mechatronic
Concept
Electrical / Fluid
Mechanical
Commissioning
Real
Machine
Commissioning
Automation
•
Microsoft Office
Integration
•
Easy to use
•
Simple structure
of the product
requirement and
specifications
Commissioning
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09.03.2016
Electrical / Fluid
Requirements
Mechatronic
Concept
Mechanical
Real Machine
Commissioning
Automation
•
Requirements
directly linked to
the product
structures
•
Changes are
tracked in all
disciplines
Commissioning
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09.03.2016
Interdisciplinary Conception
Acquiring interdisciplinary aspects from the beginning
How should the machine work?
Operations
Mechanical
Motion Control
Reusing older components
Actuators
Sensors
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09.03.2016
Creation of a mechatronic concept with the MCD
Using CADENAS Intelligent catalog parts in the design
Using CADENAS Intelligent catalog parts in
the design
• Directly in the engineering / conception
software MCD or NX
NX
MCD
• The Intelligent catalog items are considered
as full-reusable parts in NX / MCD
• Editing of the catalog parts possible directly
by right-clicking
 Fast, Simple and with
less change effort than before
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09.03.2016
Mechatronic Concept as a data source
Generating information for the following engineering disciplines
What data is provided from the Mechatronic Concept?
Machine sequence
3D Geometry
Electrical Cams
Sensor-Actuator Lists
Path-Time Charts
Reference Designations
Control Signals
Force / Load Profiles
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09.03.2016
Stages of the simulation in the Conception
Continuous refinement of Concepts and Simulation
Simple Sequence
Detailed Sequence
• Mechatronic
simulation during
design phase
• Validating the
design idea
• Presentation
Refined Sequence
Komplex Sequence
• Data basis for all
derivatives
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09.03.2016
Electrical / Fluid
Mechatronic
Concept
Requirements
Mechanical
Real Machine
Commissioning
Automation
•
•
Requirements
transparent in
design
disciplines
•
Mechatronic
simulation during
design phase
•
Validating the
design idea
Changes are
Traceable
•
Presentation
•
Data basis for all
derivatives
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09.03.2016
Mechatronic Reuse Wizard
Replace the concept geometry with detailed mechanism
Sequence of Operations
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Design Alternatives
 Different design alternatives
can easily be simulated
 Simulation instead of an
animation
 Evaluating the options in the
individual disciplines now
much easier possible
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09.03.2016
Siemens Tool-Integration:
NX/MCD – SIZER Interface
Transfer of 3D CAD data
Or Select fitting component
from other product catalogs
3D-CAD
Force / Torque Data
Motor Library
Dimensioning of drive
systems
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09.03.2016
Electrical / Fluid
Mechatronic
Concept
Requirements
Mechanical
Commissioning
Real
Machine
Commissioning
Automation
•
Requirements
transparent in
design
disciplines
•
.
•
Changes are
Traceable
•
•
•
•
Mechatronic
•
simulation during
design phase
•
Validating the
design idea
•
Presentation
Data basis for all
derivatives
Benefits of 3D
design data
Multi CAD
functionality
Behavioral model
with logic, mass,
accelerationconditions,
collisions ...
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09.03.2016
MCD Schnittstelle ins ECAD
Einheitliche Datenbasis im ECAD und MCAD
Behavior
MCD
ECAD
==A1+F2-G1-M2
==A1+F2-G1-M2
Electrical
Mechanical
1FT7108
Communicaton
1FT7108
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09.03.2016
Electrical / Fluid
Mechatronic
Concept
Requirements
Commissioning
Real
Machine
Commissioning
Mechanical
Automation
•
Requirements
transparent in
design
disciplines
•
.
•
Changes are
Traceable
•
•
•
•
Mechatronic
•
simulation during
design phase
•
Validating the
design idea
•
Presentation
Data basis for all
derivatives
Benefits of 3D
design data
•
Multi CAD
functionality
Behavioral model
with logic, mass,
•
collisions ...
Bi-directional
Interface
between ECAD
and MCAD of
sensors and
actuators
Device
designations
consistently
across all
derivatives
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09.03.2016
Communication of the machine sequence to the Automation department
Exporting timing chart and the Sequence Function Chart from the Sequence Editor
• Easy to use Sequence Editor (Gantt Chart)
• Export Chart of Operations (Timing Chart)
• Export of the SFC (Sequence Funktion
Chart) as PLCOpenXML
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09.03.2016
Electrical / Fluid
Mechatronic
Concept
Requirements
Automation
•
•
Requirements
transparent in
design
disciplines
Changes are
Traceable
•
•
•
•
Mechatronic
•
simulation during
design phase
•
Validating the
design idea
•
Presentation
Data basis for all
derivatives
Commissioning
Real
Machine
Commissioning
Mechanical
Virtual
Commissioning
Benefits of 3D
design data
•
Multi CAD
functionality
Behavioral model
with logic, mass,
•
collisions ...
Bi-directional
Interface
between ECAD
and MCAD of
sensors and
actuators
•
Verification of
test cases on
digital twin
•
Early test of
modules and
code
Device
designations
consistently
across all
derivatives
•
Consistency:
work on the real
CAD data!
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09.03.2016
Virtual Commissioning (VC)
Challenges
•
Prototypes are expensive and time consuming to
manufacture.
•
Changes in commissioning phase are very expensive.
•
Non-operational machines in the workshop cost
money.
Main Benefits
•• Prüfungsprozess
durch
systemübergreifende
Verify and validate
system
behavior
unterstützen,program
um Datenand
abzustimmen
• Navigation
optimize automation
prepare
physical Commissioning
Schnittstellen
werden kommuniziert und allen
• Bereichsingenieuren
Validate machine variants
angezeigtand options, for
•
•
which no prototypes were created
Konfiguration der Logik
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09.03.2016
VC with the Mechatronic Concept Designer
Virtual Commissioning (VC)
 HiL ( Hardware in the Loop)
 SiL (Software in the Loop)
Digital Model
(Digital Twin)
Motivation for Virtual Commissioning
• Real machine is not available
• Real commissioning is incalculable
• Concept errors usually appear at Commissioning
• Customer requirements are usually not available in
detail
• Testing the program processes in the early phase
Real Controller
Real Machine
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09.03.2016
Interaction in the VC
Digital
Model
Behavior
Model
NX / MCD
Real
Controller
PLCSim
SIMIT
Simatic
Sinumerik
SU / SIMBA BOX
Profinet
Profibus /
Simotion
Various….
Real Controller
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09.03.2016
Applications for machine construction
Design, Configuration and Validation of the product idea
Mechatronic Concept
Mechanical Design
Electrical / Automation
Virtual Commissioning
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09.03.2016
Electrical / Fluid
Real Machine
Commissioning
Service
Digital Twin
Mechatronic
Concept
Requirements
Commissioning
Mechanical
Automation
Virtual
Commissioning
• Requirements
• Mechatronic
• Benefits of 3D
The
digital Twin enables:
transparent in
simulation during
design data
… design
that the Product Requirements
are
met
design phase
• Multi CAD
….up
to date Information in all disciplines
disciplines
•
• manageable
.
...
•
Validating the
design idea
complexity
Changes are
Traceable
►
►
•
•
•
functionality
•
Behavioral model
Presentation
with logic, mass,
Shorter innovation
cycles •
accelerationData basis for all
Productivity improvements
conditions,
derivatives
collisions ...
Bi-directional
Interface
between ECAD
and MCAD of
sensors and
actuators
•
verification of
test cases on
digital twin
•
Early test of
modules and
code
Device
designations
consistently
across all
derivatives
•
Consistency:
work on the real
CAD data!
Page 32
09.03.2016
Thank you!
Viktor Braun
Siemens Industry Software GmbH
Digital Factory Division
Product Lifecycle Management
PreSales
Liebknechtstr. 35
70565 Stuttgart, Germany
Tel.
:+49 (711) 47099 137
Fax
:+49 (711) 47099 199
Mobile : +49 172 3565158
[email protected]
www.siemens.com/plm
Page 33
09.03.2016

Digitalization in Machine Engineering - CADENAS Industry

Transcription

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